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-. -.

SPECIAL ATZHVTTONS

SPECIAL ATTENTIONS
(1) Since the details and descriptions in this manuaI apply to the MELDAS 300 series (M31OM, M31OL,
M320M, M320L, M330M, M330L, M330HM, M330HL and M335M) of systems, the sections
1covered by standard specifications and the sections eovercd by optional specifications may differ
depending on the system concerned.
Furthermore, depending on the system in question, it may not be possible to use some sections
covered by the optional specifications.
(2) Contact inputs can be chosen from insulated interface or noninsulatcd interface depending on the
noise level.
(3) Socket type connectors have been installed for contact outputs at the NC side to avoid any damage
of the control circuits due to wrong connection and foolproofing has been done against wrong
connection.
It is also possible to configure a system which corresponds tot he contact output capaci!y by
providing an external regulated power supply. (Care is required with the power sequence.)
(4) An interface is installed on the operation board for other machine operation panels; however,
number of points and response time limitations may be there.
(5) Noninsulation type of interface is installed for analog output.
When the noise level is very high, it may be advisable that the user arranges insulation type amplifier.
(6) Shielded grounding terminal may bc available for the external cable connectors; however, to reduce
the impcdence, be sure to carry out the following wiring.

10
BOARD

Shieldtxl grounding
? T

(7) RS-232C interface has been installed for peripheral devices. Double cut type of switch has been
installed for AC power stipply line in the device side to avoid any damage of control circuits during
conncctintddisconnectimz the connectors. However. be sure to carrv out connection/disconnection of
conn~tor~ while the AC power supply is turncx.1 off.
A
A

(8)
F]Q=E3=+=c= Double cut type ON/OFF

For details on the connections pertaining to the drive section and other related areas, reference
AC input

switch

should be made to the Specifications Manual for the MR-S series of AC servo systems and to the
FREQROL-SF Standard Specifications Manual.
(9) Apart from hardware mounting, there may arise limitations due to system specifications.

-1-
CONTENTS .

CONTENTS
1. OUTLINE ..............................................................................................................................+.......... 1

2. CONFIGURATION ......................................................................................................................... 2

2.1 UNITS FORMING ............................................................................................................... 2


2.2 SELECTION OF UNITS ...................................................................................................... 3
2.3 SELECTION OF VARIOUS NC CABINETS ..................................................................... 4
2.4 LIST OF CONFIGURING UNITS ..................................................................................... 5

3. INSTALLATION ............................................................................................................................. 6

3.1 ENVIRONMENTAL CONDITIONS .................................................................................. 6


3.1.1 Ambient temperature ......................................................................................................... 6
3.1.2 Humidity ............................................................................................................................ 6
3.1.3 Vibration ............................................................................................................................ 6
3.1.4 Atmosphere ........................................................................................................................ 6

3.2 INPUT POWER SUPPLY .................................................................................................... 6


3.2.1 Input voltage ...................................................................................................................... ~
3.2.2 Frequency ........................................................................................................................... 6
3.2.3 Power consumption ............................................................................................................ 6
3.2.4 Momentary power failure .................................................................................................. 6

3.3 CABINET DESIGNING REQUIREMENTS ...................................................................... 7


3.3.1 Mounting requirements ...................................................................................................... 7
3.3.2 Countermeasures against heat radiation from cabinet ...................................................... 8
3.3.3 Countermeasures against dust .......................................................................................... ]0
3.3.4 Amount of heat generating from each unit ..................................................................... 12
3.3.5 Countermeasures against Magnetism ............................................................................... 13

3.4 CABLE LEADING-IN AND CLAMP ............................................................................... 14


3.4.1 Connector layout .............................................................................................................. 14
3.4.2 Cable clamping and shielding .......................................................................................... 16

3.5 PRECAUTIONS ON INSTALLING SERVO AMPLIFIER ........................................... 21


3.5.1 Power supply capacity ...................................................................................................... 22

3.6 PRECAUTIONS ON INSTALLING SERVO MOTOR AND


D~ECTOR ....................................................................................................................... 7?
-.

4. UNIT-TO-UNIT CONNECTION .................................................................................................. Z7

4.1 OVERALL SYSTEM DIAGRAM ...................................................................................... 27


4.1.1 Overall system diagram of 310M/310L ............................................................................ 27
4.1.2 Overall system diagram of 320M ..................................................................................... 28
4.1.3 Overall system diagram of 320L ...................................................................................... 29
4.1.4 Overall system diagram of 330M ..................................................................................... 30
4.1.5 Overall system diagram of 330L ...................................................................................... 31
4.1.6 Overall system diagram of 330HM .................................................................................. 32
4.1.7 Overall system diagram of 330HL ................................................................................... 33
4.1.8 Overall system diagram of 335M ..................................................................................... 34

-I-
CONTENTS . ●

4.2 CONNECTION IX.KGRA!M ....... ..................................................................................... 35


4.2.1 Connection diktgramof 3WJW3WL ................................................................................. 35
4.2.2 Connection dkgrarn cif 3WBW32.OL.................................................................................
4.2.3 Connection &&am of 330M .......................................................................................... E
4.2.4 Connection diigmrm of 330L ........................................................................................... 38
4.2.5 Connection diagram of 33tMM/335W ............................................................................ 39
4.2.6 Connection diagram of 330HL ........................................................................................ 40

4.3 CONNECTION WITH &EIV%TION BOARD ................................................................ 4s


4.3.1 Connection system ........ ........... ...................................................................................... 41
4.3.2 Cable connection diagram @lOM/310L) ......................................................................... 44
4.3.3 Cable connection diagram (320M/320L/330M/330HM/335M) ...................................... 46
4.3.4 Connection between NC operation board and machine
operation boaml ................................................................................................................ 49
4.3.5 Outline drawing of operation board 1/0 interfwe unit
(MC231) .......... ................................................................................................................. 54
4.3.6 List of MC231 card cabics ............................................................................................... 55
4.3.7 Connection with audio output unit ................................................................................. 56

4.4 CONNECTION OF MACHINE INPUT/OUTPUT SIGNALS ...................................... 59


4.4.1 Power supply for inputkmtput signals ............................................................................. 59
4.4.2 Input signal (Symbol ~ ) ............................................................................................ 59
4.4.3 Output signal (Symbol +,+) .............................................................................. 60
4.4.4 Analog input/output signak ............................................................................................. 61
4.4.5 Connection diagram ......................................................................................................... 63
4.4.6 Analog input/o@mt connections (CNA27 Cable) .......................................................... 66
4.4.7 Manual pulse generator connections (CNA12 Cable) ..................................................... 67

4.5 CONNECTIONS FOR AXIS CONTROL ......................................................................... 68


4.5. I 310M/310L Connection system diagram ......................................................................... 68
4.5.2 320M/320L/330M/330HM]3313HL/335M Connection system
diagram ............................................................................................................................ 70
4.5.3 Connection of sensor input (CNA18 Cable) .................................................................... 73
4.5.4 310M/310L Spindle rotary encoder and spindle amplifier
connections @JA31 C&de) ........................................................................................... 74
4.5.5 320M/320L1330M/330HM/335M Spindle rotary encoder and
spindle amplifier connections (CNA1l, CND 15 Cables) ................................................. ’75

4.6 CONNECTION OF DRIVE


(SERVO UNIT AND SERVO MOTOR) .......................................................................... 77
4.6.1 Overall connection diagram of drive ............................................................................... 77
4.6.2 Cable connection diagram ................................................................................................ 78
4.6.3 Connection of position detector ....................................................................................... 83
4.6.4 Main circuit connection ................................................................................................... 89

4.7 CONNECTION WITH PERIPHERAL DEVICES ............................................................ 94


4.7.1 Peripheral device inhxfaoe ............................................................................................... 94
4.7.2 Connection (CNS12 Cable) of tape reader (PTR240R) .................................................. 96
4.7.3 Connection of power loop interface and parallel puncher
interface .............................. .............................................................................................. 97
4.7.4 Connection of RS-232C VO device ................................................................................. 98
4.7.5 Connection of RS-232C signal converter ......................................................................... 99
4.7.6 Connection of various data combinations ..................................................................... 100 ●

-II-
CONTENTS
.

● 4.8 CONNECTING CABLES AND CONNECTORS ........................................................... 113


4.8.1 Suitable connectors ........................................................................................................ 113
4.8.2 Cable configuration ........................................................................................................ 117
4.8.3 Maximum cable length ................................................................................................... 119
4.8.4 Connector layout ............................................................................................................ 120

4.9 CONNECTION OF POWER SUPPLY AND EMERGENCY



STOP SIGNAL ................................................................................................................. 121
4.9.1 Connection of control power supply .............................................................................. 121
4.9.2 Connection of emergency stop signal .................................................... ......................... 123

4.10 GROUNDING FOR UNITS ........................................................................................... 125


4.10.1 Grounding for control unit ........................................................................................... ]25
4.10.2 Grounding for CRT operation board ............................................................................ 125 .

5. REMOTE 1/0 UNITS (330M/330HM/335M) .............................................................................. 12S

5.1 CONFIGURATION OF REMOTE 1/0 UNIT ................................................................ 128


5.2 EXAMPLES OF REMOTE 1/0 UNIT SYSTEM SET-UP
(When connected to 335M) ................................................................................................ 129

5.3 CONNECTION OF REMOTE 1/0 UNITS ..................................................................... 130
5.4 CONNECTING CABLES FOR REMOTE 1/0 UNITS .................................................. 130
5.5 HANDLING PRECAUTIONS FOR OPTICAL FIBER
CABLES ............................................................................................................................. 131

6. NOISE COUNTERMEASURES ................................................................................................. 132

6.1 COUNTERMEASURES FOR NOISE AT NC SIDE ..................................................... 132


6.2 COUNTERMEASURES AGAINST MACHINE BUILDERS
NOISE ............................................................................................................................... 134
6.2.1 Noise signal and grounding ........................................................................................... 134
6.2.2 Noise signal generating source ....................................................................................... 134
6.2.3 Signal line separation and spark killer ........................................................................... 134
6.2.4 Wiring procedures for shielded wires ............................................................................. 136
6.2.5 Grounding ...................................................................................................................... 137
6.2.6 MELDAS recommended spark killer ............................................................................ 138

7. ON THE LENGTH OF MACHINE AXIS DOG ....................................................................... 140

7.1 LENGTH OF DOG FOR ZERO POINT RETURN ...................................................... 140


7.2 LENGTH OF DOG FOR STROKE END ....................................................................... 140

8. ZERO POINT RETURN SYSTEM ............................................................................................. 142

8.1 PRINCIPLE OF ZERO POINT RETURN ...................................................................... 142


8.2 OPERATING PATTERN OF ZERO POINT RETURN ................................................ 142
8.3 DOG POSITION ADJUSTMENT .................................................................................... 143
8.4 SETTING OF GRID MASK ............................................................................................ 143
8.5 ZERO POINT RETURN FUNCTION WHEN THE
PROXIMITY DOG IS SHORT .......................................................... ............................. 145
8.6 PRECAUTIONS WHEN USING LINEAR SCALE ....................................................... 145

APPENDIX 1. OUTLINE DRAWINGS AND MOUNTING DIAGRAMS ................................... 148

APPENDIX 2. INPUT/OUTPUT SIGNAL CONNECTION DIAGRAMS


(MELDAS STANDARD INTERFACE) ............................................................................................ 203
9003

● -111-
*
1. OUTLINE

1. (XJTLINE
This Instruction Manual describes the configuration, electric specifications and connection methods which
are all necessary when connecting theNC unit with machines.
Note here that this Instruction Manual assumes that all functions are incorporated in the system. In actual
system which you may receive, however, may not have all the functions incorporated.
For description for functions, refer to the following materials.
*
. MELDAS AA Specifications Manual (By System)
. MELDAS AC Servo MR-S Series Specifications Manual
. MELDAS 300 Series PLC Interface Instruction Manual
● Mitsubishi AC Spindle Drive FREQROL-SF Standard Specifications Manual
. Mitsubishi AC Spindle Drive FREQROL-SFJ Standard Specifications Manual

,“

-1-
*

2. CONFIGURA17ClV m
21 LLhLZ7S
FOWING

2. CC)NFIGURMION
2.1 UNITS FORMING

This CNC system consists of the foflowing units.


(1) Conlrol unit
(2) CRT operation panel
(3) Servo control unit
(4) Servo motor
(5) Position transducer
(6) Manual pulse generator (Optional}
(7) Tape reader (Optional)

w
I J

57
AC spindle
drive unit
❑ loo

Servo control unit


Position transducer

1
-1
t L
For this CNC system, the above units shall be, as a rule, installed on the machine side at appropriate
positions.

-2-
● 2. CONFIGURATION
2.2 SELECTION OF UNITS

2.2 SELECTION OF UNITS


● Configuration of medels depending on the configuration units of control section
(excluding driving system)

(1) M310 (2) M320

1’ 1’

3 slots 6 slots

(3) M330 (4) M330H (5) M335


)

1’

10 slots 10 slots 10 slots (with FLD)

-3-
2. CONflGtR4?T03Y
23 SELK7YON OF W?WZXX5 Nc CABmEls

2.3 SELECTIORI OF V4k12K?US NC CABINETS


O: Standard mounting, A: Optional mounting, —: Mounting not possible

BuiII-inCRT Bum-in Built-in IO interface


epeMicm!bnnrd Tapereader Built-in servo
nmcbine drive
~, ~~
operation
section
Withcml Wbh board DIO. A DIO. B DIO_ D
mOnO- mbr mel reel
Chrome,
310 -, - - - 0 A –
320 – ,– - - — Q A –
Unil model
3.30 - ‘–
3?QH I — I
I aa< I — I_ l-l- l-l” lo IAl l-l
rl .,N,”umu,g
-... ... ..-
Vw
I
3XJl-ll–
-424-!I)
.,.-
3.3J3H
—,— I
-
i
I
A

A
I
I
A

A
I
I

I
I
0

0
I
I
Al–

0
I
I
A
I
II
I
I

335 – –
Mountinglype 3m o’ — A – A o A – —
(CRT
opemtion 3.3n o A - A o A –
L-.-4 L..:,! ,... t t
320 — –’ A A a A – (M:Mae4 axes)
@ Max,3 am)
Standalone
Ov 3X-I — —
I
3.30H —, — ‘A A o 0 A (w! nxes)
335 – -

r Shredalone
(%T
operation
h,,..,+ h,,m-k\
3al

330
o

0
‘—


A

A
A

A
A

A
0

0
A

0
-

A
(M:MA.4 me+
@ Max.3 axes)

(wax.: ‘axes)

(REFERENCE

ml
DIAGRAMS

ml 1
OF VARIOUS NC

//
CABIINETS)

m. . . -----
I
000
000
nno
❑00
non

Dr!!
1

o
000

PI
000
000
ODD
. . ------ 000

n n
>}
,.. ,)

Unit type Mounting type Mounting type Stand alone type Stand alone type
(CRT operation (CRT operation
board built-in) board built-in)

-4-
.

2. CONflGURA170N
24 LIST OF CONHGURUVG UMKfS

2.4 LIST OF CONFIGURING UNITS


0: Sandard, A Option

Name Applicable model Name Applicable model I


===E 120 130 iii


-IL
.
i35 )30 m-
iL
oi o
o 0 0
A A A A A
— — — —
MU211 I — A A A A
— — — — —
MC021 BP_M — o . rlc771 lSMB l– A h A A

PD21 AVR
— — — — — . — —
MU311 I

K--R-i”
0 0 0 0

— A — . — — —
MU211 lKs.MB951 I I

F+
MCO2l
PD21
BP_M
AVR
— — A A A A IKs_MB901 I I

R
— — — — .
MU311 I — — — — —
MCO3l BP- L – — A A A

=1=+ E
— — — — —
PD21 AVR lIB931/941
_
MCII1 CPU-A O MDT-952-01/ ~.cRT
o E o MDT-962B-IA
— — —
MC116 CPU-A – — — . &pJjp~l AVR2
— o o — — —
— — — —
MC121 I CPU_B I– o IKS.MB941 \ I
E —
I
=+-R&-E
o o IKS-MB901 I
— — —
—z


— —
— —
— — — —


— —
MC442 I MEM_BO I – A A
— — — —
— A A A A

-=-RR-E
MC474 I MEM-AX2 I –
— —
— A
— A

A

A

A
A
— o
MC611 MCP – E
— .o
— 0

=la
MC616 MCP – — — — KS-MB411 —— —
—— — o 0

E
— —
MC”632 SIF c — — — KS-MB412 --t- — — — —
— — — — — —
MC721 CRTC-M – E

— KS-MB401
I
{l—
— —
— —
0


— — -6
MC724 CRTC-C – MC201 OPBC I– — — o
MC712 I IOP A A 0 0 0 IMC231 IMCE-AI - — A A
1- —

.-5-
3. INST&LATION
3.1 Em?mcnviuHwm Cmmz7ms

3. INSTALLATION ●

3.1 ENVIRONMEhIT’AL CONDITIONS


The environmental conditions stated bdow refer to the conditions of places to install the cabinet and
pendant to be designed and bui%t by machine makers. Strictly follow Section 3.3 Cabinet Designing
Requirements, therefore, to meet the following condition.

3.1.1 Ambient temperature


During operation .... WC — 4YC
During storage or transportation .... -20’C — 60’C
Even if the ambient temperature is below 45”C, avoid a place with direct sunlight or close to
a heat source or outdoor for installation.

3.1.2 Humidity
Normally Relative humidity ... below 75’%
High humidyt may cause deterioration of insulation and/or parts. No special dehumidifying
arrangement will be required, but a place likely to get damp should be avoided.

3.1.3 Vibration
During operation .... Below 0.5G “
During transportation .... Below3.5G

3.1.4 Atmosphere
Do not operate the system in a dusty environment or in an environment with a high
concentration of organic or corrosive gas of mist form.
3.2 INPUT POWER SUPPLY

3.2.1 Input voltage


For domestic use AC 200/220 V + 10%
-1570
For export AC 200/220/230/240/380/415/4401460/480V + 10%
– 15%

3.2.2 Frequency
50/60 Hz & lHz

3.2.3 Power consumption ●


Control unit 0.6 KVA (maximum)
Driving unit Refer to the manual below as it differs according to the motor used.
● MELDAS AC Servo MR-S Series Specifications Manual
● Mitsubishi AC Spindle Drive FREQROL-SF Standard Specifications
Manual
● Mitsubishi AC Spindle Drive FR’EQROL-SFJ Standard Specifications
Manual ●
3-2.4 Momentary power failure
The momentary power failure of the power supply shall be shorter than 15 msec.
A power failure longer than 15 msec will be detected on the control unit side to cut off the
power supply.


v 3. INiST&L.A7TON
3.3 CABINET DBIQWNG R.EQMWWENTS

3.3 CABINET DESIGNING REQUIREMENTS


a
w
The cabinet and the pendant box to be designed and manufactured by the machine maker shall meet the
following requirements.

3.3.1 Mounting Requirements


( 1 ) The cabinet and the pendant box on which the control unit and the board are to be mounted shall
-be of a sealed structure. (For details, refer to 3.3.3.)
(2) The cabinet and the pendant box shall be so designed that their internal temperature rising will be
less than 10’C above the ambient temperature. (For details, refer to 3.3.2.)
(3) Ensure that no dust or dirt will enter the cable inlets and doors, and also take steps to retain oil.
(4) The board shall not be installed in any place where it will be exposed to cutting oil and/or chips,
though it is of dust-proof type.
(5) The units shall be so mounted to facilitate inspection and replacement in maintenance work.
(6) Bear in mind that the picture on the CRT display of the board may shake when affected by the
. presence of magnetic fields, and also that dust and dirt may adhere to the high- voltage areas. (For
. details, refer to Sections 3.3.3 and 3.3.5.)
(7) Make sure (o install the control unit as shown below. This must be strictly obserwl.)

up

Control Unit External Appearance

-7-
3. INST&LATIUN
33 CAB.IMETDEWlf2WNG Requirements

3.3.2 Countermeasur~ againat beat radiation from cabinet


Generally, temperature dependency plays a major role in determining the reliability of electronic
equipment. when it comes to the design of cabinets, the following two points should be borne in mind
when implement ing heatd&ipating measures.
( 1 ) Keep the internal temperature rise (AT) to within 10 degrees at the thermal design stage.
( 2 ) Obtain internal knqxzature rise diskibution data inside the cabinet at the actual equipment
stag% and check the efkxtivertess of the heat-dissipating measures.
Reference should be made to he foiiowing for the procedure relating to heat-dissipating measures.
( 1 ) Temperature standard
( 1 ) Cabinet interior temperature (unit periphery) standard T ~ 55°C
( 2 ) Cabinet external ambient temperature TA = O to 45°C
(listed in Section 3.1 dealing with Ihc
environmental conditions)
( 3 ) Internal temperature rise AT = T - TA(max) = 10 degrees
(2) Procedure from thermal design to inspection (reference)

< Supplementary description >


~ Refer to Section 3.3.4 for details on the amount
Calculation of total heat (W) generated by of heat genemtcd by the units.
all mounkd units

k @ Formula for calculating cooling capacity of


Calculation of cooling capacity (WI) scaled cabinet (made of thin steel plates)
Wl=Uy AyT
of cabinet
1 AT Internal temperature rise (10 degrees)

‘*
U: 6Wlm.°C... With fan for stirring
up internal air -
4W/m.°C ... Without fan for stirring
UP internal air
A: Effective hcatdissipating surface area
mz)
. [Area of cabinet surface area over
which hea! can be dissipated)
Selection of heat exchanger (Note) When calculating the effective
heat-dissipating surface area, do not take
1 account of the Ioeations where contact is
made with other objects
+
Mounting design
@ 2ofj~&&&n ‘Mt-di=ipating tneaaumsin
(1) Consideration given to convection inside cabinet
V elimination of heat spots)
Collection of cabinet internal temperature (2) !%udyof possible adoption of spindle amplifier
I rise distribution data
interim panel units
(3) Study of possible adoption of scaled type of
servo amplifiers
(4) Collection of high-temperature air at air inlet
inside heat exchanger
ATZIO*R

Q Criteria for cabinet internal temperature rise


dktribution data
AT (average) ~ 10 degrees
ATmas (masimum) S 15 degrees
Improvement
1 R (fluctuations ATmax - ATmin)~ 6°C
I
* (Decision on esistence of heat spots)
Completion

-8-
* 3. INST~LATTON
3.3 CABINETD!!KWING REQUWWEhWl

&ample Cabinet allowable heat generation when an internal stirring fan is provided:
● W= UX AXAT
= 6 W/m2?C x 2 m2 x 10*C
= 120 w
Thus, the heat generation shall be less than 120 W. When mounting in the cabinet anything
which gene rates more than 120 W of heat, therefore, some additional cooling will be required.
( 2 ) Cooling capacity of heat exchanger (indirect air cooling system)
In case some additional cooling capacity is required in addition to the stirring fan in the cabinet, the
following heat exchangers are available.

Heat exchanger Ineffective heat


Cooling capacity External dimension
generation area
HU551A 7ow/lvc 210 x 68x 678mm 0.15m2
HU283A 3oow/loOc 550 x 104x 845mm 0.47m2
HU113A 4oow/loOc 550 x 104x 1045mm 0.58m2
The heat generation entered in the column “Cooling capacity” is the allowable heat generation to keep the
internal temperature rise to within 10”C,
Example Calculation of the allowable heat generation in the cabinet when a heat exchanger
is mounted
(when an internal stirring fan is provided):
When heat exchanger HU283A is provided in the cabinet with an effective heat
radiation area of m2, the internal heat generation shall be less than as calculated
beiow to limit the internal temperature rise to below 10”C:
w=ux Ax AT+300w/loOc
=6x2x 1O+3OO
= 420 W/lO°C
Therefor~ the heat generation shall be below 420 W.
In the above case, the heat exchanger mounting area on the cabinet shall be excluded from the
effective heat radiation area (ineffective heat radiation area).
(4) Examples of mounting inside cabinet and guide to temperature (AT) measurement locations
(reference)

Black dots (* ): Measurement locations (examples) ... Measure the temperature mainly
throughout the whole cabinet and above and below the units.
(Top panel)

~.~
d-
● ● ●

1 ●

❑ El
/Outside ~ ~ “-----

Air intake NC
system
1
Servo amplifier5
cabinet ) I
1
I
, Flow of
[ air inside
Heat J 17 I d
: exchanger ● “* ●

I rll
Air outlet
Relay Spindle
panel, amplifier
etc.


(Bottom
panel)
. Flow of’air y+
outside I

1I
Aeasuring the temperature at the heat exchanger air intakes and outlet
provides useful information for determining the heat dissipation effect.

-9-
3. INSTALLATION
3.3 CABINET DESIGNING REQUIREMENTS

3.3.3 Countermeasures against dust ●


The control unit and what are in ‘the board (especially CRT-related parts) to be mounted on a
machine builder-designed and - built cabinet or pendant box are liable to be negatively affected by
floating substances (dust, cutting chips, oil mist, etc.). An arrangement shall be made, therefore, to
prevent their infiltration.
(1) Cautions for pendant box (to be mounted on the board) and cabinet
A packing is provided on the board mounting surface. Do not remove it for mounting.
Seal the cable inlet with a packing.
Take cares to prevent infiltration of external through the holes for heat discharge, etc.
Make sure to seal all gaps.
Make sure to install a packing if a rear cover is provided.
Firmly set the door packing.
Oil tends to accumulate on the ceiling. Take special measures such as oil-proof packing, to
prevent infiltration of oil through screw holes into the cabinet or pendant box.

Metal fitting

Cable
Cable inlet/outlet @xample)

Checkpoints for operation board mounting


After the operation board has been mounted, ensure that absolutely no machining is done to
the pendant box, board and its surrounding areas since metal chips may find their way inside
the CRT and other electronic equipment, and cause failures or breakdowns. When conducting
additional machining, be sure to remove the operation board first.

-1o- ●
* 3. INSTALLATION
3.3 CABINET DESIGNING REQUIREMENTS

(2) When mounting Lhe board on the pendant box or cabinet:

1)

Packing Back board


Mounting screw \\

Boa’rd Penda;t box

2)

Board Door
Door

/
/
/
o /
/
/
/

Packing Bo&-d

.,

-11-
3. INSTfiLA770N
3.3 CW311W7DB11~

3.3.4 Amount of heat generating from each unit


(1) Heat generation in control unit: 2# W (150 W for 310M/310L only)
(2) Heat generation in board (with a CRT} 60 Wmax (9”), 80 Wmax (14”)
(3) Heat generation in servo arnplifim

1) MR-SI series “

.%vo amplifier ; MR-S413 MR-S80 MR-S1OO MR-SXKI MR-S300


Mas. heat 105 135 195 273 400
generation(W)

2) MR-S2 series

Servo amplifier I N4R.S2-33A MR-S2-40A MR-S2-SOB MR-S2-80A MR-S2-1OOBMR-s2-leoA


Mas. hem : 165 1s0 200 220 265 310
generation(W) ,

NOTE This is the !otai amount of heat generated under the continuous rating. With a sealed
eonfigurationj the a~proximatevalue of (amount of heat generated – 30) x 0.5W serves as the
heat generated outsrcle the cabinet.
(4) Spindle amplifier (FZL-SF-2)

Series Serieswith 1500rpm base speed 1150 rpm saiea


-VP T@ mounted
S.5K 7X llK 15K 18.5K 22X 26K 30K 37K
45K
insidembinet
Interim prmel
S_SK< 7.5K-C llK-C 15K-C 18.5K-C 22K-C 26K-C 30K-C 37K-c 45K-C
VP’
Powercapacity(KVA) 9 12 17 23 2s 33 37 44 54 63
Total heat (Note1) .340 400 4$X3 5s0 700 810 1003 1500 1700
genemtion pvl

series Wtie-nrm (L8) constant output series Wide-nrar (1:12)constnnt output series
NW ?)qx mounted
inside cabinet
llK lIK 22K 26K 30K 37K llK 15K 26K 30K
Interimpaneltype llK.C IIK< 22X-C 26K-C .30K-C 37X-C llK-C 15K-C 26K-C .30K-C
Powercap~cily(KVA) 9 12 37 23 28 33 9 12 17 23
Told heat (Note1) 490
generation ~ 340 400 SW m 810 340 400 4SQ 590

series High-speed series


Type Type mounted inside 5.5KH-M 7.5K-H 7.5K-H
cabinet llK-H 15K-H
Interimpanel type 5.5K-HC 7.5K-HC 7.5K-HC llK-HC 15K-HC
Power capacity(KVA) 9 12 9 12 17 23
Total heat (Note 1) 340 4XJ 340 400 490 590
generation w]
NOTE This is the total amount of heat ~enerated under the mntinuous rating. With a sealed
eonfiguration, the approximate value ;f (amount of heat generated – 120)x O.~(W) serves as the
heat generated outside the cabinet.
(5) Heat generation in tape readec 25 W
(including heat generation in power supply ES-9-24).
(6) Others
Take into consideration the heat generation in the fan for internal stirring.

-12-
3. INSTALLATION
3.3 CABINET DESIGNING REQUIREMENTS

3.3.5 Countermeasures against Magnetism


CRT display may flicker due to external magnetic field. Place the sources of magnet (transformer,
fan, electroruagaetic switch, solenoid valve, etc.) at more that 200 mm away from the CRT display
unit. However, the amount of magnetism generated differ for different sources. This is also
dependent on the direction of mounting. So the screen may flicker even if the sources are placed at
a distance more than 200 mm.
When arranging the layout of sources of magnetism, consider the direction of magnetism. Finally,
carry out checking with actual devices.

-.

-13-
,’

3. INS TALLA TIOIV


3.4 CABLE LEAD~GllV AND CLAMP

3.4 CABLE LEADING-IN AND CLAMP

3.4.1 Connector layout


Below is presented the corm-or layout in the control unit.

(1) 310M/310L
Remarkx Connector CNA31, connector CONI
and cormcctor CONAA are con-
nected with cable CNA31 as shown
in the figure below.

CON1 CN.431 SIF

Cable
CN.A31
CON.W

Note Cable CNA31 must be provided


when the synchronous feed or S
analog output specifications are
added.

(2) 320M/320L

Notrx The positioning of the connectors differs accord-


ing to the option configuration. ●

. .

-14-
3. INSTALLATION
3.4 CABLE LEADING-IN AND CLAMP

(3) 330M (4) 330HM/330HL

--

Note: Connector layout will vary


depending on the model and op-
tions.

k
.

.,
e.

-15-
3. INSTALLATION
3.4 CABLE LEADING-IN AND CLAMP

3.4.2 Cable clamping and shielding


Make sure to clamp, as shown below, all shield cables led into the control unit or NC control rack. ●
This clamping will be very important for stable operation of the system as it shields the cable in
addition to supporting of the cable.

\
Type 1 Type 2

A \ &
Control unit r \ Control unit I R

(/’4 J
I li’~ ‘%-
1

\
Mounting surface

Cable
Earth plate
Cable Mounting ClamP metal fitting
surface
*
Clamp metal‘ I V I&th plate Shield out~ u~
fitting Shield outer board
board

T Cable clamp metal


fitting (fit
Cable

plate

board
Section diagram of parts
Strip off part of the covering of the cable to repose the shield housing, as shown above, and hold
the stripped part on the earth plate with the cable clamp metal. For narrow cables, clamp number
of them together.
The earth plates must be connected and grounded in one place.

/.

-16-
● 3. INSTfiLA170N
3.4 C4BLE LEAn!!GmAND CLAn4P

An earth plate of type 1 is directly mounted with the CNC unit, so get it from us as a set.
(An earth plate and clamping plate of type A are supplied separately from the NC unit, so it should be
set with the NC unit by the machine builder.)
An earth plate of type 2 should be obtained from the machine builder. (Refer to the fabrication drawing
of earth plate.)
( 1 ) Earth plate machining procedures (type 2)
Get an earth plate of the shape and with the hokx as shown below. The earth plate shall be made
of a steel sheet of more than 2.3t thick, and, the surface shall be nickel plated. The earth plate shall
be grounded to the earth plate of the cabinti. (D1O or more)

(35) NX3 O 35

rII I
*

I
90
d&
II

M4 screws

Screw hole for L


u
11

wiring to the cart J plate Mounting hole


of the cabinet Earth plate fabrication diagram

(2) Type 1 earth plate (commercial)


1 ) For lo-slot unit

L 8X30=240 30 w
b 30
3 holes of dia. 5
24-:.2
(Mounting holes)
!- II m ---- b.

1 i---
4~ +z
\l --
-—- al
4! + /5
300
6 & 11
40 *
H * W

Earth plate A Metal frame A 5 pieees


Metal frame B: 4 pieces

,,

-17-

3. INSTBLATION
3.4 CABLE LZZ4D!!GllVAlW CZAMP

2 ) For 6-slot unit

5X30=150 30 .
30
F 3-d5 mm dia. hole

>
--- --- -- --- t I
:0
?
‘---
2‘r
- -~ -
i- ~ -4$ g h%”
-. - —-
r
6$ m

J-LAY2-M4 screw 6 -1- ,


5 11

Earth plate B: Metal frame A 3 units, metal frame B: 3 units

3 ) For 3-slot unit

(25) 2X30=60

30

---- . —- —

.— i
...- .-
---
6
120
r

Earth plate C: Metal frame A: 1 unit, metal frame B: 2 units

-18-
● 3. INST&LATION
3.4 CABLE L13W!INGllVAND CLAMP

(3) Earth plate for servo axis detector cable (commercial)


Install the ear[h plate shown below near the servo amplifier; strip off part of the covering of the cable
to expose the shield housing, and hold the stripped part on the earth plate with the cable clamp
metal.
Earth plate D and clamping plates A, B can be obtained from us.
100
ao
[
tia’

:1 --0 ; u
2 holes of dia. 5/ !?.-..
6
8
86~0.3 -7
Earth plate D (for axis AMP. detector cables)
Metal frame A: 2 units
(4) Earth plate for operation board (available on market)
Earth plate for spindle amplifier

● 70 _ —1
~.. 3!. -. ---- >1
[ ,,6 24_(,2 ,6,

Earth plate E (for operation


1

l___ .. . 5!*0-3

board and spindle amplifier) Metal frame A 1 unit,


-L
+7 “Y~4 x 0.7 screw

Metal frame B: 1 unit


(.,5 ) Cable clamu metal frame @fetal frame A, B)
1) Two ~ypcs of metal frames are available, and they are Type A and Type B,
2) Number of cables that can be clamped (roughly)
Metal frame A DPWSB 25P x 0.2SQ Outer dia. +14 2 cables Total
DPWSB 12P x 0.2SQ Outer dia. @10 2 cables } 4 cables
Metal frame B: DPWSB 12P x 0.2SQ Outer dia. @102 cables
3) For a single cable, use clamp B and tighten the cable by a screw.
4) Strip off the outer shield coverings of the insulated conductor cables, use a cable binder to bind
* the cables together at a location where they will not touch the cable clamp and clamp several
of the cables together.
Similarly, when thin cabks are used, clamp several of them together (using metal frame B).
5) Tighten the screws with a suitable force so that the cover dots not get damaged.

L
MetalframeA I 70

MAX L 10
1 Cable clamp external diagram

-19-
e
3. INSTMLATION
3.4 cABLELEt4mNaNAND CLAMP

(6) Standards for cable shield earth ~amping


Shield earth clamping for the shield cables cmnected to the connectors of the control cards listed
below in the control unit should be done in accordance with the details in this table.
< Control unit >

Prming of both ends of cable


Name of card Gmuw@or Where krrnected
Controlunit Where cOnmcted I
Mclll/116 CNsl 1 Termimd CRT (M31O) Requird Required
I I CNS12 1/0 dwice (RS23~ Rarrired Not FXIUkd I
MC121 CNS21 I/O dwice (RS232C) Required Not l’M@13d
I I CNS22 1/0 device (RS232C) Required Not rermired I
I MC301 I CNA12 Manual pulse generator Required Not KX@d
! MC.303 I CTJA27 Seusur (AI) Required Not required
MC32? CMD41 Sensor (AI) Required Not required
CF1345 Sensor (AI) Required Not required
MC61V616 CNA18 Sensur (DI) Required Not reqtlkd
CNA15 Spindle nmpliier Required Not required
CNA1l Spindle encoder Required Not r.%@?d
CAM1 Servo amplifier Required Not required
MC6211625 CNA28 sensor (DI) Required Not requir.al
CNA23 *NO nmplifiir Required Not required
CNAX 3erv0 simplifier Required Not required
CNA25 SeWo amplifier Required Not required
SeWo amplifier Required Not required
servonmplifier Required Not rM@d

Spindleamplitier Required Not BJllih?d

.%indle wader Reuuired Not required


MC712 CNS31 1/0 device (RS232C) Required Not required
CNS32 Operation board Required Required
(RS422)

MC721 CNB1l Operation bmud Required Required


I I (RS422)

< Servo amplifier, spindle ampiifier >

I Cable I Connected between I Processing standard


CAM1l Servo amplifier and servo amplifier Processing to be done at servo amplifier
in subsequent stage for cables over 3
meters lorw.
CAM1l Servo amplifier and spindle amplifier Processing to be done at spindle amplifier
end or to be done at both ends for cables
over 3 meters long.

-20-
9
3. INST~LA770N

35 PRJZ4UIW2NS ON lNST~G THE SERVO AMPLU?LER

3.5 PRECAUTIONS ON INSTALLING THE SERVO AMPLIFIER


@
(1) The servo amplifier is designed to hang on a wall; be sure to fasten it securely vertically (so that [he
printed circuit board is visible from the front of the cabinet) on the cabinet’s wall with bolts. (See
diagram below)
(2) Install the servo amplifier in a location, where it can be inspected and replaced easily. (The space
required for installing the servo amplifier is shown in the external dimension. )
(3) The servo amplifier will dissipate some heat; hence, other equipment and parts must be installed at
*
a relevant distance above and below it so that heat will not accumulate in its immediate vicinity. (See
figure below.)
(4”) When the interior of the cabinet is cleaned with compressed air in order to blow away adhering dusts,
avoid blasting the servo amplifier. (Prevention of adhesion of dust/dirt)

(5) Since the regeneration option generates heat, when it is to ~0 or more -~ ~ TOP
be used frequently, its temperature will rise to a high
- &“%-.>J
.-
degree. Therefore, do not install it against a wall that will
be adversely affected by heat. Furthermore, in the case of
mcdels where two or more resistance are used in parall, 1

Sen’o Moummp,
they must be spaced apart adequately (more than 70 mm s Ifaw
apart). amplifier
10 or more
dm
(6) The bus cable connecting the sewo amplifier (excepting 4=
the AMP-AMP cable that is less than one meter long), the a
detector cable and the detector cable leading to the or 1/.
more Bottom
detector’s I/F box must be clamped as illustrated. Clamp ~
/
both ends of the cable connecting the servo amplifier and more
spindle (with a cable over 3 meters long). Since this clamp E;f
L
plays an important role in both supporting and shielding
the cable, it must be provided in order to prevent
malfunctioning due to noise and in order to otherwise
ensure the stable operation of the system. .

Sewo
nmptifier

H Earth
plate

T
Cable clamping diagram

@ample) clamp
a hardware
Shield cover
I

-21-

3. INSTALLATION
35 PRECAV’IXWS (XVlWZ4LLWG THE SERVO AMPLLHER

3.5.1 Power supply capacity


e
Servomotor Three-phases power supply (servo amplifier input )
Nominal Max speed Input per axis at 200V, Input per axis at 170V,
Type
(KW) @Pm ) 100% output, KVA (1) 100% output A (2)
HA23 0.18 0.6 2.0
HA33 0.3 0.6 2.0
HA40 0.5 1.0 3.4
HA43 0,5 1.0 3.4
HA80 1.0 2m 1.6 5.4
?
HA83 1.0 1.6 5.4
HAlOO 2.0 2000 2.7 !3.2
HA200 3.5 2000 4.7 16
HA300 4.5 5.9 20

NOTE 1. Thermal KVA capacity of power supply is given in the above table (l). However, at the time
of acceleration of motor, 2 — 3 times of momenta~ voltage is required. So install a source
of 170V — 242V of little voltage variation at the terminal of servo amplifier. ●
NOTE 2. Amount of current of power source is given in above table (2).

NOTE 3. If multiple axes are to be used, equally distribute the values of each axis.
( Example): Simultaneous 3 axes of HA80 + HA1OO + HA300 ~ 10.2 kVA 34.6A.

NOTE 4. When the motor cannot be rotated at maximum speed due to restrictions at machine side or
transducer side, the nominal KW drops; consequently, (1) and (2) of above table also drop.

-22-

3. INST~LA77(2N
*
3.6 PRECAVZ?QNS UN RvST~G SERVO MOTOR AND DE71Z70R

3.6 PRECAUTIONS ON INSTALLING SERVO MOTOR AND


* DETECTOR
( 1 ) Precautions against oil/water
a. The servo motor has no{ been designed to be perfectly oil/water proof. So take care so that
coolant or lubricant cannot enter into the servo motor. If coolant, etc. enter into the servo
motor or detmtors, the insulation of ,i:~tor coil may be damaged and the performance of [he
dclector may deteriorate.
b. If cutting fluid, etc. are likely to fall on the motor, install a protective cover to the motor. Take
care of joints, bends, shape and dimensions of the protective cover.
c. If the motor is to be used in a surrounding of too much of oil/water, use a highly oil/water
proof motor (P type).
cf. Be sure not to use the servo moior part of it being immersed. If the motor is to be instakd near
the floor, be sure 10 have good flow of floor water. Take care of chips pile up.
c. Take care of oil/water disposal path of moving table and slide cover.
( 1 ) If the table cover comes to a certain position, the waler disposal ou[lct comm on the
molor, oil/waler falls on the molOr.
( 2 ) Oil/water accumulated on the slide cover and table may fall on the motor due to the
movement of the slide cover and table.
( 3 ) Oil/water accumulated on the slide cover may leak into the motor cfuc to
contraction/expansion of the oil/water cover. So take sufficient care.
f, Install the motor in such a place where there is no fear of oil or water leakage, wind blows quite
● well and mounling and unmounting is easy.
( 2 ) Precautions against gear oil
a, The servo motor can bc installed on a horizontal plane or at the upper or lower end of the
shaft. However, when installing at the upper end of the shaft, take measure at the machine side
so that oil, etc. cannot leak inside the motor from Ihc gear box, etc. In such a case, leakage
cannot bc rc..istcd only by (I1c oil seal supplied with the motor.
b. Oil lcvel and pressure inside the gear box
When installing the servo motor in a horizontal plane, take care Ihat the oil level of gear box
is lower than the oil seal rib of the servo motor (both during stop and running conditions). If
t hc oil level is higher than the oil seal rib, the oil may get into the motor. There are servo motors
without oil seal for shaft end. So take care of the model of the motor while ordering. Provide
air outlet in the gear box, so that high prcsure is not bui]t-up inside the gear box.
(Machine side) Gear 1-
Servo motor HA1OO
HA1? HA40/43 HAX’10
h Model HA33 HASO/83 HA?NI
Ilcighl from the
center of motor
10 20 25
shaft. h (mm)
Rib
9 Oil seal

( 3 ) DETECTOR
a. Take care so that no shock is caused to the detectors mounted on the servo motor during
transportation or installation. Install a protective cover on the detectors so that nothing is
dropped on thedetectors or nobody rides on them or no tool or workpiece is dropped on them.
Avoid any design which will require force fitting of coupling to the shaft, otherwise the
detectors may be damaged.

-23-
3. INSTfiLATION
3.6 PREC2WHONS ON lNST~G SERVO MOTOR AND D~OR

b. Proceed with machine design using “direction A“ as the reference direction of the detector
connector.
Designation of other directions (“B direction”, “C direction” or “D direction”) can be
assigned; however, the setting of servo amplifier becomes complicated and that may lead to
wrong combination. So try to avoid any other facing as far as possible.

o co

Symbol of facing of detector D


(Standard is A direction)
B

‘A o
@

Connectorof
Y terminal box or motor
c. The relationship between the motor and the detector has been correctly adiusttxl bolaritv
adjustment). If’hte detector is changed or the direction of the connect& fa~ing is ~hang&l
without considering this adjustment, the control may start real-functioning.
Do not change the relationship between the motor and the detector set by us.

of the connector
(4) Connector and cable be changed

a. Face the connector downward


If the motor is to be installed vertically or in inclined position, have a trap in the cable. 9

b. The standard cannon plug is not waterproof.

-24-
9 3. INST&LATiON
3.6 P~VITOIW ON INST~G SERVO MOTOR ANV DEIECTOR

c. The cable may lead-in oil/water and thus may cause malfunction of the motor and detector.
Take care so that the cable does not lead-in oil/water and that the cable is not submersed in
oil/water. (Figure below)

COVER

/
/
/
(Mal-function) Respiration /
/
I (Mal-function) Capillary phenomenon

d. Pay special attention to the cable clamping method and take care so that no stress is applied
to the cable connection and at the same time the self weight or bending of the cable should not
cause any stress.
If the motor is to move during use, decide the radius of bending of the cable according to its
type and bending life.
e. The cable cover may be cut by chips and may be scratched by the edges of the machine. Take
care so that the cable is not stepped by any person or a vehicle.
( 5 ) Connecting and disconnecting connectors
Q a. Never connect or disconnect a connector while the power supply is turned on.
In such a case, the motor may get damaged; sudden rotation, sudden dropping, large arc, etc.
may be caused.
A cannon plug should be tied up by a wire.
b. Absolute position is kept effective by a battery even after turning off of power supply. If the
cable is disconncctcd, the absolute position is not lost. A note saying “Do not disconnect even
if power supply is turned off” should be displayed on the cable.
c. Cannon plug is designed to be tightened by hand.
Provide sufficient space around it so that it can be sufficiently tightened or tightening can be
increased.

-25-
3. INST~LATION
3.6 PRIKAUTKINS (X iKNSE4LLlNG SERVO MOTOR AND DETECTOR

[6) Using under vibration


Tie up the cannon plug and cable clamp of the motor and detector by a wire. Properly tighten the e
cable clamp (paying special attention to cable diameter, size, etc.) so that no vibration stress or cable
weight is appli&l to the connection of cable.
Periodically check the tightening of cannon plug according to the Instruction manual of the machine.

● Safety holes to avoid detachment
Safety holes are provided on the coupling nut. If P by wire
vibration and shocks are high, this is tied up by a
wire to prevent the loosening of connector.This is
not necessary in normal surroundings.

● Similar safety holes are provided at 2 locations of


the cable clamp as shown in the aright hand side
figure and fix it in the similar way.
. Safety holes may differ depending on at 3 places V
manufacturer.

Fixing wire (Dia. 0.813, stainless steel wire) 1

m

QQ-W-423 FORM-1 FS304 CD-A 0.032 (Inch) is -II-l I


desired from mechanical strength and fabrication ●

e
point of view.
Optimal tightening torque of coupling nut
This connector has been designed simply to tighten
by hand and does not require any special tool for
lHiu--#’-
a
coupling nut. For a place of vibration, fixing by wire ~ Safety hole
is recommended. So the tightening torque does not
comply with MIL standard.
If it ‘is-to be used for an aircraft, the user should properly tighten it.

(.,7 ) The servomotor and detector must not be used in the design of a machine, which rcauires
. the motor’s
alteration for retrofitting it on the machine.

‘a


4. UNIT-TO- UNIT CONNECTION
4.1 OVERALL SYSTEM DIAGRAM

4. UNIT-TO-UNITCONNIXIZON

4.1 OVERALL SYSTEM DIAGRAM

4.1.1 Overall system diagram of310M/3 10L

,Mounted at “

,.

+=i!!!2
(For antilog connection)

---1---
I
.
. -.

-741-l’b II Mm
I
I
C.4BLE
CAMII
I
1
t% I‘1 “[3) P
I
c.ull~ ---------- I
(Note q- 1 I
I
1
I

R*
1 ‘L! TR.$NS
1

so- 0 v SO1l\JA XB
T E
OTI:RKO-NC6139
I 1
-

(Note 1) Number of axes controlled: Max. 3 axes for 310L


Max. 4 axes for 31OM

-27-
4. UNIT-TO-UNIT CONNECTION
4.1 OVERALL SYSTEM DL4GRAM

4.1.2 Overall system diagram of 320M

z
z
NC OP. I!JW.RD

?.1031 :
CABLE CNB1l

r
I L _J
I

~ MACHI’&I> BOARD : :
.——. ——

f
P
.x!.,

030L,.,

El 0
HL’C
1w,

CABLE CNS31

CABLE CXS132

II

,---
I
+ ------
(For analog connection)~
-— -----— -- —-—__ . & J
II
II

.,,
1 I A-J.l---

I=is
;Cmml
I
1 .x, .4h1P
--lLJ L-l-&d
m:
r

‘w
‘CABLS
ICAM1l
w,
E Mi31
; CABLE ,,, AMP CK2
- CAMI1 _ _ —.
r
., E \ita!
I
I IQr’ ~ AM; CY2

&— —__ __ _—__J; L —--- _____ A


t
( RS9-M 1 TKR3[1NATIXG
C(}X NECTOR(R F341

m
I

ACIOOV “-----?
so
300VA E
T
T] : 13KCI-NC6139~ ~
:~ m.1~~
J ,

-28-
4. UNIT-TO-UNIT CONNECTION
4.1 OVERALL SYSTEM DIAGRAM

4.1.3 Overall system diagram of 320L

NC OP. BOARD

II
II ,,

F
, ~ ~,t!

II w,
II
1:
II

---
II
~ ~-
(For analog connection)
——-—
——.—-—.
I f-‘?
‘E
‘J M4CH1W
( CABLE
CABLE CNS12 CNA18
) II
1 SEWER DI
f
I CNA12
HANDLS
I
I CMU1l
1 m

I (
-,
T
I I c~~
lHANIILER--- lR~~j~l
TERk~ATING II II----(OF} _“__J
I
{RS9.241
coNNscroR(RFs4) I
I

RO 4U
1
so )
T
?,,” /~20v

L
=

-29-
4. t.?iWT-TO-lJNIT CONNECTION ●
4.1 OVERALL SYS1751UDMGRAM

4.I.4 Overall system diagram of 330M

NC OP.BOARD
z
CABLE CSBI1

[
1 1 Id
CABLE CXS132 I I {RS232C
~——=.m—-—m 1
I L—J
I I
MACFS;?%P.SOARL)
~ ;

MChfC

J
112 Ill
OP
:
7.
.

>.
.
,
.

BAT MC ?.lc
411 4]3

[0[3

413

J ! I c.<++, Iiildh-.l

C.ABLE

r
11 ) 1,1

I 1---t ------------------
I
f
C,\l\l.F. Cssi:
) I
I -:= I
CXAI?
I H.+.SD1
.!,

Y=
! C!ml !
r)[
I CM[)I?
lx
I CF[)13
[Xl

cx,\?7
+\\.ALw, [..<

Prizi!I-- 1-–- j cwx I


I I ,— , r Dr
I (T7 XH
I F I 1A)
C.AULF: I
C,!>f 1I
I I
C:!’BLK
c.\\lll
I
I
~l, YATi\[; Lo.\,si.JJl, __
lJfi _____ )K J______

+-

-30-
4. UIWT-TO-UI?IT Connection
4.1 cwERALL sxrIEM DLwiRAM

4.1.5 Overall system diagram of 330L

~
NC OP.SOARD

CABLE CNBI1

11-11-1
llm”%~ I
J 11 I CABLE CNA I
rc
c
C,lBLF. CAM 11 5 J
+ SPINDLE
f
E

SPIND1.E
AMP

(For analog connect F


.--. -------- —-- ——--— —-
t
c,\BLF CNS12 I

\c,,,W -F&-l k19’ I


1

1
iLAMlll _“ ““”
r *C -: H%% t

Ct.ml? D!

‘.%%
— AMP
.’, ~= I E I ).1,2) ~
I CABLE cFm3
IG+JIII m
,, I
ti CN,W?
lCALILC .~, ,x+’ CT,
ANALCX !N
I
JcAMll ——— —.—
CMC)21
D1
cmn m

%
[RS9.?4

.,
R
I
s
T

ml 2
+

-31-
4. UNIT-TO-UNIT CONNECTION
4.1 OVERALL SYSTEM DIAGRAM

4.1.6 Overall system diagram of 330HM

C.4BLE CNB21

CABLE CXS32
r

I 1! i_J
(C)PI ! -1

l–
.---- -.,.
4,1 724 611
on
PD21

“--
“i”
$s
<
Lsv,
,,
.J
LXT4

HI
4Z am, ,.!
474 >. 0 mm
a
7.

24170
o
RG 0 wc
IKw.mo
IvWmo
z
>.
?
Cnm!os 0

II 11+1

“k
>--- + ------- --------------. —
i
1 r
1 I f 1
I

I cNA12 e }LWDLE
I

5!!
I CMDII
1 01
1
CMD12
I D!

I CFD13
1)0

I CNAZ7
AN.ALW IN

ChfD?l
Dl

Cl=lX?2
. .

2W

-32-
4. UNIT-TO- UNIT CONNECTION
4.1 OVERALL SYSTEM DIAGRAM

4.1.7 OveraLl system diagram

CASL2 CNB21

CABLE cm.rz

I II L-J il

1
1
t
t
I
1
S* A’A’
CAB .
CAM
m

AMP
E M,lJ

1
1
CAM
:
I
CAB],E
I
I
t -.
. -:

M
TERMINATISG I
COStfSITDR

IRS9.241

RO

T
mcmv


-33-
4. UNIT-TO- UNIT CONNECTION
4.1 OVERALL SYSTEM DIAGRAM

4.1.8 Overall system diagram of 335M

CA

r
4XBLELTSS3

m
c

MICRO ‘; MC MC MC
111 121 443
FLD

2
~

1::1 “--1d A Hal IIAII+ Fm..mm


II ~

Ll-!-
tl CAHLEI
. . . .. “ 1!!155

-1 CABLECNS12
1=?
EtfR
‘_--./

C.w!
,i

1
MACHINE

5
CMD12

ml? ~

CNA?7
ANALOG Ih

cMrs21
Ill

CFD23
m

am

-34-
4. UNIT-TO-UNIT CONNECTION
● 4.2 CONNECTION DIAGRAM

4.2 CONNECTION DIAGRAM

4.2.1 Connection diagram of 310M/310L

TB1 option
Cable CCN91
CRT]

Control unit

cab’ec’gzaEpELIEEl
,—..—.
CPU-A(MCIII)-CNSI1

Opcraiion board intcrfacc


‘HDB-CTF—- -J
-MR520M
! t
I c:
r.

!
SIF(hiCfi32)-CAM21
Spindle amp. intcrfticc
Cable C

AVR
(PI)19) >14

A “!’
P-ON 5 c N IA Smvo amp.
COM 6 CNIB (4)

(Option) L ------ _____ _________


end conncc;or
Fin~l
~ACIOOV (RF54) Note: Tfw standard number of
~or mansforrncr) ases controlled is 2 ax= for
the L specification and 3
axes for the M specification,

~ Manual puke
DIO-A(MC301)-CNA12 MR-20RMACable CNA12 generator
Lianual u se enerator interfa{ hlRP-20F, M[{-20W
lXO-A~{&!-CMLIH ,),110 Cable CMD1l
o .~ Machine input
Machine inrrut mtcrface
DK1-A(kiC301j-CMD12 MR-50Rh!A Cable CMD12
.= Machirw input
>Iion Machine input interface MRP-50F. MR-30W
D1O-A(MC3OI)-CFD13 MR-SORFA Cable CFD13
achlne Machine output
\“, -. —__ ou[puI Inmriace MRP-50hf.MR-50\V
hm-2oRm4 Cable CNA27
DIO-B(MC30~%~~~-- 1 .
I,%naloginput/output imerfacd MRP-20F.MR-20W
I
I
~ DIO-B(MC303)-CMD21 I MR-50RMACable CMD~J o~ Machine input
I Machine in ut inttX’faCC I MRP-50F,MR-50W Note One
I D1O-B(MC3O3 ? -CFD22 I MR+ORFA Cable CFD22 option card,
1 MaChjne OUIDUt Irrtdace 1 Machine output ,
D1O-B or
~ DIO.EWC123).Cif041 i g MR-2DR!+L4 cable Ch’fD4i
D1O-D, can
o~ Machine input ‘1I>ese]ect~d
I Machine input interfxe incl. M h MJtP-20F. MR-20W
and used.
* 2oRF.4 Cable CFD42
m Machine outpu
I ~ ~R;-20M, MR-20W

-= Machine input
l~E;%:%c%:$ CMD43
lDN;:~.g;; CFDM + Machine outpu tJ

CPU-A(MCI1l)-CNS12 ~B.2;s Cable CNS12-2


RS~3~C device
* Peripheral device interface CDB 25PF05. HDB-CTF

-35-
4. UNIT-TO-UNIT CONNECTION ●
4.2 CONNECTION DE(AGRAM

4.2.2 Connection diagram of 320M/320L

TB1
P.ON
COM Cable CCN81 ~RT1
~cloo P.OFF
YCRT
AVR2
(M3) LT3B/LVJT3LW/
Control unit MYG?50M
Cab k Cable
y .JJq
CNP82 CNB83 NC opemfion
board
CNPIU CCN81 CNB83

l?”fc201)
CJ)B.25S, CNB82 ls~=-–
CRTC.11(MC723).
CNB’11
Operation board interface f-!m ~CNB”CNA82
] cab”!CNB82
, B board
MCP (MC 611).CND15
—‘?B-CTF_—
~Te—--..
‘>iR.20RhfA
1

Spindle amp. interface f hlRP.20F


~-~
Ditto
I$ICP(hlC611)-CNAll CNAI1
7 ~ P-l
Encoder interface for spindle III E Encoder
Enccder for spindle
M: Servo amp
Mcmlc 611).cAMJl
Cable
‘1““
CKIA SeWo am,,.
~ 1~ CAhflI C141B(]) ~

CNIA SeIVo amp.


CNIB (2] ~ ‘4+‘[”
-w CNP’] ’77
M4

4= 4’i
AvR + 2.W 2

L=p+S:’ransformer’
CNIA sewo amp.

RG 3 CNIB (3)
(PD21)
P .OFF J (Option) -
P.ON 5 C~lASewo amp.
Cohl 6 (Note 1) H cNIB_ (4 =*
AC OUT 7
AC OUT i 8 Final end conncrtor (RF54)
(Note 1) Number of axes controlled:
Max. 3 axes for 320L

‘ax4==f0r320M
., ....{-M~
MCP(hlC611~ .......
IQ k-’ - wu ~WMA
I I I -F,
Cable
~iR.201v+~ sensor input
-put interface
~,o.~(~,c.,..! cm.“,.> ~y 9
Manual pul
fNO-A~C

‘--’’”:’
@lion Machine input inte~ace

~alog inPut/Output interface, MMWJF. hfff.201V ●

cable C ‘sll RS~3~C d~jce (Console)


Option p

@g::,, [-
1Peripheral device interface ~

‘7—1
I I

-36-
4. UIWT-TO-UNIT COiVNECITON
4.2 CONNECXJONDL4GRAM

4.2.3 Connection diagram of 330M



TB1

Control unit
Q : :%~fl& ~
CNP82 CCN81 cNSS3 (-@-j ‘Prat’on

I
B kiJi$ijiq ,
CRTC-MIMC721 , CSEI1
Operation board interface fa-~ c~~~”
l~DB-CTFzk ~
hlCP(MC6111-CND15 n MR 20RMA cN&5
MRP- 20F
Spirtdel amp. interface ~= 1
MCP(MC611!-CN.All Ditto CNAII 7@ b:>.d
Encoder interface for 1st spindle]o
~ble Encoder for 1st spindle E Encoder
\iCP[MC6111-CAM] I CAM 11
Spindle amp. interface lG--- cslA
HD--$I SeNo
CKIB (1)
amp.
‘(])
CXP11,
CXIA SL’Iw amp.
CNLB (2)
DE M(2I
1==%1~’ e
M4
.AVR + 24V 2
(PD21) :,: ~~ ‘“’” ~ E M131
RG 3
P-OFF ~ (Option) -
p-oN F1 CNIASen’o amp.
CNIB (4)
i6
COhf &k”’ u==
ACOCT 7
I ACOUT R8 I
i(
AC1OOV

L-\F,naI
end
amnedm
(From transformer)’
--!!
TB~
‘$
(RF54

MCP\M(XI \!- CNA18 —~ Sensor input


Sensor input interface MRP-20F, MR-20\V
DIO-.A(MC3011 CNA12
M
aN:’..(ww%%Kinidatece ;: Ditto Cable CMCVI
0~ Machine input
Machine in ut interface
DIO. A(31C$ 1}-C\lD12 MR-50RMA Cable CMDI? .~ Machine input
10 MRP50F, MR-&W
Machine input interface
DIO-A(MC301 )-CFD13 btR 50RFA Cable CFD13 RL Machine output
Machine output interface 1~ MRP-50M. MR-50W ~
D1O-BIMC3O31-CNA27 MR. 20RMA Cable CNA27
Analog inpsst/outputinterface ICI MRP- 20F. “R. 20W
DIO-B( MC303)-ChfD21 nMR-50RMA Cable CMD21 o~ Machine input
Machine input interface UMRP-50F MR-50W
DIO- B{ hfC303 )‘CFD22 MR- 50RFA Cable CTD22 o Machine output
Machine output interface MRP-50M MR-50W

IOP(MC712) CNS32 Cable CNS132 RS~32C dWi~e


Peripheraldevice interface CDB-Z5F’F05.HDB-CTF
CPU-A(MC1ll )-CNS12 nn Ditto Cab’e CNS]2 Tape reader
Peripheral device interface
CPL-A(MC1lI)CNS1l Ditto Cable CNSI1 ~S~3~C d~ice (console)
Peripheral device interface 10
IOPIMC7121-CNS31 Ditto Cable CNS31
RS232C device
Peripheral device interface 1~

I I J

-37-
4. UNIT-TO-UNIT CON..E~ON
4.2 CO!ON12UWRAM

4.2.4 Connection diagram of 330L


—- --

;ontrol unit

t
CRTC-M(MC721 )-CNB1l

Operation board interfac[

MCP(MC616)-CND15
Spindel amp. interface
MCP(MC616)-CNAI1 CNA1l
Encoder interface for 1s1spindk
Encode~r 1st spindle E Encoder

*E: :.:
Cable M: Servo amp.
CAMI
1
CNIA
SeIVo
a~.
Spindle amp. inkrface mm (1) ~ ‘1 ‘(”
Cable NW ..
,.. 1
P-ON/OFF CXP2
CJJIA
Sewoamp ~ El hf(21
AC1OOOUT CNP3 w cNIB (2)
M4
AVR CNIA
SewcI

!-if+-i+-a
fuq),

(PD21) CNIB (~)

P-OFF ~ Option
P-ON 5 CNIA ‘W/O amp.
COM k CNIB (4
=%
AC OUT ~

tlR=F!Ji
AC OET ~ ~lA Sewo
amp.
cNIB (5
ACG g ~ E ‘(5]
AC IN 107 ‘<ACNJOV
AC IN ~ 1-J (From transformer)’ CNIA
tio mqz
TB2 I CNIB
(6 ~ E “6) i
n
MCP( MC.616
I-CNAIS ~ Sensor input
Sensor input interface
DIO-A(MC301)-CNA12
Manual pulse generator interfa{ ID
DIO-.4{ MC301)-ChiDll Ditto Cable CMD1l a~ Machine input
Machine irmut interface ID
DIO-A(hK3k )-CMD12 MR-50RMA Cable CMD12 .~ Machine input
Machine input interface 10MRP-WF, MR-.5OW
DIO-A(MC301)-CFD13 +LIRFA Cable CFD13 m Machine output
Machine output interface ] @&~OM, MR-5(r~
1)10-B(.MC303
)-CNA27
Analog input/output interfact ] Dgy;FwMR%; CNW7
D1O-B(MC3O3
)-chmzl MHORMA Cable CMD21 .= h.fachine input
Machine input interface ] nMRp-WF MR-soW
IxO-B( MC303)-CFD22 RFA Cable CFD22 m Machine output
Machine output interface 1 gg;&2M MR-50W

IOP(hfC712}-CNS32 @33B-_25S CabkCNS132


Peripheral device interface CDB 25PF05, HDB-CTF RS~3~C device
CPU-A(MC1ll)-CNS12 Ditto Cable CNS12
Peripheral device interface lrl Tape reader
CPU-A(MC1ll)-CNSII Ditto Cable.CNS1l
P% h~&j2:~J&1interface Ill RS232C dwice (Console)
3$ Ditto Cable CNS31 R5232C d~ice
Peripheral device interface ID

-38-
4. UNIT-TO-UNIT CONNECTION
4.2 CONNECTION DIAGRAM

4.2.5 Connection diagram of 330HM/335M


-—

illWC:NB21E
P.otT=
m=,

( 11
AL’tt2 11”CRT
(M3) LT3EILWT3B.O1;
Control unit itYGMo /51
I
Cable J$ NP82
CRTC- C (MC724I-CNB21 CNP82 CNBS3]m
‘ “’’-’m
CRT control -M RP-20F, MR-20W
CDA-2ss CNSS1
(MC201)
IOP(MC712)-CNS32 (’L _*;Co le CN&4
CNW1
CDFt-25PFOS z :q-m~
Operation board interface -mR.m
..— —
II ---~. -~

MCP( MC611I-CND15
Spindle amp. interface
?JCP(MC611)-CNAII
Encoder interface for spindle

MCP( MC611) -CAMl 1


Spindle amp. interface
P-ONIOFF CNF2
ACIOOOUT CNP3 ]
M4_
AVR
+2.W 2
(PD21\
RG 3
P-OFF ~
P-ON ~
CON! ~
AC OUT ~
AC OUT 8
ACG 9

TB2 transformer)
N F1ml-d commrorfRF54)

Cable CNA18 7
MCP(MC611)-CNA18 +~ Sensor input
~ MRP-20F, MR-20w
D1O-A(MC3OI)-CNA12 DIrIo Cable CNA12
Manual pulse generator interface rl
DIO-A(MC301)-CMD11 in DI1to Cable CMD1l
o~ Machine input
Machine input interface
DIO-A(MC3!II
)-CMD12 hfR-.$3RMA Cable CMD12 o~ Machine input
Machine input inicrface ID MRP-soF, MR-50W
DIo-l[Mc3m)-m13 MR-.5ORFA I Cable CFD13
m Machine output
Machine output interface
la MRP-50M, MR-50W
DIO-B(MC303)-CNA37
Analog inputloutput interfac e

DIO-B(MC303)-CMD21 MR-50RMA Cable CMD21 += Machine input


Machine input interface ICI MRP-50F Mk-WW
DIO-B(MC303)-CFD22 n MR-%IRFA I Cable CFD22 Q Machine output
Machine output interface J UMRP-WM IMR-50W

RS232C dwice

Tape reader
Rs~32C d~ice {C~n~\e)

RS232C device

-39-
,,

4. UN.IT-TiX2NlT CtWMEC770N *
4.2 coNNEamNm~

4.2.6 Connection diagram of 330HL

.4’VTU 14”CRT
1 (M3) LT3B}LWr2B41/
;ontrol unit MYG25W1

CRTC- C (MC724)-CNB21
~MRP-20F. MR-20W
CRT control

IOP( MC712)-CNS32
Operation board interface ~

MCP(MC616)-CND15
-hlRW?OF MR-20W
Spindle amp. interface
hlCP(MC616)-CNAIl
Encoder interface for spindle
Encoder for spindle E Encoder
MCP(MC616)-CAM1l
Spindle amp. intcrfacc

P-ON/OFF CNP2
ACIW OUT CNP3
M4
AVR + ~t~ 2
(PD21)
RG 3
P-OFF ~
P-ON L
COhf 6
AC OUT 7
AC OUT B
A(X ~

TB2
lransformer) k Finalendomnmor (RIV4)

MCP(MC616).CNA18 MR-20RMA Cable CNA18 a~ Sensor input


Sensor input interface MRP-20F, MR-20W
D1O-A(IVIC3O1
)-CNA12 in Dim Cable CNA12
Manual puke enerator interface ‘u
Ditto Cable CMDII
DIO-A(MC30? )-CMDII .~ Machine input
Machine input interface ID
DIO-A(MC331)-CMD12 ltl MR-50R?LA cable CMD12 a~ Machine input
Machine input interface U MRP-50F. MI%3W
D1O-1(MCW1)- CFD13 MR-~RFA } Cable CFD 13 G Machine output
?vtachme output interface IQ MIW-50M.MR-50W
DIO-B(MC333)-CNA27 MR-20RMA[Cable CNA27
Analog input/output interface .MRF-20F,~-20W

&
~

RS232Cdevice(Console)
Rs~~C dmi~e

-40-
4. UNIT-TO-UNIT CONNECTION
4.3 CONNECTION WITH OPERATION BOARD

4.3 CONNECTION WITH OPERATION BOARD

4.3.1 Connection system


( 1 ) In the case of 310M/310L

NC operation board side


Control unit side

KS-MB901 9“CRT

6?
J12 Menu key

o
KS.MB951 CRTI CR
RT1 2
J12 Data key

I
CCN91 c -)
CNB92cable Cable

CDB.25S\ 1 I
CNSII

====+CNB’l
CCN91!’
u
I

MC211

CNP91
1
5256-064
I I I CNP91 cable
CPU-A{MCIII)

h CN2 171216-1

AvR~yLy~3iJ.oI

AVR PD19

r“
2

COM

=5-
P,ON CNP1 Cable
P.OFF
3

L-
---

-41-
4. UNIT-TO-UNIT CONNECT..(3N
4.3 CO~ON WKfH OPERAZtONBO~

(2) In the case of 320M/320L/330M/330L

NC operation board side


Control unit side
~--

“m +Y CNB83 cable CCN81


2-
i

1
Cable
CDB-25S Ic I

A I CDB-25PF05/HDB-CTF
CNB81
-f-
CCN81
\
5251-06
10 . ~~ .MC201
3118
poizb ;;~I,Mo, MC23>
.,,.%. !
la Wm.% - CNB82 CNS81
>148 pninb <..s
M*,. m}., .**.,.
Do 48 points ,.w Machine CNB82-2 cable
.,,,...*,, ““.xurnl opmitIon
board
o ,, $$,!.U4 o
I !S,, ”. WP,,,L CNA82 CNS82
A,”:,.V)
P’ ~ ~“ ,Cl,NP82 ::
CNF%2
% 5258-064
CRTC-M(MC721) CNP82 cable
~::___i._-7

r’%
-’----, ~ 171216-1
-~ CN2
----...;l-q CN2
e LT3B
;B;; P.OFF I t I
AVR2 LWT3B-01
4 ,11
,11 hfYG250/51
T-- ,11
AVR PD21

5274-031 (MOr~)

3191-03p (MOr=J) —

-42-
4. UNIT-TO- UNIT CONNECTION
4.3 CONNECTION WITH OPERA TION BOARD

( 3 ) In Illc case of 330HM/335M

NC operation board side


Control unit side ~-

1 O!E3?-J “’’”/7
CNBS4cable
I

I h ‘s:h’B41]A1+ Et-B

I_-&NM! 2Y31-‘12D’’”C’
CNS32

b., !,,.,,

I
10P(hlC712)
~
4 m 1 Pox
I CNE32cabk

r
PB2 P.OF’I=
‘1F
. —-
AVR PD21

5239-03
I l---E 1
2

5274-031 (Morcx)

Pox
.Nrl 1 5
Rim P.OFF
4
e
3

/ 3191-03’1
3191-03P(MOrex) U

-43-
4. UNIT-TOUNIT CONNKXIO! ●
4.3 CO~ON W?ZH CWERAIIONBOm

4.3.2 Cable connection diagram [31OMI310L)


Note 1. ‘~” demks a twisted cable.
~. ,,(-------- ~ daot,a ~ ~bjeld~ cab]e.
------~
~+ “ J_ ,> FG indicates that the shieklcd cables are clamped to an earth plate.
=
4. Shield clamping should be done for the CNB91 cable at the contrw unit and operation
board ends.
( 1 ) CNB91 cable (terminal CRT)

kIClll(CPU-A) MC211

a F-----------------? =
RXD 2 TXD

GND 1 1 GND
I
! I
TXD 2 : 3 RXD

GND 7 GND
I 1
GND 11 GND
I
1
GND 24 GND
— ---—— ---—. ----- -—.
RTS 14
FG =
RTS

CTS m 5 CTS

---D
DSR 6 6 DSR

DTR 20 w 20 DTR
I I I

CON : CDB-25PF05 CON : CDB- 25PF05


CONTACT : CD-PC-111 CONTACT : CD-PC-111

(2) CNP1l-S cable


Operation board side

AVR.PD19 I ——— — I ACV1 I


f\———— -.—— —— ,\
I 4 P. OFF
P. OFF o
I I
P. ON o ~ 5 P. ON
\J ———— ——— —— ——
COMMON 0 J 6 COMMON

AC OUT
1 H
AC CN.JT

ACG
2 b

M4 CON : 3191-06R1
CONTACT : 1381TL

-44-
4. UNIT-TO- UNIT CONNECTION
4.3 CONNECTION WITH OPERA TION BOARD

(3) CCN91 Cable

CRTI I
VIDEO J 6 VIDEO

5 LG
/
HS’ Nc F J HSYNC

3 LG
t
VS’I’NC K I

LG L
I I L I
CON : CR7E-20DA-3.96E CON :5251-06
CONTACT : 5659PBT2L
Max. cable leng~h: 1 meter

-45-
4. UNIT-TOUNIT CO~liZZITON
4.3 co~w WnH OEERAXKFJ BOARD

4.3.3 Cable connection diagram {320M/320L/330M /330HM/335M) ●


( 1 ) CNB1l Cable (9” CRT)

[C721 (CRTC-M) MC201


CNB1l CNB81
1
FG ~ ‘1
y ‘7

--- 8
1
1 9
.-.
11
23
1
12 XSYNC “-3 \ 12
24 GND s 24

21{, TISR ~--- “ ---


1

I
mtrol unit side Op-d side
N : CDB-25PF05 CON : CDB-25PF05
CONTACT : CD-PC-111 CONTACT : CD-PC-111

(z) CCN81 Cable (9” CRT)

MC201 CRT

CCN81 CRT 1

6( )
VIDEO
{) J

5( )
IT
HSYNC OF
4 (>
,..
3 0
2 K

- >L

I I
Geration board side CRT side
‘CON :5251-06 CON : CR7E-20DA-3.96E
CONTACT : 5659 PBT2L

NOTE 1. Shield clamping should be done for CNB1l cable at the control unit and operation board
ends.

-46-
4. UNIT-TO-UNIT CONNECTION
4.3 CONNECTTON WITU OP~17G?? BOARD

(3) CNS32 Cable (14” CRT)


JC712( IOP ) MC201
CXS32
1 r
= FG

------ ------ ‘G~


----- F 2
3

I
14
15
16,,ILKD I I

I
I 18
I
19

~
ntrol unit slcle Ope-
1
;ide
CON : CDB-25PF05 CON : CDB-25PF05
CONTACT; CD-PC-111 CONTACT : CD-PC-111
(4) CNB21 Cable (14” CRT)
[C724 (CRTC-C) CRT
CNB21 CRT1
HSYNC
11,, n n ,,1

I
Control unit side @- [ side
CON : MRP-20F 5R1
CDNTACT ~ 1561TL
NOTE 1. Shield clamping should be done for CNS32 cable at the control umt and operation board
ends.

-47-
,.,

4. UNIT-TO- UNIT CONNECTION


4.3 CONNECTION WITH OPERATION BOARD

(5) CNP1l Cable

Operation board side


AVR.PD21
1
CNP02 ACV1
(Y-———. ———— — ——— —
/\
P. OFF 1 1 4 P. OFF
I
P. ON 2 5 P. ON
—-—— ——— ——. .
COMMON 3 6 COMMON
CON :5239-03
CONT.4CT : 5167TL
CNP03
-—. — ——— ——— ——— —i)
Ij
AC OUT 1 I AC OtJT
I
AC OUT 2 2 AC OUT
.—. — ———— —————

ACG 3 3 SG

CON : 3191 -031{1 CON : 3191 -06RI


CONTACT : 1381TL CONTACT : 1381TL

( 6 ) CNP82 Cable

AVR2 MC201
cNp82
CN2

LG

+ 5V
LG 2

+ 5V AG
3

+ 5V
AG 5

+12V 5 + 12V
6

–12V 4 6 – 12V
1
I I I CON :5258 064
CON :171216-1
cONT,4CT : 5167PBT
CONTACT :170460-1

-48-
— 4. UNIT-TO-UNIT CONNEC770N
4.3 co~m m oP-noN BOARD

4.3.4 Connection between NC operation board and machine operation board

The control of machine operation board can select one of the following types of connection.
(A) Scan type connection

NC operation board side Machine o~eration board side

NOTE 1. A circuit board (card) for special use by the machine builder must be newly installed at the
machine operation board side when the scan type is used.

( B ) DI/DO type connection (1 unit used)

NC operat;on board ~ide - - ‘1 Cable Machine operation board side


MC201 MC231 (MCIF) CMD81 ‘ CMD81
Machine input interface LJ
Cable Cable 0=m4:’pin”)
CNBt32r 1 CNB82-2 CNB82 CMD8°r 7 CMD82
Machine operation LJ Machine input interface LJ
Cable c&=m:4v-’’)’)
board intcrfacc h4.chme cWplll cFf)83 1 ‘ CFD63
J4 mwhw 1)0(48poi.(s)
1]21314 LJ M
~ CM D83-18 CND

[ 1

. /) J
~————
I LL~----l
I I
~~~~ suppliedby Ihemchine b.ilde~
————— ———. --

IWIT12 1. The machine builder should provide a regulat txl power sttpply with + 24V and 1.5A
specifications when the DI/DO type is used.
The maximum length for the CNB82-( ) cable is MC201 hlc?3 I
1,000 mm. Cx w’ CNIW’
The following 3 cables are provided by MELDAS.

Cable L (mm)
1

-49-
4. UNTT-TGUNIT CO~ECTION
4.3 CONIWZTIQN WITH OPERATION BOm

(C) DI/DO type eonnectiort (2 units used)

MC201 1st MCZ31(MCIF) card


CNB82 J3
* interface
Machineinput
~ab,e &MD81-2,1+24v
(Note 1)
CMD82
Machineinput
+ mtcrface DI (48 points)

3 ChID82-33+ 24v

-1
Cable
I CFD83 .,L.,
DO (48 points)
J4 Machine
+ outpu ~C*+683-18 GND
interface

r -- ——---- ?
t Machine operation
I
I AVR I board side
+ 24V \
IIw(supplied
I maehke R GND 1
~~u~m)
6<
1
L––__––__~

1
1234
Cable
J4 CMD181r7 cMD181
Machine input interface LJ DI (16points)
23MD181-20+24v

z
Cable
CMD182
DI
9 interface
Machine input “MDlf12-3 +24V
(48 painls)

a
Cable
CFDIW .1,
Do (48 @l!S]
c;bj83-18 CND

NOTE 1. The maximum length for the CNB82-( ) cable is 1000 mm.
MELDAS provides the following three cables.

MC201 MC231 MC231


CNB82 C14B82 CNB82

-50-
4. UNIT-TO- UNIT CONNECTION
4.3 CONNECTION WITH OPERATION BOARD

( D ) Cable connections
( 1 ) CMD81 cable

MR-20RMA
[
n
10

n 17

n 4

n 11

m 18

n 5

n 12

n 19
>
n 14

n 1

n 15

n 9
)
n 16

+24V

0’
4
d’””
2(1
+24

-51-
4. UNIT-TO-UNIT CONNECTION
4.3 CONNECTION WITH OPERATION BOARD

(2) CMD82 Cable

MR-50RMA

n 36 32
o

3’
n 4 48
e
n 22 16

n 37 49

n 5 17
>
n 23 50
12

I-I 6 29

El
n 1 ’45
)
l-l 19 13
34 30

3
2 46

20 14

35 31

3
,>
-1
26
42
+24V

OG
3
T
33
IN
+24
GND

“El
10
27
43
11

-u-=

d
44
?4

39
7
25
40

f!

41
4. UNIT-TO-UNIT CONNECTION
4.3 CONNECTION WITH OPERATION BOARD

(3) CFD83 Cable


*
MR-50RFA

+ 24V

OG
-1
=
}

15,.

-53-
,.

4. UVIT-TO-UWT Connection 9
43 coNiwrTIm w?mz OPERAlmNBom

4.3.5 Outline drawing of operation board I/O interface unit (M C231)

I
160 I

55ma:

-—.
~..
J.&
J

11.6
-1

A ---
.pQ-
120max

Note Mount this unit onto the machine operation panel.


Connect it to the frame ground using the mounting
screws.

Card mounting diagram


4 holes of dia.4 47 d
h
m

L’ ‘“
A2(I
am
CNBW2

20 25 25

-54-
● 4. UNIT-TO-UNIT CONNECTION
4.3 CUNNECT70N WfTH 0PERAlTi2N BOARD

4.3.6 Lkt of MC231 card cables


*
Connectorat cableside
Card connector Cable Connector at DI/DO side
(MC231 side)

CNB82 CNB82-2

3432-6002LCSC-40PM 3417-650USC-40SM 3417-6500SC-40SM


e CMD81 (lSt) CMD81 A A
CMD181 (2nd) A B
(N550C027)
CMD82 (1s[) CMD82 c c
CMD182 (2nd) c D
(N550C028)
o CFD83 (lst) CFD83 E F
CFD183 (2nrJ) E G
(N550C029)
J4 5251-04 (connector)
5659PBT2L (contact)
5045-04A

Connector part combinations

Connector Connector housing Cent act Case


A MRP-20F01 MRP-F102 MR20W
B MRP-20F01 MRP-F102 MR20L
c MRP-50F01 MRP-F102 MR50W
D MRP-50F01 MRP-F102 MR50L
E MRP-50M01 MRP-M102 MR50W
F MRP-50F01 MRP-F102 MR50W
G MRP-50F01 MRP-F102 MR50L

-55-

4, UNIT- TOUNTT CONNECTION
4.3 CONNECITON = QPERATK2N BO~

4.3.7 Connection with audio output unit


(A) Connection system

NC operation board side


I r ------------ 1
I I
CNS81 MC271 I
I I
CNS81V I
CNV81
MC201 L.
CNS81 CNV81
CNP82
1 I
I
Speaker !
I
I
I 1
CNP82 I I
I
CNP82V ~ Jack ~
I I
[ k 1
L----------- J

BDARD AVR
LWT3B CN2
I The speaker, headphone jack and headphones should be supplied
by the machine builder.
These parts can also be supplied by MELDAS as optional
specifications, in which case the model names are as below.
(1) Speakec EAS-5P13SD
(made by Matsushita Electronic Parts)
(2) Headphone jack: JJ-089 (made by Honda Tsushin)
Headphone jack cap: HJKP-320B (made by Honda Tsushin)

(B) Outline drawing of MC271 card

139.7* 0.1 ●
6.5
4-43.2

+
*1 Connect to the frame ground
i
using the mounting screws.
MC271
*

v “
CNV81

II CNP82

u-!
o
CNS81
*, n
.— -. - —
m +

-56- ●
4. UNIT-TO- UNIT CONNECTION
4.3 CONNECTION WITH OPERATION BOARD

( C ) Cable connections

(1) CNS81V cable

MC201 MC271
CNS81 CNS81
“a ~
<

20-pin flat cable

N
I I

CON
3421 -6500 SC-20SM

(2) CNP82V cable

,WT3B MC2 1
:N2 CNF 2
B18-9
1
B18-2
2 3

3 2

4
5

6
B18-2 4
B18-6
4
I
CON :171216-1
CONTACT :170460-1
‘1
32

CON :5258-064
CONTACT : 5167PBT

. -57-
4. UNIT-TO-UNIT CONNECTION
4.3 CONNECTION WITH OPERATION BOARD

(3) CNV81 cable


1
B22-2 Jack: JJ-089
AUDIO 2 Jack cap: HJKP- 320B
B22-9 :7
GND 3

CON :5258-034 + s J1
CONTACT : 5167PBT

Speaker: EAS- 5P13SD

-58-
e 4. UNIT-TO-UNIT CONNECTION
4.4 CONNECITON C?FhL4ClWh?EINPUlKX17PUT SIGNALS

4.4 CONNECTION OF MACHINE INPUT/OUTPUT SIGNALS


o
Connectionof input/outputsignalsto be receiwxlat and send from cables are described here.

4.4.1 Power supply for inputloutput signals


Make sure to use this power supply as power will be supplied from the NC side to the driver and to
the receiver to transfer input/outp .’t signals between the NC and t he machine. If the required current
excccds the limit, and a power supply is arranged by the user, its input (AC 100V) should be taken
from the NC side (AC-OUT).
1 ) Voltage DC24V *5%
2 ) Allowable current 1.5A (1.0A for M31O)
3 ) Ripple 10% (P-P)

NOTE 1. The DC 24 V power supply from the NC side shall be used for any purpose, such as a circuit
to drive the clutch, other than the driver or the receiver. Otherwise, malfunction may result.
e
NOTE 2. The power supply from the NC side and that from the machine side shall nexer be connected
in parallel.

(NC side) (Machine side)


?
o ~OW:#C-OuT) o(AC-lN)
(NOlc 2)
supply
(+24V)C ) 0 (+24V)
lxtemalpowersupply

4.4.2 Input signal (Symbol U )


(1) Input s@taI points . .. .. In accordance with VDE standard.

l) For DC24V
The NC side receiver circuit k presented below:

DIO-A, B cards DIO-D card

+ 24~

+, +1

-
input impedance .

11 Z =iOOkQ
-u
(NC ~de) ‘ (Machine side) (NC ~de) (Machine side)

2) Machine side contact capacity


. Over DC 30 V and 16 mA during a DC 24 V circuit.
3) In order for the receiver circuit on the NC side to function properly, the specifications should
be not less than 18 V and 9 mA with contact ON and not more than 4 V and 2 mA with contact
OFF.

-59-
4, UNIT-TO-UNIT CONNECTION
4.4 CONNECTION OF MACHINE INP1.TT/OLTTP UT SIGNALS

(2) Chattering and holding time of input signals from the machine are specified as below as to the
normal close contact and also as to the normal open contact.
1 ) Receiver operation delay time 3 mS=T,+Tz=20 mS
2 ) Input signal allowable chattering time Tq <3 mS
3 ) Input signal holding time Tqs 40 mS

T3 l’3

n n I-1 t-1
x
T4 T4

T1
Normal close contact T1
Normal open contact

“o

4-4.3 Output signal (Symbol +,+)


( 1 ) Outputsignalpoints..... In accordance witht he VDE standards.
There are two types of output signals; output signals to the machine side and those to the operating
board.
Output signals to the machine
( ~ ) Driver circuit
The driver circuit is shown below:

(NC side) (Machine side) (NC side) (Machine side)


I
1 +24V
+24V

m
I Protect ion
> -J
-1 I resist ante

Diode
R

*!
I I
Induction load Capacitive load

1) Driver allowable current Below 60 mA (DC 24 V)


2) In the case of inductive load such as a relay, a diode (can withstand more than 100 V and 100
mA) shall be connected in parallel with the load.
3) In the case of the capacitive load such as a lamp, a protection resistance (R = 150Q) shall be
connected in series with the load to limit the inrush current. (The current, including the
momenta~ current shall be below the abovcstated allowable current.)

-60-

● 4. LZWT-TO-UVIT CONNECTION
4.4 CO~ON OF JUACEIAtE INPVT/OUTPVT SIGNALS

4.4.4 Analog input/output signals


*
( 1 ) S analogoutputsignalfor spindlecontrol(Symbol~ )
The analog voltage for spindle control will be output to the machine side.
1 ) Output voltage o– +lOV (*5%)
Resolution 212 (1/4095) x Full scale
Load condition 10 KQ resistance load (standard)
Output impedence 220 L-1
2 ) Output voltage -8– +8 V(*5%)
Resolution 212 (1/4095) x Full scale
Load condition 10 KL? resistance load (standard)
Output impedance 220 L?
( 2 ) Analog signal from outside the control unit
Usually uscxl for load meter display, etc. for spindle control.

I
II

O.OIAF AD START
27.33KQ
All”
5tiKQ
‘All v

● O.OIUF

- ADC
\
A16”
A16

!-J
---m= _~:=
r,OFF SET,, , C,,\I, No,
l-- ---l L--J

Notcx Depending on application, OFF


SE? ,_c, ‘GAIN- ~_, may”be
necessary.

Nom 1. The analog output voltage at the DIO-B card (MC303) ranges from -8 to + 8 V.

NOTE 2. The analog output voltage at the DIO-D card (MC323) ranges from –8 to + 8 V or from O
to +10 v.
However, when the DIO-B card (MC303) has been mounted in the NC unit, no analog
output at the DIO-D card is possible. Even when a multiple number of DIO-D cards has hem
mounted in the NC unit, a total of only one analog output will be applicable.

-61-
4. UNIT-T@ Uh?IT CONNECTION ●
4.4 CO~ON OF MACHINE INPUUOUZPVTSI@’ALS

(A) Input/output characteristics

AI, –AI, Actual data Offset data


10V 4048 2000
5V 3048 1000
Note AII - AI~ are for voltage input.
Ov 2048 0
Offset data (user data) =
-5V 1048 -1OOO Actual data – 2048.
–1OV 48 -2000

(B) Resolution: 10 V/2000 = 5 mV


( C ) Accuracy: *5% or less
( D ) Transformation time 50 pS or less/Channel (Note) Can be varied depending on system.
(E) Max. rating: &15 V

.
-62- ‘
4. UNIT-TO-UNIT CONNECTION
4.4 CONNECTION OF MACHINE L?WWZ70UTPUT SIGNALS

4.4.5 Connection diagram

( 1 ) 310M/310L
1 ) With DIO_ B option card

Control unit side Machine side


DIO-A(MC301)
\LUJL.4L

El
HAXDLE

B=El--
I H,, ,, ,,”/
. ,,,, : :; ,.

‘ .’” ,. m, ;: +,,, 1 .$.


.. -,,. :’ :: , -m
CNA12 Cx,\l? ?B
10 J A12V
,!. , H*2 !, ,. ILASDLE 1 F
4
l— 5 Ov

CMD11
ID 0[
h- I

1~[
\ C?VTD12
1---’- I
MCI/F(lXJ

1~[
el-
CNA27
ID

b’- I

I-&TRL

-63-
4. UNIT- TOUWT C~NEIXION
4.4 Co!!m OFaiwcmNE INPUT/OVTFUT SIGN4LS

2 ) With DIO. D o@cm ,card


Control unilside
110-A(MC301)


‘AS1”.41.
H.4XI)I.E
1 .1
?B
3 l?’?.
4
.5 (-)V

‘mib l--I

~[
CMD12
MCIJ’F(IN1
e-l
~[

CMD41
w RL

EmiEXr- ‘-— CMD41i D


4C3231 MC I/F(lNl

~1
t--&5-
RL

I
1
-.. .— .

MC I/F(IN) +- I

tEzl-
CFD44
RL
f MC I/F(OUT)


-G4-
4. UNIT-TO-UNIT CONNECTION
4.4 CONNECTION OF MACHINE INP UT/OUTP UT SIGNALS

(2) 320M/320L/330M/330HM/335M

Control unit side

DIO-A (MC301)
,MAN UAL
HANDLE
1A
CNA12 2B
c1 3 +12V
4
5 Ov ~IJ (2) (3)
~
CMD11
D ---U[
1 I

1~1
\ CM012
MWF(IN)
El
1~
m-l RL

CNA27
ID 1ANALOG DATAI

‘k
5N ,MCl/F( IN 1~

~
CFD22
1~
m RL

-65-
4. UNIT-TO-UNIT CONNECTION
4.4 CONNECTION OF MACHINE INPUT/OUTP UT SIGNALS

4.4.6 Analog input/output connections (CNA27 Cable)

MR-20RMA
CNA27 I Machine power panel

I
! i
t
I

I
I
I

1
I I
131A14 ; 1
IZ1A14” I
I 1
I I
I
1

1 ,,AO1
A I
I
I
I
2 ,.AO1*
GND
I
1
3 ,.A02 I
4 ,.A02*
GND -------------- -=

GND~

Control unit

-6(5-
4. UNIT-TO- UNIT CONNECTION
4.4 CONNECTION OF MACHINE INP UT/OUTP UT SIGNALS

4.4.7 Manual pulse generator connections (CNA12 Cable)


*

C301- ( DIO-A) MR-20RMA


CNA12
) Ikmdle feed encode ------------------------ .- ~. \
IIandle A phasz pulse
2
lHA t
I I
‘+ 1 (A)
I
I Iandle B phase pul lHB
3
+ 12V + [2P
4
T
Ij
– 12V ( > – I%N

7
Ear(h --($ AG

8 I I
)
I
I I
1
Earth ----% ) AG (> I (A}
t
I
10 I :
< )2 (l?, )
I
1 Encoder fol
~) lI~n~l~ f~~d cnCOdCr II I
1 I
, <) 3 (+ 12V~handle feed
ILmdle A phase pulw+ } 2HA t i (~)
l? I I
I 1
Ihmdlc B phase pul.~ 2[IB 4

l-.
I I
3) I Iandle feed encoder i3 I
) 3HA 5 (OVJ
lIandle A phase pulse I I
14
IIandle B phase pul 3HB
[ (Note)
15 I

ir
16 i 1
I I
I

1
17 1
+ 12V + 12P I {AI
18 --, 1

– 12V )-12N 2 [B)


I I 1 Encoder for
]g , I_
AG I 1 1 3 {+12v )handle feed
Earth !
7 (3)
20 I
1
I .1
t
I :,
::
~ 5 (Ov)
Control units side ,! (Note)
~;------------------”
!

~ B, +12 V, OV when using HD52

NOTE Two or 3 handle axes can be used with a built-in PLC configuration.
Depending on the system, the number of handle axes is subject to restriction.

-67-
4. UNIT-T(MINIT CONNHXION
4.5 CONNECTIONS FK2RAXE CU!!OL

4.5 CONNECTIONS FOR AXIS CONTROL

4.5.1 310M/310L Connection system diagram


( 1 ) Connectionsystemdiagram

Control unit Machine side



SIF (MC632)
SPINDLE AM#
Cp-ii
r ,!- } f

CNA31 cable

CNA1l

EEBl
.A F!
SIF.CNA31
I .$1 !,\ }
: 1,4 1,4. SPINDLE
.. PI< 19!- ENCODER ‘ @
4 P1’ 1,<. ENCODER
:. -;\ !,Y

Terminating connector

S.SERVO

L1
AhiP

r
SSERVI
Arm’
2
SSERVO
AM1>

Note
3
S-SERVO
AMP
4

Standard number of axes


controlled:
Max. 2 axes for 31OL
Max. 3 axes for 31OM

Connector
3473-6500SC-IOSM(3M) CNA31 cable Connector
MRP-20M
CNA31 CONI
SA
~ S analog output
II
Ov

PA x? 16 PA
PA” B~ 4 17 PA”
PB A3 18 PB

PB* B3 19 PB”

Pc A4 14 Pc

Pc” B~ ‘ 15 Pc ‘
+ 5V .45 4 + 5V
5 + 5V

Ov Ov
Ov
Ov

-68-
4. UNIT-TO-iYVIT CONNECTION
4.5 CONh?ECUONS FOR AMS CONTROL

(2 ) Connecting cable between control unit and servo amplifier


CAM11 cable
(For connecting SIF CAM21 and CNlA of amplifier or CNlB of amplifier and CNlA of next
amplifier)
hIC632 (SIF) MRD AMP
CAM21 ---_-_ CNlA
r?--- I \

GND
ADO
ADO’
AD1
ADI’ - 28
AD2 7 - 4
AD2’ 29 IX I 29
AD3 I- 5
c AD3’ -7 30
AD4 6

c
AD4’
I X 31
AD5
ADS’
AD6
AD6’
AD7
ADi’
DP
DP’
c +5v1
GND
ACK
ACK’
A8
AG’
A9
49’
A10
AlO’
ALE
ALE’
RD
RD’
WR
WR’
GND
GND
ECLK
BCLK’
SCLK
SCLK’
(NAL)
(NAL’ I
ALM
ALM’
EMG
EMG'
GND
GND

NOTE: 1. Standard cable length: 5 meters; max. length: 30 meters (NC - amplifier)
NOTE: 2. 2 paired shielded cables used

- 69 -
4. L?N.IT-TO-UN..T CONNECTION *
4.5 CO~QNtS F~ A.XZS CO~OL

4.5.2 320M/320L/330M/330HM/330HL/335M Conn=tion syst~ diagram


( 1 ) Connation diagram

Control unit side Machine side



McP(Mc611/Mc616)

SENSER
CNA18
1
B

CND15
1

u CNAI1

w ENCODER(
1ST)

CAM1l CNIA CNIB


D ~~~w

-SERV
AMP1

1 2 3

Dnn

1 —. -—-

I&l
CNIA
CNIB
Final end connector
(RF54)
SPINDLE
AMP

(FR-SFI

(Note 2)
n

NOTE 1. The number of servo amplifier axes differs according to the system concerned.

NOTE 2. The FR-SF series of spindle amplifier is equipped with conventional S analog I/F (controlled
by DIO) and RS-422 series I/F and digital I/F.

-70- *
. 4. UNIT-TCMNIT CONNEC!?70N
4.5 CONNK’TR3NS FOR AXIS CONTROL

(2) Cable for connecting control unit and servo amp (CAM1l Cable)

Mc611/Mc616(McP)

CAM1l I ———— ———— —— i CNIA \ CNIB !


GND
GND
ADO
ADO”
AD]
Am “
AD2
AD2”
AD3
AD3”
AD4
AD4”
AD5
ADS”
AD6
ADS”
AD7
AD7”
DP
DP”
(+5V)
GND
ACK
ACK”
A8
A8”
A9 _ To
A9”
. . .other
. axis
,wvl I-.
A1O
A1O”
ALE
ALE”
..-
R~
.Rn”
.-
UrD
. . ..
WR”
GND
GND
BCLK
BCLK
SCLK 21
SCLK” 46 46
(NAL) z?_ 22
(NAG 47
Au! 23
al
OU,..
W. 1=AS <
48 I 48
EMG 24 24 l— 24 ~
EMG* 49 49 49
GND 25 25 1- 25 ~
GND * 50 so

.
3M : 3779-A450 (SUMITOMO ) Cable clamp inside seal
I

NOTE 1. Standard cable length is 5 m and maximum cable length is 30 m (NC ~ AMP.)

NOTE 2. For 2 wire shielded cable

NOTE 3. This cable is used for interconnection of amplifiers also.


s (Standard length between amplifiers is 0.5 m.)

-71-
4. iYVIT-TO-UNIT CONNECTION
4.5 CONNECTIONS FOR AXZS CONXROL

(3) CAM1l cable diagram

Length L

u u
I J“ 1“II n IIJU

50 25 50 25
25 paired shieldd cables
\\
3M: 50-pin female conneetor 3M:3779-A450
\\

NOTE 1. The standard length is 5 meters between the CNC and servo amplifier and 0.3 m between
amplifiers. The maximum total length is 30 meters.

NOTF2 2. There is no difference between the left and right ends of the CAM1l cable.

( 2 ) RF54 cable end (terminating connector)


(Connected to CNIB of final amplifier)

14 76

3M: 50-pin female connector

-72-
e 4. UNIT-TO-UNIT CONNECTION
4.5 CONNECTIONS FOR AXIS CONTROL

4.5.3 Connection of sensor input (CNA18 Cable)


o (Exceptfor 310M/310L)

MC611fMCP) MR-20RMA +24V


( -d ------- ---- 7
C?J.+18 I I i

v---‘!:-=$
:-
“’++’==% — u
power
supply

“’+%=-l
‘17-’H==-i
“*l-’H==-i
,..
2=!7
1 I I
NOTE 1. On time for sensor switch

NOTE 2. This interface is used for high speed signal processing. Take sufficient care not to cause noise
induction, etc. (Internal response time <0.08 msec)

NOTE 3. S11 should be used when the sensor input is used as the G31 skip input.

NOTE 4, S12 to 4 can be used when the M335 options are added.

NOTE 5. When S15 to 8 are used, reference should be made to the MELDAS 300 Series PLC Interface
Instruction Manual and the MELDAS 300 Series PLC Programming Manual (Ladder
Section).

-73-
4. UNIT- TO- UNIT CONNECTION
4.5 CONNECTIONS FOR AXIS CONTROL

310M /310L Snindle rotarv encoder connections


(CNA31 &abk) “

Control unit
I
MC632 .- —————d
---------
CON1 MR-20F
{-r----”””.
D/ 7 SPINDLE
6 AMP
‘gFE . ...

— PA I-i. -------
16 16
17
a ROTARY
I
1 ENCODER
.43 ii ; A3 r 18 18
B3 : , B3 . 19
i

H
Pc !
All ,! : A4 14 14

2 B4 ~ B4 . 15 15 PC* !

*
4

“m
4

““1’511 5
1
5
1
1

2 2

3 3

NOTE The following types of spindle eneoder cables (CNA1l cables) are available.

Cable I Cable configuration Connector type


I
CNA1l-2 type
~ Honda ~st’wht ~pe

CNA1l-3 type ~ H“nda ‘ang’e~pe

CNA1l-E type Amplifier connector type

CNA1lC-2 type
1~ cannon ‘rai’ht ‘p

I CNAIIC-3 type
1~1 Cannon angle type

-74- ●
4. UNIT-TO-UNIT CONNECTION
4.5 CONNECTIONS FOR AXIS CONTROL

4.5.5 320 M/320L/330M/330H M/335M Spindle rotary encoder and spindle


amplifier connections (CNA11, CND 15 Cables)
(1)

:611/616(McP)
CNDIS 1
~ ST ,.7-
....-----------------

/----.”.”””-------”-
2”’

=H SPINDLE
DRIVE

4
14
15

)
MC611/616(MCP)

i 1 ROTARY
1 ENCODER
,
14,,~ I
15- pc-
t
:
+5-V 4.. ; I
I
5, 1
+5T t
I I
Ov 1..;
t
,
(y 22
t

/“’.

-75-
4. UNIT-TO-UNIT CONNECTION
4.5 CONNECTIONS FOR AXIS CONTROL

(2) CNA1l cable

annon
CNAII

1
mnecior
L
,_\. ——___ —---—--——.——- -—. -.
t l\ I
PA 6 A
1 i
P.4“ 7 AL I
1 I
PB a
I I
I
PB* .9 I
i !
Pc !4
1 AA
Pc” 15 I
i I
I
i I
i I
+ 5V 4

+w 5

OV 1

Ov 2

Ov 3

— 1= FG

ConnectoC MRP-20F SEN DPV\7SB 12Px~-2SQ Straight pk!~ Ms3]I)6B20.29s


Contact: MRP-102F Cable clamp: Ms3057-12.J.
Case: hiR-20 W

MITE These specifications apply when the maximum distance between the NC unit and spindle encoder
is 50 meters.

-76-
● 4. U’WT-TO-UNIT CONNECTION
4.6 CONNECITON OF DRIVE (SERVO llNITAND SERVO MOTOR)

4.6 CONNECTION OF DRIVE (SERVO UNIT AND SERVO MOTOR)



4.6.1 Overall connection diagram of drive

UHii r-,

r,
0


L=-=., u al >@~_l++_ _+
I k! }Imr

-77-
4. Uh?IT-TOUNIT CONNECTION ●
4.6 CO~ON OFDKVVE (SERVO Ui’WTANV SERVO MOTORJ

4.6.2 Cable connection dmgram


( 1 ) MR-SO EO1 Cable connection

~Q.: ‘T

, ,
Pmt Standard Max.
NO.
Pmlnfnme Quantity
lenglh length
Comment

1
MCP-AMPor 1 5m Oerall CAM11
SIF-AMP CABLE length
MS3102A2O-29P —-l 2
AMP-AMP
CABLE
N-1 0.3 m
_ 1
30 mm CAMI1

3 CABLE END 1 — RF54


CN2Kl-
4 AMP-ENCCABLE N 5m 50 m
CN2KN

Nfm2 1. N: TO(JSInumber of rIxes howmer, N =6


2 Example of ovemll cable length for pm’m1) find 2] For 6 axes in Wurdmd length,
1x5 + 5x0.5 = 7.5 m

(2) MR-SD B31 cable connection diagram


(ball screw end detection)
An example is shown here when MR-SO E-31 MCP

is used for the 1st axis and ((


MR-SO E-01 is used for the 2nd and nth axes. ~m OPTION
#cABLE CLAMP MARKS- ,L[ 3M : 35%-WU2SC.WFII
r

8R’;:&i’; :::;:l$ l?

Illmizml 1111 I ●

“yylli!-b“
CN2 u CN2
HOXD:V A .HONDk A
MR-20RFA -_---- .. —_” MR-2ilRFA ~ - -- ---
------ ---
lU --. —

x’k%[-~----+
7r
ii
..
9

L’
ENCORDER ~fO’t’OR= I Pml Standard Mnx.
Pm rmme Quantity Commen[
OSE-5K ~mc NO. length length
MCF-AMP Ckerafl CAMI1
1 1 5m
CABLE lenglh
AMP-AMP N-1 0.5 m 30 m CAMll
2
BALL CABLE }_ -
MS3102A2O-Z9P CREW 3 CABLE END 1 — RF54
EWORDER
osfil( ET D 4 AMP-ENC CN2Kl-
CABLE
N 5m 50 m
CN2KN
MS3102.42O-29P
g~ v AM P-ENC
v 6 n 5m 50 m CN31R1
CABLE

MrlE L N: Totnl number of .Rxes. n No. of axes of MR-~ E-31, howwer, N=6,
Nan (for the above figure, n = 1)
2 E.mmpfeof overaOmble length for pints 1) and 2) For 6 axes in standard length,
lx5 + 5x0.5 = 7.5 m

-78-
4. UNIT-TO-UNIT CONNECTION
4.6 CONNE-C’HON OF DRIVE (SERVO UNITAND SERVO MOTOR)

(3) MR-SO E-33 Cable connection diagram (Semi-closed loop, sub-micron)


9 A submicron semi-closed loop system
applies for all the axes.
Pa OPTION

r 3M :7650+O02SC-SOPM
& 3i’ao-oo50
———
& 3781-1053 (MCP)


*CN33KI I ~CN33K2
J
1 ~@cN33KN

33 h
E: CODE!t MOTOR 1 )
OAERHK-IX HAUJC Part Stnnrkrd Mm.
22 2X
NO.
Part name Ouan(ity
lenglh length Comment
v
v MCP.AMP
I 1 5m Overall CAM 11
CABLE
A Ienglh
MS31132A23-14PJ 2 AMP-AM P .30m
CABLE
N -1 0.3 m CAM 11
}
3 CABLE END I — — RF54
AMP-ENC CN33K 1-
5
CABLE N 5m Lom
CN33KN
1
?wrE 1. N: Total number of axes; however, N S6
2 Examuk of ovemll cable lcmlh for rrmts 1) and 2k For 3 ,a.xe.sin standard Iene[h
.
lx5~3x0.5=6.5m - “ ‘ ‘
( 4 ) MR-SO E-33 Cable connection diagram (Scale F/B, sub-micron)

MYrEt L N: Totnl number of .mes. m No. of axes with sale FIB,however, Niiz6, N&n (for
the above figure, n = 1)
2 Exnmple of overall cable Ierrg[hfor ports 1) and 2XFor 3 ,axesin Wmdard length,
1x5 + 3x0.5 = 6.5 m
-79-
4. UiVIT-TOUNIT CONNECTION ●
4.6 CQNNECITON OF LWUI?E(SEUVO UJWTAND S13?V0 MOTORJ

(5) MR-SO Z33 Cable cxmmection diagram (Absolute value semi-closed loop)
All the axes are shown for MR-SO Z33.

PEIJ oPTrt3N

3hC76X@Wi?X-E4Phf
a 3700-0030

IF
m-s m Z-23~ ~AilJ wt+rzz3z-33 AMP 2
1 OR
[[ P IH7’”* ?
RFol CARD
{ CNIA CN

F
RF3sCARD
CX2 cl
----- --—
NF ----- ----
. . .
:::”dl-lq
-@0i33KI I l-@cN33K2 I l-@cN33KN

=Jp=J
.NCORDER MOTOR1 Part Stmuhrd Mnx.
OAER5K-lX
Pan nnme Quantity Ch3uneDt
NO. lenglh length
7-::oAsRzK-lX HA= c
MCP-AMPor SIF- 1 5m CAM11
, 1
AMP CABLE Overall
,“ length
2 AMP-AMP N-1 03 m .30m CAM1l
CABLE _ I_
MS3102.422-14P
3 CABLE END 1 RF%
P
AM P-ENC. cN33Kl-
5 N 5m 50 m
CABLE CN?L3KN

lau312 1. N: Totnl number of fix% however, NiS6 (N=4 for M31O)


2 Example of nveroll coble length for parts 1) mrd 2) For 6 .axe.$in stmdmd length,
lx5 ~ 5x0.5 = 7.5 m
3. M,Rx.cable length for part No. 5) in the case of encoder 0AER25K-lX is 20 m.

( 6 ) MR-SO Z-33 Cable connection diagram (Absolute value ball screw end detector)


\lR

3P
E“

I “Pm I ----

UiiF
ESCDRDER MOTOR -1111
OSE-5K H.4~ C
.

:q

XIS31112.A21+29Pd

*J
BALL SCREf
ENCORDER
Cr..4ER5K-lX-ET ~
‘t ,. J ,“ 4“ l.1
CABLE CN2KN
wnl llzwz-] 4P ~
\ AMP-ENC CN33R1
9 n 5m 50 m
CABLE

FwYrE 1. N. Tobd number of axes. w No. of axe of MR-SD 2233, hwever, N~6,
NZn (for the above figure, n = 1)
2
ExrrmpIeof overaU&ablelength for parts 1) and 2) For ISaxesinstandnrdlength,
1x5 ~ 5x0.5 = 7.5 m

-m-
4. UNIT-TO-UNIT CONNECTION
4.6 Connection QFDRIW3 (SERVO UNITANV SERVO MOTOR)

(7) MR-SO E-31 cable connection diagram (scale feedback, l-micron inductosyn)

fm .PTIO,
An examde is shown here when all the axes
are of In&ctosyn scale feedback of 1 micron P.

,,.,,,, ~3,,.xw.Mo2X.,0Pi,
a.ihID ,*(
‘&378110S0fMCP1
Q ( 50PM
~3M:&iO;Of102S&
PYW%W’h’ n

d lb
t
] @CN31h12 I 8 CN31M3

I
‘JMS”’-]6S’M>
4 JMSP13-5ht-
L 4-%PWI VA,

HL
Inside board

!
Inside board + JMSP13 5F -
— . == =. .— -
Outside CNZK1 & a+
—— – —@ Outisde board
board CN2K2
& — *
— –+
— @–
—— .— @
v v v

00
C;s C;s C;5
EMC SMC t JhKP13-53f-
IPA1 IPA 2 IPA 3
(M331) {MHD (MHO
+ JtdsP13-5F—
INDUCTOSYN CN6 CN6 046
v v v
t, , v
SCALE SLIDER

——
“ *

–+
v

@
T) SUiER S1 R
7 3 . .
S&E
Pro% Standlvd Mm. Part Mns D9t90
Pan Mule Qunnlli~ Comment Pan m QudiLY Cc.mmmt
NO length Ien@l NO Im@ Em N..
MCP-AMP A/D POWS’ bmtw.tirm
1 1 Sm Ovudl cAM1l 10 1 3om
CABLE CABLE Mmd
l*n@h I@id
AhlP.AMP q m 11 A/O.SLIDBR N b*
a N-1 0.s m cAM1l 20 m
cABLE } CABLE
Mlidiiil
A/D.lPA
3 CABLE END 1 RPM 12 N 30. :~ti”
cABLE
AMP.ENc CN2K1. No.1. ‘
4 N SUl 30. IPA.SCALE N 0.s 134
CABLE CN2K3 N
CABLE
. Ddd 60.11
AMP.AJD CNSl?dl-
s N 6m 16 m
cABLE CN31MS

*
NOTE 1. N: Total number of axes, however, N=6 (for the above figure, N =3)
2. Example of overall cable length for parts 1) and 2): For 3 axes in standard length, 1x5 ~
3x0.5 = 6.5 m
3. The plkug with + mark is an accessory of Inductosyn system.

-81-
4. UNIT-TO-UNIT CONNECTION ●
4.6 CONNECTION OFLWfVE (SERVO lZWTANU SERVO MOTOR)

(8) MR-SO E-31 cable connection diagram (scale feedback, l-micron scale)
An example is shown when feedback l-micron scale applies to the 1 axis and l-micron
semi-closed loop applies to 2 axes.
(Ref. BcN-B33Y5)
I
McP

~C.kBLE cLAhtr MARKs+


Jp
(
3M:3S96. S033SC+OPM

MR-SmE-01
l-1 AMI%3

H
T o

RFO1 CARD
( ( CNIA CNIB ) )
d

b=;’ hi”[”c’) P 0’

I I-47xN31HI I I I I

MS3102,W3.14PJ
II

Interface unit (made by


scale nmnufaclurer)

Standard Max. ●
Part No. Part name Quantity Comment
length length
Overall
1 MCP-AMP CABLE 1 5m CAM1l
length
30 m
2 AMP-AMP CABLE N-1 0.5 m ) CAM1l

3 CABLE END 1 — — RF54


4 AMP-ENC CABLE N 5m 50 m CN2K1-CN2K3

7
I AMP-I/F UNIT
CABLE I
n
I I CN31H1
I
NOTE 1. N: Total number of axes. n: No. of axes with scale feedback. However, N = 6, N =n
(for the above figure, n = 1)
2. Example of overall cable length for parts (1) and (2): For 3 axes in standard length,
lx5+3x0.5=6.5m

-t32-
4. UNIT-TO-?XWT CONNECTION
4.6 CONNEC’170N OF DRIVE (SERVO UIWTAND SERVO MOTOR)

4.6.3 Connection of position detector

-
MR-S
&fp

CN 2
❑E

,
1
I
HONDA MR-20RFD2
e Motor

T WS3102A-20-29P
1

* Max, 50 m between AMP-Motor


(Standard 5 m)

( 1 ) Encoder CN2Kn/CN31Rn cable (over 7.5 m, under 50 m)


. Cable CN2K - CN2Kn (for motor end clctcction)
● Cable CN31RI - CN31Rn (for ball screw end detection)
Encoder
* Ahil’(MR-S~ ) (OSE-5K or OSE-5K-ET)

I .— -.. -— ---
;: r-. . 1 !--

It I
PA 12 , A PA
PAR 13 H B PAR
1 1

Hit 4
3
c
D
PB
PBR
Pz Pz
~O,e~)PZR ;: : P z~o,e *
~----., ~-----7
Pu I 16 !+ IPUI
PUR ~ 17 J ~ PUR ~
I I
pv / 18 K IPVI
PVR : 19 L ~ PVR [
1 I I
PW ! 10 if ~ Pw I
,pm~ 11 T I PWR i
l–-_-___l
+15 5 P +15

* +15 6
GND 7 R GNil

+5 2 s +5
GND 1
+5 8

SG N Case eartk
, 20 I -
+ FG

NOTE 1. The figure shows the cable applying when the distance between the amplifier and motor is
more ~han 7.5 meters and le&-than–50 meters.
Type of cable F-DPEVSB 12P x 0.2SQ

NOTE 2. When cable (CN31Rn) is used between RF31 card CN31 ~ OSE-5K-ET.
These signals are not used. (Ball screw end detection)

-83-

4. UNIT-TO-UNIT CCWNECTION
4.6 CO.I.ON ~D!! (SERVO UNIT AND SERVO MOTOR)

(2) CNC2Kn/CN3Hln Cable for encoder (for max. 7.5m)


Encoder (OSE-5K or OSE-5K-E)
LMP(MR-SU)
r
CN2
P.4 PA
PAR P.4R

PB PB
PBIZ PER

Pz Fz

E===a
PZR PZR
-------
Pu
PUR
J
I K Pv
18
I PVR
19
! I L
I M Pw
10
11 “! T PWR
1
----——.
!
(Note;
(Note 2) 5 ‘1 I
I I
+15 6 J P +15
I
GND 7 I R GND
I
1
* I
+5 s
1
i 1
8 J
I )
SG 20 ‘,) ————. ———— —— ——— \ U N
Case
earth
L

NOTE 1. Indicates max. distance of 7.5 m between AMP-Motor


Type of cable F-DPEVSB 12P x 0.2SQ

NOTE 2. When cable (CN31RrI) is used between RF31 card CN31+OSE-5K-ET.


These signals are not used. (Bail screw end detection)

Signal name (Reference)


● RFO1 card CN2 ~ OSE-5K

1 GND — 14 Pz 1 14
8 +5 8
2 +5 15 PZR 2 15
9
9 3 16
3 PBR 16 Pu 10
— 10 Pw 4 - 17
4 PB — 17 Pm? — 11
— 11 PWR 5 — 18
5 +15 — 18 PV 12
. 12 PA 6 — 19
- 13
6 +15 — 19 PVR 7 — L20
— 13 PAR
7 GND — 20 SC

-84-
● 4. UNIT-TCHJNIT CONNECTION
4.6 CONNECITON QFDRIVE (SERVO UIWTAND SERVO MOTOR)

(3) CN33Kn cable for AMP-deteetor (for encoder) ....absolute value sub-micron specification
9 ● Cable CN33K1 – CN33Kn (for motor end detection)
. Cable CN33R1 – CN33Rn (for ball screw end detection)

Detector side 0AER25K-lx


OAER05K-lX
OSE05K-lX-ET
c-----------~)
I
1 A A B
1

i
I x x I
1.
1: I
.— -----
--------

I
1‘. I-————— -a.
T
v
P
R
E

Case MR-20L5 COnnWtOK MS3108B22-]lS


Housing: MRP-20M01 ciamp: MS3057-12A
Contact: MRP-M102
Type of cable: F-DPVVSBS5P/7PX 0.2SQ

o
Male
0

Length L Key slot for positioning

d.
-1 /
.

Standard L = 5 m “:... N541C616


Max. L=20m

-85-

4. UNIT-TQUNIT CONNECTION
4.6 CO~ON OFDRIU5 (SERVO UNIT AND SERVO MOTOR)

(4) CN31Mn Cable for AMP-MD Box (for inductosyn)


AMP side
AD Box side
(m-sm)
CN3 ———l\ CN2n
12 f ————— —-
4 lPA
‘ Y-# 1

13 42t X
1 I
4 4 3PB

3 4 4E
I I
14 45PZ

15 - 1
d 6=
I I 47GP
1
I I
Free Free
I
I I
I I
I I
I I
I
2(3 o-- - 10 SE
*&--––––=–

Case: MR-20LS Type of cable


Housin& MRP-20M01
F-DPEVSB 12PXO.2SQ
Contact: MRP-M102

o
0

Length L

The mating plug JMSP21 -16M is


attached with the accessoryof
INDUCTOSYN systemy, so it
has no plug.
S[andarcl L = 5 m ●
Max. L=20m

● RF31 card CN3 cN~ of INDUCTOSYN A/D


.
[1) PA (~) ~ 9
(3) PB (4) i%
(5) Pz (6) ~
(71 GP (10)SE
[Iii TSA (Id TSZ
(IO OH] (Id OH2

-86- ●
4. UNIT-TO-UNIT Connection
4.6 CONNIZTHON OF DRIVE (SERVO UMTAND S13?V0 MOTOR)

(5) Amplifier interface unit CN31Hn cable

Amplifier side
(iR-So)
Scale side
CN3

----- ------ --
r% 4 5 U*1 Phase A)
1
I —
?i!R 130 I 4 6 U.] Phase ~)
I I
?13 40 Phase B)
I
Phase ~)

- 3 U*O Phase Z)

+ 4 U*O Phase ~)
I
- 10 Ov )V)
1’
1 !
i * - 12 +5V +5V)
I I
GND 70
I

I
II
SC 20*
~) L :Shield)
“ -g;; ----------
(Pin numbem
applying whe]
* There is no need to supply 5 V. EXE602 mad
Do not connect at the scale. by Heidenhei]
is used)

scale MR-20L5 Cable wire type


Housin&MRP-2oMol F-DPEVSB 12Px0.2SQ
Contact: MRP-M102

Male 0
0
I

Length L I
Make inquiries with the scale
manufacturer concerning the
Signal names (Reference) matching plug.

1 GND — 14 Pz
8 +5
2 +5 — 15 PZR
9
3 PBR 16
— 10
4 PB — 17
— 11
5 — 18
— 12 PA Note Max. 250 mA with + 5 output capacity.
6 — 19
— 13 PAR
7 GND — 20 SG

-87-
4. UIWT-TOUif?lT CC#?NECTIO..

4.6 CO~ON t3FDRIt?E (SIXVO UNITAND SERVO MOTOR)

( 6 ) Cable pmtedimm tube


If the effect of sarkxmmot be avoided, select the proper metal tube from the table below and
pass the sigrdl ca!bies through the tube.
If the cable cowers are liable to be cut or scratchd by the cutting chips, use of tube may be
useful.
Cable clamp MS3057 cannot be installed .to the detector side. So the cable may get cut off in
the environment of bent or high vibration. If the cables of type 0.2SQ cannot be used, use
cables of large area of inductive smtion. However, for shielded twisted cable, follow our guide
lines.

Usage Example of assembly

For motor detector

v-

Ekample of selection

Connector
(1) Tube Mounting thread (3) Motor SuppIier
(2) AMP side
detector side
RBC-104 {Straight) G16
FBA-4 JAPAN FLEX
(FePb wire fled RBC-204 {45°) G16 RCC-IC4-CA2022
K/K
RBC-304 (9(Y) G16
cover)
Flexible conduit
Power line
PA-2 #17
(FePb cover)
BC-17 (Straight)
tube screw 15
PDC20-17
I Sankei S/S

PSG-17 (Stmight] Screw dia. 26.4


Hi-flex Daiwa Dengyo
PLG-17 (w) Screw dia. 26.4 PDC20-17
PT #17 (FePb K/K
PS-17 (Straight) PF 1/2
cover)
4, VNIT-TO-UNIT CONNECTION
● 4.6 C(XNHXKW OF DRIVE (SERVO UN.lTAND SERVO MOTOR)

4.6.4 Main circuit connection


● ( I ) Connectiondiagram

egmerauve
Shielded bar option
M4 ~~ ~k
@degenerative
o \ resistance
-.”... ” , “ . . . . . “..”. .
0< GZG200W
Ohh
wire for EMR CDP 390HMK)
wiring 7 I I Note 5

mm.”.,
—11 ~ Note 3

Plug pin symbol A

Precaution 1: Servo amplifier is of 200 V class. If power supply specifications are met, no transformer is
required. For 400 V or higher class, use voltage drop insulation transformer. Be sure to
ca&y out earthing of main–circuit bmause it ha~ no transformer. Above diagram does not
show the power supply transformer for export modes.
Precaution 2: Phase sequence of power supply terminals of servo amplifier are arbitra~. Howtwer, for
multi-axis, do not connect cores of different symbols.
Precaution 3: Precautions for connection of servo amplifier terminals U, V, W.
a. Be sure to maintain the phase relationship between servo amplifier terminals U, V, W and
motor pins A, B, C.If the phase sequence is mistaken, motor may cause vibration or may
cause sudden rotation. Reverse rotation cannot be caused by changing phase sequence.
b. Be sure to avoid a connection which may cause power supply to the output terminals U, V,
W of servo amplifier. Be sure to avoid a connection which may cause grounding of the
output terminals U, V, W of sewo amplifier. Servo amplifier may get destroyed.

-89-
*
4. UNIT- TO UNIT Connection
4.6 CO~ON 0FDRiW3 (SERVO 121WTAND SERVO MOTOR)

Precaution 4: Terminal B and terminal R of servo amplifier are connected by shielded wire. For EMR
(emergency stop) wiring, avoid this shielded wire. If EMR contact point is open, the servo
amplifier is sure to stop.
Precaution 5: Terminal B and terminal C of servo amplifier are connected by shielded bar.
If regenerative option is used, detach the shielded bar and connect aumrding to the
diagram.
Regenerative option causes heat generation.
So take care so that the connection line does not cause any fire.
Precaution 6: Cannon plugs differ depending on the motor.
~If EMR contact Doint is connected to terminal B of servo amplifier, the emergency stop gets
composed of 2 s~stems (alarm codes 55 and E7). Current pas;ing through th= EMR cin~act
point for each axis is approximately 30 mA at 200 V, 60 Hz. After emergency stop, it will not
be released until there is a reset signal from NC side.

.,


4. UWT-TO-?Z’WT Connection
4.6 CCWNECITON OF DRIVE (SERVO UNIT AND SERVO MOTOR)

( 2 ) Cannon plugs used

Motor Connector of
model Cannon plug used
motor side
HA40C
To amplifier
HA43C
HA80C @&
HA83C @Q MOTOR
o
MS31OZA22-23P
0’ v “’’”
MS3108B22-23S or
MS3106B22-23S

HA103C
HA~ooC To amplifier
HA330C 66
666 MOTOR
86
o v
0 “’”
MS3102A24-10P
MS3IO8B24-1OSor
MS3106B24-1OS

HA40CB * Indicated during


HA80CB “DC cut off”
oF6 .0,‘
~;bo
o Brake
MS3102A22-23P excitation
power
supply

MS3108B22-23S or
MS3106B22-23S
%
HAlm * Indicated during
“DC cut off”
66
666
66 Brde
= o excitation
MS3102A24-IOP power
MS3108B24-IOS or supply
A MS3108B24-1OS
08
o MS3IO8B1OSL-4S or
MS3102A10SL-4P MS3106B1OSL-4S

NOTE 1. MS3108: Angle plug, MS3106 Straight plug


Select suitable cable clamp (MS3057) and pipe connector.

NOTE 2. Key position of cannon connector is taken to be the dirwtion of motor flange.

...

-91-
,.

4. UNIT- TOWWT CONNECITON ●


4.6 CONNECITON WDRI%!E(SERVO UNIT AND SERVO MOTOR)

(3) Cables used


Note2 Note3 Note4 Note5

U.v.w ~ Exlbingwire G1.G2. P.D Ektromagnetk


(Motor main circuit] (Mrlor earth) (Motor Ihermostot) (RegeneraliOn option) brake for
excitation

MR-S40 ❑ 2nurr2Min. ~ 2 mmz Min. 0.5 mm2 Min. 0.5 mma Min.
2 mmz Min.
MR-S43 ❑ (3.5 mma Max.) (3.5 mm2Max.) (3.5 mm2 Mnx.) (3.5 mm2 Mm.)

MRS80 ❑
MR-S83 ❑ I ,, I ., It
,,
I >, I ,, I
3.5 mma Min. 3.5 mma Min. ,, ,,
MR-SIW ❑ 3.5 mm2 Min.
(8 mmq Max.) , (8 mm2 Max.)
5.5 mm2 Min. 5.5 mmz Min. ,, ,,
MR-S203 ❑ 5.5 mma Min.
(8 mrna Mm.) @ rnnrzMax.)
,, ,, ,, ,. ,,
MR. S3LXI❑

NOTE 1. The cable size in the bracket ( ) of the above table indicates the constrains from the
soldering cup dimensions of can’non plug.
2. Refer to the ]Internal wiring regulations] for classification of earthing wire.
140-14 Green color earthing wire
1. Green color should be assigned to the earthing cable except for the following cases.
1 ) When earthing cable is independcn[iy wired so that it can be easily classified as earthing
cable.
2 ) When multi-core cable or multi-core cabtire cable or 1 wire core of multi-core cord is used
as earthing cable and moreover, if the core of the wire is uncovered or has green yellow
stripes.
Not~ If multi-core cable or multi-core cabtire cable or 1 wire core of multi-core cord is used as
earthing cable, do not use any other cable for earthing except the core of the uncovered
wire or the wire having green yellow stripes.
2. For some unavoidable reasons, if any cable besides green cable or cable with green/yellow
stripes is used for earthing, be sure to attach a piece of green tape at the end and any other
suitable date to indicate that it is an earthing cable.

I

3. Twist the connection cable of G1 and G2.


4. Since the regenerative option generates heat, either use heat resistive treatment.
5. Use shielded cable for electro-magnetic brake “DC cut off”. ●
6. If the motor is to move, select cables with high bending performance.

-92-
4. UNIT-TO-UNIT Connection
4.6 CONNECITON OF D~ (SERVO 12iWTAND SERVO JUOTDRj

( 4 ) Terminal box type of motor (special accessory)


‘a

NOTE 1. Servo motor with terminal box is a special product. So take care of the model of the servo
motor. (HA40 — HA300, HA40B — HA300B)
2. Use one screw with * mark for earth terminal.
3. If magnetic brake is availabl~ the surge absorber (ECR-C1ODK221) can be accommodated
inside the motor terminal box.

Terminal box of the motor

● The facing of dia. 22 hole of this terminal box can be changed at a step of 90°.
However, shipment is done aeeording to the external dimension diagram; so remove the screw with
* mark for changing the facing.
● If any part gets damaged, place order with us for the same part mentioning the part number.

-93-
,,,

4. UNIT-TO-UNIT CONNECTION o
4.7 CONNECTION WITH PERIPHERAL DE YICES

4.7 CONNECTION WITH PERIPHERAL DEVICES

4.7.1 F eripheral device interface


(1) 310M/310L

r CPU-A(MCIII)
c~sll

r CPU-A (MCI1l )
CNS12
Portable tape reader
(PTR-02A )

(PRT-02A J

(PTP-02A)
t

NOTE 1. The peripheral devices that can be connected and the positions of the connectors which are ●
connected to those devices may be subjmt to various restrictions depending on the system
wncerned.

NOTE 2. The cxmrespondences between the peripheral devices and RS-232C interfaces are set by
parameter.

-!M -

4. UNIT-TO-UNIT CONNECTION
4.7 CONNECllON JWTHP=HEUAL D~CES

-.. .
(2) 320M/320L/330M/330HM/335M

NC side

CNS1l Console for

‘ ‘in’en”n” ‘ m

CNS21 Consolefor

1=!
rnaintenwxe
IV1335Fd only

CPU-A(MC1ll) CNS12
CNS12
w

Portable tape reader


(PTR-02A)

i=

0
CNS31
//i-Eiizl
(HIGH SPEED)
CNS32
IOP(MC712 CNS32 r — —--1
t I
CNS3 i /&%m ‘“’ t CNSfJ~
I (14335Monly I
~M330HM)
—— -- ~

NOTE 1. The peripheral devices that can be connected and the position of their connectors m w have
various restrictions depending on the respective systems.

NO’I.’I3 2. The correspondence of each device and RS232C interface is set by parameter,

NOTE 3. Power supply line cannot be detached from NC side connector.


-95-
4. UNIT-TO-UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL. DEVICES

4.7.2 Connection (CNS 12 Cable) of tape reader (PTR240R)

NC side PTR243R side


CN1
F

5
. Cs(

SG

( [ : cDB.~~PF”~ CON : DB-25PFC

Connection diagram example

~VR ES9-24 (RS9-24) TW8180-5-8P


Ed=l (D13-Z5ST) C5
[
(TW8180-5-8P) CN1

4
-----
i POWER
~ SUPPLY
------
-L
—-.

A d1
d

PTR-240R

AC AC ?EV
IN IN FG 3FF
FWD

a<~FG
(NOk 1) From NC pOWtX
L-(
supply (AC OUT)

NOTE 1. Get the cable for tape reader power supply from the machine builder.

-96-
* 4. UNIT-TO-UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL DEVICES

4.7.3 Connection of power loop interface and parallel puncher interface

!’!s91 c~pg~ 3432-5002LCSC-40PM


- +12V –12V

I A18
TXOTR \
330Q 33aQ J-jig
& TXDT
1 A19 Current loop interface
RXDTR }
m ‘“ RXDT )
.A1
n CH1 .
Bl
GND
A2
CH2
B2
1 GND
A3 CH3
I
I
I
+ 12V 01 B3 ,, ~m
- 12V 3 A4 $CH4

1
I 4
+ 5V 2 B4 ,, GNr)
I + 5V !5 AS ~ cH5
+
Ov 1 B5 ,, GND
Ov !4 A6 ,>CH6
&
I
L____ .;
I B6
A7
Parallel puncher
interface
I A8 ~B
B8 , , GND
A9
b CHS
B9
t~ GND
‘I”c ) PCON
B14 ~~GND
---—
q , pc~y ;

A12

Signal transformer
(MC094)

l+JOTE 1. Install this transformer inside the built-in cabinet of NC unit. (Optional specification)
a
e
FdO”IE 2. L,imit the length of cable connecting the NC unit and RS-232C interface to 1 m,

6–44.0 \

m
.

-97-
4. UNIT-TO-UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL DEVICES

4.7.4 Connection of RS-232C 1/0 device

NC side Device side

:~
4
Casse’tr’’d”k

7
SG ~’ 7

,- T -----—--- --,-

:Ia==id ‘ortabl’ ~tape reader (PTR-02A)


,’-}; —- —-------p
I 1
1 ,
,

-98-
4. UNIT-TO-UNIT CON~C170N

4.7 CONNIXXION W1’lHPERIPHERAL D~CE$

4.7.5 Connection of RS -232C signal converter



NC side
RS232C ‘CNS91
1 ~ 1
interface )

2(, SD 2

3
3 RD 3
16

4 Rs 4
4
17

*
J==l ‘4
NOTE 1. Install this transformer inside
the built-in cabinet of NC
unit.
NOTE 2. Limit the length of cable con-
25 + 5V 1>
n~ting the NC unit and RS-
232C interface to 1 m.

ntir=kfiu
NC side

CDB-25PF05 CDB-25S ]_] CD13-25PF05

4 holes of dia.3.2
M
m, s .
CNS92 s z

. i
A

--l-l=

-99-
4. UN.IT-TCMJVIT CON3JECH0..
4.7 CONNECTTm WHH PEZUf?HERAL DEVICES

4.7.6 Connection of various data combinations


( 1 ) Connection (for RS-232C) of peripheral device when using 14” CRT (330HM/335M)
(When control signals of peripheral device pass through the operation board.)

IOF OPBC RS-232C device

HCNS32caMe ~4=lcNs81ca~~ ~]

CH32

. CNS32 cable connection


@+?. ~--—. ----- —-. -.— —— .- C*

SD
RD
1
I I23
3
RS 4 4
~ A A I
5
Cs I
1 I
DR 6 6
1 20
ER 20
I
EMC 8 I
8
EMG 9 9
I 1
TXD 14 14
TX D 15 15
I
RXD 16 16
I
I
I I
RXD 17. I 1
17
RTS I 18
18’
I
RTS’ 19 19
OSR 21 ! I 21
22 I 22
OSR
I ,
SG 7 7

CONTACT
CON
: CD-PC-III
~;~------------------ :L
CON CDI 25PF05

CONTACT : CD-PC-111

. CNS81 cable connection

Relay connector
CNS81 CH32

[T-----------lnl
FG B1 ‘ II II 1
II II
il II
SD Al II I 2
11 Ii
II II
SC B2 II II
7
II II
[1 II /
RD A2 II II 3
II II
II II
\ /
II [ I
II II
II II
RTS A3 II 4
II
11
CTS B3 II II 5
II II
1:
6
II
DTR B4 II
20
11------- ----
u
SOC :8420-4500 CON : C~-25S
CONTACT :3690-1000 CONTACT : CD-SC-HI

-1oo-
4. UNIT-TO-UNIT C(3N~CTION
4.7 CQNNECI170N WITH PERIPHERAL D..CE9

(2) Connection (for RS-232C) of peripheral device when using 14” CRT (330HM/335M)
(When control signals of peripheral device do not pass through the operation board.)
IOP OPBC
7

CPLS32-2 cable
CNS32 CNB81

RS-232C device

~a

● CNS32-2 cable connection


Relay connector
CNS32 CHI

SD
SC
RD

Cs
RS
DR
ER
FG CON : CDB-25S
L
~&------------L’ CON: ACT : CD-SC-111
CNB81
t-r ---------—----r>
1 i
(SG) 11 I I 7
1 1
EM G 8 1 8
1
EMG’ 9 1 I 9
TXD 14 1 14
I
TXD 15 I 15
I
RXD 16 1 16
RXD 17 1 17
!
RTS 18 18
!
RTS 19 I I 19
I I
DSR 21 21
DSR’ 22 I I 22
I ‘d ----------- -~’ I CON : CDB-25PF05
*FG
CON : DB-25PF05 CON’ kCT : CD-PC-111

cONT.4CT : CD-PC-111

-101-
*
4. UNIT-TO-UNIT CONNECTION ●
4.7 CONNECTION WITH PERIPHERAL DEVICES

(3) Connection (for RS-232C) of peripheral device when using 9“ CRT (320M/330M/320L)

10P RS-232C device

-~

. CNS31 cable connection

Relay connector
CNS31 CHti

f-l----------- l-l
I t 1
I i i I
1 I
~
I
i
! I
7
I I
I
\ I I /
3

I

I
/
I I

I [
I 5
1
I 1 4

~ FG 1-
CON : CDB-25PF05 CON : CDE
CONTACT : CD-PC-111 CONTACT : CD-SC-111

-102-
* 4. UNIT-TO-UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL DEVICES

(4) Connection (for 14” CRT) when using signal convcrtcr (MC094)
(330HM/335M)

IOP PSCON(MC094)
Pcripher device
P
CNS91 Parallel
CNS32-1 cable CNP91S cable
CKS32 CNP91

OPBC

CNB81
P
1
J
Serial

Selection SW
!

● CNS32-1 cable cormcction

c s3~ CNS!
- rT------------- ”---7\
SD
SC 1
7
RD 3
,
I 1
Cs 5
t
RS 4
DS
ER
FG
Ov
Ov
+5V ,.7

+5V
1 I
+12V 10 I 10
–12V 23
------J 2 CON :CDB-’XS
CONTACT :CD-SC-111
q------ —---------— -~ ) CXB 1
(SG)11 , I 7
1 8
EMG 8 1
EMG’ 9 9
,
I-XII14 II 14
TXD* 15 i 15
I 16
RYD 16 -
I
RYD” 17 I 17
RTS 18 , 18
I
RTS” 19 1 1 19
1
DSR 21 I I
?1
DSR* 22 ~~
d____ .___. ____.__J’ ,..
CON :CDB-25PF05
-1 *FG L- COSTACT :CD-PC-111
CON 3DB-?5PF05
CONTACT :CD-PC-111

NOTF2 1. Keep the length of the cable between CNS32 and CNS91 within I meter.

-103-
,,

4. UNIT-TO-UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL DEVICES

. CNP91S cable connection


!P91 PARALL IL

TxDTR 34
TxDT 19
RxDTR J)
-2
RxDT
CH1 1
GXD 2
CH2 3
GXD 4
CH3 5
GXD 6
CN4
~
GND 8
CH5 9
GND 1(I
CH6 11
GND 12
CH7 13
GND 14
CH8 15
GND 16
Clls 17
GND 18
PC.ON 20
GXD 21
TEND ?9
FACITSEL 24
PIVON 30
PRER 28
PCRDY ?6
GXD B13 31
32
GND B14 33 CON :S-1634A-STA
SERI

RD A14
Cs 5
RS B15 4
DR Al6 6
ER B16 20
SD A17 2
CXD B17 7
B?W CON: CDB-25S
sw cONTACT :CD-SC-II]
SERIALSE A20
GND Bz() x
So( W()-4500
CONTACT :3690-1000

NOTIZ 1. Keep the length of the parallel signal cable from CIQP91 to within 3 meters.

-104-
4. UNIT-TO- UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL. DEVICES

(5) Connection (for 9“ CRT) when using signal converter (MC094)


(320M/330M/320L)

PSCON (Signal converter)


.-.
IOP

CKS32 cNs91 Parallel


CNS91 cable CNP91S cable
CNS32 C?JP91

F
I
~ScJection
t 1
SWI

● CNS91 cable connection


CXS32 CNSQ”
-. .-..
,f-r- ———-—-—-” —---- -—--—r, r
SD ~ .
.>
I
SG 7 7
RD 3 ~
I
Cs 5 I
4
I
RS 4 I 5
6 I
DR I 20
1
ER 20 I 6
FG 1 I
I 1
Ov 11 11
Ov 24 I
I 24
+5V 12 12
+5V 25 I
I I 25
+12V 10 10
– l~v 23 I I
I
,, ,. 23
CON : CDki%PF05 ‘$;G—--–-----–-- –---––-;;N ; ~oB~
F05
CONTACT :CD-PC-11] -- CONTACT :CD-PC-11]

NOTE 1. Keep the length of the cable between CNS32 and CNS91 within 1 meter.

JC.
,<*

-105-
4. UNIT-TO-UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL DEVICES

. CNP91S cable connection


IP91
— PARALI
TxDTR m 34
TxDT 118 19
RxDTR 22
RxDT 119 27
CH1 L1 1
GND \l 2
CH2 i2 3
GKD 4
CH3 5
GND 6
CN4 7
GXD 8
CH5 45 9
GND 35 - 10
CH6 46 11
GND 36 -x-x 12
CH7 A7 13
GND B7 , xl 14
CH8 AS 15
GND B8
xx 16
CHS A 9f v v 17
GsD 18
PC. ON 2C
GiiD 21
TEND 2:
FACITSEL 24
PWON 3C
PRER ?f
PCRDY 2(
GND

(ND CON :S-1634


A-STA
SERIAL
RD A14 3
Cs A15 5
B15 xx 4
RS
DR A16 6
ER B16 20
A17 2
%D B17 , x~ ‘ 7

I B2&ulcoN:cDB-25s
sw CONTACT :CD- SCI1l

SERIALSE Az()
GXD B20
So( 3440-4500
CONTACT :3690-1000

IWT12 1. Keep the length of the parallel signal cable from CNP91 10 within 3 meters.

-106-
4. UNIT-TO-UNIT CONNEC770N
4.7 CONMZTIUN W~PER@HERAL DEVICB

(6) Connection (for 14” CRT) when using signal converter (MC095) (330HM/335M)
(When signal for operation board passes through the signal converter)

ICIP PSCON (MC095)


-1
CSS3? CNS93
CNS93 cable CNS96 cable
CNS32 CXS96 PTR
A I
CNS95 cable
CNP9.5 f
Cxsg-1 PTP

OPBC{MC201)
I #
-baL-.l

● CNS93 cable conncct,ion


( :s3~ CNS9
:7-- —----—-----------”-7-)
SD ~ I I 3
m 1 1
1
RD 3 ~
I
SG 7 I 7
RS -1 ~
I I
Cs 5 t 4
I)R 6 ‘ I m
ER 20 6
I I
E\fG 8 8
I
E\lG* 9 1 9
I f
TXD 14 ; 1
14
TXD* 15 1 15
RYD 1
16
RSD* 1? 17
RTS 18 18
RTS* 19
DSR
DSR*
+5V
LG
+5v
LG
+I~~;
–l~v ?3

CON :CD 25PF05 CON :CD13-?51


cONT.ACT :CD-PC-111 CONT.ICT :CD-PC-111

I’W,Ym 1. Keep the length of the cable between CNS32 and CNS93 within 1 meter.

-107-
4. UNIT-TO-UNIT CCMWW?3CTION
4.7 CONNECTION WITIF PERIPHER~ DEVICES

. CNS94 cable connection


{
E!vIG
EMG*
TXD
TXD*
RXD
RXD*
RTS
RTS”
DSR
DSR”
FG
SG
J “w___.——-———-
%~
Cox : Cr -25PF05 CON :( DB-25PF05
r::
.“

CONT.JCT :CD-PC-111 CONT.4CT :CD-PC-111


. CNS95 cable connection
JP91 PARALL L

TxDTR
TxDT 19
RxDTR 22
RxDT n
CH1 1
GSD 9
-!
cH~ 3
GXD 4
CH3 5
GXD 6
c!i4 7
GiiD 8
CH5 9
GKD 10
CH6 11
GXD ]~
CH7 13
GliD 14
CH8 15
GND 16
CHS 17
GND 18
Pc.ON 20
GND 21
TEND 29
FACITSEL 24
PWON 30
PRER 28
PCRDY 26
GND 31

GND B14 CON: S-1634A-STA


SERI L
SD Al? 2
xx
GfiD B17 1
RD A14 3
GND BZO x x.
7
Cs A15 5
RS B15 ‘ 4
DR A16 6
B16
x I ?0 CON: CDB-25S
ER -
J
sol 8440-4503 CON :CD-SC-111
cONTACT :3690-1000
‘*

NOTE 1. Keep the length of the parallel signal cable from CNP91 to within 3 meters.

-108-
4. UNIT-TO- UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL DEVICES

● CNS96 cable connection

( <S96 PTR

MRTIL 48 8’
GND B8 33
MRT2L \9 9
GND B9 34
MRT3L 410 10
GND B1o 35
MRT4L %11 11
GND 011 36
}!RT5L ~1~ l?
GXD Bl~ 37
?VIRT6L A13 13
GND B13 3s
MRTiL A14 14
GND 39
MRT8L Alij 15
GXD B15 40
FWD $.16 16
GND B16 41
RIVD /417 17
GND 917 J?
SPL .A18 1s
GND B19 ~ 43
RIJNL ~~(1 20
GND B19 4.1
A
Soc :: 440-4500 CON :57-.10
CONTACT :3690-1000

NOTE 1. Keep the length of the parallel signal cable from CNS96 to within 3 meters.

.“
,,

-109-
4. i2NIT-TOUIWT CON...(3N
4.7 CGWNECIY(2V WTtHPE?UPHEUAL DMCiR5

(7) Connection (for 14” CRT) when using signal converter (MC095) (330HM/335M)
(When signa~ for operation board does not pass through the signal converter)

IOP PSCON (MC 095)


1

CNS93
CNSW- 3 $%&L.
CNS32 CNS96 PTR

$%&i>-’
CNS95

OPBC(MC201)
1

● CNS32-3 cable wnneztion


CNSW .= ------- -------- --= CNS93

1
4
1
RS .t I I ii

FG It 1 ,

* FG
CON : CDB-25S

II r~----------------- ‘7>
L
CNB81
CONT.ACT :CD-SC-111

1 1
RTS
RTS*
DSR
1~
18
19
a
b.
1
t
1
#
I
18
19
21
DSR* 22 22

u
CON :CDB-25PF05
+FG u
CON :CDB-25PF05
CONTACT : CD-PC-111 CONTACT :CD-PC-lil

NOTE 1. Connections of CNS96 and CNS95 are same as that when the signal for operation board
passes through the signal converter.

NOTE 2. Keep the length of the cable between CNS32 and CNS93 within 1 meter.

-110-
4. UNIT-TO-UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL DEVICES

(8) Connection with DNC (320M/320L/330M/330HM/335M)

10P

DNC
CNS31 cable
CSS31 --- RS-2?2C
h= 1
I
I
I
I
I SCOX(MC(’)91)
I
t r-- CNS91 - ~s~
1
L —--— —-- ; CNST? ----- ——-— -
a

● CNS31 cable connection

Conneclor A Connector B

-1
FG
(7–----------1=1
I 1
I I

TXD \ 1 1

t
I
I
SG A I I
I I
RXD \ /
I
I
I /
I I
I I
CTS I
I
I
DSR 6 I t

w
I I
RTS

DTR

CON : ( }B-25PF05 CON :


CONT.ACT : CD-PC-Ill CONT.4CT : CD-SC-111

,,-
. .
..

-111-
4. UNIT-TO-UVIT CONNIPTION
4.7 CONNEC7TON WI’EIPRWHERAL DmCES

( 9 ) Mounting procedure for RS232C connector


As shown in Fig. 1 (assembly outline), the connector mounting plate is already attached to the ●
RS232C connector which is connected to the peripheral devices. While referring to Fig. 2 (panel
cutaway), prepare the hole for mounting the connector.

M4x12 stud bolts (rear) (x2)


or 5 mm dia. hole (x2)

_.y
‘-i-’ 4

RS232C
connect

Door
‘t

Fig. 1 Assembly outline


i+
Fig. 2 Panel cutaway figure

‘Fig. 3 Connector mounting plate

-112-

4. tlNIT-TO-UWT CONNECTION
4.8 CONNECTZVG CABLES AND CO~ORS

4.8 CONNECTING CAf3LES AND CONNECTORS

4.8.1 Suitable connectors


( 1 ) For 310M/310L

(option)

Zmm=m IRS – KC)


- A CDB -25Si0— (RS - 232c)

=. MRP- NF,MR-?OW (SPIXDLE EXCODER)

,\ .,,,, ,,,,; N 7

MR–50R\LA ~~ MRP-50F.\lR-50W
0)1) ~ II
10P)
sfR-5oRF.4 ) ?ilRP-50M. MR -50W 0)0) r-
-1
MR-2oRwi ?JRP-?OF, MR-20W (D], .411
_~ MR-20RFA \lRP-?ON.MR-KJ~ M). .+0,
A;
~op) yrmg MRP-50F, MR- 50W (DI )

lti-” -

- ‘L
n=:::-’’” ‘“) “

NC)lTk Either the DIO_ B or DIO_ D option card can be selmted and used.

., ..,. ,’

.
,.

-113-
4. UNIT-TO-UNIT CONNECTION
4.8 CONNECTING CABLES ZIUWDCONNECTORS

(2) For 320M/320L

5ZG3=g~=!lm
“nP CDB–25S (m-zazc)

-E% MtP-ZOF,lR-2m (SEI=ERDI)


\iCP b~-20R3fA
m-al IUL4 !4RP-20F,
MR-20W (sPINDLEEMJ3L~ SPIh~IJ3 IELIVE

!JRP-20F, MFt-2(?iV (HWZME E4~ER)


MRP-ZOF,MR-20W (DI
–A
MR-aRMA MRF-50F.%EHWJ (DI )
MR-50RFA MRP-5QJ,MR-5131V
(DO)
~p MRP-20F,?AIHW (AI)

POWER
SUPPLY
[ e
Number of axes: Max. 4 axes for 31OM,
Max. 3 axes for 31OL

‘9

-114-
4. UNIT-TO-UNIT CONNECTION
4.8 CONNECTING CABLES AND CONNECTORS

(3) For 330M

.
‘fm~
10F CDB-25S~~
CDB-25

McP .MR-20RW4
S@-
~
(*-232C)
(RS-232C)
(RS-232C)
(Fs-2a2c)
MRF-20F,!IR-20W (W2?WR DI )

Pi
MR-201UL4 MRF-20F,bR-2 OVf (SPIMXE IHVR)
MR-20WA ~PINDLE E?xxxER)
(SERVOIR WE)
MR-20 RM.A YRP-20F, bffi
DIO MR-20RMA MIW-20F.MR-2(JW (DI )
.–ii \
MR-WJR

MRF-50F, !IIR-5W (’DI ) fl U!+isis--- ‘

I--=!aE MRP+mi, m-5ow (Ix))


d
SELRVC) DRIVE EN(X
MOTCR DEF

(4) For 330HM/L

1 c--- iml
RTc$lR-ZIR\iA ~
CDB-25S
-c
10F CDB-2SS
. . . . . . . .. . . . . .. .

k —A
1’ n ‘-- ‘- .– -

(SERVOIRIVE) I

IT!!
lm -20RM.4 IRP-20F ,MR-2:IYW’(H4SDLE EW3DER) ;
D1O MR-20RW ?Iln *,.,.
MRF-zv, \m-9Gw
“.,. (nl}
,“. ,
–A G
MR-50 RMA ‘ MRF+IOFJE+5LW (DI) q
.:1

MR-20RMA
D I O !4RP-20FXR-20W (AI)
_B MR-20RMA
I r
P40F,!.?R---’ ‘n”
m,-

-115-
4. UNIT-TO-UNIT CONNECTION
4.8 CONNECTING CABLES AND CONNECTORS

(5) For 335M

UCP U CDB-Z~ (RS-232C)


(R3-232C)


MRP-2oF MR-2ow 14inch
; COLOR

T nm CDB.-25S * ~q ‘ “- s
------
Icl?u cm-n!

‘A
lm–50 IufA ‘ MRF~OF aEt-5 W ( DI ) ‘Wi

E ~~
-
MR-WRFA MRP-50M,MR-5W (m) Q , ........=...
;-..3
+ . .
D I () MR-ZORMA MRP+!OF>fFL-20W (AI ) r .
,-+-, ?+=
Y/--,:::::
=,,
MR-20RM.A ::.::.::::::!
–B ;1
MR+o RhlA MFU%OF,MR+W (DI ) +m
MR-50RFA MRP-5Ohf,MR-5m (m) ~ ‘~vo IRIVE mm
.-l h!

-116-
4. UNIT-TO-UNIT CONNECTION
4.8 CONNECTING CABLES A.h?ll CONNECTORS

4.8.2 Cable configuration

CONNECTION CABLE LENGTH(m) LENGTH(m)


STD MAX

CRTC ~! CM I 1 CRT ROARI.)


(cm 11) a KWB81)
,lVR
5 15
{Cxr)+ CXP I 1
a [WV 1)
iCS1’ .4
3!!i.._”
;XC-TE%UIX.+1.CPV J1 CRT BOARD
Cm$ll
CRT Icxsl 1) [CNB91)
;!I”CRT)

‘or 310M/310
‘:’ r“c’”) 5 ‘5
1“
:XC-BO.~RD IO!J CR’rEO.%RD
(Css32)
D Cxs x? [OIB81)
! 14’”CRT~
CRTC C
K-sli ?11 CNBxl (CRT 1I
AI:R

‘::1’: r “c’”]’ 5 15
A“ ‘
total length
:NC SERV() il(’1’ SERVOAMP $1
lCA\l 11)~ (::lh[ 11 0 (CNIA) 5 30
Ahll’

SERVOA??lP* 1 SERVOAMP = Z total length

AhlP.-.AMP.
CY]BLWJI c“” ‘“3 30

CNC-PTRWIR CPG A CNS 12 PTR 240R


(tNS 121 @ g (CN 11
1 15
AVR (Note)
LAC-OUTI ~ -(ES9 24)
Note: To be supplied by machine builder

CSC REMOTE sMB CPF 11


(PFII U 3 [0111 5 1m-x-l
10_UNIT

CNC-SENSER MCP 5 lii


(cX.+18) CNA 18
CXC-SPINDLE 5 50
DRIVE (C>’D 151 CSD 15

CtfC-SPINDLE (cN.% 111 C!w 11 5 50


ENCODER
-.L
CNC-HANDLE 50
5
ENCODER DIO_A
(CNA 121 CNA 12
. .
CXC-DI 5 50
(CMDI1) ~ Chm 11

CNC-DI IC?.O):2) p c~l~ 5 50

[cm 13) cm 13
CNC-DO 5 50

-117-
4. UNIT- TO-VNIT CONlX7ZiON e
4.8 co~’ CABLES AND CONNECTORS

LENGTH(m) LENGTH(m)
:ONNECTION CABLE MAX
STD

INC-.AIO DIO B 5 50
ire.%m L c~~ ~?
ATC-DI (cMD 211
5 50

JNC-DO (cm 322


5 50

DlO_l)

NC-DI {c\tD41) Clllhll 5 50

NC-DO !CFD.U) CFD$? 5 50


u

:XC-DI :C)ilrla) 5 5[)

:NC-DO (CFT)441 5 50

.AhfP
(CN2)
;ERVO
-EiCODER
\\fP F== ::=’ 5 50
n :AXIS N().

.AMP
(cN31)

w :== ‘5 ‘0

Ballscrew end detector n : AX1 S NO.

AMP
( CX33 ) EXCODER
CN33Kn OAER5K-IX 5 50
~( OAER25K-lX )
n : AX1S JNO. (Note 1)

(C%H )

-=~~-’ ‘) ‘ 50
Ball screw end detector ,, : #ixIs No. ●
AMP
(CN31)
SERVO 15
-.VDBOX ~ :::: 5
AMP
x :A(I)B(?)C($:k..-..-
n :AXIS NO.

NOTF3 1. Maximum CN33kn cable length when using 0AER25K-lX 20 m.


(Sub-micron specifications)

-118-
4. UNIT-TO- UNIT CONNECTION
4.8 CONNECTING CABLES AND CONNECTORS

4.8.3 Maximum cable length

Max. cablelength Precautions


CRT BOARD 15 m
RS-232C 15 m
SENSER DI 15 m Noise induction
SPINDLE DRIVE 50 m
Multi-wiringof power
SPINDLE ENCODER 50 m
supply and earthing
SERVO DRIVE 30 m
Multi-wiring of power
HANDLE ENCODER 50 m
supply and earthing
D1 50 m
Do 50 m
Voltage drop due to line
AI 50 m
length
AO 50 m >)

NOTE 1. When cable Icngth is to be Icng[hcncd for use, noise may be induced, line impedance may
increase causing voltage drop. So use shielded cable and especially arrange parallel cable
connection for earthing cables.

NOTE 2. When cables are conncctcd by connectors, etc. [heir total lcngih matters.

-119-
.,.

4. UNIT-TO-UNIT CONNECTION
4.8 CONNECTING CA3LES AND CONNECTORS

4.8.4 Connector layout

POSITION SENSER SERVO


10 \ SPINDLE HANDLE A1/AO D1/oo
DETECT etc DRIVE

CPU-A SiO-A CNS 11


SIO-B CNS 12

CPU-B SIO-A CNS 21:


S10-8 CNS 22

IOP SIO-A CNS 31


SIO-B CNS 32
FLD CNS 33
FLD-Power CNP 31

CRTC-M CRT- Baard CNB 11

CRTC-C CRT-Board CNB 2i

DIO-A HANDLE CNA 12


DI CMD 11
DI CMD 12
DO CFD 13

DIO-B A1/AO CNA 27


ENCDDER CNA 21
DI CMD 21
DO CFD 22

DIO-D Al CMD 41
AO CFD 42
DI CMD 41
DI CMD 43
DO CFD 42
DO CFD 4.4

MCP SENSER CNA 18


SPINOLE DRIVE CND 15
ENCODER CXA 11
SERVO DRIVE CAM 11

SIF
ENCODER Ci4A 31
SERVO DRIVE CAM 21

SMB SIO-A COF 71


SIO-B COF 72
DI CMD 71
DO CFD 72

OPBC
K/B CNS 82
Sto CNS 81
NC-BD CNB 81
KS-BD CNB 83
MC-BD CNB 82
CRT(9. /l4”) CCN S1
POwer-B CNP 8?

MCIF DI CMD 81
DI CMD 02
DO CFD 83

-120-
e 4. UNIT-TO-UNIT COhJNECTION
4.9 CCMNEK770N OF POWER SUPPLYAND EMERGENCY STOP SIGNAL

4.9 CONNECTION OF POWER SUPPLY AND EMERGENCY STOP


9 SIGNAL

4.9.1 Connection of control powe; supply


*
( 1 ) 310M/310L

PD19
1

.ED(GREEN )D
D
I +5V ADJ.
READY LED
ON/OFF SWITCH
.ED{RED) B ALARM LED r+5V

‘+24GND

II
AC OFF
@70te 2) r-~~o_C-~
@ a-------a
—---- .
% @ - —----------*-Z-;
m ‘------- U–-----J
@ -s -----
@ ‘‘---------ABOUT
---------
- ---
&l - ----
m x —--- ----
Q -u---------
—---- ‘c I$(yev;)

NOTE 1. Use a twisted pair cable with a thickness of not less than 2 mmz for the AC 100V line.

NOTE 2. Use a shielded cable for connection to the AC ON/OFF switch and provide a common
connection for the shield.

-121-
4. ZJWT-TO-UNIT CONNECTION
4.9 Connection OF POWER SUPPLY AND EMERCENCYSTOP SIGNAL

(2) 320M/320L/330M/330HM/335M

PD21 + 5V
——

-J-f
LED(GREEN) tEADY LED + 5GND
LED(RED ) B iLARM LED + 12V
t 12GND
(52y&A ) :
–12V
(5274-03A ) i + 24V
D
+ 24GhTD
D + 5V ADJ

g ON/OFF SWITCH AC OFF


+12V Au
D - 12V ADJ @Ote 2, ; ““””””-””””0‘“”-”””””j
AC Oh’ :
CNP02 ,.ti::::::::::::::::::::::::::::::cx
(5274-03A) ....................................... ..................o.o ..
...
E~ ,..U ...
................................w ............
................. ..
CNP03 ..... .......................
L
....................................................
(3191-03Pj
............................................. ....... AC OUT
!c u .......................


+ 24V AC OFF
+ 24GIW) (Note 2) :...........0-0 .........
L fi ..................................n.
................................................ AC ON :
;
~ . .......................
w ....................................................
AC OUT
d.
d
....................................................
w- .. . .. .. . . . . .. . . . .. .. . . ●
3
“%... ........-..-..-.-............ (Note 1)
.......................................... AC IN(1OOV)
....................................................
. .......................

NOTE 1. Use a twisted pair cable with a thickness of not less than 2 mm2 for the AC 100V line,

NOTE 2. Use a shielded cable for connection to the AC ON/OFF switch and provide a common
connection for the shield.

-122- ●
4. UNIT-TO-UWT CONNECTION

4.9 CONNEC170N OF POWER SUPPLYAND EMERGENCY STOP SIGNAL

4.9.2 Connection of emergency stop signal


● ( 1 ) 310M/310L
Relay power supply

Emergency
t cmporary

release switch
sto
J Emergenq
stop

L1mil
witch

u
b
Emqmq
stop button
on rmch!m
Opml 1o11
brx?rd

..
.
.
MC301 Spark killer

1 w
DIo_A
“’aJ’
CkID1’2
lz-

*
Cxc

n~
.....................................................................a

[.
B

SERVO
;
[:
’40
:..--.

Rs-r

AMP
-.......”.”
,;:+ .,.

1
,.,
-----
.,,.,
AC200V3o
.,-..

(M.!)

NOTE 1. When the servo amplifier is shipped from the manufacturing plant, a shorting wire is used to
connect B and R, and this should therefore be removed when the emergency stop contact is
used.

*.*
-123-

,,

4. UNIT- TO UNIT CONNECTKW ●


4.9 CONNECTION QFPOIW3Z SUPPLY- EMEUGENCYSTOP SImAL

(2) 320M/320L/330M/330HM/33SM
e
Power supply for relay

.................
\ I

F
Emergency
stop
Emergency stop
temporary Limitswilcb
release switch
If &

7
Machine
operation
mrel
L ergenq
stop bulton

Spark kiler

1 Relay

AC200V3d

...........................................................

NOTE
G.
1. When the servo amplifier is shipped from the manufacturing plant, a shorting wire is usrxl to
connect B and R, and this should therefore be removed when the emergeney stop contact is
used.

-124-
a 4, UNIT-TO-UNIT CONNECTION
4.10 GIUXJNDINGFOR U?W7S

4.10 GROUNDING FOR UNITS


● proceedwith groundingfor the controlunit and CRT operationboard as outlinedbelow in orderto
enhancethe stabilityof thesystem.

● 4.10.1 Grounding for control unit


Grounddirectlyboth thecontrolunitfromthemountingholesin oneof thefourcornersandthecontrol
powersupplies(PD19, PD21) to thegroundingplate.Use a cable which is at least 5 mmz thick.

(1) 3 slots (2) 6 slots/10 slots

Grounding
Grounding plate plate

m--l

4.10.2 Grounding for CRT operation board


Ground the operation board using a grounding wire with a thickness of at least 5 mrn2 from a nearby
mounting screw where the ground seal has been stuck.
9

-125-
4. UNIT- TCHJ’WT CONNECTION
4.10 GROUNDI!tNGF~ UNEfS

(1) 310M/L

MB951 board

I I I
~ -;
o

(MC211)
,
0.B91
OWI

,gll,
j.
CG+l

q
Ccxw

1
-

n /“”7 / CR-1-z

/’
BRV9A

o
M4 AnIf&‘-...-.my
m=n m
> Jo
screw
+-1 o 0{
I
I Grounding
Grounding wire (5 mm’ or more) plate

1A I
FG -&

(2) 320M/L, 330M

board
M3 screw
I

MCZO1CARJJ

.?W$l L’xw

I C,rcmnding
Grounding wire (5 mmz or more) plate
.

%7_ FG

-126-
4. UNIT-TO-UNIT Connection
4.10 GROUNZXNGFOR UNTIS

(3) 330HM/HL, 335

MB411/412 Board
Terminal board TB1 ACG

Grounding wire (5 mmz or more) Grounding plate

b FG =

.

-127-
5. REMOTE 1/0 UNITS (.330M,/330HM/335M)
51 comGmAnoN o! REMolEJyo UNIT

5. REMOTE WI UNIT’S(330M/330HM/335M)
This section dcscribea the remote 1/0 anits which are addd to the basic (master) unit of the MELDAS
330M1330HM1335M.
Depending on the configuration of the master unit’s specifications, it may not be possible to add a remote
1/0 unit. Furthermore, the functions contained in this unit may be restricted by the system used.

5.1 CONFIGURATION OF REMOTE 1/0 UNIT


The two types of remote 1/0 unit shown below are available.

(3) RF.tlOTE_10-UNIT_A (4) REMOTIJO-UNIT_B


( 1 ) Rcrnote 1/0 unit A. Small-sized unit which can be installed at a distance from the master unit
( 2 ) Remole 1/0 unit B: Large-sized unit which can be installed at a distance from the master unii
The figure below shows an example where the large-sizul remote 1/0 unit B is connected to the
master unit.


RU-IOTC_~_UNIT_E
,- 1
,., :..,
.:.
2’1 ‘. .:.:
,: :,,

K ““”
> *
< .’”

Itil . .
~=w

-128-
5. REMOTE 1/0 U’WTS (330M/330HM/335M)
5.2 EX41WL13 OF REMOTE 170 UNIT SYSTEM SET-UP (WkU conmxted to
335M)

.- <
5.2 EXAMPLES OF REMOTE 1/0 UNIT SYSTEM SET-UP (when
COMeCted to 335M )

‘-1.H9
Mc.111-l
@~RS-232C

In
MEJ1-A1
(WlwX)
3m[-.4o -–~m.
!?,1C413
1 T-
n
MC BOARD
c1(oPTIOm
L-%l?El

~~ RS-232C

II (MCIII) h~ RS-232C I

lJl!wd~ ‘S-2’2C
● I%Rl .,.
8 (
Came EiE%-@$
MC? ~ CXA18
SINSRR Cable CND15
(JiC611) D
n Cable CAM1l

Sm
(MC771
)
‘+.O
i\ 9<
h.

M: MOTOR

n
E: EXCODER
POWER ~ *
SUPPLY
—ACIOOV

7
IO WDJLE
Notti (OFTICN)
Apart from the actual installa-
J:
tion conditions of the 0

10
hardwar~ the specifications IO MODULE
may be subject to limitations
imposed by the system, and the (OPTION)
handling of the options and
other factors may be subject to
limitations.

9
-129-
5. REMOTE I/O UNITS (330M/330HM/335M)
53 coMvEcTlm QFREMOTE ml Ulvlm

5.3 CONNECTION OF REMOTE 1/0 UNITS


“e
REPIOTE 10 UNIT

5m,10m,15m ( Ikmmox. ) 4


5.4 CONNECTING CABLES FOR REM OTE 1/0 UNITS

la-h C7
WC

WE ,__~OPTICAL FIBER
SSS07S [0 .lJN[T
RIP

+ <
TCOL

Module (DQIM or DPIM)


Optical fiber cable (dual conductor)
SP2SOFV/2-V@

E “o {(

Connector (D-QFH2)
; 36 L 36

b. 5, 10, 15 m
Special length: 1 km max.

NOTE 1. Minimum bending radius R s 100 mm (when secured)


Minimum bending radius R s 200 mm (when laid)
Allowable tension <30 kg

The opticalfibercord areamusthavea minimumbendingradiusof more than 40 mm


(when fixed).
m

-130-
● 5. REMOTE I/O UNITS (330M/330HM/335M)
5.5 HANDLING PRECAUTIONS FOR OPTICfi FR?ER CABLES

5.5 HANDLING PRECAUTIONS FOR OPTICAL FIBER CABLES


e
(1) The reinforced section ([hick area) used in the optical fiber cables is provided with more than
sufficient mechanical strength but care should be taken not to drop heavy loads or objects onto it.

(~) Always talcc hold of the optical connector when connecting or disconnecting the connccior.
No attempt must be made to take hold of the optical fiber cord instead.
(3) The optical connectors are automatically secured after they have been connected by double-ended
lock springs. This gives a cons[ruc[ion which, once these springs are in position, prevents the
connectors from being diseonncctcd. When disconnecting the connectors, therefore, release the lock
of the lock springs and then disengage.
(4) The optical connectors are designed so they cannot bc connwted upside down. When proceeding
wi[h the connection, therefore, check the connecting direction first before connecting.
(5) Before the optical fiber cables are laid, the optical connectors must be speeially prepared, as
indicated below. A vinyl tube should be placed over the reinforced section, it should be secured to
the icnsion member by tape and the tension member should bc pulled so that no external force is
applied to the optical eonncctor. Only then should the cable actually be laid.
Vinyl tube
Connector
Tension member

-Force

(6) Take care not to dirty the end of the optical connector.
The accessory pro(cction cap must be attached when the connector is not being used.
(7) Secure the reinforced sedion (thick area) to the cable clamp so that the weight of the optical fiber
cable is not applied dirmtly lo the connection area of the optical connector.
Also, take up any slack in the op~ical fiber cord and secure, as shown in the figure below, so that the
weight of the optical fiber cable is not applied diree[ly to the connection area of the op[ical
conneetor.

Conncetor Reinforced section (thick area)


Board

r -, B,

Data link module Fiber cord


● Optical fiber
“)!E.) cables

Connector Fiber cord

T
Data link module

Fiber bending radius: 40 mm or more

-131-
m
6. NOISE COUNTERMEASURES
til COWWERMEWKZ?E$ FOR NOISEATNC SIDE

6. NOISE COUNTERMEASURES ●

6.1 COUNTERMEASURES FOR NOISE AT NC SIDE

Mitsubishi NC control unit (NC, spindle, servo mechanism) have been designed with sufficient ●
consideration to withstand the external noise arising inside an usual factory.
Noise can be broadly classified into the electrostatic induction noise, electromagnetic induction noise
and common impedence noise. However, following countermeasures have been taken for each type
of noise.

clas-
sifica- Description Countermeasures at NC side
lion
E1cctro- The electromotive force at normal mode (1) Induction countermeasures to power
nagnetic or common mode arising inside the loop supply line Line filter is used (1 MHz
induc- caused by the crossing of the magnetic 60 db)
tion flux of noise source or maganetic field due (2) Cabinet grounding
to the magnetic wave can be expressed by: (magnetic shielding)
Induct ive electromotive force, (3) Twisted wire is used
En = M.dI/dt


,@Rm2 wg~:

Electromagnetic induction becomes (4) Wiring of shielded wire


(I) larger as the variation of current of (If we supply the power distribution panel)
noise source becomes faster or in other
Mounting
words, frquency becomes higher.
surface
(2) larger as the connection to noise ●
source become closer. Induction
electromotive force becomes larger as
the crossing with magnetic flux Control unit /
becomes more. /
/

Earthing bus


Clamping metal
fitting

-132-
*
6. NOISE COUNTERMEASURES
6.1 CCWNlERME4S~ FOR NOISEATNC SIDE

● Clas-
sifica- Description Countermeasures at NC side
tion
Mtctro- The electromotive voltage due to the (1) Shielded wire is used
static electrostatic induction between the noise (2) Line impendence of the “iqnal line is
induc- source and conductor of induction sid~ minimized.
tion Em = Cm.dEn/dt.Rin

,X$r #

(1) It becomes larger as the variation of


voltage of noise source becomes faster
or in other words frequency becomes
higher.
(2) It becomes larger as the connection to
noise source becomes closer.
(3) It becomes larger as the voltage of the
noise source becomes larger. If the
voltage is large, even at low frequency
above voltage becomes large.
(4) It becomes larger as the impcdence of
the induction circuit becomes larger.
~ommo n The earth potential of circuit B gets (1) One point grounding
impe- displaced by the earth current of circuit A. (2) Multi-layer board is used.
dence (3) Photo coupler is used.
A (4) Earthing circuits of dirty circuit (main
circuit connecting section, etc.) and
clean circuit (logical section, etc.) are
separated.

Other (1) Application of noise reduction


count er- Software
measur es * Application of CRC ch=k
* Detection of invalid address
* Multiple reading of 1/0, memory,

(2) Ti~chwk for watch dog.


(3) Synchronization of control circuit
through clock.
Thorough tests are carried out through noise simulators, etc. to confirm that all the above mentioned
countermeasures have been taken.

-133-
6. NOISE COUNTERMEASURES
6.2 COVNTERMEASI.ZRES AGAINST MACHINE BUUD!!’S NOISE

6.2 COUNTERMEASURES AGAINST MACHINE BUILDER’S NOISE


6.2.1 Noise signal and grounding


When transmitting signals from the NC to the internal units, such as power distribution board,
operaling board or machine, electrical noise signals from the external units may cause malfunction
and/or parts damage. fipecially in a circuit which is operated with signals of fine level, like antilog
signals, the specified performance may not be obtained and completely unexpected results may occur
due to such noise signals.
The NC system has been designed with all possible countermeasures against external noise as
explained in Section 6.1 “Countermeasures for noise at NC side”. It is most important for
improvement of system performance that no such noise is generated and no such generated noise is
lead into the system.
Therefore, attention should bc paid to the following matters during design.

6.2.2 Noise signal generating source


Noise signals may be classified into those which appear between signal lines (normal mode) and
those which appear between the ground and signal lines (common mode). As noise generating
sources for the NC, the following may be listed.
( 1 ) Leakage of Signak Signals leading from other signal sources due to an extremely
low impedance with another signal source or due to defect ive
insulation.
(2) Electrostatic Induction: Source due to electrostatic connection between signal lines
and their surroundings.
( 3 ) Electromagnetic Induction: Source due to electromagnetic connection between signal
lines and their
( 4 ) Defective Contact surroundings Source due to contact resistance at signal line connections.
(5) Ground Loop: Source due to a loop current caused by a potential difference
when signal lines are grounded at more than two points.
Care must be taken during wiring so that signal lines which may cause noise are left outside the NC
unit and the output impedence of signal source inside the NC unit should be made extremely small
so that noise signal level can be kept minimum. All the countermeasures to avoid noise signals have
been taken during the design of the NC unit.

6.2.3 Signal line separation and spark killer


In the NC machine tool systems, signal lines may be classified into three groups, as shown in Table
1 on next page, according to noise generation led and the kwel of current used.
In TabIe 1, Separate Bundling means to leave at Icast a 30 cm gap between groups of bundles. ●
Otherwise, shielding plates should be provided for electromagnetic shielding.

-134-
6. NOISE COUNTERME4SLRES
62 CUL?hlZRMi?MSURE$ AG4LhETMACIDNE? BUILDER’S NOISE

Classification of NC system signal lines and noise countermeasures

Group Content of signal Noise level Current used Noisa Countermeasure


AC, DC power lines Provide a spark killer in AC motor,
Signal lines to be used in usd in AC AC solenoid and AC control relay. A
A r ~tor, DC motor (including servo mo. diode in DC solenoid and DC control
High High
tor] AC solenoid, DC solenoid, AC relay. .
contd relay, DC control relay, etc. To be separately bundled from those
of group B or C, or an electromagnetic
shield shall shall be provided.
Logic signals between the NC and a Use a small miniaturt relay as an
machine: Signais machine: interface relay on the machine side
Medium Medium between the NC and a machine.
B Signals contairrti contained in Cables
To be separately bundled from those
CND1–5
of group A, or an electromagnetic
shield shall be provided.

Handle feed signal for transducer Urx shielding wires for signals for
tachogenerator of semo system: transducer, tachogenerator, servo error
c Signals contained in cable CNAI-4. Low LOW signal unit.
To be separately bundled from those
of group A, or electromagnetic shield
shall be provided.

As for the spark killer to be used on signal lines of group A, use a spark killer of 0.5 pF + 25Cl (S2
AMP1) to be supplied from us, with reference to Fig. 6.2.3.
(Refer to MELDAS Recommended Spark Killer.)

Table 1. Classification of NC Systcm S igaal Lines and Noise Countermeasures

To be placed between motor phases To be placed on the relay solenoid of AC control


circuit

Fig. 6.2.3-1 Example of use of spark killer Fig.6.2.3-2 Example of use of spark killer

— -135-
6. NOISE COUNTERME.4StRlZS
6.2 COUWERMEWUR13 A@UNST W~Bm~’s NoIsE

On the relay and the sdcnoid in the DC control circuit, mount diode in parallel with the coil.
As an interface ralq on fhe machine side, a miniature relay, such as RD Type (Mitsubishi), RAB
o
type (Taiko) or MY type ~ateishi) shall be used on each signal line of group B.
Signal lines of group C shall be separately bundled from those of other groups or shall be
elect romagnetically shielded as they are especially weak to noise. However, they may also be bundled
together with those of group B for resolver dettdion in a machine with minimum noise generation.

6.2.4 Wiring procedures for shielded wires


Wiringprocedures
for shieldedwires are shown below for reference.
(1) If a signal line uses a shielded wire in a signal cable, a shielded wire shall be used also for
connection to the teminal unit or to its accompanying unit. Additionally, the transmission
distance shall be made minimum.
(2) Cover (shield) of shielded wires shall be grounded at a point to the earth bus in the NC as they
are so organized. Be sure to carry out grounding according to Section 3.4 “Cable Leading-In
and Clamp”. Neither they shall come in contact with shields of other shielded wires. Therefore,
all shielded wires shall be covered with vinyl tubes to prevent accidental contact of shields.
(3) A signal earth is provided for each signal for balanced transmission with a signal line. All signal
earth lines shall be grounded at the specified single point as they are organized to be grounded ●
at that point to the earth bus in the NC. a signal earth line shall not be shortcicuited to any
other signal earth line.
(4) No signal line shall be placed in the same wire tube with any of the below, or shall come
atremely close to any of the below:
( a ) Power line cxceding 10A, including transient current.
( b ) Control line to switch an inductive load (clutch, valve, electromagnetic contactor, etc.)
(except for electromagnetic relay, control relay, etc. with a RC noise killer).
(5) No signal line shall be connected to any unit (stand alone) with a terminal-to-teminal or
terminal-to-case (or earth) insulation resistance of below 30 MCI at 500 V or shall be connected
in an atmosphere with a humidity of over 9590.
(6) The contact resistance at the signal line connection shall be below 2 mtl in any case.
Connection shall be limited to absolute necessity.

Mounting surface
V>
F’
/

Control unit ti 1/

rthing btis

Note Be sure to peel the


Clamping
fitting shielding cover of
cable
Shiel

-136-
● 6. NOISE COU’WZRMEASURE$
6.2 COWWHMEWURES AG4U$JSTMACEUNEBUUJXXS NOISE

6.2.5 Grounding
● To makethe abovementionedcountermeasures effective,it is necessaryto lwuithe externalnoise
into the earth.
So the groundingcableaof NC unit, filterand shieldedwireswhichareconnectedto the cabinet,
shouldfinallybe leadto thegroundat a signalpoint.
Grounding resistance of ieas than 100~ and grounding wire of 14 mmz or more are recommend
for this purpose.
● ?

NC Machine Machine
mainframe power panel
EQ
b

@
Grounding of grade 3
(grounding resistance 10X2 or less and ground wire of 14 mm’ or more)

It is recommended that grounding work be done separately from the grounding of the the 3-phase
commercial power supply and that a grounding bar available on the market (such as the WV4030
type 3 carbon grounding bar made by Matsushita Electric Ind., Co.) be used for this purpose.
9 It should be kept separate from the grounding wire of power line.
If any steel frame of the factory is to be used for this purpose, carefully examine the grounding
resistance.

NOTE 1. Mitsubishi NC control unit MELDAS has been designed to have no problem in a normal
noise surrounding, however, it is better not to have any large noise source like a welding
machine, etc. near the NC machine. Thus, the reliability can be ensured. It is better to
separate the grounding line of the power line of large noise source.

NOTE 2. The grounding connection should be done before the power cable is connected, and the
power of the units should not be switched on before the grounding connection is done.

-137-

6. NOISE COVNTERMEMURES
6.2 COUWERM@WURES AG41NSTMX21ZNE BUU.DER’S NOISE
.

6.2.6 M ELDAS recommended spark killer


MELDAS recommends a CR compund element (0.5PF + 15i2) for spark killer. Element maker have
introduced in rezent years spark killers (sometimes called arrester) made of mainly zinc oxide with
a characteristic of varistor. Comparison of their characteristics toward surge voltage (refer to the
next page) indictes that the formar has a smooth attenuation curve with the crest valvue of a steep
surge voltage being less than 4.5 times of the rated voltage, whereas the latter has a waveform of
pulse from with the crest value of a surge voltage being less than three times of the rated voltage.
Noise entering a signal line due to electromagnetic induction is considered due to the magnitude of
noise change rate rather than due to the noise crest value of the noise generating source. The
attenuating waveform of the CR is therefore less unlikely than the pulse waveform of the arrester to
cause electromagnetic induction. The CR compound element is thus considered better in noise
elimination.
Due to the reasons mentioned above, mount a CR compound element on each of AC motor, AC
solenoid and AC control relay.

I MELDAS recommended spark killer: 0.5@+ 2.%2 Type S2-AMPl I


● 6. NOISE CUUNTERMEXSU.RES
6.2 CO1.NZERMEASURES A~STMACliUNE BUU.DER’S NOISE

W avcform measurement circuit and measured waveform



ON/OFF with the timer
Circuit
L

50HZ ~ E
10:1
Probe Os}illoscope
,
Magnetic contactor
S-25; Mitsubishi E1ectrici One to be measured: spark killer
(CR compound element or arrester)

Waveform v
+450V

CR compound element f-\


n ,,!~
0.5/.LF + 25f.2 ; ‘\
(S2 – AMP1) I t
200 V.AC.W o.
Made by Nihon Tsuchin Kogyo .-/
I i
i~
I f
II
\l
\1, ;
–450V -—
Smsec
tto~nec
?

v
Spike wave
Arrester

+800V
Maximum allowable
circuit voltage + 200)TL
\
AC 120 V
Operation start voltage o
220 v * 1570 j
50/60 Hz .-J
–200V - r-~
: .
-300V +J

P
2maec

-139-
% ON THE LENGt%l OF MACHINE AXS Dffi
%1 LENiXHOFLXXFORZERO POM~

7. ON THE LENGTH OF MACHINE AXIS DOG


7.1 LENGTH OF DOG FOR ZERO POINT RETURN

.
8,

L?, ●

F,

Dog Dog OFF


ON
F.
7 z
Zero point
Near point dog \

Length of dog
Tot al intertial run
Amount of approach ●
Inertial run by operation delay in the NC
Inertial run by linear deceleration movement + servo system following delay


FZ : Zero point return rapid traverse rate (mm/min)
FD : Zero point return approach rate (mm/min)

tl : Operation delay time in the NC (0.02 sec + limit switch delay time)

TR : Rapid traverse time constant (XC)

TP : Position loop time constant (1/PGN WC)


~0= PGN: Servo parameter gain

7.2 LENGTH OF DOG FOR STROKE END


(1) Stroke End Method .
Method Inertial run Coordinate values in the NC and
Actual machine position. ●
1. Linear deceleration stop Large No discrepancy
2. Position loop step stop Medium No discrepancy
3. speed loop step stop Small Discrepancy

NOTE Only the linear deceleration and stop system can be used with the M31O system.

-140-
m 7. ON THE LENGIH OF MACHINE AXIS DOG
Z2 LENtZIH OF~K?R STRO~END

(2) Maximum inertial run in over travel


● 1 ) Lh-iear deceleration stop

Lmax=~(tl+~ +TP) (mm)

F: Rapid traverserate(mm/min)
t“ Operationdelaytimein the NC (0.02 sw + limitswitchdelaytime)
e ;;: Rapid traversetimeconstant(WC)
T,: Positionloop timeconstant(1/PGN WC)

NOTE PGN: Servo parameter gain

Limit switch I

1
I I II

2 ) Position loop step stop

Lmax=~(t, +T~) (m)

F: Rapid traverse rate (mm/min)


t“ Operation delay time in the NC (0.02 wc + limit switch delay time)
;;: Position loop time constant (1/PGN SW)

NOTE PGN: Servo parameter gain


Limit switch I

I.J-k.l
-141-
*
8. ZERO POINT lw17X??sYsm.
8.1 PRZiVCWLE OFZEUOPUINT~

8. ZERO POINT RETURN SYSTEM


8.1 PRINCIPLE OF ZERO POINT RETURN
Grid point of constant pitoh for each rotation of position detector is available with the machine.
When zero point return is performed, the first point (indicated by “A “ in Fig. 1.1) beyond the near
point dog (sped reduction clog for zero point return) is detected and zero point return is made to
this point.This is called the electrical zero point.When the electrical and machine zero points do not
tally, they must be brought into alignment by zero point shift.

m Clmit
switch
Direction of return
_

Fig. 1.1 Zero point ret urn

8.2 OPERATING PATTERN OF ZERO POINT RETURN


When starting zero point return, rapid traverse is initiated at the zero point return rapid traverse
speed (Fz). The acceleration pattern is the same as for normal rapid traverse. When the near point
dog is detected (Fig. 1.2 point A), Iincar deceleration is begun and when deceleration is completed,
a temporary stop ensues (Fig. L2 point B). At this time, the deceleration time constant is the rapid
traverse time constant (T~) x 2. (However, deceleration time constant = TR can be set through
parameter.)
Next, the machine moves in the direction of the zero point at the approach speed (FD ), it clears the
near point dog and stops temporarily (point C in Fig. 1.2).
It then moves in the direction of the zero point at the approach speed and stops temporarily above
the electrical zero point. Finally, it moves at the approach speed to the machine zero point.

A a A a
/

A
v
1/ A*A
\ A
A A
Near point dog
I I
@> ~, Electrical Machine
@
-‘ zero point zero point

Fig. 1.2 Grid system returnpattern


NOTE The machine will not decelerate and stop while it is moving at the approach speed (F. )
(from point Bin Fig. 1.2 to the machine zero point).

-142- ●
8. ZERO POINT RETURN SYSTEM

8.3 lXEPt2WT10NAWUSllUENT

8.3 DOG POSITION ADJUSTMENT


● In orderto performzero point return correctly (so that the uosition does not deviate). the Dosition
of the near point dog (fo~ use in zero point r~turn) must b; adjusted properly. “ ‘
Wi[h this type of return it is necessary to locate the position after leaving the near point dog near the
midway point between the grid points. Follow the procedure below for adjusting the dog position.
( 1 ) Turn on the power and manually perform zero point return.
( 2 ) Read the grid amount (distance up to the next grid point) displayal on the servo motor screen.
● Make the adjustment so that the value on the position indicator resulting from the above
operation is contained within the range of Equation 1-1.

NOTE 1. The axis should be movd as slowly as possible,


2. Perform the above operation before setting grid mask and zero point shift.

1 Near point dog

L Grid spacing
M Electrical
zero point
Fig. 2.1 Dog adjustment procedure

L < (Grid amount) < (Grid spacing) ...... (l-1)


L = (1/G + 0.02)x F. x 20 (pm)
G: Gain (servo DarameterPGN value)
F. Appro’ach s~eed (mm/min) (parameter setting), L: Amount of inertial
Formufi 1-1 may not be satisfied depending on the value of the approach speed. In such cases, find
the appropriate approach speed F~ from formula 1-2.
FD ~ (Grid spacing)/ (1/G + 0.02)x 20x 2 (mm/min) ...... (l-2)

NOTE Grid spacing of equations 1-1 and 1-2 corresponds to the movement of the machine for one
rotation of the transducer.

NOTE When a linear scale is used, set the zero point signal above the dog.

8.4 SETTING OF GRID MASK


In order to perform zero point return correctly the position of the near point dog must be adjusted
properly. However, if the adjustment of the dog cannot be carried out, it becomes nomssary to carry
e out grid masking.
With this type.of return it is necessary to locate the position after leaving the near point dog by the
grid mask amount near the midway point between the grid points. FOI1OWthe procdure below for
adjusting the dog position.
( 1 ) Turn on the power and set the grid mask amount through the parameter screen.
( 2 ) Manually perform zero point return.
( 3 ) Read the grid amount (distance up to the next grid point) displayed on the servo motor
screen. Set the grid mask amount so that the value on the position indicator resulting from the
above operation is contained within the range of Equation 2-1.

NOTE 1. The axis should be moved as slowly as possible.


2. Perform the above operation before setting zero point shift.

-143-
*
6’. ZERO POINT REluRlv SYSTEM ●
8.4 SETllNG OF GRID MASK

Grid amount of 1) Grid amount of 2)


I -1 t 1
\
4 ‘\ n
\/\
F. \/ \
\; 3 \
\
Near point dog I

4 A
Grid spacing

I
Electrical zero point 1) Electric al zero point 2)

Fig. 3.1 Before setting grid mask

\ Grid amount

Near point dog


Grid mask

A A
Grid spacing
.
Electrical zero point 1)& 2)

Fig. 3.2 After setting grid mask

L c (Grid amount) < (Grid spacing) . . . . . . (2-1)


L = (1/G + 0.02)x FD x 20 (pm)
G: Gain (servo parameter PGN value)
F. Approach speed (mm/min) (parameter setting)
Formu~ 2-1 may not be satisfied depending on the value of the creeping speed. In such cases, find
the appropriate approach speed FD from formula 2-2.

FD S (Grid spacing)/(1/G + 0.02)x 20x 2 (mm/min) ...... (2-2)

NOTE Grid spacing of equations 2-1 and 2-2 corresponds to the movement of the machine for one
rotation of the transducer.

-144-
8. ZERO POINT RETURN SYSTEM
8.5 ZERO PO~REIZfRN FUNCTION WHEN THE PRO~~IS
*
SHORT

8.5 ZERO POINT RETURN FUNCTION WHEN THE PROXIMITY


DOG IS SHORT
In order to properly determine the position of the zero point return devices utilizing a dog, when the
dog is of a required length and especially when this is short, the following is performed. In this case,
the correct zero point return is the first grid point after the near point dog.

u L .a a A /2

I
Near point dog
I
L Machine zero point
e
As shown in the above figure, when the near point dog has already been passed at the point at which
the dog has been detected and deceleration is complete, movement in the dirmtion opposite that of
the zero point return command will occur until the near point dog is rcdetected. The speed of
movement (the portion marked by the asterisk in the above diagram) in such a case will be the same
as approach speed.
After that, as with a normal return, movement will be in the direction of a final approach, returning
to the zero point.
8.6 PRECAUTIONS WHEN USING LINEAR SCALE

The figure on the right shows the Z-phase output


waveforms of the encoder detector. A constant ~
electrical zero point can be detcctcd regardless of
the direction in which the motor is rotating since down /
the electrical zero point is detected at the leading {
and trailing edges according to the Z-phase pass A Electrical zero point
direction.
When a linear scale detector is used, the special Z-phase output waveform shown in the figure below
may be produced according to the Z-phase pass direction.

* 1 ) One-shot circuit output


(When inductosyn and ND \ UP 1
)
converter are used, etc.)

down I f
(

2 ) Wide Z- phase width


(magncscale, etc.) t Dog I

-145-

8. ZERO POINT RETURN SYSTEM
8.6 PRECAUITONS WHEN UWNGLINEAR SCALE

3) Multiple-point Zphase output


(With 2 or more Z Dhases II Do~
–Q !1
depending on thesc~le
specifications. This is not
available withthe M31O system.) \ UP
:: t: )
:: !:

down /
{

In the case of an output waveform resembling the one shown above, the electrical zero point detection
system must be selected by servo parameter. When servo parameter #27 SSF bit 8 (IND) is set to “l” and
the power is switched OFF and ON, the Z phase will be detected only during the approach above the dog.
The movement direction applying when the phase rise is detected can be selected by #27 SSF bit 9 (DIR).
Consequently, when #27 SSF bit 8 (IND) is “l,” the position of the dot should be adjusted with dog-type
reference point return so that the Z phase rises from the time of the approach until the dog is cleared.

::
------I ND : ~phase detection period setting
. 0 : Normal ●
= 1 : Only during approach
............ D1 R : App~ch direction =tting
(WI% onlywhy IND = 1)
= : + dwection
=1 : – direction

-146-
6’. ZERO POINT RETURN SYSTEM
e
8.6 PRECAVITONS WHEN USING LLNEAR SCALE

-+

UP I
A Electrical zero point

When the Z phase and dog position arc related as shown in the figure above, the Z phase can he dctcclcd
until lhc dog is cleared.
e However, when ihcy arc related as shown in ihc figure bdow and #27 SSF is nol set, an attempt will he
made 10 detect the phase fall and so the M(}1 OPERATION ALARM 0002 (no Z phase passing yet) will
result when the dog is cleared.

9
-9 Now approaching

J v
(-)
+- Dog
I + (+)

down I

A
When #27 SSF/IND = O !
When #27 SSF/IND = 1 and DIR = 1 !
A Electrical zero point

In this case, the approach direction is (–) and w both IND and DIR are set as “l” and the leading edge
is detcctcd as the electrical zero point.

-147-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.1 CWllZNE DUWtNG OF CO!!OL UiWT

APPENDIX 1. OUTLINE DWWINGS ANU


MOUNTING DIAGRAMS
1.1 OUTLINE DRAWING OF CONTROL UNIT

( 1 ) 310M/310L

~.
\ T----7 r

(p Direction
which cards
are inserted
and removed
in

“0$.
)

\~
L-:
(Clearance for cable connections)

Gourd-shaped hole for 2-M6


,iiw

36(I
i-”

I I It 1

(Clearance for air blown out by cooling fan)

-148-
APPENDIX 1. OUTLINE DRAWINGS AND MOt.JVTING DIAG~S
1.1 OVIZINE DRAWING OF CONTROL UNIT

(2) 320M/320L

rl
.—

r
i
Weight:
10 kg

(’p)
Direction in
which cards )
are insert d
~$.
and removed
y&
—.— G
—-—
.— —.—
-

(Clearance for cable connections)


_l 120

Gourd- aped hole 10 for 2-M6


380
0 360 lC .
0
.

T
m

1 I

&al II
(Clearance for air blown out by fan) c

-149-
APPENDIX 1. OUTLINE DRAWINGS AND MOUNTING DIAGUMS
1.1 OUTLINE DU?WNG OF CO~OL UNIT

(3)

Weight:
14 kg

u
-. .—
-—-

f’J Direction in
which cards
are inserted
and removed 0$.

—.—
\&,

(Clcarancc for cable connections)


J
120

Gourd-shaped hole 10 for 2-M6

o 360 1(

F
m

II
431
(Clearance for air blown out by cooling fan) :
—30

-150-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.2 DL4GRAM OF CRT OPERATION BOARD Pm

1.2 DIAGRAM OF CRT OPERATION BOARD PANEL


(1) 310MJ320Mf330M

190
<

EIEI❑ EN Emm

Em ❑ Elm Ella
m

Elm El❑ m❑ m
-+
Iml ElEm II
c

HE! ❑ ❑ l
>

Em ❑0=Iiml;“

c,

n

-151-
APPENDIX 1. OUTLINE DRAtWNGS AND MOUNTING DIAGRAMS ●
1.2 DMGRAM OF CRT 0W5RA~ONBOA12D PANEL

(2) 310L/320L/330L

190

❑a
Em
❑m
EEI

I f
i

:[

-d

.152.
APPENDIX 1. OUTLINE DRA WINGS AND MOUV17NG DIAGRAMS
1.2 DL4GRAM OF CRT OPERATIOhl BO~ P=

370
w
s 356 7

EIEIEZEI

EIElml

EIEIEEI

EEIml

-+

.,

4—

g,_
‘clc1
LL
()

-153-
APPENDIX 1. OUTLINE DRAWINGS AND MOUN17NG DIAGRAMS
13 OUZLLNE DMWING OF CRT OPERAZfON BO_

1.3 OUTLINE DRAWING OF CRT OPERATION BOARD


( 1 ) 310M/310L

200
L
190
c

El ❑ il
El EIE?
El ❑m
El EIEI
El
la :“lE
-1

7 +
%
MAX250

-154-
APPENDIX 1. OUTLINE DRAWINGS AND MOUNTING DIAGRAMS
1.3 OUTLINE DRAWING OF CRT OPERAZON BOARD

(2) 320M/320L/330M/330L

2L?0
5~ l!W

-155-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNT?NG DIAGRAMS
13 OUIZJNEDRAll?lNG OF C RT OPERAZ70N BOARD

(3) 330HM1335M

c
=.

(Squnrc hok dimension) b-,



_
z
u,
,=
.,
7.

MAX 160
1

EJy Em
III ❑l
Iim ❑l
Em EKl
IEIEI EIEI

lln
ICRT ccnlcrl

-156-
APPENDIX 1. OUTLINE DRAWINGS AND MOUNTING DIAGRAMS
13 CW?ZJNE DRAWING OF CRT OPERATTON BOARD

(4) Machine operation board

2
a
L+!

r-s
.s

4.5


-u- )- -6- —

;- -&. —

6- -+ —


-u- —

-157-
APPENDIX 1. OUTLINE DRAWINGS AND MOVNTING DIAGRAMS
13 OUZLRVE DRAWING OF CRT OPERA770N BOARD

(5) Outline drawing of 14-inch CRT unit


9
260
1- I

4h- ..—L_..

/!
9
Ti#

+ v
..-.

---L--- W--nt%’-
u-a

1 —

I
I
I
11111
lx
11111 1%11

--L-HA 1

-158-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.3 OUTLINE DRAW~G OF CRT OPERATION BOARD

(6) MoLInting diagram for 14-incll CRT operation board


Insttill (be board, m sl]own below, into the pendant box prepared
. . bv tl~e machine builder.
(Exarnplc of inslal]ation)
.30 100
I I
/4

y~o
/ .— —
---
.+--- ~- -i
,
,1

>
4 .
c
.

ii
.i
I
.-
---
J

W d
-J
lW) (Smndwl operation hoard) j?o achinc opemlion bocIId

-r

II :

‘7 ---- --- J

$~
II
L-
—I I 4 —
I 140 I 175
315

-159-
APPENDIX 1. OUTLINE DRA MNGS AND MOUNTING DIAGRAMS
1.4 OUYZJNE DRe4WfNG OF CRT HEAT EXCHANGER tHU51A]

1.4 OUTLINE DRAWING OF CRT HEAT EXCHANGER (HU51A)

r,
.

1-
--TW--+
-.i l-<
& 4 -+

-r

-160-
9 APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.5 OUIUNE DRAWING OF h4XNLML PULSE GENERATOR (HD52B)

OUTLINE DRAWING OF MANUAL PULSE GENERATOR


● (HD52B)

l–

+
6
26*0.I 18*0.1 =

0
+1
+
y
&
*

f
_.
..

*
,..
1- 4

-161-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.6 OVTLINE DRAWING OF ROT~YENCODER
(REU1024-22-IM-I6O)

OUTLINE DRAWING OF ROTARY ENCODER


(RFH 1024-22-IM-160)

I I

Diagram of kcy
groove dimensions
z
.
z

.
Caution plate s [

Z63 Cannon connectors


\lS3102,i 20-29P

MS3106B2O-29S

160 Ms 3057-12.4
!-
APPENDIX 1. OUTLINE DIM WINGS AND MOUNTING DIAGRAMS
1.7 OUTLINE DRA W~G OF ROTARY ENCODER
e
(REUI024-.22-]M- 68]

1.7 OUTLINE DRAWING OF ROTARY ENCODER


* (RFH1024-22-1M- 68)

*
~, ,1. (1],!
(1

,_. .
4.

>=-
I

_: ++

@-

Ddail of kcy slot dinlcnsions

Caulion numcpla[c

* I@6s “@!m5w
iil S:l(12A?lI-?!)l>

ilS31(16..4Xl-29S
Q
MS3057-IM

(The cable connectors


are not provicled. )

-163-
*
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.8 OVKLINE DRAJKZNG OF TME READER [P12?-240R)

1.8 OUTLINE DRAWING OF TAPE READER (PTR-240R)

I 88.5*1 —
J

,- -—
w
i

-164-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.9 TME RE4DER ACC12WORL.E$

l-g
TAPE READER ACCESSORIES

OulIine drming of powcxsupply (159-24) 518.5,


I
i!

*~zO.5
~11’
(16) 16
I 35=’

/ I~ I II
A ‘“’’’I’’’()
’’’’’”+

1- , -1
,l@l 18MAX

Outline drawingof manualfed swi[ch


@4 RL2(MS) The terminal numbers are not Ra~ing
markecl on the lJox. display side

,.
.
\&)
15

...
12.8*0s
10.2=’ 13.4=’

m
2-43
9=’

.’
II * m
f--l?

.-
I -1

-165-
APPENDIX 1. OUTLINE DRA WINGS Ah?D MOUNTING DIAGWS
1.9 TME READER ACCESSORIES

Ou[Iinc drawig of power supply(RS-9-24)

12.1 31.5

.—

o Oo
I
55’”-5

1- T
For 2- M3 mounling
(depth: max. 6 mrn)o o
—. —-—-— 000
L

6.5 10510S $3.5


1 I -1
63.5 1/ i
M L

J. z
%
For 2-M3 mounting
* ?
(depth: max. 6 mm) 21.5 8320.5

-166-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.9 TME REALMiR ACCE%SOREZS

I
I

Z’c P I-oCl& -1 I

167-
APPENDIX 1. OUTLINE DRAWINGS AND MOUN17NG DIAGRAMS
1.10 OVZLIEN DRAWING OFPORTMLE TME RIMDER (P17Z-@A)

1.10 OUTLIEN DRAWING OF PORTABLE TAPE READER (PTR-02A)


*

.,

.*

34
t-

I9[)

(hciph[ when tape is tiboul half’wound)

-168-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGWS
1.11 CXZCUNE DRAW~G OF TME PUNCHER (PIP-GE+)

1.11 OUTLINE DRAWING OF TAPE PUNCHER (PTP-02A)

227
I J
I 193 I1O
.

U
)

0.
c1 o

c

i.

\..\

..
10 01]
I I (

t—w’-~

I ~. 12?
L . d 8(J

=5Gzr--
@dper
tape)

-169-
APPENDIX 1. OUTLINE DRAWINGS AND MOUNTING DIAGRAMS
1.12 CXJTLLNE DRAWIN~ OF CO NNECTOR CASES

1.12 OUTLINE DRAWINGS OF CONNECTOR CASES

( a ) Oalline drawing of Honda connector case (MR-50W)

G \

-.:-3

l’- (75.5)
!
PA
-
T

F-+

(b) Outline drawing of Honda connector GMC(MR-20W)

m
0
I-[
w
m
-5

H
(17)

-170-
APPENDIX 1. OUTLINE D&l WINGS Ah?D MOUNTING DIAGRAMS
1.12 OVIZINE DRAWINGS OF CONNECTOR CASES

(c) Outline drawing of Honda eormmtor case (MR-20L5)

39.3
r 7
r-= I Tighten up by hand.

(d) Outline drawing of Honda connector case (MR-20L)

*
m
“El i ‘w
45 Space required to
operate screwdriver

m
m
m
@@

MRUL
I!!i!!f
1

R
HONDA
m !
Shape of wire m
A
connection o
(e) Outline drawing of Honda connector (soldering type)
0.5
MR-20M MR-20F 1.5

-171-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.12 OUIZINE DRAWINGS OF CONNECTOR CASES

( f ) Oulline drawing of Honda connector (soklerless lype)

MRP-20M01 MRP-20F01

Solderless typehale insulation Solderless type/female insulation


32.8 32.8
– 2.8J$ rp 27.8

MRP-F112

Male con[ac{ Female connect

1.5305
L 16.W(M J
n %, 1.
+.
-JW ‘--l”

h0 10.3

‘kA special pressure bonding tool is required.

-172-
● APPENDIX 1. OUTLINE DRA WINGS AND MO.UVTING DIAGRAMS
1.12 OUTLINE DRAWINGS OF CON~f2R CASES

( g ) connector for Cfctedor


*
● Angular plug MS3108B2O-29S

1- l/4–18UNEF–2B
* Positioning key groove ole

I Effcctivc lead length

● St raigbt plLIg M S3106B20-29S

* Tbe Cannon connector key


position is aligned in tbe
molor flange direction.
18.3
l–1/4–l SUNEF-2B l–3/16–18UNEF–2A
\rl

t \- ---I-F
- .—
J= y~ Effective lead lcng,tb
Salfcty 11OIC‘

● CLlblc clamp MS3057-12A

~ L Maximum
safety hole allowable
cable diameter

The connectors and cabks are not provided with the sewo amplifiers and motors.

-173-

APPENDIX 1. OUTLINE DRA WINGS AND MOLIVTING DIAGRAMS
1.13 OUTLINE DRAWING OF ROTMYS WITCH
(DPP0142ffi15mL= 18R]

1.13 OUTLINE DRAWING OF ROTARY SWITCH


(DPPO1-O-20G15” L = 18R)

m \
r’ P t

ERwRFF!

-174- ●
APPENDIX 1. OUTLINE DRAWINGS AND MOUNTING DIAGRAMS
1.14 OVTLUVE l?RAWING OF KNOB (C~ ) Wn-HARRow

1.14 OUTLINE DRAWING OF KNOB (CENTRAL) WITH ARROW


m
71 Color layout
Knob: black
Arrow: white

tening screw
Fig. 1.3.12 Outline drawing of knob (central) with arrow

1.15 OUTLINE DRAWING OF SPARK KILLER (S2-AMP 1)

*0.5
9
1.7* 0.5 .
~~. ~1
0.
+1= ~ :
&ln
~+~.

Capacitor side L~~.+n.s


& Black
dot
~.a—..-

Resistance side
denotes resistance side

~$l?
Display.. d%&r--t
I ~; ] ~; E&l

A
w
S2–AMP1
0.5 ZF I I

Fig. 1.3.13 Outline drawing of spark killer (S2-AMP1)

1.16 OUTLINE DRAWING OF DIODE


P-thnrle .,, *L*I Direction of rectification

SRIFM-4

Direction of rectification
ml +

-175-
.,

APPENDIX 1. OUTLINE DRAWINGS AND MOUNTING DIAGWS


1.17 OUTLINE DRAWING OF SERVO AMPUHER (typ MRnE)

1.17 OUTLINE DRAWING OF SERVO AMPLIFIER (type M R-SO E)

( 1 ) Outlinedrawingof MR-S1 AC sewo amplifier

.. r

J=
—=
=
.-s
z\
t

4s0
450 100

-..- tDimensions requirwi for


~
e. < wiring comvxlions)
u I

40 410 40

-176-
APPENDIX 1. OUTLINE DRAWINGS AND MOUNTING DIAGRAMS
1.17 0UTLINEDRAW2NG OF SERVO AMPLIHER (iyp MR30>

(2) Outline drawing of MR-S2 AC servo amplifier (2-axis integrated type)


430

I%

<
)./

10_ 430
1 J
,
F 450 50
1llinlensiOns req cd
[m wiring conricct]ons

e .

below

-177-
.
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.18 OUTIJNE DRAWING!l OF SERVO MOTORS ●

1.18 OUTLINE DRAWINGS OF SERVO MOTORS


( a ) Outlhe drawing of HA23C-S/l+%33C-S/13A23CB-S/HA33CB-S servo motors

IA

L
r-,
r-,

,-
G

-178-
e
● APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAiVfS
1.18 OVTLINEDRAWINGS OF SERVO MOTORS

I 1 w I /’-

LQmP-’--

i-l
-179-
APPENDIX 1. OUTLINE .DRAWINGS AND MOUNTING DIAGRAMS
1.18 0U7ZlNE DRAWliVGS OF SERVO MOTORS

( b ) Outline drawing of HA40C-S/HA43C-S/HA80C-S/HA83C-S servo mqtors

r- F
/ t- -i .=


-180-
9
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.18 OVTLllVEDRA~GS OF SERVO MOTORS

( c ) Outline drawing of HA102C/HA200C/HA300C servo motors

11 4711111

i ! “low D_

-181-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.18 OUTLINE DRAWINGS OF SERVO MOTORS

( d ) Outline drawing of HA40CB$/HA80CB-S servo motors (wi[b brake)

A I

a
.

-182-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.1(%OUTLINEDRA W~GS OF SERVO MOTORS

( e ) CMlinc drtiwing of HA1OOCJYHA2OOCEVHA3OOCB servo motors (with brake)


*

Z.---I

I \/

/’”,

-183-
APPENDIX 1. OUTLZ7W3DAM WINGS AND MOUN17NG DIAGRAMS
1.19 OllTIJME LH?AIl?ilVGS OF D!ORS

1.19 OUTLINE DRAWINGS OF DETECTORS


( a ) Outlinedrawingof encoder(OSE5K)
<


s’

“ ●

-184- ●
APPENDIX 1. OUTLINE DRA WINGS AND MOLIVTING DIAGRAMS
1.19 OUTLLNE DRAWINGS OF DEFECTORS

(b) Outline drawing of encoder (OSE5K-ET)

(4+ -$1

I I ~’ T /

In=$--l

-185-
,.

APPENDIX 1. OUTLINE .DRAWINGS AN. MOUNTING DIAGRAMS


1.19 (XJT.LINE DRAWmG$ OF DETECTORS

(c) Outline drawing of encoder (OAER-5K-lX)


.s
s

-186-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.19 OUTLINE DRAW~GS 0FDE21X’TOR5

( c1) Outline drawing of cncodcr (OAER-5K-lX-ET)

——
.J70
1- i

-187-
APPENDIX 1. OUTLINE l?RA WINGS AND MOUNTING DIAGRAMS
1.19 OUIZ.LNE IXL4 WmG$ OF DEFECTORS

(e) Outline drawing of cneoder (OAER-25K-lX)


-1
!,-,
L-;
0

-188-
APPENDIX 1. OUTLINE LX/4WINGS AND MOUNTING DIAGRAMS
1.20 OUTIJNE DRAW~GS OF HE4T EXCHANGERS

— 1.20 OUTLINE DRAWINGS OF HEAT EXCHANGERS


(a) HU551A oullinc drawing and mounting dimensions

--i.__+ “ + +
d
4+s
21.5?03 y
i 3X215 =64 S?05
u
.

‘1‘1
&-—.+
? ~1
=1 --lH— -----
II IIIIE M ,1

] l-w$=p. ~ _——__
I-3
~ --l

-189-
APPENDIX 1. OUTLINE LV?AWINGS AND MOUNTING DIAGRAMS
1.20 OVTLLNE DUW~GS OF HEATEXCUANGERS

( b ) HU283A outline drawing and mounting dimensions



-190- —
APPENDIX 1. OUTLINE DAM WINGS AND MOUNTING DIAGRAMS
1.20 OUTLINE DRA W~G$ OF H~TEXCHMGE~

(c) HU1 13A outline drtiwin~ and mounting dimensions

-. ....

-191-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.20 OUTLINE DRAMNGS 0FHE4TEXCHANGERS

( d ) HU51A outline drawing and mounting dimensions

Il.

%7 1-m
- ---
4. I -& 4

t
1~’1

4 +.4
.IX125=5(I0
CY,
FIIn relav terminal board

I
---—— ---~1
v “
1-

10

i !0 0 0 0 0; I
0 D 0 0 0
APPENDIX 1. OUTLINE DRA WINGS AND MOViVTING DIAGRA_h4S
1.21 OUIZINE DRA WINGS OF NC CABlNi5T

1.21 OUTLINE DRAWINGS OF NC CABINET


o
(a) Oulline drawing of modular type —

e-a
Q.

i-.-l+ +

-4-M

45 750

.,
-193-
APPENDIX 1. OUTLINE DRA WTNGS AND MOUNTING DIAGRAMS
1.21 OUTLLNE DUWING$ OF NC CAB!

( 1 ) Layout diagram of unit-type cabinet parts mounting


4! 750

T
c

,=
G
a

-194-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRA.MS
9
1.21 OUiCLINE DRAWING$ OF NC CABIiV~

A
, \
/,

,,
-195-
APPENDIX 1. OUTLINE D.. WINGS AND MOUNTING DIAGRAMS
1.21 OUTLINE DUW~GS OF NC CABINET

dia

11

(
m 00

35 1300

-196-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.21 01RZ1NED12AWINGS OF NC CAB~ET

( c ) OuLline drawing of self-standing type (for 9-inch CRT)

-197-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.21 OUTZJNE DRA W~G$ OFiVC CABINET

( 1 ) Layout diagram of siand-alone cabinet (with external boards) parts mounting

-!1 I I

d
DEcl
Ezl Trans-
former

EEl
[
Z%9
n
d I I I

II

,
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.21 OUTLINE DRAWINGS OF NC CABINET

( 2 ) LayoLIt diagram of stancl-tilonc cabinet (wit]] built-in boards) parts mounling

II t ( I

1HE
“ ;

-199-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.22 OUTLINE DUWINGS 0FBA17ERlE9

1.22 OUTLINE DRAWINGS OF BATTERIES


( a ) PE20-6A (battery)

WI

w
+1
L?
e-l

I I
1- 157*1
4

(b) PM1lA (battery charger)


f’UWER
OXLED 55*0.5
/ ‘-l

In_
\

—.—-—-
if!-,
Nameplate

[rdy-Fl
Manufacturing date indication (Note 2)
::::’ PMUUA —
*,\!: xlic.l..\\lli I1.~

,:

(Note~ I M ,,A,, .
/,

NOTE 1. The M3 mounting screws should be inserted less than 6 mm inside the power supply.

NOTE 2. The rightmost 2 digits of the manufacturing date denote the year and other 2 digits’indicate
the month.

-200-
@
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.23 0~ DIM W~G OF AUDIO OUTPUT SPEAK5R AND JACK

1.23 OUTLINE DRAWING OF AUDIO OUTPUT SPEAKER AND


* JACK
( a ) Speaker

I
t i
OL

-201-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAiWS ●
123 OVZLINE DRAWING OF AUDIO OVZPUTSPEAKER AND JACK

(b) Jack/cap

Jack cap L-shaped jack

Detail of mounting hole

A 3t panel thickness is ideal ~U@&


but when the panel is thinner,
insert a spacer to provide a
thickness of about 3 mm.
Assembly procedure

-Y-
This depends rrn the panel
Spacer thickness.

Material: SPHC or SPCC


hard resin

-202-
APPENDIX 2. INPUT/OUTPUT SIGNAL CONNECTION DIAGRAMS
~MELDAS ST~DARD INTERFACE)
21 31OMYL

APPENDIX 2. INl?UT/OUTF’UT SIGNAL


CONNECTION DIAGRAMS
(MELDAS STANDARD
INTERFACE)
2.1 310 M/L
( 1 ) CMD 12 cable(h the drawing,+-- markindicatesa back contact.)

MR-50RMA

36 32
Automatic opcralion start ST q Stroke end –3 – L3

4$
4
Automatic fed hold SP 4+ Stroke end -4 48 - L4
22 16
Single block SBK-+ Reset & Rewind RRW ~
37
Dry run DRN-0 NC Reset 1 I 49 NRSTl+-
%a
Machine lock D h{LK-O
23
Optional block skip BDTI-O Emergency stop 50 EMG
*- 12 ‘
Z axis cancel 38 ZNG-O Stroke end +] + L1
Misc. function lock 6 AFL4 S[roke end +2 N +L.z
Memory mode Stroke end +3 45 + L3
Tape mode Stroke end + ~3Z 13 +L4

“N’ isk:cl
MDI mode
JOG mode Spindle override 1

Handie mode
Incremental feed mode
3
mode

El
Reference point relum ZRN &

Rapid traverse

.
21 RT --&%&——

Handle axis selcclion 1 26 HSIl+~


Handle axis selcclion 2 42 HS12=jij
Handle axis selection
Gear shift finish
Manual feedrate
Manual fecdrate
3

a 10 I{s14+&
27 GFIN.~ 1------

Manual feedrate
Manual feedrate
Refmncepointreturnoenr ]I STANDARD INTERFACE CARD I
rmint detection
Reference point return nmr
point detecliar
Reference point remrn new
pointdetection
Referencepoinl returnnew
point detection

Rapid traverse override


Rapid traverse override
Spindle gear sdection input
Spindle gear selection input
47
Stroke end -1 – L1
Stroke end -~ 15
– L2
=$=

-203-
APPENDIX2 . INPUTYUWHWT SIGNti CONNEC770N DIAGRAMS
(MELLMS ST~! IN7EW?ACE) ●
21 310WL

(2) CMD 11 Cable


MR-ZORMA

Feed axis selection +1


Feed axis selection +2

Feed axis selection +3

Feed axis selection +4

Feed axis selection -I

Feed axis selection -Z

Feed axis scleeiion -3

Feed axis selection -4

Incremental magnification 1 14 MPl~

Incremental magnification 2 1 MP2 +

Incremental magnification 3 8 MP3+

Cutting override 1 15 Fvl


2 4)
cutting override 2 FV2
9
Cutting override 4 FV4
16
Cutting override 8 s~ FV8

Cutting override

OG 7 GND
& FG

~..—.--y
L-,
PC81~m eq.iwient 4.7kQ 6 r-’ t
~: ~~ ~
1
-— ---- -- --A
Sensor input (2$
I
= FC
0%
STANDARD INTERFACE CARD
9

NOTE 1. Sensor switch ON time

*“0.MS

NOTE 2. The sensor input is used for high-speed signal processing.


Take care that no noise induction is generated.
*

-204- ●
APPENDIX2 . INPUT/OUTPVT SIGNAL Connection DIAGRAMS
(MELDAS ST~D.ARD INTERFACE)
e 21 310MlL

(3) CFD 13 Cable


@

MR-SORFA

a
I
1streferarwpint 3 32 zPl3.-wq-J-
Control unit READY 3’ ~+ arrival
1strefereru poiat 4 I
Servo READY 4 SA arrival
48 ZP14 I
I
In-automatic operation 22 OP & NC alarm 1 ‘6 AL] I
49

iEJ
In automatic operation start 37 STL I Cannot
In automatic feed hold be used
In-reset d’ ::4
M indqrrmknt wtput
Spindle gear shift command i MOO 12 DMOO
. MGR, ‘-
RL

Spindle gear shift commam


I M indqrndeml cmtpu[ 1
6 GR2 MO1 29 DMOI
1
I I
Ml 1 M indqxndmt output
I M02 45 DM02
19 M12 I Mindependentanput
M30 13 DM30
1st
34 M14
I
vf command strobo I
digit 30 MFI
1
I
M command I 2 M18 S command strobo 46 SFI I
* BCD code r command strobo I
1 f= 20 M21 ‘4 TE1
I
Movementcommand 31

1{
10th 35 M22 md. DEN
digit 3 I +24V +24V @ote i )
M24 s’
33
I

4+’GND
21 M28 OG
26 Sll ;

I
42 S12
1st I
digit 10
S14 I

{ 27 S18 I

S command I
43 S21
BCD code
11
10th S22 I
digit 28 S24 (Note 1) It maybe possible to connwt an
external power supply (+ 24V),
[ 44 depending on the hardware settings.
I i S28
24 T11 I (Note 2) When the S5-digit analog output

I
E
I option has been added, the S com-
1st 39 T12 I mand BCD codes function as
digit 7
T14 binary codes.
I
25 T18
T command I
I STANDARD INTERFACE CARD I
BCD code 40 T21 I
I
10th 8 T22
digit 41
I
T24 I
I 9 T28
I I
1s1reference point arrival 1 47 zPll~
I
Ist reference point arrival 2 15 Z1412 I
~

-205-
APPENDIX 2. INPUTYOU?PVT SIGNti CONNECTION DIAGRAMS
(MELDAS STM.ARD INTERFACE)
2.1 31OWL

(4) CMD 21 Cable (in the drawin~ --+ mark indicates. a back contact.)

MR-50RMA
1 1

Error detect

Manual absolute —
■ 16
Data protection Iq 1
■ 49
Data protection kq 2
9 17
Data protmtion key
3 5( *KEY3.~ ilock s[nrt inlerlock ‘s’~
Spindle stop n 23(>SSTP 4 ~
:utting start
50 - CSL --j-y~ I
nterlock
n 12
Spindle gear in-shift
29
Spindle in-orientation

NC reset 2 n 45

13
FIN 2

n 34 30

n 2 46
~
n 20(,

Manual override effective


Ov erridc cancel


n 10

n 27

n 11

n 28
[ OPTIONAL INTERFACE CARD I
n .44

n 24

t-l 39

n 7

n 25

n 40

n 8
n 41 SRN-; ~
Spindle forward rotation
n 9
n 47 ●
n 15

‘8

-206-

APPENDIX 2. INPUVOLJTPUT SIGNAL CONNECTION DIAG~S
(MELDAS ST~DARD INTEREACE)
2.1 310M/L

(5) CFD 22 Cable


9

MR-50RFA

a
~ Q %::’’’’””’0’”’ 3A,,,,
2nd reference point ~ 48 ZP24
In-rapid traverse i return
● I 16 1
In-cutting
In-tapping
feed I
I
I . 49
)
I
I
I

%ztI
I
17 Cannot i
In thread-cui~ing
be used 1
I 50 I
Inch input
I
12 AL?

Ii=’
Nc alarm z I

NC alarm 3 29 AL3
I I
I NC alarm 4 1
45 AL4
I I
13
I MI *Y= in-posi~ ion TIMP I
1

a
All,axessmoo[hing I.
I zero
3L TSMZ
46 I
I I
I In-rcfcrcnce point 14
1
I rxlurn ZRNN I
I 31 I
I
+ 24V
I 33
+24V (’NOte 1)
I
I
I O.+GND ‘-
I
I
I
1
I
I
I
In spindle alarm I
a I (Nole 1) II may be possible [o connect an
Spindle zero speed I external power supply (+ 24V),
Spindle speed arrival I
depending on the hardware settings.
i
Spindle in-position I

I
I
I

I OPTIONAL INTERFACE CARD


1
I
I
I
I
● I

hi reference point return 1


2nd reference point return 2

-207-
APPENDIX2 . INPU7XW7PUT SIGNAL CONNEC170N DIAGRAMS
(MELDAS STMDARU INTEREACE)
22 3201kV3m!330HMY335M

2.2 320M /330M J33WIM /335M


Note 4 axesapplyas the maximumfor the320M
( 1 ) CMD12 cable (the+- markin thefiguredenotesa back contact)

MR-50RMA

Automatic operation start -u+’ ■ 4


ST -O o—~ Stroke end –3 d -=~
Automatic fed hold SP +- ~ ‘ Stroke end –d
n 22
Single block ) SBK-k Reset & rewind ai:.ti
n 37 n 49
Dry run DRN4k NC reset 1 NRSTla-~
Machine lock n 5 17 IY
MLK+b ■ ) JV16
Mmual feedrate 16 m x(
n 23
Optional block skip i IBDT14% Emergeney stop 9 50( ) EMG~ ‘
n 38
Z-axis cancel > ZNG-&w Stroke end +1 m 12() +Ll -CJD3
i-l 6
Miscellzzncowfunction IOCk ) AFL4% Stroke end +2 ● ‘( )+L,3~
n 1( MEM
Memory mode Slroke end +3 s 45()+L3~
n 19
,
13
9
Tape mocic Stroke end +4 s )+L4 ~ ,
n n
MDI mode FINI
Jog mode n
Spindleoverride 1
n 204)H -b Spindleoverride z n
Handle mode
35 ‘\
n )s + Spindleoverride 4 n
Incremental fed mode
‘\
mode n 3 33
Reference point return ) ZRN~ +24V
Rapid traverse n 18
21() RT 4-0 OG ~GND
L=
Handle as is selection 1 n 26()HSll~ I
Ilandle asis sdection 2 n

Handle as is selection 3 m

Gear shift finish 4 n


Manual feul rate

EEEl
1 43 JVI
Manual fd rate 2 11 Jv2
Manual feed rate 4 28 JV4
Manual feed rate 8 44 JV8
Reference point return
Near-point detection
Reference point return
Near-point detection
Reference point return
Near-point detextion
a===l I STANDARD INTERFACE CARD

Referwrcepoint return
Near-point deteetion
Rapid traverse Overnde

a=kn=l
Rapid traverse Overnde

Spindle gear seketion input


Spindle gear selection input
Stroke end
Stroke end

-208- ●
APPENDIX2 . INPlJiV3U71WJT SIGNAL CONNEC770N DIAGRAMS
(MELD.. STNDARD INTERFACE)
22 3201b73301W330HMj335M

(2) CMDII cable


*
MR-20RMA

10 I
Feed axis selection -1-1 +Jl q

Feed axis selection +2 .:J7 +J2 4


4
Feed axis selection +3 +J3 4
11
Feed axis selection +4 +J4 --”
18
Feed axis selection –1 –J1 ~
5
Feed axis selection –2 –J2 4
12
Feed axis selection –3 –J3 a
19
Feed axis sehxtion –4 -J4 4
i’ ~: ~3
Incremental magnification 1 f-l

Incremental magnification 2 n

Incremental magnification 3 n

Cutting fed override m 15(> FVI I.r


1 41
m 2 1.4’
Cutting feed override 2 ) FV2 41
9 9 IJ’
Cutting feed override 4 ) FV4 41
m 16 IF
Cutting feed override 8 FV8 41
Cutting fed override

0’ A’””

I STANDARD INTERFACE CARD !

-209-
APPENDIX2 . INPUTYOUIPUT SIGNAL CONNEC170N DIAGRAMS
(MELDAS ST~LM.RD INTER.EACE)
22 320M7330M7330!!335M

(3) CFD13 cable

MR-5oRFA
I
1st mfemnce
Control unit r~dy point arrival 3 32 ZP13*
3’ ‘u 4
Servo ready Ist refemtce
d 5A point arrival 4 48 ZP14 *
In automatic operation 22 OP ~ NC alarm 1 1’ AL1 I
H
In automatic operation start 37 STL 1“ 49
I
In automatic feed hold Cannot
be used
In re.setting 1
3 ::4
M independent output
Spindle gear shift command 1 I MoI 12 D.YIOO RL
‘a

Spindle gear shift command


I M independent output I
2- 29 DMO1
MO]
I I
M independent output
IMII I M02 45 DM02

Ist Ml? I M independent


M .W
ou!pu!
i: 13 DM30
i
place I M command strobe
digit +=& \
I
, ‘1 S command strobe

a
) h41B I
M command 4SFI ~
BCD code I T command slrobe 14 TFI
I
“1 Movement command 31
2nd ~ M22 DEN I
timish
I
place I + 24V
digit ~ ) M24 33 + 24V (Note 1)
I
.[

I
OG
=!+’” *

I
ISt
place
digit
I
S command
J3CD code / (Note 1) It may be possible to connect an
2nd ) S22 I external power supply (+ 24 V),
place depending on the hardware settings.
digit
1 (Note 2) When the S5-digit analog output
[ ) 528 I option has been added, the S com-
~
) Tll
I mand BCD codes function as binary
I codes.
1st
place
digit ? T14 I ●
I
‘1 --@% 1 T18
I
T command I STANDARD INTERFACE CARD I
I
BCD code
I
2nd
place I
digit I

‘J i ●
1st reference point arrival 1 47 ZPII+
1st reference point arrival 2 15 I
ZP12 i
~

. 21(3-.
APPENDIX 2. INPl_J17/OUTPUTSIGNa CONNECTION DIAGMS
(MELDAS ST~DARD INTERFACE)
2.2 320iW330W330m335M

( 4 ) CMD21 cable (the + mark in the figure denotes a back contact)

MR-50RMA
n 36 Extermal m
Error detect ) ER-~G deceleration ‘3 32()+EDT3~
n Exterrnal +4 R 48
Manual absolute 4( >ABSd~ >+EDT4~
deceleration
m 22 tY ●
16
Data Protection key 1 (J KEYI ,4-1 t Stroke end _5 )-L5~
m IJ’ 49
Data Protection key 2 37{ KEY2 41 Stroke end –6 m ~–L6~
● 1P ❑
17
Data Protection key 3 5( ) KEY3 Block start interlock ) BSL Iv
Al xl
Cutting start
Spindle stop n 23( ) SSTP ~ } interloek m 50( ) CSL Iv
xl
Extermal 12
Spindle gear shift n 3 <I SSFT~ I decelemtion –1
m ()–EDTI ~
EXtennal 29
Spindle oricnl n 6 () SORT ~ I m x )-EDT2~
deceleration ‘2
n 13xtermal m 45
NC reset 2 1 0 NRST24 t deceleration –3 ()- EDT3-0-ewO
n Extermal _4 m 13
FIN2 190 FIN2+ I
decelemtion
<1- EDT4~
Program restart n 34( SRN -?i?i Shoke end +5
n 2 w 46
Display lock ) DLK-ijij Stroke end +6
n 20 n 14
Playback ~ PB ~~
n 35 m 31 Il.
F1-digitspeedchangevalid ) FID +~ Interlock () IT Ofl
n 3 + 24V -$+
33
Manual override valid <10VSL a~ )+24

n 18( ) GND
Override cancel 21 ( OVC +~ ~ OG -J_
26 =
1 n DTCH1Q~
Control axis removal ,
n 42
Control axis removal 2 DTCH’2-0

Control axis removal


Control axis removal
Mirror image

a=
Mirror image
Mirror image 28
3 M134
44
Mirror image 4 M144
Servo off 1 24 SVF1 lW 320M :
Servo off 2 39 SVF2 OPTIONAL INTERFACE CARD
M 330M ,330HM ,335M :

d
Q Servo off 3. 7 SVF3 w
xl
STANDARD INTERFACE CARD
Servo off 4 25 SVF4 IY
41
Referencepoint return,
40 DEC5

:13
near point deteetion 5-
Referencepoint return, 6 DEC6
near point detection 41
9
G Macro interrupt UIT +
Extennal deceleration +1 47 +EDTI
Extennal decekleation +2 15
+EDT’2

-211-
APPENDIX2 . INPUINXXIHIT SIGNAL CONNEC170N DIAGRAMS
(MELDAS ST~DAIWINYEREACE)

2.2 3wiki73m!3m!

(5) CFD22 cable

,nr.i.~.. -@l
I
--++=, +-w
In rapid traverse M rd-= @nt ram 4
I
danual numerical
In cutting feed I ornmand s )= d *
I 49
In tapping
1 Cannot
17
In thread- cutting I be used
I so
In inch input E :}
I
NC alarm 2 ~ >AL2 -+%@---
I
1
I NC alarm 3 * )AL3 I
i NC alarm 4 I
Axis selection output 1 ~ AL4
I
Axis selection output 2 I ~ TIMP a
RL

I in position
Axis selection output 3 + ) AX3 W as=

I U] ases smoothing I
Axis selection output 4 I ,ero I
I tn reference point
Servo ready 1 return ZRA’N
External operation
I
Servo ready 2 I atrobe
J EF
I + 24V
Servo ready 33$ +24V @Okl)
3
I
Servo ready
4 i
In constant peripheral speed
I
In skipping & > SKIP I
In F1-digit command
;
In display lock
I
In synchronous fed + ) SYN
I
I
(Note 1) It may be possible to connect an
I 9
external power supply ( + 24V), depend-
I ing on the hardware settings.
I
I

I
I
1“ = 9
I
J

I
1

2ndre’e”ncepOintre’m
‘++’”4
2nd reference point return z 15 ZP22
II
9

-212-

APPENDIX2 . INPUVOLJ7HIT SIGN& CONNECTION DIAGUS
*
(MELDAS ST~DARD INTEREACE)
22 320M/330MZ330HiU/335M

( 6 ) CMD 21-1 Cable (in the drawing. + mark indicates a back contact.) (option)

El
I
Axis feed direction +5 +J5 4 ~
~
Axis feed direction +6 +J6 4
Axis feed direction –s –J5 -~~
Axis fed direction –6 –J6 4~?

2
Control axis removal +5 n
7
5( )D1-cH54~
?7 ~)DTCH6
Control axis removal +6 n
50
~
Mirror image axis ‘+5 1 w ~) M15 4~
Ii< M16 -~
Mirror image axis +G n
■ 1 c) SVF5 45
Servo off axis +5 —j{—
■ 3
servo off axis +6 ‘q< ‘svF6~
■ 34
External rJeeeleration +5 “+ EDTj~
Ei temai deceleration w ?
+6 m ()+EDT6~
Ex tcmal deceleration ■ m
—5 (’”EDT5~
m 35 31

-=4
htema] deceleration –6
“-EDT6~
+24V
n 3 ) +24V
n 21
)
n 26 ~,

n 4?
)

I-1 10 ~,

n $’7
)

n 43 ,

n 44 ~ ,

n 24, >

n 39 —
OPTIONAL INTERFACE CARD
n 7{ ,

n 40

n 41
)

n % )

-213-
APPENDIX2 . INPUT/OUTPUT SIGN~ CONNECTION DIAG~S
(MEL.DAS ST~DARD INTEREACE)

22 3WM7330M/330!335M

(7) CFD 22-1 Cable (option)


MR-50RFA

32
$=’’’~====bdi$

El
Servo READY axis 6#RDY6 I 4s
I
Axis selection signal 5+ AX5 i 16
I 49
Axis selection signal G- AX6 1
17 Cannot
+ be llSd
w
--b= }

+=
4
+
-D-Q
+
* ●
+-+
+=’
+ +24V (Note 1)

1st reference point return 5#


+
ZP15 -*
d’””
1s[ reference point return 6~ ZP16 I

reference point return 5~ZP25


2rIcl j

2nd reference point return 6


~zp26 ; (Note l) It may be possible to conned an
3rd reference point return I external p&ver supply (+ 24V),
-@% !
3rd return ~ ‘ depending on the hardware settings.
reference point
--b-’QbP32 j 9
I

3
3rd reference point return 3 x ZP33
I
3rd referemcepoint return ~ 44 ZP34 I
3rd rekrence point return 5 I
24 ZP35
3rd reference point return 6 3“ 39 ZP36 I I OPTIONAL INTERFACE CARD I

4th reference point return : I 4ZP41 i ●


4th reference point return 2 4ZP42 !
4th reference point return 3
+zp~s i
4th reference point return 4
Mzp” !
4tftreference poin t return 5
i
4th JeferenCepoint retUI’tr 6& ZP46
I ●
1

-214-
APPENDIX2 . INPUVOUW~ SIGNAL CONNECTION DIAGRAMS
(MELDAS ST~DAl?D INTER.EACE)

2.3 320L

2.3 320L
( 1 ) CMD12 cable((he-g- markin the figuredenotesa back contact)

MR-50RMA

Automatic operation start 36


ST < Stroke end -L3~
* -34

%5
Aulomatic feed hold 4 48
SP --Q_
Single block
Dry run
Machine lock
Optional block skip
22
37
5
23
SBK+
DRN-O
MLK-O
BDTI -0
Rew.t &

NC reset 1
Manual fed

Emergency
rewind

mte 16

stop
El
4
‘6

50
RRW~
49 NRSTIQ—~
J’” ~
EMG ~
~

*
38 -+
Chamfering CDZ + Stroke end +1--#--=$t +Ll ~
6
Misdkmcous functionIOCk AFL--3 Stroke end +x 29 +1.2~
1
Memory mode MEMy Stroke end +3 3 45 +L3~
,’

El.
19 13
Tape mode

El
T&
/
@ MDI mode 34D~ FIN1 30 FIN1 ~ ~
2
Jog mode J{ L Spindle override 1 46 SP1 .—; ;-
20 ~
Handle mode 4 Spindlc override zti SP2 —{ ‘~
‘!
35
Incremental feed mode s 4., Spindle override 4 31 SP4 —~ ~—
3 \\
Referencepoint rctum mcxle ZRN + 24V +=t 33 +24

0’ +?”ND
21
Rapid traverse RT4~

E!’
Handle axis selection 1 26 Hsll+b
Handle axis selection 2 42 IIs12+~
10
Handle axis selection 3 HS14-&0——

Gear shifL finish 27 GFIN~ ~


43
Manual feed rate 1 JVl~
Manual feed rate 2 1* Jv2—.j~
Manual feed rake
Manual
Reference
feed rate
point
pointdetection
ret urn, near

ReIercncepoinlreturn,mu
poin[ rlelc.clion
:St=z=l STANDARD INTERFACE CARD

Rek-rence point return, near


point deleclinn

--G+ I
Rapid traverse override 1 40 ROV1A

iElJ3
Rapid traverse override 2 8 ROV2+
Spindlegear selectioninput 1 41 GI1 ~
Spindlegear selectioninput 2 9 G12+
47
Stroke end -1 - L1
15 _u
Stroke end -2

-215-
APPENDIX2 . INPU’VOUTFWTSIGNAL CONNECl?ON DIAGRAMS
(MELDAS STMDARD lN?73RRACE) ●
23 3WL

(2) CMD1l cable

MR-2mMiA

10
Feed axis selection +I +J] +
17 *
Feed axis selection +2 +J2 ~
4
Feed axis sekctkm +3 +J3 -
11

18
Feed axis selection – I –J1 --0
a 3

“’=’’T=FE!5EI
Mirror image X

Incremental magnification 1
d Mpl-i+

‘nc”men’a’”agn’’’a’’o”zw
MPMA
Incrementalmagnification3
++ ~+w
Cutiing override

Cutting override
:=::S
Cutting override

Cutting override
:ti:ti

3
Cutting override 16

+ 24V :0:5

OG 7 GND
T

I STANDARD INTERFACE CARD I

-216-
APPENDIX2 . INPVVUUTPUT SIGN& CONNECTTON DIAGRAMS
A

v
(MELDAS STMDARD INTERFACE)
23 320L

(3) CFD13 cable

In automaticoperationstart 37 ~T~ I 49
1
17 Cannot
In automatic feed hold 5 SFL be used
$4’ &
g]
50 -
In resetting ~ RST -@#
Spindle gear shift command I 38 GR1 I independentoutput 12 DMOO~
0
I independent output I
Spindle gear shift command 2 6 GR2 29 DMO1
a I )1 I
1 independentoutput I
Mll

El
I )2 45 DM02
independentoutput 1
19 hf12 I 13 DM30
1st w a“ I
place I command slrobe I
34 M14 30 MFI
digit I I
M command I command strobe 46 SFI I
BCD code command strobe I
a 14 TFI I
lovenrent command 31 DEN i

-$=!
2nd 35 M22 nish
place
digit 15 3 M24 +24V 33 + ~4V Note 1)
I

I
OG
=+’””

I
1st I
place
digit I
I
S command Note 1) It may be possible to connect an
BCD code external power supply (+ 24V),
2nd ) S22 depending on the hardware settings.
place
digit I Note 2) When the S5-digit analog output op-
--p% ) S24
I tion has been added, the S command
) S28 BCD codes function as binary codes.
I
I
1st I
place I
digit STANDARD INTERFACE CARD
I
T command I
BCD code
1 I

1 1’ I
2nd 8 T22
place 41
I
digit T24
I
la 9 T28
1st reference point arrival ‘1+ z,,,+
I
1st seferencepointarrival 2
-+’+ ‘5 ZP12 I

-217-
APPENDIX2 . INPUVOU7TWT SIGNti CONNEC770N DIAGRAMS
(MELDAS ST~D~ INTERFACE)
2.3 3WL

(4) CMD21 cable (the+ mark in the figure denotes a back contact)

MR-50RMA
t
n 36 External +1 ■
32
Error detect J ERD+~ c +EDT3~
deceleration -
n 4 48
Manual absolute ABS +~ n

■ 22 16
Data protection key n )
m 49
Data protection key n )

Data protmtion key Block starl interlock n 17( ) BSL ~ ~


n 23<) SSTP ~ I CuIting start n 50< ) CSL ~, ~
Spindle stop interlock
m 12
n
SSFT~ I E71emal –1
Spindle gear shift 3( )
de.xleralion
o -EDTI ~
n m 29
64 J SORT+ [ Exlemal –2 ( -EDT2~
Spindle orient deceleration
n 45
NC reset 2 ‘4 )NRST2+[ EWemal –3 ■
o-EDT3~
deceleralion
n n 13
FIN2 19 ( F1N2+ I
n n 30
Program rest art 34~SRNll

Display lock

Playback

Manual override valid


Override cancel

a‘
42

10

27

43

11

28

--u--4 I
Servo off 1 24 SW]~

E
I OPTIONAL INTERFACE CARD \
servo off 2 B SVF2 -jf~

Servo off 3 7 SVF3.-J+
25 ‘

40 .
8

41

9

Wemal deceleration
+1-+EDT-+
External deceleration
“++ EDT2 ~

8’

-218- *
APPENDIX2 . IA?PUlVOU7TUT SIGN~ CONNECTION DIAGRAMS
(MELDAS ST~DARD INTERFACE)
*
2.3 320L

(5) CFD22 cable

MR-50RFA

a
1
In rapid traverse I 48
I

vfanual numerical I
In cutting fed :ommand 16 MMS I
I
In lapping 49 1

In thread- cutting
1. inch input
I
I
I
I
I
WC alarm 2
3} , 17

50

AL2
Cannot
be used ~
I
I

I
I
I
I NC alarm 3 ~ ) AL3 k
I
Axis selection output 1 Vc alarm 4 ~ >AL4 I
I !
Axis selection output 2 411axes in position TIMP I
I
I Ml ax= smoothing I
Axis selection output 3 ~ero I
I
[n rc[crencc point I
SCrvo ready 1 return
I

External operation

‘t”’’” ==kv
SCNO ready 2
Servo ready 3– I +24V
I
OG
L7 18(
JGND
(Notel)
In constant peripheral speed I
In skipping I
I

In display lock * >DLKN I


In synchronous feed I
# )SYN (Note 1) It may be possible to connect an
In spindle alarm external power supply (+ 24 V),
depending on (hc hardware settings.
Spindle zero speed @ ) Zso
(Note 2) The in-spindle alarm, spindle zero
Spindle speed arrival ~ )Uso I speed, spindle speed arrival and
Spindle in-position I spindle in-position signals are supplied
# ) ORAO
I from the MELDAS AC spindle drive
FREQROL-SF.
*
I OPTIONAL INTERFACE CARD I

I
I
I
I
I
2nd reference point return 1 Al
47 zP21 *
2nd reference point return 2 15 I
ZP22 I
4

-219-
,,

APPENDIX2 . INPWYfOUIHIT SIGNM CONNECTION DIAGRAMS


(MELLMS ST~!Rh7TEREACE)
25 M3WL/3WW3~MZWHW’ 335M ST~! INTEREACE IZ4NDLING

2.5 M 320L/320M133XWl~33011M /335M STANDARD INTERFACE


HANDLING *
( 1 ) Correspondences
ktween systemsand1/0 cardnumber

System
‘ M32tlL/320M M330M, 330HM, 335M Remarks
connector No
CMD12 (50) input Standard Standard
CMD1l (20) Input ‘ Standard Standard DIO-A card
MC301
CFD 13 (50) output Standard Standard
CMD21 (50) Input 1 Optional Standard DIO-B card
MC303
CFD22 (50) output : Optional Standard No.1
CMD21-1 (50) Input Optional Optional DIO-B card
MC303
CFD22-1 (50) output optional Optional N~.~

The numbers inside the parenthcxs indicate the number of connector pins.

( 2 ) Signals for special operations

1) NC reset 1
This signal processes the CMD12-49 input and the reset button on the CNC operation
board in the same way as NC reset 1.
2) Manual absolute
In the M3201J320M system, the manual absolute signal has a pin assigned on the
optional card (2nd DIO card). When the optional card is not available, manual absolute
is ON all the time.
It conforms to the CMD21-4 input signal when the optional cards have been added in the ●
M320LJ320M system and when the M330M, 330HM or 335M system is used.
3) Data protection key, servooff, external deceleration, block start interlock, cutting start
interlock, interlock
The above signals are assigned pins on the optional card (2nd DIO card) in the
M320L/320M system. These are back contact (significant with input open) signals and so
the input signals must be shorted to a common ground (+ 24V) if t hey are not to be used.
Equivalent processing is undertaken when the optional card is not available.
4) NC alarm 1
The NC alarm 1 signal which is output to CFD13-16 is originally a system alarm.
However, if the optional card is not available in the M320L/320M system, other alarms
(NC alarms 2,3, 4) will be output. This means that NC alarms 1,2,3 and 4 are logically
OR-WI and output only when the optional card is not present. The output of NC alarm
4 can be prohibited by setting bit O of bit selection parameter 69 to ON.
5) Output timing of M command start, S command start, T command start ●
The-timing o<the BCD codes for the M, S and T commands and the strobe (start) signals
is shown below.

Strobe (starl) signal



BCD code
✎ ✎
-d.msm.

-220-
APPEYJDIX2 . INPVVOUTPUT SIGNAL CONNECITON DIAGRAMS
* (MELDAS ST~DARD INTEREACE)
25 M3Wu320M7330W330~335M ST~ARD INTEUFACEEL4NDLZNG

(3) Others
1 ) Version display
The standard PLC version appears on the interface diagnosis screen in the same way as
for other CNC software versions.

PLCU BND-4ooWool – ❑o

P’on Example Standard PLC for M.300 machining center

2 ) Restrictive conditions
(i) Parameters for M, S and T command control
The machine parameters and basic specification parameters are set as follows.
Mfig (M number) 1
Mbin (M binary) O (BCD)
Slig (S number) 1
Shin (S binary) O (BCD)
Tfig (T number) 1
Thin (T binary) O (BCD)

NOTE 1. “Shin” must be made “l” (binary) when the S5-digit analog processing option has been
added.

-221-
RECORD OF PAST REVEHONS AND CHANGES

Suffii Details
Date of revision/change
No.
A Sept. 1987 1. The connection instruction manual for each system was
amalgamated with this manual covering the MELDAS
300 series.
2. The 1/0 interface signal description, preparations for
operation and servo off sequences were transferred to
the separate MELDAS 300 Series PLC Interface
Manual.
B Feb. 1988 1. The 330HL connections were added.
2. Errors in various sections were corrected.
3. The connection diagrams for the 1/0 signals in
Appendix 2 were extensively revised.
c June 1988 1. Standard procedures for the cable shield earth clamping
were added.
2. The analog input specifications were expanded from 4
points to 6 points.
3. Cautionary notes for zero point return when the linear
scale is used were added.
4. Outline drawings for the MR-S2 servo amplifier were
added.
5. Oullinc drawings for the HA23/23 motor were added.
6. Connections for an audio output unit were added.
D Se-pt. 1989 1. Addition/dclc[ion of signals in 1/0 signal connection
diagrams (M320L)
2. Addition of lalhe system PLC (1 system) to description ●
of version display
3. Addition of RS-232C connector mounting outline
4. Addition of uni[ chassis grounding methods

-222-

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