DAX 10

THE HIGHEST POWERED DAX

FOR A GENERATION
—— Offering solutions up to 200 MW
—— Suitable for a variety of locations in a variety of environments
—— Viable alternative to hydrogen-cooled generators

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DAX 10
Air-Cooled
Generator
Reasons to choose BRUSH
DAX 10 range of air-cooled
generators
—— BRUSH tried and tested design
and manufacturing principles
used throughout
—— Each generator designed to effectively
meet project-specific requirements
—— Viable alternative to hydrogen-cooled operation as well as lower auxiliary costs,
generators, eliminating the risks of
using hydrogen as the primary coolant
—— Technology based on proven The DAX 10 range of air-cooled generators is
generator designs working out
in the field
—— The first of this new generation
of DAX 10 generators has just
completed its second year of
successful operation
—— Suitable for a variety of turbine
applications, frequency requirements available, depending on the active core
and environmental conditions
BRUSH has built on its extensive knowledge
of supplying generators to both the gas and
steam turbine market to offer a new and
exciting range of air-cooled generators.
Building on over 130 years’ experience,
the best design practices and manufacturing
techniques have been utilized to extend the
current range of air-cooled generators to
200 MW, for both 50 and 60 Hz applications.
The first of this new generation of DAX 10
generators has just completed its second
year of successful operation.
The DAX 10 range of air-cooled generators
offers a real alternative to the hydrogen-cooled
generator, offering simpler maintenance and
whilst maintaining project-specific output
and efficiency requirements.
versatile for a number of different applications
and a variety of different environments,
available to operate in a range of local
environmental conditions.
The DAX 10 range of air-cooled generators
is fully compliant with the requirements of the
relevant international standard specifications,
including IEC and IEEE.
Based on real-build experience, the new
DAX 10 range of generators will continue
and contribute to BRUSH’s ability to
meet demanding interface requirements
of the turbine manufacturer, coupled with
competitive prices and deliveries.
Output Voltage
50 Hz 200 MW Up to 17 kV
60 Hz 200 MW Up to 19 kV
Principles of stator design
—— Sprung core to minimize vibrations onto
foundations
—— Pressed endwindings for optimal heat
dissipation
—— Radially ventilated corepack construction
—— Upgraded resin rich insulation utilizing new
flat glass technology
Principles of rotor design
—— Directly-cooled, ensuring uniform flow and
temperature along the length of the rotor
Cooling methodology
—— C ooled by air, either open air-cooled circuit
or closed water: air circuit configuration
—— Cooling air is forced around the generator
by means of two axial fans
—— Integral, multi-chamber cooling system
to ensure uniform temperature profile
throughout the length of the generator
Excitation system
—— Brushless or static options available
—— Excitation systems based on proven systems
Bearing arrangement
—— Endframe or pedestal arrangement
length required for the application
Versatile to surroundings
—— Housing suitable for outdoor installation
—— Applicable for 50 & 60 Hz applications,
both gas and steam turbine arrangements
Speed Power Factor Efficiency
3000 rpm 0.8 Up to 99.1%
3600 rpm 0.85 Up to 99.0%
TURBOGENERATORS PRODUCT MAP
Comparison to existing products:

Parameter 98-330 10-305 10-390 10-455 10-557

Primary coolant Air Air Air Air Air

50 Hz: 11.5 kV 50 Hz: 15.75 kV

50 Hz: 10.5 kV 50 Hz: 15.75 kV 50 Hz: 15.75 kV
60 Hz: 13.8 kV 60 Hz: 19 kV
Stator bar insulation
Resin rich Resin rich Resin rich Resin rich Resin rich

M250-50A M250-50A M250-50A M250-50A M250-50A

Electrical steel
Non grain-orinted steel Non grain-orinted steel Non grain-orinted steel Non grain-orinted steel Non grain-orinted steel

Rotor forging material High tensile alloy steel High tensile alloy steel High tensile alloy steel High tensile alloy steel High tensile alloy steel

Core arrangement Fixed core Sprung core Sprung core Sprung core Sprung core

Bearing arrangement Endframe Endframe Endframe Endframe Pedestal

Number of bearings 2 2 2 2 2

Overall dimensions
9.1 x 3.5 x 3.3 8.6 x 3.8 x 3.6 9.0 x 3.8 x 3.6 9.9 x 4.2 x 3.5 12.1 x 3.9 x 3.6
l x w x h (m)

Weights (T) 166 164 205 229 282

Technical Specification:

50 Hz: ISO conditions to IEC specification

DAX 10 Variant Output [MW] Power Factor Terminal Voltage [kV]

DAX 10-455 ERH 162 0.8 Up to 15.75

DAX 10-500 ERH 180 0.8 Up to 15.75

DAX 10-557 PRH 198 0.8 15.75

60 Hz: ISO conditions to IEEE specification

DAX 10 Variant Output [MW] Power Factor Terminal Voltage [kV]

DAX 10-400 ERH 163 0.85 Up to 19

DAX 10-450 PRH 191 0.85 19

DAX 10-500 PRH 210 0.85 19

DAX 10-557 PRH 224 0.85 19

SERVED
MARKETS
—— Utility
—— Power
Generation
—— Oil & Gas
—— Aftermarket
Support
DAX 10 REFERENCE LIST

Acerra, Italy
Waste to Energy plant
Product —— 91H 664831/2
Equivalent to —— DAX 10-305
Output —— 120 MW, 141 MVA
Voltage —— 10.5 kV
Power Factor —— 0.85
Speed —— 3000 rpm
Excitation —— Brushless excitation
Cooling —— TEWAC arrangement
Commissioned —— In operation since 2009

Katowice, Poland
Combined Heat & Power Plant
Product —— 9H 664872/2
Equivalent to —— DAX 10-390
Output —— 135 MW, 169 MVA
Voltage —— 15.75 kV
Power Factor —— 0.80
Speed —— 3000 rpm
Excitation —— Static excitation
Cooling —— TEWAC arrangement
Commissioned —— In operation since 2000

Riga, Latvia
Combined Cycle Plant
Product —— DAX 10-455
Output —— 150 MW. 187.5 MVA
Voltage —— 15.75 kV
Power Factor —— 0.80
Speed —— 3000 rpm
Excitation —— Static excitation
Cooling —— TEWAC arrangement
Commissioned —— In operation since 2008

For more information about BRUSH TURBOGENERATORS

BRUSH Turbogenerators, Nottingham Road,
SM0000307C

please call us direct, email Loughborough, Leicestershire,

or visit our website. LE11 1EX, United Kingdom
T + 44 (0) 1509 611511
F + 44 (0) 1509 612436
E salesuk@brush.eu
www.brush.eu