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Product Bulletin

11.2:DLC3000
December 2006 DLC3000 Digital Level Controllers

FIELDVUER DLC3000 Series Digital Level


Controllers
FIELDVUER DLC3000 Series digital level controllers The connection for HART communication may be
(figure 1) are used with level sensors to measure made at any point in the field wiring that meets the
liquid level, the level of the interface between two HART impedance requirements. Configuration,
liquids, or liquid specific gravity (density). Changes calibration, diagnostics, parameter review, signal
in level or specific gravity exert a buoyant force on a monitoring and alert monitoring are all available
displacer, which rotates a torque tube shaft. The through the HART protocol. Information from the
digital level controller converts this rotational motion field can be integrated into control systems or be
to an electronic signal. received on a single loop basis.
DLC3000 Series digital level controllers are
DLC3000 Series digital level controllers are designed to directly replace standard pneumatic and
communicating, microprocessor-based instruments electronic level transmitters. Type DLC3010 digital
that can be configured to sense the level, interface level controllers mount on a wide variety of FisherR
level, or density of liquids. In addition to the normal 249 Series cageless and caged level sensors.
function of providing a 4 to 20 milliampere current
signal, DLC3000 Series digital level controllers, Note
using the HARTR communications protocol, give
easy access to information critical to process Neither Emerson, Emerson Process
operation. You can obtain information about the Management, nor any of their affiliated
process, instrument, or sensor using the Model 375 entities assumes responsibility for the
Field Communicator. Advanced user-interface selection, use, and maintenance of any
capabilities are enabled by AMSt Suite: Intelligent product. Responsibility for the
Device Manager. The DLC3000 Series can be used selection, use, and maintenance of any
in analog or HART digital signaling mode with the product remains with the purchaser
Emerson Process Management DeltaVt system. and end-user.

W7977 / IL

Figure 1. FIELDVUER DLC3000 Series Digital Level Controller


D102727X012

www.Fisher.com
Product Bulletin
11.2:DLC3000
DLC3000 Digital Level Controllers December 2006

DLC3000 Series Digital Level Controller Specifications


Available Configurations Performance
Type DLC3010 Digital Level Controller: w/ 3-Inch
DLC3000 w/ All
Mounts on Fisher 249 Series caged and cageless PERFORMANCE
Digital Level
249W, Using
Other 249
sensors. See tables 4 and 5 and sensor CRITERIA
Controller(1)
a 14-inch
Series
Displacer
description.
Independent $0.25% of $0.8% of $0.5% of
Function: Transmitter Linearity output span output span output span
Communications Protocol: HART <0.2% of
Hysteresis −−− −−−
output span
Input Signal(1) $0.1% of full $0.5% of $0.3% of
Repeatability
scale output output span output span
Level, Interface, or Density: Rotary motion of
torque tube shaft proportional to changes in liquid <0.05% of
Dead Band −−− −−−
input span
level, interface level, or density that change the
Hysteresis plus <1.0% of <1.0% of
buoyancy of a displacer. Deadband
−−−
output span output span
Process Temperature: Interface for 2- or 3-wire NOTE: At full design span, reference conditions.
1. To lever assembly rotation inputs.
100 ohm platinum RTD for sensing process
temperature, or optional user-entered target
temperature to permit compensating for changes At effective proportional band (PB)<100%,
in specific gravity linearity, dead band, and repeatability are derated
by the factor (100%/PB)
Output Signal(1)
Operating Influences
Analog: 4 to 20 milliamperes dc (J direct
action—increasing level, interface, or density Power Supply Effect: Output changes <±0.2% of
increases output; or J reverse action—increasing full scale when supply varies between min. and
level, interface, or density decreases output) max voltage specifications.
Transient Voltage Protection: The loop
High saturation: 20.5 mA
Low saturation: 3.8 mA terminals are protected by a transient voltage
suppressor. The specifications are as follows:
High alarm: 22.5 mA
Low Alarm: 3.7 mA Pulse Waveform Max VCL Max IPP
Rise Time Decay to (Clamping (Pulse Peak
Only one of the above high/low alarm definitions Voltage) (V) @ Current) (A)
(ms) 50% (ms)
is available in a given configuration. NAMUR NE
10 1000 93.6 16
43 compliant when high alarm level is selected.
8 20 121 83
Digital: HART 1200 Baud FSK (frequency shift Note: μs = microsecond
keyed)
HART impedance requirements must be met to Ambient Temperature: The combined
enable communication. Total shunt impedance temperature effect on zero and span without the
across the master device connections (excluding 249 sensor is less than 0.03% of full scale per
the master and transmitter impedance) must be degree Kelvin over the operating range −40 to
between 230 and 1100 ohms. The transmitter 80_C (−40 to 176_F)
HART receive impedance is defined as: Process Temperature: The torque rate is
Rx: 42K ohms and affected by the process temperature (see figure
Cx: 14 nF 3). The process density may also be affected by
Note that in point-to-point configuration, analog the process temperature.
and digital signalling are available. The instrument Process Density: The sensitivity to error in
may be queried digitally for information, or placed knowledge of process density is proportional to
in Burst mode to regularly transmit unsolicited the differential density of the calibration. If the
process information digitally. In multi-drop mode, differential specific gravity is 0.2, an error of 0.02
the output current is fixed at 4 mA, and only digital specific gravity units in knowledge of a process
communication is available. fluid density represents 10% of span.
−continued−

2
Product Bulletin
11.2:DLC3000
December 2006 DLC3000 Digital Level Controllers

Specifications (continued)
Electromagnetic Interference (EMI): Tested per “troubleshooting variables”, and
IEC 61326-1 (Edition 1.1). Complies with Basic trending capability for PV, TV and SV.
European EMC Directive. Meets emission limits
for class A equipment (industrial locations) and LCD Meter Indications
class B equipment (domestic locations). Meets LCD meter indicates analog output on a percent
immunity requirements for industrial locations scale bar graph. The meter also can be
(Table A.1 in the IEC specification document). configured to display:
Immunity performance is shown in table 1.
Process variable in engineering units only.
Percent range only.
Supply Requirements (See figure 5) Percent range alternating with process variable or
Process variable, alternating with process
12 to 30 volts dc; instrument has reverse polarity temperature (and degrees of pilot shaft rotation).
protection.
Electrical Classification
A minimum compliance voltage of 17.75 is
required to guarantee HART communication. Hazardous Area:
Explosion proof, Intrinsic Safety,
Compensation Dust-Ignition proof
Explosion proof, Non-incendive,
Transducer compensation: for ambient Dust-Ignition proof, Intrinsic Safety
temperature.
APPROVED

Density parameter compensation: for process ATEX Intrinsic Safety, Type n, Flameproof
temperature (requires user-supplied tables).
Manual compensation: for torque tube rate at IECEx Intrinsic Safety, Type n
target process temperature is possible.
SAA Flameproof
Digital Monitors Refer to tables 8, 9, 10, 11, and 12 for additional
approval information.
Linked to jumper-selected Hi (factory default) Electrical Housing: NEMA 4X, CSA Enclosure,
or Lo analog alarm signal: and IP66
Torque tube position transducer: Drive monitor
and signal reasonableness monitor Minimum Differential Specific Gravity
User-configurable alarms: Hi-Hi and Lo-Lo Limit
process alarms With a nominal 4.4 degrees torque tube shaft
rotation for a 0 to 100 percent change in liquid
HART-readable only: level (specific gravity=1), the digital level
RTD signal reasonableness monitor: When RTD controller can be adjusted to provide full output for
installed an input range of 5% of nominal input span. This
Processor free-time monitor. equates to a minimum differential specific gravity
Writes-remaining in Non Volatile Memory monitor. of 0.05 with standard volume displacers.
User-configurable alarms: Hi and Lo limit process See 249 Series sensor specifications for standard
alarms, Hi and Lo limit process temperature displacer volumes and standard wall torque
alarms, and Hi and Lo limit electronics tubes. Standard volume for 249C and 249CP
temperature alarms series is ∼980 cm3 (60 in3), most others have
standard volume of ∼1640 cm3 (100 in3).
Diagnostics Operating at 5% proportional band will degrade
accuracy by a factor of 20. Using a thin wall
Output loop current diagnostic. torque tube, or doubling the displacer volume will
LCD meter diagnostic. each roughly double the effective proportional
Spot specific gravity measurement in level mode: band. When proportional band of the system
used to update specific gravity parameter to drops below 50%, changing displacer or torque
improve process measurement tube should be considered if high accuracy is a
Digital signal-tracing capability: by review of requirement.
−continued−

3
Product Bulletin
11.2:DLC3000
DLC3000 Digital Level Controllers December 2006

Specifications (continued)
Mounting Positions Yamatake and FoxboroR/Eckhardt displacers
available. J Level Signature Series Test
Digital level controllers can be mounted right- or
(Performance Validation Report) available (EMA
left-of-displacer, as shown in figure 9.
only) for instruments factory-mounted on 249
Instrument orientation is normally with the sensor. J Factory Calibration: available for
coupling access door at the bottom, to provide instruments factory-mounted on 249 sensor,
proper drainage of lever chamber and terminal when application, process temperature and
compartment, and to limit gravitational effect on density(s) are supplied. J Device is compatible
the lever assembly. If alternate drainage is with user-specified remote indicator.
provided by user, and a small performance loss is
acceptable, the instrument could be mounted in
90 degree rotational increments around the pilot
shaft axis. The LCD meter may be rotated in 90 Operating Limits
degree increments to accommodate this.
Process Temperature: See table 3 and figure 6.
Ambient Temperature and Humidity: See
Construction Materials below
DLC3000 Series Digital Level Controller:
Case and Cover: Low-copper aluminum alloy Transport and
Internal: Plated steel, aluminum, and stainless Normal Nominal
Conditions Storage
Limits(1,2,3) Reference(1)
steel; encapsulated printed wiring boards; Limits(1)
Neodymium Iron Boron Magnets Ambient −40 to 80_C −40 to 85_C 25_C
Temperature (−40 to 176_F) (−40 to 185_F) (77_F)
Ambient
Electrical Connections Relative
0 to 95%, 0 to 95%,
40%
(non-condensing) (non-condensing)
Two 1/2-14 NPT female conduit connections; one Humidity
on bottom and one on back of terminal box. M20
adapters available.

Options
Weight
J Heat insulator. See description under Ordering
Information. J Mountings for MasoneilanR, Less than 2.7 Kg (6 lbs)
1. Defined in ISA Standard S51.1
2. LCD meter may not be readable below −20_C (−4_F)
3. Contact your Emerson Process Managementt sales office or application engineer if temperatures exceeding these limits are required.

Table 1. Immunity Performance Features


Basic Performance
Port Phenomenon D Simplified Setup and Calibration—For quick
Standard Criteria(1)
Electrostatic IEC analog transmitter replacement (4−20mA out only),
B
discharge (ESD) 61000-4-2 the instrument may be configured with default
EM field
IEC
A
sensor data, zero Level Offset, differential process
Enclosure 61000-4-3 SG, and zero/span procedure only. For full
Rated power
IEC compensation and diagnostic capabilities, complete
frequency A sensor data entry and calibration is recommended.
61000-4-8
magnetic field
IEC
Burst B Through the use of an electronic Setup Wizard,
61000-4-4
IEC digital level controller start-up is straightforward and
I/O signal/control Surge B
61000-4-5 fast. Level and temperature alarms, specific gravity
Conducted RF
IEC
A
tables, calibration trim and trending are readily
61000-4-6 configurable. DLC3000 Series digital level
Note: RTD wiring must be shorter than 3 meters (9.8 feet).
1. A = No degradation during testing. B = Temporary degradation during testing,
controllers also support re-ranging without a fluid
but is self-recovering. Specification Limit = +/− 1% of span. reference.

4
Product Bulletin
11.2:DLC3000
December 2006 DLC3000 Digital Level Controllers

TERMINAL BOX
TERMINAL BOX
ADAPTER RING COVER

LEVER ASSEMBLY

TRANSDUCER ASSEMBLY

ELECTRONICS

LCD METER

W7927 / IL
COVER

Figure 2. DLC3000 Series Digital Level Controller Assembly

D Responsive to Small Process D Additional Compensation—The instrument


Changes—Accurate, high-gain analog-to-digital measurement algorithm corrects for the small motion
conversion enables measurement of small changes of the displacer as buoyancy changes, allowing it to
in the process variable. This allows DLC3000 Series calculate the true cage or vessel level. This provides
digital level controllers to be used in difficult liquid additional accuracy on the shorter displacers.
level, interface, or density applications. In addition,
D Rugged Construction—Mechanical
an adjustable input filter and output damping help to
safeguards designed into the digital level controller
attenuate displacer-induced ripple in the output
help it to withstand physical abuse often incurred
signal due to liquid turbulence.
during installation or in transport, without
compromising performance. The fully encapsulated
printed wiring boards resist the effects of vibration,
temperature, and corrosive atmospheres. The lever
D Reduced Temperature Effects—An internal
assembly is pinned at the neutral position when the
temperature sensor enables consistent performance
coupling access door is open, providing shipping
of the digital level controller despite ambient
stabilization for a separate transmitter purchase.
temperature changes. With a temperature input
Locking set screws are provided for covers and the
signal, either via HART protocol or an RTD
access door handle.
connected to the instrument, the digital level
controller can also automatically compensate for D Easy Maintenance—Field wiring connections
specific gravity changes due to temperature. A are in a compartment separated from the
user-supplied table of up to ten linear segments may electronics. This protects the electronics from any
be entered to implement this feature. (An sample moisture brought into the housing by the field wiring.
water/steam table is provided in the FIELDVUE This also eases installation and maintenance. The
DLC3000 Series Digital Level Controls instruction digital level controller does not have to be removed
manual, Form 5631). The measured torque tube rate to facilitate troubleshooting or service. Modular
may be manually pre-compensated for a target construction (figure 2) allows servicing in the field.
process temperature using the data available in the However, if it is necessary to remove the digital level
DLC3000 Device Description (DD). controller for in-shop maintenance and calibration,
field wiring does not need to be disconnected.

5
Product Bulletin
11.2:DLC3000
DLC3000 Digital Level Controllers December 2006

TORQUE RATE REDUCTION


(NORMALIZED MODULUS OF RIGIDITY)
1.00

1
0.98

0.96

0.94

0.92 N05500
N06600
Gnorm

0.90
N10276
0.88

0.86

0.84

0.82

0.80 S31600
20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420

TEMPERATURE (_C)

TORQUE RATE REDUCTION


(NORMALIZED MODULUS OF RIGIDITY)
1.00

0.98
1
0.96

0.94

0.92
N05500
Gnorm

N06600
0.90

N10276
0.88

0.86

0.84

0.82

0.80 S31600
50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800

TEMPERATURE (_F)

NOTE:
DUE TO THE PERMANENT DRIFT THAT OCCURS NEAR AND ABOVE 260_C (500_F), N05500 IS NOT
1 RECOMMENDED FOR TEMPERATURES ABOVE 232_C (450_F).

Figure 3. Theoretical Reversible Temperature Effect on Common Torque Tube Materials

6
Product Bulletin
11.2:DLC3000
December 2006 DLC3000 Digital Level Controllers

Maximum Load = 43.5 X (Supply Voltage − 12.0)


783

Load (Ohms)
Operating
Region
250

TORQUE
TUBE

10 12 15 20 25 30
E0284 / IL SUPPLY VOLTAGE (VDC)

DISPLACER

Figure 5. Power Supply Requirements and Load Resistance

The rotary motion of the torque tube is transferred to


W1389-1 / IL the digital level controller lever assembly. The rotary
motion moves a magnet attached to the lever
assembly, changing the magnetic field that is sensed
Figure 4. Cutaway View of Type 249 Displacer Sensor by the Hall-effect sensor. The sensor converts the
magnetic field signal to a varying electronic signal,
which is processed digitally to provide linearity
D Alarm Jumper—DLC3000 Series digital level corrections, sensitivity adjustment, and temperature
controllers include self-diagnostics that detect an compensation.
error (e.g. electronics failure) that would render the
process variable measurement inaccurate. The
instrument can also be configured to indicate a The signal is interpreted as a buoyancy change by
process variable high or low alarm. When a process reference to the stored torque rate, coupling point,
variable alarm or an error is detected the analog and moment arm data. The buoyancy change in turn
output signal is driven either above or below the is interpreted as a level, interface, or density change
normal 4 to 20 mA range, depending on the by reference to stored displacer volume, specific
user-selectable position of the alarm jumper. The gravity, and displacer length data. In level or
unit ships from the factory with the jumper in the high interface modes, the correction for displacer motion
position. is then added, as well as user-supplied offset to
change the PV reference from the bottom of the
displacer or correct for a coupling point error.

Principle of Operation
The DLC3000 Series digital level controllers are The resultant primary variable (PV) is then
loop-powered instruments that measure changes in compared to PV alarm thresholds (if enabled) and
liquid level, level of an interface between two liquids, used to set status bits and/or trigger the analog
or density of a liquid. A level, density, or interface alarm current. If the alarm is not triggered, the PV is
level change in the measured fluid causes a change used to generate 4−20 mA analog and 0−100%
in the displacer buoyancy (figure 4). This change is range digital signals by reference to the stored upper
transferred to the torque tube assembly. As the and lower range values. The resultant analog
measured fluid changes, the torque tube assembly command is limited at the saturation values to allow
rotates. discrimination between saturated and alarm signals.

7
Product Bulletin
11.2:DLC3000
DLC3000 Digital Level Controllers December 2006

AMBIENT TEMPERATURE (_C)

−40 −30 −20 −10 0 10 20 30 40 50 60 70 80


800 425
400
PROCESS TEMPERATURE ( F)

PROCESS TEMPERATURE ( C)
_ HEAT INSULATOR 300 _
TOO
REQUIRED
HOT
200
400

100

NO HEAT INSULATOR NECESSARY 0


0
1 −100
HEAT INSULATOR
TOO REQUIRED
COLD −200
−325
−40 −20 0 20 40 60 80 100 120 140 160 176

AMBIENT TEMPERATURE (_F)

STANDARD TRANSMITTER

NOTES:
1 FOR PROCESS TEMPERATURES BELOW −29_ (C−20_F) AND ABOVE 204_C (400_F) SENSOR MATERIALS
MUST BE APPROPRIATE FOR THE PROCESS − SEE TABLE 3.
39A4070-B 2. IF AMBIENT DEW POINT IS ABOVE PROCESS TEMPERATURE, ICE FORMATION MIGHT CAUSE INSTRUMENT
A5494-1/IL
MALFUNCTION AND REDUCE INSULATOR EFFECTIVENESS.

Figure 6. Guidelines for Use of Optional heat Insulator Assembly

249 Series Level Sensors

249 Series level sensors used with Type DLC3010


digital level controllers are available in both caged
and cageless configurations. Figure 7 shows a Type
DLC3010 digital level controller mounted on a caged
249 sensor. Caged sensors provide more stable
operation than do cageless sensors for vessels with
internal obstructions or considerable internal
turbulence. Cageless sensors are generally used on
specific gravity and interface control applications
requiring large displacers that are more easily
accommodated by flange connections up to 8
inches. The availability of many different displacer W7926 / IL

stem lengths permits lowering the displacer down to Figure 7. Type DLC3010 Digital Level Controller and
the most advantageous depth in the vessel. Type 249B Level Sensor

8
Product Bulletin
11.2:DLC3000
December 2006 DLC3000 Digital Level Controllers

249 Series Level Sensors Specifications


Input Signal vessels; the equalizing connection styles are
Liquid Level or Liquid-to-Liquid Interface numbered and are shown in figure 8.
Level:From 0 to 100 percent of displacer length
Liquid Density: From 0 to 100 percent of Mounting Positions
displacement force change obtained with given Most level sensors with cage displacers have a
displacer volume—standard volumes are J 980 rotatable head. The head may be rotated through
cm3 (60 inches3) for Types 249C and 249CP 360 degrees to any of eight different positions, as
sensors or J 1640 cm3 (100 inches3) for most shown in figure 9.
other sensors; other volumes available depending
upon sensor construction Construction Materials
See tables 2, 4, and 5
Sensor Displacer Lengths
See tables 4 and 5 footnotes Operative Ambient Temperature
See table 3.
Sensor Working Pressures For ambient temperature ranges, guidelines, and
use of optional heat insulator, see figure 6.
Consistent with applicable ASME
pressure/temperature ratings for the specific Options
sensor constructions shown in tables 4 and 5
J Heat insulator, see description under Ordering
Information J Gauge glass for pressures to 29
Caged Sensor Connection Styles bar at 232_C (420 psig at 450_F), and J Reflex
Cages can be furnished in a variety of end gauges for high temperature and pressure
connection styles to facilitate mounting on applications

Table 2. Displacer and Torque Tube Materials Table 3. Allowable Process Temperatures for Common 249
STANDARD Sensor Pressure Boundary Materials
PART OTHER MATERIALS
MATERIAL PROCESS TEMPERATURE
MATERIAL
316 Stainless Steel, Min. Max.
N10276, N04400, Cast Iron −29_C (−20_F) 232_C (450_F)
Displacer 304 Stainless Steel
Plastic, and Special
Steel −29_C (−20_F) 427_C (800_F)
Alloys
Stainless Steel −198_C (−325_F) 427_C (800_F)
Displacer Stem, N10276, N04400,
Driver Bearing, other Austenitic N04400 −198_C (−325_F) 427_C (800_F)
316 Stainless Steel
Displacer Rod and Stainless Steels, and Graphite
Driver Special Alloys Laminate/SST −198_C (−325_F) 427_C (800_F)
316 Stainless Steel, Gaskets
Torque Tube N05500(1)
N06600, N10276 N04400/PTFE
−73_C (−100_F) 204_C (400_F)
1. N05500 is not recommended for spring applications above 232_C Gaskets
(450_F). Contact your Emerson Process Management sales office or
application engineer if temperatures exceeding this limit are required.

9
Product Bulletin
11.2:DLC3000
DLC3000 Digital Level Controllers December 2006

Table 4. Caged Displacer Sensors(1)


TORQUE STANDARD CAGE, HEAD, EQUALIZING CONNECTION
TYPE
TUBE AND TORQUE TUBE ARM ANSI CLASS(2)
NUMBER Style Size (Inch)
ORIENTATION MATERIAL
Screwed 1-1/2 or 2
249(3) Cast iron 125 or 250
Flanged 2
Screwed or optional socket weld 1-1/2 or 2 600

Torque tube 249B, 249BF(4) Steel Raised face or optional ring type 1-1/2 150, 300, or 600
arm rotatable joint flanged 2 150, 300, or 600
with respect to Screwed 1-1/2 or 2 600
equalizing 249C(3) 316 stainless steel 1-1/2 150, 300, or 600
connections Raised face flanged
2 150, 300, or 600
Raised face or optional ring type
249K Steel 1-1/2 or 2 900 or 1500
joint flanged
249L Steel Ring type joint flanged 2(5) 2500
1. Standard displacer lengths for all styles (except Type 249) are 14, 32, 48, 60, 72, 84, 96, 108 and 120 inches. Type 249 uses a displacer with a length of either 14 or 32 inches.
2. DIN flange connections available in EMA (Europe, Middle East and Africa).
3. Not available in EMA.
4. Type 249BF available in EMA only. Also available in DIN size DN40 with PN10 to PN100 flanges and size DN50 with PN10 to PN63 flanges.
5. Top connection is 1-inch ring-type joint flanged for connection styles F1 and F2.

Table 5. Cageless Displacer Sensors(1)


STANDARD HEAD(2),
TYPE WAFER BODY(6), AND
MOUNTING FLANGE CONNECTION ANSI CLASS(3)
NUMBER TORQUE TUBE ARM
MATERIAL
4-inch raised face or optional ring type joint 150, 300, or 600
249BP(4) Steel
6-inch or 8-inch raised face 150 or 300
249CP 316 Stainless Steel 3-inch raised face 150, 300, or 600
Mounts on
top of vessel 900 or 1500
4-inch raised face or optional ring type joint
(DIN PN10 to PN250)
249P(5) Steel or stainless steel
150, 300, 600, 900, 1500, or
6- or 8-inch raised face
2500
Cast Iron 4-inch 125 or 250
4-inch raised face or flat face 150
300, 600, 900, or 1500
Mounts on Cast Steel 4-inch raised face or optional ring type joint
249V (DIN PN10 to PN160)
side of vessel
4-inch ring type joint 2500
4-inch raised face or flat face 150
316 Stainless Steel
4-inch raised face or optional ring type joint 300, 600, or 900
Mounts on top of WCC (steel) or CF8M
3-inch raised face 150, 300, or 600
vessel or on (316 stainless steel)
249W
customer LCC (steel) or CF8M
supplied cage 4-inch raised face 150, 300, or 600
(316 Stainless Steel)
1. Standard displacer lengths are 14, 32, 48, 60, 72, 84, 96, 108, and 120 inches.
2. Not used with side-mounted sensors.
3. DIN flange connections available in EMA (Europe, Middle East and Africa).
4. Not available in EMA.
5. Type 249P available in EMA only.
6. Wafer Body only applicable to Type 249W.

10
Product Bulletin
11.2:DLC3000
December 2006 DLC3000 Digital Level Controllers

STYLE 1 STYLE 2 STYLE 3 STYLE 4


TOP AND BOTTOM CONNECTIONS, TOP AND LOWER SIDE CONNECTIONS, UPPER AND LOWER SIDE CONNECTIONS, UPPER SIDE AND BOTTOM CONNECTIONS,
SCREWED (S-1) OR FLANGED (F-1) SCREWED (S-2) OR FLANGED (F-2) SCREWED (S-3) OR FLANGED (F-3) SCREWED (S-4) OR FLANGED (F-4)
28B5536-1
B1820-2 / IL
Figure 8. Style Number of Equalizing Connections

SENSOR LEFT-OF-DISPLACER RIGHT-OF-DISPLACER

7 3
1 1
6 8 4
5 5 2

1 1

4 2 8 6
CAGED
3 7

CAGELESS

1 NOT AVAILABLE FOR 2-INCH CLASS 300 AND 600 TYPE 249C.
19B2787 Rev. D
19B6600 Rev. C
B1407-2/IL

Figure 9. Typical Mounting Positions for Type DLC3010 Digital Level Controller on 249 Series Caged Sensor

11
Product Bulletin
11.2:DLC3000
DLC3000 Digital Level Controllers December 2006

Table 6. Dimension A for Type DLC3010 Digital Level Controller Mounted on a Type 249B Sensor
A
SIZE
Scrd NPT Class 150 RF Class 150 RTJ Class 300 RF Class 300 RTJ Class 600 RF Class 600 RTJ
INCHES
mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches
1-1/2 121 4.75 145 5.69 152 6.00 148 5.81 154 6.06 154 6.06 159 6.25
2 121 4.75 145 5.69 151 5.94 148 5.81 155 6.12 157 6.19 159 6.25
DIN(1)
PN10/PN16 PN25/PN40 PN63 PN100
SIZE
mm mm mm mm
DN40 143 145 153 153
DN50 145 147 153 −−−
1. Dimension A for 249BF with din flanges.

Table 7. Dimensions F, G, M, and W for Type DLC3010 Digital Level Controller Mounted on a Type 249B Sensor
DISPLACER LENGTH F G M W
mm Inches mm Inches mm Inches mm Inches mm Inches
356 14 356 14.00 197 7.75 284 11.19 394 15.50
813 32 813 32.00 425 16.75 513 20.19 851 33.50

1-1/2 11-1/2 NPT

103
(4.06)

421
(16.56) 244
MATCH
LINE (B) (9.62)

102.1 73.7
(4.02) (2.90)

G 503.4
A (19.83)
203
F (8.00)
125.7
W (4.95)
1/2-14 NPT
CONDUIT
A CONN
M 202.4
(7.97)
106 102.6 1/2-14 NPT
(4.19) (4.04) CONDUIT CONN
3/4-14 NPT

TOP VIEW DETAILED FRONT VIEW OF


DLC3000 SERIES DIGITAL
S-3 AND F-3 LEVEL CONTROLLER mm
25.F83
19A3071 UPPER AND LOWER SIDE (INCH)
19A8853-D
17B0219-A CONNECTIONS
18B5524-1
B1822-5 / IL

Figure 10. Dimensions for Type DLC3010 Digital Level Controller Mounted on a Type 249B Sensor (also see tables 6 and 7)

12
Product Bulletin
11.2:DLC3000
December 2006 DLC3000 Digital Level Controllers

Table 8. Hazardous Area Classifications for Canada—CSA


CERTIFICATION
CERTIFICATION OBTAINED ENTITY RATING TEMPERATURE CODE ENCLOSURE RATING
BODY
(Intrinsic Safety) Vmax = 30 Vdc
Class/Division Imax = 226 mA
T6 (Tamb < 80°C) 4X
Class I,II,III Division 1 GP A,B,C,D,E,F,G Ci = 5.5 nF
per drawing 28B5744 Li = 0.4 mH
(Explosion Proof)
CSA
Class/Division −−− T6 (Tamb < 80_C) 4X
Class I, Division 1 GP B,C,D
Class I Division 2 GP A,B,C,D
Class II Division 1, 2 GP E,F,G −−− T6 (Tamb < 80°C) 4X
Class III

Installation Construction
A 249 Series sensor may be shipped with the Type Refer to the specifications tables. Review the
DLC3010 digital level controller installed or they may descriptions below each specification and in the
be shipped separately. referenced tables and figures; specify the desired
choice whenever there is a selection to be made.
When shipping a skid mounted system, where the
displacer cannot be restrained, it is recommended
that the transmitter be uncoupled and the lever
assembly locked to prevent damage. The transmitter
must be re-coupled at commissioning, and a Heat Insulator
zero-trim will be required.
Dimensions for the Type DLC3010 and 249 Series
sensor product construction are shown in figure 10
Type DLC3010 Digital Level Controller
and tables 6 and 7. Dimensions of other
combinations are available upon request. If the Type DLC3010 digital level controller and the
249 Series sensor are ordered as an assembly, and
a heat insulator is required for the application, order
the heat insulator as a 249 Series sensor option. If
Ordering Information the Type DLC3010 digital level controller is ordered
separately, the heat insulator is available as a kit.
When ordering, specify: Order part number 28B5741X012 for the heat
insulator kit.
D Process temperature and pressure and
ambient air temperature

D Application Note

D Liquid level service (specific gravity) Neither Emerson, Emerson Process


Management, nor any of their affiliated
D Interface level service (specific gravity of entities assumes responsibility for the
both liquids and minimum differential gap or span selection, use, and maintenance of any
required) product. Responsibility for the
selection, use, and maintenance of any
D Density service (minimum and maximum product remains with the purchaser
specific gravity required) and end-user.

13
Product Bulletin
11.2:DLC3000
DLC3000 Digital Level Controllers December 2006

Table 9. Hazardous Area Classifications for United States—FM


CERTIFICATION
CERTIFICATION OBTAINED ENTITY RATING TEMPERATURE CODE ENCLOSURE RATING
BODY
(Intrinsic Safety) Vmax = 30 Vdc
Class/Division Imax = 226 mA
Class I,II,III Division 1 GP A,B,C,D,E,F,G Pi = 1.4 W T5 (Tamb < 80°C) 4X
per drawing 28B5745 Ci = 5.5 nF
Li = 0.4 mH
FM (Explosion Proof)
Class/Division −−− T5 (Tamb < 80_C) 4X
Class I, Division 1 GP A,B,C,D
Class I Division 2 GP A,B,C,D
Class II Division 1 GP E,F,G −−− T5 (Tamb < 80°C) 4X
Class II Division 2 GP F,G

Table 10. Hazardous Area Classifications—ATEX


CERTIFICATE CERTIFICATION OBTAINED ENTITY RATING TEMPERATURE CODE ENCLOSURE RATING
II 1 G D Ui = 30 Vdc
Gas Ii = 226 mA
EEx ia IIC T6—Intrinsic Safety Pi = 1.4 W T6 (Tamb < 80_C) IP66
Dust Ci = 5.5 nF
T85C (Tamb < 80_C) Li = 0.4 mH
II 2 G D
Gas
ATEX EEx d IIC T6—Flameproof −−− T6 (Tamb < 80_C) IP66
Dust
T85C (Tamb < 80_C)
II 3 G D
Gas
EEx nCL IIC T6—Type n −−− T6 (Tamb < 80_C) IP66
Dust
T85C (Tamb < 80_C)

Table 11. Hazardous Area Classifications—IECEx


CERTIFICATE CERTIFICATION OBTAINED ENTITY RATING TEMPERATURE CODE ENCLOSURE RATING
Ui = 30 Vdc
Ii = 226 mA
Ex ia IIC T5—Intrinsic Safety Pi = 1.4 W T5 (Tamb < 80_C) IP66
IECEx Ci = 5.5 nF
Li = 0.4 mH
Ex nA IIC T5—Type n −−− T5 (Tamb < 80_C) IP66

Table 12. Hazardous Area Classifications for Australia—SAA


CERTIFICATE CERTIFICATION OBTAINED ENTITY RATING TEMPERATURE CODE ENCLOSURE RATING
Gas
SAA −−− T6 (Tamb < 80_C) IP66
Ex d IIC T6—Flameproof

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not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.
We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and
maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.

Emerson Process Management


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14
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