8-Speed Automatic Transmission

Diagnosis and Repair

Student Workbook
 SAFETY NOTICE
This publication’s purpose is to provide technical training information to individuals in the
automotive trade. All test and repair procedures must be performed in accordance with
manufacturer’s service and diagnostic manuals. All warnings, cautions, and notes must be
observed for safety reasons. The following is a list of general guidelines:

• Proper service and repair is critical to the safe, reliable operation of all motor vehicles.
• The information in this publication has been developed for service personnel, and can help
when diagnosing and performing vehicle repairs.
• Some service procedures require the use of special tools. These special tools must be used as
recommended throughout this Technical Training Publication, the diagnostic manual, and the
service manual.
• Special attention should be exercised when working with spring- or tension-loaded
fasteners and devices such as E-Clips, Cir-clips, snap rings, etc. Careless removal may cause
personal injury.
• Always wear safety goggles when working on vehicles or vehicle components.
• Improper service methods may damage the vehicle or render it unsafe.
• Observe all warnings to avoid the risk of personal injury.
• Observe all cautions to avoid damage to equipment and vehicles.
• Notes are intended to add clarity and should help make your job easier.

Cautions and warnings cover only the situations and procedures FCA US LLC has encountered
ƒ†”‡…‘‡†‡†Ǥ‡‹–Š‡” ‘”‹–••—„•‹†‹ƒ”‹‡•‘”ƒˆϐ‹Ž‹ƒ–‡•…ƒ‘–‘™ǡ‡˜ƒŽ—ƒ–‡ǡ
and advise the service trade of all conceivable ways in which service may be performed, or of the
’‘••‹„Ž‡Šƒœƒ”†•ˆ‘”‡ƒ…ŠǤ‘•‡“—‡–Ž›ǡ ƒ†‹–••—„•‹†‹ƒ”‹‡•ƒ†ƒˆϐ‹Ž‹ƒ–‡•Šƒ˜‡‘–
undertaken any such broad service review. Accordingly, anyone who used a service procedure or
tool that is not recommended in this publication, must be certain that neither personal safety, nor
vehicle safety, is jeopardized by the service methods they select.

No part of this publication may be reproduced, stored in a

retrieval system or transmitted, in any form or by any
means, electronic, mechanical, photocopying, recording,
or otherwise, without the prior written permission of
FCA US LLC.

FCA US LLC reserves the right to make changes from time

to time, without notice or obligation, in prices,
•’‡…‹ϐ‹…ƒ–‹‘•ǡ…‘Ž‘”•ƒ†ƒ–‡”‹ƒŽ•ǡƒ†–‘…Šƒ‰‡‘”
discontinue models. See your dealer for the latest
information.

Copyright © 2015 FCA US LLC

ϴͲ^ƉĞĞĚƵƚŽŵĂƟĐdƌĂŶƐŵŝƐƐŝŽŶŝĂŐŶŽƐŝƐĂŶĚZĞƉĂŝƌ
 TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
COURSE OBJECTIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ACRONYMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ͳͺǧ
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ͺǧ
  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ͺǦ’‡‡†˜‡”˜‹‡™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
–”‘†—…–‹‘–‘Š‹ˆ–‡”• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
‘˜‡–‹‘ƒŽ‡˜‡”Š‹ˆ–‡”‡•‹‰ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
‘˜‡–‹‘ƒŽ‡˜‡”Š‹ˆ–‡”••‡„Ž›. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
‘–ƒ”›Š‹ˆ–‡”••‡„Ž› . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ƒ”‘…›•–‡ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
ƒ—ƒŽƒ”‡Ž‡ƒ•‡. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
ͺǧ
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
ƒŽ˜‡‘†›••‡„Ž› . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
–‘’Ȁ–ƒ”– Ž—‹†……——Žƒ–‘” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Ž—‹†›’‡ƒ†ƒ‡•‹‰ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Ž—‹†‡˜‡ŽŠ‡…ƒ† ‹ŽŽ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
‹Ž‘‘Ž‡”ƒ†‡’‡”ƒ–—”‡›’ƒ••ƒŽ˜‡ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
”ƒ•‹••‹‘‡ƒ–‡”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
ͳͺǧ  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ǣͺǧͻǧ   . . . . . . . .19
ǣ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
ǣ  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
 ǣ  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ʹͺǧ
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25


 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Ž—–…Š’’Ž‹…ƒ–‹‘Šƒ”– . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
‘Ž‡‘‹†’’Ž‹…ƒ–‹‘Šƒ”–. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
‘Ž‡‘‹†‘–”‘ŽŠƒ”–. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
‹‡”‡••—”‡‘Ž‡‘‹† ƒ…–• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
‘”ƒŽŽ›ǦŽ‘•‡†‘Ž‡‘‹†•ȋǡǡƒ†Ȍ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
‘”ƒŽŽ›Ǧ’‡‘Ž‡‘‹†•ȋǡǡƒ†Ȍ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
ͳ Ȁǧ
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
ǣ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
ǣ 

ǧ. . . . . . . . . . . . . . . . . . . . . . . .30
ǣ 

ȍȎ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

8-Speed Automatic Transmission Diagnosis and Repair i

͵ͺǧǧ. . . . . . . . . . . . . . . . . . . . . . . . . . 43
ǧ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
‘”“—‡‘˜‡”–‡” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
ƒŽ˜‡‘†›Ž‹‰‡–‹•. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Ž‡…–”‹…ƒŽƒ”‡•••—Žƒ–‘”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
‡•‘”• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
‹Ž—’‘˜‡” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
‹Ž—’‘—•‹‰••‡„Ž› . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

‡ƒ”–”ƒ‹‘’‘‡–•. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Ͷ—Ž—•”—ƒ’‹‰ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Ž—–…Š‡• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

‡ƒ”–”ƒ‹†’Žƒ›‡ƒ•—”‡‡– . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
‘™‡” Ž‘™‘’‘‡–• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Ž—–…Šƒ†‘Ž‡‘‹†Šƒ”–•. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
‘Ž†‹‰Ž—–…Š‡• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
‘–ƒ–‹‰Ž—–…Š‡• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
ͳ•–
‡ƒ” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
ʹ†
‡ƒ” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
͵”†
‡ƒ”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Ͷ–Š
‡ƒ” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
ͷ–Š
‡ƒ” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
͸–Š
‡ƒ” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
͹–Š
‡ƒ” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
ͺ–Š
‡ƒ” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
‡˜‡”•‡
‡ƒ” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
›†”ƒ—Ž‹……Š‡ƒ–‹…‡‰‡† . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
›†”ƒ—Ž‹……Š‡ƒ–‹… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
‹Ž—’’‡”ƒ–‹‘. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
‡Ž‡ƒ•‡ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
’’Ž› . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Ž—–…Š›†”ƒ—Ž‹…’‡”ƒ–‹‘ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
ʹŽ—–…Š›†”ƒ—Ž‹…‡Ž‡ƒ•‡ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
ͳŽ—–…Š›†”ƒ—Ž‹…’’Ž› . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
ƒ”‘…›†”ƒ—Ž‹…’‡”ƒ–‹‘. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
‘•‹–‹‘ƒŽ˜‡’‡”ƒ–‹‘ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
‡ˆƒ—Ž–’‡”ƒ–‹‘. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

ii 8-Speed Automatic Transmission Diagnosis and Repair

 ”‹‹‰‹”…—‹– . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
ʹͺǧǧ . . . . . . . . . . . . . . . . . . 79
ǣ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
ǣ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
ǣ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Ͷͺǧ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
”ƒ•‹••‹‘‘–”‘Ž‘†—Ž‡ȋȌ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
’‡‡†‡•‘”• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
‡’‡”ƒ–—”‡‡•‘” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
ƒ”‘•‹–‹‘‡•‘”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
‘Ž‡‘‹†’‡”ƒ–‹‘ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
‘†—Ž‡‘—‹…ƒ–‹‘• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
†ƒ’–‹˜‡–”ƒ–‡‰‹‡• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
ʹͺǧ
 . . . . . . . . . . . . . . . . . . . 97
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
ͷͺǧ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
 ͺǧ
 . . . . . . . . . . . . . . . . . . . . 117
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
ͺǦ’‡‡†”ƒ•‹••‹‘ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
ͺͶͷ”‘••‡…–‹‘. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
ͺͶͷ‹•ƒ••‡„Ž‡†‹‡™. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
ͺǦ’‡‡†ƒŽ˜‡‘†›š’Ž‘†‡†‹‡™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
ƒŽ˜‡‘†›ƒŽ˜‡•Ǧ‡”ƒŽˆ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

8-Speed Automatic Transmission Diagnosis and Repair iii

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‹˜ 8-Speed Automatic Transmission Diagnosis and Repair

 INTRODUCTION
Š‹•…‘—”•‡‹•†‡•‹‰‡†–‘–”ƒ‹†‡ƒŽ‡”•Š‹’–‡…Š‹…‹ƒ•‹–Š‡‘’‡”ƒ–‹‘ƒŽ…‘…‡’–•‘ˆͺǦ•’‡‡†
ƒ—–‘ƒ–‹…–”ƒ•‹••‹‘ǤŠ‡…‘—”•‡†‡•‹‰ƒŽŽ‘™••–—†‡–•–‘†‡˜‡Ž‘’–Š‡•‹ŽŽ•‡‡†‡†–‘
’‡”ˆ‘”ƒ……—”ƒ–‡†‹ƒ‰‘•‹•ƒ†–‹‡Ž›”‡’ƒ‹”•—•‹‰–Š‡’”‘’‡”†‹ƒ‰‘•–‹…–‘‘Ž•Ǥ

COURSE OBJECTIVES
ˆ–‡”…‘’Ž‡–‹‰–Š‹•…‘—”•‡ǡ–Š‡–‡…Š‹…‹ƒ™‹ŽŽ„‡ƒ„Ž‡–‘ǣ
• †‡–‹ˆ›–Š‡‰‡‡”ƒŽ•’‡…‹ϐ‹…ƒ–‹‘•ƒ††‡•‹‰…Šƒ”ƒ…–‡”‹•–‹…•‘ˆ–Š‡ͺǦ•’‡‡†–”ƒ•‹••‹‘
• †‡–‹ˆ›ƒ’”‡Ž‹‹ƒ”›†‹ƒ‰‘•‹••–”ƒ–‡‰›ˆ‘”–Š‡ͺǦ•’‡‡†ƒ—–‘ƒ–‹…–”ƒ•‹••‹‘
• †‡–‹ˆ›–Š‡‘’‡”ƒ–‹‘‘ˆŠ›†”‘Ǧ‡…Šƒ‹…ƒŽ•›•–‡•
• †‡–‹ˆ›ͺǦ•’‡‡†‡Ž‡…–”‹…ƒŽ•›•–‡‘’‡”ƒ–‹‘ƒ††‹ƒ‰‘•‹•
• †‡–‹ˆ›–Š‡”‡’ƒ‹”’”‘…‡†—”‡•ˆ‘”–Š‡ͺǦ•’‡‡†ƒ—–‘ƒ–‹…–”ƒ•‹••‹‘

8-Speed Automatic Transmission Diagnosis and Repair 1

 ACRONYMS
Š‡ˆ‘ŽŽ‘™‹‰‹•ƒŽ‹•–‘ˆƒ…”‘›•—•‡†–Š”‘—‰Š‘—––Š‹•’—„Ž‹…ƒ–‹‘ǣ
Ͷ ‘—”ǦŠ‡‡Ž”‹˜‡
 ……‡Ž‡”ƒ–‘”‡†ƒŽ‘•‹–‹‘‡•‘”
 —–‘ƒ–‹…”ƒ•‹••‹‘ Ž—‹†
 ŽŽǦŠ‡‡Ž”‹˜‡
 ”ƒ‡”ƒ•‹••‹‘Š‹ˆ––‡”Ž‘…
 ‘–”‘ŽŽ‡””‡ƒ‡–™‘”
 ‘–”‘ŽŽ‡†Ž—–…ŠŽ‹’
Ǧ ‘˜‡”–‡”™‹–…Š‹‰ƒŽ˜‡
Ǧͳ Ž—–…ŠƒŽ˜‡ͳ
Ǧʹ Ž—–…ŠƒŽ˜‡ʹ
Ǧ Ž—–…ŠƒŽ˜‡
 ‹ƒ‰‘•–‹…”‘—„Ž‡‘†‡
 Ž‡…–”‘‹…–ƒ„‹Ž‹–›‘–”‘Ž
 Ž‡…–”‘–ƒ–‹…‹•…Šƒ”‰‡
 ”‘–ǦŠ‡‡Ž”‹˜‡
 ›†”ƒ—Ž‹…Žƒ‡–ƒ”›
Ǧͳ ‘Ž†‹‰ƒŽ˜‡ͳ
Ǧʹ ‘Ž†‹‰ƒŽ˜‡ʹ
Ǧ ‘Ž†‹‰ƒŽ˜‡…Ž—–…Š
 ’—–’‡‡†‡•‘”
Ǧ ‘…—’Ž—–…ŠƒŽ˜‡
 ‹‡”‡••—”‡‘Ž‡‘‹†
—Ǧ —„”‹…ƒ–‹‘ƒŽ˜‡
 ‘”ƒŽŽ›ǦŽ‘•‡†•‘Ž‡‘‹†
 ‡—–”ƒŽ†Ž‡‘–”‘Ž
 ‘”ƒŽŽ›Ǧ’‡•‘Ž‡‘‹†
 ‘‹•‡ǡ‹„”ƒ–‹‘ǡƒ†ƒ”•Š‡••
 —–’—–’‡‡†‡•‘”
ͳ Žƒ‡–ƒ”›‰‡ƒ”•‡–͓ͳ
ʹ Žƒ‡–ƒ”›‰‡ƒ”•‡–͓ʹ
͵ Žƒ‡–ƒ”›‰‡ƒ”•‡–͓͵
Ͷ Žƒ‡–ƒ”›‰‡ƒ”•‡–͓Ͷ
ƒ”›Ž ƒ””‡Ž‡ƒ•‡›Ž‹†‡”
ƒ”Ǧ ƒ””‡Ž‡ƒ•‡ƒŽ˜‡
 ‘™‡”–”ƒ‹‘–”‘Ž‘†—Ž‡

2 8-Speed Automatic Transmission Diagnosis and Repair

 ƒ”›Ž‹†‡”ƒŽ˜‡•
 ‘™‡”‹•–”‹„—–‹‘‡–‡”
‘•Ǧ ‘•‹–‹‘‡ˆƒ—Ž–ƒŽ˜‡
‘•Ǧ ‘•‹–‹‘ƒŽ˜‡
Ǧ ”‡••—”‡‡‰—Žƒ–‘”‘…Ǧ—’Ž—–…Š
 ƒ”‡˜‡”•‡‡—–”ƒŽ”‹˜‡‘™
 ƒ”‡˜‡”•‡‡—–”ƒŽ”‹˜‡’‘”–
Ǧ ”‡••—”‡‡†—…‹‰ƒŽ˜‡
 ‘™‡””ƒ•ˆ‡”‹–
 —Ž•‡Ǧ‹†–Š‘†—Žƒ–‡†
 ‡ƒ””‹˜‡Ž‹‡‘†—Ž‡
  ƒ†‹‘ ”‡“—‡…›—„‘†—Ž‡
”’ ”‡˜‘Ž—–‹‘•’‡”‹—–‡
 Š‹ˆ–Ǧ›Ǧ‹”‡
 –‡‡”‹‰‘Ž—‘–”‘Ž‘†—Ž‡
 ’‘–ƒ‡‘—•…”‡ƒ•‡‘ˆŠ‹ˆ–‘‹–
 ‹‰ƒŽ‘–˜ƒ‹Žƒ„Ž‡
 ‡‘‹†…Ž—–…Š
ƒ” ‡‘‹†ƒ”
Ǧ ›•–‡”‡••—”‡ƒŽ˜‡
 ’‘–ƒ‡‘—•‡Š‹…Ž‡‡…‡Ž‡”ƒ–‹‘
Ǧ ™‹–…Š‹‰ƒŽ˜‡ˆ‘”›•–‡”‡••—”‡
Ǧ ™‹–…ŠƒŽ˜‡‘”“—‡‘˜‡”–‡”
 ‘”“—‡‘˜‡”–‡”Ž—–…Š
Ǧ ‘”“—‡‘˜‡”–‡”Ž—–…Šƒ’’Ž›ƒŽ˜‡
ͳǦ ‘”“—‡‘˜‡”–‡”’”‹ƒ”›’”‡••—”‡”‡–‡–‹‘‘Ž†‹‰ƒŽ˜‡
ʹǦ ‘”“—‡‘˜‡”–‡”•‡…‘†ƒ”›’”‡••—”‡”‡–‡–‹‘‘Ž†‹‰ƒŽ˜‡
 ”ƒ•‹••‹‘‘–”‘Ž‘†—Ž‡
 ”ƒ•‹••‹‘‘–”‘Ž‘†—Ž‡••‡„Ž›
Ǧ ‘”“—‡‘˜‡”–‡”’”‡••—”‡”‡‰—Žƒ–‹‰ƒŽ˜‡
 ”ƒ•‹••‹‘ƒ‰‡‡•‘”

8-Speed Automatic Transmission Diagnosis and Repair 3

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4 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚKǀĞƌǀŝĞǁĂŶĚ>ŝŐŚƚDĂŝŶƚĞŶĂŶĐĞ

LESSON 1 ϴͳ^WKsZs/tE>/',dD/EdEE

ϴͳ^W'EZ>^W/&/d/KE^
8-Speed Overview

2034-81_0001

‹‰—”‡ͳ”ƒ•‹••‹‘˜‡”˜‹‡™
Š‡ͺͶͷ‹•ƒ‡Ž‡…–”‘‹…ǡͺǦ•’‡‡†ǡƒ—–‘ƒ–‹…–”ƒ•‹••‹‘–Šƒ–‹…‘”’‘”ƒ–‡••–ƒ–‡Ǧ‘ˆǦ–Š‡Ǧƒ”–
–‡…Š‘Ž‘‰›ǤŠ‡–”ƒ•‹••‹‘…‘–”‘Ž‘†—Ž‡ƒ••‡„Ž›ȋȌǡ™Š‹…Š‹•‹–‡‰”ƒ–‡†‹–‘–Š‡
˜ƒŽ˜‡„‘†›ǡ’”‘˜‹†‡•ˆ—ŽŽ›•›…Š”‘‹œ‡†…Ž—–…ŠǦ–‘Ǧ…Ž—–…Š•Š‹ˆ–‹‰–Š”‘—‰Šˆ‘—”’Žƒ‡–ƒ”›‰‡ƒ”
•‡–•ǤŠ‡˜ƒŽ˜‡„‘†›ƒ••‡„Ž›…‘–ƒ‹•ƒŽŽ–Š‡•‡•‘”•ƒ†•‘Ž‡‘‹†•”‡“—‹”‡†ˆ‘”‘’‡”ƒ–‹‘
…‘’Ž‡–‡Ž›‹•‹†‡–Š‡–”ƒ•‹••‹‘ǤŠ‹•ͺǦ•’‡‡†–”ƒ•‹••‹‘‘ˆˆ‡”•†‹•–‹…–ƒ†˜ƒ–ƒ‰‡•‘˜‡”
͸Ǧ•’‡‡†–”ƒ•‹••‹‘•„›’”‘˜‹†‹‰ƒ††‹–‹‘ƒŽ”ƒ–‹‘•ˆ‘”‡˜‡“—‹…‡”ƒ……‡Ž‡”ƒ–‹‘ƒ†•Š‘”–‡”
•Š‹ˆ–‹–‡”˜ƒŽ•Ǥ‹‰Š–•’‡‡†•ƒŽŽ‘™–Š‡‡‰‹‡–‘ƒ‹–ƒ‹‹–•‘’–‹ƒŽ”’”ƒ‰‡ǡ‹…”‡ƒ•‹‰ˆ—‡Ž
‡…‘‘›ƒ†’‡”ˆ‘”ƒ…‡Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 5

ϴͲ^ƉĞĞĚKǀĞƌǀŝĞǁĂŶĚ>ŝŐŚƚDĂŝŶƚĞŶĂŶĐĞ

/ŶƚƌŽĚƵĐƟŽŶƚŽ^ŚŝŌĞƌƐ

L01_002

1 ‘–ƒ”›Š‹ˆ–‡” 2 ‘˜‡–‹‘ƒŽ‡˜‡”Š‹ˆ–‡”
‹‰—”‡ʹŠ‹ˆ–‡”‡•‹‰•
Š‡”‡ƒ”‡–™‘ƒ‹•Š‹ˆ–‡”†‡•‹‰•—•‡†™‹–Š–Š‡ͺǦ•’‡‡†ƒ—–‘ƒ–‹…–”ƒ•‹••‹‘ǣ…‘˜‡–‹‘ƒŽ
ƒ†”‘–ƒ”›Ǥ‘–Š•Š‹ˆ–‡”†‡•‹‰•ƒ”‡•Š‹ˆ–Ǧ„›Ǧ™‹”‡ƒ†’ƒ”Ǧ„›Ǧ™‹”‡ǤŠ‡”‡‹•‘‡…Šƒ‹…ƒŽ
…‘‡…–‹‘„‡–™‡‡–Š‡–”ƒ•‹••‹‘ƒ†–Š‡•Š‹ˆ–‡”Ǥƒ‰‡•‡Ž‡…–‹‘‹•’”‘˜‹†‡†–‘–Š‡
–”ƒ•‹••‹‘…‘–”‘Ž‘†—Ž‡ȋȌ‘˜‡”ƒ‡–™‘”Ǥ‘–Š•Š‹ˆ–‡”†‡•‹‰•…ƒ„‡‡“—‹’’‡†
™‹–Š—–‘–‹…Ǥƒ”Ǧ„›Ǧ™‹”‡’ƒ”‹‰’ƒ™Ž…‘–”‘Ž‹•’”‘˜‹†‡†„›ƒ…‘„‹ƒ–‹‘‘ˆŠ›†”ƒ—Ž‹…ƒ†
‡Ž‡…–”‹…ƒŽ•‘Ž‡‘‹†•Ǥ‡…ƒ—•‡–Š‡•‡•Š‹ˆ–‡”•ƒ”‡‘–‡…Šƒ‹…ƒŽŽ›…‘‡…–‡†–‘–Š‡–”ƒ•‹••‹‘ǡƒ
ƒ—ƒŽ’ƒ””‡Ž‡ƒ•‡‹•’”‘˜‹†‡†Ǥ

6 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚKǀĞƌǀŝĞǁĂŶĚ>ŝŐŚƚDĂŝŶƚĞŶĂŶĐĞ

ŽŶǀĞŶƟŽŶĂů>ĞǀĞƌ^ŚŝŌĞƌĞƐŝŐŶ

1
3

2034-81_0022

1 Š‹ˆ–‡”••‡„Ž›ƒ•‡ 3 ’’‡”
‡ƒ”Š‹ˆ–‘„ȋ™‹–Š„—––‘Ȍ
2 Š‹ˆ–‡”ƒ†Ž‡
‹‰—”‡͵Ž‡…–”‘‹…Š‹ˆ–‡”••‡„Ž›

‡ƒ””ƒ‰‡•‡Ž‡…–‹‘‘–Š‡ͺǦ•’‡‡†ƒ—–‘ƒ–‹…–”ƒ•‹••‹‘‹•ƒ……‘’Ž‹•Š‡†—•‹‰ƒ‡Ž‡…–”‘‹…
•Š‹ˆ–‡”ǤŠ‡‡Ž‡…–”‘‹…•Š‹ˆ–‡”•›•–‡—•‡••‡•‘”•ƒ†‡–™‘”…‘—‹…ƒ–‹‘™‹–Š–Š‡
‹•–‡ƒ†‘ˆƒ–”ƒ†‹–‹‘ƒŽ…ƒ„Ž‡ǤŠ‡‹ƒ‰‡•Š‘™•…—””‡–•‡”˜‹…‡ƒ„Ž‡’ƒ”–•ˆ‘”–Š‡…‘˜‡–‹‘ƒŽ
Ž‡˜‡”‡Ž‡…–”‘‹…•Š‹ˆ–‡”Ǥ
Š‡„ƒ•‡•Š‹ˆ–‡”†‹•’Žƒ›•ƒ–›’‹…ƒŽ’ƒ––‡”ǡ™Š‡”‡–Š‡Ž‘™’‘•‹–‹‘Ž‹‹–•–Š‡–‘’‰‡ƒ”ƒ†
’”‘˜‹†‡•ƒ††‹–‹‘ƒŽ‡‰‹‡„”ƒ‹‰Ǥ
Š‡—’ǦŽ‡˜‡Ž•Š‹ˆ–‡”†‹•’Žƒ›•ƒ’ƒ––‡”ǡ™Š‡”‡–Š‡•–ƒ†•ˆ‘”•’‘”–Ǥ–Š‡•’‘”–’‘•‹–‹‘ǡ
ƒ‘”‡ƒ‰‰”‡••‹˜‡ˆ‡‡Ž‹‰•Š‹ˆ–’ƒ––‡”‹•ƒ’’Ž‹‡†ǤŠ‡•’‘”–•Š‹ˆ–‡”‹•ƒŽ™ƒ›•’ƒ‹”‡†™‹–Š’ƒ††Ž‡Ǧ
•Š‹ˆ–„—––‘•‘–Š‡•–‡‡”‹‰™Š‡‡Ž–Šƒ–‘’‡”ƒ–‡•‹‹Žƒ”–‘—–‘–‹…ǤŠ‡’ƒ††Ž‡Ǧ•Š‹ˆ–•™‹–…Š‡•
…‘—‹…ƒ–‡–Š”‘—‰Š–Š‡•–‡‡”‹‰…‘Ž—…‘–”‘Ž‘†—Ž‡ȋȌ‘–Š‡Ǧ‡–™‘”Ǥ
‡Š‹…Ž‡•‡“—‹’’‡†™‹–Š–Š‡ͺǦ•’‡‡†ƒ—–‘ƒ–‹…–”ƒ•‹••‹‘ƒ”‡ƒŽ•‘‡“—‹’’‡†™‹–Šƒ„”ƒ‡
–”ƒ•‹••‹‘‹–‡”Ž‘…ȋȌǤŠ‡”‡“—‹”‡•–Š‡†”‹˜‡”–‘ƒ’’Ž›–Š‡„”ƒ‡•„‡ˆ‘”‡–Š‡˜‡Š‹…Ž‡
…ƒ„‡•Š‹ˆ–‡†‘—–‘ˆ’ƒ”Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 7

ϴͲ^ƉĞĞĚKǀĞƌǀŝĞǁĂŶĚ>ŝŐŚƚDĂŝŶƚĞŶĂŶĐĞ

ŽŶǀĞŶƟŽŶĂů>ĞǀĞƌ^ŚŝŌĞƌƐƐĞŵďůLJ

9
3

5
4

8
7 2034-81_0266

1 ’’‡”
‡ƒ”Š‹ˆ–‘„ 6 ͳͲǦ™ƒ›‡Š‹…Ž‡ƒ”‡••‘‡…–‡”
2 Š‹ˆ–‡”—––‘Ž‡…–”‹…ƒŽ‘–ƒ…– 7 ʹʹǦ™ƒ›–‡”ƒŽ‘‡…–‡”
3 Š‹ˆ–‡”—––‘Ž‡…–”‹…ƒŽ‘‡…–‘” 8 Š‹ˆ–‡””ƒ†‡–‡–’”‹‰
4 Š‹ˆ–‡”‘•‹–‹‘‡•‘” 9 Š‹ˆ–‡”ƒ†Ž‡
5 Ž‡…–”‘‹…Š‹ˆ–‡”‘†—Ž‡ȋȌ
‹‰—”‡ͶŠ‹ˆ–‡”—–™ƒ›‹‡™
^ŚŝŌĞƌŝŶƌŝǀĞWŽƐŝƟŽŶ
Š‡–”ƒ•‹••‹‘ˆ—…–‹‘•ƒ—–‘ƒ–‹…ƒŽŽ›—–‹Ž–Š‡’ƒ††Ž‡•ƒ”‡—•‡†ǤŠ‡”‡•’‘†•–‘’ƒ††Ž‡
”‡“—‡•–•Ǥˆ–‡”ƒ…‡”–ƒ‹ƒ‘—–‘ˆ–‹‡ǡ‘”…‘‹‰–‘ƒ•–‘’ǡ–Š‡”‡–—”•–‘ˆ—ŽŽ›ƒ—–‘ƒ–‹…
‘†‡Ǥ
^ŚŝŌĞƌŝŶ^ƉŽƌƚWŽƐŝƟŽŶ
Š‡–”ƒ•‹••‹‘ˆ—…–‹‘•ƒ—–‘ƒ–‹…ƒŽŽ›™‹–Šƒ‘”‡ƒ‰‰”‡••‹˜‡•Š‹ˆ–•…Š‡†—Ž‡Ǥˆ–‡”–Š‡ϐ‹”•–
’”‡••‘ˆ‡‹–Š‡”’ƒ††Ž‡ǡ–Š‡–”ƒ•‹••‹‘ˆ—…–‹‘•Ž‹‡—–‘–‹…ǡ™ƒ‹–‹‰ˆ‘”ƒ…‘ƒ†„‡ˆ‘”‡
•Š‹ˆ–‹‰ǤŠ‡†”‹˜‡”…ƒ”‡–—”–‘ˆ—ŽŽ›ƒ—–‘ƒ–‹…‘†‡„›’”‡••‹‰ƒ†Š‘Ž†‹‰–Š‡Ϊ•Š‹ˆ–‡”
’ƒ††Ž‡‘”•Š‹ˆ–‹‰–‘ƒ†‹ˆˆ‡”‡–‰ƒ–‡Ǥ

8 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚKǀĞƌǀŝĞǁĂŶĚ>ŝŐŚƚDĂŝŶƚĞŶĂŶĐĞ

ZŽƚĂƌLJ^ŚŝŌĞƌƐƐĞŵďůLJ

L01_001

‹‰—”‡ͷ‘–ƒ”›Š‹ˆ–‡”•
Š‡”‘–ƒ”›‡Ǧ•Š‹ˆ–‡”‘’‡”ƒ–‡••‹‹Žƒ”Ž›–‘–Š‡…‘˜‡–‹‘ƒŽŽ‡˜‡”•Š‹ˆ–‡”ǤŠ‡”‘–ƒ”›‡Ǧ•Š‹ˆ–‡”‹•ƒ
ƒŽŽǦ‹Ǧ‘‡•™‹–…Šƒ†‘†—Ž‡–Šƒ–‹…Ž—†‡•’”‘˜‹•‹‘•ˆ‘”–Š‡„”ƒ‡–”ƒ•‹••‹‘•Š‹ˆ–‡”‹–‡”Ž‘…
ȋȌǤŠ‡”‘–ƒ”›‡Ǧ•Š‹ˆ–‡”…ƒ„‡†ƒ•ŠǦ‘”…‘•‘Ž‡Ǧ‘—–‡†ǤŠ‡—•‡‘ˆ–Š‹••Š‹ˆ–‡””‡“—‹”‡•
–Š‡—•‡‘ˆƒ‡…Šƒ‹…ƒŽ”‡Ž‡ƒ•‡ˆ‘”•‡”˜‹…‡ƒ†–‘™‹‰Ǥ—””‡–•Š‹ˆ–‡”’‘•‹–‹‘™‹ŽŽ„‡‹†‹…ƒ–‡†
‘–Š‡”‘–ƒ”›•Š‹ˆ–‡”„›ƒ‹ŽŽ—‹ƒ–‡†ƒ•™‡ŽŽƒ••Š‘™‹–Š‡‹•–”—‡–’ƒ‡Ž…Ž—•–‡”ǤŠ‡
•‘–Š‡”‘–ƒ”›•Š‹ˆ–‡”™‹ŽŽƒŽ•‘ϐŽƒ•Š‹–Š‡‡˜‡–‘ˆ…‡”–ƒ‹ƒŽˆ—…–‹‘•Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 9

ϴͲ^ƉĞĞĚKǀĞƌǀŝĞǁĂŶĚ>ŝŐŚƚDĂŝŶƚĞŶĂŶĐĞ

WĂƌŬ>ŽĐŬ^LJƐƚĞŵ

3
2034-81_0012

1 ’”‹‰ǦŽ‘ƒ†‡†ƒ”‹ƒ‰‡ 3 ƒ”‹‰ƒ™Ž
2 ͶŽƒ‡–ƒ”›ƒ”‹‰
‡ƒ” 4 ƒ”‹•–‘
‹‰—”‡͸ƒ”‘…›•–‡
Š‡–”ƒ•‹••‹‘—•‡•ƒ•Š‹ˆ–Ǧ„›Ǧ™‹”‡•›•–‡ǡ•‘–Š‡”‡‹•‘‡…Šƒ‹…ƒŽ…‘‡…–‹‘„‡–™‡‡–Š‡
•Š‹ˆ–‡”ƒ†–Š‡–”ƒ•‹••‹‘ǤŠ‡–”ƒ•‹••‹‘—•‡•ƒ’ƒ”Ž‘…’‹•–‘–‘…‘–”‘Ž–Š‡’‘•‹–‹‘
‘ˆ–Š‡’ƒ”‹‰’ƒ™ŽǤŠ‡’ƒ”Ž‹ƒ‰‡‹•‹†‡–Š‡–”ƒ•‹••‹‘‹••‹‹Žƒ”–‘’”‡˜‹‘—•†‡•‹‰•Ǣ
Š‘™‡˜‡”ǡ–Š‹•Ž‹ƒ‰‡‹••’”‹‰ǦŽ‘ƒ†‡†–‘†‡ˆƒ—Ž–‹–‘–Š‡’ƒ”’‘•‹–‹‘ǤŠ‡’ƒ”‹‰’ƒ™Ž‡‰ƒ‰‡•
‹–‘–Š‡–‡‡–Š‘ˆ–Š‡’ƒ”‹‰‰‡ƒ”‘–Š‡Ͷ…ƒ””‹‡”–‘’”‡˜‡–‘˜‡‡–Ǥ

10 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚKǀĞƌǀŝĞǁĂŶĚ>ŝŐŚƚDĂŝŶƚĞŶĂŶĐĞ

DĂŶƵĂůWĂƌŬZĞůĞĂƐĞ

2034-81_0224

1 ƒ—ƒŽƒ”‡Ž‡ƒ•‡‡˜‡” 2 ‡Ž‡ƒ•‡‘…‹‰ƒ„
‹‰—”‡͹ƒ—ƒŽƒ”‡Ž‡ƒ•‡’‡”ƒ–‹‘
–Š‡‡˜‡–‘ˆƒ…‘’Ž‡–‡–”ƒ•‹••‹‘‡Ž‡…–”‹…ƒŽˆƒ‹Ž—”‡ǡ–Š‡–”ƒ•‹••‹‘’ƒ”’ƒ™Ž‹•‡‰ƒ‰‡†
™Š‡–Š‡‡‰‹‡‹•‘ˆˆǤ ‘”–Š‹•”‡ƒ•‘ǡ–Š‡–”ƒ•‹••‹‘‹•‡“—‹’’‡†™‹–Šƒƒ—ƒŽ’ƒ””‡Ž‡ƒ•‡
Ž‡˜‡”Ǥ
‹…–—”‡†ƒ„‘˜‡‹•–Š‡ƒ—ƒŽ’ƒ””‡Ž‡ƒ•‡ˆ‘”ƒŠ”›•Ž‡”͵ͲͲǤ‡ˆ‡”–‘•‡”˜‹…‡‹ˆ‘”ƒ–‹‘ˆ‘”–Š‡
Ž‘…ƒ–‹‘‘ˆ–Š‡ƒ—ƒŽ’ƒ””‡Ž‡ƒ•‡ˆ‘”‘–Š‡”˜‡Š‹…Ž‡•ǤŠ‡Ž‡˜‡”‹•Ž‘…ƒ–‡†—†‡”–Š‡•Š‹ˆ–…‘•‘Ž‡
ƒ†…ƒ„‡ƒ……‡••‡†„›”‡‘˜‹‰–Š‡•–‘”ƒ‰‡–”ƒ›–‘–Š‡”‹‰Š–‘ˆ–Š‡•Š‹ˆ–‡”ǤŠ‡–Š‡…ƒ„Ž‡‹•
’—ŽŽ‡†ǡ–Š‡”‡Ž‡ƒ•‡…ƒ„Ž‡’—ŽŽ•—’™ƒ”†‘–Š‡”‡Ž‡ƒ•‡Ž‡˜‡”ǡ™Š‹…Š”‡Ž‡ƒ•‡•–Š‡’ƒ”Ž‘…•’”‹‰Œƒ…
ƒ†ƒŽŽ‘™•–Š‡’ƒ”’ƒ™Ž–‘†‹•‡‰ƒ‰‡ˆ”‘–Š‡’ƒ”‹‰‰‡ƒ”Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 11

ϴͲ^ƉĞĞĚKǀĞƌǀŝĞǁĂŶĚ>ŝŐŚƚDĂŝŶƚĞŶĂŶĐĞ

ϴͳ^WD/EdEEE>/',d^Zs/
sĂůǀĞŽĚLJƐƐĞŵďůLJ

2034-81_0006

1 ƒŽ˜‡‘†›••‡„Ž› 3 
2 ƒ”‡••‘‡…–‘”
‹‰—”‡ͺƒŽ˜‡‘†›••‡„Ž›
Š‡˜ƒŽ˜‡„‘†›ƒ••‡„Ž›‹•…‘’”‹•‡†‘ˆ–Š‡˜ƒŽ˜‡„‘†›ƒ†–Š‡–”ƒ•‹••‹‘…‘–”‘Ž‘†—Ž‡
ƒ••‡„Ž›ȋȌǤŠ‡˜ƒŽ˜‡„‘†›ƒ†ƒ”‡•‡”˜‹…‡†ƒ•ƒƒ••‡„Ž›Ǥ

12 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚKǀĞƌǀŝĞǁĂŶĚ>ŝŐŚƚDĂŝŶƚĞŶĂŶĐĞ

^ƚŽƉͬ^ƚĂƌƚ&ůƵŝĚĐĐƵŵƵůĂƚŽƌ

2
1

L01_003

1 ‘Ž‡‘‹† 3 ‹‡”‡••—”‡
2 ‹•–‘
‹‰—”‡ͻ–‘’Ȁ–ƒ”– Ž—‹†……——Žƒ–‘”
‡Š‹…Ž‡•‡“—‹’’‡†™‹–ŠƒͺǦ•’‡‡†–”ƒ•‹••‹‘…ƒ„‡‡“—‹’’‡†™‹–Š•–‘’Ȁ•–ƒ”––‡…Š‘Ž‘‰›Ǥˆ
ƒͺǦ•’‡‡†–”ƒ•‹••‹‘‹•‡“—‹’’‡†™‹–Š–Š‡•–ƒ”–Ȁ•–‘’ˆ‡ƒ–—”‡ǡƒŠ›†”ƒ—Ž‹…‹’—Ž•‡•–‘”ƒ‰‡ȋȌ
ƒ……——Žƒ–‘”‹•‹–‡‰”ƒ–‡†‹–Š‡˜ƒŽ˜‡„‘†›–‘•—’’‘”––Š‡•–‘’Ȁ•–ƒ”–ˆ‡ƒ–—”‡ǤŠ‡–Š‡‡‰‹‡
‹••–‘’’‡†ǡƒ…‘˜‡–‹‘ƒŽ–”ƒ•‹••‹‘Ž‘•‡•Š›†”ƒ—Ž‹…’”‡••—”‡Ǣƒ††‹–‹‘ƒŽ–‹‡‹•–Š‡‡‡†‡†
–‘”‡•–‘”‡–”ƒ•‹••‹‘‘’‡”ƒ–‹‰’”‡••—”‡ƒˆ–‡”–Š‡‡‰‹‡”‡•–ƒ”–•ǤŠ‡Š›†”ƒ—Ž‹…ƒ……——Žƒ–‘”
•–‘”‡•’”‡••—”‹œ‡†‘‹Žǡ•—’’Ž‡‡–•–Š‡’—’ǡƒ†ƒ‹–ƒ‹•–”ƒ•‹••‹‘’”‡••—”‡•ǡ‡Ž‹‹ƒ–‹‰
’”‡••—”‡„—‹Ž†—’–‹‡ƒ†…Ž—–…Š‡‰ƒ‰‡‡–†‡Žƒ›ǤŠ‡‘‹Ž•–‘”ƒ‰‡—‹–—–‹Ž‹œ‡•ƒ•’”‹‰
’‹•–‘ƒ……——Žƒ–‘”…Šƒ”‰‡†„›–Š‡‘‹Ž’—’ǤŠ‡–Š‡ƒ……——Žƒ–‘”‹•ˆ—ŽŽ›…Šƒ”‰‡†ǡƒ‡Ž‡…–”‘‹…
•‘Ž‡‘‹†Š‘Ž†•’”‡••—”‹œ‡†ϐŽ—‹†—–‹Ž–Š‡…‘ƒ†•–Š‡•‘Ž‡‘‹†–‘”‡Ž‡ƒ•‡–Š‡ϐŽ—‹†Ǥ
Š‡–Š‡‡‰‹‡ƒ—–‘•–ƒ”–•ǡ–Š‡‘‹Ž…Šƒ”‰‡‹•’”‘’–Ž›”‡Ž‡ƒ•‡†ǡ•—’’Ž›‹‰–Š‡Š›†”ƒ—Ž‹…˜ƒŽ˜‡•
ƒ†…Ž—–…Š‡•™‹–Š’”‡••—”‹œ‡†‘‹Žǡƒ†–Š‡˜‡Š‹…Ž‡‹•”‡ƒ†›–‘‘˜‡‹•–ƒ–Ž›Ǥ‹–Š‘—––Š‡ǡƒ
†‡–‡…–ƒ„Ž‡†‡Žƒ›‹˜‡Š‹…Ž‡ƒ……‡Ž‡”ƒ–‹‘™‘—Ž†‡š‹•–ǡŽ‡ƒ†‹‰–‘ƒŽ‘••‹†”‹˜‹‰†›ƒ‹…•Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 13

ϴͲ^ƉĞĞĚKǀĞƌǀŝĞǁĂŶĚ>ŝŐŚƚDĂŝŶƚĞŶĂŶĐĞ

&ůƵŝĚdLJƉĞĂŶĚWĂŶĞƐŝŐŶ

1 2

2034-81_0002

1 –‡”ƒŽ ‹Ž–‡”••‡„Ž› 2 ‹Ž”ƒ‹Ž—‰

‹‰—”‡ͳͲ Ž—‹†›’‡
•’‡…‹ƒŽƒ—–‘ƒ–‹…–”ƒ•‹••‹‘ϐŽ—‹†ȋ Ȍ‹•”‡“—‹”‡†ǡƒ†ƒ—‹“—‡‘‹Žϐ‹ŽŽ’”‘…‡†—”‡—•–
„‡ˆ‘ŽŽ‘™‡†–‘’”‘’‡”Ž›ƒ††ϐŽ—‹†ƒˆ–‡”–”ƒ•‹••‹‘•‡”˜‹…‡Ǥ ΪͶ‹•…‘’ƒ–‹„Ž‡™‹–Š–Š‡
ͺǦ•’‡‡†ƒ—–‘ƒ–‹…–”ƒ•‹••‹‘ƒ†•Š‘—Ž†‘–„‡—•‡†—†‡”ƒ›…‹”…—•–ƒ…‡Ǥ
Š‡ͺǦ•’‡‡†ƒ—–‘ƒ–‹…–”ƒ•‹••‹‘Šƒ•ƒϐ‹ŽŽ‡†Ǧˆ‘”ǦŽ‹ˆ‡–”ƒ•‹••‹‘ϐŽ—‹†•–”ƒ–‡‰›ǤŠ‡
–”ƒ•‹••‹‘‹•ϐ‹ŽŽ‡†ƒ––Š‡ˆƒ…–‘”›‘…‡ƒ†ǡ—†‡”‘”ƒŽ‘’‡”ƒ–‹‰…‘†‹–‹‘•ǡ‹–‹•‘–
‡…‡••ƒ”›–‘…Š‡…–Š‡ϐŽ—‹†Ž‡˜‡Ž‘”…Šƒ‰‡–Š‡ϐŽ—‹†ƒ†ϐ‹Ž–‡”Ǥ‡ƒ™ƒ”‡–Šƒ––Š‡”‡ƒ›„‡ϐŽ—‹†
•‡”˜‹…‡”‡“—‹”‡‡–•ˆ‘”•‡˜‡”‡†—–›ƒ’’Ž‹…ƒ–‹‘•ǡ•—…Šƒ•–ƒš‹‘”ϐŽ‡‡–˜‡Š‹…Ž‡•Ǥ‡ˆ‡”–‘•‡”˜‹…‡
‹ˆ‘”ƒ–‹‘ˆ‘”–Š‡ƒ‹–‡ƒ…‡•…Š‡†—Ž‡Ǥ
NOTE: Mopar oil leak dye has not been approved for use with the 8- and 9-speed automatic
–”ƒ•‹••‹‘ ϐŽ—‹†Ǥ  ‘ ‘– ƒ†† ƒ› ϐŽ—‹† ‘–Š‡” –Šƒ –Š‡ ƒ’’”‘˜‡†  Ǥ  Ž‡••
‘–Š‡”™‹•‡•’‡…‹ϐ‹‡†ǡ—•‡Ž‡ƒ–”ƒ…‡’‘™†‡”ƒ•ƒƒŽ–‡”ƒ–‹˜‡Ǥ
Š‡ϐŽ—‹†ϐ‹Ž–‡”‹•ƒ‹–‡‰”ƒŽ’ƒ”–‘ˆ–Š‡‘‹Ž’ƒƒ†…ƒ‘–„‡”‡’Žƒ…‡†•‡’ƒ”ƒ–‡Ž›ǤŠ‡ϐ‹Ž–‡”‹•‘Ž›
”‡’Žƒ…‡†™Š‡’‡”ˆ‘”‹‰”‡’ƒ‹”•–‘–Š‡–”ƒ•‹••‹‘Ǥ
CAUTION: ‘ ƒ˜‘‹† †ƒƒ‰‡ –‘ –Š‡ ’Žƒ•–‹… ‘‹Ž ’ƒǡ †‘ ‘– •—’’‘”– –Š‡ ™‡‹‰Š– ‘ˆ –Š‡
transmission in the center of the oil pan. The supports for the jack should be
placed around the edge of the pan or rail.

14 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚKǀĞƌǀŝĞǁĂŶĚ>ŝŐŚƚDĂŝŶƚĞŶĂŶĐĞ

&ůƵŝĚ>ĞǀĞůŚĞĐŬĂŶĚ&ŝůů

2034-81_0003

1 Ž—‹† ‹ŽŽŽ—‰ 2 Ž—‹†”ƒ‹Ž—‰

‹‰—”‡ͳͳ Ž—‹†‡˜‡ŽŠ‡…
ϐŽ—‹†ϐ‹ŽŽ–—„‡ƒ†‹†‹…ƒ–‘”ƒ”‡‘–’”‘˜‹†‡†‘–Š‹•–”ƒ•‹••‹‘ǤŠ‡‘‹ŽŽ‡˜‡Ž‹•‘Ž›…Š‡…‡†
‘”ƒ†Œ—•–‡†™Š‡–Š‡…—•–‘‡”Šƒ••Š‹ˆ–“—ƒŽ‹–›…‘…‡”•ǡϐŽ—‹†Ž‡ƒ•ƒ”‡’”‡•‡–ǡ‘”–”ƒ•‹••‹‘
•‡”˜‹…‡‹•”‡“—‹”‡†ǤŠ‡’”‘…‡†—”‡‹˜‘Ž˜‡•–Š‡—•‡‘ˆƒ•…ƒ–‘‘Ž–‘‘‹–‘”–”ƒ•‹••‹‘ϐŽ—‹†
–‡’‡”ƒ–—”‡Ǥ‡…ƒ—•‡ƒϐŽ—‹†ϐ‹ŽŽ–—„‡ƒ†‹†‹…ƒ–‘”ƒ”‡‘–’”‘˜‹†‡†ǡƒŽŽ™‘”‹•’‡”ˆ‘”‡†—†‡”
–Š‡˜‡Š‹…Ž‡™Š‹Ž‡”ƒ‹•‡†‘ƒŠ‘‹•–Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 15

ϴͲ^ƉĞĞĚKǀĞƌǀŝĞǁĂŶĚ>ŝŐŚƚDĂŝŶƚĞŶĂŶĐĞ

KŝůŽŽůĞƌĂŶĚdĞŵƉĞƌĂƚƵƌĞLJƉĂƐƐsĂůǀĞ

2034-81_0031
90016656.ai

‹‰—”‡ͳʹ”ƒ•‹••‹‘‘‘Ž‡”ƒ†›’ƒ••ƒŽ˜‡
Š‡ͺǦ•’‡‡†ƒ—–‘ƒ–‹…–”ƒ•‹••‹‘—•‡•ƒ…‘„‹ƒ–‹‘†‘—„Ž‡’ƒ••‘‹ŽǦ–‘Ǧƒ‹”…‘‘Ž‡”Ž‘…ƒ–‡†‹
–Š‡–‘’‘ˆ–Š‡Ȁ…‘†‡•‡”Ǥ
Š‡„›’ƒ••˜ƒŽ˜‡‘’‡”ƒ–‡•„ƒ•‡†‘–‡’‡”ƒ–—”‡ƒ†’”‡••—”‡–‘„›’ƒ••–Š‡…‘‘Ž‡”ƒ††‹”‡…–ϐŽ—‹†
„ƒ…–‘–Š‡–”ƒ•‹••‹‘Ž—„”‹…ƒ–‹‘…‹”…—‹–Ǥ
Š‡„›’ƒ••˜ƒŽ˜‡†‹”‡…–•ϐŽ—‹†„ƒ…–‘–Š‡–”ƒ•‹••‹‘Ž—„”‹…ƒ–‹‘…‹”…—‹–—–‹Ž–Š‡ϐŽ—‹†
–‡’‡”ƒ–—”‡”‡ƒ…Š‡•ͻͲιȋͳͻͶι ȌǤŠ‡–Š‡ϐŽ—‹†–‡’‡”ƒ–—”‡”‡ƒ…Š‡•–Š‹•–Š”‡•Š‘Ž†ǡ–Š‡
„›’ƒ••˜ƒŽ˜‡‘’‡•ƒ†ƒŽŽ‘™•ϐŽ—‹†–‘ϐŽ‘™–Š”‘—‰Š–Š‡…‘‘Ž‡”ǡ–Š‡”‡–—”–‘–Š‡–”ƒ•‹••‹‘Ǥ
–Š‡‡˜‡–‘ˆƒ’Ž—‰‰‡†‘””‡•–”‹…–‡†…‘‘Ž‡”ǡ–Š‡„›’ƒ••˜ƒŽ˜‡ƒŽ•‘Šƒ•–Š‡ƒ„‹Ž‹–›–‘”‡†‹”‡…–ϐŽ—‹†
„ƒ…–‘–Š‡–”ƒ•‹••‹‘Ž—„”‹…ƒ–‹‘…‹”…—‹–™Š‡–Š‡…‘‘Ž‡”…‹”…—‹–’”‡••—”‡‡š…‡‡†•ͶͺʹǤ͸ƒȋ͹Ͳ
’•‹ȌǤ

16 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚKǀĞƌǀŝĞǁĂŶĚ>ŝŐŚƚDĂŝŶƚĞŶĂŶĐĞ

dƌĂŶƐŵŝƐƐŝŽŶ,ĞĂƚĞƌ

L01_017

1 ”ƒ•‹••‹‘‡ƒ–‡” 2 Š”‡‡Ǧ™ƒ›ƒŽ˜‡

‹‰—”‡ͳ͵”ƒ•‹••‹‘‡ƒ–‡”
‘‡˜‡Š‹…Ž‡•ƒ›„‡‡“—‹’’‡†™‹–Šƒ–”ƒ•‹••‹‘Š‡ƒ–‡”Ǥˆ‡“—‹’’‡†ǡ–Š‡–”ƒ•‹••‹‘Š‡ƒ–‡”
‹•Ž‘…ƒ–‡†‘–Š‡Ž‡ˆ–•‹†‡‘ˆ–Š‡–”ƒ•‹••‹‘ǤŠ‡–”ƒ•‹••‹‘Š‡ƒ–‡”‹•ƒƒ••‡„Ž›…‘–ƒ‹‹‰
ƒ‘‹ŽǦ–‘Ǧ™ƒ–‡”Š‡ƒ–‡š…Šƒ‰‡”ƒ†ƒŽ•‘‹…‘”’‘”ƒ–‡•ƒ–Š‡”ƒŽ„›’ƒ••˜ƒŽ˜‡ȋȌǤŠ‡…‘‘Žƒ–
–”ƒ˜‡Ž•ˆ”‘ƒ–Š”‡‡Ǧ™ƒ›˜ƒŽ˜‡–‘–Š‡–”ƒ•‹••‹‘Š‡ƒ–‡”ǤŠ‡Š‡ƒ–‡†…‘‘Žƒ–“—‹…Ž›™ƒ”•–Š‡
–”ƒ•‹••‹‘ϐŽ—‹†–‘ƒ‹†‡ƒŽ‘’‡”ƒ–‹‰”ƒ‰‡ǤŠ‡–Š‡”ƒŽƒƒ‰‡‡–•›•–‡–Š‡ƒ‹–ƒ‹•
–Š‡‘’–‹—‘’‡”ƒ–‹‰–‡’‡”ƒ–—”‡Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 17

ϴͲ^ƉĞĞĚKǀĞƌǀŝĞǁĂŶĚ>ŝŐŚƚDĂŝŶƚĞŶĂŶĐĞ

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18 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ&ĞĂƚƵƌĞƐKǀĞƌǀŝĞǁ

DEMONSTRATION 1 ϴͳ^W&dhZ^KsZs/t

•–”—…–‹‘•ǣ •‡–Š‡•’ƒ…‡„‡Ž‘™–‘–ƒ‡‘–‡•ƒ•–Š‡‹•–”—…–‘”†‡‘•–”ƒ–‡•–Š‡ˆ‘ŽŽ‘™‹‰
’”‘…‡†—”‡•Ǥ

WZdKE͗ϴͳEϵͳ^WdZE^D/^^/KE&>h/E&>h/,<KsZs/t
1. Š‡ϐŽ—‹†—•‡†‹–Š‡ͺǦ•’‡‡†–”ƒ•‹••‹‘‹•Ž—‹‡•…‡–™Š‡Ž‘‘‡†ƒ–™‹–Šƒ„Žƒ…
Ž‹‰Š–ƒ†›‡ŽŽ‘™‰Žƒ••‡•Ǥ‘‡š–”ƒϐŽ—‹††›‡‹•‡‡†‡†‘””‡…‘‡†–‘ƒ••‹•–‹ϐ‹†‹‰–Š‡
•‘—”…‡‘ˆϐŽ—‹†Ž‡ƒ•Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 19

ϴͲ^ƉĞĞĚ&ĞĂƚƵƌĞƐKǀĞƌǀŝĞǁ

2. ‘…ƒ–‡–Š‡˜‡Š‹…Ž‡Ž‹ˆ–’‘‹–•ƒ†–Š‡–”ƒ•‹••‹‘ϐŽ—‹†…Š‡…’”‘…‡†—”‡ˆ‘”–Š‡…Žƒ••”‘‘
˜‡Š‹…Ž‡—•‹‰•‡”˜‹…‡‹ˆ‘”ƒ–‹‘Ǥ‡…‘”†–Š‡Ž‘…ƒ–‹‘‘ˆ–Š‡˜‡Š‹…Ž‡Ž‹ˆ–’‘‹–•ƒ†–Š‡
…”‹–‹…ƒŽ•–‡’•ˆ‘”–Š‡ϐŽ—‹†…Š‡…’”‘…‡†—”‡„‡Ž‘™Ǥ

20 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ&ĞĂƚƵƌĞƐKǀĞƌǀŝĞǁ

WZddtK͗DEh>WZ<Z>^

•–”—…–‹‘•ǣ ‘…ƒ–‡–Š‡ƒ—ƒŽ’ƒ””‡Ž‡ƒ•‡—•‹‰•‡”˜‹…‡‹ˆ‘”ƒ–‹‘ǡƒ†’‡”ˆ‘”–Š‡
ƒ—ƒŽ’ƒ””‡Ž‡ƒ•‡’”‘…‡†—”‡Ǥ
1. ™Šƒ––™‘Ž‘…ƒ–‹‘•…ƒ›‘—ϐ‹†‹•–”—…–‹‘•‘Š‘™–‘‘’‡”ƒ–‡–Š‡ƒ—ƒŽ’ƒ””‡Ž‡ƒ•‡ǫ

2. Š‡”‡‹•–Š‡ƒ—ƒŽ’ƒ””‡Ž‡ƒ•‡Ž‘…ƒ–‡†‘–Š‡˜‡Š‹…Ž‡ǫ

3. •–Š‡”‡ƒ”‡Ž‡ƒ•‡–Šƒ–—•–„‡ƒ…–‹˜ƒ–‡†„‡ˆ‘”‡’—ŽŽ‹‰–Š‡Šƒ†Ž‡ǫ

8-Speed Automatic Transmission Diagnosis and Repair 21

ϴͲ^ƉĞĞĚ&ĞĂƚƵƌĞƐKǀĞƌǀŝĞǁ

WZdd,Z͗KEsEd/KE>>sZ^,/&dZKWZd/KE

•–”—…–‹‘•ǣ †‡–‹ˆ›‘”ƒŽ•Š‹ˆ–‡”‘’‡”ƒ–‹‘Ǥ
1. ‹–Š‘’‘™‡”–‘–Š‡•Š‹ˆ–‡”ȋ‹‰‹–‹‘ ƒ†ƒŽŽ•‘ˆˆȌǡŠ‘™ƒ›†‡–‡–•…ƒ–Š‡
Šƒ†Ž‡‘˜‡‹‡ƒ…Š†‹”‡…–‹‘ǫ‘—ƒ›‡‡†–‘ƒŽŽ‘™–Š‡…Ž—•–‡”–‘‰‘–‘•Ž‡‡’ƒˆ–‡”
‘’‡‹‰–Š‡†‘‘”Ǥ

2. ‹–Š–Š‡‹‰‹–‹‘‹–Š‡’‘•‹–‹‘ƒ†–Š‡‡‰‹‡‘ˆˆǡŠ‘™ƒ›†‡–‡–•…ƒ–Š‡Šƒ†Ž‡
‘˜‡‹‡ƒ…Š†‹”‡…–‹‘ǫ

3. ‹–Š–Š‡‹‰‹–‹‘•–‹ŽŽ‹–Š‡’‘•‹–‹‘ǡ’”‡••–Š‡„”ƒ‡’‡†ƒŽƒ†–Š‡•Š‹ˆ–‡”„—––‘Ǥ
‘™ƒ›†‡–‡–•ƒ”‡ƒŽŽ‘™‡†‘™ǫ

4. ‘…ƒ–‡ƒ†‘’‡”ƒ–‡–Š‡ƒ—ƒŽ’ƒ””‡Ž‡ƒ•‡Ž‡˜‡”ǤŠƒ–‰‡ƒ”’‘•‹–‹‘‹•†‹•’Žƒ›‡†‹–Š‡
…Ž—•–‡”ǫ–Š‡•Š‹ˆ–‡”ǫ

•–”—…–‹‘•ǣ •™‡”–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•‹ˆ–Š‡˜‡Š‹…Ž‡‹•‡“—‹’’‡†™‹–Š•’‘”–‘†‡Ǥ
5. ’’Ž›–Š‡’ƒ”‹‰„”ƒ‡Ǥ
6. –ƒ”––Š‡˜‡Š‹…Ž‡ƒ†’Žƒ…‡–Š‡–”ƒ•‹••‹‘‹†”‹˜‡Ǥ ”‘–Š‹•’‘•‹–‹‘ǡ™Šƒ–ƒ…–‹‘’Žƒ…‡•
–Š‡–”ƒ•‹••‹‘‹Ž‘™Ȁ•’‘”–‘†‡ǫ

7. Ž‘™Ȁ•’‘”–‘†‡ǡ™Šƒ–ƒ…–‹‘”‡–—”•–Š‡–”ƒ•‹••‹‘–‘†”‹˜‡ǫ

22 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ&ĞĂƚƵƌĞƐKǀĞƌǀŝĞǁ

WZd&KhZ͗ZKdZz^,/&dZKWZd/KE

•–”—…–‹‘•ǣ †‡–‹ˆ›‘”ƒŽ•Š‹ˆ–‡”‘’‡”ƒ–‹‘Ǥ
1. ‹–Š‘’‘™‡”–‘–Š‡•Š‹ˆ–‡”ȋ‹‰‹–‹‘‘ˆˆƒ†ƒŽŽ•‘ˆˆȌǡŠ‘™ƒ›†‡–‡–•…ƒ–Š‡
”‘–ƒ”›‘„‘˜‡‹‡ƒ…Š†‹”‡…–‹‘ǫ

2. ‹–Š–Š‡‹‰‹–‹‘‹–Š‡’‘•‹–‹‘ƒ†–Š‡‡‰‹‡‘ˆˆǡŠ‘™ƒ›†‡–‡–•…ƒ–Š‡”‘–ƒ”›
‘„‘˜‡‹‡ƒ…Š†‹”‡…–‹‘ǫ

3. ‹–Š–Š‡‹‰‹–‹‘•–‹ŽŽ‹–Š‡’‘•‹–‹‘ǡ’”‡••–Š‡„”ƒ‡’‡†ƒŽƒ†‘˜‡–Š‡”‘–ƒ”›
•Š‹ˆ–‡”Ǥ‘™ƒ›†‡–‡–•…ƒ–Š‡•Š‹ˆ–‡”‘˜‡‘™ǫ

4. ‡‘˜‡–Š‡–”‹…‘˜‡”–‘–Š‡Ž‡ˆ–‘ˆ–Š‡•–‡‡”‹‰…‘Ž—ƒ†‘’‡”ƒ–‡–Š‡ƒ—ƒŽ’ƒ”
”‡Ž‡ƒ•‡ǤŠƒ–‰‡ƒ”’‘•‹–‹‘‹•†‹•’Žƒ›‡†‹–Š‡…Ž—•–‡”ǫ–Š‡•Š‹ˆ–‡”ǫ

8-Speed Automatic Transmission Diagnosis and Repair 23

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24 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚWƌĞůŝŵŝŶĂƌLJŝĂŐŶŽƐŝƐ

LESSON 2 ϴͳ^WWZ>/D/EZz/'EK^/^

'EZ>/'EK^d/^^^^DEd
ůƵƚĐŚƉƉůŝĐĂƟŽŶŚĂƌƚ
• Ž—–…Š‡•ƒ”‡Ž‹•–‡†ƒ…”‘••–Š‡–‘’Ǥ
– ™‘„”ƒ‹‰ƒ†–Š”‡‡”‘–ƒ–‹‰Ȁ†”‹˜‹‰
•
‡ƒ”•ƒ”‡Ž‹•–‡††‘™–Š‡Ž‡ˆ–•‹†‡Ǥ
• α…Ž—–…Š‹•ƒ’’Ž‹‡†Ǥ
•
‡ƒ””ƒ–‹‘•ƒ”‡Ž‹•–‡††‘™–Š‡”‹‰Š–•‹†‡Ǥ
ƒ„Ž‡ͳŽ—–…Š’’Ž‹…ƒ–‹‘Šƒ”–

‡ƒ” Braking Rotating Ratio
A B C D E
ͳ•– X X X ͶǤ͸ͻǣͳ
ͳ•–ȋȌ X  X 
ʹ† X X X ͵Ǥͳ͵ǣͳ
͵”† X X X ʹǤͳͲǣͳ
Ͷ–Š X X X ͳǤ͸͹ǣͳ
ͷ–Š X X X ͳǤʹͻǣͳ
͸–Šȗ X X X ͳǤͲͲǣͳ
͹–Š X X X ͲǤͺͶǣͳ
ͺ–Š X X X ͲǤ͸͹ǣͳ
‡˜‡”•‡ X X X ͵Ǥ͵Ͳǣͳ
ƒ” X X
ȗα͸–Š‰‡ƒ”‹•Ž‹’ǦŠ‘‡‰‡ƒ”

8-Speed Automatic Transmission Diagnosis and Repair 25

ϴͲ^ƉĞĞĚWƌĞůŝŵŝŶĂƌLJŝĂŐŶŽƐŝƐ

^ŽůĞŶŽŝĚƉƉůŝĐĂƟŽŶŚĂƌƚ
• ‘Ž‡‘‹†•ƒ”‡Ž‹•–‡†ƒ…”‘••–Š‡–‘’Ǥ
•
‡ƒ”•ƒ”‡Ž‹•–‡††‘™–Š‡Ž‡ˆ–•‹†‡Ǥ
• α–Š‡•‘Ž‡‘‹†‹•‡‡”‰‹œ‡†Ǥ
• ΪȀǦα–Š‡…—””‡–•‘Ž‡‘‹†‹•˜ƒ”‹ƒ„Ž‡ȋȌǤ
• ”‡’”‡•‡–•–Š‡–‘”“—‡…‘˜‡”–‡”…Ž—–…Š•‘Ž‡‘‹†Ǥ
• ”‡’”‡•‡–•–Š‡Ž‹‡’”‡••—”‡•‘Ž‡‘‹†ȋȌǤ
• ȗα–‘—…Š’‘‹–’”‡••—”‡α–Š‡•‘Ž‡‘‹†‹•‡‡”‰‹œ‡†„”‹‡ϐŽ›–‘ϐ‹ŽŽ–Š‡…Ž—–…Š…‹”…—‹–‹
ƒ–‹…‹’ƒ–‹‘‘ˆ—’…‘‹‰ˆ—ŽŽ…Ž—–…Šƒ’’Ž‹…ƒ–‹‘Ǥ
• ᐑ”ƒŽŽ›Ǧ…Ž‘•‡†
– Š‡–Š‡•‘Ž‡‘‹†‹•‡Ž‡…–”‹…ƒŽŽ›‘ˆˆǡ–Š‡…Ž—–…Š‹•‘ˆˆǤ
• ᐑ”ƒŽŽ›Ǧ‘’‡
– Š‡–Š‡•‘Ž‡‘‹†‹•‡Ž‡…–”‹…ƒŽŽ›‘ˆˆǡ–Š‡…Ž—–…Š‹•‘Ǥ
ƒ„Ž‡ʹ‘Ž‡‘‹†’’Ž‹…ƒ–‹‘Šƒ”–

‡ƒ” Solenoid
ƒ” A B C D E TCC 
(NC) (NC) (NC) (NO) (NO) (NO) (NC) (NO)
 X ȗ X X X
 X X ȗ X X X
 X X X X X ΪȀǦ
ͳ•– X X X X X ΪȀǦ ΪȀǦ
ʹ† X X X X X ΪȀǦ ΪȀǦ
͵”† X X X ΪȀǦ ΪȀǦ
Ͷ–Š X X X ΪȀǦ ΪȀǦ
ͷ–Š X X X ΪȀǦ ΪȀǦ
͸–Š X ΪȀǦ ΪȀǦ
͹–Š X X X ΪȀǦ ΪȀǦ
ͺ–Š X X X ΪȀǦ ΪȀǦ

26 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚWƌĞůŝŵŝŶĂƌLJŝĂŐŶŽƐŝƐ

^ŽůĞŶŽŝĚŽŶƚƌŽůŚĂƌƚ
• Š‡•‘Ž‡‘‹†•ƒ”‡Ž‹•–‡†ƒ…”‘••–Š‡–‘’”‘™Ǥ
• Š‡ˆƒ”Ž‡ˆ–…‘Ž—Ž‹•–•–Š‡…—””‡––Š”‘—‰Š–Š‡•‘Ž‡‘‹†•ȋ‡‹–Š‡”Š‹‰Š‘”Ž‘™ȌǤ
• ‘Ž‡‘‹†•ƒ”‡…‘–”‘ŽŽ‡†„›…—””‡–ϐŽ‘™‹‹ŽŽ‹ƒ’•ǤŠ‹•‹•†‹•’Žƒ›‡†‘–Š‡•…ƒ–‘‘ŽǤ
• Ž–Š‘—‰Š•‘Ž‡‘‹†•…ƒ„‡…‘–”‘ŽŽ‡†‹ƒ™‹†‡”ƒ‰‡‘ˆƒ’‡”ƒ‰‡ǡ–Š‡…Šƒ”–•Š‘™•–Š‡Š‹‰Š
ƒ†Ž‘™‡š–”‡‡•Ǥ
ƒ„Ž‡͵‘Ž‡‘‹†‘–”‘ŽŠƒ”–

Solenoid Solenoids
Current ”‡••—”‡ Ȁ ȀȀ TCC ƒ”
Control
‹‰ŠȋȌ ‘™‹‡ Ž—–…Š Ž—–…Šˆˆ Ž—–…Š ƒ”‡Ž‡ƒ•‡†
”‡••—”‡
Low (mA) ‹‰Š‹‡ Ž—–…Šˆˆ Ž—–…Š Ž—–…Šˆˆ ƒ”‰ƒ‰‡†
”‡••—”‡
ᏋŽŽ‹ƒ’‡”‡
>ŝŶĞWƌĞƐƐƵƌĞ^ŽůĞŶŽŝĚ&ĂĐƚƐ
• Š‡–Š‡‹•Š‹‰Šȋ‘Ȍǡ–Š‡Ž‹‡’”‡••—”‡‹•Ž‘™ǤŠ‡–Š‡‹•Ž‘™ȋ‘ˆˆȌǡ–Š‡Ž‹‡
’”‡••—”‡‹•Š‹‰Šȋ‹˜‡”•‡Ž›’”‘’‘”–‹‘ƒŽȌǤ
EŽƌŵĂůůLJͲůŽƐĞĚ^ŽůĞŶŽŝĚƐ;͕͕ĂŶĚdͿ
• Š‡–Š‡‹•Š‹‰Šȋ‘Ȍǡ–Š‡…Ž—–…Š‹•‘ǤŠ‡‹•Ž‘™ȋ‘ˆˆȌǡ–Š‡…Ž—–…Š‹•‘ˆˆǤ
EŽƌŵĂůůLJͲKƉĞŶ^ŽůĞŶŽŝĚƐ;͕͕ĂŶĚͿ
• Š‡•‡•‘Ž‡‘‹†•ƒ”‡•‹‹Žƒ”–‘–Š‡Ž‹‡’”‡••—”‡•‘Ž‡‘‹†ǤŠ‡–Š‡‹•Š‹‰Šȋ‘Ȍǡ–Š‡
…Ž—–…Š‹•‘ˆˆǤŠ‡–Š‡‹•Ž‘™ȋ‘ˆˆȌǡ–Š‡…Ž—–…Š‹•ƒ’’Ž‹‡†Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 27

ϴͲ^ƉĞĞĚWƌĞůŝŵŝŶĂƌLJŝĂŐŶŽƐŝƐ

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28 8-Speed Automatic Transmission Diagnosis and Repair

 WĞƌĨŽƌŵdͬ^LJŵƉƚŽŵͲĂƐĞĚŝĂŐŶŽƐƟĐƐ

ACTIVITY 1 WZ&KZDdͬ^zDWdKDͳ^/'EK^d/^

d^<KE͗>hd,WW>/d/KE,Zd^

•–”—…–‹‘•ǣ •‡–Š‡Ž—–…Š’’Ž‹…ƒ–‹‘Šƒ”–ƒ†–Š‡‘Ž‡‘‹†’’Ž‹…ƒ–‹‘Šƒ”––‘ƒ•™‡”
–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•Ǥ
1. ˜‡Š‹…Ž‡™‹–ŠƒͺǦ•’‡‡†ƒ––‡’–•–‘—’•Š‹ˆ–ˆ”‘ͳ•––‘ʹ†‰‡ƒ”ǡ„—–ˆƒ‹Ž•ƒ†”‡˜‡”–•
„ƒ…–‘ͳ•–‰‡ƒ”ǤŠ‹…Š…Ž—–…Š…‘—Ž†„‡”‡•’‘•‹„Ž‡ǫ

2. ˜‡Š‹…Ž‡Šƒ•ƒͺǦ•’‡‡†–”ƒ•‹••‹‘–Šƒ–‹••Ž‹’’‹‰™Š‡•Š‹ˆ–‡†‹–‘”‡˜‡”•‡ƒ†ƒ
•Š‹ˆ–ϐŽƒ”‡™Š‡•Š‹ˆ–‹‰‹–‘Ͷ–Š‰‡ƒ”ǤŠ‹…Š…Ž—–…Š…‘—Ž†„‡”‡•’‘•‹„Ž‡ƒ†Š‘™…‘—Ž†ƒ
•‘Ž‡‘‹†…ƒ–Š‡‹••—‡ǫ

3. ˜‡Š‹…Ž‡™‹–ŠƒͺǦ•’‡‡†‹•„”‘—‰Š–‹–‘•‡”˜‹…‡™‹–Šƒ…‘…‡”‘ˆƒ‘‹•‡†—”‹‰‘”ƒŽ
†”‹˜‹‰Ǥ’‘–‡•–†”‹˜‹‰–Š‡˜‡Š‹…Ž‡ǡ–Š‡–‡…Š‹…‹ƒ†‹•…‘˜‡”•–Šƒ–ƒ‘‹•‡‘……—”•™Š‡–Š‡
’‡”ˆ‘”•ƒ͹Ǧͺ—’•Š‹ˆ–ǡƒ†…‘–‹—‡•‹ͺ–Š‰‡ƒ”ǤŠ‹…Š…Ž—–…Š…‘—Ž†„‡”‡Žƒ–‡†–‘–Š‡
…‘…‡”ƒ†™Š›ǫ

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d^<dtK͗&>/',dZKZ/E'E>z^/^ͳEKZD>KWZd/KE
1. •‡ϐŽ‹‰Š–”‡…‘”†‹‰̴ʹͲͳͶ
ƒ”ƒ‰‡Š‹ˆ–•–‘ƒ•™‡”–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•Ǥ•‡–Š‡
†ƒ–ƒƒ–ƒ’’”‘š‹ƒ–‡Ž›•‡˜‡•‡…‘†•‹–Š‡ϐŽ‹‰Š–”‡…‘”†‹‰ˆ‘”“—‡•–‹‘•ƒ–Š”‘—‰Š†Ǥ
ƒǤ Šƒ–‹•–Š‡…—””‡––”ƒ•‹••‹‘‰‡ƒ”ǫ

„Ǥ •–Š‡˜‡Š‹…Ž‡‘˜‹‰ǫŠ‹…Š†ƒ–ƒ’ƒ”ƒ‡–‡”•ƒ”‡—•‡†–‘†‡–‡”‹‡–Š‹•ǫ

…Ǥ ”‡–Š‡„”ƒ‡•ƒ’’Ž‹‡†ǫŠƒ–‹•–Š‡Ž‡˜‡Ž‘ˆ„”ƒ‡ƒ’’Ž‹…ƒ–‹‘ǫ

†Ǥ ……‘”†‹‰–‘–Š‡•‘Ž‡‘‹†ƒ’’Ž‹…ƒ–‹‘…Šƒ”–ǡ™Š‡‹•–Š‡’ƒ”•‘Ž‡‘‹†‡‡”‰‹œ‡†ǫ

2. –Š‡ϐŽ‹‰Š–”‡…‘”†‹‰ǡ™Šƒ–ƒ”‡–Š‡ƒ‡•‘ˆ–Š‡•‘Ž‡‘‹†•ƒ••‘…‹ƒ–‡†™‹–Š…‘–”‘Ž‘ˆ–Š‡
’ƒ”’ƒ™Žǫ

ƒǤ ‡•…”‹„‡–Š‡‘’‡”ƒ–‹‘‘ˆ–Š‡’ƒ”•‡•‘”•Ǥ

„Ǥ •–Š‡˜‡Š‹…Ž‡•’‡‡†‡‰ƒ–‹˜‡‹”‡˜‡”•‡ǫ

…Ǥ •–Š‡–”ƒ•‹••‹‘‘—–’—–•’‡‡†‡‰ƒ–‹˜‡‹”‡˜‡”•‡ǫ

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†Ǥ Šƒ–‹•–Š‡”‡••—”‡‘–”‘Ž‘Ž‡‘‹†…—””‡–‹’ƒ”ǫ

‡Ǥ Šƒ–‹•–Š‡”‡••—”‡‘–”‘Ž‘Ž‡‘‹†…—””‡–‹”‡˜‡”•‡ǫ

ˆǤ ƒ•‡†‘–Š‹•‹ˆ‘”ƒ–‹‘ǡ‹•–Š‡Ž‹‡’”‡••—”‡Š‹‰Š‡”‹’ƒ”‘””‡˜‡”•‡ǫŠ›ǫ

3. •‡ϐŽ‹‰Š–”‡…‘”†‹‰ȋ̴ʹͲͳͶ’•Š‹ˆ–•Ȍ–‘ƒ•™‡”–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•Ǥ
ƒǤ ……‘”†‹‰–‘–Š‡Ž—–…Š’’Ž‹…ƒ–‹‘Šƒ”–ǡ‹™Šƒ–‰‡ƒ”•‹•–Š‡…Ž—–…Šƒ’’Ž‹‡†ǫ

„Ǥ
”ƒ’Šƒ†…‘’ƒ”‡–Š‡Š‹ˆ–‘Ž‡‘‹†—””‡––‘–Š‡—””‡–
‡ƒ”Ǥ•–Š‡…Ž—–…Š
ƒ’’Ž‹‡†–Š”‘—‰Š–Š‡‡–‹”‡ʹ†‰‡ƒ”ǫ

…Ǥ ††–Š‡ƒ”‰‡–
‡ƒ”‰”ƒ’ŠǤ–™Šƒ–’‘‹–†‘‡•–Š‡„‡‰‹†‡Ǧ‡‡”‰‹œ‹‰–Š‡
•‘Ž‡‘‹†ƒ†™Š›ǫ

†Ǥ Š‹…Š‘–Š‡”…Ž—–…Š‡•…Šƒ‰‡•–ƒ–‡†—”‹‰–Š‡ʹǦ͵•Š‹ˆ–ǡƒ……‘”†‹‰–‘–Š‡Ž—–…Š
’’Ž‹…ƒ–‹‘Šƒ”–ǫ

‡Ǥ ††–Š‡Š‹ˆ–‘Ž‡‘‹†—””‡–‰”ƒ’ŠǤ—”‹‰–Š‡ʹǦ͵•Š‹ˆ–ǡ™Š‹…Š•‘Ž‡‘‹†…Šƒ‰‡
‘ˆ•–ƒ–‡”‡•—Ž–•‹͵”†‰‡ƒ”„‡…‘‹‰–Š‡…—””‡–‰‡ƒ”ǫ

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4. •™‡”–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•—•‹‰–Š‡†ƒ–ƒƒ–ƒ’’”‘š‹ƒ–‡Ž›ͷͺ•‡…‘†•‹–Š‡ϐŽ‹‰Š–
”‡…‘”†‹‰Ǥ
ƒǤ ™Šƒ–‰‡ƒ”‹•–Š‡–”ƒ•‹••‹‘ǡƒ……‘”†‹‰–‘–Š‡—””‡–
‡ƒ”ǫ

„Ǥ •‡–Š‡•Š‹ˆ–•‘Ž‡‘‹†•–‘†‡–‡”‹‡–Š‡ƒ…–—ƒŽ‰‡ƒ”Ǥƒ•‡†‘–Š‡•Š‹ˆ–•‘Ž‡‘‹†•ǡ
™Šƒ–‹•–Š‡ƒ…–—ƒŽ‰‡ƒ”ǫ

5.
”ƒ’Š–Š‡”‡••—”‡‘–”‘Ž‘Ž‡‘‹†…—””‡–ǡƒ”‰‡–
‡ƒ”ǡƒ†—””‡–
‡ƒ”–‘ƒ•™‡”–Š‡
ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•Ǥ
ƒǤ —•–„‡ˆ‘”‡–Š‡…Šƒ‰‡•–Š‡ƒ”‰‡–
‡ƒ”†—”‹‰–Š‡ͶǦͷ•Š‹ˆ–ǡ™Šƒ–Šƒ’’‡•–‘
–Š‡”‡••—”‡‘–”‘Ž‘Ž‡‘‹†…—””‡–ƒ†™Š›ǫ

„Ǥ —•–ƒˆ–‡”–Š‡–”ƒ•‹••‹‘ƒ…Š‹‡˜‡•ͷ–Š‰‡ƒ”ǡ™Šƒ–Šƒ’’‡•–‘–Š‡”‡••—”‡‘–”‘Ž
‘Ž‡‘‹†…—””‡–ƒ†™Š›ǫ

…Ǥ ‘‡•–Š‹•ƒ…–‹‘‘……—”™‹–ŠƒŽŽ‘ˆ–Š‡—’•Š‹ˆ–•ǫ

†Ǥ Š‡‹•–Š‡ϐ‹”•–ƒ’’Ž‹‡†ǫ

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6. •‡–Š‡ϐŽ‹‰Š–”‡…‘”†‹‰ȋ̴ʹͲͳͶ‘™•Š‹ˆ–•Ȍ–‘ƒ•™‡”–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•Ǥ
ƒǤ —”‹‰–Š‹•ϐŽ‹‰Š–”‡…‘”†‹‰ǡ™Šƒ–‹•–Š‡ƒš‹—ƒ†‹‹—ƒ……‡Ž‡”ƒ–‘”ƒ‰Ž‡ǫ

„Ǥ Šƒ–‹•…ƒ—•‹‰–Š‡‹…”‡ƒ•‡•ȋ•’‹‡•Ȍ‹‡‰‹‡•’‡‡†ǡ‡•’‡…‹ƒŽŽ›‹–Š‡ϐ‹”•–ͳͲ
•‡…‘†•‘ˆ–Š‡ϐŽ‹‰Š–”‡…‘”†‹‰ǫ

…Ǥ Š‡‹•–Š‡„”ƒ‡ƒ’’Ž‹‡†ǫ

†Ǥ ™Šƒ–‰‡ƒ”†‘‡•–Š‡–—”‘ˆˆ–Š‡ǫ

‡Ǥ ‰‡‡”ƒŽǡ‹•–Š‡Ž‹‡’”‡••—”‡Š‹‰Š‘”Ž‘™†—”‹‰–Š‹•ϐŽ‹‰Š–”‡…‘”†‹‰ǫ

ˆǤ Š‡‹•–Š‡Ž‹‡’”‡••—”‡‹…”‡ƒ•‡†ǫ

7. •‡ϐŽ‹‰Š–”‡…‘”†‹‰̴ʹͲͳͶ‹…†‘™Š‹ˆ–•ͳƒ–ƒ’’”‘š‹ƒ–‡Ž›ͳͶ•‡…‘†•–‘ƒ•™‡”
–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•Ǥ
ƒǤ Šƒ–’”‘’–‡†–Š‡”ƒ’‹††‘™•Š‹ˆ–ǫ

„Ǥ Š‹…Š‰‡ƒ”•ȋ‹ˆƒ›Ȍ™‡”‡•‹’’‡††—”‹‰–Š‡†‘™•Š‹ˆ–ǫ

…Ǥ Šƒ–™ƒ•–Š‡ϐ‹ƒŽ†‘™•Š‹ˆ–‰‡ƒ”„‡ˆ‘”‡–Š‡–”ƒ•‹••‹‘•–ƒ”–‡†–‘—’•Š‹ˆ–ƒ‰ƒ‹ǫ

8. „•‡”˜‡–Š‡–ƒ–‡‘ˆ‹…†‘™™‹–…ŠǤŠ‡†‘‡•–Š‡†ƒ–ƒ’ƒ”ƒ‡–‡”…Šƒ‰‡–‘
‹…†‘™ǫ

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9. ‘’ƒ”‡–Š‡Š”‘––Ž‡‘•‹–‹‘–‘–Š‡”‡••—”‡‘–”‘Ž‘Ž‡‘‹†—””‡–ƒ†ƒ•™‡”–Š‡
ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•Ǥ
ƒǤ Šƒ–‹•–Š‡’”‡••—”‡…‘–”‘Ž•‘Ž‡‘‹†…—””‡–™Š‡–Š‡–Š”‘––Ž‡‹•…Ž‘•‡†ǫ

„Ǥ Šƒ–‹•–Š‡Ž‘™‡•–…—””‡––Š”‘—‰Š–Š‡’”‡••—”‡…‘–”‘Ž•‘Ž‡‘‹†ƒ†™Šƒ–‹•–Š‡
’‘•‹–‹‘‘ˆ–Š‡–Š”‘––Ž‡ƒ––Šƒ–’‘‹–ǫ

…Ǥ •–Š‡‰”ƒ’Š’ƒ––‡”‘ˆ–Š‡’”‡••—”‡…‘–”‘Ž•‘Ž‡‘‹†…—””‡–”‘—‰ŠŽ›’”‘’‘”–‹‘ƒŽ‘”
‹˜‡”•‡Ž›’”‘’‘”–‹‘ƒŽ–‘–Š‡–”ƒ…‡‘ˆ–Š‡–Š”‘––Ž‡’‘•‹–‹‘ǫ

†Ǥ Š›‹•–Š‡’”‡••—”‡…‘–”‘Ž•‘Ž‡‘‹†ƒ’‡”ƒ‰‡†‡…”‡ƒ•‡†™Š‡–Š‡Ž‘ƒ†‹•Š‹‰Š‡”ǫ

‡Ǥ —”‹‰–Š‡Žƒ•–™‹†‡‘’‡–Š”‘––Ž‡†‘™•Š‹ˆ–ǡ†‘‡•–Š‡–”ƒ•‹••‹‘•‹’ƒ›‰‡ƒ”•ǫ

10. •‡–Š‡ϐŽ‹‰Š–”‡…‘”†‹‰ȋ̴ʹͲͳͶ‹…†‘™Š‹ˆ–•ʹȌ–‘ƒ•™‡”–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘Ǥ
ƒǤ —”‹‰–Š‡•‡…‘†‹…†‘™ǡ™Šƒ–†‘™•Š‹ˆ–‹•’‡”ˆ‘”‡†ƒ†™Š‹…Š‰‡ƒ”•ƒ”‡
•‹’’‡†ǫ

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11. •™‡”–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•—•‹‰–Š‡†ƒ–ƒƒ–ƒ’’”‘š‹ƒ–‡Ž›ͳʹ•‡…‘†•‹–Š‡ϐŽ‹‰Š–
”‡…‘”†‹‰ȋ ̴ʹͲͳͶͳȌǤ
ƒǤ ™Šƒ–‰‡ƒ”‹•–Š‡–”ƒ•‹••‹‘ǫ•–Š‡•‘Ž‡‘‹†‘ǫ

„Ǥ Šƒ–‹•–Š‡†‹ˆˆ‡”‡…‡„‡–™‡‡–Š‡‡‰‹‡•’‡‡†ƒ†–—”„‹‡•’‡‡†ǫ

…Ǥ Š›‹•–Š‡–—”„‹‡•’‡‡†Ͳ”’ǫ

12. •™‡”–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•—•‹‰–Š‡†ƒ–ƒƒ–ƒ’’”‘š‹ƒ–‡Ž›ʹͲ•‡…‘†•‹–Š‡ϐŽ‹‰Š–
”‡…‘”†‹‰Ǥ
ƒǤ ™Šƒ–‰‡ƒ”‹•–Š‡–”ƒ•‹••‹‘ǫ•–Š‡•‘Ž‡‘‹†‘ǫ

„Ǥ Šƒ–‹•–Š‡†‹ˆˆ‡”‡…‡„‡–™‡‡–Š‡‡‰‹‡•’‡‡†ƒ†–—”„‹‡•’‡‡†ǫ

…Ǥ •–Š‡˜‡Š‹…Ž‡‘˜‹‰ǫ

†Ǥ Š›‹•–Š‡”‡ƒ•’‡‡††‹ˆˆ‡”‡…‡„‡–™‡‡‡‰‹‡ƒ†–—”„‹‡•’‡‡†ǫ

13. •™‡”–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•—•‹‰–Š‡†ƒ–ƒƒ–ƒ’’”‘š‹ƒ–‡Ž›͵Ͳ•‡…‘†•‹–Š‡ϐŽ‹‰Š–
”‡…‘”†‹‰Ǥ
ƒǤ Šƒ–‰‡ƒ”‹•–Š‡–”ƒ•‹••‹‘‹ƒ†‹•–Š‡•‘Ž‡‘‹†‘ǫ

„Ǥ Šƒ–‹•–Š‡†‹ˆˆ‡”‡…‡„‡–™‡‡–Š‡‡‰‹‡•’‡‡†ƒ†–—”„‹‡•’‡‡†ǫ

…Ǥ Š›ƒ”‡–Š‡•’‡‡†••‘…Ž‘•‡ǫ

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14. •™‡”–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•—•‹‰–Š‡†ƒ–ƒˆ”‘ƒ’’”‘š‹ƒ–‡Ž›Ͷͳ–‘Ͷͺ•‡…‘†•‹–Š‡
ϐŽ‹‰Š–”‡…‘”†‹‰Ǥ
ƒǤ Šƒ–‹•–Š‡•’‡‡††‹ˆˆ‡”‡…‡„‡–™‡‡–Š‡‡‰‹‡•’‡‡†ƒ†–—”„‹‡•’‡‡†ƒ–Ͷͳ
•‡…‘†•ǫ

„Ǥ Šƒ–‹•–Š‡•’‡‡††‹ˆˆ‡”‡…‡„‡–™‡‡–Š‡‡‰‹‡•’‡‡†ƒ†–—”„‹‡•’‡‡†ƒ–Ͷͺ
•‡…‘†•ǫ

…Ǥ Š›‹•–Š‡•’‡‡††‹ˆˆ‡”‡…‡‰‡––‹‰•ƒŽŽ‡”ǫ

15. •™‡”–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•—•‹‰–Š‡†ƒ–ƒƒ–ƒ’’”‘š‹ƒ–‡Ž›ͷͷ•‡…‘†•‹–Š‡ϐŽ‹‰Š–
”‡…‘”†‹‰Ǥ
ƒǤ Šƒ–‹•–Š‡†‹ˆˆ‡”‡…‡„‡–™‡‡–Š‡‡‰‹‡•’‡‡†ƒ†–—”„‹‡•’‡‡†ǫ

„Ǥ Š›ƒ”‡–Š‡›•‘…Ž‘•‡ǫ

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16. •‡–Š‡ϐŽ‹‰Š–”‡…‘”†‹‰ȋ
̴ʹͲͳͶʹȌ–‘ƒ•™‡”–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•Ǥ
ƒǤ Šƒ–‰‡ƒ”•ƒ”‡•Š‘™‹–Š‹•ϐŽ‹‰Š–”‡…‘”†‹‰ǫ

„Ǥ Š‡‹•–Š‡•‘Ž‡‘‹†‘‹–Š‹•ϐŽ‹‰Š–”‡…‘”†‹‰ǫ

…Ǥ ‘™‹•‹–’‘••‹„Ž‡ˆ‘”–Š‡–‘„‡‹ͳ•–‰‡ƒ”™‹–Š‘—–•–ƒŽŽ‹‰–Š‡‡‰‹‡ǫ

†Ǥ ‘’ƒ”‡–Š‡‡‰‹‡•’‡‡†–‘–Š‡–—”„‹‡•’‡‡†Ǥ‰‡‡”ƒŽǡ†‘–Š‡–™‘‰”ƒ’Š•

ƒ–…Šǫ

‡Ǥ ‘’ƒ”‡–Š‡……‡Ž‡”ƒ–‘”‡†ƒŽ‘•‹–‹‘–‘–Š‡‘”“—‡‘˜‡”–‡”Ž—–…Š—””‡–Ǥ
‘™†‘–Š‡›…‘’ƒ”‡ƒ†™Š›ǫ

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d^<d,Z͗&>/',dZKZ/E'E>z^/^ΈKEd/EhΉ

•–”—…–‹‘•ǣ •‡–Š‡’”‘˜‹†‡† Ž‹‰Š–‡…‘”†‹‰–‘†‹ƒ‰‘•‡–Š‡ˆƒ—Ž–Ǥ

—•–‘‡”…‘…‡”ǣ
• ˜‡Š‹…Ž‡Šƒ•„‡‡–‘™‡†‹–‘–Š‡†‡ƒŽ‡”ǤŠ‡ˆ‘ŽŽ‘™‹‰ƒ”‡–Š‡”‡•—Ž–•‘ˆ–Š‡‹‹–‹ƒŽ
‹•’‡…–‹‘•ǣ
– ͳͻͲǦͲͲ…‘””‡…–
‡ƒ”ƒ–‹‘ȄŽ—–…Šʹ‡ˆ‡…–‹˜‡
– ͳͻ͸ǦͲͲ…‘””‡…–
‡ƒ”ƒ–‹‘ȄŽ—–…Š‘”‡ˆ‡…–‹˜‡
– ”ƒ•‹••‹‘†‘‡•‘–•Š‹ˆ–‹†”‹˜‡
– ‡Š‹…Ž‡†‘‡•‘–‘˜‡‹”‡˜‡”•‡
– ‘
– ‘–Š‡‹•ϐŽƒ•Š‹‰
– ‘˜‡”‘–Š‡•Š‹ˆ–‡”‹•ϐŽƒ•Š‹‰
1. •™‡”–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•—•‹‰–Š‡†ƒ–ƒˆ”‘ƒ’’”‘š‹ƒ–‡Ž›ǦʹͲ–‘Ǧͳ͹•‡…‘†•‹
–Š‡ϐŽ‹‰Š–”‡…‘”†‹‰ȋ̴ʹͲͳͶ‹–‹ƒŽ Ž‹‰Š–‡…‘”†‹‰ȌǤ
ƒǤ Šƒ–‹•‘……—””‹‰–‘–Š‡˜‡Š‹…Ž‡•’‡‡††—”‹‰–Š‹•–‹‡ˆ”ƒ‡ǫ

„Ǥ Šƒ–‹•‘……—””‹‰™‹–Š–Š‡–”ƒ•‹••‹‘‰‡ƒ”•†—”‹‰–Š‹•–‹‡ˆ”ƒ‡ǫ

…Ǥ •–Š‹•‘”ƒŽǫ

†Ǥ Šƒ–†‘‡•–Š‹•‹ˆ‘”ƒ–‹‘‹†‹…ƒ–‡ƒ„‘—––Š‡–”ƒ•‹••‹‘ǫ

38 8-Speed Automatic Transmission Diagnosis and Repair

 WĞƌĨŽƌŵdͬ^LJŵƉƚŽŵͲĂƐĞĚŝĂŐŶŽƐƟĐƐ

2. •™‡”–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•—•‹‰–Š‡†ƒ–ƒƒ–ƒ’’”‘š‹ƒ–‡Ž›Ǧͳͷ•‡…‘†•‹–Š‡ϐŽ‹‰Š–
”‡…‘”†‹‰Ǥ
ƒǤ Šƒ–‰‡ƒ”‹•–Š‡…‘ƒ†‹‰ǫ

„Ǥ ‘–Š‡•Š‹ˆ–•‘Ž‡‘‹†…—””‡–•ƒ–…Š–Š‹•‰‡ƒ”ǫ

…Ǥ –ͲǤͲͶʹ•‡…‘†ǡ–Š‡Ž‹‡’”‡••—”‡‹•‹…”‡ƒ•‡†ƒ•ƒŽŽ–Š‡•‘Ž‡‹‘†•ƒ”‡–—”‡†‘ˆˆǤ
Š›™‘—Ž†–Š‡‹…”‡ƒ•‡–Š‡Ž‹‡’”‡••—”‡ǫ

†Ǥ •–Š‡ƒ’’Ž‹‡†ƒ–ƒ›’‘‹–†—”‹‰–Š‹•ϐŽ‹‰Š–”‡…‘”†‹‰ǫ•–Š‹•‘”ƒŽǫ

‡Ǥ ‘‡•–Š‹•ϐŽ‹‰Š–”‡…‘”†‹‰‹ˆ‘”ƒ–‹‘ƒ–…Š–Š‡‹ˆ‘”ƒ–‹‘ˆ”‘–Š‡‹‹–‹ƒŽ
‹•’‡…–‹‘•ǫ

8-Speed Automatic Transmission Diagnosis and Repair 39

WĞƌĨŽƌŵdͬ^LJŵƉƚŽŵͲĂƐĞĚŝĂŐŶŽƐƟĐƐ

ˆǤ ––Š‹•’‘‹–ǡ†‘›‘—Šƒ˜‡‡‘—‰Š‹ˆ‘”ƒ–‹‘–‘†‡–‡”‹‡–Š‡”‘‘–…ƒ—•‡ǫ

3. •‡–Š‡†ƒ–ƒ‹–Š‡ϐŽ‹‰Š–”‡…‘”†‹‰ȋ̴ʹͲͳͶ Ž‹‰Š–‡…‘”†‹‰ƒˆ–‡”Ž‡ƒ”Ȍ–‘ƒ•™‡”

–Š‡ˆ‘ŽŽ‘™‹‰“—‡•–‹‘•Ǥ
ƒǤ Š‡‹‹–‹ƒŽ‹•’‡…–‹‘•‹†‹…ƒ–‡†–Šƒ––Š‡–”ƒ•‹••‹‘™‘—Ž†‘–‘’‡”ƒ–‡‹–Š‡
”‡˜‡”•‡Ǥ‘‡•–Š‹•ϐŽ‹‰Š–”‡…‘”†‹‰’”‘˜‹†‡–Š‹•‹ˆ‘”ƒ–‹‘ǫ‘™†‹†›‘—†‡–‡”‹‡
‹–ǫ

„Ǥ ”‹‘”–‘ͳͷ•‡…‘†•ǡ†‘‡•–Š‡Šƒ˜‡…‘–”‘Ž‘ˆ–Š‡•Š‹ˆ–•‘Ž‡‘‹†•ǫ‘™…ƒ›‘—

†‡–‡”‹‡–Š‹•ǫ

…Ǥ ‘’ƒ”‡–Š‡–—”„‹‡•’‡‡†–‘–Š‡˜‡Š‹…Ž‡•’‡‡†™Š‹Ž‡–Š‡–”ƒ•‹••‹‘‹•
…‘ƒ†‡†–‘ͳ•––Š”‘—‰Š͵”†‰‡ƒ”Ǥ‘‡•ƒ›–Š‹‰ƒ’’‡ƒ”•–”ƒ‰‡‹–Š‡†ƒ–ƒǫ

40 8-Speed Automatic Transmission Diagnosis and Repair

 WĞƌĨŽƌŵdͬ^LJŵƉƚŽŵͲĂƐĞĚŝĂŐŶŽƐƟĐƐ

4. ƒ•‡†‘–Š‡Ž—–…Š’’Ž‹…ƒ–‹‘Šƒ”–ƒ†–Š‡…—””‡–ƒƒŽ›•‹•ǡ™Š‹…Š…Ž—–…Š‹•ƒ–ˆƒ—Ž–ǫ

5. •–Š‡”‘‘–…ƒ—•‡‘ˆ–Š‹•ˆƒ—Ž–‡Ž‡…–”‹…ƒŽǫ

6. ˆ–Š‹•–”ƒ•‹••‹‘™ƒ•‰‘‹‰–‘„‡‘˜‡”Šƒ—Ž‡†ǡ™Šƒ––›’‡•‘ˆˆƒ—Ž–•™‘—Ž†›‘—Ž‘‘ˆ‘”ǫ

7. ƒ•‡†‘–Š‡†ƒ–ƒǡ‹•–Š‡—””‡–
‡ƒ”’ƒ”ƒ‡–‡”•Š‘™‹‰–Š‡ƒ…–—ƒŽ†‡–‡…–‡†‰‡ƒ””ƒ–‹‘ǫ
Š›‘”™Š›‘–ǫ

8. ‹•–ƒ›‹••‹‰†ƒ–ƒ’ƒ”ƒ‡–‡”•–Šƒ–™‘—Ž†Šƒ˜‡„‡‡Š‡Ž’ˆ—Ž†—”‹‰–Š‡”‡˜‹‡™‘ˆϐŽ‹‰Š–
”‡…‘”†‹‰•ˆ‘”–Š‹••…‡ƒ”‹‘Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 41

Notes:_________________________________________________________________________________________________________

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42 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

LESSON 3 ϴͳ^W,zZKͳD,E/>^z^dD^KWZd/KE

/EdZE>KDWKEEd^E^hͳ^^D>/^
Torque Converter

2034-81_0004

1 ‘”•‹‘ƒŽƒ’‡‡”’”‹‰ 2 —Ž–‹Ǧ†‹•…‘”“—‡‘˜‡”–‡”Ž—–…Š
‹‰—”‡ͳͶ‘”“—‡‘˜‡”–‡”
Š‡ͺǦ•’‡‡†ƒ—–‘ƒ–‹…–”ƒ•‹••‹‘Šƒ•ƒ—‹“—‡Š‘—•‹‰•Šƒ’‡–‘‹…‘”’‘”ƒ–‡–Š‡—Ž–‹Ǧ†‹•…
–‘”“—‡…‘˜‡”–‡”…Ž—–…ŠȋȌǤ
—Ž–‹Ǧ†‹•…–‘”“—‡…‘˜‡”–‡”…Ž—–…Š•›•–‡‹’”‘˜‡•†—”ƒ„‹Ž‹–›ƒ†–Š‡Š‘Ž†‹‰’”‡••—”‡‹–Š‡
Ž‘…Ǧ—’…‹”…—‹–Ǥ
Š‡‹•ƒŽŽ‘™‡†–‘‡‰ƒ‰‡‹ƒ›‘ˆ–Š‡‡‹‰Š–ˆ‘”™ƒ”†‰‡ƒ”•Ǥ
–—”„‹‡†ƒ’‡‹‰•›•–‡•—’’”‡••‡•–‘”•‹‘ƒŽ˜‹„”ƒ–‹‘•ˆ”‘–Š‡‡‰‹‡–‘‡•—”‡‘’–‹ƒŽ
•Š‹ˆ–“—ƒŽ‹–›ƒ†”‡†—…‡‘‹•‡ǡ˜‹„”ƒ–‹‘ǡƒ†Šƒ”•Š‡••ȋȌ…‘…‡”•Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 43

ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

sĂůǀĞŽĚLJůŝŐŶŵĞŶƚWŝŶƐ

2034-81_0013

1 ƒŽ˜‡‘†›Ž‹‰‡–‹• 2 “—ƒ”‡Š‘—Ž†‡”‘Ž–•
‹‰—”‡ͳͷƒŽ˜‡‘†›Ž‹‰‡–‹•
Š‡˜ƒŽ˜‡„‘†›ƒŽ‹‰‡–’‹•‰—‹†‡ƒ†ƒŽ‹‰–Š‡˜ƒŽ˜‡„‘†›ƒ••‡„Ž›†—”‹‰‹•–ƒŽŽƒ–‹‘Ǥ
Š‡•‡ƒŽ‹‰‡–’‹•ƒ”‡‡•’‡…‹ƒŽŽ›—•‡ˆ—Ž™Š‡‹•–ƒŽŽ‹‰–Š‡˜ƒŽ˜‡„‘†›ƒ••‡„Ž›™Š‹Ž‡–Š‡
–”ƒ•‹••‹‘‹••–‹ŽŽ‹–Š‡˜‡Š‹…Ž‡ǤŠ‡–Š‡ƒŽ‹‰‡–’‹•ƒ”‡‹’Žƒ…‡ǡ–Š‡˜ƒŽ˜‡„‘†›ƒ••‡„Ž›
•Ž‹†‡•‘˜‡”–Š‡’‹•ƒ†ƒŽ‹‰•–‘–Š‡„‘Ž–Š‘Ž‡•ǤŠ‡ƒŽ‹‰‡–’‹•ƒŽŽ‘™‘‡Šƒ†–‘Š‘Ž†–Š‡
˜ƒŽ˜‡„‘†›‹’Žƒ…‡™Š‹Ž‡•–ƒ”–‹‰–Š‡‘—–‹‰„‘Ž–•™‹–Š–Š‡‘–Š‡”Šƒ†Ǥ
Ž›–Š‡•“—ƒ”‡•Š‘—Ž†‡”„‘Ž–•‡‡†–‘„‡–ƒ‡‘—––‘”‡‘˜‡–Š‡˜ƒŽ˜‡„‘†›Ǥ

44 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

ůĞĐƚƌŝĐĂů,ĂƌŶĞƐƐ/ŶƐƵůĂƚŽƌ

2034-81_0007

1 –‡”ƒŽ‘…‹‰ƒ„ 3 ƒ”‡•••—Žƒ–‘”‡‘˜ƒŽ‘‘ŽȋͳͲ͵͹͹Ȍ

2 —–’—–’‡‡†‡•‘”
‹‰—”‡ͳ͸Ž‡…–”‹…ƒŽƒ”‡•••—Žƒ–‘”
Š‡‡Ž‡…–”‹…ƒŽŠƒ”‡••‹•—Žƒ–‘”—•–„‡”‡‘˜‡†ˆ”‘–Š‡‘—–•‹†‡‘ˆ–Š‡…ƒ•‡„‡ˆ‘”‡”‡‘˜‹‰–Š‡
˜ƒŽ˜‡„‘†›Ǥ•’‡…‹ƒŽ–‘‘ŽŠƒ•„‡‡†‡˜‡Ž‘’‡†–‘’—ŽŽ–Š‡‹•—Žƒ–‘”‘—–ƒˆ–‡”–Š‡‹–‡”ƒŽŽ‘…‹‰–ƒ„
Šƒ•„‡‡”‡Ž‡ƒ•‡†ǤŠ‹•–‘‘Ž™‘”•™‡ŽŽ™‹–Š–Š‡‹Ǧ˜‡Š‹…Ž‡˜ƒŽ˜‡„‘†›”‡‘˜ƒŽ’”‘…‡†—”‡Ǥ
‘Š‡Ž’’”‘–‡…––Š‡‘—–’—–•’‡‡†•‡•‘”†—”‹‰˜ƒŽ˜‡„‘†›”‡‘˜ƒŽǡ–Š‡•‡•‘”‹•’—ŽŽ‡†‘—–
ƒ†ˆ‘Ž†‡†„ƒ…•‘–Šƒ––Š‡–‹’‘ˆ–Š‡•‡•‘”•Ž‹†‡•‹–‘ƒ•Ž‘–‹–Š‡…‡–‡”‘ˆ–Š‡‘Ž†‡†’Žƒ•–‹…
•‘Ž‡‘‹†ˆ”ƒ‡Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 45

ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

dD^ĞŶƐŽƌƐ

5 4

2034-81_0009

1 ƒ”‡••‘‡…–‘” 4 ƒ”‘•‹–‹‘‡•‘”

2 ‡ƒ–‹’”‹‰ 5 ’—–’‡‡†‡•‘”
3 —–’—–’‡‡†‡•‘”
‹‰—”‡ͳ͹‡•‘”•
Š‡‹…Ž—†‡•ˆ‘—”–”ƒ•‹••‹‘•‡•‘”•–Šƒ–ƒ”‡Šƒ”†Ǧ™‹”‡†–‘–Š‡ǤŠ‡‹’—–ƒ†
‘—–’—–•’‡‡†•‡•‘”•ƒ”‡ƒŽŽǦ‡ˆˆ‡…–•‡•‘”•ǤŠ‡–”ƒ•‹••‹‘‘‹Ž–‡’‡”ƒ–—”‡•‡•‘”‹•ƒ
–Š‡”‹•–‘”ǤŠ‡’ƒ”’‘•‹–‹‘•‡•‘”‹•ƒ–Š”‡‡Ǧ™‹”‡ǡ†‹‰‹–ƒŽ•‡•‘”–Šƒ–”‡’‘”–•–Š‡’‘•‹–‹‘‘ˆ–Š‡
’ƒ”Ž‘…‡…Šƒ‹•Ǥ
Š‡—•‡•ƒŠ‡ƒ–•‹–‘†‹••‹’ƒ–‡Š‡ƒ–ˆ”‘–Š‡–‘–Š‡–”ƒ•‹••‹‘…ƒ•‡ǤŠ‡Š‡ƒ–•‹
ƒ…–•Ž‹‡ƒ•’”‹‰ƒ†…ƒ—•‡•–Š‡˜ƒŽ˜‡„‘†›–‘’‘’—’™Š‡‹•–ƒŽŽ‹‰Ǥ
CAUTION: The TCM can be damaged by electrostatic discharge (ESD). Always take
precautions to avoid ESD when handling a valve body assembly. A wrist
band grounding device is the most reliable method of diverting electrostatic
discharge.

46 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

KŝůWƵŵƉŽǀĞƌ

5 1

2034-81_0010

1 —’‘˜‡” 4 —’‘˜‡”Ǧ”‹‰‡ƒŽ
2 —’‘˜‡”‘Ž– 5 ‘”“—‡‘˜‡”–‡”—„‡ƒŽ
3 —’‘˜‡”‘Ž–‡ƒŽ
‹‰—”‡ͳͺ‹Ž—’‘˜‡”
Š‡”‡ƒ”‡•‡˜‡”ƒŽŽ‡ƒ’‘‹–•ƒ––Š‡ˆ”‘–‘ˆ–Š‡–”ƒ•‹••‹‘‹–Š‡…‘˜‡”–‡”„‡ŽŽŠ‘—•‹‰ƒ”‡ƒǤ
‡…ƒ—•‡…‘’‘‡–•‹–Š‹•ƒ”‡ƒƒ”‡…‘…‡ƒŽ‡†ƒ†‘–˜‹•‹„Ž‡™‹–Š‘—––”ƒ•‹••‹‘”‡‘˜ƒŽǡ‹–
…ƒ„‡†‹ˆϐ‹…—Ž––‘†‹ƒ‰‘•‡–Š‡Ž‡ƒ•–Šƒ–ƒ’’‡ƒ”ƒ––Š‡„‘––‘‘ˆ–Š‡„‡ŽŽŠ‘—•‹‰Ǥ‡ƒ•‹–Š‹•
ƒ”‡ƒ”‡“—‹”‡–”ƒ•‹••‹‘ƒ†–‘”“—‡…‘˜‡”–‡””‡‘˜ƒŽǤŠ‡…‘˜‡”–‡”Š—„•‡ƒŽǡ–Š‡‘‹Ž’—’
…‘˜‡”Ǧ”‹‰ǡƒ†–Š‡„‘Ž–•ƒ”‡’‘••‹„Ž‡Ž‡ƒ’‘‹–•ƒ––Š‡ˆ”‘–‘ˆ–Š‡–”ƒ•‹••‹‘Ǥ
NOTE: The oil pump cover bolts are made of lightweight aluminum alloy. These bolts MUST
be replaced each time they are removed.

8-Speed Automatic Transmission Diagnosis and Repair 47

ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

KŝůWƵŵƉ,ŽƵƐŝŶŐƐƐĞŵďůLJ

2
1

3
4

2034-81_0005

1 —’‘—•‹‰••‡„Ž› 3 —’••‡„Ž›

2 Šƒ‹ƒ†’”‘…‡–• 4 —’’”‹‰
‹‰—”‡ͳͻ—’‘—•‹‰••‡„Ž›
Š‡‘‹Ž’—’‹•Ž‘…ƒ–‡†Œ—•–„‡Š‹†–Š‡–‘”“—‡…‘˜‡”–‡”ǡ„‡–™‡‡–Š‡’—’Š‘—•‹‰ƒ†…‘˜‡”
ƒ••‡„Ž‹‡•ǤŠ‡–‘”“—‡…‘˜‡”–‡”†”‹˜‡•–Š‡’—’ƒ••‡„Ž›—•‹‰ƒ…Šƒ‹ƒ†•’”‘…‡–•ǤŠ‡‘‹Ž
’—’‹•ƒ†‘—„Ž‡Ǧ•–”‘‡˜ƒ‡’—’ǤŠ‡’—’Šƒ•–™‘‹Ž‡–’‘”–•ǡ–™‘’—’‹‰…Šƒ„‡”•ǡƒ†
–™‘‘—–Ž‡–’‘”–•ǡƒŽŽ‘™‹‰‹––‘’”‘†—…‡–Š‡ϐŽ—‹†˜‘Ž—‡‡…‡••ƒ”›ˆ‘”ƒŽŽ‘’‡”ƒ–‹‰…‘†‹–‹‘•Ǥ

48 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

'ĞĂƌƚƌĂŝŶŽŵƉŽŶĞŶƚƐ

10
1 2 3 4 5 6 7 8

11

2034-81_0008

1 ͳ—Ž—•
‡ƒ” 7 ͵Žƒ‡–ƒ””‹‡”
2 ͳŽƒ‡–ƒ””‹‡” 8 ͵—Ž—•
‡ƒ”
3 ͳȀʹ—
‡ƒ” 9 Ͷ—Ž—•
‡ƒ”
4 ʹŽƒ‡–ƒ””‹‡” 10 ͶŽƒ‡–ƒ””‹‡”
5 ʹ—Ž—•
‡ƒ” 11 Ͷ—
‡ƒ”
6 ͵—
‡ƒ”
‹‰—”‡ʹͲ
‡ƒ”–”ƒ‹‘’‘‡–•
Š‡–”ƒ•‹••‹‘—•‡•ˆ‘—”’Žƒ‡–ƒ”›‰‡ƒ”•‡–•ǤŠ‡ͳƒ†ʹ’Žƒ‡–ƒ”›•‡–••Šƒ”‡ƒ…‘‘•—
‰‡ƒ”ǤŠ‹•‹•–›’‹…ƒŽŽ›…Žƒ••‹ϐ‹‡†ƒ•ƒ‹’•‘‰‡ƒ”•‡–ǤŠ‡͵’Žƒ‡–ƒ”›‹•ƒ•‹’Ž‡’Žƒ‡–ƒ”›‰‡ƒ”
•‡–ƒ†‹•–Š‡–Š‹”†’Žƒ‡–ƒ”›‹Ž‹‡ǤŠ‡Ͷ‹•ƒ‘–Š‡”•‹’Ž‡’Žƒ‡–ƒ”›‰‡ƒ”•‡–ƒ†–Š‡…ƒ””‹‡”‹•
’ƒ”–‘ˆ–Š‡‘—–’—–•Šƒˆ–ǤŠ‡Ͷ…ƒ””‹‡”‹•ƒŽ™ƒ›•–Š‡ϐ‹ƒŽ‘—–’—–‡„‡”‹ƒŽŽ”ƒ‰‡•Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 49

ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

WϰŶŶƵůƵƐƌƵŵ^ŶĂƉZŝŶŐ

2034-81_0025

1 ƒ’‹‰
—‹†‡‹• 3 —’’‘”–‹‰•ȋ†”—’”‘–‡…–‘”•Ȍ
2 ƒ’‹‰‘…‹‰ƒ„•
‹‰—”‡ʹͳͶ—Ž—•”—ƒ†ƒ’‹‰•
‡‘˜‹‰–Š‡•ƒ’”‹‰•™‹–Š‹–Š‡‰‡ƒ”–”ƒ‹ƒ••‡„Ž›”‡“—‹”‡•–Š‡—•‡‘ˆ•’‡…‹ƒŽ•—’’‘”–”‹‰
–‘‘Ž•Ǥ‡…ƒ—•‡–Š‡ƒŽ—‹—†”—•”‘–ƒ–‡ƒ–‡š–”‡‡Ž›Š‹‰Š•’‡‡†•‹–Š‡—’’‡”‰‡ƒ””ƒ‰‡•ǡ–Š‡
†”—•ƒ”‡’”‡…‹•‡Ž›„ƒŽƒ…‡†–‘‡Ž‹‹ƒ–‡˜‹„”ƒ–‹‘ǤŠ‡”‡‘˜‹‰–Š‡•ƒ’”‹‰•ǡ–Š‡•—’’‘”–
”‹‰•’”‘–‡…––Š‡‡†‰‡‘ˆ–Š‡†”—•ƒ†•ƒ’”‹‰‰”‘‘˜‡•ˆ”‘‹…•–Šƒ–”‡‘˜‡ƒ–‡”‹ƒŽˆ”‘
–Š‡†”—Ǥ
NOTE: The snap rings must be replaced whenever they are removed.
CAUTION: The aluminum drums must be handled with care. Do not drop or dent the
drums during service. Always inspect the drum carefully for excessive loss of
metal around the snap ring retainer groove and for deformation.

50 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

ůƵƚĐŚĞƐ

Holding Rotating

{
A B E C D

2034-81_0011

‹‰—”‡ʹʹŽ—–…Š‡•
Š‹•–”ƒ•‹••‹‘—•‡•ϐ‹˜‡—Ž–‹Ǧ†‹•……Ž—–…Š’ƒ…•–‘…‘–”‘Ž–Š‡’‘™‡”ϐŽ‘™–Š”‘—‰Š–Š‡ˆ‘—”
’Žƒ‡–ƒ”›‰‡ƒ”•‡–•Ǥ‘„‹ƒ–‹‘•‘ˆƒ›–Š”‡‡…Ž—–…Š‡•ƒ”‡ƒ’’Ž‹‡†‹‡ƒ…Š‰‡ƒ””ƒ‰‡Ǥ
• Š‡ƒ†…Ž—–…Š‡•ƒ”‡Š‘Ž†‹‰…Ž—–…Š‡•Ǥ
• Š‡…Ž—–…ŠŠƒ•–™‘Š›†”ƒ—Ž‹……Šƒ„‡”•ǡ‘‡‘‡ƒ…Š•‹†‡‘ˆ–Š‡ƒ’’Ž›’‹•–‘Ǣ…Ž—–…Š
”‡Ž‡ƒ•‡‹•…‘–”‘ŽŽ‡†„›Š›†”ƒ—Ž‹…’”‡••—”‡ƒ†‘–ƒ”‡–—”•’”‹‰Ǥ
• Š‡ǡǡƒ†…Ž—–…Š‡•ƒ”‡†”‹˜‹‰‘””‘–ƒ–‹‰…Ž—–…Š‡•Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 51

ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

'ĞĂƌƚƌĂŝŶŶĚƉůĂLJDĞĂƐƵƌĞŵĞŶƚ

2034-81_0023

1 ‹ƒŽ†‹…ƒ–‘” 3 –ƒ‡†—–’—–Šƒˆ– Žƒ‰‡—–

2 —–’—–Šƒˆ–ȀͶƒ””‹‡”
‹‰—”‡ʹ͵
‡ƒ”–”ƒ‹†’Žƒ›‡ƒ•—”‡‡–
NOTE: Š‡‘—–’—–•Šƒˆ–ϐŽƒ‰‡—–—•‡†‘‘†‡Ž•”‡“—‹”‡•ƒ͵ͶǦͳʹǦ’‘‹–•‘…‡–Ǥ

52 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

WKtZ&>Kt
WŽǁĞƌ&ůŽǁŽŵƉŽŶĞŶƚƐ

7 8

9
6
2 5
3
1 4

11 10

18 17 16 15 14 13 12

2034-81_0201

1 Ž—–…Š 10 Ž—–…Š
2 Ž—–…Š 11 Ͷ—
‡ƒ”
3 ͳ—Ž—•
‡ƒ” 12 Ž—–…Š
4 ͳȀʹ—
‡ƒ” 13 Ž—–…Š
5 ʹ—Ž—•
‡ƒ” 14 ͵—Ž—•
‡ƒ”
6 Ž—–…Š”— 15 ͵ƒ””‹‡”
7 Ͷ—Ž—•”— 16 ͵—
‡ƒ”
8 Ͷ—Ž—•
‡ƒ” 17 ʹƒ””‹‡”
9 Ͷƒ””‹‡” 18 ͳƒ””‹‡”
‹‰—”‡ʹͶ‘™‡” Ž‘™‘’‘‡–•
Š‡ͺͶͷ–”ƒ•‹••‹‘ƒ…Š‹‡˜‡•‡‹‰Š–ˆ‘”™ƒ”†‰‡ƒ””ƒ‰‡•ƒ†”‡˜‡”•‡„›—•‹‰ˆ‘—”’Žƒ‡–ƒ”›
‰‡ƒ”•‡–•ƒ†ϐ‹˜‡—Ž–‹Ǧ†‹•……Ž—–…Š‡•ǤŠ‡‰‡ƒ”•‡–•ƒ”‡‹†‡–‹ϐ‹‡†ƒ•ͳǡʹǡ͵ǡƒ†ͶǤŽ—–…Š‡•
ƒ”‡‹†‡–‹ϐ‹‡†ƒ•…Ž—–…Šǡǡǡǡƒ†ȋˆ”‘–Š‡ˆ”‘–‘ˆ–Š‡–”ƒ•‹••‹‘–‘–Š‡”‡ƒ”ȌǤŠ‡ͳȀʹ
•—‰‡ƒ”‹•ƒ‘‡Ǧ’‹‡…‡‰‡ƒ”™‹–Š–‡‡–Š‘‡ƒ…Š‡†Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 53

ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

ůƵƚĐŚĂŶĚ^ŽůĞŶŽŝĚŚĂƌƚƐ
ƒ„Ž‡ͶŽ—–…Š’’Ž‹…ƒ–‹‘Šƒ”–

‡ƒ” Brake Clutch Ratio
A B C D E
ͳ•– X X X ͶǤ͸ͻǣͳ
ͳ•–ȋȌ X  X 
ʹ† X X X ͵Ǥͳ͵ǣͳ
͵”† X X X ʹǤͳͲǣͳ
Ͷ–Š X X X ͳǤ͸͹ǣͳ
ͷ–Š X X X ͳǤʹͻǣͳ
͸–Šȗ X X X ͳǤͲͲǣͳ
͹–Š X X X ͲǤͺͶǣͳ
ͺ–Š X X X ͲǤ͸͹ǣͳ
‡˜‡”•‡ X X X ͵Ǥ͵Ͳǣͳ
ƒ” X X
α’’Ž‹‡†
ȗα͸–Š‰‡ƒ”‹•Ž‹’ǦŠ‘‡‰‡ƒ”
ƒ„Ž‡ͷ‘Ž‡‘‹†’’Ž‹…ƒ–‹‘Šƒ”–

‡ƒ” Solenoid
ƒ” A B C D E TCC 
(NC) (NC) (NC) (NO) (NO) (NO) (NO) (NO)
 X ȗ X X X
 X X ȗ X X X
 X X X X X ΪȀǦ
ͳ•– X X X X X ΪȀǦ ΪȀǦ
ʹ† X X X X X ΪȀǦ ΪȀǦ
͵”† X X X ΪȀǦ ΪȀǦ
Ͷ–Š X X X ΪȀǦ ΪȀǦ
ͷ–Š X X X ΪȀǦ ΪȀǦ
͸–Š X ΪȀǦ ΪȀǦ
͹–Š X X X ΪȀǦ ΪȀǦ
ͺ–Š X X X ΪȀǦ ΪȀǦ
αŽ‡…–”‹…ƒŽŽ›‡”‰‹œ‡†
ȗᑐ–ƒ…–‘‹–”‡••—”‡
ΪȀǦე‹ƒ„Ž‡”‡••—”‡

54 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

,ŽůĚŝŶŐůƵƚĐŚĞƐ

1 2 3

5 4
2034-81_0215

1 ͳ‹•–‘Šƒ„‡” 4 Ž—–…Š
2 ʹ‹•–‘Šƒ„‡” 5 ‡–—”’”‹‰
3 Ž—–…Š
‹‰—”‡ʹͷ‘Ž†‹‰Ž—–…Š‡•
Š‡ͺͶͷ–”ƒ•‹••‹‘—•‡•–™‘—Ž–‹Ǧ†‹•…Š‘Ž†‹‰…Ž—–…Š‡•ȋƒ†ȌǤ˜‡”›‰‡ƒ”•Š‹ˆ–‘–Š‡
ͺͶͷ‹•ƒ•›…Š”‘‘—••Š‹ˆ–ǣ‘‡‘ˆ–Š‡…Ž—–…Š‡•—•–…‘–‹—‡–‘–”ƒ•‹––Š‡–‘”“—‡ƒ–Ž‘™‡”
’”‡••—”‡—–‹Ž–Š‡‘–Š‡”…Ž—–…Š‹•ƒ„Ž‡–‘ƒ……‡’––Š‡‹’—––‘”“—‡Ǥ
• Š‡…Ž—–…Š‹••’Ž‹‡†–‘–Š‡ͳȀʹ•—‰‡ƒ”Ǥ
• Š‡…Ž—–…Š‹••’Ž‹‡†–‘–Š‡ͳƒ—Ž—•‰‡ƒ”Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 55

ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

ZŽƚĂƟŶŐůƵƚĐŚĞƐ

1 2 3 4 5

9 8
2034-81_0216

1 Ž—–…Š 6 ‹•–‘
2 Ž—–…Š 7 ƒŽƒ…‡‹•–‘Šƒ„‡”
3 ‘—„Ž‡‹’‡ƒŽ 8 —’’”‹‰
4 Ž—–…Š 9 ƒˆϐŽ‡Žƒ–‡
5 Ž—–…Š”‡••—”‡Šƒ„‡”
‹‰—”‡ʹ͸‘–ƒ–‹‰Ž—–…Š‡•
‘–ƒ–‹‰…Ž—–…Š‡•ǡǡƒ†•—’’Ž›’‘™‡”ˆ”‘–Š‡‡‰‹‡–‘–Š‡’Žƒ‡–ƒ”›‰‡ƒ”–”ƒ‹ǤŽŽ…Ž—–…Š‡•
ƒ”‡‡‰ƒ‰‡†Š›†”ƒ—Ž‹…ƒŽŽ›ǤŽŽ”‘–ƒ–‹‰…Ž—–…Š‡•—•‡ƒ„ƒŽƒ…‡’‹•–‘–‘‡‡’–Š‡…Ž—–…Šˆ”‘
†”ƒ‰‰‹‰™Š‡”‡Ž‡ƒ•‡†Ǥ

56 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

ϭƐƚ'ĞĂƌ

Input

4.714
A B E C D Output

Held
Rotating
Locked Rotating

P1 P2 P3 P4
0.000 4.714 2034-81_0202

‹‰—”‡ʹ͹ͳ•–
‡ƒ”
ͳ•–‰‡ƒ”ǡ–Š‡…Ž—–…ŠŠ‘Ž†•–Š‡ͳȀʹ•—‰‡ƒ”ƒ†–Š‡…Ž—–…ŠŠ‘Ž†•–Š‡ͳƒ—Ž—•Ǥ‡…ƒ—•‡
–™‘‡„‡”•‘ˆ–Š‡•ƒ‡‰‡ƒ”•‡–ƒ”‡Š‡Ž†ǡ–Š‡‡–‹”‡ͳ‰‡ƒ”•‡–‹••–ƒ–‹‘ƒ”›ǤŠ‡•–ƒ–‹‘ƒ”›ͳ
…ƒ””‹‡”‹•…‘‡…–‡†–‘–Š‡Ͷƒ—Ž—•ƒ†Š‘Ž†•–Š‡ƒ—Ž—•Ǥ
Š‡‹’—–•Šƒˆ–†”‹˜‡•–Š‡…Ž—–…Šǡƒ†–Š‡…Ž—–…Š†”‹˜‡•–Š‡Ͷ•—‰‡ƒ”ǤŠ‡Ͷ•—‰‡ƒ”†”‹˜‡•
–Š‡Ͷ…ƒ””‹‡”ǡ™Š‘•‡’‹‹‘•™ƒŽƒ”‘—†–Š‡Š‡Ž†Ͷƒ—Ž—•Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 57

ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

ϮŶĚ'ĞĂƌ

Input

3.143
A B E C D Output

Held
Rotating
Locked Rotating

P1 P2 P3 P4
0.000 0.667 4.714 2034-81_0203

‹‰—”‡ʹͺʹ†
‡ƒ”
ʹ†‰‡ƒ”ǡ–Š‡…Ž—–…ŠŠ‘Ž†•–Š‡ͳȀʹ•—‰‡ƒ”ƒ†–Š‡…Ž—–…ŠŠ‘Ž†•–Š‡ͳƒ—Ž—•Ǥ•™‹–Š
ͳ•–‰‡ƒ”ǡ–Š‡‡–‹”‡ͳ‰‡ƒ”•‡–‹••–ƒ–‹‘ƒ”›ǤŠ‡•–ƒ–‹‘ƒ”›ͳ…ƒ””‹‡”‹•…‘‡…–‡†–‘–Š‡Ͷ
ƒ—Ž—•ƒ†Š‘Ž†•–Š‡ƒ—Ž—•Ǥ
Š‡‹’—–•Šƒˆ–†”‹˜‡•–Š‡ʹ…ƒ””‹‡”ǤŠ‡ʹ…ƒ””‹‡”†”‹˜‡•–Š‡ʹƒ—Ž—•ǤŠ‡ʹƒ—Ž—•†”‹˜‡•
–Š‡…Ž—–…Š–Š”‘—‰Š–Š‡͵•—‰‡ƒ”…‘‡…–‹‘ǤŠ‡…Ž—–…Š–Š‡†”‹˜‡•–Š‡Ͷ•—‰‡ƒ”ǤŠ‡Ͷ
•—‰‡ƒ”†”‹˜‡•–Š‡Ͷ…ƒ””‹‡”ǡ™Š‘•‡’‹‹‘•™ƒŽƒ”‘—†–Š‡Š‡Ž†Ͷƒ—Ž—•Ǥ

58 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

ϯƌĚ'ĞĂƌ

Input

2.106
A B E C D Output

Held
Rotating
Locked Rotating

P1 P2 P3 P4
3.000 1.000 2.106 2034-81_0204

‹‰—”‡ʹͻ͵”†
‡ƒ”
͵”†‰‡ƒ”ǡ–Š‡…Ž—–…ŠŠ‘Ž†•–Š‡ͳƒ—Ž—•Ǥ
Š‡‹’—–•Šƒˆ–†”‹˜‡•–Š‡…Ž—–…Šǡ™Š‹…Š†”‹˜‡•–Š‡Ͷƒ—Ž—•ǤŠ‡…Ž—–…ŠƒŽ•‘†”‹˜‡•–Š‡
…Ž—–…Šǡ™Š‹…Š†”‹˜‡•–Š‡ʹƒ—Ž—•Ǥ‡…ƒ—•‡–Š‡ʹ…ƒ””‹‡”ƒ†–Š‡ʹƒ—Ž—•ƒ”‡„‘–Š†”‹˜‡ƒ–
‹’—–•Šƒˆ–•’‡‡†ǡ–Š‡ʹ‰‡ƒ”•‡–‹•Ž‘…‡†ƒ–‹’—–•Šƒˆ–•’‡‡†Ǥ
Š‡ͳȀʹ•—‰‡ƒ”†”‹˜‡•–Š‡ͳ…ƒ””‹‡”ǡƒ†–Š‡ͳ…ƒ””‹‡”†”‹˜‡•–Š‡Ͷƒ—Ž—•Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 59

ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

ϰƚŚ'ĞĂƌ

Input

1.667
A B E C D Output

Held
Rotating
Locked Rotating

P1 P2 P3 P4
3.000 0.556 1.000 1.000 2034-81_0205

‹‰—”‡͵ͲͶ–Š
‡ƒ”
Ͷ–Š‰‡ƒ”ǡ–Š‡…Ž—–…ŠŠ‘Ž†•–Š‡ͳƒ—Ž—•Ǥ‹–Š–Š‡ƒ†…Ž—–…Š‡•ƒ’’Ž‹‡†ǡƒŽŽ…‘’‘‡–•
‘ˆ–Š‡͵ƒ†Ͷ‰‡ƒ”•‡–•ƒ”‡Ž‘…‡†–‘‰‡–Š‡”–‘”‘–ƒ–‡ƒ––Š‡•ƒ‡•’‡‡†Ǥ
Š‡‹’—–•Šƒˆ–†”‹˜‡•–Š‡ʹ…ƒ””‹‡”ǡ™Š‹…Š†”‹˜‡•–Š‡ͳȀʹ•—‰‡ƒ”ǤŠ‡ͳȀʹ•—‰‡ƒ”†”‹˜‡•
–Š‡ͳ…ƒ””‹‡”ǤŠ‡ͳ…ƒ””‹‡”†”‹˜‡•–Š‡Ͷ‰‡ƒ”•‡––Š”‘—‰Š–Š‡Ͷƒ—Ž—•Ǥ

60 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

ϱƚŚ'ĞĂƌ

Input

1.285
A B E C D Output

Held
Rotating
Locked Rotating

P1 P2 P3 P4
3.000 0.464 1.285 1.285 2034-81_0206

‹‰—”‡͵ͳͷ–Š
‡ƒ”
ͷ–Š‰‡ƒ”ǡ–Š‡…Ž—–…ŠŠ‘Ž†•–Š‡ͳƒ—Ž—•ǤŠ‡‹’—–•Šƒˆ–ƒŽ™ƒ›•†”‹˜‡•–Š‡ʹ…ƒ””‹‡”Ǥ
‡…ƒ—•‡–Š‡…Ž—–…Š‹•ƒ’’Ž‹‡†ǡ–Š‡͵ƒ—Ž—•ƒ†Ͷ•—‰‡ƒ”ƒ”‡ƒŽ•‘†”‹˜‡ƒ–‹’—–•Šƒˆ–
•’‡‡†ǤŠ‡…Ž—–…Š‹•ƒ’’Ž‹‡†–‘…‘‡…––Š‡͵…ƒ””‹‡”™‹–Š–Š‡Ͷ…ƒ””‹‡”Ǥ
Š‡ʹ…ƒ””‹‡”†”‹˜‡•–Š‡ͳȀʹ•—‰‡ƒ”ǡ™Š‹…Š†”‹˜‡•–Š‡ͳ…ƒ””‹‡”ǤŠ‡ͳ…ƒ””‹‡”™ƒŽ•ƒ”‘—†
–Š‡Š‡Ž†ͳƒ—Ž—•ƒ††”‹˜‡•–Š‡Ͷƒ—Ž—•Ǥ
‡ƒ””‡†—…–‹‘‹•ƒ…Š‹‡˜‡†„‡–™‡‡–Š‡Ͷ•—
‰‡ƒ””‘–ƒ–‹‰ƒ–‹’—–•Šƒˆ–•’‡‡†ƒ†–Š‡Ͷƒ—Ž—•”‘–ƒ–‹‰ƒ–ƒ”‡†—…‡†•’‡‡†Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 61

ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

ϲƚŚ'ĞĂƌ

Input

1.000
A B E C D Output

Held
Rotating
Locked Rotating

P1 P2 P3 P4
1.000 1.000 1.000 1.000 2034-81_0207

‹‰—”‡͵ʹ͸–Š
‡ƒ”
͸–Š‰‡ƒ”ǡ–Š‡…Ž—–…Š†”‹˜‡•–Š‡͵ƒ—Ž—•ƒ–‹’—–•Šƒˆ–•’‡‡†ƒ†–Š‡…Ž—–…Š†”‹˜‡•–Š‡͵
•—‰‡ƒ”ƒ–‹’—–•Šƒˆ–•’‡‡†Ǥ‡…ƒ—•‡–™‘…‘’‘‡–•‘ˆ–Š‡•ƒ‡‰‡ƒ”•‡–ƒ”‡†”‹˜‡ƒ––Š‡
•ƒ‡•’‡‡†ǡ–Š‡‡–‹”‡‰‡ƒ”•‡–‹•Ž‘…‡†‹”‘–ƒ–‹‘ǤŠ‡…Ž—–…Š…‘‡…–•–Š‡͵…ƒ””‹‡”–‘–Š‡Ͷ
…ƒ””‹‡”ƒ†–Š‡‘—–’—–•Šƒˆ–Ǥ

62 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

ϳƚŚ'ĞĂƌ

Input

0.839
A B E C D Output

Held
Rotating
Locked Rotating

P1 P2 P3 P4
0.670 0.839 2034-81_0208

‹‰—”‡͵͵͹–Š
‡ƒ”
͹–Š‰‡ƒ”ǡ–Š‡…Ž—–…ŠŠ‘Ž†•–Š‡ͳȀʹ•—‰‡ƒ”•–ƒ–‹‘ƒ”›ǤŠ‡‹’—–•Šƒˆ–†”‹˜‡•–Š‡ʹ…ƒ””‹‡”ǡ
™Š‹…Š†”‹˜‡•–Š‡ʹƒ—Ž—•ǡ‹…”‡ƒ•‹‰–Š‡•’‡‡†‘ˆ–Š‡͵•—‰‡ƒ”ƒ†…”‡ƒ–‹‰‘˜‡”†”‹˜‡Ǥ
Š‡…Ž—–…Š†”‹˜‡•–Š‡͵ƒ—Ž—•ƒ–‹’—–•Šƒˆ–•’‡‡†ǤŠ‡͵•—‰‡ƒ”•’‹•ƒ–ƒˆƒ•–‡”•’‡‡†
–Šƒ–Š‡͵ƒ—Ž—•ǡƒ†–Š‡͵…ƒ””‹‡”‹•–Š‡‘—–’—–‘ˆ–Š‡‰‡ƒ”•‡–ǤŠ‹•”‡•—Ž–•‹ƒ”‡†—…–‹‘
–Šƒ–‘ˆˆ•‡–•–Š‡‘˜‡”†”‹˜‡‘ˆ–Š‡ʹ‰‡ƒ”•‡–Ǥ
Š‡…Ž—–…Š…‘‡…–•–Š‡͵…ƒ””‹‡”–‘–Š‡Ͷ…ƒ””‹‡”ƒ†–Š‡‘—–’—–•Šƒˆ–Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 63

ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

ϴƚŚ'ĞĂƌ

Input

0.670
A B E C D Output

Held
Rotating
Locked Rotating

P1 P2 P3 P4
0.670 1.000 2034-81_0209

‹‰—”‡͵Ͷͺ–Š
‡ƒ”
ͺ–Š‰‡ƒ”ǡ–Š‡…Ž—–…ŠŠ‘Ž†•–Š‡ͳȀʹ•—‰‡ƒ”•–ƒ–‹‘ƒ”›Ǥ•™‹–Š͹–Š‰‡ƒ”ǡ–Š‡ʹ‰‡ƒ”•‡–
…”‡ƒ–‡•ƒ‘˜‡”†”‹˜‡”ƒ–‹‘Ǥ‘™‡˜‡”ǡ–Š‡…Ž—–…Šƒ’’Ž‹‡•ǡ™Š‹…ŠŠ‘Ž†•–Š‡͵‰‡ƒ”•‡––‘‰‡–Š‡”ƒ†
‡Ž‹‹ƒ–‡•ƒ›–‘”“—‡—Ž–‹’Ž‹…ƒ–‹‘ˆ”‘–Š‡͵‰‡ƒ”•‡–Ǥ
Š‡‘˜‡”†”‹˜‡…”‡ƒ–‡†„›ʹ‹•–”ƒ•ˆ‡””‡†„›–Š‡…Ž—–…Š–‘–Š‡‘—–’—–•Šƒˆ–Ǥ

64 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

ZĞǀĞƌƐĞ'ĞĂƌ

Input

-3.289
A B E C D Output

Held
Rotating
Locked Rotating

P1 P2 P3 P4
0.000 0.670 -1.046 4.714 2034-81_0210

‹‰—”‡͵ͷ‡˜‡”•‡
‡ƒ”
”‡˜‡”•‡ǡ–Š‡ƒ†…Ž—–…Š‡•ƒ’’Ž›ǡŠ‘Ž†‹‰–Š‡ͳȀʹ•—‰‡ƒ”ƒ†–Š‡ͳƒ—Ž—•‰‡ƒ”Ǥ
Š‡‹’—–•Šƒˆ–†”‹˜‡•–Š‡ʹ…ƒ””‹‡”ǡ™Š‹…Š’”‘†—…‡•ƒ‘˜‡”†”‹˜‡”ƒ–‹‘ˆ”‘–Š‡ʹ‰‡ƒ”•‡–ǡ
†”‹˜‹‰–Š‡͵•—‰‡ƒ”‹–Š‡•ƒ‡†‹”‡…–‹‘ƒ•–Š‡‡‰‹‡ǤŠ‡͵…ƒ””‹‡”‹•…‘‡…–‡†–‘–Š‡
‘—–’—–•Šƒˆ–„›–Š‡…Ž—–…ŠǤŠ‹•Š‘Ž†•–Š‡…ƒ””‹‡”ǡ”‡˜‡”•‹‰–Š‡†‹”‡…–‹‘ƒ†—Ž–‹’Ž›‹‰–‘”“—‡Ǥ
Š‡͵ƒ—Ž—•‹•…‘‡…–‡†–‘–Š‡Ͷ•—‰‡ƒ”ǡ™Š‹…Š†”‹˜‡•–Š‡Ͷ‰‡ƒ”•‡–‘’’‘•‹–‡‘ˆ‡‰‹‡
†‹”‡…–‹‘ƒ†—Ž–‹’Ž‹‡•–‘”“—‡ƒ‰ƒ‹Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 65

ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

,zZh>/KWZd/KE
,LJĚƌĂƵůŝĐ^ĐŚĞŵĂƟĐ>ĞŐĞŶĚ
ƒ„Ž‡͸›†”ƒ—Ž‹……Š‡ƒ–‹…‡‰‡†

”‡••—”‡‡‰—Žƒ–‹‰ƒŽ˜‡ —’

›†”ƒ—Ž‹…‹•–‘ —’ ‹Ž–‡”

›†”ƒ—Ž‹…ƒŽŽ›Ǧ…‘–”‘ŽŽ‡†
‹”‡…–‹‘ƒŽ‘–”‘ŽƒŽ˜‡ ǦŽ‹‡ ‹Ž–‡”
ȋʹ‘•‹–‹‘•Ȁ͵Šƒ‡Ž•Ȍ

’”‹‰ǦŽ‘ƒ†‡†›†”ƒ—Ž‹…ƒŽŽ›Ǧ
…‘–”‘ŽŽ‡†ƒŽ˜‡ Ž—‹†‘‘Ž‡”
ȋ͵‘•‹–‹‘•Ȁ͵Šƒ‡Ž•Ȍ

’”‹‰ǦŽ‘ƒ†‡†‹”‡…–‹‘ƒŽ
‘–”‘ŽƒŽ˜‡ ‘”“—‡‘˜‡”–‡”
ȋʹ‘•‹–‹‘•ȀͷŠƒ‡Ž•Ȍ

Ž‡…–”‹…ƒŽ‘Ž‡‘‹†ƒŽ˜‡ ”‡••—”‡‡–‡–‹‘ƒŽ˜‡
ȋʹ‘•‹–‹‘•Ȁ͵Šƒ‡Ž•Ȍ ȋ’”‹‰ǦŽ‘ƒ†‡†Š‡…ƒŽŽȌ

‘…‡”ƒŽŽƒŽ˜‡
‡–—”–‘—’
ȋŠ—––Ž‡ƒŽ˜‡Ȍ

Š‡…Ǧ„ƒŽŽǦ…‘–”‘ŽŽ‡†”‹ϐ‹…‡ ……——Žƒ–‘”

”‹ϐ‹…‡ ‡Ǧ™ƒ›”‹ϐ‹…‡

66 8-Speed Automatic Transmission Diagnosis and Repair

 A B1 C D E
RB-V

HV-B1

HV-B2
HV-A HV-C HV-D HV-E
,LJĚƌĂƵůŝĐ^ĐŚĞŵĂƟĐ

Pump

LP-V RET-V CV-A CV-B1 CV-B2 CV-C CV-D CV-E

Pos-V

Park Cyl

PosD-V PR-V

Park-V

8-Speed Automatic Transmission Diagnosis and Repair

SOL SOL RED-V
Park LPS SOL A SOL B SOL
SOL C SOL D SOL E TCC

‹‰—”‡͵͸›†”ƒ—Ž‹……Š‡ƒ–‹…
Filter

Converter

TCC
Valve Designations
TC-V Torque Converter Pressure Valve LP-V Line Pressure Valve SV-TC
TCC-V
TCC-V Torque Converter Clutch Valve Park-V Park Pawl Release Valve
TCHx-V Torque Converter Holding Valve Park-Cyl Park Pawl Release Cylinder
PR-V Priming Valve RED-V Pressure Reducing Valve TCH2-V
SOL x Solenoid TCH1-V

LPR-V Pos-V Position Valve

Lubrication Pressure Relief Valve TC-V
LPR-V
SV-TC PosD-V Default Position Valve (Driving Default Mode) Filter
Switching Valve - Torque Converter Cooler
RET-V Line Pressure Retention Valve CV-x Clutch Apply Valve
RB-V Rocker Ball Valve HV-x Holding Valve
Lubrication

2034-81_0108

67
ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ
ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

KŝůWƵŵƉKƉĞƌĂƟŽŶ

To TCC, Prime, and Lube

1
From Line
Pressure Solenoid

To Main Line

5 2

4 3

2034-81_0214

1 ”‡••—”‡‡‰—Žƒ–‘”ƒŽ˜‡ 4 ”‡••—”‡‹’‡
2 —’ 5 ‡‰—Žƒ–‘”šŠƒ—•–”‡••—”‡‡–—”
3 –ƒ‡‹’‡
‹‰—”‡͵͹‹Ž—’’‡”ƒ–‹‘
Š‡–”ƒ•‹••‹‘‘‹Ž’—’‹•†”‹˜‡„›ƒ…Šƒ‹ƒ†•’”‘…‡–ǤŠ‡‘‹Ž’—’Šƒ•–™‘‹–ƒ‡’‘”–•
ƒ†–™‘‡šŠƒ—•–’‘”–•ǤŠ‡’—’†”ƒ™•ϐŽ—‹†–Š”‘—‰Šƒϐ‹Ž–‡”ƒ†’”‡••—”‹œ‡•–Š‡ϐŽ—‹†ƒ•–Š‡
’—’”‘–ƒ–‡•Ǥˆ–‡”–Š‡ϐŽ—‹†‹•’”‡••—”‹œ‡†ǡ‹–‡š‹–•–Š‡’—’–Š”‘—‰Š–™‘‡šŠƒ—•–’‘”–•–Šƒ–ˆ‡‡†
–Š‡•›•–‡’”‡••—”‡˜ƒŽ˜‡ǤŠ‡•›•–‡’”‡••—”‡˜ƒŽ˜‡ƒ‹–ƒ‹•ϐŽ—‹†’”‡••—”‡ƒ†ƒŽŽ‘™•‡š…‡••
’”‡••—”‡–‘„‡”‡–—”‡†–‘–Š‡’—’ǤŠ‹•”‡†—…‡•…ƒ˜‹–ƒ–‹‘ƒ†‘‹•‡Ǥ

68 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

dZĞůĞĂƐĞ

SOL
TCC

Reduced Solenoid Pressure

Converter

TCC

SV-TC
TCC-V

TCH2-V
TCH1-V Filter

TC-V
Cooler
Main Line Pressure

Regulated Line Pressure

Lubrication
From LPS

2034-81_0212

‹‰—”‡͵ͺ‡Ž‡ƒ•‡
Š‡–‘”“—‡…‘˜‡”–‡”…Ž—–…ŠȋȌ‹•‡‰ƒ‰‡†ƒ†”‡Ž‡ƒ•‡†„›–Š‡–”ƒ•‹••‹‘…‘–”‘Ž‘†—Ž‡
ƒ••‡„Ž›ȋȌǤŠ‡…ƒ„‡‡‰ƒ‰‡†ƒ†…‘–”‘ŽŽ‡†‹ƒ›ˆ‘”™ƒ”†‰‡ƒ”ˆ”‘ͳ•––Š”‘—‰Š
ͺ–ŠǤ
Š‡–Š‡‹•‘’‡ǡ–Š‡’‹•–‘‹•’—•Š‡†–‘‹–•†‡ˆƒ—Ž–’‘•‹–‹‘„›–‘”“—‡…‘˜‡”–‡”
…Šƒ„‡”’”‡••—”‡ǤŠ‡–‘”“—‡…‘˜‡”–‡”•™‹–…Š˜ƒŽ˜‡ȋǦȌ’”‘˜‹†‡•’”‡••—”‡ˆ‘”–‘”“—‡
…‘˜‡”–‡”‘’‡”ƒ–‹‘–Šƒ–Šƒ•„‡‡”‡‰—Žƒ–‡†„›–Š‡–‘”“—‡…‘˜‡”–‡”’”‡••—”‡˜ƒŽ˜‡ȋǦȌǤˆ–‡”
‡š‹–‹‰–Š‡–‘”“—‡…‘˜‡”–‡”ǡϐŽ—‹†‘˜‡•‹–‘–Š‡…‘‘Ž‹‰ƒ†Ž—„”‹…ƒ–‹‘…‹”…—‹–•ǤŠ‡…‘˜‡”–‡”
’”‡••—”‡”‡–‡–‹‘˜ƒŽ˜‡ȋͳǦȌ‡•—”‡•–Š‡–‘”“—‡…‘˜‡”–‡”’”‡••—”‡‹•ƒ‹‹—‘ˆͲǤ͵ͷ„ƒ”
ȋͷ’•‹Ȍ™Š‡–Š‡‹•‘’‡Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 69

ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

dƉƉůLJ

SOL
TCC

Reduced Solenoid Pressure

Converter

TCC

SV-TC
TCC-V

TCH2-V
TCH1-V Filter

TC-V
Cooler
Main Line Pressure

Regulated Line Pressure

Lubrication
From LPS

2034-81_0213

‹‰—”‡͵ͻ’’Ž›
Š‡–Š‡•‘Ž‡‘‹†‹•‡‡”‰‹œ‡†ǡϐŽ—‹†‹•†‹”‡…–‡†–‘–Š‡–‘”“—‡…‘˜‡”–‡”•™‹–…Š˜ƒŽ˜‡ȋǦ
Ȍƒ†Ž‘…—’˜ƒŽ˜‡ȋǦȌǤŠ‡Ž‘…—’˜ƒŽ˜‡†‹”‡…–•ϐŽ—‹†–‘–Š‡ƒ†–‘”“—‡
…‘˜‡”–‡”…Šƒ„‡”ǤŠ‡–‘”“—‡…‘˜‡”–‡”•™‹–…Š˜ƒŽ˜‡†‹”‡…–•ϐŽ—‹†‡š‹–‹‰–Š‡…‘˜‡”–‡”…Šƒ„‡”
–‘ƒ•‡…‘†ƒ”›’”‡••—”‡”‡–‡–‹‘˜ƒŽ˜‡ȋʹǦȌ–Šƒ–‹•…ƒŽ‹„”ƒ–‡†–‘”‡–ƒ‹ͳǤͲ„ƒ”ȋͳͶǤͷ’•‹Ȍ
‘ˆ’”‡••—”‡‹–Š‡…‘˜‡”–‡”ǤŠ‡–‘”“—‡…‘˜‡”–‡”•™‹–…Š˜ƒŽ˜‡ƒŽ•‘†‹”‡…–•Ž‹‡’”‡••—”‡–‘–Š‡
…‘‘Ž‡”ƒ†Ž—„”‹…ƒ–‹‘…‹”…—‹–Ǥ

70 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

ůƵƚĐŚ,LJĚƌĂƵůŝĐKƉĞƌĂƟŽŶ

C
To Default
Position Valve

HV-C

CV-C

VB-V

Regulated Line
Pressure

SOL C
VFS Control

2034-81_0219

‹‰—”‡ͶͲŽ—–…Š›†”ƒ—Ž‹…’‡”ƒ–‹‘
Ž—–…Š‡•ǡǡƒ†ƒŽŽ‘’‡”ƒ–‡‹ƒ•‹‹Žƒ”ƒ‡”Ǥ‡‰—Žƒ–‡†•‘Ž‡‘‹†’”‡••—”‡‹•ƒ˜ƒ‹Žƒ„Ž‡ƒ––Š‡
…Ž—–…Š•Š‹ˆ–•‘Ž‡‘‹†ȋȌƒ†”‡‰—Žƒ–‡†Ž‹‡’”‡••—”‡ƒ––Š‡…Ž—–…Š˜ƒŽ˜‡ȋǦȌǤ
Š‡–Š‡•Š‹ˆ–•‘Ž‡‘‹†‹•†‡Ǧ‡‡”‰‹œ‡†ǡϐŽ—‹†ϐŽ‘™•–Š”‘—‰Š–Š‡•Š‹ˆ–•‘Ž‡‘‹†ƒ†ƒ’’Ž‹‡•’”‡••—”‡
–‘–Š‡…Ž—–…Š˜ƒŽ˜‡Ǥ—”‹‰–Š‡•Š‹ˆ–ǡ’”‡••—”‡‘˜‡•–Š‡…Ž—–…Š˜ƒŽ˜‡ǡ™Š‹…Š„‡‰‹•–‘ƒ’’Ž›–Š‡
…Ž—–…ŠǤ”‡••—”‡ˆ”‘–Š‡Š‘Ž†‹‰˜ƒŽ˜‡ȋǦȌ”‡‰—Žƒ–‡•–Š‡‘’‡‹‰‘ˆ–Š‡…Ž—–…Š˜ƒŽ˜‡ǡ•‘ˆ–‡‹‰
–Š‡•Š‹ˆ–Ǥ„‘˜‡ƒ•‡––Š”‡•Š‘Ž†ǡ–Š‡Š‘Ž†‹‰˜ƒŽ˜‡•‡ƒ–•ƒ†ƒŽŽ‘™•–Š‡…Ž—–…Š˜ƒŽ˜‡–‘‘’‡
…‘’Ž‡–‡Ž›Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 71

ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

ϮůƵƚĐŚ,LJĚƌĂƵůŝĐZĞůĞĂƐĞ

B2

B1

HV-B2

2034-81_0220

‹‰—”‡ͶͳʹŽ—–…Š›†”ƒ—Ž‹…‡Ž‡ƒ•‡
Š‡…Ž—–…Š‹…Ž—†‡•–™‘Š›†”ƒ—Ž‹……Šƒ„‡”•ǣͳƒ†ʹǤͳ‹•–Š‡…Ž—–…Šƒ’’Ž›…‹”…—‹–ƒ†ʹ
‹•–Š‡”‡Ž‡ƒ•‡…‹”…—‹–Ǥ
Š‡Š‘Ž†‹‰˜ƒŽ˜‡ȋǦʹȌƒ‹–ƒ‹•”‡‰—Žƒ–‡†’”‡••—”‡ƒ‰ƒ‹•––Š‡”‡Ž‡ƒ•‡•‹†‡‘ˆ–Š‡…Ž—–…ŠǤ
ʹϐŽ—‹†’”‡••—”‡”‡ƒ‹•…‘•–ƒ–ƒ–ƒ”‘—†ͳǤͻ„ƒ”ȋʹ͹Ǥ͸’•‹Ȍ†—”‹‰‘”ƒŽ‘’‡”ƒ–‹‘ǤŠ‹•
…‘•–ƒ–’”‡••—”‡™‘”•ƒ‰ƒ‹•––Š‡ͳƒ’’Ž›…‹”…—‹–’”‡••—”‡ǤŠ‡ʹ…‹”…—‹–‡Ž‹‹ƒ–‡•–Š‡‡‡†
ˆ‘”ƒ”‡–—”•’”‹‰Ǥ›—•‹‰ƒŠ›†”ƒ—Ž‹…”‡–—”‹•–‡ƒ†‘ˆƒ•’”‹‰”‡–—”ǡ–Š‡Šƒ•‘”‡
ƒ……—”ƒ–‡…‘–”‘Ž‘ˆ–Š‡…Ž—–…Š•Ž‹’†—”‹‰‡—–”ƒŽ‹†Ž‡…‘–”‘ŽȋȌǤ

72 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

ϭůƵƚĐŚ,LJĚƌĂƵůŝĐƉƉůLJ

B2
B1

HV-B1

Stage 1 Stage 2 Stage 3

CV-B1 CV-B2

Clutch Pressure

SOL B

2034-81_0221

‹‰—”‡ͶʹͳŽ—–…Š›†”ƒ—Ž‹…’’Ž›
Š‡•‘Ž‡‘‹†‹•‡‡”‰‹œ‡†ǡ”‡‰—Žƒ–‡†’”‡••—”‡ϐŽ‘™•–Š”‘—‰Š–Š‡•‘Ž‡‘‹†ƒ†ƒ…–—ƒ–‡•–Š‡ͳ
…Ž—–…Š˜ƒŽ˜‡ȋǦͳȌǡʹ…Ž—–…Š˜ƒŽ˜‡ȋǦʹȌǡƒ†ͳŠ‘Ž†‹‰˜ƒŽ˜‡ȋǦͳȌǤ
—”‹‰•–ƒ‰‡ͳǡ–Š‡ͳ…Ž—–…Š˜ƒŽ˜‡‘’‡•ǡ†‹”‡…–‹‰Ž‹‡’”‡••—”‡–‘–Š‡ͳ•‹†‡‘ˆ–Š‡’‹•–‘ǤŠ‡
ʹ…Ž—–…Š˜ƒŽ˜‡ƒ‹–ƒ‹•’”‡••—”‡ƒ‰ƒ‹•––Š‡„ƒ…•‹†‡‘ˆ–Š‡ͳ…Ž—–…Š˜ƒŽ˜‡–‘…‘–”‘Ž–Š‡‹‹–‹ƒŽ
‡‰ƒ‰‡‡–‘ˆ–Š‡…Ž—–…ŠǤ
—”‹‰•–ƒ‰‡ʹǡ–Š‡ʹ…Ž—–…Š˜ƒŽ˜‡•‡ƒ–•ƒ†ƒŽŽ‘™•’”‡••—”‡‹–Š‡ͳ…‹”…—‹––‘”‹•‡Ǥ
—”‹‰•–ƒ‰‡͵ǡ–Š‡ͳŠ‘Ž†‹‰˜ƒŽ˜‡•‡ƒ–•ƒ†ƒŽŽ‘™•ˆ—ŽŽŽ‹‡’”‡••—”‡–‘‡‡’…Ž—–…Šƒ’’Ž‹‡†Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 73

ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐKƉĞƌĂƟŽŶ

WĂƌŬ>ŽĐŬ,LJĚƌĂƵůŝĐKƉĞƌĂƟŽŶ

RET-V

PS Cyl

Park Hold
Solenoid

From C Clutch

Park-V

SOL RED-V
Park

2034-81_0223

‹‰—”‡Ͷ͵ƒ”‘…›†”ƒ—Ž‹…’‡”ƒ–‹‘
–Š‡†‡ˆƒ—Ž–’‘•‹–‹‘ǡ–Š‡’ƒ”’ƒ™Ž‹•‡‰ƒ‰‡†ǤŠ‡–Š‡•Š‹ˆ–‡”‹•‘˜‡†‘—–‘ˆ’ƒ”ǡ–Š‡’ƒ”
”‡Ž‡ƒ•‡•‘Ž‡‘‹†ȋƒ”Ȍ‹•‡‡”‰‹œ‡†ƒ††‹”‡…–•’”‡••—”‡–‘–Š‡’ƒ””‡Ž‡ƒ•‡˜ƒŽ˜‡ȋƒ”ǦȌǤ
Š‡’ƒ””‡Ž‡ƒ•‡˜ƒŽ˜‡†‹”‡…–•ƒ‹Ž‹‡’”‡••—”‡–‘–Š‡’ƒ””‡Ž‡ƒ•‡…›Ž‹†‡”ȋƒ”›ŽȌǡ”‡Ž‡ƒ•‹‰
–Š‡’ƒ”’ƒ™ŽǤ
ƒ††‹–‹‘ǡ–Š‡’ƒ”Š‘Ž†•‘Ž‡‘‹†‹•‡‡”‰‹œ‡†ƒ†Š‘Ž†•–Š‡’ƒ””‡Ž‡ƒ•‡’‹•–‘‡…Šƒ‹…ƒŽŽ›Ǥ
Š‡‡…Šƒ‹…ƒŽ•‘Ž‡‘‹†”‡ƒ‹•‡‡”‰‹œ‡†–‘Š‘Ž†–Š‡–”ƒ•‹••‹‘‘—–‘ˆ’ƒ”ǤŠ‹•ƒ…–‹‘‹•
‡…‡••ƒ”›„‡…ƒ—•‡–Š‡ϐŽ—‹†’”‡••—”‡†”‘’•ƒ•ƒ”‡•—Ž–‘ˆ–Š‡’—’‘–‘’‡”ƒ–‹‰™‹–Š–Š‡‡‰‹‡
‘ˆˆǤ

74 8-Speed Automatic Transmission Diagnosis and Repair

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WŽƐŝƟŽŶsĂůǀĞKƉĞƌĂƟŽŶ

Park Position Reverse/Neutral Position Forward Position

From Clutch C or E
via Shuttle Valve

PosD-V
From Park Solenoid

Pos-V To C/D/E
Clutch Valves

System Pressure

2034-81_0222

‹‰—”‡ͶͶ‘•‹–‹‘ƒŽ˜‡’‡”ƒ–‹‘
™‘’‘•‹–‹‘˜ƒŽ˜‡•ƒ”‡—•‡†‹–Š‡˜ƒŽ˜‡„‘†›ǤŠ‡•‡˜ƒŽ˜‡••—’’Ž›–Š‡’”‡••—”‡–‘–Š‡ǡǡƒ†
…Ž—–…Š˜ƒŽ˜‡•ǤŠ‡’‘•‹–‹‘˜ƒŽ˜‡•ƒ”‡†‡•‹‰‡†–‘•—’’Ž›’”‡••—”‡–‘–Š‡†”‹˜‹‰…Ž—–…Š‡•ƒ†–‘
ƒ‹–ƒ‹’”‡••—”‡‹–Š‡†”‹˜‹‰…Ž—–…Š…‹”…—‹–•‹ˆƒ‡Ž‡…–”‹…ƒŽˆƒ‹Ž—”‡‘……—”•Ǥ
Š‡–Š‡•Š‹ˆ–‡”‹•‘˜‡†–‘‡—–”ƒŽ‘””‡˜‡”•‡ǡ–Š‡’ƒ””‡Ž‡ƒ•‡•‘Ž‡‘‹†•—’’Ž‹‡•”‡‰—Žƒ–‡†
’”‡••—”‡–‘–Š‡’‘•‹–‹‘˜ƒŽ˜‡ȋ‘•ǦȌǤŠ‡’‘•‹–‹‘˜ƒŽ˜‡•‡ƒ–•ƒ†•—’’Ž‹‡•’”‡••—”‡–‘–Š‡
†”‹˜‹‰…Ž—–…Š…‹”…—‹–•Ǥ
Š‡–Š‡•Š‹ˆ–‡”‹•‘˜‡†–‘†”‹˜‡ǡ…Ž—–…Š’”‡••—”‡ˆ”‘–Š‡ƒ†…Ž—–…Š‡•‹••Šƒ”‡†™‹–Š
ƒ…‹”…—‹––Šƒ–ƒ…–•‘–Š‡†‡ˆƒ—Ž–’‘•‹–‹‘˜ƒŽ˜‡ȋ‘•ǦȌǤŠ‡–Š‡†‡ˆƒ—Ž–’‘•‹–‹‘˜ƒŽ˜‡‹•
•‡ƒ–‡†ǡ’”‡••—”‡‹•ƒ‹–ƒ‹‡†„›–Š‡ƒ†…Ž—–…Š‡•ǤŠ‹•‡•—”‡•–Šƒ–ˆ‘”™ƒ”†‘–‹‘…ƒ„‡
ƒ‹–ƒ‹‡†‡˜‡‹ˆ–Š‡’ƒ””‡Ž‡ƒ•‡•‘Ž‡‘‹†ˆƒ‹Ž•Ǥ

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ĞĨĂƵůƚKƉĞƌĂƟŽŶ

C D E
RB-V

From Pump
HV-C HV-D HV-E

RET-V CV-C CV-D CV-E

Pos-V

Park Cyl

PosD-V

Park-V

SOL RED-V
SOL
Park LPS SOL C SOL D SOL E

2034-81_0234

‹‰—”‡Ͷͷ‡ˆƒ—Ž–’‡”ƒ–‹‘
ˆƒˆƒ‹Ž—”‡‘……—”•ȋ‘”…‘’Ž‡–‡•‘Ž‡‘‹†’‘™‡”Ž‘••Ȍ™Š‹Ž‡†”‹˜‹‰‹ƒˆ‘”™ƒ”†‰‡ƒ”ǡ–Š‡
‘”…Ž—–…Š…‹”…—‹–ƒ‹–ƒ‹•Š›†”ƒ—Ž‹…’”‡••—”‡ƒ‰ƒ‹•––Š‡’ƒ””‡Ž‡ƒ•‡˜ƒŽ˜‡Ǥ”‡••—”‡ˆ”‘
‡‹–Š‡”–Š‡‘”…Ž—–…Š…‹”…—‹––Š”‘—‰Š–Š‡”‘…‡”„ƒŽŽ˜ƒŽ˜‡ȋǦȌ‡‡’•–Š‡†‡ˆƒ—Ž–’‘•‹–‹‘˜ƒŽ˜‡
ȋ‘•ǦȌƒ†’‘•‹–‹‘˜ƒŽ˜‡ȋ‘•ǦȌ‘’‡ǤŠ‡’‘•‹–‹‘˜ƒŽ˜‡•ƒ‹–ƒ‹ϐŽ—‹†’”‡••—”‡–‘–Š‡ǡǡ
ƒ†…Ž—–…Š‡•ǡƒ†͸–Š‰‡ƒ”‹•‡‰ƒ‰‡†Ǥ
ˆ–Š‡˜‡Š‹…Ž‡‹•–—”‡†‘ˆˆƒ†ƒˆƒ‹Ž—”‡‹••–‹ŽŽ’”‡•‡–ǡ–Š‡˜‡Š‹…Ž‡™‹ŽŽ‘–„‡ƒ„Ž‡–‘‘˜‡Ǥ
Š‹•‹•„‡…ƒ—•‡–Š‡ϐŽ—‹†–Šƒ–ˆ‡‡†•–Š‡ǡǡƒ†•‘Ž‡‘‹†•…ƒ‘–„‡•—’’Ž‹‡†–Š”‘—‰Š–Š‡ǦǤ

76 8-Speed Automatic Transmission Diagnosis and Repair

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WƌŝŵŝŶŐŝƌĐƵŝƚ

A B1 C D E
RB-V

HV-B1

HV-B2
HV-A HV-C HV-D HV-E
Pump

LP-V RET-V
KV-A CV-B1 CV-B2 CV-C CV-D CV-E

Pos-V

Park Cyl

PosD-V PR-V

Park-V

2
SOL RED-V
SOL
LPS SOL
Park SOL A SOL B SOL C SOL D SOL E TCC

Filter

Converter

TCC

1 SV-TC
TCC-V

TCH2-V
TCH1-V

TC-V LPR-V
Filter
Cooler

Lubrication

2034-81_0235

‹‰—”‡Ͷ͸”‹‹‰‹”…—‹–
Š‡’”‹‹‰…‹”…—‹–’”‡Ǧϐ‹ŽŽ•–Š‡…Ž—–…Š‡•™‹–ŠŽ‘™Ǧ’”‡••—”‡ϐŽ—‹†ƒ†”‡•‡–•–Š‡ƒ’’Ž›ƒ†Š‘Ž†‹‰
˜ƒŽ˜‡•–‘–Š‡‹”†‡ˆƒ—Ž–’‘•‹–‹‘Ǥ
Š‡’”‹‹‰…‹”…—‹–‹•ˆ‡†–Š”‘—‰Šƒ…Š‡…„ƒŽŽƒ†‘”‹ϐ‹…‡ˆ”‘–Š‡–‘”“—‡Ǧ…‘˜‡”–‡”Ǧ”‡‰—Žƒ–‡†
’”‡••—”‡…‹”…—‹–ǤŠ‡’”‹‹‰˜ƒŽ˜‡ȋǦȌ‡•—”‡•–Šƒ–’”‡••—”‡”‡ƒ‹•Ž‘™‡‘—‰Š–‘’”‡˜‡–
–Š‡…Ž—–…Š‡•ˆ”‘‡‰ƒ‰‹‰Ǥ

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Notes:_________________________________________________________________________________________________________

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78 8-Speed Automatic Transmission Diagnosis and Repair

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DEMONSTRATION 2 ϴͳ^W,zZKͳD,E/>^z^dD^E>z^/^

WZdKE͗dZE^D/^^/KE/^^^D>z
1. †’Žƒ›ǣ
ƒǤ Ž›‘—–’—–‡†’Žƒ›…ƒ„‡‡ƒ•—”‡†‘–Š‹•—‹–Ǥ
„Ǥ Š‡‘—–’—–ϐŽƒ‰‡—•–„‡Ž‘‘•‡‡†„‡ˆ‘”‡‡ƒ•—”‹‰‡†’Žƒ›Ǥ

2. ƒŽ˜‡„‘†›ƒ”‡ƒǣ
ƒǤ Š‡‡Ž‡…–”‹…ƒŽŠƒ”‡•••Ž‡‡˜‡”‡“—‹”‡••’‡…‹ƒŽ–‘‘Ž͓ͳͲ͵͹͹
—‹†‡Ž‡‡˜‡‡‘˜‡”Ȁ
•–ƒŽŽ‡”Ǥ
„Ǥ Ž›–Š‡•“—ƒ”‡•Š‘—Ž†‡”„‘Ž–•‡‡†–‘„‡”‡‘˜‡†–‘”‡‘˜‡–Š‡˜ƒŽ˜‡„‘†›ˆ”‘
–Š‡–”ƒ•‹••‹‘ǤŠ‡˜ƒŽ˜‡„‘†›„‘Ž–•ƒ”‡”‡—•ƒ„Ž‡Ǥ
…Ǥ Ž™ƒ›•’Žƒ…‡–Š‡˜ƒŽ˜‡„‘†›ƒ••‡„Ž›‹ƒ’Žƒ•–‹…„ƒ‰ǡ‹ˆ‹–‹•”‡‘˜‡†ˆ‘”•‡”˜‹…‡ǡ–‘
‡‡’†‡„”‹•‘—–Ǥ
†Ǥ Š‡’ƒ”‹‰‡…Šƒ‹•‹•—†‡”•’”‹‰–‡•‹‘Ǥƒ–…Š–Š‡’ƒ”‹‰’ƒ™Ž’‹•–‘
™Š‡”‡‘˜‹‰‘”‹•–ƒŽŽ‹‰–Š‡˜ƒŽ˜‡„‘†›ǤŠ‡’ƒ””‡Ž‡ƒ•‡Ž‡˜‡”—•–„‡”‡‘˜‡†
ƒ†”‘–ƒ–‡†ͳͺͲ†‡‰”‡‡•‘’’‘•‹–‡‘ˆ–Š‡Ž‘…ƒ–‘”–ƒ„Ǥ
‡Ǥ ‡…—”‡–Š‡‘—–’—–•’‡‡†•‡‘”ȋȌ–‘–Š‡˜ƒŽ˜‡„‘†›–‘’”‘–‡…––Š‡•‡•‘”†—”‹‰
•‡”˜‹…‡Ǥ
ˆǤ ˆ–Š‡‘”Šƒ”‡••‹•†ƒƒ‰‡†ǡƒ…‘’Ž‡–‡˜ƒŽ˜‡„‘†›ƒ••‡„Ž›”‡’Žƒ…‡‡–‹•
”‡“—‹”‡†Ǥ

3. ‹Ž’—’ǣ
ƒǤ Š‡”‡‘˜‹‰–Š‡‘‹Ž’—’ƒ••‡„Ž›ǡ’Žƒ…‡›‘—”Šƒ†‘–Š‡ˆ”‘–‘ˆ–Š‡‹’—–
•Šƒˆ––‘‡‡’‹–‹’Žƒ…‡ǡ™Š‹Ž‡–Š‡’—’ƒ••‡„Ž›…‘‡•‘—–Ǥ

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4. –‡”ƒŽ…‘’‘‡–•ǣ
ƒǤ Š‡”‡‘˜‹‰–Š‡ƒ‹‰‡ƒ”•–ƒ…ǡ–Š‡–”ƒ•‹••‹‘—•–„‡˜‡”–‹…ƒŽǤ‘‘–ƒŽŽ‘™
–Š‡•‹†‡•‘ˆ–Š‡ƒŽ—‹—†”—•–‘Š‹–ƒ‰ƒ‹•–ƒ›–Š‹‰ǤŠ‡•‡†”—•ƒ”‡’”‡…‹•‹‘
ƒ…Š‹‡†–‘ƒŽŽ‘™ˆ‘”Š‹‰Š•’‡‡†”‘–ƒ–‹‘™‹–Š–‹‰Š––‘Ž‡”ƒ…‡•Ǥ
„Ǥ Š‡”‡‘˜‹‰–Š‡Ͷƒ—Ž—••ƒ’”‹‰ǡ•’‡…‹ƒŽ–‘‘͓ͳͲ͵͹ͺ—’’‘”–‹‰•—•–
„‡—•‡†–‘ƒ˜‘‹††ƒƒ‰‡–‘–Š‡ƒŽ—‹—†”—•Ǥ
…Ǥ Š‡ʹ…ƒ””‹‡”‘—–‡””‹‰…‘–ƒ‹•ƒƒ‰‡––”‹‰‰‡”ˆ‘”–Š‡‹’—–•’‡‡†•‡•‘”Ǥ
†Ǥ ‘‘–„ƒ‰‘”†‡––Š‡ʹ…ƒ””‹‡””‹‰Ǥˆ–Š‡”‹‰‹•†ƒƒ‰‡†‹–—•–„‡”‡’Žƒ…‡†Ǥ

WZddtK͗dZE^D/^^/KE^^D>z
1. –‡”ƒŽ…‘’‘‡–•ǣ
ƒǤ Š‡‹•–ƒŽŽ‹‰–Š‡…Ž—–…Š’Žƒ–‡•ǡ–Š‡™ƒ˜‡’Žƒ–‡ˆƒ…‡•–‘™ƒ”†•–Š‡…Ž—–…Š’‹•–‘Ǥ
„Ǥ Š‡…Ž—–…ŠŠƒ•ˆ‘—”Žƒ”‰‡Ž—‰•–Šƒ–•‡”˜‡ƒ•ƒŽ‹‰‡–ˆ‡ƒ–—”‡•ˆ‘”–Š‡•ƒ’”‹‰Ǥ
…Ǥ Š‡–™‘•ƒ’”‹‰•”‡–ƒ‹‡”•‹–Š‡Ͷ•—‰‡ƒ”ȀȀ…Ž—–…Šƒ”‡‹†‡–‹…ƒŽƒ†
‹–‡”…Šƒ‰‡ƒ„Ž‡Ǥ
†Ǥ ƒ”‡—•–„‡–ƒ‡–‘ƒ‡•—”‡–Šƒ––Š‡Ͷƒ—Ž—••ƒ’”‹‰‹•‘–‹•–ƒŽŽ‡†
—’•‹†‡†‘™Ǥ
‡Ǥ ˆ–‡”–Š‡‹’—–•Šƒˆ–Ȁʹ…ƒ””‹‡”‹•‹•–ƒŽŽ‡†ǡ–Š‡•ƒ’”‹‰—•–„‡•‡ƒ–‡†—•‹‰
‡‡†Ž‡‘•‡’Ž‹‡”•Ǥ

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2. ƒŽ˜‡„‘†›ǣ
ƒǤ —”‹‰‹•–ƒŽŽƒ–‹‘ǡ–Š‡Š‡ƒ–•‹…ƒ—•‡•–Š‡˜ƒŽ˜‡„‘†›–‘ϐŽ‘ƒ–ƒ†ƒ’’‡ƒ”ƒ•‹ˆ
‹–‹•‘–ˆ—ŽŽ›•‡ƒ–‡†Ǥ

3. ‹Ž’—’ǣ
ƒǤ Š‡‘‹Ž’—’„‘Ž–•ƒ”‡ƒŽ—‹—ƒ†—•–„‡”‡’Žƒ…‡†ƒˆ–‡”–Š‡›ƒ”‡”‡‘˜‡†Ǥ
„Ǥ ˆ–Š‡‘‹Ž’—’‹•”‡‘˜‡†ˆ”‘–Š‡ƒ••‡„Ž›ǡ™Š‡–Š‡’—’‹•‹•–ƒŽŽ‡†ǡ–Š‡”‡™‹ŽŽ
„‡ƒʹǦ‰ƒ’„‡–™‡‡–Š‡’—’ƒ†–Š‡Š‘—•‹‰Ǣ–Š‹•‹•‘”ƒŽǤ

4. †’Žƒ›‡ƒ•—”‡‡–•ǣ
ƒǤ ‡”ˆ‘”–Š‡‡†’Žƒ›‡ƒ•—”‡‡–™‹–Š–Š‡‘”‹‰‹ƒŽ‘‹Ž’—’„‘Ž–•ƒ†‘‹––Š‡
’—’…‘˜‡”‘Ǧ”‹‰ƒ†–Š‡„‘Ž–•‡ƒŽ•Ǥ•–ƒŽŽ–Š‡‡™„‘Ž–•ƒ†•‡ƒŽ•‘–Š‡ϐ‹ƒŽ
ƒ••‡„Ž›ǡƒˆ–‡”–Š‡…‘””‡…–‡†’Žƒ›•Š‹Šƒ•„‡‡•‡Ž‡…–‡†Ǥ

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ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐŶĂůLJƐŝƐ

WZdd,Z͗>hd,/EdZd/KE

•–”—…–‹‘•ǣ Š‹•‹•ƒ‹•–”—…–‘”ǦŽ‡††‡‘•–”ƒ–‹‘Ǥ ‘ŽŽ‘™–Š‡†‹”‡…–‹‘•ˆ”‘–Š‡

‹•–”—…–‘”ƒ†ƒ•™‡”–Š‡“—‡•–‹‘•ƒ•‡ƒ…Š…Ž—–…Š‹•†‹•…—••‡†Ǥ
1. Šƒ–…‘’‘‡–•†‘‡•–Š‡…Ž—–…Š‹–‡”ƒ…–™‹–Šǫ

2. Šƒ–…‘’‘‡–•†‘‡•–Š‡…Ž—–…Š‹–‡”ƒ…–™‹–Šǫ

3. Šƒ–…‘’‘‡–•†‘‡•–Š‡…Ž—–…Š‹–‡”ƒ…–™‹–Šǫ

4. Šƒ–…‘’‘‡–•†‘‡•–Š‡…Ž—–…Š‹–‡”ƒ…–™‹–Šǫ

5. Šƒ–…‘’‘‡–•†‘‡•–Š‡…Ž—–…Š‹–‡”ƒ…–™‹–Šǫ

82 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚ,LJĚƌŽͲDĞĐŚĂŶŝĐĂů^LJƐƚĞŵƐŶĂůLJƐŝƐ

6. Š‹…Š…Ž—–…Š‹•‹†‡–‹ϐ‹‡†„›–Š‡‹•–”—…–‘”ƒ†™Šƒ–™‘—Ž†Šƒ’’‡‹ˆ–Š‹•…Ž—–…Š™ƒ•„—”–
ƒ†•Ž‹’’‹‰ǫ

7. Š‹…Š…Ž—–…Š‹•‹†‡–‹ϐ‹‡†„›–Š‡‹•–”—…–‘”ƒ†™Šƒ–™‘—Ž†Šƒ’’‡‹ˆ‹–†‹†‘–ƒ’’Ž›ǫ

ƒǤ ‘‡•–Š‹••‹–—ƒ–‹‘•‡‡•‹‹Žƒ”ǫ

8-Speed Automatic Transmission Diagnosis and Repair 83

Notes:_________________________________________________________________________________________________________

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84 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚůĞĐƚƌŝĐĂůKƉĞƌĂƟŽŶ

>^^KEϰϴͳ^W>dZ/>KWZd/KE

>dZ/>/EWhd^

TCM

Actuator Supply
Power

Ground SOL - A
SOL - D
SOL - B
Ignition SOL - E
CAN 1 HI SOL - C
CAN-C
CAN 1 LO BUS TCC Solenoid
CAN 2 HI Line Pressure Solenoid
Dedicated
CAN 2 LO Park Release Solenoid
CAN BUS
Actuator Supply

Park Hold Solenoid

Temperature Sensor

_
ISS OSS

Signal
“Park”
Signal Park Lock
Sensor Ground “Not Park” Position Sensor

2034-81_0017

‹‰—”‡Ͷ͹”ƒ•‹••‹‘‘–”‘Ž‘†—Ž‡ȋȌ

8-Speed Automatic Transmission Diagnosis and Repair 85

ϴͲ^ƉĞĞĚůĞĐƚƌŝĐĂůKƉĞƌĂƟŽŶ

dƌĂŶƐŵŝƐƐŝŽŶŽŶƚƌŽůDŽĚƵůĞ;dDͿ
Š‡”‡…‡‹˜‡•†”‹˜ƒ„‹Ž‹–›†ƒ–ƒˆ”‘–Š‡’‘™‡”–”ƒ‹…‘–”‘Ž‘†—Ž‡ȋȌƒ†‘–Š‡”‘†—Ž‡•
‘˜‡”–Š‡Ǧ‡–™‘”Ǥ–ƒŽ•‘”‡…‡‹˜‡••Š‹ˆ–Ž‡˜‡”’‘•‹–‹‘‹ˆ‘”ƒ–‹‘ˆ”‘–Š‡‡Ž‡…–”‘‹…
•Š‹ˆ–‡”‘˜‡”ƒ†‡†‹…ƒ–‡†–”ƒ•‹••‹‘‡–™‘”ǤŠ‡—•‡•ˆ‘—”•‡•‘”•–Šƒ–ƒ”‡‹–‡‰”ƒ–‡†
‹–‘–Š‡˜ƒŽ˜‡„‘†›ƒ••‡„Ž›ǤŠ‡’”‘…‡••‡•–Š‹•‹’—–†ƒ–ƒƒ†…‘–”‘Ž•‘’‡”ƒ–‹‘‘ˆ–Š‡
–‘”“—‡…‘˜‡”–‡”…Ž—–…Šǡ’ƒ”Ž‘…•›•–‡ǡ•‘Ž‡‘‹†˜ƒŽ˜‡•ǡƒ†’”‡••—”‡”‡‰—Žƒ–‹‰˜ƒŽ˜‡•Ǥ

86 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚůĞĐƚƌŝĐĂůKƉĞƌĂƟŽŶ

^ƉĞĞĚ^ĞŶƐŽƌƐ

1 2
2034-81_0019

1 ’—–’‡‡†‡•‘” 3 —–’—–’‡‡†‡•‘”
2 ƒ‰‡–‹…ƒ”‰‡–‹‰
‹‰—”‡Ͷͺ’‡‡†‡•‘”•
Š‡‹’—–•’‡‡†•‡•‘”ȋȌƒ†‘—–’—–•’‡‡†•‡•‘”ȋȌƒ”‡ƒŽŽǦ‡ˆˆ‡…–•‡•‘”•–Šƒ–‡ƒ•—”‡
•Šƒˆ–”‘–ƒ–‹‘ƒŽ•’‡‡†Ǥ
Š‡‹•Ž‘…ƒ–‡†ƒ––Š‡ˆ”‘–‘ˆ–Š‡ƒ†”‡ƒ†•‹’—–•Šƒˆ–•’‡‡†ˆ”‘–Š‡ƒ‰‡–‹…”‹‰‘
–Š‡ʹ…ƒ””‹‡”Ǥ
Š‡‹•Ž‘…ƒ–‡†ƒ––Š‡„ƒ…‘ˆ–Š‡ƒ†”‡ƒ†•‘—–’—–•Šƒˆ–•’‡‡†ˆ”‘–Š‡Ͷ…ƒ””‹‡”Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 87

ϴͲ^ƉĞĞĚůĞĐƚƌŝĐĂůKƉĞƌĂƟŽŶ

dĞŵƉĞƌĂƚƵƌĞ^ĞŶƐŽƌ

2
1

2034-81_0018

1 ”ƒ•‹••‹‘‡’‡”ƒ–—”‡‡•‘” 2 ”ƒ•‹••‹‘‘–”‘Ž‘†—Ž‡ȋȌ
‹‰—”‡Ͷͻ‡’‡”ƒ–—”‡‡•‘”
Š‡–”ƒ•‹••‹‘‘‹Ž–‡’‡”ƒ–—”‡•‡•‘”‹•ƒ–Š‡”‹•–‘”–Šƒ–‡ƒ•—”‡•–Š‡–‡’‡”ƒ–—”‡‘ˆ–Š‡
–”ƒ•‹••‹‘ϐŽ—‹†‹–Š‡…ƒ•‡ǤŠ‡–”ƒ•‹••‹‘‘‹Ž–‡’‡”ƒ–—”‡•‡•‘”‹•‘—–‡†—†‡”–Š‡
•‘Ž‡‘‹†•‘–Š‡Ǥ
Š‡ƒŽ•‘…‘–ƒ‹•ƒ‹–‡”ƒŽ–‡’‡”ƒ–—”‡•‡•‘”ǤŠ‡…‘’ƒ”‡•–Š‡‹–‡”ƒŽ
–‡’‡”ƒ–—”‡”‡ƒ†‹‰™‹–Š–Š‡ϐŽ—‹†–‡’‡”ƒ–—”‡•‡•‘”–‘†‡–‡”‹‡Š‘–‘†‡•–”ƒ–‡‰›Ǥ
NOTE: The TCM internal temperature sensor can be viewed on the scan tool.

88 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚůĞĐƚƌŝĐĂůKƉĞƌĂƟŽŶ

WĂƌŬWŽƐŝƟŽŶ^ĞŶƐŽƌ

1 2

2034-81_0020

1 ƒ”‘•‹–‹‘‡•‘” 2 ƒ”‘•‹–‹‘ƒ”‰‡–
‹‰—”‡ͷͲƒ”‘•‹–‹‘‡•‘”
Š‡’ƒ”’‘•‹–‹‘•‡•‘”‹•ƒ†‹‰‹–ƒŽ•‡•‘”–Šƒ–‘‹–‘”•–Š‡’‘•‹–‹‘‘ˆ–Š‡’ƒ”’ƒ™ŽŽ‹ƒ‰‡Ǥ
Š‡•‡•‘”–ƒ”‰‡–‹•Ž‘…ƒ–‡†‘–Š‡’ƒ”•‡Ž‡…–‘”•Šƒˆ–ǤŠ‡”‡ƒ”‡–™‘†‹‰‹–ƒŽƒŽŽǦ‡ˆˆ‡…–•‡•‘”•
„—‹Ž–‹–‘–Š‡–Šƒ–‘‹–‘”–Š‡’‘•‹–‹‘‘ˆ–Š‡–ƒ”‰‡–‘–Š‡’ƒ”•‡Ž‡…–‘”•Šƒˆ–Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 89

ϴͲ^ƉĞĞĚůĞĐƚƌŝĐĂůKƉĞƌĂƟŽŶ

>dZ/>KhdWhd^
^ŽůĞŶŽŝĚKƉĞƌĂƟŽŶ

7 8
Solenoid A = Normally Closed
Solenoid B = Normally Closed
6 Solenoid C = Normally Open
5 Solenoid D = Normally Open
Solenoid E = Normally Open
4 TCC Solenoid = Normally Closed
3
Line Pressure = Normally Open
Solenoid
2
1

2034-81_0225

1 ƒ”‘…›†”ƒ—Ž‹…‡Ž‡ƒ•‡‘Ž‡‘‹† 6 Ž—–…Š”‡••—”‡‘–”‘Ž‘Ž‡‘‹†

2 ‹‡”‡••—”‡‘Ž‡‘‹† 7 Ž—–…Š”‡••—”‡‘–”‘Ž‘Ž‡‘‹†
3 ‘Ž‡‘‹† 8 Ž—–…Š”‡••—”‡‘–”‘Ž‘Ž‡‘‹†
4 Ž—–…Š”‡••—”‡‘–”‘Ž‘Ž‡‘‹† 9 ƒ”‘…‡…Šƒ‹…ƒŽ‘Ž†‘Ž‡‘‹†
5 Ž—–…Š”‡••—”‡‘–”‘Ž‘Ž‡‘‹†
‹‰—”‡ͷͳ‘Ž‡‘‹†’‡”ƒ–‹‘
Š‹ˆ–•‘Ž‡‘‹†•–Š”‘—‰Šǡ–Š‡•‘Ž‡‘‹†ǡƒ†–Š‡Ž‹‡’”‡••—”‡•‘Ž‡‘‹†ƒ”‡ƒŽŽ˜ƒ”‹ƒ„Ž‡
ˆ‘”…‡•‘Ž‡‘‹†•–Šƒ–ƒ”‡…‘–”‘ŽŽ‡†„›–Š‡˜‹ƒ’—Ž•‡Ǧ™‹†–ŠǦ‘†—Žƒ–‡†•‹‰ƒŽ•Ǥƒ”‹ƒ„Ž‡ˆ‘”…‡
•‘Ž‡‘‹†•ƒŽŽ‘™–Š‡–‘…‘–”‘Ž–Š‡ƒ‘—–‘ˆϐŽ—‹†’”‡••—”‡‹–Š‡Š›†”ƒ—Ž‹……‹”…—‹–ǤŠ‡•‡
•‘Ž‡‘‹†•ƒ”‡‹†‡–‹ϐ‹‡†ƒ•‘”ƒŽŽ›Ǧ‘’‡ȋȌ‘”‘”ƒŽŽ›Ǧ…Ž‘•‡†ȋȌ„ƒ•‡†‘–Š‡‹”Š›†”ƒ—Ž‹…
’‘•‹–‹‘™Š‡†‡Ǧ‡‡”‰‹œ‡†Ǥ
Š‡’ƒ””‡Ž‡ƒ•‡•‘Ž‡‘‹†‹•ƒ‘”ƒŽŽ›Ǧ…Ž‘•‡†ǡȀ •‘Ž‡‘‹†ǤŠ‡–Š‡’ƒ””‡Ž‡ƒ•‡•‘Ž‡‘‹†
‹•‡‡”‰‹œ‡†ǡ‹–†‹”‡…–•ϐŽ—‹†’”‡••—”‡–‘–Š‡’ƒ””‡Ž‡ƒ•‡…›Ž‹†‡”–‘†‹•‡‰ƒ‰‡–Š‡’ƒ”‹‰’ƒ™ŽǤ
Š‡’ƒ”Š‘Ž†•‘Ž‡‘‹†‹•ƒȀ ǡ‡…Šƒ‹…ƒŽ•‘Ž‡‘‹†ǤŠ‡–Š‡’ƒ”Š‘Ž†•‘Ž‡‘‹†‹•
‡‡”‰‹œ‡†ǡ–Š‡‡…Šƒ‹…ƒŽ…Žƒ™•‘ˆ–Š‡’ƒ”Š‘Ž†‡…Šƒ‹•‰”ƒ„–Š‡‡†‘ˆ–Š‡’ƒ””‡Ž‡ƒ•‡
’‹•–‘ƒ†Š‘Ž†‹––‘’”‡˜‡––Š‡’ƒ”Ž‘…’ƒ™Žˆ”‘‡‰ƒ‰‹‰ǤŠ‡’ƒ”Š‘Ž†•‘Ž‡‘‹†‹•
‡‡”‰‹œ‡†ƒ›–‹‡–Š‡‡‰‹‡‹•”—‹‰ƒ†–Š‡•Š‹ˆ–Ž‡˜‡”‹•‹ƒ›’‘•‹–‹‘‡š…‡’–’ƒ”Ǥ
ƒ††‹–‹‘ǡ–Š‡’ƒ”Š‘Ž†•‘Ž‡‘‹†”‡ƒ‹•‡‡”‰‹œ‡†‹ˆ–Š‡‡‰‹‡‹•–—”‡†‘ˆˆ™Š‹Ž‡–Š‡•Š‹ˆ–‡”‹•‹
‡—–”ƒŽȋ…ƒ”™ƒ•Šˆ—…–‹‘ȌǤ

90 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚůĞĐƚƌŝĐĂůKƉĞƌĂƟŽŶ

DKh>KDDhE/d/KEEKEdZK>^dZd'/^
DŽĚƵůĞŽŵŵƵŶŝĐĂƟŽŶƐ

To Other Modules

ESM Connector

1 5 Battery 1 9_
Electronic 8 +
6 10 6 Shifter Module
+
_ 7 10

Dedicated Ground
CAN-C
CAN
TCM Connector BUS
BUS

8
11 4 _3 5
+
15 3
10 5 + 4 Transmission 6 _
16
1 Control
13 Battery 13 Module 15 TRS Park Signal
12 6 2
IGN 9 14
14 7
9

Ground
2034-81_0021

‹‰—”‡ͷʹ‘†—Ž‡‘—‹…ƒ–‹‘
Š‡ͺͶͷ–”ƒ•‹••‹‘—•‡•ƒ•Š‹ˆ–Ǧ„›Ǧ™‹”‡•›•–‡™‹–Šƒ‡Ž‡…–”‘‹…•Š‹ˆ–‡”ǤŠ‡‡Ž‡…–”‘‹…
•Š‹ˆ–‡”‹…Ž—†‡•„ƒ––‡”›˜‘Ž–ƒ‰‡ƒ†‰”‘—†…‹”…—‹–•ǡǦ‡–™‘”…‹”…—‹–•ǡƒ††‡†‹…ƒ–‡†
…‹”…—‹–•ˆ‘”†‹”‡…–…‘—‹…ƒ–‹‘‘ˆ”‡“—‡•–‡†•Š‹ˆ–Ž‡˜‡”’‘•‹–‹‘–‘–Š‡Ǥ
Š‡‡••ƒ‰‡•…‘—‹…ƒ–‡†‘–Š‡†‡†‹…ƒ–‡†‡–™‘”ƒ”‡”‡†—†ƒ––‘‡••ƒ‰‡•ƒŽ•‘•‡–
‘˜‡”–Š‡Ǧ‡–™‘”ǤŠ‹•Š‡Ž’•ƒ‹–ƒ‹–Š‡‹–‡‰”‹–›‘ˆ–Š‡•›•–‡†—”‹‰…‡”–ƒ‹ˆƒ‹Ž—”‡•Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 91

ϴͲ^ƉĞĞĚůĞĐƚƌŝĐĂůKƉĞƌĂƟŽŶ

BATTERY
A0

ASSEMBLY-
POWER
DISTRIBUTION
CENTER
FUSE FUSE-
94 57
10A 15A

11 C7 19 C3
CONNECTOR- IGNITION MODULE- MODULE-
A195 A190 CAN C OFF/RUN/ RADIO
0.5 BODY TRS
0.8 START
BR/RD YL/RD CAN CAN DASH CONTROL PARK FREQUENCY
CONTROL HUB
C(+) C(-) SIGNAL
INLINE- OUTPUT
17 BODY/ 1 2 C3 24 C1 2 C1
IP
17 D29 D30 F1 T824
0.8 0.8 0.8 0.8
VT/WT YL PK/WT YL/DB
INLINE-
26 2 BODY/
SP2284 ENGINE
26 2
INLINE-
DASH
20 29
RIGHT/
20 29 ENGINE

13 5 6 9 15
FUSED CAN CAN IGNITION TRS
B(+) C(+) C(-) OFF/RUN/ PARK MODULE-
START SIGNAL TRANSMISSION
CONTROL CONTROL
OUTPUT
DATA DATA
BUS(+) BUS(-)
ESHIFT ESHIFT GROUND

4 3 14
CONNECTOR-
D441 D440 Z908
START
0.8 0.8 1.0
CAN C
WT/OR WT/BR BK
CAN CAN IP
C(-) C(+) INLINE-
DASH
31 22
2 1 RIGHT/
C6
31 22 ENGINE
D430 D429
0.35 0.35
YL GY
INLINE-
DASH
5 6
RIGHT/
5 6 IP

D441 D440
0.5 0.5
WT/OR WT/BR

1 8 9 6 7
FUSED CAN CAN DATA DATA
B(+) C(-) C(+) BUS(+) BUS(-) MODULE-
ESHIFT ESHIFT ELECTRONIC
SHIFT

GROUND
10

Z911
0.5
BK
G206
G212

L04_006

‹‰—”‡ͷ͵ͺǦ•’‡‡†‹”‹‰‹ƒ‰”ƒ

92 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚůĞĐƚƌŝĐĂůKƉĞƌĂƟŽŶ

ĚĂƉƟǀĞ^ƚƌĂƚĞŐŝĞƐ

Engine Longitudinal Lateral

Drive-off SISP Kick-down
Torque Acceleration Acceleration

Driver Type
Assessment

Rolling
City Driving Low Friction Cruise High
Resistance Warm-up
Detection Detection Control Temperature
Detection

Program Selection of Driving Program ESC

Switch

Selector Manual Fast-off Corner

SVD
Lever Selection Detection Detection

Choice Of Gears
2034-81_0226

‹‰—”‡ͷͶ†ƒ’–‹˜‡–”ƒ–‡‰‹‡•
Š‡‡˜ƒŽ—ƒ–‡•†”‹˜‹‰•–›Ž‡•ƒ†…—””‡–…‘†‹–‹‘•ƒ†…‘’ƒ”‡•–Š‹•†ƒ–ƒ–‘•–‘”‡†•Š‹ˆ–
’”‘‰”ƒ•ǤŠ‡…‘–”‘Ž•–”ƒ•‹••‹‘•Š‹ˆ–‘’‡”ƒ–‹‘†›ƒ‹…ƒŽŽ›„›…Š‘‘•‹‰ƒƒ’’”‘’”‹ƒ–‡
•–”ƒ–‡‰›ǤŠ‡…ƒ…ƒŽ…—Žƒ–‡–Š‡ƒ‘—–‘ˆ†”ƒ‰–‘†‡–‡”‹‡•Š‹ˆ–’”‘‰”ƒ•„ƒ•‡†‘
ƒ•…‡†‹‰ǡ†‡•…‡†‹‰ǡ‘”Ž‡˜‡Ž†”‹˜‹‰Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 93

ϴͲ^ƉĞĞĚůĞĐƚƌŝĐĂůKƉĞƌĂƟŽŶ

EĞƵƚƌĂů/ĚůĞŽŶƚƌŽů
‡—–”ƒŽ‹†Ž‡…‘–”‘ŽȋȌ‹•ƒ–”ƒ•‹••‹‘•–”ƒ–‡‰›–Šƒ–†‹•‡‰ƒ‰‡•–Š‡–”ƒ•‹••‹‘™Š‡–Š‡
˜‡Š‹…Ž‡‹••–‘’’‡†™‹–Š–Š‡–”ƒ•‹••‹‘‹ƒˆ‘”™ƒ”†‰‡ƒ””ƒ‰‡Ǥ‹•‡‰ƒ‰‹‰–Š‡–”ƒ•‹••‹‘
ƒ–ƒ•–ƒ†•–‹ŽŽ‹•ƒ……‘’Ž‹•Š‡†„›ƒŽŽ‘™‹‰ƒ…‘–”‘ŽŽ‡†•Ž‹’‘ˆ–Š‡…Ž—–…ŠǤŠ‡ƒ‘—–‘ˆ•Ž‹’‹•
†‡–‡”‹‡†„›…ƒŽ…—Žƒ–‹‰–Š‡†‹ˆˆ‡”‡…‡„‡–™‡‡‡‰‹‡•’‡‡†ƒ†–”ƒ•‹••‹‘–—”„‹‡•’‡‡†Ǥ
‘‡•—”‡–Šƒ––Š‡˜‡Š‹…Ž‡…ƒ†”‹˜‡‘ˆˆ™‹–Š‘—–†‡Žƒ›ǡ–Š‡’‘™‡”ϐŽ‘™‹•‘–…‘’Ž‡–‡Ž›†‹•‡‰ƒ‰‡†Ǥ
•ƒŽŽƒ‘—–‘ˆ–‘”“—‡‹•ƒŽ™ƒ›•–”ƒ•‹––‡†Ǥƒ††‹–‹‘ǡ–Š‡…Ž—–…Š‹•…Ž‘•‡†–‘ƒ……‡’–’‘™‡”
ϐŽ‘™„‡ˆ‘”‡–Š‡†”‹˜‡”ƒ……‡Ž‡”ƒ–‡•ǤŠ‡…‘„‹‡†ǡ–Š‡•‡•–”ƒ–‡‰‹‡•ƒŽ•‘‹‹‹œ‡–Š‡”‹•‘ˆ
”‘ŽŽ‹‰„ƒ…™ƒ”†•‘Š‹ŽŽ•Ǥ
ˆƒ’”‡†‡–‡”‹‡†ƒ……‡Ž‡”ƒ–‘”’‡†ƒŽƒ‰Ž‡˜ƒŽ—‡‹•‡š…‡‡†‡†ǡ”‘–ƒ–‹‘‘ˆ–Š‡‘—–’—–•Šƒˆ–‹•
†‡–‡…–‡†ǡ‘”–Š‡„”ƒ‡’‡†ƒŽ‹•”‡Ž‡ƒ•‡†ǡ‡—–”ƒŽ‹†Ž‡…‘–”‘Ž‹•†‡ƒ…–‹˜ƒ–‡†Ǥ
ƌĂŐZĞĐŽŐŶŝƟŽŶ^ƚƌĂƚĞŐLJ
Š‡…ƒŽ…—Žƒ–‹‘‘ˆ†”ƒ‰‹•„ƒ•‡†‘ƒ„ƒŽƒ…‡„‡–™‡‡‡‰‹‡–‘”“—‡ƒ†ˆ”‹…–‹‘‘–Š‡†”‹˜‡
™Š‡‡Ž•Ǥ‹”‡”‘ŽŽ‹‰”‡•‹•–ƒ…‡ǡ˜‡Š‹…Ž‡™‡‹‰Š–ǡ™‹†”‡•‹•–ƒ…‡ǡƒ†‰”ƒ†‹‡–”‡•‹•–ƒ…‡ƒŽŽ’Žƒ›ƒ
”‘Ž‡‹–Š‡†”ƒ‰…ƒŽ…—Žƒ–‹‘ǤŠ‡—•‡•†”ƒ‰…ƒŽ…—Žƒ–‹‘•–‘ƒ†Œ—•––”ƒ•‹••‹‘•Š‹ˆ–’‘‹–•ˆ‘”
ƒŽŽ…‘†‹–‹‘•–Šƒ–‹…”‡ƒ•‡‘”†‡…”‡ƒ•‡–Š‡ƒ’’ƒ”‡–Ž‘ƒ†Ǥ
ƌƵŝƐĞŽŶƚƌŽů^ƚƌĂƚĞŐLJ
Š‡…”—‹•‡…‘–”‘Ž‹••‡Ž‡…–‡†ǡ–Š‡•‡–†”‹˜‹‰•’‡‡†‹•Š‡Ž†…‘•–ƒ–ƒ†–Š‡—–‹Ž‹œ‡•–Š‡
†”ƒ‰…ƒŽ…—Žƒ–‹‘–‘†‡–‡”‹‡–Š‡…‘””‡…–•–”ƒ–‡‰›–‘ƒ‹–ƒ‹–Š‡•‡–•’‡‡†Ǥ
tĂƌŵͲhƉ^ƚƌĂƚĞŐLJ
Š‡™ƒ”Ǧ—’•–”ƒ–‡‰›‹••‡Ž‡…–‡†™Š‡‡‰‹‡…‘‘Žƒ––‡’‡”ƒ–—”‡‹•„‡Ž‘™͵Ͳιȋͺ͸ι ȌǤ—”‹‰
™ƒ”Ǧ—’ǡ‡‹–Š‡”–Š‡†”‹˜‡”Ǧ–›’‡‡˜ƒŽ—ƒ–‹‘‘”†”ƒ‰…ƒŽ…—Žƒ–‹‘ƒ”‡ƒ…–‹˜‡ǤŠ‡™ƒ”Ǧ—’•–”ƒ–‡‰›
‹•†‹•ƒ„Ž‡†–‡’‘”ƒ”‹Ž›™Š‡†”‹˜‹‰†‘™Š‹ŽŽ‘”™Š‡‹…†‘™‹•‡…‡••ƒ”›Ǥ

94 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚůĞĐƚƌŝĐĂůKƉĞƌĂƟŽŶ

,ŝŐŚdĞŵƉĞƌĂƚƵƌĞ^ƚƌĂƚĞŐLJ
Š‡Š‹‰Š–‡’‡”ƒ–—”‡•–”ƒ–‡‰›‹•‡ƒ…–‡†™Š‡–”ƒ•‹••‹‘‘‹Ž–‡’‡”ƒ–—”‡”‹•‡•ƒ„‘˜‡ͳʹͲι
ȋʹͶͺι ȌǤŠ‡–Š‡Š‹‰Š–‡’‡”ƒ–—”‡•–”ƒ–‡‰›‹•ƒ…–‹˜‡ǡ–Š‡”‡†–”ƒ•‹••‹‘…‘–”‘Ž‹†‹…ƒ–‘”
‹ŽŽ—‹ƒ–‡•ƒ†–Š‡–‡’‡”ƒ–—”‡Ž‡˜‡Ž‹•…‡–”ƒŽ–‘–Š‡…ƒŽ…—Žƒ–‹‘‘ˆ•Š‹ˆ–’‘‹–•Ǥ
Š‡Š‹‰Š–‡’‡”ƒ–—”‡•–”ƒ–‡‰›‹…Ž—†‡•†‡Žƒ›‹‰•Š‹ˆ–•ƒ†…Šƒ‰‹‰–Š‡–‘”“—‡…‘˜‡”–‡”…Ž—–…Š
Ž‘…—’•–”ƒ–‡‰›–‘Š‡Ž’’”‘˜‹†‡ƒ‘Ǧ•Ž‹’†‹”‡…–Ǧ†”‹˜‡‹–Š‡–”ƒ•‹••‹‘ˆ‘”ƒ•Ž‘‰ƒ•’‘••‹„Ž‡–‘
ƒ••‹•–‹–”ƒ•‹••‹‘ϐŽ—‹†…‘‘Ž‹‰Ǥ
>Žǁ&ƌŝĐƟŽŶ^ƚƌĂƚĞŐLJ
Š‡Ž‘™ˆ”‹…–‹‘”‘ƒ†•—”ˆƒ…‡•ƒ”‡†‡–‡…–‡†ǡ–Š‡•‡Ž‡…–•ƒŠ‹‰Š‡”‰‡ƒ”Ǥƒ††‹–‹‘ǡ™Š‡
Ž‘™ˆ”‹…–‹‘•—”ˆƒ…‡•ƒ”‡†‡–‡…–‡†ƒ–Š‹‰Š‡”•’‡‡†•ǡ–Š‡™‹ŽŽƒ˜‘‹††‘™•Š‹ˆ–‹‰–‘‹‹‹œ‡
–Š‡”‹•‘ˆ•Š‹ˆ–Ǧ‹†—…‡†–”ƒ…–‹‘Ž‘••ǤŠ‡ƒŽ•‘”‡…‡‹˜‡•™Š‡‡Ž•Ž‹’†ƒ–ƒƒ†…ƒ‹‡†‹ƒ–‡Ž›
…Šƒ‰‡‰‡ƒ”™‹–Š‘—–†”‹˜‡”‹–‡”ƒ…–‹‘Ǥ
^ƚĂďŝůŝƚLJŽŶƚƌŽů^ƚƌĂƚĞŐLJ
ƒ††‹–‹‘–‘™Š‡‡Ž•’‹…‘–”‘Žǡ–Š‡ƒŽ•‘ƒ†Œ—•–••Š‹ˆ–•–”ƒ–‡‰‹‡•„ƒ•‡†‘•–ƒ„‹Ž‹–›…‘–”‘Ž
•‹‰ƒŽ•ˆ”‘–Š‡‘†—Ž‡ƒ†–Š‡ǤŠ‡…ƒ•—’’”‡••‰‡ƒ”•Š‹ˆ–•‘”ƒŽ–‡”•Š‹ˆ–
…Šƒ”ƒ…–‡”‹•–‹…•–‘ƒ••‹•–‹…‘–”‘ŽŽ‹‰˜‡Š‹…Ž‡•Ž‹†‡Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 95

ϴͲ^ƉĞĞĚůĞĐƚƌŝĐĂůKƉĞƌĂƟŽŶ

Notes:_________________________________________________________________________________________________________

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96 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚůĞĐƚƌŝĐĂů^LJƐƚĞŵƐŶĂůLJƐŝƐĂŶĚŝĂŐŶŽƐŝƐ

ACTIVITY 2 ϴͳ^W>dZ/>^z^dD^E>z^/^E/'EK^/^

ANALYZE COMMUNICATION CIRCUITS

•–”—…–‹‘•ǣ ‹–Š–Š‡•Š‹ˆ–‡”‡–™‘”…‹”…—‹–•ƒŽ”‡ƒ†›„ƒ…’”‘„‡†ǡƒ•™‡”–Š‡ˆ‘ŽŽ‘™‹‰
“—‡•–‹‘•Ǥ‡ƒ•—”‡Ǧ‡–™‘”˜‘Ž–ƒ‰‡•—•‹‰ƒ‘•…‹ŽŽ‘•…‘’‡‘”–Š‡’‡ƒ
‹Ȁƒšˆ‡ƒ–—”‡‘–Š‡‡”‹‡•†‹‰‹–ƒŽ—Ž–‹‡–‡”Ǥ
1. Šƒ–‹•–Š‡˜‘Ž–ƒ‰‡‘ˆ–Š‡ǦΪǫ

2. Šƒ–‹•–Š‡˜‘Ž–ƒ‰‡‘ˆ–Š‡ǦǦǫ

3. Šƒ–Šƒ’’‡•™Š‡–Š‡Ǧ…‹”…—‹–•ƒ”‡•Š‘”–‡†–‘‰‡–Š‡”ǫ

4. Šƒ–Šƒ’’‡•™Š‡–Š‡ǦǦ…‹”…—‹–•ƒ”‡•Š‘”–‡†–‘‰”‘—†ǫ

5. Šƒ–Šƒ’’‡•™Š‡ǦΪ‹••Š‘”–‡†–‘‰”‘—†ǫ

6. Šƒ–Šƒ’’‡•™Š‡ǦǦŠƒ•ƒ•Š‘”––‘’‘™‡”ǫ

8-Speed Automatic Transmission Diagnosis and Repair 97

ϴͲ^ƉĞĞĚůĞĐƚƌŝĐĂů^LJƐƚĞŵƐŶĂůLJƐŝƐĂŶĚŝĂŐŶŽƐŝƐ

7. Šƒ–Šƒ’’‡•™Š‡ǦΪ‹••Š‘”–‡†–‘’‘™‡”ǫ

8. ‡ƒ•—”‡’‡ƒ‹Ȁƒš˜‘Ž–ƒ‰‡•‘ˆ–Š‡‡Ǧ•Š‹ˆ–…‹”…—‹–Ǥ
„Ǥ Šƒ–‹•–Š‡˜‘Ž–ƒ‰‡‡ƒ•—”‡‡–‘–Š‡‡Ǧ•Š‹ˆ–Ϊ…‹”…—‹–ǫ

…Ǥ Šƒ–‹•–Š‡˜‘Ž–ƒ‰‡‡ƒ•—”‡‡–‘–Š‡‡Ǧ•Š‹ˆ–Ǧ…‹”…—‹–ǫ

9. Šƒ–Šƒ’’‡•™Š‡–Š‡‡Ǧ•Š‹ˆ–…‹”…—‹–•ƒ”‡•Š‘”–‡†–‘‰‡–Š‡”ǫ

10. Šƒ–Šƒ’’‡•™Š‡Ǧ‹••Š‘”–‡†–‘‘‡Ž‡‰‘ˆ–Š‡‡Ǧ•Š‹ˆ–…‹”…—‹–ǫ

98 8-Speed Automatic Transmission Diagnosis and Repair

Notes:_________________________________________________________________________________________________________

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8-Speed Automatic Transmission Diagnosis and Repair 99

Notes:_________________________________________________________________________________________________________

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100 8-Speed Automatic Transmission Diagnosis and Repair

 ϴͲ^ƉĞĞĚZĞƉĂŝƌWƌŽĐĞĚƵƌĞƐ

LESSON 5 ϴͳ^WZW/ZWZKhZ^

^Zs/>KDWKEEd^

2034-81_0001

‹‰—”‡ͷͷͺǦ•’‡‡†‡”˜‹…‡ƒ„Ž‡‘’‘‡–•
Š‡…‘’‘‡–•‘ˆ–Š‡ͺǦ•’‡‡†ƒ—–‘ƒ–‹…–”ƒ•‹••‹‘–Šƒ–ƒ”‡ƒ˜ƒ‹Žƒ„Ž‡ˆ‘””‡’ƒ‹”™‹ŽŽ˜ƒ”›
†‡’‡†‹‰‘™Š‡–Š‡”–Š‡”‡’ƒ‹”‹•…‘˜‡”‡†—†‡”™ƒ””ƒ–›‘”‹•…‘•‹†‡”‡†…—•–‘‡”’ƒ›Ǥ
Ž™ƒ›•…Š‡…™‹–Š–Š‡•‡”˜‹…‡ƒ†˜‹•‘”ƒ†’ƒ”–•†‡’ƒ”–‡–„‡ˆ‘”‡ƒ‹‰ƒ›”‡’ƒ‹”‘–Š‡
ͺǦ•’‡‡†ƒ—–‘ƒ–‹…–”ƒ•‹••‹‘Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 101

ϴͲ^ƉĞĞĚZĞƉĂŝƌWƌŽĐĞĚƵƌĞƐ

Notes:_________________________________________________________________________________________________________

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102 8-Speed Automatic Transmission Diagnosis and Repair

 ƉƉĞŶĚŝdž

WWE/y

&ϴͳ^WhdKDd/dZE^D/^^/KE/'EK^d/tKZ<^,d
Print Form

ZF 8 Speed Automatic Transmission

Diagnostic Worksheet

Dealer Name: Contact Name:

Dealer Code: Phone # & Fax #:

Date of Complaint: Last 8 Digits of VIN:

RO #: Mileage:
Repeat Complaint: Yes No

Vehicle Model: Vehicle Build Date: Vehicle Sale Date:

Transmission Software Level: Engine Software Level:

Transmission Serial No:

Transmission Identification Plate:
Is engraved onto the Left Hand side of the transmission casing

Transmission Model No. 1090

(e.g. 1090 010 020)

Customer Complained Of:

Shift Quality Noise Leak
Function Limp Mode Other

Defect Details:

Transmission / Vehicle Fault Codes Registered: Yes No

ZF - APPROVAL CONFIRMATION:

Codes Registered:
Approval Number:

Approval Date:

Component to be
Dispatched:

Component Dispatch Date:

8-Speed Automatic Transmission Diagnosis and Repair 103

ƉƉĞŶĚŝdž

^W/>dKK>^
ϴͲ^ƉĞĞĚdƌĂŶƐŵŝƐƐŝŽŶ
• Ǧ͵ʹͺͳ Žƒ‰‡ ‘Ž†‡”
– ”‹‰‹ƒŽŽ›•Š‹’’‡†‹‹–—„‡”ȋ•ȌͻʹͲʹǡͻʹͲʹǦǡͻʹͲʹǡͻʹͻͻǡͻʹͻͻǡͻʹͻͻǡ
ͻ͵ͲͲǦǤ
• ͳͲ͵͹͹
—‹†‡Ž‡‡˜‡
– ”‹‰‹ƒŽŽ›•Š‹’’‡†‹‹–—„‡”ȋ•ȌͳͲ͵ͻͶǡͳͲ͵ͻͶǡͳͲ͵ͻͶ
• ͺʹͺͷ’”‹‰‘’”‡••‘”
– ”‹‰‹ƒŽŽ›•Š‹’’‡†‹‹–—„‡”ȋ•Ȍͺʹͺ͵ǡͺʹͺ͵ǡͺͷʹ͹ǡͺͷʹ͹ǡͺͷ͹ͷǡͺͷ͹ͷǡͻͻ͹ͷǤ
• ͺͻʹͷǦ͵”‡•• ‹š–—”‡••‡„Ž›
– ”‹‰‹ƒŽŽ›•Š‹’’‡†‹‹–—„‡”ȋ•ȌͺͻͻͺǡͺͻͻͺǤ
• ͳͳ͵Ͳ‡ƒ”‹‰’Ž‹––‡”
– ”‹‰‹ƒŽŽ›•Š‹’’‡†‹‹–—„‡”ȋ•Ȍ͸͹Ͷͷǡ͸ͻͶ͹ǡ͸ͻͶͻǡͻʹͲʹǡͻʹͲʹǦǡͻʹͲʹǡͻʹͻͻǤ
• ͳͲ͵͹ͺ—’’‘”–”‹‰•
– ”‹‰‹ƒŽŽ›•Š‹’’‡†‹‹–—„‡”ȋ•ȌͳͲ͵ͻͶǡͳͲ͵ͻͶǡͳͲ͵ͻͶǤ
• ͳͲ͵͹ͻƒŽ˜‡‘†›Ž‹‰‡–‹•
– ”‹‰‹ƒŽŽ›•Š‹’’‡†‹‹–—„‡”ȋ•ȌͳͲ͵ͻͶǡͳͲ͵ͻͶǡͳͲ͵ͻͶǤ
• ͺͻͲͳ”‡••‹‰‘‘Ž
– ”‹‰‹ƒŽŽ›•Š‹’’‡†‹‹–—„‡”ȋ•ȌͺͻͲͳǤ
• ͳͲͶʹ͸ ‘”…‡
ƒ—‰‡
– ”‹‰‹ƒŽŽ›•Š‹’’‡†‹‹–—„‡”ȋ•ȌͳͲͶͳͻǤ
• ͻ͸͸͹‡ƒŽ‡‘˜‡”
– ”‹‰‹ƒŽŽ›Š‹’’‡†‹–—„‡”ȋ•Ȍͻͻ͸ͳǤ
• Ǧ͵͹ͷʹŽ‹†‡ƒ‡”•
– ”‹‰‹ƒŽŽ›Š‹’’‡†‹–—„‡”ȋ•ȌͻʹͲʹǡͻʹͲʹǦǡͻʹͲʹǦǡͻʹͲʹǤ
• ͸͹ͺ͹‡ƒ”‹‰—’‡‘˜‡”
– ”‹‰‹ƒŽŽ›Š‹’’‡†‹–—„‡”ȋ•Ȍ͸͹ͺͶǡ͸ͺͲͻǤ
• ͻͷͺͷ‡ƒ”‹‰—’‡‘˜‡”
– ”‹‰‹ƒŽŽ›Š‹’’‡†‹–—„‡”ȋ•Ȍͻ͸ͻͳǤ
• ͻ͸͸Ͷ‡ƒ”‹‰—’‡‘˜‡”
– ”‹‰‹ƒŽŽ›Š‹’’‡†‹–—„‡”ȋ•Ȍͻ͸͹ͷǡͻ͸ͺͷǡͻ͸ͻͷǤ
• Ǧ͸͵͹‹˜‡”•ƒŽŽ‹†‡ƒ‡”
– ”‹‰‹ƒŽŽ›Š‹’’‡†‹–—„‡”ȋ•ȌͻʹͲʹǤ

104 8-Speed Automatic Transmission Diagnosis and Repair

 ƉƉĞŶĚŝdž

• ͳͲ͵͹͵Ȃ—–’—–‡‡†Ž‡‡ƒ”‹‰Ȁ‡ƒ”‹Žƒ•–ƒŽŽ‡”
– ”‹‰‹ƒŽŽ›Š‹’’‡†‹–—„‡”ȋ•ȌͳͲ͵ͻͶǤ
• ȂͶͳ͹ͳ‹˜‡”•ƒŽ”‹˜‡”ƒ†Ž‡
– ”‹‰‹ƒŽŽ›Š‹’’‡†‹–—„‡”ȋ•ȌͻʹͲʹǡͻʹͲʹǦǡͻʹͲʹǡͻʹͻͻǡͻʹͻͻǡͻʹͻͻǡ
ͻ͵ͲͲǦǤ
• ͸ͻ͵͸Ȃ’ƒ…‡”
– ”‹‰‹ƒŽŽ›Š‹’’‡†‹–—„‡”ȋ•Ȍ͸ͻͶͷǡ͸ͻͶ͸ǡ͸ͻͶ͹ǡ͸ͻͶͺǤ
• ͳͲ͵͹͸Ȃ’—–Šƒˆ–‡‡†Ž‡‡ƒ”‹‰•–ƒŽŽ‡”
– ”‹‰‹ƒŽŽ›Š‹’’‡†‹–—„‡”ȋ•ȌͳͲ͵ͻͶǡͳͲ͵ͻͶǦǤ
• ͳͲ͵ͺʹȂ‹Ž—’‘—•‹‰‡‡†Ž‡‡ƒ”‹‰•–ƒŽŽ‡”
– ”‹‰‹ƒŽŽ›Š‹’’‡†‹–—„‡”ȋ•ȌͳͲ͵ͻͶǡͳͲ͵ͻͶǦǤ
• ͳͲ͵͹ͷǦ‹Ž—’‘˜‡”‡ƒŽ•–ƒŽŽ‡”
• ͳͲ͵͹͹Ǧ
—‹†‡Ž‡‡˜‡‡‘˜‡”Ȁ•–ƒŽŽ‡”
• ͺͶͺͳȂ
‡ƒ”•–ƒŽŽ‡”
– ”‹‰‹ƒŽŽ›Š‹’’‡†‹–—„‡”ȋ•Ȍͺ͹Ͳͺǡͺ͹ͲͺǤ

8-Speed Automatic Transmission Diagnosis and Repair 105

ƉƉĞŶĚŝdž

ϴ,WϰϱƌŽƐƐ^ĞĐƟŽŶ

8HP45

106 8-Speed Automatic Transmission Diagnosis and Repair

ƉƉĞŶĚŝdž

107
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ea
nG
Su
P3
rter 5 lus
nve 5/ nu
Co B ck An
tch c Pa P2 um
que Clu Dis Dr
Tor lus
nu
An
+ P4
lus
nu
An
P4

8-Speed Automatic Transmission Diagnosis and Repair

hA r
lutc 5 rrie
+C 5/ Ca
mp ck
Pu c Pa P2 Pa
Oil Dis rkin
g gP
sin aw
ou l
nH
sio
ten
D Ex
lutch
+C
aft 4
r Sh 4 /
ea ut ck
nG utp Pa
r/ODisc
Su rrie
/P2 Ca
P1 P4
m
Dru
tch
Clu
D
r+
ea m
n G ru
Su h D
P4 Clutc
C/E
C /6
tch 6
Clu Pack
ϴ,WϰϱŝƐĂƐƐĞŵďůĞĚsŝĞǁ

c
Dis
E 6
tch /
Clu ck 6
a
cP
Dis
g
sin Valve Body Assembly + TCMA Oil Pan/Filter Assembly
ou
nH
sio
mis
ns
Tra
ƉƉĞŶĚŝdž

ϴͲ^ƉĞĞĚsĂůǀĞŽĚLJdžƉůŽĚĞĚsŝĞǁ

balls rocker
ball balls

valve
valves

ball
valves
piston
pressure spring
valve adapter
filter

screen

pistons

2034-81_0240

ϴͲ^ƉĞĞĚsĂůǀĞŽĚLJ^ŽůĞŶŽŝĚƐ

L
SO k
r
Pa
ld
Ho

D-V
RE

rk
Pa
l
Cy

-V
LP

-TC
SV

C-V
TC

-B1
CV

-B1
HV

2034-81_0242

ƒ” ƒ”‹‰ƒ™Ž‡Ž‡ƒ•‡‹•–‘ Ǧ ‘”“—‡‘˜‡”–‡”Ž—–…ŠƒŽ˜‡

›Ž
Ǧ ‹‡”‡••—”‡ƒŽ˜‡ Ǧͳ Ž—–…ŠƒŽ˜‡ȂŽ—–…Š’’Ž›
Ǧ ”‡••—”‡‡†—…‹‰ƒŽ˜‡ȋ‘Ž‡‘‹†•Ȍ Ǧͳ ‘Ž†‹‰ƒŽ˜‡ȂŽ—–…Š’’Ž›
Ǧ ™‹–…Š‹‰ƒŽ˜‡Ȃ‘”“—‡‘˜‡”–‡”

108 8-Speed Automatic Transmission Diagnosis and Repair

 ƉƉĞŶĚŝdž

sĂůǀĞŽĚLJsĂůǀĞƐͲ/ŶŶĞƌ,ĂůĨ

HV
-B
2
CV
-B
2

HV
-A
HV
-D

TC
-V

Po
sD
-V

Po
s-
V

2034-81_0243

Ǧʹ ‘Ž†‹‰ƒŽ˜‡ȂŽ—–…Š‡Ž‡ƒ•‡ Ǧ ‘”“—‡‘˜‡”–‡””‡••—”‡ƒŽ˜‡

Ǧʹ Ž—–…ŠƒŽ˜‡ȂŽ—–…Š ‘•Ǧ ‘•‹–‹‘ƒŽ˜‡
Ǧ ‘Ž†‹‰ƒŽ˜‡ȂŽ—–…Š ‘•Ǧ ‡ˆƒ—Ž–‘•‹–‹‘ƒŽ˜‡
Ǧ ‘Ž†‹‰ƒŽ˜‡ȂŽ—–…Š

8-Speed Automatic Transmission Diagnosis and Repair 109

Notes:_________________________________________________________________________________________________________

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110 8-Speed Automatic Transmission Diagnosis and Repair

 '>K^^Zz

ƒ†ƒ’–‹˜‡ ›ƒ‹……‘–”‘Ž‘˜‡”•Š‹ˆ–‘’‡”ƒ–‹‘„ƒ•‡†‘†”‹˜‹‰…‘†‹–‹‘•ƒ††”‹˜‡”
•–”ƒ–‡‰‹‡• ‹’—–Ǥ
…ƒ”™ƒ•Š •–”ƒ–‡‰›–‘‡‡’–Š‡’ƒ”Ž‘…†‹•‡‰ƒ‰‡†™Š‡–Š‡‡‰‹‡‹••Š—–‘ˆˆ™‹–Š
ˆ—…–‹‘ –Š‡‡Ž‡…–”‘‹…•Š‹ˆ–‡”‹‡—–”ƒŽǤ
…ƒ˜‹–ƒ–‹‘ Š‡ˆ‘”ƒ–‹‘‘ˆ…ƒ˜‹–‹‡•‘”„—„„Ž‡•‹ƒϐŽ—‹†–Šƒ–‹•„‡‹‰’—’‡†ǤŠ‹•
‘……—”•™Š‡–Š‡ϐŽ—‹†Ž‡˜‡Ž‹•–‘‘Ž‘™ƒ†–Š‡‹Ž‡–’‹’‡†”ƒ™•ƒ‹”‹–‘–Š‡
’—’‹‰•›•–‡ǤŠ‹•…ƒƒŽ•‘‘……—”™Š‡–Š‡ϐŽ—‹†Ž‡˜‡Ž‹•–‘‘Š‹‰Šƒ†
…‘–ƒ…–•–Š‡”‘–ƒ–‹‰…‘’‘‡–•‘ˆ–Š‡‰‡ƒ”–”ƒ‹ȋ–Š‹‘ˆ„‡ƒ–‹‰ƒ‡‰‰
™‹–Šƒ™Š‹•ȌǤ
…‘–ƒ…–’‘‹– Š‡’”‡••—”‡‡…‡••ƒ”›–‘ϐ‹ŽŽ–Š‡ͳ…Ž—–…Š’‹•–‘–‘ƒŽŽ‘™‹––‘Œ—•––‘—…Š–Š‡
’”‡••—”‡ ”‡Ž‡ƒ•‡’‘‹–Ǥ
…‘–”‘ŽŽ‡†•Ž‹’ ‡‰—Žƒ–‡†ƒ‘—–‘ˆ•Ž‹’‘–Š‡…Ž—–…Š‹‡—–”ƒŽ‹†Ž‡…‘–”‘ŽǤ
†‡Ǧ‡‡”‰‹œ‡† ‡ƒ‹‰–Šƒ–ƒ‡Ž‡…–”‹…ƒŽ•‘Ž‡‘‹†‹•‘–„‡‹‰•—’’Ž‹‡†ƒ›…—””‡–Ǥ
†‘—„Ž‡Ǧ•–”‘‡ †—ƒŽ‹Ž‡–ƒ†‘—–Ž‡–…Šƒ„‡”‡†’‘•‹–‹˜‡Ǧ†‹•’Žƒ…‡‡–’—’–Šƒ–…‘•‹•–•‘ˆ
˜ƒ‡’—’ ˜ƒ‡•‘—–‡†–‘ƒ”‘–‘”–Šƒ––—”•‹•‹†‡‘ˆƒ…ƒ˜‹–›Ǥ
‡Ž‡…–”‘‹… Š‡‡Ž‡…–”‘‹…•Š‹ˆ–‡”•›•–‡–Šƒ–—•‡••‡•‘”•ƒ†„—•…‘—‹…ƒ–‹‘
•Š‹ˆ–‡” ‹•–‡ƒ†‘ˆƒ–”ƒ†‹–‹‘ƒŽ•Š‹ˆ–…ƒ„Ž‡–‘…‘–”‘Ž†‹”‡…–‹‘‘ˆ‘˜‡‡–Ǥ
‡Ž‡…–”‘•–ƒ–‹… Š‡Š—ƒ„‘†›ǡ‹ˆ‡Ž‡…–”‹…ƒŽŽ›…Šƒ”‰‡†„—–‘–’”‘’‡”Ž›‰”‘—†‡†ǡ†‹•…Šƒ”‰‡•
†‹•…Šƒ”‰‡ ƒ‡Ž‡…–”‘•–ƒ–‹…•’ƒ”ȋ–Š‹•‡†ƒ‰‡”•‡Ž‡…–”‘‹……‘’‘‡–•ȌǤ
ϐ‹ŽŽ‡†Ǧˆ‘”ǦŽ‹ˆ‡ ”ƒ•‹••‹‘ϐŽ—‹†ƒ‹–‡ƒ…‡•–”ƒ–‡‰›•–ƒ–‹‰ǣ—†‡”‘”ƒŽ‘’‡”ƒ–‹‰
…‘†‹–‹‘•‹–‹•‘–‡…‡••ƒ”›–‘…Š‡…–Š‡ϐŽ—‹†Ž‡˜‡Ž‘”…Šƒ‰‡–Š‡ϐŽ—‹†ƒ†
ϐ‹Ž–‡”Ǥ
‰‡ƒ””‡†—…–‹‘ Š‡‹’—–•’‡‡†‹•Š‹‰Š‡”–Šƒ–Š‡‘—–’—–•’‡‡†ǡ‹…”‡ƒ•‹‰–‘”“—‡Ǥ
ƒŽŽǦ‡ˆˆ‡…– –”ƒ•†—…‡”–Šƒ–˜ƒ”‹‡•‹–•‘—–’—–˜‘Ž–ƒ‰‡‹”‡•’‘•‡–‘ƒƒ‰‡–‹…ϐ‹‡Ž†Ǥ
•‡•‘”
Š‘Ž†‹‰…Ž—–…Š …Ž—–…Š–Šƒ–‹••’Ž‹‡†–‘–Š‡…ƒ•‡ǤŠ‡ƒ’’Ž‹‡†ǡ–Š‡…Ž—–…Š…ƒ—•‡•ƒ‡„‡”
‘ˆ–Š‡‰‡ƒ”•‡––‘•–‘’”‘–ƒ–‹‰Ǥ
Š‘Ž†‹‰˜ƒŽ˜‡ ‡‰—Žƒ–‡•–Š‡‘’‡‹‰‘ˆ–Š‡…Ž—–…Š˜ƒŽ˜‡–‘…‘–”‘Ž•Š‹ˆ–ˆ‡‡ŽǤ
‘Ž†‡†Ž‡ƒ† ‘Ž†‡†’Žƒ•–‹…ˆ‘”‡†–‘–Š‡˜ƒŽ˜‡„‘†›–Šƒ–…‘–ƒ‹•–Š‡‹–‡”ƒŽŠƒ”‡••ƒ†
ˆ”ƒ‡ •‡•‘”•Ǥ
—Ž–‹Ǧ†‹•… ›’‡‘ˆ…Ž—–…Š–Šƒ–Šƒ••‡˜‡”ƒŽ†”‹˜‹‰‡„‡”••–ƒ…‡†™‹–Š•‡˜‡”ƒŽ†”‹˜‡
…Ž—–…Š’ƒ… ‡„‡”•Ǥ‘•‹•–‹‰‘ˆƒŽ–‡”ƒ–‹‰•–‡‡Žƒ†ˆ”‹…–‹‘†‹•…•Ǥ
‡—–”ƒŽ‹†Ž‡ –”ƒ•‹••‹‘•–”ƒ–‡‰›–Šƒ–†‹•‡‰ƒ‰‡•–Š‡–”ƒ•‹••‹‘ˆ”‘‡‰‹‡–‘”“—‡
…‘–”‘Ž ™Š‡–Š‡˜‡Š‹…Ž‡‹•ƒ–ƒ•–‘’‹ƒˆ‘”™ƒ”†‰‡ƒ””ƒ‰‡Ǥ
’‘•‹–‹‘˜ƒŽ˜‡ —’’Ž‹‡•Š›†”ƒ—Ž‹…’”‡••—”‡–‘–Š‡†”‹˜‹‰…Ž—–…Š‡•ƒ†ƒ‹–ƒ‹•’”‡••—”‡‹
–Š‡†”‹˜‹‰…Ž—–…Š…‹”…—‹–•‹ˆƒ‡Ž‡…–”‹…ƒŽˆƒ‹Ž—”‡‘……—”•Ǥ
”‘–ƒ–‹‰…Ž—–…Š …Ž—–…Š–Šƒ–‹•Š‘—•‡†‹ƒ”‘–ƒ–‹‰†”—‘”Š‘—•‹‰ƒ†’”‘˜‹†‡•‹’—–
–‘”“—‡–‘–Š‡‰‡ƒ”–”ƒ‹Ǥ
‹’•‘‰‡ƒ” ’Žƒ‡–ƒ”›‰‡ƒ”•‡–…‘•‹•–‹‰‘ˆ–™‘’Žƒ‡–ƒ”›‰‡ƒ”•‡–•–Šƒ–•Šƒ”‡ƒ…‘‘
•‡– •—‰‡ƒ”Ǥ

8-Speed Automatic Transmission Diagnosis and Repair 111

–‘”•‹‘ƒŽ ‰—Žƒ”˜‹„”ƒ–‹‘‘ˆƒ‘„Œ‡…–ǡ•—…Šƒ•–Š‡…‘’‘‡–•–”ƒ•‹––‹‰–Š‡
˜‹„”ƒ–‹‘• –‘”“—‡ǡ…ƒ‰‡‡”ƒ–‡‘Ǧ•‘‘–Š‘”ƒŽ–‡”ƒ–‹‰–‘”“—‡•ǤŠ‡…‘’‘‡–•
‹–Š‡–”ƒ•‹••‹‘ƒ”‡‘–‹ϐ‹‹–‡Ž›•–‹ˆˆǡ–Š‡•‡ƒŽ–‡”ƒ–‹‰–‘”“—‡•…ƒ—•‡
˜‹„”ƒ–‹‘ƒ”‘—†–Š‡ƒš‹•‘ˆ”‘–ƒ–‹‘Ǥ
–”ƒ•‹••‹‘ Š‡‹…Ž—†‡•–Š‡–”ƒ•‹••‹‘…‘–”‘Ž‘†—Ž‡ǡ–Š‡‘Ž†‡†‹–‡”ƒŽ™‹”‡
…‘–”‘Ž‘†—Ž‡ Šƒ”‡••ǡƒ†–Š‡ˆ‘—”‹’—–•‡•‘”•Ǥ
ƒ••‡„Ž›
ȋȌ
˜ƒ”‹ƒ„Ž‡ˆ‘”…‡ •‘Ž‡‘‹†–Šƒ–‹•…‘–”‘ŽŽ‡†„›ƒ’—Ž•‡Ǧ™‹†–ŠǦ‘†—Žƒ–‡†•‹‰ƒŽ–‘…‘–”‘Ž–Š‡
•‘Ž‡‘‹† ƒ‘—–‘ˆϐŽ—‹†’”‡••—”‡‹ƒŠ›†”ƒ—Ž‹……‹”…—‹–Ǥ

112 8-Speed Automatic Transmission Diagnosis and Repair

 WORLDWIDE
The special service tools referred to herein are required for certain service operations. These special service
tools or their equivalent, if not obtainable through a local source, are available through the following outlet:

DŽƉĂƌƐƐĞŶƟĂůdŽŽůƐĂŶĚ^ĞƌǀŝĐĞƋƵŝƉŵĞŶƚ
^ŶĂƉͲŽŶƵƐŝŶĞƐƐ^ŽůƵƟŽŶƐ

Telephone 1-855-298-2687 2801-80th Street Kenosha, WI 53143, U.S.A. FAX 1-855-303-8985

ǁǁǁ͘ŵŽƉĂƌĞƐƐĞŶƟĂůƚŽŽůƐ͘ĐŽŵ
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ƐLJƐƚĞŵŽƌƚƌĂŶƐŵŝƩĞĚ͕ŝŶĂŶLJĨŽƌŵŽƌďLJĂŶLJŵĞĂŶƐ͕ĞůĞĐƚƌŽŶŝĐ͕
ŵĞĐŚĂŶŝĐĂů͕ƉŚŽƚŽĐŽƉLJŝŶŐ͕ƌĞĐŽƌĚŝŶŐ͕ŽƌŽƚŚĞƌǁŝƐĞ͕ǁŝƚŚŽƵƚƚŚĞ
ƉƌŝŽƌǁƌŝƩĞŶƉĞƌŵŝƐƐŝŽŶŽĨ&h^>>͘
ŽƉLJƌŝŐŚƚ 2016 &h^>>

81-699-15023 Rev. 12/15/15