Академический Документы
Профессиональный Документы
Культура Документы
Introduction
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
One Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Smaller Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Higher Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Drawout Cassettes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Enclosure Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Maintenance Guidelines
Breaker Specifications
Ordering Information
Factory Configured Breakers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Factory Configured Cassettes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Field Option Kits for Cassettes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Field Option Kits for Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . 67
Miscellaneous Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engineering Data Reference Chart . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Trip Unit Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Dimensional Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Magnum DS
The New Standard in Low Voltage Power Circuit Breakers
Cutler-Hammer Type DS Low A compact and modular family Field installable accessories
Voltage Power Circuit Breakers of breaker frame sizes makes the minimize inventory and permit UL-
have set the industry standard for design of compact, economical approved field installation of cur-
over three decades. When reliabil- and versatile enclosures a reality. rent sensors, rating plugs, trip units
ity and customer service are and accessories.
paramount, Cutler-Hammer is the
market leader for ANSI/UL applica-
tions
Magnum DS
Magnum DS Low Voltage Power
Circuit Breakers are designed for
ultimate application flexibility,
with the needs of both the power
distribution equipment user and
the low voltage electrical equip-
ment manufacturer in mind.
800 - 2000 A. 65 kA ■ ■ ■ ■
42 kA ■
Magnum MDS 50 kA ■
Standard Frame 65 kA ■ ■ ■ ■ ■ ■
800 - 3200 A. 85 kA ■ ■ ■ ■ ■ ■
100 kA ■ ■ ■ ■ ■ ■
Magnum MDS
85 kA ■ ■
Double-wide Frame 100 kA ■ ■ ■
4000 - 6000 A.
Enclosure Solutions
Cutler-Hammer offers a hierarchy Magnum DS Switchgear Assembly (UL1558 Listed)
of enclosure solutions from
breaker and cassette components
to complete UL Listed Switchgear
Assemblies and Switchboards.
Power distribution equipment man-
ufacturers can apply these solu-
tions to add value based on their
individual capabilities to customize
product for their customers.
■ Suitable in UL 1558 LV
Switchgear
■ Suitable in UL 891 Switchboards Performance Plus Reliability, Maintenance and Safety
■ Designed and tested to ANSI, ■ Front accessible and dedicated
■ Suitable in UL CSA 22.2.31 LV
Assemblies NEMA, UL and CSA Standards secondary wiring
■ Nine continuous current frame ■ Finger proof secondary contacts
Controls and indicators are func- sizes (800 through 5000A without ■ Drawout rail construction
MDN MDS
Narrow Standard
Frame Frame
MDS
Double-wide
Frame
Nameplate Identification
Typical Magnum DS Nameplate
MD S C32
Circuit Breaker Interrupting Frame
Type Capacity Size
MDS - Standard and 4 - 42,000 08 - 800 Amps A Low voltage power circuit breaker family name
Double Wide Frames 5 - 50,000 12 - 1200 Amps
6 - 65,000 16 - 1600 Amps B Breaker family designation number
MDN - Narrow Frame 8 - 85,000 20 - 2000 Amps
C - 100,000 25 - 2500 Amps
L - 200,000 ① 30 - 3000 Amps
C Breaker frame size in amperes
X - 200,000 ➁ 32 - 3200 Amps D Interrupting capacity rating
40 - 4000 Amps ➂
50 - 5000 Amps ➃ E Factory Equipped Accessories
60 - 6000 Amps
① Reserved for future breaker with integral current limiters
➁ Reserved for future breaker with fuse-less 200 kA performance
➂ 4N for 4000A AABBCC phasing
➃ 5N for 5000A AABBCC phasing
Sized to Simplify ■ Four position drawout and fixed - Closed door circuit breaker lev-
mountings ering
Magnum DS low voltage power cir- - Customer flexibility
- DISCONNECT, TEST and CON-
cuit breakers are designed for sim- ■ Fixed mounting with horizontal NECT with door closed
plified installation and use. or vertical bus bar connections
■ Common height, depth and door
- Accommodate different bus cutout
■ Three physical frame sizes configurations
- Installation ease and economy
through 6000 amperes
■ Through-the-door drawout
- More circuit breakers per ■ Zero clearance mounting with
square foot - Clear access to trip unit, con- drawout cassette
trols and indicators
- Increased ratings in less space - Vertical stacking economy
- Installation economy of
time,material and space
14.7”
(391mm)
Dotted Line
Represents
CommonCutout
16.4”
(417mm)
12.5”
(318mm)
Narrow 16.3”
800-1600A (414mm)
Standard
800-3200A 34.2”
(894mm)
Double
4000-5000A
Secondary
Connection Made
Rear of
Compartment
Compartment
Front Door
Circuit
Breaker Primary
Side View Connections
Made
Summary case and are covered by an insulat- lable accessory items can be identi-
ing front cover. Only the cover fied by name and rating through
needs to be removed to access the viewing windows. An optional
Rigid Frame Housing
mechanism or add accessories. padlockable cover limits access to
Magnum DS circuit breakers use a
the “ON” and “OFF” pushbuttons.
rigid frame housing construction of The overall strength and rigidity of
Complete access to the “ON” push-
engineered thermoset composite the design also contributes to high-
button can be prevented with an
resins. This material is strong and er performance capabilities:
optional prevent close cover.
lightweight having a strength to
weight ratio twice that of steel. In ■ Higher Withstand
■ Higher Interrupting Magnum DS Rigid Frame Construction
addition to high strength structural
properties, this material has excel- The Magnum DS rigid frame hous- ❷ Front Cover ❶ Case
lent dielectric characteristics and ing design allows for precise con-
resists arc tracking. struction, eliminating the need for
adjustments. The significantly
The 3-piece construction provides
reduced frame deflection during
support while isolating and insulat-
operation along with stiff compo-
ing power conductors:
nent mounting results in a longer
❶ A 2-piece case encloses current life operating mechanism.
paths and arc chambers. The
Operating Panel
chambers act to channel arc gases
up and out during interruption. The Magnum DS front cover (next
page) contains a convenient oper-
❷ The operating mechanism and ating panel with clear words and
accessories sit on the front of the symbols indicating functions and
guiding operations. Field instal
3 Trip Unit 5
4 3
Electric Charging Motor
4
8
7
1 2
CLOSED (Red)
5
9 (Green)
9
OPEN
(Yellow)
CHARGED
6
(White)
3 DISCHARGED
4
4
8 PUSH ON
14 (Green)
PUSH OFF
7 (Red)
15 10
CONNECT
13 11
12 TEST
DISCONNECT
Red = Connect
Yellow = Test
Green = Disconnect
1 Optional Trip Flag (Pop Out Indicator) 7 Manual “OFF” Button (Push) 12 Color Coded-Breaker
Position Indicator
2 Three Accessory Windows 8 Manual “ON” Button (Push)
13 Nameplate
3 Trip Unit 9 Manual Charge Handle
14 Trip Unit Test Port
4 Rating Plug 10 Optional Operation Counter
15 Trip Unit Cover with Two
5 Contact Status (Open-Close) 11 Padlockable Levering Device Access
Mounting Screws (Mounting
Door for Drawout Breaker
6 Spring Status (Charged-Discharged) Screws will Accept Customer
Supplied Lead Security Meter
Seals
2-Step Stored Energy on different parts of the same fin- main contact system. The main
Mechanism ger. contact portion can be viewed as
Magnum DS circuit breakers are the “Heel” and the arcing portion
equipped with a 2-step stored ener- A complete movable contact
the “Toe.” Its movement is similar
gy mechanism. The mechanism assembly is merely a combination
to the rocking of a foot forward and
closing springs can be charged of a number of single contact fin-
backward from heel to toe and toe
manually or electrically, providing gers. The exact number of contact
to heel. When the circuit breaker is
the stored energy to CLOSE the fingers required depends upon the
closed, the “Heel” (main contact
breaker. After the breaker is closed, frame size and interrupting rating
portion) is in contact with the sta-
the mechanism closing springs can of the circuit breaker.
tionary contact and carrying cur-
again be charged and the stored The braided connectors (flexible rent. At the same time, the “Toe”
energy mechanism allows the shunts) used to attach each contact (arcing contact portion) is separated
breaker to OPEN – CLOSE – OPEN finger serve several important pur- from the stationary arcing contact.
without performing another charg- poses: A compact “C Loop” current path
ing operation. permits electromagnetic forces, pri-
■ Eliminate bolted joints reducing marily produced as a result of a
Main Contact System hot spots fault current, to supplement the
Single Contact Finger ■ Reduce required mounting space closing contact forces provided by
The performance characteristics of for primary contacts the operating mechanism. This
the Magnum DS air circuit breaker ■ Allow contact finger motion for helps to accomplish two important
are primarily attributed to the con- “Heel - Toe” rocking things:
tact design and its movement. A ■ Operating mechanism does not
single contact finger is the focal Heel-Toe Action have to be as large or heavy
point of the moving contact. This The “Heel-Toe” movement of the
■ Higher short time ratings (with-
single contact performs both the contact fingers is a critical factor in
stand) are achievable
main and arcing contact functions the efficiency of the Magnum DS
Graphic of Single Magnum DS Contact Finger Magnum DS Standard Frame (12 Finger) Contact Assembly
Contact
Finger
Pivot
Point
Moving
Arcing
Contact
Area “Toe”
(Toe) (Arcing Contact)
Moving
MainContact
Dual Conductive Pad
Flexible (Heel)
Connections
“Heel”
(Main Contact)
Integral Arc Runner Contact Wear Indicator contact fingers to a narrow, side-
The integral arc runner serves a A contact wear indicator provided to-side ledge inside the arc cham-
dual purpose: for each primary contact structure ber. When the contacts are in good
permits their condition to be deter- condition, the narrow ledge is cov-
mined. This is accomplished by ered by the back end of the con-
■ Functions as circuit breaker fixed
viewing the contacts while in the tacts and not visible. When the
arcing contact
closed position only. narrow ledge becomes visible with
■ Functions as a critical part of the the primary contacts closed, con-
,,,
yyy
yy
,, ,
y
arc chute The contact wear indicator is the tact replacement is indicated.
relative position of the individual
Magnum DS Arc Running System (Crosssectional View) Integral Arc Runner Viewed from Top of Circuit Breaker
,,,
yyy
,,
yy
,,,
yyy
,,
yy y
,
yy
,,,
y
,
y
Top Arc
Plate
Integral
Integral
Arc Runner
,,
yy ,,
yy
Arc Runner
,,,,
yyyy,
yy,
Current
Flow
,,,,
yyyy
xxxxxxxx
x x
x x
xxxxxxxx
,,,,,
yyyyy
Current
Flow
Side-to-Side Side-to-Side
Ledge Ledge
Contact Wear
Contact Wear Inspection Area
Inspection Area (Ledge Now Becoming
(Ledge Not Visible Visible Under
Under Contacts) Contacts)
Partial Top Rear View Breaker (One Arc Chute Removed) Arc Chute (Bottom View)
Baffled Cover
Arc Chamber
Alternating
“V” Shaped
Plates
Breaker Secondary Connectors Secondary Terminal Blocks Secondary Wiring Removal Tool
(Black) (White)
Magnum secondary connectors White secondary terminal blocks
provide reliable low impedance can be provided mounted at the top
connections for up to 60 terminal front of the breaker for customer
points of breaker control wiring. use. The 6-point terminal blocks
The secondary connectors are black have hinged IP20 finger-proof cov-
in color and consist of 2 blocks, ers and are designed to terminate
each with 30 terminal points. The various customer wire terminals
terminals receive plug-in type pin including ring type terminals. Up
Mounted Secondary Terminal Blocks
and socket wire terminals. Terminal to 72 terminal block points can be
points have dedicated locations to accommodated for Standard and Open
receive the breaker accessory Double frame breakers. Up to 48 hinged
Closed Hinged
Covers
devices and to facilitate standard- terminal block points can be accom- Covers with
ized automated testing of the con- modated for Narrow Frame break- Testing Holes
Digitrip RMS All trip unit models, except for Rating Plug Installed in Digitrip 1150
Trip Unit Summary model 220, have red LEDs on the
Magnum circuit breakers can use face of the trip unit to indicate the
any one of a family of microproces- cause for an automatic trip opera-
sor-based, true rms sensing Digitrip tion, for example earth fault, over-
RMS electronic trip units: load or short circuit. They flash red
to make the indication. A battery in
■ Digitrip RMS 220 the trip unit maintains the trip indi-
■ Digitrip RMS 520 cation until the Reset/Battery Test
■ Digitrip RMS 520M button is pushed. The battery is
satisfactory if its LED lights green
■ Digitrip RMS 520MC
when the Battery Check button is
■ Digitrip RMS 1150 pushed.
Digitrip 220 ①
The Digitrip 220 Trip Unit is
designed to provide basic overcur-
rent protection with maximum
economy. The Model 220 is avail-
able on Narrow and Standard
Frame Magnum Circuit Breakers up
to 3200 amperes. Product features
include:
■ LI Protection Option
■ Unit Status LED (Green)
Indicator
■ Microprocessor-Based True
RMS Sensing
■ Long Delay Pick-up Setting
fixed at In
■ Long Delay Time Setting fixed
at 10 seconds at 6xIn
■ Long Time (Thermal) Memory
Trip
■ Overtemperature Trip when
temperature exceeds 85°C
■ Instantaneous Pick-up
adjustable from 2x to 10x In and
M1
■ Neutral Protection
■ Test Port with cover to receive
Hand Held Tester
① Note:
The Digitrip 220+ is coming
soon.
The Digitrip 220+ will replace the
Digitrip 220 Trip Unit some time in
late 2003. The Digitrip 220+ Trip
Unit will have the following fea-
tures when it is phased into pro-
duction:
Digitrip 520
The Digitrip 520 Trip Unit is a
versatile trip unit with added fea-
tures designed to provide
increased flexibility in overcurrent
protection and coordination. The
Model 520 is available on all
Magnum DS Circuit Breakers.
Product features include:
Digitrip 520M
The Digitrip 520M Trip Unit
includes all the features of the 520
Trip Unit with the following addi-
tions:
● 110 Vac
● 220 Vac
Digitrip 520MC
The Digitrip 520MC Trip Unit
includes all the features of the
520M Trip Unit, but also includes
ampere-based communications
capability. The 520MC Trip Unit has
the following additions:
■ Communications Functions
and Data:
● Transmit LED (Red) indicates
when trip unit is transmitting
INCOM signal
● Device Settable INCOM
Address from 001 to 999 hexa-
decimal
● Bkr Status (Open, Closed,
Tripped)
● PH1 Phase 1 (A) Current
● PH2 Phase 2 (B) Current
● PH3 Phase 3 (C) Current
● PH4 Neutral Current
● PH5 Ground Current
● LDPU Long Delay Pick-up
● SDT Short Delay Trip
● INST Instantaneous Trip
● GNDT Ground Fault Trip
● PLUG Plug Trip
● MCR Making Current
Release
● OTEMP Over Temperature
Ground Alarm/Power Supply Module for Wiring Diagram for 520M Family Models with
520M or 520MC Trip Units Ground Alarm/Power Supply Module
Ground Ground
Fault Trip Fault Alarm
Remote
Control Voltage
A-15
A-11
A-10
A14
ATR COM
ATR Volt.
G-ALM 1
G-ALM 2
Output +
Output -
J4-4
J4-1
J4-3
J4-2
J3-3
J3-2
J3-1
G-Alarm
Ground Alarm / Power Supply Module
K2-3
K2-1
K2-6
Digitrip 520M/MC
Digitrip 1150+
The Digitrip 1150 + is an
enhanced version of the 1150
trip unit that provides comprehen-
sive protection, metering, communi-
cations, relay and remote control
capabilities. For a complete listing
of the Digitrip 1150+ Trip Unit capa-
bilities, refer to its Instruction
Leaflet. The following is a brief
first level summary of the 1150+
product features:
● Neutral Protection
(Model LSI Trip Unit)
● Instantaneous Off Setting
● Undervoltage and
Overvoltage Protection (Trip
or Alarm)
● Underfrequency and
Overfrequency Protection
(Trip or Alarm)
● Reverse Power (Trip)
● Voltage Unbalance
Protection (Trip or Alarm)
● Phase Rotation (Alarm)
● Test Port with cover to receive Power Relay Module for 1150 Trip Unit Potential Transformer (PT)
Digitrip Hand Held Tester Module
● Power Receptacle for The PT module provides system
Auxiliary Power Module to line voltage information to the
power up trip unit when breaker Digitrip 1150 Trip Unit. It consists of
is in the Disconnect or Remove a 3-phase, 3-wire input and 3-wire
Position output step down transformer with
● Internal Self-Test a wye to wye hookup. A white dis-
● Accessory Bus for additional connecting plug is provided to dis-
programmable contacts connect the PT Module circuit from
the line voltage during dielectric
● Battery Included to Power
testing.
LEDs
● Reset/Battery Test The PT Module primary input volt-
Pushbutton age connection is selected when
the breaker is ordered to accommo-
■ Communications Functions date normal or reverse feed appli-
and Data: cation. PT Module line-side pr
Communications information load-side
and functions are comprehen- voltage connections are made via
sive. Refer to the 1150 Trip Unit hard wire termination to the break-
Instruction Leaflet I.L. ● Alarm Contact Ratings er upper or lower conductors.
70C1036H03 for complete details (resistive load):
and capabilities. The normal convention is that the
● 0.5 Amp at 230 Vac
breaker line side is the upper con-
● 1.0 Amp at 120 Vac
Power Relay Module ductors, with power flowing
● 1.0 Amp at 24-48 Vdc through the breaker from top to
The Power Relay Module is provid-
ed with the 1150 Trip Unit to per- bottom. In reverse feed applica-
form the following features: tions, the bottom conductors are
the line side with power flowing
Power Supply to power the trip through the breaker from bottom to
unit’s 24 Character LED display and top. In this case the trip unit will
communications functions. The indicate REVERSE POWER, but the
power relay module requires an reading can be made an absolute
external customer supplied voltage value by installing a jumper from
source that is wired through the B3 to B7 on the breaker secondary
breaker secondary contacts. The contacts.
source voltage is selected at order PT Module with Dielectric Disconnect Plug
entry and includes the following
voltage options with ± 10% toler-
ance and 10VA burden.
● 24-48 Vdc
● 120 Vac
● 240 Vac
L L
SR
110
220
230 VAC
110 VAC
Typical IBM
Compatible
Computer
Breaker
Interface
Monitor
(BIM )ΙΙ
2 See View A
Twisted Pair.
3 No. 18 AWG.
Baud Rate
1200 or 9600
(Y) 3 Digit
INCOM
001 002 Address
(BL)
View A
NOTICE
100 ohm ½ watt carbon resistor required at last breaker. See T.D. 17-513.
AEM isΙΙ ΙΙcompatible with Digitrip 1150 with AEM firmware version 7.1and the
Digitrip 1150 set in the DT 910 COMM mode. (See page D-11)
Breaker Interface Module (BIM )ΙΙVersion 3.12 is compatible with Digitrip 1150
Cat # 1****.
1 ΙΙ
BIM version 3.13 or greater is compatible with Digitrip 1150
1P and Cat # 11****.
Cat # 1****
110
110
Instantaneous Instantaneous Pickup 200-1000% x (In) 200-1000% x (In) and M1 200-1000% x (In) and M1 200-1000% x (In) and M1 200-1000% x (In) and M1
Protection Making Current Release Yes Yes Yes Yes Yes
(I) Off Position No Yes Yes Yes Yes
Ground Ground Fault Alarm No No Yes Yes Yes
Fault Ground Fault Pickup No 25-100% x (In)① 25-100% x (In)① 25-100% x (In)① 24-100% x (In)①
Protection Ground Fault Delay I2t at .625 x ln No 100-500 ms 100-500 ms 100-500 ms 100-500 ms
(G) Ground Fault Delay Flat No 100-500 ms 100-500 ms 100-500 ms 100-500 ms
Ground Fault ZSI No Yes Yes Yes Yes
Ground Fault Thermal Memory No Yes Yes Yes Yes
Neutral Protection (N) Yes Model LSI Only Model LSI Only Model LSI Only Model LSI Only
SYSTEM DIAGNOSTICS
Cause of Trip LEDs No Yes Yes Yes Yes
Magnitude of Trip Information No No No Yes Yes
Remote Signal Contacts No No Yes Yes Yes
Programmable Contacts No No No No Yes
SYSTEM MONITORING
Digital Display No No 4 Char. LCD 4 Char. LCD 24 Char. LED
Current (%) Full Scale Sensor No No Yes Yes Yes +/- 1%
Voltage (%) L to L No No No No Yes
Power and Energy (%) No No No No Yes
Apparent Power kVA and Demand No No No No Yes
Reactive Power kVAR No No No No Yes
Power Factor No No No No Yes
Crest Factor No No No No Yes
Power Quality - Harmonics No No No No Yes
% THD No No No No Yes
SYSTEM COMMUNICATIONS
Type No No No INCOM/PowerNet INCOM/PowerNet/TripLink
Power Supply N/A N/A Optional PRM in Breaker PRM in Breaker PRM in Breaker
ADDITIONAL FEATURES
Trip Log (3 Events) No No No No Yes
Electronic Operations Counter No No No No Yes
Testing Method¨➁ Test Set Test Set Test Set Test Set Integral and Test Set
Waveform Capture No No No No Yes
Current Sensor Rating Plugs and Matching Sensors Mechanical Trip Flag Pop-Out
Toroidally wound current sensors Ratings (Amperes) Indicator
are installed at the rear of the cir- 200 800 2500 The mechanical trip flag pop-out
cuit breaker on the lower horizontal 250 1000 3000 indicator is an overcurrent indica-
terminals. They are available in 300 1200 3200 tion feature that can be supplied as
ampere ratings of 200 through 6000 400 1250 4000 an option on Magnum DS Circuit
amperes, and must match the cur- 600 1600 5000 Breakers with integral trip units.
rent rating of the installed rating 630 2000 6000 This device is located just above
plug. the trip unit on the breaker’s front
Note: Refer to Tables 3.4, 3.5 and 3.6 in the faceplate. In the event the trip unit
The sensors produce an output cur- section entitled Circuit Breaker Catalog trips the breaker on an overcurrent
rent proportional to the load cur- Number for the availability of sensor and rat-
condition, the red trip flag releases
rent. Under preselected conditions ing plug ratings for specific circuit breaker
frame sizes. and pops out to give local visual
of current magnitude and time, the indication. This trip indication is in
sensors furnish the trip unit with a addition to any LED trip indication
signal and the energy required to provided by the trip unit.
open (trip) the circuit breaker.
Current Sensor Cover in Place Over Sensors Current Sensor Cover and One Sensor Removed
Current
Sensor
Cover
Sensor
Rating
Sensor Rating
Viewing
Window
Toroidal
Wiring Current
Plug Sensor
to trip the breaker when the peak Digitrip RMS 1150 Programmable Trip Unit Installed
instantaneous current exceeds 25 x
In (In is established by the breaker’s
current sensors and rating plug).
Trip Flag
The MCR is enabled for only the
Pop-Out
first two cycles following the circuit Indicator
breaker closing operation. When
the MCR trips the breaker, the red
trip flag of the mechanical indicator
Auxiliary
will pop out and the red Power
Instantaneous LED of the trip unit Module
will flash if the breaker is so Port
equipped.
Rating
Bell Alarm/Overcurrent Trip Plug
Switch (OTS)
The Bell Alarm/Overcurrent Trip
Switch (OTS) is an overcurrent indi- In = 800A
cation feature that can be supplied
as an option on Magnum DS Circuit
Breakers with integral trip units.
The OTS is physically mounted on
the Mechanical Trip Flag Pop-out
Indicator. The OTS Switch includes
2 Form C contacts that are wired to
Test
the breaker secondary terminals as Receptacle
shown in the Magnum DS breaker (with
connection diagram. These con- Cover)
tacts are available for external
wiring to provide remote trip indi-
cation or for electrical lock-out of a
circuit breaker as required.
Fixed Mounted Circuit Breakers Catalog Number MWK40 wire bun- tion terminal kit can be used.
Magnum DS fixed mounted circuit dle kits with 30 wires 40 inches Catalog Number MSECBK white
breakers are commonly applied in long can be purchased for this pur- terminal block kits can be pur-
Cutler-Hammer Pow-R-Line C pose. The wire bundles can also chased and assembled to the
UL891 certified switchboards and be self-fabricated by the enclosure mounting bracket. Catalog
other specialty power distribution manufacturer, provided the proper Number MSECWR wire kits can be
enclosures and switchboards man- AMP terminal and crimping tool purchased to connect the white ter-
ufactured by OEMs. are used. minal block to the black AMP con-
nector block points.
The fixed circuit breaker construc- If the benefit of front accessible
tion is simple and economic dedicated terminal blocks at the top Mounting Feet
because there are no drawout sys- front of the breaker is desired, the Metal mounting feet are provided
tem components. The breaker terminal block mounting bracket as a standard feature for use in
bolts directly to the enclosure main included in the secondary connec- securely bolting the breaker to the
bus, which allows for efficient cur- enclosure.
rent transfer under loaded condi- Closeup of Fixed Circuit Breaker’s Connection Possibilities
tions. This improves thermal man-
agement and provides for the
design of compact enclosures with
shallow depth.
Primary Terminations
Horizontal pre-drilled terminal pads
are provided as a standard feature
for use in terminating the breaker
Fixed Circuit Breaker (front view)
to the enclosure bus. Optional ver-
tical adapters can be factory
installed or are available as field
option kits to provide the capability
to terminate the enclosure bus in
the vertical plane. Field option kits
are also available for front connect-
ed applications.
Secondary Connections
Two black 30-pin AMP connector
blocks are located at the top front
of the breaker to receive up to 60
points of external secondary
wiring. A secondary connection
terminal kit is included with each
fixed breaker to provide for several
wiring options.
Drawout Circuit Breakers The primary disconnecting con- and Double frame breakers have
Magnum DS drawout circuit break- tacts are mounted on the rear of vertical primary disconnects, while
ers are commonly applied in Cutler- the breaker so that they can be eas- Narrow frame breakers have hori-
Hammer Magnum DS UL1558 certi- ily inspected or replaced. Standard zontal primary disconnects.
fied switchgear and other specialty
power distribution enclosures,
switchgear and switchboards man- Circuit Breaker Being Levered
ufactured by OEMs.
Green = DISCONNECT
Yellow = TEST
Red = CONNECT.
Secondary Disconnect Rear View Standard Frame Breaker Rear View Narrow Frame Breaker
Contacts
The breaker secondary disconnect-
ing contacts engage or disconnect
with the cassette secondary con-
tacts as the breaker is levered into
or out of the TEST position.
Primary Disconnecting
Contacts
The primary disconnecting contacts
(finger clusters) engage or discon-
nect with the cell compartment bus
stabs as the breaker is levered into
or out of the CONNECT position.
Vertical Horizontal
Primary Primary
Disconnect Disconnect
Drawout Cassette supports must be provided. The Narrow Frame Breaker and Cassette
Phasing on Double-Wide Frame Magnum DS Double-Wide Frame Breaker with AABBCC Phasing (front and rear views)
Breakers
Magnum DS circuit breakers man-
ufactured in the double-wide frame
have two available phasing config-
urations which must be confirmed
when the breaker is ordered.
3-Pole AABBCC
4-Pole NNAABBCC
3-Pole ABCABC
4-Pole NNABCABC
AABBCC or NNAABBCC
Phasing
AABBCC phasing is the convention
commonly used in Cutler-Hammer
Pow-R-Line C Switchboards using
Magnum DS Circuit Breakers.
Spring Release (SR) - The SR Latch Check Switch (LCS) - The • Latch Check Switch Wired
(Spring Release Device, Figure 4) is LCS (Latch Check Switch) is an For External Use - The LCS can
an optional accessory device that is optional accessory switch mounted also be wired to the breaker sec-
mounted internal to the circuit internal to the circuit breaker that ondary contacts. One Form C
breaker. The SR acts to electrically changes state when the breaker is contact is provided for remote
close the circuit breaker when its ready to close (the closing springs indication that the breaker is
close coil is energized by a rated are fully charged and trip latch is in ready to close for use in breaker
close voltage signal (Table 2) the reset position). The LCS is very external customer control wiring.
applied through the breaker sec- useful in fast transfer and automat-
ondary contacts, typically by a con- ic transfer applications when it is Undervoltage Release - The
trol switch or other similar device. important that the breaker undervoltage release is an optional
responds to close on a single close device on both manually and elec-
The breaker must be ready to close voltage signal of rated magnitude. trically operated circuit breakers
for the SR to close the circuit break- The LCS is available in two ver- (Figure 5). It opens the circuit
er. The breaker stored energy sions: breaker when its supply voltage
springs must be fully charged and falls to between 35-60% of rated
the trip latch must be in the reset • Latch Check Switch Wired To
voltage. If the release is not ener-
(not the trip) position. If the close Spring Release - The LCS can
gized to 85% of its supply voltage,
voltage signal is applied before be wired directly to the Spring
the circuit breaker cannot
these two conditions are met, the Release Device to provide a con-
be closed electrically or manually
SR will not close the circuit breaker. tact closure when the breaker is
(Table 3).
The close voltage signal must be ready to close. This delays the
removed and then reapplied at a voltage signal to the Spring
time when the breaker is ready to Release until the breaker is ready
close. to close.
Figure 4 Spring Release with Figure 5 Undervoltage Release Figure 6 Shunt Trip, Spring Release
Optional Latch Switch and Undervoltage Release Installed
(T) (3in)
)
(W )
5in
(.2
Example 1 Example 2
T = Thickness of Bus Bar Illustration of 2 .25 inch by 3 inch Bus
W = Width of Bus Bar Bars stacked to carry 1600 amperes
4.0
A A Cell
Switch
(optional)
B
Key Lock
(optional)
■ Suggested Tools installed. Loose dust and dirt compartment onto the compart-
■ Maintenance Overview should be removed from external ments extension rails. When the
■ General Cleaning surfaces using an industrial quality inspection is complete, the circuit
vacuum cleaner and/or lint free breaker can be levered to the TEST
■ When to Inspect
cloth. Unless otherwise indicated, position to check any electrical
■ What to Inspect never use high pressure blowing operations of the circuit breaker.
air, since dirt or foreign objects can During movement of the circuit
Suggested Tools be driven into areas, such as the breaker out of and back into its
A large number of different tools operating mechanism. Never use a compartment, be alert for any signs
are not required to maintain wire brush to clean any part of the indicating improper operation.
Magnum DS circuit breakers. The circuit breaker.
During the inspection of fixed type
following tools are suggested: When to inspect circuit breakers, bus systems sup-
■ Flat blade screw driver Do not wait for specific scheduled plying the circuit breakers should
periods to visually inspect the be de-energized for convenience
■ Phillips head screw driver
equipment, if there are earlier and safety.
■ 3/8” socket (rachet) wrench
opportunities. For this type of
■ 6” socket extension with 3/8” Once the circuit breaker has been
equipment, it is recommended that
square drive cleaned, visually inspect it for any
a general inspection and lubrica-
■ 10mm socket
signs of damage, missing or loose
tion take place after the number of
parts and unusual wear. On dra-
■ 17mm socket operations listed in the “Inspection
wout circuit breakers, inspect the
■ Secondary wiring removal tool Frequency” table. This type of
primary disconnect finger clusters
general inspection should also take
for signs of wear and erosion.
place at the end of the first six
Maintenance Overview Make appropriate corrections for
months of service, even if the num-
Design tests and actual installation anything found out of order.
ber of operations indicated in the
experience shows the Magnum DS table has not been reached. The trip unit can also be functionally
low voltage circuit breaker to have tested during this general inspec-
durability well beyond minimum After the first inspection, inspect at
tion.
standards requirements. However, least once a year. If these recom-
because of the variability of appli- mended inspections show no main- Arc Chute
cation conditions, inspection and tenance requirements, the period When the circuit breaker experi-
maintenance activities should take can be extended to a more eco- ences a high level fault or during
place on a regularly scheduled nomical point. Conversely, if the regularly scheduled maintenance
basis. recommended inspection shows, periods, arc chambers and their
for instance, a heavy accumulation enclosed arc chutes should be
These circuit breakers are designed of dirt or other foreign matter that inspected for any kind of damage
to be relatively maintenance free. might cause mechanical, electrical or dirt. Be especially alert for signs
The maintenance consists mainly or insulation damage, the inspec- of erosion of the V-shaped plates
of keeping them clean. Cleaning tion and maintenance interval inside the arc chutes.
and preventive measures are part should be decreased.
of any good maintenance program. Primary Contacts
Plant operating and local condi- What To Inspect Since the arc chutes are removed,
tions can vary to such an extent What to inspect and to what extent this is an ideal time to inspect pri-
that the actual schedule should be is dictated by the nature of the mary contacts for wear using the
tailored to the conditions. maintenance function. Routine circuit breaker’s contact wear indica-
Maintenance record sheets should inspections require one type of tors. Visually inspect each primary
be completed each time mainte- observation. Inspections following contact structure for signs of wear
nance is performed. Careful and a known high level fault require and/or damage. This inspection is
accurate documentation of mainte- more detailed inspections. When conducted with the circuit breaker
nance activities provides a valuable inspections are complete, be cer- closed. Look straight down into the
historical reference on equipment tain that any parts removed during arc chamber when observing the
condition over time. the inspection process are properly closed contacts. If the contacts
put back in place. show unacceptable wear as indicat-
General Cleaning ed by the contact wear indicator dis-
Circuit breaker cleaning should be cussed earlier in this document, the
part of an overall maintenance pro- contacts should be replaced.
General Circuit Breaker
gram that includes the assembly in
A drawout type circuit breaker
which the circuit breaker is
should first be withdrawn from its
Power Circuit Breakers [24V/dc] [48Vdc] [110/125Vdc] offer 60 front mounted dedicated
All protective devices shall be low [220/250Vdc] motor operators, secondary wiring points, each wiring
①[OPEN/CLOSE pushbuttons] [con-
voltage ①[drawout ] [fixed] type point having finger safe contacts to
power circuit breakers. The breaker trol switch] plus a red and green IP20 and shall allow no more than
shall be available in two physical indicating flag to indicate breaker two wires per terminal.
frame sizes covering current ratings contact position. ①[DC source shall
be supplied from a remote battery The Torroidal Current Sensors, for
from 800-5000 amperes. They shall
system] [AC source shall be taken use with the trip units, shall be
have a common height and depth
from a (remote source) (control mounted at the rear of the circuit
across the range. All breakers shall
power transformer internal to the breaker and shall have a back cover
be suitable for application in their
trol switch] plus a red and green window that will permit viewing the
intended enclosures for 100% of
indicating flag to indicate breaker current sensor rating on the back of
their continuous ampere rating
assuming an enclosure. contact position. ①[DC source shall the breaker. A front of breaker
be supplied from a remote battery mounted trip unit will have a Rating
All breakers shall be equipped with system] [AC source shall be taken Plug which will offer indication of
a true, two step stored energy from a (remote source) (control the actual sensor rating on the front
mechanism providing a maximum power transformer internal to the of the Trip Unit.
5 cycle closing. All the energy for switchgear assembly)]. The charg- On Drawout type Circuit Breakers,
closing the breaker shall be stored ing time of the motor shall not the Racking-in device shall be
and held in readiness pending a exceed 10 seconds. mounted integral to the breaker.
release to close action. Manually
The symmetrical interrupting This mechanism will be located on
operated breakers shall be convert-
capacity and short time current the front of the breaker. A breaker
ible to electrical operation by field
ratings respectively at 240, 480 position indicator shall be located
fitting of an internally mounted
motor operator. Both manual and and 600VAC shall be: ①[42/42kA] on the faceplate of the breaker. This
[65/65kA] [85/85kA] indicator shall offer clear color indi-
electrically operated breakers shall
[100/85kA][100/100kA]. cation of the breaker position in the
have multiple charge/close provi-
cassette. These positions shall be
sions providing the following possi-
To facilitate lifting, the Power Circuit ‘Connected’ (Red), ‘Test’ (Yellow)
ble sequence: charge-close-
Breaker shall have integral handles and ‘Disconnected’ (Green). The
recharge-open-close-open. As a
on the side of the unit, and shall racking-in door shall be interlocked
safety feature, provisions shall be
have optional lifting brackets avail- so that when the breaker is in the
available to manually discharge the
able for hoisting. closed position, the breaker racking-
stored energy without closing the
in door shall not open. As a safety
breaker. Anti-pump provisions shall The Primary contacts of the unit
feature the breaker spring mecha-
be provided as standard. shall have an easily accessible
nism shall discharge as the breaker
Contact Wear Indicator to indicate
The breaker shall be manually is withrawn from the ‘Connected’ to
main contact erosion.
operated unless electrical operation the ‘Disconnected’ position.
is indicated on the drawings. The The Power Circuit Breaker shall
On Drawout type Circuit Breakers,
circuit breaker control face plate have a trip flag pop-out indicator to
the finger clusters shall withdraw
shall include color coded visual confirm an overcurrent trip signal.
with the breaker for safe and easy
indicators to indicate contact OPEN The trip flag shall not be interlocked
installation.
(green) and CLOSED (red) positions to the breaker reset to facilitate
as well as mechanism CHARGED remote reset of the breaker. All Power Circuit Breakers shall be
(yellow) and DISCHARGED (white) designed, manufactured and test-
positions. Manual control pushbut- The Power Circuit Breaker shall have
ed in accordance with ANSI
tons on the breaker face shall be three windows in the front cover to
C37.13, C37.16, C37.17, C37.50, UL
provided for opening and closing offer clear indication of closing or
1066 and NEMA SG-3 Standards.
the circuit breaker. opening electrical accessories that
To verify this, the circuit breaker
are mounted in the breaker. Each
shall carry a UL label.
The Power Circuit Breaker shall accessory will have a label to indi-
have a “positive on” feature. The cate its function and voltage. The Circuit breakers shall be Cutler-
contact position flag will read accessories shall be plug and lock Hammer Magnum type or
“CLOSED” if the contacts have type to allow easy field installation. approved equal.
been welded. They shall be modular in design and
shall be common to all frame sizes
Electrically operated circuit break-
and ratings.
ers shall be complete with
①[110/120Vac] [208/240Vac] Each Power Circuit Breaker shall
(A) Each power circuit breaker shall and time, and include I t settings.
current sensors, microprocessor-
based trip device low energy trip be equipped with a solid-state trip- c. ①[Main Incoming] [Bus Coupler]
actuator. Current sensors shall pro- ping system consisting of three (3) [Feeders] shall have an adjustable
vide operation and signal function. current sensors, microprocessor- instantaneous pick-up.
The trip unit shall use microproces- based trip device and low energy
sor-based technology to provide trip actuator. Current sensors shall d. When indicated on the drawing
the basic adjustable time-current provide operation and signal func- circuit breakers shall have individu-
protection functions. True RMS tion. The trip unit shall use micro- ally adjustable earth fault current
sensing circuit protection shall be processor-based technology to pro- pick-up and time and include I2t
achieved by analysing the sec- vide the basic adjustable time-cur- settings or ground fault alarm only.
ondary current signals received rent protection functions. True RMS
sensing circuit protection shall be (E) The Trip Unit shall be provided
from the circuit breaker current with a making-current release cir-
sensors and initiating a trip signal achieved by analysing the secondary
current signals received from the cir- cuit.
to the circuit breaker trip actuator
when predetermined trip levels and cuit breaker current sensors and ini- The circuit shall be armed for
time delay settings are reached. tiating a trip signal to the circuit approximately eight cycles after
Interchangeable Current sensors breaker trip actuator when predeter- breaker closing and shall operate
(with associated rating plugs) shall mined trip levels and time delay set- for all fault levels above 15 times-
establish the continuous trip rating tings are reached. Interchangeable the ampere value of the current
of each circuit breaker. The trip unit Current Sensors with its associated sensor.
shall be Cutler-Hammer type DIG- Rating Plug shall establish the con-
ITRIP. tinuous trip rating of each circuit (F) Trip Units shall have selectable
breaker. The trip unit shall be Cutler- thermal memory for enhanced cir-
(2) The trip unit shall be provided Hammer type DIGITRIP. cuit protection.
with a display panel, including a
representation of the Time/Current (B) The trip unit shall have an infor- (G) There shall be an optional dis-
curve of the trip unit, that will indi- mation system that provides LED’s play. This display will show phase,
cate the protection function set- to indicate mode of trip following neutral and ground sensors and
tings. The unit shall be continuous- an automatic trip operation. The high phase current. The accuracy of
ly self-checking and provide a visu- indication of the mode of trip shall these readings shall be ± 2% of full
al indication that the internal cir- be retained after an automatic trip. scale.
cuitry is being monitored and is A reset button shall be provided to
(H) The Trip Unit shall provide
fully operational. turn off the flashing LED indication
zone interlocking for the short time
after an automatic trip.
(3) Complete system selective delay and ground fault delay trip
coordination shall be provided by (C) The Trip Unit shall be provided functions for improved system co-
the addition of the following indi- with a display panel, including a ordination. The zone interlocking
system shall restrain the tripping of addition of the following individual- the trip unit shall maintain the
the upstream breaker and allow the ly adjustable Time/Current curve cause of trip history and the mode
breaker closest to the fault to trip shaping solid state elements : of trip LED indication as long as its
with no intentional time delay. In internal power supply is available.
the event that the downstream a. All breakers shall have adjust-
Internal relays are programmable
breaker does not trip, the upstream ments for long delay pick-up and
to provide contacts for remote indi-
breaker shall trip after the preset time.
cation.
time delay. b. ①[Main Incoming] [Bus Coupler]
(R) Metering display accuracy of
Advanced Trip Unit [Feeders] shall have individual
the complete system including cur-
(I) Each power circuit breaker shall adjustments for short delay pick-up
rent sensors, auxiliary CTs and the
be equipped with a solid-state trip- and time, and include I2t settings.
trip unit shall be ±1% of full scale
ping system consisting of three (3) c. ➁①[Main Incoming] [Bus for current values.
current sensors, microprocessor- Coupler] [Feeders] shall have an
based trip device and Low energy (S) The Trip Unit shall include a
adjustable instantaneous pick-up.
trip actuator. Current sensors shall potential transformer module, suit-
provide operation and signal func- d. ① When indicated on the draw- able for operation up to 600V, 50/60
tion. The trip unit shall use micro- ing circuit breakers shall have indi- Hz. The primary of the potential
processor-based technology to pro- vidually adjustable ground fault transformer module shall be con-
vide the basic adjustable time-cur- current pick-up and time and nected internally to the line side of
rent protection functions. True RMS include I2t settings and ground the circuit breaker through a dielec-
sensing circuit protection shall be fault alarm only. tric disconnect plug.
achieved by analysing the sec- (T) The Trip Unit shall provide zone
(M) The Trip Unit shall be provided
ondary current signal received from interlocking for the short time delay
with a making-current release cir-
the circuit breaker current sensors and ground fault delay trip func-
cuit. The circuit shall be armed for
and initiating trip signal to the cir- tions for improved system protec-
approximately eight cycles after
cuit breaker trip actuator when pre- tion. The zone interlocking system
breaker closing and shall operate
determined trip levels and time shall restrain the tripping of the
for all fault levels above 15 times-
delay settings are reached. upstream breaker and allow the
the ampere value of the current
Interchangeable Current Sensors breaker closest to the fault to trip
sensor.
with its associated Rating Plug with no intentional time delay. In
shall establish the continuous trip (N) Trip Units shall have selectable the event that the downstream
rating of each circuit breaker. The thermal memory for enhanced cir- breaker does not trip, the upstream
trip unit shall be Cutler-Hammer cuit protection to provide protec- breaker shall trip after the preset
type DIGITRIP. tion against cumulative overheat- time delay.
ing should a number of overload
(J) The trip unit shall have an infor- (U) The Trip Unit shall have an
conditions occur in quick succes-
mation system that provides LED’s information system that utilises
sion.
to indicate mode of trip following battery backup LEDís to indicate
an automatic trip operation. The (O) An adjustable high load func- mode of trip following an automat-
indication of the mode of trip shall tion shall be provided to avoid nui- ic trip operation. The indication of
be retained after an automatic trip. sance alarms. the mode of trip shall be retained
A reset button shall be provided to after an automatic trip. A test push-
turn off the LED indication after an (P) The Trip Unit shall contain an
button shall energise an LED to
automatic trip. integral test pushbutton. A keypad
indicate the battery status.
shall be provided to enable the
(K) The Trip Unit shall be provided user to select the values of test cur- (V) The Trip Unit shall be capable
with a display panel, including a rents within a range of available of monitoring the following data :
representation of the Time/Current settings. The protection functions
curve of the trip unit that will indi- shall not be affected during test ■Instantaneous value of phase,
cate the protection function set- operations. The circuit breaker may neutral and ground current
tings. The unit shall be continuous- be tested in the Trip or No Trip test
ly self-checking and provide a visu- ■Instantaneous value of line to line
mode.
al indication that the internal cir- voltage
cuitry is being monitored and is (Q) The Trip Unit shall include a
■Maximum and minimum current
operational. power/relay module which shall
values
supply control power to the read-
(L) Complete system selective co- out display. Following an automatic ■ Watts, Vars, VA, Watt-hours, and VA-
ordination shall be provided by the trip operation of the circuit breaker, hours
■The energy monitoring parameter ■ Programmable long time setting. (AA) The trip Unit shall offer a 3
values (peak demand, present event trip log that will store the trip
demand and forward and reverse ■ Programmable long time delay data and shall time and date stamp
energy consumption) shall be indi- with selectable I2t or It curve shap- the event.
cated in the trip unitís alpha- ing.
numeric display panel. (BB) The Trip Unit shall be
■ Programmable curve shapes of equipped to permit communication
The trip unit shall display the fol- moderately, very or extremely via a network twisted pair for
lowing power quality values: inverse remote monitoring and control.
Crest Factor, Power Factor, percent ■ Programmable short time setting. Note to Specification Writer - For
total harmonic distortion and har- ■ Programmable short time delay centralized monitoring of the
monic values of all phases through with selectable flat or I2t curve Digitrip 1150 trip units, select the
to the 31st harmonic. shaping and zone selective inter- BIM (Breaker Interface Module).
Factory Configured Circuit Step 2: Select Breaker Catalog ■ Catalog Position 20 establish-
Breakers Positions 11 through 25 to des- es if an optional OTS/Bell Alarm
ignate factory installed options Switch and/or a Mechanical Trip
Magnum DS Power Circuit as follows: Indicator is installed per Table
Breakers are ordered using a 25-
3.12.
digit catalog numbering system ■ Catalog Positions 11 and 12
that allows for maximum options ■ Catalog Position 21 establish-
establish the sensor and rating
and flexibility. Circuit breaker con- es if an optional Padlockable
plug ratings per Tables 3.3, 3.4
figuration is achieved by using a
and 3.5. Pushbutton Cover is installed per
simple 2-step process.
Table 3.13.
■ Catalog Positions 13 and 14
Note: If the breaker is drawout
establish the trip unit type per ■ Catalog Position 22 establish-
construction and a cassette is
required, the cassette must be con- Table 3.6. es if an optional Key Interlock
figured separately. Provision is installed per Table
■ Catalog Position 15 establish- 3.14.
Step 1: Select a 10-Digit es if an optional Shunt Trip is
installed per Table 3.7. ■ Catalog Position 23 establish-
Breaker Catalog Number Prefix.
es if an optional Latch Check
Choose the breaker prefix from ■ Catalog Position 16 establish- Switch is installed per Table 3.15
Tables 3.1 or 3.2 based on the fol- es if an optional Motor Operator is and/or designates the voltage con-
lowing: installed per Table 3.8. nection ifan 1150 Trip Unit is sup-
plied.
■ Drawout of Fixed Construction ■ Catalog Position 17 establish-
es if an optional Spring Release ■ Catalog Position 24 establish-
■ Number of Poles Device is installed per Table 3.9. es if the breaker is shipped alone or
■ Continuous Current Rating in a cassette with options per
■ Catalog Position 18 establish-
■ Magnum Frame Type Table 3.16.
es if an optional Undervoltage
■ Interrupting Rating Release or Second Shunt Trip is ■ Catalog Position 25 is
installed per Table 3.10. reserved for Cutler-Hammer use
■ Short Time Withstand
per Table 3.17.
■ Catalog Position 19 establish-
■ Phasing (Double-wides only)
es if optional Auxiliary Switches
are installed per Table 3.11.
MD A – X
5&6 Continuous Amperes and Phasing (Facing 18 Undervoltage Release (UVR) or 2nd. Shunt
Front of Breaker) Trip (ST)
8 Mounting Configuration and Load Terminals 20 OTS/Bell Alarm Switch and/or Mechanical
Indicator
9 Nameplate Language
21 Padlock Provisions for Close & Open Buttons
10 Future Use
22 Operations Counter and/or Keylock Provisions
11 & 12 Sensor and Rating Plug Rating
23 Latch Check Switch/Trip Unit Line Voltage
13 & 14 Trip Unit and Protection (and External Control Connection for 1150 Trip Unit
Voltage When Required)
24 Shipping Instructions
15 Shunt Trip (ST)
25 Future Use
This selection is for a drawout circuit breaker with primary disconnecting contacts (finger clusters).
Continuous Magnum ACB Interrupting Short-Time 3-Pole Catalog 3-Pole 4-Pole Catalog 4-Pole
Current Rating Frame Type Rating (kA) at Withstand Number Phasing ② Number Phasing ②
Rating (kA) at Positions 1-10
Amps at 40°C ① 600V Inst. Trip Positions 1-10 (Left to Right) (Left to Right)
600V
① Magnum air circuit breakers are 100% thermal rated (no de-rating necessary when properly applied in a specified enclosure).
② Phasing Left to Right when facing front of circuit breaker - Neutral rated 100% of continuous current.
➂ 6000 Amp circuit breaker for use in a forced air cooled enclosure manufactured and tested by the OEM.
➃ 6000 Amp circuit breaker for use in a forced air cooled switchgear or power module manufactured by Cutler-Hammer.
➄ AABBCC or NNAABBCC phasing is the type used in Cutler-Hammer Pow-R-Line C Switchboards and is the recommended phasing for use by OEMs.
➅ ABCABC or NNABCABC phasing is for use in Cutler-Hammer Magnum DS Low Voltage Switchgear and Power Modules.
This selection is for a fixed circuit breaker with fixed mounting feet and horizontal terminal pads for bus connections.
Continuous Magnum ACB Interrupting Short-Time 3-Pole Catalog 3-Pole 4-Pole Catalog 4-Pole
Current Rating Frame Type Rating (kA) at Withstand Number Phasing ② Number Phasing ②
Rating (kA) at Positions 1-10 Positions 1-10
Amps at 40°C ① 600V Inst. Trip
➅ (Left to Right)
➅
(Left to Right)
600V
① Magnum air circuit breakers are 100% thermal rated (no de-rating necessary when properly applied in a specified enclosure).
② Phasing Left to Right when facing front of circuit breaker - Neutral rated 100% of continuous current.
➂ 6000 Amp circuit breaker for use in forced air switchgear or switchboard enclosure manufactured and tested by the OEM.
➃ AABBCC or NNAABBCC phasing is the type used in Cutler-Hammer Pow-R-Line C Switchboards and is the recommended phasing for use by OEMs.
➄ ABCABC or NNABCABC phasing is for use in Cutler-Hammer Magnum DS Low Voltage Switchgear and Power Modules.
➅ Use a “V” in lieu of a “H” as the 8th. (eighth) character in the Catalog Number when factory installed vertical adapters are required instead of standard horizontal terminals.
Tables 3.3, 3.4 and 3.5 Magnum DS Factory Installed Current Sensors and Rating Plugs Option for Fixed
or Drawout Circuit Breakers (Character Positions 11 and 12 of Catalog Number)
Depending on the circuit breaker frame type, select current sensors and rating plugs from Tables 3.4, 3.5 or 3.6. One current sensor per phase and one
rating plug are included as standard with all fixed and drawout circuit breakers unless a circuit breaker is non-automatic. Select NN for character posi-
tions 11 and 12 if the circuit breaker is non-automatic (without integral trip unit protection). Select the current sensor and rating plug rating by circuit
breaker frame size. For 3-pole circuit breaker ground fault applications on 3-phase, 4-wire circuits, external neutral mounted current sensors must be
ordered separately.
Table 3.3 Available Current Sensors and Rating Plugs for Narrow Frame
Catalog Number 2000A
Positions (Fixed Circuit 1600 A 1200 A 800 A
11 and 12 Breaker Only)
NN - None
20 2000
16 1600 1600
13 1250 1250
12 1200 1200 1200
10 1000 1000 1000
08 800 800 800 800
07 630 630 630 630
06 600 600 600 600
04 400 400 400 400
03 300 300 300 300
05 250 250 250 250
02 200 200 200 200
01 ① 100 ① 100 ① 100 ①
Table 3.4 Available Current Sensors and Rating Plugs for Standard Frame
Catalog Number
Positions 3200 A 3000 A 2500 A 2000 A 1600 A 800 A
11 and 12
NN - None
32 3200
30 3000 3000
25 2500 2500 2500
20 2000 2000 2000 2000
16 1600 1600 1600 1600 1600
13 1250 1250 1250 1250 1250
12 1200 1200 1200 1200 1200
10 1000 1000 1000 1000 1000
08 800 800 800 800 800 800
07 630 630 630 630 630 630
06 600 600 600 600 600 600
04 400 400 400 400 400 400
03 300 300 300 300 300 300
05 250 250 250 250 250 250
02 200 200 200 200 200 200
01 ① 100 ① 100 ①
Table 3.5 Available Current Sensors and Rating Plugs for Double Frame
Catalog Number
Positions 6000 A ① 5000 A 4000 A
11 and 12
NN - None
60 6000
50 5000 5000
40 4000 4000 4000
32 3200 3200 3200
25 2500 2500 2500
20 2000 2000 2000
Table 3.6 Factory Installed Trip Unit Option for Fixed or Drawout Circuit Breakers
(Character Positions 13 and 14 of Catalog Number)
Catalog Number Digitrip RMS Trip Unit Power Relay Available on
Positions Trip Unit Functions Power Supply Module Alarm or Magnum
13 and 14 ① Voltage ② Trip Contact Frame(s)
① Digitrip 520MC Trip Unit requires PowerNet Software version 3.2 or higher if PowerNet is used
② Power Relay Module mounted integral to circuit breaker receives power from an external customer supplied source wired through the
breaker secondary contacts. The external source powers the trip unit digital display (520M, 520MC and 1150), communications functions
(520MC and 1150) and relays
➂ No Power Relay Module provided for 520M trip unit when this catalog code is selected. The Digital display powered from current sensors
and the circuit breaker must carry 20% rated sensor current to power up the trip unit digital display.
➃ Digitrip 1150 has programmable relay trip or contact A for trip unit protective and high load functions.
➄ The maximum available instaneous interrupting rating for the Magnum DS Standard Frame Non-Automatic Switch is 85kA when the
breaker is used with a suitable external overcurrent protective device with instantaneous protection.
Digitrip 220 Trip Unit Digitrip 520 Trip Unit Digitrip 520M Trip Unit Digitrip 520MC Trip Unit Digitrip 1150 Trip Unit
Table 3.7 Factory Installed Shunt Trip (ST) Option Table 3.8 Factory Installed Motor Operator Option
for Fixed or Drawout Circuit Breakers (Character for Fixed or Drawout Circuit Breakers (Character
Position 15 of Catalog Number) ① Position 16 of Catalog Number)
Catalog Number Voltage For electrically operated circuit breakers, select a Motor Operator and
Position 15 (AC: 50/60 Hz) Spring Release Device (SRD) and (if required) a Shunt Trip (ST). The
Motor Operator voltage selected must match the Spring Release
Device (SRD) voltage.
N None
A 110 - 127 Vac/dc
Catalog Number Voltage
R 208 - 250 Vac/dc
Position 16 (AC: 50/60 Hz)
C 24 Vdc
H 48 Vdc
M Manual Operated
① Refer applications requiring capacitor trip N 110 - 120 Vac
devices to Cutler-Hammer P 220 - 240 Vac
L 24 Vdc
K 48 Vdc
W 110 - 125 Vdc
T 220 - 250 Vdc
Table 3.9 Factory Installed Spring Release Device Table 3.10 Factory Installed Undervoltage Release
(SRD) Option for Fixed or Drawout Circuit Breakers (UVR) or Second Shunt Trip Attachment (STA)
(Character Position 17 of Catalog Number) Option for Fixed or Drawout Circuit Breakers
(Character Position 18 of Catalog Number)
Catalog Number Voltage
Position 17 (AC: 50/60 Hz) Catalog Number Voltage UVR
Position 18 (AC: 50/60 Hz) Release Type
N None ①➁➂➃
A 110 - 127 Vac/dc N None None
R 208 - 250 Vac/dc A 110 - 127 Vac Instantaneous
C 24 Vdc R 208 - 240 Vac Instantaneous
H 48 Vdc C 24 Vdc Instantaneous
H 48 Vdc Instantaneous
E 110 - 125 Vdc Instantaneous
F 220 - 250 Vdc Instantaneous
G 32 V dc Instantaneous
X 380 - 415 Vac Instantaneous
J 480 Vac Instantaneous
K 600 Vac Instantaneous
1 110 - 127 Vac Second Shunt Trip
2 208 - 250 Vac Second Shunt Trip
3 24 Vdc Second Shunt Trip
4 48 Vdc Second Shunt Trip
Table 3.13 Factory Installed Table 3.16 Circuit Breaker and Cassette
Padlockable Pushbutton Cover Option for Shipping Instructions①
Fixed or Drawout Circuit Breakers (Character Position 24 of Catalog Number)
(Character Position 21 of Catalog Number)
Configure the drawout cassette and cassette options using Figure 3-2
Catalog Number Description (Cassette Catalog Number Selections) and its accompanying tables.
Position 21
Catalog Shipment Magnum ACB Pre-Wired
N None Number Description Frame Type Shutters Cassette
M Metal Frame (Open and Close) Position 24 Secondary
P Plastic Frame (Open and Close) Terminal
C Block Close PB Metal Frame Blocks
H Block Close PB Plastic Frame Fixed or
A Drawout ACB All Frames Not Not Wired
Alone Applicable
X Future Factory
Option
Catalog Number Latch Check Switch Metering Trip Unit Line Voltage Connection
Position 23 (LCS) Connection (Applicable only when Digitrip RMS 1150 Trip
Unit is selected in Catalog Positions 13 and 14)
① Form C contact wired through circuit breaker secondary contacts for external use.
Factory Configured Drawout Step 2: Select Cassette Catalog Narrow Frame Cassette
Cassettes Positions 8 through 15 to des- (Front View with circuit breaker)
ignate factory installed options
Factory configured cassettes for as follows:
drawout Magnum DS Power Circuit
Breakers are ordered using a 15- ■ Catalog Positions 8 and 9 per
digit catalog numbering system.
Table 3.19 are reserved for a future
Cassette configuration is achieved
option.
by using a simple 2-step process.
■ Catalog Position 10 establish-
Step 1: Select a 7-Digit
es if optional shutters are installed
Cassette Catalog Number
Prefix. per Table 3.20.
N A N N N N C
Table 3.18 Cassettes for Drawout Circuit Breakers Table 3.19 Future Cassette
(First 7 Character Positions of Catalog Number) Option (Positions 8 and 9 of
Cassette standard features include an arc hood, provisions for secondary terminal blocks includ-
Catalog Number)
ing wiring, and a cell rejection kit. Narrow and Universal Cassettes may be shipped with the cir-
cuit breaker by specifying breaker Catalog Character Position 24. Catalog Number
Positions 8 and 9
Catalog Number Magnum Continuous
Positions Cassette Type Poles Circuit Breaker Current Rating (A) NN
1 to 7 Frame Type at 40°C
Magnum
Circuit Breaker Cassette Type Poles Continuous Catalog Number
Frame Current Rating (A)
Magnum Breaker
Frame and Catalog Number Description Type
Cassette Types
Secondary Terminal Block Kit MSECBK Ouantity 15 6-Point Terminal Blocks with Labels
Secondary Terminal Wire Kit MSECWR Quantity 90 Wires for Connecting Secondary Blocks
Secondary Terminal Wiring Kit MKW40 Quantity 30 Wires 40 Inches Long for Fixed Circuit Breaker
Secondary Terminal Repair Kit① MSECTOOL Quantity 2 6-Point Terminal Blocks, Quantity 2 Secondary
with Extraction Tool Disconnect Blocks, AMP Removal Tool and and
Miscellaneous Wires
① Pin Removal Tool can be purchased directly from AMP, Inc. under Part Number 3205183
Table 3.28 Shunt Trip (ST) Table 3.33 Undervoltage Release (UVR)
Field Option Kit Field Option Kit
This is a field installable kit for fixed or drawout circuit breakers. The This is a field installable kit for fixed or drawout circuit
kit includes a shunt trip (ST), a cut-off switch and instructions. Refer breakers.
applications requiring capacitor trip devices to Cutler-Hammer.
Voltage Catalog Number UVR Release
Voltage Catalog Number (AC:50/60Hz) Type ①
(AC:50/60Hz)
110 - 127 Vac MUVRA Instantaneous
110 - 127 Vac/dc MST1 208 - 240 Vac MUVRR Instantaneous
208 - 250 Vac/dc MST2 24 Vdc MUVRC Instantaneous
24 Vdc MST3 48 Vdc MUVRH Instantaneous
48 Vdc MST4 110 - 125 Vdc MUVRE Instantaneous
220 - 250 Vdc MUVRF Instantaneous
32 Vdc MUVRG Instantaneous
Table 3.29 Motor Operator 380 - 415 Vac MUVRX Instantaneous
Field Option Kit (For Charging Closing Spring) 480 Vac MUVRJ Instantaneous
600 Vac MUVRK Instantaneous
This is a field installable kit for fixed or drawout circuit breakers.
The kit includes a motor operator assembly, which includes a ① On applications requiring Time Delay Undervoltage Protection,
motor cut-off switch, and instructions. refer requests for Time Delay UVRs to Cutler-Hammer..
Digitrip 1150 Trip Units have an integral adjustable time delay under-
Voltage Catalog Number voltage trip function.
(AC:50/60Hz) An external panel mounted Time Delay Undervoltage Relay can also
be applied with a Shunt Trip Attachment for Time Delay
110 - 120 Vac MMOTN Undervoltage protection.
220 - 250 Vac MMOTP
24 Vdc MMOTL
48 Vdc MMOTK
Table 3.34 Trip Indicator and Bell
110 - 125 Vdc MMOTW
220 - 250 Vdc MMOTT Alarm/Overcurrent Trip Switch (OTS)
Field Option Kit
This is a field installable kit for fixed or drawout circuit breakers. It
Table 3.30 Spring Release Device (SRD) is a manual reset only device and is for circuit breakers with trip
units only (not available on Non-Automatic Circuit Breakers).
Field Option Kit
This is a field installable kit for fixed or drawout circuit breakers. The Trip Indication Description Contacts Catalog Number
kit includes spring release device (SRD) assembly and instructions.
Mechanical Pop-out Trip Indicator None MDTRIND
Voltage Catalog Number Bell Alarm/OTS with Mechanical Trip Indicator 2 Form C MDTRINDBA
(AC:50/60Hz) Bell Alarm/OTS contact ① 2 Form C MOTS
110 - 127 Vac/dc MSRA ① For use with breakers having mechanical pop-out trip indicator option
208 - 250 Vac/dc MSRR already installed.
24 Vdc MSRC
48 Vdc MSRH
Table 3.35 Operations Counter
Table 3.31 Latch Check Switch (LCS) Field Option Kit
Field Option Kit This is a field installable kit for fixed or drawout circuit
breakers.
This is a field installable kit for fixed or drawout circuit breakers. The
kit includes a LCS assembly 1 Form C contact, plug-in wires and Kit Type Catalog Number
instructions.
Mechanical Counter MCOUNT
Catalog Number Description
Configuration
of Interlocked Type of Breaker Interlock Kit Catalog Number Comments
Breakers Type of Kit
2 Way Fixed Rod Type 2 MI2FR Kit also requires 1 Rod Kit
2 Way Fixed Cable Type 2 MI2FC Kit also requires 1 Cable Kit
3 Way Fixed Cable Type 31 MI31FC Kit also requires 2 Cable Kits
3 Way Fixed Cable Type 32 MI32FC Kit also requires 3 Cable Kits
3 Way Fixed Cable Type 33 MI33FC Kit also requires 3 Cable Kits
2 Way Drawout Rod Type 2 MI2DR Kit also requires 1 Rod Kit
2 Way Drawout Cable Type 2 MI2DC Kit also requires 1 Cable Kit
3 Way Drawout Cable Type 31 MI31DC Kit also requires 2 Cable Kits
3 Way Drawout Cable Type 32 MI32DC Kit also requires 3 Cable Kits
3 Way Drawout Cable Type 33 MI33DC Kit also requires 3 Cable Kits
Catalog Number
Kit Type of Kit Comments
Rod Type MIR Includes 2 Rods 3 feet long (910 mm) each
Cable Type MIC5 Includes 2 Cables 5 feet long (1520 mm) each
Cable Type MIC6 Includes 2 Cables 6 feet long (1830 mm) each
Cable Type MIC8 Includes 2 Cables 8 feet long (2440 mm) each
Cable Type MIC10 Includes 2 Cables 10 feet long (3050 mm) each Cassette-Mounted 2-Way Cable
Interlock
Peripheral Devices
MODBUS Mint Translator MMINT Translates INCOM for up to 32 Communicating Trip Units to Modbus
Digital Relay Accessory Module DRAM Used with Accessory Bus on Digitrip 1150 Trip Unit
Trip Unit IL 70C1036H03 Digitrip Models 1150 & 1150i Trip Units (includes 1150P) 2A11799G40 - G44
70C1037H04 Digitrip Models 220, 220+, 520, 520i, 520Mi, 520MC & 520MCi Trip Units 2A11799G01 - G33
70C1080H02 Ground Fault Alarm Power Supply 7802C83G01/G02
Breaker Accessory 2C14766H01 Breaker Auxiliary Switch Field Option Kit 2A11796
and Field Option Kit 2C14761H01 Breaker Spring Release Field Option Kit 2A11792
2C14762H01 Breaker Shunt Trip Field Option Kit 2A11791
2C14760H01 Breaker Undervoltage Release Field Option Kit 2A11793
2C13769H02 Breaker Motor Operator Field Option Kit (For Narrow, Standard & Double Frame) 2A11794G41 - G46
2C13769H01 Breaker Motor Operator Field Option Kit (For Standard & Double Frame Only) 2A11794G22 - G35
2C12769H01 Latch Check Switch for use with Spring Release Field Option Kit 2C13797G01
2C12769H02 Latch Check Switch (accessible) Field Option Kit 2C13797G02
2C12865H01 Charging Handle Replacement Kit 2A10892
2A11851H10 Center Pull Handle Replacement Parts Kit 2A11851
2C12895H01 Pushbutton Cover Field Option Kit 2C12890
2C13761H01 Breaker Kirk Key Interlock Provision Field Option Kit 2C12891G01
2C13763H01 Breaker Castell Key Interlock Provision Field Option Kit 2C12891G02
2C13760H01 Breaker Ronis Key Interlock Provision Field Option Kit 2C12891G03
2C13766H01 Breaker Pop-out Trip Indicator with Switches Field Option Kit 1B93491
2C13795H03 Fixed Breaker Secondary Terminal Mounting Bracket Field Option Kit 2C13794
2C13820H01 Front Mounted Standard Terminal Field Option Kit 2A10820
2C14763H01 800-1600A Vertical Adapter Field Option Kit 2A11795G01, G11 & G41
2C14764H01 2000A Vertical Adapter Field Option Kit 2A11795G02, G12 & G42
2C14765H01 3000-3200A Vertical Adapter Field Option Kit 2A11795G48, G49, G53, G54, G56 G58
2C12894H01 Door Escutcheon with Gasket Field Option Kit 2C12893
2C14767H01 Breaker Operations Counter Field Option Kit 2A10890
2C13764H01 Non-Auto Breaker Trip Unit Cover Field Option Kit 2A11797
Cassette Accessory 2C12093H01 3 Pole ANSI Cassette Shutters Field Option Kit 2C12998
and Field Option Kit 2C12093H02 4 Pole ANSI Cassette Shutters Field Option Kit 2C12998
2C13768H01 IEC 800-3200A Cassette Shutters Field Option Kit 1B93096
2C13765H01 IEC 4000-6300A Cassette Shutters Field Option Kit 1B93098
2C13860H01 Cassette Universal Bus Adapter Field Option Kit 2A10670
2C14691H01 Cassette Key Interlock Provision Field Option Kit 1B93091
2C14694H01 ANSI Cassette Cell Switch Field Option Kit 1B93090
2C14694H02 IEC Cassette Cell Switch Field Option Kit 2C13793
2C14696H01 Cassette CT Shorting & Jumper Block Field Option Kit 1B93094
Miscellaneous 2C12766H01 Fixed Breaker 2-Way Cable Interlock Field Option Kit 2A11857G02, 2A11858G01
Accessories 2C12767H01 Fixed Breaker 2-Way Rod Interlock Field Option Kit 2A11856G02, 2A11859G02
2C12768H01 Drawout Breaker 2-Way Rod Interlock Field Option Kit 2A11856G01, 2A11859G01
2C12860H01 Drawout Breaker 2-Way Cable Interlock Field Option Kit 2A11857G01, 2A11858
2C12861H01 Drawout Breaker MI31 3-Way Cable Interlock Field Option Kit 2A11857G03/G07, 2A11858
2C12862H01 Fixed Breaker MI31 3-Way Cable Interlock Field Option Kit 2A11857G04/G08, 2A11858
2C12863H01 Drawout Breaker MI32 3-Way Cable Interlock Field Option Kit 2A11857G05, 2A11858
2C12864H01 Fixed Breaker MI32 3-Way Cable Interlock Field Option Kit 2A11857G06, 2A11858
2C13790H01 Secondary Wiring Kit to 6 Point Termination Block Field Option Kit 1B93093
2C14695H01 6 Point Terminal Block Field Option Kit 1B93092
2C12896H01 Drawout Breaker 1100V Arc Hood Barrier Field Option Kit 2A10800G02
2C12896H02 Fixed Breaker 1100V Arc Hood Barrier Field Option Kit 2A10800G12
2C12898H01 Fixed Breaker Arc Hood Barrier Field Option Kit 2C12898
2C12760H01 Breaker Stationary Contact Replacement Kit 2A10896
Renewal Parts Kit
2C12761H01 Breaker Moving Contact Replacement Kit 2C12761
2C12762H01 Breaker Secondary Disconnect Block Replacement Kit 2A10899
2C12763H01 Breaker Terminal Block Replacement Kit 2A10854
2C12764H01 Breaker Accessory Tray Replacement Kit 2A10891
2C12866H01 Levering Mechanism Assembly Replacement Kit 2A10855
2C12867H01 Levering Door Mechanism Assembly Replacement Kit 2A10894
2C13762H01 Breaker Current Sensor & Rating Plug Replacement Kit 2A11798
2C12061H02 Hatchet Assembly Replacement Parts Kit 2A11855
2C12897H01 Drawout 2500-3200A Breaker Vertical Adapter Replacement Kit 2A11795G48-49 & G53-54
2C12899H01 Drawout Breaker Standard/Double Frame Rejection Bracket Replacement Kit 2A11893G01, G02
2C13767H01 Cassette Standard/Double Frame Rejection Bracket Replacement Kit 1B92695G01, G02 & G51
2C15860H01 Drawout Breaker Narrow Frame Rejection Bracket Replacement Kit 2A11893G92-G94
Double Wide Frame Universal Cassette Overall Dimensions (6 and 8 pole, 4000-5000A)