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Source: Wikipedia
Agenda
Introduction to Polymers
Classifications of Plastics
Formation Reactions
2
Basic Concepts in Chemistry & Bonding Forces
All known materials, whether hard, fluid or gaseous, are made of atoms.
An atom is the smallest piece in the material that can be presented as a
purely chemical element.
Subdivision: Atomic nucleus (Nucleus) and electron shell
3
Atomic Structure
The number of protons and electrons within an atom is always the same
The electrons are on orbits or shells that are positioned around the
nucleus
or
Orbits Shells
4
Atomic Structure
Criteria for the structure
Sodium
5
Classification of Atoms – The Periodic Table
Hauptgruppe
Periode
1 2 3 4 5 6 7 8
1 Number of order 92 2
1 2,1 H - He
Wasserstoff
Electro negativity 1,4 U Symbol
Helium
Uran Name
3 4 5 6 7 8 9 10
2 1,0 Li 1,5 Be 2,0 B 2,5 C 3,0 N 3,5 O 4,0 F - Ne
Lithium Beryllium Bor Kohlenstoff Stickstoff Sauerstoff Fluor Neon
11 12 13 14 15 16 17 18
3 0,9 Na 1,2 Mg 1,5 Al 1,8 Si 2,1 P 2,5 S 3,0 Cl - Ar
Natrium Magnesium Aluminium Silizium Phosphor Schwefel Chlor Argon
19 20 31 32 33 34 35 36
4 0,8 K 1,0 Ca 1,6 Ga 1,8 Ge 2,0 As 2,4 Se 2,8 Br - Kr
Kalium Calcium Gallium Germanium Arsen Selen Brom Krypton
37 38 49 50 51 52 53 54
5 0,8 Rb 1,0 Sr 1,7 In 1,8 Sn 1,9 Sb 2,1 Te 2,5 I - Xe
Rubidium Strontium Indium Zinn Antimon Tellur Iod Xenon
55 56 81 82 83 84 85 86
6 0,7 Cs 0,9 Ba 1,8 Tl 1,8 Pb 1,9 Bi - Po - At - Rn
Caesium Barium Thallium Blei Bismut Polonium Astat Radon
6
Types of Bonds – Chemical bonds
When using adhesive bonding, three types of chemical bonds mainly occur.
Chemical Bonds
Primary Valence Bonds
Covalent Bond
Homopolar Bond
Ionic Bond
Heteropolar Bond
Metallic Bond
7
Covalent Bonds
All atoms strive to fill their outer orbits/shell with electrons
Therefor, only the outer electrons (valence electrones) are important when
forming bonds
Carbon Phosphorus
8
Covalent Bonds
An atom shares an electron with its bonding partner so that both profit from
the other
H-Atom H-Atom
H-Molecule
H2
9
Covalente Bonds
Also called homopolar bond because the bonding electrons equally
belong to both bonding partners
Bond occurs between non-metals
– Range of the bonding force: 0.1 – 0.2 nm
10
Ionic Bonds
Often between metals and non-metals
Example: Sodium and Chlorine
11
Ionic Bonds
Electrostatic interaction leads to a three dimensional formation of a
cristal lattice, ions are organised evenly
12
Ionic Bonds
Also called heteropolar bonds as bonding elements are not distributed
evenly.
Based on electrostatic attraction between negatively and positively charged
ions
● Range of the forces: 0.1 – 0.2 nm
● Bonding energy: 600 – 4000 kJ/mol
● Plays a tangential role as regards the
bonding forces
13
Metallic Bonds
Based on the electrostatic attraction between the positively charged
metal ions and electrons (negatively charged)
The valence-electrons can move freely within the lattice of the positively
charged metal ions
14
Types of bonds – Intermolecular Forces
The intermolecular bonds that occur when bonding can be classified as
follows:
Intermolecular Bonds
Hydrogen Bond
Secondary Valence Bond
Van-der-Waals-Bonds
Dipole Forces
Induction forces
Dispersion forces
15
Electronegativity
Electronegativity EN measures how strongly the electrons of a bond are
attracted to one of the atoms
The higher the EN is, the more the atom attracts the electrons of the
bond
Hauptgruppe
Periode
1 2 3 4 5 6 7 8
1 Number of Order 92 2
1 2,1 H - He
Wasserstoff
Electronegativity 1,4 U Symbol
Helium
Uran Name
3 4 5 6 7 8 9 10
2 1,0 Li 1,5 Be 2,0 B 2,5 C 3,0 N 3,5 O 4,0 F - Ne
Lithium Beryllium Bor Kohlenstoff Stickstoff Sauerstoff Fluor Neon
11 12 13 14 15 16 17 18
3 0,9 Na 1,2 Mg 1,5 Al 1,8 Si 2,1 P 2,5 S 3,0 Cl - Ar
Natrium Magnesium Aluminium Silizium Phosphor Schwefel Chlor Argon
16
Electronegativity & Polar Bonds
EN-Difference (DEN)
3,5
2,1 2,1
17
Visualisation of the EN-Difference
Electron density distribution: the different colours in the „Shell“ where
the electron density is high and where it is low within the molecule
O
H H O O
H
H 3C O H 3C CH3
18
Types of Bonds – Intermolecular Bonds
Intermolecular Bonds
Hydrogen Bonds
Secondary Valenz Bonds
Dipole Forces
Induction Forces
Dispersion Forces
19
Types of Bonds – Intermolecular Bonds
Hydrogen Bonds
Especially for bonds with OH-groups or NH-groups
Is based on the strong polar character of the bonding molecules
Bonding energy up to 50 kJ/mol
Is based on electrostatic attraction
20
Types of Bonds – Hydrogen Bonds
Hydrogen functions as a bridge between O, N etc.
polar covalent
bond
3-dimensional
lattice
21
Types of Bonds – Intermolecular Bond
Intermolecular Bond
Hydrogen Bond
Secondary Valence Bond
Van-der-Waals-Bonds
Dipole Forces
Induction Forces
Dispersion Forces
22
Types of Bonds – Van-der-Waals-Forces
Dipole-Dipole-Forces
23
Types of Bonds – Dipole-Dipole-Forces
Attraction is based on electrostatic interaction
Hydrogen Bond is a special case of a dipole-dipole-interaction
d- O
O H-Bond
H
d+ O O CH3
H 3C CH3
H
d- H 3C O
O
O
d+
H
H 3C CH3 H 3C O
24
Types of Bonds – Van-der-Waals-Forces
Induction forces
Similar to dipole forces.
A dipole moment is induced in a non-polar molecule by a (strongly) polar
molecule.
Range of bonding forces: 0.3 – 0.5 nm
Bonding energy: 2 – 10 kJ/mol
Induzierte Pole
Induktion
- + - + - +
Non-polar Polar
molecule molecule
25
Types of Bonds – Van-der-Waals-Forces
Dispersion Forces
Non-polar molecules are turned polar for a moment, caused by the
movement of the electrons
● Range of the bonding forces: 0.3 – 0.5 nm
● Bonding energy: 5 – 10 kJ/mol
26
Conclusion – Primary and Secondary Valence Bonds
27
Conclusion – Primary and Secondary Valence Bonds
This leads to the conclusion that primary valence bonds are generally more
desirable due to their high bonding forces.
● The difficulty lies in bringing the adhesive monomere, or polymere, to react
chemically with the bonding material at the bonding surface, as this leads to the
formation of primary valence bonds.
This means that the secondary valence bonds are mostly available for
adhesion.
28
Agenda
Introduction to Polymers
● Classes of Material
Formation Reactions
Natural
Organic
Reinsforced
concrete
fieber-reinforced
synthetics
Glass Synthetik
Ceramics Materials
Metals Varnishes
Synthetic
30
Significance of the Synthetic Materials
Synthetic materials can be used nearly everywhere
Material characteristics can be changed specifically
Cheap material
31
Leight Weight Constructions
Source: Die
Kunststoffchemie für
Ingenieure 2007 (Chemistry
of Synthetics for Ingeniers
2007)
32
Energy Requirement
Energy requirement for the production of work materials,
measured in kg, the equivilant of petroleum with regard to
1dm³ of the material volume
World
Production 2001
World: 181.000 kt
Western Europe: 49.100 kt
Germany: 15.800 kt
Western
Europe
Germany
Source: BASF AG
34
Usage of Synthetics in Germany Divided into Fields of
Application
Source: Habenicht
35
Usage of Synthetics Worldwide in 2006
Quelle: PlasticsEurope
36
Definition of Sythetics
37
Further Definitions
Monomer
„Starting point in which the molecules are available singularly and can form a
polymer through chemical reaction, as they have at least two functioning (able
to react) groups“
z.B. Ethylene
H H
C C
H H
Source: Habenicht, Kleben
38
Further Definitions
Polymer:
„Organic material that is composed of many basic molecules (monomers)“
z.B. Polyethylene
H H H H H H H H
C C C C C C C C
H H H H H H H H Source: Habenicht, Kleben
39
Basic Structure of Polymers
Definition:
Polymers are formed through the linkage (chemical reaction) of many small monomers.
This chemical reaction is also called polymerisation.
Monomers Polymer
Example:
Ethylene Polyethylene
Source: Habenicht, Kleben
40
Further Definitions
Functional Group:
Atoms or groups of atoms in one organic molecule. They define the reactivity of
the entire molecule. Chemical reactions happen with them.
Name Formula
Examples of functional Hydroxyl-Group -OH
groups Carbonyl-Group -C=O
Carboxyl-Group -COOH
Amino-Group -NH2
Isocyanate -N=C=O
Epoxy -HC – CH2
O
41
Further Definitions
Prepolymer:
Polymer that has already reacted and consists of a limited number of
monomers and reactive groups
Primary bonds:
These include ionic, molecular and metal bonds
Secondary Bonds:
These include hydrogen bonds, dipole-dipole-bonds, Van-der-Waals-bonds
Glass Transition Temperature (Tg):
Below this temperature, the polymers are hard/brittle (amorph), above this temperature
they are rubbery (elastic)
42
Agenda
Introduction to Polymers
Formation Reactions
43
Structure of Polymers
Linear Macromolekules
● Are formed out of monomers that hace only two outstanding reactive groups. The
composed basic elements can be linked to two neighbouring basic elements.
Synthetics
Thermoplastics Duromeres/
Elastomers
Thermosetting
semi-
amorphous
crystalline
47
Synthetics
Thermo Duromere/
Elasto-meres
plastics thermosetting
Thermoplastics
amor-
semi-crystalline
phous
Not interlinked, long chains of polymers, that lie beside each other
Weak attraction forces exist between the chains
Within a certain temperature field, they can be formed and reformed
many times (thermo-plastic)
When heat is added, they first turn soft and then turn fluid the more
the heat rises
Swellable and partly soluble in solvents
Molecules can have an amorphous or semi-crystalline structure
Thermo Duromere/
Elasto-meres
plastics thermosetting
Thermoplastics
amor-
semi-crystalline
phous
Semi-Crystalline Structure:
Amorphous Structure:
● Parts of the polymer chains are parallel to
● Polymer chains are disorganised and
each other
interwoven with each other
● Regular arrangement is called crystalline
Examples:
PS, PVC, PC, PMMA , ABS
Examples: Source:
PE, PP, POM, PA Werkstoffe und ihre Verarbeitung, Thieme Verlag
49
Synthetics
Thermo Duromere/
Elasto-meres
plastics thermosetting
Elastomeres
amor-
semi-crystalline
phous
Weakly linked chain molecules
Chains are linked throug chemical bonds
At room temperature they show
rubbery/elastic behaviour
Reversibly reformable
Cannot be melted
Swellable in solvents
Source:
Werkstoffe und ihre Verarbeitung, Thieme Verlag
50
Synthetics
Thermo Duromere/
Elasto-meres
plastics thermosetting
Duroplastes/Duromeres
amor-
semi-crystalline
phous
Thermoplastics: Elastomeres:
- non-linked polymer chains - weakly cross-linked
- semi-crystalline or amorphous macromolecules
- become softer when heated - rubbery/elastic
- formable - not soluble but swellable
- more or less good solubility
Duropmeres:
- strongly cross-linked macromolecule
- resistant, chemically and thermally
- not soluble
- not formable
52
Agenda
Introduction to Polymers
Formation Reactions
● Polymerisation
● Polyaddition
● Polycondensation
Types of Reaction
Polyaddition
Polymerisation Polycondensation
(reaction is step-
(chain reaction) (reaction is step-
wise)
wise)
54
Types of Reaction
Addition Condensation
polymerisation: polymerisation:
Addition Polymerisation
Polymerisation Polyaddition
Polykonden-
(Chain Reaction) (Reaction is
Polymerisation step-wise)
sation
Addition Condensation
polymerisation: polymerisation:
Polymerisation
Polymerisation Polyaddition
Polyconden-
(chain reaction) (Reaction is
sation
step-wise)
Beginning Reaction I I I* + I*
● Initiator has to be splitted into two radicals using energy (i.g. heat or light)
56
Types of Reations
Addition Condensation
polymerisation:: polymerisation:
Polymerisation
Polymerisation Polyaddition
Polyconden-
(Kettenreaktion) (Reaction is
sation
step-wise)
Growth reaction:
● Radical reacts with monomer, takes one electron from the double bond
● Chain growth
57
Types of Reaction
Addition Condensation
polymerisation: polymerisation:
Polymerisation
Polymerisation Polyaddition
Polyconden-
(chain reaction) (Reaction is
sation
step-wise)
58
Type of Reaction
Addition Condensation
polymerisation: polymerisation:
Polymerisation - Overview
Polymerisation Polyaddition
Polyconden-
(chain reaction) (Reaction is
sation
step-wise)
Termination
* + I* I
reaction
*+ *
* Aktive end
I* Radical of the initiator
M Monomer
Monomer chain
59
Types of Reaction
Addition Condensation
polymerisation: polymerisation:
Addition Polymerisation
Polymerisation Polyaddition
Polyconden-
(chain reaction) (Reaction is
Polyaddition step-wise)
sation
60
Types of Reaction
Additions Condensation
polymerisation: polymerisation:
Polyaddition
Polymerisation Polyaddition
Polyconden-
(chain reaction) (Reaction is
sation
step-wise)
61
Types of Reaction
Addition Condensation
polymerisation: polymerisation:
+
Elimination Product
62
Types of Reaction
Addition Condensation
polymerisation: polymerisation:
Polycondensation
Step-wise growth reaction:In each case two randomly long monomers react with each other
Linkage of monomers with the formation of an elimination product (i.e.. water, alcohol)
63
Types of Reaction
Source: http://www.jagemann-net.de/makromolekuele/makromolekuele.php 64
Agenda
Introduction to Polymers
Formation Reactions
Bonding
Element 1
Adhesive
Layer
Bonding Element 2
66
Structure of an Adhesive Layer
Differentiation of Boundary Layer, Adhesive Layer und Boding Elements
Bonding Element 1
Boundary Layer 1
Adhesive Layer
Boundary Layer 2
Bonding Element 2
67
Necessity of the Boundary Layer
Molecules in or at the boundary to another medium are exposed to different
stresses than the molecules within the layer itself
68
Definition of Adhesion and Cohesion
In adhesive bonding, two basic concepts of bonding forces are
distinguished
● Adhesion Forces (lat. adhaerere = „adhere“)
– These forces occur in the boundary layer between the bonding element and the
adhesive layer
69
Structure of the Adhesive Layer
The cohesion forces and adhesion forces are based on many bonding
forms
● The main interactions happen on the atomar and molecular level.
Molecules
Bonding Forces
70
Cohesion
Typical bonding energies lie between about 290 kJ/mol – 415 kJ/mol
71
Adhesion
A theory that describes all adhesive processes does not (yet) exist.
● The following examples aim to show different theoretical parts, they can explain
individual phenomena, but cannot describe the entire complexity of adhesion D
● The following description aim to give an overview over the momentary state of art
as regards adhesion research
● Several adhesive processes always occur at the same time
72
Wetting
A good wetting is the basic prerequisite for an optimal adhesion.
Wetting is the approach of the adhesive to the surface of the bonding element
Prerequisite for a good wetting is
● a sufficient and low viscosity of the fluid adhesive
● the difference between the surface tension of the (fluid) adhesive and the surface
energy/tension of the bonding element material
73
Wetting
Selected surface energies/ tensions
Iron 2550
Typical adhesives have a surface energy
Titan 2050
of at least 35 mN/m
Copper 1850
Gold 1550
Silver 1250
PA 49-47
Epoxy Resin 47
PVC 40
PMMA 33-44
PS 33-35
PE 31
PP 29
PTFE (Teflon) 19
74
Wetting
Tensiometer – Measurement of the Surface Energy of a Fluid
● Here, a test object (mostly a thin Platinum wire) is brought so close to the
examined surface that wetting of the wire occurs.
● Then the force that is necessary to extract the test object from the fluid is
measured.
75
Wetting
Test Ink – The Examination of the Surface Energy of a Solid Material
● The test ink, whose surface energy has been defined, is used to define the surface
energy of a solid object (either bigger or smaller than the test ink).
● The ink is painted onto the surface which is to be examined and then the period in
which the wetting continues is measured.
● If the wetting stays for more than 2-3 seconds, then the surface energy of the
solid object is higher than that of the ink.
http://www.plasmatreat.de/
76
Wetting
Contact Angle Measurement – Definition of the surface energy of a solid
material
● By measuring the contact angle α, the quality of the wetting can be described
● By using Young‘s Equation, the surface energy can also be described.
G α
σKG Adhesive
α Bonding Element
σFG σKF
Bonding Element Wetting Surface
Bad Wetting
σFG = Surface energy of the bonding element
σKG = Surface tension of the adhesive α
σKF = Tension in the boundary layer of bonding element/adhesive
α = Wetting angle Bonding Element
G = Air (i.e. gas atmosphere of the environment)
Wetting Surface
78
Specific Adhesion
Basic prerequisites for an optimal adhesion is that the surface of the bonding
element has „docking locations“, so as to enable an atomar or molecular
interaction which then produces the adhesion forces.
79
Specific Adhesion
The operating principle of specific adhesion is based on the following
adhesion processes:
● Molecular Physical Bonding
– Secondary Valence Bonds (Van-der-Waals-Forces)
● Chemical Bonds
– Primary Valence Bonds
● Diffusion Processes
● Wetting Forces
80
Specific Adhesion
Secondary Valence Bonds
● Hydrogen Bonds
● Van-der-Waals-Bonds
● Forces have a range of Kräfte 0,1 – 1 nm
Adhesive Molecule
Bond
Molecule of the Bonding Element
Schematic depiction of a boundary layer
81
Specific Adhesion
Chemical Bonds
● The existence of chemical bonds was shown in Aluminium bonds.
● These results should be tranferable to adhesive bonding of metals in general.
● Prerequisite for the bond is a reaction which is started by the application of the
adhesive which, in turn, leads to the formation of metal oxides or metal hydroxides
on the bonding surface. These can then enter into a complex compound with the
adhesive molecules.
82
Mechanical Adhesion
The fluid adhesive enters the pores and undercuts and after hardening this
results in a fixture.
The hardness that is achieved through mechanical adhesion is only of
importance for porous materials (i.e. wood, paper).
Adhesive
Bonding Element
83
Autohesion
Autohesion occurs when two layers of the same elastomer are brought into
contact.
This bond is caused by the diffusion of mobile molecule chain ends as they
inter-link with each other.
Autohesion occurs mainly with elastomers.
84
Conclusion
Adhesion and Cohesion are the result of inter-molecular interactions
● Primary and secondary valence bonds
85
Conclusion
86