GEMPAC GAS, Operators Manual, 4189340680, Rev. A, UK

Operator’s Manual
GEMPAC GAS
Doc. version 4189340680A
SW. version from 3.23.2
• Display readings
• Push-button functions
• Alarm and Log handling
• Parameter list
• What’s in the delivery?
• Getting started
• The first steps
• Using the GEMPAC GAS
• Settings check
• Governor and AVR check
• Protections check
• Adjustment
• Troubleshooting
• USW
• Software download from internet
• Software installation
• Device setup
• Data backup
GEMPAC GAS Operator’s Manual
Table of contents
1. ABOUT THIS DOCUMENT ................................................................................................... 5

GENERAL PURPOSE...................................................................................................................... 5
INTENDED USERS ......................................................................................................................... 5
CONTENTS/OVERALL STRUCTURE ................................................................................................. 5
2. WARNINGS AND LEGAL INFORMATION ........................................................................... 6
LEGAL INFORMATION AND RESPONSIBILITY .................................................................................... 6
ELECTROSTATIC DISCHARGE AWARENESS ..................................................................................... 6
SAFETY ISSUES ............................................................................................................................ 6
DEFINITIONS ................................................................................................................................ 6
3. DISPLAY PUSH-BUTTONS AND LEDS ............................................................................... 7
ALARMS ....................................................................................................................................... 7
SEMI/AUTO CONTROL .................................................................................................................. 8
MODE OVERVIEW ......................................................................................................................... 8
START/STOP/GB CONTROL .......................................................................................................... 9
LOGS........................................................................................................................................... 9
SYSTEM NAVIGATION ................................................................................................................. 10
LED FUNCTIONS ........................................................................................................................ 11
4. DISPLAY AND MENU STRUCTURE .................................................................................. 12
LCD DISPLAY ............................................................................................................................. 12
MENU STRUCTURE ..................................................................................................................... 12
STATUS LINE TEXT...................................................................................................................... 17
5. DESCRIPTION OF DU-2, AOP-1 AND AOP-2 .................................................................... 19
FUNCTIONAL DESCRIPTION ......................................................................................................... 21
DU-2 ......................................................................................................................................... 22
AOP-1 ...................................................................................................................................... 23
AOP-2 ...................................................................................................................................... 24
ERROR HANDLING ...................................................................................................................... 25
6. ALARM HANDLING AND LOG LIST .................................................................................. 26
ALARM HANDLING ....................................................................................................................... 26
LOG LIST.................................................................................................................................... 26
7. SLOT AND TERMINALS ..................................................................................................... 27
BOARD SLOT POSITIONS ............................................................................................................. 27
UNIT TOP SIDE OVERVIEW ........................................................................................................... 27
8. GETTING STARTED ........................................................................................................... 34
STANDARD DELIVERY ................................................................................................................. 34
ADDITIONAL DELIVERY ................................................................................................................ 35
9. USW AND SW ..................................................................................................................... 36
SUPPORTED W INDOWS SYSTEMS ............................................................................................... 36
OBTAIN USW AND ASW FROM AGGREKO ................................................................................... 36
APPLICATION SOFTWARE ............................................................................................................ 39
REASON FOR UPGRADE .............................................................................................................. 39
PRECAUTIONS............................................................................................................................ 39
BEFORE WRITING NEW ASW ...................................................................................................... 39
PREPARE BACKUP ...................................................................................................................... 39
ASW VERSION 3.X ..................................................................................................................... 40
AGGREKO Page 2 of 124

PREPARE BACKUP ...................................................................................................................... 42

ASW VERSION 3.X ..................................................................................................................... 44
10. COMMISSIONING OF THE GEMPAC GAS .................................................................... 46
STEP BY STEP ............................................................................................................................ 46
SETTINGS CHECK ....................................................................................................................... 47
NOMINAL VALUES ....................................................................................................................... 47
ALARM SETTINGS ....................................................................................................................... 48
FUNCTION CONTROL SETTINGS ................................................................................................... 48
SYNCHRONISATION SETTINGS ..................................................................................................... 49
SPEED CONTROLLER SETTINGS ................................................................................................... 49
VOLTAGE CONTROLLER SETTINGS ............................................................................................... 50
GOVERNOR CHECK..................................................................................................................... 51
SPEED SETTING ......................................................................................................................... 51
SPEED DROOP ........................................................................................................................... 51
SPEED RANGE............................................................................................................................ 51
AVR CHECK ............................................................................................................................... 52
VOLTAGE SETTING ..................................................................................................................... 52
VOLTAGE DROOP ....................................................................................................................... 52
VOLTAGE RANGE ........................................................................................................................ 52
PROTECTIONS CHECK................................................................................................................. 53
CONSIDERATIONS ...................................................................................................................... 53
CONFIGURATION OF THE PROTECTIONS ....................................................................................... 53
ADJUSTMENT ............................................................................................................................. 54
ADJUSTING PID CONTROLLER ..................................................................................................... 54
RESULTING SPEED/VOLTAGE CURVE UPON LOAD CHANGE ............................................................ 56
PASSWORD................................................................................................................................ 56
TROUBLESHOOTING ................................................................................................................... 57
11. PROCEDURE FOR PARAMETER SETUP ..................................................................... 58
FINDING THE SELECTED PARAMETER ........................................................................................... 58
PARAMETER DESCRIPTIONS ........................................................................................................ 59
SETUP ....................................................................................................................................... 59
12. ALARM LIST .................................................................................................................... 60
ALARM TABLE OVERVIEW ............................................................................................................ 62
REVERSE POWER AND OVERCURRENT PROTECTION..................................................................... 64
VOLTAGE PROTECTIONS ............................................................................................................. 66
FREQUENCY PROTECTIONS......................................................................................................... 67
BUSBAR VOLTAGE PROTECTIONS ................................................................................................ 69
BUSBAR FREQUENCY PROTECTIONS ............................................................................................ 70
MAINS FAILURE PROTECTIONS .................................................................................................... 72
OVERLOAD PROTECTIONS .......................................................................................................... 72
CURRENT UNBALANCE PROTECTION ............................................................................................ 74
VOLTAGE UNBALANCE PROTECTION ............................................................................................ 74
REACTIVE POWER IMPORT (LOSS OF EXCITATION) PROTECTION .................................................... 74
REACTIVE POWER EXPORT (OVEREXCITATION) PROTECTION ........................................................ 75
SYNCHRONISATION AND BREAKER ALARMS .................................................................................. 75
REGULATION ALARMS ................................................................................................................. 77
DIGITAL INPUT ............................................................................................................................ 78
ANALOGUE INPUT SETUP ............................................................................................................ 85
SPEED AND RUNNING FEEDBACK SETUP ...................................................................................... 89
AUX. SUPPLY SETUP ................................................................................................................... 91
STOP COIL WIREBREAK AND INTERNAL COMMUNICATION ALARMS .................................................. 92
BATTERY TESTS ......................................................................................................................... 92
MAX VENTILATION ...................................................................................................................... 94

SWITCHBOARD ERROR ............................................................................................................... 95

ENGINE INTERFACE COMMUNICATION ALARMS ............................................................................. 96
13. PARAMETER LIST .......................................................................................................... 98
PARAMETER LIST ....................................................................................................................... 98
SYNCHRONISATION .................................................................................................................. 100
REGULATION ............................................................................................................................ 101
DIGITAL OUTPUT SETUP ............................................................................................................ 105
TRANSDUCER OUTPUTS ............................................................................................................ 107
SYSTEM................................................................................................................................... 111
GENERAL SETUP ...................................................................................................................... 111
COUNTERS AND TIMERS ........................................................................................................... 113
ALARM HORN ........................................................................................................................... 113
RUNNING, START AND STOP ...................................................................................................... 114
BREAKER CONTROL .................................................................................................................. 115
POWER DERATE ....................................................................................................................... 115
IDLE START .............................................................................................................................. 115
ENGINE HEATER ....................................................................................................................... 116
ANALOGUE LOAD SHARING LINES OUTPUT.................................................................................. 116
MASTER CLOCK........................................................................................................................ 117
COOLING VENTILATION ............................................................................................................. 117
FUEL TRANSFER PUMP LOGIC.................................................................................................... 117
MAINS SETUP ........................................................................................................................... 118
TEST ....................................................................................................................................... 118
CONTROLLER SETTINGS ........................................................................................................... 119
MAINS FAILURE ........................................................................................................................ 119
Y1(X1) DROOP CURVE ............................................................................................................. 120
ENGINE INTERFACE COMMUNICATION ........................................................................................ 120
COMMAND TIMERS ................................................................................................................... 121
GSM SETTINGS ....................................................................................................................... 121
PASSWORDS............................................................................................................................ 122
JUMP MENUS............................................................................................................................ 123

1. About this document
General purpose
This document is the Operator’s manual for Aggreko’s GEMPAC GAS. The document includes
general product information, display readings, push-button and LED functions, alarm handling
descriptions and presentation of the log list, also a complete alarm and parameter list.
This document also includes general product information, mounting instructions and wiring
descriptions, also instructions for setting, the governor, AVR and protections and check unit
adjustment. And general guidelines for commissioning the GEMPAC GAS
The general purpose of this document is to give the operator important information to be used in
the daily operation of the unit and understanding of the parameters. Also to help the user with
the first steps of installing and using the GEMPAC GAS system to supply general guidelines to
be used in the commissioning of the GEMPAC GAS
The purpose is also to provide guidance on how to handle new firmware (application software -
ASW) and new PC software (utility software - USW)
The warranty will not be lost as a consequence of a software upgrade.
The GEMPAC GAS controller is tailored specifically for use with the Cummins MCM700 Gas
engine
Please make sure to read this documentation before working with the
GEMPAC GAS controller and the genset to be controlled. Failure to do this
could result in damage to the equipment or human injury.
Intended users
This Manual is mainly intended for the daily user, panel builder or the engineer responsible for
the commissioning of the unit. On the basis of this document, the operator will be able to carry
out simple procedures such as start/stop and control of the generator set. The parameter list is
mainly intended for the person responsible for the unit parameter setup. In most cases, this
would be a panel builder designer. Naturally, other users might also find useful information here.
Contents/overall structure
The document is divided into chapters, and in order to make the structure simple and easy to
use, each chapter will begin from the top of a new page.

2. Warnings and legal information
Legal information and responsibility

DEIF takes no responsibility for installation or operation of the generator set. If there is any doubt
about how to install or operate the generator set controlled by the unit, the company responsible
for the installation or the operation of the set must be contacted.
The units are not to be opened by unauthorised personnel. If opened anyway, the
warranty will be lost.
Electrostatic discharge awareness

Sufficient care must be taken to protect the terminals against static discharges during the
installation. Once the unit is installed and connected, these precautions are no longer necessary.
Safety issues
Installing the unit implies work with dangerous currents and voltages. Therefore, the installation
should only be carried out by authorised personnel who understand the risks involved in working
with live electrical equipment.
Be aware of the hazardous live currents and voltages. Do not touch any AC
measurement inputs as this could lead to injury or death.
It is possible to remote control the genset from the PC utility software M-

Vision by use of a modem. To avoid personal injury, make sure that it is safe
to remote control the genset.
Definitions
Throughout this document a number of notes and warnings will be presented. To ensure that these
are noticed, they will be highlighted in order to separate them from the general text.
Notes
The notes provide general information which will be helpful for the reader to
bear in mind.
Warning
The warnings indicate a potentially dangerous situation which could result in

death, personal injury or damaged equipment, if certain guidelines are not
followed.

3. Display push-buttons and LEDs
The image below shows the controller display which facilitates all genset operations and displays
all genset and engine parameters, alarms and status information.
The supplied display module differs slightly from the original GEMPAC, these
differences are explained below:
Alarms
Two LEDs show the status of alarms generated by either the GEMPAC GAS
controller or by the engine ECMs. When the top red LED (green in border) is flashing,
a GEMPAC GAS alarm has been generated and remains unacknowledged, when
LED is steady, the alarms have been acknowledged but are still active. The LED will
go off when all GEMPAC GAS generated alarms have been acknowledged and have
gone inactive.
The second LED (orange in border) flashes red when an alarm is read from the
ECMs. The LED remains flashing for as long as the ECM broadcasts the alarm
condition or the alarm has been acknowledged. When no alarms are broadcast the
LED goes off.
To view the alarms, press the ”GEN” button (green in border) for GEMPAC GAS generated
alarms or the ”ENG” button (orange in border) for ECM broadcast alarms. The option to
acknowledge GEMPAC GAS generated alarms is provided on the ”GEN” alarms screen or by
pressing the ”Alarm Reset” push-button on the panel door below the controller display.
In case of “Safety Wire Loop Alarm” (parameter 3440), the ECM require an 8
second “key-off” operation to reset the alarm, this is done automatically when
the panel-mounted “Alarm Reset” push-button is pressed.

Semi/Auto Control
GEMPAC GAS is designed to work primarily in one of two operating modes;
Semi-automatic or Automatic control.
To switch between semi-automatic and automatic control, simply press the
”SEMI” or ”AUTO” buttons respectively. Current mode of operation is defined by
the LED adjacent to the selection button.
Mode overview
The unit has two different running modes that can be selected directly at the display:
Auto
In auto mode the unit will operate automatically, and the operator cannot initiate any sequences
manually.
Semi-auto
In semi-auto mode, the operator has to initiate all sequences. This can be done via the push-
button functions, Modbus commands or digital inputs. When started in semi-automatic mode,
the genset will run at nominal values.
By use of the M-Logic it is possible to programme three additional modes.
Test
The test sequence will start when the test mode is selected.
Manual
When manual mode is selected, the binary increase/decrease inputs can be used (if they have
been configured) as well as the start and stop push-buttons. When starting in manual mode, the
genset will start without any subsequent regulation.
Block
When the block mode is selected, the unit is not able to initiate any sequences, e.g. the start
sequence.
Block mode must be selected, when maintenance work is carried out on the
genset.

Start/Stop/GB Control
The genset is started by pressing the ”START” button. The genset will then go through a start
prepare sequence which oil primes the engine (up to 2 minutes if first time after power cycle)
then cranks the engine to start. Note; the engine will run at idle speed if the engine oil
temperature is at or below 40°C after which it will run up to full speed. The ”Run” LED indicates
the generator is running at the requested speed, the f/U LED indicates that frequency and
voltage is within control limits.
If GEMPAC GAS is in ”AUTO” mode, the genset will continue to automatically match volts and
Hz before closing the GB without further operator instruction. To stop the genset in ”AUTO”
mode press the ”STOP” button, this will initiate the deload sequence before opening the GB and
bringing the genset to a stop after the cool down timer has elapsed.
If GEMPAC GAS is started in “SEMI” mode, the genset will remain at

nominal Hz and voltage with the GB open. To close the GB press the GB
control button, this will initiate synchronisation and GB closure. To open the
GB in ”SEMI” mode press the GB control button, this will initiate the deload
sequence before opening the GB. The genset will continue to run with GB
open indefinitely or until stopped by pressing the ”STOP” button which
brings the genset to stop after the cool down timer has elapsed.
If the “STOP” button is pressed in “SEMI” mode with the genset under full
load, an emergency stop ‘hot shutdown’ will result.
GEMPAC GAS has the facility for mains breaker (MB) control,
the LED ”ON” shown as always closed when back-feed or utility
supply is detected in ”FIXED POWER” mode.
Logs
To interrogate the system logs press the ”LOG” button, then it is possible to
shifts the display 3 lower lines to show the event and alarm list. The list holds
150 events. These events are deleted when the GEMPAC GAS is switched off.

System Navigation
The buttons shown to the right are used for system navigation.
VIEW: Shifts the first line displaying in the setup

menus.
: Moves the cursor left for manoeuvring in the

menus.
: Increases the value of the selected setpoint (in

the setup menu). In the daily use display, this
button function is used for scrolling the second
line displaying of generator values.
SEL: Selects the underscored entry in the fourth line of the display.
: Decreases the value of the selected setpoint (in the setup menu). In the daily
use display, this button function is used for scrolling the second line displaying
of generator values.
: Moves the cursor right for manoeuvring in the menus.
BACK: Jumps one step backwards in the menu (to previous display or to the entry
window).
The ”BACK” button simply retraces steps through the menus until the main menu level. On the
main menu there are four options available on the fourth line of the LCD display; [SETUP] [V3]
[V2] and [V1], these can be accessed by moving the cursor (underscore) using the left and right
arrow keys to the desired option.
The ”JUMP” button allows direct access to any menu in the controller. All settings have a
specific number attached to them. The JUMP button enables the user to select and display any
setting without having to navigate through the menus.

LED functions
The display unit holds 12 LED functions. The colour is green, red or amber. The display LEDs
are indicated as follows:
Alarm: LED flashing indicates that unacknowledged alarms are present.

LED fixed light indicates that ALL alarms are acknowledged, but some
are still present
Power: LED indicates that the auxiliary supply is switched on.
Self check OK: LED indicates that the unit is OK.
Alarm inh.: LED fixed light indicates that an alarm is

enabled but inhibited. Please refer to help in the PC
utility software for description of inhibits settings.
Run: LED indicates that the generator is running.
Hz/V OK: LED green light indicates that the voltage/frequency is

present and OK.
GB ON: LED indicates that the generator breaker is closed.
MB ON: LED indicates that the mains breaker is closed.
Mains OK:
LED is green if the mains is present and OK.
LED is red at a mains failure.
LED is flashing green when the mains
returns during the ‘mains OK delay’ time.
SEMI: LED indicates that semi mode is selected.
AUTO: LED indicates that auto mode is selected.

4. Display and menu structure
LCD display
The display is a backlit LCD text display containing 4 lines with 20 characters in each line. There
is no control of the display light intensity (no dimmer). Basically, all measured and calculated
values can be read in the display. These may be selected via the PC utility software (USW).
Menu structure
The display includes two menu systems which can be used without password entry:
View menu system

This is the commonly used menu system. 36 windows are configurable and can be
entered by using the arrow push-buttons.
Setup menu system (not commonly used by the operator)

This menu system is used for setting up the unit, and if the operator needs detailed
information that is not available in the view menu system.
Changing of parameter settings is password protected.
Entry window
When the unit is powered up, an entry window appears. The entry window is the turning point in
the menu structure and as such the gateway to the other menus. It can always be reached by
pushing the BACK push-button 3 times.
The event and alarm list will appear at power up if an alarm is present.
First display line Second and third display lines

Operational status or measurements Measurements relating to operational status
Fourth display line

Selection of setup and view menus
. The view menus (V3, V2 and V1) are the daily use menus for the operator, were
various measured values are on display.
The underscore on V3 on the drawing above is the cursor.

View menu navigation

In the view menus, various measured values are displayed.
The readings etc. are all selected by moving the cursor (fourth display line).
The cursor is moved using the and push-buttons on the right side of the display.
View window 1
V1 contains up to 36 different windows which can be selected using the and push-
buttons located on the right hand side of the display.
View window 2
Display of measured values according to the selections made during configuration.
View window 3
Display of measured values according to the selections made during configuration. The V3 display
changes with running modes and changes automatically between the views e.g. start prepare,
synchronising and ramp up/down
It is possible to change the information in the views by use of the USW.

View navigation
The following is an example of the view menu system.
GEMPAC GAS V. 3.20.0 AUTO Eng Oil Pres Eng Oil Pres
2010-03-16 11:06:37 B 440 438 440V JW Coolant T Iol Fltr In
Setup Menu G 439 438 440V LTA Coolant T Oil Fltr Out
SETUP V3 V2 V1 SETUP V3 V2 V1 SETUP V3 V2 V1 SETUP V3 V2 V1
Eng Oil Temp

JW Coolant P
JW Coolant T
SETUP V3 V2 V1
LTA Coolant P
LTA Coolant T
Fltrd Eng Spd
SETUP V3 V2 V1
Manifold P
Comp Intke Air
Compress. Out
SETUP V3 V2 V1

Setup navigation
The setup menu system is used for parameter setup of the unit, and if the user needs detailed
information that is not available in the view menu system. So, this menu can be used for both
daily use and setup purposes. The menu is entered from the entry window by selecting the entry
SETUP in the fourth display line.
GEMPAC GAS
2010-03-16 11:06:37
2008-01-02 09.35.54
SETUP V3 V2 V1
G 439 440 440V G 439 440 440V G 439 440 440V G 439 440 440V
f-L1 50.02Hz f-L1 50.02Hz f-L1 50.02Hz f-L1 50.02Hz
PROTECTION SETUP CONTROL SETUP INPUT/OUTPUT SETUP SYSTEM SETUP
PROT CTRL I/O SYST PROT CTRL I/O SYST PROT CTRL I/O SYST PROT CTRL I/O SYST
G 439 440 440V G 439 440 440V G 439 440 440V G 439 440 440V
1000 G –P> 1 CONTROL SETUP INPUT/OUTPUT SETUP SYSTEM SETUP
Setpoint -5.0% SYNCHRONISE SETUP BINARY INPUT SETUP GENERAL SETUP
SP DEL OA OB ENA FC SYNC REG BIN AIN OUT GEN MAINS COMM PM

Setup example
The following example illustrates how a specific setting is changed in the setup menu. In this
case, nominal voltage “Nom. U 1” is the selected parameter.
G 439 440 440V

G f-L1 50.02Hz
SYSTEM SETUP
PROT CTRL I/O SYST
BACK SEL
G 439 440 440V

SYSTEM SETUP
GENERAL SETUP
GEN MAINS COMM PM
BACK SEL
G 439 440 440V G 439 440 440V

6000 Nom. settings 1 6010 Nom. settings 2
Voltage 415V Frequency 50.0Hz
F P I U Rpm Set F P I U Rpm
BACK SEL
G 439 440 440V INCREASE NO

Yes
Enter passw. 2000
first entry
ENTER DECREASE NO
No
Increases setting
G 439 440 440V
6004 Nom. U 1
100… 400… 25000V Decreases setting
RESET SAVE
Moves the cursor

Status line text

The status texts must be self-explaining. If the operator does something wrong, the status line
must indicate this. The table below explains the different messages in the first line of the display.
Status text Condition Comment

BLOCK Block mode is activated
SIMPLE TEST
LOAD TEST Test mode is activated
FULL TEST
SIMPLE TEST ###.#min
Test mode activated and test
LOAD TEST ###.#min
timer counting down
FULL TEST ###.#min
ISLAND MAN Genset stopped or running and
ISLAND SEMI no other action taking place
READY ISLAND AUTO Genset stopped in Auto
ISLAND ACTIVE Genset running in Auto
AMF MAN Genset stopped or running and
AMF SEMI no other action taking place
READY AMF AUTO Genset stopped in Auto
AMF ACTIVE Genset running in Auto
FIXED POWER MAN Genset stopped or running and
FIXED POWER SEMI no other action taking place
READY FIXED P AUTO Genset stopped in Auto
FIXED POWER ACTIVE Genset running in Auto
PEAK SHAVING MAN Genset stopped or running and
PEAK SHAVING SEMI no other action taking place
READY PEAK SHAV AUTO Genset stopped in Auto
PEAK SHAVING ACTIVE Genset running in Auto
LOAD TAKEOVER MAN Genset stopped or running and
LOAD TAKEOVER SEMI no other action taking place
READY LTO AUTO Genset stopped in Auto
LTO ACTIVE Genset running in Auto
MAINS P EXPORT MAN Genset stopped or running and
MAINS P EXPORT SEMI no other action taking place
READY MPE AUTO Genset stopped in Auto
MPE ACTIVE Genset running in mains power
export mode
DG BLOCKED FOR START Generator stopped and active
alarm(s) on the generator
GB ON BLOCKED Generator running, GB open and
an active ”Trip of GB” alarm
Shutdown override The configurable input is active
Access lock The configurable input is
activated, and the operator tries
to activate one of the blocked
keys
GB trip externally Some external equipment has An external trip is logged in
tripped the breaker the event log
MB trip externally Some external equipment has An external trip is logged in
tripped the breaker the event log
POWER DERATE The ”Power derate” function is
activated and the nominal power
setpoint has been decreased

Status text Condition Comment

IDLE RUN The ”Idle run” function is active
The genset will not stop, until a
timer has expired
IDLE RUN ###.#min The timer in the ”Idle run”
function is active
COMPENSATION FREQ. Compensation is active The frequency is not at the
nominal setting
Aux. test ##.#V ####s Battery test activated
DELOAD Decreasing the load of the
genset in order to open the
breaker
RAMP DOWN Decreasing the load of the
genset
RAMP UP Increasing the load of the genset
START PREPARE The start prepare relay is
activated
START RELAY ON The start relay is activated
START RELAY OFF The start relay is deactivated
during the start sequence
MAINS FAILURE Mains failure and mains failure
timer expired
MAINS FAILURE IN ###s Frequency or voltage The timer shown is the
measurement is outside the mains failure delay
limits Text in mains units
MAINS U OK DEL ####s Mains voltage is OK after a The timer shown is the
mains failure mains OK delay
MAINS f OK DEL ####s Mains frequency is OK after a The timer shown is the
mains failure mains OK delay
Hz/V OK IN ###s The voltage and frequency on When the timer runs out it
the genset is OK is allowed to operate the
generator breaker
COOLING DOWN ###s Cooling down period is activated
GENSET STOPPING This info is shown when cool
down has finished
EXT. STOP TIME ###s
PROGRAMMING LANGUAGE This info is shown if the
language file is downloaded
from the PC utility software
TOO SLOW 00<------------- Generator running too slow
during synchronising
-----------> 00 TOO FAST Generator running too fast
during synchronising
EXT. START ORDER A planned AMF sequence is There is no failure on the
activated mains during this sequence

5. Description of DU-2, AOP-1 and AOP-2
Additional display unit (DU-2) includes a standard display for the GEMPAC GAS unit to be
connected to the original display unit via a CANbus connection.
With additional DU-2 units it is possible to operate the system from various positions, e.g.
start/stop, alarm acknowledge, readings, access setpoints etc.
A maximum of 3 DU-2 displays can be connected to each GEMPAC GAS unit.
The maximum length of the CANbus line is 300m.
Back side view
Connectors:
GEMPAC GAS: The serial connection to/from the display port of the GEMPAC GAS unit.
AOP-1: The connector for the cable to an AOP-1.
CAN 1: DC supply and CANbus communication to/from other DU-2 or AOP-2 units.
CAN 2: CANbus communication to/from other DU-2 or AOP-2 units.
End resistor: Dip switch for 120ohm end resistor for the CANbus communication. Dip switch
no. 2 is not to be used.
Additional operator’s panel (AOP-1) which is to be connected directly to a standard display (DU-
2) via a serial communication line, and only one AOP-1 can be connected to each DU-2. The
AOP-1 has 16 configurable LEDs and 8 configurable buttons, which are programmed with the
PC utility software. It can be used as an interface to the GEMPAC GAS units for indication of
status and alarms together with buttons for e.g. alarm acknowledge and mode selection.
Since a DU-2 is required for each AOP-1, the possible number of AOP-1 units is
determined by the number of DU-2 units.
The maximum distance between the DU-2 and the AOP-1 is 0.5 meters.

Back side view
Connectors:
DU-2: DC power supply and serial communication to/from the DU-2.
Additional operator’s panel (AOP-2) which can be connected to the standard display via a
CANbus communication line, The AOP-2 has 16 configurable LEDs and 8 configurable buttons,
which are programmed with the PC utility software. It can be used as an interface to the
GEMPAC GAS units for indication of status and alarms together with buttons for e.g. alarm
acknowledge and mode selection.
A maximum of 5 AOP-2 units can be connected to each GEMPAC GAS unit.
Back side view
Connectors:
CAN 1: DC supply and CANbus communication to/from other DU-2 or AOP-2 units.
CAN 2: CANbus communication to/from other DU-2 or AOP-2 units and status relay
output.
End resistor: Dip switch for 120ohm end resistor for the CANbus communication. Dip switch
no. 2 is not to be used.

Functional description
Below is a principle diagram of the connection of the additional displays and operator’s panels.
Only 3 AOP-2 units are shown in the diagram, but up to 5 units are supported.
Only one DU-2 has to be connected to the GEMPAC GAS unit. The rest of the displays and
AOP units are connected to each other with communication lines (serial or CANbus) and get
their information through the DU-2 unit connected to the GEMPAC GAS unit.

DU-2
Wiring
A DC/DC converter for the DC supply voltage and 2x1m cable with an RJ45 plug
in one end and stripped wires in the other end are included in the DU-2 delivery.
End resistor
2 units connected: Dip switch no. 1 has to be set to ON on both units.

3 units connected: Dip switch no. 1 has to be set to ON on unit 1 and unit 3.
More than 3 units connected: Dip switch no. 1 has to be set to ON on the first and the last unit
on the CANbus line.
CAN ID configuration
The CAN ID on the DU-2 can be set from 0 to 3. If it is set to zero, the CANbus communication
is deactivated.
The CAN ID selection is done in the following way:
1. On the DU-2, press the left , up and right buttons at the same time to activate
a CAN ID selection menu.
2. Select the desired CAN ID with the up and down buttons and press SEL.
The CAN ID of the DU-2 has now been selected.
The DU-2 which is connected to the GEMPAC GAS has to have CAN ID no. 1.
If the CANbus communication to other DU-2 or AOP-2 units are not used, the
CAN ID should be set to zero.

AOP-1
Front side view
As shown on the drawing, the configurable LEDs are named 1 to 16, and the buttons are named
1 to 8.
Wiring
The AOP-1 is connected to the connection on the DU-2 named AOP-1 by means of the
enclosed cable. This connection handles the communication and power supply.
The maximum distance between the DU-2 and the AOP-1 is 0.5 meters.
The cable for connection between the AOP-1 and DU-2 are included in the AOP-1
delivery.
The ID of the AOP-1 is decided by the DU-2 unit to which it is connected.
Programming
The programming of the AOP-1 is made with the PC utility software.
Please refer to the Help function in the PC utility software for programming instructions.

AOP-2
Front side view
As shown on the drawing, the configurable LEDs are named 1 to 16, and the buttons are named
1 to 8.
Wiring
A DC/DC converter for the DC supply voltage and 2x1m cable with an RJ12 plug
in one end and stripped wires in the other end is included in the AOP-2 delivery.
The cable between the terminal blocks should be shielded twisted pair.
The maximum length of the CANbus line is 300 m.

End resistor
2 units connected: Dip switch no. 1 on both units should be set to ON.
3 units connected: Dip switch no. 1 on unit 1 and unit 3 should be set to ON.
More than 3 units connected: Dip switch no. 1 on the first and the last unit on the CANbus line
should be set to ON.
The CAN ID for the AOP-2 can be changed by the following procedure:
1. Push-button no. 7 and no. 8 at the same time to activate the CAN ID change menu, this
will activate the LED for the present CAN ID number, and LED no. 16 will be flashing.
2. Use button no. 7 (increase) and button no. 8 (decrease) to change the CAN ID
according to the table below.
3. Press button no. 6 to save the CAN ID and return to normal operation.
Selection of CAN ID:
CAN ID Indication of CAN ID selection

0 CANbus OFF: LED 16 flashes
1 LED 1 light steady + LED 16 flashes (default value)
2 LED 2 light steady + LED 16 flashes
Status relay
The status relay will activate approximately 5 sec. after power up.
Programming
The programming of the AOP-2 is made with the PC utility software.
Please refer to the Help function in the PC utility software for instructions regarding the
programming.
Error handling
Duplicate CAN ID
DU-2:
If two units on the CANbus have the same CAN ID, the following will be displayed:
Warning: Two displays have same CAN ID Press Enter.
When SEL is pressed, the CAN ID change menu will be displayed and another CAN ID can be
selected for the unit.
AOP-2:
If two units on the CANbus have the same CAN ID, LED no. 1 to 4 will flash quickly. In this case
press button no. 6 to jump into the CAN ID change menu and select another CAN ID for the unit.

6. Alarm handling and log list
Alarm handling
When an alarm occurs, the unit will automatically go to the alarm list for display of the alarm.
If reading of the alarms is not desired, use the BACK push-button to exit the alarm list.
If you decide to enter the alarm list later, use the GEN or ENG push-button to jump directly to the
alarm list reading, depending on what alarm type that is present.
The alarm list contains both acknowledged and unacknowledged alarms provided that they are
still active (i.e. the alarm condition is still present). Once an alarm is acknowledged and the
condition has disappeared, the alarm will no longer be displayed in the alarm list.
This means that if there are no alarms, the alarm list will be empty.
G 0 0 0V
1230 Gen low-volt 1
UN-ACK | 2 Alarm(s)
’
ACK FIRST LAST
This display example indicates an unacknowledged alarm. The display can show only one alarm
at a time. Therefore, all other alarms are hidden.
To see the other alarms, use the and push-buttons to scroll in the display.
To acknowledge an alarm, place the cursor (underscore) under ”ACK” and then press SEL.
To jump to the first (oldest) or the last (youngest) alarm, place the cursor under the selection
(FIRST or LAST) and press SEL.
Log list
The log is divided into 3 different lists:
1. Events
2. Alarms
3. Battery test
The log list contains up to 150 events, the alarm list contains up to 30 historical alarms and the
battery test list contains up to 52 historical battery tests.
An event is e.g. closing of breaker and starting of engine. An alarm is e.g. over current or high
cooling water temperature. A battery test is e.g. test OK or test failed.
To enter the log list:

1. Press LOG.
2. Select the list which is needed by using the and push-buttons and press the SEL
push-button.
3. To scroll up and down in the list, use the and push-buttons.
It is also possible to go to the first (oldest) logging or the last (youngest) logging by placing the
cursor (underscore) under the selection (move the cursor using the and push-buttons) and
press the SEL push-button.

7. Slot and terminals
Board slot positions

The unit housing is divided into board slot positions. This means that the unit consists of a
number of printed circuit boards (PCB) mounted in numbered slots. The green terminal blocks
are then mounted in the PCBs. The board slot positions are arranged as illustrated below.
Slot type Slot #1 Slot #2 Slot #3 Slot #4 Slot #5 Slot #6 Slot #7 Slot #8
Terminals 1-28 29-34 37-64 65-72 73-89 90-97 98- 126-

125 133
Power supply X
AC measurements X
Analogue Load sharing X
Engine interface X
Analogue controller outputs X
Combination outputs X
Engine communication X
Analogue input X
Unit top side overview

An overview of the terminals is presented below. The slot positions are as follows

Terminal strip overview, slot # 1, 2, 5 and 6

Terminal strip overview, slot # 3, 4, 7 and 8

Input/output lists
In the I/O lists below the following terms will be used in connection with the relay outputs:
NO means Normally Open

NC means Normally Closed
Com. means common terminal
Slot #1, power supply PCB

Term. Function Technical data Description
1 (+) V DC 8-36V DC Power supply
2 (-)
3 NC Status relay Normally closed relay, processor/power supply
4 Com. 24V DC/1 A status supervision
5 NO Relay 05 MCM Reset
6 Com. 250V AC/8 A
7 NC
8 NO Relay 08 Open mains breaker/configurable
9 Com. 250V AC/8 A
10 NC
11 NO Relay 11 Close mains breaker
(synchronising)/configurable
12 Com. 250V AC/8 A
13 NC
14 NO Relay 250V AC/8 A Open generator breaker
15 Com.
16 NC
17 NO Relay 250V AC/8 A Close generator breaker (synchronising)
18 Com.
19 NC
20 Open collector 1 Transistor Pulse output 1, kWh counter/configurable
output/Relay 20
21 Open collector 2 Transistor Pulse output 2, kVArh counter/configurable
output/Relay 21
22 Com. Common Common terminal for terminals 20 and 21
23 Digital input 23 Optocoupler CB Tripped
24 Digital input 24 Optocoupler Mains breaker open/configurable
25 Digital input 25 Optocoupler Mains breaker closed/configurable
26 Digital input 26 Optocoupler Generator breaker open
27 Digital input 27 Optocoupler Generator breaker closed
28 Com. Common Common for terminals 23 to 27
Slot #2, analogue outputs

Term. Function Description
29 Not used
30 +/-25 mA out kW
31 0
32 Not used
33 Not used
34 +/-25 mA out AVR
35 0
36 Not used

Slot #3, load sharing PCB

37 -5…0…5V DC Analogue I/O Active load sharing line
38 Com. Common Common for load sharing lines
39 -5…0…5V DC Analogue I/O Reactive load sharing
40 -10…0…10V DC Analogue I/O f/P setpoint (passive)
41 Common Common for 40/42
42 -10…0…10V DC Analogue I/O U/Q setpoint (passive)
43 Binary input Optocoupler Idle speed selected
44 Binary input Optocoupler Manuel AVR UP
45 Binary input Optocoupler Manual AVR Down
46 Binary input Optocoupler Battery Chare err.
47 Binary input Optocoupler Remote Alarm ack
48 Binary input Optocoupler Configurable
51 Binary input Optocoupler Local
54 Binary input Optocoupler Manual GOV UP
55 Binary input Optocoupler Manuel GOV Down
56 Com. Common Common for terminals 43 to 55
57 NO Relay 57 MCM Idle
58 Com. 250V AC/5 A
59 NO Relay 59 MCM Shutdown
60 Com. 250V AC/5 A
61 NO Relay 61 Run coil
62 Com. 250V AC/5 A
63 NO Relay 63 Paralleling info
64 Com. 250V AC/5 A
Slot #4, Outputs for AVR

65 +/-25mA Governor
out
66 0
67 PWM + PWM speed governor signal
68 PWM -
69 Relay Relay 69
70 Relay
71 Relay Relay 71
72 Relay

Slot #5, AC measuring

73 I L1, s1 Generator current L1 x/1 A or x/5 A input

74 I L1, s2
76 I L2, s2
78 I L3, s2
79 U L1 Generator voltage L1 Max. 690V AC phase-phase value
80 Not used
82 Not used
84 UNEUTRAL Generator voltage neutral
85 U L1 Mains/bus voltage L1 Max. 690V AC phase-phase value
86 Not used
87 U L2 Mains/bus voltage L2 Max. 690V AC phase-phase value
88 UNEUTRAL Mains/bus voltage neutral

89 U L3 Mains/bus voltage L3 Max. 690V AC phase - phase value
Slot #6, 4 analogue inputs

Term. Function Technical Description
data
90 Analogue input 91 - Common RTD DE
91 Analogue input 91 + 4-20 mA in
92 Analogue input 93 - Common RTD NDE
94 Analogue input 95 - Common Spare
96 Analogue input 97 - Common Spare

Slot #7, engine interface PCB

Term Function Technical data Description
98 +12/24V DC 12/24V DC DC power supply
99 0V DC +/-30%
100 MPU input 0.5-70V AC/ Magnetic pick-up
101 MPU GND 10-10.000 Hz
102 A
103 B 0(4)-20 mA Winding U
104 C Digital
105 A Pt100
106 B Pt1000 Winding V
107 C VDO
108 A 0-40V DC
109 B Winding W
110 C
111 Com. Common Common for terminals 112-117
112 Digital input 112 Optocoupler Fire +Gas alarm
113 Digital input 113 Optocoupler Safety wire LO.
114 Digital input 114 Optocoupler Fire +Gas Fault
115 Digital input 115 Optocoupler Oil level low
116 Digital input 116 Optocoupler Configurable
117 Digital input 117 Optocoupler Fan tripped
118 Digital input 118 Optocoupler Emergency stop and common for 119 and
120
119 NO Relay Not used
24V DC/5 A
120 NO Relay Not used
24V DC/5 A
121 Com. Relay Running
122 NO 250V AC/5 A
123 Com. Relay Trip GB
124 NO 24V DC/5 A
A1 CAN-H
A2 GND Not used
A3 CAN-L
B1 CAN-H Not used
B2 GND
B3 CAN-L
Slot #8, Cummins engine interface communication

The serial communication line should be terminated between DATA + and DATA - with a resistor
equal to the cable impedance. The terminals 127/131 and 129/133 are internally connected.

126 Not used Modbus RTU(RS485)
127 DATA - (B)
128 GND
129 DATA + (A)
130 Not used
131 DATA - (B)
132 GND
133 DATA + (A)

8. Getting started
Standard delivery
The unit Display, DU-2
Display cable PC cable for utility software

Additional delivery
Additional display, DU-2
Additional Operator’s Panel, AOP-1
Additional Operator’s
Panel, AOP-2

9. USW and SW
The PC utility software (hereafter called USW) is a software programme that can be used for
configuration of the GEMPAC GAS.
The utility software is the software that is installed on the PC, notebook or
desktop computer.
Supported Windows systems
1
Assumed to work, but not tested.
2
Does probably not work, but not tested.
3
Microsoft GDI+ DLL must be installed from http://www.microsoft.com/downloads/details.aspx?FamilyId=6A63AB9C-
DF12-4D41-933C-BE590FEAA05A&displaylang=en
Obtain USW and ASW from Aggreko

The USW is obtained from Aggreko Manufacturing Controls home page:
http://eu.arc.aggrekonet.biz/SiteDirectory/Manufacturing/Technical/Controls/default.aspx
From here it is possible to navigate to the Master Controller Software Library as below;

Then navigate to the GEMPAC GAS folder via “Genset Controllers” and “GEMPAC GAS”;
The latest Utility Software is held in the Utility Software folder and is downloaded by left-clicking
the file name and selecting the ”Download a copy” option as below;
The latest Application Software is held in the Application Software folder and is downloaded by
left-clicking the file name and selecting the ”Download a copy” option as below;

The appropriate Parameter File is held in the Parameter Files folder and is downloaded by left-
clicking the file name and selecting the ”Download a copy” option as below;
When the USW has been saved to your PC, the software can be installed by
executing the file you just downloaded. Follow the instructions on the screen.
Installation of USB drivers

On Windows Vista machines the USB drivers are installed automatically.
This is the procedure on Windows XP machines:
When you connect the AGGREKO product, Windows XP will launch two “Hardware Wizards”.
Two drivers are installed, so please let Windows execute both “Found new Hardware Wizard”.
We recommend letting the Hardware Wizard install the software automatically by choosing the
“Recommended” option. If the “Advanced” option is chosen, the needed files are available from
the USW3 installation folder (default: C:\Program Files\DEIF\USW3\) in the “USB driver
files/source PreInstaller” folder.
Please select “Continue Anyway” if a “Hardware Installation” warning (see figure below) appears
during the installation.

Application software
The application software (hereafter called ASW) is the software that is written in
the GEMPAC GAS.
Reason for upgrade

There are various reasons for upgrading the GEMPAC GAS. The main reasons are:
1. To get new functions available in the latest SW version.

2. The software has an error (bug) that needs to be fixed for cosmetic or functional
reasons.
3. To prepare several GEMPAC GAS units with the same software, so they are identical
prior to forwarding.
In most cases, it is not necessary to upgrade the units.
Precautions
Please read this section carefully before attempting to upgrade your units.
Genset condition
All software downloading to the GEMPAC GAS device must be carried out while the genset is at
standstill.
Protection
All protections are deactivated during download.
Relay status
All relays are de-energised during download. Please check your diagrams carefully to
understand the effect of this.
Status relay
Please check relay on terminals 3 and 4
Before writing new ASW

During an installation of new ASW the configuration of the unit will be lost, so if the configuration is
to be reused, a manual procedure is to be followed. The following steps describe how to prepare
upgrading of ASW
The procedure is to save the configuration to file before the installation of new ASW. After
installation, the configuration can then be written back to the unit and in that way the unit will have
the same configuration as before the installation.
Prepare backup
All the backup work from the USW requires that the GEMPAC GAS is connected to the PC.
Open the USW and connect to your device with the green “connect” button in the menu
“Connection”.
If you fail to save the parameters prior to SW download, they will be lost. They
cannot be restored when the software has been downloaded.

ASW version 3.x

GEMPAC GAS using ASW version 3.x, the USW-3 must be used to save the configuration. As it
appears from table below, the units have different sets of configurations. In the ASW version 3.x
units, all parts of the configuration are saved in one file (*.usw).
GEMPAC
GAS
Parameter file X
Input file X
Output file X
Translation file X
M-Logic file X
View file X
AOP 1 conf. X
AOP 2 conf. X
App. conf. X
Getting connected with the GEMPAC GAS

Connect the GEMPAC GAS service port to the port on the computer by using the service cable.
Click the Utility Software 3 icon on the desktop or in the Windows Start menu.
Start menu icon:
Desktop menu icon Utility Software 3.lnk
The below window appears.
Open the application

settings by clicking this
icon.

Select “Windows
device manager”.
Check the COM port used

for communication, and
make sure the settings
correspond to the
application settings.
Connect to your device with the link “connect” button in the menu “Connection”
Click the “Connect” icon.
You are now online with the GEMPAC GAS

Prepare backup
In order to keep track of the files from the GEMPAC GAS, it is recommended to save them
somewhere logical/easy to remember – this could typically be together with project files.
Read parameters from the unit using the “batch job” function.
Select “Read from device”.
Select the parameters to be saved in the USW project file (file.usw).

Only select parameters that are available.
Choose file name and where to save the project file on the PC.

ASW version 3.x
Before attempting to download application software to the device, please read this chapter for
instructions about how to save the present configuration.
If you fail to save the parameters prior to SW download, they will be lost. They
cannot be restored when the software has been downloaded.
Download of new ASW to unit

Click the “firmware update” icon and select new application software.
Flash of the unit is password-protected, 2000 is the default password.
Find the new ASW located on the PC.
This will force the GEMPAC GAS into boot mode.
After download of new firmware, parameters saved in the project file (file.usw) can be
downloaded to the unit.

Open a saved project file from the PC.
Click the “batch job” icon and select “Write to device”.
Select the parameters you want to download to the unit.
When the programming is completed, the unit will reset itself, after which it will be operational
again.

10. Commissioning of the GEMPAC GAS
Step by step
The illustration below indicates the overall steps to be followed in order to carry out a successful
commissioning of the GEMPAC GAS unit.
Step 1 Settings check
Step 2 Governor check
Step 3 AVR check
Step 4 Protections check
Step 5 Adjustment

Settings check
It is necessary to perform a settings check. This is done in the following five individual steps:
1. Check and adjust the nominal settings.

2. Check and adjust the alarm settings.
3. Check and adjust the function control settings.
4. Check and adjust the speed controller settings.
5. Check and adjust the voltage controller settings.
The above-mentioned settings must be checked and adjusted prior to the initial starting of the
genset.
The settings can be adjusted either through the display or through the PC utility
software.
Nominal values
The nominal values of the GEMPAC GAS are adjusted in the general part of the system setup
menu.
In the PC utility software, it is presented as illustrated on the above screen dump. The correct
values are supplied by the switchboard manufacturer.

Alarm settings
The alarm settings are adjusted in the protection setup menu.
In the PC utility software, it is presented as illustrated on the screen dump above or similar. The
actual alarm parameters are adjusted according to customer requirements and application
requirements.
Function control settings

The function control settings are adjusted in the general part of the system setup menu.
In the screen dump above, only some of the settings are illustrated. Since the function control
settings include parameters for the entire functionality of the GEMPAC GAS, they must be stepped
through carefully. The function control settings are adjusted according to the desired unit control.

Synchronisation settings
The GEMPAC GAS synchronisation settings are adjusted in the synchronisation part of the control
setup menu.
Speed controller settings

The GEMPAC GAS speed controller settings are adjusted in the regulation part of the control setup
menu.
The screen dump below illustrates the controller settings related to the speed governor. As an initial
setting before the first start up, the Kp of the frequency and power controllers are set to a low value
giving a slow regulation.
Analogue controller
As an initial setting before the first start up, the Kp, Ti and Td of the frequency and power
controllers are set to a value giving a slow regulation. This means that Kp and Td should be set to a
low value, and Ti should be set to a high value.

Voltage controller settings

The voltage controller settings are adjusted in the regulation part of the control setup menu.
The screen dump above illustrates the controller settings of the voltage and reactive power
controller. As an initial setting before the first start up, the Kp of the voltage and reactive power
controllers are set to a low value giving a slow regulation.
Analogue controller
As an initial setting before the first start up, the Kp, Ti and Td of the frequency and power
controllers are set to a value giving a slow regulation. This means that Kp and Td should be set to a
low value, and Ti should be set to a high value.

Governor check
Even if the engine manufacturer has adjusted the governor, it is necessary to carry out the
following adjustments to be sure that the GEMPAC GAS can successfully operate with the
speed governor.
The governor should be tuned in according to the governor/engine manufacturer’s instructions. It

is important that the engine is able to run smoothly and without hunting, before the control
function of the GEMPAC GAS is activated.
Speed setting
Putting the GEMPAC GAS in manual operation, this can be done via the M-Logic, MAN,
disables the control function. This will ”disable” the control outputs, but the generator protection
is still active. If you fail to do this, you may experience control problems later on.
• Go to MAN mode. (via M-Logic)

• Reboot the unit or activate the input ”reset analogue controller outputs”.
• Run the generator with no load (open generator breaker).
• Set the frequency (on the speed governor) to be base frequency (50 or 60Hz).
Speed droop
The speed governor must have a speed droop of 3-4% (speed dropping 3-4% from no load to
full load, when the GEMPAC GAS is not in control). In order to ensure equal load sharing on
parallel running machines, all governors must have the same droop setting.
AGGREKO recommends adjusting the speed droop on the speed governor for
stability purposes.
Speed range
The necessary speed range must be selected, so it is possible to operate at full load. Typically,
this is fNOM + 3 Hz. If the speed range is too high
The speed range must allow for the full load of the genset.

AVR check
Even if the AVR is adjusted by the genset manufacturer, it is necessary to go through the
following adjustments in order to be sure that the GEMPAC GAS can operate with the AVR.
The AVR should be tuned in according to the AVR/generator manufacturer’s instructions. It is

imperative that the genset is able to operate smoothly, before the control function of the
GEMPAC GAS is activated.
Voltage setting
Analogue output
The analogue output is a +/-25mA signal. Given the fact that especially the AVRs are sensitive
to the external circuit impedance, it is essential to carry out the initial setting of the AVR while the
GEMPAC GAS is connected and the control function disabled.
Putting the GEMPAC GAS in manual operation, this can be done via the M-Logic, MAN,
disables the control function. This will ”disable” the control outputs, but the generator protection
is still active. If you fail to do this, you may experience control problems later on.
• Go to MAN mode. (via M-Logic)

• Reboot the unit or activate the input ”reset analogue controller outputs”.
• Run the generator with no load (open generator breaker).
• Set the voltage (on the AVR) to be nominal voltage.
Voltage droop
The AVR controls the generator voltage in a way which is comparable to the speed governor
controlling the prime mover speed.
This means that the generator AVR must have a voltage droop of 3-4% (voltage dropping 3-4%
from no load to full reactive load when the GEMPAC GAS has no control). In order to ensure
equal VAr sharing on parallel running generators, all generators must have the same voltage
droop setting.
Voltage range
When using analogue interfacing, the resistor installed across the output terminals is selected to
obtain the necessary speed range. The voltage range must be defined similar to the speed
range for the governor.
The voltage range must be wide enough for the voltage droop and for the full loading of the
genset. A typical value is +/-10% * UNOM. The necessary control signal level is often specified
depending on the AVR type.

Protections check
As a part of the commissioning the protections should be checked.
The following points must be considered for each alarm:
• Alarm setpoint
• Alarm delay
• Relay output
• Activation
• Fail class
• Inhibits
Considerations
Several issues must be taken into consideration when doing the configuration of the alarms.
These are e.g. national rules and requirements, additionally installed protection equipment,
required use of the protections (trip of non-essential load, breaker tripping and engine stopping).
The switchboard manufacturer and the end customer must take these considerations.
Configuration of the protections

The dialogue box shows a typical alarm.
In the “commissioning” field above, the horizontal blue line indicates the
elapsed time since the alarm setpoint was exceeded. In this example the
generator reverse power setpoint is -5%. If the commissioning is done without
the PC utility software, then the timers can be seen in the service menu 9120.

Adjustment
The adjustment of the unit can be carried out when the initial settings of the governor and the AVR
are made.
The controller of the unit is a PID controller. The unit includes different controllers which must be
tuned in at the correct running situations (see the table below):
Controller Purpose Tune in conditions

Frequency controller Controls the frequency when the Tune in when the generator
GEMPAC GAS is in island mode is running with the generator
(stand-alone or load sharing). breaker open.
Power controller Controls the power when the Tune in when the generator
GEMPAC GAS is running is running parallel to the
parallel to the mains. mains.
P load share controller Controls the power when the Tune in when the generator
GEMPAC GAS is running in load is running in load sharing
sharing mode. mode.
Voltage controller Controls the voltage when the Tune in when the generator
Multi-line 2 is in island mode is running with the generator
(stand-alone or load sharing). breaker open.
Reactive power controller Controls the VArs when the Tune in when the generator
GEMPAC GAS is running is running parallel to the
parallel to the mains and when mains or in load sharing
running in VAr sharing mode. mode.
Q load share controller Controls the reactive power Tune in when the generator
when the GEMPAC GAS is is running in reactive load
running in load sharing mode. sharing mode.
Adjusting PID controller

Before the PID controllers of the GEMPAC GAS are tuned in, the values of the KP, Ti and Td of
all controllers must be decreased to a low value.
Start by tuning in the KP factor, and then tune in the Td and Ti. Normally, the controllers are
tuned in following a few general rules as given below.
Step 1, adjustment of the KP

Only the P regulator is to be active (Td and Ti set to 0 s), and the operation of the genset must
be stable. Now increase the KP factor step by step, until the genset becomes unstable. Adjust
the KP factor to 50% of the value found above.
Step 2, adjustment of the Ti

With the Kp setting set to the value found in step 1, raise the Ti to a high value, e.g. 30 s, and
decrease Ti step by step, until the genset becomes unstable. Adjust the Ti to approx. 1.5 to 1.7
times the value where instability begins.
Step 3, adjustment of the Td

Step by step increase the Td until the genset becomes unstable. Adjust the Td to 50…70% of
the value.
Step 4, readjustment of controller settings

It can be necessary to make a readjustment of the controller settings, if during testing the genset
turns out to be unstable to some extent. If this is the case, then adjust the KP, Td and Ti until the
operation is satisfactory.

To see the effect of the new adjustments when tuning in the GEMPAC GAS,
remember to make a regulation deviation, e.g. by applying a load jump.
Manual governor and AVR control

In many cases, it is difficult to tune in the controller using load jumps (no load bank available).
When this is the situation, the manual control can be used as an easy way to make regulation
deviations during the commissioning.
This function can be activated by pressing more than 2 seconds, or by activating the digital
inputs or AOP buttons for governor or AVR control in semi-auto mode. The intention of this
function is to give the commissioning engineer a helpful tool for adjustment of the regulation.
The function of the regulation window depends on the selected mode:
G 0 0 0V
f-U Setp 100% 100%
f-U Reg. 50% 60%
GOV AVR
Semi mode
As in manual mode, the up and down arrows have the same function as the digital inputs or
AOP buttons for governor or AVR control when the window is open.
The value setup can be changed by pressing the arrow up or down. When GOV is underlined,
the governor setpoint will be changed, and vice versa when the AVR is underlined. When
changing the setpoint value, an offset will be added to or subtracted from the nominal value. The
reg. value is the output value from the regulator. If the genset is running in parallel, the active or
reactive nominal power setpoint value will be changed. If it is a stand-alone genset not parallel to
the mains, the nominal frequency or voltage setpoint will be changed and also displayed. When
the ”back” button is activated, the regulation setpoint returns to nominal.
Auto and test mode

Similar to semi-auto except for the fact that activating the digital inputs or AOP buttons for
governor or AVR control will change the regulation setpoint but not open the regulation window.
When the digital inputs or AOP buttons are deactivated, the regulation setpoint returns to
nominal.
Regarding AOP setup, please refer to “Help” in the PC utility software.

Resulting speed/voltage curve upon load change

Testing is easily done by using (if possible) a load bank applying ”jumps” in the generator load,
hereby testing the speed/voltage control.
The optimum result is indicated by this curve:
As indicated, 2-3 ”overshoots” before stabilising after a sudden change is OK. If more
”overshoots” are present, then decrease the KP factor and try again.
Password
The unit includes three password levels. All levels can be adjusted in the PC software.
Available password levels:
Password level Factory setting Access

Customer Service Master
Customer 2000 X
Service 2001 X X
Master 2002 X X X
A parameter cannot be entered with a too low ranking password. But the settings can be
displayed without password entry.
Each parameter can be protected at a specific

password level. To do so, the PC utility software
must be used. Enter the parameter to be configured
and select the correct password level.

Parameter access
To gain access to adjust the parameters, the password level must be entered:
If the password level is not entered, it is not possible to enter the parameters.
The customer password can be changed in menu 9116.

The service password can be changed in menu 9117.
The master password can be changed in menu 9118.
The factory passwords must be changed, if the operator of the genset is not
allowed to change the parameters.
It is not possible to change the password at a higher level than the password
entered.
Troubleshooting
Problem indication Problem cause Remedy

Load sharing or parallel with mains No speed droop on generators. Apply 3-4% speed drop
power control unstable. on prime mover
Synchronisation OK. governor.
Single generator running frequency
control OK.
Load sharing or parallel with mains No voltage droop on generators. Apply 3-4% voltage drop
voltage (VAr) control unstable. on generator AVR.
Synchronisation OK.
Single generator running voltage
control OK.
Generator not able to take load to Initial setting of speed governor See chapters regarding
100%. not correct. governor/AVR checks.
Generator not able to take load to Analogue output from Increase the full scale
100%. AGGREKO equipment has too value. This is mostly a
low output range. case when using
electronic potentio-
meters.
Speed decreases when increase was Relay outputs ”up” and ”down” Swap connections.
expected (relay outputs). reversed.
Speed decreases when increase was Outputs ”+” and ”-” reversed. Swap connections.
expected (analogue output).
Engine overspeeds when starting up. Regulator output is too high. Decrease the analogue
output signal by
decreasing the resistor.

11. Procedure for parameter setup
This chapter deals with the procedure to be followed when the parameters of the unit are set up
from the initial point of finding the individual parameter description in this document to the actual
setup. By use of various illustrations the following will guide the user through the whole procedure
for parameter setup step by step.
Finding the selected parameter

The first step in the parameter setup is finding the correct parameter descriptions. All parameter
descriptions are located in “alarm” or “parameter list” which is intended for reference purposes. The
descriptions are structured according to their parameter titles and the main parameter group to
which they belong.
Find the individual parameter title in the Alarm table page 62 and 63 or the parameter list at page
98 and 99.
In the alarm and parameter lists, you will find the page location of the parameter
description you are looking for.

Parameter descriptions
In chapter 12, each parameter description is structured according to the same principles. Under the
parameter title heading, the detailed parameter descriptions are illustrated and presented. First, a
table indicating the parameter facts related to the individual parameter title is presented:
Menu Parameter Changeable Min. – max. Default setpoint

number title and settings setpoints from factory
indicated menu indicated in
in display number display
1000 G -P>
No. Setting Min. setting Max. setting Factory
setting
1001 G -P> Setpoint -50.0% 0.0% -5.0%
1002 G -P> Delay 0.1 s 100.0 s 10.0 s
1003 G -P> Relay output A Not used R3 Not used
(relay 3)
1004 G -P> Relay output B Not used R3 Not used
(relay 3)
1005 G -P> Enable OFF ON ON
1006 G -P> Fail class 1 5 3
Small differences due to the character of the parameters may exist between the
individual tables.
The first column indicates the menu number in the display.
The second column indicates the changeable setting in the display.
The third and fourth columns indicate the minimum/maximum setpoint available for this setting.
The fifth column indicates the default setpoint of the unit from the factory. When it is necessary,
additional information will be supplied after the table in order to make the individual parameter
descriptions as informative as possible.
Setup
At this point of the process, you will have located the specific parameter description that you were
looking for. Now, follow the menu structure presented earlier in this handbook in order to set up the
individual parameters. (In this overall example we have chosen to change the setpoint of the
parameter 1000 G -P>).
Step 1: Enter the ”setup” menu via SETUP in the fourth display line in the entry window
Step 2: Enter the ”protection” menu via PROT in the fourth display line in the setup menu
Step 3: Use the and push-buttons to locate the selected parameter
Step 4: Enter the ”setpoint” menu via SP in the fourth display line
Step 5: Enter password to change the setpoint
Step 6: Use the and push-buttons to increase/decrease the setpoint setting
Step 7: Move the ”underscore” to save and press SEL, the new setpoint setting has now
been saved.

12. Alarm list
In the following, these abbreviations are used:

G: Generator
GB: Generator breaker
M: Mains
MB: Mains Breaker
BB: Busbar
N/A: Not available
This chapter includes a complete alarm list, including all Engine alarms. Therefore, this chapter
is to be used for reference when specific information about the individual parameters is needed
for the unit setup. An overview list can be seen on the next page.
The table consists of the following possible adjustments:
Setpoint: The alarm setpoint is adjusted in the setpoint menu. The setting is a percentage
of the nominal values.
Delay: The timer setting is the time that must expire from the alarm level is reached
until the alarm occurs.
Relay output A: A relay can be activated by output A.
Relay output B: A relay can be activated by output B.
Enable: The alarm can be activated or deactivated. ON means always activated, RUN
means that the alarm has run status. This means it is activated when the
running signal is present.
Fail class: When the alarm occurs the unit will react depending on the selected fail class.
Fail classes are:

• F1 = Alarm
• F2 = Warning
• F3 = Trip of GB
• F4 = Trip and stop
• F5 = Shutdown
• F6 = Trip of MB

Small differences due to the character of the parameters may exist between the
individual tables.
It is also possible to configure the parameters

by using the PC utility software. It will be
possible to make the same configurations as
described above.
By using the PC utility software, extra

functionality is available. For all the
protections, it is possible to make an
automatic acknowledgement of the alarm.
It is also possible to use the inhibit function to

determine when the function is active.
Function Description
Inhibit 1
Inhibit 2 M-Logic outputs: conditions are programmed in M-Logic
Inhibit 3
GB ON The generator breaker is closed
GB OFF The generator breaker is open
Run status Running detected and the timer in menu 6160 expired
Not run status Running not detected or the timer in menu 6160 not expired
Generator voltage > 30% Generator voltage is above 30% of nominal
Generator voltage < 30% Generator voltage is below 30% of nominal
MB ON The mains breaker is closed
MB OFF The mains breaker is open
Parallel Both GB and MB are closed
Not parallel Either GB or MB is closed, but not both

Alarm table overview
Prot page Reg page

1000 G -P> 1 64 2560 GOV reg. fail 77
1010 G -P> 2 64 2630 Deload error 77
1030 G I> 1 64 2680 AVR reg. fail 77-78
1040 G I> 2 64-65
1050 G I> 3 65 Digital input
1060 G I> 4 65 3000 CB Tripped 78
1130 G I>> 1 65 3010 Dig. input 24 78
1140 G I>> 2 65-66 3020 Dig. input 25 78
1150 G U> 1 66 3030 Dig. input 26 79
1160 G U> 2 66 3040 Dig. input 27 79
1170G U< 1 66 3130 Dig. Input 43 79
1180 G U< 2 66-67 3140 Dig. Input 44 79-80
1190 G U< 3 67 3150 Dig. Input 45 80
1200 G voltage trip 67 3160 Batt. Charg err 80
1210 G f> 1 67 3170 Dig. Input 47 80
1220 G f> 2 67 3180 Dig. Input 48 80-81
1230 G f> 3 68 3190 Dig. Input 49 81
1240 G f< 1 68 3200 Dig. input 50 81
1250 G f< 2 68 3210 Dig. input 51 81-82
1260 G f< 3 68 3220 Dig. Input 52 82
1270 BB U> 1 69 3230 Dig. Input 53 82
1280 BB U> 2 69 3240 Dig. Input 54 82
1290 BB U> 3 69 3250 Dig. Input 55 82-83
1300 BB U< 1 69 3430 Fire +gas alarm 83
1310 BB U< 2 69-70 3440 Safety wire lo. 83
1320 BB U< 3 70 3450 Fire +Gas Fault 83
1330 BB U< 4 70 3460 Oil Level Low 83-84
1340 BB Voltage trip 70 3470 Dig. input 116 84
1350 BB f> 1 70 3480 Fan tripped 84
1360 BB f> 2 70-71 3490 Emergency stop 84
1370 BB f> 3 71
1380 BB f< 1 71 Next page
1390 BB f< 2 71
1400 BB f< 3 71
1410 BB f< 4 71-72
1420 df/dt (ROCOF) 72
1430 Vector jump 72
1450 G P> 1 72
1460 G P> 2 72-73
1470 G P> 3 73
1480 G P> 4 73
1490 G P> 5 73
1500 Unbalance curr. 74
1510 Unbalance volt 74
1520 G -Q> 74
1530 M Q> 75
Sync
2120 Sync window 75
2130 GB sync failure 75
2140 MB sync failure 75
2150 Phase seq error 75-76
2160 GB open fail 76
2170 GB close fail 76
2180 GB pos. fail 76
2200 MB open fail 76
2210 MB close fail 76-77
2220 MB pos. fail 77
2270 Close before excitation fail 77

Analogue input page Gen page

4000 The RTD 1 85 6270 Stop coil wire fail 92
4010 The RTD 2 85 6280 Int. comm. Fail 92
4020 W. fail ana 91 85 6330 Engine heater 1 92
4030 DE RTD 1 85-86 6410 Battery test 92
4040 DE RTD 2 86 6440 Battery asymmetry 1 93
4050 W. fail ana 93 86 6450 Battery asymmetry 2 93
4060 4-20 mA 95.1 86 6470 Max ventilation 1 94
4070 4-20 mA 95.2 86 6480 Max ventilation 2 94
4080 W. fail ana 95 86-87 6500 Blk. Swbd error 95
4090 4-20 mA 97.1 87 6510 Stp. Swbd error 95
4100 4-20 mA 97.2 87 6540 Not in Auto 95
4110 W. fail ana 97 87
4160 Winding U 1 87 EIC Comm
4170 Winding U2 87-88 7570 EI comm. Error 96
4240 W. fail 102 88 7580 EIC Norm shutd. 96
4290 windings V 1 88 7590 EIC Emg Shutd. 96
4300 Windings V 2 88 7600 EIC overspeed 96
4370 W. fail 105 88 7610 EIC coolant T. 1 96
4420 Windings W1 88 7620 EIC coolant T. 2 97
4430 Windings W2 88-89 7630 EIC Oil pres. 1 97
4500 W. fail 108 89 7640 EIC Oil pres. 2 97
4510 Overspeed 1 89
4520 Overspeed 2 89
4530 Crank failure 89
4540 Run feedb. fail 90
4550 MPU wirebreak 90
4560 Hz/V failure 90
4570 Start failure 90
4580 Stop failure 90
4960 U< aux. term. 1 91
4970 U> aux. term. 1 91
4980 U< aux. term.98 91
4990 U> aux. term.98 91

Reverse power and overcurrent protection
No. Setting Min. Factory Notes Ref. Description

Max. setting
1000 G reverse power 1

1001 G –P> 1 Setpoint -50.0... 0.0% -5.0% Product The alarm and fail class
1002 G –P> 1 Delay 0.1…100.0 s 5.0 s manual are activated when the
reverse power has been
Relay continuously above the
1003 G –P> 1 Not used Not used
output A programmed value
Relay during the programmed
output B delay.
OFF
1005 G –P> 1 Enable ON
ON
Trip GB
1006 G –P> 1 Fail class F1…F6
F3
1010 G reverse power 2

1011 G –P> 2 Setpoint -50.0…0.0% -5.0% Product The alarm and fail class
1012 G –P> 2 Delay 0.1…300.0 s 10.0 s manual are activated when the
reverse power has been
output B delay.
OFF
1015 G –P> 2 Enable OFF
ON
Trip GB
1016 G –P> 2 Fail class F1…F6
F3
1030 G over current 1

1031 G I> 1 Setpoint 50.0…200.0% 110.0% Product The alarm and fail class
1032 G I> 1 Delay 0.1…100.0 s 20.0 s manual are activated when the
current has been
1033 G I> 1 Not used Not used
output B delay.
OFF
1035 G I> 1 Enable ON
ON
Warning
1036 G I> 1 Fail class F1…F6
F2

1042 G I> 2 Delay 0.1…100.0s 20.0 s manual are activated when the
current has been
output B delay
OFF
ON


Max. setting
Trip GB
F3

1052 G I> 3 Delay 0.1…100.0 s 10.0 s manual are activated when the
current has been
output B delay
OFF
ON
Shutdown
F5

Product The alarm and fail class
1061 G I> 4 Setpoint 50.0…200.0% 120% manual are activated when the
current has been
continuously above the
programmed value
1062 G I> 4 Delay 0.1…100.0 s 5.0 s during the programmed
delay
Relay
output A
Relay
output B
OFF
1065 G I> 4 Enable OFF
ON
Trip GB
F3
1130 G fast over current 1

150.0…350.0 Product The alarm and fail class
1131 G I>> 1 Setpoint 150.0%
% manual are activated when the
1132 G I>> 1 Delay 0.0…100.0 s 2.0 s current has been
Relay programmed value
1133 G I>> 1 Not used Not used
output A during the programmed
Relay delay
output B
OFF
1135 G I>> 1 Enable OFF
ON
Trip GB
1136 G I>> 1 Fail class F1…F6
(F3)
1140 G fast over current 2

1141 G I>> 2 Setpoint 50.0…350.0% 200.0% Product The alarm and fail class
1142 G I>> 2 Delay 0.1…100.0 s 0.5 s manual are activated when the
current has been
output A


Max. setting
Relay programmed value
output B during the programmed
OFF delay
1145 G I>> 2 Enable OFF
ON
Trip of
1146 G I>> 2 Fail class F1…F6 GB
(F3)
Voltage protections

Max. setting
1150 G overvoltage 1
Setpoin 100.0…120.0% 107.0% Product The alarm and fail class
1151 G U> 1
t manual are activated when the
1152 G U> 1 Timer 0.1...100.0 s 10.0 s voltage has been
1153 G U> 1 Relay A Not used Not used programmed value
1154 G U> 1 Relay B Not used Not used during the programmed
delay.
Enable OFF ON
1155 G U> 1
ON
Fail Warning
1156 G U> 1 F1…F6
class (F2)
1160 G overvoltage 2
1161 G U> 2
1162 G U> 2 Timer 0.1…100.0 s 5.0 s voltage has been
1163 G U> 2 Relay A Not used Not used programmed value
1164 G U> 2 Relay B Not used Not used during the programmed
delay.
Enable OFF ON
1165 G U> 2
ON
Fail Shutdown
1166 G U> 2 F1…F6
class (F5)
1170 G undervoltage 1
1171 G U< 1 t manual are activated when the
voltage has been
1172 G U< 1 Timer 0.1…100.0 s 10.0 s continuously under the
programmed value
1173 G U< 1 Relay A Not used Not used
during the programmed
1174 G U< 1 Relay B Not used Not used delay.
1175 G U< 1 Enable OFF ON

ON
Fail Warning
1176 G U< 1 F1…F6
class (F2)
1181 G U< 2
Timer 0.1…100.0 s 7.0 s voltage has been
1182 G U< 2 continuously under the


Max. setting
1183 G U< 2 Relay A Not used Not used programmed value
1184 G U< 2 Relay B Not used Not used during the programmed
delay.
Enable OFF ON
1185 G U< 2
ON
Fail Shutdown
1186 G U< 2 F1…F6
class (F5)
1191 G U< 3
Timer 0.1…100.0 s 5.0 s voltage has been
1192 G U< 3 continuously under the
programmed value
1193 G U< 3 Relay A Not used Not used during the programmed
1194 G U< 3 Relay B Not used Not used delay.
Enable OFF OFF
1195 G U< 3
ON
Fail Warning
1196 G U< 3 F1…F6
class (F2)
1200 G Voltage trip

Product Selection between
Setpoin Ph-Ph Ph-N manual phase-phase or phase-
1201 G Voltage trip
t Ph-N neutral voltage
detection
Frequency protections
Frequency settings relate to the nominal frequency setting.

Max. setting
1210 G over frequency 1
1211 G f> 1 Setpoint 100.0…120.0% 107.0% Product The alarm and fail class
10.0 sec manual are activated when the
1212 G f> 1 Timer 0.2…100.0 s frequency has been
1213 G f> 1 Relay A Not used Not used programmed value
1214 G f> 1 Relay B Not used Not used during the programmed
delay.
OFF
1215 G f> 1 Enable ON
ON
Fail Warning
1216 G f> 1 F1…F6
class (F2)
1220 G/M/BB over frequency 2

1221 G f> 2 Setpoint 100.0…120.0% 110% Product The alarm and fail class
1.0 sec manual are activated when the
1222 G f> 2 Timer 0.2…100.0 s frequency has been
1223 G f> 2 Relay A Not used Not used programmed value
1224 G f> 2 Relay B Not used Not used during the programmed
delay.
OFF
1225 G f> 2 Enable ON
ON
Fail Shutdown
1226 G f> 2 F1…F6
class (F5)


Max. setting
1230 G over frequency 3
1231 G f> 3 Setpoint 100.0…120.0% 110% Product The alarm and fail class
1232 G f> 3 Timer 0.2…100.0 s 3.0 sec manual are activated when the
frequency has been
1233 G f> 3 Relay A Not used Not used continuously above the
1234 G f> 3 Relay B Not used Not used programmed value
OFF
1235 G f> 3 Enable OFF delay.
ON
Fail Shutdown
1236 G f> 3 F1…F6
class (F5)
1240 G under frequency 1

1241 G f< 1 Setpoint 80.0…100.0% 93% Product The alarm and fail class
1242 G f< 1 Timer 0.2…100.0 s 10.0 sec manual are activated when the
frequency has been
1243 G f< 1 Relay A Not used Not used continuously under the
programmed value
1244 G f< 1 Relay B Not used Not used
delay.
OFF
1245 G f< 1 Enable ON
ON
Fail Warning
1246 G f< 1 F1…F6
class (F2)

1251 G f< 2 Setpoint 80.0…100.0% 90.0% Product The alarm and fail class
frequency has been
1254 G f< 2 Relay B Not used Not used programmed value
OFF
1255 G f< 2 Enable ON delay.
ON
Fail Shutdown
1256 G f< 2 F1…F6
class (F5)

1261 G f< 3 Setpoint 80.0…100.0% 95% Product The alarm and fail class
frequency has been
1264 G f< 3 Relay B Not used Not used programmed value
OFF
1265 G f< 3 Enable OFF delay.
ON
Fail Warning
1266 G f< 3 F1…F6
class (F2)

Busbar voltage protections

Voltage settings relate to the nominal voltage setting.

Max. setting
1270 Busbar overvoltage 1
1271 BB U> 1 Setpoint 100.0…120.0% 105.0% Product The alarm and fail class
1272 BB U> 1 Timer 0.0…99.9 s 10.0 s manual are activated when the
voltage has been
1273 BB U> 1 Relay A Not used Not used continuously above the
1274 BB U> 1 Relay B Not used Not used programmed value during
the programmed delay.
Enable OFF ON
1275 BB U> 1
ON
Fail class Warning
1276 BB U> 1 F1…F6
(F2)

Timer 0.0…100.0 s 5.0 s manual are activated when the
1282 BB U> 2 voltage has been
1283 BB U> 2 Relay A Not used Not used programmed value during
1284 BB U> 2 Relay B Not used Not used the programmed delay.
Enable OFF ON
1285 BB U> 2
ON
Fail class Trip of GB
1286 BB U> 2 F1…F6
(F3)

1292 BB U> 3 voltage has been
1293 BB U> 3 Relay A Not used Not used programmed value during
1294 BB U> 3 Relay B Not used Not used the programmed delay.
Enable OFF OFF
1295 BB U> 3
ON
Fail class Warning
1296 BB U> 3 F1…F6
(F2)
1300 Busbar undervoltage 1

1301 BB U< 1 Setpoint 50.0…100.0% 97.0% Product The alarm and fail class
1302 BB U< 1 Timer 0.0…100.0 s 10.0 s manual are activated when the
voltage has been
1303 BB U< 1 Relay A Not used Not used continuously under the
1304 BB U< 1 Relay B Not used Not used programmed value during
Enable OFF OFF
1305 BB U< 1
ON
Fail class Warning
1306 BB U< 1 F1…F6
(F2)

1312 BB U< 2 Timer 0.0…100.0 s 5.0 s manual are activated when the
voltage has been
1313 BB U< 2 Relay A Not used Not used continuously under the
1314 BB U< 2 Relay B Not used Not used programmed value during
Enable OFF OFF
1315 BB U< 2
ON


Max. setting
Fail class Trip of GB
1316 BB U< 2 F1…F6
(F3)

1322 BB U< 3 voltage has been
continuously under the
1323 BB U< 3 Relay A Not used Not used programmed value during
1324 BB U< 3 Relay B Not used Not used the programmed delay.
BB U< 3 Enable OFF OFF
1325
ON
Fail class Warning
1326 BB U< 3 F1…F6
(F2)

1332 BB U< 4 voltage has been
continuously under the
1333 BB U< 4 Relay A Not used Not used programmed value during
1334 BB U< 4 Relay B Not used Not used the programmed delay.
Enable OFF OFF
1335 BB U< 4
ON
Fail class Warning
1336 BB U< 4 F1…F6
(F2)
1340 Busbar Voltage trip

Setpoint Ph-Ph Ph-Ph Product Selection between phase-
BB Voltage
1341 Ph-N manual phase or phase-neutral
trip
voltage detection
Busbar frequency protections
Frequency settings relate to the nominal frequency setting.

Max. setting
1350 Busbar over frequency 1
1351 BB f> 1 Setpoint 100.0…120.0% 105.0% Product The alarm and fail class
1352 BB f> 1 Timer 0.0…100.0 s 10.0 s manual are activated when the
frequency has been
1353 BB f> 1 Relay A Not used Not used continuously above the
1354 BB f> 1 Relay B Not used Not used programmed value
OFF
1355 BB f> 1 Enable ON delay.
ON
Warning
1356 BB f> 1 Fail class F1…F6
(F2)

frequency has been


Max. setting
OFF during the programmed
1365 BB f> 2 Enable ON
ON delay.
Trip of GB
(F3)

frequency has been
OFF delay.
1375 BB f> 3 Enable OFF
ON
Warning
(F2)
1380 Busbar under frequency 1

1381 BB f< 1 Setpoint 80.0…100.0% 95.0% Product The alarm and fail class
1382 BB f< 1 Timer 0.0…100.0 s 10.0 s manual are activated when the
frequency has been
1383 BB f< 1 Relay A Not used Not used continuously under the
1384 BB f< 1 Relay B Not used Not used programmed value
OFF
1385 BB f< 1 Enable ON delay.
ON
Warning
1386 BB f< 1 Fail class F1…F6
(F2)

1392 BB f< 2 Timer 0.0…100.0 s 5.0 s manual are activated when the
frequency has been
OFF
1395 BB f< 2 Enable ON delay.
ON
Trip of GB
(F2)

1402 BB f< 3 Timer 0.0…100.0 s 10.0 sec manual are activated when the
frequency has been
OFF
1405 BB f< 3 Enable OFF delay.
ON
Warning
(F2)

1412 BB f< 4 Timer 0.0…100.0 sec 5.0 s manual are activated when the
frequency has been


Max. setting
OFF during the programmed
1415 BB f< 4 Enable OFF
ON delay.
Warning
(F2)
Mains failure protections

Max. setting
1420 df/dt (ROCOF)
1421 Df/dt (ROCOF) Setpoint 0.1…10 Hz/s 5 Hz/s Product The alarm and fail class
1422 Df/dt (ROCOF) Delay 1…20 per 6 per manual are activated when the
df/dt rate has been
1423 Df/dt (ROCOF) Relay A Not used Not used continuously above the
1424 Df/dt (ROCOF) Relay B Not used Not used programmed value during
the programmed number
OFF
1425 Df/dt (ROCOF) Enable OFF of periods (delay).
ON
Fail Trip MB
1426 Df/dt (ROCOF) F1…F6
class (F6)
1430 Vector jump

1431 Vector jump Setpoint 1.0…90.0 deg 10 deg Product The alarm and fail class
1432 Vector jump Relay A Not used. Not used manual are activated when a
vector jump is detected.
1433 Vector jump Relay B Not used Not used
OFF
1434 Vector jump Enable OFF
ON
Fail Trip MB
1435 Vector jump F1…F6
class (F6)
Overload protections
Settings relate to nominal power.

Max. setting
1450 G overload 1
1451 G P> 1 Setpoint 1.0…200.0% 100.0% Product The alarm and fail class
1452 G P> 1 Timer 0.1…100.0 s 10.0 s manual are activated when the
power has been
1453 G P> 1 Relay A Not used Not used continuously above the
1454 G P> 1 Relay B Not used. Not used programmed value during
OFF
1455 G P> 1 Enable OFF
ON
Fail Warning
1456 G P> 1 F1…F6
class (F2)
1460 G overload 2


Max. setting
1463 G P> 2 Relay A Not used Not used power has been
1464 G P> 2 Relay B Not used Not used continuously above the
programmed value during
OFF the programmed delay.
ON
Trip of
Fail
1466 G P> 2 F1…F6 GB
class
(F3)
1470 G overload 3
power has been
1474 G P> 3 Relay B Not used Not used programmed value during
OFF
ON
Trip of
Fail
1476 G P> 3 F1…F6 GB
class
(F3)
1480 G overload 4
power has been
1483 G P> 4 Relay A Not used Not Used continuously above the
OFF
ON
Trip of
Fail
1486 G P> 4 F1…F6 GB
class
(F3)
1490 G overload 5
power has been
OFF
ON
Trip of
Fail
1496 G P> 5 F1…F6 GB
class
(F3)

Current unbalance protection

Max. setting
1500 Unbalanced current
0.0…100.0 Product Settings relate to nominal
1501 Unbalance curr. Setpoint 30.0%
% manual current.
1502 Unbalance curr. Timer 0.1…100.0 s 10.0 s The alarm and fail class
are activated when the
1503 Unbalance curr. Relay A Not used Not used difference between the
1504 Unbalance curr. Relay B Not used. Not used max. reading and the
OFF min. reading of the 3
1505 Unbalance curr. Enable OFF measured currents has
ON
been continuously above
Trip of the programmed value
1506 Unbalance curr. Fail class F1…F6 GB during the programmed
(F3) delay.
Voltage unbalance protection

Max. setting
1510 Unbalanced voltage
1511 Unbalance volt. Setpoint 0.0…50.0% 10.0% Product Settings relate to
1512 Unbalance volt. Timer 0.1…100.0 s 10.0 s manual nominal voltage.
The alarm and fail class
1513 Unbalance volt. Relay A Not used Not used are activated when the
1514 Unbalance volt. Relay B Not used Not used difference between the
max. reading and the
OFF
1515 Unbalance volt. Enable OFF min. reading of the 3
ON
measured generator
voltages has been
Trip of continuously above the
1516 Unbalance volt. Fail class F1…F6 GB programmed value
(F3) during the programmed
delay.
Reactive power import (loss of excitation) protection

Max. setting
1520 G reactive power import (loss of excitation)
1521 G –Q> Setpoint 0.0…150.0% 10.0% Product Settings relate to
1522 G –Q> Timer 0.1…100.0 s 10.0 s manual nominal power.
The alarm and fail class
1523 G –Q> Relay A Not used Not used are activated when
1524 G –Q> Relay B Not used Not used imported VAr has been
OFF
1525 G –Q> Enable ON programmed value
ON
Trip of delay.
Fail
1526 G –Q> F1…F6 GB
class
(F3)

Reactive power export (overexcitation) protection

Max. setting
1530 M reactive power export (overexcitation)
Setpoin 0.0…100.0% Product Settings relate to
1531 M Q> 60.0%
t manual nominal power.
1532 M Q> Timer 0.1…100.0 s 10.0 s The alarm and fail class
are activated when
1533 M Q> Relay A Not used Not used exported VAr has been
1534 M Q> Relay B Not used Not used continuously above the
programmed value
OFF
1535 M Q> Enable OFF during the programmed
ON
delay.
Fail Warning
1536 G/M/BB Q> F1…F6
class (F2)
Synchronisation and breaker alarms

Max. setting
2120 Synchronisation window
2121 Sync window Setpoint 2.0…20.0% 5% Product The alarm will activate if
2122 Sync window Timer 0.1…2.0 s 0.5 s manual the actual voltage
deviates from nominal
2123 Sync window Output A Not used Not used voltage with the set
2124 Sync window Output B Not used Not used percentage.
2130 GB breaker synchronisation failure

GB sync Product GB: Generator breaker
2131 Delay 30.0…300.0 s 60.0 s
failure manual The controller has
GB sync Relay unsuccessfully tried to
2132 Not used Not used synchronise the breaker
failure output A
to the busbar within the
GB sync Relay time delay.
2133 Not used. Not used
failure output B
GB sync OFF
2134 Enable ON
failure ON
GB sync Fail Alarm

2135 F1…F6
failure class (F1)
2140 Mains breaker synchronisation failure

MB sync Product The controller has
2141 Delay 30.0…300.0 s 60.0 s
failure manual unsuccessfully tried to
MB sync Relay synchronise the breaker
2142 Not used Not used to the Busbar within the
failure output A
time delay.
MB sync Relay
2143 Not used Not used
failure output B
MB sync OFF
2144 Enable ON
failure ON
MB sync Fail Warning
2145 F1…F6
failure class (F2)
2150 Phase sequence error

Phase seq Relay Product During synchronisation
error output A manual the controller has
Phase seq Relay detected that the rotation
2152 Not used Not used direction of the generator
error output B


Max. setting
Phase seq Fail Alarm phases is opposite
2153 F1…F6
error class (F1) direction as the Busbar.
2160 GB open failure

Product The breaker open failure
2161 GB open fail Delay 1.0…5.0 s 2.0 s manual will occur, if the unit has
transmitted a breaker
Relay open signal and the
2162 GB open fail Not used Not used
output A breaker feedback has
Relay not changed position
2163 GB open fail Not used Not used from ON to OFF within 2
output B
s.
OFF
2164 GB open fail Enable ON
ON
Fail Warning
2165 GB open fail F1…F6
class (F2)
2170 GB close failure

2171 GB close fail Delay 1.0…5.0 s 2.0 s Product The breaker close failure
Relay manual will occur, if the unit has
2172 GB close fail Not used Not used transmitted a breaker
output A
close signal and the
Relay breaker feedback has
2173 GB close fail Not used Not used
output B not changed position
OFF from OFF to ON within 2
2174 GB close fail Enable ON
ON s.
Fail Warning
2175 GB close fail F1…F6
class (F2)
2180 GB position failure

2181 GB pos fail Delay 1.0…5.0 s 1.0 s Product This alarm will occur. if
Relay manual the breaker feedbacks
2182 GB pos fail Not used Not used for ON and OFF are both
output A
missing or active for
Relay more than 2 s at the
2183 GB pos fail Not used Not used
output B time,
OFF
2184 GB pos fail Enable ON
ON
Fail Shutdown
2185 GB pos fail F1…F6
class (F5)
2200 MB open failure

2201 MB open fail Delay 1.0…5.0 s 2.0 s Product The breaker open failure
2202 MB open fail Not used Not used transmitted a breaker
output A
open signal and the
2203 MB open fail Not used Not used
OFF from ON to OFF within 2
2204 MB open fail Enable OFF
ON s.
Fail Warning
2205 MB open fail F1…F6
class (F2)
2210 MB close failure

2211 MB close fail Delay 1.0…5.0 s 2.0 s Product The breaker close failure
2212 MB close fail Not used Not used transmitted a breaker
output A
close signal and the
2213 MB close fail Not used Not used
OFF from OFF to ON within 2
2214 MB close fail Enable OFF
ON s.


Max. setting
Fail Warning
2215 MB close fail F1…F6
class (F2)
2220 MB position failure

2221 MB pos fail Delay 1.0…5.0 s 1.0 s Product This alarm will occur if
Relay manual the breaker feedbacks
2222 MB pos fail Not used Not used for ON and OFF are both
output A
missing or active for
Relay more than 2 s.
2223 MB pos fail Not used Not used
output B
OFF
2224 MB pos fail Enable OFF
ON
Fail Warning
2225 MB pos fail F1…F6
class (F2)
2270 Close before excitation failure

2271 Cl.bef.exc.fail Delay 0.0…999.0 s 5.0 s Product This alarm will occur if
Relay manual the breaker ON feedback
2272 Cl.bef.exc.fail Not used Not used does not appear within 2
output A
s after the closing
Relay command has been
2273 Cl.bef.exc.fail Not used Not used
output B issued.
OFF
2274 Cl.bef.exc.fail Enable OFF
ON
Fail Warning
2275 Cl.bef.exc.fail F1…F6
class (F2)
Regulation alarms

Max. setting
2560 Governor regulation fail
2561 Gov. reg fail Deadband 1.0…100.0% 30.0% Product The alarm is activated, if
2562 Gov. reg fail Delay 10.0…300.0 s 60.0 s manual the difference between
the measured value and
Relay the setpoint is outside the
2563 Gov. reg fail Not used Not used
output A deadband for a longer
time period than specified
Relay
2564 Gov. reg fail Not used Not used by the delay setpoint.
output B
Trip and
2635 Deload error Fail class F1…F6 stop
(F4)
2630 Deload error

2631 Deload error Delay 0.0…60.0 s 10.0 s Product The alarm is activated, if
Relay manual the generator fails to
2632 Deload error Not used Not used deload within the time
output A
delay.
Relay
2633 Deload error Not used Not used
output B
2634 Deload error Enable ON ON
Warning
2635 Deload error Fail class F1…F6
(F2)
2680 AVR regulation failure

2681 AVR reg. failure Deadband 1.0…100.0% 30.0% Product The alarm is activated, if
2682 AVR reg. failure Delay 10.0…300.0 s 60.0 s manual the difference between


Max. setting
Relay Not used the measured value and
1153 AVR reg. failure Not used
output A the setpoint is outside the
Relay Not used setting ”Dead BB and” for
1154 AVR reg. failure Not used a longer time period than
output B
specified in the timer
Trip and setpoint.
1155 AVR reg. failure Fail class F1…F6 stop
(F4)
Digital input

Max. setting
3000 CB Tripped
3001 CB Tripped Delay 0.0…100.0 s 0.0 s Product The input is
Relay manual configurable and can
3002 CB Tripped Not used Not used have different
output A
functions in different
Relay units.
3003 CB Tripped Not used Not used
output B
OFF
3004 CB Tripped Enable ON
ON
Warning
3005 CB Tripped Fail class F1…F6
(F2)
N/O
3006 CB Tripped N/X N/O
N/C

Max. setting
3010 Digital input 24
3011 Dig. Input Delay 0.0…100.0 s 10.0 s Product The input is
3012 Dig. Input Not used Not used have different
output A
Relay units.
3013 Dig. Input Not used Not used
output B
OFF
3014 Dig. Input Enable OFF
ON
Warning
3015 Dig. Input Fail class F1…F6
(F2)
N/O
3016 Dig. Input N/X N/O
N/C

Max. setting
output A
Relay units.
output B
OFF
ON
Warning
(F2)


Max. setting
N/O
N/C

output A
Relay units.
output B
OFF
ON
Warning
(F2)
N/O
N/C

Max. setting
output A
Relay units.
output B
OFF
ON
Warning
(F2)
N/O
N/C

Max. setting
3130 Idle Speed Select
output A
Relay units.
output B
OFF
ON
Warning
(F2)
N/O
N/C

Max. setting
output A
Relay units.
output B


Max. setting
OFF
ON
Warning
(F2)
N/O
N/C

Max. setting
output A
Relay units.
output B
OFF
ON
Warning
(F2)
N/O
N/C

Max. setting
3160 Battery Charger err.
output A
Relay units.
output B
OFF
3164 Dig. Input Enable ON
ON
Warning
(F2)
N/O
N/C

Max. setting
output A
Relay units.
output B
OFF
ON
Warning
(F2)
N/O
N/C


Max. setting
output A
Relay units.
output B
OFF
ON
Warning
(F2)
N/O
N/C

Max. setting
output A
Relay units.
output B
OFF
ON
Warning
(F2)
N/O
N/C

Max. setting
output A
Relay units.
output B
OFF
ON
Warning
(F2)
N/O
N/C

Max. setting
output A
Relay units.
output B
OFF
ON


Max. setting
Warning
(F2)
N/O
N/C

Max. setting
output A
Relay units.
output B
OFF
ON
Warning
(F2)
N/O
N/C

Max. setting
output A
Relay units.
output B
OFF
ON
Warning
(F2)
N/O
N/C

Max. setting
output A
Relay units.
output B
OFF
ON
Warning
(F2)
N/O
N/C

Max. setting


Max. setting
output A have different
Relay functions in different
3253 Dig. Input Not used Not used units.
output B
OFF
ON
Warning
(F2)
N/O
N/C

Max. setting
3430 Fire +gas alarm
3431 Fire +gas alarm Delay 0.0…100.0 s 1.0 s Product The input is
Relay Not used Not used manual configurable and can
3432 Fire +gas alarm have different
output A
Relay Not used Not used units.
3433 Fire +gas alarm
output B
OFF ON
3434 Fire +gas alarm Enable
ON
Shutdown
3435 Fire +gas alarm Fail class F1…F6
(F5)
N/O N/O
3437 Fire +gas alarm N/O - N/C
N/C
3440 Safety wire lo.

3441 Safety wire lo. Delay 0.0…100.0 s 2.0 s Product The input is
3442 Safety wire lo. Not used Not used have different
output A
Relay units.
3443 Safety wire lo. Not used Not used
output B
OFF
3444 Safety wire lo. Enable ON
ON
F1…F6 Shutdown
3445 Safety wire lo. Fail class
(F5)
N/O
3447 Safety wire lo. N/O - N/C N/O
N/C
3450 Fire +gas Fault

3451 Fire +gas fault Delay 0.0…100.0 s 1.0 s Product The input is
3452 Fire +gas fault Not used Not used have different
output A
Relay units.
3453 Fire +gas fault Not used Not used
output B
OFF
3454 Fire +gas fault Enable ON
ON
F1…F6 Trip and
3455 Fire +gas fault Fail class stop
(F4)
N/O
3457 Fire +gas fault N/O - N/C N/O
N/C
3460 Oil Level Low

3461 Oil Level Low Delay 0.0…100.0 s 10.0 s Product The input is


Max. setting
3462 Oil Level Low Not used Not used
output A have different
Relay functions in different
3463 Oil Level Low Not used Not used units.
output B
OFF
3464 Oil Level Low Enable ON
ON
F1…F6 Trip and
3465 Oil Level Low Fail class stop
(F4)
N/O
3467 Oil Level Low N/O - N/C N/O
N/C

Max. setting
3471 Dig. input 116 Delay 0.0…100.0 s 10.0 s Product The input is
Relay output manual configurable and can
3472 Dig. input 116 Not used Not used have different
A
Relay output units.
3473 Dig. input 116 Not used Not used
B
OFF
3474 Dig. input 116 Enable OFF
ON
Warning
3475 Dig. input 116 Fail class F1…F6
(F2)
N/O
3476 Dig. input 116 N/X N/O
N/C
3480 Fan tripped

3481 Fan tripped Delay 0.0…100.0 s 10.0 s Product The input is
Relay output manual configurable and can
3482 Fan tripped Not used Not used have different
A
Relay output units.
3483 Fan tripped Not used Not used
B
OFF
3484 Fan tripped Enable ON
ON
Trip and
3485 Fan tripped Fail class F1…F6 stop
(F4)
N/O
3486 Fan tripped N/X N/O
N/C

Emergency stop

Max. setting
3490 Emergency stop
3491 Emer. stop Delay 0.0…100.0 s 0.0 s Product Emergency stop input
Relay Terminal manual is intended for a
3492 Emer. Stop Not used normally closed
output A 59
contact.
Relay
3493 Emer. Stop Not used Not used
output B
OFF
3494 Emer. Stop Enable ON
ON
Shutdown
3495 Emer. stop Fail class F1…F6
(F5)
Analogue input setup

Max. setting
4000 DE RTD 1
4001 DE RTD 1 Setpoint -50…200 C 85 C Product Configurable analogue
4002 DE RTD 1 Delay 0.0…600.0 s 10.0 s manual input.
4003 DE RTD 1 Relay A Not used Not used

4004 DE RTD 1 Relay B Not used Not used
4005 DE RTD 1 Enable OFF ON
ON
4006 DE RTD 1 Fail class Warning
F1…F6
(F2)
4010 DE RTD 2
4011 DE RTD 2 Setpoint -50…200 C 10 C Product Configurable analogue
4012 DE RTD 2 Delay 0.0…600.0 s 10.0 s manual input.
4013 DE RTD 2 Relay A Not used Not used

4014 DE RTD 2 Relay B Not used Not used
4015 DE RTD 2 Enable OFF ON
ON
4016 DE RTD 2 Fail class Trip and
F1…F6 stop
(F4)
4020 Wire fail 4-20 mA 91

4021 W. fail ana 91 Relay A Not used Not used Product The wire fault will
4022 W. fail ana 91 Relay B Not used Not used manual detect if the current
drops below 2mA or
4023 W. fail ana 91 Enable OFF OFF exceeds 22 mA. In both
ON cases the alarm will be
activated.
4024 W. fail ana 95 Fail class

Warning
F1…F6
(F2)
4030 NDE RTD 1

4031 NDE RTD 1 Setpoint -50…250 C 90 C Product Configurable analogue


Max. setting
4032 NDE RTD 1 Delay 0.0 s 10.0 s manual input.
600.0 s
4033 NDE RTD 1 Relay A Not used Not used
4034 NDE RTD 1 Relay B Not used Not used
4035 NDE RTD 1 Enable OFF ON
ON
4036 NDE RTD 1 Fail class Warning
F1…F6
(F2)
4040 NDE RTD 2

4041 NDE RTD 2 Setpoint -50…250 C 105 C Product Configurable analogue
4042 NDE RTD 2 Delay 0.0…600.0 s 10.0 s manual input.
4043 NDE RTD 2 Relay A Not used Not used

4044 NDE RTD 2 Relay B Not used Not used
4045 NDE RTD 2 Enable OFF ON
ON
4046 NDE RTD 2 Fail class Trip and
F1…F6 stop
(F4)

drops below 2mA or
activated.
4054 W. fail ana 95 Fail class Warning
F1…F6
(F2)
4060 4-20 mA 95.1

4061 4-20 mA 95.1 Setpoint 4…20 C 10 C Product Configurable analogue
manual input.
4062 4-20 mA 95.1 Delay 0.0…600.0 s 120.0 s

4063 4-20 mA 95.1 Relay A Not used Not used
4064 4-20 mA 95.1 Relay B Not used Not used
4065 4-20 mA 95.1 Enable OFF OFF
ON
4066 4-20 mA 95.1 Fail class Warning
F1…F6
(F2)
4070 4-20 mA 95.2

4072 4-20 mA 95.2 Delay 0.0…600.0 s 120.0 s manual input.

4074 4-20 mA 95.2 Relay B Not used. Not used
ON
F1…F6
(F2)



Max. setting
4083 W. fail ana 95 Enable OFF OFF drops below 2mA or
ON exceeds 22 mA. In both
4084 W. fail ana 95 Fail class Warning cases the alarm will be
F1…F6 activated.
(F2)
4090 4-20 mA 97.1


ON
F1…F6
(F2)
4100 4-20 mA 97.2


ON
F1…F6
(F2)

drops below 2mA or
activated.
4114 W. fail ana 95 Fail class Warning
F1…F6
(F2)
4160 Winding U 1
4161 Winding U 1 Setpoint -49…482 C 138 C Product The multi-input 102
4162 Winding U 1 Delay 0.0…999.0 s 5.0 s manual has been configured
as Pt100.
Relay Pt100 setpoint is in
4163 Winding U 1 Not used Not used
output A deg. C
Relay
output B
OFF
4165 Winding U 1 Enable ON
ON
Warning
4166 Winding U 1 Fail class F1…F6
(F2)
4170 Winding U 2
4171 Winding U 2 Setpoint -49…482 C 146 C Product The multi-input 102
4172 Winding U 2 Delay 0.2…999.0 s 10.0 s manual has been configured
as Pt100.
Relay Pt100 setpoint is in
output A deg. C
Relay
output B
OFF
4175 Winding U 2 Enable ON
ON


Max. setting
Trip and
4176 Winding U 2 Fail class F1…F6 stop
(F4)
4240 Wire fail 102

Relay Product The wire break fault
4241 W. fail 102 Not used Not used
output A manual detection is activated.
Relay
4242 W. fail 102 Not used Not used
output B
OFF
4243 W. fail 102 Enable OFF
ON
4290 Winding V 1
4291 Winding V 1 Setpoint -49…482 C 138 C Product The multi-input 105
4292 Winding V 1 Delay 0.0…999.0 s 10.0 s manual has been configured
as Pt100.
4293 Winding V 1 Relay output A Not used Not used Pt100 setpoint is set
4294 Winding V 1 Relay output B Not used Not used be in deg.
OFF
4295 Winding V 1 Enable ON
ON
Warning
4296 Winding V 1 Fail class F1…F6
(F2)
4300 Windings V 2
4301 Windings V 2 Setpoint -49…482 C 146 C Product The multi-input 105
4302 Windings V 2 Delay 0….999.0 s 5.0 sec manual has been configured
as Pt100.
4303 Windings V 2 Relay output A Not used Not used Pt100 setpoint is set
4304 Windings V 2 Relay output B Not used Not used in deg. C
OFF
4305 Windings V 2 Enable ON
ON
Trip and
4306 Windings V 2 Fail class F1…F6 stop
(F4)
4370 Wire fail 105

4371 W. fail 105 Relay output A Not used Not used Product The wire break fault
4372 W. fail 105 Relay output B Not used Not used manual detection is activated.
OFF
ON
4420 Winding W 1
4421 Winding W 1 Setpoint -49…482 C 138 C Product The multi-input 108
4422 Winding W 1 Delay 0.0…999.0 s 5.0 sec manual has been configured
as Pt100.
Relay output Not Pt100 setpoint is set
4423 Winding W 1 Not used
A used in deg. C
Relay output Not
B used
OFF
4425 Winding W 1 Enable ON
ON
Warnin
4426 Winding W 1 Fail class F1…F6 g
(F2)
4430 Winding W 2
4431 Winding W 2 Setpoint -49…482 146 Product The multi-input 108
4432 Winding W 2 Delay 0.2…999.0 s 10.0 s manual has been configured

Relay output Not as Pt100.

A used Pt100 setpoint is set
Relay output Not in deg. C
B used
OFF
4435 Winding W 2 Enable ON
ON
Trip and
4436 Winding W 2 Fail class F1…F6 stop
(F4)
4500 Wire fail 108

Relay output Not Product The wire break fault
4501 W. fail 108 Not used
A used manual detection is activated.
Relay output Not
4502 W. fail 108 Not used
B used
OFF
ON
Speed and running feedback setup

Max. setting
4510 Overspeed 1
4511 Overspeed 1 Setpoint 100,0…150,0% 110,0% Product The setpoint in
4512 Overspeed 1 Delay 0.0…100.0 s 5.0 s manual percentage relates to
nominal RPM
Relay
4513 Overspeed 1 Not used Not used
output A
Relay
4514 Overspeed 1 Not used. Not used
output B
OFF
4515 Overspeed 1 Enable ON
ON
Shutdown
4516 Overspeed 1 Fail class F1…F6
(F5)
4520 Overspeed 2
4521 Overspeed 2 Setpoint 100,0…150,0% 120,0% Product The setpoint in
4522 Overspeed 2 Delay 0.0…100.0 s 1.0 s manual percentage relates to
nominal RPM
Relay
output A
Relay
output B
OFF
4525 Overspeed 2 Enable OFF
ON
Shutdown
4526 Overspeed 2 Fail class F1…F6
(F5)
4530 Crank failure

4531 Crank failure Setpoint 1…400 RPM 50 RPM Product If MPU is chosen as
4532 Crank failure Delay 0.0…20.0 s 2.0 s manual the primary running
feed back, this alarm
Relay will be raised if the
4533 Crank failure Not used Not used
output A specified rpm is not
Relay reached before the
4534 Crank failure Not used Not used
output B delay has expired.
Warning
4536 Crank failure Fail class F1…F6
(F2)


Max. setting
4540 Running feedback failure
4541 Run feedb. fail Delay 0.0…20.0 s 2.0 s Product If running is detected
Relay manual on the frequency
4542 Run feedb. fail Not used Not used (secondary), but the
output A
primary running
Relay feedback, e.g. digital
4543 Run feedb. fail Not used Not used
output B input, has not
OFF detected running, this
4544 Run feedb. fail Enable ON
ON alarm will be raised
after the adjusted
Warning
4545 Run feedb. fail Fail class F1…F6 delay time.
(F2)
4550 Magnetic pickup wirebreak

Relay Product The wirebreak
4551 MPU wirebreak Not used Not used
output A manual monitoring is only
Relay active when the
4552 MPU wirebreak Not used Not used engine is at standstill.
output B
Warning
4554 MPU wirebreak Fail class F1…F6
(F2)
4560 Hz/Voltage failure

4561 Hz/V failure Delay 1.0…999.0 s 30.0 s Product If the frequency and
Relay manual voltage are not within
4562 Hz/V failure Not used Not used the limits after the
output A
running feedback is
Relay received, this alarm
4563 Hz/V failure Not used Not used
output B will be raised when
OFF the delay time has
4564 Hz/V failure Enable OFF
ON expired.
Shutdown
4565 Hz/V failure Fail class F1…F6
(F5)
4570 Start failure

Relay Product The start failure alarm
4571 Start failure Not used Not used
output A manual occurs, if the genset
Relay has not started after
4572 Start failure Not used Not used the number of start
output B
attempts.
Alarm
4573 Start failure Fail class F1…F6
(F1)
4580 Stop failure

4581 Stop failure Delay 10.0…120.0 s 30.0 s Product A stop failure alarm
Relay manual will appear if the
4582 Stop failure Not used Not used primary running
output A
feedback or the
Relay generator voltage and
583 Stop failure Not used Not used
output B frequency are still
4584 Stop failure Enable ON ON present after the delay
time has expired.
Shutdown
4585 Stop failure Fail class F1…F6
(F5)

Aux. supply setup

Max. setting
4960 U< auxiliary power supply terminal 1
4961 U< aux. term. 1 Setpoint 8.0…32.0V DC 18.4V DC Product The power supply on
4962 U< aux. term. 1 Delay 0.0…999.0 s 1.0 sec manual terminal 1 and 2 has
been continuously
Relay below the adjusted
4963 U< aux. term. 1 Not used Not used
output A setpoint until the
Relay delay timer was
4964 U< aux. term. 1 Not used Not used
output B expired.
OFF
4965 U< aux. term. 1 Enable ON
ON
Warning
4966 U< aux. term. 1 Fail class F1…F6
(F2)
4970 U> auxiliary power supply terminal 1

4971 U> aux. term. 1 Setpoint 12.0…36.0V DC 30.0V DC Product The power supply on
4972 U> aux. term. 1 Delay 0.0…999.0 s 1.0 sec manual terminal 1 and 2 has
been continuously
Relay above the adjusted
4973 U> aux. term. 1 Not used Not used
output A setpoint until the
Relay delay timer was
output B expired.
OFF
4975 U> aux. term. 1 Enable ON
ON
Warning
4976 U> aux. term. 1 Fail class F1…F6
(F2)
4980 U< auxiliary power supply terminal 98

4982 U> aux. term. 98 Delay 0.0…999.0 s 1.0 sec manual terminal 98 and 99
has been
Relay continuously below
output A the adjusted setpoint
Relay until the delay timer
output B was expired.
OFF
ON
Warning
(F2)
4990 U> auxiliary power supply terminal 98

4992 U> aux. term. 98 Delay 0.0…999.0 s 1.0 s manual terminal 98 and 99
has been
Relay continuously above
output A the adjusted setpoint
Relay until the delay timer
output B was expired.
OFF
ON
Warning
(F2)

Stop coil wirebreak and internal communication alarms

Max. setting
6270 Stop coil wirebreak
Stop coil Relay Product The wirebreak
wirebreak output A manual monitoring is only
Stop coil Relay active when the stop
6272 Not used Not used coil output is
wirebreak output B
deactivated.
Stop coil Warning
6274 Fail class F1…F6
wirebreak (F2)
6280 Internal communication fail

Relay Product This is the alarm for
6281 Int. comm. fail Not used Not used
output A manual communication fail
Relay between the main
6282 Int. comm. fail Not used Not used processor and the
output B
engine interface
Enable OFF processor
6283 Int. comm. fail ON
ON
Fail class Warning
6284 Int. comm. fail F1…F6
(F2)
Engine heater failure

Max. setting
6330 Engine heater 1
6331 Engine heater 1 Setpoint 10…250 deg 30 deg Product
6332 Engine heater 1 Timer 0.0…300.0 s 10.0 s manual
6333 Engine heater 1 Output A Not used Not used

6334 Engine heater 1 Output B Not used Not used
Enable OFF
6335 Engine heater 1 OFF
ON
Fail class Warning
6336 Engine heater 1 F1…F6
(F2)
Battery tests

Max. setting
6410 Battery test
6411 Battery test Setpoint 8…32 V 18 V Product If the Battery voltage
6412 Battery test Timer 1…300 s 20 s manual drops below setpoint
during crank test the
Relay alarm activates.
6413 Battery test Not used Not used
output A
Relay
6414 Battery test Not used Not used
output B
OFF
6415 Battery test Enable OFF
ON
Warning
6416 Battery test Fail class F1…F6
(F2)


Max. setting
6420 Auto Battery test
On Product Automatic Battery test
6421 Auto Batt test Enable Off
Off manual time setting.
Monday
6422 Auto Batt test Day Monday
Sunday
0h
6423 Auto Batt test Hours 10h
23 h
1
6424 Auto Batt test Week 52
52
6425 Auto Batt test Relay Start relay
6430 Battery asymmetry

Power Product Battery asymmetry
Batt. Multi-input
6431 T1 supply manual input selections.
asymmetry 105
Multi-input
Power
Batt. Power
6432 RF1 supply
asymmetry supply
Multi-input
Power
Batt. Multi-input
6433 T2 supply
asymmetry 108
Multi-input
Power
Batt. Multi-input
6434 RF2 supply
asymmetry 102
Multi-input
6440 Battery asymmetry 1

6441 Battery asym 1 Setpoint 0.1…15.0 V 1.0 V Product If the Battery voltage
6442 Battery asym 1 Timer 0.0…10.0 s 1.0 s manual asymmetry between
the single Batteries
Relay exceeds the setting,
6443 Battery asym 1 Not used Not used
output A the alarm will activate.
Relay
output B
OFF
6445 Battery asym 1 Enable OFF
ON
Warning
6446 Battery asym 1 Fail class F1…F6
(F2)
6450 Battery asymmetry 2

6451 Battery asym 2 Setpoint 0.1…15.0 V 1.0 V Product If the Battery voltage
6452 Battery asym 2 Timer 0.0…10.0 s 1.0 s manual asymmetry between
the single Batteries
Relay
output B
OFF
6455 Battery asym 2 Enable OFF
ON
Warning
6456 Battery asym 2 Fail class F1…F6
(F2)

Max ventilation

Max. setting
6460 Max ventilation
6461 Max ventilation Setpoint 20…250 deg 90 deg Product
6462 Max ventilation deg 1…70.0 s 5.0 s manual
Relay
6463 Max ventilation Not used Not used
output A
Relay
6464 Max ventilation Not used Not used
output B
OFF
6465 Max ventilation Enable OFF
ON

Max. setting
6470 Max vent 1
6471 Max vent 1 Setpoint 20…250 deg 95 deg Product If the cooling fans fail
6472 Max vent 1 Timer 0.0…60.0 s 1.0 s manual to operate and the
coolant temperature
6473 Max vent 1 Not used Not used
Relay
output B
OFF
6475 Max vent 1 Enable OFF
ON
Warning
6476 Max vent 1 Fail class F1…F6
(F2)
6480 Max vent 2

6481 Max vent 2 Setpoint 20…250 deg 98 deg Product If the cooling fans fail
6482 Max vent 2 Timer 0.0…60.0 s 1.0 s manual to operate and the
coolant temperature
Relay
output B
OFF
6485 Max vent 2 Enable OFF
ON
Shutdown
6486 Max vent 2 Fail class F1…F6
(F5)

Switchboard error

Max. setting
6500 Block switchboard error
6501 Blk. Swbd error Timer 0.0…999.0 s 10 s Product If the binary input
ON manual “switchboard error”
6502 Blk. Swbd error Enable OFF activates, a stopped
OFF
generator will be
Relay blocked for start.
6503 Blk. Swbd error Not used Not used
output A Parameter 6502:
Relay OFF: only AMS start is
6504 Blk. Swbd error Not used Not used
output B affected
ON: All starts are
OFF
6505 Blk. Swbd error Enable OFF affected
ON
Warning
6506 Blk. Swbd error Fail class F1…F6
(F2)
6510 Stop switchboard error

6511 Stp. Swbd error Timer 0.0…999.0 s 1.0 s Product If the binary input
Relay manual “switchboard error”
6512 Stp. Swbd error Not used Not used activates, the genset
output A
will be stopped.
Relay
6513 Stp. Swbd error Not used Not used
output B
OFF
6514 Stp. Swbd error Enable OFF
ON
Shutdown
6515 Stp. Swbd error Fail class F1…F6
(F5)
Not in Auto

Max. setting
6540 Not in auto
6541 Not in auto Timer 10.0…900.0 s 300.0 s Product
Relay manual
6542 Not in auto Not used Not used
output A
Relay
6543 Not in auto Not used Not used
output B
OFF
6544 Not in auto Enable OFF
ON
Warning
6545 Not in auto Fail class F1…F6
(F2)

Engine interface communication alarms
Setting Min. Factory Notes Ref. Description

No. Max. setting
7570 EI comm. Error
7571 EI comm. error Timer 0.0…100.0 s 0.0 s Product Supervision of the EIC
7572 EI comm. error Relay A Not used Not used manual communication line.
The alarm will occur
7573 EI comm. error Relay B Not used Not used when there has not
7574 EI comm. error OFF been any
Enable OFF
ON communication during
the time delay.
7575 EI comm. error Warning
Fail class F1…F6
(F2)
7580 EIC warning

7581 EIC warning Timer 0.0…100.0 s 0.0 s Product
7582 EIC warning Relay A Not used Not used manual
7583 EIC warning Relay B Not used Not used

7584 EIC warning OFF
Enable OFF
ON
7585 EIC warning Warning
Fail class F1…F6
(F2)
7590 EIC Emg shutdown

7591 EIC Emg shutd. Product
manual
Timer 0.0…100.0 s 0.0 s
7592 EIC Emg shutd. Relay A Not used Not used

7593 EIC Emg shutd. Relay B Not used Not used
7594 EIC Emg shutd.
OFF
Enable OFF
ON
7595 EIC Emg shutd. Shutdown

Fail class F1…F6
(F5)
7600 EIC overspeed

7601 EIC overspeed 0…2000 Product
Setpoint 1600 RMP
RPM manual
7602 EIC overspeed Timer 0.0…100.0 s 2.0 s
7603 EIC overspeed Relay A Not used Not used
7604 EIC overspeed Relay B Not used Not used
7605 EIC overspeed OFF
Enable OFF
ON
7606 EIC overspeed Warning
Fail class F1…F6
(F2)
7610 EIC coolant temp. 1

7611 EIC coolant T. 1 Setpoint -40…410 C 100 C Product
7612 EIC coolant T. 1 Timer 0.0…100.0 s 5.0 s manual
7613 EIC coolant T. 1 Relay A Not used Not used

7614 EIC coolant T. 1 Relay B Not used Not used
7615 EIC coolant T. 1 OFF
Enable OFF
ON

Setting Min. Factory Notes Ref. Description

No. Max. setting
7616 EIC coolant T. 1 Warning
Fail class F1…F6
(F2)
7620 EIC coolant temp. 2

7621 EIC coolant T. 2 Setpoint -40…410 C 110 C Product
7622 EIC coolant T. 2 Timer 0.0…100.0 s 5.0 s manual
7623 EIC coolant T. 2 Relay A Not used Not used

7624 EIC coolant T. 2 Relay B Not used Not used
7625 EIC coolant T. 2 OFF
Enable OFF
ON
7626 EIC coolant T. 2 Warning
Fail class F1…F6
(F2)
7630 EIC oil pressure 1

7631 EIC oil pres. 1 Setpoint 0…10 Bar 2 Bar Product
7632 EIC oil pres. 1 Timer 0.0…100.0 s 5.0 s manual
7633 EIC oil pres. 1 Relay A Not used Not used

7634 EIC oil pres. 1 Relay B Not used Not used
7635 EIC oil pres. 1 OFF
Enable OFF
ON
7636 EIC oil pres. 1 Warning
Fail class F1…F6
(F2)
7640 EIC oil pressure 2

7641 EIC oil pres. 2 Setpoint 0…10 Bar 1 Bar Product
7642 EIC oil pres. 2 Timer 0.0…100.0 s 5.0 s manual
7643 EIC oil pres. 2 Relay A Not used Not used

7644 EIC oil pres. 2 Relay B Not used Not used
7645 EIC oil pres. 2 OFF
Enable OFF
ON
7646 EIC oil pres. 2 Shutdown
Fail class F1…F6
(F5)

13. Parameter list
The parameter list contains settings for regulators and other non-alarm related settings.
Parameter List
- Synchronisation Page - Analogue output Page

2000 Sync. Type 100 5770 PWM Control 107
2020 Dynamic sync. 100 5780 Aout 30 limits 107
2030 Static sync. 100 5790 Aout 34 limits 107
2040 f sync. Control Analogue 100 5800 Aout 91 limits 107
2050 f sync. control Relay 100 5810 Aout 95 limits 107
2060 Phase sync. Control Analogue 100
2070 Phase sync. control relay 100 - Transducer outputs
2110 Sync. Blackout 101 5820 P output 1 107
2240 Separate sync relay 101 5830 P output 2 107-108
2250 Close before excitation 101 5840 P output 3 108
2260 Breaker Sequence 101 5850 S output 108
5860 Q output 108
- Regulation 5870 PF output 108
2510 Frequency control analogue 101 5880 f output 108
2530 Power control analogue 101-102 5890 U output 109
2540 Power load sharing control analogue 102 5900 I output 109
2550 Analogue gov. offset 102 5910 U BB output 109
2570 f control relay 102 5920 f BB output 109
2580 P control relay 102 5930 Multi-input 102 109
2590 Load sharing control relay 102 5940 Multi-input 105 110
2600 Relay control 102 5950 Multi-input 108 110
2610 Power ramp up 102-103 5960 P total consumed 110
2620 Power ramp down 103 5970 P total available 110
2640 Voltage control analogue 103
2650 Reactive power control analogue 103 - Analogue regulator output setup
2660 Reactive power load sharing control analogue 103-104 5980 Governor output 111
2670 Analogue AVR output offset 104 5990 AVR output 111
2690 U control relay 104
2700 Q control relay 104 Next page
2710 Q load sharing control relay 104
2720 Relay control (AVR) 104-105
2740 Delay reg. 105
2760 Overlap 105
2780 Reg. output 105
- Output setup
5000 Relay 05 105
5010 Relay 08 105
5020 Relay 11 105
5030 Relay 14 106
5040 Relay 17 106
5050 Relay 20 106
5060 Relay 21 106
5110 Relay 57 106
5120 Relay 59 106
5130 Relay 61 106
5140 Relay 63 106
5270 Transistor setup 107

- General setup - Mains setup

6000 Nom. Settings 1 111 7000 Mains power 118
6010 Nom. Settings 2 111 7010 Daytime period 118
6020 Nom. Settings 3 111-112 7020 Start generator 118
6030 Nom. Settings 4 112 7030 Stop generator 118
6040 G/M transformer 112 7040 Test 118
6050 BB transformer 112 7050 Controller settings 119
6070 Genset Mode 112 7060 U mains failure 119
6080 Language 112 7070 f mains failure 119
6100 Counters 113 7080 Mains breaker control 119
6110 Service timer 1 113 7120 Y1(X1) Deadband 120
6120 Service timer 2 113 7130 P (X1) Slope 120
6130 Alarm horn 113 7140 Droop curve 1 120
6160 Run status 114
6170 Running detect. 114 - Engine interface communication
6180 Starter 114 7560 Engine I/F 120
6190 Start attempts 114
6200 Shutdown override 114 - Jump menus
6210 STOP 114 9000 Software version
6220 Hz/V OK 115 9010 Display character test
6230 GB control 115 9020 Service port
6260 Power derate 115 9070 M4 SW version
6290 Idle start 115-116 9116, 17 and 18 User password
6320 Engine heater 116 9120 Service menu
6330 Engine heater 1 116 9140 Angle compensation BB/G
6380 Loadshare out 116
6390 Loadshare type 116 - Command timers
6400 Master Clock 117 10000 – 10310 Cmd timer 1 - 8
6460 Max ventilation 117
6490 Summer/winter time 117 - Utility Software
6550 Fuel pump logic 117 10320 GSM pin code
10330 – 10370 Telephone no. 1-5
10390 Password Language page
10400 Password log page
10410 Password control page

Synchronisation

Max. setting
2000 Sync type
Product Static sync aims at a
manual frequency difference
of 0 Hz
Dynamic sync aims at
Static
2001 Sync. type Type Dynamic a frequency difference
Dynamic
(midpoint between
setting 2021 dfMax.
and 2022 dfMin.)
2020 Dynamic synchronisation

Dynamic Product Setting 2020 is only
2021 dfMax. 0.0…0.5Hz 0.3Hz
sync. manual available if ”Dynamic
Dynamic sync.” Is chosen in
2022 dfMin. -0.5…0.3Hz 0.0Hz setting 2001
sync.
Dynamic
2023 dUMax. 2…10% 5%
sync.
Dynamic
2024 Sync t. GB 40…300ms 100ms
sync.
Dynamic
2025 Sync t. MB 40…300ms 100ms
sync.
2030 Static synchronisation

2031 Static sync. dfMax. 0.00…0.50 Hz 0.10 Hz Product Setting 2030 is only
2032 Static sync. dUMax 2…10 % 5% manual available if ”Static
sync.” Is chosen in
Static sync. Close setting 2001
2033 0.1…20.0 deg 10.0 deg
window
2034 Static sync. Delay 0.1…99.0 s 10.0 s
2040 f sync analogue

2041 f sync f Kp 0.00…60.00 2.50 Product PID controller for
5.00 s manual dynamic sync
2042 f sync f Ti 0.00…60.00 s This setting is only
available if “analogue”
or “PWM” or “EIC” is
2043 f sync f Td 0.00…2.00 s 0.00 s selected in setting
2780
2050 frequency synchronisation control relay

Product This setting is only
manual available if “relay” is
2051 f sync Kp 0…100 10
selected in setting
2780
2060 Phase sync analogue

2061 Phase sync Phase Kp 0.00…60.00 0.50 Product PID controller for static
2062 Phase sync Phase Ti 0.00…60.00 s 5.00 s manual sync
This setting is only
available if “analogue”
2063 Phase sync Phase Td 0.00…2.00 s 0.00 s or “PWM” or “EIC” is
selected in setting
2780

2070 Phase control relay

Product This setting is only
manual available if “relay” is
2071 Phase Kp 0…100 10
selected in setting
2780
2110 Synchronisation blackout

Sync. Product Settings are accepted
2111 dfMax. 0.0…5.0 Hz 3.0 Hz
Blackout manual limits for closing of the
Sync. breaker, referring to
2112 Blackout dUMax 2…10 % 5% nominal frequency and
voltage.
2240 Separate synchronisation relay

Sep sync Product The output activates
2241 Output A Not used Not used
relay manual during synchronisation
and thereby a
Sep sync separate
2242 Output B Not used Not used synchronising unit ca
relay
be activated.
2250 Close before excitation

2251 Close bef. Setpoint Product If set ON the function
0…4000 RMP 400 RMP
Exc. manual will close the breaker
2252 Close bef. Timer at the selected speed.
0.0…999,0 s 5.0 s The relay output is
Exc.
used for the excitation
2253 Close bef. Output A ON signal. Remember
Not used Not used
Exc. to set the selected
2554 Close bef. Enable OFF relay in “Limit” mode.
OFF
Exc. ON
2260 Breaker sequence

Breaker Close GB Product The sequence is used
2261 Break Close GB
seq. Close GB manual for the closed before
Breaker excitation function.
2262 Timer 0.0…999.0 s 5.0 s The excitation will be
seq.
activated at the
Breaker selected speed
2263 Setpoint 0…4000 RMP 1450 RMP
seq.
Regulation
2510 Frequency control analogue
2511 f control f control f Kp 0.00…60.00 Product PID controller for
f control 0.00…60.00 manual frequency control.
2512 f control f Ti F droop is only
s
available in Island
f control 0.00…2.00 mode.
2513 f control f Td
s Droop is only possible
2514 f control f droop 0.0…10.0 % 4% in ISLAND mode
f control OFF
2515 f droop OFF
ON
2530 Power control analogue

2531 P control P Kp 0.00…60.00 2.00 Product PID controller for
2.50 s manual power control
2532 P control P Ti 0.00…60.00 s This menu is only

available if
”analogue” is
2533 P control P Td 0.00…2.00 s 0.00 s chosen in menu
2781
2540 Power load sharing control analogue

2541 P LS control P LS Kp 0.00…60.00 3.00 Product PID controller for
0.50 s manual load sharing
2542 P LS control P LS Ti 0.00…60.00 s control
This menu is only
available if
”analogue” is
2543 P LS control P LS Td 0.00…2.00 s 0.00 s chosen in menu
2781
2550 Analogue governor offset

Product PID controller for
manual power control
This menu is only
Analogue
2551 Offset 0…100 % 50 % available if
GOV
”analogue” is
chosen in menu
2781
2570 Frequency control relay output

f control Product This menu is only
2571 Deadband 0.2…10.0% 1.0 %
relay manual available if ”relay”
f control is chosen in menu
2572 Kp 0…100 10 2781
relay
2580 Power control relay output

P control Product This menu is only
2581 Deadband 0.2…10.0% 5.0 %
relay manual available if ”relay”
P control is chosen in menu
2582 Kp 0…100 10 2781
relay
2590 Load sharing control relay output

2591 LS ctrl. relay f deadband 0.2…10.0 % 1.0 % Product This menu is only
2592 LS ctrl. relay LS Kp 0…100 10 manual available if ”relay”
is chosen in menu
2593 LS ctrl. relay P deadband 0.2…10.0 % 2.0 % 2781
2594 LS ctrl. relay P weight 0.0…100.0 % 10.0 %
2600 Relay control

Relay Product This menu is only
2601 GOV ON time 10…6500 ms 500 ms
control manual available if ”relay”
Relay GOV period 250…32500 is chosen in menu
2602 2500 ms 2781
control time ms
Relay Increase relay
control (A)
Relay Decrease relay
control (B)
2610 Power ramp up

Power ramp Product
2611 Speed 0.1…20.0 %/s 1.0 %/s
up manual The delay point
Power ramp determines when
2612 Delay point 1…100 % 15 % the generator will
up

make a temporary
stop ramping up
after closing of
the generator
breaker to
preheat the
engine before
Power ramp 0.0…9900.0 commencing load
2613 Delay time 30.0 sec
up sec taking.
If the delay
function is not
needed, set this
time to 0. Power
% settings relate
to nominal
generator power
2620 Power ramp down

Power ramp Product The breaker open
2621 Speed 0.1…20.0 %/s 2.0 %/s
down manual point determines
when the ”open
breaker” relay
output is activated
to open the
Power ramp Breaker open generator breaker
2623 1…20 % 10 % before reaching 0
down point
kW. Power %
settings relate to
nominal generator
power.
2640 Voltage control analogue

0.00 Product PID controller for
2641 U control U Kp 1.0
60.00 manual voltage control
0.00 s 1.50 s This menu is only
2642 U control U Ti available if
60.00 s
analogue output
0.00 s is chosen in menu
2643 U control U Td 2.00 s 0.00 s
2782
2650 Reactive power control analogue

2651 Q control Q Kp 0.00…60.00 2.00 Product PID controller for
0.00…60.00 s 1.00 s manual reactive power
2652 Q control Q Ti control.
The reactive
power control is
used for power
factor as well as
reactive power
0.00…2.00 s control.
2653 Q control Q Td 0.00 s
This menu is only
available if
analogue output
is chosen in menu
2782
2660 Reactive power load sharing control analogue

Q load sh. 0.00…60.00 Product The VAr (Q) load
2661 Q LS Kp 1.50
ctrl manual sharing is Based
Q load sh. 0.00…60.00 s on a mix of
2662 Q LS Ti 1.00 s voltage and VAr
ctrl
control. The
Q load sh. 0.00…2.00 s setting 2664 is
2663 Q LS Td 0.00 s
ctrl

setting the impact

of the VAr
controller over the
voltage controller.
Q load sh.
2664 Q weight 0.0…100.0 % 10.0 % This menu is only
ctrl
available if
analogue output
is chosen in menu
2782
2670 Analogue AVR output offset

Product Setting 2671 sets
manual the offset of the
analogue output
when starting the
Analogue generator.
2671 Offset 0…100 % 50 %
AVR This menu is only
available if
analogue output
is chosen in menu
2782
2690 Voltage control relay

0.0 % Product PI controller for
2691 U control U DB 2.0 %
10.0 % manual voltage control
0.0 This menu is only
100.0 10.0 available if ”relay”
2692 U control U Kp is chosen in
menu 2782
2700 Reactive power control relay

2701 Q control Q DB 0.0…10.0 % 2.0 % Product PI controller for
manual reactive power
control.
The reactive
power control is
used for power
factor as well as
2702 Q control Q Kp 0.0…100.0 10.0 reactive power
control.
This menu is only
available if ”relay”
is chosen in
menu 2782
2710 Reactive power load sharing control relay

Q load sh. 0.0…10.0 % Product The VAr (Q) load
2711 U deadBBnd 1.0 %
ctrl manual sharing is Based
Q load sh. 0.0…100.0 10.0 on a mix of
2712 U Kp voltage and VAr
ctrl
control. The
Q load sh. 0.0…10.0 % setting 2664 is
2713 Q deadBBnd 2.0 %
ctrl setting the impact
of the VAr
controller over the
voltage controller.
Q load sh.
2714 Q weight 0.0…1000 100 This menu is only
ctrl
available if ”relay”
is chosen in
menu 2782
2720 Relay control setup (AVR)

Relay AVR ON time 10…3000 ms Product Relay outputs for
2721 100 ms
control tN manual voltage/VAr/power
Relay AVR per time 50…15000 ms factor control.
2722 500 ms
control tP

Relay Not used This menu is only

2723 U increase (A) Not used
control available if ”relay”
is chosen in
Relay menu 2782
2724 U decrease (B) Not used
control
Not used
2740 Delay regulation

2741 Delay reg. Delay 0…9900 s 0s Product Delay regulation
2742 Delay reg. Relay output A Not used Not used manual is the waiting time
before
2743 Delay reg. Relay output B Not used Not used synchronising
after the engine
has started. It is
used if the engine
OFF
2744 Delay reg. Enable OFF needs to stabilize
ON
after start before
attempting to
synchronise.
2760 Overlap
OFF Product If set ON the
2761 Overlap Enable OFF
ON manual generator and
mains breaker will
never both be
2762 Overlap Timer 0.1…99.9 s 0.3 s closed for a
longer time period
than the selected.
2780 Regulator output Governor

Product Selection of the
manual speed output:
Relay Relay, analogue
2781 Reg. output GOV Analogue
Analogue or engine
interface
communication.
Product Generator voltage
Relay manual control Based on
2782 Reg. output AVR Analogue relay or analogue
Analogue output signals
Analogue
Digital output setup

Max. setting
5000 Relay 05
Alarm Product Function selections:
5001 Relay 05 Function Limit
Horn manual - Alarm
0.0…999.9 - Limit
5002 Relay 05 OFF delay 5.0 s - Horn
s
5010 Relay 08
5011 Relay 08 Function Alarm
Horn manual - Alarm
0.0…999.9 - Limit
s
5020 Relay 11
Horn manual - Alarm
0.0…999.9 - Limit
s


Max. setting
5030 Relay 14
Horn manual - Alarm
0.0…999.9 - Limit
s
5040 Relay 17
Horn manual - Alarm
0.0…999.9 - Limit
s
5050 Relay 20
Horn manual - Alarm
0.0…999.9 - Limit
s
5060 Relay 21
Horn manual - Alarm
0.0…999.9 - Limit
s
5110 Relay 57
Horn manual - Alarm
0.0…999.9 - Limit
s
5120 Relay 59
Horn manual - Alarm
0.0…999.9 - Limit
s
5130 Relay 61
5131 Relay 61 Function Limit
Horn manual - Alarm
0.0…999.9 - Limit
s
5140 Relay 63
Horn manual - Alarm
0.0…999.9 - Limit
s
5270 Transistor output setup

Product The transistor
manual outputs on terminals
Relay kWh
5271 Transistor 20 T20 21 and 22 can be
kWh pulse pulse
configured as relay


Max. setting
outputs or pulse
signals. If ”Relay” is
selected, the relays
20 and 21 will be
Relay KVArh available.
5272 Transistor 21 T21
kVArh pulse If set to ”relay”
external relays are
needed due to
limited current
output. Max. 10 mA.
5770 PWM Control
Product Min/max. range and
5771 Minimum value Min. 0…50 % 10 %
manual Initial value
5772 Initial value 0…100 % 35 %
Maximum
5773 Max. 50…100 % 90 %
value
5780 AOUT 30 Limits

5781 AOUT 30 Limits Min. -25…10 mA -20 mA Product Min/max. range
5782 AOUT 30 Limits Max. 10…25 mA 20 mA manual
5790 AOUT 34 Limits

5791 AOUT 34 Limits Min. -25…10 mA 0 mA Product Min/max range
5800 AOUT 91 Limits

5801 AOUT 91 Limits Min. 0…10 mA 0 mA Product Min/max. range
5810 AOUT 95 Limits

5811 AOUT 95 Limits Min. 0…10 mA 0 mA Product Min/max. range
Transducer outputs

Max. setting
5820 P output 1
Transducer Transducer Product
5821 P output 1 Not used
A 66 manual
Transducer
5822 P output 1 Not used Not used
B
0-20 mA
5823 P output 1 Type 4-20 mA
4-20 mA
0…20000
5824 P output 1 Max. value 2000 kW
kW
-999…
5825 P output 1 Min. value 0 kW
20000 kW
5830 P output 2
5831 P output 2 Output A Not used Not used Product
5832 P output 2 Output B Not used Not used manual
0-20 mA
4-20 mA


Max. setting
0 kW
20000 kW
-9999 kW
20000 kW
5840 P output 3
5841 P output 3 Output A Not used Not used Product
5842 P output 3 Output B Not used Not used manual
0-20 mA
4-20 mA
0 kW
20000 kW
-9999 kW
20000 kW
5850 S output
5851 S output Output A Not used Not used Product
5852 S output Output B Not used Not used manual
0-20 mA
5853 S output Type 4-20 mA
4-20 mA
0 kVA
5854 S output Max. value 600 kVA
20000 kVA
-9999 kVA
5855 S output Min. value 0 kVA
20000 kVA
5860 Q output
5861 Q output Output A Not used Not used Product
5862 Q output Output B Not used Not used manual
0-20 mA
5863 Q output Type 4-20 mA
4-20 mA
0 kVAr
5864 Q output Max. value 400 kVAr
16000 kVAr
-9999 kVA
5865 Q output Min. value 0 kVAr
20000 kVA
5870 PF output
5871 PF output Output A Not used Not used Product Positive value means
5872 PF output Output B Not used Not used manual inductive
Negative value means
0-20 mA capacitive
5873 PF output Type 4-20 mA
4-20 mA
0.5
5874 PF output Max. value 0.80
0.99
-0.99
5875 PF output Min. value -0.80
-0.50
5880 f output
5881 F output Output A Not used Not used Product
5882 F output Output B Not used Not used manual
0-20 mA
5883 F output Type 4-20 mA
4-20 mA
0.0 Hz
5884 F output Max. value 55.0 Hz
70.0 Hz
0.0 Hz
5885 F output Min. value 45.0 Hz
70.0 Hz


Max. setting
5890 U output
5891 U output Output A Not used Not used Product The voltage output
5892 U output Output B Not used Not used manual represents L1-L2
voltage
0-20 mA
5893 U output Type 4-20 mA
4-20 mA
0V
5894 U output Max. value 500 V
28000 V
0V
5895 U output Min. value 0V
28000 V
5900 I output
5901 I output Output A Not used Not used Product The current output
5902 I output Output B Not used Not used manual represents L1 current
0-20 mA
5903 I output Type 4-20 mA
4-20 mA
0A
5904 I output Max. value 1000 A
9000 A
0A
5905 I output Min. value 0A
9000 A
5910 U BB output
5911 U BB output Output A Not used Not used Product The voltage output
5912 U BB output Output B Not used Not used manual represents L1-L2
voltage
0-20 mA
5913 U BB output Type 4-20 mA
4-20 mA
0V
5914 U BB output Max. value 500 V
28000 V
0V
5915 U BB output Min. value 0V
28000 V
5920 f BB output
5921 F BB output Output A Not used Not used Product
5922 F BB output Output B Not used Not used manual
0-20 mA
5923 F BB output Type 4-20 mA
4-20 mA
0.0 Hz
5924 F BB output Max. value 55.0 Hz
70.0 Hz
0.0 Hz
5925 F BB output Min. value 45.0 Hz
70.0 Hz
5930 Multi-input 102

5931 Multi-input 102 Output A Not used Not used Product
5932 Multi-input 102 Output B Not used Not used manual)
0-20 mA
5933 Multi-input 102 Type 4-20 mA
4-20 mA
0
5934 Multi-input 102 Max. value 500
28000
0
5935 Multi-input 102 Min. value 0
28000

5941 Multi-input 105 Output A Not used Not used Product
5942 Multi-input 105 Output B Not used Not used manual
0-20 mA
4-20 mA


Max. setting
0
28000
0
28000

5951 Multi-input 108 Output A Not used Not used Product .
5952 Multi-input 108 Output B Not used Not used manual
0-20 mA
4-20 mA
0
28000
0
28000
5960 P total consumed

P total Product
5961 Output A Not used Not used
consumed manual
P total
5962 Output B Not used Not used
consumed
P total 0-20 mA
5963 Type 4-20 mA
consumed 4-20 mA
P total 0 kW
5964 Max. value 500 kW
consumed 20000 kW
P total -9999 kW
5965 Min. value 0 kW
consumed 20000 kW
5970 P total available

5971 P total available Output A Not used Not used Product
5972 P total available Output B Not used Not used manual
0-20 mA
5973 P total available Type 4-20 mA
4-20 mA
0 kW
5974 P total available Max. value 500 kW
20000 kW
-9999 kW
5975 P total available Min. value 0 kW
20000 kW

Regulator output selection

These menus are used to select which analogue output to use for
Governor and AVR control.
No. Setting Available Factory Notes Ref. Description

settings setting
5980 Governor output
Disabled Product
5981 Governor output Output A Transducer 66 Disabled manual
Transducer 71
5990 AVR output

Disabled Product
Transducer
5991 AVR output Output A Transducer 66 manual
71
transducer 71
System
These menus include parameters for the system setup.
General setup

Max. setting
6000 Nominal settings 1
48.0 Hz Product The selection of nominal
6001 Nom. settings Frequency 50.0 Hz
62.0 Hz manual settings to be used is
10 kW set in 6006. A binary
6002 Nom. settings Power 1160 kW input or selection in M-
20000 kW
Logic can also be used.
0A
6003 Nom. settings Current 2017 A
9000 A
100 V
6004 Nom. settings Voltage 415 V
25000 V
100 RPM 1500
6005 Nom. settings RPM
4000 RPM RPM
1
6006 Nom. settings Set 1
4

48.0 Hz Product
6011 Nom. Settings 2 Frequency 50.0 Hz
62.0 Hz manual
10 kW
6012 Nom. Settings 2 Power 230 kW
20000 kW
0A
6013 Nom. Settings 2 Current 345 A
9000 A
100 V
6014 Nom. Settings 2 Voltage 480 V
25000 V
100 RPM 1500
6015 Nom. Settings 2 RPM
4000 RPM RPM

48.0 Hz Product
62.0 Hz manual


Max. setting
10 kW
20000 kW
0A
9000 A
100 V
25000 V
100 RPM 1800
4000 RPM RPM

48.0 Hz Product
62.0 Hz manual
10 kW
20000 kW
0A
9000 A
100 V
25000 V
100 RPM 1800
4000 RPM RPM
6040 Gen/Mains/busbar A transformer

G/M/BB 100 V Product If no voltage transformer
6041 U primary 400 V
transformer 25000 V manual is present, the primary
G/M/BB U 100 V and secondary side
6042 400 V values are set to
transformer secondary 690 V
generator nominal
G/M/BB 5A value.
6043 I primary 4000 A
transformer 9000 A
G/M/BB 1A
6044 I secondary 1A
transformer 5A
6050 busbar transformer

100 V Product If no voltage transformer
6041 BB transformer U primary 400 V
25000 V manual is present, the primary
and secondary side
values are set to
U 100 V generator nominal
6042 BB transformer 400 V
secondary 690 V value.
6070 Genset Mode

Product Possible selections are:
- Island operation
manual -Island
- Auto. Mains Failure
-Auto Mains Failure
- Peak shaving
6071 Genset mode -Peak Shaving
- Fixed power
-Fixed power
- Mains Power Export
-Mains power export
- Load takeover
-Load takeover
6080 Language
Product The master language is
English manual English. Additionally 11
6081 Language Language 1- English different languages can
11 be configured with the
PC utility software.

Counters and timers

Max. setting
6100 Counters
Running 0 hr Product Setting 6105 resets the
6101 Counters 0 hr
hour 999 hr manual kWh counter to 0. It
Running, th. 0 th. hrs automatically reverts to
6102 Counters 0 th. hrs OFF after being set ON.
Hours 99 th. hrs
GB 0
6103 Counters 0
operations 20000
MB 0
6104 Counters 0
operations 20000
OFF
6105 Counters kWh OFF
ON
Start 0
6106 Counters 0
attempts 20000
6110 Service timer 1

Running 0 hrs Product The timer is reset by
6112 Service timer 1 500 hrs
hours 9000 hrs manual enabling menu 6116.
1 days The menu automatically
6113 Service timer 1 Days 365 days goes OFF.
1000 days
F2
6114 Service timer 1 Fail class F1…F8
(warning)
6115 Service timer 1 Output A Not used Not used
OFF
6116 Service timer 1 Reset ON
ON
6120 Service timer 2

Running 0 hrs Product The timer is reset by
6122 Service timer 2 500 hrs
hours 9000 hrs manual enabling menu 6126.
1 days The menu automatically
6123 Service timer 2 Days 365 days goes OFF.
1000 days
F2
6124 Service timer 2 Fail class F1…F8
(warning)
Relay
6125 Service timer 2 Not used Not used
output A
OFF
6126 Service timer 2 Reset ON
ON
Alarm horn

Max. setting
6130 Alarm horn
Product If the setting is adjusted
manual to 0 s, the horn relay will
0.0 sec
6131 Alarm horn ON time 20.0 sec be activated
990.0 sec
continuously until the
alarm is acknowledged.

Running, start and stop

Max. setting
6160 Run status
Run status Delay 0.0 sec Product If a relay output is used,
6161 5.0 sec
300.0 sec manual the relay in question
Run status Relay must be set to ”limit”.
output A
Run status Relay
output B
Run status Enable OFF
6164 OFF
ON
6170 Running detection

0 teeth Product If menu 6171 is set to 0,
6171 Running detect. No of Teeth 149 teeth
500 teeth manual the magnetic pickup
Binary input input is not active.
MPU
6172 Running detect. Type MPU input
input Available running
Frequency
detection types:
Running 0 RPM - Digital input
6173 Running detect. 600RPM
RPM 4000 RPM - Magnetic pickup
- Frequency
Remove 1 RPM
6174 Running detect. 400 RPM - EIC (Engine -
starter 2000 RPM
communication)
6180 Starter
Start Product
6181 Starter 0.0…600.0 s 5.0 s
prepare manual
6182 Starter Ext. prepare 0.0…600.0 s 0.0 s
Start ON
6183 Starter 0.0…180.0 s 30.0 s
time
Start OFF
6184 Starter 0.0…99.0 s 5.0 s
time
6190 Start attempts

Product Number of start
1
6191 Start attempts Setpoint 3 manual attempts.
10
6200 Shutdown override

Shutdown 1 Product Shutdown override turns
6201 Attempts 7
override 10 manual all shutdowns into
Shutdown Cooling 0.0 sec warnings. Only
6202 240.0 sec exception is overspeed
override down 9900.0 sec
and emergency stop.
Shutdown OFF
6203 Enable OFF
override ON
6210 STOP
Cooling 1.0 sec Product The extended stop timer
6211 STOP 300.0 sec
down 9900.0 sec manual starts when the running
feedback disappears.
During the delay time it
is not possible to start
Extended 2.0 sec the engine.
6212 STOP 5.0 sec
stop 99.0 sec


Max. setting
6220 Hz/V OK
Product The voltage and
manual frequency have to be
1.0 sec
6221 HZ/V OK Delay 5.0 sec continuously within the
99.0 sec
limits before the breaker
can be closed.
Breaker control

Max. setting
6230 Generator breaker control
0.0 sec Product Menu 6212 is for
6211 Generator control Close delay 2.0 sec
30.0 sec manual compact breakers (need
0.0 sec to charge spring before
6212 Generator control Load time 0.0 sec closing).
30.0 sec
Power derate

Max. setting
6260 Power derate
Multi-inputs Product The derate function
6261 Power derate Input EIC
M-Logic manual lowers the max power of
0 deg the generator set based
6262 Power derate Start derate 98 deg on e.g. water
200 deg
temperature.
Derate 0.1 %/deg
6263 Power derate 5.0 %/deg
slope 100.0 %/deg
OFF
6264 Power derate Proportional OFF
ON
OFF
6265 Power derate Enable OFF
ON
0.0 %
6266 Power derate Limit 50.0 %
100.0 %
Idle start

Max. setting
6290 Idle start
0.0…59940.0 Product
6291 Idle start Start Timer 18000 s
s manual
Enable OFF
6292 Idle start OFF
start ON
0.0…59940.0
6293 Idle start Stop timer 18000 s
s
OFF
6294 Idle start Enable stop OFF
ON
6295 Idle start Output A Not used Not used


Max. setting
OFF
6296 Idle start Enable OFF
ON
Engine heater

Max. setting
6320 Engine heater
6321 Engine heater Setpoint 20…250 deg 40 deg Product Heater function for
6322 Engine heater Output A Not used Not used manual standstill.
Multi-
6323 Engine heater Type Multi-inputs
inputs 102
1 deg
6324 Engine heater Hysteresis 3 deg
70 deg
OFF
6325 Engine heater Enable OFF
ON
6330 Engine heater 1

6331 Engine heater 1 Setpoint 10…250 deg 30 deg Product
6332 Engine heater 1 Timer 1.0…300.0 s 10 s manual
(FC-2)
6333 Engine heater 1 Fail Class
Warning
6334 Engine heater 1 Output A Not used Not used
6335 Engine heater 1 Output b Not used Not used
OFF
6336 Engine heater 1 Enable OFF
ON
Analogue load sharing lines output

Max. setting
6380 Loadshare out
Product Adjustment of the
6381 Loadshare out Setpoint 1…5V DC 4V DC manual analogue load sharing
line max value.
6390 Loadshare type

Product Selection between
manual selectable load sharing
Adjustable line max. value (setting
6391 Loadshare type Setpoint Adjustable
Selco T4800 6381) or adaptation to
Selco T4800 load
sharing line.

Master clock

Max. setting
6400 Master clock
6401 Master clock Start hour 0…23 h 8h Product Compensation for
6402 Master clock Stop hour 0…23 h 8h manual frequency variation
related clock time in the
Compen- 0.1 Hz system.
6403 Master clock 0.1 Hz
sation 1.0 Hz
6404 Master clock Difference 1…999 s 20 sec
OFF
6405 Master clock Enable OFF
ON
Cooling ventilation

Max. setting
6460 Max. ventilation
6461 Max ventilation Setpoint 20…250 deg 90 deg Product
6462 Max ventilation Output A Not used Not used manual
6463 Max ventilation Hysteresis 1…70 deg 5 deg

OFF
6464 Max ventilation Enable OFF
ON
Fuel transfer pump logic

Max. setting
6550 Fuel pump logic
Setpoint Product
6291 Fuel Pump Logic 0…100 % 20 %
start manual
Setpoint
6292 Fuel Pump Logic 0…100 % 80 %
stop
Fill check
6293 Fuel Pump Logic 0.1…300.0 s 60.0 s
time
6294 Fuel Pump Logic Output A Not used Not used
Multi-
6295 Fuel Pump Logic Type Multi-inputs
input 102
Warning
6296 Fuel Pump Logic Fail class F1…F6
(F2)

Mains setup

Max. setting
7000 Mains power
-20000 kW Product
7001 Mains power Day 750 kW
20000 kW manual
Mains power Night -20000 kW
7002 1000 kW
20000 kW
Mains power Transducer 0 kW
7003 1500 kW
max 20000 kW
Mains power Transducer -20000 kW
7004 -1500 kW
min 0 kW
7010 Daytime period

7011 Daytime period Start hour 0…23 h 8h Product The period outside the
7012 Daytime period Start minute 0…59 min 0 min manual daytime period is defined
as the night period
7013 Daytime period Stop hour 0…23 h 16 h
7014 Daytime period Stop period 0…59 min 0 min
7020 Start generator

7021 Start generator Setpoint 5…100 % 80 % Product The setpoint refers to the
7022 Start generator Delay 0.0…990.0 s 10.0 s manual menu 7000 mains power
setting
Minimum
7023 Start generator 0…100 % 5%
load
7030 Stop generator

7031 Stop generator Setpoint 5…80 % 60 % Product The setpoint refers to the
manual menu 7000 mains power
7032 Stop generator Delay 0.0…990.0 s 30.0 s setting
Test

Max. setting
7040 Test running
7041 Test Setpoint 1…100 % 80% Product Available test types:
30,0 manual - Simple (engine run only)
7042 Test Test time 300 s - Load (parallel to mains)
59940 s
- Full (disconnects mains)
Return Semi- auto
7043 Test Auto
mode Auto
Simple test
7044 Test Test type Load test Simple
Full test

Controller settings

Max. setting
7050 Controller settings
7051 Controller settings Power 0…100 % 95 % Product Parallel with mains settings.
7052 Controller settings Power factor 0.6…1.0 0.9 manual
Mains failure

Max. setting
7060 U Mains Failure
Fail. delay 0.0…9900 Product Menus 7063 and 7064
7061 U Mains failure 5.0 s
s manual relates to nominal settings.
MSB OK
7062 U Mains failure 10…9900 s 60 s
delay
7063 U Mains failure U< 80…100 % 90%
7064 U Mains failure U> 100…120% 110%
MSB fail. Start eng. + Start eng.
7065 U Mains failure control open TB + open
Start eng. TB
7070 f Mains Failure

Fail. delay 0.0…9900 Product Menus 7073 and 7074
7071 f Mains failure 5.0 s
s manual relates to nominal settings.
MSB OK
7072 f Mains failure 10…9900 s 60 s
delay
7073 f Mains failure f< 80…100% 95 %
7074 f Mains failure f> 100…120% 105 %
7080 MB control
Mode Shift OFF Product
7081 MB control OFF
ON manual
MB close
7082 MB control 0.0…30.0 s 0.5 sec
delay
OFF
7083 MB control Back sync. OFF
ON
Sync to OFF
7084 MB control ON
Mains ON
7085 MB control Load time 0.0…30.0 s 0.0 s

Y1(X1) droop curve

Max. setting
7120 Y1(x1) Deadband
0.00 % Designer’s
7121 Y1(x1) Deadband Deadband low 0.40 %
99.99 % Reference
Deadband 0.00 % Handbook
7122 Y1(x1) Deadband 0.50 %
high 99.99 %
0.00 %
7123 Y1(x1) Deadband Hysterese low 0.50 %
99.99 %
Hysterese 0.00 %
7124 Y1(x1) Deadband 0.50 %
high 99.99 %

Max. setting
7130 P(x1) Slope
0 kW Designer’
7131 P(x1) Slope MIN 200 kW
20000 kW s
0 kW Reference
7132 P(x1) Slope MAX 480 kW Handbook
20000 kW
-20000 kW
7133 P(x1) Slope Slope low 50 kW
20000 kW
-20000 kW
7134 P(x1) Slope Slope high -50 kW
20000 kW

Max. setting
7140 Droop curve 1
P(x1) Designer’
7141 Droop curve 1 P(x1) P(x1)
P(x1) s
f Reference
7142 Droop curve 1 X1 f Handbook
f
OFF
7143 Droop curve 1 Enable OFF
ON
Engine interface communication

Max. setting
7560 Engine I/F
7561 Engine I/F OFF Product The setting affects the
Engine MCM700
MCM700 QSK60 manual displayed data, but not
type QSK60
MCM700 QSK19 the Modbus data

Command timers
There are 8 identical command timers in the unit, but only command timer 1 is
shown here.
The command timers can only be accessed with the PC Utility Software ver. 3

Max. setting
10000 Start/stop command 1
Start Product
10001 Start/stop cmd. 1 Setpoint STOP
Stop manual
ON
10002 Start/stop cmd. 1 Enable OFF
OFF
10010 Cmd. 1 day(s)

Product Possible selections:
manual MO
TU
WE
MO
MO-TU- TH
MO-TU-
WE-TH- FR
10011 Cmd. 1 days Setpoint WE-TH-
FR-SA- SA
FR-SA-
SU SU
SU
MO-TU-WE-TH
MO-TU-WE-TH-FR
SA-SU
MO-TU-WE-TH-FR-SA-SU
10020 Cmd. 1 hour

0 Product
10021 Cmd. 1 hour Setpoint 10
23 manual
10030 Cmd. 1 min

0 Product
10031 Cmd. 1 min Setpoint 0
59 manual
GSM settings
GSM Settings are only accessible in the Utility Software.

Max. setting
10320 GSM Pin code
GSM Pin 0 Product
Function 1933
code 9999 manual
10330 Telephone no. 1

0 Product
10330 Telephone 1 Function 12345678903
99999999999 manual
Telephone numbers 2-5 settings 10340-10370 equal to setting 10330.

Passwords
Password settings are only accessible in the Utility Software.

Max. setting
10390 Password Language page
Product Selections are:
manual - None
None
10390 Passw. Lang. page None - Master
Customer
- Service
- Customer
10400 Password Log page

manual - None
None
10400 Passw. Log page None - Master
Customer
- Service
- Customer
10410 Password Control page

manual - None
None
10410 Passw. Control page None - Master
Customer
- Service
- Customer

Jump menus
A number of menus can only be entered using the jump menu:
9000 Software version

Information about the actual software downloaded to the unit. Please check this before
contacting AGGREKO regarding service or support matters.
9010 Display character test

Shows a test print of the character set in the display
9020 Service port

The service port can be set up to use the ASCII communication. The ASCII communication is
used when the utility software is connected through a modem.
Selection “0” must be used for cable connection between the GEMPAC GAS and the
PC.
Selection ”1” must be used for modem connection between the GEMPAC GAS and
the PC.
9070 M4 SW version
Information about the software version in the engine I/F PCB placed in slot #8.

Max. setting
Password
0 Product It is recommended to
9116 User password Setting 2000
32000 manual change the password levels
YYYYY 0 of the user, service and
9117 Service password 2001 master password, if access
setting 32000
to parameter settings must
0 be restricted.
9118 Master password XXXXX setting 2002
32000
9120 Service menu

The service menu can only be entered using the ”JUMP” push-button. This menu is used in
service situations.
In the alarm selection you can see all the alarm timers and their remaining time if they are
counting.
The input and output selections show the present status of the inputs and outputs. E.g. mode
inputs relay outputs and load sharing lines.
No. Setting Description

9120 Service menu
9121 Service menu Timers Shows remaining alarm delay time
9123 Service menu Digital inputs Shows digital input status
9124 Service menu Digital outputs Shows digital output status
9125 Service menu Miscellaneous Shows misc. information

9140 Angle compensation BB/G

This menu is used to compensate the transformer phase angle when the generator and busbar
measurements are made on each side of a transformer.

Max. setting
9140 Angle comp. BB/G
-45.0 deg.
9140 Angle comp. BB/G Angle 0.0
45.0 deg.
DEIF reserves the right to change any of the above.

GEMPAC GAS, Operators Manual, 4189340680, Rev. A, UK

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Operator’s Manual

1. ABOUT THIS DOCUMENT ................................................................................................... 5

AGGREKO Page 2 of 124

PREPARE BACKUP ...................................................................................................................... 42

AGGREKO Page 3 of 124

SWITCHBOARD ERROR ............................................................................................................... 95

AGGREKO Page 4 of 124

1. About this document

The warranty will not be lost as a consequence of a software upgrade.

AGGREKO Page 5 of 124

2. Warnings and legal information

Legal information and responsibility

Electrostatic discharge awareness

It is possible to remote control the genset from the PC utility software M-

The warnings indicate a potentially dangerous situation which could result in

AGGREKO Page 6 of 124

3. Display push-buttons and LEDs

AGGREKO Page 7 of 124

By use of the M-Logic it is possible to programme three additional modes.

AGGREKO Page 8 of 124

If GEMPAC GAS is started in “SEMI” mode, the genset will remain at

AGGREKO Page 9 of 124

VIEW: Shifts the first line displaying in the setup

: Moves the cursor left for manoeuvring in the

: Increases the value of the selected setpoint (in

: Moves the cursor right for manoeuvring in the menus.

AGGREKO Page 10 of 124

Alarm: LED flashing indicates that unacknowledged alarms are present.

Power: LED indicates that the auxiliary supply is switched on.

Self check OK: LED indicates that the unit is OK.

Alarm inh.: LED fixed light indicates that an alarm is

Run: LED indicates that the generator is running.

Hz/V OK: LED green light indicates that the voltage/frequency is

GB ON: LED indicates that the generator breaker is closed.

MB ON: LED indicates that the mains breaker is closed.

SEMI: LED indicates that semi mode is selected.

AUTO: LED indicates that auto mode is selected.

AGGREKO Page 11 of 124

4. Display and menu structure

View menu system

Setup menu system (not commonly used by the operator)

First display line Second and third display lines

Fourth display line

The underscore on V3 on the drawing above is the cursor.

AGGREKO Page 12 of 124

View menu navigation

It is possible to change the information in the views by use of the USW.

AGGREKO Page 13 of 124

Eng Oil Temp

AGGREKO Page 14 of 124

AGGREKO Page 15 of 124

G 439 440 440V

G 439 440 440V

G 439 440 440V G 439 440 440V

G 439 440 440V INCREASE NO

Moves the cursor

AGGREKO Page 16 of 124

Status line text

Status text Condition Comment

AGGREKO Page 17 of 124

Status text Condition Comment

AGGREKO Page 18 of 124

5. Description of DU-2, AOP-1 and AOP-2