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INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
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schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR7611-01
July 2017

992K Wheel Loader


Hydraulic System
KK21-UP
KK41-UP
RM21-UP
RM51-UP

Volume 1 of 2: Steering, Brake, and Cooling System


Volume 2 of 2: Implement System

© 2017 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Volume 1 of 2 - STEERING, BRAKE, AND
COOLING SYSTEM
Part Schematic Machine Part Schematic Machine
Description Description
Number Location Location Number Location Location
Accumulator Gp - Brake 220-2718 I-8, I-9 1 Switch As - Pressure Sec Steering Oil 313-5104 C-12 36
Brake Gp - Parking 294-7730 J-11 2 Tank As - Expansion 220-2771 A-7 37
Control Gp - Foot Brake 305-5531 I-14 3 Tank Gp - Steering, Brake 282-3057 A-10 38
Core As - Front Axle Oil Cooler 115-4831 G-1 4 Valve - Bypass Front Axle Oil Cooler 260-3789 G-2 39
Core As - Rear Axle Oil Cooler 115-4831 G-7 5 Valve - Bypass Rear Axle Oil Cooler 260-3789 B-4 40
Core As - Steering Oil Cooler 190-7625 D-10 6 Valve As - Breaker 358-9476 A-13 41
Cylinder Gp - Steering 157-1352 F-13 7 Valve As - Breaker 358-9475 A-12 42
Filter Gp - Brake Oil 348-9235 H-8 8 Valve As - Breaker 358-9476 A-12 43
Filter Gp - Oil Front Axle Oil Cooler 230-3633 G-2 9 Valve As - Breaker Relief 358-9476 G-12 44
Filter Gp - Oil Rear Axle Oil Cooler 230-3633 H-5 10 Valve As - Check 9T-1013 H-10 45
Filter Gp - Oil Steering Oil 166-4647 B-10 11 Valve Gp - Axle Oil Cooler 329-5064 E-5 46
Filter Gp - Steering Oil Cooler 393-0755 B-6 12 Valve Gp - Brake Control 106-1774 I-10 47
Manifold Gp - Control Axle Oil Cooler 257-5613 E-5 13 Valve Gp - Brake Control 269-3289 I-13 48
Manifold Gp - Control Brake Acc Charge 273-8751 H-8 14 Valve Gp - Check 111-7775 C-13 49
Orifice 260-9203 I-14 15 Valve Gp - Check 9T-3096 C-12 50
Pump And Motor Gp - Axle Oil Cooler 340-2113 G-3 16 Valve Gp - Check 353-2313 D-10 51
Pump Gp - Brake 164-5486 G-11 17 Valve Gp - Check 7J-7423 E-11 52
Pump Gp - Sec Steering 101-4007 C-11 18 Valve Gp - Check 6E-3780 E-11 53
Pump Gp - Steer, Oil Cooler, Pilot 136-3965 A-9 19 Valve Gp - Diverter 166-8497 E-5 54
Pump Gp - Steering 420-1753 B-11 20 Valve Gp - Diverter 2U-7345 E-11 55
Screen Gp - High Pressure 419-0859 C-11 21 Valve Gp - Press Reducing 6E-4286 D-12 56
Screw - Purge 9F-2167 F-13 22 Valve Gp - Relief 6E-3986 E-11 57
Sensor Gp - Axle Temp Front 288-8390 J-13 23 Valve Gp - Relief (Service Brake) 234-0351 G-11 58*
Sensor Gp - Axle Temp Rear 288-8390 G-13 24 Valve Gp - Relief (Steering Pilot) 224-5741 C-6 59
Sensor Gp - Liquid Level Full Steering Tank 306-6875 A-11 25 Valve Gp - Relief Pump Backup 100-4335 D-12 60
Sensor Gp - Liquid Level Low Steering Tank 306-6875 A-11 26 Valve Gp - Sampling 8C-3446 C-9 61
Sensor Gp - Pressure 344-7389 D-9 27 Valve Gp - Selector 6E-3078 C-12 62
Sensor Gp - Pressure (Park Brake) 344-7391 J-7 28 Valve Gp - Sequence Axle Oil Cooler 287-0426 C-5 63
Sensor Gp - Pressure Brake Oil 344-7389 H-11 29 Valve Gp - Shuttle (Ball Resolver) 4T-1860 E-13 64
Sensor Gp - Pressure Steering Oil 344-7391 C-12 30 Valve Gp - Solenoid (Park Brake) 349-4389 B-5 65
Sensor Gp - Temp Steering Oil 288-8390 A-10 31 Valve Gp - Steering 301-4614 E-12 66
Switch As - Limit Parking Brake 171-7085 I-11 32 Valve Gp - Steering (Pilot) 249-5615 A-14 67
Switch As - Oil Filter Bypass 339-4361 B-6 33 Valve Gp - Steering Cyl Crossover 6E-3985 E-13 68
Switch As - Pressure Oil Filter 339-4361 B-11 34 Valve Gp - Steering Neutralizer Left 296-5662 B-13 69
Switch As - Pressure Parking Brake Oil 327-4608 I-10 35 Valve Gp - Steering Neutralizer Right 296-5662 B-13 70
Note * - Not Shown on Graphics
COMPONENT LOCATION
Volume 2 of 2 - IMPLEMENT SYSTEM
Part Schematic Machine Part Schematic Machine
Description Description
Number Location Location Number Location Location
Accumulator Gp - Pilot Oil 245-2975 B-7 71 Switch As - Pressure Filter Bypass 310-8636 C-2 110
Accumulator Gp - Ride Control 219-7981 D-3 72 Switch As - Pressure Oil Filter 349-6097 B-3 111
Actuator Gp - Pilot Control Dump 1 217-6719 C-6 73 Tank Gp - Implement, Fan 348-9701 A-4 112
Actuator Gp - Pilot Control Dump 2 217-6720 C-5 74 Valve 6E-1291 C-6 113
Actuator Gp - Pilot Control Lower 1 217-6720 D-6 75 Valve 6E-1291 C-5 114
Actuator Gp - Pilot Control Lower 2 217-6719 D-4 76 Valve Gp - Check 102-4156 D-5 115
Actuator Gp - Pilot Control Rackback 1 217-6720 D-6 77 Valve Gp - Check 102-4156 D-5 116
Actuator Gp - Pilot Control Rackback 2 217-6719 D-5 78 Valve Gp - Check 102-4156 D-5 117
Actuator Gp - Pilot Control Raise 1 217-6719 C-6 79 Valve Gp - Check 102-4156 D-6 118
Actuator Gp - Pilot Control Raise 2 217-6720 C-4 80 Valve Gp - Check 4T-5896 D-7 119
Connector As - Center Pump 9X-2614 B-6 81 Valve Gp - Check (Cooler Bypass) 353-2313 C-3 120
Connector As - RH Pump 9X-2614 B-6 82 Valve Gp - Check Makeup 160-7439 E-4 121
Core As - Hyd. Oil Cooler 261-3853 C-4 83 Valve Gp - Check Pilot 207-1810 C-7 122
Cylinder Gp - Lift Left Hand 271-1717 F-6 84 Valve Gp - Check Pilot Accumulator 185-4026 C-7 123
Cylinder Gp - Lift Right Hand 271-1716 F-4 85 Valve Gp - Check Ride Control 9T-1013 C-2 124
Cylinder Gp - Tilt 271-3572 F-4 86 Valve Gp - Control (Regenerative Dump) 425-6955 F-5 125
Filter Gp - Case Drain 393-0755 A-5 87 Valve Gp - Demand Fan 191-8735 B-2 126
Filter Gp - Hyd Oil 393-0755 B-3 88 Valve Gp - Main Control 284-6627 E-7 127
Filter Gp - Oil Accumulator 295-6259 C-2 89 Valve Gp - Make Up 101-9012 C-2 128
Filter Gp - Oil, Fan 487-9660 B-4 90 Valve Gp - Manual Lowering 112-1817 C-7 129
Motor Gp - Fan 159-7166 C-3 91 Valve Gp - Pressure Reducing 370-0438 E-7 130
Pump Gp - Fan 379-9740 A-3 92 Valve Gp - Pressure Reducing 160-4128 B-4 131
Pump Gp - Implement Center 384-9439 A-6 93 Valve Gp - Relief (Main 1) 117-0159 E-5 132
Pump Gp - Implement Right Hand 384-9437 B-5 94 Valve Gp - Relief (Main 2) 117-0159 E-5 133
Screen Gp 419-0859 B-3 95 Valve Gp - Relief (Tilt Dual Set Rod End 1) 423-7712 E-5 134
Screen Gp 419-0859 B-5 96 Valve Gp - Relief (Tilt Dual Set Rod End 2) 423-7712 E-6 135
Screen Gp - Fan Pump And Motor 390-8618 C-3 97 Valve Gp - Relief (Tilt Head End 1) 423-7704 E-6 136
Screw - Bleeder Tilt Cylinder 9F-2167 F-5 98 Valve Gp - Relief (Tilt Head End 2) 423-7704 E-5 137
Sensor Gp - Level Full Implement Tank 306-6875 A-5 99 Valve Gp - Relief Lift 1 423-7711 E-6 138
Sensor Gp - Level Low Implement Tank 306-6875 A-5 100 Valve Gp - Relief Lift 2 423-7708 E-6 139
Sensor Gp - Press Center Impl Pump Oil 344-7391 B-6 101 Valve Gp - Ride Control 9T-9552 D-3 140
Sensor Gp - Press RH Impl Pump Oil 344-7391 B-6 102 Valve Gp - Sampling 8C-3446 B-4 141
Sensor Gp - Pressure Fan Pump 344-7391 B-2 103 Valve Gp - Shuttle 4T-1860 E-7 142*
Sensor Gp - Pressure Implement Pilot Oil 344-7389 B-7 104 Valve Gp - Shuttle Ride Control 141-1481 C-2 143
Sensor Gp - Pressure Lift Head End 349-1178 E-7 105 Valve Gp - Solenoid Implement Pilot 257-6364 D-3 144
Sensor Gp - Pressure Lift Rod End 349-1178 F-7 106 Valve Gp - Solenoid Load Sense 149-2610 D-7 145
Sensor Gp - Temp Hyd Tank 256-6453 A-3 107 Valve Gp - Solenoid Load Sense 1 173-7455 B-6 146
Switch As - Pressure Case Drain 349-6097 A-5 108 Valve Gp - Solenoid Load Sense 2 173-7455 B-6 147
Switch As - Pressure Fan 349-6097 B-4 109 Valve Gp - Solenoid Ride Control 152-8340 D-3 148
Note * - Not Shown on Graphics
TAP LOCATION
Volume 1 of 2 - STEERING, BRAKE, AND
COOLING SYSTEM
Tap Schematic
Description
Number Location
A Steering Right Cylinder F-9
B Steering Left Cylinder F-9
C Steering Pump Discharge F-9
D Steering Pilot Supply F-9
E Steering Pump Signal B-11
F Axle Motor Supply H-3
G Rear Pump Discharge H-3
H Front Pump Discharge H-3
I Rear Service Brake Pressure H-12
J Front Service Brake Pressure H-12
TAP LOCATION
Volume 2 of 2 - IMPLEMENT SYSTEM

Tap Schematic
Description
Number Location
M Implement Relief Right Pump F-7
N Implement Relief Center Pump F-7
O Implement Pilot Supply F-7
P Ride Control Supply F-7
Q Lift Cylinder Head End F-7
R Lift Cylinder Rod End F-7
S Tilt Cylinder Rod End F-7
T Tilt Cylinder Head End F-7
U Dual Set Line Relief Signal E-4
V Fan Pump Discharge A-3
W Fan Pump Signal A-2
14 13 12 11 10 9 8 7 6 5 4 3 2 1

TO PARK
BRAKE

G2

FRONT AXLE E3
(28) SENSOR GP
(2) BRAKE GP PRESSURE (PARK BRAKE)
J PARKING 344-7391 J
294-7730
(1) ACCUMULATOR GP
BRAKE
(35) SWITCH AS 220-2718 (65) VALVE GP
PRESSURE PARKING BRAKE OIL SOLENOID (PARK BRAKE)
(23) SENSOR GP PARKING BRAKE TRANSMISSION 327-4608 349-4389
INTERLOCK OVERRIDE SW
AXLE TEMP FRONT
288-8390

STOPLAMP SW
IMPELLER CLUTCH PEDAL
POSITION SIGNAL
(TO TRANSMISSION CONTROL)

NO (47) VALVE GP
(32) SWITCH AS
BRAKE CONTROL
LIMIT PARKING BRAKE
106-1774
171-7085
I C
NC
I
C

(48) VALVE GP
(3) CONTROL GP BRAKE CONTROL
BRAKE
FOOT BRAKE 269-3289 A2 A1
LOW PRESSURE
305-5531 WARN SW
(45) VALVE AS
CHECK
9T-1013
(15) ORIFICE
260-9203
SW
AXLE OIL COOLING RETURN F G H

(39) VALVE
BYPASS FRONT AXLE OIL COOLER
DIAGNOSTIC PLATE
J I P
260-3789
UNDER THE STEERING TANK
(29) SENSOR GP
PRESSURE BRAKE OIL
H 344-7389 (10) FILTER GP H
(14) MANIFOLD GP OIL REAR AXLE OIL COOLER
CONTROL BRAKE ACC CHARGE 230-3633
273-8751

(8) FILTER GP
BRAKE OIL (39) VALVE
348-9235 BYPASS FRONT AXLE OIL COOLER
260-3789
(58) VALVE GP
RELIEF (SERVICE BRAKE)
(24) SENSOR GP 234-0351
AXLE TEMP REAR
288-8390

(44) VALVE AS
(4) CORE AS
BREAKER RELIEF (5) CORE AS FRONT AXLE
G 358-9476 FROM STEERING SYS REAR AXLE OIL COOLER OIL COOLER
G
115-4831 115-4831
(17) PUMP GP
BRAKE
REAR AXLE 164-5486
(16) PUMP AND MOTOR GP
AXLE OIL COOLER (9) FILTER GP
340-2113 OIL FRONT AXLE OIL COOLER
230-3633

PUMP MAXIMUM DISPLACEMENT: 19 cc/REV


PRESSURE SETTING = 13790
STEERING/STEERING PILOT/BRAKE OIL TANK

BRAKE SYSTEM
(7) CYLINDER GP
STEERING
F 157-1352 A F

B
(66) VALVE GP
(22) SCREW PURGE STEERING
9F-2167 301-4614
DIAGNOSTIC PLATE C (13) MANIFOLD GP
BEHIND THE CAB CONTROL AXLE OIL COOLER
257-5613
(54) VALVE GP (46) VALVE GP

(64) VALVE GP
(55) VALVE GP D DIVERTER AXLE OIL COOLER
DIVERTER 166-8497 329-5064
SHUTTLE (BALL RESOLVER)
2U-7345
4T-1860
(52) VALVE GP
E CHECK E
7J-7423
(68) VALVE GP
STEERING CYL CROSSOVER
6E-3985 (57) VALVE GP
RELIEF
6E-3986

(60) VALVE GP
RELIEF PUMP BACKUP
100-4335
(53) VALVE GP
CHECK
6E-3780
(6) CORE AS
STEERING OIL COOLER
190-7625
(56) VALVE GP
PRESS REDUCING (59) VALVE GP
D 6E-4286 RELIEF (STEERING PILOT) D
224-5741

(51) VALVE GP
CHECK
353-2313
(30) SENSOR GP
1000

100

1000

PRESSURE
100

(27) SENSOR GP
STEERING OIL PRESSURE
(18) PUMP GP (63) VALVE GP
(62) VALVE GP 344-7391 344-7389
SEC STEERING SEQUENCE AXLE OIL COOLER
SELECTOR 101-4007 (12) FILTER GP
287-0426
(49) VALVE GP 6E-3078 STEERING OIL COOLER
CHECK 393-0755
(36) SWITCH AS
111-7775 PRESSURE SEC
STEERING OIL
AXLE OIL COOLING RETURN
C 313-5104
(61) VALVE GP C
PS SAMPLING
(70) VALVE GP 8C-3446
STEERING NEUTRALIZER RIGHT AXLE OIL COOLING SUPPLY
296-5662 HS
(69) VALVE GP
STEERING NEUTRALIZER LEFT (21) SCREEN GP E
296-5662 LEFT RIGHT HIGH PRESSURE
NEUT NEUT (33) SWITCH AS
419-0859
OIL FILTER BYPASS
(20) PUMP GP (34) SWITCH AS 339-4361
(50) VALVE GP STEERING PRESS OIL FILTER
CHECK 420-1753 339-4361
9T-3096
AXLE OIL COOLING MOTOR CASE DRAIN

(11) FILTER GP
NOTE A
OIL STEERING OIL
166-4647 AXLE OIL COOLING SYSTEM
B PUMP CASE B
AIR BLEED (31) SENSOR GP
TEMP STEERING OIL
(38) TANK GP 288-8390
STEERING, BRAKE
STIC STR 282-3057 PUMP CASE
AIR BLEED
(25) SENSOR GP
LIQUID LEVEL FULL
STEERING TANK
306-6875 LINE PATTERNS
Pressure Line
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
STEER, OIL COOLER, PILOT, FAN PUMP OUTPUT
(19) PUMP GP Pilot / Load Sensing Pressure AXLE OIL COOLING CIRCUIT
STEER, OIL COOLER, PILOT STEERING CIRCUIT
(43) VALVE AS (26) SENSOR GP 136-3965 Drain / Return Lines SUPPLY LINE
(67) VALVE GP BREAKER LIQUID LEVEL LOW SECONDARY STEERING PUMP OUTPUT
STEERING (PILOT) 358-9476 Component Group BRAKE PUMP OUTPUT
STEERING TANK
249-5615 DRAIN / RETURN LINE
306-6875 Attachment BRAKE CIRCUIT
(41) VALVE AS ELECTRICAL CIRCUITS
A BREAKER (37) TANK AS Air Line A
358-9476 EXPANSION
CALLOUTS THIS SCHEMATIC IS FOR THE 992K WHEEL LOADER HYDRAULIC SYSTEM
220-2771
AIR CONNECTION YY Taps (Pressure, Sampling, Sensor - by letter) VOLUME 1 of 2: STEERING, BRAKE AND COOLING SYSTEM
TO IMPL TANK MEDIA NUMBER: UENR7611-01
(42) VALVE AS DL DL D Connectors (By letter)
BREAKER SCHEMATIC PART NUMBER: 347-4209, CHANGE: 04, VERSION: (-)

STEERING SYSTEM
358-9475 Callout Number Component Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable) in neutral and with parking brake set.
138-1234 Part Number
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

M N O P Q R S T

DIAGNOSTIC PLATE
AT RIGHT SIDE
F OF HITCH AREA
(125) VALVE GP (86) CYLINDER GP F
(98) SCREW
CONTROL BLEEDER TILT
(REGENERATIVE DUMP) 271-3572
TILT CYL
425-6955 9F-2167 (85) CYLINDER GP
(84) CYLINDER GP
LIFT RIGHT HAND
LIFT LEFT HAND
271-1716
271-1717
(106) SENSOR GP
(105) SENSOR GP PRESSURE
PRESSURE LIFT ROD END
LIFT HEAD END 349-1178
349-1178
(127) VALVE GP
MAIN CONTROL
284-6627

(139) VALVE GP
(142) VALVE GP RELIEF LIFT 2 (135) VALVE GP (136) VALVE GP (132) VALVE GP (137) VALVE GP (134) VALVE GP
E SHUTTLE 423-7708 E
RELIEF (TILT, DUAL RELIEF (TILT RELIEF (MAIN 1) RELIEF (TILT RELIEF (TILT
284-6627
SETROD END 2) HEAD END 1) 117-0159 HEAD END 2) DUAL SET
(138) VALVE GP 423-7712 423-7704 (133) VALVE GP ROD END 1)
423-7704
RELIEF LIFT 1 RELIEF (MAIN 2) 423-7712
423-7711 (121) VALVE GP
117-0159
MAKEUP
(130) VALVE GP 160-7439
PRESSURE U
REDUCING
370-0438
(144) VALVE GP
(119) VALVE GP SOLENOID IMPLEMENT PILOT
CHECK 257-6364
LOWER RACKBACK LOWER
4T-5896 RACKBACK E13
E5 E6 E11
(77) ACTUATOR GP
PILOT CONTROL
(72) ACCUMULATOR GP
HYDRAC (145) VALVE GP RACKBACK 1 RIDE CONTROL
ON/OFF SOLENOID
217-6720
219-7981
E9 LOAD SENSE
149-2610 (140) VALVE GP
(78) ACTUATOR GP RIDE CONTROL
D PILOT CONTROL 9T-9552 D
RACKBACK 2
217-6719
(115) VALVE GP
CHECK
102-4156

(75) ACTUATOR GP (118) VALVE (76) ACTUATOR GP


(117) VALVE GP (116) VALVE GP
PILOT CONTROL GP CHECK CHECK CHECK
PILOT CONTROL
(148) VALVE GP
LOWER 1 102-4156 LOWER 2
MANUAL 102-4156 102-4156 SOLENOID RIDE CONTROL
217-6720 217-6719
LOWER 152-8340
(79) ACTUATOR GP (113) VALVE (80) ACTUATOR GP (143) VALVE GP
PILOT CONTROL (73) ACTUATOR GP PILOT CONTROL SHUTTLE
RAISE 1 6E-1291 PILOT CONTROL RAISE 2
217-6719 DUMP 1 217-6720
RIDE CONTROL
217-6719 141-1481

(129) VALVE GP
(74) ACTUATOR GP
MANUAL LOWERING PILOT CONTROL
112-1817 E7 DUMP 2 E14 (124) VALVE GP
217-6720 DUMP (114) VALVE CHECK RIDE CONTROL
DUMP 6E-1291
E4 9T-1013
C RAISE E12 RAISE C
(120) VALVE GP (110) SWITCH AS
(123) VALVE GP CHECK (COOLER BYPASS)
(122) VALVE GP PRESSURE FILTER BYPASS AUTOLUBE RETURN
CHECK (PILOT 353-2313
CHECK PILOT 310-8636
ACCUMULATOR)
207-1810 185-4026 (89) FILTER GP
OIL ACCUMULATOR
295-6259
(128) VALVE GP
MAKE UP
(97) SCREEN GP 101-9012
(146) VALVE GP SOLENOID (147) VALVE GP
FAN PUMP AND MOTOR
LOAD SENSE 1 SOLENOID
390-8618
173-7455 LOAD SENSE 2
173-7455 (83) CORE AS
(141) VALVE GP HYD. OIL COOLER
(131) VALVE GP 261-3853
SAMPLING (111) SWITCH AS (91) MOTOR GP
PRESSURE REDUCING AUTOLUBE SUPPLY
8C-3446 PRESSURE FAN
160-4128
(109) SWITCH AS (OIL FILTER) 159-7166
PRESSURE FAN 349-6097
(101) SENSOR GP (102) SENSOR GP
(104) SENSOR GP 349-6097
PRESSURE PRESSURE (95) SCREEN GP
PRESSURE (96) SCREEN GP (88) FILTER GP
IMPLEMENT CENTER PUMP OIL IMPLEMENT RIGHT PUMP OIL 419-0859
B IMPLEMENT PILOT OIL 419-0859 HYDRAULIC OIL
(126) VALVE GP
B
344-7391 344-7391
344-7389 (81) CONNECTOR AS 393-0755
DEMAND FAN
CENTER PUMP (82) CONNECTOR AS 191-8735 LINE PATTERNS
9X-2614 RH PUMP E1

(71) ACCUMULATOR GP 9X-2614 (99) SENSOR GP (90) FILTER GP Pressure Line

PILOT OIL LEVEL FULL IMPL TANK OIL FAN Pilot / Load Sensing Pressure
306-6875 487-9660 (103) SENSOR GP
245-2975 Drain / Return Lines
(94) PUMP GP PRESSURE
Component Group
IMPLEMENT FAN PUMP
RIGHT HAND 344-7391 CALLOUTS
384-9437 (107) SENSOR GP YY Taps (Pressure, Sampling, Sensor - by letter)
TEMP HYD TANK
(93) PUMP GP (108) SWITCH AS Callout Number
256-6453 (52) VALVE GP - CONTROL
Component

PRESSURE (Machine Location from Name


IMPLEMENT CENTER
CASE DRAIN V W Component LocationsTable)
138-1234 Part Number

384-9439
349-6097
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
STEER, OIL COOLER, PILOT, FAN PUMP OUTPUT
PUMP CASE MAIN PUMP OUTPUT

AIR BLEED AXLE OIL COOLING CIRCUIT


STEERING CIRCUIT

(92) PUMP GP SUPPLY LINE


LIFT CIRCUIT
FAN BRAKE PUMP OUTPUT
A 379-9740 TILT CIRCUIT A
PUMP CASE DRAIN / RETURN LINE
IMPLEMENT CENTER PUMP OUTPUT
AIR BLEED SECONDARY STEERING PUMP OUTPUT
BRAKE CIRCUIT

PUMP CASE (112) TANK GP THIS SCHEMATIC IS FOR THE 992K WHEEL LOADER HYDRAULIC SYSTEM
AIR BLEED HYDRAULIC VOLUME 2 of 2: IMPLEMENT SYSTEM
AIR CONNECTION
(87) FILTER GP IMPLMNT. / FAN MEDIA NUMBER: UENR7611-01
(100) SENSOR GP 348-9701
LEVEL LOW OIL SCHEMATIC PART NUMBER: 347-4209, CHANGE: 04, VERSION: (-)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
IMPL TANK CASE DRAIN in neutral and with parking brake set.
306-6875 393-0755 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
AXLE OIL COOLING SYSTEM
VIEW ALL CALLOUTS

4 6 51

5
39 63

40 9

46

13 10 24 16

54

VIEW OF AREA “A”


BRAKE SYSTEM
VIEW ALL CALLOUTS

3 48
15

43 42 44 25 1 45
32 47 35
38
29

26
41
37

C
31

17

8
65

2
28
14 VIEW OF AREA “C”
(ROTATED FOR CLARITY)
DIAGNOSTIC PLATES
VIEW ALL CALLOUTS

D C I

J
B
F
A

G H
FRONT OF FRAME
VIEW ALL CALLOUTS

7
23
STEERING SYSTEM
VIEW ALL CALLOUTS

30 E 11 34 61 33 12 49 69
70
53 57
56
62

B 66

64
36
68
52
67
18

55

VIEW OF AREA “B” 20 19 21 27 59 50 22


(ROTATED FOR CLARITY)
60
FRONT OF FRAME
VIEW ALL CALLOUTS
125
127 86

148
84
140
85

146
72 U

S A
143
Q 144

T
124
N 147

O R
VIEW OF AREA “A”
P 129 M (ROTATED FOR CLARITY)
IMPLEMENT PUMPS
VIEW ALL CALLOUTS

88 111 81 102 126


108
87
110 W

89
V

103
123

104 82

131

71
IMPLEMENT SYSTEM
VIEW ALL CALLOUTS
95
91
128

92 120
94
101
112

97
B

96

122
83
109
99 100

141
93 107
90

VIEW OF AREA “B”


(ROTATED FOR CLARITY)
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

138 98
134 132 133
115 137
73
114
117
136
77
74 135

80 139
75
79
130
78 121
145
106 76
105 119 118 116
113