Академический Документы
Профессиональный Документы
Культура Документы
Lean
Journey
VerseOne … orchestrating your LEAN solutions
WARNING
Theory of
Constraints Six Sigma Lean
Concept Manage Reduce Eliminate
Constraints Variation Waste
• What is Lean?
– It is focused on eliminating waste in all
processes
– It is about expanding capacity by reducing
costs and shortening cycle times
– It is about understanding what is important
to the customer (e.g. value)
– It is not about eliminating people
• Keys to leadership
• Principles
• Tools
Produce Just in
• Pull the Product
Time for Demand
Continuous
• Strive for Perfection
Improvement
The unauthorized copying, showing, or distribution of this copyrighted
material without the expressed written permission of VerseOne, Inc. is ©2008 VerseOne, Inc.
strictly prohibited.
Background and History
• 1574: King Henry III watches the Venice Arsenal produce finished
galley ships using continuous flow processes
• 1799: Eli Whitney perfects the concept of interchangeable parts
• 1902: Sakichi Toyoda establishes the jidoka concept
• 1910: Henry Ford moves into Highland Park, the “birthplace of lean
manufacturing,” with continuous flow of parts
• 1911: Sakichi Toyoda visits the U.S. and sees the Model T line for the
first time
• 1929: Toyota Motor Corp. visited GM and Ford assembly lines in U.S.
• 1938: Just-In-Time concept established at Toyota
• 1940: Consolidated Aircraft builds one B-24 bomber per day, later
improves production to one B-24 per hour
1. Extra Photocopies
2. Authorizations
NO 3. Final Assembly
4. In Basket
5. Invoicing
6. Payroll
Policy Deployment –
A process for focusing
a company’s resources
on those few critical
objectives that improve
execution and drive
growth.
The unauthorized copying, showing, or distribution of this copyrighted
material without the expressed written permission of VerseOne, Inc. is ©2008 VerseOne, Inc.
strictly prohibited.
Next Steps
• Business Assessment
• Call to Action and Commitment
• Align with Policy Deployment
• Training and/or Sensei
• Resource Allocation
• Process Selection
• Begin the “Journey”
• Implement New Metrics
• Review Progress and Adjust as Needed
The unauthorized copying, showing, or distribution of this copyrighted
material without the expressed written permission of VerseOne, Inc. is ©2008 VerseOne, Inc.
strictly prohibited.
You must TRANSFORM
the organization to avoid
“snap-back” to the old
ways or … don’t even
bother to start.
The unauthorized copying, showing, or distribution of this copyrighted
material without the expressed written permission of VerseOne, Inc. is ©2008 VerseOne, Inc.
strictly prohibited.
VerseOne Because …
• Custom solutions – never a “one-size fits all” or off-the-
shelf solution
• Attentiveness – each client represents a greater portion
of business to us than to a large firm
• Flexibility – we can make changes and react to our client
needs without contacting “corporate”
• Fee and Value – due to lower overheads, you will receive
outstanding value for reasonable fees
• Risk Free Guarantee – you must be satisfied with our
results during the entire engagement or there is no fee
VerseOne Inc.
708-301-5566 Homer Glen IL
920-882-1474 Appleton WI
877-301-4595 Toll Free
info@verse1.net
www.verse1.net
(This material is taken from LEI source material and belongs to Lean Enterprise
Institute, Inc., who owns its copyright.)
(This material is taken from LEI source material and belongs to Lean Enterprise
Institute, Inc., who owns its copyright.)
Also called:
Quick Changeover
CHARACTERISTICS
• Source inspection
• Point of use storage
• Simplified handling
• Visual goals & metrics
Schedule based
Unreliable Capacity
Scrap
Vendors Imbalances
Consumption based