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INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
KENR8592-01
January 2014

793F AC Off-Highway Truck


Hydraulic System
EMD1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT TABLE
Component Locations
Part Machine Schematic
Description
Number Location Location
Accumulator Gp -Brake (ACC1) 291-1546 1 I-5
Accumulator Gp -Brake (ACC2) 291-1546 2 I-3
Accumulator Gp -Steering 308-2856 3 F-11
Breather 157-7911 4 C-7
Connector -Orifice 311-6676 6 G-4, G-5
Cylinder Gp -Telescoping, Hoist 295-5708 7 H-13
Filter -Oil, Adv Eff., Breather 4T-6788 8 C-5
Filter Gp -Case Drain 290-2569 9 C-8
Filter Gp -Fan / Steering Return 339-9706 10 A-8
Filter Gp -Oil, Brake 290-2567 11 G-5
Filter Gp -Oil, Hoist / Brk Cooling 339-9702 12 I-9
Fitting -Orifice 8X-7851 13 G-4, G-6
Fitting -Orifice 8X-7851 14 F-9
Fitting -Orifice 8X-7851 15 E-11
Motor Gp -Fan 240-7790 16 D-9
Pump / Motor Gp -Brake Release 5T-1060 17 I-8
Pump Gp -Fan / Steering 291-7263 18 B-9
Pump Gp -Hoist / Brake (CMD) (NOT SHOWN) 310-4846 19 N/A
Pump Gp -Metering (HMU) 9T-1318 20 D-3
Screen -Pmp Brng Flushing Return 247-8298 21 B-7
Screen Gp -Hoist Lines 6E-5472 22 H-10
Slack Adjustor Gp -Front 205-0560 23 G-2
Slack Adjustor Gp -Rear 205-0560 24 G-14
Valve Gp -Check 332-7350 25 C-8
Valve Gp -Check 6E-4701 26 I-5
Valve Gp -Check, Brk Rel Pump 123-4750 27 J-4
Valve Gp -Check, Brk Rel, El Pump 123-4750 28 I-8
Valve Gp -Cntrl, Hoist / Brk Cooling 356-5705 29 I-12
Valve Gp -Makeup 183-7170 30 E-9
Valve Gp - Multifunction Priority 198-6577 31 F-9
Valve Gp - Pressure Relief 272-9849 32 E-11
Valve Gp -Steering 9T-8931 33 F-2
Electrical Drive (Hydraulic Arrangement 279-0672)
CONTROL GP-FOOT PEDAL 315-2362 34 I-3
CYL GP-STEERING 271-2080 35
G-3
CYL GP-STEERING 9T-8912 36
FILTER GP-REAR AXLE LUBE 353-4672 37 B-14, B-11
MOTOR GP-PSV-76 361-8006 38 E-4
ORIFICE-BALANCE LF/RT BRAKE COOLING 383-9828 39 J-14
PUMP GP-BLOWER 364-2051 40 F-5
PUMP GP-MAIN HYD 279-0695 41 F-6
PUMP GP-MOTOR 343-1922 42 B-13
SCREEN AS-DRIVE BOX 379-2943 43 F-5
SCREEN-BRAKE COOLING 224-3895 44 I-9
TANK GP-HYD 374-9670 45 B-5
VALVE GP-BRAKE CONT AND ACCUM CHARGING 371-4191 46 H-3
VALVE GP-BRAKE COOLING DIVERTER 305-2607 47 J-9
VALVE GP-CHECK 368-7896 48 C-4
Attachments
Accumulator Gp -Steering (PED) 348-9270 48 F-11
Valve Gp -Press. Rdc, Rad Fan Cntrl (Not Shown) 226-0835 52 C-9
Misc. Ref.
Core As -Oil Cooler, Brake 309-3553 54 J-8
Core Gp -Oil Cooler, Steering 199-6683 55 A-9
Sensor Gp -Press., Brake Pump 221-3405 56 I-5
Sensor Gp -Press., Brk Acc. (ACC1) 221-3405 57 I-5
Sensor Gp -Press., Brk Acc. (ACC2) 221-3405 58 I-13
Sensor Gp - Temp 288-8390 59 A-13
Sensor Gp -Press., Steering Acc. 221-3405 60 E-11
Sensor Gp -Press., Steering Pump 221-3405 61 F-8
Sensor Gp -Speed, Fan 186-0131 62 E-4
Switch As -Press., Serv. Brake (Frnt) 128-5091 63 G-4
Switch As -Press., Serv. Brake (Rear) 128-5091 64 G-6
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
R Brake Pump Filter Outlet Pressure F-5
N Brake Pump Pressure F-6
P2 Case Drain Return Filter Pressure C-7
I1 Front Slack Adjuster Pressure G-1
J1 Front, Left Parking Brake Release Press. J-1
J2 Front, Right Parking Brake Release Press. D-1
L1 Hoist Control Pilot Pressure H-11
L2 Hoist Control Pilot Pressure G-11
M1 Hoist Pump 1 Pressure F-6
M2 Hoist Pump 2 Pressure F-6
K1 Left, Front Wheel, Brake Cooling Input Press. J-2
K2 Left, Front Wheel, Brake Cooling Output Press. I-1
K5 Left, Rear Wheel, Brake Cooling Input Press. J-13
K6 Left, Rear Wheel, Brake Cooling Output Press. I-14
P1 Purge Point for Comissioning H-3
F Radiator Fan Pressure D-9
I2 Rear Slack Adjuster Pressure G-14
J3 Rear, Left Parking Brake Release Press. J-14
J4 Rear, Right Parking Brake Release Press. B-14
K3 Right, Front Wheel, Brake Cooling Input Press. E-2
K4 Right, Front Wheel, Brake Cooling Output Press. D-2
K7 Right, Rear Wheel, Brake Cooling Input Press. C-14
K8 Right, Rear Wheel, Brake Cooling Output Press. B-14
H Secondary Retract Accumulator Pressure I-5
G Service Brake Acummulator Pressure I-4
C SOS, Brake Actuation I-6
B SOS, Hoist and Brake Cooling I-9
A SOS, Strg, Fan, Drive E-10
E Steering Accumulator Pressure F-3
D Steering Pump Pressure F-8
P3 Supply Pump Pressure C-9
A1 Rear Axle Filter Inlet Pressure C-14
B1 Rear Axle Filter Outlet Pressure B-14
C1 Rear Axle Filter Inlet Pressure C-11
D1 Rear Axle Filter Outlet Pressure B-11
14 13 12 11 10 9 8 7 6 5 4 3 2 1

K5 K1
J3
(39) ORIFICE - BALANCE

J
(LH / RH BRAKE COOLING FLOW):
383-9828 J1 J
(47) VALVE GP - DIVERTER
(BRAKE COOLING):
(54) CORE AS - OIL BRAKE COOLER BRAKE:
305-2607
(Dimensions: 48 inches x 35 inches)

309-3553

LEFT REAR
(27) VALVE GP - (2) ACCUMULATOR GP - BRAKE:
(1) ACCUMULATOR GP - BRAKE: CHECK BRK REL: 291-1546
KENR8592-01

291-1546 (26) VALVE GP - CHECK: 123-4750


6E-4701 LEFT FRONT
(29) VALVE GP - CONTROL HOIST:
356-5705 B G
SOS
K6 (57) SENSOR GP -
PRESS. BRK: H
221-3405
(56) SENSOR GP - BRK PRESS:
221-3405 K2
(28) VALVE GP - CHECK:
123-4750 C (58) SENSOR GP - PRESS. BRK:
221-3405
(12) FILTER GP - OIL
HOIST / BRK COOLING
I DUAL STAGE I

HOIST

ACC2
339-9702

ACC1

PS2

TCS
RV1

PS1
RAX
(44) SCREEN AS

BCD
SIGNAL SPOOL PS3
HIGH PRESS. BRAKE COOLING:
RLF 224-3895
SV3

LE1
SQ1
MAIN RELIEF

M
T2
LOW PRESS. DUMP SPOOL
(22) SCREEN GP (34)CONTROL GP - FOOT BRAKE:
RLF 315-2362
HOIST LINES:
SV2 PR1
6E-5472 FL1
36 Page,

OR1

CV1 CV2
TSB
(17) PUMP GP - ELECTRIC DRIVE P A
(TOW MOTOR):
L1 5T-1060
TANK
T1
T

PLUG1
HF1 SV1 HF2
PD2 PD3 HF3
H PD1 H
SIGNAL
ORIFICE #2 ROD END VENT
SLOT ACROSS 0R3 0R4
0R7 0R8

P1
SIGNAL STEM
0R5 0R6
ORIFICE #1 COUNTERBALANCE 0R2 0R9
VALVE CARTRIDGE SH1 SH2

PB
(7) CYLINDER GP FSB
TELESCOPING HOIST:
295-5708 L2 PS5 R SUPPLY PS4 F
(23) SLACK ADJ GP - FRONT:
(6) CONNECTOR ORIFICE: 205-0560
(13) ADAPTER ORIFICE:
311-6676
8X-7851 (46) VALVE GP - CONTROL BRAKES: 371-4191
S ORIFICE
(67) SWITCH AS - PRESS.
(6) CONNECTOR - ORIFICE:
311-6676

(68) SWITCH AS - PRESS. SERV. BRK LIGHT: (13) ADAPTER - ORIFICE:


SERV. BRK LIGHT: 128-5091 8X-7851

I2 Spool sections by color = RAISE HOLD SNUB FLOAT LOWER


128-5091

G G
(36) CYLINDER GP - STEERING (LH):
(35) CYLINDER GP - STEERING (LH):
271-2080
I1
R
9T-8912

(31) VALVE GP
MULTIFUNCTION PRIORITY
198-6577
(24) SLACK ADJ GP
REAR: 205-0560 (11) FILTER GP - OIL BRAKE:
290-2567
(40) PUMP GP - HOIST AND BRAKE COOLING: CL CR (33) VALVE GP - STEERING:
B 364-2051 9T-8931

N M1 M2
MECHANICAL L R
PUMP DRIVE TO
FAN / STEERING
F PUMP F
(3) ACCUMULATOR GP -STEERING: 308-2856
(48) ACCUMULATOR GP -STEERING: 348-9270 (14) ADAPTOR - ORIFICE: SUPPLY FROM
8X-7851 (43) SCREEN AS - DRIVE BOX RETURN:
TANK
SW 379-2943
A
P (41) PUMP GP - MAIN
STRG/FAN/HOIST/BRAKE/BC: RETURN TO
E
(60) SENSOR GP - PRESS. TANK
(61) SENSOR GP - PRESS. 279-0695
221-3405
D 221-3405 HP

(15) ADAPTOR - ORIFICE: HT


K3
8X-7851
LS EF P T
BLOWER

(65) SENSOR GP - SPEED:


186-0131
BEARING

(38) MOTOR GP - BLOWER:


361-8006

E K7 E
(32) VALVE GP - PRESSURE RELIEF.:
272-9849
A (30) VALVE GP - MAKEUP (ANTICAVITATION):
183-7170

RIGHT FRONT
F

(16) MOTOR GP - FAN:


RIGHT REAR 240-7790

K4 J2
MAX (20) PUMP GP -METERING (HMU):
9T-1318

D MIN D

K8 J4

(48) VALVE GP - CHECK:


368-7896

(52) VALVE GP -
PRESS RDC. FAN CNTRL:
(9) FILTER - OIL
389-118
CASE DRAIN
290-2569
(8) FILTER - OIL BREATHER:
4T-6788

C (4) BREATHER
C
157-7911
(37) FILTER GP - REAR AXLE LUBE: (25) VALVE GP - CHECK:
332-7350
P3
353-4672
P2
A1 C1

(42) PUMP GP - AXLE MOTOR:


343-1922

(21) SCREEN -
B T1 T2 R G2 Mb SL Ma A Ga R T2 T1 U2
PUMP BEARING
FLUSHING RET.:
247-8298

D1
B B1 B

Qmin Qmax Qmax Qmin LINE PATTERNS


TO
MECHANICAL Pressure Line
(45) TANK GP - HYDRAULIC:
DRIVE
374-9670
Pilot / Load Sensing Pressure

Drain / Return Lines


M1 S M1 U1 L1
Component Group
(18) PUMP GP - FAN / STEERING:
(59) SENSOR GP - TEMP: 291-7263 Air Line
288-8390

CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

Callout Number Component


HYDRAULIC CIRCUIT COLOR DESCRIPTIONS (Machine Location from (52) VALVE GP - CONTROL Name
A Component LocationsTable) A
BRAKE RELEASE PUMP AND CIRCUIT
138-1234 Part Number

(55) CORE GP - OIL COOLER STEERING: (10) FILTER GP - FAN/ STEER RETURN: HOIST PUMP AND CIRCUIT
199-6683 339-9706
STEERING CIRCUIT
SUPPLY LINE 793F AC OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM SCHEMATIC
FAN PUMP AND CIRCUIT
BRAKE PUMP AND CIRCUIT
MEDIA NUMBER: KENR8592-01
SUPPLY PUMP AND CIRCUIT SCHEMATIC PART NUMBER: 278-8439, CHANGE: 01, VERSION: -
PARKING BRAKE CIRCUIT Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
REAR AXLE LUBE PUMP AND CIRCUIT
in neutral and with parking brake set.
DRAIN / RETURN LINE
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
DRAIN / BRAKE COOLING

14 13 12 11 10 9 8 7 6 5 4 3 2 1
STEERING CONTROL
VIEW ALL CALLOUTS

31

14 35

36

20

VIEW A-A 3 48
VIEW A-A

33 32

A 60 15
REAR AXLE OIL SYSTEM
VIEW ALL CALLOUTS

K7 K5

K8 K6

A1 B1 D1 C1
PUMPS AND DRIVE
VIEW ALL CALLOUTS

Fan Steering
Pump
18 Pump
M2 M1 N

Pump Hoist Brake


P3 61 Drive Pump
19 Pump
MACHINE VIEWS
VIEW ALL CALLOUTS

34 J1 J2

K2 K1 K4 K3

44

46 48 40

I1
23 41
38
21
54
47
64 17 B

63 27 12
57 59 39
42
24

39

J3 I2 J4
HYDRAULIC OIL TANK
VIEW ALL CALLOUTS

45

43

25 9 P2
HOIST CONTROL
VIEW ALL CALLOUTS

Viewed from Rear and Above

22

L2

29

L1

7
FAN CIRCUIT
VIEW ALL CALLOUTS

Viewed From Front


55

10

F 30 16 62
BRAKE CONTROL
VIEW ALL CALLOUTS

57 45 56 26 G 2
H

28 1

P1 13 58 R 11
Left Side, Center of Chassis