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Surface in CIP
Soil Removal is a Multi-Step Process. Soil is Removed Layer by Layer.
Velocity: Need to say more?
Gasket
Buna N
EPDM
Viton
Texture
Rough
Smooth
Shape
Gaskets
S. typhimurium
Application of Detergents 1/3
Application Type of Detergent
Exteriors of Food Processing Equipment Method: Foam
Clean Chlorinated Alkaline (Oxofoam)
Sanitize NaOCl/Quat (Dibac/D’Trol)
Double Sanitizing Employed
Drains
Manual: Bucket & Brush (Black)
Clean
Chlorinate Alkaline (Diton B)
Sanitize
Quat (Quat 256)
W
I
N
S Our Challenge
How do we Know if a Surface is Clean?
What Everyone Can Do
1. Appearance: Visible Debris/Odor
2. Water Break Free Surface
3. Biological Growth in Area (i.e. Machinery
Mold)
Microbiological Tests
1. Swabs
2. Rinse Samples
3. ATP
Log Stationary
# of
Organisms
Lag
Effect of Cleaning & Sanitizing on Microbial
Growth Within Production
1 0
8 Partial clean
log CFU/g
4
Full Clean
2
0
0 2 4 6 8 1 01 21 41
T i m e ( h
Today, the Common Means
of Sanitizing in Food Plants
Heat
Chemical
Hot H20 Sanitizing
185 ºF/15 Minute Contact Time.
Correct Time & Temperature Combination is Critical!
Advantage Disadvantages
Usually Available Slow (Ramp up, then Down)
Broad Spectrum Film Forming (Ca++ salts have
inverse solubility.)
Non-Corrosive
Creates Condensate
Penetration
Equipment Damaging
Safety
Cost
What is a
Registered Chemical Sanitizer?
Criteria:
1. Produces a fast microbiological kill
- 5 logs (100,000 fold) in 30 seconds
SA NITIZER
CA TEG ORIES
Q UA TERNA RY
Mixed Halogen -- ICl A MMONIUM
(Not used for CIP)
Sanitizers -- NaOCl
PROPERTIES INORGANIC ORGANIC CL2
CL2
Examples: GERMICIDAL high / fast high / fast
ACTIVITY/SPEED
MICROBIAL RANGE bacteria, fungi, bacteria, fungi, yeast,
yeast, sometimes sometimes spores
Inorganic Chlorine spores
Sodium Hypochlorite FORM liquid, powder powder
STABILITY keep at room temp good
or colder
NaClO + H2O ---- HClO + Na + H2O IRRITANCY yes yes
DILUTED STABILITY good, room temp good
Active Agent: Hypochlorous Acid USE 100 to 200 ppm 100 ppm
CONCENTRATION
HClO USE pH 10 or less 8 or less
REQUIREMENT
USE TEMPERATURE room temp, max 130 room temp, max 130
Organic Chlorine
USE SOLUTION moderate low
Sodium Dichloroisocyanurate CORROSION
EFFECT OF decreases efficacy decreases efficacy
SOIL PRESENCE
R2NCl + H2O---- R2NH + HClO
EFFECT OF no effect below no effect below
WATER HARDNESS 500 ppm hardness 500 ppm hardness
Active Agent: Hypochlorous Acid
HClO
Sanitizers -- NaOCl
ADVANTAGES DISADVANTAGES
Surf + I2 + H20 = > I2 + HIO DILUTED STA BILITY good, room temp
USE 12.5 to 25 ppm
CONCENTRA TION
Tri-Iodine Complex: Iodine dissolved in USE pH
REQUIREMENT
<4
alcohol and formulated with an acid USE TEMPERA TURE room temp, max 120
GERMICIDAL fast
SANITIZER FLOW
Soil
MICROBES
Second: Gaskets Need Periodic Replacement
Gaskets
20 X