INSPECTION AND TEST PLAN

PROJECT DOC NO: G446-0828-2810-ITP-0100-0046 REV. 05 DATE: 12-Mar-2018 EMPLOYER : FARABI YANBU PETROCHEMICAL COMPANY
IEIL DOC. NO. : A4-058000170126-12-404 REV. 05 DATE: 12-Mar-2018 CONTRACTOR : L & T HYDROCARBON ENGINEERING
SUB VENDOR DOC. NO. : NA SUPPLIER : ION EXCHANGE INDIA LIMITED
DISCIPLINE : MECHANICAL PROJECT : FARABI NORMAL PARAFFIN AND DERIVATIVES COMPLEX YANBU, KINGDOM OF SAUDI ARABIA
ELEMENT : NaOH Dosing Tank (Tag no: 810-TK-10) L&T PO NO : HMDI/78000-10828/SD DATED 27-JULY-2017
L&T MR NO : G446-2810-MR-0100-0005
ACTIVITY EMP/ PMC
FREQUENCY OF VERIFICATION
SN CHARACTERISTICS CONTROLLING DOCUMENTS ACCEPTANCE CRITERIA TYPE OF CHECK SV IEI CON REMARKS
COMPONENT CHECK DOCUMENTS

I DESIGN
COMPLIANCE WITH G.A DRAWING AND DATASHEET GOOD ENGINEERING PRACTICE/ GOOD ENGINEERING PRACTICE/
MANUFACTURER'S STANDARD MANUFACTURER'S STANDARD GA DRAWINGS & DESIGN
A GA DRAWINGS & DESIGN CALCULATION DOCUMENT REVIEW 100% H H R
CALCULATION

II MATERIAL IDENTIFICATION
MTC REVIEW, DIMENSIONAL CHECK INCLUDING MIN
THCK, CORELATION OF MARKING WITH MTC
G.A DRAWING AND DATASHEET/ MATERIAL G.A DRAWING AND DATASHEET/ MATERIAL
IDENTIFICATION, PMI OF AS/SS MATERIAL
A PLATES FOR SHELL, TOP COVER SPCIFICATION/G446-0828-2810-QA-0100- SPCIFICATION/G446-0828-2810-QA-0100- MTC REVIEW 100% EN 10204 3.1 P W W
0050 0050

MTC REVIEW, DIMENSIONAL CHECK INCLUDING MIN

THCK, CORELATION OF MARKING WITH MTC
IDENTIFICATION, PMI OF AS/SS MATERIAL
B PIPES, FLANGES, FITTINGS FOR NOZZLES
G.A DRAWING AND DATASHEET/ MATERIAL G.A DRAWING AND DATASHEET/ MATERIAL
SPCIFICATION/ G446-2999-SP-0585-0003 SPCIFICATION/ G446-2999-SP-0585-0003 MTC REVIEW 100% EN 10204 3.1 P W W
/G446-0828-2810-QA-0100-0050 /G446-0828-2810-QA-0100-0050

Batch TC-type: EN
C CONSUMABLES (WELDING) MATERIAL PROPERTIES ASME SEC II C ASME SEC II C (PHY & CHEM) PER BATCH P/R R R
10204 3.1

III INPROCESS

SHELL TO BOTTOM SET UP G.A DRAWING, WPS/PQR G.A DRAWING VISUAL/MEASURE 100% IIR P RW R

SHELL TO BOTTOM PLATE WELDING DRAWING & WELD-PROCEDURE DRAWING & WELD-PROCEDURE VISUAL 100% IIR P RW R
A SHELL TO BOTTOM PLATE
LPT ON WELDS G.A DRAWING AND
G446-0828-2810-QA-0080-0048/ ASME SEC ASME CODE SECTION VIII DIV I
VISUAL & LPT 100% DPT REPORT P RW R
V

NOZZLE SET UP ON SHELL DETAILED FAB. DRAWING, WPS/PQR DETAILED FAB. DRAWING
SHELL TO NOZZELS AND TOP PLATE VISUAL/MEASURE 100% IIR P RW R

WELDING OF NOZZLE TO SHELL AND TOP PLATE DRAWING & WELD-PROCEDURE DRAWING & WELD-PROCEDURE
TO NOZZLE VISUAL 100% IIR P RW R
B
LPT ON WELDS G.A DRAWING AND G.A DRAWINGS AND
G446-0828-2810-QA-0080-0048/ ASME SEC ASME CODE SECTION VIII DIV I
V/ ASME CODE SECTION VIII DIV I VISUAL & LPT 100% IIR P RW R

SET UP DETAILED FAB. DRAWING, WPS/PQR DETAILED FAB. DRAWING

OTHER ATTACHMENTS VISUAL/MEASURE 100% IIR R RW R
C
WELDING DRAWING & WELD-PROCEDURE DRAWING & WELD-PROCEDURE
(INTERNALS & EXTERNALS) VISUAL 100% IIR P RW R

IV FINAL INSPECTION
OVER ALL DIMENSIONS, NOZZLES ORIENTATION GA DRAWING /VISUAL WELD CHECK GA DRAWING /VISUAL WELD CHECK VISUAL-DIMENSION
A VISUAL, DIMENSIONAL CHECK VISUAL/MEASURE 100% P W W
REPORT

SCOPE OF WITNESS
G446-0828-2810-QA-0100-0050/ G.A G446-0828-2810-QA-0100-0050/ G.A FOR "CON" SHALL BE
B PMI CHECK MATERIAL CHEMICAL PROPERTIES VERIFICATION ALLOY VERIFICATION 100% PMI REPORT P W W
DRAWING/MATERIAL SPECIFICATION DRAWING/MATERIAL SPECIFICATION AS PER APPROVED PMI
PROCEDURE

INTEGRITY / LEAK PROOF GA /HYDRO TEST PROCEDURE/NO LEAK GA /HYDRO TEST PROCEDURE/NO LEAK
C WATER FILL TEST VISUAL 100% WATER FILL TEST REPORT P W W

VISUAL INSPECTION OF PICKLED AND PASSIVATED PICKLING AND PASSIVATION PICKLING AND PASSIVATION
SURFACE PROCEDURE/ASTM A380 / ASTM A967 PROCEDURE/ASTM A380 / ASTM A967 VISUAL CHECK FOR
D PICKLING AND PASSIVATION 100% INSPECTION REPORT P W W
TREATED SURFACE

REVIEW OF MTC/TEST REPORTS APPROVED ITP & PROCEDURES APPROVED ITP & PROCEDURES
E FINAL DOCUMENTATION REVIEW 100% MRB P P/R R

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 INSPECTION AND TEST PLAN

PROJECT DOC NO: G446-0828-2810-ITP-0100-0046 REV. 05 DATE: 12-Mar-2018 EMPLOYER : FARABI YANBU PETROCHEMICAL COMPANY

IEIL DOC. NO. : A4-058000170126-12-404 REV. 05 DATE: 12-Mar-2018 CONTRACTOR : L & T HYDROCARBON ENGINEERING

SUB VENDOR DOC. NO. : NA SUPPLIER : ION EXCHANGE INDIA LIMITED

ELEMENT : STRUCTURALS FABRICATION SKID FRAMES, PLATFORMS, PIPING/INST. L&T PO NO : HMDI/78000-10828/SD DATED 27-JULY-2017
SUPPORTS ETC.
DISCIPLINE : MECHANICAL PROJECT : FARABI NORMAL PARAFFIN AND DERIVATIVES COMPLEX YANBU, KINGDOM OF SAUDI ARABIA
L&T MR NO : G446-2810-MR-0100-0005
ACTIVITY
FREQUENCY OF FREQUENCY OF VERIFICATION EMP/
SN CONTROLLING DOCUMENTS SV IEI CON REMARK
COMPONENT CHARACTERISTICS ACCEPTANCE CRITERIA CHECK CHECK DOCUMENTS PMC

I DESIGN

A STRUCTURAL DRAWINGS DESIGN 67401-0000-JSS-1800-001 67401-0000-JSS-1800-001 REVIEW 100% STRUCTURAL DRAWINGS P A A

II RAW MATERIALS
MATERIAL IDENTIFICATION MATERIAL PROPERTIES 1 / HEAT / SIZE
VISUAL, DIMESIONAL CHECK STRUCTURAL DRAWINGS/ MATERIAL STRUCTURAL DRAWINGS/ MATERIAL MTC - TYPE: EN 10204 3.1/
A PHY&CHEM P W R R
CHANNELS,BEAMS,ANGLES ETC. SPECIFICATION/ 67401-0000-JSS-1800-001 SPECIFICATION/ 67401-0000-JSS-1800-001 PER BATCH LTC

Batch TC- TYPE: EN 10204

B CONSUMABLES - WELD MATERIAL PROPERTIES ASTM/ASME IIC/ 67401-0000-JSS-1800-001 ASTM/ASME IIC/ 67401-0000-JSS-1800-001 PHY & CHEM 100% P R R R
3.1

III IN PROCESS INSPECTION

MARKING, CUTTING MATERIAL TRACEABILITY STRUCTURAL DRAWINGS/ 67401-0000-JSS- STRUCTURAL DRAWINGS/ 67401-0000-JSS-1800-
A VISUAL/MEASURE 100% IIR P RW R R
1800-001 001
FIT UP & WELDING WELDING
AWS D 1.1/ STRUCTURAL SKID G.A DRAWING, AWS D 1.1/ STRUCTURAL SKID G.A DRAWING,
B VISUAL/MEASURE 100% IIR P RW R R
WPS/PQR/ 67401-0000-JSS-1800-001 WPS/PQR/ 67401-0000-JSS-1800-001

NDT ON WELDS AS APPLICABLE SURFACE DEFECTS

AWS D1.1/ G446-0828-2810-QA- 0080-0048/ AWS D1.1/ IG446-0828-2810- QA-0080-0048/
C VISUAL & LPT 5% LPT REPORT P R R R
67401-0000-JSS-1800-001 67401-0000-JSS-1800-001

IV FINAL INSPECTION

STRUCTURAL DRAWINGS/ 67401-0000-JSS- STRUCTURAL DRAWINGS/ 67401-0000-JSS-1800-

A VISUAL & DIMENSIONAL VISUAL, DIMESIONAL CHECK VISUAL/MEASURE 100% IR P W W W
1800-001 001

G446-0828-2810-PP-0080-0049/ 67401-0000- G446-0828-2810-PP-0080-0049/ 67401-0000-

B PAINTING SURFACE PREPARATION VISUAL/MEASURE 100% IR P W R R
JSS-1800-001 JSS-1800-001

G446-0828-2810-PP-0080-0049/ 67401-0000- G446-0828-2810-PP-0080-0049/ 67401-0000-

FINAL-VISUAL, DFT & CROSS CUT TEST VISUAL/MEASURE 100% IR P W R R
JSS-1800-001 JSS-1800-001

C FINAL DOCUMENTATION REVIEW OF MTC/TEST REPORTS APPROVED ITP / PROCEDURES APPROVED ITP / PROCEDURES REVIEW 100% MTC / IIR / IR P R R R

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