STEREO CASSETTE DECK KX-800/800U SERVICE MANUAL ©U.C models @RSKIZ ©B,G, models Pcie@TO SERVICE PERSONNEL 1. Critical Components Informatio Components having special characteristics are. mak snd must be replaced with parts having specifications fo those originally testalled, EQUIPMENT AC LEAKAGE TESTER 2, Leakage Curent Mesurement (For 120V Model On) EQUIPMENT AG LEAKAGE TEs been completed, tis imperative thet you II exposed conductive surfeces ate propery WALL, ——_ + OUTLET SULTING TABLE upphy suite ®| D-H Meter impedance should be equivalent ro 1500 ohm shunted by 0.154 \Leokape current must not excead 0.5m, Be sue to test for leakage withthe AC pl in both polarities, FRONT PANELS © U,C, models 2 8 a g ‘* RA, models ©B,G, modelsMREAR PANELS ©U,C models © A model © B model © G model © R model wniiniit) HTN} - >| NT) TTTSPECIFICATIONS ‘Track Configuration 4 track, 2 channel stereo Motor -, DC servo motor (capstan) Flat torque DC motor (ree!) DC motor (assist) Heads... Combination, Amorphous with 12-laminated core Rec and Playback heads, Double-gap Ferrite erase nead Rapid Transport (F, Fwd/Rew) 70 sec. (C-60) Wow and Flutter WRMS « «less than 0.05% W. Peak’ | ff ‘Tess than #0.08% Signal-to-Noise Ratio Dolby NR off. better than 6148, Dolby B, NR on better than 6848 Dolby C, NR on better than 7¢B, dbx on ‘8048 (U,C,R,A) Frequency Response Normal tape (-20d8) 20-18,000H2, +348 CrO2 tape (-20d8) 20-20,000Hz, #348 Metal tape (-20d8) 20-22,000H2, +348 Harmonie Distortion Normal tape less than 0.6% Chrome tape less than 0.55% Metal tape less than 0.5% Input Semsitviy/impedence Line... sve + SOMV/B0K-ohms INTERNAL VIEW ‘Output Level Line eee eevee eeeee eee es 36OMV/1.2k-ohm Phones. 1.2mW/Bohms Channel Separation (318042) ees A048 (Cross Talk (125H2) 2 8848 GENERAL Power Supplies U, C models 120V, 60Hz G'models . 220V, 50H2 A, B models 222) daov' soH2 R'models 110/120/220/240v, s0/6042 Power Consumption... . ‘i 2ow Dimensions (WxHxD)... 2... 435%1174273mm (17-1)8"44-5/8"%10.3/4") Weight 4.8kg (10 Ibs, 902.) ‘Specifications subject to change without notice w) U.S.A, model (c) Canadian mode! 79) Australian model (o) European model (8). 2.2222 British model (R) Other model POWER TRANSFORMER POWER TRANSFORMER UNIT MAIN CIRCUIT BOARD (1) MAIN CIRCUIT BOARD (7) MAIN CIRCUIT BOARD (6) MAIN CIRCUIT BOARD (5) CASSETTE MECHANISM UNIT MAIN CIRCUIT BOARD (3) MAIN CIRCUIT BOARD (4) MAIN CIRCUIT BOARD (2) @ “bitu-com: LeessaH-3451 1BOOOOGOOOS@ DISASSEMBLY PROCEDURES (Remove parts in disassembly order as numbered) 1. Removal of top Cover 3, Removal of csetts mechanism unit Remove S serene (C1) in Fig 1. 2. Remove id in Fig. 2 ch 7 connectors(#4 ~ #5,# 8, #15) in Fig. 3. 2. Removal of front panel wore 6 screws ((4)) in fig 2 then side off 2 Pullott knobs in ig, castes mochanam UST backward gol. B: Detach 8 connectors { #8.#0~ 18.017, 218) in Fin ¢. Remove 8 screws ()) then pull off front panel in Fig {20 ricer Fig. 2 Fig. 1 © CONNECTOR WIRING Note: connect the connectors correctly retfring to Fig. 2 to pravent malfunction, Be careful to keep wire #11 away from wire 25. Fig. 3Fy A 3 8 4 io 4, Replacement of cassette mechanism parts a. Remove 1 screw ((5)) in Fig. 4, then remove the blind plate. Blind Plate b, Remove 2 screws (@)) in Fig. 5 then replace the RECIPB head. ce. Remove the 2 screws ((D) in Fig. 5 then replace the ERASE head 4. Remove the E ring (®) and spring (@) in Fig. 5 then replace te pinch role Pinch Roller = © Record/Playback = ® Head Binding Tie ‘Hao witing agra (Siewed rom the underside) Fig. © WIRING OF MECHANISM UNIT Ie ; | “ Ja a i CopatenMeor 5. Replacement of capstan motor 2, Remove 2 serev{ (9 ) in Fis. 6, then remove the back plate Freel pen Motor Paley @) Fiywrae *# Serting fywheo!bott {Siewed from there) Fig. 6 , Remove 2 screws ( G) Jin Fig. 8, then replace the capstan motor, Copstan Motor Fig. 86. Replacement of rel motor 2! Remove the wather (G2), then remove the rel base bs shown in Fg 8 Remove the back pate (Refer to Fig. 6.) €. Remove the polyaider washer (@9) in Fig.9 and remove the fywhoo! Press the rest base and remove the poly-ser washer Fig. 9 7. Replacement of assis 2) Remove 2 screws assist motor. or (G5) in Fig. 17 and replace the Fig. 11 nnaB ADJUSTMENTS 1. Before adjustment: © Since head magnetization, dust accumulations, ete {are likely to introduce error in the various character. istics, itis very important that the heads are properly demagnetized and cleaned, Instruments required Audio frequency oscillator (AF OSC) ACVM or dual channel ACVM Wow/flutter meter Oscilloscope Torque meter Tw.211T (TX811580) CTH6OL (1x911120) . 3. Test tape required MTT-111N (TX811650): Tape Speed MITT-114N (1X911680):, Azimuth MTT-2120N (TX911870) MTT-256U (1X911620) MTT-356U (TX911610) Reference tape Normal (LH): TDK AD-60 or TDK AC223 (X911600) GrO3: TDK SA.60 or TDK AC513 (TX911750) METAL: TDK MA-60 or TOK AC712 (TX911590) © pcvm @ MECHANICAL ADJUSTMENT Soe] eee | Tam | Tamn® Toe | AAToRDORE ating Remarks ‘1 | Check each oa Torque meter ‘Take-up torque: fora, | ‘eSogem | FF, REW torque | ‘more than 70g-¢m_ | Beck tension: 4~7g-cm, 3 |Geccre [acsis Norma Less than manew Ss teconce ‘mes Figs speed: Les than _ Ssaeconer — 3 | Tesespeed | MTT-ATIN | Wonltumer | PLAY Jeni fed variable | ooo" Sr “Perform alusmant See oee_| metror Fre farmtor ac ebace, | S005 SES athe canerol oe ueney counter Oh the coprtan feat toe lenght motor posible. = _|iFae8 4 [aaimasSurratan acu TPCAY | azimuth ears | Playbeak output of L_[ After the sitet, Okt, “TOa8 | Oseloxcope inane ares nd Ra manimum ana | make wre apply iFiosA Brave difrence sould | orn tock pnt hea Eeminimum © | Wontar | wT flower | PLAY [ Las mon 0.07% | Seve, 0u8_| meter | Giswrans) Azimuth odisient sere Copman meter Fig. a, Fig. 8, @ ELECTRICAL ADJUSTMENTS * Use 360mV (—SdBV) for OdB as the standard level of ‘his unit. 1 Proceed withthe playback adjustments after having finshed the mechanical adjustments. Seep | Adjustment item Tove | geet | Tpmrumegt Togs [Aaigsinent| ting 1 | Piaybosk evel Miraiaen | UNEOUT | AGVM. | PB | VAI) 35027 Mine (Ae Voiie vazih) | 803481 | enw wer L rayback requenay Mrrsssu | LINEGUT | AGVM. | Pa Feauney mpone response confiematon | (3180204) ould be th speci MTT 2860 | | Sion nF (2480 20.1 ie | 3 | dbx Timing TPS ~ TP? DVM, ‘STOP | VRI7 18.42 05mv D.C. | Teer vee* PLAYBACK FREQUENCY RESPONSE ' ' Nhe she HS 125 280.315 900 1K HK Fi ‘© Proceed with the recording adjustments after having finished the playback adjustments, Taam “ext [Inaba | yaoqe | Mamurement [Raine | pa om sp| ie | Te | poe | maguied’ | Mode | Sonartone fore ing | amare 7 | Paak unr] TLINE TAC.Vam. 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