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DOI 10.1617/s11527-015-0624-4
ORIGINAL ARTICLE
Abstract In the present paper, a simplified model is reinforcement affects RC structures by reducing the
used to determine the axial load-carrying capacity of cross-sectional area and the mechanical properties of
compressed short reinforced concrete columns sub- the reinforcement itself, especially when pitting
jected to corrosion processes. The model considers corrosion occurs. The volume of corrosion is larger
members with circular and square cross-sections and than the volume of steel lost, and the expansive
accounts for—cover spalling, —concrete core con- products generate tensile stresses in the concrete
finement induced by transverse steel reinforcement, — surrounding the steel bar, which may cause cracking
buckling of longitudinal reinforcing bars. Strength and spalling of concrete, and consequently a reduction
reduction in concrete cover and core due to cracking of bond between concrete and reinforcement can be
induced by rust formation, reduction of steel area in expected. Loss of bond between the steel and concrete,
longitudinal bars and transverse stirrups due to general and reduction in the cross-sectional area of the
and pitting corrosion and loss of confinement pressure reinforcement, cause a reduction in the strength and
are considered. The load-carrying capacity and load- stiffness of RC members.
axial strain curves here generated analytically fit well A typical severe damage state of corroded column
the existing experimental data. is the one shown in Fig. 1. Cover spalling, buckling of
steel bars, reduction of steel area due rust formation
Keywords Confinement Corrosion Buckling are the most visible effects.
Compression Although the damage effects on concrete columns
due to steel corrosion are well known, experimental
works on the mechanical behaviour and load capacity
1 Introduction of corroded RC columns are quite limited.
Experimental works [9, 10] have been carried out in
Corrosion of reinforcing steel is one of the main causes an attempt to understand the behaviour and bearing
of deterioration of reinforced concrete (RC) structures capacity of corroded RC columns. Analytical and
[7, 11]. It is generally accepted that corrosion of numerical models have also been developed and
calibrated with the experimental results to predict
the bearing capacity of corroded RC columns [1].
In this paper a simple model is proposed to
G. Campione (&) F. Cannella G. Minafò
calculate the axial load-carrying capacity of corroded
DICAM, University of Palermo, Viale delle Scienze,
90128 Palermo, Italy columns, introducing the main parameters due to
e-mail: studioingcampione@libero.it corrosion processes (reduction of steel area, concrete
Materials and Structures
2 0 rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1
According to Val [13], the area reduction in steel bars 2
pðtÞ
due to pitting depends on chloride or carbonation- 1 6 B 2 pð t Þ 1 /0 C
induced corrosion and chlorides may cause localized A1 ¼ 6
4 2 arcsinB
@
C
A
2 /0
reductions of the sections. The depth of a pit, p(t), which
is equivalent to the maximum penetration of pitting t 2 sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
ffi 3
years after corrosion initiation, can be evaluated as: /0 pðtÞ 2 /0 pðtÞ2 5
2 pðtÞ 1
2 /0 2 /0
pðtÞ ¼ 0:0116 icorr t R ð6Þ
According to Val [13] R = pmax(t)/pav(t) values are ð8Þ
between 4 and 10 for 5 and 10 mm reinforcing bars of 2 0 rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
ffi1 2
length 150–300 mm. In order to estimate the loss of a pðtÞ
1 6 B 2 pð t Þ 1 /0 C
cross-sectional area of a reinforcing bar due to pitting, A1 ¼ 6
4 2 arcsinB
@
C
A
the model of Val [13] was utilized (as shown in 2 2 pð t Þ
ð9Þ
Fig. 2). Based on this model, the cross-sectional area sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 3
2
of a pit Ap, in a reinforcing bar can be calculated as:
8 /0 pð t Þ 2 pð t Þ 2 5
A1 þ A2 2 pðtÞ 1
>
> 2 /0 /0
>
< p /20
Ap ðtÞ ¼ A1 þ A2 A ð t Þ
> 4 p Therefore, the area of steel bars (or the same for
>
> p /20
: stirrups if any) affected by pitting is:
8 4
>
> /0 p /20
> pðtÞ pffiffiffi
> As ð t Þ ¼ n A p ðt Þ 0 ð10Þ
< 2 4
¼ /0 ð7Þ
>
> pffiffiffi pðtÞ /0
>
> The reduction in ultimate strain is expressed as:
: 2 !
pð t Þ / 0
0 apit
esu ¼ esy þ esu esy 1 max apit \amax pit
apit
ð11Þ
The application of Eq. (11) is therefore linked to the
parameter amax
pit , whose evaluation is critical for describ-
ing the bar ductility. Different values of amax
pit have been
measured by various authors and values range from 0.5 to
0.1 [13].
Finally, in the presence of general corrosion and
pitting the whole reduced area (longitudinal bars or
stirrups) proves to be:
( )
p ½/0 2 X 2
Asred ðtÞ ¼ nbar Ap ð t Þ ð12Þ
4
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
!
steel spirals (or stirrups) with diameter /st and area Ast.
2 Ast fy b b 2 Ast fy
Transverse steel is placed in the plane of the cross- fle ¼ 0:15
bs s s1 bs
section at clear spacing s with a cover d.
The effects of corrosion considered below are— for a square cross-section ð15aÞ
reduction of steel area of longitudinal and transverse
reinforcements (Eq. 12), —reduction in compressive 2 Ast fy
fle ¼ ðcos aÞ2
strength of concrete cover and of a portion of confined ds ð15bÞ
core (Fig. 3) due to cracking induced by rust formation for a circular cross-section with a spiral
(Eq. 4), —reduction in confinement pressure due to where Ast is the stirrup area, fy the stirrup yield
the rust formation calculated below), —buckling strength, b the width section, s the tie spacing, s1
effects on compressed bars due to reduction of area the spacing of laterally supported longitudinal
of longitudinal and transverse steel (calculated below). reinforcing and d the diameter of the circular
Several models, e.g. [9], consider the inverse section. The use of fy derived from the model of
relationship between the concrete strength and the Mander et al. [6], which considered hoop tension
concrete cover depth to predict the time necessary for developed by the transverse reinforcement at yield
cover spalling leading to a loss of load-carrying due to stress to determine the uniform lateral stress on the
area reduction, loss of confinement and buckling of concrete core.
longitudinal bars. Further studies will be addressed to Equation (15a) allows one to take into account the
including these effects in the model. discontinuities of the stirrups along the height, and of
For confined concrete, to correlate the compressive the number of longitudinal bars increasing the con-
strength fcc and corresponding strain ecc with that of finement effect.
unconfined concrete and the effective confinement The confinement pressures are calculated under
pressure fle, the model of Razvi and Saatcioglu [8] is the hypothesis verified experimentally [6, 8], that
adopted through Eq. 13: stirrups have to yield at concrete crushing. This
0:17 phenomenon occurs in confined columns after the
fcc fle
¼ 1 þ 6:7 ð13Þ cover is spalled off under a sustained load close to
fc fc
the peak value.
" 0:17 # If corrosion processes are taking place, the con-
ecc fle fle
¼ 1 þ 5 6:7 ð14Þ finement pressure given by Eq. (15a, 15b) has to be
eo fc fc
reduced because of—the reduction in the area of
with the confinement pressure fle calculated as: transverse steel bars (Eq. 12), —the increase in the the
diameter of the longitudinal bars (rust formation) represented by the spread springs simulating the
inducing concrete core cracking. stirrups subjected to tensile forces. In this case in
If corrosion processes are still taking place in the Campione and Minafò [3] the following expressions
service condition, if the cover is spalled off due to rust for the critical load Pcrit and for the critical length L are
formation additional tensile stress arises in the stirrup obtained:
leg. Therefore this contribution has to be subtracted pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
from the yielding stress utilized in Eq. (15a). Pcr¼ 3:46 Er I kðNÞ
Pcr ð20Þ
The free expansion of the side of the cross-section or critical stress r1 ¼
due to rust formation in the external bars is At
dy ¼ 2 X ð16Þ 0:25
Er J
L ¼ 4:77 ðmmÞ ð21Þ
Consequently in the stirrup the displacement k
induced by rust formation determines an internal
4 Es Ep 4b
force F. This force is due to the shortening of the Er ¼ pffiffiffiffiffi pffiffiffiffiffi 2 ¼ Es pffiffiffi 2 ð22Þ
concrete along the side of the stirrups and to the Es þ Ep 1þ b
elongation of the stirrup. If stirrup elongation alone is
with
considered (maximum stress) we have:
Fb p /4o
d¼ ð17Þ I¼ ð23Þ
Es Ast 64
and b the share of the elastic modulus due to the
Imposing compatibility of the displacements given
hardening effect (Ep = b Es) and k a stiffness
by Eqs. 16 and 17 the value of the force F and
parameter in the form [3]:
therefore the stress in the stirrup leg is obtained in the
form: EP Ast pffiffiffi
k¼ 2 for a corner bar ð24aÞ
2X b
r¼ Es ð18Þ
b 48 EP Ist
k¼ for a mid face bar ð24bÞ
In Eq. (15a, 15b) the yield stress is substituted with s31
the effective stress r, which proves to be:
2 EP Ast
2 X Es k ¼ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi for a spiral ð24cÞ
rs ¼ fy 1 ð19Þ s2 þ ds2
b fy
with b = 1 in the elastic range or assumed to be 0.03 at
For longitudinal compressed bars, if the concrete pu4 pu2
cover is spalled off due to rust formation, the risk of the yielding stage and Ist ¼ 64st , Ast ¼ 4 st .
buckling increases. Consequently, there is a dangerous If we refer to the ultimate state occurring due to a
reduction in the strength contribution of the main bars high level of axial strain the cover is spalled off and the
and in some cases also the opening of the intermediate stirrups have to yield. If the corrosion process is taking
ties occurs with some loss of confinement effects. place the critical length increases and the critical load
If the cross-section of the bar is locally reduced the decreases with the variation in time.
ultimate strength is also reduced [2]. Hence the Figure 4 shows the reduction in critical load
difference between the tensile strength of a virgin (dimensionless with respect to the yielding value)
bar and that of a corroded bar is negligible, while the and the increases in the critical length L (dimensionless
ultimate tensile strength is different and lower in the with respect to s) with increases in time. The examples
reduced cross-section. This is very important for refer to columns with—square cross-section with four
plastic analysis, because the ductility of the bar is corner bars and four side bars having diameter 16 mm
reduced. and stirrup with diameter 6 mm at pitch 250 mm, —
The critical load and critical length can be calcu- circular cross-section of diameter D = b and having 8
lated in a simplified manner by considering an axially / 16 longitudinal bars and transverse spirals with
loaded elastic beam on an elastic medium, which is diameter 6 mm at pitch 250 mm. The current intensity
Materials and Structures
1
σs/fyw
0.8
P/Po no cover and without steel contribution
0.6
σl/fyl
fcd/fck
0.4
(b)
1.4
t=16 years (δ=20 mm) with cover and steel contribution
1.2
0.6
1.5 Experimental validation Uomoto and Misra [12] tested ten columns with a
square cross-section and side 100 mm and length
In this section the suitability of the model is verified 400 mm. The longitudinal reinforcement was consti-
with experimental data referring to members with tuted by four 10-mm deformed bars, one in each
square and circular cross-sections. The data for corner, with a 20-mm cover. The stirrups, constituted
columns with a square cross-sections were those of by deformed bar, had a diameter of 6 mm and the
Uomoto and Misra [12] and Rodriguez et al. [9], while stirrup pitch was 75 mm. Two levels of sodium
those for members with a circular cross-section and chloride (1.0 and 6.6 kg/m3) were added to the mix
steel spirals are those of Bae et al. [1]. water. Two corrosion currents were applied (45 and
Materials and Structures
0,8
Civer area reduction no steel contribution
P/Po
square
0,6
0,2
0
0 10 20 30 40 50 60 70 80
time (years)
180 mA) for either 2 or 10 days. No pre-loading was a current of 0.1 mA/cm2 was applied to all the
applied during the corrosion period. An axial load was reinforcement.
applied to the columns. The failure mode of the For the type 1 columns, the residual load-carrying
columns was characterized by spalling of the concrete capacity ranged from 64 % of the control column at
cover and buckling of the longitudinal reinforcement. 15.4 % corrosion in the main bars to 56 % at 27.8 %
The two columns with least corrosion (45 mA for two corrosion (type 3 in Table 1).
days) had residual load-carrying capacities of 88 and The results confirmed that the loss in load-carrying
98 % of the control columns (type 1 in Table 1). The capacity was far greater than could be explained by
other six corroded columns (180 mA and 10 days) had loss of steel area and cover spalling as shown in
residual load-carrying capacities ranging from 77 to Table 1. Rodriguez et al. [9] also observed that a
84 % of the control (type 2 of Table 1). The reductions phenomenon of premature buckling of the corroded
in load-carrying capacity were larger than could be reinforcement occurs.
explained on the basis of reinforcement area loss For the case mentioned before Table 1 shows a
alone. comparison between experimental and analytical
Rodriguez et al. [9] tested in compression 24 values obtained with the proposed model expressed
columns subjected to accelerated corrosion processes. in terms of percentage of loss of load-carrying
The columns had a square cross-section with side capacity. The comparison shows good agreements
200 mm and length 2000 mm. The columns tested and specifically the application of the model allows
were divided into three groups. Type 1 columns were one to verify the experimental failure mode, the latter
reinforced with four longitudinal bars 8 mm in consisting in cover spalling and buckling of longitu-
diameter and stirrups 6 mm in diameter at pitch dinal bars. The result also confirmed the hypothesis
100 mm. Type 2 columns had four 16-mm main bars made in developing the model that a part of the
and stirrups 6 mm in diameter at pitch 150 mm. Type confined core affected by rust formation reduced the
3 columns had eight longitudinal bars 12 mm in compressive strength of the confined concrete, further
diameter and stirrups 6 mm in diameter at pitch aggravated by the loss of confinement induced by the
150 mm. A cover of 20 mm was adopted for all reduction in the stirrup area.
groups. Bae et al. [1] tested in compression small-scale RC
Sodium chloride (by weight of cement) in the columns. The diameter of the columns was 152 mm
percentage of 3 % was added to the mixing water, and and the height was 457 mm. Deformed reinforcing
Materials and Structures
bars with a diameter of 9.5 mm and yield strength of showing the significant loss of failure load with
414 MPa were used as longitudinal reinforcement. respect to the control columns (CONT).
Steel wires with a diameter of 3.7 mm at pitch 25 mm A comparison in terms of load-axial strain curves is
were used as spiral reinforcement. The concrete shown in Figs. 7 and 8. The axial load-axial strain
strength was 21 MPa at the time of testing. The curves were determined with the following steps—an
accelerated corrosion process was achieved by wet- initial value of axial shortening e was assumed, —the
dry cycles and imposing an electric potential between effective confinement pressure due to the transverse
the anode and cathode reinforcement. Compressive steel was computed, —the compressive strength of the
tests were conducted for specimens without corrosion confined concrete and corresponding strain was cal-
processes (denoted as CONT specimen) and on culated; the strength contribution due to the concrete
specimens after completion of the accelerated corro- cover, cracked core and effectively confined core was
sion process (denoted CON4 specimen). The tests calculated; and finally the load P was determined as
showed that spalling of the concrete cover of the the sum of the previous contributions. Repeating this
corrosion-damaged columns (CON4) occurred along procedure for all possible axial strain values the
the height of the columns almost at the same time, complete load-strain curve was plotted.
CONT Exper.
400000
P (N)
CON4 - Corroded
300000
Exper.
200000
100000
0
0 0,005 0,01 0,015 0,02 0,025
ε
Materials and Structures