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Thermoplastic
Thermosetting
1] Thermoplastic plastic:-
1] They can be resoftened & remold by application of heat & pressure. They retain their
plasticity at high temperature, i .e. they can be repeatedly softened by heal & harden
The molecules of thermoplastics are in lines or long chums with very few entanglements When
heal is applied the molecules move apart, which increases the distance between them,
This allows them to become soft when heated so that they can be bent into all sorts of shapes.
THROMOPLASTIC PROCESS DIG
4. TYPES OF WELD JOINT
HOT PLATE WELDING
5.2] HOT GAS WELDING
Principle of operation
Hot gas welding is a technique which basically consists of using a stream of hot gas to soften
both filler rod and parement
A welding gun must be used to weld with hot gas .the hot gas travels through
The gun, is heated by electric within the gun, and streamed over the area to be welded. Once
the plastic begins to melt, the pieces are joined together.
The principle of ultrasonic welding is using the ultrasonic frequency oscillation 1o produce
oscillation energy at approx 20,000 times oscillation per second to the work pieces, while the
molecules will be melted to make a firm welding
TYPES OF JOINTS
ADVANTAGES
1] Hot plate welding:-
A] cost effective
D] No electrical filed
E] Strong bond
C] Light in weight
3] Ultrasonic welding:-
A] High ultrasonic welding speeds are possible for material form 0.025.254mmthick
DISADVANTAGES
B] U is a slow process.
3] Ultrasonic welding:-
APPLICATIONS
Lights, bumpers, washing machine balancer, vacuum cleaner, pallets, and etc
The ultrasonic plastic welding machine can be applied to the manufacture of toys, house hold
products, and electronics. It also has various applications in electrical. Industry, automobile
industry and other industries