TM

BSKY BWMS
FINAL DRAWING
(SPECIFICATION & INSTALLATION)
FOR

SHIP BUILDER :Wu Zhou Shipbuilding Co.Ltd.

SHIP TYPE :5000 LPG Carrier
SHIP NAME : --
HULL No. : WZL1301
CLASS : BV
BSKY TM BWMS Model : BSKY150

WUXI BRIGHTSKY ELECTRONIC CO.,LTD.

Address:Luoshe Town,Wuxi City, Jiangsu Province,China
Zip Code:214187
Telephone:+86-510-83301797
Contact:Xiaobo Yin
Fax:+86-510-83315517
E-mail:bwms@bsky.cn
http://www.bsky.cn
 System Project
BSKYTM BWMS BSKY-13-014-B-WZL1301
Rev.No Date Title Page Of
1.0 Plan History 1 1
Drawn Date Checked Date Approved Date DWG NO.

Rev.no. DATE DESCRIPTION Dwg.By App.By

1.0 2013/9/5 Submit Approval Drawing to Customer X.B.YIN S.H.Lee
1.0 2013/9/27 Submit Work Drawing to Customer X.B.YIN S.H.Lee
1.0 2014/5/6 Submit Final Drawingto Customer X.B.YIN S.H.Lee
 System Project
BSKYTM BWMS BSKY-13-014-B-WZL1301
Rev.No Date Title Page Of
1.0 Drawing List 1 2
Drawn Date Checked Date Approved Date DWG NO.

NO REVISION
DESCRIPTION DWG NO. PAGE REMARK
A B C D REV.NO DATE
1 General 1~6
2 Scope of supply 7
3 Spare Part List & Tool List 8
4 Operation Data Sheet 9
5 General Equipment
1 Piping Principle Diagram BSKY_150_01 10
2 P&ID BSKY_150_01-1 11
Power&Commmunication Lines
3 BSKY_150_01-2 12~16
Diagram
4 Layout BSKY_150_02 17
5 Consisted Parts Drawings
1 Hydrocyclone Prefilter（CY08) BSKY_BWMS_CY08 18
1 CY08 Drain Line Orifice BSKY_BWMS_CYO08_00 19
2 Hydrocyclone Name Plate 1 BSKY_BWMS_CY_NP_01 20

3 Hydrocyclone Name Plate 2 BSKY_BWMS_CY_NP_02 21

2 US Prefilter (US25) BSKY_BWMS_US25 22

1 US Prefilter Name Plate 1 BSKY_BWMS_USP_NP_01 23
2 US Prefilter Name Plate 2 BSKY_BWMS_USP_NP_02 24
3 UV Module (UV406) BSKY_BWMS_UV406 25
1 UV Module Name Plate 1 BSKY_BWMS_UV_NP_01 26
2 UV Module Name Plate 2 BSKY_BWMS_UV_NP_02 27
3 Warning Label BSKY_BWMS_WL-01 28
4 UV Intensity Sensor BSKY_BWMS_UVIS 29
5 UV Lamp BSKY_BWMS_UV_LP_01 30
4 Electro Magnetic Flowmeter BSKY_BWMS_FM 31
5 Sampling Port BSKY_BWMS_SP150_50 32

Solenoid Valve
6 BSKY_BWMS_SV 33
NC_220V

7 Drain Pump BSKY_BWMS_DP 34~35

8 Control Valve BSKY_BWMS_CV 36
9 Pressure Transmitter BSKY_BWMS_PT 37
10 Pressure Gauge BSKY_BWMS_PG 38
11 Temperature Sensor PT100ohm BSKY_BWMS_TS 39~40
12 Signal Light Column BSKY_BWMS_SLC 41
 Project
BSKYTM BWMS BSKY-13-014-B-WZL1301
Rev.No Date Title Page Of
1.0 Drawing List 2 2
Drawn Date Checked Date Approved Date DWG NO.

NO REVISION
DESCRIPTION DWG NO. PAGE REMARK
A B C D REV.NO DATE
13 Photo Sensor BSKY_BWMS_PHS 42
14 System Name Plate BSKY_BWMS_SNP-01 43
15 System Operation Maunual BSKY_BWMS_SOM-01 44
6 Installation Drawings
1 BSKY150 Installation BSKY_150_IN_01 45
2 Remote Control Panel Installation BSKY_BWMS_CON_R_IN_01 46
3 Local Control Panel Installation BSKY_BWMS_CON_IN_01 47
4 Control Rack Installation BSKY_BWMS_CR_IN_01 48
7 Electrical Cable Connection Diagrm
1 BSKY150 Electrical Drawing List BSKY_150_01 49~51
Remote Control Panel Cable
2 BSKY_150_CON_R_01 52~54
Connection Diagram

Remote Control Panel Internal Circuit

3 BSKY_150_CON_R_02 55~56
Diagram
g

Local Control Panel Cable

4 BSKY_150_CON_01 57~68
Connection Diagram

Local Control Panel Internal Circuit

5 BSKY_150_CON_02 69~86
Diagram

Control Rack Cable Connection

6 BSKY_150_CR106_01 87~95
Diagram

Control Rack Internal Circuit

7 BSKY_150_CR106_02 96~104
Diagram

8 Installation Instruction 105~107

9 Test Plan & Procedure 108~112

10 Test report 113~137

 System Project
BSKYTM BWMS BSKY-13-014-B-WZL1301
Rev.No Date Title Page Of
1.0 General 1 6
Drawn Date Checked Date Approved Date DWG NO.

■ General Specification

1. Prefilter : Hydrocyclone Prefilter(CY)

Hydrocyclone Prefilter is a device used to separate particles in a liquid suspension based on
the density and size of the particles. A Hydrocyclone uses a tangential injection flow
process, enhancing the centrifugal forces and moving particles outwards. This sediment
removal system removes sediment and marine organics during uptake.

2. Prefilter : Ultrasonic Filter(US)

The special advantage of ultrasonic Prefilter (US) oscillation is the very fast and extremely
high cleanness of the partswithout any manual works to be carried out, and without any
damage to the components. The germicidal effect of high frequency ultrasonic waves is
assigned to cavitation and its direct after-effects like shearing, pressure, local calefaction and
generation of free radicals by sonoluminescene (electric discharge) during treatment in fluid
media. It results in affection of the cell wall, the cell membrane and other functional cell
elements.

3. Ultraviolet Module(UV)
UV disinfection is a physical form of disinfection, as opposed to the chemical form of
chlorine and other chemicals. Some molecules, when subjected to UV light, will absorb its
energy. Once absorbed, the electronic energy is sufficient to break bonds and promote the
formation of new bonds within the molecule, leaving it damaged.

4. UV Power Supply
The BSKYTM BWMS UV module adopts electronic ballast for lightning up UV lamps. The
light turns on by high voltage discharge in the state of full refrigeration and it takes about
1~2 minutes until the lamp stabilizes. It is short stabilization time than magnetic ballast type
and almost not happens to fail lighting up UV lamp.

5. US Generator
The US generator is controller which suppling power, AC220V for US Vibrator in the US
Prefilter and always automatically adjusting frequency level.

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 System Project
BSKYTM BWMS BSKY-13-014-B-WZL1301
Rev.No Date Title Page Of
1.0 General 2 6
Drawn Date Checked Date Approved Date DWG NO.

■ General Specification
6. Local Control Panel
The applicant BWMS is equipped with a number of measuring points to measure a variety
of parameters like pressure, flow, temperature, turbidity, etc. The data coming from these
measuring points are entered into the Local Control Panel of the system that manages and
controls the power unit and the valves in order to have a save and correct operation of the
system.

7. Remote Control Panel

Remote Control Panel is a kind of equipment which is used in the other place to control the
BWMS.The Remote Control Panel is installed in a cargo control room or bridge room in
accordance with ship design,which is different with the Local Control Panel equipped in a
stokehold.

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 System Project
BSKYTM BWMS BSKY-13-014-B-WZL1301
Rev.No Date Title Page Of
1.0 General 3 6
Drawn Date Checked Date Approved Date DWG NO.

Division Sketch Description Scope

● 100% removal of solid particles
● 95% removal for ≥ 50㎛ organics
● 85% removal for ≥ 10㎛ organics
● Flow range: 50 ~ 80m3/hr(CY08),
HydroCyclone Prefilter BSKY
100 ~ 130m3/hr (CY10)
150 ~ 200m3/hr (CY12)
● To adjust capacity by parallel arrangement
● First stage filter

● Ultrasound(US) processes are purely physical

processes
● Don't corrode ship
● Brushing or other means of cleaning is
dispensable
Ultrasonic Prefilter ● Fast, highly efficient cleaning BSKY
● Maintenance free, no personnel training needed
● Extremely low energy consumption
● Flow Range : 100 ~ 1,500m3/hr
● To handle capacity by serial connection
● Frequency : 28kHz

● UV-C damages or destroys genetic material,

rendering the DNA unable to reproduce and
inhibits reproduction of the organism
● Capacity: 100m3/hr ~ 1,500 m3/hr
● Application to various capacities by serial &
Ultraviolet Module parallel arrangement BSKY
● Completely sterilize all bacteria and organisms
remaining after 1&2 stage filtration
● No remaining toxicity
● Remarkable disinfection effect
● Easy maintenance & operation

● Supply the power of UV

● Adopt electronic ballast for lighting up UV
Control Rack lamps BSKY
● Self-safe control by protective circuits
● Supply the power of US

● Measure temperature
Temperature Sensor ● Temperature range:-200 ~ 420℃

BSKY
● Measures the UV intensity in the UV reactor
2
UV Sensor ● Resolution : 0.5W/m
● Spectral range : 180 ~ 280nm

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 System Project
BSKYTM BWMS BSKY-13-014-B-WZL1301
Rev.No Date Title Page Of
1.0 General 4 6
Drawn Date Checked Date Approved Date DWG NO.

Division Sketch Description Scope

Photo Sensor ● Measure the number of screw turns BSKY

● Measure pressure
Pressure Transmitter ● Range: -0.1 to 1MPa
BSKY

Local Control Panel ● Monitor the whole system automatically BSKY

and continuously
● Adjusts necessary electric current
● Analyse every sensor movement
● Ballast water flow meter check and
analysis
● Regulate the maximum allowable dose of
the UV
Remote Control Panel BSKY

Sampling Port ● Sampling sea water BSKY

Flowmeter
● Measure flow rate
● Detect ballast pump working status
BSKY
● Check ballast pump working on/off
● For detection of discharge mode
Pressure Gauge

Control Valve ● Control the direction of flow BSKY

● Venting
Solenoid Valve ● Drain off water
BSKY

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 System Project
BSKYTM BWMS BSKY-13-014-B-WZL1301
Rev.No Date Title Page Of
1.0 General 5 6
Drawn Date Checked Date Approved Date DWG NO.

1. Specification

Division Specification

Hull No WZL1301
Gross Tonnage 5,000 LPG Carrier
Rule and Regulation IMO Ballast Water Management System Convention
Class BV
Ship Builder Tai Zhou Wu Zhou Shipbuilding Co.Ltd.

2. General Specification of BWMS

Division Key Specification

Name BSKY TM BWMS

Type BSKY150
Purpose Ballast Water Treatment System
Method EPT (Enhanced Physical Treatment)
Capacity 150m3/h
Compliance With D-2 perfomance
Biology Efficacy
standard regulated by IMO
Total Power Consumption 22KW
Operating Temperature -25~55℃
Automatic/Manual operating by Control PLC &
Operating Method
Touch Panel
Operating S/W Human Machine Interface
Colour Of Control Panel RAL 6027-Light-Blue-Green
Power Supply 440VAC/ 60HZ / 3Phase ,220VAC/ 60HZ / 1Phase

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 System Project
BSKYTM BWMS BSKY-13-014-B-WZL1301
Rev.No Date Title Page Of
1.0 General 6 6
Drawn Date Checked Date Approved Date DWG NO.

3. Dimension and Power Consumption of BWMS

Dimension(Unit:mm) Unit Total Power

Item Weight Q'ty Weight Consumption
L W H (kg) (kg) (Unit:kw)
Hydrocyclone 355 472 1,215 62 2 124 -
US Prefilter 921 Ø502 Ø502 209 1 209 1.4
UV Module 1,020 945 557 174 1 174 17.3
Drain Pump 497 245 385 58 1 58 2.2
Local Control Panel 800 300 1050 69 1 69 0.3
Remote Control 500 200 450 38 1 38 0.04
Control Rack 845 700 1,060 252 1 252 -
UV Power Supply 342 459 132.5 14 6 84 -
US Generator 470 520 158 30 1 30 -
Control Valve
285 220 515 20 5 100 0.7
(Main Line)
Solenoid Valve 80 44 63 3 3 9 0.04
Electro Magnetic
280 285 450 30 1 30 0.02
Flowmeter
Total 1,177.0 22

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 System Project
BSKYTM BWMS BSKY-13-014-B-WZL1301
Rev.No Date Title Page Of
1.0 Scope of Supply 1 1
Drawn Date Checked Date Approved Date DWG NO.

■ Main Parts

Maker Shipyard's
Item Component Q'ty
Supply Supply

1 Hydrocyclone Prefilter(CY08) 2ea √

2 US Prefilter(US25) 1ea √
3 UV Module(UV406) 1ea √
4 Control Valve,DN150 4ea √
5 Control Valve,DN125 1ea √
6 Electro Magnetic Flowmeter DN150 1ea √
7 Sampling Port SP150_50 1ea √
8 Solenoid Valve NC,AC220V DN40 2ea √
9 Solenoid Valve NC,AC220V DN25 1ea √
10 Drain Pump(PVHW50-160A) 1ea √
11 Metal Expansion Joint,DN150 1ea √
12 Three Way Valve ,DN50 1ea √
13 Y-Type Prefilter ,DN150 1ea √
14 Y-Type Prefilter ,DN50 1ea √
15 Local Control Panel 1ea √
16 Remote Control Panel 1ea √
17 Control Rack 1ea √
18 Pressure Gauge 2ea √
19 Pressure Transmitter 2ea √
20 Temperature sensor PT100 ohm 1ea √
21 Signal Light Column 1ea √
22 Y-Type Prefilter ,DN25 1ea √
23 Ball Valve ,DN25 3ea √
24 Air Vent, DN25 2ea √
25 Spare parts 1set √
26 BWMS Manual 1ea √

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 System Project
BSKYTM BWMS BSKY-13-014-B-WZL1301
Rev.No Date Title Page Of
1.0
Spare Part List & Tool List
1 1
Drawn Date Checked Date Approved Date DWG NO.

Division Type Sketch Q'ty Description Scope

Spare Box 1ea ● For Spare Parts Storage

BSML4520
UV Lamp 2ea ● For UV Module
∅20.5×450

QS630
Lamp Sleeve 2ea ● Quartz Sleeve
∅30×630

ID15.5×
O-Ring For Seal
OD23.5 8ea ● For Seal Round Bar
Round Bar
T4

● Clean Quartz Sleeve

Lip Seal 2ea
USH-31.5

ID20×OD30 ● For Screw

O-ring for Screw 1ea
T6
BSKY
O-Ring for Seal Up JIS B2401 ● For Seal Up Tube
12ea
Tube G30

O-Ring for Seal Up JIS B2401 ● For Seal Up Tube

24ea
Tube G35

O-Ring For Seal ID39×OD47

12ea ● For Seal Up Lamp Ring
Up Lamp Ring T4

O-Ring For Screw ID51×OD58

1ea ● For Screw Flange
Flange T4

690V～
Fuse 2ea ● For US Power
BS88:4

Special Tool 1ea ● For Installation

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 System Project
BSKYTM BWMS BSKY-13-014-B-WZL1301
Rev.No Date Title Page Of
1.0
Operation Data Sheet
1 1
Drawn Date Checked Date Approved Date DWG NO.

3. Operation Data Sheet of BWMS

Max. Working Electrical Power

Frequency Phase
Item Pressure Supply Consumption
(Mpa) （V） （Hz） （Kw）

Hydrocyclone
1.0 - - - -
Prefilter
US Prefilter 0.5 AC440 60 3 1.4

UV Module 0.5 AC440 60 3 17.3

Drain Pump 1.0 AC440 60 3 2.2

Local Control Panel - AC220 60 1 0.3

Remote Control Panel - DC24 - - 0.04

-
AC440
60 3
Control Rack -
AC220 1
Control Valve
1.0 AC220 60 1 0.7
(Main Line)
Solenoid Valve 1.0 AC220 60 1 0.04
Electro Magnetic
1.0 AC220 60 - 0.02
Flowmeter

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 TM
BSKY BWMS
General Equipment

WUXI BRIGHTSKY ELECTRONIC CO.,LTD.

Address:Luoshe Town,Wuxi City,Jiangsu Province,China,
Zip Code:214187
Telephone:+86-510-83301797
Fax:+86-510-83315517
E-mail:bwms@bsky.cn
http://www.bsky.cn
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 TM
BSKY BWMS
Consisted Parts Drawings

WUXI BRIGHTSKY ELECTRONIC CO.,LTD.

Address:Luoshe Town,Wuxi City,Jiangsu Province,China,
Zip Code:214187
Telephone:+86-510-83301797
Fax:+86-510-83315517
E-mail:bwms@bsky.cn
http://www.bsky.cn
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 TM
BSKY BWMS

Installation Drawings

WUXI BRIGHTSKY ELECTRONIC CO.,LTD.

Address:Luoshe Town,Wuxi City, Jiangsu Province,China
Zip Code:214187
Telephone:+86-510-83301797
Fax:+86-510-83315517
E-mail:bwms@bsky.cn
http://www.bsky.cn
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 TM
BSKY BWMS

Cable Connction Drawings

WUXI BRIGHTSKY ELECTRONIC CO.,LTD.

Address:Luoshe Town,Wuxi City, Jiangsu Province,China
Zip Code:214187
Telephone:+86-510-83301797
Fax:+86-510-83315517
E-mail:bwms@bsky.cn
http://www.bsky.cn
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 TM
BSKY BWMS
(Ballast Water Management System)

Installation Instruction

SHIP BUILDER :Wu Zhou Shipbuilding Co.Ltd.

SHIP TYPE :5000 LPG Carrier
SHIP NAME : --
HULL No. : WZL1301
CLASS : BV
BSKY TM BWMS Model : BSKY150

Date : 2013. 06
Wuxi Brightsky Electronic Co., Ltd.
1. Equipment Installation Instruction
This BSKY BWMS is designed and manufacutured based on skid ,see Fig 1. The system is consists of three
parts: skid,control rack and local control panel. skid integrates the main process modules of the system
（CY08×2，US25×1，UV406×1）, the electronic valve for controlling the water flow, the solenoied
valve for venting and drainage , sensor for information feedback,pump and some manual valves for
maintenance. This skid is embedded into the ballast water management system, and the whole skid is near to
the outlet of the ballast pump and it is used to send the treated water of ballast tank to the related
pipeline( discharge to tank/overboard). Control rack, local control panel and skid is installed on the same
plate。

Fig. 1 BSKY BWMS system divide

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Please keep the maintenance space for skid , see Fig 2.

Fig. 2 skid maintance space

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2. Electrical Equipment Installation Instruction

Please keeps the operation space between the power supplying cabinet and controller, and the operation
space for controller, see Fig 3.

Operation distance
name D[mm]

Control rack 800

Control panel 800

Fig. 3 operation space

Page107
 TM
BSKY BWMS
(Ballast Water Management System)

Test Plan & Procedure

SHIP BUILDER :Wu Zhou Shipbuilding Co.Ltd.
SHIP TYPE :5000 LPG Carrier
SHIP NAME : --
HULL No. : WZL1301
CLASS : BV
BSKY TM BWMS Model : BSKY150

Date : 2013. 06
Wuxi Brightsky Electronic Co., Ltd.
 Content

1. Attendant

2. Test Plan

3. Inspection of Appearance

4. BSKY BWMS Operation Test Procedure

4.1 Precheck of System Operation

4.2 Normal Operation Test

4.3 System Performance Test

4.4 Safety Function Test

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 Date Tested by Checked by

Test Place

AC440V±10%, 60Hz±5%
Input Power
AC220V±10%

1. Attendant
1) Ship Owner :

2) Maker :

2. Test Plan
1) Explanation on BSKYTM BWMS units

2) Inspection of appearance & construction

- Check the installed BSKYTM BWMS in accordance with approved drawings

- Check power “ON” of all units.

3) Explanation on Control Panel

4) Precheck of system operation

5) Normal operation test and Safety function test

- All units are operated by control panel. The status of all units and those results
can be checked on control panel

- Check operation of local control panel and remote control panel

- Check Normal operation and Safety function test

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3. Inspection of Appearance

Appearance dimension and insulation resistance are to be inspected in accordance with

approved drawings.

No. Inspection of appearance Result

1 Status of the control panel and control rack’s external appearance

2 Arrangements & color of indicator lamp

3 Confirmation of name plate

4 Inspection of BWMS skid model’s external appearance

4. BSKY BWMS Operation Test Procedure

4.1 Precheck of System Operation

• Control Mode Set : Ballast or Deballast(Light Deballast or Stripping Mode)

• Operation Priority Set : BWMS Priority or Pump Priority
• Control Position Set : Local Control or Remote Control
• Auto/Manual Set : Auto Control or Manual Control
• Manually operate control valve
• Manually operate solenoid valve
• Manually operate drain pump
• Manually turn on the UV lamp
• Manually operate wiper
• Manually operate US module
• Change the control position between the remote control panel and local control panel

4.2 Normal Operation Test

No. Item Pass Condition Method Remark

Equipment lamp Press “Lamp Test”

1 Lighten all lamp
condition button on the panel

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 Press “BWMS
2 Start BWMS Normal operation START” button on the
panel
Cyclone inlet control
Open
valve
Cyclone outlet control
Open Check the valve
valve
operation on the
3 Cyclone bypass valve Close control panel or real
valve during BWMS
BWMS discharge valve Close then Open operation

BWMS return valve Open then Close

BWMS vent solenoid

Open then Close Check the valve
valve
operation on the
UV Module drain
4 Open then Close control panel or real
solenoid valve
valve during BWMS
UV Module De-air
Open then Close operation
solenoid valve

Check the normal

Automatically
5 Drain Pump operation during
Start
BWMS operation

200 < UV dose < Check UV dose value

6 Disinfection efficiency
250mJ/cm2 in the control panel

Check the normal

7 UV wiping Normal operation operation during
BWMS operation

Check the normal

8 US module Normal operation operation during
BWMS operation

Press “BWMS STOP”

9 BWMS Stop procedure Normal operation
button on the panel

Check the running

Check System Running
10 Normal operation data in “RUN DATA”
Data
Section

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4.3 System Performance Test(During 4.2 Normal Operation Test)

No. Item Pass Condition Method Remark

1 Treated Capacity ~ 150 m3/hr

2 UV Module Temperature ≤70℃

3 UV Lamp Voltage ≤615V Check data during

normal BWMS
4 UV Lamp Ampere ≤10A operation

5 UV Lamp Power 1,500 ~ 6,000W

6 UV dose 200~250mJ/cm2

4.4 Safety Function Test

No. Item Pass Condition Method Remark

Press the Emergency
BWMS Emergency Stop System Stop Stop Button →
1
Alarm (Alarm) Check system is
stopped properly

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