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To cite this article: G. Arslan & N. Eskin (2015) Heat Transfer Characteristics for Condensation
of R134a in a Vertical Smooth Tube, Experimental Heat Transfer, 28:5, 430-445, DOI:
10.1080/08916152.2014.926430
In this study, condensation of pure refrigerant R134a vapor inside a smooth vertical tube was
experimentally investigated. The test section was made of a copper tube with inside diameter
of 7.52 mm and length of 1 m. Experimental tests were conducted for mass fluxes in the range
of 20–175 kg/m2s with saturation pressure ranging between 5.8 and 7 bar. The effects of
mass flux, saturation pressure, and temperature difference between the refrigerant and tube
inner wall (DT) on the heat transfer performance were analyzed through experimental data.
Obtained results showed that average condensation heat transfer coefficient decreases with
increasing saturation pressure or temperature difference (DT). In addition, for the same
temperature difference (DT), heat can be removed from the refrigerant at a higher rate at
relatively low pressure values. Under the same operating conditions, it was shown that
average condensation heat transfer coefficient increases as mass flux increases. Finally, the
most widely used heat transfer coefficient correlations for condensation inside smooth tubes
were analyzed through the experimental data. The best fit was obtained with Akers et al.’s
(1959) correlation with an absolute mean deviation of 22.6%.
INTRODUCTION
Condensation inside tubes is an important multiphase phenomenon, which is
generally observed in refrigeration and air-conditioning systems. By attributing to the
International Institute of Refrigeration’s report [1], Parise and Marques [2] stated that
approximately 15% of the world’s electricity is consumed in refrigeration and air-
conditioning applications. For that reason, the accurate design of these systems is
important for better performance with less energy usage. Moreover, determination of
operating limits for safety conditions is required. To meet these requirements, detailed
theoretical and experimental knowledge about condensation is necessary. During
condensation inside tubes, different flow patterns occur one after the other, and the
condensation heat transfer rate changes depending on those flow patterns. Mathematical
430
CONDENSATION OF R134A IN A VERTICAL SMOOTH TUBE 431
NOMENCLATURE
A heat transfer area, pDiL (m2) DT temperature difference (Tsat 2 Tw,i)
cp specific heat capacity (Jkg21K21) 1 mean deviation
Di tube inner side diameter (m)
Do tube outside diameter (m) Subscripts
abs absolute
G mass flux (kg/m2s)
h heat transfer coefficient (W/m2K) avg average
hfg latent heat (jkg21) i inlet
k thermal conductivity (W/mK) L liquid
o outlet
L length of the test section (m)
_
m mass flow rate (kg/s) r refrigerant, R134a
P pressure (Pa) s sensible
_ sat saturated
Q heat removal rate (W)
T temperature (8C) st standard
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models developed to define condensation heat transfer are restricted with certain flow
patterns. For that reason, researchers have focused on experimental studies.
Condensation heat transfer performance has been investigated under different
operating conditions. Based on the experimental data, new heat transfer coefficient
correlations have been developed or the consistency of existing correlations investigated.
In the literature, there have been extensive experimental studies dealing with condensation
of refrigerants inside smooth horizontal and vertical tubes. Most of these studies have
involved condensation inside smooth tubes. A detailed experimental study about
condensation heat transfer and pressure drop of refrigerants was reported by Cavallini et al.
[3]. On the basis of their experimental data, they hypothesized that heat transfer coefficient
increased with increasing vapor quality or mass flux. At low mass flux (G ¼ 100 kg/m2s),
the effect of the temperature difference between the refrigerant and the tube wall was very
important for the heat transfer coefficient. As temperature difference decreases, heat
transfer coefficient increases. Finally, it was stated that at low saturation pressures, the
obtained heat transfer coefficient was higher than that obtained at high saturation pressure.
The results of Jung et al. [4] were in parallel with the above-mentioned study. Obtained
experimental data were compared with heat transfer coefficient correlations. It was stated
that Dobson and Chato’s [5] correlation under-predicted the experimental data in the low
quality and mass flux regime, while it over-predicted in the high quality and mass flux
regime. For that reason, Dobson and Chato’s [5] correlation was modified.
Park et al. [6] obtained experimental data for heat transfer coefficients and pressure
drop while condensing R22, propylene, propane, dimethyl ethyl (DME), and isobutene
inside a horizontal plain tube. Flow condensation heat transfer coefficients increased as the
quality and mass flux increased for all refrigerants tested. The correlation of Jung et al. [4]
showed the best prediction capability with a mean deviation of 11.5%. Agra and Teke [7]
experimentally investigated condensation of R600a refrigerant inside a horizontal smooth
copper tube; their results showed that the condensation heat transfer coefficient drops with
a reduction in vapor quality.
432 G. ARSLAN AND N. ESKIN
unsatisfactory for high-pressure fluids. Shah’s [16] correlation over-predicted data relative
to high-pressure fluids. Valladares [18] summarized the condensation heat transfer
coefficient correlations widely used in literature. Experimental data of several researchers
published in literature were compared with different correlations, and under different
operating conditions, Dobson and Chato’s [5] and Cavallini et al.’s [3] correlations have
given the best results.
In this study, condensation of R134a vapor inside a smooth vertical tube is
investigated experimentally. A literature search shows that most of the experiments about
condensation of refrigerants inside tubes are valid for horizontal tube flow at high mass
fluxes, and condensation of refrigerants inside vertical tubes has not been studied
extensively. For condensation inside vertical tubes, experimental studies focused on water
vapor flow. Based on these facts, the main purpose of this study is to clarify the parameters
that affect the refrigerant R134a condensation heat transfer inside a vertical tube. These
parameters are determined as mass flux (20 –175 kg/m2s), saturation pressure (5.8 – 7 bar),
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and temperature difference between saturated vapor and tube inner wall (1 –7 K).
The range of the vapor quality change in the test section is between 0.1 and 0.4. Moreover,
experimental data are compared with condensation heat transfer coefficient correlations.
EXPERIMENTAL STUDY
A test facility was designed and constructed in which condensation heat transfer
characteristics of refrigerant R134a vapor flowing downward inside a smooth tube could
be determined. A schematic drawing of the system is shown in Figure 1.
The test facility consisted of two leak-proof and closed loops. One was for R134a
refrigerant, and the other was for heating and cooling water. The equipment in the
refrigerant loop is also given in Figure 1. During the experiments, the storage tank (point 1)
was cooled to control the system pressure and liquid level in the tank. Liquid refrigerant
was circulated by using a variable-speed pump (point 2). A flow meter (point 3) was
mounted at the exit of the pump to measure the mass flow rate. After that, liquid refrigerant
was directed to the evaporator (point 4); this evaporator was a plate-type heat exchanger.
Hot water was used to evaporate the liquid refrigerant. Refrigerant vapor was directed to
the test section (point 5), and condensation process occurred here. A liquid vapor separator
(point 7) was mounted at the exit of the test section. A scaled glass tube (point 8) was
mounted at the liquid-side exit of the separator. During the experiments, valves at the inlet
end exit of the scaled tube were used to collect the separated liquid in a scaled tube to
determine the vapor quality of the refrigerant at the exit of the test tube. First, volumetric
flow rate of the liquid collected in the scaled tube was measured by using a chronometer.
Then the mass flow rate of the liquid was determined by using the density of the
refrigerant, which was calculated according to the measured pressure and temperature
data. In that way, vapor quality at the exit of the test section was determined. Separated
vapor was cooled in a condenser (point 9), and the loop was completed at the storage tank.
The other loop in the experimental facility was used for supplying hot water to the
evaporator and cold water to the test section and condenser. The equipment in that cycle
consisted of heating/cooling baths, a turbine-type mass flow meter, and temperature
probes. The temperature of water in heating/cooling baths could be controlled sensitively;
in that way, the temperature difference of the saturated vapor and tube wall could be
controlled effectively. All sensors used for measuring temperature, pressure, and mass
434 G. ARSLAN AND N. ESKIN
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flow rate were connected to a data logger. Before collecting experimental data, the test
facility was allowed to run for 2 – 3 h to allow time for conditions to become constant.
Approximately 15 min were required to take a complete set of readings.
Test Section
The test section was built as a double-pipe heat exchanger with a counter-flow
arrangement. It was mounted vertically with refrigerant flowing downward. The outside
diameter and wall thickness of the inner cupper tube were 9.52 and 1 mm, respectively.
The inner diameter of the outside cupper tube was 16 mm. The gap between the tubes
where cooling water circulated was approximately 3.2 mm. A detailed schematic
representation of the test section is given in Figure 2.
CONDENSATION OF R134A IN A VERTICAL SMOOTH TUBE 435
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In the test section, refrigerant and cooling water temperatures (T) at the inlet and
exit, tube wall temperatures, refrigerant pressure (P) at the inlet and exit, cooling water
mass flow rate (M), and differential pressure of the refrigerant are measured. Sight
glasses were mounted at the inlet and exit of the test section for visual observation.
As already mentioned, test section was 1 m long, and the surface temperatures were
measured at six different points. At each point, two thermocouples were soldered into
the sockets placed outside of the inner tube. The depth of the socket was 0.3 mm, so
soldered thermocouples were put at the same level as possible as the tube outside
surface; this was an attempt to minimize the effect of water flow on wall temperature
measurement.
For temperature calibrations, a reference resistance temperature detector (RTD) with
an accuracy of ^ 0.038C was used. Calibration data for temperature probes were collected
between 08C and 328C at 12 different points. Pressure calibration data were collected
between 0 and 15 bars at 24 different points. The standard error propagation method was
used to determine the uncertainty of the calculated quantities. The uncertainties of the
apparatus, instrument, and calculated quantities are given in Table 1.
Data Reduction
Experiments were conducted at the saturation pressure about 5.8 –7 bar, mass flux
about 20– 175 kg/m2s, temperature difference between saturated vapor and wall (DT)
about 1– 7 K in the test section. At the inlet and exit of the test tube, K-type thermocouples
were mounted to measure the temperature change of the cooling water; a turbine-type mass
flow meter was used to measure mass flow rate.
The total heat removal rate determined by measuring the mass flow rate and
temperature increase of cooling water flowing inside the annulus of the test section is given
by Eq. (1):
_T ¼ m
Q _ wt cp;wt T wt;o 2 T wt;i : ð1Þ
During the experiments, an evaporator was used to obtain saturated vapor at the inlet of the
test tube. Due to the fluctuations in system pressure and the uncertainty of the measuring
436 G. ARSLAN AND N. ESKIN
Measured parameters ^
RTD 0.058C
Thermocouple 0.058C
Pressure 0.5%
Coriolis flowmeter 0.25%
Turbine type flowmeter 1%
_ (W)
Q 10–20%
Dx (Eq. (3)) 8–20%
h (W/m2K) 7–18%
devices, it was difficult to obtain and maintain the saturated vapor flow conditions at the
inlet of the test section. For that reason, experiments in which refrigerant was superheated
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with a temperature difference of 1 – 28C above saturation temperature at the inlet of the test
section were selected in this study. Webb [19] analyzed the effect of superheat on
condensation heat transfer; that study emphasized that at a high degree of superheat, forced
convection heat transfer was also important, as condensation heat transfer and the
composite heat transfer coefficient must be defined in this situation. Li et al. [20] used a
preheater to get an inlet condition of x ¼ 1 in their experimental study. They controlled the
vapor superheating in the range of 2 –38C and assumed that sensitive heat was negligible in
heat transfer.
According to those facts, the ratio of sensible heat in total heat transfer was
investigated. The basic condition for the formation of condensate is that tube inner wall
temperature must be below the vapor saturation temperature. Since the surface temperature
was lower than the saturation temperature for all experiments, condensate formation started
at the inlet of the test section. Some portion of the total heat removal rate was used to convert
superheated vapor to saturated vapor, which was defined as sensible heat, and the remaining
portion was defined as latent heat. Sensible heat was calculated using Eq. (2):
Q_s ¼ m
_ r cp;r T r;i 2 T r;sat : ð2Þ
Mass flow rate of the refrigerant was measured by using a coriolis-type flow meter. At the
inlet and exit of the test tube, temperatures of the refrigerant were measured by using RTDs.
At the same points, gauge pressure transmitters were mounted to measure the saturation
pressure. For all experiments, the sensible heat removal rate calculated by using Eq. (2) was
lower than 5% of the total heat removal rate on average, and it was assumed that the sensible
heat removal rate was negligible on heat transfer. According to that, the change in vapor
quality of the refrigerant in test section was calculated by using Eq. (3):
Q_T
Dx ¼ : ð3Þ
_ r hfg
m
The experimental set-up was designed and constructed to measure the vapor quality at the
exit of the test section. In that way, vapor quality change obtained from the heat balance
equation could be checked with experimental data. Due to the nature of experimental study,
temperature and pressure at the inlet and exit of the test section were measured with a certain
uncertainty. Saturation temperature was determined according to the measured pressures at
CONDENSATION OF R134A IN A VERTICAL SMOOTH TUBE 437
the inlet and exit of the test section and compared with the measured temperature at those
points. Since pure vapor without droplets was observed at sight glass section, and
uncertainties of the temperature and pressure were known, the state of the vapor at the inlet
was determined. Agreement of the measured temperature and pressure was checked by
using the measured vapor quality at the exit of the test section.
For all experiments, an inlet condition of x ¼ 1 was maintained, and average vapor
quality was calculated by using Eq. (4):
Dx
xavg ¼ 1 2 : ð4Þ
2
As previously mentioned, the test section was 1 m in length and outside wall temperature
was measured at six different points by thermocouples. By using these experimental data,
inner wall temperature of the test section was calculated by using Eq. (5):
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_ T ln Do
Q Di
T wall;i ¼ T wall;o þ : ð5Þ
2pLktube
Finally, the average condensation heat transfer coefficient was calculated by using the
average values of thermocouples mounted on the tube surface and the saturation
temperature of the refrigerant as given in Eq. (6):
QT =A
havg ¼ : ð6Þ
T sat 2 T wall;i;avg
To validate the accuracy of the measurements in the test section, refrigerant vapor flowing
at low mass flux (G ¼ 12.5 kg/m2s) was completely condensed (Dx ¼ 1) in the test section
at a saturation pressure of 5.9 bar.
An energy balance between the heat loss of the refrigerant and the heat gain of the
water in the test section was checked, and the average deviation between the two was less
than 2.0%. As stated before, vapor quality of the refrigerant at the exit of the test section
was measured by using a liquid – vapor separator and scaled tube. Complete condensation
at this situation was also validated by measuring the exit vapor quality. Based on this
application, inspection of the heat balances for all experiments showed very fair agreement
between the rate of heat transfer to the cooling water and heat transfer from the refrigerant.
The average deviation was less than 6%, which is satisfactory for this type of study.
For all experiments, the uncertainty of condensation heat transfer coefficient was
calculated as ^ 7 –18%. As the heat removal rate increased, uncertainties’ of calculated
quantities decreased. Finally, thermo-physical properties of the refrigerant and water were
evaluated by using NIST Standard Reference Database 23.
Figure 3. Comparison of measured and calculated vapor quality change in test section.
pressure, and mass flow rate, parameters that affect the condensation heat transfer
coefficient were determined as saturation pressure, mass flux, temperature difference
between saturated vapor, and tube inner wall (DT) of the test section. For all experiments,
inlet vapor quality was unity, and the range of the vapor quality change in the test section
was between 0.1 and 0.4. According to Eq. (4), the range of the average vapor quality was
between 0.95 and 0.8. Vapor quality change in the test section was measured at the exit of
the test section. In Figure 3, calculated and measured vapor quality change data are
compared. It is found that all calculated vapor quality change data are in ^ 25% deviation
band when compared with the experimental data. The range of uncertainty of the
calculated vapor quality change is between 8 and 20% according to the standard error
propagation method. By using that method, vapor quality change obtained from the heat
balance equation could be checked with experimental data.
Figure 5. Relation between mass flux and average condensation heat transfer coefficient.
440 G. ARSLAN AND N. ESKIN
In Figure 6, experimental data with similar mass flux and saturation pressure were
collected, and the effect of temperature difference on the condensation heat transfer
coefficient were analyzed. It is found that at the same temperature difference, higher
average condensation heat transfer coefficients are obtained at high mass fluxes.
At constant mass flux, the average condensation heat transfer coefficient decreased with
increasing temperature differences.
For condensation inside vertical smooth tube, the dominated flow pattern is an
annular flow. At the center of the tube, vapor core flows downward and liquid
film forms inside the tube wall periphery. Despite this, the thickness of the liquid film is
very small when compared with tube diameter, and heat removal rate is strictly
related with film thickness. During the experiments, it was observed that heat removal
rate is directly proportional to the temperature difference. When temperature difference
increased, heat removal rate, condensation rate, and liquid film thickness increased.
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Especially at low mass flux, the main heat transfer mechanism is conduction through the
film thickness. Thermal resistance increases with increasing liquid film thickness, and as
a result, that process led to a reduction in average condensation heat transfer
coefficient. At the same temperature difference and saturation pressure, increasing mass
flux results in an increase in average condensation heat transfer coefficient. At this
situation, average vapor qualities of the experiments are similar, so condensation rate
and vapor velocity is higher for the experiments conducted at high mass fluxes. It is
known that at high vapor velocities, interfacial stress and mass transfer effects on
heat transfer are remarkable. High interfacial shear stress makes the liquid film
thinner; for that reason, an increase in average condensation heat transfer coefficient is
observed.
Another parameter that affects condensation heat transfer inside tubes is the
saturation pressure. In Figure 7, the relation between the average condensation heat
Figure 6. Relation between temperature difference and average condensation heat transfer coefficient.
CONDENSATION OF R134A IN A VERTICAL SMOOTH TUBE 441
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transfer coefficient and temperature difference for different saturation pressures is given.
Since thermo-physical properties’ of R134a, such as thermal conductivity, viscosity, etc.,
are inversely proportional to the saturation pressure, a higher average condensation heat
transfer coefficient is obtained for the experiments conducted at low saturation pressures.
Adding to that, Dalkilic et al. [12] compared the average condensation heat transfer
coefficients for the mass flux of 29 kg/m2s at saturation pressures of 7.7– 9 bar. The
represented heat transfer coefficient data range was between 1,100 –800 W/m2K, and
average vapor quality change was given as 0.9. That result verifies trends of experimental
data obtained in the current study.
Correlations
Several correlations from the literature were selected for comparison with the
experimental data. These correlations were developed by Jung et al. [4], Akers et al. [21],
Shah [16], Traviss et al. [22], Chen et al. [23], Haraguchi et al. [17], Tandon et al. [24],
Jaster and Kosky [25], Dobson and Chato [5], Fujii [26], Rosson and Meyers [27],
Cavallini and Zecchin [28], and Cavallini et al. [29]. Some of those correlations were
developed for the condensation inside horizontal tube. Since the dominated flow pattern is
an annular flow for high flow rates in horizontal tubes and for all flow rates in vertical
tubes, the general success of the correlations in a vertical flow arrangement was
investigated in that study. Correlations developed for estimating local heat transfer
coefficient were also compared with experimental data. Here, linear vapor quality change
along the test section was assumed, and local heat transfer coefficient was calculated by
using correlations. Finally, the average value of the heat transfer coefficient was obtained
by using the local data.
For each experimental dataset, the obtained condensation heat transfer coefficient
was compared with one obtained from correlations, and results are given in Table 2. When
442 G. ARSLAN AND N. ESKIN
1abs 1 1st
all experiments are taken into account, Akers et al.’s [21], Cavallini et al.’s [29], and
Shah’s [16] correlations estimated experimental condensation heat transfer coefficient
with an absolute mean deviation of 22.6, 25.8, and 26%, respectively. In Figure 8, results
obtained from most successful correlations (Akers et al. [21], Cavallini et al. [29], Shah
[16], Traviss et al. [22], Jung et al. [4], Dobson and Chato [5], and Chen et al. [23]) are
given. Most of the correlations mentioned here were developed for an annular flow inside a
horizontal tube at high mass flux. For condensation inside a vertical tube, the dominated
Figure 8. Comparison of the heat transfer coefficient correlations with experimental data.
CONDENSATION OF R134A IN A VERTICAL SMOOTH TUBE 443
flow regime is an annular flow, and it is independent of the mass flux. Interfacial shear
stress and gravitational forces are in the same direction. For that reason, nearly all of the
data were predicted by the correlations within ^ 30% except Fujii’s [26] and Rosson and
Meyers’s [27] correlations.
Akers et al. [21] developed their correlation based on the equivalent liquid flow
approach. The main idea of this approach is that when the two-phase flow is replaced by an
equivalent all liquid flow, an equivalent Reynolds number can be obtained and a single-
phase condensation heat transfer coefficient expression will predict the condensation heat
transfer coefficient. This correlation is more successful than others because vapor quality
change in the test section is low and the equivalent liquid vapor flow approach can be
applied. In Figure 8, the obtained results are classified according to the saturation pressure.
For the high-pressure region, it is seen that the general behavior of the correlations differ,
and the most successful correlations are determined as Dobson and Chato’s [5] and Chen
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CONCLUSION
There are numerous theoretical and experimental studies in the literature about in-
tube condensation. Since the theory of condensation is complicated, experimental studies
gain importance to determine heat transfer characteristics of condensation inside tubes.
Under different operating conditions, parameters that effect condensation heat transfer
inside tubes have been investigated.
In this study, condensation of R134a vapor inside a smooth vertical tube was
investigated experimentally. According to the obtained results, a decrease in the average
condensation heat transfer coefficient is observed when the temperature difference
between the saturated vapor and tube inner wall increased. After a certain temperature
difference value, the condensation heat transfer coefficient is not affected from the change
of temperature difference. Another result obtained from this experimental study is that
average condensation heat transfer coefficient increases with increasing mass flux at the
same saturation pressure and temperature difference. Moreover, saturation pressure is very
effective on the average condensation heat transfer coefficient. At low saturation pressures,
a higher average condensation heat transfer coefficient is obtained. Finally, heat transfer
coefficient correlations are compared with experimental data, and best result is obtained
from Akers et al.’s [21] correlation with an absolute mean deviation of 22.6%.
ACKNOWLEDGMENTS
Experiments were conducted in Istanbul Technical University, Mechanical
Engineering Faculty, Heat and Mass Transfer Laboratory, for which the authors are
grateful.
FUNDING
This study was financially supported by Turkish Scientific and Technical Research
Foundation (TUBITAK; project number MAG 108M262) and Istanbul Technical
University, Science and Technology Institute.
444 G. ARSLAN AND N. ESKIN
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