Академический Документы
Профессиональный Документы
Культура Документы
SPECIAL ATZHVTTONS
SPECIAL ATTENTIONS
(1) Since the details and descriptions in this manuaI apply to the MELDAS 300 series (M31OM, M31OL,
M320M, M320L, M330M, M330L, M330HM, M330HL and M335M) of systems, the sections
1covered by standard specifications and the sections eovercd by optional specifications may differ
depending on the system concerned.
Furthermore, depending on the system in question, it may not be possible to use some sections
covered by the optional specifications.
(2) Contact inputs can be chosen from insulated interface or noninsulatcd interface depending on the
noise level.
(3) Socket type connectors have been installed for contact outputs at the NC side to avoid any damage
of the control circuits due to wrong connection and foolproofing has been done against wrong
connection.
It is also possible to configure a system which corresponds tot he contact output capaci!y by
providing an external regulated power supply. (Care is required with the power sequence.)
(4) An interface is installed on the operation board for other machine operation panels; however,
number of points and response time limitations may be there.
(5) Noninsulation type of interface is installed for analog output.
When the noise level is very high, it may be advisable that the user arranges insulation type amplifier.
(6) Shielded grounding terminal may bc available for the external cable connectors; however, to reduce
the impcdence, be sure to carry out the following wiring.
10
BOARD
Shieldtxl grounding
? T
(7) RS-232C interface has been installed for peripheral devices. Double cut type of switch has been
installed for AC power stipply line in the device side to avoid any damage of control circuits during
conncctintddisconnectimz the connectors. However. be sure to carrv out connection/disconnection of
conn~tor~ while the AC power supply is turncx.1 off.
A
A
(8)
F]Q=E3=+=c= Double cut type ON/OFF
For details on the connections pertaining to the drive section and other related areas, reference
AC input
switch
should be made to the Specifications Manual for the MR-S series of AC servo systems and to the
FREQROL-SF Standard Specifications Manual.
(9) Apart from hardware mounting, there may arise limitations due to system specifications.
-1-
CONTENTS .
CONTENTS
1. OUTLINE ..............................................................................................................................+.......... 1
2. CONFIGURATION ......................................................................................................................... 2
3. INSTALLATION ............................................................................................................................. 6
-I-
CONTENTS . ●
-II-
CONTENTS
.
● -111-
*
1. OUTLINE
1. (XJTLINE
This Instruction Manual describes the configuration, electric specifications and connection methods which
are all necessary when connecting theNC unit with machines.
Note here that this Instruction Manual assumes that all functions are incorporated in the system. In actual
system which you may receive, however, may not have all the functions incorporated.
For description for functions, refer to the following materials.
*
. MELDAS AA Specifications Manual (By System)
. MELDAS AC Servo MR-S Series Specifications Manual
. MELDAS 300 Series PLC Interface Instruction Manual
● Mitsubishi AC Spindle Drive FREQROL-SF Standard Specifications Manual
. Mitsubishi AC Spindle Drive FREQROL-SFJ Standard Specifications Manual
,“
-1-
*
—
2. CONFIGURA17ClV m
21 LLhLZ7S
FOWING
2. CC)NFIGURMION
2.1 UNITS FORMING
w
I J
57
AC spindle
drive unit
❑ loo
1
-1
t L
For this CNC system, the above units shall be, as a rule, installed on the machine side at appropriate
positions.
-2-
● 2. CONFIGURATION
2.2 SELECTION OF UNITS
1’ 1’
●
3 slots 6 slots
1’
-3-
2. CONflGtR4?T03Y
23 SELK7YON OF W?WZXX5 Nc CABmEls
A
I
I
A
A
I
I
—
I
I
0
0
I
I
Al–
0
I
I
A
I
II
I
I
335 – –
Mountinglype 3m o’ — A – A o A – —
(CRT
opemtion 3.3n o A - A o A –
L-.-4 L..:,! ,... t t
320 — –’ A A a A – (M:Mae4 axes)
@ Max,3 am)
Standalone
Ov 3X-I — —
I
3.30H —, — ‘A A o 0 A (w! nxes)
335 – -
r Shredalone
(%T
operation
h,,..,+ h,,m-k\
3al
330
o
0
‘—
—
A
A
A
A
A
A
0
0
A
0
-
A
(M:MA.4 me+
@ Max.3 axes)
(wax.: ‘axes)
(REFERENCE
ml
DIAGRAMS
ml 1
OF VARIOUS NC
//
CABIINETS)
m. . . -----
I
000
000
nno
❑00
non
Dr!!
1
o
000
PI
000
000
ODD
. . ------ 000
n n
>}
,.. ,)
Unit type Mounting type Mounting type Stand alone type Stand alone type
(CRT operation (CRT operation
board built-in) board built-in)
-4-
.
2. CONflGURA170N
24 LIST OF CONHGURUVG UMKfS
K--R-i”
0 0 0 0
— A — . — — —
MU211 lKs.MB951 I I
F+
MCO2l
PD21
BP_M
AVR
— — A A A A IKs_MB901 I I
R
— — — — .
MU311 I — — — — —
MCO3l BP- L – — A A A
=1=+ E
— — — — —
PD21 AVR lIB931/941
_
MCII1 CPU-A O MDT-952-01/ ~.cRT
o E o MDT-962B-IA
— — —
MC116 CPU-A – — — . &pJjp~l AVR2
— o o — — —
— — — —
MC121 I CPU_B I– o IKS.MB941 \ I
E —
I
=+-R&-E
o o IKS-MB901 I
— — —
—z
—
—
— —
— —
— — — —
—
—
— —
MC442 I MEM_BO I – A A
— — — —
— A A A A
-=-RR-E
MC474 I MEM-AX2 I –
— —
— A
— A
—
A
—
A
—
A
A
— o
MC611 MCP – E
— .o
— 0
=la
MC616 MCP – — — — KS-MB411 —— —
—— — o 0
E
— —
MC”632 SIF c — — — KS-MB412 --t- — — — —
— — — — — —
MC721 CRTC-M – E
—
— KS-MB401
I
{l—
— —
— —
0
—
—
— — -6
MC724 CRTC-C – MC201 OPBC I– — — o
MC712 I IOP A A 0 0 0 IMC231 IMCE-AI - — A A
1- —
.-5-
3. INST&LATION
3.1 Em?mcnviuHwm Cmmz7ms
3. INSTALLATION ●
3.1.2 Humidity
Normally Relative humidity ... below 75’%
High humidyt may cause deterioration of insulation and/or parts. No special dehumidifying
arrangement will be required, but a place likely to get damp should be avoided.
●
3.1.3 Vibration
During operation .... Below 0.5G “
During transportation .... Below3.5G
3.1.4 Atmosphere
Do not operate the system in a dusty environment or in an environment with a high
concentration of organic or corrosive gas of mist form.
3.2 INPUT POWER SUPPLY
3.2.2 Frequency
50/60 Hz & lHz
●
v 3. INiST&L.A7TON
3.3 CABINET DBIQWNG R.EQMWWENTS
up
-7-
3. INST&LATIUN
33 CAB.IMETDEWlf2WNG Requirements
‘*
U: 6Wlm.°C... With fan for stirring
up internal air -
4W/m.°C ... Without fan for stirring
UP internal air
A: Effective hcatdissipating surface area
mz)
. [Area of cabinet surface area over
which hea! can be dissipated)
Selection of heat exchanger (Note) When calculating the effective
heat-dissipating surface area, do not take
1 account of the Ioeations where contact is
made with other objects
+
Mounting design
@ 2ofj~&&&n ‘Mt-di=ipating tneaaumsin
(1) Consideration given to convection inside cabinet
V elimination of heat spots)
Collection of cabinet internal temperature (2) !%udyof possible adoption of spindle amplifier
I rise distribution data
interim panel units
(3) Study of possible adoption of scaled type of
servo amplifiers
(4) Collection of high-temperature air at air inlet
inside heat exchanger
ATZIO*R
-8-
* 3. INST~LATTON
3.3 CABINETD!!KWING REQUWWEhWl
&le Cabinet allowable heat generation when an internal stirring fan is provided:
● W= UX AXAT
= 6 W/m2?C x 2 m2 x 10*C
= 120 w
Thus, the heat generation shall be less than 120 W. When mounting in the cabinet anything
which gene rates more than 120 W of heat, therefore, some additional cooling will be required.
( 2 ) Cooling capacity of heat exchanger (indirect air cooling system)
In case some additional cooling capacity is required in addition to the stirring fan in the cabinet, the
following heat exchangers are available.
Black dots (* ): Measurement locations (examples) ... Measure the temperature mainly
throughout the whole cabinet and above and below the units.
(Top panel)
~.~
d-
● ● ●
1 ●
❑ El
/Outside ~ ~ “-----
Air intake NC
system
1
Servo amplifier5
cabinet ) I
1
I
, Flow of
[ air inside
Heat J 17 I d
: exchanger ● “* ●
I rll
Air outlet
Relay Spindle
panel, amplifier
etc.
●
(Bottom
panel)
. Flow of’air y+
outside I
●
1I
Aeasuring the temperature at the heat exchanger air intakes and outlet
provides useful information for determining the heat dissipation effect.
-9-
3. INSTALLATION
3.3 CABINET DESIGNING REQUIREMENTS
Metal fitting
Cable
Cable inlet/outlet @xample)
-1o- ●
* 3. INSTALLATION
3.3 CABINET DESIGNING REQUIREMENTS
1)
2)
Board Door
Door
/
/
/
o /
/
/
/
Packing Bo&-d
.,
-11-
3. INSTfiLA770N
3.3 CW311W7DB11~
1) MR-SI series “
2) MR-S2 series
NOTE This is the !otai amount of heat generated under the continuous rating. With a sealed
eonfigurationj the a~proximatevalue of (amount of heat generated – 30) x 0.5W serves as the
heat generated outsrcle the cabinet.
(4) Spindle amplifier (FZL-SF-2)
series Wtie-nrm (L8) constant output series Wide-nrar (1:12)constnnt output series
NW ?)qx mounted
inside cabinet
llK lIK 22K 26K 30K 37K llK 15K 26K 30K
Interimpaneltype llK.C IIK< 22X-C 26K-C .30K-C 37X-C llK-C 15K-C 26K-C .30K-C
Powercap~cily(KVA) 9 12 37 23 28 33 9 12 17 23
Told heat (Note1) 490
generation ~ 340 400 SW m 810 340 400 4SQ 590
-12-
3. INSTALLATION
3.3 CABINET DESIGNING REQUIREMENTS
-.
-13-
,’
(1) 310M/310L
Remarkx Connector CNA31, connector CONI
and cormcctor CONAA are con-
nected with cable CNA31 as shown
in the figure below.
Cable
CN.A31
CON.W
(2) 320M/320L
. .
-14-
3. INSTALLATION
3.4 CABLE LEADING-IN AND CLAMP
--
k
.
.,
e.
-15-
3. INSTALLATION
3.4 CABLE LEADING-IN AND CLAMP
\
Type 1 Type 2
A \ &
Control unit r \ Control unit I R
(/’4 J
I li’~ ‘%-
1
\
Mounting surface
Cable
Earth plate
Cable Mounting ClamP metal fitting
surface
*
Clamp metal‘ I V I&th plate Shield out~ u~
fitting Shield outer board
board
plate
board
Section diagram of parts
Strip off part of the covering of the cable to repose the shield housing, as shown above, and hold
the stripped part on the earth plate with the cable clamp metal. For narrow cables, clamp number
of them together.
The earth plates must be connected and grounded in one place.
/.
-16-
● 3. INSTfiLA170N
3.4 C4BLE LEAn!!GmAND CLAn4P
An earth plate of type 1 is directly mounted with the CNC unit, so get it from us as a set.
(An earth plate and clamping plate of type A are supplied separately from the NC unit, so it should be
set with the NC unit by the machine builder.)
An earth plate of type 2 should be obtained from the machine builder. (Refer to the fabrication drawing
of earth plate.)
( 1 ) Earth plate machining procedures (type 2)
Get an earth plate of the shape and with the hokx as shown below. The earth plate shall be made
of a steel sheet of more than 2.3t thick, and, the surface shall be nickel plated. The earth plate shall
be grounded to the earth plate of the cabinti. (D1O or more)
(35) NX3 O 35
rII I
*
I
90
d&
II
M4 screws
L 8X30=240 30 w
b 30
3 holes of dia. 5
24-:.2
(Mounting holes)
!- II m ---- b.
1 i---
4~ +z
\l --
-—- al
4! + /5
300
6 & 11
40 *
H * W
,,
-17-
●
3. INSTBLATION
3.4 CABLE LZZ4D!!GllVAlW CZAMP
5X30=150 30 .
30
F 3-d5 mm dia. hole
>
--- --- -- --- t I
:0
?
‘---
2‘r
- -~ -
i- ~ -4$ g h%”
-. - —-
r
6$ m
(25) 2X30=60
30
---- . —- —
.— i
...- .-
---
6
120
r
-18-
● 3. INST&LATION
3.4 CABLE L13W!INGllVAND CLAMP
:1 --0 ; u
2 holes of dia. 5/ !?.-..
6
8
86~0.3 -7
Earth plate D (for axis AMP. detector cables)
Metal frame A: 2 units
(4) Earth plate for operation board (available on market)
Earth plate for spindle amplifier
● 70 _ —1
~.. 3!. -. ---- >1
[ ,,6 24_(,2 ,6,
l___ .. . 5!*0-3
L
MetalframeA I 70
MAX L 10
1 Cable clamp external diagram
-19-
e
3. INSTMLATION
3.4 cABLELEt4mNaNAND CLAMP
-20-
9
3. INST~LA770N
●
35 PRJZ4UIW2NS ON lNST~G THE SERVO AMPLU?LER
(5) Since the regeneration option generates heat, when it is to ~0 or more -~ ~ TOP
be used frequently, its temperature will rise to a high
- &“%-.>J
.-
degree. Therefore, do not install it against a wall that will
be adversely affected by heat. Furthermore, in the case of
mcdels where two or more resistance are used in parall, 1
Sen’o Moummp,
they must be spaced apart adequately (more than 70 mm s Ifaw
apart). amplifier
10 or more
dm
(6) The bus cable connecting the sewo amplifier (excepting 4=
the AMP-AMP cable that is less than one meter long), the a
detector cable and the detector cable leading to the or 1/.
more Bottom
detector’s I/F box must be clamped as illustrated. Clamp ~
/
both ends of the cable connecting the servo amplifier and more
spindle (with a cable over 3 meters long). Since this clamp E;f
L
plays an important role in both supporting and shielding
the cable, it must be provided in order to prevent
malfunctioning due to noise and in order to otherwise
ensure the stable operation of the system. .
Sewo
nmptifier
H Earth
plate
T
Cable clamping diagram
@ample) clamp
a hardware
Shield cover
I
-21-
●
3. INSTALLATION
35 PRECAV’IXWS (XVlWZ4LLWG THE SERVO AMPLLHER
NOTE 1. Thermal KVA capacity of power supply is given in the above table (l). However, at the time
of acceleration of motor, 2 — 3 times of momenta~ voltage is required. So install a source
of 170V — 242V of little voltage variation at the terminal of servo amplifier. ●
NOTE 2. Amount of current of power source is given in above table (2).
NOTE 3. If multiple axes are to be used, equally distribute the values of each axis.
( Example): Simultaneous 3 axes of HA80 + HA1OO + HA300 ~ 10.2 kVA 34.6A.
NOTE 4. When the motor cannot be rotated at maximum speed due to restrictions at machine side or
transducer side, the nominal KW drops; consequently, (1) and (2) of above table also drop.
-22-
●
3. INST~LA77(2N
*
3.6 PRECAVZ?QNS UN RvST~G SERVO MOTOR AND DE71Z70R
( 3 ) DETECTOR
a. Take care so that no shock is caused to the detectors mounted on the servo motor during
transportation or installation. Install a protective cover on the detectors so that nothing is
dropped on thedetectors or nobody rides on them or no tool or workpiece is dropped on them.
Avoid any design which will require force fitting of coupling to the shaft, otherwise the
detectors may be damaged.
-23-
3. INSTfiLATION
3.6 PREC2WHONS ON lNST~G SERVO MOTOR AND D~OR
b. Proceed with machine design using “direction A“ as the reference direction of the detector
connector.
Designation of other directions (“B direction”, “C direction” or “D direction”) can be
assigned; however, the setting of servo amplifier becomes complicated and that may lead to
wrong combination. So try to avoid any other facing as far as possible.
o co
‘A o
@
Connectorof
Y terminal box or motor
c. The relationship between the motor and the detector has been correctly adiusttxl bolaritv
adjustment). If’hte detector is changed or the direction of the connect& fa~ing is ~hang&l
without considering this adjustment, the control may start real-functioning.
Do not change the relationship between the motor and the detector set by us.
●
of the connector
(4) Connector and cable be changed
-24-
9 3. INST&LATiON
3.6 P~VITOIW ON INST~G SERVO MOTOR ANV DEIECTOR
c. The cable may lead-in oil/water and thus may cause malfunction of the motor and detector.
Take care so that the cable does not lead-in oil/water and that the cable is not submersed in
oil/water. (Figure below)
COVER
/
/
/
(Mal-function) Respiration /
/
I (Mal-function) Capillary phenomenon
d. Pay special attention to the cable clamping method and take care so that no stress is applied
to the cable connection and at the same time the self weight or bending of the cable should not
cause any stress.
If the motor is to move during use, decide the radius of bending of the cable according to its
type and bending life.
e. The cable cover may be cut by chips and may be scratched by the edges of the machine. Take
care so that the cable is not stepped by any person or a vehicle.
( 5 ) Connecting and disconnecting connectors
Q a. Never connect or disconnect a connector while the power supply is turned on.
In such a case, the motor may get damaged; sudden rotation, sudden dropping, large arc, etc.
may be caused.
A cannon plug should be tied up by a wire.
b. Absolute position is kept effective by a battery even after turning off of power supply. If the
cable is disconncctcd, the absolute position is not lost. A note saying “Do not disconnect even
if power supply is turned off” should be displayed on the cable.
c. Cannon plug is designed to be tightened by hand.
Provide sufficient space around it so that it can be sufficiently tightened or tightening can be
increased.
-25-
3. INST~LATION
3.6 PRIKAUTKINS (X iKNSE4LLlNG SERVO MOTOR AND DETECTOR
m
●
e
point of view.
Optimal tightening torque of coupling nut
This connector has been designed simply to tighten
by hand and does not require any special tool for
lHiu--#’-
a
coupling nut. For a place of vibration, fixing by wire ~ Safety hole
is recommended. So the tightening torque does not
comply with MIL standard.
If it ‘is-to be used for an aircraft, the user should properly tighten it.
(.,7 ) The servomotor and detector must not be used in the design of a machine, which rcauires
. the motor’s
alteration for retrofitting it on the machine.
‘a
●
4. UNIT-TO- UNIT CONNECTION
4.1 OVERALL SYSTEM DIAGRAM
4. UNIT-TO-UNITCONNIXIZON
,Mounted at “
,.
+=i!!!2
(For antilog connection)
---1---
I
.
. -.
-741-l’b II Mm
I
I
C.4BLE
CAMII
I
1
t% I‘1 “[3) P
I
c.ull~ ---------- I
(Note q- 1 I
I
1
I
R*
1 ‘L! TR.$NS
1
so- 0 v SO1l\JA XB
T E
OTI:RKO-NC6139
I 1
-
-27-
4. UNIT-TO-UNIT CONNECTION
4.1 OVERALL SYSTEM DL4GRAM
z
z
NC OP. I!JW.RD
?.1031 :
CABLE CNB1l
r
I L _J
I
~ MACHI’&I> BOARD : :
.——. ——
f
P
.x!.,
030L,.,
El 0
HL’C
1w,
CABLE CNS31
CABLE CXS132
II
,---
I
+ ------
(For analog connection)~
-— -----— -- —-—__ . & J
II
II
.,,
1 I A-J.l---
I=is
;Cmml
I
1 .x, .4h1P
--lLJ L-l-&d
m:
r
‘w
‘CABLS
ICAM1l
w,
E Mi31
; CABLE ,,, AMP CK2
- CAMI1 _ _ —.
r
., E \ita!
I
I IQr’ ~ AM; CY2
m
I
ACIOOV “-----?
so
300VA E
T
T] : 13KCI-NC6139~ ~
:~ m.1~~
J ,
-28-
4. UNIT-TO-UNIT CONNECTION
4.1 OVERALL SYSTEM DIAGRAM
NC OP. BOARD
II
II ,,
F
, ~ ~,t!
II w,
II
1:
II
---
II
~ ~-
(For analog connection)
——-—
——.—-—.
I f-‘?
‘E
‘J M4CH1W
( CABLE
CABLE CNS12 CNA18
) II
1 SEWER DI
f
I CNA12
HANDLS
I
I CMU1l
1 m
I (
-,
T
I I c~~
lHANIILER--- lR~~j~l
TERk~ATING II II----(OF} _“__J
I
{RS9.241
coNNscroR(RFs4) I
I
RO 4U
1
so )
T
?,,” /~20v
L
=
-29-
4. t.?iWT-TO-lJNIT CONNECTION ●
4.1 OVERALL SYS1751UDMGRAM
NC OP.BOARD
z
CABLE CSBI1
[
1 1 Id
CABLE CXS132 I I {RS232C
~——=.m—-—m 1
I L—J
I I
MACFS;?%P.SOARL)
~ ;
MChfC
J
112 Ill
OP
:
7.
.
>.
.
,
.
BAT MC ?.lc
411 4]3
[0[3
413
J ! I c.<++, Iiildh-.l
C.ABLE
r
11 ) 1,1
I 1---t ------------------
I
f
C,\l\l.F. Cssi:
) I
I -:= I
CXAI?
I H.+.SD1
.!,
Y=
! C!ml !
r)[
I CM[)I?
lx
I CF[)13
[Xl
cx,\?7
+\\.ALw, [..<
+-
-30-
4. UIWT-TO-UI?IT Connection
4.1 cwERALL sxrIEM DLwiRAM
~
NC OP.SOARD
CABLE CNBI1
11-11-1
llm”%~ I
J 11 I CABLE CNA I
rc
c
C,lBLF. CAM 11 5 J
+ SPINDLE
f
E
SPIND1.E
AMP
1
iLAMlll _“ ““”
r *C -: H%% t
Ct.ml? D!
‘.%%
— AMP
.’, ~= I E I ).1,2) ~
I CABLE cFm3
IG+JIII m
,, I
ti CN,W?
lCALILC .~, ,x+’ CT,
ANALCX !N
I
JcAMll ——— —.—
CMC)21
D1
cmn m
%
[RS9.?4
.,
R
I
s
T
ml 2
+
-31-
4. UNIT-TO-UNIT CONNECTION
4.1 OVERALL SYSTEM DIAGRAM
C.4BLE CNB21
CABLE CXS32
r
I 1! i_J
(C)PI ! -1
l–
.---- -.,.
4,1 724 611
on
PD21
“--
“i”
$s
<
Lsv,
,,
.J
LXT4
HI
4Z am, ,.!
474 >. 0 mm
a
7.
“
24170
o
RG 0 wc
IKw.mo
IvWmo
z
>.
?
Cnm!os 0
“
II 11+1
“k
>--- + ------- --------------. —
i
1 r
1 I f 1
I
I cNA12 e }LWDLE
I
5!!
I CMDII
1 01
1
CMD12
I D!
I CFD13
1)0
I CNAZ7
AN.ALW IN
ChfD?l
Dl
Cl=lX?2
. .
2W
-32-
4. UNIT-TO- UNIT CONNECTION
4.1 OVERALL SYSTEM DIAGRAM
CASL2 CNB21
CABLE cm.rz
I II L-J il
1
1
t
t
I
1
S* A’A’
CAB .
CAM
m
AMP
E M,lJ
1
1
CAM
:
I
CAB],E
I
I
t -.
. -:
M
TERMINATISG I
COStfSITDR
IRS9.241
RO
T
mcmv
—
—
-33-
4. UNIT-TO- UNIT CONNECTION
4.1 OVERALL SYSTEM DIAGRAM
CA
r
4XBLELTSS3
m
c
MICRO ‘; MC MC MC
111 121 443
FLD
2
~
Ll-!-
tl CAHLEI
. . . .. “ 1!!155
-1 CABLECNS12
1=?
EtfR
‘_--./
C.w!
,i
1
MACHINE
5
CMD12
ml? ~
CNA?7
ANALOG Ih
cMrs21
Ill
CFD23
m
am
-34-
4. UNIT-TO-UNIT CONNECTION
● 4.2 CONNECTION DIAGRAM
TB1 option
Cable CCN91
CRT]
Control unit
cab’ec’gzaEpELIEEl
,—..—.
CPU-A(MCIII)-CNSI1
!
SIF(hiCfi32)-CAM21
Spindle amp. intcrfticc
Cable C
AVR
(PI)19) >14
A “!’
P-ON 5 c N IA Smvo amp.
COM 6 CNIB (4)
~ Manual puke
DIO-A(MC301)-CNA12 MR-20RMACable CNA12 generator
Lianual u se enerator interfa{ hlRP-20F, M[{-20W
lXO-A~{&!-CMLIH ,),110 Cable CMD1l
o .~ Machine input
Machine inrrut mtcrface
DK1-A(kiC301j-CMD12 MR-50Rh!A Cable CMD12
.= Machirw input
>Iion Machine input interface MRP-50F. MR-30W
D1O-A(MC3OI)-CFD13 MR-SORFA Cable CFD13
achlne Machine output
\“, -. —__ ou[puI Inmriace MRP-50hf.MR-50\V
hm-2oRm4 Cable CNA27
DIO-B(MC30~%~~~-- 1 .
I,%naloginput/output imerfacd MRP-20F.MR-20W
I
I
~ DIO-B(MC303)-CMD21 I MR-50RMACable CMD~J o~ Machine input
I Machine in ut inttX’faCC I MRP-50F,MR-50W Note One
I D1O-B(MC3O3 ? -CFD22 I MR+ORFA Cable CFD22 option card,
1 MaChjne OUIDUt Irrtdace 1 Machine output ,
D1O-B or
~ DIO.EWC123).Cif041 i g MR-2DR!+L4 cable Ch’fD4i
D1O-D, can
o~ Machine input ‘1I>ese]ect~d
I Machine input interfxe incl. M h MJtP-20F. MR-20W
and used.
* 2oRF.4 Cable CFD42
m Machine outpu
I ~ ~R;-20M, MR-20W
-= Machine input
l~E;%:%c%:$ CMD43
lDN;:~.g;; CFDM + Machine outpu tJ
-35-
4. UNIT-TO-UNIT CONNECTION ●
4.2 CONNECTION DE(AGRAM
TB1
P.ON
COM Cable CCN81 ~RT1
~cloo P.OFF
YCRT
AVR2
(M3) LT3B/LVJT3LW/
Control unit MYG?50M
Cab k Cable
y .JJq
CNP82 CNB83 NC opemfion
board
CNPIU CCN81 CNB83
l?”fc201)
CJ)B.25S, CNB82 ls~=-–
CRTC.11(MC723).
CNB’11
Operation board interface f-!m ~CNB”CNA82
] cab”!CNB82
, B board
MCP (MC 611).CND15
—‘?B-CTF_—
~Te—--..
‘>iR.20RhfA
1
4= 4’i
AvR + 2.W 2
L=p+S:’ransformer’
CNIA sewo amp.
RG 3 CNIB (3)
(PD21)
P .OFF J (Option) -
P.ON 5 C~lASewo amp.
Cohl 6 (Note 1) H cNIB_ (4 =*
AC OUT 7
AC OUT i 8 Final end conncrtor (RF54)
(Note 1) Number of axes controlled:
Max. 3 axes for 320L
‘ax4==f0r320M
., ....{-M~
MCP(hlC611~ .......
IQ k-’ - wu ~WMA
I I I -F,
Cable
~iR.201v+~ sensor input
-put interface
~,o.~(~,c.,..! cm.“,.> ~y 9
Manual pul
fNO-A~C
‘--’’”:’
@lion Machine input inte~ace
@g::,, [-
1Peripheral device interface ~
‘7—1
I I
-36-
4. UIWT-TO-UNIT COiVNECITON
4.2 CONNECXJONDL4GRAM
Control unit
Q : :%~fl& ~
CNP82 CCN81 cNSS3 (-@-j ‘Prat’on
I
B kiJi$ijiq ,
CRTC-MIMC721 , CSEI1
Operation board interface fa-~ c~~~”
l~DB-CTFzk ~
hlCP(MC6111-CND15 n MR 20RMA cN&5
MRP- 20F
Spirtdel amp. interface ~= 1
MCP(MC611!-CN.All Ditto CNAII 7@ b:>.d
Encoder interface for 1st spindle]o
~ble Encoder for 1st spindle E Encoder
\iCP[MC6111-CAM] I CAM 11
Spindle amp. interface lG--- cslA
HD--$I SeNo
CKIB (1)
amp.
‘(])
CXP11,
CXIA SL’Iw amp.
CNLB (2)
DE M(2I
1==%1~’ e
M4
.AVR + 24V 2
(PD21) :,: ~~ ‘“’” ~ E M131
RG 3
P-OFF ~ (Option) -
p-oN F1 CNIASen’o amp.
CNIB (4)
i6
COhf &k”’ u==
ACOCT 7
I ACOUT R8 I
i(
AC1OOV
L-\F,naI
end
amnedm
(From transformer)’
--!!
TB~
‘$
(RF54
I I J
-37-
4. UNIT-TO-UNIT CON..E~ON
4.2 CO!ON12UWRAM
;ontrol unit
t
CRTC-M(MC721 )-CNB1l
MCP(MC616)-CND15
Spindel amp. interface
MCP(MC616)-CNAI1 CNA1l
Encoder interface for 1s1spindk
Encode~r 1st spindle E Encoder
*E: :.:
Cable M: Servo amp.
CAMI
1
CNIA
SeIVo
a~.
Spindle amp. inkrface mm (1) ~ ‘1 ‘(”
Cable NW ..
,.. 1
P-ON/OFF CXP2
CJJIA
Sewoamp ~ El hf(21
AC1OOOUT CNP3 w cNIB (2)
M4
AVR CNIA
SewcI
!-if+-i+-a
fuq),
P-OFF ~ Option
P-ON 5 CNIA ‘W/O amp.
COM k CNIB (4
=%
AC OUT ~
tlR=F!Ji
AC OET ~ ~lA Sewo
amp.
cNIB (5
ACG g ~ E ‘(5]
AC IN 107 ‘<ACNJOV
AC IN ~ 1-J (From transformer)’ CNIA
tio mqz
TB2 I CNIB
(6 ~ E “6) i
n
MCP( MC.616
I-CNAIS ~ Sensor input
Sensor input interface
DIO-A(MC301)-CNA12
Manual pulse generator interfa{ ID
DIO-.4{ MC301)-ChiDll Ditto Cable CMD1l a~ Machine input
Machine irmut interface ID
DIO-A(hK3k )-CMD12 MR-50RMA Cable CMD12 .~ Machine input
Machine input interface 10MRP-WF, MR-.5OW
DIO-A(MC301)-CFD13 +LIRFA Cable CFD13 m Machine output
Machine output interface ] @&~OM, MR-5(r~
1)10-B(.MC303
)-CNA27
Analog input/output interfact ] Dgy;FwMR%; CNW7
D1O-B(MC3O3
)-chmzl MHORMA Cable CMD21 .= h.fachine input
Machine input interface ] nMRp-WF MR-soW
IxO-B( MC303)-CFD22 RFA Cable CFD22 m Machine output
Machine output interface 1 gg;&2M MR-50W
-38-
4. UNIT-TO-UNIT CONNECTION
4.2 CONNECTION DIAGRAM
illWC:NB21E
P.otT=
m=,
( 11
AL’tt2 11”CRT
(M3) LT3EILWT3B.O1;
Control unit itYGMo /51
I
Cable J$ NP82
CRTC- C (MC724I-CNB21 CNP82 CNBS3]m
‘ “’’-’m
CRT control -M RP-20F, MR-20W
CDA-2ss CNSS1
(MC201)
IOP(MC712)-CNS32 (’L _*;Co le CN&4
CNW1
CDFt-25PFOS z :q-m~
Operation board interface -mR.m
..— —
II ---~. -~
MCP( MC611I-CND15
Spindle amp. interface
?JCP(MC611)-CNAII
Encoder interface for spindle
TB2 transformer)
N F1ml-d commrorfRF54)
Cable CNA18 7
MCP(MC611)-CNA18 +~ Sensor input
~ MRP-20F, MR-20w
D1O-A(MC3OI)-CNA12 DIrIo Cable CNA12
Manual pulse generator interface rl
DIO-A(MC301)-CMD11 in DI1to Cable CMD1l
o~ Machine input
Machine input interface
DIO-A(MC3!II
)-CMD12 hfR-.$3RMA Cable CMD12 o~ Machine input
Machine input inicrface ID MRP-soF, MR-50W
DIo-l[Mc3m)-m13 MR-.5ORFA I Cable CFD13
m Machine output
Machine output interface
la MRP-50M, MR-50W
DIO-B(MC303)-CNA37
Analog inputloutput interfac e
RS232C dwice
Tape reader
Rs~32C d~ice {C~n~\e)
RS232C device
-39-
,,
4. UN.IT-TiX2NlT CtWMEC770N *
4.2 coNNEamNm~
.4’VTU 14”CRT
1 (M3) LT3B}LWr2B41/
;ontrol unit MYG25W1
CRTC- C (MC724)-CNB21
~MRP-20F. MR-20W
CRT control
IOP( MC712)-CNS32
Operation board interface ~
MCP(MC616)-CND15
-hlRW?OF MR-20W
Spindle amp. interface
hlCP(MC616)-CNAIl
Encoder interface for spindle
Encoder for spindle E Encoder
MCP(MC616)-CAM1l
Spindle amp. intcrfacc
P-ON/OFF CNP2
ACIW OUT CNP3
M4
AVR + ~t~ 2
(PD21)
RG 3
P-OFF ~
P-ON L
COhf 6
AC OUT 7
AC OUT B
A(X ~
TB2
lransformer) k Finalendomnmor (RIV4)
&
~
RS232Cdevice(Console)
Rs~~C dmi~e
-40-
4. UNIT-TO-UNIT CONNECTION
4.3 CONNECTION WITH OPERATION BOARD
KS-MB901 9“CRT
6?
J12 Menu key
o
KS.MB951 CRTI CR
RT1 2
J12 Data key
I
CCN91 c -)
CNB92cable Cable
CDB.25S\ 1 I
CNSII
====+CNB’l
CCN91!’
u
I
MC211
—
CNP91
1
5256-064
I I I CNP91 cable
CPU-A{MCIII)
h CN2 171216-1
AvR~yLy~3iJ.oI
AVR PD19
r“
2
COM
=5-
P,ON CNP1 Cable
P.OFF
3
L-
---
-41-
4. UNIT-TO-UNIT CONNECT..(3N
4.3 CO~ON WKfH OPERAZtONBO~
1
Cable
CDB-25S Ic I
A I CDB-25PF05/HDB-CTF
CNB81
-f-
CCN81
\
5251-06
10 . ~~ .MC201
3118
poizb ;;~I,Mo, MC23>
.,,.%. !
la Wm.% - CNB82 CNS81
>148 pninb <..s
M*,. m}., .**.,.
Do 48 points ,.w Machine CNB82-2 cable
.,,,...*,, ““.xurnl opmitIon
board
o ,, $$,!.U4 o
I !S,, ”. WP,,,L CNA82 CNS82
A,”:,.V)
P’ ~ ~“ ,Cl,NP82 ::
CNF%2
% 5258-064
CRTC-M(MC721) CNP82 cable
~::___i._-7
r’%
-’----, ~ 171216-1
-~ CN2
----...;l-q CN2
e LT3B
;B;; P.OFF I t I
AVR2 LWT3B-01
4 ,11
,11 hfYG250/51
T-- ,11
AVR PD21
5274-031 (MOr~)
3191-03p (MOr=J) —
-42-
4. UNIT-TO- UNIT CONNECTION
4.3 CONNECTION WITH OPERA TION BOARD
1 O!E3?-J “’’”/7
CNBS4cable
I
I h ‘s:h’B41]A1+ Et-B
I_-&NM! 2Y31-‘12D’’”C’
CNS32
b., !,,.,,
I
10P(hlC712)
~
4 m 1 Pox
I CNE32cabk
r
PB2 P.OF’I=
‘1F
. —-
AVR PD21
—
5239-03
I l---E 1
2
5274-031 (Morcx)
Pox
.Nrl 1 5
Rim P.OFF
4
e
3
/ 3191-03’1
3191-03P(MOrex) U
-43-
4. UNIT-TOUNIT CONNKXIO! ●
4.3 CO~ON W?ZH CWERAIIONBOm
kIClll(CPU-A) MC211
a F-----------------? =
RXD 2 TXD
GND 1 1 GND
I
! I
TXD 2 : 3 RXD
GND 7 GND
I 1
GND 11 GND
I
1
GND 24 GND
— ---—— ---—. ----- -—.
RTS 14
FG =
RTS
CTS m 5 CTS
---D
DSR 6 6 DSR
DTR 20 w 20 DTR
I I I
AC OUT
1 H
AC CN.JT
ACG
2 b
M4 CON : 3191-06R1
CONTACT : 1381TL
-44-
4. UNIT-TO- UNIT CONNECTION
4.3 CONNECTION WITH OPERA TION BOARD
CRTI I
VIDEO J 6 VIDEO
5 LG
/
HS’ Nc F J HSYNC
3 LG
t
VS’I’NC K I
LG L
I I L I
CON : CR7E-20DA-3.96E CON :5251-06
CONTACT : 5659PBT2L
Max. cable leng~h: 1 meter
-45-
4. UNIT-TOUNIT CO~liZZITON
4.3 co~w WnH OEERAXKFJ BOARD
--- 8
1
1 9
.-.
11
23
1
12 XSYNC “-3 \ 12
24 GND s 24
I
mtrol unit side Op-d side
N : CDB-25PF05 CON : CDB-25PF05
CONTACT : CD-PC-111 CONTACT : CD-PC-111
MC201 CRT
CCN81 CRT 1
6( )
VIDEO
{) J
5( )
IT
HSYNC OF
4 (>
,..
3 0
2 K
- >L
I I
Geration board side CRT side
‘CON :5251-06 CON : CR7E-20DA-3.96E
CONTACT : 5659 PBT2L
NOTE 1. Shield clamping should be done for CNB1l cable at the control unit and operation board
ends.
-46-
4. UNIT-TO-UNIT CONNECTION
4.3 CONNECTTON WITU OP~17G?? BOARD
I
14
15
16,,ILKD I I
I
I 18
I
19
~
ntrol unit slcle Ope-
1
;ide
CON : CDB-25PF05 CON : CDB-25PF05
CONTACT; CD-PC-111 CONTACT : CD-PC-111
(4) CNB21 Cable (14” CRT)
[C724 (CRTC-C) CRT
CNB21 CRT1
HSYNC
11,, n n ,,1
I
Control unit side @- [ side
CON : MRP-20F 5R1
CDNTACT ~ 1561TL
NOTE 1. Shield clamping should be done for CNS32 cable at the control umt and operation board
ends.
-47-
,.,
ACG 3 3 SG
( 6 ) CNP82 Cable
AVR2 MC201
cNp82
CN2
LG
+ 5V
LG 2
+ 5V AG
3
+ 5V
AG 5
+12V 5 + 12V
6
–12V 4 6 – 12V
1
I I I CON :5258 064
CON :171216-1
cONT,4CT : 5167PBT
CONTACT :170460-1
-48-
— 4. UNIT-TO-UNIT CONNEC770N
4.3 co~m m oP-noN BOARD
The control of machine operation board can select one of the following types of connection.
(A) Scan type connection
NOTE 1. A circuit board (card) for special use by the machine builder must be newly installed at the
machine operation board side when the scan type is used.
[ 1
. /) J
~————
I LL~----l
I I
~~~~ suppliedby Ihemchine b.ilde~
————— ———. --
IWIT12 1. The machine builder should provide a regulat txl power sttpply with + 24V and 1.5A
specifications when the DI/DO type is used.
The maximum length for the CNB82-( ) cable is MC201 hlc?3 I
1,000 mm. Cx w’ CNIW’
The following 3 cables are provided by MELDAS.
Cable L (mm)
1
-49-
4. UNTT-TGUNIT CO~ECTION
4.3 CONIWZTIQN WITH OPERATION BOm
3 ChID82-33+ 24v
-1
Cable
I CFD83 .,L.,
DO (48 points)
J4 Machine
+ outpu ~C*+683-18 GND
interface
r -- ——---- ?
t Machine operation
I
I AVR I board side
+ 24V \
IIw(supplied
I maehke R GND 1
~~u~m)
6<
1
L––__––__~
1
1234
Cable
J4 CMD181r7 cMD181
Machine input interface LJ DI (16points)
23MD181-20+24v
z
Cable
CMD182
DI
9 interface
Machine input “MDlf12-3 +24V
(48 painls)
a
Cable
CFDIW .1,
Do (48 @l!S]
c;bj83-18 CND
NOTE 1. The maximum length for the CNB82-( ) cable is 1000 mm.
MELDAS provides the following three cables.
-50-
4. UNIT-TO- UNIT CONNECTION
4.3 CONNECTION WITH OPERATION BOARD
( D ) Cable connections
( 1 ) CMD81 cable
MR-20RMA
[
n
10
n 17
n 4
n 11
m 18
n 5
n 12
n 19
>
n 14
n 1
n 15
n 9
)
n 16
+24V
0’
4
d’””
2(1
+24
-51-
4. UNIT-TO-UNIT CONNECTION
4.3 CONNECTION WITH OPERATION BOARD
MR-50RMA
n 36 32
o
3’
n 4 48
e
n 22 16
n 37 49
n 5 17
>
n 23 50
12
●
I-I 6 29
El
n 1 ’45
)
l-l 19 13
34 30
3
2 46
20 14
35 31
3
,>
-1
26
42
+24V
OG
3
T
33
IN
+24
GND
“El
10
27
43
11
-u-=
d
44
?4
39
7
25
40
f!
41
4. UNIT-TO-UNIT CONNECTION
4.3 CONNECTION WITH OPERATION BOARD
+ 24V
OG
-1
=
}
15,.
-53-
,.
4. UVIT-TO-UWT Connection 9
43 coNiwrTIm w?mz OPERAlmNBom
I
160 I
55ma:
-—.
~..
J.&
J
11.6
-1
A ---
.pQ-
120max
L’ ‘“
A2(I
am
CNBW2
20 25 25
-54-
● 4. UNIT-TO-UNIT CONNECTION
4.3 CUNNECT70N WfTH 0PERAlTi2N BOARD
CNB82 CNB82-2
-55-
●
4, UNIT- TOUNTT CONNECTION
4.3 CONNECITON = QPERATK2N BO~
BDARD AVR
LWT3B CN2
I The speaker, headphone jack and headphones should be supplied
by the machine builder.
These parts can also be supplied by MELDAS as optional
specifications, in which case the model names are as below.
(1) Speakec EAS-5P13SD
(made by Matsushita Electronic Parts)
(2) Headphone jack: JJ-089 (made by Honda Tsushin)
Headphone jack cap: HJKP-320B (made by Honda Tsushin)
139.7* 0.1 ●
6.5
4-43.2
+
*1 Connect to the frame ground
i
using the mounting screws.
MC271
*
v “
CNV81
II CNP82
u-!
o
CNS81
*, n
.— -. - —
m +
-56- ●
4. UNIT-TO- UNIT CONNECTION
4.3 CONNECTION WITH OPERATION BOARD
( C ) Cable connections
MC201 MC271
CNS81 CNS81
“a ~
<
N
I I
CON
3421 -6500 SC-20SM
,WT3B MC2 1
:N2 CNF 2
B18-9
1
B18-2
2 3
3 2
4
5
6
B18-2 4
B18-6
4
I
CON :171216-1
CONTACT :170460-1
‘1
32
CON :5258-064
CONTACT : 5167PBT
. -57-
4. UNIT-TO-UNIT CONNECTION
4.3 CONNECTION WITH OPERATION BOARD
—
1
B22-2 Jack: JJ-089
AUDIO 2 Jack cap: HJKP- 320B
B22-9 :7
GND 3
CON :5258-034 + s J1
CONTACT : 5167PBT
-58-
e 4. UNIT-TO-UNIT CONNECTION
4.4 CONNECITON C?FhL4ClWh?EINPUlKX17PUT SIGNALS
NOTE 1. The DC 24 V power supply from the NC side shall be used for any purpose, such as a circuit
to drive the clutch, other than the driver or the receiver. Otherwise, malfunction may result.
e
NOTE 2. The power supply from the NC side and that from the machine side shall nexer be connected
in parallel.
l) For DC24V
The NC side receiver circuit k presented below:
+ 24~
+, +1
-
input impedance .
11 Z =iOOkQ
-u
(NC ~de) ‘ (Machine side) (NC ~de) (Machine side)
-59-
4, UNIT-TO-UNIT CONNECTION
4.4 CONNECTION OF MACHINE INP1.TT/OLTTP UT SIGNALS
(2) Chattering and holding time of input signals from the machine are specified as below as to the
normal close contact and also as to the normal open contact.
1 ) Receiver operation delay time 3 mS=T,+Tz=20 mS
2 ) Input signal allowable chattering time Tq <3 mS
3 ) Input signal holding time Tqs 40 mS
T3 l’3
n n I-1 t-1
x
T4 T4
T1
Normal close contact T1
Normal open contact
“o
m
I Protect ion
> -J
-1 I resist ante
Diode
R
*!
I I
Induction load Capacitive load
-60-
●
● 4. LZWT-TO-UVIT CONNECTION
4.4 CO~ON OF JUACEIAtE INPVT/OUTPVT SIGNALS
I
II
O.OIAF AD START
27.33KQ
All”
5tiKQ
‘All v
● O.OIUF
- ADC
\
A16”
A16
!-J
---m= _~:=
r,OFF SET,, , C,,\I, No,
l-- ---l L--J
Nom 1. The analog output voltage at the DIO-B card (MC303) ranges from -8 to + 8 V.
NOTE 2. The analog output voltage at the DIO-D card (MC323) ranges from –8 to + 8 V or from O
to +10 v.
However, when the DIO-B card (MC303) has been mounted in the NC unit, no analog
output at the DIO-D card is possible. Even when a multiple number of DIO-D cards has hem
mounted in the NC unit, a total of only one analog output will be applicable.
-61-
4. UNIT-T@ Uh?IT CONNECTION ●
4.4 CO~ON OF MACHINE INPUUOUZPVTSI@’ALS
.
-62- ‘
4. UNIT-TO-UNIT CONNECTION
4.4 CONNECTION OF MACHINE L?WWZ70UTPUT SIGNALS
( 1 ) 310M/310L
1 ) With DIO_ B option card
El
HAXDLE
B=El--
I H,, ,, ,,”/
. ,,,, : :; ,.
CMD11
ID 0[
h- I
1~[
\ C?VTD12
1---’- I
MCI/F(lXJ
1~[
el-
CNA27
ID
b’- I
I-&TRL
-63-
4. UNIT- TOUWT C~NEIXION
4.4 Co!!m OFaiwcmNE INPUT/OVTFUT SIGN4LS
Control unilside
110-A(MC301)
❑
‘AS1”.41.
H.4XI)I.E
1 .1
?B
3 l?’?.
4
.5 (-)V
‘mib l--I
~[
CMD12
MCIJ’F(IN1
e-l
~[
CMD41
w RL
~1
t--&5-
RL
I
1
-.. .— .
MC I/F(IN) +- I
tEzl-
CFD44
RL
f MC I/F(OUT)
—
●
-G4-
4. UNIT-TO-UNIT CONNECTION
4.4 CONNECTION OF MACHINE INP UT/OUTP UT SIGNALS
(2) 320M/320L/330M/330HM/335M
DIO-A (MC301)
,MAN UAL
HANDLE
1A
CNA12 2B
c1 3 +12V
4
5 Ov ~IJ (2) (3)
~
CMD11
D ---U[
1 I
1~1
\ CM012
MWF(IN)
El
1~
m-l RL
CNA27
ID 1ANALOG DATAI
‘k
5N ,MCl/F( IN 1~
~
CFD22
1~
m RL
-65-
4. UNIT-TO-UNIT CONNECTION
4.4 CONNECTION OF MACHINE INPUT/OUTP UT SIGNALS
MR-20RMA
CNA27 I Machine power panel
I
! i
t
I
I
I
I
1
I I
131A14 ; 1
IZ1A14” I
I 1
I I
I
1
1 ,,AO1
A I
I
I
I
2 ,.AO1*
GND
I
1
3 ,.A02 I
4 ,.A02*
GND -------------- -=
GND~
Control unit
-6(5-
4. UNIT-TO- UNIT CONNECTION
4.4 CONNECTION OF MACHINE INP UT/OUTP UT SIGNALS
7
Ear(h --($ AG
8 I I
)
I
I I
1
Earth ----% ) AG (> I (A}
t
I
10 I :
< )2 (l?, )
I
1 Encoder fol
~) lI~n~l~ f~~d cnCOdCr II I
1 I
, <) 3 (+ 12V~handle feed
ILmdle A phase pulw+ } 2HA t i (~)
l? I I
I 1
Ihmdlc B phase pul.~ 2[IB 4
l-.
I I
3) I Iandle feed encoder i3 I
) 3HA 5 (OVJ
lIandle A phase pulse I I
14
IIandle B phase pul 3HB
[ (Note)
15 I
ir
16 i 1
I I
I
1
17 1
+ 12V + 12P I {AI
18 --, 1
NOTE Two or 3 handle axes can be used with a built-in PLC configuration.
Depending on the system, the number of handle axes is subject to restriction.
-67-
4. UNIT-T(MINIT CONNHXION
4.5 CONNECTIONS FK2RAXE CU!!OL
CNA31 cable
CNA1l
EEBl
.A F!
SIF.CNA31
I .$1 !,\ }
: 1,4 1,4. SPINDLE
.. PI< 19!- ENCODER ‘ @
4 P1’ 1,<. ENCODER
:. -;\ !,Y
Terminating connector
S.SERVO
L1
AhiP
r
SSERVI
Arm’
2
SSERVO
AM1>
Note
3
S-SERVO
AMP
4
Connector
3473-6500SC-IOSM(3M) CNA31 cable Connector
MRP-20M
CNA31 CONI
SA
~ S analog output
II
Ov
PA x? 16 PA
PA” B~ 4 17 PA”
PB A3 18 PB
PB* B3 19 PB”
Pc A4 14 Pc
Pc” B~ ‘ 15 Pc ‘
+ 5V .45 4 + 5V
5 + 5V
Ov Ov
Ov
Ov
-68-
4. UNIT-TO-iYVIT CONNECTION
4.5 CONh?ECUONS FOR AMS CONTROL
GND
ADO
ADO’
AD1
ADI’ - 28
AD2 7 - 4
AD2’ 29 IX I 29
AD3 I- 5
c AD3’ -7 30
AD4 6
c
AD4’
I X 31
AD5
ADS’
AD6
AD6’
AD7
ADi’
DP
DP’
c +5v1
GND
ACK
ACK’
A8
AG’
A9
49’
A10
AlO’
ALE
ALE’
RD
RD’
WR
WR’
GND
GND
ECLK
BCLK’
SCLK
SCLK’
(NAL)
(NAL’ I
ALM
ALM’
EMG
EMG'
GND
GND
NOTE: 1. Standard cable length: 5 meters; max. length: 30 meters (NC - amplifier)
NOTE: 2. 2 paired shielded cables used
- 69 -
4. L?N.IT-TO-UN..T CONNECTION *
4.5 CO~QNtS F~ A.XZS CO~OL
SENSER
CNA18
1
B
CND15
1
u CNAI1
w ENCODER(
1ST)
-SERV
AMP1
1 2 3
Dnn
1 —. -—-
I&l
CNIA
CNIB
Final end connector
(RF54)
SPINDLE
AMP
(FR-SFI
(Note 2)
n
NOTE 1. The number of servo amplifier axes differs according to the system concerned.
NOTE 2. The FR-SF series of spindle amplifier is equipped with conventional S analog I/F (controlled
by DIO) and RS-422 series I/F and digital I/F.
-70- *
. 4. UNIT-TCMNIT CONNEC!?70N
4.5 CONNK’TR3NS FOR AXIS CONTROL
(2) Cable for connecting control unit and servo amp (CAM1l Cable)
Mc611/Mc616(McP)
.
3M : 3779-A450 (SUMITOMO ) Cable clamp inside seal
I
NOTE 1. Standard cable length is 5 m and maximum cable length is 30 m (NC ~ AMP.)
-71-
4. iYVIT-TO-UNIT CONNECTION
4.5 CONNECTIONS FOR AXZS CONXROL
Length L
u u
I J“ 1“II n IIJU
50 25 50 25
25 paired shieldd cables
\\
3M: 50-pin female conneetor 3M:3779-A450
\\
NOTE 1. The standard length is 5 meters between the CNC and servo amplifier and 0.3 m between
amplifiers. The maximum total length is 30 meters.
NOTF2 2. There is no difference between the left and right ends of the CAM1l cable.
14 76
-72-
e 4. UNIT-TO-UNIT CONNECTION
4.5 CONNECTIONS FOR AXIS CONTROL
v---‘!:-=$
:-
“’++’==% — u
power
supply
“’+%=-l
‘17-’H==-i
“*l-’H==-i
,..
2=!7
1 I I
NOTE 1. On time for sensor switch
NOTE 2. This interface is used for high speed signal processing. Take sufficient care not to cause noise
induction, etc. (Internal response time <0.08 msec)
NOTE 3. S11 should be used when the sensor input is used as the G31 skip input.
NOTE 4, S12 to 4 can be used when the M335 options are added.
NOTE 5. When S15 to 8 are used, reference should be made to the MELDAS 300 Series PLC Interface
Instruction Manual and the MELDAS 300 Series PLC Programming Manual (Ladder
Section).
-73-
4. UNIT- TO- UNIT CONNECTION
4.5 CONNECTIONS FOR AXIS CONTROL
Control unit
I
MC632 .- —————d
---------
CON1 MR-20F
{-r----”””.
D/ 7 SPINDLE
6 AMP
‘gFE . ...
— PA I-i. -------
16 16
17
a ROTARY
I
1 ENCODER
.43 ii ; A3 r 18 18
B3 : , B3 . 19
i
H
Pc !
All ,! : A4 14 14
2 B4 ~ B4 . 15 15 PC* !
*
4
“m
4
““1’511 5
1
5
1
1
2 2
3 3
NOTE The following types of spindle eneoder cables (CNA1l cables) are available.
CNA1lC-2 type
1~ cannon ‘rai’ht ‘p
I CNAIIC-3 type
1~1 Cannon angle type
-74- ●
4. UNIT-TO-UNIT CONNECTION
4.5 CONNECTIONS FOR AXIS CONTROL
:611/616(McP)
CNDIS 1
~ ST ,.7-
....-----------------
/----.”.”””-------”-
2”’
=H SPINDLE
DRIVE
4
14
15
)
MC611/616(MCP)
i 1 ROTARY
1 ENCODER
,
14,,~ I
15- pc-
t
:
+5-V 4.. ; I
I
5, 1
+5T t
I I
Ov 1..;
t
,
(y 22
t
/“’.
-75-
4. UNIT-TO-UNIT CONNECTION
4.5 CONNECTIONS FOR AXIS CONTROL
annon
CNAII
1
mnecior
L
,_\. ——___ —---—--——.——- -—. -.
t l\ I
PA 6 A
1 i
P.4“ 7 AL I
1 I
PB a
I I
I
PB* .9 I
i !
Pc !4
1 AA
Pc” 15 I
i I
I
i I
i I
+ 5V 4
+w 5
OV 1
Ov 2
Ov 3
— 1= FG
MITE These specifications apply when the maximum distance between the NC unit and spindle encoder
is 50 meters.
-76-
● 4. U’WT-TO-UNIT CONNECTION
4.6 CONNECITON OF DRIVE (SERVO llNITAND SERVO MOTOR)
UHii r-,
●
r,
0
●
L=-=., u al >@~_l++_ _+
I k! }Imr
-77-
4. Uh?IT-TOUNIT CONNECTION ●
4.6 CO~ON OFDKVVE (SERVO Ui’WTANV SERVO MOTORJ
~Q.: ‘T
, ,
Pmt Standard Max.
NO.
Pmlnfnme Quantity
lenglh length
Comment
1
MCP-AMPor 1 5m Oerall CAM11
SIF-AMP CABLE length
MS3102A2O-29P —-l 2
AMP-AMP
CABLE
N-1 0.3 m
_ 1
30 mm CAMI1
8R’;:&i’; :::;:l$ l?
Illmizml 1111 I ●
“yylli!-b“
CN2 u CN2
HOXD:V A .HONDk A
MR-20RFA -_---- .. —_” MR-2ilRFA ~ - -- ---
------ ---
lU --. —
x’k%[-~----+
7r
ii
..
9
L’
ENCORDER ~fO’t’OR= I Pml Standard Mnx.
Pm rmme Quantity Commen[
OSE-5K ~mc NO. length length
MCF-AMP Ckerafl CAMI1
1 1 5m
CABLE lenglh
AMP-AMP N-1 0.5 m 30 m CAMll
2
BALL CABLE }_ -
MS3102A2O-Z9P CREW 3 CABLE END 1 — RF54
EWORDER
osfil( ET D 4 AMP-ENC CN2Kl-
CABLE
N 5m 50 m
CN2KN
MS3102.42O-29P
g~ v AM P-ENC
v 6 n 5m 50 m CN31R1
CABLE
MrlE L N: Totnl number of .Rxes. n No. of axes of MR-~ E-31, howwer, N=6,
Nan (for the above figure, n = 1)
2 E.mmpfeof overaOmble length for pints 1) and 2) For 6 axes in standard length,
lx5 + 5x0.5 = 7.5 m
-78-
4. UNIT-TO-UNIT CONNECTION
4.6 CONNE-C’HON OF DRIVE (SERVO UNITAND SERVO MOTOR)
r 3M :7650+O02SC-SOPM
& 3i’ao-oo50
———
& 3781-1053 (MCP)
—
*CN33KI I ~CN33K2
J
1 ~@cN33KN
33 h
E: CODE!t MOTOR 1 )
OAERHK-IX HAUJC Part Stnnrkrd Mm.
22 2X
NO.
Part name Ouan(ity
lenglh length Comment
v
v MCP.AMP
I 1 5m Overall CAM 11
CABLE
A Ienglh
MS31132A23-14PJ 2 AMP-AM P .30m
CABLE
N -1 0.3 m CAM 11
}
3 CABLE END I — — RF54
AMP-ENC CN33K 1-
5
CABLE N 5m Lom
CN33KN
1
?wrE 1. N: Total number of axes; however, N S6
2 Examuk of ovemll cable lcmlh for rrmts 1) and 2k For 3 ,a.xe.sin standard Iene[h
.
lx5~3x0.5=6.5m - “ ‘ ‘
( 4 ) MR-SO E-33 Cable connection diagram (Scale F/B, sub-micron)
MYrEt L N: Totnl number of .mes. m No. of axes with sale FIB,however, Niiz6, N&n (for
the above figure, n = 1)
2 Exnmple of overall cable Ierrg[hfor ports 1) and 2XFor 3 ,axesin Wmdard length,
1x5 + 3x0.5 = 6.5 m
-79-
4. UiVIT-TOUNIT CONNECTION ●
4.6 CQNNECITON OF LWUI?E(SEUVO UJWTAND S13?V0 MOTORJ
(5) MR-SO Z33 Cable cxmmection diagram (Absolute value semi-closed loop)
All the axes are shown for MR-SO Z33.
PEIJ oPTrt3N
3hC76X@Wi?X-E4Phf
a 3700-0030
IF
m-s m Z-23~ ~AilJ wt+rzz3z-33 AMP 2
1 OR
[[ P IH7’”* ?
RFol CARD
{ CNIA CN
F
RF3sCARD
CX2 cl
----- --—
NF ----- ----
. . .
:::”dl-lq
-@0i33KI I l-@cN33K2 I l-@cN33KN
=Jp=J
.NCORDER MOTOR1 Part Stmuhrd Mnx.
OAER5K-lX
Pan nnme Quantity Ch3uneDt
NO. lenglh length
7-::oAsRzK-lX HA= c
MCP-AMPor SIF- 1 5m CAM11
, 1
AMP CABLE Overall
,“ length
2 AMP-AMP N-1 03 m .30m CAM1l
CABLE _ I_
MS3102.422-14P
3 CABLE END 1 RF%
P
AM P-ENC. cN33Kl-
5 N 5m 50 m
CABLE CN?L3KN
( 6 ) MR-SO Z-33 Cable connection diagram (Absolute value ball screw end detector)
●
\lR
3P
E“
I “Pm I ----
UiiF
ESCDRDER MOTOR -1111
OSE-5K H.4~ C
.
:q
XIS31112.A21+29Pd
*J
BALL SCREf
ENCORDER
Cr..4ER5K-lX-ET ~
‘t ,. J ,“ 4“ l.1
CABLE CN2KN
wnl llzwz-] 4P ~
\ AMP-ENC CN33R1
9 n 5m 50 m
CABLE
FwYrE 1. N. Tobd number of axes. w No. of axe of MR-SD 2233, hwever, N~6,
NZn (for the above figure, n = 1)
2
ExrrmpIeof overaU&ablelength for parts 1) and 2) For ISaxesinstandnrdlength,
1x5 ~ 5x0.5 = 7.5 m
-m-
4. UNIT-TO-UNIT CONNECTION
4.6 Connection QFDRIW3 (SERVO UNITANV SERVO MOTOR)
(7) MR-SO E-31 cable connection diagram (scale feedback, l-micron inductosyn)
fm .PTIO,
An examde is shown here when all the axes
are of In&ctosyn scale feedback of 1 micron P.
,,.,,,, ~3,,.xw.Mo2X.,0Pi,
a.ihID ,*(
‘&378110S0fMCP1
Q ( 50PM
~3M:&iO;Of102S&
PYW%W’h’ n
d lb
t
] @CN31h12 I 8 CN31M3
I
‘JMS”’-]6S’M>
4 JMSP13-5ht-
L 4-%PWI VA,
HL
Inside board
!
Inside board + JMSP13 5F -
— . == =. .— -
Outside CNZK1 & a+
—— – —@ Outisde board
board CN2K2
& — *
— –+
— @–
—— .— @
v v v
00
C;s C;s C;5
EMC SMC t JhKP13-53f-
IPA1 IPA 2 IPA 3
(M331) {MHD (MHO
+ JtdsP13-5F—
INDUCTOSYN CN6 CN6 046
v v v
t, , v
SCALE SLIDER
——
“ *
–+
v
@
T) SUiER S1 R
7 3 . .
S&E
Pro% Standlvd Mm. Part Mns D9t90
Pan Mule Qunnlli~ Comment Pan m QudiLY Cc.mmmt
NO length Ien@l NO Im@ Em N..
MCP-AMP A/D POWS’ bmtw.tirm
1 1 Sm Ovudl cAM1l 10 1 3om
CABLE CABLE Mmd
l*n@h I@id
AhlP.AMP q m 11 A/O.SLIDBR N b*
a N-1 0.s m cAM1l 20 m
cABLE } CABLE
Mlidiiil
A/D.lPA
3 CABLE END 1 RPM 12 N 30. :~ti”
cABLE
AMP.ENc CN2K1. No.1. ‘
4 N SUl 30. IPA.SCALE N 0.s 134
CABLE CN2K3 N
CABLE
. Ddd 60.11
AMP.AJD CNSl?dl-
s N 6m 16 m
cABLE CN31MS
*
NOTE 1. N: Total number of axes, however, N=6 (for the above figure, N =3)
2. Example of overall cable length for parts 1) and 2): For 3 axes in standard length, 1x5 ~
3x0.5 = 6.5 m
3. The plkug with + mark is an accessory of Inductosyn system.
-81-
4. UNIT-TO-UNIT CONNECTION ●
4.6 CONNECTION OFLWfVE (SERVO lZWTANU SERVO MOTOR)
(8) MR-SO E-31 cable connection diagram (scale feedback, l-micron scale)
An example is shown when feedback l-micron scale applies to the 1 axis and l-micron
semi-closed loop applies to 2 axes.
(Ref. BcN-B33Y5)
I
McP
MR-SmE-01
l-1 AMI%3
H
T o
RFO1 CARD
( ( CNIA CNIB ) )
d
b=;’ hi”[”c’) P 0’
I I-47xN31HI I I I I
MS3102,W3.14PJ
II
Standard Max. ●
Part No. Part name Quantity Comment
length length
Overall
1 MCP-AMP CABLE 1 5m CAM1l
length
30 m
2 AMP-AMP CABLE N-1 0.5 m ) CAM1l
7
I AMP-I/F UNIT
CABLE I
n
I I CN31H1
I
NOTE 1. N: Total number of axes. n: No. of axes with scale feedback. However, N = 6, N =n
(for the above figure, n = 1)
2. Example of overall cable length for parts (1) and (2): For 3 axes in standard length,
lx5+3x0.5=6.5m
-t32-
4. UNIT-TO-?XWT CONNECTION
4.6 CONNEC’170N OF DRIVE (SERVO UIWTAND SERVO MOTOR)
-
MR-S
&fp
CN 2
❑E
,
1
I
HONDA MR-20RFD2
e Motor
T WS3102A-20-29P
1
I .— -.. -— ---
;: r-. . 1 !--
It I
PA 12 , A PA
PAR 13 H B PAR
1 1
Hit 4
3
c
D
PB
PBR
Pz Pz
~O,e~)PZR ;: : P z~o,e *
~----., ~-----7
Pu I 16 !+ IPUI
PUR ~ 17 J ~ PUR ~
I I
pv / 18 K IPVI
PVR : 19 L ~ PVR [
1 I I
PW ! 10 if ~ Pw I
,pm~ 11 T I PWR i
l–-_-___l
+15 5 P +15
* +15 6
GND 7 R GNil
+5 2 s +5
GND 1
+5 8
SG N Case eartk
, 20 I -
+ FG
NOTE 1. The figure shows the cable applying when the distance between the amplifier and motor is
more ~han 7.5 meters and le&-than–50 meters.
Type of cable F-DPEVSB 12P x 0.2SQ
NOTE 2. When cable (CN31Rn) is used between RF31 card CN31 ~ OSE-5K-ET.
These signals are not used. (Ball screw end detection)
-83-
●
4. UNIT-TO-UNIT CCWNECTION
4.6 CO.I.ON ~D!! (SERVO UNIT AND SERVO MOTOR)
PB PB
PBIZ PER
Pz Fz
E===a
PZR PZR
-------
Pu
PUR
J
I K Pv
18
I PVR
19
! I L
I M Pw
10
11 “! T PWR
1
----——.
!
(Note;
(Note 2) 5 ‘1 I
I I
+15 6 J P +15
I
GND 7 I R GND
I
1
* I
+5 s
1
i 1
8 J
I )
SG 20 ‘,) ————. ———— —— ——— \ U N
Case
earth
L
1 GND — 14 Pz 1 14
8 +5 8
2 +5 15 PZR 2 15
9
9 3 16
3 PBR 16 Pu 10
— 10 Pw 4 - 17
4 PB — 17 Pm? — 11
— 11 PWR 5 — 18
5 +15 — 18 PV 12
. 12 PA 6 — 19
- 13
6 +15 — 19 PVR 7 — L20
— 13 PAR
7 GND — 20 SC
-84-
● 4. UNIT-TCHJNIT CONNECTION
4.6 CONNECITON QFDRIVE (SERVO UIWTAND SERVO MOTOR)
(3) CN33Kn cable for AMP-deteetor (for encoder) ....absolute value sub-micron specification
9 ● Cable CN33K1 – CN33Kn (for motor end detection)
. Cable CN33R1 – CN33Rn (for ball screw end detection)
i
I x x I
1.
1: I
.— -----
--------
I
1‘. I-————— -a.
T
v
P
R
E
d.
-1 /
.
-85-
●
4. UNIT-TQUNIT CONNECTION
4.6 CO~ON OFDRIU5 (SERVO UNIT AND SERVO MOTOR)
13 42t X
1 I
4 4 3PB
3 4 4E
I I
14 45PZ
15 - 1
d 6=
I I 47GP
1
I I
Free Free
I
I I
I I
I I
I I
I
2(3 o-- - 10 SE
*&--––––=–
o
0
Length L
-86- ●
4. UNIT-TO-UNIT Connection
4.6 CONNIZTHON OF DRIVE (SERVO UMTAND S13?V0 MOTOR)
Amplifier side
(iR-So)
Scale side
CN3
----- ------ --
r% 4 5 U*1 Phase A)
1
I —
?i!R 130 I 4 6 U.] Phase ~)
I I
?13 40 Phase B)
I
Phase ~)
- 3 U*O Phase Z)
—
+ 4 U*O Phase ~)
I
- 10 Ov )V)
1’
1 !
i * - 12 +5V +5V)
I I
GND 70
I
I
II
SC 20*
~) L :Shield)
“ -g;; ----------
(Pin numbem
applying whe]
* There is no need to supply 5 V. EXE602 mad
Do not connect at the scale. by Heidenhei]
is used)
Male 0
0
I
Length L I
Make inquiries with the scale
manufacturer concerning the
Signal names (Reference) matching plug.
1 GND — 14 Pz
8 +5
2 +5 — 15 PZR
9
3 PBR 16
— 10
4 PB — 17
— 11
5 — 18
— 12 PA Note Max. 250 mA with + 5 output capacity.
6 — 19
— 13 PAR
7 GND — 20 SG
-87-
4. UIWT-TOUif?lT CC#?NECTIO..
●
4.6 CO~ON t3FDRIt?E (SIXVO UNITAND SERVO MOTOR)
v-
Ekample of selection
Connector
(1) Tube Mounting thread (3) Motor SuppIier
(2) AMP side
detector side
RBC-104 {Straight) G16
FBA-4 JAPAN FLEX
(FePb wire fled RBC-204 {45°) G16 RCC-IC4-CA2022
K/K
RBC-304 (9(Y) G16
cover)
Flexible conduit
Power line
PA-2 #17
(FePb cover)
BC-17 (Straight)
tube screw 15
PDC20-17
I Sankei S/S
egmerauve
Shielded bar option
M4 ~~ ~k
@degenerative
o \ resistance
-.”... ” , “ . . . . . “..”. .
0< GZG200W
Ohh
wire for EMR CDP 390HMK)
wiring 7 I I Note 5
mm.”.,
—11 ~ Note 3
Precaution 1: Servo amplifier is of 200 V class. If power supply specifications are met, no transformer is
required. For 400 V or higher class, use voltage drop insulation transformer. Be sure to
ca&y out earthing of main–circuit bmause it ha~ no transformer. Above diagram does not
show the power supply transformer for export modes.
Precaution 2: Phase sequence of power supply terminals of servo amplifier are arbitra~. Howtwer, for
multi-axis, do not connect cores of different symbols.
Precaution 3: Precautions for connection of servo amplifier terminals U, V, W.
a. Be sure to maintain the phase relationship between servo amplifier terminals U, V, W and
motor pins A, B, C.If the phase sequence is mistaken, motor may cause vibration or may
cause sudden rotation. Reverse rotation cannot be caused by changing phase sequence.
b. Be sure to avoid a connection which may cause power supply to the output terminals U, V,
W of servo amplifier. Be sure to avoid a connection which may cause grounding of the
output terminals U, V, W of sewo amplifier. Servo amplifier may get destroyed.
-89-
*
4. UNIT- TO UNIT Connection
4.6 CO~ON 0FDRiW3 (SERVO 121WTAND SERVO MOTOR)
Precaution 4: Terminal B and terminal R of servo amplifier are connected by shielded wire. For EMR
(emergency stop) wiring, avoid this shielded wire. If EMR contact point is open, the servo
amplifier is sure to stop.
Precaution 5: Terminal B and terminal C of servo amplifier are connected by shielded bar.
If regenerative option is used, detach the shielded bar and connect aumrding to the
diagram.
Regenerative option causes heat generation.
So take care so that the connection line does not cause any fire.
Precaution 6: Cannon plugs differ depending on the motor.
~If EMR contact Doint is connected to terminal B of servo amplifier, the emergency stop gets
composed of 2 s~stems (alarm codes 55 and E7). Current pas;ing through th= EMR cin~act
point for each axis is approximately 30 mA at 200 V, 60 Hz. After emergency stop, it will not
be released until there is a reset signal from NC side.
.,
●
4. UWT-TO-?Z’WT Connection
4.6 CCWNECITON OF DRIVE (SERVO UNIT AND SERVO MOTOR)
Motor Connector of
model Cannon plug used
motor side
HA40C
To amplifier
HA43C
HA80C @&
HA83C @Q MOTOR
o
MS31OZA22-23P
0’ v “’’”
MS3108B22-23S or
MS3106B22-23S
HA103C
HA~ooC To amplifier
HA330C 66
666 MOTOR
86
o v
0 “’”
MS3102A24-10P
MS3IO8B24-1OSor
MS3106B24-1OS
MS3108B22-23S or
MS3106B22-23S
%
HAlm * Indicated during
“DC cut off”
66
666
66 Brde
= o excitation
MS3102A24-IOP power
MS3108B24-IOS or supply
A MS3108B24-1OS
08
o MS3IO8B1OSL-4S or
MS3102A10SL-4P MS3106B1OSL-4S
NOTE 2. Key position of cannon connector is taken to be the dirwtion of motor flange.
...
-91-
,.
MR-S40 ❑ 2nurr2Min. ~ 2 mmz Min. 0.5 mm2 Min. 0.5 mma Min.
2 mmz Min.
MR-S43 ❑ (3.5 mma Max.) (3.5 mm2Max.) (3.5 mm2 Mnx.) (3.5 mm2 Mm.)
MRS80 ❑
MR-S83 ❑ I ,, I ., It
,,
I >, I ,, I
3.5 mma Min. 3.5 mma Min. ,, ,,
MR-SIW ❑ 3.5 mm2 Min.
(8 mmq Max.) , (8 mm2 Max.)
5.5 mm2 Min. 5.5 mmz Min. ,, ,,
MR-S203 ❑ 5.5 mma Min.
(8 mrna Mm.) @ rnnrzMax.)
,, ,, ,, ,. ,,
MR. S3LXI❑
NOTE 1. The cable size in the bracket ( ) of the above table indicates the constrains from the
soldering cup dimensions of can’non plug.
2. Refer to the ]Internal wiring regulations] for classification of earthing wire.
140-14 Green color earthing wire
1. Green color should be assigned to the earthing cable except for the following cases.
1 ) When earthing cable is independcn[iy wired so that it can be easily classified as earthing
cable.
2 ) When multi-core cable or multi-core cabtire cable or 1 wire core of multi-core cord is used
as earthing cable and moreover, if the core of the wire is uncovered or has green yellow
stripes.
Not~ If multi-core cable or multi-core cabtire cable or 1 wire core of multi-core cord is used as
earthing cable, do not use any other cable for earthing except the core of the uncovered
wire or the wire having green yellow stripes.
2. For some unavoidable reasons, if any cable besides green cable or cable with green/yellow
stripes is used for earthing, be sure to attach a piece of green tape at the end and any other
suitable date to indicate that it is an earthing cable.
●
I
-92-
4. UNIT-TO-UNIT Connection
4.6 CONNECITON OF D~ (SERVO 12iWTAND SERVO JUOTDRj
‘a
NOTE 1. Servo motor with terminal box is a special product. So take care of the model of the servo
motor. (HA40 — HA300, HA40B — HA300B)
2. Use one screw with * mark for earth terminal.
3. If magnetic brake is availabl~ the surge absorber (ECR-C1ODK221) can be accommodated
inside the motor terminal box.
● The facing of dia. 22 hole of this terminal box can be changed at a step of 90°.
However, shipment is done aeeording to the external dimension diagram; so remove the screw with
* mark for changing the facing.
● If any part gets damaged, place order with us for the same part mentioning the part number.
-93-
,,,
4. UNIT-TO-UNIT CONNECTION o
4.7 CONNECTION WITH PERIPHERAL DE YICES
r CPU-A(MCIII)
c~sll
r CPU-A (MCI1l )
CNS12
Portable tape reader
(PTR-02A )
(PRT-02A J
(PTP-02A)
t
NOTE 1. The peripheral devices that can be connected and the positions of the connectors which are ●
connected to those devices may be subjmt to various restrictions depending on the system
wncerned.
NOTE 2. The cxmrespondences between the peripheral devices and RS-232C interfaces are set by
parameter.
-!M -
●
4. UNIT-TO-UNIT CONNECTION
4.7 CONNECllON JWTHP=HEUAL D~CES
-.. .
(2) 320M/320L/330M/330HM/335M
NC side
‘ ‘in’en”n” ‘ m
CNS21 Consolefor
1=!
rnaintenwxe
IV1335Fd only
CPU-A(MC1ll) CNS12
CNS12
w
i=
0
CNS31
//i-Eiizl
(HIGH SPEED)
CNS32
IOP(MC712 CNS32 r — —--1
t I
CNS3 i /&%m ‘“’ t CNSfJ~
I (14335Monly I
~M330HM)
—— -- ~
NOTE 1. The peripheral devices that can be connected and the position of their connectors m w have
various restrictions depending on the respective systems.
NO’I.’I3 2. The correspondence of each device and RS232C interface is set by parameter,
-95-
4. UNIT-TO-UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL. DEVICES
5
. Cs(
SG
4
-----
i POWER
~ SUPPLY
------
-L
—-.
A d1
d
PTR-240R
AC AC ?EV
IN IN FG 3FF
FWD
a<~FG
(NOk 1) From NC pOWtX
L-(
supply (AC OUT)
NOTE 1. Get the cable for tape reader power supply from the machine builder.
-96-
* 4. UNIT-TO-UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL DEVICES
I A18
TXOTR \
330Q 33aQ J-jig
& TXDT
1 A19 Current loop interface
RXDTR }
m ‘“ RXDT )
.A1
n CH1 .
Bl
GND
A2
CH2
B2
1 GND
A3 CH3
I
I
I
+ 12V 01 B3 ,, ~m
- 12V 3 A4 $CH4
1
I 4
+ 5V 2 B4 ,, GNr)
I + 5V !5 AS ~ cH5
+
Ov 1 B5 ,, GND
Ov !4 A6 ,>CH6
&
I
L____ .;
I B6
A7
Parallel puncher
interface
I A8 ~B
B8 , , GND
A9
b CHS
B9
t~ GND
‘I”c ) PCON
B14 ~~GND
---—
q , pc~y ;
A12
Signal transformer
(MC094)
—
l+JOTE 1. Install this transformer inside the built-in cabinet of NC unit. (Optional specification)
a
e
FdO”IE 2. L,imit the length of cable connecting the NC unit and RS-232C interface to 1 m,
6–44.0 \
m
.
-97-
4. UNIT-TO-UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL DEVICES
:~
4
Casse’tr’’d”k
7
SG ~’ 7
,- T -----—--- --,-
●
,’-}; —- —-------p
I 1
1 ,
,
-98-
4. UNIT-TO-UNIT CON~C170N
●
4.7 CONNIXXION W1’lHPERIPHERAL D~CE$
2(, SD 2
3
3 RD 3
16
4 Rs 4
4
17
*
J==l ‘4
NOTE 1. Install this transformer inside
the built-in cabinet of NC
unit.
NOTE 2. Limit the length of cable con-
25 + 5V 1>
n~ting the NC unit and RS-
232C interface to 1 m.
ntir=kfiu
NC side
4 holes of dia.3.2
M
m, s .
CNS92 s z
. i
A
--l-l=
-99-
4. UN.IT-TCMJVIT CON3JECH0..
4.7 CONNECTTm WHH PEZUf?HERAL DEVICES
HCNS32caMe ~4=lcNs81ca~~ ~]
CH32
SD
RD
1
I I23
3
RS 4 4
~ A A I
5
Cs I
1 I
DR 6 6
1 20
ER 20
I
EMC 8 I
8
EMG 9 9
I 1
TXD 14 14
TX D 15 15
I
RXD 16 16
I
I
I I
RXD 17. I 1
17
RTS I 18
18’
I
RTS’ 19 19
OSR 21 ! I 21
22 I 22
OSR
I ,
SG 7 7
CONTACT
CON
: CD-PC-III
~;~------------------ :L
CON CDI 25PF05
CONTACT : CD-PC-111
Relay connector
CNS81 CH32
[T-----------lnl
FG B1 ‘ II II 1
II II
il II
SD Al II I 2
11 Ii
II II
SC B2 II II
7
II II
[1 II /
RD A2 II II 3
II II
II II
\ /
II [ I
II II
II II
RTS A3 II 4
II
11
CTS B3 II II 5
II II
1:
6
II
DTR B4 II
20
11------- ----
u
SOC :8420-4500 CON : C~-25S
CONTACT :3690-1000 CONTACT : CD-SC-HI
●
-1oo-
4. UNIT-TO-UNIT C(3N~CTION
4.7 CQNNECI170N WITH PERIPHERAL D..CE9
(2) Connection (for RS-232C) of peripheral device when using 14” CRT (330HM/335M)
(When control signals of peripheral device do not pass through the operation board.)
IOP OPBC
7
CPLS32-2 cable
CNS32 CNB81
RS-232C device
~a
SD
SC
RD
Cs
RS
DR
ER
FG CON : CDB-25S
L
~&------------L’ CON: ACT : CD-SC-111
CNB81
t-r ---------—----r>
1 i
(SG) 11 I I 7
1 1
EM G 8 1 8
1
EMG’ 9 1 I 9
TXD 14 1 14
I
TXD 15 I 15
I
RXD 16 1 16
RXD 17 1 17
!
RTS 18 18
!
RTS 19 I I 19
I I
DSR 21 21
DSR’ 22 I I 22
I ‘d ----------- -~’ I CON : CDB-25PF05
*FG
CON : DB-25PF05 CON’ kCT : CD-PC-111
cONT.4CT : CD-PC-111
●
-101-
*
4. UNIT-TO-UNIT CONNECTION ●
4.7 CONNECTION WITH PERIPHERAL DEVICES
(3) Connection (for RS-232C) of peripheral device when using 9“ CRT (320M/330M/320L)
●
10P RS-232C device
-~
●
Relay connector
CNS31 CHti
f-l----------- l-l
I t 1
I i i I
1 I
~
I
i
! I
7
I I
I
\ I I /
3
●
I
I
/
I I
I [
I 5
1
I 1 4
~ FG 1-
CON : CDB-25PF05 CON : CDE
CONTACT : CD-PC-111 CONTACT : CD-SC-111
●
-102-
* 4. UNIT-TO-UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL DEVICES
(4) Connection (for 14” CRT) when using signal convcrtcr (MC094)
(330HM/335M)
IOP PSCON(MC094)
Pcripher device
P
CNS91 Parallel
CNS32-1 cable CNP91S cable
CKS32 CNP91
OPBC
CNB81
P
1
J
Serial
Selection SW
!
c s3~ CNS!
- rT------------- ”---7\
SD
SC 1
7
RD 3
,
I 1
Cs 5
t
RS 4
DS
ER
FG
Ov
Ov
+5V ,.7
+5V
1 I
+12V 10 I 10
–12V 23
------J 2 CON :CDB-’XS
CONTACT :CD-SC-111
q------ —---------— -~ ) CXB 1
(SG)11 , I 7
1 8
EMG 8 1
EMG’ 9 9
,
I-XII14 II 14
TXD* 15 i 15
I 16
RYD 16 -
I
RYD” 17 I 17
RTS 18 , 18
I
RTS” 19 1 1 19
1
DSR 21 I I
?1
DSR* 22 ~~
d____ .___. ____.__J’ ,..
CON :CDB-25PF05
-1 *FG L- COSTACT :CD-PC-111
CON 3DB-?5PF05
CONTACT :CD-PC-111
NOTF2 1. Keep the length of the cable between CNS32 and CNS91 within I meter.
-103-
,,
4. UNIT-TO-UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL DEVICES
RD A14
Cs 5
RS B15 4
DR Al6 6
ER B16 20
SD A17 2
CXD B17 7
B?W CON: CDB-25S
sw cONTACT :CD-SC-II]
SERIALSE A20
GND Bz() x
So( W()-4500
CONTACT :3690-1000
NOTIZ 1. Keep the length of the parallel signal cable from CIQP91 to within 3 meters.
-104-
4. UNIT-TO- UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL. DEVICES
F
I
~ScJection
t 1
SWI
NOTE 1. Keep the length of the cable between CNS32 and CNS91 within 1 meter.
JC.
,<*
-105-
4. UNIT-TO-UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL DEVICES
I B2&ulcoN:cDB-25s
sw CONTACT :CD- SCI1l
SERIALSE Az()
GXD B20
So( 3440-4500
CONTACT :3690-1000
IWT12 1. Keep the length of the parallel signal cable from CNP91 10 within 3 meters.
-106-
4. UNIT-TO-UNIT CONNEC770N
4.7 CONMZTIUN W~PER@HERAL DEVICB
(6) Connection (for 14” CRT) when using signal converter (MC095) (330HM/335M)
(When signal for operation board passes through the signal converter)
OPBC{MC201)
I #
-baL-.l
I’W,Ym 1. Keep the length of the cable between CNS32 and CNS93 within 1 meter.
-107-
4. UNIT-TO-UNIT CCMWW?3CTION
4.7 CONNECTION WITIF PERIPHER~ DEVICES
NOTE 1. Keep the length of the parallel signal cable from CNP91 to within 3 meters.
-108-
4. UNIT-TO- UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL DEVICES
( <S96 PTR
MRTIL 48 8’
GND B8 33
MRT2L \9 9
GND B9 34
MRT3L 410 10
GND B1o 35
MRT4L %11 11
GND 011 36
}!RT5L ~1~ l?
GXD Bl~ 37
?VIRT6L A13 13
GND B13 3s
MRTiL A14 14
GND 39
MRT8L Alij 15
GXD B15 40
FWD $.16 16
GND B16 41
RIVD /417 17
GND 917 J?
SPL .A18 1s
GND B19 ~ 43
RIJNL ~~(1 20
GND B19 4.1
A
Soc :: 440-4500 CON :57-.10
CONTACT :3690-1000
NOTE 1. Keep the length of the parallel signal cable from CNS96 to within 3 meters.
.“
,,
-109-
4. i2NIT-TOUIWT CON...(3N
4.7 CGWNECIY(2V WTtHPE?UPHEUAL DMCiR5
(7) Connection (for 14” CRT) when using signal converter (MC095) (330HM/335M)
(When signa~ for operation board does not pass through the signal converter)
CNS93
CNSW- 3 $%&L.
CNS32 CNS96 PTR
$%&i>-’
CNS95
OPBC(MC201)
1
1
4
1
RS .t I I ii
FG It 1 ,
* FG
CON : CDB-25S
II r~----------------- ‘7>
L
CNB81
CONT.ACT :CD-SC-111
1 1
RTS
RTS*
DSR
1~
18
19
a
b.
1
t
1
#
I
18
19
21
DSR* 22 22
u
CON :CDB-25PF05
+FG u
CON :CDB-25PF05
CONTACT : CD-PC-111 CONTACT :CD-PC-lil
NOTE 1. Connections of CNS96 and CNS95 are same as that when the signal for operation board
passes through the signal converter.
NOTE 2. Keep the length of the cable between CNS32 and CNS93 within 1 meter.
-110-
4. UNIT-TO-UNIT CONNECTION
4.7 CONNECTION WITH PERIPHERAL DEVICES
10P
DNC
CNS31 cable
CSS31 --- RS-2?2C
h= 1
I
I
I
I
I SCOX(MC(’)91)
I
t r-- CNS91 - ~s~
1
L —--— —-- ; CNST? ----- ——-— -
a
Conneclor A Connector B
—
-1
FG
(7–----------1=1
I 1
I I
TXD \ 1 1
t
I
I
SG A I I
I I
RXD \ /
I
I
I /
I I
I I
CTS I
I
I
DSR 6 I t
w
I I
RTS
DTR
,,-
. .
..
-111-
4. UNIT-TO-UVIT CONNIPTION
4.7 CONNEC7TON WI’EIPRWHERAL DmCES
_.y
‘-i-’ 4
RS232C
connect
Door
‘t
-112-
●
4. tlNIT-TO-UWT CONNECTION
4.8 CONNECTZVG CABLES AND CO~ORS
(option)
,\ .,,,, ,,,,; N 7
MR–50R\LA ~~ MRP-50F.\lR-50W
0)1) ~ II
10P)
sfR-5oRF.4 ) ?ilRP-50M. MR -50W 0)0) r-
-1
MR-2oRwi ?JRP-?OF, MR-20W (D], .411
_~ MR-20RFA \lRP-?ON.MR-KJ~ M). .+0,
A;
~op) yrmg MRP-50F, MR- 50W (DI )
lti-” -
- ‘L
n=:::-’’” ‘“) “
NC)lTk Either the DIO_ B or DIO_ D option card can be selmted and used.
., ..,. ,’
.
,.
-113-
4. UNIT-TO-UNIT CONNECTION
4.8 CONNECTING CABLES ZIUWDCONNECTORS
5ZG3=g~=!lm
“nP CDB–25S (m-zazc)
POWER
SUPPLY
[ e
Number of axes: Max. 4 axes for 31OM,
Max. 3 axes for 31OL
‘9
-114-
4. UNIT-TO-UNIT CONNECTION
4.8 CONNECTING CABLES AND CONNECTORS
.
‘fm~
10F CDB-25S~~
CDB-25
McP .MR-20RW4
S@-
~
(*-232C)
(RS-232C)
(RS-232C)
(Fs-2a2c)
MRF-20F,!IR-20W (W2?WR DI )
Pi
MR-201UL4 MRF-20F,bR-2 OVf (SPIMXE IHVR)
MR-20WA ~PINDLE E?xxxER)
(SERVOIR WE)
MR-20 RM.A YRP-20F, bffi
DIO MR-20RMA MIW-20F.MR-2(JW (DI )
.–ii \
MR-WJR
1 c--- iml
RTc$lR-ZIR\iA ~
CDB-25S
-c
10F CDB-2SS
. . . . . . . .. . . . . .. .
k —A
1’ n ‘-- ‘- .– -
(SERVOIRIVE) I
IT!!
lm -20RM.4 IRP-20F ,MR-2:IYW’(H4SDLE EW3DER) ;
D1O MR-20RW ?Iln *,.,.
MRF-zv, \m-9Gw
“.,. (nl}
,“. ,
–A G
MR-50 RMA ‘ MRF+IOFJE+5LW (DI) q
.:1
MR-20RMA
D I O !4RP-20FXR-20W (AI)
_B MR-20RMA
I r
P40F,!.?R---’ ‘n”
m,-
-115-
4. UNIT-TO-UNIT CONNECTION
4.8 CONNECTING CABLES AND CONNECTORS
❑
MRP-2oF MR-2ow 14inch
; COLOR
T nm CDB.-25S * ~q ‘ “- s
------
Icl?u cm-n!
‘A
lm–50 IufA ‘ MRF~OF aEt-5 W ( DI ) ‘Wi
E ~~
-
MR-WRFA MRP-50M,MR-5W (m) Q , ........=...
;-..3
+ . .
D I () MR-ZORMA MRP+!OF>fFL-20W (AI ) r .
,-+-, ?+=
Y/--,:::::
=,,
MR-20RM.A ::.::.::::::!
–B ;1
MR+o RhlA MFU%OF,MR+W (DI ) +m
MR-50RFA MRP-5Ohf,MR-5m (m) ~ ‘~vo IRIVE mm
.-l h!
-116-
4. UNIT-TO-UNIT CONNECTION
4.8 CONNECTING CABLES A.h?ll CONNECTORS
‘or 310M/310
‘:’ r“c’”) 5 ‘5
1“
:XC-BO.~RD IO!J CR’rEO.%RD
(Css32)
D Cxs x? [OIB81)
! 14’”CRT~
CRTC C
K-sli ?11 CNBxl (CRT 1I
AI:R
‘::1’: r “c’”]’ 5 15
A“ ‘
total length
:NC SERV() il(’1’ SERVOAMP $1
lCA\l 11)~ (::lh[ 11 0 (CNIA) 5 30
Ahll’
AhlP.-.AMP.
CY]BLWJI c“” ‘“3 30
[cm 13) cm 13
CNC-DO 5 50
-117-
4. UNIT- TO-VNIT CONlX7ZiON e
4.8 co~’ CABLES AND CONNECTORS
LENGTH(m) LENGTH(m)
:ONNECTION CABLE MAX
STD
INC-.AIO DIO B 5 50
ire.%m L c~~ ~?
ATC-DI (cMD 211
5 50
DlO_l)
:NC-DO (CFT)441 5 50
.AhfP
(CN2)
;ERVO
-EiCODER
\\fP F== ::=’ 5 50
n :AXIS N().
.AMP
(cN31)
w :== ‘5 ‘0
AMP
( CX33 ) EXCODER
CN33Kn OAER5K-IX 5 50
~( OAER25K-lX )
n : AX1S JNO. (Note 1)
(C%H )
-=~~-’ ‘) ‘ 50
Ball screw end detector ,, : #ixIs No. ●
AMP
(CN31)
SERVO 15
-.VDBOX ~ :::: 5
AMP
x :A(I)B(?)C($:k..-..-
n :AXIS NO.
-118-
4. UNIT-TO- UNIT CONNECTION
4.8 CONNECTING CABLES AND CONNECTORS
NOTE 1. When cable Icngth is to be Icng[hcncd for use, noise may be induced, line impedance may
increase causing voltage drop. So use shielded cable and especially arrange parallel cable
connection for earthing cables.
NOTE 2. When cables are conncctcd by connectors, etc. [heir total lcngih matters.
-119-
.,.
4. UNIT-TO-UNIT CONNECTION
4.8 CONNECTING CA3LES AND CONNECTORS
DIO-D Al CMD 41
AO CFD 42
DI CMD 41
DI CMD 43
DO CFD 42
DO CFD 4.4
SIF
ENCODER Ci4A 31
SERVO DRIVE CAM 21
OPBC
K/B CNS 82
Sto CNS 81
NC-BD CNB 81
KS-BD CNB 83
MC-BD CNB 82
CRT(9. /l4”) CCN S1
POwer-B CNP 8?
MCIF DI CMD 81
DI CMD 02
DO CFD 83
-120-
e 4. UNIT-TO-UNIT COhJNECTION
4.9 CCMNEK770N OF POWER SUPPLYAND EMERGENCY STOP SIGNAL
PD19
1
.ED(GREEN )D
D
I +5V ADJ.
READY LED
ON/OFF SWITCH
.ED{RED) B ALARM LED r+5V
‘+24GND
II
AC OFF
@70te 2) r-~~o_C-~
@ a-------a
—---- .
% @ - —----------*-Z-;
m ‘------- U–-----J
@ -s -----
@ ‘‘---------ABOUT
---------
- ---
&l - ----
m x —--- ----
Q -u---------
—---- ‘c I$(yev;)
NOTE 1. Use a twisted pair cable with a thickness of not less than 2 mmz for the AC 100V line.
NOTE 2. Use a shielded cable for connection to the AC ON/OFF switch and provide a common
connection for the shield.
-121-
4. ZJWT-TO-UNIT CONNECTION
4.9 Connection OF POWER SUPPLY AND EMERCENCYSTOP SIGNAL
(2) 320M/320L/330M/330HM/335M
PD21 + 5V
——
-J-f
LED(GREEN) tEADY LED + 5GND
LED(RED ) B iLARM LED + 12V
t 12GND
(52y&A ) :
–12V
(5274-03A ) i + 24V
D
+ 24GhTD
D + 5V ADJ
●
+ 24V AC OFF
+ 24GIW) (Note 2) :...........0-0 .........
L fi ..................................n.
................................................ AC ON :
;
~ . .......................
w ....................................................
AC OUT
d.
d
....................................................
w- .. . .. .. . . . . .. . . . .. .. . . ●
3
“%... ........-..-..-.-............ (Note 1)
.......................................... AC IN(1OOV)
....................................................
. .......................
NOTE 1. Use a twisted pair cable with a thickness of not less than 2 mm2 for the AC 100V line,
NOTE 2. Use a shielded cable for connection to the AC ON/OFF switch and provide a common
connection for the shield.
-122- ●
4. UNIT-TO-UWT CONNECTION
●
4.9 CONNEC170N OF POWER SUPPLYAND EMERGENCY STOP SIGNAL
Emergency
t cmporary
release switch
sto
J Emergenq
stop
L1mil
witch
u
b
Emqmq
stop button
on rmch!m
Opml 1o11
brx?rd
..
.
.
MC301 Spark killer
1 w
DIo_A
“’aJ’
CkID1’2
lz-
*
Cxc
n~
.....................................................................a
[.
B
SERVO
;
[:
’40
:..--.
Rs-r
AMP
-.......”.”
,;:+ .,.
1
,.,
-----
.,,.,
AC200V3o
.,-..
(M.!)
NOTE 1. When the servo amplifier is shipped from the manufacturing plant, a shorting wire is used to
connect B and R, and this should therefore be removed when the emergency stop contact is
used.
*.*
-123-
●
,,
(2) 320M/320L/330M/330HM/33SM
e
Power supply for relay
.................
\ I
F
Emergency
stop
Emergency stop
temporary Limitswilcb
release switch
If &
7
Machine
operation
mrel
L ergenq
stop bulton
Spark kiler
1 Relay
●
AC200V3d
...........................................................
NOTE
G.
1. When the servo amplifier is shipped from the manufacturing plant, a shorting wire is usrxl to
connect B and R, and this should therefore be removed when the emergeney stop contact is
used.
-124-
a 4, UNIT-TO-UNIT CONNECTION
4.10 GIUXJNDINGFOR U?W7S
Grounding
Grounding plate plate
m--l
-125-
4. UNIT- TCHJ’WT CONNECTION
4.10 GROUNDI!tNGF~ UNEfS
(1) 310M/L
MB951 board
I I I
~ -;
o
(MC211)
,
0.B91
OWI
,gll,
j.
CG+l
q
Ccxw
1
-
n /“”7 / CR-1-z
/’
BRV9A
o
M4 AnIf&‘-...-.my
m=n m
> Jo
screw
+-1 o 0{
I
I Grounding
Grounding wire (5 mm’ or more) plate
1A I
FG -&
board
M3 screw
I
MCZO1CARJJ
.?W$l L’xw
I C,rcmnding
Grounding wire (5 mmz or more) plate
.
%7_ FG
-126-
4. UNIT-TO-UNIT Connection
4.10 GROUNZXNGFOR UNTIS
MB411/412 Board
Terminal board TB1 ACG
b FG =
.
●
-127-
5. REMOTE 1/0 UNITS (.330M,/330HM/335M)
51 comGmAnoN o! REMolEJyo UNIT
5. REMOTE WI UNIT’S(330M/330HM/335M)
This section dcscribea the remote 1/0 anits which are addd to the basic (master) unit of the MELDAS
330M1330HM1335M.
Depending on the configuration of the master unit’s specifications, it may not be possible to add a remote
1/0 unit. Furthermore, the functions contained in this unit may be restricted by the system used.
●
( 1 ) Rcrnote 1/0 unit A. Small-sized unit which can be installed at a distance from the master unit
( 2 ) Remole 1/0 unit B: Large-sized unit which can be installed at a distance from the master unii
The figure below shows an example where the large-sizul remote 1/0 unit B is connected to the
master unit.
●
RU-IOTC_~_UNIT_E
,- 1
,., :..,
.:.
2’1 ‘. .:.:
,: :,,
K ““”
> *
< .’”
Itil . .
~=w
-128-
5. REMOTE 1/0 U’WTS (330M/330HM/335M)
5.2 EX41WL13 OF REMOTE 170 UNIT SYSTEM SET-UP (WkU conmxted to
335M)
.- <
5.2 EXAMPLES OF REMOTE 1/0 UNIT SYSTEM SET-UP (when
COMeCted to 335M )
‘-1.H9
Mc.111-l
@~RS-232C
In
MEJ1-A1
(WlwX)
3m[-.4o -–~m.
!?,1C413
1 T-
n
MC BOARD
c1(oPTIOm
L-%l?El
~~ RS-232C
II (MCIII) h~ RS-232C I
lJl!wd~ ‘S-2’2C
● I%Rl .,.
8 (
Came EiE%-@$
MC? ~ CXA18
SINSRR Cable CND15
(JiC611) D
n Cable CAM1l
Sm
(MC771
)
‘+.O
i\ 9<
h.
M: MOTOR
n
E: EXCODER
POWER ~ *
SUPPLY
—ACIOOV
7
IO WDJLE
Notti (OFTICN)
Apart from the actual installa-
J:
tion conditions of the 0
10
hardwar~ the specifications IO MODULE
may be subject to limitations
imposed by the system, and the (OPTION)
handling of the options and
other factors may be subject to
limitations.
9
-129-
5. REMOTE I/O UNITS (330M/330HM/335M)
53 coMvEcTlm QFREMOTE ml Ulvlm
5m,10m,15m ( Ikmmox. ) 4
●
5.4 CONNECTING CABLES FOR REM OTE 1/0 UNITS
la-h C7
WC
WE ,__~OPTICAL FIBER
SSS07S [0 .lJN[T
RIP
+ <
TCOL
E “o {(
Connector (D-QFH2)
; 36 L 36
b. 5, 10, 15 m
Special length: 1 km max.
-130-
● 5. REMOTE I/O UNITS (330M/330HM/335M)
5.5 HANDLING PRECAUTIONS FOR OPTICfi FR?ER CABLES
(~) Always talcc hold of the optical connector when connecting or disconnecting the connccior.
No attempt must be made to take hold of the optical fiber cord instead.
(3) The optical connectors are automatically secured after they have been connected by double-ended
lock springs. This gives a cons[ruc[ion which, once these springs are in position, prevents the
connectors from being diseonncctcd. When disconnecting the connectors, therefore, release the lock
of the lock springs and then disengage.
(4) The optical connectors are designed so they cannot bc connwted upside down. When proceeding
wi[h the connection, therefore, check the connecting direction first before connecting.
(5) Before the optical fiber cables are laid, the optical connectors must be speeially prepared, as
indicated below. A vinyl tube should be placed over the reinforced section, it should be secured to
the icnsion member by tape and the tension member should bc pulled so that no external force is
applied to the optical eonncctor. Only then should the cable actually be laid.
Vinyl tube
Connector
Tension member
-Force
(6) Take care not to dirty the end of the optical connector.
The accessory pro(cction cap must be attached when the connector is not being used.
(7) Secure the reinforced sedion (thick area) to the cable clamp so that the weight of the optical fiber
cable is not applied dirmtly lo the connection area of the optical connector.
Also, take up any slack in the op~ical fiber cord and secure, as shown in the figure below, so that the
weight of the optical fiber cable is not applied diree[ly to the connection area of the op[ical
conneetor.
r -, B,
T
Data link module
-131-
m
6. NOISE COUNTERMEASURES
til COWWERMEWKZ?E$ FOR NOISEATNC SIDE
6. NOISE COUNTERMEASURES ●
Mitsubishi NC control unit (NC, spindle, servo mechanism) have been designed with sufficient ●
consideration to withstand the external noise arising inside an usual factory.
Noise can be broadly classified into the electrostatic induction noise, electromagnetic induction noise
and common impedence noise. However, following countermeasures have been taken for each type
of noise.
clas-
sifica- Description Countermeasures at NC side
lion
E1cctro- The electromotive force at normal mode (1) Induction countermeasures to power
nagnetic or common mode arising inside the loop supply line Line filter is used (1 MHz
induc- caused by the crossing of the magnetic 60 db)
tion flux of noise source or maganetic field due (2) Cabinet grounding
to the magnetic wave can be expressed by: (magnetic shielding)
Induct ive electromotive force, (3) Twisted wire is used
En = M.dI/dt
●
,@Rm2 wg~:
Earthing bus
●
Clamping metal
fitting
-132-
*
6. NOISE COUNTERMEASURES
6.1 CCWNlERME4S~ FOR NOISEATNC SIDE
● Clas-
sifica- Description Countermeasures at NC side
tion
Mtctro- The electromotive voltage due to the (1) Shielded wire is used
static electrostatic induction between the noise (2) Line impendence of the “iqnal line is
induc- source and conductor of induction sid~ minimized.
tion Em = Cm.dEn/dt.Rin
●
,X$r #
●
-133-
6. NOISE COUNTERMEASURES
6.2 COVNTERMEASI.ZRES AGAINST MACHINE BUUD!!’S NOISE
-134-
6. NOISE COUNTERME4SLRES
62 CUL?hlZRMi?MSURE$ AG4LhETMACIDNE? BUILDER’S NOISE
Handle feed signal for transducer Urx shielding wires for signals for
tachogenerator of semo system: transducer, tachogenerator, servo error
c Signals contained in cable CNAI-4. Low LOW signal unit.
To be separately bundled from those
of group A, or electromagnetic shield
shall be provided.
As for the spark killer to be used on signal lines of group A, use a spark killer of 0.5 pF + 25Cl (S2
AMP1) to be supplied from us, with reference to Fig. 6.2.3.
(Refer to MELDAS Recommended Spark Killer.)
Fig. 6.2.3-1 Example of use of spark killer Fig.6.2.3-2 Example of use of spark killer
— -135-
6. NOISE COUNTERME.4StRlZS
6.2 COUWERMEWUR13 A@UNST W~Bm~’s NoIsE
On the relay and the sdcnoid in the DC control circuit, mount diode in parallel with the coil.
As an interface ralq on fhe machine side, a miniature relay, such as RD Type (Mitsubishi), RAB
o
type (Taiko) or MY type ~ateishi) shall be used on each signal line of group B.
Signal lines of group C shall be separately bundled from those of other groups or shall be
elect romagnetically shielded as they are especially weak to noise. However, they may also be bundled
together with those of group B for resolver dettdion in a machine with minimum noise generation.
Mounting surface
V>
F’
/
Control unit ti 1/
rthing btis
-136-
● 6. NOISE COU’WZRMEASURE$
6.2 COWWHMEWURES AG4U$JSTMACEUNEBUUJXXS NOISE
6.2.5 Grounding
● To makethe abovementionedcountermeasures effective,it is necessaryto lwuithe externalnoise
into the earth.
So the groundingcableaof NC unit, filterand shieldedwireswhichareconnectedto the cabinet,
shouldfinallybe leadto thegroundat a signalpoint.
Grounding resistance of ieas than 100~ and grounding wire of 14 mmz or more are recommend
for this purpose.
● ?
NC Machine Machine
mainframe power panel
EQ
b
@
Grounding of grade 3
(grounding resistance 10X2 or less and ground wire of 14 mm’ or more)
It is recommended that grounding work be done separately from the grounding of the the 3-phase
commercial power supply and that a grounding bar available on the market (such as the WV4030
type 3 carbon grounding bar made by Matsushita Electric Ind., Co.) be used for this purpose.
9 It should be kept separate from the grounding wire of power line.
If any steel frame of the factory is to be used for this purpose, carefully examine the grounding
resistance.
NOTE 1. Mitsubishi NC control unit MELDAS has been designed to have no problem in a normal
noise surrounding, however, it is better not to have any large noise source like a welding
machine, etc. near the NC machine. Thus, the reliability can be ensured. It is better to
separate the grounding line of the power line of large noise source.
NOTE 2. The grounding connection should be done before the power cable is connected, and the
power of the units should not be switched on before the grounding connection is done.
-137-
●
6. NOISE COVNTERMEMURES
6.2 COUWERM@WURES AG41NSTMX21ZNE BUU.DER’S NOISE
.
●
● 6. NOISE CUUNTERMEXSU.RES
6.2 CO1.NZERMEASURES A~STMACliUNE BUU.DER’S NOISE
50HZ ~ E
10:1
Probe Os}illoscope
,
Magnetic contactor
S-25; Mitsubishi E1ectrici One to be measured: spark killer
(CR compound element or arrester)
Waveform v
+450V
v
Spike wave
Arrester
+800V
Maximum allowable
circuit voltage + 200)TL
\
AC 120 V
Operation start voltage o
220 v * 1570 j
50/60 Hz .-J
–200V - r-~
: .
-300V +J
P
2maec
-139-
% ON THE LENGt%l OF MACHINE AXS Dffi
%1 LENiXHOFLXXFORZERO POM~
.
8,
L?, ●
F,
Length of dog
Tot al intertial run
Amount of approach ●
Inertial run by operation delay in the NC
Inertial run by linear deceleration movement + servo system following delay
●
FZ : Zero point return rapid traverse rate (mm/min)
FD : Zero point return approach rate (mm/min)
tl : Operation delay time in the NC (0.02 sec + limit switch delay time)
NOTE Only the linear deceleration and stop system can be used with the M31O system.
●
-140-
m 7. ON THE LENGIH OF MACHINE AXIS DOG
Z2 LENtZIH OF~K?R STRO~END
F: Rapid traverserate(mm/min)
t“ Operationdelaytimein the NC (0.02 sw + limitswitchdelaytime)
e ;;: Rapid traversetimeconstant(WC)
T,: Positionloop timeconstant(1/PGN WC)
Limit switch I
1
I I II
Limit switch I
I.J-k.l
-141-
*
8. ZERO POINT lw17X??sYsm.
8.1 PRZiVCWLE OFZEUOPUINT~
m Clmit
switch
Direction of return
_
A a A a
/
A
v
1/ A*A
\ A
A A
Near point dog
I I
@> ~, Electrical Machine
@
-‘ zero point zero point
-142- ●
8. ZERO POINT RETURN SYSTEM
●
8.3 lXEPt2WT10NAWUSllUENT
L Grid spacing
M Electrical
zero point
Fig. 2.1 Dog adjustment procedure
NOTE Grid spacing of equations 1-1 and 1-2 corresponds to the movement of the machine for one
rotation of the transducer.
NOTE When a linear scale is used, set the zero point signal above the dog.
-143-
*
6’. ZERO POINT REluRlv SYSTEM ●
8.4 SETllNG OF GRID MASK
4 A
Grid spacing
I
Electrical zero point 1) Electric al zero point 2)
\ Grid amount
A A
Grid spacing
.
Electrical zero point 1)& 2)
NOTE Grid spacing of equations 2-1 and 2-2 corresponds to the movement of the machine for one
rotation of the transducer.
-144-
8. ZERO POINT RETURN SYSTEM
8.5 ZERO PO~REIZfRN FUNCTION WHEN THE PRO~~IS
*
SHORT
u L .a a A /2
I
Near point dog
I
L Machine zero point
e
As shown in the above figure, when the near point dog has already been passed at the point at which
the dog has been detected and deceleration is complete, movement in the dirmtion opposite that of
the zero point return command will occur until the near point dog is rcdetected. The speed of
movement (the portion marked by the asterisk in the above diagram) in such a case will be the same
as approach speed.
After that, as with a normal return, movement will be in the direction of a final approach, returning
to the zero point.
8.6 PRECAUTIONS WHEN USING LINEAR SCALE
down I f
(
-145-
●
8. ZERO POINT RETURN SYSTEM
8.6 PRECAUITONS WHEN UWNGLINEAR SCALE
down /
{
In the case of an output waveform resembling the one shown above, the electrical zero point detection
system must be selected by servo parameter. When servo parameter #27 SSF bit 8 (IND) is set to “l” and
the power is switched OFF and ON, the Z phase will be detected only during the approach above the dog.
The movement direction applying when the phase rise is detected can be selected by #27 SSF bit 9 (DIR).
Consequently, when #27 SSF bit 8 (IND) is “l,” the position of the dot should be adjusted with dog-type
reference point return so that the Z phase rises from the time of the approach until the dog is cleared.
::
------I ND : ~phase detection period setting
. 0 : Normal ●
= 1 : Only during approach
............ D1 R : App~ch direction =tting
(WI% onlywhy IND = 1)
= : + dwection
=1 : – direction
-146-
6’. ZERO POINT RETURN SYSTEM
e
8.6 PRECAVITONS WHEN USING LLNEAR SCALE
-+
UP I
A Electrical zero point
When the Z phase and dog position arc related as shown in the figure above, the Z phase can he dctcclcd
until lhc dog is cleared.
e However, when ihcy arc related as shown in ihc figure bdow and #27 SSF is nol set, an attempt will he
made 10 detect the phase fall and so the M(}1 OPERATION ALARM 0002 (no Z phase passing yet) will
result when the dog is cleared.
9
-9 Now approaching
J v
(-)
+- Dog
I + (+)
down I
A
When #27 SSF/IND = O !
When #27 SSF/IND = 1 and DIR = 1 !
A Electrical zero point
In this case, the approach direction is (–) and w both IND and DIR are set as “l” and the leading edge
is detcctcd as the electrical zero point.
-147-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.1 CWllZNE DUWtNG OF CO!!OL UiWT
( 1 ) 310M/310L
~.
\ T----7 r
(p Direction
which cards
are inserted
and removed
in
“0$.
)
\~
L-:
(Clearance for cable connections)
36(I
i-”
I I It 1
-148-
APPENDIX 1. OUTLINE DRAWINGS AND MOt.JVTING DIAG~S
1.1 OVIZINE DRAWING OF CONTROL UNIT
(2) 320M/320L
rl
.—
r
i
Weight:
10 kg
(’p)
Direction in
which cards )
are insert d
~$.
and removed
y&
—.— G
—-—
.— —.—
-
T
m
1 I
&al II
(Clearance for air blown out by fan) c
-149-
APPENDIX 1. OUTLINE DRAWINGS AND MOUNTING DIAGUMS
1.1 OUTLINE DU?WNG OF CO~OL UNIT
(3)
Weight:
14 kg
u
-. .—
-—-
f’J Direction in
which cards
are inserted
and removed 0$.
—.—
\&,
o 360 1(
F
m
II
431
(Clearance for air blown out by cooling fan) :
—30
-150-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.2 DL4GRAM OF CRT OPERATION BOARD Pm
190
<
EIEI❑ EN Emm
Em ❑ Elm Ella
m
Elm El❑ m❑ m
-+
Iml ElEm II
c
HE! ❑ ❑ l
>
Em ❑0=Iiml;“
—
c,
n
—
-151-
APPENDIX 1. OUTLINE DRAtWNGS AND MOUNTING DIAGRAMS ●
1.2 DMGRAM OF CRT 0W5RA~ONBOA12D PANEL
(2) 310L/320L/330L
190
❑a
Em
❑m
EEI
I f
i
:[
-d
.152.
APPENDIX 1. OUTLINE DRA WINGS AND MOUV17NG DIAGRAMS
1.2 DL4GRAM OF CRT OPERATIOhl BO~ P=
370
w
s 356 7
EIEIEZEI
EIElml
EIEIEEI
EEIml
-+
.,
4—
—
g,_
‘clc1
LL
()
-153-
APPENDIX 1. OUTLINE DRAWINGS AND MOUN17NG DIAGRAMS
13 OUZLLNE DMWING OF CRT OPERAZfON BO_
200
L
190
c
El ❑ il
El EIE?
El ❑m
El EIEI
El
la :“lE
-1
7 +
%
MAX250
-154-
APPENDIX 1. OUTLINE DRAWINGS AND MOUNTING DIAGRAMS
1.3 OUTLINE DRAWING OF CRT OPERAZON BOARD
(2) 320M/320L/330M/330L
2L?0
5~ l!W
-155-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNT?NG DIAGRAMS
13 OUIZJNEDRAll?lNG OF C RT OPERAZ70N BOARD
(3) 330HM1335M
c
=.
MAX 160
1
EJy Em
III ❑l
Iim ❑l
Em EKl
IEIEI EIEI
lln
ICRT ccnlcrl
-156-
APPENDIX 1. OUTLINE DRAWINGS AND MOUNTING DIAGRAMS
13 CW?ZJNE DRAWING OF CRT OPERATTON BOARD
2
a
L+!
r-s
.s
4.5
—
—
-u- )- -6- —
;- -&. —
6- -+ —
—
-u- —
-157-
APPENDIX 1. OUTLINE DRAWINGS AND MOVNTING DIAGRAMS
13 OUZLRVE DRAWING OF CRT OPERA770N BOARD
4h- ..—L_..
/!
9
Ti#
+ v
..-.
---L--- W--nt%’-
u-a
1 —
I
I
I
11111
lx
11111 1%11
--L-HA 1
-158-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.3 OUTLINE DRAW~G OF CRT OPERATION BOARD
y~o
/ .— —
---
.+--- ~- -i
,
,1
>
4 .
c
.
ii
.i
I
.-
---
J
W d
-J
lW) (Smndwl operation hoard) j?o achinc opemlion bocIId
-r
II :
‘7 ---- --- J
$~
II
L-
—I I 4 —
I 140 I 175
315
-159-
APPENDIX 1. OUTLINE DRA MNGS AND MOUNTING DIAGRAMS
1.4 OUYZJNE DRe4WfNG OF CRT HEAT EXCHANGER tHU51A]
r,
.
1-
--TW--+
-.i l-<
& 4 -+
-r
-160-
9 APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.5 OUIUNE DRAWING OF h4XNLML PULSE GENERATOR (HD52B)
l–
+
6
26*0.I 18*0.1 =
0
+1
+
y
&
*
f
_.
..
—
*
,..
1- 4
-161-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.6 OVTLINE DRAWING OF ROT~YENCODER
(REU1024-22-IM-I6O)
I I
Diagram of kcy
groove dimensions
z
.
z
.
Caution plate s [
MS3106B2O-29S
160 Ms 3057-12.4
!-
APPENDIX 1. OUTLINE DIM WINGS AND MOUNTING DIAGRAMS
1.7 OUTLINE DRA W~G OF ROTARY ENCODER
e
(REUI024-.22-]M- 68]
*
~, ,1. (1],!
(1
,_. .
4.
>=-
I
_: ++
@-
Caulion numcpla[c
* I@6s “@!m5w
iil S:l(12A?lI-?!)l>
ilS31(16..4Xl-29S
Q
MS3057-IM
-163-
*
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.8 OVKLINE DRAJKZNG OF TME READER [P12?-240R)
I 88.5*1 —
J
,- -—
w
i
-164-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.9 TME RE4DER ACC12WORL.E$
l-g
TAPE READER ACCESSORIES
*~zO.5
~11’
(16) 16
I 35=’
/ I~ I II
A ‘“’’’I’’’()
’’’’’”+
—
1- , -1
,l@l 18MAX
,.
.
\&)
15
...
12.8*0s
10.2=’ 13.4=’
m
2-43
9=’
.’
II * m
f--l?
.-
I -1
-165-
APPENDIX 1. OUTLINE DRA WINGS Ah?D MOUNTING DIAGWS
1.9 TME READER ACCESSORIES
12.1 31.5
.—
—
o Oo
I
55’”-5
1- T
For 2- M3 mounling
(depth: max. 6 mrn)o o
—. —-—-— 000
L
J. z
%
For 2-M3 mounting
* ?
(depth: max. 6 mm) 21.5 8320.5
-166-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.9 TME REALMiR ACCE%SOREZS
I
I
Z’c P I-oCl& -1 I
167-
APPENDIX 1. OUTLINE DRAWINGS AND MOUN17NG DIAGRAMS
1.10 OVZLIEN DRAWING OFPORTMLE TME RIMDER (P17Z-@A)
.,
.*
34
t-
I9[)
-168-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGWS
1.11 CXZCUNE DRAW~G OF TME PUNCHER (PIP-GE+)
227
I J
I 193 I1O
.
U
)
0.
c1 o
c
—
i.
\..\
..
10 01]
I I (
t—w’-~
I ~. 12?
L . d 8(J
=5Gzr--
@dper
tape)
-169-
APPENDIX 1. OUTLINE DRAWINGS AND MOUNTING DIAGRAMS
1.12 CXJTLLNE DRAWIN~ OF CO NNECTOR CASES
G \
-.:-3
l’- (75.5)
!
PA
-
T
F-+
m
0
I-[
w
m
-5
H
(17)
-170-
APPENDIX 1. OUTLINE D&l WINGS Ah?D MOUNTING DIAGRAMS
1.12 OVIZINE DRAWINGS OF CONNECTOR CASES
39.3
r 7
r-= I Tighten up by hand.
*
m
“El i ‘w
45 Space required to
operate screwdriver
m
m
m
@@
MRUL
I!!i!!f
1
R
HONDA
m !
Shape of wire m
A
connection o
(e) Outline drawing of Honda connector (soldering type)
0.5
MR-20M MR-20F 1.5
-171-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.12 OUIZINE DRAWINGS OF CONNECTOR CASES
MRP-20M01 MRP-20F01
MRP-F112
1.5305
L 16.W(M J
n %, 1.
+.
-JW ‘--l”
h0 10.3
-172-
● APPENDIX 1. OUTLINE DRA WINGS AND MO.UVTING DIAGRAMS
1.12 OUTLINE DRAWINGS OF CON~f2R CASES
1- l/4–18UNEF–2B
* Positioning key groove ole
t \- ---I-F
- .—
J= y~ Effective lead lcng,tb
Salfcty 11OIC‘
~ L Maximum
safety hole allowable
cable diameter
The connectors and cabks are not provided with the sewo amplifiers and motors.
-173-
●
APPENDIX 1. OUTLINE DRA WINGS AND MOLIVTING DIAGRAMS
1.13 OUTLINE DRAWING OF ROTMYS WITCH
(DPP0142ffi15mL= 18R]
m \
r’ P t
ERwRFF!
●
-174- ●
APPENDIX 1. OUTLINE DRAWINGS AND MOUNTING DIAGRAMS
1.14 OVTLUVE l?RAWING OF KNOB (C~ ) Wn-HARRow
tening screw
Fig. 1.3.12 Outline drawing of knob (central) with arrow
*0.5
9
1.7* 0.5 .
~~. ~1
0.
+1= ~ :
&ln
~+~.
Resistance side
denotes resistance side
~$l?
Display.. d%&r--t
I ~; ] ~; E&l
A
w
S2–AMP1
0.5 ZF I I
SRIFM-4
Direction of rectification
ml +
-175-
.,
.. r
J=
—=
=
.-s
z\
t
4s0
450 100
40 410 40
-176-
APPENDIX 1. OUTLINE DRAWINGS AND MOUNTING DIAGRAMS
1.17 0UTLINEDRAW2NG OF SERVO AMPLIHER (iyp MR30>
430
I%
<
)./
10_ 430
1 J
,
F 450 50
1llinlensiOns req cd
[m wiring conricct]ons
e .
below
-177-
.
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.18 OUTIJNE DRAWING!l OF SERVO MOTORS ●
IA
L
r-,
r-,
,-
G
-178-
e
● APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAiVfS
1.18 OVTLINEDRAWINGS OF SERVO MOTORS
I 1 w I /’-
LQmP-’--
i-l
-179-
APPENDIX 1. OUTLINE .DRAWINGS AND MOUNTING DIAGRAMS
1.18 0U7ZlNE DRAWliVGS OF SERVO MOTORS
r- F
/ t- -i .=
—
●
-180-
9
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.18 OVTLllVEDRA~GS OF SERVO MOTORS
11 4711111
i ! “low D_
-181-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.18 OUTLINE DRAWINGS OF SERVO MOTORS
A I
a
.
-182-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.1(%OUTLINEDRA W~GS OF SERVO MOTORS
Z.---I
I \/
/’”,
-183-
APPENDIX 1. OUTLZ7W3DAM WINGS AND MOUN17NG DIAGRAMS
1.19 OllTIJME LH?AIl?ilVGS OF D!ORS
●
s’
“ ●
-184- ●
APPENDIX 1. OUTLINE DRA WINGS AND MOLIVTING DIAGRAMS
1.19 OUTLLNE DRAWINGS OF DEFECTORS
(4+ -$1
I I ~’ T /
In=$--l
-185-
,.
.s
s
-186-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.19 OUTLINE DRAW~GS 0FDE21X’TOR5
——
.J70
1- i
-187-
APPENDIX 1. OUTLINE l?RA WINGS AND MOUNTING DIAGRAMS
1.19 OUIZ.LNE IXL4 WmG$ OF DEFECTORS
-1
!,-,
L-;
0
-188-
APPENDIX 1. OUTLINE LX/4WINGS AND MOUNTING DIAGRAMS
1.20 OUTIJNE DRAW~GS OF HE4T EXCHANGERS
--i.__+ “ + +
d
4+s
21.5?03 y
i 3X215 =64 S?05
u
.
‘1‘1
&-—.+
? ~1
=1 --lH— -----
II IIIIE M ,1
] l-w$=p. ~ _——__
I-3
~ --l
-189-
APPENDIX 1. OUTLINE LV?AWINGS AND MOUNTING DIAGRAMS
1.20 OVTLLNE DUW~GS OF HEATEXCUANGERS
—
-190- —
APPENDIX 1. OUTLINE DAM WINGS AND MOUNTING DIAGRAMS
1.20 OUTLINE DRA W~G$ OF H~TEXCHMGE~
-. ....
-191-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.20 OUTLINE DRAMNGS 0FHE4TEXCHANGERS
Il.
%7 1-m
- ---
4. I -& 4
t
1~’1
4 +.4
.IX125=5(I0
CY,
FIIn relav terminal board
I
---—— ---~1
v “
1-
10
—
i !0 0 0 0 0; I
0 D 0 0 0
APPENDIX 1. OUTLINE DRA WINGS AND MOViVTING DIAGRA_h4S
1.21 OUIZINE DRA WINGS OF NC CABlNi5T
e-a
Q.
i-.-l+ +
-4-M
45 750
.,
-193-
APPENDIX 1. OUTLINE DRA WTNGS AND MOUNTING DIAGRAMS
1.21 OUTLLNE DUWING$ OF NC CAB!
4! 750
T
c
,=
G
a
-194-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRA.MS
9
1.21 OUiCLINE DRAWING$ OF NC CABIiV~
A
, \
/,
,,
-195-
APPENDIX 1. OUTLINE D.. WINGS AND MOUNTING DIAGRAMS
1.21 OUTLINE DUW~GS OF NC CABINET
dia
11
(
m 00
35 1300
-196-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.21 01RZ1NED12AWINGS OF NC CAB~ET
-197-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.21 OUTZJNE DRA W~G$ OFiVC CABINET
-!1 I I
d
DEcl
Ezl Trans-
former
EEl
[
Z%9
n
d I I I
II
,
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.21 OUTLINE DRAWINGS OF NC CABINET
II t ( I
1HE
“ ;
-199-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.22 OUTLINE DUWINGS 0FBA17ERlE9
WI
w
+1
L?
e-l
I I
1- 157*1
4
In_
\
—.—-—-
if!-,
Nameplate
[rdy-Fl
Manufacturing date indication (Note 2)
::::’ PMUUA —
*,\!: xlic.l..\\lli I1.~
,:
(Note~ I M ,,A,, .
/,
NOTE 1. The M3 mounting screws should be inserted less than 6 mm inside the power supply.
NOTE 2. The rightmost 2 digits of the manufacturing date denote the year and other 2 digits’indicate
the month.
-200-
@
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAMS
1.23 0~ DIM W~G OF AUDIO OUTPUT SPEAK5R AND JACK
I
t i
OL
-201-
APPENDIX 1. OUTLINE DRA WINGS AND MOUNTING DIAGRAiWS ●
123 OVZLINE DRAWING OF AUDIO OVZPUTSPEAKER AND JACK
(b) Jack/cap
-Y-
This depends rrn the panel
Spacer thickness.
-202-
APPENDIX 2. INPUT/OUTPUT SIGNAL CONNECTION DIAGRAMS
~MELDAS ST~DARD INTERFACE)
21 31OMYL
MR-50RMA
36 32
Automatic opcralion start ST q Stroke end –3 – L3
4$
4
Automatic fed hold SP 4+ Stroke end -4 48 - L4
22 16
Single block SBK-+ Reset & Rewind RRW ~
37
Dry run DRN-0 NC Reset 1 I 49 NRSTl+-
%a
Machine lock D h{LK-O
23
Optional block skip BDTI-O Emergency stop 50 EMG
*- 12 ‘
Z axis cancel 38 ZNG-O Stroke end +] + L1
Misc. function lock 6 AFL4 S[roke end +2 N +L.z
Memory mode Stroke end +3 45 + L3
Tape mode Stroke end + ~3Z 13 +L4
“N’ isk:cl
MDI mode
JOG mode Spindle override 1
Handie mode
Incremental feed mode
3
mode
El
Reference point relum ZRN &
Rapid traverse
.
21 RT --&%&——
a 10 I{s14+&
27 GFIN.~ 1------
Manual feedrate
Manual feedrate
Refmncepointreturnoenr ]I STANDARD INTERFACE CARD I
rmint detection
Reference point return nmr
point detecliar
Reference point remrn new
pointdetection
Referencepoinl returnnew
point detection
-203-
APPENDIX2 . INPUTYUWHWT SIGNti CONNEC770N DIAGRAMS
(MELLMS ST~! IN7EW?ACE) ●
21 310WL
Cutting override
OG 7 GND
& FG
~..—.--y
L-,
PC81~m eq.iwient 4.7kQ 6 r-’ t
~: ~~ ~
1
-— ---- -- --A
Sensor input (2$
I
= FC
0%
STANDARD INTERFACE CARD
9
*“0.MS
-204- ●
APPENDIX2 . INPUT/OUTPVT SIGNAL Connection DIAGRAMS
(MELDAS ST~D.ARD INTERFACE)
e 21 310MlL
MR-SORFA
a
I
1streferarwpint 3 32 zPl3.-wq-J-
Control unit READY 3’ ~+ arrival
1strefereru poiat 4 I
Servo READY 4 SA arrival
48 ZP14 I
I
In-automatic operation 22 OP & NC alarm 1 ‘6 AL] I
49
iEJ
In automatic operation start 37 STL I Cannot
In automatic feed hold be used
In-reset d’ ::4
M indqrrmknt wtput
Spindle gear shift command i MOO 12 DMOO
. MGR, ‘-
RL
1{
10th 35 M22 md. DEN
digit 3 I +24V +24V @ote i )
M24 s’
33
I
4+’GND
21 M28 OG
26 Sll ;
I
42 S12
1st I
digit 10
S14 I
{ 27 S18 I
S command I
43 S21
BCD code
11
10th S22 I
digit 28 S24 (Note 1) It maybe possible to connwt an
external power supply (+ 24V),
[ 44 depending on the hardware settings.
I i S28
24 T11 I (Note 2) When the S5-digit analog output
I
E
I option has been added, the S com-
1st 39 T12 I mand BCD codes function as
digit 7
T14 binary codes.
I
25 T18
T command I
I STANDARD INTERFACE CARD I
BCD code 40 T21 I
I
10th 8 T22
digit 41
I
T24 I
I 9 T28
I I
1s1reference point arrival 1 47 zPll~
I
Ist reference point arrival 2 15 Z1412 I
~
-205-
APPENDIX 2. INPUTYOU?PVT SIGNti CONNECTION DIAGRAMS
(MELDAS STM.ARD INTERFACE)
2.1 31OWL
(4) CMD 21 Cable (in the drawin~ --+ mark indicates. a back contact.)
MR-50RMA
1 1
Error detect
Manual absolute —
■ 16
Data protection Iq 1
■ 49
Data protection kq 2
9 17
Data protmtion key
3 5( *KEY3.~ ilock s[nrt inlerlock ‘s’~
Spindle stop n 23(>SSTP 4 ~
:utting start
50 - CSL --j-y~ I
nterlock
n 12
Spindle gear in-shift
29
Spindle in-orientation
NC reset 2 n 45
13
FIN 2
n 34 30
n 2 46
~
n 20(,
●
n 10
n 27
n 11
n 28
[ OPTIONAL INTERFACE CARD I
n .44
n 24
t-l 39
n 7
n 25
n 40
n 8
n 41 SRN-; ~
Spindle forward rotation
n 9
n 47 ●
n 15
‘8
-206-
●
APPENDIX 2. INPUVOLJTPUT SIGNAL CONNECTION DIAG~S
(MELDAS ST~DARD INTEREACE)
2.1 310M/L
MR-50RFA
a
~ Q %::’’’’””’0’”’ 3A,,,,
2nd reference point ~ 48 ZP24
In-rapid traverse i return
● I 16 1
In-cutting
In-tapping
feed I
I
I . 49
)
I
I
I
%ztI
I
17 Cannot i
In thread-cui~ing
be used 1
I 50 I
Inch input
I
12 AL?
Ii=’
Nc alarm z I
NC alarm 3 29 AL3
I I
I NC alarm 4 1
45 AL4
I I
13
I MI *Y= in-posi~ ion TIMP I
1
a
All,axessmoo[hing I.
I zero
3L TSMZ
46 I
I I
I In-rcfcrcnce point 14
1
I rxlurn ZRNN I
I 31 I
I
+ 24V
I 33
+24V (’NOte 1)
I
I
I O.+GND ‘-
I
I
I
1
I
I
I
In spindle alarm I
a I (Nole 1) II may be possible [o connect an
Spindle zero speed I external power supply (+ 24V),
Spindle speed arrival I
depending on the hardware settings.
i
Spindle in-position I
I
I
I
-207-
APPENDIX2 . INPU7XW7PUT SIGNAL CONNEC170N DIAGRAMS
(MELDAS STMDARU INTEREACE)
22 3201kV3m!330HMY335M
MR-50RMA
Handle as is selection 3 m
EEEl
1 43 JVI
Manual fd rate 2 11 Jv2
Manual feed rate 4 28 JV4
Manual feed rate 8 44 JV8
Reference point return
Near-point detection
Reference point return
Near-point detection
Reference point return
Near-point detextion
a===l I STANDARD INTERFACE CARD
Referwrcepoint return
Near-point deteetion
Rapid traverse Overnde
a=kn=l
Rapid traverse Overnde
-208- ●
APPENDIX2 . INPlJiV3U71WJT SIGNAL CONNEC770N DIAGRAMS
(MELD.. STNDARD INTERFACE)
22 3201b73301W330HMj335M
10 I
Feed axis selection -1-1 +Jl q
Incremental magnification 2 n
Incremental magnification 3 n
0’ A’””
-209-
APPENDIX2 . INPUTYOUIPUT SIGNAL CONNEC170N DIAGRAMS
(MELDAS ST~LM.RD INTER.EACE)
22 320M7330M7330!!335M
MR-5oRFA
I
1st mfemnce
Control unit r~dy point arrival 3 32 ZP13*
3’ ‘u 4
Servo ready Ist refemtce
d 5A point arrival 4 48 ZP14 *
In automatic operation 22 OP ~ NC alarm 1 1’ AL1 I
H
In automatic operation start 37 STL 1“ 49
I
In automatic feed hold Cannot
be used
In re.setting 1
3 ::4
M independent output
Spindle gear shift command 1 I MoI 12 D.YIOO RL
‘a
a
) h41B I
M command 4SFI ~
BCD code I T command slrobe 14 TFI
I
“1 Movement command 31
2nd ~ M22 DEN I
timish
I
place I + 24V
digit ~ ) M24 33 + 24V (Note 1)
I
.[
I
OG
=!+’” *
I
ISt
place
digit
I
S command
J3CD code / (Note 1) It may be possible to connect an
2nd ) S22 I external power supply (+ 24 V),
place depending on the hardware settings.
digit
1 (Note 2) When the S5-digit analog output
[ ) 528 I option has been added, the S com-
~
) Tll
I mand BCD codes function as binary
I codes.
1st
place
digit ? T14 I ●
I
‘1 --@% 1 T18
I
T command I STANDARD INTERFACE CARD I
I
BCD code
I
2nd
place I
digit I
‘J i ●
1st reference point arrival 1 47 ZPII+
1st reference point arrival 2 15 I
ZP12 i
~
. 21(3-.
APPENDIX 2. INPl_J17/OUTPUTSIGNa CONNECTION DIAGMS
(MELDAS ST~DARD INTERFACE)
2.2 320iW330W330m335M
MR-50RMA
n 36 Extermal m
Error detect ) ER-~G deceleration ‘3 32()+EDT3~
n Exterrnal +4 R 48
Manual absolute 4( >ABSd~ >+EDT4~
deceleration
m 22 tY ●
16
Data Protection key 1 (J KEYI ,4-1 t Stroke end _5 )-L5~
m IJ’ 49
Data Protection key 2 37{ KEY2 41 Stroke end –6 m ~–L6~
● 1P ❑
17
Data Protection key 3 5( ) KEY3 Block start interlock ) BSL Iv
Al xl
Cutting start
Spindle stop n 23( ) SSTP ~ } interloek m 50( ) CSL Iv
xl
Extermal 12
Spindle gear shift n 3 <I SSFT~ I decelemtion –1
m ()–EDTI ~
EXtennal 29
Spindle oricnl n 6 () SORT ~ I m x )-EDT2~
deceleration ‘2
n 13xtermal m 45
NC reset 2 1 0 NRST24 t deceleration –3 ()- EDT3-0-ewO
n Extermal _4 m 13
FIN2 190 FIN2+ I
decelemtion
<1- EDT4~
Program restart n 34( SRN -?i?i Shoke end +5
n 2 w 46
Display lock ) DLK-ijij Stroke end +6
n 20 n 14
Playback ~ PB ~~
n 35 m 31 Il.
F1-digitspeedchangevalid ) FID +~ Interlock () IT Ofl
n 3 + 24V -$+
33
Manual override valid <10VSL a~ )+24
n 18( ) GND
Override cancel 21 ( OVC +~ ~ OG -J_
26 =
1 n DTCH1Q~
Control axis removal ,
n 42
Control axis removal 2 DTCH’2-0
a=
Mirror image
Mirror image 28
3 M134
44
Mirror image 4 M144
Servo off 1 24 SVF1 lW 320M :
Servo off 2 39 SVF2 OPTIONAL INTERFACE CARD
M 330M ,330HM ,335M :
d
Q Servo off 3. 7 SVF3 w
xl
STANDARD INTERFACE CARD
Servo off 4 25 SVF4 IY
41
Referencepoint return,
40 DEC5
:13
near point deteetion 5-
Referencepoint return, 6 DEC6
near point detection 41
9
G Macro interrupt UIT +
Extennal deceleration +1 47 +EDTI
Extennal decekleation +2 15
+EDT’2
-211-
APPENDIX2 . INPUINXXIHIT SIGNAL CONNEC170N DIAGRAMS
(MELDAS ST~DAIWINYEREACE)
●
2.2 3wiki73m!3m!
,nr.i.~.. -@l
I
--++=, +-w
In rapid traverse M rd-= @nt ram 4
I
danual numerical
In cutting feed I ornmand s )= d *
I 49
In tapping
1 Cannot
17
In thread- cutting I be used
I so
In inch input E :}
I
NC alarm 2 ~ >AL2 -+%@---
I
1
I NC alarm 3 * )AL3 I
i NC alarm 4 I
Axis selection output 1 ~ AL4
I
Axis selection output 2 I ~ TIMP a
RL
I in position
Axis selection output 3 + ) AX3 W as=
I U] ases smoothing I
Axis selection output 4 I ,ero I
I tn reference point
Servo ready 1 return ZRA’N
External operation
I
Servo ready 2 I atrobe
J EF
I + 24V
Servo ready 33$ +24V @Okl)
3
I
Servo ready
4 i
In constant peripheral speed
I
In skipping & > SKIP I
In F1-digit command
;
In display lock
I
In synchronous fed + ) SYN
I
I
(Note 1) It may be possible to connect an
I 9
external power supply ( + 24V), depend-
I ing on the hardware settings.
I
I
I
I
1“ = 9
I
J
I
1
2ndre’e”ncepOintre’m
‘++’”4
2nd reference point return z 15 ZP22
II
9
-212-
●
APPENDIX2 . INPUVOLJ7HIT SIGN& CONNECTION DIAGUS
*
(MELDAS ST~DARD INTEREACE)
22 320M/330MZ330HiU/335M
( 6 ) CMD 21-1 Cable (in the drawing. + mark indicates a back contact.) (option)
●
El
I
Axis feed direction +5 +J5 4 ~
~
Axis feed direction +6 +J6 4
Axis feed direction –s –J5 -~~
Axis fed direction –6 –J6 4~?
2
Control axis removal +5 n
7
5( )D1-cH54~
?7 ~)DTCH6
Control axis removal +6 n
50
~
Mirror image axis ‘+5 1 w ~) M15 4~
Ii< M16 -~
Mirror image axis +G n
■ 1 c) SVF5 45
Servo off axis +5 —j{—
■ 3
servo off axis +6 ‘q< ‘svF6~
■ 34
External rJeeeleration +5 “+ EDTj~
Ei temai deceleration w ?
+6 m ()+EDT6~
Ex tcmal deceleration ■ m
—5 (’”EDT5~
m 35 31
-=4
htema] deceleration –6
“-EDT6~
+24V
n 3 ) +24V
n 21
)
n 26 ~,
n 4?
)
I-1 10 ~,
n $’7
)
n 43 ,
n 44 ~ ,
n 24, >
n 39 —
OPTIONAL INTERFACE CARD
n 7{ ,
n 40
n 41
)
n % )
-213-
APPENDIX2 . INPUT/OUTPUT SIGN~ CONNECTION DIAG~S
(MEL.DAS ST~DARD INTEREACE)
●
22 3WM7330M/330!335M
MR-50RFA
32
$=’’’~====bdi$
El
Servo READY axis 6#RDY6 I 4s
I
Axis selection signal 5+ AX5 i 16
I 49
Axis selection signal G- AX6 1
17 Cannot
+ be llSd
w
--b= }
+=
4
+
-D-Q
+
* ●
+-+
+=’
+ +24V (Note 1)
3
3rd reference point return 3 x ZP33
I
3rd referemcepoint return ~ 44 ZP34 I
3rd rekrence point return 5 I
24 ZP35
3rd reference point return 6 3“ 39 ZP36 I I OPTIONAL INTERFACE CARD I
-214-
APPENDIX2 . INPUVOUW~ SIGNAL CONNECTION DIAGRAMS
(MELDAS ST~DAl?D INTER.EACE)
●
2.3 320L
2.3 320L
( 1 ) CMD12 cable((he-g- markin the figuredenotesa back contact)
MR-50RMA
%5
Aulomatic feed hold 4 48
SP --Q_
Single block
Dry run
Machine lock
Optional block skip
22
37
5
23
SBK+
DRN-O
MLK-O
BDTI -0
Rew.t &
NC reset 1
Manual fed
Emergency
rewind
mte 16
stop
El
4
‘6
50
RRW~
49 NRSTIQ—~
J’” ~
EMG ~
~
*
38 -+
Chamfering CDZ + Stroke end +1--#--=$t +Ll ~
6
Misdkmcous functionIOCk AFL--3 Stroke end +x 29 +1.2~
1
Memory mode MEMy Stroke end +3 3 45 +L3~
,’
El.
19 13
Tape mode
El
T&
/
@ MDI mode 34D~ FIN1 30 FIN1 ~ ~
2
Jog mode J{ L Spindle override 1 46 SP1 .—; ;-
20 ~
Handle mode 4 Spindlc override zti SP2 —{ ‘~
‘!
35
Incremental feed mode s 4., Spindle override 4 31 SP4 —~ ~—
3 \\
Referencepoint rctum mcxle ZRN + 24V +=t 33 +24
0’ +?”ND
21
Rapid traverse RT4~
E!’
Handle axis selection 1 26 Hsll+b
Handle axis selection 2 42 IIs12+~
10
Handle axis selection 3 HS14-&0——
ReIercncepoinlreturn,mu
poin[ rlelc.clion
:St=z=l STANDARD INTERFACE CARD
--G+ I
Rapid traverse override 1 40 ROV1A
iElJ3
Rapid traverse override 2 8 ROV2+
Spindlegear selectioninput 1 41 GI1 ~
Spindlegear selectioninput 2 9 G12+
47
Stroke end -1 - L1
15 _u
Stroke end -2
-215-
APPENDIX2 . INPU’VOUTFWTSIGNAL CONNECl?ON DIAGRAMS
(MELDAS STMDARD lN?73RRACE) ●
23 3WL
MR-2mMiA
10
Feed axis selection +I +J] +
17 *
Feed axis selection +2 +J2 ~
4
Feed axis sekctkm +3 +J3 -
11
18
Feed axis selection – I –J1 --0
a 3
“’=’’T=FE!5EI
Mirror image X
Incremental magnification 1
d Mpl-i+
‘nc”men’a’”agn’’’a’’o”zw
MPMA
Incrementalmagnification3
++ ~+w
Cutiing override
Cutting override
:=::S
Cutting override
Cutting override
:ti:ti
3
Cutting override 16
+ 24V :0:5
OG 7 GND
T
-216-
APPENDIX2 . INPVVUUTPUT SIGN& CONNECTTON DIAGRAMS
A
v
(MELDAS STMDARD INTERFACE)
23 320L
In automaticoperationstart 37 ~T~ I 49
1
17 Cannot
In automatic feed hold 5 SFL be used
$4’ &
g]
50 -
In resetting ~ RST -@#
Spindle gear shift command I 38 GR1 I independentoutput 12 DMOO~
0
I independent output I
Spindle gear shift command 2 6 GR2 29 DMO1
a I )1 I
1 independentoutput I
Mll
El
I )2 45 DM02
independentoutput 1
19 hf12 I 13 DM30
1st w a“ I
place I command slrobe I
34 M14 30 MFI
digit I I
M command I command strobe 46 SFI I
BCD code command strobe I
a 14 TFI I
lovenrent command 31 DEN i
-$=!
2nd 35 M22 nish
place
digit 15 3 M24 +24V 33 + ~4V Note 1)
I
I
OG
=+’””
I
1st I
place
digit I
I
S command Note 1) It may be possible to connect an
BCD code external power supply (+ 24V),
2nd ) S22 depending on the hardware settings.
place
digit I Note 2) When the S5-digit analog output op-
--p% ) S24
I tion has been added, the S command
) S28 BCD codes function as binary codes.
I
I
1st I
place I
digit STANDARD INTERFACE CARD
I
T command I
BCD code
1 I
1 1’ I
2nd 8 T22
place 41
I
digit T24
I
la 9 T28
1st reference point arrival ‘1+ z,,,+
I
1st seferencepointarrival 2
-+’+ ‘5 ZP12 I
-217-
APPENDIX2 . INPUVOU7TWT SIGNti CONNEC770N DIAGRAMS
(MELDAS ST~D~ INTERFACE)
2.3 3WL
(4) CMD21 cable (the+ mark in the figure denotes a back contact)
MR-50RMA
t
n 36 External +1 ■
32
Error detect J ERD+~ c +EDT3~
deceleration -
n 4 48
Manual absolute ABS +~ n
■ 22 16
Data protection key n )
m 49
Data protection key n )
Display lock
Playback
a‘
42
10
27
43
11
28
--u--4 I
Servo off 1 24 SW]~
E
I OPTIONAL INTERFACE CARD \
servo off 2 B SVF2 -jf~
●
Servo off 3 7 SVF3.-J+
25 ‘
40 .
8
41
●
9
Wemal deceleration
+1-+EDT-+
External deceleration
“++ EDT2 ~
8’
-218- *
APPENDIX2 . IA?PUlVOU7TUT SIGN~ CONNECTION DIAGRAMS
(MELDAS ST~DARD INTERFACE)
*
2.3 320L
MR-50RFA
a
1
In rapid traverse I 48
I
vfanual numerical I
In cutting fed :ommand 16 MMS I
I
In lapping 49 1
In thread- cutting
1. inch input
I
I
I
I
I
WC alarm 2
3} , 17
50
AL2
Cannot
be used ~
I
I
I
I
I
I NC alarm 3 ~ ) AL3 k
I
Axis selection output 1 Vc alarm 4 ~ >AL4 I
I !
Axis selection output 2 411axes in position TIMP I
I
I Ml ax= smoothing I
Axis selection output 3 ~ero I
I
[n rc[crencc point I
SCrvo ready 1 return
I
External operation
‘t”’’” ==kv
SCNO ready 2
Servo ready 3– I +24V
I
OG
L7 18(
JGND
(Notel)
In constant peripheral speed I
In skipping I
I
I
I
I
I
I
2nd reference point return 1 Al
47 zP21 *
2nd reference point return 2 15 I
ZP22 I
4
-219-
,,
System
‘ M32tlL/320M M330M, 330HM, 335M Remarks
connector No
CMD12 (50) input Standard Standard
CMD1l (20) Input ‘ Standard Standard DIO-A card
MC301
CFD 13 (50) output Standard Standard
CMD21 (50) Input 1 Optional Standard DIO-B card
MC303
CFD22 (50) output : Optional Standard No.1
CMD21-1 (50) Input Optional Optional DIO-B card
MC303
CFD22-1 (50) output optional Optional N~.~
The numbers inside the parenthcxs indicate the number of connector pins.
1) NC reset 1
This signal processes the CMD12-49 input and the reset button on the CNC operation
board in the same way as NC reset 1.
2) Manual absolute
In the M3201J320M system, the manual absolute signal has a pin assigned on the
optional card (2nd DIO card). When the optional card is not available, manual absolute
is ON all the time.
It conforms to the CMD21-4 input signal when the optional cards have been added in the ●
M320LJ320M system and when the M330M, 330HM or 335M system is used.
3) Data protection key, servooff, external deceleration, block start interlock, cutting start
interlock, interlock
The above signals are assigned pins on the optional card (2nd DIO card) in the
M320L/320M system. These are back contact (significant with input open) signals and so
the input signals must be shorted to a common ground (+ 24V) if t hey are not to be used.
Equivalent processing is undertaken when the optional card is not available.
4) NC alarm 1
The NC alarm 1 signal which is output to CFD13-16 is originally a system alarm.
However, if the optional card is not available in the M320L/320M system, other alarms
(NC alarms 2,3, 4) will be output. This means that NC alarms 1,2,3 and 4 are logically
OR-WI and output only when the optional card is not present. The output of NC alarm
4 can be prohibited by setting bit O of bit selection parameter 69 to ON.
5) Output timing of M command start, S command start, T command start ●
The-timing o<the BCD codes for the M, S and T commands and the strobe (start) signals
is shown below.
-220-
APPEYJDIX2 . INPVVOUTPUT SIGNAL CONNECITON DIAGRAMS
* (MELDAS ST~DARD INTEREACE)
25 M3Wu320M7330W330~335M ST~ARD INTEUFACEEL4NDLZNG
(3) Others
1 ) Version display
The standard PLC version appears on the interface diagnosis screen in the same way as
for other CNC software versions.
PLCU BND-4ooWool – ❑o
2 ) Restrictive conditions
(i) Parameters for M, S and T command control
The machine parameters and basic specification parameters are set as follows.
Mfig (M number) 1
Mbin (M binary) O (BCD)
Slig (S number) 1
Shin (S binary) O (BCD)
Tfig (T number) 1
Thin (T binary) O (BCD)
NOTE 1. “Shin” must be made “l” (binary) when the S5-digit analog processing option has been
added.
-221-
RECORD OF PAST REVEHONS AND CHANGES
●
Suffii Details
Date of revision/change
No.
A Sept. 1987 1. The connection instruction manual for each system was
amalgamated with this manual covering the MELDAS
300 series.
2. The 1/0 interface signal description, preparations for
operation and servo off sequences were transferred to
the separate MELDAS 300 Series PLC Interface
Manual.
B Feb. 1988 1. The 330HL connections were added.
2. Errors in various sections were corrected.
3. The connection diagrams for the 1/0 signals in
Appendix 2 were extensively revised.
c June 1988 1. Standard procedures for the cable shield earth clamping
were added.
2. The analog input specifications were expanded from 4
points to 6 points.
3. Cautionary notes for zero point return when the linear
scale is used were added.
4. Outline drawings for the MR-S2 servo amplifier were
added.
5. Oullinc drawings for the HA23/23 motor were added.
6. Connections for an audio output unit were added.
D Se-pt. 1989 1. Addition/dclc[ion of signals in 1/0 signal connection
diagrams (M320L)
2. Addition of lalhe system PLC (1 system) to description ●
of version display
3. Addition of RS-232C connector mounting outline
4. Addition of uni[ chassis grounding methods
-222-