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Polymer-Plastics Technology and Engineering, 53: 312–318, 2014

Copyright # Taylor & Francis Group, LLC


ISSN: 0360-2559 print=1525-6111 online
DOI: 10.1080/03602559.2013.866246

Modification of Physico-Mechanical Properties of


Chitosan-Tapioca Starch Blend Films Using Nano Graphene
Alireza Ashori and Reza Bahrami
Department of Chemical Technologies, Iranian Research Organization for Science and Technology
(IROST), Tehran, Iran

aesthetic appearance, barrier properties, nontoxicity,


Biodegradable blend films from chitosan-tapioca starch were nonpolluting and low cost[5].
prepared by the casting method. To improve the properties of chit- Many bio-based materials may be utilized for making
osan–starch blend films, nano graphene was used. The influences of green packaging films including proteins, polysaccharides,
the loading of graphene on the physico-mechanical properties in and lipids[6]. Among these natural biopolymers, chitosan, an
terms of water vapor transmission rate (WVTR), thermal stability,
and tensile strength of the blend films were investigated. Scanning important derivative produced by deacetylation of chitin, is
electron microscopy (SEM) and FTIR were used to investigate one of the most attractive materials because of its many
the surface morphology and molecular interaction of the blend films, unique properties. It has been proved to be nontoxic,
respectively. After the incorporation of nano graphene, the blend biodegradable, biofunctional, and biocompatible and has
film from chitosan-starch showed an increase in tensile strength antimicrobial characteristics[7–9]. Furthermore, chitosan films
and thermal stability, and a decrease in WVTR and elongation at
the break. These results showed that the combination of a tiny are tough, long-lasting, flexible, and very difficult to tear[10].
amount of graphene presents a promising method for improving Chitosan has been used in various applications, such as
the mechanical and barrier properties of chitosan-starch biocompo- medical, pharmaceutical, textile, water treatment, food, cos-
site films. The SEM observations indicated that a high amount metics, packaging, etc.[11–13].
(3 wt.%) of graphene was easily agglomerated. This caused the However, pure chitosan film has relatively poor water
mechanical properties of the composite films to be reduced. Among
the various compositions studied, chitosan-starch film filled with barrier and mechanical properties. To improve the physical
0.8 wt.% graphene showed superior properties. The structural and functional properties of chitosan films, blending with
properties investigated by FTIR showed a clear interaction between other natural biopolymers has been proposed[2,14]. There are
chitosan and starch, forming a new material with enhanced mechan- some reports about chitosan-blended films in open access
ical properties. literature such as chitosan-whey protein films[15], chitosan
methylcellulose films[16], chitosan-gelatinfilms[17], and
Keywords Blend film; Chitosan; Graphene; Tapioca starch; chitosan-pea starch films[18].
Tensile strength
Starch-based films have been considered particularly
because they exhibit physical characteristics similar to syn-
INTRODUCTION thetic polymers: transparent, odorless, tasteless, semiperme-
The interest in biodegradable films and films made from able to CO2 and resistant to O2 passage[19,20]. According to
renewable and bio-based polymers has increased over the the Food and Agriculture Organization[21], one important
last few years[1,2]. Biopolymer materials present the possibil- source of starch in South America is tapioca. Therefore,
ity of obtaining thin films and coatings for covering fresh or the use of tapioca starch to develop edible films and coatings
further processed foods to extend their shelf life[3]. Not only has been considered[22]. However, wide applications of
can edible films made from natural biopolymers improve starch film are limited by its water solubility and brittle-
handling properties and extend shelf life of food products, ness[23]. To overcome these shortcomings, starch is blended
but they can also relieve the pressure on environment caused with different proteins to decrease the water vapor permea-
by plastic packaging wastes[4]. Edible films and coatings bility of the films and to increase their tensile strength[24].
offer some advantages such as edibility, biocompatibility, The blending of starch and chitosan is an alternative way,
which not only improves the mechanical and water vapor
Address correspondence to A. Ashori, Department of Chemi- barrier properties, as well as the antimicrobial attributes of
cal Technologies, Iranian Research Organization for Science and starch film, but also reduces the cost and enhances the bio-
Technology (IROST), P. O. Box 15815-3538, Tehran, Iran.
E-mail: ashori@irost.org degradability of chitosan film[14].
Color versions of one or more of the figures in the article can The aim of this work is to prepare and characterize
be found online at www.tandfonline.com/lpte. the performance of chitosan–tapioca starch based films.

312
CHITOSAN-TAPIOCA STARCH BLEND FILMS 313

In addition, the influences of nano graphene loading on the degassing. Then, the mixtures were cast onto flat, level
morphologic, thermal stability, mechanical properties and Teflon-coated glass plates (thickness 0.2 mm). After drying
water vapor transmission rate of chitosan–starch films were the films at room temperature for at least 72 h, they were
studied. peeled from the plates. Dried films were conditioned inside
desiccators at 50% RH and 25 C for 48 h prior to testing.
EXPERIMENTAL
Materials Tensile Testing
Unmodified starch used in this study was made from Mechanical properties, namely tensile strength and
tapioca obtained from National Starch and Chemical Co., elongation at break, were measured with a Universal
Malaysia. It was composed of 17% amylose and 83% amy- Testing Machine (Santam model STM-150) following the
lopectin and had a degree of substitution (DS) of 0.036. Its guidelines of ASTM Standard Method D 882. The vari-
viscosity and ash content were 22.6 cP and 0.47%, ables of loading-cell of 50 N, gauge length 40 mm, and
respectively. crosshead speed of 5 mm min1 were used throughout the
Chitosan was a Vanson product (USA), natural experiment. Each type of film was tested by at least three
biopolymer 02-CIS-0117, and a material with 85.4% deace- replicates.
tylation. Its molecular weight and viscosity were 9  105
gmol1 and 230 cP, respectively. Morphological Study
Glycerin (purchased from Sinopharm Chemical Reagent Studies on the surface morphology of the composite
Co. Ltd., Shanghai, China) was diluted into 25% solution films were carried out using a scanning electron microscope
for use as the plasticizer. It is one of the most popular plas- (SEM). SEM micrographs of the surfaces of specimens were
ticizers used in film-making techniques, due to stability and taken using SEM Model WEGA-II TESCAN. The speci-
compatibility with hydrophilic bio-polymeric packaging mens were coated with a thin film (20 nm) of gold to avoid
chains[25]. electrical charge accumulation during the examination, and
The graphene powder (grade AO-4) was obtained from then analyzed at an accelerating voltage of 7–15 kV.
the Graphene Supermarket Co., USA. The specific surface
area and purity were <15 m2 g1 and 99.2%, and the average Water Vapor Transmission Rate
thickness and lateral size of graphene nanosheets were about Water vapor transmission rate (WVTR) was determined
12 nm and 4.5 mm, respectively. All other reagents and gravimetrically using a modification of ASTM Method E
solvents were of analytical grade and were used without 96. Film specimens were mounted on poly(methyl methac-
further purification. rylate) cups containing 16 mL of distilled water. The cups
were placed in an environmental chamber at 25 C and 50%
Film Preparation RH. A fan in the chamber was used to move the air at
The films were prepared according to the so-called a speed of approximately 200 m min1 over the surface of
casting technique described by Gómez-Estaca et al.[17]. the films to remove the permeating water vapor. The weights
A stock solution of chitosan (2%, w=v) was prepared by dis- of the cups were recorded every hour for a total of 6 h.
persing 10 g of chitosan in 500 mL of acetic acid solution Linear regression was used to estimate the slope of this
(1%, v=v). To achieve complete dispersion of chitosan, the line given in g h1. Three film specimens were tested for each
solution was heated at 45 C on a hot plate for 6 h under type of film.
gentle magnetic stirring, followed by filtering through sin-
tered glass filter (grade 1) to remove undissolved impurities. Thermogravimetric Analysis
Starch solution with concentration of 3% (w=v) was pre- Thermogravimetric analysis (TGA) was conducted using
pared by dispersing starch in distilled water and heating the a Polymer Laboratories Thermogravimetric Analyzer, over
mixture in a temperature-controlled water bath with stirring the heating range from 40 C to 800 C in nitrogen atmos-
until they gelatinized, and then cooling down to 25 C. phere with a flow rate of 20 mL min1. The heating rate was
Chitosan-starch composite films were prepared by 10 C=min.
mixing 100 mL of 2% chitosan solution with 100 mL of 3%
starch solution. Glycerin was added as 25% (w=w) of the Fourier Transform Infrared Spectra
total solid weight in solution. All the solutions prepared Fourier transform infrared (FT-IR) spectra of the films
were adjusted to pH 4.0 with acetic acid 50% (w=w). A series were measured with a spectrophotometer (Bruker, Tensor
of films were prepared by the addition of 0%, 0.2%, 0.5%, 27) in total reflection mode. The spectra were obtained at
0.8%, 1.5%, 2.5%, and 3% (by weight) graphene platelets. resolution 4 cm1, averaging over 32 scans in the range of
All mixtures were stirred at 80 C for 10 min and, after cool- 4000–400 cm1. The FTIR spectrum was taken in a trans-
ing to room temperature, were left standing for 2 days for mittance mode.
314 A. ASHORI AND R. BAHRAMI

RESULTS AND DISCUSSION observed that the values of elongation were significantly
Tensile Strength and Elongation at Break affected by increasing graphene contents. The average elon-
The tensile strengths of blend films from chitosan-starch gation values of the blend film behaved conversely to the
with and without graphene are shown in Figure 1. As tensile strength values, decreasing from 65% to a minimum
clearly seen, the tensile strengths of films were considerably 40%. Elongation at the break was reduced in the presence
affected by the addition of grapheme content. The results of graphene, probably due to the decreased flexibility of
demonstrated that the tensile strength values increased the blend film. It may be due to the high stiffness of graphene
with the addition of graphene, and the maximum occurred with high aspect ratio compared with chitosan and starch.
at 0.8 wt.%. The tensile strength then decreased with fur- This is a common tendency that has been reported with
ther increase in graphene content. This could be explained graphene[26–28].
by the agglomeration of nanoparticles. The SEM study Table 1 shows the tensile strength and elongation at break
also supported the agglomeration of nanoparticles at of chitosan-starch blend films and of various films. The
higher graphene contents. This phenomenon indicated the increase in tensile strength values of the blend chitosan-
critical loading content of graphene in the chitosan-starch starch films, compared with chitosan and starch films (indi-
blends. vidually), is attributable to a high formation of intermolecular
Elongation at break for chitosan-starch blend films was hydrogen bonding between NH3 of the chitosan backbone
studied as a function of graphene dose in Figure 1. It was and OH of the starch. The amino groups (NH2) of chito-
san were protonated to NH3 in the acetic acid solution,
whereas the ordered crystalline structures of starch mole-
cules were destroyed bythe gelatinization process, resulting
in the OH groups being exposed to readily form hydrogen
bonds with NH3 of the chitosan (Fig. 2).
As can be seen from Table 1, chitosan-starch film filled
with graphene had the highest tensile strength among the
compared films. However, elongation at break was slightly
lower (films were less deformable) than chitosan-waxy
corn starch film reported by Xu et al.[23]. Chitosan-starch
blend film had substantially higher tensile strength but
lower elongation at break than some synthetic polymers
FIG. 1. Tensile strength and elongation a break of the blend films as a (such as low density polyethylene and high density
function of graphene content. polyethylene)[14].

TABLE 1
Tensile strength and elongation at break of various films
Tensile strength Elongation
Film type (MPa) at break (%) Test condition Reference
 
Chitosan-starch 35–44 40–63 25 C, 60% RH Current study
Chitosan-starch 32 65 25 C, 60% RH Current study
Chitosan-rice starch 27.5–38.1 8.1–13 25 C, 60% RH [14]
Chitosan-native corn starch 40.3 28–61.1 25 C, 60% RH [23]
Chitosan-waxy corn starch 33.7 45–61.1 25 C, 60% RH [23]
Cassava starch 9–17 9–28 25 C, 60% RH [29]
Corn starch 3.8–4.3 4–10 25 C, 60% RH [29]
Chitosan 27 33.3 25 C, 60% RH [23]
Chitosan 39.1 10.8 25 C, 60% RH [30]
Low density polyethylene 7.6–17.3 500 38 C, 90% RH [31]
High density polyethylene 17.3–34.6 300 38 C, 90% RH [31]
Cellulose acetate 48.5–82.7 15–45 38 C, 90% RH [31]
Polyester 178 70–100 38 C, 90% RH [31]

Composite films filled with 0.2–3 wt.% graphene.
CHITOSAN-TAPIOCA STARCH BLEND FILMS 315

FIG. 2. Scheme of formation of chitosan-starch blend films.

Among various chitosan-starch films prepared, the sam-


ple filled with 0.8 wt.% graphene gave better mechanical
properties. Hence, it was used for further characterization
studies such as SEM, WVTR, FTIR, and TGA.

Surface Microstructure
To observe the dispersion of graphene sheets microscopi- FIG. 3. SEM images of the surface of chitosan-starch films with (a) 0
cally for more information concerning the interfacial inter- wt.% graphene, (b) 0.8 wt.% graphene, and (c, d) 3 wt.% graphene 30,000
(the red arrows point at the agglomerated graphene).
action between the chitosan-starch matrix and graphene
sheets, the surfaces of composite films were further investi-
gated by SEM. The micrograph of pure chitosan-starch film
The WVTR of blend films decreased from 44.3 to
(without graphene) shows relatively a smooth and homoge-
38.7 gm2 h1, when the graphene content increased from 0 to
neous surface with very sparsely distributed small particles
3 wt.%, and the minimum WVP occurred at the graphene
without any phase separation (Fig. 3a). The regular dots
content of 2.5 wt.%. It was reported that the WVTR process
might be due to starch as it was reported that the intensity
depended on the simultaneous actions of water diffusivity
of dots decreased with decreasing starch concentration[32].
and solubility in a polymeric matrix[34]. Then, the lower
However, the specimen films filled with 0.8 and 3 wt.% gra-
WVTR for chitosan-starch film can be explained by its
phene exhibited are latively rough surface and a certain
lower water absorbing ability. The different compositions of
degree of phase separation, respectively (Figs. 3b, c, and
d). Apparently, it is observed in Figure 3(b) that grapheme
sheets were uniformly dispersed and embedded into the
bio-polymer matrix. A homogeneous dispersion of gra-
phene and efficient interfacial load transfer should result
in a uniform stress distribution and be able to minimize
the occurrence of stress concentration, leading to a signifi-
cant increase in mechanical properties of composite films.
Figures 3 (c and d), at a high magnification, show the
graphene sheets were unidirectionally distributed and stacked
together, which might have a negative effect on mechanical
reinforcement.

WVTR
Because a main function of food packaging is often to
avoid, or at least to decrease, moisture transfer between the
food and the surrounding atmosphere, WVTR should be as
low as possible[33]. WVTR results are shown in Figure 4, and FIG. 4. The effect of graphene loading on the water vapor transmission
they display moderate reduction after addition of graphene. rate (WVTR) of chitosan-starch films.
316 A. ASHORI AND R. BAHRAMI

these two biopolymers, along with the various contents of


graphene, were responsible for the differences. A tough film,
resulting from the interactions between chitosan and starch
molecules, prevented water molecules from diffusing
through the films, thus reducing the WVTR values[14]. A
similar result was previously observed in the chitosan and
starch films filled with graphene[27].

FT-IR Spectroscopy
FT-IR spectroscopy was used to determine the interac-
tions between chitosan and tapioca starch. The infrared
spectra of chitosan, tapioca starch and their blend are
shown in Figure 5. The chitosan spectrum was similar to
previous reports[14,23,35]. The broad band at 2881–3453 cm1
was assigned to the O–H vibration stretching, which over-
laps the N–H in the same region. Also, the peak at about FIG. 6. Thermogravimetric analysis of chitosan-starch film: effect of
2900 cm1 corresponded to the C–H stretching vibration. graphene on the thermal stability.
The bands at 1650 and 1599 cm1 were assigned to the C¼O
stretching and N–H bending vibrations, respectively. The
amino groups of chitosan[32]. This is consistent with our
band at 1085 cm1 in the fingerprint region resulted from the
other results (Fig. 2).
C–O bond stretching.
The main chain elements of starch and chitosan were
similar except for the amino group, which only existed in Thermal Degradation
chitosan, so the chief differences of FT-IR spectra between Thermogravimetric analysis (TGA) was performed on
chitosan and starch came down to the bands related to the pure chitosan-starch film (control) and chitosan-starch
amino groups[36]. The band at 1645 cm1 was assigned to the film with 0.8 wt.% graphene (Fig. 6). The mass loss before
O–H bending[37]. When two or more substances are mixed, the onset temperature was related to the volatilization of
physical blends versus chemical interactions are reflected by glycerol and water[39]. The introduction of graphene may
changes in characteristic spectra peaks[38]. In the typical decrease mass loss at onset temperature. The degradation
spectrum of chitosan-starch composite film, the amino of film reinforced with graphene took place at temperatures
peak of chitosan shifted from 1599 to 1559 cm1 with the higher than that for the control sample, namely, 300 and
addition of starch. This result indicated that interactions 330 C, respectively. The introduction of graphene may
were present between the hydroxyl groups of starch and the increase thermal stability, which has been attributed to the
better thermal stability of graphene, and the better interfa-
cial interaction between graphene filler and biopolymer
matrix. The TGA results clearly indicate that thermal degra-
dation of the chitosan-starch film reduced after modification,
which is important for different packaging applications.
This result was consistent with the research on the improve-
ment of thermal stability for composites loaded with
graphene[28].

CONCLUSIONS
This is the first report on the feasibility of chitosan-
tapioca starch biocomposite films reinforced with graphene
nanosheets. The blend films were prepared successfully by
the casting method. The effects of nano graphene, as rein-
forcing agent, on the mechanical and physical properties
were investigated. Some conclusions follow:
1. The mechanical properties were enhanced considerably
FIG. 5. Attenuated total reflection (ATR) spectra of chitosan film, by incorporating graphene into the chitosan-starch blend
starch film, and typical chitosan-starch composite film. films. The highest improvement in the tensile strength of
CHITOSAN-TAPIOCA STARCH BLEND FILMS 317

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