Twi g2 p3 answers

Q1
STEEL GRIT CUTS THE PROFILE – STEEL SHOT CONTROLS THE PEAK OF THE PROFILE
IDEAL MIX 70/80 % SHOT --- 20/30 & GRIT
GRIT WILL STRESS RELEIVE THE SURFACE
SHOT WILL WORK HARDEN THE SURFACE
Q2
IGE – SR 021 – CODE OF PRACTICE FOR SAFETY DURNING BLAST CLEAN OPERATIONS
1) WORK PERMITS
2) PPE INCLUDING LEATHER APRON AND GLOVES
3) COMPRESSOR TO BE EARTHED
4) CARBON IMPREGNATED HOSE ( REDUCE STATIC ELEC)
5) BAYONET (CHICAGO) TYPE COUPLING
6) FITTED WITH WHIPLASH PREVENTERS
7) D.M.H. (DEAD MANS HANDLE)
8) MUST BE CONECTED TO SHUT OFF VALVE AT BLAST POT
9) AIR FILTERS TO HELMETS
Q3
PVC (PIGMENT VOLUME CONCENTRATION) OR CPVC (CRITICAL)
BELOW CPVC
1) TOO MUCH BINDER TO SOLIDS
2) GIVES GOOD FILM GLOSS
3) POOR COVERING POWER (HIDING POWER – OPACITY )
4) WILL BLISTER
5) HAVE POOR CO-HESIVE STRENGTH
NEAR CPVC
1) GOOD COVERING POWER
2) GOOD CO-HESIVE STRENGTH
3) GOOD RESISTANCE TO BLISTERS
4) RESISTANCE TO MOISTURE
5) ALL PIGMENT PARTICLE WILL BE WETTED OUT
ABOVE CPVC
1) LOW CO-HESIVE STRENGTH
2) PIGMENT PARTICLES NOT FULLY WETTED OUT
3) WOULD BE PORIOUS
4) BTITTLE
Q4
NON DRYING OILS WILL NOT OXIDISE
THEY ARE USED AS PLASTICISERS
MAKING THE PAINT FLEXABLE
Q5
POLYMERISATION IS A STRING OR STRUCTURE OF REPEATED UNITS JOINED TOGETHER
1) LINEAR POLYMER –
A) IS A STRING OF SINGLE POLYMERS JOINDED TO GETHER BY A SINGLE IONIC BOND-
ELECTRON JOING THEM TOGETHER-
B) LINEAR PLOYMERS ARE THERMOPLASTIC –THEY CON GO BACK TO ORIGINAL STATE
C) THEY ARE REVERSABLE—NON CONVERTABLE
D) THEY RESEMBLE A STRING OF SPAGETTI
E) THEY DO NOT REACT TO OXYGEN AND CURE BY SOLVANT EVAPORATION ONLY
F) THEY ARE SATURATED
 2) BRANCHED POYMER
A) BRACHED POLYMERS ARE FORMED BY COMBINING OXYGEN WITH THE DOUBLE BONDS
B) THE FATY ACIDS IN THE CHAINS ARE NOT AT THE END OF THE STRUCTURE BUT CENTRAL
C) SO OXYGEN COMBINING WITH THE CARBON BACK BONE PRODUCES A BRANCH
D) THIS WITH CONTINUE FOR SEVERAL YEARS UNTIL BECOMES BRITTLE
E) THEY USE OXYGEN AND SOLVANT EVPORATION TO CURE
F) THEY ARE CONVERTABLE NON –REVERSABLE
G) THEMOSETTING
3) CROSSED LINKED
A) ARE 3 DIMENTIONAL POLYMERISATION PROCESS
B) THEY ARE CHEMICALLY CURED
C) THEY ARE CONVERTABLE NON –REVERSABLE
D) THEMOSETTING
Q6
POT LIFE IS THE TIME AFTER MIXING THAT A 2 PART PAINT CAN BE USED—NORMALLY 6 TO 8 HRS
( I SHIFT)
AFTER THE POT LIFE HAS EXPIRED IT SHOULD NOT BE USE
IT WILL BE COME UNFRIENDLY
DIFFICULT TO APPLY
WILL HARDED AS THE CURING PROCESS IS NEARLY COMPLETED
WILL NOT ADHERE TO THE SUBSTRATE PROPLEY
Q7
1) MOITURE CURING POLYURETHANES
2) HIGH SOLID MULTI COMPONANT EPOXY PAINTS
A) REMOVE SURFACE CONTAMINATE
B) BLAST CLEAN TO Sa 2½
C) WASH TO REMOVE GRIT
D) REMOVE DROPLETS OR WATER AND STANDING WATER
E) APPLY SYSTEM AS PER MANUFACTURERS INSTRUCTIONS
F) MUST BE BRUSH APPLIED
Q8
ADVANTAGES
1) WATER HAS LOW VISCOSITY SO CAN BE APPLIED USING SPRAY, ROLLER, BRUSH
2) RE-CYCLABLE-CHEAP-ABUNDANT-NON TOXIC- NON FLAMABLE
3) NOT HARMFULL TO THE ENVIROMENT OR OZONE LAYER OR TO MAN KIND
4) MANY BINDER NOW AVAILABLE
5) CAN BE APPLIED OVER ANY EXISTING BINDER TYPE
6) SEVERAL COAT CAN BE APPLIED IN ONE DAY
DIS-ADVANTAGES
1) WATER AS A SOLVANT NEEDS A SMALL AMOUNT OF CO-SOLVANT FOR MODIFICATION
2) IN HIGH HUMIDITY DRYING WILL BE RETARDED
3) NEEDS CONTROLLED STORAGE CONDITIONS
4) AT LOW TEMPS COMPONENTS MAY COME OUT OF SOLUTION
5) NOT AS VERSATILE AS HC SOLVANTS
Q9
1) PRE-MIX – ALL MATERIALS ARE PRE MIXES BEFORE DISPERSION
2) DISPERSION—ALL THE PRE MIX IS LOADED INTO A DISPERTION / GRINDING MILL / MILLING
MILLMILL ANDDISPERSED UNTIL FINNESS FOF GRIND IS CORRECT AND DISPERSION OF
PIGMENTS ARE CORRECT
3) THE LET DOWN PROCESS – USUALLY SOLVANTS ARE ADDED TO ENSURE CORRECT VISCOSITY
Q10
FERROUS SUBSTRATE
1) NORMALLY MAGNETIC GAUGES – HOW MUCH ENERGY IT TAKES TO PULL A MAGNET FROM
A SUBSTRATE THROUGH THE COATING
2) ELECTRONIC GAUGES – USES EITHER EDDY CURRENT OR ELECTRO MAGNETIC INDUCTION
3) DESRUCTIVE GAUGES – CUTS INTO THE PAINT – PHYSICAL MEASURMENT
4) WFT + CALCULATIONS - COMB GAUGES
NON FERROUS SUBSTRATES
1) WFT + CALCULATIONS
2) DESTRUCTIVE GAUGGES
3) ELECTRONIC GAUGES
Q11
1) ADHESION – x CUT AND ATTEMPT TO REMOVE
2) INTER-COAT ADHESION –x CUT AND ATTEMOT TO REMOVE
3) THICKNESS – MAGNETIC / ELECTRONIC / WFT + CALS / DESTRUCTIVE
4) FLEXABILITY – BEND TEST
5) SCRATCH – BK DRYING RECORDERS
6) IMPACT – IMPACT TESTER ( WEIGHT AND BALL FROM KNOW HIGHT)
7) HUMIDITY – TROPICAL CABINET—95 % RH AND 55°C
8) SALT SPRAY - SALT SPRAY CABINATE
9) PROHESION – CABINET 3% SALT WATER 35°C – 60MINS ON 60 MINS OFF
Q12
ADHESION – THE AMOUNT OF FORCE TO SEPERATE TWO SURFACES
PROHESION – PROHESION ADHESION TESY ADHESION USING SALT SPRAY
COHESION – THE STRENGTH WITHIN THE PAINT FILM ITS SELF
Q13
ANYTHING OUTSIDE OF THE SPECIFICATION – CONTRACTOR MAL PRACTISE – SAFETY ASPECTS
NCR
TO BE RAISED QUOTING THE NON COMPLIANCE
SHOULD STATE CORRECTIVE ACTION
CONTRACTOR TO STATE HOW CORRECTIVE ACTION WILL BE TAKEN
NEEDS PREVENTIVE ACTION FROM CONTRACTOR
ENSURE ALL CORRECTIVE ACTIONS HAVE BEEN CARRIED OUT
CLOSE OUT NCT
Q14

DFT = WFT X VS/100

DFT = 125um X 60/100
DFT = 125 X 1000 X 1000 X60 / 100

DFT = 75um

Q15
1) SACRIFICIAL ANODE—USES LESS NOBLE METAL (ZINC-MAGNESSIUM- ALUMINIUM) IN
DIRECT CONTACT WITH THE STEEL SUBSTRATE IT IS PROTECTING
2) IMPRESSED CURRENT – USES THE ELECTRICAL POTENTIAL TO KEEP THE CATHODE (PIPELINE)
MORE +VE THAN THE THAN THE ANODE