TECHNICAL SPECIFICATION OF SKID MOUNTED SEWAGE

TREATMENT PLANT
OFDR SPECN.NO. 803/PYRO/ SKID MOUNTED STP/EO DT.19.05.2014

A) PURPOSE:-
To supply, install and Commission Skid Mounted Sewage Treatment Plant at OFDR.

B) Brief :-
The skid is to be placed nearer to the septic tank of the Admin Building over a suitable civil
foundation built by the firm. Sewage from this septic tank and the septic tank of change room of
Unit-I shall be the input to the skid. As the septic tank of change room of U-I section is at a
distance of _450_mtr from the location of the skid, suitable size of pipe line to be laid and
necessary pumping arrangement shall be provided at the change room end.

1. Detailed designing & Engineering, which includes,

 To prepare Process & Instrument Diagram with pipe sizing after visiting the site.
 To prepare Layout
 Preparation of detailed Specifications For Equipment
 Preparation of Specifications for Electrical Distribution Board
 Providing necessary GA drawing for approval of factory.

2. Procurement & Supply of equipment as mentioned in Equipment list

3. Erection of equipment & instruments at site.

4. Preparation of Piping, Electrical, Instrumentation documents:

a) Instrument List b) Electrical Load List c) Earthing

d) Provide technical support and clarifications during execution to ensure construction is

carried out as per design

C) GENERAL:
i. Provide built drawings of Layout, Hydraulic Profile and P&ID.
i i. Transportation of equipment / material to site.
i i i . Commissioning of all Equipment, Instruments as per respective lists.
iv. As the building are fully occupied Sewage shall be available during commissioning

D) Design Criteria :-
The sewage effluent characteristics are estimated as follows;-

a) Sewage - 15 m3/Day

b) Operating Hours - 6 Hours

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 c) Design parameters :-

Design parameters
Sr.
Parameter Inlet Process Parameter Outlet Parameter Units
No

1. Actual Flow 12.5 12.5 (m3/day)

2 pH 7 to 8 7 to 8 ---
3. COD 400 to 500 <100 (ppm)
4. BOD 200 to 300 <50 (ppm)
5. TSS 150 <50 (ppm)
6. O&G 10 - 15 <10 (ppm)

d) PROCESS SCHEME AND DESCRIPTION:

Sewage effluent shall be pumped from the existing Septic tanks at Admin
Buildings & U-I Changeroom to STP.
The skid will consists of following units:
• Bar Screen
• Oil and grease trap
• Aeration Tank with Diffused Aeration System
• Secondary Settling Tank with Sludge Recycle Pumps
• Intermediate Holding Tank with Filter Feed Pumps
• Pressure Sand Filter
• Activated Carbon Filter
• Treated Water Holding Tank
• Chemical Dosing Systems
• Bag type sludge filter

In addition to these firm may include other items which may be required to make the
treatment system complete.
e) Process Description:
Sewage from last chamber of septic tank first enters the Bar Screen. Here, all macro
solid particles are screened and separated from the sewage. The sewage then enters in to the
oil and grease trap ( Both units are built in Aeration tank). In this trap, oil and grease content
is removed. From oil and grease trap, sewage overflows in the Aeration Tank with media,
where it receives Activated Sludge Treatment. It is also provided with diffuser system at the
bottom of the Tank for aeration. Aeration helps in maintaining the Dissolved oxygen levels in
the reactor. The MLSS (Mixed Liquor Suspended Solids) carry out the biological degradation of

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the sewage. The sludge generated during this process needs to be separated. This separation is
carried out in Secondary settling tank. The overflow from the Secondary Settling Tank is
collected in the Intermediate Holding Tank. Here, it has to receive ozonisation for disinfecting
the water. Then, with the help of filter feed pumps sewage is transferred through Pressure Sand
filters (PSF) for further treatment. PSF uses sand as filtration media. From PSF, water is fed to
Activated Carbon Filter (ACF). This treated water is then collected in Treated Holding Tank. A
part of the sludge from the secondary settling tank is recycled back to the aeration tank and
excess part of it is discharged to the bag type sludge filter. Sufficient number of sludge bags
may be supplied for smooth running for one year.

E) UNIT/EQUIPMENT LIST

1) List of Tanks :

UNIT LIST
Sr.No.
Description Siz Qty MOC
e
1 Bar Screen Chamber 1 MSEP
2 Oil and grease trap 1 MSEP
3 Aeration Tank with Media Suitable to capacity 1 MSEP
4 Secondary settling tank with media 1 MSEP
5 Intermediate Holding Tank 1 MSEP
6 Treated Holding Tank 15 m3 1 HDPE
7 Skid Suitable 1 MSEP

Notes: The tank dimensions indicated above are tentative. The same may change as per
design of the firm.

2) List of Equipments:

EQUIPMENTS LIST
Sr Description Size / Capacity Qty MOC
No
1 Raw Sewage Transfer Pumps Suitable 2 CI
Suitable for bar
2 Bar Screen 1 MSEP
screen chamber
Diffused aeration system for aeration Suitable for the
3 - EPDM
tank volume of aeration
Air Grid for Intermediate Holding tank
4 Suitable for volume of 1 HDPE
Tank
IHT
Blowers for Aeration tank and
5 12 m3/hr @ 4 m WC 2 CI
Intermediate holding tank
6 Aeration tank media ~1m3 of media - PP/PVC

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 7 Secondary Settler media ~0.75 m3 of media 1 Lot PP/PVC
8 Sludge Recycle Pumps 2 m3/hr @ 7 m WC 2 CI
9 Disinfection by ozonisation suitable 1
10 Filter Feed Pumps 2 m3/hr@ 25-30 m WC 2 CI
11 Pressure Sand Filter - 1 FRP
12. Activated Carbon Filter - 1 FRP

13 Water Flow meter ,Electro magnetic Suitable Forbes

Marshall or
equivalent

3) Civil Work List:

CIVIL UNITS
Sr.
Description Size Qty MOC
No
.
1 Septic Tank provided with baffle Suitable 2 RCC
walls
2 Foundations for Equipment/ skid Suitable 1 lot RCC
Digging work for laying pipe line/ As per design 1 lot
3
cables etc.

4) ELECTRICALS WITHIN BATTERY LIMITS

SR DETAILS CAPACITY/ SIZE QTY MOC

NO
1 Distribution Suitable to accommodate all Suitable
Board (DB),with proposed STP feeders with the 2 Nos.
multifunction skid & one panel at Unit-I
meter
2 Power Suitable Copper /Aluminum Up to 4 mm2 Copper &
cables. cables. Lot. above 4 mm2 Aluminum.
3 Motors Suitable Lot Suitable
4 Electronic Suitable 1 Suitable
Energy meter

Notes:
• All equipment/motors/electrical will be non FLP and one point at Unit-I.
• The electrical connection at one point in the STP and one point at Unit-I to be
provided by factory free of cost.
• The firm has to draw Main supply 415 V to Distribution board (DB)
• Main earthing to DB control panel to be provided by the firm & earthing to
individual motors.

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 5) PIPES AND FITTINGS WITHIN BATTERY LIMIT

PIPING/FITTINGS
SR NO DESCRIPTION CAP/ SIZE QTY MOC
1 Piping/Fittings within battery Suitable Lot UPVC
limit
2 Valves Suitable Lot CI / PP

Notes:-

• Outlet Piping along with suitable pump is to be provided for transferring of treated water from
the Treated Water Holding Tank to the nearest garden at a distance of 30 mtr by the Firm.
• Water, electricity fo r erection / commissioning of STP to be provided by the factory at free
cost.

6) INSTRUMENTATION DETAILS

SR DESCRIPTION LOCATION TYPE QTY MAKES

NO
1. Pressure Gauges On the delivery Line of - 1 lot H-Guver/Waree
Glycerine filled Pumps, blowers & filters make
2. Level Switches • Septic tanks last Conductivity 2 nos. Pune
Chamber Type Techtrol/
• Intermediate Holding Reputed
Tank

7) MAKES OF BOUGHT OUT ITEMS

MECHANICAL ITEMS MAKES

Centrifugal pumps Kirloskar/ Johnson
Submersible pumps Sehara/ Kulkarni/ KSB/ Nanfang
Gear Boxes Radicon/ Elecon
V-Belts Fenner
Air Blowers Everest/ Air vac
Diffusers Scogen/Aquaflex/OTT
Tube settlers /Clarifiers Marvelous /Equivalent
HDPE Dosing Tanks Syntex/ Reno
PIPES AND FITTINGS

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 UPUC pipes Astral/Prince
M S Pipe Zenith/ Jindal
valves Kor/ Parth/Prince
ELECTRICALS
Cables Polycab/ Havells/Fino lex
Motors Kirloskar/ Crompton/ Siemens
Push button stations Teknic/ Hansu Controls/L &T/Siemens
INSTRUMENTS
Pressure Gauges H Guru
Level Switch Pune Techtrol

F) Commissioning:
Firm has to depute their engineer as required for erection and commissioning. Factory shall
attach its manpower during the activities & operation of the plant. Commissioning shall
immediately follow the physical completion.

 Necessary Approval from MPCB regarding acceptability of the system & the quality of
output water shall be obtained by the firm.

 All consumables such as bio-sludge/cow dung, dosing chemicals, oils/grease, etc. required for
plant commissioning/operations shall be arranged by the Firm.

 Firm has to supply the consumables, dosing chemicals etc. for smooth running of the plant
for one year.
G) Operation :-
The skid shall be so designed that it runs on full autocycle and that a single operator can
keep watch on the system. Visual indications should be available on the control panel to prompt the
operation for action and to resort to manual operation in case of requirement.

H) Technical Documents :-

i) The supplier shall supply in quadruplicate, the manuals for operation, mechanical maintenance,
electrical maintenance with wiring diagram, and electronic maintenance with circuit diagram with
complete description, spare parts drawing and list. The documentation shall include the System
description and technical specifications of the whole system. The documents shall be in English
language. These manuals are required to be supplied in soft copy also. The manuals shall contain
complete list of electrical/electronic parts/instruments / equipment used in the machine giving the
following details:
a) Nomenclature
b) Part Number
c) Order Code
d) Type / make
e) Complete address of parent manufacturer with tel.no./fax/e-mail
f) Complete address of authorised Indian Service Center
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 g) Quantity used

ii) The supplier shall furnish detailed specification of various consumables to be used in these
equipments with its Indian equivalent. The document shall contain the periodicity of replacement of
consumables. The supplier shall provide technical literature of all bought out units/sub-assemblies
fitted in the equipments.

iii) The supplier shall provide evidence of his capability to deliver the Skid mounted STP by a
reference to at least 05 similar systems already supplied and commissioned.

iv) The whole equipment should be securely packed to avoid any loss or damage during transit, so
that it reaches the consignee in a perfectly serviceable condition.

v) The supplier shall forward the foundation drawing and service requirements that shall be
necessary for the operation and maintenance of the equipment, 3 months prior to predespatch of
equipments.

vi) The supplier shall provide the maintenance service support.

vii) The supplier shall impart training for Operation and Maintenance aspects free of cost at the
installation site i.e. Ordnance Factory Dehu Road.

viii) The delivery period for supply of system is maximum 04 Months.

ix) The Tenderer can visit the OFDR site before quoting for the STP system. The drawing with
location of septic tank is attached for reference purpose.

x) The delivery period shall be Maximum 04 Months

xi) Erection and commissioning shall be completed in 02 Months subject to site clearance.

I) Warranty :-

The equipment along with all sub-components and accessories should be guaranteed for
smooth working for a period of ONE year from the date of successful commissioning for any
damage, defect or malfunctioning that is attributed to deficiencies during use of the system. The
supplier shall be liable to provide free replacement of equipment/sub-system in any such eventuality
to ensure proper functioning of the system.

JT.GM /E AWM/E HOS/CW

AGM/E&S

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 PHOTOGRAPHS OF SKID MOUNTED STP BY AQUACHEM

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 PHOTOGRAPHS OF SKID MOUNTED ETP EXPORT TO NAIROBI, KENYA BY
AQUACHEM

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