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NASHPA GAS PROCESSING AND LPG RECOVERY

PLANT PROC-FC-CB/NASHPA/PROJ-1247/2015

DOCUMENT NO.: SAT FOR INSTRUMENT & UTILITY AIR


Page 1 of 5
NGP-001-SAT-15.71-001-A1 AND NITROGEN GENERATION SYSTEM

SAT FOR INSTRUMENT & UTILITY AIR AND

NITROGEN GENERATION SYSTEM

OGDCL
Zealcon Vendor HBP/HH ZEL
(Owner
(Representative) (Representative) (EPC contractor) (Consultant)
representative)
Date: Date: Date: Date: Date:

Signature: Signature: Signature: Signature: Signature:


 NASHPA GAS PROCESSING AND LPG RECOVERY PLANT
PROC-FC-CB/NASHPA/PROJ-1247/2015
DOC. NO. DOCUMENT NO.: NGP-001-SAT-15.71-001-A1
SAT FOR INSTRUMENT & UTILITY AIR AND NITROGEN
DESCRIPTION
GENERATION SYSTEM
PAGE 2 OF 5
第一部分 装置检查 PART 1 UNIT CHECK OF MACHANICAL PART
1 外观检查 VISIUAL CHECK
1.1 空压机 AIR COMPRESSOR

1.1.1 拆除红色固定片。Remove the red fixing bolts. □ YES√,NO×

1.1.2 检查空压机是否有部件遗失。Check whether any parts are missing of air compressor.

□ YES√,NO×

1.1.3 检查空压机内是否存在异物, 如运输垫块,支撑物或工具等。


Check air compressor free from foreign objects, such as transport pads, supports or tools.

□ YES√,NO×

1.2 吸干机和过滤器和制氮机。Dryer and filter and nitrogen generator.

1.2.1 检查设备安装是否正确。Check whether correct installation。□ YES√,NO×

1.2.2 检查所有盘的外部, 是否有损坏, 是否有部件遗失等。Check the outer whether there is any

damages, the loss of parts and so on. □ YES√,NO×

1.2.3 检查盘的内部是否有异物, 如运输垫块、支撑物或工具等。Check whether there is a foreign

objects inside the disc, such as transport pads, supports or tools. □ YES√,NO×

1.2.4 检查装置的内、外是否清洁。Check whether all devices are clean inside and outside. □

YES√,NO×

1.2.5 检查装置的内、外螺栓及部件有无松动。Check whether the internal and external bolts and

components of the devices are loose. □ YES√,NO×

第二部分 电气检查 PART 2 UNIT CHECK OF ELECTRIAL PART


1、控制柜检查 Control cabinet check
1.1.1 检查动力控制箱接线是否松动。Check whether the wiring of the power box is loose。

□ YES√,NO×

1.1.2 检查吸干机和制氮机接线是否松动。Check whether the wiring of the dryer box & nitrogen box
is loose。

□ YES√,NO×
 NASHPA GAS PROCESSING AND LPG RECOVERY PLANT
PROC-FC-CB/NASHPA/PROJ-1247/2015
DOC. NO. DOCUMENT NO.: NGP-001-SAT-15.71-001-A1
SAT FOR INSTRUMENT & UTILITY AIR AND NITROGEN
DESCRIPTION GENERATION SYSTEM
PAGE 3 OF 5

1.1.3 测试动力柜的总空开对地电阻是否合格。Megger test of main ACB □ YES√,NO×

2、空压机检查 Air compressor check


2.1.1 检查空压机电机组是否已可靠接地。Check that the air compressor unit has been reliably

grounded □ YES√,NO×

1.1.5 检查空压机的接线是否有松动。Check whether the wiring of the air compressor is loose。

□ YES√,NO×

1.1.6 检查空压机油位是否正常. Check whether the oil level is normal。□ YES√,NO×

1.2.7 检查所有接线是否正确。Check that all wiring is correct。□ YES√,NO×

1.2.8 检查接地系统是否已可靠接地。Check that the grounding system is reliably grounded。□

YES√,NO×

第三部分 系统测试 PART 3 FUNCATION TEST


1、单元系统上电 Unit system power supply
1.1 总电源电压测试,是否合格 380V/50HZ。Conformation of main power supply: 380V/50HZ.

□ YES√,NO×

1.2 空压机送电是否合格 380V/50HZ。Check power supply to air compressor: 380V/50HZ.

□ YES√,NO×

1.3 吸干机和制氮机控制柜和其他用电设备电压是否合格 220V/50HZ。Check power supply of dryer


& nitrogen generator & other units: 220V/50HZ.

□ YES√,NO×

2、本地开机 LOCAL STARTING TEST


2.1 空压机部分 AIR COMPRESSOR
2.1.1 空压机合闸后,观察相序是否真确。Conformation of phase sequence when power on

□ YES√,NO×

2.1.1 点动启动空压机,观察电机方向是否争取。Conformation of motor rotation clock wise

□ YES√,NO×
 NASHPA GAS PROCESSING AND LPG RECOVERY PLANT
PROC-FC-CB/NASHPA/PROJ-1247/2015
DOC. NO. DOCUMENT NO.: NGP-001-SAT-15.71-001-A1
SAT FOR INSTRUMENT & UTILITY AIR AND NITROGEN
DESCRIPTION GENERATION SYSTEM
PAGE 4 OF 5

2.1.2 主机面板操作。Operation the HMI. □ YES√,NO×

2.1.3 测试紧急按钮。Test ESD . □ YES√,NO×

2.1.4 关机后再次启动间隔 10 分钟。Restart after stop, interval 10 minutes.□ YES√,NO×

2.1.5 加载压力 0.85MPA,卸载压力 0.95MPA。


Auto stop: 0.95Mpa Auto start: 0.85Mpa

□ YES√,NO×

2.1.空压机产气量 12.41m3/min。Air compressor capacity test: 12.41 m3/min. □ YES√,NO×

2.2 吸干机部分 DRYER


2.2.1 合闸后,电压是否真确。Check power supply: AC220V

□ YES√,NO×

2.2.开关打到本地启动后是否正常。Local start test □ YES√,NO×

2.2 制氮机部分 NITROGEN GENERATOR


2.2.1 合闸后,电压是否真确。Check power supply: AC220V

□ YES√,NO×

2.2.开关打到本地和自动,启动后是否正常。Local start test at local and auto mode.

□ YES√,NO×

3 一键启动。ONE KEY START .

3.1 设置开机时间和氮气报警值。Check setting point of delay time(40min) & oxygen(10000ppm).

□ YES√,NO×

3.2 空压机、吸干机打到远程控制模式后,启动设备是否正常。
Air compressor & dryer remote control test at remote mode.

□ YES√,NO×

3.3 压力稳定后调整氮气出气流量到 68Nm3/H。Nitrogen flow rate setting: 68Nm3/H when nitrogen

pressure stable(About 10mins); □ YES√,NO×


 NASHPA GAS PROCESSING AND LPG RECOVERY PLANT
PROC-FC-CB/NASHPA/PROJ-1247/2015
DOC. NO. DOCUMENT NO.: NGP-001-SAT-15.71-001-A1
SAT FOR INSTRUMENT & UTILITY AIR AND NITROGEN
DESCRIPTION GENERATION SYSTEM
PAGE 5 OF 5

3.4 四十分钟或者一小时后纯度合格。Purity reconfirmation:≤10000ppm after 40mins or 1Hr

running. □ YES√,NO×

3.5 设备指标 EQUIPMENT SPECIFICATIONS

氮气压力 N2 pressure: 氮气纯度 N2 purity:

氮气流量 N2 flow: 氮气露点 N2 DEW:

3.6 停机测试。Stop test □ YES√,NO×

3.7 紧急停机。ESD test. □ YES√,NO×

注意:在进行负荷试验时,相关人员需佩戴护耳设备。
Note: During the load test, the relevant personnel need to wear ear protection equipment.

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