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Step 1
lb ub
Face width,b 50 75.39822 125.6637
Step 2
Stage input 1 2 3
rpm ratios 3 2 1.5
rpm 1000 1000 500 333.3333
power 5000 5000 4900 4802
Gear Stage 1 2 3
pitchline velocity 10.0530964915 4.1887902 3.351032
tangential load 497.3591971622 1169.78883 1432.991
Service factors stage1 stage 2 stage 3
Zr Surface factor 1 1 1
Kh Load distribution 1 1 1
Yo Temperature 1 1 1
Output
overall gearbox dimensions calculate volume of gear box
length L volume
width w
height h
sym initial value lb ub
pressure angle 20
overall ratio 20 20 25
Shaft diameter 1 40
2 40
3 40
4 45
output
333.3333333333
4802
calculate volume of gear box
shafts
gears
shell
Service factors
20 20 20 20
Kv
Kv = (78 + p(196.85v))/78
DYNAMIC FACTOR Kv
pinion1 gear1 pinion2 gear2
v 10.0531 10.0531 4.18879 4.18879
FACTOR 1.570326 1.570326 1.368144 1.368144
Ko
Hb1/Hb2 1
pinion3 gear3
24 36
0.35
ZE
pinion3 gear3
8 8 DYNAMIC FACTOR
1 1
v1'poissons ratio
20 20 v2, poissons ratio
E1
E2
0.04657 0.04657 ZE factor
Yz reliability factors
pinion3 gear3
3.351032 3.351032
1.329278 1.329278
shigley
DYNAMIC FACTOR Kv
pinion1 gear1 pinion2 gear2 pinion3 gear3
0.3 0.3 0.3
0.3 0.3 0.3
0.3 0.3 0.3
2E+11 2E+11 2E+11
0.323940311 0.323940311 0.323940311
Design Check
Check Geometric Constraints
satisfied?
288 240 NO
384 240 NO
576 220 NO
320 217.5 NO
Allowable stresses
755
221.55
stage 2 Pinion
Gear
Stage 3 Pinion
Gear
Contact stress
Strength rating allowable decision Power rating
Preliminary Gear Design
hardness 250 through hardened
,n 3 Lin
Input power 50000 Lout
Gear ratio, i reduction 20
rpm 2000
Overall gearbox dimensions width (w) 200 t1
length (l) 400 t2
height (h) 200 t3
eh 4 t4
el 5
ew 7
pressure angle 20
facewidth ,b 35
stage 1 1.5
stage 2 2
stage 3 2
module 3
overall gear dimensions teeth diameter
minimum number of teeth on pinion,N1 18 54
Teeth ,diameter on gear ,N2 27 81
Teeth,diameter on pinion ,N3 18 54
Teeth on gear ,N4 36 108
Teeth on pinion ,N5 18 54
Teeth on gear ,N6 36 108
overall dimensions
length L 368.5
width w 204.5
height h 188
Geomet
calculate volume of gear box
100
100 volume
shafts 1380896.86836
gears 3146053.71516
24 shell 11960388
24 total 16487338.5835
36
48 Check Geometric Constraints
satified?
40.5 81 yes
54 81 yes
67.5 81 yes
81 61 No
108 27 No
Wt 8841.94128288
Geometry factor Zj
geometry factor Zi