INTEGRATED WELL INTEGRITY & RELIABILITY MANAGEMENT

How experience from well operations creates value in other areas

Well Integrity Management Well Equipment Reliability Well Life Simulator

Martin Relling, MSc

Well Integrity Consultant
 INTEGRATED WELL INTEGRITY & RELIABILITY MANAGEMENT
How experience from well operations creates value in other areas

19%
TOP WELL INTEGRITY “Studies have shown that
OPERATIONAL CHALLENGE:
Gathering & Analyzing Data
760,000 wells
77%
SPE North Sea Well Integrity Forum,
2009/Drilling Engineering Association
Europe, 2010
globally are affected by well integrity
related problems

www.naturalgaswatch.org/wp-
of these wells being shut-
in - $1 billion/day lost.”

content/uploads/2011/09/well_integrity_failure_presentation.pdf

Martin Relling, MSc

Well Integrity Consultant
 INTEGRATED WELL INTEGRITY & RELIABILITY MANAGEMENT

Well Integrity Well Reliability

RAM Simulations
Management Data

Monitoring & testing Pre-build models for

Equipment data
of barriers in place. simulation well and
field performance
Failure data
Keeping overview of based on reliability
failed barriers or data.
Operational data
equipment

Well Component Well System Installation/field

Martin Relling, MSc

Well Integrity Consultant
WELLMASTER INTEGRITY MANAGEMENT

Managing well integrity in operations

DETECT ANALYZE REACT
Failure Detection

Monitoring & wellhead/casing/tubing verification

Inflow Testing & Valve Function Verification

Martin Relling, MSc

Well Integrity Consultant
 Failure Reporting Lift ga
pipe li

Testing & Monitoring is the basis Well Integrity management DHSV

for understanding the status of

ASV assembly

the well.
Action management
GLV
(not a well barrier elem

Deviation management Production packer

Martin Relling, MSc

Well Integrity Consultant
Operational Overview

Well overview & Trending & Analytics

Dashboards

OVERWIEV & CONTROL Reporting &

Exports

Martin Relling, MSc

Well Integrity Consultant
 Experience from one Reduced number Transparent
operator implementing of shut in wells
performance

4% limits

Martin Relling, MSc

Well Integrity Consultant
 How can we get more value out of test data?

Martin Relling, MSc

Well Integrity Consultant
WELLMASTER EQUIPMENT RELIABILITY

Storing test/failure data

for a more extensive use
WellMaster Data

 Asset & Well Data

 Operator, location, field,
operational conditions, fluids, etc.

 Equipment Data
 Vendor, model, serial no, dimensions,
metal type, etc.

 Equipment History
 Dates (installed, start operations, pulled),
service time, change of fluids, etc.

 Failure Data
 Failure type, mode & category, leak rate, intervention type, etc. Started collecting DHSV failures in 1983

Martin Relling, MSc 11

Well Integrity Consultant
Reliability Calculations for Components

Filter on:
• Country
• Failure mode
• Failure cause
• Fluid type
• Reservoir pressure &
temperature
• Installation period
• …and more

Example above: Benchmarking company (ExproSoft

Oil) with one particular field (Munkholm)

Example right: Failure rate per service year –

“bathtub curve”

Martin Relling, MSc

Well Integrity Consultant
Reliability Calculations for Components

Comparing failure rates between fluid types, for a specific component

(top). See the distribution of failure modes for each filter (bottom).

Martin Relling, MSc

Well Integrity Consultant
The WellMaster Program

Well equipment experience data

fed back to WellMaster RMS

Operat or 1

Operat or 2
Quality assurance Data anonymized in the Reports, benchmarking, Decisions made and
by ExproSoft WellMaster Program database and analysis based on a implemented in the field
larger data set

Operat or 3

Data Collection for 30+ Years from 20+ Operators

Martin Relling, MSc
Well Integrity Consultant
 What integrity & performance failures is seen?

Scale

40%
Corrosion

Safety & other control systems

Annular Integrity

Tubulars - risk of uncontrolled discharge

0% 5% 10% 15% 20% 25% 30% 35% 40% 45%

OTM Consulting & Archer market survey 2010. Data shows relative distribution failures affecting well performance
encountered by survey participants. Based on global industry sample of 20 well performance experts

ExproSoft has done

Case: Robust well design
SAVING
~350
required for high impact wells.

expert studies for

Result: Zero downtime due to
DHSV failures for 7 years across all $200M
wells.
operators world-wide
Martin Relling, MSc
Well Integrity Consultant
WELLMASTER SIMULATOR

Predicting the future based on experience

Simulation types

Well System Simulations Field Simulations

Failure rate
Wing Valves
- Robust well design
- Remnant well life per well
- Leak to environment probability per well
Failure rate - Shut-in due to well integrity per well
Master Valves

Operational
Parameters

Failure rate - Predicting workover/intervention type &

DHSV
Failure rate frequency
Casing - Forecasting Production capacity
- Managing stock of spareparts
Failure rate
FIV/Screen etc.

Martin Relling, MSc

Well Integrity Consultant
 Global WellMaster Operators

Global WellMaster Consultant Users

Martin Relling, MSc

Well Integrity Consultant
Martin Relling, MSc
Well Integrity Consultant