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lan Robb
M.Sc., C.Eng., M.I.Struct.E.
Lecturer in the Department 0/ Civil Engineering
University 0/ Sa/ford
SI EDITION
THIRD EDITION
Palgrave Macmillan
ISBN 978-1-349-81764-1 ISBN 978-1-349-81762-7 (eBook)
DOI 10.1007/978-1-349-81762-7
Published by
THE MACMILLAN PRESS LTD
London and Basingstoke
Associated companies in New York Toronto
Dublin Melbourne Johannesburg and Madras
ISBN 978-0-333-13404-7
Preface to Third Edition
This book is primarily intended for students of structural steelwork
design up to intermediate standard, and as an aid to young engineers
gaining experience whilst engaged in professional practice.
It is assumed that the reader will have carried out some preliminary
study in theory of structures and strength of materials wh ich will enable
hirn to appreciate the behaviour of simple structures, and steel as a
material of construction.
The examples which foIlow are intended to give a broad outline of
structural design using the medium of steeI. This is accomplished in
two ways, firstly by a thorough treatment of the design of structural
elements, and secondly by demonstrating the arrangement of structural
elements required to produce a safe and economical structure. Neither
aspect can be viewed in isolation if the reader is to become a competent
design engineer.
The diagrams and drawings illustrating the text should be viewed as
typical details rather than as fuIly dimensioned working drawings.
Students with no industrial experience may find it beneficial to make
their own detailed drawings from the sketches given as a preliminary
to the transition from the study of theory to the practice of design,
a development that is not always easy to achieve. Drawings are an
essential language of communication for the engineer and their impor-
tance should not be underestimated.
As far as is practicable, the provisions of BS 449 have been in-
corporated in the text. Students should not regard this specification
in any other light than as aseries of recommendations which form the
basis for commercial design standards as weIl as professional practice.
The introduction of SI units into engineering is sufficient reason for
a thorough revision of the text, but modifications in BS specifications
regarding both design procedure and materials are equally important
reasons for undertaking the task. In the ten years since the first edition
was published the popularity of the triangulated framed structure has
vi PREFACE TO THIRD EDITION
diminished and the popularity of the portal type frame has increased
and for this reason the section of the text dealing with triangulated
framed structures has been reduced. (For details of portal type framing,
see 'More Steel Frame Design Examples' by the same author.) On the
other hand, more detailed consideration has now been given to con-
nections between structural members.
The author is indebted to the many students, coIleagues and cor-
respondents whose constructive comments have resulted in additional
material as weIl as improved presentation being incorporated in the
third edition.
I. ROBB
Contents
List of Abbreviations ix
7 oe
Some Aspects Economical Design 137
56 Costs of fabrication. 57 Effect of layout upon design.
Index 145
List of Abbreviations
The following abbreviations have been used in the text and these
follow the recommendations of BS 449, CP3 and CPl14.
A Cross-sectional area
BS British Standard as issued by the British Standards
Institution
Bor b Breadth
CP Code of Practice for buildings as issued by British
Standards Institution
D ord Depth
dia Diameter
E Young's modulus of elasticity (taken as 210 kNjmm 2 for
structural steel)
Lever arm
Stress, in a general sense
Calculated stress in axial compression
Calculated stress in axial tension
Calculated compressive stress induced by bending
Calculated tensile stress induced by bending
Horizontal reaction
Moment of inertia (second moment of area)
Moment of inertia measured about x or y axes
Kilogramme
Overalliength of member
Effective length of member
Effective length of member measured on the x or y axis of
the member
M Bending moment
m Metre; m 2 square metre
mm Millimetre; mm 2 square millimetre; mjs meter/second
N Newton; MN meganewton; kN kilonewton; kNm
kilonewton metre
x LIST OF ABBREVIATIONS
p Load in a general sense (used where W would cause
confusion)
Allowable stress in axial compression
Allowable stress in axial tension
Allowable compressive stress induced by bending
Allowable tensile stress induced by bending
Unit wind pressure
Dynamic wind pressure
Reaction to a system of loads
Radius of gyration
Radius of gyration measured about x, y, v and u axes
respectively
SI, S2, S3 Wind speed factors
T Thickness of compression flange of a section
t Thickness
UB Universal beam section
UC Universal column section
V, V. Basic wind speed and design wind speed respectively
W Load or force
x Major axis of a section
y Minor axis of a section; also distance from an axis to a
plane of investigation
z Section modulus
1. Preliminary Considerations of
Design
1 The Role of the Engineer as a Designer
All design work should result in a structure that fulfils its intended
function at an economic price. Simplicity does not necessarily mean a
lack of effort and yet the most successful structures achieve their
function with an impression of ease which is the result of a combination
of complex skills. Each part of the structure will fit naturally into the
pattern of the whole giving an overall sense of unity free from the
distractions of unnecessary parts or a poor arangement of the various
members.
Consider the normal procedure in commercial design when a steel-
framed building is required. The customer, or dient, will have some
idea of the size, purpose, cost, and use to which the building will be
put. He will consult a plant engineer, if industrial plant is required,
and an ar~hitect if aesthetic appearance or space planning is required.
These experts will then confer with the customer, and an initial con-
ception of the building will be sketched out. It is at this stage that
the designer of the building frame should be consulted, so that his
knowledge of construction materials and economics of design can be
added to the discussion. The result should be aseries of final layout
drawings which will enable the customer to see whether or not the
building meets his requirements. On these drawings should also be
marked the position of all structural members, together with all
Hoor and plant loadings, so that the designer will be able to begin his
detailed design.
By adopting this procedure all the interested parties will have taken
their share in the planning stage of the project, and the final result
should be a complete set of layout drawings enabling each party to
know the requirements of the others.
Frequent exchanges of information should take place throughout
2 STEEL FRAME DESIGN EXAMPLES
the planning stage of the project, and as a result of this the designer
may undertake several incomplete preliminary designs for a variety of
reasons, e.g. to investigate probable intensities of loading, to compare
the appearance of alternative schemes, or to compare relative costs.
During the design of the structural members the designer will call
upon his knowledge of applied mechanics and mathematics. The use
of these two aids will enable him to estimate the probable effect of load
upon the structure. Having assessed the relative importance of each of
his findings, he will proceed to design a framework using the necessary
material in the appropriate positions to resist the loading upon the
frame members. These frame members will, in turn, transmit all
loads to the foundations of the building. In the ideal structure, each
member would be as strong as any other member, although this is
never achieved in practice.
To many students, the application of applied mechanics or mathe-
matics presents a lesser difficulty than the choice of frame layouts to
suit a particular problem, the assessment of loadings, or the choice of
sections from the many standard shapes available. The experienced
designer would describe this as 'judgement', 'experience' or 'general
engineering knowledge'. It is on the development of this knowledge
that the student must concentrate if he is to become a successful
design engineer. Tbis knowledge may be developed by practical
experience in designing, by observation of actual structures, reading
trade journals, and by discussion with fellow students or mature
engineers. Trade journals carry many advertisements with excellent
photographs, and these may be collected to form a 'type catalogue'
which may prove useful in appreciating the practical application of each
type of framework.
Because some students feel themselves lacking in this engineering
knowledge there is a tendency for them to take refuge in their knowledge
of mechanics or mathematics, which they understand more readily.
This is dangerous. The young designer should realise that his role is
primarily that of an engineer, relying on his knowledge of mathematics
and mechanics as useful tools to be used in his profession. This text
endeavours to explain the basic elements of steel-frame design. As in
any form of design in any industry or profession, the results from
different designers may vary, even though all received an identical
design brief. Tbe student must make up his own mind, and not be
led into thinking that there is only one solution to any particular
problem in design.
In the theoretical analysis of problems the student will be familiar
with the format of classroom problem in which the geometry of the
structure, intensity of loading, relative stiffness of members are specified
as pre-requisites of the investigation. Only some, and sometimes none,
PRELIMINARY CONSIDERATIONS OF DESIGN 3
of these pre-requisites are available to the designer who is required
to produce a safe and economical structure. Inevitably this must mean
some degree of trial and error investigation, usually on the basis of
making assumptions and proving them by analytical means. The
student should realise that although both theoretical and practical
problems are structural engineering, the approach to practical design
is different from the technique employed in solving theoretical class-
room problems. As experience of each particular problem progresses,
so will the degree of error in the assumptions diminish.
The adoption of SI units has presented the engineering industry
with one of its biggest challenges. Because of the enormous amount of
work involved in a change in basic units of design, the large variety of
industries involved, and the difficulties of transition, it will be some
time before final uniformity is achieved.
BS 449: 1959: Part 2, expresses allowable stresses in units ofnewton/
mm 2 (N/mm 2 ) although there is an opinion amongst some engineers
that the basic unit should be meganewtons/m2 (MN/m 2) in line with
the acceptance of the metre as a unit. F ortunately the two are indentical
numerically and no difficulty should exist. The author follows BS 449
practice and states stresses in N/mm 2 •
For simplicity the kg mass is ignored and all loads are expressed as
forces in newton. If gravitational aeceleration is taken as 10 m/s 2
(exact value = 9·81 m/s 2 ) then
I kgf = 10 newtons
Bending stress = M
z
If M is ealculated in kNm then
M(kNm) x 103
stress (N/mm 2 or MN/m 2) = (3)
Z em
4 STEEL FRAME DESIGN EXAMPLES
This procedure is adopted throughout the text without further co m-
ment.
For some considerable time the sizes quoted for structural sections
will be metric equivalents of imperial sizes and a certain amount of
'rounding off' is inevitable.
(c) Other clauses may specijy: (i) conditions for payment and pro-
cedure in the event of faulty material and workmanship, (ii) limitations
to access to site, due to many building operations taking place at the
same time, (iii) statutory requirements on accident prevention and
employees' welfare.
One of the problems the engineer will have to solve before he can
design the foundations to the structure is the safe ground press ure.
This information is not generally available in standard specifications,
and the local authority which controls the area in which the building is
to be built should be consulted. Apart from the need to obtain their
approval for all proposals regarding building layout and design, they
will be in a position to advise on the subject of safe bearing pressures in
their particular locality. If the problem is complicated, or the nature of
the ground uncertain, then an expert in soil mechanics should be
consulted.
6 STEEL FRAME DESIGN EXAMPLES
3 Design Procedure
Before detailed design is undertaken it may be necessary to consider
several preliminary design arrangements. Detail design procedure is, in
fact, the reverse ofthat which takes place during the construction ofthe
building at site and it is not possible to design the foundations until
all the loads are known. However the foundation conditions may
control the layout and spacing ofthe columns and should be considered
at an earlier stage in the programme. Detail design procedure should
start at the rooflevel and end at the foundations. Assuming the building
to be multi-storeyed, the floor beams should be designed, and their
size, together with a reference mark, entered on a layout drawing.
Subsidiary beams should be designed before main beams and in general
it is easier to work from the simple to the complex. All loadings re-
quired for column or stanchion design should be entered on the layout
drawing and the column design can then be commenced. Finally, the
foundations will receive attention.
MAX LOAD
POINT
FRAC.,.URE
POIN,.
El~STlC
p..I\NGE
1/
STRAIN
limit or yield point is reaehed. If loads are applied within the elastie
range no permanent deformation will oeeur when the load is removed.
If loading is eontinued beyond the yield point some permanent deforma-
tion will oeeur when the load is removed. Conventional design, based
on the elastic theory, is eoneerned with the maximum stress that may
be plaeed on the material before yielding and permanent deformation
takes plaee. In mild struetural steel the yield point for grade 43A steel
ELEMENTARY DESIGN DEFINITIONS 11
is approx. 257 N/mm 2 and for grade 50B steel is approx. 355 N/mm2 •
To design a structure to this stress would be unwise, as no account
would be taken of such factors as:
(i) imperfections of design material, or workmanship;
(ii) loss of strength due to rusting;
(iii) accidental increases in load.
These unmeasurable factors are taken into account by adopting a
working stress less than the yield stress. The basic flexural working
stress for mild steel manufactured to BS 4360, as laid down by
BS 449: 1969, is 165 N/mm 2 •
STRESS = f
~~=~] ~ ~
~ J~
- I~
l_-: -- =-
--
-
--
-
-
---
--
--
--
--
--
-
--
--
-
- ---
[bl [c]
FIG. 2.2. Stress distribution in simple beam.
(a) Elastic distribution
(b) Partially plastic
(c) Fully plastic
13 Factor of Safety
The factor of safety is usually expressed as the ratio of the ultimate
stress divided by the working stress. If the ultimate stress is 435/
500 N/mm 2 and the working stress is 165 N/mm 2 then the factor of
safety will be 2·6/3'0 approx. Some designers contend that the factor of
safety should be related to the yield stress rather than the ultimate
stress giving a ratio of 1·5 approx. It is not possible to quantify the
factor of safety with any degree of accuracy because it is bound up
with such factors as the judgement of the designer and the quality of
materials as weIl as workmanship.
Experienced designers of mature judgement can work to reduced
factors of safety with a consequent economy in the structure without
endangering safety. Such practices are not for the beginner and the
examples given in the text are not meant to be irreducible standards of
design as might be appropriate in certain circumstances in commercial
practice.
15 Brittle Fracture
When certain types of steel are subjected to stress at low temperature,
failure may take place by brittle fracture at stresses in mild steel as low
as 30/60 N/mm 2 rather than at normal yield stresses (250 N/mm 2).
It is most likely to occur in large structures exposed to extremes of
temperature in winter (e.g. bridges). Most building frames are protected
to some degree and it is not the usual practice to allow for this mode of
failure in the design of buildings. This type of failure is avoided by
using grades of steel not subject to this disadvantage (see BS 4360).
ELEMENTARY DESIGN DEFINITIONS 13
16 Deflection of Structures
Structural steel is an elastic material and as such will deform under
load. Deftections of members may require limiting if they interfere
with the efficient use of the building. Excessive deftection of beams
may affect the behaviour of supported plant or result in the cracking
of ceilings. In the case of columns it is possible for excessive deftection
in a horizontal plane to break brittle cladding materials or open up
joints allowing the ingress of the weather.
The use of high grade steels (e.g. grade 50 or 55) will result in smaller
sections being used with an increase in deftection as compared with a
design using a lower grade steel (e.g. grade 43). This fact may in
certain circumstances preclude the use of high grade steels.
Deftections which offend the eye are generally unacceptable as weIl as
those which result in discomfort to the occupants even though the
building structure may possess an adequate safety margin.
rb "I _ . - y
ci ci
"2 "2
x-r--- x cl x 0 x
d.
d "2
2. D
= I"c. x x
I.NERTIA ABOUT X- X AXIS
=I,,+ bxdxD 2
FIG. 2.3. Moment of inertia (second moment of area).
Moment ofinertia (or second moment of area). Refer to Fig. 2.3. The
moment of inertia of the basic rectangular section is b X d 3 /12 about
the x axis and d x b3 /12 about the y axis. If a moment of inertia is
required about an axis other than the x or y axes, then the following
expression is used
Ix = Ir + b X d X D2
14 STEEL FRAME DESIGN EXAMPLES
A Iess frequently used value is the polar moment of inertia about the
Z axis which passes through 0 and is perpendicular to the other two
axes
I
Hence M=fX-=fxz
Y
3. Elements of Basic Design
18 Beam Design
(a) In structural design the term beam is conventionally applied to a
horizontal member subjected to bending which occurs most frequently
in a vertical plane (e.g. a floor-supporting beam). Bending in a horizon-
tal plane may exist separately, or in conjunction with bending in a
vertical plane (e.g. a girder supporting a travelling crane).
(b) Simply supported beams are those in which the end supports are
assumed to be knife edges and no restraint is placed upon the bent
shape of the beam at the supports. When a beam is continuous over
several spans or a single-span beam is rigidly held at the ends then the
continuity or end restraint affects the be nt shape of the beam. These
types ofbeams are referred to as continuous orfixedbeams respectively.
(c) When bending takes place in a simply supported beam the top
fibres will tend to compress and the lowest fibres tend to elongate. Or,
the top portion of the beam will tend to act as a strut and the bottom
portion will tend to act as a tie. Unless the top flange is adequately
restrained laterally it will buckle in a similar manner to a strut. The
layout of structural members is usually arranged to give this restraint
but if this is not possible then the working stress in the compression
flange must be reduced to a level below that at wh ich buckling takes
place.
(e) Three basic methods are used to provide the strength required in a
beam section:
16 STEEL FRAME DESIGN EXAMPLES
(i) using standard rolled sections, usually of I shape, although
channel, angle, tee, or zed shaped sections may be used if found con-
venient for a particular purpose,
(ii) using standard roIIed sections to whieh has been added to the
flanges a flat plate to inerease the seetion modulus of the seetion,
(iii) using a girder completely fabrieated into an I shape from flat
plates to give a seetion modulus mueh larger than either of the methods
(i) and (ii).
Figure 3.1 iIIustrates the three types.
ßASIC
! SECTION
BASIC SECTION W\TH
FL,o\NGE PLATE5 ADDE D
FABRICAiED
PLATE 61ROER
(f) The span and spaeing offloor beams are deeided by the following:
(i) Type of flooring (e.g. reinforced conerete, pre-cast units, steel
plating). Eaeh type of flooring has an eeonomieal span suited to that
partieular form of eonstruetion.
(ii) Architectural requirements. Features sueh as the size and spaeing
of doors and windows frequently control the spacing of floor beams
and the supporting eolumns. As a general rule it may be said that
short-span beams are more eeonomieal than long spans, even when
taking into aeeount the extra eolumns required. Demands by the
eustomer for a certain area of uninterrupted floor spaee may deeide
eolumn spacings, and these in turn affeet the spans of the beams.
(Hi) General struetural arrangement. A building may require a
variety ofmembers to make up a framework (e.g. floor beams, eolumns,
roof trusses and purIins). Eaeh member must be designed bearing in
mind the eeonomic neeessities of the other members with the result
being a eompromise.
Reeent years have seen riveting as a means of eonneetion largely
replaeed by welding or boiting. Large sizes of roIIed seetions have also
beeome available making the addition of plates to the flanges of beams
a mueh rarer praetiee than was onee the ease. Automatie fabrieating
plant for weiding plate girder seetions together is also a modern
development.
ELEMENTS OF BASIC DESIGN 17
(d) A further important point is illustrated in Fig. 3.2. In this case the
column will buckle over the length LI about the x axis, and over the
length L 2 about the y axis, provided that the tie at mid-height is suf-
ficient to secure this point of the column in position. This device may
be effectively used in practice to gain the maximum economy in design.
(e) The column formula is most conveniently applied by first calculating
the slenderness ratio of the column. This ratio is equal to the effective
18 STEEL FRAME DESIGN EXAMPLES
length of the column divided by the radius of gyration (r) of the
proposed column seetion about the appropriate axis (I/r). Permissible,
or safe working stresses corresponding to each value of I/r can be
calculated using the column formula, and tabulated (see BS 449:
1969, Tables 17a, 17b, and 17c).
COLUrv1N
/ L'Z
IY
"TI E\
-1---.
1" I E\
LI
-xf-~
Iy
SEeiloN A-A
L2
r ~
A , A
20 Triangulated Frameworks
(i) Rooftrusses. Examples of steel roof trusses supporting roof cover-
ings are shown in Fig. 3.3. The angle of roof slope is decided by:
(e) Type ofroof eovering. The cheapest, and therefore the commonest,
type of roof covering is asbestos-cement c1adding. Steel, aluminium,
and plastic take a smaller share of the market. There are so many
variations of each type available that it is not possible to generalise
as to the pitch of roof slope for each type of sheet. The recommenda-
tions issued by the manufacturers as to roof pitch and fixing should be
\
~ \ S .... SPAN
~ \ 10"", SPAN
\14msp~
17 ..,., :SPAN
23m SP .... N
(~)
~ (bJ
1. 1. 1. 1.
~ 111. 1.
(e. )
node) points coincide with the purlin spacings. A position may arise,
where owing to the required purlin spacing, it is not possible to locate
the purlins over the panel points. If this condition is unavoidable,
care must be taken to ensure that the rafter is designed to resist bending
caused by purlin loading in addition to the axial loads in the rafter
member.
ELEMENTS OF BASIC DESIGN 21
In the examples of roof trusses shown in Fig. 3.3 the members are
arranged in such a way as to give symmetry about the centre line of the
rafter as weIl as the centre line of the whole frame. If this rule is followed
a pleasing appearance should be obtained.
lV\t\ZV\
~ I :[
(C)
(b) Vertical curtain walling and glazing, divided into four vertical
spaces, is used as a feature on the front elevation. Support for the
curtain walling is provided by the beams at each floor level.
(c) Side and rear elevations are of 300 mm cavity brick walls supported
on steel beams and no window openings are required because of
adjacent property.
e=±
UB (ON CRE"TE
_LLI FE ATURE
3'75
"" 3"'D ....
(OL.~PL\C!
L- 0207,. 134
0 I
'FTOOii lJB
~
16'l" 154 _LLI
3·75 .. I VC
2 ND 207)1, 134
e±
HOOR
ue. 0
4·5 . 210'>< 20S _LLI
'" o (OL.5PL\(E ./ UG
."
- I8
IST
FlOOR NA ME
m
PL"'TE GIRDER.
0A 11.0
.<l·S m
/~53,,3IS
uC DISPLAY, I--" EH TfI,ANCE
GRO~ ND FLOOR
(0.)
zS,"x 14'" 4
ua
. /
CA SONG
--
'l5\'oxI4("
UII
BRIC.K
PANELS
25",,14("4
--
lJe.
,
•
25(,x 146,~ ,
UB f==:
12%)(14{"4
r---
. r---
0
, VB ,
(b)
23 Layout oe Steelwork
Layout arrangements of beams and columns are given in Figs. 4.2(a)
to (d). Column flanges have been positioned in direction so as to
receive the heavy loadings from floors in preference to the webs (e.g.
refer to column SI). In a column section the bulk of the material is
concentrated in the flanges and this concentration is best able to
receive the loading. Additional columns are introduced in the side
walls at 4 m centres as this should result in greater economy than a
spacing of 8 m. At each floor level a tie is inc1uded to this column to
provide restraint across the x axis of the column.
Pre-stressed concrete floor units spanning 4·2 mare used. The par-
ticular type ofunit used in this instance consists of a pre-stressed concrete
plank unit and an in-situ topping of I : Il: 3 mix concrete. Ducting for
electrical services may be accommodated within the depth of the
concrete topping. A pre-stressed concrete floor unit is a convenient
way of obtaining a lightweight fireproof floor.
The rolled sections used in this example are 'universal beam and
column' sections (VB and VC) and Grade 43 steel (BS 4360) is used
throughout. Welding will be adopted as a means of making shop
connections, and site connections will be made with black structural
bolts (see BS 916).
1/'1
W
uJ ----~
.:.
\Il:!
W;:::.cO 4 .....
lI\
1'.:; t"~
H----
I ------ I
I
A4 THliS
1: --I'2.0~~'3~ A4
-
«'" «'"
TIE
H"2ö7Xi34 «
-
« -
(----
"TIE
....
us
'"..:
Oll
«
A.2 c.olS," c: OL 55"
/
~~
",(1751 "IOx 30S" A.7..
~ U& l" <t
01>
«
.::... D751 ,A
<.><
11>
TIE
0
... ilE """VI
H---- ~- « '"
.:(----H
-,.,..• <~
«'" U>
Ö '"«
~
PlATE
~12'-) .::. GIfl.DER) (112'-]
H 10 • "1. H
t COL SI \:'OlS2./ BEAM END REAC"TlONS
(0() ·SHOWN "THU5 [ 1
8 8 8
:. 20G kNm ~ 276 kN",
Wbb
2Nl)
4TH D2
3P.D CZ
15.,. A'2. SELF ZSOkN
1'3-4 SPAN)
2.08kN CO\.
~
'Ol
B·'2,
SE~
-10 - 100
WT)
LOAD (1.
BEAMS Al)
(Ol COl 280kN
:0
-100 8·'2, - 100 WL. == 1.60)<6'2
M "" 4" ~
LOAD(2 BEAMS Cl)
== '208 kN == 574 kNm
M " WL :: 208 X 'O·z 5 ELF WT AN!) CASINr,
4 -4-- (Est.rnG\t<1!d)== 70kN
= 42(, kNm 1'29 129 M = WL. :: 70 x S'L 175 175
S S
SELF WT AND
"" 72 kNm
CA 51NG (,,-s~)= 50kN
M '" WL ::. 50" 8'2 TOTAL M ="4'-k N..,
8 e z==- !::1 =. <.4" ><103
'" 51 kNm f ~
TOl'AL M '" 417kNM
c.m 3
Z. =M =.477,.103 '" 3~20
T I"S
USE.: 1010.305 X \49
'" 2900 "".,3
USE :012 X 229)( 125 UB
VB
I 7900
;;; = 4·34 x 10 = 183
D = 533 = 34
T 15·6
(b) An estimate of the section required to resist the loading may now
be made and followed with detailed calculations to justify the pre-
liminary choice of section. A first estimate of section can be obtained
by assuming that for the majority of cases the ratio of load/cross-
sectional area of the section will be approximately 90 N/mm2 •
LOf'lDING FLOOR TOTAL CALCULATION
DETAILS kN LOADS lOAD
87 87
PIN ROOF 87 41' .... TO ROOF
!.22..~1QL 107
107 kN 5EC1"ION AS FOR 3 R0 1"0 4' ....
I
ß7
lI' 12
3"'0 1"0 4T.... A~ 91·10 ....1.
?r15 ..., 400 400
l" TRY :2.11Q,,20,G,,7Ik, r'f'" 5·2Scm
O-B5L (w)
ee== 0 '7"3750= 'Zc,'Z'jm",
'2.&25 I • 51+4'1 [8
7')= 51..S Pe."'1'33 N "'", T",b\~17'"
)
104 f c :: ~H,,,IO :: ~7'4N/"''''z
1
fiXE 0
~HI w 10'
~+.!l2.
104
Fe. _ ~7-4 _ 0.73
104
129 1% - -m - rlESS THf'l N
l UNIT'"
129
104 5EC.TION IS SATISFACTORY
lf-.l.Q,
Q. '" Q'7 L 4SG '6~G
(w) 'l NO TO 3 RO
SEC1"10N AS FOR IST To 2 ND
104
FiXE D IST TO 2 NO A= 20\·2c.J
1'2') ~ 1'29
104
104 TRY 327)(~\I x158 k<; U.C ry~7·'oc",
I 129 ~:: 0'7)( 4500 :: 3150
!. =. ;150 = 40 Pe = 13' Nimmt
* 20
1'2.9
104
3-75 m i", O·7l r'f 7~ ' 0 3 [651+4'1, Table 17"J
~ 1372, fc. '" 7.022" 10 :: 100 N/m.,.,..z
(W) 7.0'1'2 >< 10 3
rLESS THA:N)
fe. = 100 :::: 0·72 L Ur-ll1''I'
140 Pe. 1'39
140 5ECTION 15 Sf>.TISFAC.TOR.'1"
17<; ~...Q1. 140
175
4·5 m
I
140 ~
175' C,ROUND TO I sr A~ 30S·be.....2
TR'f 353 X 3Uh 240 I<~ UC r)' =8'13c",
2 :=. O'7 l "so f. =0'85)( 5000 =. 41.5'0
t:o ~ = 53 ~c. = 131 Nfr.,..,t
IPPLICE 'f"j 81.:1 [ßSIt't'I Ta.blt. '7-.1
IST
fe. = 2(082" 10
3
= gg
'
N/", ... t
FI)(ED 140
140
f
30·5&_\0)
rt.. l:SS 'THAI-!
1
17':> ~...!..2E. 140
175 ...!.. '" !!. = 0 ·(07 l Uf,jI1'Y
I
140 )f
175
30
pe 131
SECLION IS SAiISF .... CTORY
e-O'SSL " .. 0 '2&82.
(\111 ) ~ REPRESEr-ITS SElF VVT
(,ROUN~ AND CASING
PIN 0"
)~'"
1
'0
-t
22 Pe = 143N/ ",..,~ fB5449: 1%9
PIN 107 107 kN
Pb< '" I"';>N/",m~ 1,I\!lLES 3a, 17<>.
~·75 m ':O.ß5L \"3
*'2 /<03
ej<= 1>/2+100= 11.7+100= 7.7.7
L 22- - DIVIDE M AT FLOO"'- EaUALL Y
8ETWEEN UPPER AND LOWER
5(; LEN GTI-IS 0'" C.OLUMN
I
5b
4 TK 5G fc::: 10 14.,0 3 = 10' N/m",,'
\ 129 ",,29>< 10J
flXED -I--:-i 1 2.~
fb = Mx :: 175" 10 3 )< ZZ7
~ C)< "'Z')( '2 >< 89';>)( 10 '
3'1! m
1% 2.53 41"
tb v '" 0 DuE
TO SYMMETI~'CAL
= 22 N/m,.,~
{~:J6 '-75
tbc
~be
= ~
1&5 .
= O' 133
Q. a95
L ESS T~AN
UNIT'I'
3·75,..,
SECTION IS 5A'TISFACTOR'!'
GRD
)(. REPRESENTS SELF WT
0·5 "" A>JD GA51NG
PIN
ROOF 3 RD To ~OOF
AS FOR 52, 53, 54
PIN
1'57" 1<;3 l( ~O k9 lJC
IST TO ZNO
3-75'"
47. TR'< 1~'2 X 154 X 37k9 UC
A'= 47-4c"'Z r)C:o «.-63c", fy= 3 · 86..
D=- 1102"'''''. T= tt·5"'M Dj,.-= .15
t ~ 0'7>< 4500 =3150 ""'"
I !/5PLICE
BE,.WEEN UPPER "'ND LoWER
L ENE>THS OF COLUMN
fc. '"301" 10 3 :: "4 N/"""'z
3 RD "l'74~ I 03 z
56 hc '" 7" 103 " 181 = 23 NI"''''
1
H~ )C 2" 274" 10 3
202 fbc :: 72)( 103 " 100 '" 39 N/.,.m'
3·75",
'I ';l." 'I·S" 10 3
CHEC.K STRESS R"'TIOS
fc _ "4 = 0·(;34-
PZ-jOT
= o·
7~
fbc(X) '2.3 :: 139
72 PI:>" Ilö5
1
7 *~ ~(y);-. ~ = 0·2%
J-!-I-- 99 301 I'bc. I/öS I· 009
5LIGtI,.L'( IN EXC.E5S OF ulJliY
BUT IS 5ATISF",C.ToRY
FoR
Gf1..D To IST
SEE CONTINUA"ION SHEET
1\FIXED
11
* REPRESENiS
AND CASING
SELF : Wi
11
11
4.5", TO
6?'OUND
301 CONTINUED
IRY 353)( 318 X '2.401<.9 uc:.
A = 305·" cm1 r" '" 14 · 5G'" ry:8' 13'"
e)t= 17"+100= 276",,., lZ.y = 100",,,,
D""' 353.,,1'" T= 37·7_ J)/T'" 10
f == O· &5 .. SOOO = 4150 .......
f/r'j '" 42So/e . 13 '" 53
Pe. = 101 N/mm'" r8SA4~: 1969
Pbe.;: 1"5 NI"''''''' lTA8LE5 34, 17e..
1
DIYIDE M AT FLOO'" LEVEL IN
4·5", TO Pp,oPORTION OF UPPE RAND
2 .. 0 LOWER C.OL.UMN STIFFNESS
~'://.t (upper) '" ~"= '2·25
3150 .. 10 3
I.Y/.{ (loW"') =' 1.0"2·3,)< 10"= 47'"
4'250 " 10 3
72 1/25 M A BOYE \ ST F LOOR
112" 24/25 M BELOW IST nOOR
)l" 30 {c. ;: ~l ;: 50 NI... ",'"
120Ze 1529 30·5& .. 103
fbe;: M~ = "H." 10 3" 27")( 24
4· Sm x Z.. 3"41" 10' 25
,. 82 N/",m~
fbc.:: My ;: 72,,10',,100)C 24
Y 'Zr lOZ73 w 10' 25
~ Go N/... ","
GRO CHECK STRESS RATlOS
0·5 In fe. ;: 2.Q.. '" O· 3B'2
pe. I '?I I
fbe.,v - '02
Pt>e. v ) - ~
= 0 · 497
SEC.TION IS SATISFACTOR'(
3,75 ""
.e" Q · 85L
110 110 ejy~ ~ %2%'0. 1 = 69
!>c'" 11 7 NI.,."",,'" [8S4-4-'1·. 1'1 (,'1
Pbc. '" 1(,5 NI"' ....' llQ.bleS 3~, 17..
1
e" '" 7St" 100 == 178
104 fc. -= 241 " 10 3 = «,3 NI"'''''''''
4"" 104 3·S'2~IO~
I
1 •
b fbe = M~ = 104.IO,,178=42N/Mft
C; X 2. Z" 2 ... 12 1 ~ 10'
-"-I~ 'U?- fbc " 0
375,.,., 1'31 241 i
5PLICE t '" 0'7 L CHECK STRESS RAT lOS
fe '" hl '" 0·538
pc 117
11/ 104 tbc. = 41. = o· '255 LcSS THA~
,RD 104- P~c. iZ5 0 · 793 UNIT'I'
I b 5ECTI oN rs SATI5FACTORY
~I~ ,.,. 20
~ " O· 7L
"
13~ 377
IST TO 2 ND
TR Y 210>< '205" 59 K9 UC
DIT = IS l J ~ 0 · 85" 4500 '" 74
3·75..., 'y 5 1· 8
I>c '" 111 NimM'
P~c. = 1"5 NI", ...'
2'<1" 140
140 CHECK ST RESS RATlOS
7
I 7
fc _ 55" .. 10l
(7.5 g~IO·}x\l1
'" O. (,(0 I
w..
Pe. -
2-I---2...
~ 5% fbc '" 140" 103",~ '" 0 .1 49
4·5 "" ~ " 0 ·8S L t>bc '2,.. 581"10,, 1"5 0.810
~x .... )(
'!"
'-" 3 ·1S ...
11 '-"
1'1
l _SPLlCE
3 RO I
<S'
'1<1' Y.
'ÖO'
",-" o ,.G'
\1\
",ci
;;:;tOv 3-7<;'"
- .... v !" <1'> v "'mv )t~:)
2"'b Xf")? x .n;) ~ r- J
~~ ~
('< " ;:;"
'"
_SP L IC.E--.
:;:Jx.
'" 4·5 m
1ST I
'"
~~v ~fu 00-"
- ou '"
"'..t" 4 ·5
m
", ... ::J ~o:>
(,RD xl'<
~)(
''"'
Z:" 0·5
-~)(
'"
MAP.I<. 2 5 Go
BASE LOAD 15 29 55(, 13(,3 2(,8'2.
(k N)
350,,25 PLATE/ L IJ 11 J 1
,'1 f!' l.350" 50 PLATE,
I üoor '1100(''''
50 5050 so 50 " '1 50 50 50
r 1 8 FlllEl WELD:, 1CONNECTION 2000>< 1'2.
E
f 10O r-~ c;, I
E r- FIHET I, I FOR BEAM AI WEB
100
IOOP WELO , WEB_ 0
v" ~Cl .- D JOINT 0
/ c " 11 D ("l
100
~ 900 !! 15o" 12
'-- :1
150" 1'2.! FLAT
1 350" 25 PLATE) 'aAl ilI1 ~ /350 )( 50 PLATE /
1-
4'2.00 4'2.00 10 (,L. GIRDEf!,
1)""'; 20 CAMBI R
~ DER
'''M
AI ~ ~ffiß'oo ELEVATION. ATCLG"
60 PREPARATION
r=:q,= 150,,12 C1
3S 3~3 1 8=: 40,,40.:-1--"' I .....
FLAT 1 tl2 Y 1
u: CHAMfER
5 I
rW< wEB .JOIWT WELD
/'" SEC.HON C-c
/ ' 50 x 12 FL,6.T
~;SO" '~ FLAT
)
SE.c..'ION D-D
\ :25 &~
fiiif\(SLOPE
IIN5
~ I>: ~ ~ i II I FLANGE.. JOINT WElD
SEC.TION A-A SEC.T I ON B·B U
100
SEC.'ION E-E
FIG. 4.9. Details of welded plate girder.
DESIGN OF MULTI-STOREY SHOP PREMISES 43
this purpose. Empirical rules exist which may be used as a guide. Two
such rules are:
·d h f fl span of girder
Wl t 0 ange = 40
. h f fl distance between lateral restraints
or wldt 0 ange = 20
In this case
span = 16800 = 420'mm
40 40 .
distance between lateral restraints 4200
20 = 20 = 210mm
These are only approximate guides and must be treated as such. A
flange width of 350 mm will be adopted provisionaIly.
The size of flanges will also depend upon the allowable stress and a
figure of 140 NJmm 2 will be assumed (see BS 449: 1969, Table 2).
This stress must be verified at a later date when the proposed design
will be submitted to a more rigorous scrutiny.
An approximate area offlange may be calculated using the assumption
that the moment of resistance of the girder is equal to the moment of a
force couple in which the force is that contained in one of the flanges
and the lever arm of the force couple equal to the depth of the girder.
This caIculation will require the bending moment to be known and it is
appropriate to caIculate bending moment and shearing force diagrams
at this stage in the design (Fig. 4.10).
Moment at centre of girder
= 1126·5 x 8·4 - (701 x 4·2 + 75 x 4·2)
= 6195 kNm
Moment of resistance of the girder
= flange force x girder depth
Flange force = area of flange x allowable stress in flange
= AJx PbC
Girder depth = 2100 mm = D
then M = MR = A x Pbc X D
_ M _ 6195 X 106 _ 2
or A - Pbc X D - 140 x 2100 - 21000 mm
It must be emphasised that this figure is an approximation and gives
results on the high side. Taking this fact into account a flange size of
350 mm x 50 mm will be adopted.
44 STEEL FRAME DESIGN EXAMPLES
COl52 556
BE"M AI 140
5
• G 8 ) 70lkN 70lkN 70IkN/GlAZING
C."SIN 0 Isolc.N . 1 11 70lkN
SEI.FWT 70 \ ~~~
~F~==4''2.~M.i~.4:::::::'2~M~~4.2~""".~I4==''2~'''1'
~ 1"·8m :
112~'5 kN LOfl.D DIA6RAM 11'26·5 kN
-.----------:----==-;:-;-"..---- -- ---,
....
.... ,
....
- - - - - __ =::"l
M DUE
TO U.D.L. BEt-.JDING MOMENT DIAGRAM
,,~I...-____ _L_+_----_-_,
ry = JAI= J35759 X
X
106
103 = 77·6 mm
= 1·1 ) ' -
Economic depth
VJbCMX t
)
= 46·9N/mm2
The allowable average shearing stress may be caIculated as follows
(BS 449: 1969, Table 12a).
~ = 2000 = 166
t 12
Distance between stiffeners = 2100 = 1.05 d
Depth of web 2000
From Table 12a, allowable average shearing stress = 83 N/mm 2 •
This indicates that a large measure of understress occurs in the
web and that it might be possible to reduce the web thickness to say
10 mm, or to try other arrangements of web stiffeners. Whilst this is a
possible line of action it is desirable to maintain a web thickness of
1/200th of the girder depth.
/(20)< 1:)",
240 240
= -t~-::i:::::::!:!:==;f:==i'~~
3/ 150 >< 12 FLAT / "
WEB 5TIFFENER5
FITTED Ta ToP HANGE
= 3 X (b
-3X d3)
- = 40·5 X 108 mm4
= JA.
I
=
J( 11-16
40·5 X
X
108 )
103 = 60mm
pe = 145 N/mm2
(BS 449: 1969, Table 17a.)
·"fti
Actua1 stress In sti ener = 70111 X16010 =
3
I
63 N mm2
= 140N/mm2
=
Safe bearing stress 190 N/mm2
(BS 449: 1969, Table 9.)
DESIGN OF MULTI-STOREY SHOP PREMISES 51
(Tbe load of 556 kN equals tbe column load and tbe remainder of tbe
load is taken by tbe beam web connection Al.)
Tbe bearing stiffeners at tbe girder supports can be designed in a
similar manner bearing in mind wbat metbod of support is to be
150)( 12 FLAT
100 I- PLI'.TE
ERECTloN
(,IRDtR
35 3 x 318 / CLEARANCE
1 uc.
I" 111
{,
(
\ iL1\'/ 251
1
"
FILLE
WELD
h.
~ /~ 11301 2~
I
b 11"'" LE1NGTH OF W
RESISTING CRU SHING
EB
BRACKET
500 WIDE
"
37~
P 1<0
I
1""---- FI LLET
WELD
i, J , , ,. ==~f~~~
100 240
I I (20xt)'!
3714 kg
Weight in web
= 2 X 0·012 X 16·5 X 7860 = 3110
24 X 0'150 X 2·0 X 0·012 X 7860 = 678
3788 kg
If 50 mrn long welds are placed at 100 rnrn pitch a total weId Iength
of 0·5 rnetres per rnetre Iength of girder is provided. The extra weId
allowed is desirable for the purpose offinishing and starting each weId
length.
54 STEEL FRAME DESIGN EXAMPLES
Consider rniddle half of girder
. 388 X 17500 X 1025 X 103
Shearmg force per rnetre = 44.66 X 109
= 157 kN
= 2·33 m
Use 100 mm welds at 200 mm pitch (total 6 m). A similar pattern
may be adopted for the intermediate stiffeners.
(iii) Welds made within the workshop may be required to give the
size of plates required because it is improbable that the lengths neces-
sary would be available through the normal trade channels. The
preparation of the parent metal and the welding should be in accord-
ance with the recommendations of BS 1856, 'General requirements
for the metal arc welding of mild steel'. A joint in each flange and one
in the web has been indicated (Fig. 4.9) and it will be noted that the
joints do not occur in aU the members at the same point in the span.
If possible, the joints in the flanges should occur away from the centre
line of the girder where the bending moment is high, and the joint in
the web positioned towards the centre of the girder where the shear
stresses are lowest.
DESIGN OF MULTI-STOREY SHOP PREMISES SS
(i) Note on erection clearance at end 0/ plate girder. An erection
cIearance of at least 6 mm should be allowed at each end of the girder
because of its size and weight. This cIearance will prove useful during
hoisting and erection of the girder and the rernaining space can be
filled with 3 rnrn thick packings.
Load = 1363 kN
k I
I
. I
I
A
/ PLATE
1llir
[W
ßENDING MOMENT DIA6P. ..... M FOR
c,uSSE T PLA,E ",LONG LlNE A-A
AREA OF UPTHRlIST
RESISTED BY ONE
800 ',,,~. ] GUSSET
".'~ 400
~ ... -:.,
~ ;'.
1270j
PLAN
16 X 380 2
Z of gusset = 6 = 386 X 103 mm 3
Jl Ie,
ELEVATION OF SLAB BA5E
"'ND'~"T
ALONG LINE B-B
D"GRAM
Il;
r~
800
r,;:
"
~~
' AREAOF
VPTHP..VST
RE51STED
SY SLAI!o
ON LINE B·B
,"
W
FIG. 4.15. Design of column base.
2682
= 8002 X (800 X 241) = 807 kN
. 807 X 120
Moment on IIne A-A = 103 = 96·9 kNm
z = bt 2 = 800 X t 2 = 133t2
6 6
M=zxj
96·9 X 106 = 133t2 X 185
t = J96'9 X 106
133 X 185 = 63 mm, say 65 mm
A 228·6 X 101·6 X 12·57 angle cleat witb welds on eacb side will
allow 0·46 m of weid. Tbe top of tbe beam will require res training
in position and for tbis purpose it is usual to provide a connection
sufficient to carry 2·5 per cent of the flange load in tbe beam.
Flange force in beam
= maximum bending moment/depth of beam
= 646 X 103 /610 = 1060 kN
600
<.LEATS
SS·c:>,,88·9,,9-4 L
,,5 IST FlOOR,
~
rn I~~ I--C.L HTS
I~I'- 152-"'''76·2
A2 ,_ .~~ x 9·4-7 \...
(010"'305----
UB ' h elEAi
152·4. loH.
x 9·47L
C.L"""T /
'Z1. S·")( 101· b
)\ 1"2·57 L
4 ,5 rn
&00 +----1_l_
I UC
VIEW'X'
" HOL.ES •
I\NCHOP,
~OLTS
24 01A
GROVNO FLOOR
"lEW 'X'
3
ISS
--,~
-F
I
D~'30 o
5 UB
X. .,
53 2
JU NGTION OF
W EIS AND HANGE
;~ÖhlL
/ ~ :-~
,
~ 20 STIFF PORT ION
OF BRACKET
From this point the bearing may be assumed to disperse at 300 to the
horizontal until it meets the junction of the web and flange.
Depth of flan ge = 39 mrn
Length of effective dispersal = 39 x cot 300
= 68mrn
Totallength of bearn web resisting crushing
= 68 + 20 - 3 = 85 rnrn
(the 3 rnrn represents erection clearance).
Allowable load on this length
= length x web thickness X allowable stress
= 85 X 11·9 X 190/103 = 192 kN
lE.N6TH OF
3 322/iWEB r-E 5I STI NG
ßUCK LI NG
D
D"IO"30~
lJB
<
2"
I
, 61 o
/ " D
,-\45' "2
/
\
I ~ ~oS
= 3·43 mrn
~ = 305 ='89
r 3·43 .
pe = 92 N/mm 2
64 STEEL FRAME DESIGN EXAMPLES
Allowable load = area x allowable stress
92
= (322 x 11'9) X 103
= 352kN
Actualload = 175 kN
The effect of shearing force on the web will now be checked.
Area of web resisting shear
= depth of section X thickness of web
=6IOxIl'9
= 7260mm2
Allowable average shearing stress
= looN/mm 2
(See BS 449: 1969, Table 11.)
. 7260 X 100
Allowable sheanng load = 103
= 726kN
Actualload = 175 kN
It will be noted that the beam web possesses adequate strength to
resist the effects of crushing, buckling, and shearing stresses. In practice
it is usual for these checks to be carried out only for beams of short
span and heavy loading. For normal cases it is only necessary to
carry out sufficient calculations to obtain the required strength for the
bottom bracket.
The bracket on stanchion SI (Fig. 4.12) at first ftoor level which
supports the plate girder is of welded and fabricated construction.
Adequate bearing area is available to carry the load from the plate
girder if a 30 mm thick ftat is provided and a 25 mm thick ftat welded
as shown provides a means of connection to the plate girder. This
25 mm thick ftat also allows adequate dispersal of load from the
30 mm thick ftat to the web stiffeners. The bracket should be designed
at the same time as the web stiffeners to the plate girder (see section 27).
Load on bracket from plate girder = 1126·5 kN
Bearing stress = 190 N/mm2
. 1126·5 X 103
Area requtred = 190 = 5920 mm2
The area of bearing provided by the 30 mm ftat = 375 X 25
= 9375 mm2 which is considerably in excess of requirements.
DESIGN OF MULTI-STOREY SHOP PREMISES 65
Adopt 16 mm fillet weid for verticalleg.
Allowable load per metre run of weid
= 16 x 0·7 x 115 = 1290kN
. 1126·5
Length of weId requtred = 1290 = 0·87 m
1/
-
WELD
'533)< 20' ,,"' ... VIEWX
UI!>
AI AI
/=~
"HOLES '22 DIA I=/=;r:.====~
FoP. 20 PI" 8LACI<. ~OLTS
VIEW'X'
FIG. 4.19. Connection between ftoor beams Al and A2.
(d) Stanchion splices. In stanchions of this type, the load in the shaft
is wholly compressive in nature and the only function of the splice
plates is to maintain the two parts of the shaft in position. A splice
length of 0·9 m may be regarded as fulfilling these conditions (see
Fig.4.16).
450.20DI.o.
-'-
ANCt-\OR
100 BOLi
4 PER BASE.
~
So.UARE HEAD AND
NECK iO 80LTS
VIEW 'x'
3052kN
-r-r----------,
4000 E m!
ElEVATION
'f------
I
p
I
REINFORCEMENT
'2.9 SAftS 20 DIA.
IN EACH
DIP,ECTloN
~
p:ELEVATION
~--------~G
/~~
/ __ _
/ __ _
1'1.:1- ---
IV 01 40 MINIMUM • ___ _
L___ .J Covep, H ' , __ _
EI.
1100
.IF ',--
,-
' - - - - - -..... J
I. 4000
PLAN PLAN
FIG. 4.21 Reinforced concrete foundation
block for column S6.
2682
= 12 (4 - 0'8) = 716 kNm
= 8850mm 2
Twenty-nine bars equally spaced across the base each 20 mm dia give an
area of 9106 mm 2 and this arrangement of bars will be required in
both directions across the base. The lever arm coefficient of 0·875 is
adopted as being the maximum desirable in a reinforced concrete
section in wh ich the selected depth is greater than that normally
used when flexural considerations are the design criteria.
No uplift is present on this base and anchorage arrangements
similar to those adopted for stanchion S5 will be adequate.
1 Black structural bolt. This type of bolt is made from mild bolt
steel (ultimate stress 400 N/mm 2 ) and is the cheapest and the com-
monest connector used in structures. It is not manufactured to close
tolerances and the working stresses are reJatively low (see BS 449: 1969,
clause 50). These bolts are manufactured from black bars which
have not been machined, and are normally used in holes 2 mm larger
than the diameter of the bolt shank.
2 Close fitted turned bolt. In this case the bolt is of a much higher
quality and the shank is accurately turned to size and for this reason
it is sometimes referred to as a bright bolt. Essentially the bolt shank
forms an accurately finished dowel pin placed in an exact size of hole
0·25 mm larger than the bolt shank. No drifting together of connected
parts is allowed during erection. The required accuracy may be obtained
by drilling pilot holes of small size in the individual plys of material
DESIGN OF MULTI-STOREY SHOP PREMISES 71
and reamering out the holes to the correct size simultaneously through
aIl plys of material. A turned bolt is machined under the head and a
thick washer is used under the nut to ensure that the bolt can be
satisfactorily tightened without any of the screwed portion of the
bolt coming within the grip length of the bolt (i.e. the length of bolt
passing through the connected parts). To ensure easy insertion into
the hole, without damage, the screwed portion is 1·5 mm smaIler in
diameter than the shank. It will be realised that no slip can take place
using this type of connector and it is useful in certain conditions.
Expense involved in both the bolt and the hole make it an uneconomic
means of connection for widespread use.
, / ' PL,o,N E
W~~==~~~~=4
,
w2:~~~~~~~::=?-.w
~ I +-W '2 SHEAR PLANE
AllOWABLE STRESSES
SHEA?, eo Nlm..,~
SIMPLE 8EAP.ING 1<:'0 Nj ... ",<
ENCLOSED ßEARIN6 'ZOON/"'''''
TENSIO,," 1301'1/",""
w .... -E
BOL T LOADED It-J "TENSION
ACROSS ARE" AT ROOT OF
THREAO.s
BOll 5HEARI~G BEARIN(, VALUES 1"1 PL,o,re {E] ARe ... itN51Lf
DIA AREA VALUEs UPPER VAluE - ~""CLOSED{El AT V~LVE
mm "'1\'12 f-S-IN-C;-L""'fr-DO-U-lIL-e-iLOWER VMUE -SIMPLE (5 tOR) R~~T
,.. G 8 10 '5 'Zo 'Z5 S TH~E~
1'2. 1\3 9·05 18·1 14-4 "·2 24 E 70 .4 9· 14
/1·5 15' 4 " ·2 s
'" 201 1" ' 1 32· 2
I----- -
SQ U A
-8-p.-,,---Iq A
<:. 51NC,LE. 'v'
DOUBLE 'V.
EXAMPLES OF BUTT WELD5
THROH ,./
=0'7 LEe, SIZE
FILLET WELD
75
./
4 BoLTS
24 0 IA 1+-"-'-01~~
W
EXAMPLES ANALYSIS
Load in bolt E ean be broken down into two parts, the first of
whieh is due to the axial effeet of the load, and the seeond being the
rotating or bending effeet of the load. Once these two values have been
ealculated the resultant load ean be found whieh must not exceed the
allowable load.
(b) Connection using black bolts anti ha,ing eccentric Ioading at right
angles to the plane 0/ connectors. Reference to Fig. 4.25 indicates
the example to be considered and consists of 10 bolts of 24 mm dia.
VIEW',x'
In this case the turning moment produced by the load is at right angles
to the plane of the bolts indicating that the upper bolts in the group are
subjected to a combination of shear and tensile stresses whilst the
lower bolts are subjected to shear stresses, the corresponding compres-
sive stresses being taken at the interface between the column and the
bracket.
The exact behaviour of such a bolt group is difficult to evaluate.
For example, does the bracket rotate about the centroid of the bolt
group or does it rotate about the bottom edge of the bracket? Further,
it is not possible to combine tensile and shearing stresses other than
by consideration of the theory of 'principal stresses'.
A simple and practical solution to the problem is to locate the axis of
rotation through the centroid of the bolt group and assume that all
bolts above this line resist the tensile load, and all bolts lying below
this line resist the shearing load.
In consequence of this proposal it will also be assumed that the four
bolts above the axis of rotation will resist the tensile forces in propor-
tion to their distance from the axis of rotation.
DESIGN OF MULTI-STOREY SHOP PREMISES 77
If tensile load in one bolt = P kN then tensile load in top pair of
bolts = 2P with a moment about the axis of rotation = (2P x 180)/103
kN m. Similarly the next pair of bolts will produce a moment of
2 x (P/2) X (90/10 3 ) kN m.
Total moment of resistance of group
= 2P x 180 x 90 = 0.45 kN
103 + P 103 P m
3·6
Leg size = 0.7 = 5·2 mm, say 6 mm weid
150
t--
.
COLUMN
--
VIEW'X
.x ><. ?> 80
/
ELD
VIEW 'x'
the rotation takes place about the x axis of the weid group and that
a simple vectorial summing of tensile and shear forces is acceptable.
Any misgivings about the theoretical analysis of welded connections
should be viewed against the relatively low stress allowed in welded
work (l15 NJmm 2 ) compared with the stress allowed in the jointed
parts (165 N/mm 2).
Assurne throat thickness of unity (I mm)
-
0·442 X 103
115
= 3.85 rnrn
3·85
Leg size = 0'7 = 5·5 mm, say 6 mm
(b) The following were decided during a meeting between the customer
and the design engineer.
(i) Size 0/ building. 18 m centres of side columns, 40 m centres of
gable columns and 5i m height from ground to eaves level.
(ii) Cladding (or covering). Asbestos-cement corrugated sheeting
with 12 mm thick insulation board was suggested with the object of
82 STEEL FRAME DESIGN EXAMPLES
combining the initial economy of the outer covering with the advan-
tages of the underlining which reduces considerably the beat losses
from within the building. Steel sheeting provides an alternative means
of cladding but the cost of protection against corrosion can be bigb.
Modern forms of steel sheeting with a coloured protective coating can
be extremely attractive but are appreciably more expensive than
asbestos-cement products. A weIl designed and protected steel sheet is
likely to have a longer life than asbestos-cement and mayaiso be
preferred for appearance.
(iii) Glazing. A good standard of daylight illumination is required
and approximately one-third to one-half of the roof plan area is
provided with continuous 'patent type glazing' (i.e. aluminium- or
lead-covered steel bars designed to give puttyless glazing). An alterna-
tive means of admitting daylight to the building would be to arrange
for a certain proportion of the roof sheets to be replaced by transparent
roof sheets wbicb match tbe profile of the remaining sbeets. These
can be arranged in a pattern to give a more even distribution of lighting
than is possible with patent glazing arranged in linear areas along the
length of the building.
(iv) Ventilation. No special provision was required for ventilation.
(v) Condition 0/ site. There was a slight slope along the length of the
site, and it was decided to introduce a dwarf brick-wall to provide a
more effective break or finish between the sloping ground and interior
of the building than could be provided with relatively brittle asbestos-
cement sbeets.
(vi) Floor construction. A 100 mm tbick floor of reinforced concrete
laid on a weIl consolidated hardcore 150 mm tbick was considered
suitable for tbe floor, bearing in mind tbe condition of the ground as
weIl as tbe floor loading.
(vii) Access doors. No large pieces of equipment were to be manu-
factured and no provision was made for large doors but double-
leaved hinged doors were provided in each gable.
(viii) No special provision was required for plant which migbt
affect either tbe spacing or loading of structural members and tbe
design engineer was free to decide bis own arrangements.
35 Layout of Steelwork
(a) Tbe layout of steelwork in tbe form of a line diagram is given in
Fig. 5.1. Tbere being no restrictions affecting the layout of tbe steel-
work, adecision must be made regarding tbe economical spacing
of columns and roof trusses. Economy in tbis instance will be a function
of botb purlin and roof truss economies and the spacing of roof trusses
and columns may vary between 3 m and 6 m. Larger span trusses may
DESIGN OF 18 m SPAN SHED 83
40 ...... CEtHR 5
rA
\5IDE/
~
(,ABLE C.01..1.I11 N
,\-·S '" WIND
(,I!>,OER
---+
-----
~
\'0 ...,
4·5",
HOOR
"Ir
1
LtVEL [------1
ROOF ROOF
/ TRlI&S TRUSS
4·5 / '- I -......
--
",
-<
/
r----<
4·5
'"
4 ... 4", 4", 4,., 4",
Li
A
PLAN AT ROOF TRUSS TIE l~VEL
mpliiilllllll'- \.
I!HI I C, LAI ING \
111111 111111 111111 \..
'1111 111 111111
H (,LAZIN(,
PP.RT
-
PLAN AT
-
PUf/.I..IN
-
LEVEL
(c) The best arrangement for the internal framing of the roof truss
would be for the rafter or node points to coincide with the purlin
positions. In this example the spacing of the purlins is 1·37 m which
does not coincide with the economical rafter panel length of 1·8 m to
2·3 m. A rafter panellength of 1·94 m is adopted with a form of roof
truss framing which does not give long lengths of struts. However,
because the purlin positions and the node or panel points do not
coincide it will be necessary to design the roof truss rafter for flexural
as weIl as axial loads. A 75 mm rise is given to the centre portion
of the roof truss, partly to offset deflection, and partly to improve
appearance.
(b) Larger pockets of wind may endanger the stability of the building
but because of their size it is likely that the average wind pressure will
be lower than in case (a) because the high local gust effect is spread
over a larger area. Class A loading refers to case (a) and Class B or C
loading refers to case (b). Tbe division between Class Band C loading
is determined by the size of the structure.
The design procedure for assessing wind loads may be carried out as
folIows.
(a) The basic wind speed (V) can be determined from the Code of
Practice and is based on the basic wind speed likely to be experienced
in the locality of the building (e.g. Manchester, V = 45 mts).
(b) Tbe design wind speed (V.) is the product of V, SI, S2, and S3, where
SI, S2, and S3 are factors taking into account the topography,
environment, and life of the building.
For this example the following values are assumed.
(i) For cladding (i.e. local damage)
V= 45 mtsec
SI = Topography factor = 1·0
GrOUnd roughness category 3]
S2 = 0·78 ( Height of building 10 m
Class A loading
S3 = 1·0
V. = 45 x 1 x 0·78 x 1 = 35·1 mts
---,--
I I
f---t- --
-0.3 1 -004 I
-0·6 I -0·.,
-
-0.5
+0'7 I -0·25 -0·5
- ---+--- -I---t---
[ci)
~
-0·6 -0·\
PLAN PLAN
0·3
\
37 Roof Purlins
Roof purlins may be considered as secondary members and higher
stresses than those used for the design ofmain members are appropriate
provided that the resulting deflection does not crack brittle cladding
panels, impair the weathertightness of the roof, or give an appearance
of weakness in the structure. As previously stated it is possible to use
the normal hot-rolled sections for these members, or the use of cold
4
88 STEEL FRAME DESIGN EXAMPLES
rolled steel purlins may be eonsidered. No standard seetions are
available for the latter type, eaeh manufaeturer marketing his own
seetion. If this type of purlin is preferred the maker's recommendations
as to loading and defleetion must be followed. For this example a
normal hot-rolled steel angle seetion is adopted.
0·255
Superimposed load 0·695
= 5,37 kN
Minimum vertical load acting in opposite direction
= dead load
= 0·255 x 5·48
= 1·39 kN
Net uplift = 5·37 - 1·39 = 3,98 kN
This is less than the load for which the purlin was designed and should
not produce unduly high stresses in the purlin at the underside edge
which in this loading condition will be in compression. It may be
argued that the hook bolts which secure the sheeting to the purlins
will provide some restraint to the edge of the purlin. If it is feIt to be
90 STEEL FRAME DESIGN EXAMPLES
desirable a horizontal sag-rod can be used at the mid-span of the
purlins which occur adjacent to these areas of high local wind press ure.
An angle section 101 mm deep and spanning 4 m can be considered
adequate, indeed many designers would feel justified in using a lighter
section, say 75 mm deep.
The giazingpurlin will support a heavier load and may be designed in a
similar manner. A 101·6 X 63'5 X 7·82 angle is considered satisfactory.
An additional 50·8 X 50·8 X 6·32 angle is used in conjunction with
the glazing purlin to support the glazing bars. This angle may be in the
form of short lengths local to the glazing bar positions or if it is made
continuous in length it will prevent any broken panes of glass from
falling into the building.
38 Design of Roof Trosses
(a) Se/f weight 0/ t'IISS. From Fig. 5.3 it will be seen that a roof
truss of 18 m span weighs approximately 800 kg.
~o
·wo /
\00
/
V
/
,.......
0') /
.....
.Y.
/
t-
~
/
50 /
/
/
./
100
V
/'
o 10 20 30
SPAN (m]
FIG. 5.3. Weights of roof trosses.
Sheeting- Glazing-
Asbestos sheeting 0·161 Glazing 0·293
Insulation board 0·036 Purlins 0·122
Purlins 0·066 Self weight 0·103
Selfweight 0·103
0·366 0·518
(c) Force diagrams (see Figs. 5.4 and 5.5). Force diagrams are the most
convenient method of obtaining the forces in the bars of the roof
truss. Strictly speaking, force diagrams can only be drawn for pin-
jointed frames but in practice the necessity for joint (or gusset) plates
between the members renders the frame statically indeterminate.
Practical necessity ignores this fact and simple force diagrams are
acceptable. A further advantage may be gained by assuming all loads
as being equal although glazing areas produce a higher intensity of
load than sheeted areas. The glazing areas are uniformly distributed
and no unacceptable error should arise because of this assumption.
Forces in bars due to the superimposed load can be obtained by
multiplying the dead load force by the ratio of superimposed load{
dead load. If conditions prevent the above assumption from being
acceptable then separate diagrams must be drawn for each loading
condition.
Length of sheeting per rafter = 6 m
Load from sheeting = 6 X 4 X 0·366 = 8·78 kN
Length of glazing per rafter = 4 m
Load from glazing = 4 X 4 X 0·518 = 8·29 kN
Total load per rafter = 17·07 kN
17·07
Dead load per panellength of rafter = -5- = 3·41 kN
Length of c1adding per rafter = 10m
92 STEEL FRAME DESIGN EXAMPLES
FRAME DIAGRAM
s:
7 BAR 5lC-7x
DEAD LOAD FoRCE
DIAG~AM 1'\
~""~ I~ I~ ~o ~5 kN
LOAD SCALE.
FIG. 5.4. Roof tross.
Force diagram for dead load
~·S
~'"
L! '2·4kN
14 I M IN
FRAME
Q
DIAG.RAM 24.SkN~
o 5 10 15 ?O 25
1",,1 I I I I
Force diagrams can now be drawn and the forces in the bars tabulated
as shown in Fig. 5.6. It is, however, not possible to draw the force
diagrams for the truss framing as shown without making a temporary
modification. Point 5 cannot be located because it lies on a line
joining points 7 and 8 which are not known at this stage in the con-
struction of the diagram. Point 5 is 'by-passed' temporarily by inserting
the bar 5x-7x (shown dotted). This enables points 7 and 8 to be located,
leading in turn to the location of point 5. Bar 5x-7x is now deleted.
(4) Design of roof truss members. After the forces in the bars have
been tabulated the first stage in the design of the members is the
relative importance of the various combinations of the three basic
loading conditions.
94 STEEL FRAME DESIGN EXAMPLES
FIG. 5.6. Table of forces in roof truss members.
Dead Dead
Dead Super Wind +
Super
+
Wind
Bar
C T C T C T C T C T
C represents compression.
T represents tension.
All loads given in kN.
= 2·05kNm
I" =M X Y = 2·05 X 106 X 60·4 = 69.6 / 2
Jbe I 1776 X 103 N mm
96 STEEL FRAME DESIGN EXAMPLES
Check stress ratios:
/c/p" = 40/124 = 0·323
he/be = 69·6/165 = 0·423
0·746 (Iess than unity)
Section is satisfactory.
DEFLECTED SHAPE
OF F.AFTEp, (?
~
" ..,
'2.~~ c..\~~c=T'" TENSiON
C.OMPRESSION
It should not be necessary to check any of the strut members for load
reversal conditions caused by wind loads.
(ii) Tension members. It is convenient to use angle sections for
the tie or tension members but as only one leg is usually connected it is
necessary to make allowance for the eccentricity of the connection
by assuming that only a portion of the unconnected leg is effective
(see BS 449: 1969, clause 42). Tbe area of hole must be allowed for
and it is usual to deduct the area of one hole only from each member.
If holes are required in both legs (e.g. at a joint in the main-tie) then
the spacing of holes in one leg must be 'staggered' in relation to the
holes in the other leg. The major tie-member in the frame is bar Q-I
which is subject to load reversal under wind conditions. Tbis produces a
strut condition which is more severe than when tension is present. Tbe
length of this member is taken as 5·25 m which is measured from the
roof truss eaves to the point along the tie where angle ties running
longitudinally along the building length are provided.
98 STEEL FRAME DESIGN EXAMPLES
Main-tie. Member Q-1. Load 99 kN (tension) 14 kN (compression).
Try 76·2 X 63·5 X 7·90 angle.
Gross area of connected leg = (76·2 - 3·9) X 7·9 = 572 mm2
Gross area of unconnected leg = (63·5 - 3·9) X 7·9 = 471 mm2
Total gross area = 1043 mm 2
(The gross area of a leg is equal to the product of the angle thickness
and the leg size less half the thickness of the angle.)
Net area of connected leg = 572 - (7·9 X 22)
= 398mm2
3al
Net area of unconnected leg = 471 X 3-:----"--
al + a2
3 X 398
= 471 X 3 X 398 + 471
= 338mm2
Total net area = 736 mm 2
Pt = 155 N/mm 2
(BS 449: 1969, clause 41)
Allowable load = 736 X 155/103 = 114 kN
Section is satisfactory.
The load reversal condition will now be investigated.
L = 5250 mm [ = 0·85 X 5250 = 4460 mm
[/r = 4460/13·2 = 339
(Limit of [/r ratio is 350. See BS 449: 1969, clause 44.)
pe = 10 N/mm 2 + 25 per cent
(See BS 449: 1969, clause 13.)
= 12·5N/mm2
Je = W/A = 14 X 103 /1.04 X 103 = 13·4 N/mm2
These figures indicate that the member is slightly overstressed. However,
the design length of 5·25 m ignores the restraint value produced by the
connection at mid-point for members 1-2 and 2-3, and for this reason
the proposed section is satisfactory.
Load reversal in the remaining members is not likely to prove
troublesome with the exception of the centre portion of the main tie
(Q-8) and the crown-tie (7-8). The sections shown for both these
embers exceed the [/r limit of 350 but the degree of reversal is so
DESIGN OF 18 m SPAN SHED 99
small as to be capable of being ignored. If preferred the sections
mentioned can be increased as folIows:
End main-tie (Q-l) 76·2 X 76·2 X 7·85 angle
Centre main-tie (Q-8) 76·2 X 63·5 X 6·25 angle
Crown-tie (7-8) 76·2 X 63·5 X 6·25 angle
In the latter two cases the 76·2 mm leg should be outstanding from the
plane of the truss.
Minor angle fies. Following the precept used in the design of the
minor struts a 50·8 X 50·8 x 6·32 angle will be suitable.
(e) Design 0/ connections. A detailed drawing of the roof truss is given
in Fig. 5.8 and 20 mm dia black structural bolts are used throughout
in the main connections. In the smaller angles (50·8 mm size of leg)
16 mm dia bolts will be used. If convenient, it is usual to erect the truss
in halves before despatch from the workshop to the site. Each half truss
would consist of a triangular frame bounded by one rafter, a crown-tie
and the outer portion of the main-tie. The central portion of the main-
tie and the central vertical suspender would be despatched loose. Site
connections would be made with black bolts. If preferred the truss
could be despatched as a bundle of loose pieces for assembly at site.
The ultimate cost of the truss will be affected by the choice of method
employed and it may be that either will be chosen in practice depending
upon the particular conditions at the time.
In the rafter only, the connection bolts are in double shear passing
through two angles, or in bearing passing through the gusset or con-
nection plate. Usually the design of the connection is settled by the
bearing value of the plate through wbich the bolt passes. For tbis
reason it is customary to have a thicker gusset plate at points of double
shear in order that the bearing value of the bolt will be closer to the
double shear value of the bolt. Otherwise, the bearing value associated
with a thinner gusset plate will result in a larger number of bolts being
required. At the ends of the rafter 10 mm thick gusset plates will be
used and 8 mm thick gusset plates will be used elsewhere.
The tabulated load values for bolts are given in Fig. 4.22.
Load values for a 20 mm dia bolt are:
single shear 25·1 kN,
double shear 50·3 kN,
enclosed bearing (in 10 mm thick plate) 40 kN
simple bearing (in 10 mm thick plate) 32 kN.
RaJter: Load 109 kN.
Number of bolts required = 109/40 = 3 minimum.
Main-tie: Load 99 kN.
Number of bolts required = 99/25·1 = 4 minimum.
PlNGLE T IE
ASBESTOS-CEMENT SHEET5
tVV'~~A(/
~. . ) 'FDd=~ ....
r ~(n,", xG3 · S x ro .? - 41-10LIOS AT
8IH~xSS" )<7'9 AN<:>LE PUP,LlN ~ JOINT
PlIRLIN i, / 1
C.LEAT RooF TRUS5 RAFTER
PURLIN CLEAT5 V' EW f3
BOllS 20 DIA EXCEPT
\ MID- POINT OF IN 50 ·8 ANGL ES
Wt-lERE T HEY AR
{RMTEf'..
1(;; D IA. ,Ne;, ~A'O
CLADD ING ~ \
-.. C. L. TRU55
I 6~~1l~
<;Q
I'
RA FT EP-
I "2/65.9><(,,3. 5><7 .55 L
VI EW 1\ c-
GUSSETS
BARS ·c· ARE STHICK
50·6 x SO· 6)< " ' 32 L UNLESS
STATEP
RMTER A.
S LOPE
'22~D
"3 ·5" ro3 ·5" "''Z2L
[CENTRE PORTI ON OF
T I E RA ISED 75
,C.L .
9000 9000
" 371<9 UE!>
ELEVATION
FIG. 5.8. Details of roof truss.
DESIGN OF 18 m SPAN SHED 101
Two bolts will be sufficient to transmit the remaining loads. No single
bolt connections should be used because the conditions of strut design
were based on an effective length of 0·85 Land an end connection of at
least two bolts.
Tbe number of bolts required in the intermediate rafter connections
should be sufficient to resist the difference in force between two ad-
joining panel members. In roof truss work the difference is small and
the necessity of providing a suitable connection is the criterion rather
than the problem of difference in force within adjoining members. It is
also necessary to ensure that the two angles forming the rafter section
act in unison with each other and do not tend to buckle apart between the
gusset plate connections. In double angle construction it is necessary
to ensure that the slenderness ratio (I/r) of the single angle between
fastenings is no greater than for the double angle over its whole design
length. To satisfy this condition an additional bolt is provided mid-way
between each gusset plate with a thick washer to act as a packing
piece between the angles.
Angle deats are used to secure the angle roof purlins. Each purlin
should have a two bolt connection at each end, making four bolts in
the vertical leg of the purlin deat where a purlin joint occurs and two
bolts elsewhere. Generally, purlins are provided with a two-bolt
connection at each end when the span exceeds 3 m. If a single bolt
connection is used below this span the effective length of the roof
truss rafter should be increased from 0·85 L to 1·0 L.
(Half of the roof wind load (1 ·03 kN) assumed to be applied at each cap
level and increased in relation to height of mid rafter level/co lu mn cap
level.)
Out-of-balance force (A) at column cap
= (10,48 X 3·25 + 0·67 X 6 - 27'1)/6 = 1·84 kN
This force is small and the rooftruss will be capable oftransmitting this
load without any modification being necessary to the existing design.
On large buildings it may require consideration and the roof truss
main-tie designed to accommodate this additional load.
In addition to the wind loading causing a bending moment at the
column bases it will also result in an increase in the load in the column
DESIGN OF 18 m SPAN SHED 103
on the leeward side of the building and a corresponding decrease in
the load in the wind ward column as the overturning effect takes place.
Load induced in columns by wind
overturning moment 54·2
= = - = 3·02kN
span of columns 18
An assessment of maximum and minimum loading conditions in the
columns may now be made.
Max. kN Min. kN
Dead load from roof truss 17·05 17·05
Superimposed load from roof truss 27·20
Weight of side framing and sheeting 5·50 5·50
Self weight of column 3·00 3·00
52·75 25·55
Induced wind load (+) 3·02 (- )3,02
55·77 22·53
·
MaXlmum dfl·
e ectJOn = 6000
325 = 18 mm
55·771<.N [Ma.)C.1
.Z'Z.53kN [Min)
27"1 kNII'l
'Zoo
10
t.
~o DIA x....-"
4'50 A"ICHOP. 377
Bo LT l--..::c.:.;'-t--ook-::..;r
~~
1 ~~
'2'2. 5 I
]: I
:!~ "ilF
~I:: l~
450
1
c
PLAN
HG. 5.10. Column base design.
This moment is resisted by the tension load (T) in the anehor bolts.
23·68 x 103
Force (T) in 2 anehor bolts = 377
= 62·8 kN
or, 31·4 kN per bolt.
From Fig. 4.22 it will be seen that a 20 mm dia bolt will earry a tension
load of 28 kN. If an allowanee of 25 per cent in the allowable load is
DESIGN OF 18 m SPAN SHED 107
",ROOF TRUSS
~~~~~
200 I PLATt: \0 ,HICK
H.f'. . GUT ER
: I
I·r·:~.r. ' 1150
I' .f, .u • ...1.
~ 1
;z
Ci PLAN ON CAP
A GlE R 1\ IL Cl
lOH" " 7"''2 ~ 7· 90 L -<
..J
V Sl'IAF'T Of COUJMN
304 x 124x 37k~ UB
5500
f-
Z ß.o-SE.
w
r: 450 PLATE
710 · 2 UJ ~IOTHICK
u
,
./
ANGLE CLI;. ...T
VIEW'A'
..... Vl
0 Z~S ~~300
f-
I I
81\·9.< 710·2 ~ 7·82 L
VI
ILJ
<0 15 ~OO
4 HOLES AT
JOINT
'"
..:: PLAN ON BASE
ANCHOR BOlT
20 DIA
450 LONC,\ ONCRETE
AROCORE.
ÄNCHOR
PLATf.
10 TH ICK
made because the force in the anchor bolts is due to wind, then the
size of bolt proposed is adequate. The anchor bolts can be 450 mm
long with 10 mm thick anchor plates. Details of the column are given
in Fig. 5.11 and reference should be made to section 29 for a description
of procedure at site.
108 STEEL FRAME DESIGN EXAMPLES
40 Design of Mass Concrete Foundation to Resist Overtuming
Two ca!Oes will be considered for foundation design.
(i) Dead plus superimposed plus wind loadings. (Overturning with
maximum verticalload.)
(ii) Dead plus wind loadings. (Overturning with minimum vertical
load.)
A foundation block relies for its stability upon positive pressure
acting across the fuH area of the base and the bed joint between the
ground and the concrete block cannot resist tension because there is no
jointing medium present. Because the overturning moment is large in
relation to the vertical load a block of sufficient weight should be
provided to ensure that no tension takes place at the heel of the base.
The two loading conditions are shown in Fig. 5.12.
w::: tOO'S7kN
M : ± '27· t kNrn
DETAILS OF LOADtNG
+KI I J I I I
PRESSURE DUE TO W
I:
cl. =
-IT~ 1791
'!:!._t1/~!I
A Z w 1'1
COM61NED
PRESSvRE
A Z )
CASE I (ASE TI
FIG. 5.12. Foundation block design.
Case 1
Try a 2 m x I m x 1 m deep block.
Verticalload = 55'77
Weight of block = 2 x 1 x 1 x 22·4 = 44·8
100·57 kN
bd 2 1 X 22
Z of base = ""6" = - 6 - = 0·67 m3
DESIGN OF 18 m SPAN SHED 109
Pressure due to verticalload
= -AW = -
100·57
2-- - 50·28 kN/m 2
= -Mz = -0·67
27·1
= 40·5 kN/m 2
It will be seen that a size of block has been chosen with the necessary
weight to offset the overturning effect and ensure a positive pressure
over the fulllength of base.
Case 11
Verticalload = 22·53
Weight of block (as before) = 44·8
67·33 kN
A first investigation will show that the (W/A) pressure is less than the
(Mlz) pressure indicating that tension appears to be present at the
heel of the block. However, it is possible to overcome this by limiting
the length of block in the following manner.
Move the 67·33 kN load a distance e from the centre-line of the
block so that the overturning moment on the block remains the same.
This in no way affects the loading on the foundation and it is still
subject to the same verticalload and bending moment as before.
M= Wxe
M 27·1
or e = W= 67.33 = O'403m
If compression or positive pressure is present over the full base length,
the distance e must be less than 1 of the base length. In this case
1 x base length = 0·33 m indicating that if the full base length is
used, then tension will exist at the heel of the base.
110 STEEL FRAME DESIGN EXAMPLES
Assume a restricted base of length d 1 • If zero pressure is present at
the heel of a length d 1 the position of the vertical load must coincide
with the third point next to the toe of the block. This third point lies
O' 597 m from the toe of the block.
d1 = 3 X 0·597 = 1·791 m
Apressure diagram as shown is applicable in which the area of the
pressure diagram is equal to the verticalload.
p X 1·791 X 0·5 X 1 = 67·33
P= 75 kN/m 2
A size of block was chosen to demonstrate the two conditions of
pressure and it is likely in practice that a smaller block would prove
suitable because both calculated bearing pressures are low.
'2·02. kN
+ 210
7(;"'5
- '50''5
J 31·'" 70 +26
+ 170
+1'36
-::::::::::,.. _I / -
-+!f
19·0 ,x 1~)I.tD)(7&'2 x 7·9
7·4 IkN L
':I Je
57·2 I
ALL STRESS ES
IN N/Mrtl2.
-78
-78 / STRESS DISTRIBUTION
-7&'5
DUE TO VERTICAL LOADING
--
- I 5 4 '5
,
IJnJ-r.....I
'4tt1UIIIllllil+
-710'<;;
170
STRESS DISTRIBUTION DUE
TO HORIZONTAL LOADING
(a) Design 0/ gable wind gi,de,. Two cases of wind pressure acting
on the gable frame require investigating (see Fig. 5.2).
0·4
= 2" X 680 = 272 N/m2
Referring to Fig. 5.1 5:
Wind load on area A = 2·25 X 3·212 X 272/103 = 1·96 kN
Wind load on area B = 4'5 X 4·60 X 272/103 = 5·65 kN
Wind load on area C = 4·5 X 5·988 X 272/103 = 7·32 kN
The force diagrams and tabulated loads in the bars of the gable wind
girder are given in Fig. 5.1 5.
11 304 x 124 x 37 kS UB C.L. OF ROO F "TRUSS
I. n j 15, C.l. OF GUS5E TS Dl
?'OOF T RUSS MAIN- TI E /"
-:>_<)1- -_\-
2000 11I
v~? =
\'
~Sll'
102
1 i
304xl24x37k9 UB
5Ec.rION c-c
SEC 11 0N ß-B
J
GA&LE
COLUMt-J
..,
2·75
FLooR ,I
IM/~1~\~1F
J-3 30
1-2- 9
D '3-4 7
f
(·%kN
t f t5'6~ t
K 5.GSJ 7.32H
FRAME DIAGRAM 1'~6kN
cl.
~r-------------~~ 11·27\(101
Jr---~~~------~--~'
e~--------------~ FORCES F=OR
SIDE SP,ACING
hr---~~~------~----~
9r-------------~~
f FORc.E DIAGRAM
.5IDE Bf1..AcING
From the table of loads in the bars it will be seen that the loads are
smalI, and bars sizes are likely to be very slender. To maintain rigidity
and prevent sagging of the bars under their own weight, it will be
necessary to place a limit on the Ifr values for the individual bars.
Wind forces produce loads which only reach their full intensity on a
very few occasions, and a higher value of Ifr is permissible than for
main members of a frame carrying permanent or nearly permanent
116 STEEL FRAME DESIGN EXAMPLES
loads. A maximum value of l/r equal to 250 will be adopted. Any
proposed section must be checked for excessive deflection as weIl as
strut behaviour.
Bar E-l. Load 25 kN.
1= 0·85 L = 0·85 X 5200 = 4410 mm
If l/r = 250 then r = 4410/250 = 17·7 mm. 2-63'5 X 50·8 X 6·25
angles bol ted together as shown in Fig. 5.14 have a r value of 19·5 mm.
Check for normal strut behaviour
~ = 4410 = 226
r 19'5
pe = 19 N/mm 2
As the loading is wholly induced by wind the above value may be
increased by 25 per cent:
pe = 19 + 25 per cent = 24 N/mm 2
Allowable load = area of section X pe
= 1364 X (24/103 ) = 32·8 kN
The proposed section is satisfactory. A depth of 110 mm (including
thickness of gusset plate) is available in this section to offset deflection
which is likely to occur in long struts carrying smallioads and which is
due to the self weight of the member. An approximate rule to allow
for this condition is to make the section depth equal to I/50 of the
span. In this case the ratio of span/50 is equal to 104 mm which is
satisfactory.
The remaining members may be designed in a similar manner. To
give the necessary strength to members K-l and J-3 it is connected to
a conveniently placed gable sheeting rail by means of batten plates
(see Fig. 5.14). Bar 1-2 is not required to carry a large axial load but
supports the dead weight of the girder and this should be borne in
mind when deciding a section for this particular member. An
88·9 X 76·2 X 6·30 angle is recommended for this section and meets the
span/50 rule previously adopted. This member must run unbroken
from the gable frame to the next adjacent truss and not be jointed at
any intermediate gussets.
The design of the bracing in the sides of the building required to
transfer the wind girder reaction load to foundation level will now be
considered. A single angle section arranged as shown in Fig. 5.16 is
satisfactory and the bracing system consists of the top sheeting rail
with the addition of the inclined angle already mentioned. To increase
the efficiency of the top sheeting rail it should be battened by bent
flats to the lowest purlin on the roof slope and if this is done it will not
DESIGN OF 18 m SPAN SHED 117
be necessary to investigate this member any further. With regard to the
vertical load of 14 kN, the column is wholly adequate to carry this
small additional force. The load of 22 kN in the inclined bar may
be tensile or compressive in nature, depending upon the direction of
the wind. A 1ength of 7 m is excessive for economical strut design and
this may be reduced by fastening the bracing to the side sheeting rails
along its length. An estimated effective length for this member will be
taken as 1·25 times the distance between sheeting rail restraints,
bearing in mind the difficulty of accurately estimating the effect of
restraints in this case.
L = 2·22m 1 = 1·25 X 2220 = 2780 mm
Limit l/r to 250 then r = 2780/250 = 11·1 mm.
A 76·2 x 63·5 x 6·25 angle has a minimum r value of 13·3 mm.
Check for strut behaviour:
l/r = 2780/13·3 = 209
pe = 22 N/mm2 which may be increased by 25 per cent to 28 N/mm 2 •
28
Allowable load = 836 x 103 = 23·4 kN
(b) Design 0/ gable column. The gable columns will behave as simply
supported vertical beams spanning between the ground and the wind
girder position. This is a simplification of the situation in that the
columns will behave as a form of continuous member beyond the
wind girder level. Because of this continuity the maximum bending
moment is taken as WL/lO as compared with WL/8 for a simply
supported member.
Wind pressure coefficient for gable
= 0·7 + 0·3 = 1·0
Wind load acting on one gable column
= 4·5 X 5·5 X 1·0 X 680/103 = 16·8 kN
Bending moment = WL/lO = 16·8 X 5·5/10
= 9·25 kNm
Verticalload (gable sheeting, framing, etc.) = 14 kN
Try 203 X 133 x 25 kg UB:
l",= 0·85 L = 0·85 x 5500 = 4675 mm
l~ = 0·7 L = 0·7 x 5500 = 3850 mm
118 STEEL FRAME DESIGN EXAMPLES
I/rz = 4675/85·3 = 55 I/r y = 3850/29·5 = 131
pe = 51 N/mm 2 (BS 449: 1969, Table 17a)
D/T = 203/7·8 = 26 pbe = 126 N/mm 2 (BS 449: 1969, Table 3a)
Check stress ratios:
_ W _ 14 X 103 _ • 2
/c - A - 3.23 X 103 - 434 N/mm
M 9·25 X 106
f"e = z= 231 X 103 = 40·1 N/mm 2
0·404
(c) Gable rafter. The loading condition for this member is similar to
the gable sheeting rails and the same section will be adopted. A small
angle (63·5 X 50·8 X 6·25) is introduced into the gable frame to
support the gable rafter at mid span points between the columns and
to complete triangulation of the frame. Details of the gable framing are
shown in Fig. 5.16.
I
101,,, x 76'1. " 7· 90L.
\J~---f ~ I 76'2 ~
f A : c =;1"""~ ...... ~~ ----.t* --..... b" ~41A
5"500 TO HOOR " ,
304 x 124)( 37kg UB 203" 133>< 25kg UB _ _ _ _ _ _
I ./
76-2" <03 - 5 >< 0 ' 25 ' , /
BRACING ........ '-11
7r,,·Z
FOR 5 EC TI ON A-A
SEE FIG 5·14- 5ECT ION
PAR1 ElEVAT ION OF GABLE FRAME. B-B
47 Layout of Steelwork
The proposed layout of steelwork is given in Fig. 6.1, and a summary
of the relevant points is given below.
(b) Corner legs. A suitable spacing for the corner legs must be decided.
It is desirable that the legs should be spaced as far apart as possible
to give a good width of base to resist overturning. Alternativcly, it may
be considered advisable to narrow the spacing of the Iegs to allow the
tank-supporting beams to cantilever over the sides of the tower. The
bending moment induced in the cantilever portion of the tank-
supporting beams will offset the bending moment produced in the
central portion of the bcams. Approximately one third of the weight of
DESIGN OF BRACED TOWER 123
Gm
"WAHR TANK ~I
I I I I
I I I
- ~- i- - ,-""1-
I I I I
TANK ./ ~~=EA=M='=='==~~'~E
(\I
5UPPoRTING
BEAMS
J-
PROPoSED ..c
LINE OF ~#=====~=9--t~
Ace E55
LADDEF.
4.25 <l·875
"" m
PLAN TANK SUPPORTING BEAMS
HORIZONTAl. I~~~=====;i
DI/'IGONAI.
CROSS
BRACIN(i
18m
4·25m
Ir ' - - - - ''I
4· 5....
4·'25m
L _ _ _ _ ..J
ElEVA110N OF TOWER PLAN ON 10WER LEGS
(c) Side hracings. The tower may be regarded as four vertical cantilever
lattice-girders formed together in the shape of a square box. A girder
with parallel booms has already been adopted and it now remains for
the layout of the internal bracing to be settled. This bracing must be
capable of resisting forces induced by wind pressure as weil as providing
restraints at suitable centres for the corner legs and giving three-
dimensional stability to the structure.
-
DIREC.TION I'--~
OF WIND
SUl!>
FRAMING
(GI.) (b)
BG. 6.2. Development of side bracing system.
When the wind is biowing in the direction indicated in Fig. 6.2 the
N-form of bracing shown is economical because the long diagonals
are in tension. Sub-framing is introduced to provide additional
restraints to the corner legs. A similar lattice girder is required for a
reversal of wind direction and will be 'opposite hand' in form. The
superimposition of these two girder forms gives the arrangement
DESIGN OF BRACED TOWER 125
of bracing shown in Fig. 6.2(c). This system of bracing is a duplicate tie
system in which the diagonals are designed as ties, it being assumed
that only one diagonal is in operation in any one panel, depending
upon the direction of the wind, and the remaining diagonal is in-
operative. Analysis is simple and this type of triangulated framing is
extremely effective in practice.
Ul-
A.
-0- ..::
--
UJ
<- ct:
3- ..::
0-
:z- o o
UJ
z-
---
t-
~- ~--
U
UJ
3
~
I C. 0..
CASE I
CASE TI
HG. 6.3. Effect of wind upon tower.
(ii) Wind blowing aeross diagonal (see Fig. 6.3, Case 11). As in the
previous ease, loeal bending may be ignored on the sides of the tower,
and the wind load resisted by the vertical lattiee girders on all four
sides.
If side of tower = 1·0, then diagonal = 1·41. Assurne this load
resolved into two loadings within the sides of the tower.
Load E is replaeed by loads Fand G.
Load H is replaeed by loads J and K.
Eaeh of the loads, F, G, J, and K will also be equal to unity (I ·0) whieh
means that the vertieal girders are loaded equally for both Cases land
11. When overturning takes plaee aeross the diagonal, then leg A resists
tension and leg C resists eompression, whieh means that overturning
is resisted by two legs as against four legs in the previous ease. Sum-
marising this from a design point ofview, it is convenient to design the
vertieal braeing to suit Case I loading, but the tower legs should be
designed to suit Case 11 loading.
2:1.1r--7\
ALL LOADS IN
E 14.~ kN
~-
~ '2'2·8 1.2
~ ~
WIND LOAD ON EQUIVALENT WIND LOAD ~..;S:-2-t-
STRUC.TURE ON STRUCTIJRE WIND LOAD 010,1
(a.) (Is ) ONE. 51DE oF
STRUCTURE
ce)
FIG. 6.4. Wind forces acting on tower.
= 12·3 mm = 1·23 cm
A 63·5 X 63·5 X 7·90 angle having an r v = 1·24 is satisfactory.
(h) Anchorage. Uplift due to wind on each corner leg = 79·5 kN.
Allowable stress in anchor bolts on area across root of thread
= 130N/mm2 •
As the stress in the anchor bolts is induced by wind the safe stress
may be increased by 25 per cent to 152 N/mm2 •
Allow three bolts per base.
79·5 X 103
Area required per bolt = 3 X 152
= 175 mm 2
A 20 mm dia bolt has a cross-sectional area at the root of thread equal
to 215 mm 2 and is satisfactory.
To ensure that the anchor bolts are adequately secured in the concrete
block the system of anchor channels shown in Fig. 6.6 is included.
53 Design of Connections
Typical details of suitable connections are shown in Figs. 6.6 and 6.7.
Black bolts are used throughout and because of the size of the tower
it is unlikely that it will be erected before delivery and transported in
several large pieces. The connections such as gusset plates, base plate,
and cap material for the corner legs could be shop-bolted to the
appropriate members for despatch to the site. Gusset plates are used at
all bracing connection points to give some degree of rigidity even
though adequate width of material may be present to accommodate
the necessary connection bolts, as in the case of diagonal bracing
connected to the corner legs.
134 STEEL FRAME DESIGN EXAMPLES
DIAGONAL
MEMBERS
CORNER LEG I G3·5 x "3·5x 7· 90 L
152·4 x 1~2-4 x 12.1<. I
ANGLE I
I 10 ,HICK
I
I
A I A
t l f
2125 BASEPLAiE
~----zr-r--=-:..c=-=----t---=------ 12 iH I C K
m'~~"~''''":'W71ik "01
\ 500 .1
PL I\N ON M5 E
C:ONCRE T E
FOUI-JDATloN
'2200 SQUARE
X 1100 D!:.E P
3 ANCHoP, BOL iS
20 DIA)<. 750 LONG
WATER
TANK.
WEB BRACKET
7<0.·7. " 7(" 1. X 7·85 L
PLAN ON CAP OF
CORNER 1
CORNER LEG
LEG --I
Different f~ctors enter into the cost of obtaining material from the
above sources.
(a) Transport. Distance of the fabrication workshop from the source
of supply will decide the cost of transport and this cost must be
reflected in the final cost of the product.
Because costs vary from time to time the material costs are based on
a unit cost of 100 units. Smaller sections require more labour to
produce than larger sections and this resuIts in price variations. The
yield point of the smaller and thinner seetions is likely to be higher
than for the heavier sections because of the probability of a certain
amount of work hardening taking place during the rolling process.
The following are typical examples of fabrication costs:
These costs are based on a unit material cost of 100 units. Because
material costs vary, so will fabrication costs. It is possible that fabrica-
tion costs will not vary in a constant ratio with materials because of the
conditions prevailing in the trade at any particular time: Poor trading
conditions result in keen competition amongst fabricators for the
available work and it may be necessary for them to cut their profit
margins to remain competitive even though material costs may remain
the same or even increase.
Centres of columns
Item (m)
3 4 5 6
Weightfm2 of floor
area (kg) 2·96 2·9 3·57 4·3
Centres of columns
Item (m)
3 4 5 6
Weightfm2 of floor
area (kg) 2·53 2·28 2·24 2·26
140 STEEL FRAME DESIGN EXAMPLES
economical spacing is 4 m but increases to 5 m or 6 m in case (b)
when cold-rolled zed sections are used. The figures given represent
a weight comparison rather than a cost comparison. Light sections
cost more per unit of weight than heavy sections and although the cost
-'
«
---_ CASE (bl _
oc
lLl
----------
1-'2
«
L
u.
o
I'
l-
X
<!)
UI
~
Ö -4 '5 6
5PACING Of MAIN FRAMES
[ml
difference between cases (a) and (b) will be significant it is unlikely that
it will be as great as the difference in weight suggests. Figure 7.1 shows
the information contained in Tables 7.1 and 7.2 in graphical form.
Depth of girder
Item (mm)
5000
4000
.--.
a>
~
-l
~3000
er
UJ
t-
<t
L '2000
u.
o
I-
~ 1000
w
~
Points ofinterest which may be seen from the graph are as folIows:
(a) The weight of material required drops as the depth of section and
moment of inertia increase.
(h) Using the formula given in section 27 the economic depth for this
condition is equal to the span/lI which appears a little too shallow
if absolute economy is required. Tbe point at which the weight of
SOME ASPECTS OF ECONOMICAL DESIGN 143
Hange material equals the weight of the web material also indicates a
point at which economy is achieved.