URAIAN AKTIFITAS PADA QUALITY PLAN

No Process Activity
1 Uninstall Uninstall pump from the bench
Packing Pump
2 Delivery to workshop
Delivery to workshop
Fill incoming check list
3 Incoming Input into log book
Lifting parts and put in incoming area
4 Dismantling Dismantle pump parts

Cleaning all parts

5 Cleaning
Put all parts in the identified place

Visual inspection

6 Inspection
Dimmensional inspection

Check all pump parts condition

7 Investigation Compare dimmensional inspection data to
standard

Determine changing parts and modified

Engineering
8 Design Dimmension and tolerance
Process
Make drawing for fabricated parts
9 Purchasing Purchase all the parts as inquiry
Fabrication & Fabricating Parts as Investigation
10 Recondition Recondition Parts as Investigation
Visual Inspection
Dimensional Inspection
11 Final Inspection

Check Run Out

Rotor Install Impeller and other rotary parts on the
12 Assembling shaft
13 Balancing Dynamic Balacing Rotor
14 Assembling Assembling all parts
Pressure the pump with water until the
15 Pressure Test pressure reached
Keep the pressure as determined time

16 Packing & Delivery Packing Pump

Delivery to Customer
Install Pump at Site
Setting Impeller-Casing Wearing Gap by Pull
Installation & Up The Rotor
17 Commisioning Allignment Motor to Pump
 Installation &
17 Commisioning

Pressure , Temperature, Vibration, Ampere,

Leakage Check
AS RECEIVED
1. Incoming part form
2. Investigation report form
3. Shaft run out inspection
Report AFTER REPAIRED
18
1. Dimensional Inspection
2. Total run out rotor unit inspection
3. Clearance Inspection
4. Balancing report
5. Photos
AKTIFITAS PADA QUALITY PLAN

Tools Method Remark

Mechanical tools, lifting tools Manual, machine assist Company SOP
Wrapping, wooden box, Truck Manual Company SOP

Form Manual IK 5.7.1 - 69

Cumputer Soft file IK 5.7.1 - 69
Crane, forklift Manual and machine assist IK 5.7.1 - 69
Mechanic Tools,Tracker/ H Jack, Manual and machine assist IK 5.7.1 - 70
Heating torch, Minitempt
Jet cleaner, rag, thinner/solvent Manual IK 5.7.1 - 55
Part container, fork lift, crane, hand Manual IK 5.7.1 - 55
lift
Manual IK 5.7.1 - 30;
IK 5.7.1 - 31;
Micrometer inside -outside, Caliper, IK 5.7.1 - 55;
Dial gauge Measurement PK 5.7.7

Mechanic Tools IK 5.7.1 - 30;

IK 5.7.1 - 31;
IK 5.7.1 - 55;
Dimmensional inspection data Comparation PK 5.7.7

Manual Investigation
Computer CAD
ASME B4.2
Computer CAD
Telephone, Fax, Communication Manual, electronically PK 5.6.0
IK 5.7.1 - 66;
CNC Machine, Welding, Coating Repairing and Machining IK 5.7.1 - 67;
IK 5.7.1 - 75;
IK 5.7.1 - 30;
Micrometer inside - outside, Caliper, Measurement IK 5.7.1 - 31;
Dial gauge IK 5.7.1 - 55;
PK 5.7.7

Mechanic tools,Heating Torch, Manual IK 5.7.1 - 72

Minitempt
Balancing Machine Machine assist IK 5.7.1 - 45
Mechanic tools, Lifting equipment Manual, machine assist IK 5.7.1 - 72

IK 5.7.1 - 27;
WPT machne, pressure gauge Manual, visual check IK 5.7.1 - 43;
IK 5.7.1 - 64
IK 5.7.1 - 73;
Wrapping, wooden box, Truck Manual PK 5.7.6; PK 5.9.0

Mechanic tools, Lifting

equipment,Dial Gauge, Temp gun, Measurement, manual IK 5.7.1 - 78
Vibration metre, Ampere metre
 Mechanic tools, Lifting
equipment,Dial Gauge, Temp gun, Measurement, manual IK 5.7.1 - 78
Vibration metre, Ampere metre

Camera, computer,Foto, Engineering

Manual
Form Report Document Control