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AAPS PharmSciTech ( # 2017)

DOI: 10.1208/s12249-017-0870-6

Research Article

Investigation of Dissolution Behavior HPMC/Eudragit®/Magnesium


Aluminometasilicate Oral Matrices Based on NMR Solid-State Spectroscopy
and Dynamic Characteristics of Gel Layer

M. Naiserová,1 K. Kubová,1,5 J. Vysloužil,1 S. Pavloková,1 D. Vetchý,1 M. Urbanová,2 J. Brus,2


J. Vysloužil,3 and P. Kulich4

Received 7 July 2017; accepted 24 August 2017

Abstract. Burst drug release is often considered a negative phenomenon resulting in


unexpected toxicity or tissue irritation. Optimal release of a highly soluble active pharmaceutical
ingredient (API) from hypromellose (HPMC) matrices is technologically impossible; therefore, a
combination of polymers is required for burst effect reduction. Promising variant could be seen in
combination of HPMC and insoluble Eudragits® as water dispersions. These can be applied only
on API/insoluble filler mixture as over-wetting prevention. The main hurdle is a limited water
absorption capacity (WAC) of filler. Therefore, the object of this study was to investigate the
dissolution behavior of levetiracetam from HPMC/Eudragit®NE matrices using magnesium
aluminometasilicate (Neusilin® US2) as filler with excellent WAC. Part of this study was also to
assess influence of thermal treatment on quality parameters of matrices. The use of Neusilin®
allowed the application of Eudragit® dispersion to API/Neusilin® mixture in one step during
high-shear wet granulation. HPMC was added extragranularly. Obtained matrices were
investigated for qualitative characteristics, NMR solid-state spectroscopy (ssNMR), gel layer
dynamic parameters, SEM, and principal component analysis (PCA). Decrease in burst effect
(max. of 33.6%) and dissolution rate, increase in fitting to zero-order kinetics, and paradoxical
reduction in gel layer thickness were observed with rising Eudragit® NE concentration. The
explanation was done by ssNMR, which clearly showed a significant reduction of the API particle
size (150–500 nm) in granules as effect of surfactant present in dispersion in dependence on
Eudragit®NE amount. This change in API particle size resulted in a significantly larger interface
between these two entities. Based on ANOVA and PCA, thermal treatment was not revealed as
a useful procedure for this system.
KEY WORDS: matrix tablets; HPMC; Eudragit® NE30D; Neusilin® US2; gel layer; Levetiracetam;
Burst effect; thermal treatment; multivariate data analysis.

INTRODUCTION independence, and high water swellability, which contribute


to obtaining a desirable drug-release profile (4).
Hypromellose (HPMC) is the most commonly and Generally, HPMC matrices exhibit an extended burst
successfully used material for oral hydrophilic matrix tablets effect (no steady-state, high-rate drug release, at the begin-
(1) with controlled drug release (2–4). It has some excellent ning of contact with an aqueous medium), especially when a
characteristics including non-toxicity, enzyme resistance, pH water-soluble active pharmaceutical ingredient (API) is
incorporated (5–7). The drug burst release can be caused by
numerous reasons such as a desorption of the drug molecules
1
Department of Pharmaceutics, Faculty of Pharmacy, University of entrapped on the gel surface or a poor drug distribution
Veterinary and Pharmaceutical Sciences Brno, Palackého tř. 1, within the hydrogel network during formation. Drying,
61242, Brno, Czech Republic. storage, heterogeneous nature of polymer network, or
2
Institute of Macromolecular Chemistry, Academy of Sciences of the percolation-limited diffusion of entrapped materials are also
Czech Republic, Prague 1, Czech Republic. reasons as to why the drug burst release can be caused (8). In
3
Department of Biochemistry, Faculty of Science, Masaryk Univer-
most cases, burst drug release is considered a negative
sity, Brno, Czech Republic.
4
Department of Chemistry and Toxicology, Veterinary Research
phenomenon resulting in unexpected toxicity or a tissue
Institute, Brno, Czech Republic. irritation in the human body (9).
5
To whom correspondence should be addressed. (e-mail: The burst effect continues to be a challenge in the
kubovak@vfu.cz) development of successful controlled release formulations,

1530-9932/17/0000-0001/0 # 2017 American Association of Pharmaceutical Scientists


Naiserová et al.

especially in hydrogel-based systems, where the needless drug absorption capacity (specific surface area (SSA) about
loss during the burst release usually accounts for a significant 1.18 m2/g (23)), which allowed an application only at a
percentage of the total drug released (10). Several different 1:0.38 ratio (drug + MCC:Eudragit® water dispersion),
and usually expensive methods have been applied to avoid resulting in a maximum 33.7% decrease of burst effect (24).
the burst effect, i.e., surface coating of tablets, surface Nevertheless, several excipients with extremely large
extraction, and creation of devices with non-uniform drug SSA and significantly higher liquid adsorption capacity are
distributions (10). available at the market which could overcome this hurdle.
An optimal release of a water-soluble drug from the Magnesium aluminometasilicates (Neusilin®) could be a
HPMC single polymer matrix is technologically impossible; potential good alternative to MCC for this matrix tablet
therefore, a combination of different kinds of polymers is design. The combination of HPMC/Eudragit®/Neusilin® has
required for the burst effect adjustment (11). Moreover, the not been published in scientific literature yet.
thermal treatment of tablets above the glass transition which The object of this experimental study was to prepare and
alters the drug release profile could be used for some types of explore the dissolution behavior of the HPMC/Eudragit® NE
polymers (12,13). matrices using magnesium aluminometasilicate as an
From this point of view, a promising variant for burst insoluble filler with an excellent water absorption capacity
effect (BE) reduction could be seen in combination with based on NMR solid-state spectroscopy and dynamic param-
HPMC and widely used insoluble Eudragit® polymers eters of the gel layer using multivariate data analysis. The
(Eudragit® NE (14), NM (15), RL, and RS (16)). Reddy integral part of this study was also to assess the influence of
et al. published a significant burst release reduction of freely thermal treatment on quality parameters dealing with these
soluble nicorandil by granulation of the HPMC K4M/drug types of matrices.
mixture (4:1) with ethanolic solutions of Eudragits® RL-100
(10%) and RS-100 (4 and 8%). The initial release during the
first 2 h significantly decreased when Eudragit® RL (10%) MATERIALS AND METHODS
was used (19.7 vs. 32.6% in reference); lower BE reduction
was achieved for Eudragit® RS (27.4 vs. 30.8% for reference) Materials
(17). Therefore, the desired effect of Eudragit® polymers was
confirmed. Levetiracetam (Zentiva k.s., Prague, Czech Republic)
The current trend gives a priority to the Eudragits® was selected as a highly soluble model API with an aqueous
application in forms of environmentally friendly water solubility at 20 °C in 104 g/100 ml (25) and particle size of
dispersions (polymer content is 30% for all, for NM also 101.7 ± 23.7 μm (optical microscope evaluation, n = 200).
40%) (18). In scientific literature, only experimental works Magnesium aluminometasilicate (Neusilin ® US2, Fuji
describing their application in non-HPMC systems have been Chemical Industries Co., Ltd., Toyoma, Japan) was used as
published. To reduce the burst effect Eudragit® NE 30D (5, the insoluble filler. Hypromellose-HPMC K4M (Methocel®
10, 15, and 20% (w/w)) was added in a one-step granulation K4M, Dow Chemicals, Midland, USA) was used as a
process to a mixture of slightly water-soluble drug theophyl- polymeric carrier. The matrix tablets contained the different
line, microcrystalline cellulose (Avicel® PH 102), and lactose amounts of insoluble filler microcrystalline cellulose (MCC)
monohydrate (19). Similarly, direct hand granulation of (type Avicel® PH 102, FMC Biopolymers, Rockland, USA).
slightly soluble diclofenac sodium (DS) with Eudragit® NE Eudragit® NE 30D (kindly donated by Evonik Röhm GmbH,
40D (mass ratio of DS:Eudragit® was 6:1 or 3:1) brought Darmstadt, Germany) was added in the form of 30% water
prolonged drug dissolution profiles from compressed matrices dispersion as the wetting liquid for the granulation.
without burst release (20). Magnesium stearate (Peter Greven, Bad Műnstereifel,
The application of water dispersions directly on the Germany) and colloidal silicon dioxide (Degussa, Vicenza,
particles of API during the wet granulation seems to be a very Italy) were used to improve the flow properties.
effective tool for this purpose. The effect could be attributed
to a creation of discontinuous polymeric layer on the particles Methods
decreasing the surface area for burst release of incorporated
drug (21). With respect to the solubility of the drug, Preparation and Evaluation of Granules
Eudragit® water dispersions cannot be applied directly on a
very soluble material, due to the risk of huge over-wetting The granules from the API, Neusilin® US2, and 30%
and creation of strongly sticking mass unsuitable for another aqueous dispersion of Eudragit® NE were prepared (Table I)
use (22). For this reason, it is necessary to apply Eudragit® in a high-shear mixer (ROTOLAB, Zanchetta, S. Salvatore
dispersions on a mixture of a very soluble drug and an Montecarlo, Italy). The instrument settings were as follows:
insoluble filler. impeller pause time, 0 s; impeller working time, 300 s; cycle
In our previous study, a burst effect reduction of very time, 300 s; and impeller speed, 1200 rpm. For homogeniza-
tion, API and Neusilin® US2 were mixed together for 30 s;
soluble drug levetiracetam from HPMC K4M matrices was
then Eudragit® NE 30D was manually added for another 60 s.
partly achieved when 30% water dispersions of Eudragits®
Finally, the mixture was granulated for 210 s. The wet mass
(NE, NM, RL, RS) was used as a granulation liquid for a was then passed through a 1.25-mm mesh sieve, and the
drug/microcrystalline cellulose (MCC PH 101) mixture (2:1) granules were dried for 24 h at 25 °C in a cabinet dryer. After
in a high-shear mixer. The amount of water dispersion used in drying, the granules were passed through the sieve again. The
granulation was strongly limited by the MCC water granulation of samples was always performed in one step.
HPMC/Eudragit®/magnesium aluminometasilicate oral matrices

Table I. Composition of Samples for Granulation Process and was implemented in column Venusil XBP C18 (150 × 4.6 mm;
Numbers of Granulation Steps particle size 3 μm). The mobile phase contained 68%
phosphoric acid and 0.2 and 32% methanol. In total, the
Sample API (g) Neusilin® Eudragit® NE analysis took 5 min and the chromatograms were detected at
US2 (g) 220 nm. The mobile phase flow rate was 1.0 ml min−1, column
30% WD (g) Solid (g)
temperature 27 °C, and injection volume was 20 μl. To
NE5 NEU50 100.0 50.0 55.7 16.7 confirm the stability of API in tablets, the evaluation of
NE7.5 NEU50 100.0 50.0 83.7 25.1 content was repeated again after 12 months (condition 25 °C,
NE5 NEU100 100.0 100.0 55.7 16.7 60% of relative humidity).
NE7.5 NEU100 100.0 100.0 83.7 25.1
NE10 NEU100 100.0 100.0 111.3 33.4 Solid-State NMR Spectroscopy of Granules and Tablets
WD water dispersion
Solid-state NMR spectra of granules and the final tablets
were measured at 11.7 T using a Bruker Avance III HD 500
The final granules were divided into two parts; one of WB NMR spectrometer in 4-mm ZrO2 rotors. The 13C cross-
these was thermally treated at 70 °C for 24 h (TTG) and the polarization (CP) magic angle spinning (MAS) NMR spectra
second part was not. Due to the melting point of levetirac- were measured at a spinning frequency of 11 kHz, a B1(13C)
etam 170.19 °C (26), the curing temperature did not affect its field nutation frequency of 62.5 kHz, a contact time of 1 ms,
stability. According to the literature source, the solid state of and with a repetition delay ranging from 7 to 30 s, depending
API is considered very stable under various extreme condi- on the expected relaxation time. The 13C-detected T1(1H)
tions (27). relaxation times were measured using a saturation-recovery
experiment in which the initial train of 1H saturation pulses
was followed by a variable delay (0.01–15 s). The intensity of
Matrix Tablets Preparation and Evaluation the 1H spin-locking field in frequency units was 80 kHz.
Glycine was used as an external standard to calibrate the 13C
Extragranular excipients were gradually added in the NMR chemical shift scales (176.03 ppm), respectively.
following order: HPMC, MCC PH 102, magnesium stearate
(2.5%), and colloidal silicon dioxide (0.5%) to both non-
treated and treated granules. The excipients were then Multivariate Data Analysis
homogenized by a 3-axial homogenizer Turbula (T2C WAB,
Basel, Switzerland; 10 min). Prior to tablet preparation, the The first step carried out was the standardization of data
final mixtures were evaluated according to the Ph. Eur. 9 for and how it transformed the variables into comparable scales.
Hausner ratio (HR; SVM 102, Erweka, Heusenstamm, In order to compare the reference samples, with and without
Germany). Eudragit®, with regard to important characteristics and the
Matrix tablets (sets of non-treated tablets (NTT) and variability among samples based on the concentration of
TTG) of the same weight (343 mg) with a theoretical drug Eudragit®, the amount of NEU entering the granulation, and
content of 100 mg were compressed using convex punches of the technology used, respectively, an analysis was performed
10 mm diameter (excentric tablet press Korsch EK 0, Korsch by implementing the principal component analysis (PCA).
Pressen, Berlin, Germany). A half amount of NTT tablets For exploring the influence of thermal treatment on chosen
was thermally treated at 70 °C for 24 h to obtain the set of variables, an analysis of variance (ANOVA) was used. The
thermally treated tablets (TT) set. The composition of the data analysis was performed by means of software R, version
matrix tablets and applied procedures are shown in Table II. 3.2.2 (28).
References were prepared using direct compression. Tablets
were compressed to a maximum hardness. All tablets were Determining the Dissolution Profiles, Similarity Factor
tested according to Ph. Eur. 9 for weight uniformity, hardness, Analysis, and Kinetic Analysis of the Dissolution Data
and friability. A YL 9100 high-performance liquid chromato-
graph (Young Lin Instrument) was used to determine The dissolution profiles of the samples were determined
levetiracetam content (n = 10). Chromatographic separation by a 12-h dissolution test with SOTAX AT 7 On-Line System

Table II. Composition of Matrix Tablets

Sample Drug (mg) Neusilin® US2 (mg) Eudragit® NE (mg) HPMC K4Mex (mg) MCC PH 102ex (mg)

R1 NEU 50d 100.0 50.0 – 66.7 116.7


R2 NEU 100d 100.0 100.0 – 66.7 66.7
NE5 NEU50 100.0 50.0 16.7 66.7 100.0
NE7.5 NEU50 100.0 50.0 25.1 66.7 91.6
NE5 NEU100 100.0 100.0 16.7 66.7 50.0
NE7.5 NEU100 100.0 100.0 25.1 66.7 41.6
NE10 NEU100 100.0 100.0 33.4 66.7 33.3

Each sample contains 0.5% of Aerosil® 200 ex and 2.5% of magnesium stearate ex for better flowability and compression feasibility
ex extragranular excipients, d direct compression
Naiserová et al.

(Donau Lab, Zurich, Switzerland) while using the paddle lyophilized. Freeze drying was carried out in the freeze dryer
method at 50 rpm in 900 ml of a phosphate buffer (pH 6.0, Alpha 1–2 LDplus (Christ, Osterode, Germany) at a temper-
Ph. Eur. 9) at 37 °C. Sampling was carried out with the ature of − 50 °C and 1030 mbar pressure using a rotary
following time periods: 30 min, 60 min, and then each 1 h. vacuum pump (Vacuubrand RZ 2.5, Wertheim, Germany).
These were analyzed for the released drug using high- The drying time was 20 h. The structure and the magnitude of
performance liquid chromatography according to the afore- the gel layer were observed.
mentioned conditions. The mean value of API release (n = 6)
and the standard deviation (SD) were calculated. RESULTS AND DISCUSSION
In order to compare the levetiracetam dissolution
profiles, similarity factors f2 were calculated. The factors
were determined between the samples to examine the effect Preparation and Evaluation of Granules and the Matrix
of different parameters on dissolution characteristics. Then Tablets
the data were analyzed by equation for similarity factors f2
(29). The mechanism and kinetics of drug release from matrix With respect to the solubility of the API, Eudragit® NE
systems were studied correlating obtained dissolution data water dispersion (NE30D) was not applied directly on a very
with the following equations: zero-order equation, first-order soluble levetiracetam (L or API) due to the risk of over-
equation, square root-time kinetics (Higuchi model), wetting (22). The granules were prepared by the application
Korsmeyer-Peppas equation, Hixson-Crowell model, and the of NE30D in a mixture of API and filler Neusilin® US2
Baker-Lonsdale model (30–34). (NEU) as can be seen in Table I. Compared with the same
formulation with MCC PH101 as the filler, NEU allowed a
decrease in a number of granulation steps and an increase in
Dynamic Characteristics of the Gel Layer the amount of NE30D applied on the drug/filler mixture (37)
due to the significantly higher specific surface area (SSA) of
The gel layer thickness of swelling matrices and pene- 300 m2/g, hydrophilicity, and water adsorption capacity of
tration force, depicted by work performed as a function of 3.1 ml/g (38). The flow characteristics of final mixtures varied
time, were measured every hour under the same conditions as from fair to passable. The HR of samples NEU50 and
the dissolution test in a separated apparatus using a Texture NEU100 reached values from 1.28 to 1.32 and 1.25 to 1.29,
Analyzer CT 3 (Brookfield, Great Britain) for 6 h. The test respectively (Table III). The thermal treatment of granules
consisted of each tablet being placed into a holder made of had no effect on this parameter. The samples with higher
polyvinylchloride (PVC) which covered the tablet, and the NEU/MCC PH 102 ratio exhibited slightly better flow
polymer could swell in one direction only (35). properties due to a regular shape of the NEU particles
After being pulled out of the dissolution vessel, the tablet (38,39). However, no improvement of flow properties was
in PVC mold was placed in the center of the testing platform. noticed with increasing NE30D at the same NEU concentra-
A cylinder/rod probe TA39 (2 mm in diameter and 30 mm in tion. It is a well-known fact that the higher proportion of a
depth) was used to determine these parameters. The probe binder used for the granulation process leads to an enlarge-
was moved towards the sample at a speed of 0.5 mm/s. The ment of granule particle diameter resulting in better flow
measurement of the penetration depth and work performed behavior (40). This statement was not confirmed in our study
was started when the trigger load of 5 g was achieved (which probably due to the higher water adsorption capacity of
corresponded to the contact of the probe with the edge of the NEU, which eliminated the differences in the amount of
gel layer). The measurement was terminated when the trigger added wetting agent.
load of 250 g was registered (corresponding to contact of the The results of mass and content uniformity, content after
probe with a border between the hydrated gel layer and non- 12 months, hardness, and friability of prepared matrix tablets
hydrated polymer in the core of the matrix). Then the probe are provided in Table III. Each tested parameter complied
was withdrawn automatically out of the gel layer at the speed with Ph. Eur. 9 limits. The maximum change in the content of
of 10 mm/s (36). The obtained data were analyzed at a rate of samples after 12 months at 2.54% confirmed the API stability
200 points/s by software Texture Expert (Brookfield, Great in HPMC/Eudragit®/magnesium aluminometasilicate system.
Britain). The mean value of three samples and a SD for both Tablet hardness was recognized as excellent (all > 124.4 N)
parameters were calculated for each individual time point. and was found to be significantly higher for the NEU100
samples (compared with the NEU50 samples), which is in
Characterization of the Gel Layer by Scanning Electron accordance with literature sources describing NEU as an
Microscopy excipient providing hard tablets at low compression force,
and in addition, it improves the impact of other fillers and
The characterization of the gel layer formed on the binders on mechanical properties of tablets (41). From the
surface shape and morphology of the matrix tablets were PCA analysis (explained later), a significant increase in
examined with a scanning electron microscope Hitachi hardness after addition of Eudragit® for samples NEU100
SU8010 (Hitachi High-Technologies, Tokyo, Japan). The with a maximum for 7.5% concentration (compare
matrix tablets were allowed to swell in a dissolution medium R2NEU100–170.7 N, NE7.5/NEU100–305.3–332.0 N) can be
under the conditions of the dissolution test. A special PVC clearly seen. This effect could be explained by the
tablet-shaped container was used to restrict tablet swelling improvement of bonding among particles (42). The effect of
just to one direction, towards the top surface of the tablet. thermal treatment was the most noticeable in samples
After the first and sixth hours, the tablets were removed from prepared from thermally treated granules (the highest
the vessels, transversely cut into two parts and immediately hardness: sample TTG NE7.5/NEU100–332.0 N and TTG
HPMC/Eudragit®/magnesium aluminometasilicate oral matrices

Table III. Flow Properties of Final Mixtures and Characteristics of Matrix Tablets

Sample Set HR Flow F (%) Hardness Average drug content Average weight
evaluation (N) ± SD (%) ± SD, after 12 months (%) (mg) ± SD

R1 NEU50 1.29 Passable 0.21 154.7 ± 3.70 95.84 ± 2.75, + 2.54 350.2 ± 0.0024
R2 NEU100 1.25 Fair 0.20 170.7 ± 9.50 93.96 ± 1.25, + 0.86 351.6 ± 0.0035
NE5NEU50 NTT 1.32 Passable 0.09 124.4 ± 9.00 92.80 ± 1.91, + 2.12 344.5 ± 0.0033
TTG 1.29 Passable 0.10 217.5 ± 5.40 98.43 ± 7.21, + 1.31 349.4 ± 0.0017
TT 1.32 Passable 0.12 129.3 ± 9.60 96.51 ± 0.94, − 0.79 343.9 ± 0.0045
NE7.5 NEU50 NTT 1.28 Passable 0.03 150.0 ± 5.20 102.04 ± 2.93, + 2.09 348.0 ± 0.0022
TTG 1.29 Passable 0.16 199.9 ± 4.80 104.32 ± 1.19, − 1.44 349.5 ± 0.0014
TT 1.28 Passable 0.08 159.4 ± 5.30 97.06 ± 0.19, + 2.19 349.2 ± 0.0015
NE5 NEU100 NTT 1.26 Passable 0.05 179.8 ± 4.20 98.24 ± 2.51, + 2.36 351.1 ± 0.0030
TTG 1.26 Passable 0.10 245.6 ± 7.70 106.11 ± 7.50, − 0.69 348.4 ± 0.0022
TT 1.26 Passable 0.06 195.5 ± 3.80 100.13 ± 1.54, + 2.51 349.4 ± 0.0016
NE7.5 NEU100 NTT 1.26 Passable 0.09 305.3 ± 7.30 108.52 ± 1.29, − 0.58 350.1 ± 0.0021
TTG 1.26 Passable 0.11 332.0 ± 4.40 108.80 ± 4.15, − 1.15 350.7 ± 0.0026
TT 1.26 Passable 0.04 305.3 ± 6.60 108.13 ± 3.01, − 0.78 349.6 ± 0.0013
NE10 NEU100 NTT 1.29 Passable 0.10 228.5 ± 6.10 105.38 ± 2.19, − 0.89 349.8 ± 0.0015
TTG 1.29 Passable 0.02 317.8 ± 4.30 102.33 ± 2.10, − 1.52 347.3 ± 0.0021
TT 1.29 Passable 0.03 221.7 ± 7.20 106.36 ± 2.68, − 1.11 348.2 ± 0.0020

HR Hausner ratio (SDmax 0.01), F flowability

1
NE10/NEU100–317.8 N). Significantly higher hardness of H–1H spin diffusion, a fast magnetization transfer over large
these samples could also be explained by polymeric redistri- distances taking place during the relaxation periods, induces
bution due to the increased mobility of the polymer chains equilibration of 1H magnetization behavior of different spins.
after exceeding the glass transition temperature (43). There- The rate of this equilibration then reflects the extent of phase
fore, it is perceived that such an effect would have been more separation. To approximately quantify the extent that APIs
intensive probably before the addition of extragranular were mixed at, with the polymer matrix, we estimated the
excipients. Furthermore, the friability of tablets (0.02– maximum diffuse path length using the relaxation times. The
0.21%) was reduced by the addition of Eudragit® NE maximum diffusive path length (L) obtained with the spin
probably due to its more plastic character ensuring higher diffusion in three dimensions over time T1(1H) is as follows
mechanical resistance (42). (47–50):

1=2
NMR Solid-State Spectroscopy of the Granules and Tablets L ¼ 6D T 1 1 H ð1Þ

For explanation of the behavior of matrix systems, the


selected samples were investigated by NMR solid-state where D is the spin-diffusion coefficient, typically 0.8 nm2/ms
spectroscopy (ssNMR). Changes in physical state and size of for organic solids (51). In analogy with structural descriptions
domains of levetiracetam in the presence of Eudragit® NE of polymeric composites and blends, we focused on analyzing
were probed as the structural transformations Bcrystalline the 1H–1H spin diffusion in order to obtain a more detailed
phase^–Bamorphous phase,^ as well as the reduced size of insight into the distribution of levetiracetam in matrix
crystallites or other domains have generally a substantial systems. In our case, the T1(1H) relaxation times of neat
influence on the samples behavior. The 13C CP/MAS NMR levetiracetam and API in reference tablet (R2NEU100) is
spectra (Fig. 1) provide a comparison of neat substances relatively long ca. 32–35 s. The obtained T1(1H) relaxation
(levetiracetam and Eudragit®, Scheme 1), prepared by NTT times of the API in the prepared granulates were
granules and tablets. The signal assignment was performed on considerably shorter being ca. 24 s in the NTT NE5/
the basis of the previous NMR studies and our experience. NEU100 system and even 5 s in the NTT NE10/NEU100
Structural changes of levetiracetam upon the formation of system. The reduction of relaxation times detected in the
granules with Eudragit® were not observed in the 13C CP/ N T T N E 1 0 / N E U 1 0 0 s y s t e m r e fle c t s e ffic i e n t 1 H
MAS NMR spectra, and the active compound therefore magnetization transfer (spin diffusion) from the rapidly
remains in the same crystalline state, regardless of the amount relaxing Eudragit polymer matrix with T1(1H) = 2 s to the
of Eudragit® added. levetiracetam crystallites which are shown to be in close
However, the 13C-detected 1H spin-lattice relaxation contact (52).
experiments (T1(1 H)) revealed considerable differences in By applying the above-introduced relation (x), the
1
H spin-lattice relaxation times of levetiracetam molecules. maximum diffusive path length (L) was calculated
On the basis of the results obtained for the different L = 150 nm. This indicates that size of domains of
experiments in the solid state, it was possible to conclude levetiracetam in the NTT NE10/NEU 100 system was not
that T1(1H) could be used to obtain information on crystal smaller than ca. 150 nm. It can be concluded that API
sizes in the scale from 1 to 500 nm (44–46). In this case, the (average particle size, 101.7 ± 23.7 μm) was dissolved in
Naiserová et al.

Fig. 1. 13C CP/MAS NMR spectra of the neat leviteracetam (a), NTT NE10/NEU 100 (b), NTT NE10/NEU 100 _tab (c), NTT NE5/NEU100
(d), NTT NE5/NEU 100_tab (e), R2 NEU 100 (f), and Eudragit® (g)

NE30D during granulation and recrystallized to significantly of highly correlated variables only one was kept in the
smaller particles during the drying process. Formation of model).
smaller particles was probably ensured by presence of non- Graphical representations of PCA were created with a
ionic surfactant nonoxynol 100 (53–57) in NE30D (1.5%). loading plot (Fig. 2a), which displays the projection of
Particle size of API was reduced with increasing the amount variables in ordination space, and a score plot (Fig. 2b),
of NE30D containing in total a higher surfactant which shows the projection of objects in ordination space. It is
concentration. seen that in the score plot, closely spaced samples have
similar properties while samples far apart differ from each
other. Original variables are displayed as arrows in the new
Multivariate Data Analysis
space of the first two principal components. The lengths of
the arrows are directly proportional to the explained vari-
The created PCA model represented the main data
ability; the angle between any two arrows indicates the
structure and was intended for comparing the reference
amount of correlation. An extremely small angle implies high
samples with samples with Eudragit® and between each
positive correlation between variables while arrows pointing
other based on fundamentally important mechanical
in opposite directions are negatively correlated, whereas a
properties (such as hardness) and release characteristics
lack of correlation is represented by a right angle (58).
(dissolution profile (burst effect), time required for a 50%
drug release (T50%), drug release mechanism, and kinetics).
Also, the gel layer characteristics (such as thickness and Dissolution Study, Drug Release Kinetics, and Mechanism
penetration force) describe the variability associated with the
amount of Eudragit® and NEU entering the granulation and The main aim of this study was to adjust the dissolution
thermal treatment. To reduce the number of variables, profile of very soluble drug levetiracetam from
parameters from the set of dissolution data and the gel layer HPMC/Eudragit® NE/NEU matrices towards zero-order
characteristics for all measured time periods were selected on kinetics and decrease the burst effect by applying a water
the basis of correlation structure in the data (from the group dispersion of insoluble Eudragit® to drug/NEU (2:1, 1:1)
HPMC/Eudragit®/magnesium aluminometasilicate oral matrices

Fig. 2. PCA loadings and scores plot: a PCA loading plot; variables included in the model—tablet hardness; amount of
released drug in dissolution time 30min—burst effect; time required for a 50% drug release—T50%; thickness of the gel layer
for time point 60 min; penetration force for the time point 240 min; determination coefficient for zero-order kinetics R2 (ZO)
and exponent n for the Korsmeyer-Peppas kinetic model (KPM). b PCA scores plot; objects included in the
model—samples with a different amount of Eudragit® (differentiated by colors); amount of Neusilin® US2 entering the
granulation (triangles vs. circles); thermal treatment (NTT, TTG, TT)

mixture during the granulation and by subsequent thermal similarity factor f2 verified this finding (NE5/NEU50 NTT,
treatment. The dissolution characteristics and the fittings of TG, and TT compared with R1NEU50—83.39, 78.86, and
API release data to different kinetic equations can be seen in 79.35, respectively). Likewise, the reference sample
Tables IV and V, respectively. R2NEU100 had a relatively close position to samples NE5/
The score plot (Fig. 2) clearly shows the similarity NEU100 (NE5/NEU100 NTT, TG, and TT compared with
between the reference samples. Similarity in dissolution NEU100—72.99, 54.28, and 56.52, respectively). On the other
behavior for reference samples (f2 73.70) was also confirmed hand, the reference samples were very well separated from
by the similarity factor analysis. According to PCA, reference samples with higher amount of Eudragit® (7.5 and 10.0%),
sample R1NEU50 exhibited similar properties to samples confirming their dissimilarity. This finding was also confirmed
with a minimum different composition NE5/NEU50 and the by the similarity factor analysis especially for the NE100

Table IV. Dissolution Profiles of Levetiracetam Samples

Amount of drug released (%) in time (min)

Sample Set 30 60 120 180 240 300 360 420 480 540 600 660 720 SDmax

R1 NEU50 27.6 39.3 55.8 66.8 75.4 82.3 87.5 92.0 95.4 98.0 99.9 101.4 102.5 1.14
R2 NEU100 28.9 42.0 59.1 70.8 79.3 85.7 90.5 94.4 97.4 99.7 101.2 102.4 103.3 1.98
NE5 NEU50 NTT 26.6 37.9 53.9 65.1 72.9 79.9 85.6 90.0 92.9 95.0 96.4 97.5 98.4 1.59
TTG 25.9 37.2 53.1 64.3 72.3 79.7 85.6 90.0 93.1 95.2 96.6 97.6 98.3 1.08
TT 26.9 38.9 55.9 68.6 78.7 86.7 92.7 97.0 99.5 100.0 100.0 101.8 103.8 2.74
NE7.5 NEU50 NTT 23.6 34.5 50.0 61.9 71.4 78.9 84.7 88.7 91.1 91.5 91.5 93.2 95.2 3.69
TTG 22.1 32.5 47.0 58.2 67.2 74.6 80.5 84.9 88.5 91.5 93.7 95.5 96.8 2.00
TT 21.8 31.9 46.5 58.5 67.8 75.7 81.9 86.6 90.5 93.6 96.1 98.1 99.4 3.99
NE5 NEU100 NTT 28.7 41.6 57.3 67.2 74.4 80.6 85.6 89.9 93.5 97.0 99.7 102.1 103.9 1.91
TTG 23.3 33.4 46.5 55.9 63.2 69.4 74.7 79.9 83.4 86.3 88.6 90.3 91.5 3.70
TT 26.6 37.7 52.9 62.5 69.6 75.9 81.0 85.2 89.0 92.4 95.3 97.9 99.9 1.17
NE7.5 NEU100 NTT 22.7 32.6 45.8 55.5 63.4 69.9 76.4 81.8 86.4 90.0 93.0 95.3 96.9 4.00
TTG 22.5 32.1 45.0 54.8 62.6 68.7 74.6 79.4 84.2 87.0 90.2 92.8 95.3 0.89
TT 20.1 29.7 41.9 51.0 58.4 64.4 70.0 74.6 79.2 82.0 85.1 87.7 90.1 2.50
NE10 NEU100 NTT 19.2 28.1 40.9 50.6 58.5 64.7 70.0 74.7 79.0 82.7 85.8 88.2 90.2 3.92
TTG 21.8 31.7 45.7 55.7 62.6 67.2 72.2 77.1 81.3 84.6 87.4 89.5 91.0 3.72
TT 20.1 29.1 41.3 50.3 57.8 63.8 68.6 72.9 76.8 80.2 82.9 85.0 86.7 3.42
Naiserová et al.

Table V. Mathematical Modeling and Drug Release Kinetics from Matrices

Model Higuchi Korsmeyer-Peppas Zero order First order Hixson-Crowell Baker-Lonsdale

Sample Set R2 R2 n R2 R2 R2 R2

R1 NEU50 0.9618 0.9999 0.5079 0.8155 0.7462 0.9312 0.9905


R2 NEU100 0.9449 0.9993 0.5156 0.7861 0.7184 0.9466 0.9794
NE5 NEU50 NTT 0.9547 1.0000 0.5082 0.8076 0.7378 0.9864 0.9927
TTG 0.9557 0.9999 0.5175 0.8132 0.7390 0.9854 0.9909
TT 0.9346 0.9999 0.5266 0.7906 0.7114 0.9848 0.9848
NE7.5 NEU50 NTT 0.9367 0.9999 0.5399 0.8684 0.7130 0.9383 0.9596
TTG 0.9739 0.9999 0.5392 0.8547 0.7631 0.9919 0.9983
TT 0.9767 0.9999 0.5510 0.8648 0.7681 0.9980 0.9963
NE5 NEU100 NTT 0.9750 0.9983 0.4988 0.8246 0.7665 0.9798 0.9884
TTG 0.9808 0.9992 0.4892 0.8534 0.7835 0.9824 0.9967
TT 0.9815 0.9999 0.4964 0.8432 0.7811 0.9730 0.9859
NE7.5 NEU100 NTT 0.9904 0.9996 0.4998 0.8835 0.8063 0.9990 0.9937
TTG 0.9908 0.9998 0.4967 0.8808 0.8050 0.9968 0.9956
TT 0.9914 0.9986 0.5119 0.8865 0.8007 0.9914 0.9984
NE10 NEU100 NTT 0.9907 0.9998 0.5380 0.8909 0.7960 0.9913 0.9983
TTG 0.9837 0.9997 0.5249 0.8818 0.7791 0.9859 0.9988
TT 0.9879 0.9996 0.5080 0.8764 0.7938 0.9827 0.9990

samples (NE7.5/NEU100 NTT, TG, and TT compared with distribution of samples with different treatments are shown).
R2NEU100—43.96, 42.78, and 38.01, respectively, and NE7.5/ Thus, statistical testing by means of ANOVAwas carried out, for
NEU100 NTT, TG, and TT compared with R2NEU100—37.46, a level of significance of α = 0.05. P values for all parameters
42.54, and 37.32, respectively). Therefore, it is generally shown were much higher than 0.05, which confirmed statistical
that no impact of the thermal treatment, which may be an insignificance of thermal treatment. Therefore, it was excluded
effective tool in extended drug release due to the decrease of the from following discussion. These findings are in contrast with
matrix porosity (16,59), on the PCA-observed parameters was our previous study in which MCC PH 101 was used as the
revealed in the scores plot (whereas at first glance, the random insoluble filler in similar design of the matrices (24).

Fig. 3. Cross-section of the gel layers of lyophilized matrices visualized by the SEM technique after 6 h of the
dissolution test (pH 6.0): a R1NE50, b R2NE100, c NTT NE5/NEU50,and d NTT NE5/NEU100
HPMC/Eudragit®/magnesium aluminometasilicate oral matrices

Fig. 4. Gel layer thickness of the matrices during: a samples NE50, SDmax 0.77 mm; b samples NE100, SDmax 0.63 mm and
penetration force through the gel layer; c samples NE50, SDmax 0.38 N; and d samples NE100, SDmax 0.39 N

The value of the burst effect ranged between 21.8 and 26.9% As expected from the PCA model, it is evident that the
for samples with NEU50 and 19.2 and 28.7% for NEU100 extent of the burst effect was negatively correlated with T50%
samples, respectively. In comparison with the burst effect of the (almost overlaps with the arrow R2 for zero order (ZO)). Thus, the
reference samples R1NEU50 (27.6%) and R2NEU100 (28.9%), time necessary for release of 50% of API was prolonged with
these values represented a 2.5–6.2% decrease in this parameter higher Eudragit® concentration in the matrix. After excluding one
for the NE5/NEU50 samples, 14.5–21.0% for the NE7.5/NEU50 of the highly correlated variables (determination coefficient for
samples, 0.69–19.3% decrease for the NE5/NEU100 samples, zero-order kinetics or T50%) from the analysis, the PCA model
21.5–30.4% for the NE7.5/NEU100 samples, and 24.6–33.56% for remained almost unchanged. According to the PCA analysis, the
the 10% samples. When reviewing the results of PCA (arrow amount of NEU entering the granulation affected neither the
burst effect), it could be concluded that the burst effect decreased burst effect nor the T50%. The extent of the burst effect was not
with increasing Eudragit® concentration. Resources show that the correlated with hardness of tablet; therefore, the statement that
explanation for lower burst effect could pertain to the non-uniform increasing tablet hardness decreases porosity, water uptake, and
covering of the of the API particle surface by a thin layer of consequently drug release was not confirmed (57,61).
insoluble Eudragit® during the granulation, leading to a decrease
in surface area for API release (21). Another literature source Release Kinetics and Mechanism. Zero-order kinetics expressed
explains it simply as a result of limited penetration of dissolution through the determination coefficient R2 was revealed as
medium into the matrix system due to insoluble character of another parameter negatively correlating with the extent of
Eudragit® (16). While conducting this study, we will base our burst effect. All values for R2 (ZO) can be seen in Table V. If
reasoning in compliance with ssNMR spectroscopy results. The their value is compared with the reference samples (R2 0.816 for
reduction of burst effect was caused by creating a large interface R1NEU50 and R2 0.786 for R2NEU100), an increase in this
between API and Eudragit® NE film due to the API particle size parameter and an adjustment towards zero-order kinetics was
reduction in the dependence on the added amount of NE30D. observed for all samples with Eudragit® (R2 0.825–891) except
The rest of Eudragit® NE film inside the selected NTT set NE5/NEU50 (0.791–813). The maximum R2 0.891 was
tablets after 6 h of the dissolution test are shown in Fig. 3c, d achieved for the sample with the highest Eudragit ®
compared with a, b (without Eudragit®). Probably, a brittle film of concentration NTT NE10/NEU100. The dissolution data
Eudragit® NE created throughout the whole matrix was broken showed excellent agreement with the Korsmeyer-Peppas model
by the high compaction forces during tableting (43,60). (R2 > 0.999); therefore, the exponent n could be used to
Naiserová et al.

Fig. 5. Surface gel layers of the lyophilized matrices visualized by the SEM technique during the dissolution test
(pH 6.0) in different time intervals: a NTT NE10/NEU100 after 1 h, b R2NE100 after 1 h, c NTT NE10/NEU100
after 6 h, and d NTT NE5/NEU100 after 6 h

estimate the API release mechanism. Exponent n values for all parameters influencing the burst effect for swelling controlled
samples (n = 0.49–0.54) indicated the so-called anomalous systems (65). At 30 min, both references exhibited the thickest gel
transport (62), concluding that the predominant diffusion and a layers but with the smallest rigidity in comparison with the
minor erosion process probably participated. This finding Eudragit®-loaded samples. It can be concluded that the highest
corresponds with literature sources saying that water-soluble burst effect of these samples is associated with these obtained
drugs are primarily released by diffusion of dissolved drug results (66). PCA (arrow, thickness 60 min) and scanning electron
molecules through hydrated gel layer from HPMC matrix tablets microscopy (SEM) clearly confirmed this conclusion. On SEM
(63). Moreover, predominant diffusion was supported also by a images, a significantly thinner gel layer can be recognized for
high value of R2 for the Baker-Lonsdale model (R2 > 0.96). On NTT NE10/NEU100 (Fig. 5a) in comparison with reference (Fig.
the contrary, participation of erosion was proved by a high value 5b) after 1 h of the dissolution test. Gel layer appearance of the
of R2 for the Hixson-Crowell model (R2 > 0.97) for dissolution selected samples NTT NE10/NEU100 and NTT NE5/NEU100
data of samples with Eudragit®. Rising release exponent n after 6 h is shown in Fig. 5c, d. This behavior could be described as
(Korsmeyer-Peppas model) indicated an increasing role of a dynamics paradox of HPMC gel layer because other studies
erosion in API liberation from a matrix. From the PCA analysis, with HPMC matrices described the exact opposite (6). Higher
it can be observed that the highest release exponent n was in the amounts of NEU slightly reduced the swelling of samples
samples with the highest ratio Eudragit®/NEU (ratio 0.15 for probably due to a more massive transport of the dissolution
NE7.5/NEU50; n = 0.54–0.55, vs. ratio 0.05 for NE5/NEU100; medium into the Neusilin® particles (38). Based on PCA, the
n = 0.45–0.50). The creation of granules from higher-ratio penetration force of the gel layer at the time of 240 min of the
Eudragit®NE/NEU probably led to a significant disruption in dissolution test (arrow force) decreased with an increase in matrix
consistency of HPMC gel layer and therefore resulting in its erosion expressed as exponent n (KP) and tablet hardness. The
higher tendency to erosion (64). fluctuating course of penetration force in time was probably
caused by the presence of an erosion process which was
responsible for some step changes in the internal structure of
the gel layer.
Dynamic Characteristics of the Gel Layer

For this experimental work, the gel layer thickness and CONCLUSION
penetration force (Fig. 4) were measured to observe the dynamic
behavior of the gel layer. Gel layer thickness and its consistency at Applying Eudragit ® NE water dispersion as a
the beginning of the dissolution test are considered the key granulation liquid to the drug/Neusilin® US2 mixture in a
HPMC/Eudragit®/magnesium aluminometasilicate oral matrices

high-shear mixer in preparation of HPMC matrix tablets is 12. Caviglioli G, Baldassari S, Cirrincione P, Russo E, Parodi B,
recognized as an effective tool for a significant decrease in Gatti P, et al. An innovative matrix controlling drug delivery
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