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Bijayanand Patnaik
Project Management Officer, Sai Consulting India private Ltd. India
ABSTRACT
Roads and Highways are the most important infrastructure for the economic
development of any country since ancient times as roads and highways are necessary
for majority of freight and passenger movement but construction, operation and
maintenance of roads and highways is not as easy as it seems as development of roads
and highway projects requires huge funding and time. However, the government does
not have the funds required for the purpose. Public private partnership (PPP or 3P or
P3) is the solution of this problem but, highway projects involves higher degree of risk
for the private participant which demotivates private parties from investing in
highway projects.
This paper explores the existing literature on risks involves in roads and highway
projects and causes of time and cost overrun in roads and highway projects for the
purpose of identifications of major risks which results in time and cost overrun in PPP
based highway projects. This paper also determines the impact of identified risks
through questioner survey.
Keywords: Highway, Roads, PPP, Time and Cost Overrun, Risks, Construction
Management.
Cite this Article: Siddesh Pai, Bijayanand Patnaik, Dr. Ankur Mittal and Dr. Neeraj
Anand, Identification of Risks Causing Time and Cost Overrun in Roads and Highway
Projects in India, International Journal of Civil Engineering and Technology, 9(3),
2018, pp. 683–697.
http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=9&IType=3
1. INTRODUCTION
Roads and Highways are the most important infrastructure for the economic development of
any country since ancient times as roads and highways are necessary for majority of freight
and passenger movement. Compare to air and rail transport system roads and highways are
much economical for short distance and convenient for freight and passenger movement as it
is highly flexible (The route can be changed anytime) and facilitates door-to-door service. As
per the NHAI, (2016), about 65% of freight and 80% passenger traffic of India is carried by
the roads and highways.
Given the heavy reliance on roads for both freight and passenger movements, investment
in the road infrastructure in India can pave the way to growth and other economic objectives
of India. Such an investment has a multiplier effect on crucial sectors of the economy; for
example, cement, construction, steel, etc. [1] However construction, operation and
maintenance of roads and highways is not as easy as it seems as development of roads and
highway projects requires huge funding and time. But the government does not have the funds
required for the purpose. Public private partnership (PPP or 3P or P3) is the solution of this
problem. PPP involves a contract between a public sector authority and a private party, in
which the private party provides a public service or project and assumes substantial financial,
technical and operational risk in the project and the cost the service is borne exclusively by
the users of the service and not by the taxpayer.
In general PPP project offers following advantages:
Acceleration of infrastructure provision.
Increased efficiency.
Fast implementation.
Improved service quality.
Private financing can support increased infrastructure investment without adding to
government borrowing and public debt.
Reduce life cycle costs.
An alternative to full privatization.
Transfer of knowledge; know how, management skills and new technology.
However, highway projects have certain peculiar characteristics that lead to a higher
degree of risk for private participants. Some of such characteristics are as follows: -
The demand for a road cannot be accurately predicted even for a short period of time let alone
for a long period.
The willingness of the commuters to pay a toll for using a better quality road.
The services provided by a road can't move with the demand, i.e., unlike power projects where
the power can be wheeled from a place of low demand to a place of high demand.
The land acquisition for a road project takes long time and its cost is usually high.
Unlike most of the other infrastructure projects, the main asset of the project company
implementing the road project is not worth anything without the right to collect, manage,
appropriate the toll revenue. Thus, the lenders are also exposed to the traffic risk.
The management of a road project is very complex.
Risks are the variables or circumstances associated with the implementation of a specific
project that has the potential to adversely affect the development of a project, risks include
circumstances, factors, events or influences which will result in an adverse impact on any
aspect of the implementation of the project. In projects management terms the most serious
effects of risk can be summarised as follows: -
Failure to keep within the cost estimate that is cost overrun.
Failure to achieve the required completion date that is time overrun.
Failure to achieve the required quality and operation requirements.
3. LITERATURE REVIEW
As per NHAI, India‟s road network of over 3.3 million km is second largest in the world
consisting of expressways, national highways, state highways, major district roads and other
roads. These roads carry about 65 per cent of freight and 80 per cent of passenger traffic.
National highways constitute only 1.7 per cent of the road network, but carry about 40 per
cent of the total road traffic. Broadly, the road network in India is divided into the primary
system comprising national highways and the secondary system made up of state highways
and major district roads. In addition, the network comprises expressways as well as rural and
other roads.
Road Transport has emerged as the dominant segment in India‟s transportation sector with
a share of 4.7% in India‟s GDP in 2009-10. The number of vehicles on Indian roads has been
growing at an average pace of 10.16% per annum over the last five years. Hence,
development of road network assumes paramount importance in the context of a rapidly
growing economy.[5] At present road transport have3.19% share in India‟s GDP which is
around twice of the combine share of air, water and rail transport.
As per the data of NHAI and several other government reports the value of roads and
bridges infrastructure in India is projected to grow at a Compound Annual Growth Rate
(CAGR) of 17.4 per cent over FY12–17. The country's roads and bridges infrastructure,
which was valued at US$ 6.9 billion in 2009 is expected to touch US$ 19.2 billion by 2017.
The financial outlay for road transport and highways grew at a CAGR of 19.4 per cent in the
period FY09-14. The plan outlay for 2015-16 stepped up budgetary support for Road
Transport and Highways to Rs 42,912 crore (US$ 6.43 billion) [6].
[9] Concluded that PPP projects bears heavy risk during entire life span except initiation
and transfer phase and construction phase of PPP projects is most risky phase.
In PPP projects, both the concessionaire and the Government may be exposed to many
risks. Risk is defined as exposure to the possibility of economic or financial loss or gains,
physical injury or delay as a consequence of the uncertainty associated with passing a course
of action. The major risk factors of road projects under BOT can be classified into four
phases viz, Developmental phase, Construction phase, Operational phase, and Project life
cycle as listed below. Detailed assessment should be conducted on each of the above items
before the project is finally taken up for execution.[10].
Table 1
Risks in different phases BOT Based Highway projects
Project Phase Risk Category
Developmental Pre-investment risk, Resettlement and Rehabilitation risk, Delay in land
Phase acquisition, Permit / Approval risk, Delay in financial closure
Construction Technology risk, Design and latent defect risk, Completion risk, and Cost
Phase overrun risk.
Operation Phase Traffic revenue risk, Operation risk, Demand risk, Debt servicing risk
Project Life Cycle Legal risk, Political risk (direct and indirect), Partnering risk, Regulatory risk,
Financial risk, Environmental risk and Physical risk
Source: (Dr. G. RaviKumar, 2005)
Table 2
Cost overrun in roads & highway project in India at the end of year 2014
Sector No. of Cost Cost Cost Cost Cost
Projects Original Latest Anticipate Overrun Overrun
d w.r.t w.r.t
Original Latest
Road
Transportati 102,692.4 104,388.4
136 102,321.44 2,067.00 1,695.99
on & 5 4
Highways
Source : (MoSIP, 2016)
[11] identified several cause of cost overruns and schedule overruns in construction projects
through literature review. The major causes of cost overruns and of schedule overruns
include:
Cost of materials
Incorrect planning
Wrong method of estimation
Contract management
Fluctuation of prices of materials
Design error
Poor site condition
Delay in payment
Financial incapability of client
Financial incapability of contractor
Non-availability of subcontractor and supplier
In a study, [12] identified 10 significant causes of construction delays regarding road
infrastructure projects out of 101 causes of delay in Road Infrastructure Projects. There are:
Delay due to land acquisition
Environmental issues
Delay in progress payment
Ineffective project planning and scheduling
Poor site management and supervision
Rework due to errors
Delay in approving design documents
Poor coordination between owner and other parties
Financial closure
Change order by clients
4. RESEARCH METHODOLOGY
Risk which results in cost and time overrun in PPP based highway project were identified from literature review.
Total 47 risk factors and 6 types of risk were identified and with this one of the objective of this paper were
accomplished, that is "To identify the risks which results time and cost overruns in PPP based roads and highway
projects through literature review." These risks are shown below in Table 3.
Table 3
Identified 47 Risk Factors and their Category
Sr.No. Risk Factors which Results in Time and Cost Overrun Category
1. Mismanagement by the contractor (Finance, Supplier, Technical
Support, Sub-contract)
2. Cash flow during construction Financial
3. Political interference Political
4. Government policies (laws and regulations) Legal
5. Change in the scope of project/extra work Technical
6. Lack of equipment/labour efficiency Technical
7. Political situation of the country/state Political
8. Additional works Technical
was very critical and central to ensuring that each unit within the sample population has an
equal chance of being selected. The core principle is that, the sample size should have features
which reflect the entire population, such that conclusions can be generalized for the entire
population. The sample size for the study was determined by using following formula:-
( z / 2 ) 2 pq
n
E2
Where
2
n = number of items in sample ( z / 2 ) = square of the confidence level in standard error
2
units p = estimated proportion of successes q = 1 – p, or estimated proportion of failures E
= square of the maximum allowance for error between the true proportion and the sample
proportion
z 2
Hence at / 2 = 1.645 (Z score 90% confidence interval is 1.645) , E = 10% and p= 0.5
1.6452 (.5)(.5)
n 67.65
0.12
A sample size of 68 professionals is the were obtained by using the above formula.
However, due to the time constrain a sample size of 53 professionals were used in this paper.
5. DATA ANALYSIS
Data analysis can be defined “as consisting of three concurrent flows of activity: data
reduction, data display and conclusion drawing/verification” Data analysis of this thesis was
based on the three steps defined by reduction, data display and conclusion. After completing
the data collection, the data was analysed using both descriptive data and adopting the relative
importance index to find the ranking factor among all the factors articulated from the
literature review. Relative importance index formula: -
RII
W
A N
Where
W = the weight given to each factor by the respondents and ranges from 1 to 5
A = the highest response integer = 5
N= the total number of respondents
4' investigates which project phase of PPP based highway project is most risky and the
professional were asked to rank the phases on the bases on their experience. 'Question 5' and
'Question 6' investigates impact of the factors responsible for time and cost overrun in PPP
based roads and highway projects and the professional were asked to rank based on the likert
scale of 5 how significant the factors are.
Table 4
Organization demographics
Organization Type Number of responses Percentage
Clients 12 22.64
Contractors 7 13.21
Consultants 34 64.15
Total Respondents 53 100
Table 4 shows that 63.46% of the respondents were consultants. Thus the findings of the study reflect
more of the views of those who are neither part of the public sector nor the private sector.
Table 5
Analysis of project phases of PPP based highway project w.r.t risk involved in them
Phase of roads and highway 1=most risky, 2=very risky, 3=somewhat risky and 4=least risky.
projects 1 2 3 4
Development Phase 36.54 28.85 13.46 21.15 Percentage of
Construction Phase 46.15 32.69 11.54 9.62 respondent's rank
Operation Phase 5.77 26.92 51.92 15.38
Project Life Cycle 11.54 11.54 23.08 53.85
From the interpretation of the survey data, it's been found that construction phase of the
PPP based highway project is the most risky phase as 46.15% of respondent ranked it
1(1=most risky) while project life cycle phase is least risky as 53.85% of respondent ranked it
4. (4=most risky)
Impact of type of risk on PPP based highway project in terms of time and cost overrun
Table 4.3 summarizes the results of the analyses. The table shows of all 'Financial
Factors‟ are the highest ranking factor with RII of 0.80. This is may be due the success of a
PPP based project depend upon its financial viability. In addition to that it matches with the
results of analysis conducted by researchers in different country. The table 4.3 also indicates
that the respondents ranked 'Environmental Factors‟ as second highest factor with RII of
0.72and „Political Factors‟ got the third rank with RII of 0.71. 'Legal Factors' and 'Social
Factors' got fourth rank with RII of 0.68 and fifth rank with RII of 0.63 respectively by
respondents while 'Technical Factors' is least impactful factor with RII of 0.62.
Table 7
Impact of type of risk factors on highway project in terms of time and cost overrun
Factors RII Rank
Delay in land acquisition 0.88 1
Cash flow during construction 0.81 2
Mismanagement by the contractor (Finance, Supplier, Support, Sub- 0.77 3
contract)
Improper planning 0.76 4
Change in the scope of project/extra work 0.75 5
Underestimation 0.75 6
Commencement of work without proper site investigation 0.75 7
Permit/Approval related delays 0.74 8
Decision making process 0.73 9
Experience of project team 0.73 10
Political interference 0.72 11
Government policies (laws and regulations) 0.72 12
Lack of equipment/labour efficiency 0.72 13
Non payment of completed work 0.71 14
Non availability of finance from equity participants in time 0.70 15
Delay in dispute resolution 0.70 16
Delay in financial closure 0.69 17
Political situation of the country/state 0.68 18
Shortage of material/labour 0.68 19
Design errors & omissions 0.67 20
Public interference and protest from environmental activists 0.67 21
Discrepancies in contract 0.67 22
18.Delay in confirmation from client on cost, quality, time, etc 0.66 23
Incomplete design scope 0.66 24
Lake of effective communication among the stakeholders 0.66 25
Change in site conditions 0.65 26
Conflict in drawings and specifications 0.64 27
Contractual relationship among stakeholders 0.64 28
Additional works 0.63 29
Bureaucracy in tendering method 0.63 30
Conflicts in execution of work order by subcontractor 0.62 31
Bureaucracy in the stakeholder's organization 0.62 32
Inflation 0.61 33
Prejudiced options and decisions 0.61 34
Mistake and errors during construction work 0.61 35
Changing of bankers policy for loans 0.61 36
Force majeure (Act of God) 0.60 37
Quality assurance and quality control 0.60 38
Inadequacy in documentation 0.59 39
Political Force majeure (War, riot, terrorism, strike, etc) 0.58 40
Fluctuation in exchange rate 0.58 41
Number of construction projects going on at the same time 0.57 42
Relationship between management and labour 0.56 43
Conflicting national and state laws 0.55 44
Effect of weather 0.54 45
Technology transfer disputes 0.52 46
Increase in taxes/charges 0.51 47
Table 7 summarises that 'Delay in land acquisition', 'Cash flow during construction',
'Mismanagement by the contractor (Finance, Supplier, Support, Sub-contract)', 'Improper
planning' and 'Change in the scope of project/extra work' are the top 5 risk factors which have
the greatest impact on the PPP based highway projects while 'Increase in taxes/charges is the
risk factor which have least impact on PPP based highway project.
The table shows that 'Delay in land acquisition' is the highest ranking factor with RII =
0.88, which means it is the factor which have the greatest impact on PPP based roads and
highway projects in terms of time and cost overrun. As mentioned in the introduction part of
this thesis that the land acquisition is one of the factor that makes roads and highway projects
risky for private participants as land acquisition for road project takes very long time. In fact,
land acquisition is a major problem for any road construction project as a road project is not
like a port or an airport or a power plant which requires large continuous parcels of land, a
road would be along a specific route and only certain portions of the lands parcels would be
required. Therefore, the number of land parcels to be acquired is relatively higher in road
projects and a failure to acquire even one small segment of the required land parcels would
retard the progress in the implementation of the road project.
In India, NHAI have sufficient legal framework for land acquisition for National Highway
Projects while each state has their own legal framework for land acquisition for State
Highway Projects which may not be as efficient as NHAI's. However, delay in land
acquisition by NHAI tanks place may be due to the delay in approvals from forest department,
shifting of utilities and lack of coordination between NHAI and state authorities.
The respondents ranked 'Cash flow during construction' as second highest factor with RII
of 0.81. Maintenance of cash flow in PPP based roads and highway project is very difficult as
concessioner is spending on the construction of whole project from his own pocket and
construction of roads and highway projects takes huge amount of money and time. Therefore,
little change in economical and financial conditions such as inflation and fluctuation of
exchange rates can affect the cash flow during construction.
'Mismanagement by the contractor (Finance, Supplier, Support, Sub-contract)' got the
third rank with RII of 0.77. Any type of miss management by contractor may jeopardize both
cash flow and profits.
'Improper planning' obtained the fourth rank with RII of 0.76. As mentioned above that
roads and highway projects take huge amount of time and cost. Therefore, improper planning
at any phase of project by any participating party will result in time overrun, cost overrun or
change in scope.
'Change in the scope of project/extra work' acquired the fifth rank with RII of 0.75.
Change in the scope means alteration that requires a modification in a project's cost or
schedule, it depends upon many factors but the major reason behind change in scope are
improper feasibility study, faulty DPR, change in site conditions, environmental concerns,
discrepancy in contract documents and change in design.
From observation of analysis of results of question 5 and 6, it can be concluded that there
is very little agreement between them as the analysis of question 5 shows that 'Technical
Factors‟ are least impactful factors on the other hand analysis of question 6 shows that
'Mismanagement by the contractor (Finance, Supplier, Support, Sub-contract)', 'Improper
planning' and 'Change in the scope of project/extra work' are 'Technical Factors' and bottom 3
of top 5 most impactful factors. This may suggest that risk can't be quantified in broader
sense.
8. RECOMMENDATIONS
Following recommendations should be considered by the government and private participant
for the successful implementation of PPP based roads and highway projects:-
Government authorities should acquire the whole and or at least 80% of the required land
prior to concession.
Since land is a state subject in India, each state government should establish a land acquisition
authority for PPP projects which should take advance possession of the notified land, collect
development rights build rehabilitation centres, settle the land disputes etc.
Each state government should adopt NHAI's legal framework for land acquisition for highway
projects.
Government should establish financing facilities which provides temporary liquidity to
concession or contractor to deal with specific risks such as inflation and cash flow problem.
Developer and contractor should use cash flow management software to gain a general idea
about what income and expenses should be expected in the future.
Contractor should use proper labour, equipment and material management techniques as it
helps in maintaining cash flow and increases the productivity.
Developer and contractor should maintain contingency fund for emergency situations.
Developer and contractor should improve the managerial skills of their construction teams by
conducting proper trainings and workshops.
Developer and contractor should use proper project planning software such as PRIMAVERA
and MS Project
The Government should establish a single widow clearance system for PPP based highway
projects to minimize the permit/approval related delays
In order to understand the site conditions and for the preparation of estimate, the developer
and contractor should investigation the site properly before undertaking the work.
DPR should be made based on detailed survey and investigations, design and technology
choice with minimal errors, so that no time and cost overrun takes place due to changes in
scope of work or quantities during construction phase.
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