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ii
FABRICATION AND ANALYSIS OF WATER DISPENSER CUM
AIR
CONDITIONER
ROJECT REPORT
Submitted
in the partial fulfilment of the requirements for
the award of degree of
BACHELOR OF TECHNOLOGY
In
MECHANICAL ENGINEERING
By
B.VENUGOPAL CHARY
12245A0301
iii
(Autonomous and Affiliated to JNTUH Kukatpally, Hyderabad)
HYDERABAD
CERTIFICATE
This is to certify that the Project Report entitled “FABRICATION AND ANALYSIS OF WATER
fulfillment for the award of the Degree of Bachelor of Technology in Department of Mechanical
JNTU-H is a record of bonafide work carried out by her under the guidance and supervision.
The results embodied in this project have not been submitted to any other university or institute
for the award of any Degree or Diploma.
Professor
iv
ACKNOWLEDGEMENT
We express our gratitude to the Prof. Mr. P.S RAJU Chairman and Prof. Mr. JANDHYALA
MURTHY, Principal, GRIET, Bachupally, Hyderabad, for giving us a chance to carry out the
Head of the Department, Mechanical Engineering, GRIET, Bachupally, Hyderabad, for his able
Mechanical Engineering, GRIET, Bachupally, Hyderabad, for his untiring support and taking
special interest in our project and keeping our enthusiasm at various ups and downs during entire
project duration.
The satisfaction and euphoria that accompanies the successful completion of task
would be great, but incomplete without the mention of the people who made it possible with their
constant guidance and encouragement. In this context, I would like to thank all the staff members
both teaching and non-teaching who extended their timely help and eased our task
B. VENUGOPAL CHARY
G. SANTOSH KUMAR
N. PRAMOD KUMAR
v
CONTENTS
S.No Topic Pg. No.
I Chapter -1
Introduction 1
II Chapter-2
2.1 Literature review 17
III Chapter-3
3 Working principle 18
3.2.1 Compressors 21
vi
3.3 CONDESER 27
3.4 EVAPOURATOR 29
3.6 Refrigerant 37
IV CHAPTER-4
4 Working and fabrication of the model
4.3 CONSTRUCTION 42
4.5 Fabrication 49
vii
V CHAPTER-5
RESULTS 50
5.2 GRAPHS 51
5.3 Calculations 52
VI Conclusion 55
VII References 56
VIII Bibliography 56
LIST OF FIGURES
S.No Fig No. Name of the figure Pg. No.
viii
9 Fig 3.5 Line diagram of hermetic type of 26
compressor
ix
LIST OF TABLES
S.No Table No. Name of the table Page No.
1 Table 5.1 Temperature vs. Time 50
LIST OF GRAPHES
S.No Graph No. Name of the Graph Page No.
1 Graph: 5.1 Temperature vs. time of cold water 53
x
ABSTRACT
Water dispenser cum Air conditioner is a device used for the purpose of heating and
cooling water along with conditioning the air with single compressor. By using air
conditioner, water heater and water cooler as individual equipment we have to use
separately. By using each equipment separately the cost for these equipment
increases and also the space. So by combining all three equipment into one and
made it work then it will be useful in three ways by a single equipment. Thus the
equipment cost comes down and also the space. This product works on the principle
This project mainly dealt with the fabrication of the equipment water
dispenser cum Air conditioner and made into working is one of the main objectives
of the project. The main advantage of the equipment is that it can be operated in
three modes
3) Air conditioning.
Heating water alone cannot be achieved this is one of the main drawback of the
equipment
xi
CHAPTER 1
INTRODUCTION
Energy saving is one of the key issues not only from the view of energy
conservation but also for the support for global environment. Heat pumps were first
used by peoples in 1950s for space heating and for domestic water heating. One
major barrier that has affected the popularity of the water heater, water cooler & air
conditioner is its primary cost. If a domestic air conditioner, water-heater & water
cooler can be combined, only one set of their key components (like the compressor,
the heat exchangers, etc.) is used, the primary cost will be reduced considerably
(when compared with using three separate units) and the new equipment becomes
multi-functional. An attractive point is that this air conditioner cum water dispenser
system can produce hot & cold water as well as cold air. The space conditioning and
water heating system can operates in three modes: water-heating only, water heating
1.1Brief history
temperature below that of the surroundings, the aim being to cool some product or space
to the required temperature. One of the most important applications of refrigeration has
1
been the preservation of perishable food products by storing them at low temperatures.
Refrigeration systems are also used extensively for providing thermal comfort to human
beings by means of air conditioning. Air Conditioning refers to the treatment of air so as
refrigeration and air conditioning has evolved out of human need for food and comfort,
and its history dates back to centuries. The history of refrigeration is very interesting
since every aspect of it, the availability of refrigerants, the prime movers and the
developments in compressors and the methods of refrigeration all are a part of it. The
French scientist Roger Thyvenot has written an excellent book on the history of
refrigeration throughout the world. Here we present only a brief history of the subject
with special mention of the pioneers in the field and some important events.
1.2Natural Refrigeration
In olden days refrigeration was achieved by natural means such as the use of ice
or evaporative cooling. In earlier times, ice was either: 1). Transported from colder
regions, 2). Harvested in winter and stored in ice houses for summer use or, 3). Made
Iran a number of icehouses were built to store ice. Materials like sawdust or wood
shavings were used as insulating materials in these icehouses. Later on, cork was used as
insulating material. Literature reveals that ice has always been available to aristocracy
2
who could afford it. In India, the Mogul emperors were very fond of ice during the harsh
summer in Delhi and Agra, and it appears that the ice used to be made by nocturnal
cooling. In 1806, Frederic Tudor, (who was later called as the “ice king”) began the trade
in ice by cutting it from the Hudson River and ponds of Massachusetts and exporting it to
various countries including India. In India Tudor’s ice was cheaper than the locally
manufactured ice by nocturnal cooling. The ice trade in North America was a flourishing
insulated by 0.3m of cork insulation. Trading in ice was also popular in several other
countries such as Great Britain, Russia, Canada, Norway and France. In these countries
ice was either transported from colder regions or was harvested in winter and stored in
icehouses for use in summer. The ice trade reached its peak in 1872 when America alone
exported 225000 tonnes of ice to various countries as far as China and Australia.
However, with the advent of artificial refrigeration the ice trade gradually declined.
The art of making ice by nocturnal cooling was perfected in India. In this method
ice was made by keeping a thin layer of water in a shallow earthen tray, and then
exposing the tray to the night sky. Compacted hay of about 0.3 m thickness was used as
insulation. The water looses heat by radiation to the stratosphere, which is at around -55˚
C and by early morning hours the water in the trays freezes to ice. This method of ice
3
1.4 Evaporative Cooling:
their metabolic heat by evaporative cooling if the ambient temperature is more than skin
temperature. Animals such as the hippopotamus and buffalo coat themselves with mud
for evaporative cooling. Evaporative cooling has been used in India for centuries to
obtain cold water in summer by storing the water in earthen pots. The water permeates
through the pores of earthen vessel to its outer surface where it evaporates to the
surrounding, absorbing its latent heat in part from the vessel, which cools the water. It is
said that Patliputra University situated on the bank of river Ganges used to induce the
evaporative-cooled air from the river. Suitably located chimneys in the rooms augmented
the upward flow of warm air, which was replaced by cool air. Evaporative cooling by
placing wet straw mats on the windows is also very common in India. The straw mat
made from “khus” adds its inherent perfume also to the air. Now-a-days desert coolers
are being used in hot and dry areas to provide cooling in summer.
Certain substances such as common salt, when added to water dissolve in water
and absorb its heat of solution from water (endothermic process). This reduces the
temperature of the solution (water+salt). Sodium Chloride salt (NaCl) can yield
4
temperatures up to -20˚C and Calcium Chloride (CaCl2) up to - 50˚C in properly
is very difficult to make a clear demarcation between natural and artificial refrigeration,
it is generally agreed that the history of artificial refrigeration began in the year 1755,
when the Scottish professor William Cullen made the first refrigerating machine, which
could produce a small quantity of ice in the laboratory. Based on the working principle,
Vapour compression systems, Vapour absorption systems, Gas cycle systems etc.
quantities of heat as they boil and evaporate. Professor William Cullen of the University
of Edinburgh demonstrated this in 1755 by placing some water in thermal contact with
ether under a receiver of a vacuum pump. The evaporation rate of ether increased due to
the vacuum pump and water could be frozen. This process involves two thermodynamic
concepts, the vapour pressure and the latent heat. A liquid is in thermal equilibrium with
its own vapour at a pressure called the saturation pressure, which depends on the
5
temperature alone. If the pressure is increased for example in a pressure cooker, the
water boils at higher temperature. The second concept is that the evaporation of liquid
requires latent heat during evaporation. If latent heat is extracted from the liquid, the
liquid gets cooled. The temperature of ether will remain constant as long as the vacuum
pump maintains a pressure equal to saturation pressure at the desired temperature. This
requires the removal of all the vapours formed due to vaporization. If a lower
temperature is desired, then a lower saturation pressure will have to be maintained by the
vacuum pump. The component of the modern day refrigeration system where cooling is
continuous the vapours have to be recycled by condensation to the liquid state. The
learned in the second half of eighteenth century. U.F. Clouet and G. Monge liquefied
SO2 in 1780 while van Marum and Van Troostwijk liquefied NH3 in 1787. Hence, a
compressor is required to maintain a high pressure so that the evaporating vapours can
condense at a temperature greater than that of the surroundings. Oliver Evans in his book
described a closed refrigeration cycle to produce ice by ether under vacuum. Jacob
Perkins, an American living in London actually designed such a system in1835. The
Fig.1.1. In his patent he stated “I am enabled to use volatile fluids for the purpose of
6
producing the cooling or freezing of fluids, and yet at the same time constantly
condensing such volatile fluids, and bringing them again into operation without waste”.
Fig. 1.1. Apparatus described by Jacob Perkins in his patent specification of 1834.
The refrigerant (ether or other volatile fluid) boils in evaporator B taking heat from
surrounding water in container A. The pump C draws vapour away and compresses it to
higher pressure at which it can condense to liquids in tubes D, giving out heat to water in
vessel E. Condensed liquid flows through the weight loaded valve H, which maintains
the difference of pressure between the condenser and evaporator. The small pump above
John Hague made Perkins’s design into working model with some modifications.
This Perkins machine is shown in Fig.1.2. The earliest vapour compression system used
7
either sulphuric (ethyl) or methyl ether. The American engineer Alexander Twining
(1801-1884) received a British patent in 1850 for a vapour compression system by use of
ether, NH3 and CO2. The man responsible for making a practical vapour compression
refrigeration system was James Harrison who took a patent in 1856 for a vapour
compression system using ether, alcohol or ammonia. Charles Tellier of France patented
in 1864, refrigeration system using dimethyl ether which has a normal boiling point of
−23.6˚C.
required pressures of more than 10 atmospheres in the condenser. Since the normal
8
boiling point of ammonia is -33.3˚C, vacuum was not required on the low pressure side.
Since then ammonia is used widely in large refrigeration plants. David Boyle, in fact
made the first NH3 system in 1871 in San Francisco. John Enright had also developed a
similar system in 1876 in Buffalo N.Y. Franz Windhausen developed carbon dioxide
(CO2) based vapour compression system in Germany in 1886. The carbon dioxide
construction. Linde in 1882 and T.S.C. Lowe in 1887 tried similar systems in USA. The
CO2 system is a very safe system and was used in ship refrigeration until 1960s. Raoul
Pictet used SO2 (NBP -10˚C) as refrigerant. Its lowest pressure was high enough to
prevent the leakage of air into the system. Palmer used C2H5Cl in 1890 in a rotary
compressor. He mixed it with C2H5Br to reduce its flammability. Edmund Copeland and
The domestic refrigerator using natural ice (domestic ice box) was invented in
1803 and was used for almost 150 years without much alteration. The domestic ice box
used to be made of wood with suitable insulation. Ice used to be kept at the top of the
box, and low temperatures are produced in the box due to heat transfer from ice by
natural convection. A drip pan is used to collect the water formed due to the melting of
ice. The box has to be replenished with fresh ice once all the ice melts. Though the
9
concept is quite simple, the domestic ice box suffered from several disadvantages. The
user has to replenish the ice as soon as it is consumed, and the lowest temperatures that
could be produced inside the compartment are limited. In addition, it appears that warm
winters caused severe shortage of natural ice in USA. Hence, efforts, starting from 1887
have been made to develop domestic refrigerators using mechanical systems. The initial
domestic mechanical refrigerators were costly, not completely automatic and were not
large scale was made possible by the development of small compressors, automatic
refrigerant controls, better shaft seals, developments in electrical power systems and
induction motors. General Electric Company introduced the first domestic refrigerator in
refrigerator in 1918 in USA. In 1925, USA had about 25 million domestic refrigerators
refrigerators grew very rapidly, and by 1949 about 7 million domestic refrigerators were
produced annually. With the production volumes increasing the price fell sharply (the
price was 600 dollars in 1920 and 155 dollars in 1940). The initial domestic refrigerators
used mainly sulphur dioxide as refrigerant. Some units used methyl chloride and
beginning these refrigerators were equipped with open type compressors driven by belt
drive. General Electric Company introduced the first refrigerator with a hermetic
compressor in 1926. Soon the open type compressors were completely replaced by the
hermetic compressors. First refrigerators used water-cooled condensers, which were soon
10
replaced by air cooled condensers. Though the development of mechanical domestic
refrigerators was very rapid in USA, it was still rarely used in other countries. In 1930
only rich families used domestic refrigerators in Europe. The domestic refrigerator based
on absorption principle as proposed by Platen and Munters, was first made by Electrolux
Company in 1931 in Sweden. In Japan the first mechanical domestic refrigerator was
made in 1924. The first dual temperature (freezer-refrigerator) domestic refrigerator was
introduced in 1939. The use of mechanical domestic refrigerators grew rapidly all over
the world after the Second World War. Today, a domestic refrigerator has become an
essential kitchen appliance not only in highly developed countries but also in countries
such as India. Except very few almost all the present day domestic refrigerators are
mechanical refrigerators that use a hermetic compressor and an air cooled condenser. The
refrigerant.
Refrigeration systems are also used for providing cooling and dehumidification in
summer for personal comfort (air conditioning). The first air conditioning systems were
used for industrial as well as comfort air conditioning. Eastman Kodak installed the first
air conditioning system in 1891 in Rochester, New York for the storage of photographic
films. An air conditioning system was installed in a printing press in 1902 and in a
telephone exchange in Hamburg in 1904. Many systems were installed in tobacco and
11
textile factories around 1900. The first domestic air conditioning system was installed in
a house in Frankfurt in 1894. A private library in St Louis, USA was air conditioned in
1895, and a casino was air conditioned in Monte Carlo in 1901. Efforts have also been
made to air condition passenger rail coaches using ice. The widespread development of
air conditioning is attributed to the American scientist and industrialist Willis Carrier.
Carrier studied the control of humidity in 1902 and designed a central air conditioning
plant using air washer in 1904. Due to the pioneering efforts of Carrier and also due to
became very popular, especially after 1923. At present comfort air conditioning is widely
used in residences, offices, commercial buildings, air ports, hospitals and in mobile
applications such as rail coaches, automobiles, aircrafts etc. Industrial air conditioning is
industries etc. Most of the present day air conditioning systems use either a vapour
capacities vary from few kilowatts to megawatts. Figure 1.3 shows the basic components
of a vapour compression refrigeration system. As shown in the figure the basic system
refrigeration effect is obtained in the cold region as heat is extracted by the vaporization
greater than the ambient or any other heat sink. Hence when the high pressure, high
temperature refrigerant flows through the condenser, condensation of the vapour into
12
liquid takes place by heat rejection to the heat sink. To complete the cycle, the high
pressure liquid is made to flow through an expansion valve. In the expansion valve the
pressure and temperature of the refrigerant decrease. This low pressure and low
temperature refrigerant vapour evaporates in the evaporator taking heat from the cold
region. It should be observed that the system operates on a closed cycle. The system
requires input in the form of mechanical work. It extracts heat from a cold space and
A refrigeration system can also be used as a heat pump, in which the useful output
John Leslie in 1810 kept H2SO4 and water in two separate jars connected
together. H2SO4 has very high affinity for water. It absorbs water vapour and this
becomes the principle of removing the evaporated water vapour requiring no compressor
or pump. H2SO4 is an absorbent in this system that has to be recycled by heating to get
rid of the absorbed water vapour, for continuous operation. Windhausen in 1878 used
this principle for absorption refrigeration system, which worked on H2SO4. Ferdinand
Carre invented aqua ammonia absorption system in 1860. Water is a strong absorbent of
NH3. If NH3 is kept in a vessel that is exposed to another vessel containing water, the
compressor to drive the vapours. A liquid pump is used to increase the pressure of strong
solution. The strong solution is then heated in a generator and passed through a
rectification column to separate the water from ammonia. The ammonia vapour is then
condensed and recycled. The pump power is negligible hence; the system runs virtually
on low- grade energy used for heating the strong solution to separate the water from
ammonia. These systems were initially run on steam. Later on oil and natural gas based
systems were introduced. Figure 1.4 shows the essential components of a vapour
absorption refrigeration system. In 1922, Balzar von Platen and Carl Munters, two
students at Royal Institute of Technology, Stockholm invented a three fluid system that
14
did not require a pump. A heating based bubble pump was used for circulation of strong
and weak solutions and hydrogen was used as a non-condensable gas to reduce the
partial pressure of NH3 in the evaporator. Geppert in 1899 gave this original idea but he
was not successful since he was using air as non-condensable gas. The Platen-Munters
refrigeration systems are still widely used in certain niche applications such as hotel
rooms etc.
15
16
CHAPTER 2
LITERATURE SURVEY
This paper mainly gives the idea of combining the air conditioning and water
heating by using refrigerant CO2. It tell how the rejected heat from the condenser
This paper mainly signifies the methodologies how to design the air conditioner
cum water dispenser .it mainly demonstrates the design of heat exchanger used in
A.B.Arisd
This paper gives the basic idea about the air conditioner cum water dispenser. It
mainly gives idea of getting cold water and conditioned air with singe compressor
From the above papers an idea of water dispenser cum air conditioner has came and
17
CHAPTER 3
Working principle
large amounts of heat and gives up heat when condensing. This heat which must be
gained or lost during the change of state is called latent heat of vaporisation. It is in
general more than the specific heat that is the heat lost or gained during a one
degree change in temperature. There are in principal, only two pressures within the
18
refrigeration system, which are relative to the required evaporating and condensing
temperatures but vary depending on the refrigerant used, the temperature of the
1. The refrigeration cycle start with high pressure liquid (e.g. 9 BAR) in the liquid
line passing through a restrictor device, which typically could be a capillary line or
2. Next it passes into the evaporator where with its pressure greatly reduced eg 1.5
BARS; it will be boiling at –5°. But in order for it to boil it must absorb heat, which
it gets from the metal of the coils which in turn absorbs the heat from the room
3. Once the refrigerant has been vaporised it moves from the evaporator into the
suction line and on to the compressor. The compressor compresses the vapour into
a smaller volume and in doing so raises its pressure (eg 9 BAR) and its condensing
temperature (40°C).
4. The high pressure refrigerant vapour now passes into the condenser (also a
matrix of finned pipes), where it is condensed back into a liquid state, by use of a
5. The high pressure refrigerant now moves to the bottom of the condenser coil
and sometimes into a vessel called a liquid receiver, where the cycle begins again!
19
The zone temperature can be controlled by simply cycling the compressor on and
monitored by a bulb or sensor usually found in the return air to the evaporator or a
20
3.2 Details of the components used in VCRS
3.2.1 Compressors:
A compressor is the most important and often the costliest component (typically 30
vapour from the evaporator, so that a low pressure and low temperature can be
maintained in the evaporator at which the refrigerant can boil extracting heat from
the refrigerated space. The compressor then has to raise the pressure of the
refrigerant vapour into an enclosed space and then reducing its volume. Since a
fixed amount of refrigerant is trapped each time, its pressure rises as its volume is
reduced. When the pressure rises to a level that is slightly higher than the
condensing pressure, then it is expelled from the enclosed space and a fresh charge
of low-pressure refrigerant is drawn in and the cycle continues. Since the flow of
21
refrigerant to the compressor is not steady, the positive displacement type
compressor is a pulsating flow device. However, since the operating speeds are
normally very high the flow appears to be almost steady on macroscopic time scale.
Since the flow is pulsating on a microscopic time scale, positive displacement type
i. Reciprocating type
ii. Rotary type with sliding vanes (rolling piston type or multiple vane
type)
mechanical element and then converting into pressure as the refrigerant flows
type compressors are steady flow devices, hence are subjected to less wear and
vibration.
classified into:
22
i. Radial flow type, or
are widely used in large capacity refrigeration and air conditioning systems.
i. Open type
In open type compressors the rotating shaft of the compressor extends through a
seal in the crankcase for an external drive. The external drive may be an electrical
motor or an engine (e.g. diesel engine). The compressor may be belt driven or gear
driven. Open type compressors are normally used in medium to large capacity
refrigeration system for all refrigerants and for ammonia (due to its incompatibility
with hermetic motor materials). Open type compressors are characterized by high
the shaft has to extend through the seal, refrigerant leakage from the system cannot
require a refrigerant reservoir to take care of the refrigerant leakage for some time,
23
and then regular maintenance for charging the system with refrigerant, changing of
In hermetic compressors, the motor and the compressor are enclosed in the same
housing to prevent refrigerant leakage. The housing has welded connections for
refrigerant inlet and outlet and for power input socket. As a result of this, there is
virtually no possibility of refrigerant leakage from the compressor. All motors reject
a part of the power supplied to it due to eddy currents and friction, that is,
inefficiencies. Similarly the compressor also gets heated-up due to friction and also
due to temperature rise of the vapour during compression. In Open type, both the
compressor and the motor normally reject heat to the surrounding air for efficient
since both are enclosed in a shell. Hence, the cold suction gas is made to flow over
the motor and the compressor before entering the compressor. This keeps the motor
cool. The motor winding is in direct contact with the refrigerant hence only those
compressors. The cooling rate depends upon the flow rate of the refrigerant, its
temperature and the thermal properties of the refrigerant. If flow rate is not
sufficient and /or if the temperature is not low enough the insulation on the winding
of the motor can burn out and short-circuiting may occur. Hence, hermetically
24
sealed compressors give satisfactory and safe performance over a very narrow range
of design temperature and should not be used for off-design conditions. The COP of
the hermetic compressor based systems is lower than that of the open compressor
based systems since a part of the refrigeration effect is lost in cooling the motor and
small systems such as domestic refrigerators, water coolers, air conditioners etc,
ideal in systems, which use capillary tubes as expansion devices and are critically
charged systems. Hermetic compressors are normally not serviceable. They are not
very flexible as it is difficult to vary their speed to control the cooling capacity. In
some (usually larger) hermetic units, the cylinder head is usually removable so that
the valves and the piston can be serviced. This type of unit is called a semi-hermetic
25
Fig: 3.4 Hermetic type of compressor
26
3.3 CONDENSER
In condensers the refrigerant gives up the heat that is has absorbed in the
evaporator. There are three main types of condensers: air cooled condensers, water
There are four main parts of refrigerating and air-conditioning systems, these
The refrigerant leaving the compressor is in the gaseous state and at a high pressure
and temperature. This refrigerant then enters the condenser where it loses the heat to
the coolant which can be air or water. After passing through the condenser the
refrigerant gets condensed but still remains at high pressure. It comes out in a
partially liquid and gaseous state and then enters the throttling or expansion valve.
There are three types of condensers: air cooled, water cooled and evaporative. These
Air cooled condensers are used in small units like household refrigerators, deep
packaged air-conditioners etc. These are used in plants where the cooling load is
small and the total quantity of the refrigerant in the refrigeration cycle is small. Air
cooled condensers are also called coil condensers as they are usually made of
27
copper or aluminium coil. Air cooled condensers occupy a comparatively larger
Natural convection and forced convection. In the natural convection type, the air
flows over it in natural a way depending upon the temperature of the condenser coil.
In the forced air type, a fan operated by a motor blows air over the condenser coil.
Water cooled condensers are used for large refrigerating plants, big packaged air-
conditioners, central air-conditioning plants, etc. These are used in plants where
cooling loads are excessively high and a large quantity of refrigerant flows through
the condenser.
28
tube-in-tube or double pipe type,
In all these condensers the refrigerant flows through one side of the piping while
the water flows through the other piping, cooling the refrigerant and condensing it.
Evaporative condensers are usually used in ice plants. They are a combination of
water cooled and air cooled condensers. In these condensers the hot refrigerant
flows through the coils. Water is sprayed over these coils. At the same time the fan
draws air from the bottom side of the condenser and discharges it from the top side
of the condenser. The spray water that comes in contact with the condenser coil gets
evaporated in the air and it absorbs the heat from the condenser, cools the
3.4 EVAPOURATORS:
refrigerant boils or evaporates and in doing so absorbs heat from the substance
being refrigerated. The name evaporator refers to the evaporation process occurring
29
Classification
There are several ways of classifying the evaporators depending upon the heat
type. In forced convection type, a fan or a pump is used to circulate the fluid being
refrigerated and make it flow over the heat transfer surface, which is cooled by
evaporation of refrigerant. In natural convection type, the fluid being cooled flows
temperature difference. The refrigerant boils inside tubes and evaporator is located
at the top. The temperature of fluid, which is cooled by it, decreases and its density
increases. It moves downwards due to its higher density and the warm fluid rises up
to replace it.
The heat transfer phenomenon during boiling inside and outside tubes is very
different; hence, evaporators are classified as those with flow inside and outside
tubes. In natural convection type evaporators and some other evaporators, the
refrigerant is confined and boils inside the tubes while the fluid being refrigerated
flows over the tubes. The direct expansion coil where the air is directly cooled in
contact with the tubes cooled by refrigerant boiling inside is an example of forced
30
many forced convection type evaporators, the refrigerant is kept in a shell and the
fluid being chilled is carried in tubes, which are immersed in refrigerant. Shell and
tube type brine and water chillers are mainly of this kind.
The third classification is flooded type and dry type. Evaporator is said to be
flooded type if liquid refrigerant covers the entire heat transfer surface. This type of
evaporator uses a float type of expansion valve. An evaporator is called dry type
when a portion of the evaporator is used for superheating the refrigerant vapour
These are mainly used in domestic refrigerators and cold storages. When used in
cold storages, long lengths of bare or finned pipes are mounted near the ceiling or
along the high sidewalls of the cold storages. The refrigerant from expansion valve
is fed to these tubes. The liquid refrigerant evaporates inside the tubes and cools the
air whose density increases. The high-density air flows downwards through the
product in the cold storage. The air becomes warm by the time it reaches the floor
as heat is transferred from the product to air. Some free area like a passage is
provided for warm air to rise up. The same passage is used for loading and
unloading the product into the cold storage. The advantages of such natural
convection coils are that the coil takes no floor space and it also requires low
31
maintenance cost. It can operate for long periods without defrosting the ice formed
on it and it does not require special skill to fabricate it. Defrosting can be done
easily (e.g. by scraping) even when the plant is running. These are usually welded at
site. However, the disadvantage is that natural convection heat transfer coefficient is
very small hence very long lengths are required which may cause excessive
refrigerant side pressure drops unless parallel paths are used. The large length
requires a larger quantity of refrigerant than the forced convection coils. The large
quantity of refrigerant increases the time required for defrosting, since before the
defrosting can start all the liquid refrigerant has to be pumped out of the evaporator
tubes. The pressure balancing also takes long time if the system trips or is to be
restarted after load shedding. Natural convection coils are very useful when low air
large cold storages are few of its applications. Sufficient space should be provided
between the evaporator and ceiling to permit the air circulation over the top of the
coil. Baffles are provided to separate the warm air and cold air plumes. Single
ceiling mounted is used for rooms of width less than 2.5 m. For rooms with larger
widths more evaporator coils are used. The refrigerant tubes are made of steel or
copper. Steel tubes are used for ammonia and in large capacity systems.
These evaporators are used for cooling and dehumidifying the air directly by the
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evaporator consists of coils placed in a number of rows with fins mounted on it to
increase the heat transfer area. Various fin arrangements are used. Tubes with
individual spiral straight fins or crimpled fins welded to it are used in some
applications like ammonia. Plate fins accommodating a number of rows are used in
fluorocarbon based refrigerants. The liquid refrigerant enters from top through a
thermostatic expansion valve as shown in Fig. This arrangement makes the oil
return to compressor better rather than feeding refrigerant from the bottom of the
coil. When evaporator is close to the compressor, a direct expansion coil is used
since the refrigerant lines are short, refrigerant leakage will be less and pressure
preferable to chill water and pump it to air-cooling coil to reduce the possibility of
refrigerant leakage and excessive refrigerant pressure drop, which reduces the COP.
evaporator coil.
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The fin spacing is kept large for larger tubes and small for smaller tubes. 50 to 500
fins per meter length of the tube are used in heat exchangers. In evaporators, the
atmospheric water vapour condenses on the fins and tubes when the metal
temperature is lower than dew point temperature. On the other hand frost may form
on the tubes if the surface temperature is less than 0o C. Hence for low temperature
coils a wide spacing with about 80 to 200 fins per m is used to avoid restriction of
spacing of 1.8 mm is used. Addition of fins beyond a certain value will not increase
the capacity of evaporator by restricting the airflow. The frost layer has a poor
thermal conductivity hence it decreases the overall heat transfer coefficient apart
Flooded Evaporator
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3.5 Expansion device
The basic functions of an expansion device used in refrigeration systems are to:
2. Regulate the refrigerant flow from the high-pressure liquid line into the
into fixed opening type or variable opening type. As the name implies, in fixed
opening type the flow area remains fixed, while in variable opening type the flow
area changes with changing mass flow rates. There are basically seven types of
2. Capillary Tubes
3. Orifice
6. Float type Expansion Valve a) High Side Float Valve b) Low Side Float Valve
Of the above seven types, Capillary tube and orifice belong to the fixed opening
type, while the rest belong to the variable opening type. Of the above seven types,
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the hand operated expansion valve is not used when an automatic control is
required. The orifice type expansion is used only in some special applications.
A capillary tube is a long, narrow tube of constant diameter. The word “capillary”
capillary tubes. Typical tube diameters of refrigerant capillary tubes range from 0.5
capillary tube occurs due to the following two factors: 1. The refrigerant has to
overcome the frictional resistance offered by tube walls. This leads to some pressure
drop, and
2. The liquid refrigerant flashes (evaporates) into mixture of liquid and vapour as its
pressure reduces. The density of vapour is less than that of the liquid. Hence, the
average density of refrigerant decreases as it flows in the tube. The mass flow rate
and tube diameter (hence area) being constant, the velocity of refrigerant increases
Several combinations of length and bore are available for the same mass flow rate
and pressure drop. However, once a capillary tube of some diameter and length has
been installed in a refrigeration system, the mass flow rate through it will vary in
such a manner that the total pressure drop through it matches with the pressure
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difference between condenser and the evaporator. Its mass flow rate is totally
dependent upon the pressure difference across it; it cannot adjust itself to variation
of load effectively.
3.6 Refrigerant
as the heat carrier which changes from gas to liquid and the back to gas in
General:
Name Chlorodifluoromethane
Formula CHClF2
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Properties at 0°C (at saturation)*
Unit (SI) Liquid Vapor
Pressure MPa 0,50 0,50
3
Specific Volume dm /kg 0,78 47,11
Specific heat capacity
• at constant pressure 1, 0,
kJ/(kg
• at constant volume
Viscosity 10-6 Pa s 218,22
17 11,50
74
K)
Thermal conductivity W/(m K) 0,095 0,009
kJ/(kg 0, 0,
Surface tension N/m 0,012
Heat of vaporization kJ/kg
K) 67 205,1 57
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Fig: 3.8 P-H Chart of R22 Refrigerant
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CHAPTER 4
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4.2 Modes of operation:
If only air conditioning is required valve II and III are open and rest are closed so
that refrigerant will passes through condenser, expansion device, evaporator and
Heating and cooling water is done by operating the valves I and v are kept open and
rest are shut off so that the refrigerant will passes through copper tubes which are
placed in the water tanks. In hot water tank the latent heat of condensation of the
vapour refrigerant is taken away by the water and the water gets hot .in cold water
tank the latent heat of evaporation of the refrigerant is taken from water thus the
Only cooling water without heating the water is done by operating the valve II and
IV are open and rest are closed so that the refrigerant will passes through the
condenser of air cycle, expansion device and cold water tank. By this the condenser
get condensed by surrounding air and water is cooled without heating the water in
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4.3 Construction
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Fig: 4.2 (b): water dispenser cum Air conditioner
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Fig 4.2(c): water dispenser cum air conditioner
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4.4 Materials used and its specifications
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Copper tubes:
Quantity: 2
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Pressure gauge: bourdon tube type pressure gauge
Quantity: 4
Quantity: 2
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Ball valves: 0.63cm (¼ inch)
Quantity: 2
Water tanks: 2
Capacity: 100litres
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4.5 FRABRICATION
The construction of water dispenser cum air conditioner mainly consist of window
AC of 1.5 ton, copper tubes of 3/8 ,6/5and ½ inch, hand shut valves ,ball valves,
water tanks, taps, pressure gauges , digital thermo meter and stand. The
construction of the device is done as shown in the diagram. From the compressor
two copper lines are laid by providing two hand shut valves I and II. One line will
connects water cycle and another will connect to the air cycle. From the condenser
out two copper lines are laid by providing two ball valves III and IV. Valve III will
connect to the air cycle expansion device, while valve IV connect to the water cycle
expansion device. Valve V is placed after the hot water tank. Hot and cold water
tanks are fabricated by placing the copper coil in the tanks and they are connected
to the water cycle line. Pressure gauges are placed at both in and out of
compressor and hot water tank. Digital thermal indicators are placed to sense both
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CHAPTER 5
RESULTS
Hot water
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5.2 GRAPHS
Hot water
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5.3 Calculations
CP of water: 4.2kj/kg k
Temperature difference: 5C
Power consumption:
= 1050/285
=3.6
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5.4 Table for temperature of cold and hot water vs. time
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Graph: 5. 4 Temperatures vs. COP of hot water
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Conclusion
From the above temperature vs. time graphs and cop show that with water
dispenser cum air conditioning can be operated with single compressor and it can
heating only and water heating only if more work is done in future.
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BIBLOGRAPHY
www.wikipedia.org
www.google.com
www.googleimages.com
www.youtube.com
http://www.ijettjournal.org
REFRENCES
conditioning”. (2003)
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