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GENERAL CATALOG OF
AIR TREATMENT,
AUXILIARY, VACUUM
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VACUUM EQUIPMENT
INDEX
408
注文記号例
VACUUM EQUIPMENT
Vacuum Pad
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Micro Ejector
Standard type
KPHF・KPVF KPHS・KPVS
Swivel type
Space saving series. Ejector, solenoid valve, electronic vacuum switch and filter incorporated in a single block.
Two types of ejectors (with and without solenoid valves) Large vacuum flow is made possible by multistage nozzles.
MEDT07・MEDT10・MEDT12・MEDT14 ME12・ME25・ME60
VACUUM EQUIPMENT
KPPF KPPS
Non-rotating type
Compact, multistage nozzle ejectors. Solenoid valve comes separately and is easily replaced.
Easily installed to vacuum lines even in explosion-proof atmosphere. Large filter capacity possible with models ME25 and ME60. KPLF KPLS
What is an Ejector? Selecting the Right Micro Ejector Full selection of vacuum pads
KOGANEI micro ejectors are available in many configurations, including ejector-only types Vacuum pads use the vacuum generated by the ejector to convey workpieces and hold them in place. They come in three types: standard, swivel and non-rotating.
In the field of air pressure devices, the term “ejector” refers to a device
as well as ejectors equipped with solenoid valves, vacuum switches, filters, etc. Each of these three types comes in a fixed and spring-loaded version.
which utilizes compressed air to generate a vacuum. The operating
principle and basic structure of ejectors is shown in the illustration ※ Four types of rubber pads are available: NBR, urethane, silicone and viton.
Nozzle Vacuum Consumption ※ Solenoid valve
flow Ultimate vacuum ※ flow specifications Vacuum
below. Compressed air enters the ejector through compressed air Model diameter Manifold Comments ● Select a fixed pad when the distance between the workpiece and the pad is constant. Select a spring-loaded pad when the distance is variable.
l/min kPa{mmHg} l/mm With- switch
supply port P, passes through the nozzle at high speed and sucks air mm (ANR) (ANR) out E1 E 2
out of the vacuum generating port V, thus creating a vacuum in the Type Basic model Piping position Pad size ㎜
ME03 0.3 3 -80.7{-600}.3 5 ○ ○ ― ○
sealed chamber to which V is connected. In addition to conveyance of KPHF Horizontal piping
ME05 0.5 6 -86.7{-650.3} 12 ○ ○ ○ Electronic ○ Fixed φ2.5 φ3.5 2×4 3.5×7 φ6 φ8 φ10 φ15 φ20
electronic parts, glass plates and plastic products, this vacuum is also Standard type KPVF Vertical piping
ME07 0.7 12 -86.7{-650.3} 23 ○ ○ ○ Electronic ○ φ25 φ30 φ35 φ40 φ50 φ60 φ80 φ95 φ100
useful for a wide range of other industrial applications, including For general use KPHS Horizontal piping
MED07 0.7 25 -84.7{-630.1} 23 ○ ○ Electronic ○ Multistage Spring-loaded φ120 φ150 φ200
vacuum packing and holding workpieces in place during processing. KPVS Vertical piping
MED10 1.0 50 -84.7{-630.1} 46 ○ ○ Electronic ○ Multistage
Muffler Diffuser Nozzle MEDT07 0.7 25 -84.77{-630.1} 23 ○ Electronic Multistage Swivel type Fixed KPPF Horizontal piping
φ10 φ15 φ20 φ25 φ30
MEDT10 1.0 50 -84.7{-630.1} 46 ○ Electronic Multistage Use when the suction face of the workpiece is not
Spring-loaded KPPS Vertical piping φ35 φ40 φ50 φ60 φ80
parallel to the suction face of the rubber pads
MEDT12 1.2 85 -84.7{-630.1} 72 ○ Electronic Multistage
MEDT14 1.4 95 -84.7{-630.1} 96 ○ Electronic Multistage Fixed KPLF Horizontal piping
Non-rotating type φ6 φ8 φ10 2×4 3.5×7 4×10 5×10 6×10 4×20
Exhaust P ME12 0.7 12 -92.7{-690.1} 23 ○ ○ ― Use for workpieces which have direction Spring-loaded KPLS Vertical piping 5×20 6×20 8×20 4×30 5×30 6×30 8×30
ME25 1.0 25 -92.7{-690.1} 46 ○ ○ ○ Mechanical
ME60 1.5 60 -92.7{-690.1} 107 ○ ○ ○ Mechanical Comment: Swivel and non-rotating pads come with horizontal piping, as do standard pads measuring between φ60 ∼φ200, but the piping can easily be changed to vertical by switching parts.
Body ※These figures are based upon an assumed pressure of 0.5MPa{5.1kgf/cm2}.
V
409 410
Vacuum System Configuration and Selection
Selection of nozzle diameter 3. Think about the direction in which the workpiece is to be
conveyed and the angle
STEP 3 from which the pad is to
Selection of solenoid be applied.
Before selecting solenoid
valves • vacuum switches valves • vacuum switches The two principal options are lifting
upward (a), in which the pad applies Workpiece Workpiece
When calculating suction force, include a safety factor in accordance with the following data:
Lifting upward –––– Standard type: x2 min.
Example: Swivel type・Non-rotating type: x4 min.
In the following example, a 300g workpiece is lifted horizontally by a Lifting sideways –– Standard type: x4 min.
standard fixed type pads. Assuming that the degree of vacuum is set to Swivel type・Non-rotating type: x8 min.
-53.3kPa{-400mmHg}, and that no vacuum leaks from the suction surface of
the pad, the required pad diameter is calculated as shown below. (For spring-loaded pads, the safety factor should be greater than the values listed above.)
( )
A : Pad area(cm2) A : Pad area(cm2)
A=1.107cm2 S : Safety factor S : Safety factor
4 ≒1.18cm)
Pad diameter= 1.107×π
411
Precautions Regarding Vacuum System
Before Selecting the Micro Configuration
STEP 2 Ejector’s Nozzle Diameter
Calculate nozzle diameter (micro ejector type) on the basis of the response time for One pad, one ejector
chamber capacity, which is listed in the specifications for the various micro ejector When a single micro ejector provides a vacuum for more than one vacuum pad, a suction leak in
models. The method of calculation is described further below. In the following a single pad or a missing workpiece for one of the pads will lower the degree of vacuum for all the
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description, the term “response time” refers to both the time it takes for the pad to reach pads connected to that micro ejector, and suction force will be lost. To avoid this kind of trouble,
the vacuum setting after it comes in contact with the workpiece, and to the vacuum break the recommended system is one vacuum pad per micro ejector.
time, i.e., the time includes the execution of vacuum break by the control system and the
actual release of the workpiece by the pad. Since the automation system works by A moderate degree of vacuum yields the highest efficiency
repeatedly using vacuum to pick up and release workpieces, response time is a crucial
If the degree of vacuum is set unnecessarily high, response time takes longer. We recommend a
factor of system efficiency.
moderate setting for degree of vacuum, i.e., about 70% to 80% of ultimate vacuum.
Ultimate vacuum P1
1. Calculate piping volume P1×0.7
◆ Calculate the inside volume of the piping from the vacuum generating port to the P1×0.5
vacuum pad. The greater the volume, the slower the response time, so keep the piping as
short and straight as possible.
→ Response time(T)
VACUUM EQUIPMENT
response time. vacuum switch before the vacuum setting has been reached at the pad. The piping attached to the
generator must meet specifications. If you have no choice but to use piping with high resistance
for a high-volume micro ejector, install the vacuum switch near the vacuum pad.
Example: Tube: φ8 ×φ6 (outer diameter x inner diameter), 70cm long Compressed air must be a stable air pressure
Required response time: 0.3s Be sure to use a regulator to provide the micro ejector with compressed air of a stable air
pressure. If the piping between the air source and the micro ejector is quite long, or if the piping
Assuming the above parameters, the inside volume of the tube is small in diameter, set the regulator to a relatively high setting.
is calculated as follows:φ6×70cm=19.8cm3 ≒20cm3
On the basis of this calculation, one would select model
Install a filter to the vacuum line
ME07 from the response time table.
For a micro ejector which does not have a built-in filter in its vacuum line, install a filter to the
line. For micro filters which have a replaceable built-in filter (models ME03/05/07,
Note: The figures in the response time tables are based upon an assumed air pressure of 0.5MPa MED07/10) , replace the filter regularly.
{5.1kgf/cm2}and a vacuum setting of -73.3kPa{-550mmHg} . Higher air pressure will [Replacement filter order codes: ME□MA-F, MED-F]
make little difference, but if air pressure falls below 0.5MPa{5.1kgf/cm2}
, response time
will become slower. The values in the tables are only approximate use.
To maintain a clean and quiet environment
● Multistage ejector: Tubing through the exhaust port (order code: -02).
Connect a tube to the exhaust port (Rc1/4) and run the tube away from the equipment so it will
release the exhaust in another location. (Fittings up to TS10-02 can be used.) Use inner
diameterφ6 min. to keep exhaust resistance to a minimum.
412
Micro Ejector Types and Functions
413
MICRO EJECTORS
ME03・ME05・ME07
Specifications
VACUUM EQUIPMENT
Solenoid Specifications Electronic Vacuum Switch Specifications
Connection Port
Port aperture
Basic model
Vacuum generating port Compressed air supply port
ME03, ME03-E1 M5×0.8 M3×0.5
ejector
Micro
414
Micro Ejector Order Codes Manifold Order Codes
Voltage
DC12V (□ ME03-E1 only)
Stations
DC24V
(Located at the left-side micro ejector installation position,
AC100V(□ ME05・07 only)
as seen when facing the vacuum generating port.)
AC200V(□ ME05・07 only)
stn.1 Station 1
stn.2 Station 2
Solenoid ⋮ ⋮
Blank Grommet stn.5 Station 5
(Note 2)
PSL Straight connector
(with LED indicator) Manifold model
(Note 2)
PLL Elbow connector A A-type manifold (P, V manifolds)
(with LED indicator) AS AS type manifold
(For installation of vacuum switch; P, V manifolds can only
be used for models ME05M and ME07M.)
Manual override
Number of units
Blank Non-locking type
1 1 unit
83 Locking protruding type(□ ME05・07 only)
2 2 units
⋮ ⋮
Solenoid valve function (Note 1) 5 5 units
Blank Normal OFF (NC)
11 Normal ON (NO)
Manifold basic model
ME03M For installation of AME03-E1
Solenoid valve specifications ME05M For installation of AME05-E□
E1 With single solenoid valve for air supply control ME07M For installation of AME07-E□
E2 With twin solenoid valves (AME05 • 07 only) for air supply
and vacuum breaking Notes: 1. To decide which micro ejector is to be installed to the manifold, see the section entitled “Micro
Ejector Order Codes.” Stations to which you do not intend to install a micro ejector can be covered
Body model Nozzle diameter: Maximum vacuum flow instead with a block-off plate. To order, write in “-BP”.
03 φ0.3: 3.0 l/min.(ANR) 2. The electronic vacuum switch is also available on special order with a 2000mm lead wire.
05 φ0.5: 6.3 l/min.(ANR)
07 φ0.7:12.5 l/min.(ANR)
Micro ejector
ME For micro ejector only
AME For manifold use
Notes: 1. This choice applies only to ejectors with an air supply solenoid valve. Ejectors equipped with a
solenoid valve for control of vacuum breaking are available only in the NC version (always OFF).
2. The plug connector is also available on special order in versions 1L (1000mm) and 3L (3000mm).
415
Operating Principles and Part Names
● Non-energized condition
Body
Diffuser
Nozzle
Flapper
Plunger pin
Vacuum breaking flow adjusting needle Plunger spring
Lock nut Plunger
Manual override Mold solenoid
Column
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Solenoid cover
;;
;;
Adapter
Vacuum switch
Muffler
Check valve
Filter
V (Vacuum generating port)
Manifold
P (Compressed air supply port)
● Energized condition of the air supply solenoid valve (vacuum being generated)
VACUUM EQUIPMENT
;;
;;
V
Principle Materials
;;
;;
Part name Materials
Body
Aluminum alloy (anodized)
Adapter
Micro ejector
416
Symbols
Ejector only Ejector with single solenoid valve Ejector with single solenoid valve
●ME03 ●ME05 ●ME07 ●ME03-E1 ●ME05-E1 ●ME07-E1 ●AME03-E1 ●AME05-E1 ●AME07-E1
(Installed to manifold)
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Ejector with vacuum switch and single Ejector with twin solenoid valves Ejector with vacuum switch and twin
solenoid valve ●AME05-E2 ●AME07-E2 solenoid valves
●AME05-E1-□-E ●AME07-E1-□-E (Installed to manifold) ●AME05-E2-□-E ●AME07-E2-□-E
(Installed to AS manifold) (Installed to AS manifold)
Mass
● Manifolds g
Model ME03 ME05 ME07
Item ME03M□A ME05M□A ME05M□AS ME07M□A ME07M□AS
Units 1 26 62 81 120 148
Units 2 49 118 154 237 292
Each manifold unit Units 3 64 156 202 313 385
Units 4 80 193 251 389 478
Units 5 95 231 299 465 571
With single solenoid valve-AME□-E1 25 83 108
Additional With twin solenoid valves-AME□-E2 ─ 167 216
mass With electronic vacuum switch-E ─ ─ 21 ─ 21
Block-off plate -BP 2 6 13
417
Dimensional Drawings for the ME03 Series (Unit: mm)
ME03 ME03-E1
Ejector only With solenoid valve
25 50.9
9 16 9
4
4
14
19.5
4
4
Approx.
300
Exhaust port 2-φ2.1 M3×0.5 Exhaust port 2-φ2.1
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22.2 M5×0.8
2-φ2.1 Counterbore:φ4; Depth: 1 13.8 Vacuum generating port
13.8
9 Mounting hole 9 M3×0.5
M5×0.8
Compressed air supply port
3.5
Vacuum generating port
3.5
10
10
3.5
3.5
ME03M□A
With A-type manifold
VACUUM EQUIPMENT
P
30
22.4
18.5
11
14
1
4
V 5A 64.8 57.8
12 10.2
Options
● Solenoid with straight connector: -PSL ● Solenoid with elbow connector: -PLL ● Lead wire length l -PSL, -PLL: 300
For 1L; 1000
47
(To the bottom of the manifold) For 3L; 3000
26 l 53 (available on special order)
(To the bottom of the manifold)
10
32
16
l
(Total length of micro ejector)
27.5
21.5
(Total length of micro ejector)
51.6
418
Dimensional Drawings for the ME05 Series (Unit: mm)
ME05 ME05-E1
Ejector only Ejector with solenoid valve
40 75
17 23 17
6
6
24
24
Approx.
6
6
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300
Exhaust port 2-φ2.8 M5×0.8 Exhaust port 2-φ2.8
Mounting hole Compressed air supply port Mounting hole
2-φ2.8 Counterbore: φ5.4; Depth: 3 35.5 M5×0.8
Mounting hole Vacuum generating port
24 24
17 M5×0.8 17 M5×0.8
Vacuum generating port Compressed air supply port
5.5
5.5
15
15
5.5
5.5
2-φ2.8 Counterbore: φ5.4; Depth: 3 47 Manual override
Mounting hole Non-locking type: standard
Locking protruding type: -83
ME05M□A
With A-type manifold
P
24
40
113.5
32
18
20
6
4.3
13
Vacuum breaking flow
adjusting needle
14.5 max.
12 min.
AME05-E1 AME05-E2
Exhaust port Block-off plate
M5×0.8 (-BP)
Vacuum generating port Filter
76.5 max. 74 min.
ME05M2A 50 40
3A 66 56
V
4A 82 72
5A 98 88
6
17 16 Adapter
419
ME05M□AS
AS type manifold
Approx. 500
26 5 P 5
21 5 17 16 16 17 Approx. 24 Compressed air supply port
1.5 15 Manual override 9.5 15 15 9.5 300 24 20 3 Unit 1: Rc1/8 (one, on right side)
Non-locking type: standard Units 2-5: 2-Rc1/8 (one on each side, one on plug)
Locking protruding type: -83
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2-φ4.2
2-φ4.2 Mounting hole
Mounting hole
95
75
133.5
52
P
24
113.5
32
18
20
6
4.3
13
Vacuum breaking
flow adjusting needle
14.5 max.
12 min.
AME05-E1 AME05-E2
Exhaust port Block-off plate
M5×0.8 (-BP)
Vacuum generating port Filter
ME05M2AS 50 40
3AS 66 56
VACUUM EQUIPMENT
62
4AS 82 72
49
5AS 98 88
V
6
17 16 Adapter
Options
● Solenoid with straight connector: -PSL ● Solenoid with elbow connector: -PLL ● Locking protruding type: -83
B
(To the bottom of the manifold) l D
34 (To the bottom of the manifold)
10 45
21
6.5
l
φ6
(Total length of micro ejector)
28.5
29
A
420
Dimensional Drawings for the ME07 Series (Unit: mm)
ME07 ME07-E1
Ejector only Ejector with solenoid valve
50 86.2
7.5 23 27 23
7.5
27
24
27
7.5
7.5
Approx.
300
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6.5
6.5
15
18
18
6.5
6.5
ME07M□A
With A-type manifold
L
30 5 P 5
25 5 20 19 19 20
1 18 11 18 18 11 Approx. 27
15 Manual override 15 300 24 32 Compressed air supply port
Non-locking type: standard
Unit 1: Rc1/8 (one, on right side)
Locking protruding type: -83
Units 2-5: 2-Rc1/8 (one on each side, one on plug)
P
120.2
29
50
42
22
25
10
4.6
4.3
17
Vacuum breaking flow
adjusting needle
14.5 max.
AME07-E1 AME07-E2 12 min.
Exhaust port
Rc1/ 8 Block-off plate
Vacuum generating port (-BP)
Filter
Model L P
ME07M2A 59 49
77
3A 78 68
60
4A 97 87
V 5A 116 106
8
20 19 Adapter
421
ME07M□AS
AS manifold
● Illustration shows one unit.
30 LED indicator L
25 5 Vacuum switch 5 P 5
Approx. 500
1 18 20 19 19 20 Approx. 27 32 Compressed air supply port
15 11 18 18 11 300 24 20 11 Unit 1: Rc1/8 (one, on right side)
Manual override
15 Units 2-5: 2-Rc1/8 (one on each side, one on plug)
Non-locking type: standard
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2-φ4.2
Mounting hole
2-φ4.2
Mounting hole
105
86.2
139
P
62
120.2
29
22
42
25
10
4.6
4.3
17
Vacuum breaking flow
adjusting needle
14.5 max.
12 min.
AME07-E1 AME07-E2
Exhaust port
Rc1/8 Block-off plate
Vacuum generating port (-BP)
Filter
VACUUM EQUIPMENT
Model L P
ME07M2AS 59 49
77
3AS 78 68
60
4AS 97 87
V 5AS 116 106
8
20 19 Adapter
Options
● Solenoid with straight connector: -PSL ● Solenoid with elbow connector: -PLL ● Locking protruding type: -83
B
(To the bottom of the manifold) l
35.5 (To the bottom of the manifold)
10 46.5
21 6.5
l
φ6
(Total length of micro ejector)
36.5
28.5
29
A
422
Dimensional Drawings for Electronic Vacuum Switches (Unit: mm)
PS310E-01 Approx.
61 500 LED indicator
R1/8 8.5 52.5 15 Hystersis adjusting screw
M5×0.8; Depth: 5
Pressure inlet
20
Pressure adjusting screw
Ultimate vacuum
-66.7{-500} 25
Ultimate vacuum
Ultimate vacuum
-66.7{-500} 5 -66.7{-500} 10
Compressed
Vacuum flow
Vacuum flow
Vacuum flow
air consumption
-53.3{-400} 4 -53.3{-400} 8 -53.3{-400} 20
Compressed Compressed
air consumption air consumption
-40 {-300} 3 -40 {-300} 6 -40 {-300} 15
Vacuum flow Vacuum flow
Vacuum flow
-26.7{-200} 2 -26.7{-200} 4 -26.7{-200} 10
0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.1 0.2 0.3 0.4 0.5 0.6
Air supply pressure MPa Air supply pressure MPa Air supply pressure MPa
Comment: Figures in this graph are for an ejector only.
If the same degree of vacuum is required for an ejector equipped with a solenoid valve, raise the pressure setting for supply air by approximately 0.03∼0.05MPa{0.3∼0.5kgf/cm2}.
● Method of measurement
●ME□-E1
kPa{mmHg} Time
-101.3{-760} S
Air pressure: 0.5MPa{5.1kgf/cm2}
Oscilloscope S1: Air supply solenoid valve Ultimate vacuum
-73.3{-550} Vacuum breaking flow adjusting needle:
Degree of vacuum
fully open
t1: The time it takes for pressure in the
-18.7{-140} chamber to reach -73.3kPa
0
t1 t2 {-550mmHg}after energizing S1.
t2: The time it takes for pressure in the
Power to S1 ON Power to S1 OFF chamber to reach -18.7kPa
{-140mmHg}after ME□-E1 non-
●ME□-E2
energizing S1.
kPa{mmHg} Time t3: The time it takes for pressure in the
-101.3{-760} S chamber to reach -18.7kPa
Ultimate vacuum {-140mmHg}after energizing S2
-73.3{-550} and ME□-E2 raises the degree of
Degree of vacuum
Chamber
vacuum in the chamber to ultimate
-18.7{-140} vacuum.
S2: Vacuum breaking solenoid valve
0
t1 t3
● Response Time s
Chamber capacity cm3 5 10 20 50 100 200 500
Model Time t1 t2 t3 t1 t2 t3 t1 t2 t3 t1 t2 t3 t1 t2 t3 t1 t2 t3 t1 t2 t3
ME03 0.4 0.1 ― 0.7 0.2 ― 1.1 0.3 ― 3.2 0.6 ― 5.8 1.1 ― ― ― ― ― ― ―
ME05 0.2 0.1 0.1 0.3 0.1 0.1 0.5 0.1 0.1 1.5 0.3 0.1 2.6 0.5 0.2 7.0 0.8 0.4 12.0 1.8 0.8
ME07 0.1 0.1 0.1 0.2 0.1 0.1 0.3 0.1 0.1 0.6 0.2 0.1 1.0 0.3 0.2 1.8 0.4 0.4 4.7 1.0 0.8
Note: May vary depending on the size of the piping and the shape of the chamber. These figures are only approximate.
423
Proper Handling and Precautions
Micro Ejectors
Gasket
Check valve
;;;
Adapter
Muffler Single-solenoid valve micro ejector
Adapter cover
;;; Gasket
;;;
O-ring
;;;
Plug
End cover
;;;
Vacuum switch
Gasket
Manifold body
VACUUM EQUIPMENT
Spring pin
Filter
O-ring
Filter cap
Piping
1. Connect air supply piping to the compressed air supply port,
and connect the vacuum pad to the vacuum generating port.
2. For manifolds with two or more units, there is a P port
(compressed air supply port) on either side of the manifold,
and the piping direction can be selected on the basis of the
Functions location where they are installed. When shipped from the
In addition to ejector-only models, micro ejectors in series plant, the plug on one of the ports is only loosely tightened.
●When you intend to maintain a vacuum for
ME03, ME05 and ME07 are also available with a single Remove it and secure it with sealing tape or another
extended periods of time, use the circuitry
solenoid valve for controlling the air supply, or twin solenoid type of sealer.
shown in the illustration below to reduce
valves, one of which controls the supply of compressed air, and 3. To cover over an unused station in a manifold, use a block-off
air consumption.
the other of which acts as a vacuum breaker. (Only models plate (order code: ME□MA-BP).
AME05 and AME07 are available with twin solenoid valves.)
(+) (ー) 4. Use either nylon or urethane tubes with an inner bore of φ4 ~φ6
Start
Models with twin solenoid valves supply compressed air to the Stop
for the piping to the micro ejector. For the piping which goes
vacuum line for easy vacuum breaking and release of the Relay to the vacuum generating port, use tubes of the following
workpiece, and vacuum breaking flow can be freely adjusted sizes:
Relay ME03…φ4×2.5
using a vacuum breaking flow adjusting needle. In addition, a
built-in check valve maintains the vacuum at its setting even ME05…φ4×2.5,φ6×4
after power to the air supply solenoid valve is cut off, thereby ME07…φ6×4
saving energy.
Air supply solenoid valve Caution: 1. Fittings must be used which will not narrow effective area.
Red (Brown) If the inner bore is too small, performance could be
Relay contact point
Black affected due to insufficient pressure, low ultimate vacuum,
PS310E
White (Black) (Blue) and slow vacuum setting attainment time.
2. Do not use coiled tubes or elbow fittings between the
micro ejector and the vacuum pad. The piping should be
Comment: The illustration above shows a circuit with a NO-type as straight as possible.
air supply solenoid valve (order code: -11). 3. When several micro ejectors connected to a multi-unit
Note: The colors of the lead wires were changed in 1993. The manifold are operating at the same time or at high
new colors are enclosed in parentheses. frequency, arrange to have air supplied from P ports on
both sides.
424
Proper Handling and Precautions
Internal Circuits Plugging/Unplugging the Plug Connector Non-Locking Type・Locking Protruding Type
● DC12V, DC24 Insert the connector by fingers into the pins until it clicks over To operate the non-locking manual override, use a thin object to
(equipped with surge protection) the latches. To take the connector out, press down on its lever to press it in as far as it will go. While it is pressed in, the micro
release it from the latches on the connector housing, then pull it ejector is energizing. When the button is released, the micro
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Standard solenoid
away from the micro ejector. ejector is turned off once again.
Short circuit protection diode To operate the locking protruding manual override, turn it by
+ hand or with a jeweler’s screwdriver as far as it will turn (a little
Lead wires: DC12V, brown Latch
DC24V, red Solenoid Pin over 45°) while pressing down on it. It will lock in that position.
It does not matter in which direction the override is turned. If the
ー Connector housing
Lever manual override is turned any further after it has locked, it will
Lead wire: black Flywheel diode
Connector assembly unlock and spring back to its original position. If the manual
override is not turned, it can be used as a non-locking manual
LED indicator with solenoid
override. At this time, while it is pressed in, the ejector is
Order codes: -PSL, -PLL energizing. When the override is released, the micro ejector is
Terminal indicator turned off again.
(DC)
LED indicator Connector
(luminescent diode) Connector
+
C
Lead wires: DC12V, brown
DC24V, red ※This illustration shows model ME05-E1.
ー
Lead wire: black LED indicator, red Crimping the Connector to the Lead Wire
To crimp the connector to the lead wire, strip 4mm of insulation
from the end of the lead wire, insert the bare wire into the PUS
H
● AC100V, AC200V connector, and crimp the connector. Make sure not to crimp the
(equipped with surge protection) connector over the insulated part of the lead wire.
Standard solenoid
Bare wire 4mm
Caution: Be sure to unlock the locking protruding manual override
Connector Lead wire
before putting the micro ejector into operation.
Lead wires: AC100V, yellow
AC200V, white Solenoid
Varistor
Insulation holder
Hook Bare wire crimp section Insulation
Solenoid with LED indicators Lead wires: □ME03 AWG28 or the equivalent
□ME05
Order codes: -PSL, -PLL AWG24 or the equivalent
□ME07
Vacuum Breaking
LED indicator
(luminescent diode) Plugging/Unplugging Connectors Adjusting the Vacuum Breaking Flow
Lead wires: AC100V, yellow from Each Other
AC200V, white To lower vacuum breaking flow, turn the vacuum breaking flow
When a connector to which a lead wire is connected is inserted
adjusting needle (only a twin-solenoid valve injector has this
into the □ hole in another connector, the two connectors hook
Diode part) in a clockwise direction. To raise vacuum breaking flow,
together. Pull gently on the lead wire to be sure that the
turn the adjusting needle counterclockwise.
connectors will not pull apart. To unplug the connectors from
LED indicators: AC100V, yellow each other, insert something narrow (such as a jeweler’s screw
AC200V, green
driver) into the rectangular hole on the side of the connector,
push up on the hook, and pull out on the lead wire.
425
Electronic Vacuum Switch General Precautions
1 When the equipment is used where it will be exposed to
Pressure Adjusting Electrical Connections: Basic Guidelines
dripping water or oil, or where there is a lot of dust, protect it
Turn the pressure adjusting screw (SET) to adjust the pressure with a cover.
setting. Turn this screw to the right (clockwise) to raise the 2. Before connecting piping to a micro ejector, be sure to
Diode (for protection of reverse wiring)
setting. To adjust the hystersis setting, turn the hystersis thoroughly flush out the piping (using compressed air). Be
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adjusting screw (HYS). To shift the OFF position and raise the careful not to let chips, seal tape, rust or other foreign
Red (Brown)(+)
hystersis setting, turn this screw to the right (clockwise). material get inside the piping while installing it. Such foreign
Main circuit
Load material may cause a malfunction.
Sensor
White (Black) DC power
source 3. Supply the micro ejector with clean air which is not
contaminated with compressor oil or other impurities. Install
Black (Blue)(ー)
Adjusting driver an air filter (filtration size of 40μm max.) near the micro
Pressure adjusting LED indicator
screw ejector to eliminate water vapor and solid matter. If the
Zener diode
(SET) compressed air contains a great deal of oil, be sure to use a
mist filter.
Red (White): This is the positive lead wire which 4. Use a regulator to stabilize the pressure of the micro ejector’s
SE
TH
YS
powers the switch. air supply. If the piping to the micro ejector is too long, set
White (Black): This is the lead wire which connects to the pressure a bit higher than you normally would. If using an
the load.
air supply valve, its effective area should be three times
Black (Blue): This is the negative lead wire.
greater than the area of the micro ejector nozzle.
Hystersis
adjusting screw LED indicator 5. Attach only one vacuum pad to each micro ejector. If two
(HYS) Caution: 1. Do not pull forcefully on the lead wires or bend them pads or more are connected to a single micro ejector, pads
sharply. are more likely to miss workpieces, and it will take longer for
2. When connecting the lead wires, pay close attention to
the pads to reach the set degree of vacuum.
their color. The lead wires which connect to the power
6. Manifolds come with a filter (order code: ME□MA-F) as
source [red (brown), black (blue)] are equipped with
Caution: 1. To adjust the setting for pressure or hysteresis, use the standard equipment. Replace the filter regularly.
diodes to protect reverse connection, but the output
screwdriver provided for this purpose, or use another tool
circuits are not protected against overcurrent, so they
of the same size. Turn the adjusting screws gently without
could be damaged if the lead wires are not connected
applying undue force.
properly.
VACUUM EQUIPMENT
2. To make accurate settings, use a pressure gauge and
3. Do not connect to a load which exceeds the switching
check to see at what point the switch triggers as you turn
capacity of the vacuum switch.
the adjusting screws.
4. The colors of the lead wires were changed in 1993. The
3. Do not apply more than 0.2MPa{2kgf/cm2}pressure
new colors are enclosed in parentheses.
to the pressure sensor.
Installation
1. Be careful during installation to avoid sharp impact to the
vacuum switch. Damage or malfunctions may occur.
2. When installing the switch (model PS310E-01) designed
for a micro ejector only, do not apply the wrench to the body
cover. Be sure to apply the wrench to the metal portion on the
adapter.
SE
TH
YS
426
MULTISTAGE
MICRO EJECTORS
MED07-E • MED10-E
Specifications
Basic model
MED07-E□ MED10-E□
Item
Media (Note 2)
Air
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Port aperture
Basic model
Vacuum generating port Compressed air supply port
MED07-E1, MED07-E2 Rc1/8
ejector
Rc1/4
Micro
427
Order Codes for Ejectors with Solenoid Valve Order Codes for Manifolds
Voltage
DC5V
DC6V
DC12V
DC24V Stations Micro ejector model
Ejector installation
position is from the left-
Solenoid hand side when facing the
Blank ── Grommet vacuum generating port
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VACUUM EQUIPMENT
Electronic vacuum switch
Notes: 1. This choice applies only to ejectors with an air supply solenoid valve (order code: -11; always Blank ── Without
ON). Ejectors with a solenoid valve for control of vacuum breaking (order code: E2) are E ──With PS310 (Note 3)
available only in the “always OFF” version.
2. The plug connector also comes in versions 1L (1000mm) and 3L (3000mm) on special order.
Exhaust method
3. The electronic vacuum switch is also available on special order with a 2000mm lead wire. Blank ── Through muffler
02 ── Exhaust
── port (Rc 1/4)
Solenoid valve function (Note 1)
Blank ──Normally closed (NC)… [Reference]
A010E1
11 ──Normally openo (NO)… [Reference]
A010E1-11
Solenoid valve specifications
E1 ──With single solenoid valve for air supply
E2 ──With twin solenoid valves for
───air supply・vacuum breaking
Body model (Nozzle diameter mm)
07 ───φ0.7
Ejector for 10 ─── φ1.0
manifold
Order Codes for Electronic Vacuum Switches Extension Unit (These order codes only apply to extend the use of a single unit.)
Electronic vacuum In addition to one manifold ejector (AMED…), the extension unit also comes with two extension rods and one gasket.
switch for multistage
micro ejectors
MED-F
428
Operating Principles and Part Names
● Non-energized condition
Vacuum breaking flow adjusting needle Manual override Vacuum breaking solenoid valve
Lock nut Air supply solenoid valve
Muffler Air supply valve
Vacuum switch
;;
Filter
;;
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;;
;;
V P
;;
;; Principle Materials
Nozzle Brass
Diffuser Plastic
O-ring
V Synthetic rubber (NBR)
P Gasket
Manifolds
429
Symbols
Ejector with single solenoid valves Ejector with vacuum switch and single solenoid valves
●MED07-E1 ●MED10-E1 ●MED07-E1-E ●MED10-E1-E
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Ejector with twin solenoid valves Ejector with vacuum switch and twin solenoid valves
●MED07-E2 ●MED10-E2 ●MED07-E2-E ●MED10-E2-E
VACUUM EQUIPMENT
Mass
● Manifolds g
Model MED07/MED10
Item AMED□□-E1 AMED□□-E2
Unit 1 1,250 1,280
Units 2 1,500 1,560
Weight of each manifold unit Units 3 1,750 1,840
Units 4 1000 1120
Units 5 1250 1400
Manifold・Endplate 140
Additional mass
With electronic vacuum switch -E 115
Example calculation: MEDM5A Stn.1 AMED07-E1
Stn.2 AMED10-E1
Stn.3∼5 AMED10-E2-E
The mass of station 5 is calculated as follows: 250 + 250 + 3 ×(280+15)+ 140 = 1525g
Mass of AMED10-E2-E Mass of manifold endplate
Mass of AMED07-E1 and AMED10-E1
430
Dimensional Drawings (Scale: 1/3; Unit: mm)
MED07-E2
MED10-E2
Exhaust port Manual override Air supply solenoid valve
135
(300)
Vacuum breaking flow adjusting needle
Vacuum switch(-E) -11
Filter
(500)
31
93
62
V P
7 10
10
10
20.4 Rc1/4 2-φ6.2 51 20 21
(V: Vacuum generating port) (Mounting hole) Rc1/8 23.2
(P: Compressed air supply port)
MEDM□A
(5) P 5
30.5 21 10 2-Rc1/4
(Pitch) (Compressed air supply port)
P P
Manual override
90
77
48
135
5.3
adjusting needle
(500)
7.5
93.5
87.5
2 82 72
77.5
62.5
3 103 93
10.5
4 124 114
31.5
V V V V V
5
5 145 135
6 166 156
Rc1/4 (For each unit 1)
7 187 177 (Vacuum generating port)
8 208 198
9 229 219
10 250 240
431
Dimensional Drawings for Electronic Vacuum Switches (Unit: mm)
PS310
Approx.
51.5 500 LED indicator
φ7
20
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●MED07 ●MED10
Ultimate vacuum
-66.7{-500} 50
Vacuum flow
Vacuum flow
-53.3{-400} 40 -53.3{-400} Compressed 40
Vacuum flow air consumption
-40 {-300} 30 -40 {-300} 30
VACUUM EQUIPMENT
0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.1 0.2 0.3 0.4 0.5 0.6
Chamber vacuum.
-18.7{-140.3}
0
t1 t3
432
Proper Handling and Precautions
Equipment Configuration
Vacuum switch
Connecting rod
Gasket
Ejector
Sealed cap
Gasket (small)
Filter cap
Gasket Endplate A
Filter
Hexagon socket
O-ring head cap bolts
Screw A
433
Solenoid Manual Override
the other which acts as a vacuum breaker. Models with twin ejector is turned off again.
solenoid valves supply compressed air to the vacuum line for
Short circuit protection diode
easy vacuum breaking and release of the workpiece, and
+
vacuum breaking flow can be freely adjusted using a vacuum Lead wires: DC12V, brown
DC24V, red Solenoid
breaking flow adjusting needle. In addition, a built-in check
valve maintains the vacuum at its setting even after power to the ー
valve is cut off, thereby saving energy. Lead wire: black Flywheel diode
VACUUM EQUIPMENT
Red (Brown) 3. If current leakage occurs within the circuit, the solenoid
Relay contact point
may not return to home position and other malfunctions
Vacuum Breaking
PS310E
White (Black) Black may also occur. Be sure to keep current leakage inside the
(Blue) circuit within allowable levels. If current leakage exceeds Adjusting of the Vacuum Breaking Flow
allowable levels, contact us.
Comment: The illustration above shows a circuit with a NO-type air supply To lower vacuum breaking flow, turn the vacuum breaking flow
solenoid valve (order code: -11).
adjusting needle (only the twin-solenoid valve injector has this
Note: The colors of the lead wires were changed in 1993. The new
part) in a clockwise direction. To raise vacuum breaking flow,
colors are enclosed in parentheses.
turn the adjusting needle counterclockwise.
Plug Connector
434
MULTISTAGE MICRO
EJECTORS
MEDT07 • MEDT10 • MEDT12 •
MEDT14
Specifications
Basic model
MEDT07 MEDT10 MEDT12 MEDT14
Item
Media Air (Note 2)
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435
Order Codes for Multistage Micro Ejectors Order Codes for Electronic Vacuum Switches
Note: When an ejector without a vacuum switch is selected, be aware that the vacuum
switch cannot be installed from behind.
MEDT 07 KM MEDT 07 F
07 For MEDT07 07 For MEDT07
For MEDT10 For MEDT10
12 For MEDT12 12 For MEDT12
For MEDT14 For MEDT14
VACUUM EQUIPMENT
Air Consumption and Ultimate Vacuum・Vacuum Flow
●MEDT07 ●MEDT10
kPa{mmHg} kPa{mmHg}
l/min(ANR) l/min(ANR)
-93.3{-700} 70 -93.3{-700} 140
Ultimate vacuum Ultimate vacuum
-80 {-600} 60 -80 {-600} 120
Compressed air consumption
Ultimate vacuum
-53.3{-400} 40 -53.3{-400} 80
Vacuum flow
-26.7{-200} 20 -26.7{-200} 40
Compressed Compressed
air consumption air consumption 20
-13.3{-100} 10 -13.3{-100}
0 0 0 0
0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.6
Air supply pressure MPa Air supply pressure MPa
●MEDT12 ●MEDT14
kPa{mmHg} kPa{mmHg}
l/min(ANR) l/min(ANR)
-93.3{-700} 140 -93.3{-700} 140
Ultimate vacuum Ultimate vacuum
-80 {-600} 120 -80 {-600} 120
Compressed air consumption
Vacuum
-66.7{-500} flow 100 -66.7{-500} 100
Ultimate vacuum
Ultimate vacuum
Vacuum flow
-13.3{-100} 20 -13.3{-100} 20
0 0 0 0
0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.6
Air supply pressure MPa Air supply pressure MPa
436
Dimensional Drawings (Scale: 1/3, Unit: mm)
MEDT07-E
MEDT10-E
105
40 65
P
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Rc1/8
53 (P: Compressed air supply port)
9
17
34
V
Muffler
54
Muffler (Port: Rc1/8)
Rc1/8
(V: Vacuum generating port)
Vacuum switch(-E)
MEDT12-E
MEDT14-E
130
50 80
P
Rc1/4
65 (P: Compressed air supply port)
2-φ4.2 (Mounting hole) 40 20 20
11
11
21
21
42
V
57
Muffler
(Port: Rc1/4)
Rc1/4
(V: Vacuum generating port)
Vacuum switch(-E)
437
Operating Principles and Part Names
;;;; ;;
;;
1st stage nozzle
2nd stage nozzle
Muffler
;;
;; P
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● Principal Materials
Part name Material
Body Aluminum alloy (painted)
Nozzle Brass
Filter, muffler Plastic
O-ring, gasket Synthetic rubber (NBR)
Switch holder Aluminum alloy (anodized)
VACUUM EQUIPMENT
{5.1kgf/cm2}
Air pressure: 0.5MPa
kPa{mmHg} Time
-101.3{-759.8} S
t1 :The time it takes for pressure in
Degree of vacuum
Oscilloscope Note: The effective area of the valve should be three times greater than the area of the nozzle.
● Response Time s
2 5 10 20 50 100 200 500 1000 2000
Chamber volume cm
Time t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 t1 t2
Model
MEDT07 0.2 0.1 0.2 0.1 0.3 0.1 0.4 0.2 0.7 0.3 1.2 0.4 2.7 0.8 5.2 1.6 ───
MEDT10 0.1 0.1 0.1 0.1 0.2 0.1 0.3 0.1 0.4 0.2 0.7 0.3 1.4 0.5 2.7 0.8 5.5 1.5
MEDT12 0.1 0.1 0.1 0.1 0.2 0.1 0.2 0.1 0.3 0.1 0.5 0.2 0.9 0.3 1.8 0.6 3.5 1.1
MEDT14 0.1 0.1 0.1 0.1 0.1 0.1 0.2 0.1 0.3 0.1 0.4 0.2 0.8 0.3 1.6 0.5 3.1 0.9
Note: May vary depending on the size of the piping and the shape of the chamber. These figures are only approximate.
438
MICRO EJECTORS
Specifications
Note: These figures are based upon an assumed air pressure of 0.5MPa {5.1kgf/cm2}.
Mass
g
Item Mass of Additional mass
Model body With filter With vacuum switch With single solenoid valve With twin solenoid valves
ME12 40 25 ―― 80 ――
ME25・60 335 ―― 160 90 230
Example calculation: The mass of a micro ejector equipped with an ME25 vacuum switch and twin solenoid
valves is 335+160+230=725g
439
Order Codes
ME
Solenoid valve operation
Voltage type (applies only to models (ME12 models only)
equipped with solenoid valve) Blank Normally closed (NC)
1 ––––––– AC100V 11 Normally open (NO)
Vacuum switch (ME25 and ME60 models only)
2 ––––––– AC200V
Blank Without vacuum switch
M With vacuum switch 3 ––––––– DC24V
Solenoid valve
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Body model
12 ––––––– Maximum vacuum flow: 12.5l /min(ANR)
25 ––––––– Maximum vacuum flow: 25l /min(ANR)
60 ––––––– Maximum vacuum flow: 58l /min(ANR) ● Optional parts
Micro ejectors
Voltage
Model (solenoid valves only)
MEF12 –––––– ME12 filter (with 2 mounting screws and 1 O-ring) AC100V
MEM25 –––––– ME25・60 series vacuum switch AC200V
ME12E1 –––––– ME12 series single solenoid valve (NC) DC24V
ME12E1-11 –––––– ME12 series single solenoid valve (NO)
125EE1 –––––– ME25・60 series single solenoid valve
125EE2 –––––– ME25・60 series twin solenoid valve
● When not in operation ● When vacuum generating valve is ON ● When vacuum breaking valve is ON
VACUUM EQUIPMENT
Muffler Check valve Nozzle Vacuum breaking
Filter Diffuser flow adjusting valve
Compressed air
supply port
Note: The colors of the lead wires were changed in 1993. The new colors are enclosed in parentheses.
440
Air Consumption and Ultimate Vacuum • Vacuum Flow
Ultimate vacuum
Ultimate vacuum
-66.7{-500} 25 -66.7{-500} 50 -66.7{-500} 100
Compressed air
-53.3{-400} 20 -53.3{-400} 40 -53.3{-400} consumption 80
Compressed air Compressed air
Vacuum flow
Vacuum flow
Vacuum flow
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consumption consumption
-40 {-300} 15 -40 {-300} 30 -40 {-300} 60
Vacuum Vacuum
-26.7{-200} 10 -26.7{-200} Vacuum 20 -26.7{-200} flow 40
flow flow
-13.3{-100} 5 -13.3{-100} 10 -13.3{-100} 20
0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.1 0.2 0.3 0.4 0.5 0.6
Air supply pressure MPa Air supply pressure MPa Air supply pressure MPa
Symbols
Ejector only Ejector with filter Ejector with vacuum switch and filter
●ME12 ●ME12F ●ME25 ●ME60 ●ME25-M ●ME60-M
Ejector with single solenoid valve Ejector with single solenoid valve and filter Ejector with vacuum switch, single solenoid valve and filter
●ME12-S□ ●ME12F-S□ ●ME25-S□ ●ME60-S□ ●ME25-M-S□ ●ME60-M-S□
Ejector with twin solenoid valves and filter Ejector with vacuum switch, twin solenoid valves and filter
●ME25-T□ ●ME60-T□ ●ME25-M-T□ ●ME60-M-T□
441
Dimensional Drawings for the ME12 Series (Unit: mm)
●ME12 ●ME12-S□
2-φ3.2 2-φ3.2
Mounting hole 50 Mounting hole 65
40 10 22 Rc1/8 40 25 Manual override Rc1/8
10 7.5 11 Compressed air supply port 10 7.5 Compressed air supply port
3
3
3
10
22
18
22
37
47.7
8
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Rc1/8
Vacuum generating port Approx. 300mm 11
22
11
Rc1/8
11
Vacuum generating port
8
33
●ME12F ●ME12F-S□
2-φ3.2 2-φ3.2
Mounting hole Mounting hole
50 65
40 10 22 Rc1/8 40 25 Manual override Rc1/8
10 7.5 11 10 7.5 Compressed air supply port
Compressed air supply port
3
3
3
10
9
18
22
22
37
47.7
44
44
22
22
VACUUM EQUIPMENT
11
11
8
33
442
Dimensional Drawings for the ME25 and ME60 Series (Unit: mm)
●ME25 ●ME25-M
●ME60 ●ME60-M
2-φ4.2 2-φ4.2
Mounting hole 90 35 Mounting hole
90 35
75 15 10 25 Rc1/4 10 25 Rc1/4
75 15
25 17 13 Compressed 17 13 Compressed
25
4.5
4.5
11
11
25
25
50
50
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75
25
φ44
Approx. 300mm
φ44
12
11
Rc1/4
12
Vacuum generating port 11
Rc1/4
Vacuum generating port
●ME25-S□ ●ME25-M-S□
●ME60-S□ ●ME60-M-S□
2-φ4.2 2-φ4.2
Mounting hole
Mounting hole 35
101 35 101
10 25 26 10 25 Rc1/4
75 26 Rc1/4 75
25 17 10 25 17 10 Compressed
Compressed air supply port
4.5
4.5
10
10
50
58
50
58
Manual
75
override Manual
override
25
Approx. 300mm
Approx. 300mm
φ44 φ44
12
12
11 11
Rc1/4 Rc1/4
Vacuum generating port Vacuum generating port
●ME25-T□ ●ME25-M-T□
●ME60-T□ ●ME60-M-T□
35 2-φ4.2 35
2-φ4.2
10 25 Mounting hole 10 25
Mounting hole 126
126 15 15 Rc1/4
Rc1/4 75 51
75 51 10
10.5
10 Compressed
10.5
10
10
50
50
58
58
Manual
75
Manual
override override
25
Approx. 300mm
Approx. 300mm
φ44
φ44
12
12
11
11
Rc1/4 Rc1/4
Vacuum generating port Vacuum generating port
443
Proper Handling and Precautions
Micro Ejectors
Equipment Configuration
●ME12 ●ME25・60
;;;;
O-ring Filter element
;;;;
O-ring
;;;;
Filter
;;;; Filter cap
MEF12
(With 2 mounting screws and 1 O-ring) Vacuum switch
MEM25
Muffler cap
Packing
Muffler
VACUUM EQUIPMENT
and connect the vacuum pad to the vacuum generating port. valve (for control of vacuum generation) or twin solenoid valves (for
For both DC and AC (equipped with surge protection for DC circuits)
2. Use either nylon or urethane tubes with an inner bore of control of vacuum generation and vacuum breaking). (Twin solenoid
φ4-φ6 for the piping to the micro ejector. For the piping valves are available only for ME25 and ME60 series ejectors.) Short circuit protection diode
which goes to the vacuum generating port, use tubes of the Models with twin solenoid valves supply compressed air to the vacuum
following sizes: line for easy vacuum breaking and release of the workpiece, and Solenoid
Flywheel diode
ME12 φ4×2.5∼φ6×4 vacuum breaking flow can be freely adjusted using a vacuum breaking
ME25 φ6×4∼φ8×6 flow adjustment needle. In addition, a built-in check valve maintains the Lead wires: DC24V (+)Red(ー)Black
ME60 φ8×6∼φ10×8 vacuum at its setting even after power to the air supply solenoid valve AC100V Yellow・Black
is cut off, thereby saving energy. AC200V White・Black
Caution: 1. Fittings must be used which will not narrow effective area. ● When you intend to maintain vacuum for extended periods of time, use
If the inner bore is too small, performance could be Caution: 1. Do not perform a mega test on the lead wires.
the circuit shown in the illustration below to reduce air consumption.
affected due to insufficient pressure, low ultimate vacuum 2. Wrong polarity on a DC24V solenoid will not cause a
and slow vacuum setting attainment time. Start short circuit, but the valves will not work.
2. Do not use coiled tubes or elbow fittings between the Stop 3. If a current leak occurs within the circuit, the solenoid may
Relay
micro ejector and the vacuum pad. The piping should be not reset to home position and other malfunctions may
as straight as possible. Relay contact also occur. Be sure to keep current leakage within the
point Vacuum
circuit below the allowable levels. If current leakage exceed
generating
Vacuum switch solenoid valve allowable levels, contact us.
Vacuum Switches Relay contact
point
When pressure reaches the level to which it has been set using
the control nut, the micro switch is triggered and electric signals
● Adjusting the vacuum breaking flow
can be picked up. To adjust the pressure setting, slide the cover
in the direction indicated by the arrow and remove it, then turn ● Internal solenoid circuit Turn the vacuum breaking flow adjustment nut in a clockwise
the control nut. The setting is raised by turning the nut ME12 direction to reduce vacuum breaking flow. This will prolong
downward (↓), and lowered by turning the nut upward (↑). vacuum breaking. Turn it counter-clockwise to increase the flow
DC24V (equipped with surge protection)
and complete vacuum breaking more quickly.
Short circuit protection diode
(+)
Lead wire: red
Solenoid
Flywheel diode
Reduce flow Increase flow
(ー)
Lead wire: black
Solenoid
Control nut
Lead wires: AC100V yellow
AC200V white
444
Time to Reach Vacuum Setting • Vacuum Break Time
Degree of vacuum
-73.3{-549.8}
chamber to reach -73.3kPa
Oscilloscope {-549.8mmHg}after energizing S1.
-18.7{-140.3}
S1 (vacuum generating solenoid) t2: The time it takes for the degree of
0
t1 t2 vacuum in the chamber to reach
S2 (vacuum breaking solenoid)
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-18.7kPa{-140.3mmHg}after
Chamber Engergizing S1 Non-energizing S1 energizing S2.
● Response time s
Chamber volume cm2 10 50 200 1000 3000 5000
Model Time
t1 t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 t1 t2
ME12 1.5 ─ 2.0 ─ 4.0 ─ 7.5 ─ 26.0 ─ 50.0 ─
ME25 1.0 0.1 1.3 0.1 2.0 0.2 3.8 0.4 13.0 1.5 23.0 3.0
ME60 0.5 0.1 1.0 0.1 1.5 0.2 3.0 0.4 10.0 1.5 15.0 3.0
Note: May vary depending on the size of the piping and the shape of the chamber. These figures are only approximate.
● Manual override
ME12E1
Turn the manual override with a screwdriver as far as it will turn
(slightly over 45°) while pressing down on it. It will lock in that
position. It does not matter in which direction the override is
turned. If the manual override is turned any further after it has
locked, it will unlock and spring back to its original position.
125EE1・125EE2
Turn the manual override with a screwdriver 45°. When the
groove in the screw head points at 45°, the valve will open and
the manual override will remain in that position. It does not matter
in which direction the override is turned. If the manual override is
turned 45° back to its original position (groove pointing
horizontally), the valve will be closed.
Closed Open
445
VACUUM PADS
Specifications
Tube size and piping screw size (Note 2) mm 4×2.5 6×4 Rc1/8 4×2.5 6×4 Rc1/8
Material O-ring ─── Synthetic rubber: NBR ─── Synthetic rubber: NBR
Guide ─── ─── Steel (nickel-plated)
Spring ─── ─── Piano wire (zinc-plated)
Rubber pad (color) Synthetic rubber: NBR (black)・Urethane (green)・Silicone (white)・Viton (black with white markings)
(Note 1)
2.5・3.5 25・30・35 2.5・3.5 25・30・35
Pad diameter mm 6・8 10・15・20 6・8 10・15・20
2×4・3.5×7 40・50 2×4・3.5×7 40・50
(Note 2) 4×2.5 6×4 4×2.5 6×4
Tube size mm
Variable strokes by spring mm ─── 3 3 5 9
VACUUM EQUIPMENT
Spring return (1/2 stroke) force N{kgf} ─── 2.4{0.24} 2.4{0.24} 1.0{0.10} 4.9{0.50}
Pad Brass (nickel-plated)
Material
Rubber pad Synthetic rubber: NBR (black)・Urethane (green)・Silicone (white)・Viton (black with white markings)
Notes: 1. All pads within a single square of pad diameter take the same fixture regardless of pad size.
2. Use tubes made piping of urethane.
3. Horizontal piping type of diameters between φ60 and φ200 can be used for vertical tubing by switching a R1/8 piping plug.
(Note 1)
10 25 40 60 10 25 40 60 4 × 20 4 × 20
Pad diameter mm
15 30 50 80 15 30 50 80 5 × 20 5 × 20
35 35 2 × 40 2 × 40
6 × 20 6 × 20
6 3.5 × 70 6 3.5 × 70
Tube size and piping 8 × 20 8 × 20
mm 6 × 4(M5) Rc 1/8 6 × 4(M5) Rc 1/8 Pad diameter (Note 1) mm 8 4 × 10 8 4 × 10
screw size (Note 2) 4 × 30 4 × 30
10 5 × 10 10 5 × 10
5 10 10 5 × 30 5 × 30
6 × 10 6 × 10
Variable 10 20 30 6 × 30 6 × 30
mm ───
strokes by spring 20 30 50 8 × 30 8 × 30
30 50 70 Tube size and piping
mm 4×2.5(M3)
Spring return force screw size (Note 2)
N{kgf} ─── 4.0{0.41} 14.1{1.44}
(1/2 stroke) 5
Steel Variable 10
mm
Pad Brass (nickel-plated) (nickel- strokes by spring 20
plated) 30
Main fixture parts
Rubber pad (color) Synthetic rubber: NBR (black)・Urethane (green)・Silicone (white)・Viton (black with white marking) Notes: 1. All pads within a single square take the same fixture regardless of pad size.
Notes: 1. All pads within a single square of pad diameter take the same fixture regardless of pad size. 2. Vertical piping can be used by switching the horizontal piping plug and fitting.
2. Vertical piping can be used by switching the horizontal piping plug and fitting.
(For pads φ60 or φ80 in diameter, only the plug is needed to be switched.)
446
Order Codes
Mass
● Standard Type g
Pad diameter mm
2.5 3.5 2 × 4 3.5 × 7 6 8 10 15 20 25 30 35 40 50 60 80 95 100 120 150 200
Model
KPHF 3 3 3 3 11 11 14 15 16 31 31 36 37 47 216 224 234 235 573 619 1085
Fixed
type
KPVF 8 8 8 8 9 9 13 14 15 33 34 34 36 36 ─ ─ ─ ─ ─ ─ ─
KPHS 5 6 6 6 21 21 35 36 36 73 73 77 75 86 368 374 384 386 800 843 1311
Spring
type
KPVS 9 9 9 9 10 10 24 25 26 50 50 51 53 63 ─ ─ ─ ─ ─ ─ ─
VACUUM EQUIPMENT
Fixed type
448
Dimensional Drawings for Rubber Pads (Unit: mm)
●KP-2 φE Model
Code
A B C E F G Y ●KP-6
●KP-3.5 φF KP-2 2.5 3.3 2 3.5 2.5 0.9 0.7 φ6
φ2.8
KP-3.5 3.5 3.5 2 3.5 2.5 1.6 0.5
3
6
φG
φA Y
φ2
1.1
φ6
●KP-2×4 Model
Code
A B C D E F
φE
●KP-3.5×7 KP-2×4 5.5 4 2 2 3.5 2.4
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φF
●KP-8
KP-3.5×7 8 4.5 2 2.5 3.5 2.4
φ6
Code
Model G H J K Y φ2.8
C
B
3
φG KP-3.5×7 2 7 4.5 3.5 1.5
5.5
Y
1.3
A φ2
φ8
K
J
●KP-10 ●KP-30
φE φE
●KP-15 ●KP-35
φF φF
●KP-20 ●KP-40
C
C
●KP-25 ●KP-50
B
B
φG φG
D
Y
φA φA
φ20.5
●KPP-10 ●KPP-15 ●KPP-20 φ17
●KPP-25 φ14.3
φ10.4
φ10.4 ●KPP-30
φ9
φ9 ●KPP-35
3
φ7.4
φ7.4 5.5
1.4
1.5
B
3
1.4
1.8
4.4
3.4
0.5
0.5
φ12
φ6 φ6
φA
φ10 φ15
Model Code A B
KPP-20 20 9
KPP-25 25 9
KPP-30 30 10.5
●KPP-40 φE
KPP-35 35 10.5
●KPP-50 φL
●KP-60 φF M16×1.5
●KP-80
N
●KP-120 φE
●KP-95 ●KP-150
C
φ50
B
3.2
φG
1
φA
8.8
C
B
449
Dimensional Drawings for Rubber Pads (Unit: mm)
φ5 φ5 φ5 φ5
φ3.5 φ3.5 φ3.5 φ3.5
2
2
2
2
4
4
4
1.5
1.5
1.5
1.5
5
7.5
7.5
7.5
7.5
2
2
2
2
φ2 φ2 φ2 1.5
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φ6 φ8 φ10 10
9 4
9
9
φ7 φ7
7
2
4
7
4
φ7 φ7
7
4
7
4
●KPL-3.5×7 ●KPL-4×20
●KPL-4×10 ●KPL-5×20 20
●KPL-5×10 φ5 ●KPL-6×20
●KPL-6×10 φ3.5 ●KPL-8×20 φ3.5
2
2
1.5
5
1.5
5
7.5
7.5
VACUUM EQUIPMENT
2
2
G φ2
10
H 20
φ15
K
5
J
φ φ10
7
K
7
●KPL-4×30 30
●KPL-5×30
●KPL-6×30 φ3.5
●KPL-8×30
2
2
1.5
7.5
3
φ2
30
20
Model Code K J
KPL-4×30 4 7 φ10
KPL-5×30 5 7 φ15
K
5
KPL-6×30 6 7
KPL-8×30 8 7
450
Dimensional Drawings for the KPHF Series (Unit: mm)
●2・3.5 ●6・8
2×4・3.5×7
M4×0.7
M3×0.5 10
5 Depth: 6
Depth: 5
11.5
5.8
18
11
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φ8.5
10.2
8.5
12.5
16.7
φ3
22
B
φ5
φA
φA
●10・15・20 ●25・30・35・40・50
E D
10 M4×0.7
Depth: 6
F
11.5
20
18
φC
φ8.5
14
20
10.5
15
31
22.5
φ5
φ5
B
B
φA
φA
451
Dimensional Drawings for the KPHF Series (Unit: mm)
●60・80・95・100
Rc1/8
(With plug)
21 M16×1.5
(Width across flats)
22
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Rc1/8
B
20
D
C
φA
VACUUM EQUIPMENT
●120・150・200
Rc1/8 M16X1.5
(With plug)
21
(Width across flats)
22
(Width across flats)
6
30
Rc1/8
B
20
D
C
φA
452
Dimensional Drawings for the KPVF Series (Unit: mm)
●2・3.5 ●6・8
2×4・3.5×7
50 50
9.9 9.9
φ3
φ5
5.2
5.2
10
10
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8.5
10
12.7 12.7 4.9 12.7 12.7 4.9
4.8 4.8
2
3
B
B
15
2
3
15
M5×0.5
φA M5×0.5
7 (Width across flats)
8.1 (Diagonal)
7 (Width across flats) φA
8.1 (Diagonal)
●10・15・20 ●25・30・35・40・50
φ5
φ5 10
M10×1.5
10
M8×1.25
22
35
B
4
17
16.2 (Diagonal)
φA
φA
453
Dimensional Drawings for the KPPF Series (Unit: mm)
●10・15 ●20・25・30・35
Plug
Plug M10×1.5
M10×1.5
14 14
14 14 (Width across flats)
(Width across flats)
(Width across flats)
3
(Width across flats)
24.5
4
14.5 17
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24.5
17
4
B
B
13
D
D
C
C
30° 30°
Barb fitting Barb fitting
φA φA
17 17
φ4.7
φ4.7
Item Pad diameter Total length Port position Appropriate
Pad type A B C D tube size
Item Pad diameter Total length Port position Appropriate KPPF-20 20
55 20.5 30.5
Pad type A B C D tube size Round KPPF-25 25 Urethane tube
Round KPPF-10 10 46.5 13.5 22 pad KPPF-30 30 6 ×4
Urethane tube
6 ×4 56.5 22 32
pad KPPF-15 15 47.5 14.5 23 KPPF-35 35
Comment: Vertical piping can be used by switching the plug and the barb fitting. Comment: Vertical piping can be used by switching the plug and the barb fitting.
VACUUM EQUIPMENT
●40・50 ●60・80
Rc1/8
(With plug)
21 M16×1.5
Plug (Width across flats)
M10×1.5
14 14
23
17
22
35
flats)
24.5
17
B
D
D
C
C
Item Pad diameter Total length Port position Appropriate Item Pad diameter Total length Port position
C
Pad type A B C D tube size Pad type A B C D
Round KPPF-40 40 71 26.5 46.5 Urethane tube Round KPPF-60 60 96 38 64
pad KPPF-50 50 72.5 28 48 6 ×4 pad KPPF-80 80 99 41 67
Comment: Vertical piping can be used by switching the plug and the barb fitting. Comment: Vertical piping can be used by switching the plug and the barb fitting.
454
Dimensional Drawings for the KPLF Series (Unit: mm)
●6・8・10 ●4 × 20
2×4 5 × 20
3.5 × 7 6 × 20
4 × 10 8 × 20 Plug
Plug M7×1
M7×1
5 × 10 4 × 30
10 10
6 × 10 5 × 30
3.5
(Width across flats)
3.5
(Width across flats)
6 × 30
φ2.9
φ2.9
22.5
13
3
22.5
13
8 × 30
40
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40
□7 □7
17.5
17.5
12 12
X
X
Y
Y
455
Dimensional Drawings for the KPHS Series (Unit: mm)
●2・3.5 ●6・8
2 × 4・3.5 × 7
18
M9×1
2.5
11 12 (Width across flats)
M5×0.5 13.9 (Diagonal)
7 (Width across flats)
3
8.1 (Diagonal)
22.5
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33
3
19
25
44
33
B
B
φ3
φ5
5 (Stroke)
3 (Stroke)
φA
5
φA
(Width across flats)
10
(Width across flats)
VACUUM EQUIPMENT
●10・15・20 ●25・30・35・40・50
19
18
M14×1.5
17 (Width across flats)
4
43
29.5
58
72
41
B
52.5
7 (Stroke)
φ5
φ5
6 (Stroke)
10
(Width across flats) φA
φA
12
(Width across flats)
456
Dimensional Drawings for the KPHS Series (Unit: mm)
●60・80・95・100
Rc1/8 M27×1.5
(With plug)
7
32
(Width across flats) Rc1/8
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35
8
(Stroke)
B
10
22
20
D
C
φA
●120・150・200
Rc1/8 M27×1.5
(With plug)
7
32
(Width across flats)
50
Rc1/8
20 (Stroke)
B
22
(Width across flats)
20
D
C
φA
457
Dimensional Drawings for the KPVS Series (Unit: mm)
●2・3.5 ●6・8
2 × 4・3.5 × 7
50 50
9.9 9.9
φ3 φ5
10
5.2
5.2
10
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13
13
12.7 4.8 12.7 4.9 12.7 4.8 12.7 4.9
30
29
B
2
2
3
3
13
13
8 (Width across flats) 8 (Width across flats)
9.2 (Diagonal) 9.2 (Diagonal)
4
M6×0.75 M6×0.75
3 (Stroke)
3 (Stroke)
φA
φA
VACUUM EQUIPMENT
●10・15・20 ●25・30・35・40・50
φ5
φ5
10
10
M14×1.5
M11×1
4
5
33
56
3
45
B
21
19.6 (Diagonal)
φA
φA
458
Dimensional Drawings for the KPPS Series (Unit: mm)
●10・15 M14×1.5
●20・25・30・35 Plug M14×1.5
Plug
17 17
(Width across flats) (Width across flats)
31.6
31.6
20
20
5
5
Spring stroke
Spring stroke
S
C
S
C
14 14
B
B
(Width across flats) (Width across flats)
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D
30°
30°
Barb fitting φA
Barb fitting φA
17 17
φ4.7
φ4.7
Item Pad diameter Spring stroke Total length Port position Appropriate Item Pad diameter Spring stroke Total length Port position Appropriate
Pad type A S B C D tube size Pad type A S B C D tube size
15 169.5 47.5 10 87 56.5
10 178.5 56.5 KPPS-20 20 20 107 76.5
KPPS-10 10 22 30.5
20 196.5 76.5 KPPS-25 25 30 127 96.5
Urethane Urethane
Round 30 118.5 96.5 Round 50 167 136.5
tube tube
pad 15 170.5 47.5 pad 10 88.5 56.5
6×4 6×4
10 179.5 56.5 KPPS-30 30 20 108.5 76.5
KPPS-15 15 23 32.5
20 199.5 76.5 KPPS-35 35 30 128.5 96.5
30 119.5 96.5 50 168.5 136.5
Comment: Vertical piping can be used by switching the plug and barb fitting. Comment: Vertical piping can be used by switching the plug and barb fitting.
●40・50 ●60・80
Rc1/8 M30×1.5
Plug (With plug) 36
M14×1.5 (Width across flats)
17
(Width across flats)
46
10
31.6
20
(Spring stroke)
5
Spring stroke
S
S
Rc1/8
C
14
B
17
D
D
30°
Barb fitting 30°
φA
φA
Item Pad diameter Spring stroke Total length Port position Appropriate Item Pad diameter Spring stroke Total length Port position
Pad type A S B C D tube size Pad type A S B C D
10 103 56.5 10 138 74
20 123 76.5 30 174 110
KPPS-40 40 46.5 KPPS-60 60 64
30 143 96.5 50 204 140
Urethane
Round 50 183 136.5 Round 70 234 170
tube
pad 10 104.5 56.5 pad 10 141 74
6×4
20 124.5 76.5 30 177 110
KPPS-50 50 48.5 KPPS-80 80 67
30 144.5 96.5 50 207 140
50 184.5 136.5 70 237 170
Comment: Vertical piping can be used by switching the plug and barb fitting. Comment: Vertical piping can be used by switching the plug.
459
Dimensional Drawings for the KPLS Series (Unit: mm)
●6・8・10
Plug M14×1.5
2×4 17
3.5 × 7 (Width across flats)
4 × 10
26.4
20
5
5 × 10
Spring stroke
6 × 10
S
C
B
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□7
φ2.9
17.5
12
Barb fitting
X
VACUUM EQUIPMENT
KPLS-6 × 10 6 × 10
30 109 91.5
Comment: Vertical piping can be used by switching the plug and barb fitting.
●4 × 20
5 × 20 Plug M14×1.5
6 × 20 17
(Width across flats)
8 × 20
Spring stroke 26.4
20
4 × 30
5
5 × 30
6 × 30
S
C
8 × 30
B
□7
φ2.9
17.5
12
Barb fitting
X
Comment: Vertical piping can be used by switching the plug and barb fitting.
460
Dimensional Drawings for Rubber Pad Fit (Unit: mm)
●KP-3.5 × 7
φ10
φ10
3
φ2 M5×0.8
2
Cannot be chamfered
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φ2 M5×0.8
φ1.5 φ2.3
1.2
φ2.7 +0.1
0 φ3.5 +0.1 φ4
9.8
0
3.6
2.5
9.5
+0.3
0
φ5.2 ±0.05
1.5
φ6 ±0.1 φ8
●KP-25 M6×1
●KP-50
●KP-30
●KP-35
●KP-40
φ11
φ11 M6×1
φ18
φ8.1
φ6.1 φ2
M6×1
φ2 M6×1
14
7
6
2.5
3
14
3
90°
φ12
φ10
φ20
90°
φ2 φ2
2
2
2
1.5
1.5
2
φ3.5 +0.0 05
2
5 +0.1
0
φ3.5 +0.05
0 C0.2
φ7 −0.01
φ10
4
●KP-60・80 ●KP-120∼200
φ60.9 ±0.1
●KPP-95・100
+0.1
φ48.4 0
45°
M16×1.5
C-shaped snap ring for shaft φ13.5 +0.1
0 O-ring
1.5
+0.25
JISB2401
+0.1
P12.5
6
3.2
12
3
C1.5
1.15 +0.14
3
0
φ26
φ6
φ54
0
φ13.4
φ60.4±0.1 −0.1
φ14
461
Dimensional Drawings for Rubber Pad Fit (Unit: mm)
φ20.7±0.1
+0.1
φ7.4 ー0 φ14.4 +0.1
ー0
45°
φ32.7±0.1
1.4
+0.1
φ24.4
0.3
ー0
45°
1.5
3 5.5
0.5
3 3.5
1.5
3.5
φ6
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R0.5
1 4.5
6.5
φ9
2
φ10.5±0.05
C1.2 R1
C1.5
φ12
φ16
φ17
φ28
φ20.3±0.1
φ32.3±0.1
VACUUM EQUIPMENT
462
Proper Handling and Precautions
Vacuum Pads
Each rubber pad type for KP-10 through KP-50 is a different size. Refer to the “Dimensional Drawings for the Rubber Pad Fit.”
(For detailed information, ask us.)
General Precautions
Attach only one vacuum pad to each micro ejector. If two or more pads are connected to a single micro ejector, pads are more
likely to miss workpieces, and it will take longer for the pads to reach the degree of vacuum setting.
Tightening Torque
When installing a vacuum pad, refer to Tightening torque
the table on the right to find out the Model Screw size
N・cm{kgf・cm}
proper torque for tightening the nut. M3×0.5 0.31{3.0}
KPHF-2∼3.5×7
KPHF-6・8 M4×0.7 0.71{7.0}
KPHF-10・20 M4×0.7 0.71{7.0}
KPHF-25・30 M5×0.8 1.53{15.0}
KPHF-35∼50 M8×1 7.14{70.0}
KPHF-60∼200 M16×1.5 61.2{600}
KPVF-2∼3.5×7 M5×0.5 3.57{35.0}
KPVF-6・8 M5×0.5 3.57{35.0}
KPVF-10∼20 M8×1.25 7.14{70.0}
KPVF-25∼50 M10×1.5 22.4{220}
KPPF-10∼50 M10×1.5 9.18{90.0}
KPPF-60・80 M16×1.5 61.2{600}
KPPF- all types M7×1 6.12{60.0}
KPHS-2∼3.5×7 M5×0.5 0.61{6.0}
KPHS-6・8 M9×1 7.14{70.0}
KPHS-10∼20 M11×1 9.18{90.0}
KPHS-25∼50 M14×1.5 13.3{130}
KPHS-60∼200 M27×1.5 204{2000}
KPVS-2∼3.5×7 M6×0.75 2.04{20.0}
KPVS-6・8 M6×0.75 2.04{20.0}
KPVS-10∼20 M11×1 9.18{90.0}
KPVS-25∼50 M14×1.5 13.3{130}
KPPS-10∼50 M14×1.5 30.6{300}
KPPS-60・80 M30×1.5 306{3000}
KPLS- all types M14×1.5 13.3{130}
463