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  • Equipment Insulation Hot Service

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    Equipment insulation hot service specification

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    Equipment insulation hot service

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    Equipment insulation hot service specification

    Авторское право:

    © All Rights Reserved
    Скачайте в формате PDF или читайте онлайн в Scribd
    Отметить как неприемлемый контент
    15 просмотров24 страницы

    Equipment Insulation Hot Service

    Загружено:

    natee8632
    Equipment insulation hot service specification

    Авторское право:

    © All Rights Reserved
    Скачайте в формате PDF или читайте онлайн в Scribd
    Отметить как неприемлемый контент
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    HERCULES STANDARD] décd-i Equipment tnSbLATION beTAILs-— > MERCULES cetera HP HOWARD] STANDARDS SAFETY & LOSS PAY, HOT SERVICE 2 ee Ia 2 OF Iwo nove renseo as 2 Of The 2 1.0 SCOPE 1.1 This Hercules Standard provides consttuttion details on insulating vessels and tanks used in hot sérvices 1.2 the details herein concéth thé mechanical: arrangement and suppért 6f the insulation. Use 6f this standard réquirés a prior selection ané specification of materials and appropiate thicknesses. 1.3. this standard 1s used tn conjusdtion with, Hercules Standard SDE-4SiG, Insulation Supports And Fixkufds.) | ! 2.0 REFERENCED STANDARDS a f 2.1 Hercules Standards SpE-4S1¢ Insulation Supports and Fixtures {ace 13250 Equipment and Piping Indulatioh Hot Service 3.0 DETAILS 4 ! 4.4. bimen.ion "TY in the illustrations is the insulation thick- ness exclusive .f insulation covering. 3.2 tnsulacion details are arranged as féiiows: } ! Pigute | title | 1 vertical veseeis, doaéd dr dished heads 2 vertical vesseis, head detaité 3 Insulation anchorage, canter nozzles top and bottom i; heads ‘ 4 Ingulation anchorage with bhnds vertical shetis 5 Securing with studs and wire 6 Securing with pins and speed clips 7 dished Head, horizontal vessels, insulation anchored with bands 8 vertical vessels, stiffener ring details 9 Typical detail of shell, and tube exchanger 10 Removable insulation énd cover for héat éxchanger fRrencuss Fees BE ase HERCULES STANDARD locs-1 PB HOW OQUFPMENT INSULATICN DETAILS PsBsfOWBRD |e eoumen | F FPF HOT SERVICE aoribieb 2-85 |acosep ney? Of Ty 0 METAL wine CEMENT SACKET tacing WEATHERPROOF FINISH TIE ROD & SUPPORT : STAINLESS Steet Bano VOID: “ FILL WITH LOSE INSULATION BASIC INSULATION Pcie (SEE HORIZONTAL SEAM DETAIL) HOPIZONTAL SEAu DETAIL Basic INSULATION WIRE LaciNG. THE-ROO AND SUPPORT WEATHERPROOF FINISH TYPICAL DETAIL FIGURE JA WEATHERPROOF FINISH Basic INSULATION BOTTOM HEAD WITH SKIRT FIGURE 1C FIGURE 1- VERTICAL VESSELS, DOMED OR DISHED HEADS fRuencutes gece rezeas B. OWARD [eripasos—"""s_[sabtrratossity. _| [arrtovi hevsto TERCULES STANDARD soeg-b EQUIPMENT INSULATION |DETAILS [| : HOT SERVICE [ - iia 4 of Tuto | INSULATION RADIAL, ‘SEAM DETAIL TANGENT LINE STN. STL. SHEET METAL ScREWS ON 8" Gc, STN. STL. BANDS rrr STAINLESS STEEL BANDS ON 12” CENTERS AT TANGENT FOR SECURING INSULATION FLOATING RING SEAL FIGURE 2- VERTICAL VESSELS, HEAD DETAIL , Hecculgs ir HERCULES: ates ‘Wiregton, DE 19684 HeP HOWARD Nos 7-29-85 {uc ssossmey | QUIRNENT IW: a " Naor SULATION PETAILS SERVICE , nce HERCULES STANDARD | iocs-1 i goof 7] 0 neve Metal weather cap. Sealer — 4 | | Ssudding Connestion a Tit rod for inngr layer of ‘double layer insulation system ‘ Nozzle Connection FIGURE 3- INSULATION - CENTER NOZZLES, TOP AND BOTTOM HEADS Band Basle Inpulption Marg iaekge ‘Tie rod and support Bangla 9/4" x 0.02" thick FIGURE 4- INSULATION ANCHORAGE WITH BANDS, VERTICAL SHELLS Tie rod and support Weatherproof finish Basie insulation Cement ‘Wire lacing Hereies noorpers! HERCULES sien BE ieebe H.P HOWARD, saoate ATE ALost 7-29-85) artoveo arwsto EQUIPMENT INSULATION DETAILS HOT SERVICE | na 5 Of 7Yi HERCULES STANDARD igds-1 Sealant Minimum practical Weatherproof finish Without canter nozzle ‘Secure ingulation wlth stainless steel wire laced between studs FIGURE 6. SECURING INSULATION ON HEADS WITH STUDS AND WIRE, HORIZONTAL AND VERTICAL VESSELS -TOP OR BOTTOM lant Minimurn practical Finih and Insulating Without center nozzle ! dela Speed clips for pind are to be furnished by the insulatiol Santr¥ttor, tne s6t for each layer of Ineuation on end and bottom heads; Be Set for either single or double layer insilation on top Hs Pind to be I2 gauge, type 304, stainless steel. i. FIGURE 6 - SECURING INSULATION ON HEADS WITH PINS AND SPEED CLIPS, HORIZONTAL ANG VERTICAL VESSELS Ingulating cament Basle intulation einént per specifications Batle insulation HERCULES STANDARD HERCULES «tn BE iodo 068-2 EQUIPMENT INSULATION DETAILS -——————— ” HOT SERVICE | le Ince 8 Of Ane 9 IS GS Weatherproof finish and Tngulating cement “Tangent Line Hed band (Typ) FIGURE 7 - DISHED HEAD, HORIZONTAL VESSELS { | "INSULATION ANCHORED WITH BANDS | Lo Insulation Serews (Wve) | Flat bar type suilfgngr | ao asus | , | neuen vss sreen oe | EQUIPMENT INSULATION DETAILS HERCULES STANDARD | oe (Buercuss prose repre ice | | ~P HOW Asdios FMP lower atoss rt HOT SERVICE eter? "85 —_laenseo eeeeieoth’|et a0 Insulation therprdoting = Bindi cu Finish east o followed by weathe Exposed adgit shall be wedtherproated -oatiy with metal ond covert FIGURE #-TYPICAL DETAIL OF SHELL AND TUBE EXCHANGER ‘Stainless steel bands (Typ) Metal jackat | Tubular Exchanger Sealant Métal jacket Build up insulation trom bevelled blocks, cament joints, then spilt into FIGURE 10- REMOVABLE INSULATION END COVER FOR HEAT EXCHANGER Cc 7 HERCULES STANDARD HERCULES Hocus icopoaee| i i ‘wimington. DE 19864] EQUIPMENT {ustinAtton perazts Locs+2 Gonb of for aNb dotd | fe HaZsOWARD em asossrre SERVICE | | whoa §3 — |ynB®~85 di 1 of $ |ini” 0 | 1.0 SCOPE 1.1 This Hercules Standard provides construction détails for insulating vessels and tanks used in cold or hot and cold service and having single or multiple layers of inglilation: 1.2 The details herein ¢oneérh the mechanical arrangement and support of the insulation. Use df this standard requires 4 prior selection and specification of matefials and appropriate thicknesses. 1.3 This standard is ugéd in conjunction with tfercules Standard 5pE-4S1G, Insulation Supports and Fixtures. 2.0 REFERENCED STANDARDS 2.1 Hercules standards $DE-4$1G Insulation suppdtté ahd Fixtures 14cs-15260 Equipment and Piping tndulation, Cold or Hot! and Gold Setvice " 3.0 ‘DETAILS 3.1 Dimension "Tm" in the illustrations: is the insulation thick- ness exclusive of insulation covering. ° 3.2 Insulation detkils dre arranged as follows: Figure j, title 1 vertical vesdels pished Heads 2 vertical vessels Dished Heads - Bottom 3 coné Rout asd Plat Bottomed Tanks 4 Special petaiis vessel crahies and Support : Vessel Lugs and supporting Steet vestel Legd 1 Nozzle vertical Contraction Joint 4.0 INSTALLATION 4.1 Extreme care must be used to engure that the vapor barrier is continuous to exclude moisture penetration. rate HERCULES STANDARD sBghOW BRD 7 COLD OR HOT AND COLD sae goss ae, SERVICE | } Wwe!) EQUIPMENT INSULATION) DETAILS locs-2 nce 2 of § |v 0 egga=82 WEATHERPROOF VAPOR BARRIER FINISH INSDLATION SUPRORT REFER TO HERCULES STANDARD BDE=4816 FoR DETAILS BANDS. SEALANT We Pama VAPOR SATS, LayeRs oF AZ ASHE Sbeatiqn BANOS VESSEL wi "s" CLIP : AND CONTRACTION voINT —~| : (Typ. 1 172" GAP PACKED WITH 2" FIBERGLASS BLANKET WEATHERPROOF VAPOR BARRIER FINISH FIGURE 1-VERTICAL VESSELS DISHED HEADS NOTE: METAL JACKET MAY RE REQUIRED BY PROJECT SPECIFICATIONS FOR PROTECTION AGAINST MECHANICAL ABUSE. ( HERCULES Hercules Incooriied j ( Wiiongen BE 16884] poutpMe wn tNBULAH TON, DETALLE H,P HOWARD COLD oR HoT AND CoLD fkbaios rer avost in SERVICE tnt 83 [ache 9-85 SUPPORT RING WEATHERPROOF VAPOR BARRIER FINISH — CONTRACTION JOINT Back WITH FIBERGLASS BANOS Me cu UarERS oF Lp SIC INSULATION \ \ BOTTOM ATTACHMENT: RING Bottom suPPoRt— CLIP WELO PINS wiTH: SPEED CLIPS 12" CENTERS Note: biyish uoveo away FROM INSULATION TO Elaatey DETAILS | I 7 Nos suRBodP kine SEIN SeNER OP FIGURE 2- VERTICAL VESSELS DISHED HEADS ~ BOTTOM NOTE: METAL JACKET MAY BE, REQUIRED BY PROJECT SPECIFICATIONS FOR PROTECTION AGAINST MECHANICAL ABUSE. jeer ssosyeeey | 7-29-85 news ro a Wee BEI] EQUIPMENT INSULATION PETAILS GOLD ‘oR HOT AND COLD f SERVICE HERCULES STANDARD locs-2 408 5 0 ce acu sPafOWARD |, 1533783 ee 4 ie Single Layer Insulation Double Layer Insulation 1 iy | | = Sealant, Ir Pipa insulation Pack wth lo Ingulation (TY 0 Y A layers sagether. - Yi YA A WN U i / V | y} YZ V Ly Vi Vv? ia ll NISSSS WI /apor barrier sealant FIGURE 3- CONE ROOF ANG FLAT SOTTOMED TANKS, Continuous sealed vapor barrier urtered joints jotch insulation clear jacket ‘Sealer ircumferential band Weatherproof finish Sealant Weatherproof finish HERCULES STANDARD ERCULES Hercules incoperated Sfinencures ‘Wirming'an, DE 19894] FQUIPMENT INSULATION DETAILS ocs=2 i COLD OR HOT AND COLD BaduigpOMAPP bum store | SERVICE = 21-83 7-29-85 sors, 0 arse ree ot i Insulation T at but not less than 12” Heavy fillet of Flach finish caulking mastle lover concrete Ingulatlon ¢upport rt Vestal Logs and Supparting Stiel ‘Vist Cradles and Su Indulation Heavy filet of. veaulklng mastle Ny oy O\ g\ i Finish Fh Pack tightly aa loose insulation Y oH he Strap around wai ireumterencd “WB Wy Finish Hy Vessal wall imantor AS ineulaton a with strap Ft AR Heavy fillet of rei t and approved yh mastic and ape KA caulking mastic Nosite Elagh tnish 47 but not Eee anaes Ly less than 12" La Metal Joc Vessel wall: * lashing of Vessel Legs. weather deal Pack tightly with: Insulation support lode intulation Notch inculatlon to celdar metal jacket Ingulation ‘Vertical Contraction Joint / Prone A. DECAL METALS HERCULES STANDARD HERCULES | Hercules Incorporated Wilmington, BE 19804 PIPING INSULATION DETAILS 1ocs-3 HOT SERVICE i. P. HOWARD| TaN anSS. saperya1ost ev. 7-29-85 9-12 arnoweo ncnseo at 2 of 7 | 1.0 SCOPE 1.1 ‘this Hercules Standard provides construction cetails for in- sulating various types of piping used in hot service. 2.0 REFERSNCED STANDARDS 2.1 Hercules Standards 6ES-5H1 Pipe-Supporting Elements 14cS-15250 Equipment and Piping Insulation, Hot Service 3.0 DETAILS 3.1 Typical details at support for piping on shoes. PIPE / Fe rire surporr—-f 7 "3 SECTION AT SINGLE WEB PIPE SECTION AT SHOE DOUBLE WEB NOTE: Insulation shall be continuous across supports 3.2 ‘Typical Details at Support Where Welding is Not Permitted SPLIT PIPE CLAMP HERCULES STANDARD 64 PIPING INSULATION DETAILS 1ocs-3 HOT SERVICE HERCULES ition Bl :APTY LOSS 9-12-88 nore 1 nese ct ew 3.3 Typical Detail at Support for Piping Without Shoes PIPE INSULATION XN EXPOSED SURFACES SHALL BE WEATHERPROOFED WITH MASTIC REINFORCED WITH FABRIC 3.4 Typical Detail at Support for Hung Piping SEALANT (ALL AROUND! HERCULES STANDARD HERCULES: rated fBvencues Wsington BE 988 PIPING INSULATION |_10cs-3 = FOWARD DETAILS as renmo 272788 ct Of 7 Iu, L | {SAFETY & 108s rary —_ HOT SERVICE 3.5 ‘Typical Details for Insulated Stub-In to Tee SEALANT AB BANDS Il { ALL JOINTS IN METAL JACKETING SHALL BE LAPPED 2" AND ARRANGED TO SHED WATER PREFABRICATED METAL JACKET 3.6 Typical Details for Insulated E11 METAL JACKETING PREFABRICATED OR PREMOLDED ELBOW INSULATION AND. METAL COVER MITERED OR BANDS PREFABRICATED (PREFERRED) METAL FITTING COVER JLES Hercules Incorporated HERCULES STANDARD = enone Dasara PIPING INSULATION 10CS-3 fH. P. HOWARD DETAILS HOT SERVICE 7-29-85 9-12-88 Tot T T armovid revise race ae. 3.7 alternate for cellular glass installed only at flanged connections. For explanation and use of these details refer to 10DE-1, paragraph 3.2. CELLULAR GLASS COMPOSITE INSULATION 3YSTEM ALUMJACKET [AND END CAPS ATYPICAL 2 Basic: INSULATION CELLULAR GLASS REINFORCED INSULATION SYSTEM (TYPICAL) HIGH TEMPERATURE SLICONE RUBBER CAULKING ALL AROUND! (TYPICAL) > CELLULAR, GLASS. REINFORCED INSULATION SYSTEM TYPICAL) .0%6" ALUM. JACKET AND END CAPS ATYPICAL) 4 WEEP HOLE HORIZONTAL PIPING GENERAL NOTES: TD INSIDE DIAMETER SURFACES OF CELLULAR GLASS INSULATION SHALL BE COATED WITH PITTSBURG CORNING HYOROCAL B11 CEMENT. ‘OUTER LAYER OF INSULATION SHALL BE FABRICATED WITH HYOROCAL B~11 AND BONDED WITH A REINFORCED GLASS SCREEN. (2) GLASS REINFORCED TAPE, NOT WIRE SHALL BE USEO TO SECURE INSULATION IN PLACE DURING FABRICATION. (3) USE STAMLESS STEEL END CAPS ‘ABOVE 500" F (4) RECOMMENOED BRANDS OF CAULKING AR GE SCS-1200 SERIES (40 UPPER LIMI fbcnie surenrcbe d8as (soo urrck (5) METAL JACKETING MUST BE INSTALLED OVER THE HYOROCAL 8-1! FABRICATED. INSULATION SECTIONS FOR WEATHERPROOFING. IN SOME ease oRP sie.0 EASES A WEATHER OARRER WASTIC MAY station SEE ETAL BE supsrituteo. VERTICAL PIPING (6) WHEN POSSIBLE, AVOD USE OF FLANGES IN VERTICAL LINES, HERCULES Hercules HERCULES STANDARD ‘Winger, BE PIPING INSULATION 1ocs-3 (

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