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Maintenance Manual
-STANDARD COMPRESSOR-
Clean Energy Compression | 43676 Progress Way, Chilliwack, BC, Canada, V2R 0C3 | tel +1-604-795-9491
CleanCNG STANDARD
GAS COMPRESSOR
Installation, Operation and Maintenance Manual
Standard Compressor
2017
Serial Number:
WC1050738
CBA Number:
WC1050648-1
Production Date:
SEPTEMBER 2017
DISCLAIMER
This document is the product of intensive creative efforts, and contains confidential trade information belonging to
Clean Energy Compression. Unauthorized duplication of material contained in this document could be damaging to
Clean Energy Compression. No disclosure, distribution, or reproduction of this material may be made without prior
written authorization from Clean Energy Compression. Unauthorized use, disclosure, dissemination, or duplication
of any of the information contained herein may result in liability under applicable laws.
This manual is intended for qualified personnel only. Clean Energy Compression assumes no responsibilities for
injuries, or damage to property resulting for the misuse, or the misinterpretation of information contained herein.
Clean Energy Compression has made all reasonable efforts to present here the most up-to-date information
available at the time of publication. However, some items may not reflect exactly what is found in the product
delivered. Additionally, the pictures included in this manual are for illustration purposes only. Actual parts and
specifications may vary. In case of any discrepancy, contact Clean Energy Compression immediately.
Clean Energy Compression (Canada and China) is ISO 9001-certified, and builds equipment under electrical and
mechanical norms such as CE, ATEX, ASME, and PED, among others. The compliance with specific norms varies
with the final product delivered. For more information about the conformity characteristics of this specific
product, consult the related declarations found in this manual.
3 SYSTEM OVERVIEW................................................................................................................................... 20
4 DESIGN FEATURES..................................................................................................................................... 22
5 INSTALLATION .......................................................................................................................................... 31
10 SPECIFICATIONS ........................................................................................................................................ 94
11.1 ATTACHING INLET LOUVER DOORS AND DISCHARGE LOUVER DOORS ........................................................................ 96
11.2 LIFTING THE CLEANCNG STANDARD COMPRESSOR........................................................................................... 103
11.2.1 Scope ............................................................................................................................................... 103
11.2.2 Method ............................................................................................................................................ 103
11.2.3 Security Concerns for Lifting ............................................................................................................ 104
11.2.4 Secure the unit ................................................................................................................................. 107
1.1 Purpose
The purpose of this manual is to provide operators and local maintenance personnel with the
information necessary to operate, maintain, troubleshoot, and perform simple repairs. The information
and procedures for these activities outlined in this manual are deemed adequate and sufficient by Clean
Energy Compression.
1.2 Scope
This manual provides information on the deployment, use and upkeep of the systems under normal
situations, including descriptions of routine inspections and preventive maintenance activities.
A set of relevant OEM documents complements this document package. The OEM documents are the
sole responsibility of their publishers. This manual does not cover extensive maintenance procedures or
retrofitting, nor is it intended for personnel training.
If information beyond the scope of this manual is required, please contact either your local CEC service
center, or Clean Energy Compression Headquarters at:
For more information on CEC service centers, visit our website at www.cleanenergyfuels/compression.
1. Inspect the unit for damage that may have occurred in transit: if any damage is found,
file a claim with the freight company as applicable.
2. Take photos of any damage, and contact your local CEC service center to order
replacement parts.
3. Locate the nameplate and verify the model ordered.
IMPORTANT:
Do not operate the equipment until commissioning.
WARNING!
As per regional requirements, only Qualified Personnel to conduct the work and
services specified in this manual.
Safety must always be the prime concern of all personnel involved in the operation and maintenance of
any system that employs pressurized natural gas, high power motors, and electrical controls – like the
CleanCNG STANDARD Compressor.
It is absolutely essential that all safety devices and emergency response systems be fully operational,
and within their certification periods, before any operation or service is performed on the CleanCNG.
All maintenance routines should comply with local occupational safety standards. For more information,
consult your local work safety regulatory agency.
All operation and maintenance personnel must be properly trained by CE qualified professionals, or a CE
approved third party with supervision. Note: Please contact Technical Services to request CEC Technical
Training at customercare@cleanenergyfuels.com.
All Operators must be adequately trained and authorized by CEC or authorized dealer from CEC. It is the
Operator’s responsibility to perform their duties efficiently and safely, and as per local and regional
safety requirements. The Operators must:
☼ Be trained to the hazards and the safe working practices of the environment, which may include
high pressure equipment, potentially explosive atmospheres, high voltage equipment, rotating
equipment, lifting hazards, pinch points, trip hazards, and calibration requirements for safety devices.
☼ Immediately report to the system supervisor any discrepancy in normal operating conditions;
☼ Request, use, make available to subordinates, and insist on the proper utilization of all safety equipment;
☼ Follow safety labels, warning signs, and written instructions without compromise or interpretations;
☼ Understand and be capable of operating safety devices such as emergency shut-down devices (ESDs);
☼ Know and implement responsibilities for use of Personal Protective Equipment (PPE) under their
applicable regional regulations.
Only qualified installation, commissioning, and maintenance personnel trained by Clean Energy
Compression, or its representatives, should install, commission and maintain system performance, while
ensuring safety in and around the system.
Only qualified and trained service personnel may attempt any troubleshooting and service work to CNG
electrical and mechanical components. If in doubt, contact CEC.
Installation, Commissioning and Maintenance personnel are responsible for guaranteeing that the
CleanCNG performs within the specified levels of quality and safety throughout the life of the system.
For this purpose, they must:
☼ Be trained to the hazards and the safe working practices of the environment, which may include
high pressure equipment, potentially explosive atmospheres, high voltage equipment, rotating
equipment, lifting hazards, pinch points, trip hazards, and calibration requirements for safety devices.
☼ Not propose, accept, or condone any compromise regarding performance and safety for reasons of
expediency, or otherwise;
☼ Ensure that all tools, instruments and emergency response devices necessary are available and
operational at all times;
☼ Apply cascading safety devices such as hasps, padlocks, restraining stripes and barriers whenever
maintenance procedures are performed; and
☼ Know and implement responsibilities for use of Personal Protective Equipment (PPE) under their
applicable regional regulations.
Clean Energy Compression uses extensive visual aids based on ISO 3864-1/4 and ISO 7010 safety symbol
standards, both on the equipment and within this manual. On the equipment, it is essential that all
symbols remain in plain sight, clean, and in good visual condition throughout the life of the equipment.
If a symbol is damaged or lost, contact Clean Energy Compression for a replacement immediately.
The following symbols may be present in different parts of the CleanCNG, or in its vicinity. Ensure that
all operators understand the meaning of these symbols and the reason why they are placed at a
particular location.
Danger symbols indicate elevated risk of death, severe injury, and catastrophic damage to property, if
the instruction conveyed by the symbol is not strictly followed.
These symbols do not allow for compromise!
Warning symbols indicate the risk of death, injury, or damage to property, if overlooked.
Hot surface. Do not touch or leave Full safety gear (PPE – Certified
objects over the area. Personal Protection Equipment),
as defined by the local safety
board, must be worn at all times.
The following symbols indicate equipment and/or devices that enhance personal safety. They are
mandatory wherever these symbols are present.
It is very important that you read and understand the following safety instructions. If you have any
question, consult either your safety supervisor or a person more experienced with this type of system.
Do not attempt to operate, service, repair, or clean the equipment unless you fully understand the
procedures and risks involved. The following rules always apply:
☼ All operation, service, repair, and cleaning work must be done in compliance with local regulations.
☼ Smoking is strictly forbidden in the proximity of the equipment and its supply/delivery lines.
☼ Highly compressed natural gas, even in small quantities, contains a large amount of energy, and can
be very dangerous. Before executing any maintenance or repair work, ensure that the entire system
is completely vented (open to the atmosphere).
☼ Rotating and moving machine parts pose a special risk of accidents. Do not remove guards and
covers during operation or energized maintenance routines.
☼ If you are not a certified electrician, do not open any electrical cabinet.
If replacing an electrical part in a classified area, then the replacement part must be a
Clean Energy Compression part: exact make and model.
Only a qualified Technician must replace the part, and only after power has been locked
out and she/he has followed procedures confirming that the area is non-hazardous.
Lock-out is a procedure that prevents the release of hazardous energy to ensure that the energy source
is de-energized, deactivated, or otherwise inoperable. This procedure involves the use of devices such as
padlocks, hasps, and chains to prevent the equipment or its modules from being energized or recharged
by accident while work is being performed.
Important: Ensure you understand and comply with your local and regional regulations for lock-out
requirements and procedures.
☼ The person(s) performing the work must have full and sole control of the locking device at all times,
until the work is completed.
☼ The equipment cannot be re-energized or recharged unless all locking devices have been removed
by the person in charge.
☼ When work is performed in or around the compressor skid, the motor and all electrical components
must be locked out.
☼ During maintenance on any electrical component, the entire system, including main, secondary and
backup power sources of the component, must be de-energized and locked out. Reference the
electrical drawings in the appendix to confirm breakers for lockout procedure.
☼ During maintenance work to any of the compressor’s lines, the inlet and discharge lines must be
closed and locked out by applying chains and padlock to the main valves.
DANGER:
Never make copies of lock-out keys.
DANGER:
Using only the offline switch is not acceptable as a lock-out method.
Ensure you follow the lockout procedure, and your local regulations.
☼ Do not enter the compressor room until it has been established as a safe environment.
☼ When work is performed in the compressor room or storage area, the atmosphere must be
monitored for the presence of gas.
☼ When working with or around the enclosure, ensure that the area is well ventilated.
For additional standards concerning entering a hazardous environment, consult your local workplace
health and safety regulatory agency.
Ensure you have read the previous section in this Chapter of “Following the Lock-out Procedure.” Only
Qualified and Authorized personnel can open the electrical control enclosures and cabinets.
Read the compressor and/or electrical enclosure nameplate for hazardous area
classifications, as they may vary according to specific design criteria.
1. Before opening any control enclosure or electrical cabinet, turn the Online/Offline switch
to the OFFLINE position.
2. Lock out all power supplies to the panel.
3. Lock out the compressor and piping systems within the classified area.
4. Purge all compressor and piping systems with nitrogen (N2).
The equipment is designed for Class I, Division 1 or 2 Group D hazardous or unclassified materials. For
area classifications, refer to the publication CAN/CSA B108 or NFPA52 in conjunction with CEC
transmittal documents that are included in the Appendix.
Important: Ensure safe lock-out procedures and Personal Protective Equipment that comply with local
and regional regulations are in place, understood, and in use by Qualified Personnel.
Important: Wear Personal Protective Equipment according to the requirements of the environment, and
as per regional and local regulations.
In order to function properly, the system must be maintained in a safe, clean and stable condition at all
times, and must be inspected regularly. The following instructions are intended to maximize
performance and reduce the risk of accident:
☼ The system should only operate within its technical specifications. Any situation that forces it
beyond its capacity can be dangerous both to property and personnel. Operation outside the
technical specification may void the warranty.
☼ Substitution of components may impair suitability for hazardous locations specified on the
nameplate of the compressor. Do not replace any electrical equipment in a classified area, unless
as a qualified Technician, you have switched off power and have followed procedures to confirm
that the area is non-hazardous.
☼ Do not allow or accept modifications to any part of the system, even temporarily, as serious
consequences may result. Any modification must be approved in advance by Clean Energy
Compression. Unauthorized modifications may void the warranty.
☼ Before operating the system, ensure that no one is performing inspection or maintenance work in
or around the system.
☼ Do not touch any piping (especially discharge piping) or any other part of the system while in
operation.
☼ Never execute any cleaning work while the system is running or energized.
WARNING:
The presence of gas leaks is one of the most dangerous situations around a gas compressor. For all gas
leaks, ensure you follow the procedures and protocols of your regional regulations.
As soon as possible, contact the Clean Energy 24 Hour Call Center (include station name and station ID#)
at 1-866-278-3674. Also, contact the required Reporting Agencies as per your regional regulations.
An arc flash is the sudden release of large amounts of energy in the form of heat and light.
Personal exposure to an arc flash may result in a variety of serious injuries, and, in some cases, death.
Workers may be injured at great distances from an arc flash,
sometimes farther than 4 meters (12 feet) away.
There is a lockable ball valve (HV-102A) attached to the recovery tank that leads up to the PSV/Vent
Header. See image below.
The lockable ball valve must remain locked in open position at all time when the compressor
is in operation.
Closing the valve when the compressor is not locked-out can lead to an explosion
and serious injury or death.
• Only trained personnel can isolate the pressure relief valve to a written procedure and in
accordance with local regulations.
• Compressor lock-out procedures must be executed when closing the valve.
• The valve can only be closed when the compressor is locked-out, i.e., power isolated and locked
out from the compressor.
• The compressor discharge valve is closed (to isolate the high pressure source from the
compressor).
The CleanCNG STANDARD compressors are heavy-duty reciprocating assemblies designed for intermittent
or continuous running with minimal maintenance. This is apparent from the rugged crosshead guide
design and cooling cylinders design that provide unmatched heat transfer for long and reliable
operation.
The typical compressor crankcase has three throws. Each throw connects to a lubricated crosshead that
reciprocates in a crosshead guide, providing linear guiding for the pistons of each stage. The pistons use
seals and rings made of specialty plastics that allow gas compression without oil contamination of the
gas stream.
A rider ring acts as a linear bearing to center the piston in the cylinder bore. The number and type of
rings used in each stage are determined by the operating parameters of the stage, primarily its output
pressure. The compressor is belt-driven by an electric motor mounted to the system skid.
The CleanCNG STANDARD allows for an extensive range of input pressures, from 0.01 to 25 mPa (1 to
3600 psig), with flow capacities from 150 to 2400 nm3/h (95 to 1,500 scfm). The three-throw system can
accommodate up to five compression stages. All CleanCNG STANDARD compression stages are non-
lubricated, ensuring a high quality, oil-free discharge gas. The most common elements are:
Propulsion: Electric
☼ CEC can accommodate other PLC Control systems; however Siemens PLC is stock for the CleanCNG
STANDARD compressor.
☼ Delivery options
☼ Serviceability
Design features for the CleanCNG STANDARD that improve serviceability for technicians are, as follows:
The front-mounted oil sight indicator allows for Figure 3 Centralized drain location and oil sight indicator
There are several conveniently located cranes to service the CBA (cylinders, seal carriers, packing cases,
piston rods, sheave, bottles), and fan motors. They are modular and reconfigurable to meet the variety
of lifting requirements within the package. The built-in service cranes hide-away when not in use.
To access to each cooler section, a Technician opens the discharge louver doors. The shelving design of
the cooler section allows a Technician to slide each section out individually to service it. Due to the
simplified access, a single Technician can remove the cooler section with the aid of a suitably rated lifting
apparatus.
Test ports on each stage allow for on-site evaluation of valve performance and piston ring condition
during operation.
Indicator port – NPT connections are standard on all compressors. For in-situ monitoring the installation
of additional check valves is necessary.
The CleanCNG STANDARD model provides clear access to items that require routine preventative
maintenance. This includes, as follows:
certification process.
• CBA center-wing roof access hatch.
There is a lockable recovery tank and Pressure Safety Valve (PSV), which allows full recovery tank
isolation. This allows for the annual certification and servicing of the PSV without the need to vent the
recovery tank. This provides cost savings and reduces environmental impact during servicing.
There are several electrical design features for the CleanCNG STANDARD that assist servicing,
monitoring, and analysis. They are, as follows:
• Electrical Harness Design: The CleanCNG STANDARD harness reduces factory assembly time.
The harness allows manufacturing to be shifted from Electricians to assembly line with standard
quality control.
• Global & Local Mode Controls logic: A Master Control Panel (MCP) operating in Global Mode
can control the operation of numerous compressor units linked together. In the event of a fault
with the MCP (such as a lost communication), each compressor unit can switch to Local Mode,
ensuring that site disruptions are minimal. Separate controls setpoints for Global and Local
Modes ensure that alternative control plans are in place in the case of a fault.
• Intelligent Dual Fan Logic: Controls for the air fans in the Cooler assembly reduce dual fan
operation to single fan operation based on inter-stage, discharge, and ambient temperature
measurement to reduce operating noise and improve efficiency.
• Built-in data logging: Optional local data logging in .csv file format capability is built into the
Master Control Panel’s HMI. All instrumentation and control valve states log at user-definable
sampling rate of up-to 1Hz to a USB drive. An optional higher resolution alarm buffer allows the
capture of performance just prior to alarm trigger to gain further insight into the events leading
up to alarm.
The inlet line to the compressor connects to the natural gas metering system of the local gas authority.
In some installations, a gas dryer may be installed between the compressor and the gas meter. It is
preferable that the gas reaches the compressor as dry and clean as possible.
The supply gas passes through an inlet filter in the compressor for the removal of small particles. The
complete filter is composed of two components: the canister body and the filter element. The complete
filter also damps out pressure pulses created by the reciprocation of the pistons, protecting the gas
supply meter and regulator set.
The gas flowing to the compressor passes through a fail-safe inlet valve, which automatically isolates the
compressor from the gas supply whenever the compressor shuts down.
Pressure transmitters and gauges monitor lubrication and gas pressures, as specified.
Note: The specific instrumentation list is in the Engineering Drawings and Schematics section of this
documentation package.
All inter-stage piping is protected from over-pressurizing by Pressure Safety Valves, which are vented to
atmosphere through a common vent header, and a vent stack. The vent header serves as a manifold for
relief venting, as well as venting for the inlet filter, scrubbers and final filter’s manual drain valves.
It is very important that the customer considers the unit hazardous area classification for the site design.
Located after the final stage, there is an auto-drain valve that opens to equalize – or average - the high
pressure gas from the final stage (e.g., 4500 psi in North America;
3625 psi in South America) with the low pressure gases from the first
stages.
Fins are located on the cylinders and the inter-stage coolers (i.e., heat exchanger) for the effective
expulsion of heat: in both cases, they are air-cooled.
A Programmable Logic Controller (PLC) controls the compressor. The PLC starts and stops the
compressor, continuously monitors compressor status, and indicates warnings and activates alarm
conditions. Various sensors monitor the compressor status for pressure (inlet, interstage, discharge),
temperature (gas, ambient, enclosure, discharge), and other data, as required.
The compressor system relies on the priority panel to ensure controlled pressure discharges to the
dispensers at even flow rates. For the CleanCNG STANDARD, the priority panel is an onboard component
of the compressor, which connects through tubing after the final discharge of the compressor. Note: For
older models, the priority panel may be a separate component.
The priority panel controls the distribution of gas from the compressor discharge to the storage banks,
and the release of gas from the banks to the dispenser units. It determines the filling cascade sequence,
starting with the high storage bank. The priority panel supplies the dispenser. (The dispenser logic
controls the discharging cascade for the dispensers, starting with the low storage bank.)
When the compressor starts for the first time (see the “Commissioning” section below), the priority
panel diverts the compressor discharge to any dispenser that may be serving.
If no dispenser is serving, the compressor discharge diverts to the high bank storage. As the pressure in
the high bank storage reaches the top set value for that system configuration, the priority panel switches
Conversely, the dispenser discharges gas to the vehicles from the low storage bank first. When the
minimum pressure in the low bank is reached, it switches to the medium bank, and then to the high
bank, as required.
Soon after the low bank starts discharging, the compressor re-starts to replenish all storage banks to
capacity.
If the pressure in the high bank reaches its lower limit, the priority panel switches the discharge directly
from the compressor to the dispenser/vehicle. This limits the dispenser’s discharge to the nominal
discharge flow of the compressor.
All valves in the priority panel are normally closed. This ensures that, in case of power loss or an
emergency shut-down (ESD) event, all valves close immediately, isolating the storage from the
dispenser.
The following information is provided only as a general guide for equipment installation.
Considering that the installation procedures vary greatly with each equipment configuration and local
characteristics, it is essential to employ the services of Qualified Personnel who are experienced in
installation services.
Note: Additional steps to deployment are specified in local codes, such as NFPS52 & CSA 108.
Note: For CleanCNG STANDARD door/louver installation, please contact CEC for the latest instructions.
Before proceeding with the installation, ensure that all of the following requirements are met:
☼ The site layout design complies with local codes for classification of hazardous areas;
☼ The compressor has adequate space around the compressor skid for easy maintenance access and
air flow (see CEC General Arrangement drawings for skid dimensions);
☼ The inlet gas pipe is routed so that access to the unit is not obstructed; and
☼ An emergency entrance and exit to the unit is provided, clearly marked, and free of obstacles.
5.1.2 Grounding
Local codes are to be followed for site installation. Installations are to be approved by local authorities.
The summaries below have been added for reference but do not supplant any local requirements.
See Site Electrical Drawings in the Appendix for wire sizing and further details.
A lightning protection system must be designed and implemented by customer since a direct strike will
cause damage to electrical and control systems within the skid and can cause physical damages and
fires.
Before removing the compressor skid from its transport vehicle or container, inspect
its general post-shipment condition, and verify that the packing list matches the
equipment received.
If you notice signs of shipping damage or components missing, do not proceed with
the installation.
Contact your supervisor for insurance and other legal proceedings that may be
necessary, as well as repairs that may need to be executed. Continuing the installation
process without notification may void the warranty.
Danger Zone
Due to the nature of the deployment procedures, including the equipment weight,
and high energy of the latent supplies, there is an elevated risk of accidents during
the installation procedures.
Wear full protective gear at all times.
It may be necessary to adjust the concrete thickness and reinforcements according to the weight
distribution of the enclosure and the underlying soil properties. For more information, consult a civil
engineer who has full knowledge of local soil and building codes.
Poorly prepared foundations and equipment installations may lead to excessive vibration, premature
equipment failure, and risk of accidents, and will void equipment warranty.
Electrical cables all pass through the side of the enclosure and there is no need to pre-prepare the
concrete with a pass through cut out for the cables.
Note: Depending on site related needs, other cut-outs in the concrete pad may also be necessary for
piping/tubing connections.
For details on locations of access plates and all electrical/piping/tubing hook-ups, refer to the General
Arrangement drawings included in Appendix A of this manual.
It is essential to bolt down the compressor skid to the foundation by using the bolt down lugs provided.
Failure to do so may result in serious accidents and may void the warranty.
For fastener requirements, please refer to the CEC Construction Transmittal included in the Appendix.
The studs can be cast into the concrete foundation before the enclosure is positioned; alternatively,
insert-type fasteners can be used after the enclosure is located. Do not operate the compressor until all
points are secured to the foundation.
During start up commissioning, skid vibration should be taken and meet all design requirements. Please
consult the CEC Commissioning Check sheet.
It is the customer responsibility to protect supply inlet piping for the safe operation of the compressor. It
is also the customer responsibility to design and install site piping in according to local and site
regulations and requirements. The customer must also design and install overpressure protection
requirements for the supply inlet piping.
The compressor’s Inlet Pressure Range is defined on the Nameplate, which is physically mounted to the
compressor skid and included in Appendix C of this manual. It is the customer responsibility to ensure
the inlet pressure is within the Inlet Pressure Range specified.
Additionally, there are overpressure protection requirements for our equipment which is defined on the
P&ID and P&ID BoM (included in Appendix C of the manual).
Furthermore, the compressor’s Inlet Temperature Limits are included in the P&ID and P&ID BOM also
included in Appendix C of this manual.
It is important that the dryness and composition of the gas meet the minimum gas property
requirements listed here.
In the absence of a customer provided customer gas composition analysis, the standard gas composition
(of methane, 3% ethane and 2% propane) will be assumed to be the default. Variations to performance
data will occur if the gas composition varies from this standard.
In addition, natural gas must comply with the following for compressor performance and vehicle and/or
trailer performance.
Failing to meet the gas property requirements can cause performance failure, damage the
unit, and cause injury to personnel.
Gas Properties
Dryness of Gas (lbs H2O/MMSCF) Less than 60 mg/Sm3 (4.0 lb/MMSCF )
Heavy Hydrocarbon Dew Point (°C) Max. -20 °C at pipeline pressure range
Maximum Gas Oil Content (ppm) 5 PPMV
Commissioning and Start-up by authorized CEC personnel ensures the equipment is installed to CEC
standards and operates as intended, as well as validates the warranty. To arrange commissioning,
complete the Station Readiness Check Sheet provided by CEC and e-mail it to CEC’s Technical Service
Group at customercare@cleanenergyfuels.com.
Only trained and authorized personnel from CEC or a dealer authorized by CEC are to complete
the work described within all sections of this chapter.
After completing the CNG refuelling station installation in accordance with all applicable codes,
regulations, and manufacturer's instructions, the station is ready for start-up and commissioning.
The following recommended start-up procedure must be performed by qualified technical personnel only,
with experience in the start-up procedures and operation of newly installed CNG refuelling equipment.
This procedure is generic, and may have to be modified to suit specific sites and equipment.
Before allowing any inlet supply gas to enter the newly installed compressors and
high pressure piping assemblies of the CNG station, the entire station piping system
must be purged with nitrogen as per the “Purges” section of this manual.
The block heater, space heater, fan motors, and level switch in this system are designed and wired to
explosion-proof or intrinsically safe explosion-proof standards.
Intrinsically safe wiring is present in pressure and temperature sensors located inside the compressor
enclosure. The wiring to the devices, such as the sensors, switches and other intrinsically safe devices -
passes through an intrinsically safe barrier to limit the current to the device. This configuration prevents
sparking that might ignite gas.
For precise area classifications refer to the CSA publication CAN/CSA B149.1 Natural Gas and Propane
Installation Codes. This publication can be obtained at the CSA website. Outside Canada, consult your
regional regulatory agency.
Electrical Hazard
Applicable electrical controls, including those for compressors, dispensers, priority panels, with NEMA
12, 3R, or 4 electrical panel enclosures must be located remotely from compressors and gas piping
systems, in a non-hazardous area.
NEMA 4 and 3R panels are weatherproof and suitable for outdoor mounting. If subjected to cold winter
temperatures, they should be equipped with thermostatically controlled space heaters.
NEMA 12 panels should be mounted in either a secure weatherproof building or a special kiosk.
Clean CNG 2.0 has a Discharge Louver Hatch control valve. To control the speed that the Discharge Louver
Hatch opens, there is a Flow Control Valve that controls the air pressure to the louver-actuated cylinder.
(IF NEEDED) To adjust the opening speed of the Discharge Louver Hatch for smooth operation:
3. Use the Force button on the PLC Program to operate Discharge Louver Hatch during field
adjustments (if required).
4. Observe the speed that the Discharge Louver Hatch opens.
5. Make adjustments as necessary.
Before the systems can operate with gas, a series of purge operations must be executed in the sequence
described in Table 1.
1. Pre-purging Checklist ☐
2. Compressor Piping Nitrogen Purge ☐
3. Priority/ESD Panel and Storage Cascade Nitrogen Purge ☐
4. Dispensing System Nitrogen Purge ☐
5. Compressor Piping Natural Gas Purge ☐
6. Priority/ESD Panel and Storage Cascade Natural Gas Purge ☐
7. Dispensing System Natural Gas Purge ☐
Table 1. Sequence of Purge Procedures
Do not execute one procedure unless the previous one has been completed
successfully. Before proceeding, contact Clean Energy Compression for eliminating any
fault condition.
Maintenance Alert
Some of the following instructions require manually opening and closing valves via the
PLC. These functions are password-protected and can only be accessed by Clean
Energy Compression service personnel, or factory-trained technicians. Call CEC for
additional instructions.
Before you begin the purge procedures, you need to connect pressure supply to the control panel,
allowing all actuated controls to be enabled from the PLC Force screen.
In order to operate actuated controls, the control panel will require 80-100psig control pressure.
• Connect the pressure supply to the “Pilot Pressure In” connector (located on the outside of the
skid) in the Connection Panel. See Figure 14 – below.
• Hand valves along the line to the control panel may be closed. Check the control panel gauge
once pressure is connected. You can manually open the hand valves by adjusting the hand lever
on the valve.
1. All compressor enclosures and storage cascades (high bank, medium bank,
☐
low bank) are positioned and anchored to the concrete slab.
2. The storage cascade is connected to the priority panel, ESD panel and/or
☐
other panels.
3. Inlet gas piping is installed and cathode-protected (if necessary), with the
☐
final gas connection at the flex hose complete.
4. The compressor inlet isolation ball valves are closed, isolating the
☐
compressor(s) and downstream piping from the utility.
5. All gas vents and Pressure Safety Valves from compressors and panels are
☐
properly sized and piped to a safe venting location.
2. Ensure that the gas inlet and discharge isolation ball valves are closed. ☐
3. Use the PLC panel to force open the inlet and recovery tank solenoid valves. ☐
(See the Note in the “Pre-purging Checklist” section above.”)
4. Disconnect the inlet filter drain line and connect a nitrogen gas ☐
bottle/regulator/valve combination to the drain of the inlet filter.
5. Open the nitrogen gas bottle and set regulator to a pressure of 60 psig ☐
maximum.
6. Open the nitrogen gas valve, allowing nitrogen gas to fill the compressor, ☐
inter-stage piping and recovery system.
7. Once a positive pressure has been reached, open the drain valves ☐
to the vent header and allow the gas to exhaust through the drain lines.
9. Open the drain valves on the compressor and allow the nitrogen to ☐
vent from the piping system.
10. Once the nitrogen is vented, immediately close all drain valves. ☐
2. Open the isolation ball valve on the priority, ESD and/or other piping panels. ☐
3. Make sure all drain valves are closed on the priority, ESD and/or other piping
☐
panel(s), as well as on the pressure vessels.
6. Open the nitrogen gas bottle and set regulator to a pressure of 60 psig
☐
maximum.
7. Open the nitrogen gas valve and allow the nitrogen to fill the pressure vessels,
☐
interconnection piping, priority/ESD panel, and compressor discharge piping.
8. Once a positive pressure has been reached, open the drain valve on the
priority/ESD panel, and allow the gas to exhaust through the drain line for a ☐
few seconds.
9. Close the drain valve on the pressure vessel. Close the valve at the nitrogen
☐
bottle and disconnect the nitrogen supply.
10. Open a drain valve on the priority/ESD panel and allow the nitrogen to drain
☐
from the piping system.
11. Once the nitrogen is drained, immediately close all drain valves. ☐
If applicable, execute the dispenser nitrogen purge. Refer to the dispenser manufacturer’s manual.
1. Purge each compressor piping system with natural gas, by opening the
inlet gas supply isolation ball valve and allowing natural gas to enter the
system. This needs to occur following the same steps and procedures of
the purge with nitrogen. Please refer to the section, “Compressor Piping
Nitrogen Purge.” ☐
Note: You may find leaks with a natural gas purge that were not present
with nitrogen at the same pressures. You will need to investigate
these leaks further.
2. Adjust the utility gas supply regulator downward to ≤ 60 psig. The lower
pressure reduces the amount of gas vented to atmosphere.
☐
Alternatively, carefully throttle the gas into the compressor piping
systems until a pressure of ≤ 60 psig is reached.
3. Ensure that the compressor inlet and discharge isolation ball valves are
☐
closed at the completion of each natural gas purge.
1. Isolate all compressors from the piping system by closing their inlet and
☐
discharge isolation ball valves.
2. Ensure all drain valves are closed on the priority/ESD and/or other
☐
piping panels, and on the pressure vessels.
3. Open the isolation ball valve on the priority/ESD and/or other piping panels. ☐
5. Force the priority valve electrical actuators (if applicable) open either
☐
manually, or with the PLC programmer.
6. Force the inlet solenoid valve open on one compressor with the PLC
☐
programmer.
7. Open the inlet gas and discharge isolation ball valves of the compressor
with the energized inlet solenoid valve and allow ≤ 60 psig natural gas
to flow through the compressor piping to fill the pressure vessels, ☐
interconnection piping, priority/ESD and/or other panels, and
compressor discharge piping.
8. Once a position pressure has been reached, open a drain valve on the
priority/ESD and/or other piping panels and allow the gas to exhaust ☐
through the drain line.
10. Once the natural gas is drained, immediately close all drain valves. ☐
Execute the dispenser natural gas purge following the procedure described in CEC’s Dispenser
Installation, Operation and Maintenance manual, or the dispenser manufacturer’s manual.
These procedures describe the first-run sequence for the compressor. This sequence must be followed
every time the system has stopped for maintenance, or otherwise disconnected from the main gas
supply line.
Warning
Do not allow air to remain in any of the lines after maintenance.
For example, changing filters, valves and rings will allow air to enter the lines.
If it is confirmed or suspected that air may have entered any lines, the compressor or the
collection tank, all previously described purge procedures must be executed again.
1. Confirm all seals and covers on all explosion-proof boxes are in place. ☐
5. Turn the key switch on the priority and ESD panel to the ON position
☐
(if applicable). A green status light should be on.
7. This should activate the ESD system. Confirm that relay No.1 (RL1) is
energized (refer to the electrical schematics) in compressor electrical ☐
control panel. Confirm that the ESD valves are in the Open position.
11. Verify that the storage cascade isolation valves are open. ☐
12. Verify that all compressor piping drain valves are closed. ☐
14. Verify that all dispenser drain valves and isolation valves are closed. ☐
16. If this is a multiple compressor installation, open the inlet gas isolation
☐
valve to the first compressor.
18. Turn compressor and the control panel selector switches to the
ONLINE position to start the compressor. Allow pressure to build up in ☐
the storage cascade high bank to approximately 50 psig.
20. Start-up compressor and fill the storage cascade to 500 psig. ☐
21. Verify that the pilot regulator at the priority panel is set between 80-100
☐
psig.
23. As the storage cascade pressurizes, verify the correct operation of the
☐
priority panel.
24. When maximum discharge pressure has been reached, confirm the
☐
correct compressor shut-down.
26. Once the storage cascade has been depleted of gas, switch the
compressor key switch to the ONLINE position and carry out a ☐
complete station system test. Begin by confirming the correct setting
of the recovery tank regulator on start-up.
Green: (Startup)
• Solid: Standby
• Flashing: Startup
Blue: (Running)
• Solid: Compression
• Flashing: Recirculation
• Solid: Alarm
• Flashing: Maintenance
Figure 15 Operation Status Lights
To facilitate ease of technician and customer understanding of operational states, the functional
representations of the lights are described in labelled form near the status lights. Status lights may
operate in tandem, indicating multiple operational states occurring on site. Please see section
“CleanCNG Lighting Logic” in the Chapter of “Procedures and Addendums” for more information.
Once powered and operational, the Ready-to-Run message displays on the screen and the blinking green
lamp indicates that the system has all the alarms cleared, and the compressor is ready to run. From then
on, the system operates automatically, according to the following sequence of events and timeline
(These tables assume standard in-line recovery tank design.)
*STARTUP depends on LOCAL/REMOTE switch. See LOCAL/REMOTE Table below for more information.
* LEL = Lower Explosive Limit. The LEL limits are factory default setpoints, but they can be adjusted to accommodate local codes.
In case of an emergency in the dispenser, compressor area, or other station areas involving a breakaway
disconnection, major gas leak, fire, other malfunction, or accident, press the closest emergency shut-
down (ESD) push button (Figure 16). The location of all ESD buttons should be made familiar to all
personnel.
Once an ESD button is activated, all station operation shuts down immediately, as follows:
The system operates via a touchscreen Human Machine Interface (HMI) that controls the system
variables, as described below.
Note: The screenshots below are illustrative and may be slightly different on your unit.
In the HMI, there are six touch-screen buttons available in every screen, located together in the bottom
left corner. This is the Navigation Control.
As the home screen, the first screen that appears in the HMI is the Main Menu Screen. On the Main
Menu screen, as well as the Navigation Control buttons, there are three more touch-screen buttons
present: Diagnostics, Log Setup and Log Control. (See Figure 17 below, and labels 1, 2, 3.)
1. The Diagnostics button (Figure 17, Label 1) changes the screen to display the Network baud
settings, diagnostics and other miscellaneous information.
2. The Log Setup button (Figure 17, Label 2) changes the screen to display the PLC data log file
settings.
3. The Log Control button (Figure 17, Label 3) changes the screen to display the PLC data logging
status and sampling rate.
4. The Compressor Status Bar always displays on top of each screen (Figure 17, Label 4).
5. The Site Information center of the main screen displays the site name, compressor serial number,
and date/time information (Figure 17, Label 5).
1. Compressor Start: Pressing the compressor image on the screen (see Figure 18, Label 1)
enables the compressor to be manually started. The compressor does not start if it is not
in the ready condition or if the storage is full.
• Open State:
• Closed State:
2. Fan Status: The status of the fan (ON/OFF) and direction of fan rotation (FWD/REV) is
indicated on the screen (See Figure 18, Label 2.)
3. Gas level in LEL (Lower Explosive Limit) is indicated on the screen (See Figure 18, Label 3.)
4. Compressor Prime Mover Electrical (if applicable): The electrical characteristics of the
compressor Prime Mover (voltage, current, and power) are indicated on the screen (See
Figure 18, Label 4.)
5. Number of starts per hour / Total Motor Starts: The number of starts/hr and total
number of motor starts are indicated on the screen. (See Figure 18, Label 5.)
6. Compressor Crankcase Metrics: The compressor crankcase oil pressure, temperature
and level (if applicable) sensor feedback are indicated on the screen. (See Figure 18,
Label 6.)
• Compressor pressures (suction, inter-stage and discharge) in pounds per square inch (psi).
• Pressing the square icon brings up current active alarms. (See Figure 20, Label 1.)
2. The latest 20 alarm conditions stored in the PLC, with their corresponding date/time
stamp.
• Pressing the image icon brings up history. (See Figure 20, Label 2.)
• When the list is full, the new alarm condition forces the oldest alarm condition off the list.
Warning
Adjustment of the setpoints should only be performed by trained and fully qualified
personnel. Incorrect setting may result in erratic operation that may damage the
system and/or cause accidents. If you are not fully qualified to change setpoints,
do not attempt to do it.
Enter your password (1 to 9999) to access the Setpoint screen. The password may be changed from
within the Setpoint Screen by touching the Change Pass key.
Once the password is confirmed, the main setpoint screen displays. There are ten Setpoint screens:
To change a setpoint:
This screen is to set compressor-level setpoint values. The screen layout is a mirror for Unit 2.
To change a setpoint:
This screen is to set Fast Fill 1 setpoint values. The screen layout is a mirror for Fast Fill 2 (if applicable)
and Time Fill (if applicable).
To change a setpoint:
☼ The Scale Post1 PT setpoint is the scale to use for the pressure transducer.
☼ The Temp Comp Used toggle button indicates whether to utilize temperature compensation logic
on the fill post.
☼ The Post Enabled toggle button indicates whether or not to enable the fill post.
☼ The Post 1 Start Fill Pr setpoint is the pressure that the compressor begins the start sequence.
☼ The Hard Stop PR setpoint is the maximum pressure that the system compensates.
☼ The Pr Drop Adder setpoint is the pressure added to the stop pressure to compensate for line
pressure drop (may be positive or negative).
☼ The Temp Comp Base PR setpoint is the pressure at which the system is compensated @ 70 °F.
☼ The Sample Time setpoint is the time (in seconds) that the post valve is closed to sample post static
pressure.
☼ The Max Samples setpoint is the maximum number of samples to take when determining if end of
fill has been reached.
Once the compressor controls have registered an alarm, the compressor cannot resume operation until
the compressor controls have been reset.
The compressor returns to the Ready to Run state and automatically starts when required, or it may be
started manually using the Manual Start function key.
WARNING
Before resetting the compressor controls, ensure all tools and personnel are
clear from the compressor area.
If any of the compressor sensors signals a fault condition to the PLC, the compressor shuts down, and a
red alarm light comes on at the control panel and at the compressor skid (if applicable).
When the PLC registers an alarm, the alarm displays on the control panel screen until the Acknowledge
All Alarms button is activated.
The compressor cannot start up until the fault condition has been corrected and the compressor control
panel has been reset. Even if the alarm condition clears itself, the indicator light(s) remain on until the
control panel is reset.
Only trained, qualified and authorized personnel of CEC can perform maintenance of the CleanCNG
STANDARD. Please review and follow general safety information provided in this manual, as well as
specific safety information provided in this manual for the CleanCNG STANDARD. Furthermore, please
follow your local codes and regulations for safely maintaining the equipment.
All setpoints must be tested for correct compressor shutdown, as per the Preventive Maintenance
Schedule. Additional pressure transmitters are available as factory-installed options.
Pressure Safety Valves provide over-pressure protection to pressurized components of the CNG station
such as piping, pressure vessels, fittings, and compressor cylinders. In the unlikely event that an
interlock sensor or electrical control fails, then the Pressure Safety Valves safely vent the over-
pressurized gas.
Each Pressure Safety Valve discharge port is piped either directly, or via a vent header, to the
atmosphere, venting the gas to a safe location.
Pressure Safety Valves are adjusted and tested at the factory to vent gas at a precise pressure setting as
determined by the maximum working pressures of the components it is protecting.
WARNING
It is recommended that all Pressure Safety Valves be removed and tested every
three years by a certified Pressure Safety Valve testing shop, as per local safety
codes and standards. If a valve fails to discharge at its rated pressure, it must be
serviced or replaced.
Pressure Safety Valves, when replaced, must have identical flow, identical
pressure ratings and identical certification.
DANGER!
Check valves, or non-return valves, ensure there is gas flow in a single direction. The check valves at final
discharge serve to prevent the gas from back flowing from site storage to the compressor equipment.
These valves serve a critical safety function in preventing the equipment from over pressurization, and
must be inspected and maintained accordingly and carefully.
A vent header is a manifold that conducts all Pressure Safety Valve discharges for safe venting into
atmosphere. The vent header is also a common collector for all condensates drained from scrubbers and
filters.
The vent header should be drained every two weeks by opening the drain ball valve located at the base
of the header.
The inlet filter provides particulate removal from the inlet gas to the compressor and traps condensate.
It requires draining every two (2) weeks.
First phase: 25 hours after start-up and commission of the compressor station.
Second phase: after commissioning, inspect every 50 hours of operation until 500
hours.
Third phase: every 1000 hours as part of a scheduled maintenance and service program.
Replacing the inlet filter element requires considerable effort and mechanical skill.
Consult Clean Energy Compression, or its local representative if you have any
questions.
9.7 Scrubbers
The discharge filter should be changed according to the Preventive Maintenance Schedule.
WARNING!
Prior to changing the any filter cartridge, the system must be shut down, all valves
must be opened, and the system vented.
The recovery tank is a large pressure vessel that collects blow down gas from the compressor when it
shuts down. It may also be used as a condensate sump on systems with an automatic filter, and as a
scrubber drain system.
1. Open and maintain the valve open for about five seconds.
2. Close the valve.
Hot gas from each stage enters a finned-tube, multi-pass heat exchanger segment that uses air provided
by high-capacity fans to cool down the gas before entering the next stage or delivering to the storage system.
Tube wear: Tubes should be inspected for pitting, cracks and corrosion. The extent of wear on the tubes
depends on the severity of service, and on the atmospheric conditions on site.
Tube wall thickness: Tube wall thickness can be checked externally using an ultrasonic thickness gauge.
Fan shaft alignment, bearings, and mounting bolts: Warning fans may start automatically. Main
breakers must be locked out. Bolts to be inspected for correct torque, shaft alignment to be true, and
bearings for mechanical damage.
Furthermore, fins must be kept free of dirt and lint. Debris can be removed by directing compressed air
perpendicular to the tubes in a direction opposite to the normal air flow.
CleanCNG STANDARD compressors systems are powered by electrical motors. Electrical motors require
little maintenance, aside from lubrication (for lubrication requirements, see the “Lubrication Schedule”
section of the manual).
☼ For systems with more than one belt, all belts must be replaced as
a matched set (from the same batch) for equal load distribution.
In case a matched set is not available, interpose belts so that no
two belts of the same batch are installed side by side. Figure 30 Matched Belt Set
☼ Store spare belts loose, in a cool, dark, dry place, without any material lying on top.
☼ Check the belt tension at least two times during the first day of operation, and regularly for the first
week of operation. A decrease in belt tension is expected. Note: If decrease in belt tension occurs
beyond expected operating conditions, re-tension the belt.
The compressor and the prime mover sheave must be aligned as follows:
1. Use the sheave that was not moved as the reference. If both sheaves have been moved,
mount the prime mover sheave first. Install the sheave 3/8 inch away from the prime
mover.
2. Move and lock the prime mover sheave to the specified torque.
3. Install a laser tool such as SKF’s TMEB-2 Belt Alignment Tool to the central grooves,
moving the CBA sheave until the laser lines are centered with the top, middle, and lower
scales.
4. If a laser tool is not available, use a straight edge. Hold or clamp the straight edge against
the face of the larger sheave. Adjust the other side so that the sheaves are parallel to
each other.
The opposite sheaves face to straight-edge shows a gap of ≤ 1.5 mm - 1/16”.
5. Lock the sheave bushing and apply 183 N m (135 ft-lbs) to the bolts. Note: This torque
applies to the CBA sheave only. The motor sheave will have a different bolt torque.
This procedure assumes that the main motor and the compressor block are aligned,
so that their axes are parallel to each other. In case either one is not aligned, is it
necessary to realign them prior to tensioning the belt. Contact Clean Energy
Compression for a procedure adequate for your system model.
Inspect the drive belts for wear and tension according to the Preventive
Maintenance Schedule.
2.75
2.625
2.5
2.375
2.25
2.125
2
1.875
Belt Deflection, (in)
1.75
1.625
1.5
1.375
1.25
1.125
1
0.875
0.75
0.625
0.5
0.375
0.25
7 8 9 10 11 12 13 14 15 16 17 18 19
Sheave Diameter, (in)
To measure the belt tensioning using a belt deflection chart, refer to Figure 32. Apply a force of 75 N
(approx, 7.5 Kg, or 17 lbs) to the midpoint of the belt.
Compare the reading with the point that the belt length (in inches), for the correct sheave diameter (in
inches).
☼ If the reading is lower than the deflection reading, loosen the drive belt.
☼ If the reading is higher than the deflection reading, tighten the drive belt.
Use good quality tension meters to measure the frequency of the belt.
Note: For tension meters to measure the tension of the belt, Optibelt recommends Optibelt-TT-
mini or the Optibelt-TT Optical. You can review their tension meters on their website, from the
following link: http://www.optibelt.com/en/power-transmission/service/tools.html.
1. Activate the measuring tool and hold it approximately 10 mm (1/2 inch) above the belt.
2. Strike or strum the belt lightly at midpoint between sheaves.
3. Read the current drive belt tension from the measuring tool, and compare to the
required belt tension.
4. Adjust as required.
Orientation based on the tension meter reading:
If the reading is lower than the required value, tighten the drive.
If the reading is higher than the required value, loosen the drive belt.
Tighten or loosen the belt by releasing the motor or engine fixing bolts, and uniformly turning the
adjustment bolts, as required.
To maintain parallelism, measure and annotate the distances between the base of the motor/engine at
the fixing point and the edge of the base, on both sides. Maintain this difference throughout the
alignment.
When moving the motor, perform the work step-by-step so that the axis parallelism is maintained and
no unnecessary stress is applied to the belts and shafts.
It is vital to maintain the motor or engine alignment with the sheave to avoid
early belt and/or bearings wear.
The Baldor® motor is a product of the Baldor Electric Company, of Fort Smith, AR. For detailed technical
information about their
products, please contact
them directly.
If no equivalent is locally available, please consult Clean Energy Compression or Baldor® directly.
To decide the correct lubrication schedule using Table 5, determine the frame size, bearing size, and
rated speed of the Baldor motor. This information is on the motor nameplate (Figure 33).
®
Table 5. Baldor Motor Re-lubrication Interval
Moderate dust;
Severe 50 °C Ball thrust, roller 0.5
corrosion
®
Table 6. Baldor Motor Lubrication Multiplier
Bearing Description
Volume to Add
NEMA (IEC) Frame Size Largest Bearing for Each Frame Size)
OD Width Weight
Bearing ml Inch3
(D in mm) (D in mm) (g/oz)
Up to 210 ind. (132) 6307 80 21 8.4/0.30 10 0.6
®
Table 7. Baldor Motor Lubrication ─ Quantity of Grease
The fans in the compressor unit use a WEG motor – W22 model line.
It is a low voltage three-phase induction motor. It also offers low
noise and vibration levels. Specifically in the CleanCNG STANDARD,
the motors that run the fans in the compressor unit are, as follows:
Motors made up to frame 160 are not fitted with grease fitting, while
larger frames up to frame 200 this device is optional. For frame 225
to 355 grease fitting is supplied as standard.
Oil is stored in the crankcase sump, along with the pump. The pump driver gear is directly connected to
the compressor crankshaft. Oil is drawn into the oil pump and forced through the oil filter, mounted on
the outside of crankcase wall.
For double-acting and step cylinders, the crosshead is lubricated through an oil galley that passes
through the connecting rod wrist pin.
For single-acting cylinders, the oil is carried through stainless steel tubes from an oil manifold to
lubrication ports on the crosshead guides.
Change the crankcase oil and filter every 1,000 hours of operation, or 6 months, whichever comes first.
DANGER!
As with any other maintenance operation to the compressor, ensure that the entire system is
vented, turned off, and locked out. DO NOT proceed until these conditions are met.
If the compressor has been in storage for more than 6 months prior to commissioning, change the oil
before start-up. Regularly inspect crankcase for moisture. If moisture is present, remove and safely
discard the oil. Clean the crankcase with lint-free cloth before adding new oil.
If possible, drain the oil immediately after the compressor has stopped, as
the oil drains easier when warm.
Any grades of oil other than the ones listed below must be approved by CEC. Failure to do so may void
the warranty.
Clearly label the unit with the compressor oil make / grade currently in use.
Do not mix oils.
Clearly label the unit with the compressor oil make / grade currently in use.
Do not mix oils.
Cold climates include areas where the maximum ambient temperature is less than 30 °C. The minimum
temperature is not specified. However, if it is below 10 °C, an oil heater is required. For cold climates,
CEC recommends an ISO 120 or ISO 150 grade of oil. The following grades are compatible:
Clearly label the unit with the compressor oil make / grade currently in use.
Do not mix oils.
Moderate climates include areas where the maximum ambient temperature is less than 40 °C. The
minimum temperature is not specified; however, if it is below 10 °C, an oil heater is required. For
moderate climates, CEC recommends an ISO 150 grade of oil. The following grades are acceptable:
Clearly label the unit with the compressor oil make / grade currently in use.
Do not mix oils.
Hot climates include areas where the maximum ambient temperature is higher than 40°C. The minimum
temperature is not specified, however, if it is below 10°C, an oil heater is required. For hot climates, CEC
recommends an ISO 220 grade of oil. The following grades are acceptable:
Not
8" Dual Action Piston Nut 2961-00 1 3/16-16 UN - 271 200 Loctite Blue 242
shown
**
* Keys refer to illustration on previous page Applies to Single Action assemblies only
CEC Recommends Daily Walk Around Checks, as well as following the items in the Preventative
Maintenance Schedule:
CEC recommends a daily walk-around check as an effective way to spot issues with equipment.
These walk around checks may be carried out by any person familiar with the equipment. This can
include the following checks:
• Visual inspection of mechanical and electrical equipment for leaks, loose parts, wear and
deterioration, signs of overheating, missing parts (covers, screws), loose fittings, excessive
vibration.
• Listen for excessive noise.
• Verify that compressor is starting and stopping at rated pressure.
Only Qualified Personnel to conduct the work listed in the Preventative Maintenance Schedule,
below.
CleanCNG STANDARD
COMPRESSOR
†10,000 Hours
†15,000 Hours
†20,000 Hours
†40,000 Hours
†1,000 Hours
†2,000 Hours
†5,000 Hours
(6 Months)
Preventive Maintenance
Monthly
(1 Year)
Weekly
Daily
Schedule
Daily Walk Around Checks – for more information, ■
see above recommendations.
During operation, check/record/verify compressor ■
performance data.
Visually inspect compressor hoses, tubing, piping, ■
and valves for leaks and abnormalities.
Listen for any abnormal sounds (e.g., banging or ■
hissing).
Check priority panel for proper operation, if ■
applicable.
†10,000 Hours
†15,000 Hours
†20,000 Hours
†40,000 Hours
†1,000 Hours
†2,000 Hours
†5,000 Hours
(6 Months)
Preventive Maintenance
Monthly
(1 Year)
Weekly
Daily
Schedule
Check for any sign of damage to the paint and apply ■
touch up paint as required.
†10,000 Hours
†15,000 Hours
†20,000 Hours
†40,000 Hours
†1,000 Hours
†2,000 Hours
†5,000 Hours
(6 Months)
Preventive Maintenance
Monthly
(1 Year)
Weekly
Daily
Schedule
Check drive belts, alignment and belt tension.*
Replace if worn. Refer to the section in this manual, ■
“Belt Replacement.”
Inspect the electrical connections in the main motor ■
for any signs of wear on the wires or splices.
Check all electrical connections for torque. Adjust as ■
required.
†10,000 Hours
†15,000 Hours
†20,000 Hours
†40,000 Hours
†1,000 Hours
†2,000 Hours
†5,000 Hours
(6 Months)
Preventive Maintenance
Monthly
(1 Year)
Weekly
Daily
Schedule
Grounding/Bonding System Tests to be done every
3 years for:
Replace cylinders. ■
** Lubrication intervals vary according to operating conditions. To decide the correct lubrication interval, use the
manufacturer’s schedule in conjunction with the information listed on the nameplate.
DISCLAIMER: This maintenance schedule is intended to be used solely as a general guide. Heavy use of the
equipment, harsh environmental conditions, and/or unique site conditions may require shorter maintenance
intervals than those listed in this schedule. If performance decreases or if the equipment operates unusually,
contact CEC immediately. Failure to comply with the maintenance requirements voids the warranty and can result
in premature wear and component failure. These maintenance requirements are subject to change without prior
notice.
DANGER
Troubleshooting procedures may be dangerous. Do not attempt to perform any of the
suggested checks and repair suggestions unless you are fully trained to do so. Refer to the
Safety Instructions section above. In case of doubt, stop and call CEC Service Center.
WARNING
Troubleshooting instructions are guidelines only. Do not assume that the causes for a
symptom are only those described here. In the event that, after testing all possible causes
and remedies, the problem is still present, or has changed to another abnormal condition,
call CEC Service Center immediately for further instruction.
For the CleanCNG STANDARD, be aware of the specifications that indicate the unit’s performance and
safe operational range.
General Specifications
Construction Style W
Number of Throws 2-3
Number of Stages 1-5
Rated Speed 500 - 1000 RPM
Cylinder Lubrication Non-lubricated
Cylinder Cooling Method Air
Gas Cooling Method Air
Drive Electric, belt drive
Crankcase Design Non-pressurized
Crankcase Material Ductile cast iron ASTM 536-80 65-45-12
Crankshaft Ductile cast iron ASTM 536-80 100-70-03
Main Bearings Single roll taper roller
Crosshead Design CEC design
Crosshead Material Ductile cast iron ASTM 536-80 65-45-12
Connecting Rods Material Ductile cast iron ASTM 536-80 100-70-03
Sealing Ring Set Material PTFE/PEEK
Piston Material Aluminum alloy or steel
Piston Ring Material PTFE/PEEK
Valve Manufacturer Hoerbiger
Valve Lubrication Non-lubricated
The CleanCNG compressor package uses a set of Doors with Louvers on each side for directing cooling air into and out of the compressor
package. These Louvers have both a safety and performance role in the overall compressor package. The Doors with Louvers are not attached to
the compressor during shipping. These steps are a necessary aspect of site installation.
Inlet Doors.
Familiarize yourself with the
1. Inlet Doors
Identify the Doors 2. Outlet Door
10
Outlet Doors.
Lifting
With a person on each end of the door
(see photo at right of Outlet Door),
place the Door flat on a protective mat
on the ground.
1 2
Tubing and 1. Attach swaged end of tubing into
prepared fitting. Ensure ferrules sit
Chaining properly.
2. Secure washer and nut.
3. As per proper swaging techniques, tight
with a 9/16” wrench.
4. Connect restrictor chain from door to
Compressor Frame.
5. Close louvers: push handle in to Attach. Secure.
compress rubber weather strip, and turn
handle to ensure that the louvers are
latched. 3
60 Snug tight.
11.2.1 Scope
This instruction is for the lifting of the CleanCNG 2.0 compressor (a.k.a: unit) into the freight (truck, ship
or airplane) for transport & delivery to the Client at the agreed location.
11.2.2 Method
The unit delivery is under lncoterms rules ("The Incoterms rules or International Commercial Terms are a
series of pre-defined commercial terms published by the International Chamber of Commerce (ICC)
relating to international commercial law.") which means the following:
The structure of the unit requires careful lifting and securing to the truck (or freighter, ship, airplane).
The weight of unit is marked on the shipping documents (max. 20,000 lbs). The understructure (skid) has
the necessary strength and rigidity what is required for unit lifting and securing for transportation.
Fig A – CleanCNG
STANDARD 2.0 compressor
unit
11.2.3.1 REQUIREMENTS
• All personnel involved in lifting and securing the CleanCNG 2.0 compressor unit must have valid
and adequate certifications - required by local safety standards and regulations - for lifting,
rigging and securing of the unit.
• All personnel must wear proper PPE required by local safety standards and regulations.
• In British Columbia, Canada the WorksafeBC OHS regulations shall be followed (WorksafeBC
OHS Part 3; Part 4.3 and Part 14).
• spreader bar (with adequate WLL for the lifting of the unit and all the attached weight (chains,
hooks, spreader bar, etc...)),
• examined straps (or ropes or chains) with sufficient length (all straps should have equal length)
and
• Lifting pins (P/N 624814 with WLL=8000 lbs @ 4" extension; 4x for one unit provided by the
manufacturer, the Lifting pins cannot be used for any other lifting task).
The unit is secured - with strap, rope or chain - to the transportation truck via lifting pin holes (4x /skid),
see Fig.G for details. Use of came-along for restraining of unit is permitted.
11.2.3.3 LIFTING
Lifting of unit is the function of spreader bar's size and configuration as well as the length of the straps
used for lifting. The strap must be vertical, the clearance between the spreader bar and the top of unit
shall be min. 30" (76 cm).
Fig E – The compressor unit side view, the max. angle shall be 30
The unit can be secured with the use of lifting pins through the lifting holes with the truck-bed. The
straps must not be over the top of the unit.
For all parts and services inquiries, including warranty requirements, please contact your local CEC
service center. For more information on CEC service centers, visit our website at
www.cleanenergyfuels/compression.
B B
C C
D D
E E
CORP IS PROHIBITED.
AP. TFJ 2016/04/06 SCALE 1:1 WEIGHT LBS SHEET 1 / 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
REVISION HISTORY
REV. DATE BY CK. AP. ECO# REFERENCE
A A
A 2015/08/04 ISF RJT TFJ N/A FIRST RELEASE
B 2015/08/25 ISF RJT TFJ N/A FLIPPED INDICATOR TAP ORIENTATION, 1ST AND 2ND
STAGES.
4 - 4TH STAGE
DISCHARGE 4 - 4TH STAGE
B 2 - 2ND STAGE INDICATOR TAP SUCTION B
SUCTION
1 - 1ST
STAGE
SUCTION
B INDICATOR TAPS
DISCHARGE 3 - 3RD STAGE
SUCTION
INDICATOR TAP
DISCHARGE
1 - 1ST STAGE
TT TAP
C UNLOADER PORTS C
B 2 - 2ND STAGE
INDICATOR TAPS
DISCHARGE
D D
E E
CORP IS PROHIBITED.
AP. TFJ 2015/08/04 SCALE 1:12 WEIGHT 2235.7 LBS SHEET 1 / 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
REVISION HISTORY
REV. DATE BY CK. AP. ECO# REFERENCE
A A
A 2016/05/03 AC ISF TFJ N/A FIRST RELEASE
B B
HT
SIZE ACTION
IG
TYPE QTY NUMBER NUMBER P/N QTY P/N QTY
HE
C C
SUCTION 2 208411 633470 200719 + 200258 1 + 2 0.191
1 5.125 DA -
DISCHARGE 2 208411 633471 200719 + 200258 1 + 2 0.191
SUCTION 2 200818 633472 200567 1 0.219
2 3.500 DA -
DISCHARGE 2 200818 633473 200567 1 0.219
SUCTION 1 206322 633472 200825 1 0.040
3 3.125 SACE -
DISCHARGE 1 206322 633473 200825 1 0.040
D D
201095 +
4 1.625 SAHE CONCENTRIC 1 - 321028 201095 1 0.040 1+1
201096
E E
THIS DRAWING TO BE USED IN CONJUCTION WITH ASSEMBLY DRAWING - VALVE INSTALLATION CORP IS PROHIBITED.
AP. TFJ 2016/05/03 SCALE 1:1 WEIGHT LBS SHEET 1 / 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12
REVISION HISTORY
NOTE:
- COMPONENTS SUPPLIED MAY DIFFER IN IMAGE FROM THE COMPONENTS SHOWN ON THIS DRAWING REV. DATE BY CK. AP. CO# REFERENCE
- THIS DRAWING IS TO BE USED IN CONJUNCTION WITH THE VALVE KIT COMPONENT LIST SUPPLIED A 2015/12/08 JB ISF TFJ N/A INITIAL RELEASE
- SPACERS 3 MAY BE INSTALLED IN MULTIPLES, REFER TO VALVE KIT FOR DETAILS ADDED RECOMMENDED MAINTENANCE ITEM
A B 2016/09/26 CJ HS TFJ 0242 A
- VALVE KEEPER PORT MUST BE INSTALLED SUCH THAT THE PORT IS ALIGNED WITH THE MANIFOLD PORT TABLE
- ALL VALVES MUST BE INSTALLED INTO THE CORRECT SUCTION OR DISCHARGE PORT AND IN THE CORRECT ORIENTATION
- IF ANY ITEMS ARE UNCLEAR, CONTACT CEC TECHNICAL SPECIALISTS FOR ADDITIONAL INFORMATION
4X 1
B B
4
4X 2
2 4X 3
3 4X
3
2 4X
1 4X
C C
1
2
3
NOTES:
• THIS SECTION IS APPLICABLE FOR
COMBINATIONS OF THE FOLLOWING
TANDEM CYLINDERS:
NOTES:
CRANK END HEAD END 3 • THIS SECTION IS APPLICABLE
D 3.500" 1.750" FOR THE FOLLOWING DUAL D
3.250" 1.625" ACTING CYLINDERS:
2 • 9.250"
3.125" 1.500"
• 8.000"
2.750" 1.375" 1
2.500" 1.250"
NOTES: NOTES:
• THIS SECTION IS APPLICABLE FOR • THIS SECTION IS APPLICABLE
COMBINATIONS OF THE FOLLOWING FOR THE FOLLOWING DUAL
TANDEM CYLINDERS: ACTING CYLINDERS:
• 7.250"
E CRANK END HEAD END • 6.750" E
7.250" 4.250" • 6.250"
7.000" 4.000" • 5.750"
6.750" 3.750" • 5.500"
4 • 5.000"
6.250" 3.500"
5.750" 3.250" • 4.500"
2.125" • 4.250"
4 • 4.000"
• 3.750"
• 3.500"
• 3.250"
2 • 3.125"
F
2X • 3.000" F
• 2.750"
3 2X 3
2X 2 1
1 2 2X
1
3 2X
2
G 2X G
3
CONSUMABLE 3 , 4
MAINTENANCE
INTERVAL (HR)
10,000 -
THIS DRAWING IS THE SOLE ASSEMBLY DRAWING - VALVE
1 PROPERTY OF CLEAN ENERGY
H
20,000 - COMPRESSION CORP. ANY INSTALLATION H
REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE PERMISSION DR. JB 2015/12/08 SIZE DOC. NO. REV
AVAILABLE AS - OF CLEAN ENERGY COMPRESSION CK. ISF 2015/12/08 C 703805 B
PAINTED PART CORP IS PROHIBITED.
AP. TFJ 2015/12/08 SCALE 1:10 WEIGHT LBS SHEET 1 / 1
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REVISION HISTORY
A A
REV. DATE BY CK. AP. CO# REFERENCE
C C
20
14
D D
18
23
SEE NOTE 3 3
3
25
16
E E
19
6
11
F F
8
RECOMMENDED MAINTENANCE ITEMS
PER COMPRESSOR MAINTENANCE SCHEDULE C
CONSUMABLE 3 , 7 , 8 , 9 , 10 , 21
MAINTENANCE
INTERVAL (HR)
5,000 -
ROLL TUBE TO SECURE IN HOLE. TUBE
G 10,000 - TO BE DEBURRED AND FLUSH WITH G
CRANKCASE SURFACE.
20,000 -
40,000 13 , 23
16
AVAILABLE AS 1 , 5 , 6 , 12 , 14 , 25
PAINTED PART
10
REF. PART
QTY DESCRIPTION UOM
H NO. NUMBER 1 H
M
24 4 314794 WASHER LOCK 0.375 ZN EA OF CLEAN ENERGY COMPRESSION CK. TC 2015/05/14 D 624563 C M
CORP IS PROHIBITED.
25 1 604340 CRANKCASE IMW50 MACHINED W/ BLOCK HEATER EA AP. TFJ 2015/05/14 SCALE 1:4 WEIGHT 729.4 LBS SHEET 1 / 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8
REVISION HISTORY
B 2016/01/29 YW ISF TFJ 5167 UPDATED THE DRAWING LAYOUT AND RENAMED
2 5
C 2016/09/23 CJ HS TFJ 0242 ADDED RECOMMENDED MAINTENANCE ITEM TABLE
B B
C C
D CONSUMABLE - D
MAINTENANCE
INTERVAL (HR)
5,000 -
10,000 -
20,000 -
40,000 1 , 4
AVAILABLE AS
NOTES: -
PAINTED PART
1. SEE WI-MF-2012-003 FOR DETAILED ASSEMBLY INSTRUCTIONS
E E
B 2016/01/29 YW ISF TFJ 5167 UPDATED THE DRAWING LAYOUT AND RENAMED
B B
C C
D CONSUMABLE - D
MAINTENANCE
INTERVAL (HR)
5,000 -
10,000 -
20,000 -
40,000 3
AVAILABLE AS 1
PAINTED PART
E E
REVISION HISTORY
REV. DATE BY CK. AP. CO# REFERENCE
B 2013/01/16 ISF CSM N/A N/A CHANGED O-RING FROM 2-156 TO 2-155
A A
C 2016/01/29 YW ISF TFJ 5167 UPDATED THE DRAWING LAYOUT AND RENAMED
B 3 B
11
C 8 C
D 1 D
E E
5,000 8 10
10,000 1
4
20,000 -
F 40,000 - F
7
AVAILABLE AS 12
PAINTED PART
G
2 1 210629 OIL INTRODUCING RING RETAINER G
3 1 303461 SHCS CS 0.375-16UNC X 1.000
4 1 303824 PLUG HEX HOLLOW 0.25 NPT CS
5 2 305429 ORING 2-155 N70D
6 1 305595 ORING 2-249 N70D
PROPRIETARY AND CONFIDENTIAL Chilliwack,
7 4 305760 SHCS CS 10-24UNC X 0.500 B.C., Canada
THE INFORMATION CONTAINED IN TITLE
8 1 306657 SEAL CRANKSHAFT THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN ENERGY
ASSEMBLY DRAWING – CRANKCASE
H 9 1 308000 WASHER SEAL FLAT 0.375IN
COMPRESSION CORP. ANY FRONT COVER – 50 SERIES H
10 1 317111 ORING 2-163 N70D REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE PERMISSION DR. MJJ 2012/07/24 SIZE DOC. NO. REV
11 1 323241 WASHER 0.375 BOND GAL OF CLEAN ENERGY COMPRESSION CK. CSM 2012/07/25 C 210670 D
12 1 602650 FRONT COVER - IMW 50 CRANKCASE CORP IS PROHIBITED.
AP. SCALE 1:2 WEIGHT LBS SHEET 1 / 1
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8
REVISION HISTORY
L 2016/01/29 YW ISF TFJ 5167 UPDATED THE DRAWING LAYOUT AND RENAMED
2
M 2016/09/26 CJ HS TFJ 0242 ADDED RECOMMENDED MAINTENANCE ITEM TABLE
4
B B
8
CONSUMABLE -
6
MAINTENANCE
INTERVAL (HR)
7 2,000 -
5,000 -
1
C 10,000 - C
20,000 -
AVAILABLE AS
5 PAINTED PART
5
D
1 1 202631-01 PISTON, OIL RELIEF VALVE EA D
2 1 202632 HEX PLUG EA
3 3 1 202656 IMW50 CRANKCASE OIL FILTER ADAPTOR EA
7
4 2 202968-00 SPACER IMW50 OIL RELIEF VALVE EA
5 1 203808 OIL RELIEF MANIFOLD EA
6 3 301811 WASHER FLAT 0.375 ZN EA
7 3 303825 PLUG PIPE HOLLOW HEX CS 0.375MNPT EA
E 8 1 309910 SPRING # C57 EA E
CORP IS PROHIBITED.
AP. SCALE 1:2 WEIGHT LBS SHEET 1 / 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6
REVISION HISTORY
REV. DATE BY CK. AP. CO# REFERENCE
E 2012/02/13 ISF CSM N/A N/A UPDATED PARTS
A A
F 2016/01/29 YW ISF TFJ 5167 UPDATED THE DRAWING LAYOUT AND RENAMED
B B
7
C C
1
11
2,000 -
4
5,000 -
7
10,000 -
20,000 2 , 6 , 7
9
AVAILABLE AS -
E PAINTED PART E
10 3
NOTES:
1. SEE WI-MF-2012-002 FOR DETAILED
ASSEMBLY INSTRUCTIONS
REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE PERMISSION DR. DR 2011/06/29 SIZE DOC. NO. REV
REVISION HISTORY
REV. DATE BY CK. AP. CO# REFERENCE
F 2012/10/24 CSM ERL N/A N/A ADDED BOM TO DRAWING
A A
G 2016/01/29 YW ISF TFJ 5167 UPDATED THE DRAWING LAYOUT AND RENAMED
1
B B
C C
D D
E E
2,000 -
5,000 -
10,000 -
20,000 2
AVAILABLE AS -
PAINTED PART
G G
REF. QTY. PART DESCRIPTION
NO. NUMBER
1 1 202618-04 IMW 50 CONNECTING ROD ASSEMBLY
2 2 306485 SHELL BEARING HALF
REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE PERMISSION DR. DR 2011/11/07 SIZE DOC. NO. REV
REVISION HISTORY
REV. DATE BY CK. AP. CO# REFERENCE
F 2016/01/30 YW ISF TFJ 5167 UPDATED THE DRAWING LAYOUT AND RENAMED
A A
G 2016/04/26 HS ISF TFJ 5519 ADDED 2 x 1/4" PLUGS, ADDED NOTE
H 2016/09/26 CJ HS TFJ 0242 ADDED RECOMMENDED MAINTENANCE ITEM TABLE
5 6 7
11
B B
12
C C
10
9
D D
E E
1 2 4 3
F F
CONSUMABLE 1 , 7 , 10
MAINTENANCE
INTERVAL (HR)
5,000 -
10,000 5
G 20,000 - G
NOTE:
40,000 2 , 6
1. 5 AND 11 PRE-ASSEMBLED AS ONE PIECE.
AVAILABLE AS
2. FOR ALL SPARE PARTS ORDERS 5 CAN BE ORDERED. PAINTED PART
2 , 9
REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE PERMISSION DR. KH 2003/01/13 SIZE DOC. NO. REV
03
18
B 02 16 B
14
01
* 13
14
15 23
17
C 24 C
19
20
21
22 05
* 07
25
06
D
08
28 * D
26
09
SUCTION VALVES, GASKETS
& KEEPERS
10 27
E 11 E
PISTON RINGS
12
F NOTES: F
• THIS DRAWING IS APPLICABLE FOR THE FOLLOWING DUAL
ACTING CYLINDERS:
• 7.250"
• 6.750"
RECOMMENDED MAINTENANCE ITEMS
• 6.250"
C PER COMPRESSOR MAINTENANCE SCHEDULE
• 5.750"
• 5.500"
CONSUMABLE 05 , 14 , 19
• 5.125"
MAINTENANCE
INTERVAL (HR)
• 5.000" 2,000 -
• FOR VALVE, GASKET, KEEPER AND PISTON RING PART NUMBERS
REFER TO THE APPLICABLE SHEET. 5,000 25 , 26
• NOTE THAT COMPONENTS SUPPLIED AND ORIENTATIONS OF
G PORTS MAY DIFFER IN IMAGE FROM THE COMPONENTS SHOWN 10,000 01 , 08
G
ON THIS DRAWING.
• * COMPONENTS MARKED BY AN ASTERISK MAY NOT BE 20,000 -
INCLUDED IN ALL CONFIGURATIONS. REFER TO BOM.
• FULL DETAILS OF PACKING CASE COMPONENTS SHOWN ON AVAILABLE AS 01 , 02 , 06 , 15 , 16 , 20
ALTERNATE SHEET. PAINTED PART
REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE PERMISSION DR. ISF 2015/08/11 SIZE DOC. NO. REV
22
DISCHARGE VALVES, 21
GASKETS, & KEEPERS
04 20
19
03
B 02 B
18
16
05
14
01
* 13
23
C 24 C
14
15
17
PISTON RINGS
19 05
25
20
21
D 22
07
* 28
* D
06 26
27
08
10
11
12
NOTES:
F • THIS DRAWING IS APPLICABLE FOR THE FOLLOWING DUAL F
ACTING CYLINDERS:
• 4.500"
• 4.250" RECOMMENDED MAINTENANCE ITEMS
• 4.000" B PER COMPRESSOR MAINTENANCE SCHEDULE
• 3.750"
• 3.500"
CONSUMABLE 05 , 14 , 19
MAINTENANCE
• 3.250"
INTERVAL (HR)
• 3.125" 2,000 -
• 3.000"
• 2.750" 5,000 25 , 26
• FOR VALVE, GASKET, KEEPER AND PISTON RING PART NUMBERS
G REFER TO THE APPLICABLE SHEET. 10,000 01 , 08 G
• NOTE THAT COMPONENTS SUPPLIED AND ORIENTATIONS OF
PORTS MAY DIFFER IN IMAGE FROM THE COMPONENTS SHOWN 20,000 -
ON THIS DRAWING.
• * COMPONENTS MARKED BY AN ASTERISK MAY NOT BE AVAILABLE AS
INCLUDED IN ALL CONFIGURATIONS. REFER TO BOM. 01 , 02 , 06 , 15 , 16 , 20
PAINTED PART
• FULL DETAILS OF PACKING CASE COMPONENTS SHOWN ON
ALTERNATE SHEET.
PROPRIETARY AND CONFIDENTIAL Chilliwack,
B.C., Canada
THE INFORMATION CONTAINED IN TITLE
THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN ENERGY
ASSEMBLY DRAWING - DA CYLINDER -
H
COMPRESSION CORP. ANY 4.500-2.750 H
REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE PERMISSION DR. AC 2015/09/25 SIZE DOC. NO. REV
08
03 21
20
02 18
C CRANK END CYLINDER C
SUCTION VALVE, GASKET(S) & 01
KEEPER
18
19
21 16
*
09
22 27
D 23 D
25 10
26
11
B
RECOMMENDED MAINTENANCE ITEMS 28
PER COMPRESSOR MAINTENANCE SCHEDULE 12
E E
CONSUMABLE 02 , 09 , 18 , 22
MAINTENANCE
INTERVAL (HR)
2,000 - 13
5,000 27 , 28
10,000 01 , 03 , 11
29
20,000 - 14
PISTON RINGS
AVAILABLE AS 01 , 03 , 06 , 10 , 19 , 20 , 23 , 24
PAINTED PART 15
F F
NOTES:
• THIS DRAWING IS APPLICABLE FOR COMBINATIONS OF THE FOLLOWING TANDEM CYLINDERS:
CRANK END HEAD END
3.500" 1.750"
3.250" 1.625"
3.125" 1.500"
2.750" 1.375"
2.500" 1.250"
G
• FOR VALVE, GASKET, KEEPER AND PISTON RING PART NUMBERS REFER TO THE APPLICABLE SHEET. G
• NOTE THAT COMPONENTS SUPPLIED AND ORIENTATIONS OF PORTS MAY DIFFER IN IMAGE FROM
THE COMPONENTS SHOWN ON THIS DRAWING.
• * COMPONENTS MARKED BY AN ASTERISK MAY NOT BE INCLUDED IN ALL CONFIGURATIONS.
REFER TO BOM.
• FULL DETAILS OF PACKING CASE COMPONENTS SHOWN ON ALTERNATE SHEET.
REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE PERMISSION DR. ISF 2015/09/17 SIZE DOC. NO. REV
4 2
3 ROD RING ORIENTATIONS
2 4
5
1
6
B 7 PRESSURE B
2
8
10
9
13
GROOVE 1 GROOVES 2-7 GROOVE 8
PRESSURE BREAKER DOUBLE STEP
GROOVES TO FACE RADIAL CUT TANGENT PAIR
2
PRESSURE TANGENT CUT PINS TO FACE
13 SECTION A-A BACK-UP RING PRESSURE
9 SCALE 1 : 3 RADIAL CUT TO
C C
2 FACE PRESSURE
13
9
2
ITEM PART DESCRIPTION QTY.
13 NO. NUMBER
9
1 200308 IMW50 TOP BLOCK 1
13 2 2 305407 ORING 2-143 V90D 9
A A
3 305425 ORING 2-153 V75D 2
D D
2 9 4 319218 SHCS CS 0.313-24UNF X 5.500 3
5 321124 VENT RING 1
9 8 6 332456 WIPER RING 1
7 615960 BASE BLOCK - 50 SERIES PACKING 1
13 3 8 617398 SHCS CS 0.313-24UNF X 2.250 3
9 625707 SEALING RING 6
2 12 NOTES: 10 625708 BREAKER RING 1
1. REFER TO WI-MF-2011-043 FOR ASSEMBLY INSTRUCTIONS. 11 625734 WIPER CUP - 50 SERIES PACKING 1
2. SHCS TO BE SNUG-TIGHT. 12 625735 VENT BLOCK - 50 SERIES 1
9 2
E 13 625772 STANDARD BLOCK - 50 SERIES 6 E
CORP IS PROHIBITED.
AP. TFJ 2015/06/12 SCALE 1:6 WEIGHT 24.2 LBS SHEET 1 / 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
REVISION HISTORY
REV. DATE BY CK. AP. ECO# REFERENCE
A 01 2014/07/25 CSM ISF CSM N/A FIRST RELEASE A
2 A 2014/10/11 ISF BMB N/A N/A REDUCED SHCS LENGTH FROM 2.500 TO 2.250
B 2015/06/15 ISF RJT TFJ 3752 REMOVED 1 X 200309, 1 X 200310, 1 X 615959; ADDED 1 X
625734, 1 X 625735; CHANGED 4 X 200309 TO 4 X 625772
3
ROD RING ORIENTATIONS
1
1
B 2 B
3
3
4 PRESSURE
5
5
12 B 6
3 7 GROOVES 1-5 GROOVE 6
RADIAL CUT DOUBLE STEP
TANGENT PAIR
TANGENT CUT PINS TO FACE
C 5 C
BACK-UP RING PRESSURE
SECTION A-A
SCALE 1 : 3 RADIAL CUT TO
12 B FACE PRESSURE
B 12
3 ITEM PART DESCRIPTION QTY.
NO. NUMBER
3 1 200308 IMW50 TOP BLOCK 1
5
2 304686 SHCS CS 0.313-24UNF X 4.000 3
5
12 3 305407 ORING 2-143 V90D 7
D B D
4 305425 ORING 2-153 V75D 2
9
3 5 321123 SEALING RING 5
5
4 A A 6
7
321124 VENT RING
332456 WIPER RING
1
1
B 11 8 615960 BASE BLOCK - 50 SERIES PACKING 1
NOTES: 9 617398 SHCS CS 0.313-24UNF X 2.250 3
3 1. REFER TO WI-MF-2011-043 FOR ASSEMBLY INSTRUCTIONS. 10 625734 WIPER CUP - 50 SERIES PACKING 1
2. SHCS TO BE SNUG TIGHT.
11 625735 VENT BLOCK - 50 SERIES 1
E 6 12 625772 STANDARD BLOCK - 50 SERIES 4 E
CORP IS PROHIBITED.
AP. TFJ 2015/06/15 SCALE 1:6 WEIGHT 20.2 LBS SHEET 1 / 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
REVISION HISTORY
REV. DATE BY CK. AP. ECO# REFERENCE
A 1 2014/07/30 CSM ISF CSM N/A FIRST RELEASE A
A 2014/10/20 ISF BB N/A N/A REDUCED SHCS LENGTH FROM 2.500 TO 2.250
B 2015/06/15 ISF RJT TFJ 3752 REMOVED 1 X 200309, 1 X 200310, 1 X 615959; ADDED 1 X
625734, 1 X 625735; CHANGED 3 X 200309 TO 3 X 625772
ROD RING ORIENTATIONS
4
1
B B
2 2
3 PRESSURE
1 4
2 5
12
B 11 A A 6 321124 VENT RING 1
B 7 332456 WIPER RING 1
2 8 615960 BASE BLOCK - 50 SERIES PACKING 1
2
NOTES: 9 617398 SHCS CS 0.313-24UNF X 2.250 3
1. REFER TO WI-MF-2011-043 FOR ASSEMBLY INSTRUCTIONS. 10 625734 WIPER CUP - 50 SERIES PACKING 1
5 6 2. SHCS TO BE SNUG TIGHT.
11 625735 VENT BLOCK - 50 SERIES 1
E 12 625772 STANDARD BLOCK - 50 SERIES 3 E
B 10
PROPRIETARY AND CONFIDENTIAL Chilliwack,
B.C., Canada
7 THE INFORMATION CONTAINED IN TITLE
THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN ENERGY
PACKING CASE COMPLETE - 50 SERIES -
8 COMPRESSION CORP. ANY 5.38 CAVITY - 600PSIG
REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE PERMISSION DR. CSM 2014/07/25 SIZE DOC. NO. REV
F
OF CLEAN ENERGY COMPRESSION CK. ISF 2014/07/30 B 615976 B F
CORP IS PROHIBITED.
AP. TFJ 2015/06/15 SCALE 1:6 WEIGHT 18.2 LBS SHEET 1 / 1
1 2 3 4 5 6 7 8
14 APPENDIX B: INSTALLATION DOCUMENTS LIST
The Installation Section of the CEC Compressor manual consists mainly of drawings used for site layout and design, as well
as piping schematics. Included in this section are also any useful procedures related to or preceding installation.
As with the Main Document List, this document lists the complete set of items that comprise the CEC Compressor Manual
Installation Section.
B B
C C
D D
E E
VENT STACK
F F
G G
H H
REAR ISOMETRIC VIEW
SEE NOTE 2
J J
COMPRESSOR CONTROLS:
• ESD
• START/STOP
• STATUS LIGHT (GREEN, BLUE, RED)
K • SKID LIGHTING K
• LOCAL/REMOTE
NEXT TO EACH OTHER WITH THE SAME 6" SPACING SHOWN FOR THE TWIN. OF CLEAN ENERGY COMPRESSION CK. RJT 2016/06/27 D 704313 A
M M
CORP IS PROHIBITED.
AP. TFJ 2016/06/27 SCALE 1:24 SHEET 1 / 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REVISION HISTORY
A A
REV. DATE BY CK. AP. ECO# REFERENCE
SEE NOTE 1 - - - - - - SEE SHEET1
B B
C C
DISTANCE BETWEEN
D 10'-6" COMPRESSORS D
3200mm 6"
152mm
21'-6"
6553mm
COMPRESSOR TOP VIEW
E E
VENT STACK
5'-0"
1524mm
F F
1'- 1/2"
318mm COOL AIR INLET HOT AIR DISCHARGE
7'-2 3/4"
G
2203mm G
1'-0"
305mm
IF ONBOARD PRIORITY PANEL IS PRESENT,
ITS CONNECTION LOCATION IS HERE .
(SEE PRIORITY PANEL CONNECTIONS DRAWING
7'-4" DOOR
FOR ADDITIONAL DETAIL)
H 2235mm 2'-7 1/2"
H
800mm
J J
12'-2 3/4"
3727mm 7"
K NOTE: K
178mm
1. ADDITIONAL COMPRESSOR AND DIMENSIONS IN TOP VIEW DEMONSTRATE A
TWIN CONFIGURATION. TRIPLET, QUADRUPLET, AND LONGER CONFIGURATIONS
ARE CONSTRUCTED THE SAME WAY, BY INSTALLING THE COMPRESSORS END
TO END, FACING THE SAME DIRECTION, WITH 6" SPACING BETWEEN EACH
8" OTHER AS SHOWN.
203mm
PROPRIETARY AND CONFIDENTIAL Chilliwack,
B.C., Canada
L L
THE INFORMATION CONTAINED IN TITLE
THIS DRAWING IS THE SOLE TRANSMITTAL COMPRESSOR EXTERNAL
PACKAGE DIMENSIONS NO ENCL
PROPERTY OF CLEAN ENERGY
ELECTRICAL POWER AND COMMUNICATIONS WIRING GAS INLET LOCATION COMPRESSION CORP. ANY
& GAS OUTLET LOCATION
COMPRESSOR REAR VIEW (SEE CONNECTIONS DRAWING FOR REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE PERMISSION DR. JC 2016/06/27 SIZE DOC. NO. REV
(SEE CONNECTIONS DRAWING FOR ADDITIONAL ADDITIONAL DETAIL) OF CLEAN ENERGY COMPRESSION CK. RJT 2016/06/27 D 704313 A
M DETAIL) CORP IS PROHIBITED.
M
AP. TFJ 2016/06/27 SCALE 1:28 SHEET 2 / 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REVISION HISTORY
A A
REV. DATE BY CK. AP. ECO# REFERENCE
- - - - - - SEE SHEET1
B B
AIR INLET
SEE NOTE 3 13'-6"
4115mm
C C
8'-3"
DISTANCE BETWEEN 2515mm
TWIN COMPRESSORS
6"
152mm SERVICE AREA
D D
4'-6" SEE NOTE 1
1372mm
FRONT
SEE NOTE 4
DOOR
2'-7 1/4"
794mm
E E
SERVICE
F ACCESS F
3'-0"
914mm
SERVICE 16'-10"
SEE NOTE 2 5131mm
ACCESS
3'-0"
914mm
G G
SEE NOTE 2
H H
4'-0"
1219mm
SERVICE AREA
SEE NOTE 1
J J
SERVICE AREA
FOR MOTOR
1'-0"
305mm
K K
5'-5 1/8"
TOP VIEW - SHOWING MINIMUM SERVICE AREA AND REQUIRED CLEARANCE FOR AIRFLOW
1654mm
NOTE:
1. MINIMUM SERVICE AREAS SHOWN ARE APPLICABLE TO EACH INDIVIDUAL COMPRESSOR, REGARDLESS OF ORIENTATION AND WHETHER THEY ARE ATTACHED BY A
BRIDGE KIT (TWIN, TRIPLE, ETC.) OR NOT.
2. NOTED SERVICE ACCESS IS REQUIRED UNLESS A TWIN CONFIGURATION IS PURCHASED (OR TRIPLET, QUAD, ETC). IN THIS CASE THE DISTANCE BETWEEN PROPRIETARY AND CONFIDENTIAL Chilliwack,
B.C., Canada
L COMPRESSORS SHALL BE 6" AS DESCRIBED IN NOTE 4. L
THE INFORMATION CONTAINED IN TITLE
3. FOR MULTIPLE COMPRESSOR INSTALLATIONS, THE COMPRESSORS MUST BE INSTALLED IN SUCH A WAY THAT THE HOT AIR EXITING FROM THE HEAT EXCHANGER THIS DRAWING IS THE SOLE TRANSMITTAL COMPRESSOR EXTERNAL
DOES NOT CIRCULATE INTO THE AIR INLET OF AN ADJACENT COMPRESSOR. IN PARTICULAR, THE DISCHARGE AIR FROM ONE COMPRESSOR MUST NOT BE
PACKAGE DIMENSIONS NO ENCL
PROPERTY OF CLEAN ENERGY
DIRECTLY FACING THE INLET OF AN ADJACENT COMPRESSOR. COMPRESSION CORP. ANY
REPRODUCTION IN PART OR AS A
4. ADDITIONAL COMPRESSOR AND DIMENSIONS DEMONSTRATE A TWIN CONFIGURATION. TRIPLET, QUADRUPLET, AND LONGER CONFIGURATIONS CAN BE BUILT BY WHOLE WITHOUT THE PERMISSION DR. JC 2016/06/27 SIZE DOC. NO. REV
INSTALLING NEXT TO EACH OTHER WITH THE SAME 6" SPACING SHOWN FOR THE TWIN. OF CLEAN ENERGY COMPRESSION CK. RJT 2016/06/27 D 704313 A
M M
CORP IS PROHIBITED.
AP. TFJ 2016/06/27 SCALE 1:32 SHEET 3 / 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REVISION HISTORY
A A
REV. DATE BY CK. AP. ECO# REFERENCE
COMPRESSOR FRONT SIDE A 2016/06/27 JC RJT TFJ N/A INTIAL RELEASE. BASED ON 703020.
B
CONCRETE PAD B
12'-6"
1'-0" 3810mm
305mm
F 6 1/2" F
165mm
6 1/4" 11
10 9
159mm
A A
SKID EDGE 0"
0mm
1'-0"
G 305mm G
NOTE:
• USE 5/8" UNC ALL THREADED ROD
6'-8 3/4"
7'-9 1/2"
9'-11 3/4"
2'-6 3/4"
ASTM A193 GR.B7 X 12" GALVANIZED
2565mm
2997mm
0mm
159mm
1346mm
3200mm
2051mm
2375mm
6 1/4"
3042mm
781mm
9'-10"
10'-6"
0"
8'-5"
4'-5"
• USE 5/8" UNC NUT GALVANIZED.
GRADE 5
• USE 5/8" WASHER WIDE GALVANIZED,
H SECTION A-A H
GRADE 5
SKID EDGE
SCALE 1 : 4
• NUT TO BE TORQUED TO 59FT-LB,
SEE NOTES FOR SEQUENCE AND
SKID EDGE
PROCEDURE COMPRESSOR REAR SIDE
NO CONTACT TO SKID
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A REVISION HISTORY A
9144mm
30'-0"
9144mm
10'-0"
3048mm
C 15'-0" C
4572mm
15'-0"
4572mm
D
22'-2 15/16" D
6780mm
37'-5"
11404mm
E E
15'-0" 15'-0"
4572mm 4572mm
10'-0"
F 3048mm F
30'-0"
9144mm
30'-0" 30
9144mm CLASS I, DIV 1, GROUP D NOTES:
1. THIS DRAWING DEPICTS THE HAZARDOUS AREA CLASSIFIED AS REQUIRED IN COMPLIANCE
WITH NFPA 52 FOR PRIVATE CNG FUELING STATION WHEN INSTALLED OUTDOORS WITHOUT
30'-0" ANY ROOF OR CANOPY.
H 9144mm 2. LOUVERS ARE SHOWN FOR REFERENCE ONLY. ACTUAL UNIT MAY HAVE DIFFERING H
B B
C C
D D
2'-9 1/16"
840mm
E E
ENCLOSURE PULL-OUT
6'-2 1/8" BRACKETS
1883mm 4'-8 1/8"
1425mm
REAR VIEW
F F
CG 3'-7 3/16"
1097mm
ENCLOSURE PULL-OUT
BRACKETS
2'-7 15/16"
G G
810mm
H H
LIFTING PINS
LIFTING PINS
CG 6'-2 1/8"
0mm
3200mm
1883mm
10'-6"
2870mm
0"
737mm
2'-5"
9'-5"
SKID TOP VIEW
SCALE 1 : 8
SKID EDGE
SKID EDGE
K K
NOTE:
• LOUVERS ARE SHOWN FOR REFERENCE ONLY. ACTUAL UNIT MAY NOT
HAVE LOUVERS, OR HAVE DIFFERENT LOUVERS. SEE "TRANSMITTAL
3'-7 3/16" COMPRESSOR EXTERNAL PACKAGE DIMENSIONS" FOR MORE DETAILS PROPRIETARY AND CONFIDENTIAL Chilliwack,
L 1097mm • LIFTING PINS P/N 624814 B.C., Canada
L
• UNIT NOT TO BE LIFTED WITH LOUVERS IN PLACE THE INFORMATION CONTAINED IN TITLE
• USE ALL FOUR LIFTING PINS TO LIFT THE UNIT THIS DRAWING IS THE SOLE TRANSMITTAL COMPRESSOR CENTER
OF GRAVITY
PROPERTY OF CLEAN ENERGY
LEFT VIEW • USE OF SPREADER BAR IS REQUIRED COMPRESSION CORP. ANY
• NO LIFTING CABLES TO TOUCH ENCLOSURE REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE PERMISSION DR. JC 2016/06/27 SIZE DOC. NO. REV
• CENTER OF GRAVITY DIMENSIONS ARE TO BE USED FOR REFERENCE
OF CLEAN ENERGY COMPRESSION CK. RJT 2016/06/27 D 704329 A
M ONLY. THESE DIMENSIONS ARE SUBJECT TO CHANGE CORP IS PROHIBITED.
M
AP. TFJ 2016/06/27 SCALE 1:24 SHEET 1 / 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
COMMERCIAL CONFIDENTIAL
DOCUMENT NO: DWG‐800188
DOCUMENT REV: A
TITLE: SPECIFICATION BELT TENSION CLEAN2.0 COMPRESSOR
TYPE: ENGINEERING SPECIFICATION
DO NOT BUILD IF STAMP NOT PRESENT
MOTOR POWER (FRAME SIZE) ‐ 1800RPM 60Hz
50 HP (326T) 100 HP (405T) 150 HP (445T) 200 HP (447T/449T) 250 HP (447T/449T) 300 HP (447T/449T)
COMPRESSOR SPEED, FULL LOAD Initial Tension Initial Tension Initial Tension Initial Tension Initial Tension Initial Tension
# of Belts # of Belts # of Belts # of Belts # of Belts # of Belts
(SHEAVE SIZE) (Re‐Tension) (Re‐Tension) (Re‐Tension) (Re‐Tension) (Re‐Tension) (Re‐Tension)
526 RPM 29.10 Hz
4
(6.30 IN) (25.52 Hz)
559 RPM 28.69 Hz
4
(6.60 IN) (25.16 Hz)
593 RPM 32.22 Hz 30.73 Hz
3 8
(7.10 IN) (28.26 Hz) (26.95 Hz)
626 RPM 31.86 Hz 30.41 Hz 32.55 Hz 37.82 Hz 37.83 Hz 38.52 Hz
3 8 8 8 10 10
(7.50 IN) (27.94 Hz) (26.67 Hz) (28.55 Hz) (33.17 Hz) (33.18 Hz) (33.79 Hz)
668 RPM 32.42 Hz 31.49 Hz 33.15 Hz 31.02 Hz 39.93 Hz 39.18 Hz
3 8 8 10 8 10
(8.00 IN) (28.43 Hz) (27.62 Hz) (29.07 Hz) (27.20 Hz) (35.02 Hz) (34.36 Hz)
710 RPM 33.77 Hz 31.89 Hz 33.77 Hz 31.56 Hz 31.78 Hz 37.32 Hz
3 8 8 10 10 10
(8.50 IN) (29.62 Hz) (27.97 Hz) (29.62 Hz) (27.68 Hz) (27.87 Hz) (32.73 Hz)
751 RPM 33.54 Hz 31.73 Hz 35.28 Hz 31.31 Hz 34.48 Hz 40.80 Hz
3 8 8 10 10 8
(9.00 IN) (29.42 Hz) (27.83 Hz) (30.94 Hz) (27.46 Hz) (30.24 Hz) (35.78 Hz)
772 RPM 33.48 Hz 33.47 Hz 35.73 Hz 32.82 Hz 32.42 Hz 33.98 Hz
3 6 6 10 10 10
(9.25 IN) (29.36 Hz) (29.35 Hz) (31.33 Hz) (28.79 Hz) (28.43 Hz) (29.80 Hz)
814 RPM 37.63 Hz 36.00 Hz 36.60 Hz 32.66 Hz 34.13 Hz 33.77 Hz
2 5 6 10 10 10
(9.75 IN) (33.01 Hz) (31.57 Hz) (32.10 Hz) (28.65 Hz) (29.94 Hz) (29.62 Hz)
860 RPM 37.51 Hz 37.50 Hz 37.50 Hz 34.00 Hz 34.00 Hz 34.70 Hz
2 4 6 8 10 10
(10.30 IN) (32.90 Hz) (32.89 Hz) (32.89 Hz) (29.82 Hz) (29.82 Hz) (30.43 Hz)
910 RPM 37.48 Hz 37.48 Hz 39.31 Hz 32.21 Hz 35.21 Hz 34.63 Hz
2 4 6 8 8 10
(10.90 IN) (32.88 Hz) (32.87 Hz) (34.48 Hz) (28.25 Hz) (30.88 Hz) (30.37 Hz)
943 RPM 39.33 Hz 37.53 Hz 39.33 Hz 35.61 Hz 36.20 Hz 35.61 Hz
2 4 5 8 8 10
(11.30 IN) (34.5 Hz) (32.92 Hz) (34.49 Hz) (31.23 Hz) (31.75 Hz) (31.23 Hz)
985 RPM 39.42 Hz 39.42 Hz 40.44 Hz 34.08 Hz 36.24 Hz 36.58 Hz
2 4 5 8 8 10
(11.80 IN) (34.57 Hz) (34.57 Hz) (35.47 Hz) (29.89 Hz) (31.78 Hz) (32.09 Hz)
BELT SIZE: 1120 BELT SIZE: 1180
*The belt tensions presented in this matrix have been generated specifically for the standard motor (DOL or SS driven) and belt selection for the Clean2.0 compressor and may not be applicable to alternate motors, belts or compressor designs.
BLUE POWER BELTS
RED POWER 3 BELTS
THIS DOCUMENT AND THE INFORMATION IN IT ARE PROPRIETARY AND CONFIDENTIAL. NO PART OF THIS DOCUMENT MAY BE DISCLOSED IN ANY MANNER TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF CLEAN ENERGY COMPRESSION CORPORATION.
Page 1 of 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REVISION HISTORY
A REV. DATE BY CK. AP. ECO# REFERENCE A
B C 2016/08/26 AC RJT TFJ 00093 UPDATED PLUGGED CONNECTION TO HIGH PRESSURE GAS INLET, B
REMOVED OPTION FROM PRIORITY PANEL SOLENOID
C C
47 3/16"
1198mm
COMPRESSOR REAR VIEW
F F
5"
460 VAC COOLING FANS 127mm
460 VAC SPACE HEATER (OPTION)
1-1/2" CONDUIT
SECTION E-E
SCALE 1 : 16
FAN MOTOR THERMOSTAT
G PRIORITY PANEL SOLENOIDS SPACE HEATER THERMOSTAT (OPTION) COMPRESSOR REAR SIDE G
C 3/4" CONDUIT 1" CONDUIT
GAS DETECTOR (OPTION)
INTRINSIC PRESSURE TRANSMITTERS
1 1/2" CONDUIT COMPRESSOR GAS INLET
3" FNPT COUPLER
EXP DI/DO/POWER 120VAC
1-1/2" CONDUIT
INTRINSIC DI/DO OPERATORS
1 1/2" CONDUIT
HIGH PRESSURE GAS INLET CONNECTION (SEE NOTE 2) C
H H
INTRINSIC THERMOCOUPLES
1" CONDUIT PLUGGED - NOT USED IN THIS CONFIGURATION
11"
279mm
J J
12 3/8"
314mm
K K
0"
0mm
5 1/16"
128mm
25 11/16"
28 3/16"
11 1/4"
15 3/4"
18 1/2"
21 1/4"
35 1/2"
38 5/8"
0mm
121mm
210mm
286mm
400mm
470mm
540mm
902mm
981mm
4 3/4"
8 1/4"
716mm
652mm
0"
DETAIL B
SCALE 1 : 4
PROPRIETARY AND CONFIDENTIAL Chilliwack,
B.C., Canada
L L
THE INFORMATION CONTAINED IN TITLE
DETAIL A
SCALE 1 : 4
THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN ENERGY
CONNECTIONS CLEAN-E C1D1 460VAC
COMPRESSION CORP. ANY 250HP 3NPS PP SINGLE
REPRODUCTION IN PART OR AS A
NOTE: WHOLE WITHOUT THE PERMISSION DR. JB 2016/05/06 SIZE DOC. NO. REV
1. ENCLOSURE AND LOUVERS ARE SHOWN FOR REFERENCE ONLY, REFER TO TRANSMITTAL DRAWING FOR ENCLOSURE AND LOUVER DETAILS OF CLEAN ENERGY COMPRESSION CK. RJT 2016/05/06 D 704213 C
M 2. ADDITIONAL SITE COMPRESSORS TO BE CONNECTED TO THE PRIORITY PANEL VIA HIGH INLET PRESSURE GAS CONNECTION. CONNECTION TO REMAIN PLUGGED IF NOT USED C CORP IS PROHIBITED.
M
AP. TFJ 2016/05/06 SCALE 1:16 SHEET 1 / 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REVISION HISTORY
A REV. DATE BY CK. AP. ECO# REFERENCE A
B B
C C
D D
2"
51mm
E E
47 3/16"
1198mm
COMPRESSOR REAR VIEW
F F
5"
460 VAC COOLING FANS 127mm
460 VAC SPACE HEATER (OPTION)
1-1/2" CONDUIT
SECTION E-E
SCALE 1 : 16
FAN MOTOR THERMOSTAT
G PLUGGED - NOT USED IN THIS CONFIGURATION SPACE HEATER THERMOSTAT (OPTION) COMPRESSOR REAR SIDE G
1" CONDUIT
GAS DETECTOR (OPTION)
INTRINSIC PRESSURE TRANSMITTERS
1 1/2" CONDUIT COMPRESSOR GAS INLET
3" FNPT COUPLER
EXP DI/DO/POWER 120VAC
1-1/2" CONDUIT
INTRINSIC DI/DO OPERATORS
1 1/2" CONDUIT
COMPRESSOR GAS DISCHARGE
3/4" TUBE
H H
INTRINSIC THERMOCOUPLES
1" CONDUIT PLUGGED - NOT USED IN THIS CONFIGURATION
11"
279mm
J J
12 3/8"
314mm
K K
0"
0mm
5 1/16"
128mm
25 11/16"
28 3/16"
11 1/4"
15 3/4"
18 1/2"
21 1/4"
35 1/2"
38 5/8"
0mm
121mm
210mm
286mm
400mm
470mm
540mm
902mm
981mm
4 3/4"
8 1/4"
716mm
652mm
0"
DETAIL B
SCALE 1 : 4
PROPRIETARY AND CONFIDENTIAL Chilliwack,
B.C., Canada
L L
THE INFORMATION CONTAINED IN TITLE
DETAIL A
SCALE 1 : 4
THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN ENERGY
CONNECTIONS CLEAN-E C1D1 460VAC
COMPRESSION CORP. ANY 250HP 3NPS SINGLE
REPRODUCTION IN PART OR AS A
NOTE: WHOLE WITHOUT THE PERMISSION DR. AC 2016/08/26 SIZE DOC. NO. REV
1. ENCLOSURE AND LOUVERS ARE SHOWN FOR REFERENCE ONLY, REFER TO TRANSMITTAL DRAWING FOR ENCLOSURE AND LOUVER DETAILS OF CLEAN ENERGY COMPRESSION CK. RJT 2016/08/26 D DWG-800056 A
M M
CORP IS PROHIBITED.
AP. TFJ 2016/08/26 SCALE 1:16 SHEET 1 / 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REVISION HISTORY
A A
REV. DATE BY CK. AP. CO# REFERENCE
A 2016/05/ JB RJT TFJ N/A INITIAL RELEASE
B 2017/06/22 AC RJT TFJ 00140 UPDATED TO INCLUIDE 3/4” PRIORITY PANEL CONNECTION
B B
C C
D D
E E
F F
32 9/16"
828mm
G G
H H
0"
0mm
28 3/16"
2232mm
0mm
87 7/8"
614mm
716mm
0"
K K
B B
PROPRIETARY AND CONFIDENTIAL Chilliwack,
B.C., Canada
L L
THE INFORMATION CONTAINED IN TITLE
THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN ENERGY
CONNECTIONS 1 LINE PRIORITY PANEL
COMPRESSION CORP. ANY NO ENCLOSURE
REPRODUCTION IN PART OR AS A
WHOLE WITHOUT THE PERMISSION DR. JB 2016/05/04 SIZE DOC. NO. REV
NOTE:
1. COMPRESSOR GAS DISCHARGE AND GAS STORAGE CONNECTION IS BASED ON PRIORITY PANEL CONFIGURATION (SEE PRIORITY PANEL P&ID BOM FOR EXACT CONNECTION). OF CLEAN ENERGY COMPRESSION CK. TC 2016/05/04 D 704250 B
M M
CORP IS PROHIBITED.
AP. TFJ 2016/05/04 SCALE 1:16 SHEET 1 / 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REV DATE BY CK AP CO# REFERENCE
NOTES A 2017/04/11 MJ MAE ERL CO-01324 FIRST RELEASE
B 2017/07/06 MJ MAE ERL CO-01644 Updated Source Connection & Site Configuration
1.ALL SIZES SUCH AS WIRES AND CONDUITS ARE PROVIDED AS RECOMMENDATIONS ONLY.
INS TALLE RS S HALL P RO VIDE S IZING DOCUMENTS AS REQ UIRED BY THE LOCAL SITE . CEC DO ES
NOT ACCEPT LIABILITY FOR THE SIZES RE PRE SENTED IN THIS DOCUMENT.
2.WIRING SHALL COMPL Y WITH LOCAL CO DE OR NFPA CO DE FO R E LECTRICAL INS TA LLATIO NS AND
ASS OCIATED STANDA RDS FOR HAZARDOUS L OCATIONS.
3.ALL BOX ES AND ENCLOSURES FO R EMERG ENCY CIRCUITS SHAL L BE PERMANENTLY MARKED SO
THE Y WILL BE READIL Y IDENTIFIE D AS A CO MPONENT OF AN EMERGE NCY CIRCUIT O R SYS TE M.
6.SPE CIAL NOTES IN THE DRAWING SHA LL BE MARKE D WITH A HEX AGON AND NO TE NUMBER AS
SEE N BEL OW:
6
SHEET REFERENCE
PAG E 2: POWE R CABLE CONNECTION A ND ETHE RNET/PROFINET CONNECTIONS
PAG E 3-6: CABLE AND CONDUIT TA BLES
Chilliwack,
PROPRIETARY AND CONFIDENTIAL BC, Canada
THE INFORMATION CONTAINED IN
TITLE SITE S LD CLN-E-D1-460-250-2XF-T*-4S-G-0-I-1L-112 10000 00
THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN ENERGY
COMPRESSION CORP. ANY
COVER PAGE B
REPRODUCTION IN PART OR AS A
DR. | MJ (201 7-04-11) SIZE DOC. NO. REV
WHOLE WIT HOUT THE PERMISSION
OF CLEAN ENERGY COMPRESSION
CORP IS PROHIBITED. CK. | MAE (201 7-04-11) A DWG-800569
B
AP. | ERL (201 7-04-11) SCALE - SHEET 1 of 6
U 480 VAC
DISTRIBUTION PANEL (BY CUSTOMER)
CUSTOMER
COMMUNICATION
DISCONNECTION SWITCH
PROFINET
P1
P1
ESD POEWR+LOOP
AX1
CO
MCE-D1-460-**-250-S-2X*-WRM-00-***-**-***-4S-G-0-I-1L-NA(MCE1) MCEC-D1-460-**-250-S-2X*-WRM-00-***-**-***-4S-G-0-I-0L-NA(MCEC2)
G
G
1CM
2CM
1M1
1M2
2M1
2M2
1S5
2S1
2S2
1S1
1S2
1S3
1S4
1S6
1S7
2S3
2S4
2S5
2S7
CO
PRESSURE TRANSMITTERS CONNECTION
GAS DETECTOR
THERMOCOUPLE CONNECTIONS
THERMOCOUPLE CONNECTIONS
COOLING FANS
THERMOSTATS
COOLING FANS
PRIORITY PANEL SOLENOIDS
SOLENOIDS +LIGHTS
SOLENOIDS+LIGHTS
PROFINET
Chilliwack,
PROPRIETARY AND CONFIDENTIAL BC, Canada
THE INFORMATION CONTAINED IN
TITLE SITE S LD CLN-E-D1-460-250-2XF-T*-4S-G-0-I-1L-112 10000 00
THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN ENERGY ELE CTRICAL SINGLE LINE DIAGRAM
COMPRESSION CORP. ANY
REPRODUCTION IN PART OR AS A
DR. | MJ (201 7-04-11) SIZE DOC. NO. REV
WHOLE WIT HOUT THE PERMISSION
OF CLEAN ENERGY COMPRESSION
CORP IS PROHIBITED. CK. | MAE (201 7-04-11) A DWG-800569
B
AP. | ERL (201 7-04-11) SCALE - SHEET 2 of 6
CONDUIT CONDUIT DESCRIPTION RECOMMENDED CABLE RECOMMENDED CONDUIT SIZE WIRE DESCRIPTION RECOMMENDED WIRE SOURCE SOURCE CONNECTION DESTINATION DESTINATION CONNECTION
CUSTOMER
P1 MCE MAIN POWER FEED 2x250 MCM, 3C+E CABLE PER CUSTOMER N/A SEE CABLE
DISTRIBUTION
PER CUSTOMER MCE1 ,MCEC2 CB1
CO COMMUNICATION CAT5e OR CAT6 ETHERNET CABLE 0.5" N/A SEE CABLE VARIOUS RJ45 VARIOUS RJ45
UPS NEUTRAL 14AWG MCE1 U-N MCEC2 U-N
UPS 120VAC POWER 14AWG MCE1 C-UPS MCEC2 C-UPS
NEUTRAL 14AWG MCE1 C-X2 MCEC2 C-X2
120VAC POWER 14AWG MCE1 C-X1 MCEC2 C-X1
AUXILIARY CONNECTION
AX1 BETWEEN MCE1 AND MCEC2
1x8C+E CONDUCTOR CABLE 0.75" RELAY POWER FOR ESD 14AWG MCE1 ESD U-L MCEC2 ESD U-L
RELAY POWER FOR ESD 14AWG MCE1 ESD U-N MCEC2 ESD U-N
ESD LOOP 14AWG MCE1 A-E1 MCEC2 ES-IN
ESD LOOP 14AWG MCE1 A-E2 MCEC2 ES-OUT
GROUND 14AWG MCE1 GND MCEC2 GND
MOT 250 HP-L1 4/0AWG MCE1 SS1-T1 M1 J-BOX M1-L1
MOT 250 HP-L2 4/0AWG MCE1 SS1-T2 M1 J-BOX M1-L2
3X4/0 AWG+2AWG E+2X14AWG MOT 250 HP-L3 4/0AWG MCE1 SS1-T3 M1 J-BOX M1-L3
1M1 MAIN MOTOR 250HP
CABLES
2.5"
MOT TSTAT 14AWG MCE1 K23 M1 J-BOX M1-P1
MOT TSTAT 14AWG MCE1 0U-L M1 J-BOX M1-P2
GROUND 2AWG MCE1 GND M1 J-BOX GND
MOT 250 HP-L1 4/0AWG MCE1 SS1-T1 M1 J-BOX M1-L1
MOT 250 HP-L2 4/0AWG MCE1 SS1-T2 M1 J-BOX M1-L2
1M2 MAIN MOTOR 250HP 3X4/0 AWG+2AWG E 2.5"
MOT 250 HP-L3 4/0AWG MCE1 SS1-T3 M1 J-BOX M1-L3
GROUND 2AWG MCE1 GND M1 J-BOX GND
VENT/MOT HP-L1 14AWG MCE1 OL2-T1 FAN J-BOX M2-L1
VENT/MOT HP-L2 14AWG MCE1 OL2-T2 FAN J-BOX M2-L2
VENT/MOT HP-L3 14AWG MCE1 OL2-T3 FAN J-BOX M2-L3
COOLING+COOLING/ VENT
1CM MOTORS
1 x 7C CABLE 1.5" COOL/MOT HP-L1 14AWG MCE1 OL3-T1 FAN J-BOX M3-L1
COOL/MOT HP-L2 14AWG MCE1 OL3-T2 FAN J-BOX M3-L2
COOL/MOT HP-L3 14AWG MCE1 OL3-T3 FAN J-BOX M3-L3
GROUND 14AWG MCE1 GND FAN J-BOX GND
TEMPERATURE 1ST/1A STAGE D GAS 18AWG MCE1 TBD 24V IS BOX TT-1+
TEMPERATURE 1ST/1A STAGE D GAS 18AWG MCE1 TBD 24V IS BOX TT-1-
TEMPERATURE 2ND/2A STAGE D GAS 18AWG MCE1 TBD 24V IS BOX TT-2+
TEMPERATURE 2ND/2A STAGE D GAS 18AWG MCE1 TBD 24V IS BOX TT-2-
TEMPERATURE 3RD/3A/1B STAGE D GAS 18AWG MCE1 TBD 24V IS BOX TT-3+
TEMPERATURE 3RD/3A/1B STAGE D GAS 18AWG MCE1 TBD 24V IS BOX TT-3-
1 X 8 X SHIELDED PAIRS K-TYPE TEMPERATURE 4TH/2B STAGE D GAS 18AWG MCE1 TBD 24V IS BOX TT-4+
1S1 TEMPERATURE TRANSMITTERS
THERMOCOUPLE EXTENSION
1"
TEMPERATURE 4TH/2B STAGE D GAS 18AWG MCE1 TBD 24V IS BOX TT-4-
TEMPERATURE CRANKCASE OIL 18AWG MCE1 TBD 24V IS BOX TT-O+
TEMPERATURE CRANKCASE OIL 18AWG MCE1 TBD 24V IS BOX TT-O-
TEMPERATURE SKID D GAS 18AWG MCE1 TBD 24V IS BOX TT-D+
TEMPERATURE SKID D GAS 18AWG MCE1 TBD 24V IS BOX TT-D-
TEMPERATURE ENCLOSURE INSIDE 18AWG MCE1 TBD 24V IS BOX TT-E+
TEMPERATURE ENCLOSURE INSIDE 18AWG MCE1 TBD 24V IS BOX TT-E-
Chilliwack,
PROPRIETARY AND CONFIDENTIAL BC, Canada
THE INFORMATION CONTAINED IN
TITLE SITE S LD CLN-E-D1-460-250-2XF-T*-4S-G-0-I-1L-112 10000 00
THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN ENERGY CONDUIT LISTS 1
COMPRESSION CORP. ANY
REPRODUCTION IN PART OR AS A
DR. | MJ (201 7-04-11) SIZE DOC. NO. REV
WHOLE WIT HOUT THE PERMISSION
OF CLEAN ENERGY COMPRESSION
CORP IS PROHIBITED. CK. | MAE (201 7-04-11) A DWG-800569
B
AP. | ERL (201 7-04-11) SCALE - SHEET 3 of 6
CONDUIT CONDUIT DESCRIPTION RECOMMENDED CABLE RECOMMENDED CONDUIT SIZE WIRE DESCRIPTION RECOMMENDED WIRE SOURCE SOURCE CONNECTION DESTINATION DESTINATION CONNECTION
PRESSURE 1ST/1A STAGE D GAS + 18AWG MCE1 TBD 24V IS BOX PT-1+
PRESSURE 1ST/1A STAGE D GAS - 18AWG MCE1 TBD 24V IS BOX PT-1-
PRESSURE 1ST/1A STAGE D GAS SHIELD SHIELD MCE1 TBD 24V IS BOX PT-1SH
PRESSURE 2ND/2A STAGE D GAS + 18AWG MCE1 TBD 24V IS BOX PT-2+
PRESSURE 2ND/2A STAGE D GAS - 18AWG MCE1 TBD 24V IS BOX PT-2-
PRESSURE 2ND/2A STAGE D GAS SHIELD SHIELD MCE1 TBD 24V IS BOX PT-2SH
PRESSURE 3RD/3A/1B STAGE D GAS + 18AWG MCE1 TBD 24V IS BOX PT-3+
PRESSURE 3RD/3A/1B STAGE D GAS - 18AWG MCE1 TBD 24V IS BOX PT-3-
PRESSURE 3RD/3A/1B STAGE D GAS SHIELD SHIELD MCE1 TBD 24V IS BOX PT-3SH
PRESSURE 4TH/2B STAGE D GAS + 18AWG MCE1 TBD 24V IS BOX PT-4+
PRESSURE 4TH/2B STAGE D GAS - 18AWG MCE1 TBD 24V IS BOX PT-4-
PRESSURE 4TH/2B STAGE D GAS SHIELD SHIELD MCE1 TBD 24V IS BOX PT-4SH
PRESSURE CRANK CASE OIL + 18AWG MCE1 TBD 24V IS BOX PT-OP+
1S2 PRESSURE TRANSMITTERS 1 X 10 X SHIELDED PAIRS 1.5" PRESSURE CRANK CASE OIL - 18AWG MCE1 TBD 24V IS BOX PT-OP-
PRESSURE CRANK CASE OIL SHIELD SHIELD MCE1 TBD 24V IS BOX PT-OPSH
PRESSURE RECOVERY TANK GAS + 18AWG MCE1 TBD 24V IS BOX PT-RE+
PRESSURE RECOVERY TANK GAS - 18AWG MCE1 TBD 24V IS BOX PT-RE-
PRESSURE RECOVERY TANK GAS SHIELD SHIELD MCE1 TBD 24V IS BOX PT-RESH
HIGH BANK DISP./DISP. PT 1 + 18AWG MCE1 TBD 24V IS BOX PT-PP1+
HIGH BANK DISP./DISP. PT 1 - 18AWG MCE1 TBD 24V IS BOX PT-PP1-
HIGH BANK DISP./DISP. PT 1 SHIELD SHIELD MCE1 TBD 24V IS BOX PT-PP1SH
HIGH BANK STOR./STOR. PT 2 + 18AWG MCE1 TBD 24V IS BOX PT-PP2+
HIGH BANK STOR./STOR. PT 2 - 18AWG MCE1 TBD 24V IS BOX PT-PP2-
HIGH BANK STOR./STOR. PT 2 SHIELD SHIELD MCE1 TBD 24V IS BOX PT-PP2SH
PRESSURE INLET GAS PT+ 18AWG MCE1 TBD 24V IS BOX PT-IN+
PRESSURE INLET GAS PT- 18AWG MCE1 TBD 24V IS BOX PT-IN-
PRESSURE INLET GAS PTSHIELD SHIELD MCE1 TBD 24V IS BOX PT-INSH
ESDI 14AWG MCE1 TBD 24V IS BOX ESDI
ESDO 14AWG MCE1 TBD 24V IS BOX ESDO
SKIDLIGHT SWITCH 14AWG MCE1 TBD 24V IS BOX LIG-SW
SKIDLIGHT SWITCH 14AWG MCE1 TBD 24V IS BOX LIG-SW-COM
OFF LINE/ ON LINE SWITCH 14AWG MCE1 TBD 24V IS BOX SW-ON.OFF
OFF LINE/ ON LINE SWITCH 14AWG MCE1 TBD 24V IS BOX SW-ON.OFF COM
REMOTE/ LOCAL SWITCH 14AWG MCE1 TBD 24V IS BOX SW-RLO
INTRINSIC DIGITAL
1S3 INPUT/OUTPUT
1 X 15+E CONDUCTOR CABLE 1.5" REMOTE/ LOCAL SWITCH 14AWG MCE1 TBD 24V IS BOX SW-RLO COM
RED INDICATOR LIGHT 14AWG MCE1 TBD 24V IS BOX RED
RED INDICATOR LIGHT 14AWG MCE1 TBD 24V IS BOX RED COM
BLUE INDICATOR LIGHT 14AWG MCE1 TBD 24V IS BOX BLUE
BLUE INDICATOR LIGHT 14AWG MCE1 TBD 24V IS BOX BLUE COM
GREEN INDICATOR LIGHT 14AWG MCE1 TBD 24V IS BOX GRN
GREEN INDICATOR LIGHT 14AWG MCE1 TBD 24V IS BOX GRN COM
GROUND 14AWG MCE1 TBD 24V IS BOX GND
Chilliwack,
PROPRIETARY AND CONFIDENTIAL BC, Canada
THE INFORMATION CONTAINED IN
TITLE SITE S LD CLN-E-D1-460-250-2XF-T*-4S-G-0-I-1L-112 10000 00
THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN ENERGY CONDUIT LISTS 2
COMPRESSION CORP. ANY
REPRODUCTION IN PART OR AS A
DR. | MJ (201 7-04-11) SIZE DOC. NO. REV
WHOLE WIT HOUT THE PERMISSION
B OF CLEAN ENERGY COMPRESSION
CORP IS PROHIBITED. CK. | MAE (201 7-04-11) A DWG-800569
B
AP. | ERL (201 7-04-11) SCALE - SHEET 4 of 6
CONDUIT CONDUIT DESCRIPTION RECOMMENDED CABLE RECOMMENDED CONDUIT SIZE WIRE DESCRIPTION RECOMMENDED WIRE SOURCE SOURCE CONNECTION DESTINATION DESTINATION CONNECTION
SKID LIGHT 14AWG MCE1 5-L1 120V J-BOX LT1
NEUTRAL 14AWG MCE1 5-N 120V J-BOX N
SOLENOID SKID INLET VALVE 14AWG MCE1 02-04 120V J-BOX SV1
SOLENOID RECOVERY TANK OUTLET 14AWG MCE1 02-05 120V J-BOX SV2
1S4 DIGITAL INPUT/OUTPUT 1 X 7+E CONDUCTOR CABLE 1.5"
SOLENOID AUTODRAIN VALVE 14AWG MCE1 02-06 120V J-BOX SV3
SOLENOID UNLOADER VALVE 14AWG MCE1 02-07 120V J-BOX SV4
UPS NEUTRAL 14AWG MCE1 U-N 120V J-BOX U-N
GROUND 14AWG MCE1 GND 120V J-BOX GND
DC+ 18AWG MCE1 DC1 120V J-BOX DC+
GAS DETECTOR SIGNAL 18AWG MCE1 13-00 120V J-BOX GD1
1S5 GAS DETECTOR 1x TRIAD CABLE 0.5"
COM 18AWG MCE1 COM 120V J-BOX COM
SHIELD SHIELD MCE1 GND 120V J-BOX GD-SH
PP SV1 STORAGE ESD 14AWG MCE1 02-08 PP J-BOX SV5
PP SV2 HIGH BANK DISP./DISP. 14AWG MCE1 02-09 PP J-BOX SV6
1S6 ON SKID PRIORITY PANEL 1 X3+E CONDUCTOR CABLE 0.75"
UPS NEUTRAL 14AWG MCE1 U-N PP J-BOX U-N
GROUND 14AWG MCE1 GND PP J-BOX GND
COOLING MOTOR M2 THERMOSTAT 14AWG MCE1 K21 FAN J-BOX M2-SW1
COOLING MOTOR M2 THERMOSTAT 14AWG MCE1 0U-L FAN J-BOX M2-SW2
1S7 MOTOR THERMOSTAT 1 X 4+E CONDUCTOR CABLE 1" COOLING MOTOR M3 THERMOSTAT 14AWG MCE1 K22 FAN J-BOX M3-SW1
COOLING MOTOR M3 THERMOSTAT 14AWG MCE1 0U-L FAN J-BOX M3-SW2
GROUND 14AWG MCE1 GND FAN J-BOX GND
MOT 250 HP-L1 4/0AWG MCEC2 SS1-T1 M1 J-BOX M1-L1
MOT 250 HP-L2 4/0AWG MCEC2 SS1-T2 M1 J-BOX M1-L2
3X4/0 AWG+2AWG E+2X14AWG MOT 250 HP-L3 4/0AWG MCEC2 SS1-T3 M1 J-BOX M1-L3
2M1 MAIN MOTOR 250HP
CABLES
2.5"
MOT TSTAT 14AWG MCEC2 K23 M1 J-BOX M1-P1
MOT TSTAT 14AWG MCEC2 0U-L M1 J-BOX M1-P2
GROUND 2AWG MCEC2 GND M1 J-BOX GND
MOT 250 HP-L1 4/0AWG MCEC2 SS1-T1 M1 J-BOX M1-L1
MOT 250 HP-L2 4/0AWG MCEC2 SS1-T2 M1 J-BOX M1-L2
2M2 MAIN MOTOR 250HP 3X4/0 AWG+2AWG E 2.5"
MOT 250 HP-L3 4/0AWG MCEC2 SS1-T3 M1 J-BOX M1-L3
GROUND 2AWG MCEC2 GND M1 J-BOX GND
VENT/MOT HP-L1 14AWG MCEC2 OL2-T1 FAN J-BOX M2-L1
VENT/MOT HP-L2 14AWG MCEC2 OL2-T2 FAN J-BOX M2-L2
VENT/MOT HP-L3 14AWG MCEC2 OL2-T3 FAN J-BOX M2-L3
COOLING+COOLING/ VENT
2CM MOTORS
1 x 7C CABLE 1.5" COOL/MOT HP-L1 14AWG MCEC2 OL3-T1 FAN J-BOX M3-L1
COOL/MOT HP-L2 14AWG MCEC2 OL3-T2 FAN J-BOX M3-L2
COOL/MOT HP-L3 14AWG MCEC2 OL3-T3 FAN J-BOX M3-L3
GROUND 14AWG MCEC2 GND FAN J-BOX GND
TEMPERATURE 1ST/1A STAGE D GAS 18AWG MCEC2 TBD 24V IS BOX TT-1+
TEMPERATURE 1ST/1A STAGE D GAS 18AWG MCEC2 TBD 24V IS BOX TT-1-
TEMPERATURE 2ND/2A STAGE D GAS 18AWG MCEC2 TBD 24V IS BOX TT-2+
TEMPERATURE 2ND/2A STAGE D GAS 18AWG MCEC2 TBD 24V IS BOX TT-2-
TEMPERATURE 3RD/3A/1B STAGE D GAS 18AWG MCEC2 TBD 24V IS BOX TT-3+
TEMPERATURE 3RD/3A/1B STAGE D GAS 18AWG MCEC2 TBD 24V IS BOX TT-3-
1 X 8 X SHIELDED PAIRS K-TYPE TEMPERATURE 4TH/2B STAGE D GAS 18AWG MCEC2 TBD 24V IS BOX TT-4+
2S1 TEMPERATURE TRANSMITTERS
THERMOCOUPLE EXTENSION
1"
TEMPERATURE 4TH/2B STAGE D GAS 18AWG MCEC2 TBD 24V IS BOX TT-4-
TEMPERATURE CRANKCASE OIL 18AWG MCEC2 TBD 24V IS BOX TT-O+
TEMPERATURE CRANKCASE OIL 18AWG MCEC2 TBD 24V IS BOX TT-O-
TEMPERATURE SKID D GAS 18AWG MCEC2 TBD 24V IS BOX TT-D+
TEMPERATURE SKID D GAS 18AWG MCEC2 TBD 24V IS BOX TT-D-
TEMPERATURE ENCLOSURE INSIDE 18AWG MCEC2 TBD 24V IS BOX TT-E+
TEMPERATURE ENCLOSURE INSIDE 18AWG MCEC2 TBD 24V IS BOX TT-E-
Chilliwack,
PROPRIETARY AND CONFIDENTIAL BC, Canada
THE INFORMATION CONTAINED IN
TITLE SITE S LD CLN-E-D1-460-250-2XF-T*-4S-G-0-I-1L-112 10000 00
THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN ENERGY CONDUIT LISTS 3
COMPRESSION CORP. ANY
REPRODUCTION IN PART OR AS A
DR. | MJ (201 7-04-11) SIZE DOC. NO. REV
WHOLE WIT HOUT THE PERMISSION
OF CLEAN ENERGY COMPRESSION
CORP IS PROHIBITED. CK. | MAE (201 7-04-11) A DWG-800569
B
AP. | ERL (201 7-04-11) SCALE - SHEET 5 of 6
CONDUIT CONDUIT DESCRIPTION RECOMMENDED CABLE RECOMMENDED CONDUIT SIZE WIRE DESCRIPTION RECOMMENDED WIRE SOURCE SOURCE CONNECTION DESTINATION DESTINATION CONNECTION
PRESSURE 1ST/1A STAGE D GAS + 18AWG MCEC2 TBD 24V IS BOX PT-1+
PRESSURE 1ST/1A STAGE D GAS - 18AWG MCEC2 TBD 24V IS BOX PT-1-
PRESSURE 1ST/1A STAGE D GAS SHIELD SHIELD MCEC2 TBD 24V IS BOX PT-1SH
PRESSURE 2ND/2A STAGE D GAS + 18AWG MCEC2 TBD 24V IS BOX PT-2+
PRESSURE 2ND/2A STAGE D GAS - 18AWG MCEC2 TBD 24V IS BOX PT-2-
PRESSURE 2ND/2A STAGE D GAS SHIELD SHIELD MCEC2 TBD 24V IS BOX PT-2SH
PRESSURE 3RD/3A/1B STAGE D GAS + 18AWG MCEC2 TBD 24V IS BOX PT-3+
PRESSURE 3RD/3A/1B STAGE D GAS - 18AWG MCEC2 TBD 24V IS BOX PT-3-
PRESSURE 3RD/3A/1B STAGE D GAS SHIELD SHIELD MCEC2 TBD 24V IS BOX PT-3SH
PRESSURE 4TH/2B STAGE D GAS + 18AWG MCEC2 TBD 24V IS BOX PT-4+
2S2 PRESSURE TRANSMITTERS 1 X 8 X SHIELDED PAIRS 1.5" PRESSURE 4TH/2B STAGE D GAS - 18AWG MCEC2 TBD 24V IS BOX PT-4-
PRESSURE 4TH/2B STAGE D GAS SHIELD SHIELD MCEC2 TBD 24V IS BOX PT-4SH
PRESSURE CRANK CASE OIL + 18AWG MCEC2 TBD 24V IS BOX PT-OP+
PRESSURE CRANK CASE OIL - 18AWG MCEC2 TBD 24V IS BOX PT-OP-
PRESSURE CRANK CASE OIL SHIELD SHIELD MCEC2 TBD 24V IS BOX PT-OPSH
PRESSURE RECOVERY TANK GAS + 18AWG MCEC2 TBD 24V IS BOX PT-RE+
PRESSURE RECOVERY TANK GAS - 18AWG MCEC2 TBD 24V IS BOX PT-RE-
PRESSURE RECOVERY TANK GAS SHIELD SHIELD MCEC2 TBD 24V IS BOX PT-RESH
PRESSURE INLET GAS PT+ 18AWG MCE1 TBD 24V IS BOX PT-IN+
PRESSURE INLET GAS PT- 18AWG MCE1 TBD 24V IS BOX PT-IN-
PRESSURE INLET GAS PT SHIELD SHIELD MCE1 TBD 24V IS BOX PT-INSH
ESDI 14AWG MCEC2 TBD 24V IS BOX ESDI
ESDO 14AWG MCEC2 TBD 24V IS BOX ESDO
SKIDLIGHT SWITCH 14AWG MCEC2 TBD 24V IS BOX LIG-SW
SKIDLIGHT SWITCH 14AWG MCEC2 TBD 24V IS BOX LIG-SW-COM
OFF LINE/ ON LINE SWITCH 14AWG MCEC2 TBD 24V IS BOX SW-ON.OFF
OFF LINE/ ON LINE SWITCH 14AWG MCEC2 TBD 24V IS BOX SW-ON.OFF COM
REMOTE/ LOCAL SWITCH 14AWG MCEC2 TBD 24V IS BOX SW-RLO
INTRINSIC DIGITAL
2S3 INPUT/OUTPUT
1 X 15+E CONDUCTOR CABLE 1.5" REMOTE/ LOCAL SWITCH 14AWG MCEC2 TBD 24V IS BOX SW-RLO COM
RED INDICATOR LIGHT 14AWG MCEC2 TBD 24V IS BOX RED
RED INDICATOR LIGHT 14AWG MCEC2 TBD 24V IS BOX RED COM
BLUE INDICATOR LIGHT 14AWG MCEC2 TBD 24V IS BOX BLUE
BLUE INDICATOR LIGHT 14AWG MCEC2 TBD 24V IS BOX BLUE COM
GREEN INDICATOR LIGHT 14AWG MCEC2 TBD 24V IS BOX GRN
GREEN INDICATOR LIGHT 14AWG MCEC2 TBD 24V IS BOX GRN COM
GROUND 14AWG MCEC2 TBD 24V IS BOX GND
SKID LIGHT 14AWG MCEC2 5-L1 120V J-BOX LT1
NEUTRAL 14AWG MCEC2 5-N 120V J-BOX N
SOLENOID SKID INLET VALVE 14AWG MCEC2 01-04 120V J-BOX SV1
SOLENOID RECOVERY TANK OUTLET 14AWG MCEC2 01-05 120V J-BOX SV2
2S4 DIGITAL INPUT/OUTPUT 1 X 7+E CONDUCTOR CABLE 1.5"
SOLENOID AUTODRAIN VALVE 14AWG MCEC2 01-06 120V J-BOX SV3
SOLENOID UNLOADER VALVE 14AWG MCEC2 01-07 120V J-BOX SV4
UPS NEUTRAL 14AWG MCEC2 U-N 120V J-BOX U-N
GROUND 14AWG MCEC2 GND 120V J-BOX GND
DC POWER 18AWG MCEC2 DC1 120V J-BOX DC+
GAS DETECTOR SIGNAL 18AWG MCEC2 12-00 120V J-BOX GD1
2S5 GAS DETECTOR 1x TRIAD CABLE 0.5"
DC COMMON 18AWG MCEC2 COM 120V J-BOX COM
SHIELD SHIELD MCEC2 GND 120V J-BOX GD-SH
COOLING MOTOR M2 THERMOSTAT 14AWG MCEC2 K21 FAN J-BOX M2-SW1
COOLING MOTOR M2 THERMOSTAT 14AWG MCEC2 0U-L FAN J-BOX M2-SW2
2S7 MOTOR THERMOSTAT 1 X 4+E CONDUCTOR CABLE 1" COOLING MOTOR M3 THERMOSTAT 14AWG MCEC2 K22 FAN J-BOX M3-SW1
COOLING MOTOR M3 THERMOSTAT 14AWG MCEC2 0U-L FAN J-BOX M3-SW2
GROUND 14AWG MCEC2 GND FAN J-BOX GND
Chilliwack,
PROPRIETARY AND CONFIDENTIAL BC, Canada
THE INFORMATION CONTAINED IN
TITLE SITE S LD CLN-E-D1-460-250-2XF-T*-4S-G-0-I-1L-112 10000 00
THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN ENERGY CONDUIT LISTS 4
COMPRESSION CORP. ANY
REPRODUCTION IN PART OR AS A
DR. | MJ (201 7-04-11) SIZE DOC. NO. REV
B WHOLE WIT HOUT THE PERMISSION
OF CLEAN ENERGY COMPRESSION A DWG-800569
CORP IS PROHIBITED. CK. | MAE (201 7-04-11) B
AP. | ERL (201 7-04-11) SCALE - SHEET 6 of 6
Load Budget and Cable Sizing Calculator DWG-800568-B | Page 1 of 2
Load Budget
INCOMING POWER
RATED POWER
Main Breaker in Each Panel Derating Max/Startup Amps Voltage Drop (%)
Item Model FLA / Unit (A) Voltage (V) Length (m) Phases (temp, conduit) (A) Size (AWG/KCMIL) Z/km (Ohms) Continuous Startup Breaker Comment
MCE1 MCE-D1-460-**-250-S-2x7-***-00-INT-T5-***-**-*-*-*-**-NA 334.87 460 50 3 0.91 1542.87 2x250 MCM, 3C+E CABLE 0.12 0.64% 2.06% 3P 600A
MCEC2 MCEC-D1-460-**-250-S-2x7-***-00-INT-T0-***-**-*-*-*-**-NA 324.00 460 50 3 0.91 1532.00 2x250 MCM, 3C+E CABLE 0.12 0.62% 2.04% 3P 600A
SITE Equipment MAIN feed total 658.87 A Sequential start 1866.87 A
A A
H01 & H02 - PRESSURE TRANSMITTERS NUMBER OF INTERSTAGE PRESSURE TRANSMITTERS TO BE DETERMINED FROM COMPRESSOR MODEL
INTRINISIC JUNCTION BOX
1ST / 1A STAGE PT
INTRINISIC JUNCTION BOX PT-1+ PT-1+ 1 (+) PT105 / PT105A
W011\RED
PT-1- PT-1- 2 (-)
W011\BLACK
PT-1SH PT-1SH 3 (No Connection)
B W011\SHIELD B
RECOVERY TANK PT
2ND / 2A STAGE PT
PT-RE+ PT-RE+ 1 (+) PT102
W021\RED
PT-2+ PT-2+ 1 (+) PT106 / PT106A
PT-RE- PT-RE- 2 (-) W012\RED
PT-2- PT-2- 2 (-)
W021\BLACK
PT-RESH PT-RESH 3 (No Connection) W012\BLACK
PT-2SH PT-2SH 3 (No Connection)
W021\SHIELD
W012\SHIELD
C C
INLET PT B
3RD / 3A / 1B STAGE PT
PT-IN+ PT-IN+ 1 (+) PT103
W024\RED
PT-3+ PT-3+ 1 (+) PT107 / PT107A / PT105B
PT-IN- PT-IN- 2 (-) W013\RED
PT-3- PT-3- 2 (-)
W024\BLACK
PT-INSH PT-INSH 3 (No Connection) W013\BLACK
PT-3SH PT-3SH 3 (No Connection)
W024\SHIELD
W013\SHIELD
D CRANK CASE PT
D
4TH / 2B STAGE PT
PT-OP+ PT-OP+ PT601
W022\RED 1 (+) PT-4+ PT-4+ 1 (+) PT108 / PT106B
PT-OP- PT-OP- W014\RED
2 (-) PT-4- PT-4- 2 (-)
W022\BLACK
PT-OPSH PT-OPSH W014\BLACK
3 (No Connection) PT-4SH PT-4SH 3 (No Connection)
W022\SHIELD
W014\SHIELD
E E
5TH / 3B / 1C STAGE PT
G G
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A A
H03 & H04 - INTERSTAGE THERMOCOUPLES
NUMBER OF INTERSTAGE TEMPERATURE TRANSMITTERS TO BE DETERMINED FROM COMPRESSOR MODEL
B
B B
TT-D+ TT110
TT-D+ +
TT105/TT105A SKID DISCHARGE
TT-1+ TT-1+ + 1/1A STAGE TT W041\YELLOW
W031\YELLOW TT-D- TT-D- -
C C
TT-1- TT-1- - W041\RED
W031\RED
TT103
TT-N+ TT-N+ +
TT106/TT106A 1 STAGE INLET
TT-2+ TT-2+ + 2/2A STAGE TT W042\YELLOW
W032\YELLOW TT-N- TT-N- -
TT-2- TT-2- - W042\RED
W032\RED
TT402
TT-A+ TT-A+ +
D TT-3+ +
TT107/TT107A/TT105B
W043\YELLOW
AMBIENT TEMP D
TT-3+ 3/3A/1B STAGE TT
W033\YELLOW TT-A- TT-A- -
TT-3- TT-3- - W043\RED
W033\RED
TT-401
TT-E+ TT-E+ +
TT108/TT106B ENCLOSURE TEMP
TT-4+ TT-4+ + 4/2B STAGE TT W044\YELLOW
W034\YELLOW TT-E- TT-E- -
TT-4- TT-4- - W044\RED
W034\RED
E E
TT-602
TT-O+ TT-O+ +
TT109/TT107B/TT105C CRANKCASE OIL TEMP
TT-5+ TT-5+ + 5/3B/1C STAGE TT W045\YELLOW
W035\YELLOW TT-O- TT-O- -
TT-5- TT-5- - W045\RED
W035\RED
F F
G G
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
SW-ON.OFF SW-ON.OFF
13 HS701 ESDI ESDI 14
W051\BLACK-1 W061\BLACK
B B
COM-ON.OFF COM-ON.OFF 14
W051\BLACK-2
SKID LIGHT
COM.GRN COM.GRN - (2)
W051\BLACK-10 LT1 LT1 BLACK J1
W101\BLACK - 1
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A A
H011 - SOLENOIDS H013 - PP SOLENOIDS
PP OPTION (SITE CONNECTION)
EXPLOSION PROOF 120 V BOX EXPLOSION PROOF BOX ON GAS CONTROL PANEL
X4 7 SV1 SV1 X5 1
SKID INLET VALVE SOLENOID (SV-201)
B W111\RED - 2 B
X4 8 SV2 SV2 X5 2 EXPLOSION PROOF BOX ON PP
RECOVERY TANK OUTLET VALVE SOLENOID (SV-202)
W111\BLUE - 3
X4 9 SV3 SV3 X5 3
AUTODRAIN VALVE SOLENOID (SV-204)
W111\ORANGE - 4 U-N U-N
X4 10 SV4 SV4 X5 4
UNLOADER VALVE SOLENOID (SV-203) UPS NEUTRAL
W111\YELLOW - 5 W131\BLACK - 6
X4 11 SV5 SV5 X5 5 PP-SV1 PP-SV1
LOUVER OPEN CYLINDER SOLENOID (SV-205) PP SOLENOID 1 STORAGE ESD
W111\BROWN - 6 W131\BLACK - 1
PP-SV2 PP-SV2
X4 13 U-N U-N X5 8 PP SOLENOID 2 HIGH BANK DISPENSER/DISPENSER
UPS NEUTRAL W131\BLACK - 2
C W111\BLACK - 1 PP-SV3 PP-SV3 C
PP SOLENOID 3 MED BANK DISPENSER
W131\BLACK - 3
B PP-SV4 PP-SV4
PP SOLENOID 4 LOW BANK DISPENSER
W131\BLACK - 4
PP-SV5 PP-SV5
PP SOLENOID 5 TIME FILL
W131\BLACK - 5
E
H012 - SKID GAS DETECTOR OPTION E
EXPLOSION PROOF 120 V BOX
NOTE: HEATSHRINK SPARE CONDUCTORS & INSULATE BARE SHIELD FROM GROUND
G G
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A A
H07 - PP PT'S USED WHEN PRIORITY PANEL INSTALLED. NUMBER OF TRANSMITTERS DETERMINED BY CONFIGURATION.
D
PP.PT-3+ PP.PT-3+ 1 (+) PP.PT-3 D
W073\BLACK
PP.PT-3- PP.PT-3- 2 (-)
W073\WHITE
PP.PT-3SH PP.PT-3SH 3 (No Connection)
W073\BARE
LOW BANK
PP.PT-4+ PP.PT-4+ 1 (+)
W074\BLACK PP.PT-4
PP.PT-4- PP.PT-4- 2 (-)
E W074\WHITE E
PP.PT-4SH PP.PT-4SH 3 (No Connection)
W074\BARE
TIME FILL
PP.PT-5+ PP.PT-5+ 1 (+)
W075\BLACK PP.PT-5
PP.PT-5- PP.PT-5- 2 (-)
PP.PT-5SH W075\WHITE
PP.PT-5SH 3 (No Connection)
F W075\BARE F
G G
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A A
H014 - COOLING MOTOR M2
EXP 460V BOX
B COOLING MOTOR B
M2-L1 M2-L1 T1
W141\BLACK - 1 M2
M2-L2 M2-L2 T2
W141\RED - 2
M2-L3 M2-L3 T3
W141\BLUE - 3
GND GND PE
W141\BARE
M2-SW1 M2-SW1 2TB1
C W141\ORANGE - 4 C
M2-SW2 M2-SW2 2TB2
W141\YELLOW - 5
D
H015 - COOLING MOTOR M3 D
COOLING MOTOR
E M3-L1 M3-L1 T1 E
W151\BLACK - 1 M3
M3-L2 M3-L2 T2
W151\RED - 2
M3-L3 M3-L3 T3
W151\BLUE - 3
GND GND PE
W151\BARE
M3-SW1 M3-SW1 2TB1
W151\ORANGE - 4
F M3-SW2 M3-SW2 2TB2 F
W151\YELLOW - 5
G G
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
B
H016 - COOLING MOTOR M4 B
EXP 460V BOX
COOLING MOTOR
M4-L1 M4-L1 T1
W161\BLACK - 1 M4
M4-L2 M4-L2 T2
W161\RED - 2
M4-L3 M4-L3 T3
C C
W161\BLUE - 3
GND GND PE
W161\BARE
M4-SW1 M4-SW1 2TB1
W161\ORANGE - 4
M4-SW2 M4-SW2 2TB2
W161\YELLOW - 5
B
D D
COOLING MOTOR
M5-L1 M5-L1 T1
W171\BLACK - 1 M5
M5-L2 M5-L2 T2
W171\RED - 2
M5-L3 M5-L3 T3
F W171\BLUE - 3
GND
F
GND PE
W171\BARE
M5-SW1 M5-SW1 2TB1
W171\ORANGE - 4
M5-SW2 M5-SW2 2TB2
W171\YELLOW - 5
B
G G
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
E E
F F
G G
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A
H019 - MAIN MOTOR THERMOSTAT OPTION (SITE CONNECTION WITH MAIN MOTOR CABLES) B
A
C C
D D
E E
F F
G G
1 2 3 4 5 6 7 8 9 10 11 12
DRAWING REVISION HISTORY
Revision number marked on drawings next to each revision. Indicated by: A
Chilliwack,
PROPRIETARY AND CONFIDENTIAL BC, Canada
THE INFORMATION CONTAINED IN
THIS DRAWING IS THE SOLE
TITLE CLEANCNG 2.0 GROUNDING SCHEMATIC-C1D1
PROPERTY OF CLEAN ENERGY COVER SHEET
COMPRESSION CORP. ANY
REPRODUCTION IN PART OR AS A
DR. | MJ (201 6-04-11) SIZE DOC. NO. REV
WHOLE WIT HOUT THE PERMISSION
OF CLEAN ENERGY COMPRESSION A 704089
CORP IS PROHIBITED. CK. | MAE (201 6-04-11) B
AP. | BMB (201 6-04-12) SCALE - SHEET 1 of 4
GROUNDING / BONDING SCHEMATIC
FROM MCE/MCEC
** ** COMPRESSOR METAL BASE FRAME
IS
OPERATOR
CONTROL
STATION
Intrinsic SOLENOID
BOX
* BLOCK * JB
G23 G20
HEATER
G21
*
LIGHTING FIXTURE 2
*
G22
SPACE
HEATER
120V/24V
EXP BOX
*
G24
OIL L.
G05
SWIT
GAS
G06
DET.
G01
GROUND RAIL
G02 G10
G04 G03
460VAC
EXP JBOX
MAIN MOTOR RECOVERY TANK
M1 SUB FRAME
FAN FAN
MOTOR MOTOR
M3 M2
FRONT
COOLER SUB
ENCLOSURE
FRAME
SUB FRAME
PP
EXP BOX
G12 G11
NOTES: SERVIT
* : Grounding conductor of power/signal cable is used to ground/bond the POST 1
component.
** : Grounding shall be done by customer based on local codes. See site load
budget and single line for power requirements and recommended cable size.
** ** **
** Chilliwack,
References: Article 250 NEC 2011 NFPA 70 & CSA 22.2 SECTION 10
GROUNDING ELECTRODE FROM MCE/MCEC PROPRIETARY AND CONFIDENTIAL BC, Canada
CONDUCTOR THE INFORMATION CONTAINED IN
00 GROUNDING/BONDING CONDUCTOR(SEE PAGE.4) THIS DRAWING IS THE SOLE
TITLE CLEANCNG 2.0 GROUNDING SCHEMATIC-C1D1
PROPERTY OF CLEAN ENERGY GROUNDING / BONDING SCHEMATIC
COMPRESSION CORP. ANY
INDICATE JUNCTION TO SKID BASE FRAME REPRODUCTION IN PART OR AS A SIZE DOC. NO. REV
DR. | MJ (201 6-04-11)
WHOLE WIT HOUT THE PERMISSION
CUSTOMER GROUND/BONDING CONDUCTOR OF CLEAN ENERGY COMPRESSION A 704089
CORP IS PROHIBITED. CK. | MAE (201 6-04-11) B
INDICATES GROUNDING CONNECTION SCALE SHEET
AP. | BMB (201 6-04-12) - 2 of 4
GROUNDING / BONDING LAYOUT OVERVIEW
OPERATO R
CONTROL
STN
OIL
LEVEL
G11
G05
INTRINSIC BOX G10
G12
PP
EXP-BOX GAS
DETECTOR
G02
120VAC EXP-BOX
480VAC EXP-BOX
G06
G04 G03
MOTOR M3 MOTOR M2
G01
GROUND RAIL
MOTOR M1
Wire trays shall be welded to a grounded frame or a minimum of 12awg THHN green bond wire used to electrically connect each tray to
the next tray. Each set of trays must be grounded to the ground rail(s) using only ground connection rated lugs or connectors.
Ring terminals, compression fittings or grounding locknuts to bare metal or threaded connections are used for ground/bond at the
equipment side. Chilliwack,
PROPRIETARY AND CONFIDENTIAL BC, Canada
Ground symbol placed beside each ground/bond connection point.
THE INFORMATION CONTAINED IN
THIS DRAWING IS THE SOLE
TITLE CLEANCNG 2.0 GROUNDING SCHEMATIC-C1D1
Customer Skid Grounding PROPERTY OF CLEAN ENERGY GROUNDING / BONDING LAYOUT OVERVIEW
- Wiring method: As per local code COMPRESSION CORP. ANY
- Connection to main supply ground to be minimum 2AWG REPRODUCTION IN PART OR AS A
DR. | MJ (201 6-04-11) SIZE DOC. NO. REV
WHOLE WIT HOUT THE PERMISSION
OF CLEAN ENERGY COMPRESSION A 704089
References: Article 250 NEC 2011 NFPA 70 & CSA 22.2 SECTION 10 CORP IS PROHIBITED. CK. | MAE (201 6-04-11) B
GROUND / BOND WIRE (SEE WIRE LIST ON NEXT PAGE) AP. | BMB (201 6-04-12) SCALE - SHEET 3 of 4
GROUNDING / BONDING WIRE REFERECE TABLE
WIRE ID DESCRIPTION FROM TO WIRE TYPE REMARKS
G01 GROUND RAIL GROUNDING CONDUCTOR SKID METAL BASE FRAME GROUND RAIL 1 CONDUCTOR 10 AWG THHN/GRN
G02 MAIN MOTOR M1 EQUIPMENT GROUNDING CONDUCTOR SKID METAL BASE FRAME MAIN MOTOR FRAME (M1) 1 CONDUCTOR 2 AWG THHN/GRN
G03 FAN MOTOR M2 EQUIPMENT GROUNDING CONDUCTOR GROUND RAIL FAN MOTOR JB (M2) 1 CONDUCTOR 10 AWG THHN/GRN
G04 FAN MOTOR M3 EQUIPMENT GROUNDING CONDUCTOR GROUND RAIL FAN MOTOR JB (M3) 1 CONDUCTOR 10 AWG THHN/GRN
G05 OIL LEVEL SWITCH FRAME BONDING JUMPER GROUND RAIL OIL LEVEL SWITCH 1 CONDUCTOR 10 AWG THHN/GRN
G06 GAS DETECTOR FRAME BONDING JUMPER GROUND RAIL GAS DETECTOR 1 CONDUCTOR 10 AWG THHN/GRN
G10 RECOVERY TANK SUB. GROUNDING CONDUCTOR SKID METAL BASE FRAME RECOVERY TANK SUB FRAME 1 CONDUCTOR 2 AWG THHN/GRN
G11 FRONT ENCLOSURE SUB. GROUNDING CONDUCTOR SKID METAL BASE FRAME FRONT ENCL.SUB FRAME 1 CONDUCTOR 2 AWG THHN/GRN
G12 COOLER SUB. GROUNDING CONDUCTOR SKID METAL BASE FRAME COOLER SUB FRAME 1 CONDUCTOR 2 AWG THHN/GRN
G20* SOLENOID JB EQUIPMENT GROUNDING CONDUCTOR 120/24V EXP BOX SOLENOID JB GND WIRE OF SUPPLY CABLE N.A
G21* BLOCK HEATER EQUIPMENT GROUNDING CONDUCTOR 120/24V EXP BOX BLOCK HEATER GND WIRE OF SUPPLY CABLE N.A
G22* LIGHT FIXTURE EQUIPMENT GROUNDING CONDUCTOR 120/24V EXP BOX LIGHT FIXTURES GND WIRE OF SUPPLY CABLE N.A
G23* OPERATOR CONTROL STATIOIN GROUNDING CONDUCTOR INTRINSIC BOX OPERATOR STATION GND WIRE OF SUPPLY CABLE N.A
G24* SPACE HEATER EQUIPMENT GROUNDING CONDUCTOR 460V EXP BOX SPACE HEATER GND WIRE OF SUPPLY CABLE N.A
Chilliwack,
PROPRIETARY AND CONFIDENTIAL BC, Canada
THE INFORMATION CONTAINED IN
THIS DRAWING IS THE SOLE
TITLE CLEANCNG 2.0 GROUNDING SCHEMATIC-C1D1
NOTES: PROPERTY OF CLEAN ENERGY GROUNDING / BONDING WIRE REFERECE TABLE
COMPRESSION CORP. ANY
* : Grounding conductor of power/signal cable is used to ground/bond the REPRODUCTION IN PART OR AS A SIZE DOC. NO. REV
DR. | MJ (201 6-04-11)
component. WHOLE WIT HOUT THE PERMISSION
OF CLEAN ENERGY COMPRESSION A 704089
CORP IS PROHIBITED. CK. | MAE (201 6-04-11) B
AP. | BMB (201 6-04-12) SCALE - SHEET 4 of 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REVISION HISTORY
A A
REV. DATE BY CK. AP. ECO# REFERENCE
A 2016/05/25 AC RJT TFJ N/A INITIAL RELEASE BASED ON 703356
B 2016/06/24 AC RJT TFJ N/A UPDATED TO MOVE C8 INSIDE CONTROL PANEL
C 2017/05/15 AC - RJT 01463 UPDATED ZONE PRESSURE SYMBOL
B B
TT
7C 402
PT
201
NRV TT TT GD
C SV SV SV SV SV 203 PSV
401 402 401
C
205 204 203 202 201 PT PG 201 15
PCV
201 201 201
SV HV ACT
SV SV SV SV ACT ACT
205 203 7C F F 406
204 203 202 201 402 404
401 402
S HV 4C 4C 4A HTR
205 S S S S 7C
TT
401
8C NRV 401
NRV HV 201 ACT ACT ACT
204 204 401 403 405
M M
7C
// // // // // 7C 8C HV
4A
GD 401 402
7C 7C 7C 7C 8C 201 401
D D
LSL PT TT HTR V V
HS HS HS HS HS XL XL XL TT 601 601 602 601 301 302
601 601 701 702 703 703 702 701 601
XL NRV
701 8A
LG LSL 8A 301
PG PT TT
601 601 601 601 602
HS HS
701 703 8A
XL 8A 9A
8A 9A 8A
702 M TT HTR 8A
VFD SS 601 601 601 NRV
8A
601 601 302
E HS
XL 8A
HV HV E
702 301 302
703
8A
HV
601
PT TT PT TT PT TT PT TT PT TT PT TT PT
102 103 103 105 105 106 106 107 107 109 109 110 110
8A
PSV HV
102 102C
0A
F F
PG PT TW TT PG PT TT TW PG PT TT TW PG PT TT TW PG PT TT TW PG PT TW TT PG PT
102 102 0A 8A 103 103 103 103 105 105 105 105 106 106 106 106 107 107 107 107 109 109 109 109 110 110 110 110
HV
8A 8A 8A 8A
//
102A V PSV PSV PSV PSV
YV
102 105 106 107 109
105
FB 1C SB SB SB PB
0C 2C
103 105 106 3C 107 109 4C 4C
//
//
0A 1A CF
NRV YV HV YV 2A 3A 4A HV NRV NRV 4A HV
101 101 110
103A 103 110A 110A 110B 110B
ST_1 ST_2 ST_3 ST_4
1B 1A 2B 2A 3B 3A 4B 4A 4A
0A 1B 1A 2B 2A 2A 3B 3A 4B
6D 0A HX HX HX HX 4A 4A
105 106 107 109 8A 8A
G 0A 1A 2A 3A 2A 4B
HV HV G
HV 8A 8A 8A 8A 8A
501 110C 110D
HV HV HV HV HV
0A 103B 105 106 107 109
//
8A
HV PCV YV
FLX HV
104 104 104
501 102B
PSV 4A
STR 0A 10A 10A 0A
501 NRV
104
//
6D 6D NRV HV YV
111 111 111
H 0A 4A 4A 4B H
J J
K K
//
S
o
XY
DOCUMENT NO: 704243
DOCUMENT REV: E
TITLE: 50 SERIES 4‐STG INLINE SINGLE CLEAN 2.0 460V AN WRM
TYPE: P&ID BILL OF MATERIALS
REFERENCE P&ID DRW NO: 704244
REVISION HISTORY
REV DATE REFERENCE CO# BY / CK / APR
C 2016/10/11 ADDED PT‐103, UPDATED NRV‐101 & YV‐105 174 AC / RJT TFJ
D 2016/12/09 REMOVED NRV‐201, CHANGED HV‐201 TO 332207 00575 RJT / GS / TFJ
E 2017/05/31 UPDATING TO LATEST P&ID BOM STANDARAD, ADDING THERMOWELL ACCORDING TO CR‐00198 01463 AC / RJT
DO NOT BUILD IF STAMP NOT PRESENT DO NOT BUILD IF STAMP NOT PRESENT
GENERAL NOTES
APPLICABLE DESIGN CODES: ASME B31.3, NFPA 52
SERVICE: NORMAL FLUID SERVICE
FLUID: SWEET DRY NATURAL GAS
FINAL ASSEMBLY TEST PRESSURE SETPOINTS PER ZONE. PNEUMATIC TEST PRESSURES OF 1.1 ‐ 1.33 TIMES THE DESIGN PRESSURE AS PER ASME B31.3 SEC 345.5.1, TEST PSV SETPOINTS AS PER ASME B31.3 SEC 345.5.2,
AND TESTING NOT REQUIRED FOR VENT ZONES OPEN TO ATMOSPHERE AS PER ASME B31.3 SEC 345.1(D).
COMPRESSOR (1**)
REF PART # DESCRIPTION MAWP (PSIG) MIN TEMP (°F) ZONE
CF‐110 202967‐00 FILTER COALESCING CF‐5500‐7‐CS 5500 5500 @150°F ‐20 4 A
THIS DOCUMENT AND THE INFORMATION IN IT ARE PROPRIETARY AND CONFIDENTIAL. NO PART OF THIS DOCUMENT MAY BE DISCLOSED IN ANY MANNER TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF
CLEAN ENERGY COMPRESSION CORPORATION. Page 1 of 4
COMMERCIAL CONFIDENTIAL
TT‐103 NOT USED ‐ ‐ ‐ ‐ ‐ ‐
TT‐105 607735 THERMOCOUPLE TYPE K 240IN LEADS 0.250 1875 @140°F ‐65 1 C
TT‐106 607735 THERMOCOUPLE TYPE K 240IN LEADS 0.250 N/A ‐ ‐ ‐ ‐
TT‐107 607735 THERMOCOUPLE TYPE K 240IN LEADS 0.250 N/A ‐ ‐ ‐ ‐
TT‐109 607735 THERMOCOUPLE TYPE K 240IN LEADS 0.250 N/A ‐ ‐ ‐ ‐
TT‐110 607735 THERMOCOUPLE TYPE K 240IN LEADS 0.250 N/A ‐ ‐ ‐ ‐
TW‐103 NOT USED ‐ ‐ ‐ ‐ ‐ ‐
TW‐105 NOT USED ‐ ‐ ‐ ‐ ‐ ‐
TW‐106 631078 THERMOWELL 316SS 0.260ID 0.5MNPT 4.2IN LG 2.5IN INS 5500PSI 7019 @140°F ‐40 2 C
TW‐107 631078 THERMOWELL 316SS 0.260ID 0.5MNPT 4.2IN LG 2.5IN INS 5500PSI 7019 @140°F ‐40 3 C
TW‐109 631078 THERMOWELL 316SS 0.260ID 0.5MNPT 4.2IN LG 2.5IN INS 5500PSI 7019 @140°F ‐40 4 C
TW‐110 631078 THERMOWELL 316SS 0.260ID 0.5MNPT 4.2IN LG 2.5IN INS 5500PSI 7019 @140°F ‐40 4 C
CONTROL PANEL (2**)
REF PART # DESCRIPTION MAWP (PSIG) MIN TEMP (°F) ZONE
HV‐201 332207 VALVE NEEDLE CS 0.250MNPT ‐ 0.250FNPT 6000 @150°F ‐148 4 A
HV‐203 NOT USED ‐ ‐ ‐ ‐ ‐ ‐
HV‐204 332207 VALVE NEEDLE CS 0.250MNPT ‐ 0.250FNPT 6000 @140°F ‐148 7 C
HV‐205 NOT USED ‐ ‐ ‐ ‐ ‐ ‐
PT‐201 NOT USED ‐ ‐ ‐ ‐ ‐ ‐
VENT STACK (3**)
REF PART # DESCRIPTION MAWP (PSIG) MIN TEMP (°F) ZONE
HV‐301 307515 VALVE BALL BRASS 5044A 0.250FNPT CLS600 541 @150°F 14 9 A
HV‐302 307515 VALVE BALL BRASS 5044A 0.250FNPT CLS600 541 @150°F 14 8 A
VENTILATION AND TEMPERATURE CONTROL (4**)
REF PART # DESCRIPTION MAWP (PSIG) MIN TEMP (°F) ZONE
ACT‐401 NOT USED ‐ ‐ ‐ ‐ ‐ ‐
ACT‐402 NOT USED ‐ ‐ ‐ ‐ ‐ ‐
ACT‐403 NOT USED ‐ ‐ ‐ ‐ ‐ ‐
ACT‐404 NOT USED ‐ ‐ ‐ ‐ ‐ ‐
ACT‐405 NOT USED ‐ ‐ ‐ ‐ ‐ ‐
ACT‐406 NOT USED ‐ ‐ ‐ ‐ ‐ ‐
HTR‐401 NOT USED ‐
THIS DOCUMENT AND THE INFORMATION IN IT ARE PROPRIETARY AND CONFIDENTIAL. NO PART OF THIS DOCUMENT MAY BE DISCLOSED IN ANY MANNER TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF
CLEAN ENERGY COMPRESSION CORPORATION. Page 2 of 4
COMMERCIAL CONFIDENTIAL
INLET KIT (5**)
REF PART # DESCRIPTION MAWP (PSIG) MIN TEMP (°F) ZONE
FLX‐501 338523 HOSE BRAIDED 3.0IN 300# RF FLG X MNPT 36LG 316PSI AT 70F LT 316 @150°F ‐40 6 D
MAIN MOTOR AND CBA (6**)
REF PART # DESCRIPTION MAWP (PSIG) MIN TEMP (°F) ZONE
HTR‐601 NOT USED ‐ ‐ ‐ ‐ ‐ ‐
LSL‐601 NOT USED ‐ ‐ ‐ ‐ ‐ ‐
TT‐601 NOT USED ‐ ‐ ‐ ‐ ‐
TT‐602 607735 THERMOCOUPLE TYPE K 240IN LEADS 0.250 ‐ ‐ ‐ ‐ ‐
PIPING & TUBING
LINE PART # DESCRIPTION LOCATION
1000 210426 NIPPLE PIPE SA‐333 3.0NPTX12 SCH80 PAINT Inlet Kit
1001 350621 PIPE SA‐106 GR.B 3.000NPS X SCH80 PNO Inlet
1002 350621 PIPE SA‐106 GR.B 3.000NPS X SCH80 PNO Recovery Line
1003 312144 TUBE SS SA‐213 T316 1.000 X 0.095, BRIGHT ANNEALED Recovery PCV Line
1004 312144 TUBE SS SA‐213 T316 1.000 X 0.095, BRIGHT ANNEALED Unloader
1005a 350647 PIPE SA‐106 GR.B 2NPS X SCH80 PNO Stage 1 Discharge
1005b 350647 PIPE SA‐106 GR.B 2NPS X SCH80 PNO Stage 2 Suction
1006a 304192 TUBE CS SA‐179 1.250 X 0.120 Stage 2 Discharge
1006b 304192 TUBE CS SA‐179 1.250 X 0.120 Stage 3 Suction
1007a 312144 TUBE SS SA‐213 T316 1.000 X 0.095, BRIGHT ANNEALED Stage 3 Discharge
1007b 312144 TUBE SS SA‐213 T316 1.000 X 0.095, BRIGHT ANNEALED Stage 4 Suction
1008 312144 TUBE SS SA‐213 T316 1.000 X 0.095, BRIGHT ANNEALED Stage 4 Back Pressure
1010a 312898 TUBE SS SA‐213 T316 0.750 X 0.109, BRIGHT ANNEALED Final Discharge
1010b 312898 TUBE SS SA‐213 T316 0.750 X 0.109, BRIGHT ANNEALED Final Discharge
1011 304320 TUBE SS SA‐213 T316 0.500 X 0.065, BRIGHT ANNEALED Auto Drain
1012 303747 TUBE SS SA‐213 T316/316L 0.250 X 0.035, BRIGHT ANNEALED Control Gas
1014 303747 TUBE SS SA‐213 T316/316L 0.250 X 0.035, BRIGHT ANNEALED Control Gas
1015 304320 TUBE SS SA‐213 T316 0.500 X 0.065, BRIGHT ANNEALED Control Gas
1016 303747 TUBE SS SA‐213 T316/316L 0.250 X 0.035, BRIGHT ANNEALED Control Gas
1017 NOT USED
1018 303747 TUBE SS SA‐213 T316/316L 0.250 X 0.035, BRIGHT ANNEALED Control Gas
1019 312898 TUBE SS SA‐213 T316 0.750 X 0.109, BRIGHT ANNEALED Compressor 2 Discharge
THIS DOCUMENT AND THE INFORMATION IN IT ARE PROPRIETARY AND CONFIDENTIAL. NO PART OF THIS DOCUMENT MAY BE DISCLOSED IN ANY MANNER TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF
CLEAN ENERGY COMPRESSION CORPORATION. Page 3 of 4
COMMERCIAL CONFIDENTIAL
SETPOINTS
PCV‐104 100 PSIG
PCV‐201 100 PSIG
PRESSURE ZONE
DESIGN TEST PSV
ZONE TEST PRESSURE TEST PSV
PRESSURE SETPOINT
0 575 PSIG 690 PSIG 740 PSIG 628085
1 575 PSIG 690 PSIG 740 PSIG 628085
2 1550 PSIG 1860 PSIG 1910 PSIG 628090
3 3525 PSIG 4230 PSIG 4280 PSIG 628093
4 4000 PSIG 4800 PSIG 4850 PSIG 628094
6 200 PSIG SITE PIPING ZONE TESTED ON SITE
7 115 PSIG 138 PSIG 150 PSIG 628081
8 500 PSIG VENT ZONE TESTING NOT REQUIRED
9 < 15 PSIG VENT ZONE TESTING NOT REQUIRED
101 160 PSIG 209 PSIG 1 230 PSIG 1 602652 1
1
TEST PRESSURE CAN BE INCREASED TO THE SAME AS ZONE 0 IF THE REGULATOR DIAPHRAGM IS REMOVED
2
EXEMPT IN ACCORDANCE WITH CSA B51‐14 PART 3 1.1.1 (b)
TEMPERATURE ZONE
DESIGN TEMPERATURE (°F)
ZONE
MIN MAX
A ‐4 150
B ‐4 400
C ‐4 140
D ‐40 150
THIS DOCUMENT AND THE INFORMATION IN IT ARE PROPRIETARY AND CONFIDENTIAL. NO PART OF THIS DOCUMENT MAY BE DISCLOSED IN ANY MANNER TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF
CLEAN ENERGY COMPRESSION CORPORATION. Page 4 of 4
REVISION HISTORY
REV. DATE BY CH. AP. REFERENCE
A 2017.08.03 DS PK TFJ ISSUED FOR MANUFACTURE
1606 mm
[63.24 in]
11 11 11 11 11 11 11 11 11 11 11
C C C C C C C C C C C
O O O O O O O O O O O
M M M M M M M M M M M
14 14 14 14 14 14 14 14 14 14 14
N N N N N N N N N N N
O O O O O O O O O O O
12 12 12 12 12 12 12 12 12 12 12
N N N N N N N N N N N
C C C C C C C C C C C
A2 COIL A1 A2 COIL A1 A2 COIL A1 A2 COIL A1 A2 COIL A1 A2 COIL A1 A2 COIL A1 A2 COIL A1 A2 COIL A1 A2 COIL A1 A2 COIL A1
436 mm
LIGHT MASTER MASTER MASTER
[17.18 in]
ACTION GREEN BLUE RED
COMPRESSORS FULL CAPACITY SITE MASTER
SOLID
IN OPERATION OPERATION ALARM
POWER ON REDUCED CAPACITY SITE FUNCTIONALITY
FLASHING
(READY TO RUN) OPERATION REDUCED
561 mm
[22.1 in]
MCC EMERGENCY STOP SITE MASTER
OFFLINE / ONLINE (PUSH TO STOP) RESET
[78.75 in]
2000 mm
1896 mm
[74.65 in]
LIGHT MCC MCC MCC
ACTION GREEN BLUE RED
436 mm
[17.18 in]
561 mm
[22.1 in]
*
[7.87 in]
200 mm
11 11 11 11 11 11 11 11 11
C C C C C C C C C
O O O O O O O O O
M M M M M M M M M
14 14 14 14 14 14 14 14 14
N N N N N N N N N
O O O O O O O O O
12 12 12 12 12 12 12 12 12
N N N N N N N N N
C C C C C C C C C
1896 mm
[74.65 in]
561 mm
[22.1 in]
LIGHT MCC MCC MCC
ACTION GREEN BLUE RED
436 mm
[17.18 in]
[14.27 in]
363 mm
*
[7.87 in]
200 mm
PLUG EQUIPMENT IS OPTIONAL DEPENDING ON SITE CONFIGURATION WHICH IS FOR PANEL HEATER, INSULATION AND HEATING THERMOSTAT INCLUDED IN MODELS
5 21
REFERENCE ONLY. FOR DETAILED INFORMATION SEE EQUIPMENT DRAWING. (MCE-D1-*-*-*-*-*-*-*-EXT-*-*-*-*-*-*-*-*+XX) AND (MCE-D1-*-*-*-*-*-*-*-EXC-*-*-*-*-*-*-*-*+XX)
RECEPTACLE
6 NOTE SYMBOL TO THE LEFT APPLIES TO ENTIRE PAGE OF THE DOCUMENT 22 OBJECTS SHOWN ARE INCLUDED ON OUTDOOR COLD PANEL MODELS ONLY
INDICATOR LIGHT, (G=GREEN, (MCE-D1-*-*-*-*-*-*-*-EXC-*-*-*-*-*-*-*-*+XX)
G AUX 1 THROUGH AUX 3, SITE A THROUGH SITE B AND ESD LOOP EXPANSION E-STOP
R=RED, B=BLUE, W=WHITE) 7
CONNECTION WIRE JUMPERS TO BE INCLUDED IN FACTORY BUILD. THIS IS A 23 CIRCUITS SHOWN ARE INCLUDED ON 2 STAGE MONITORING MODELS
NORMALLY OPEN/CLOSED GENERIC NAMING SCHEME SUGGESTION, AND CAN BE CHANGED AS SUITABLE. (MCE-D1-*-*-*-*-*-*-*-*-*-*-*-2S-*-*-*-*-*+XX)
SWITCH RED JUMPERS MUST BE REMOVED TO INSTALL SITE WIRING TO E-STOP DEVICES.
24 CIRCUITS SHOWN ARE INCLUDED ON 3 STAGE MONITORING MODELS
PUSH BUTTON REMOVE WIRE JUMPERS TO INSTALL ADDITIONAL ONSITE E-STOP INPUT WHICH (MCE-D1-*-*-*-*-*-*-*-*-*-*-*-3S-*-*-*-*-*+XX)
8
DOUBLE POLE MUST BE RESET BEFORE E-STOP CIRCUIT CAN BE RESET
SWITCH CIRCUITS SHOWN ARE INCLUDED ON 4 OR 2X2 STAGE MONITORING MODELS
25
9 METAL OXIDE VARISTORS SHALL BE INSTALLED ON PLC DIGITAL OUTPUT (MCE-D1-*-*-*-*-*-*-*-*-*-*-*-4S-*-*-*-*-*+XX)
TERMINALS THAT ARE 120VAC INDUCTIVE LOADS (SEE EXAMPLE) T1 K U-N
LEVEL SWITCH A1 A2 CIRCUITS SHOWN ARE INCLUDED ON 5 OR 2X2+1STAGE MONITORING MODELS
26
10 OVERLOAD RELAY SETTINGS FOR O/L2, O/L3, O/L4, O/L5 (MCE-D1-*-*-*-*-*-*-*-*-*-*-*-5S-*-*-*-*-*+XX)
TEMPERATURE SWITCH (SEE TABLE)
27 CIRCUITS SHOWN ARE INCLUDED ON 2X3 STAGE MONITORING MODELS
11 OBJECTS SHOWN ARE INCLUDED IN THE 4 FAN OPTION MODELS (MCE-D1-*-*-*-*-*-*-*-*-*-*-*-6S-*-*-*-*-*+XX)
PRESSURE SWITCH
(MCE-D1-*-*-*-*-4X5-*-*-*-*-*-*-*-*-*-*-*+XX)
28 CIRCUITS SHOWN ARE INCLUDED ON MODELS WITH 4-20mA CONNECTION FOR GAS DETECTOR
JUNCTION 12 OBJECTS SHOWN ARE INCLUDED IN THE TYP MODEL (MCE-D1-*-*-*-*-*-*-*-*-*-*-*-*-G-*-*-*-*+XX)
(MCE-D1-*-*-*-*-*-TYP-*-*-*-*-*-*-*-*-*-*+XX)
+ CIRCUITS SHOWN ARE INCLUDED ON MODELS WITH ADDITIONAL PROVISION FOR
-
TRANSMITTER 29
13 OBJECTS SHOWN ARE INCLUDED IN THE COLD WEATHER PACKAGE MODELS TEMPERATURE MEASUREMENTS FOR INLET GAS AND EXTERNAL AMBIENT
1 9
(MCE-D1-*-*-*-*-*-CWP-*-*-*-*-*-*-*-*-*-*+XX) (MCE-D1-*-*-*-*-*-*-*-*-*-*-*-*-*-T-*-*-*+XX)
2 8
ISOLATED BARRIER
14 TRANSFORMER TAP IS CONNECTED AS PER MODEL SUPPLY VOLTAGE 600VAC 30 CIRCUITS SHOWN ARE INCLUDED ON MODELS WITH ADDITIONAL PROVISION FOR
SOLENOID MODEL (MCE-D1-600-*-*-*-*-*-*-*-*-*-*-*-*-*-*+XX) IS WIRED TO THE H3 TAP VIA WIRE TEMPERATURE MEASUREMENTS FOR INLET GAS
CB8-T3:T1-H3. 460VAC MODEL (MCE-460-*-*-*-*-*-*-*-*-*-*-*-*-*-*-*+XX) IS WIRED TO H2 (MCE-D1-*-*-*-*-*-*-*-*-*-*-*-*-*-*-I-*-*+XX)
PROTECTIVE TAP VIA WIRE CB8-T3:T1-H2.
EARTH 31 CIRCUITS SHOWN ARE INCLUDED ON MODELS WITH ADDITIONAL PROVISION FOR PRESSURE
+
15 3000 VA TRANSFORMER IS TO BE INCLUDED IN MODEL MEASUREMENTS FOR CONTROL GAS
THERMOCOUPLE (MCE-D1-*-*-*-*-*-*-*-*-*-T3-*-*-*-*-*-*-*+XX) (MCE-D1-*-*-*-*-*-*-*-*-*-*-*-*-*-*-C-*-*+XX)
-
5000 VA TRANSFORMER IS TO BE INCLUDED IN MODEL
METAL OXIDE (MCE-D1-*-*-*-*-*-*-*-*-*-T5-*-*-*-*-*-*-*+XX) 33 CIRCUITS SHOWN ARE INCLUDED ON MODELS WITH ADDITIONAL PROVISION FOR PRESSURE
VARISTOR (MOV) FOR CE CERTIFIED MODEL EXAMPLE (MCE-D1-*-*-*-*-*-*-*-*-*-T3-*-*-*-*-*-*CE+XX) AND SOLENOID CONNECTIONS FOR 1 LINE PRIORITY PANEL
TRANSFORMER USED IS TO MEET CE VA RATING INSTEAD OF UL / CSA VA RATING. (MCE-D1-*-*-*-*-*-*-*-*-*-*-*-*-*-*-1L-*+XX)
PANEL FAN
16 NO TRANSFORMER WILL BE INSTALLED ON MODEL 34 CIRCUITS SHOWN ARE INCLUDED ON MODELS WITH ADDITIONAL PROVISION FOR PRESSURE
(MCE-D1-*-*-*-*-*-*-*-*-*-T0-*-*-*-*-*-*-*+XX) CONTROL POWER TO BE SUPPLIED BY AND SOLENOID CONNECTIONS FOR 3 LINE PRIORITY PANEL
PANEL HEATER EXTERNAL TRANSFORMER. A CLASS CC THREE POLE INDICATING FUSE HOLDER (MCE-D1-*-*-*-*-*-*-*-*-*-*-*-*-*-*-3L-*+XX)
WITH 10AMP FUSES WILL REPLACE CB8. CUSTOMER CONNECTION TO LAND AT BB1
HORN INFEED TERMINAL AND X2 POWER DISTRIBUTION BLOCK. 35 CIRCUITS SHOWN ARE INCLUDED ON MODELS WITH ADDITIONAL PROVISION FOR PRESSURE
AND SOLENOID CONNECTIONS FOR 3 LINE PRIORITY PANEL WITH TIME FILL
OVERLOAD 17 NO UPS WILL BE INSTALLED ON MODEL (MCE-D1-*-*-*-*-*-*-*-*-*-U00-*-*-*-*-*-*-*+XX) (MCE-D1-*-*-*-*-*-*-*-*-*-*-*-*-*-*-3T-*+XX)
PROTECTION BACKUP POWER TO BE SUPPLIED FROM EXTERNAL SOURCE OR CUSTOMER
SUPPLIED UPS INTERNAL TO PANEL. CB11 AND 15A RECEPTACLE 1 FOR UPS WILL
TRANSFORMER BE INSTALLED.
FAN OVERLOAD RELAY SETTINGS ED63A025 CB2 - CB5 INSTANTANEOUS TRIP SETTING CB1 INSTANTANEOUS TRIP SETTING
MOTOR VOLTAGE HP FLA DIAL SETTING MOTOR VOLTAGE HP FLA DIAL SETTING PANEL VOLTAGE HP FLA DIAL SETTING
460 5 6.6A 6.6A 460 5 6.6A LOW 575/460 ALL ALL LOW
PROPRIETARY AND CONFIDENTIAL
Chilliwack,
575 5 5.3A 5.3A 575 5 5.3A LOW
B.C., Canada
460 7.5 9.4A 9.4A 460 7.5 9.4A 2 THE INFORMATION CONTAINED IN THIS
TITLE
575 7.5 7.2A 7.2A 575 7.5 7.2A 2 DRAWING IS THE SOLE PROPERTY OF MCE-D1 CLEANCNG 480V & 600V
CLEAN ENERGY COMPRESSION CORP. LEGEND / NOTES
ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE PERMISSION DR. DS 2017.08.03 SIZE DOC. NO. REV
OF CLEAN ENERGY COMPRESSION CK. PK 2017.08.03 B DWG-800582 A
CORP. IS PROHIBITED.
AP. TFJ 2017.08.04 SCALE: N/A SHEET: 3 /15
DOOR MOUNT
HANDLE
* SEE NOTE
L1
CB1
(CONTINUED ON PAGE 5)
L2
L3
CB1-T1:CB5-L1
CB1-T2:CB5-L2
CB1-T3:CB5-L3
CB1-T1:CB6-L1
CB1-T2:CB6-L2
CB1-T3:CB6-L3
CB1-T1:CB2-L1
CB1-T2:CB2-L2
CB1-T3:CB2-L3
CB1-T1:CB3-L1
CB1-T2:CB3-L2
CB1-T3:CB3-L3
CB1-T1:CB4-L1
CB1-T2:CB4-L2
CB1-T3:CB4-L3
CB1-T1:CB7-L1
CB1-T2:CB7-L2
CB1-T3:CB7-L3
CUSTOMER SUPPLY
600VAC/460VAC, 3 PH, 60 HZ
POWER
CB4-T1:K4F-1L1
CB4-T2:K4F-3L2
CB4-T3:K4F-5L3
CB2-T1:K2F-1L1
CB2-T2:K2F-3L2
CB2-T3:K2F-5L3
CB1-T1:SS1-1L1
CB1-T2:SS1-3L2
CB1-T3:SS1-5L3
CB3-T1:K3F-1L1
CB3-T2:K3F-3L2
CB3-T3:K3F-5L3
CB5-T1:K5F-1L1
CB5-T2:K5F-3L2
CB5-T3:K5F-5L3
CB7-T1:K7-1L1
CB7-T2:K7-3L2
CB7-T3:K7-5L3
13 13 13 13
11 11
L1 L2 L3 K3R K4R K5R
K2F K2R K3F K4F K5F K7 13
SS1
SOFT START C/W
INTEGRAL BYPASS & O/L
T1 T2 T3
T1 T2 T3
T1 T2 T3 T1 T2 T3 T1 T2 T3 11 T1 T2 T3 11
MCE
11 11
13
MAIN
VENT/COOLING VENT/COOLING COOLING FAN COOLING FAN SPACE HEATER
COMPRESSOR
FAN MOTOR M2 FAN MOTOR M3 MOTOR M4 MOTOR M5 SH1
MOTOR
GAS DRYER M1
THIS MOTOR MUST BE THIS MOTOR MUST BE THIS MOTOR MUST BE THIS MOTOR MUST BE THIS MOTOR MUST BE
WIRED AS EXPLOSION- WIRED AS EXPLOSION- WIRED AS EXPLOSION- WIRED AS EXPLOSION- WIRED AS EXPLOSION-
PROOF FOR CLASS I DIV 1 PROOF FOR CLASS I DIV 1 PROOF FOR CLASS I DIV 1 PROOF FOR CLASS I DIV 1 PROOF FOR CLASS I DIV 1
LOCATIONS LOCATIONS LOCATIONS LOCATIONS LOCATIONS
CB 10
10 AMP
CB10-2:C10 C10:SW10-13
13 14 SW10-14:FAN1-L
L N FAN1-N:N
C10 N PANEL COOLING/VENTILATION FAN
SW10 FAN 1
COOLING
THERMOSTAT
21 21
11 12 L N 21
BUS BAR 1
C10:SW11-11 SW11-12:PH1-L PH1-N:N
C10 N PANEL HEATER 1
* SEE NOTE
SW11 PH1
L1 HEATING
THERMOSTAT
(CONTINUED FROM PAGE 4) CB 11
L2 15AMP RECPT1
CB11-2:RECPT1-L RECPT1-N:N
RECPT1-GND:PE
N
L3
CB1-T1:CB8-L1
CB1-T2:CB8-L2
CB1-T3:CB8-L3
CB1-T1:F8-L1
CB1-T2:F8-L2
CB1-T3:F8-L3
600VAC/460VAC, 3 PH, 60 HZ
POWER 17 UPS1-N:U-N
U-N
UPS
120VAC UPS POWER
1500 VA UPS1-L:UPS1
UPS1
UPS1-GND:PE PE
CB8 F8 THREE POLE CLASS CC
14 15 16 INDICATING FUSE BLOCK
WARNING! ATM10 FUSES
CB 12
ENSURE APPROPRIATE TAP 600V RATED
CB8-T1:PR1-L1 10AMP
IS CONNECTED CB12-2:1-L3
F8-T1:PR1-L1
F8-T2:PR1-L2
F8-T3:PR1-L3
1-L3 AUX1 120VAC POWER 1N
PER THE SUPPLY VOLTAGE
CB8-T2:PR1-L2
2-L3 AUX2 120VAC POWER 2N
CB8-T3:PR1-L3
3-L3 AUX3 120VAC POWER 3N
CB8-T1:T1-H1
H1 H3
L1 L2 L3 L1 L2 L3
SIEMENS H2 SIEMENS
SIRIUS SIRIUS CB 13 K20
3AMP
CB13-2:K20-11 11 14 K20-14:LT2
LT2 COMPRESSOR LIGHTS 4N
1PH A1 A2 13
TRANSFORMER CB13-2:4-L1 SPACE HEATER 13
600/480 VAC 4-L1 SH1 K26 4N
T1 OVER TEMP
120/240 VAC
SPACE HEATER
12 11 14 12 11 14 OVER TEMP SWITCH
22 21 24 22 21 24
PROTECTION PROTECTION
RELAY
X1 X3 X2 X4
RELAY
CB 14 K16
12 13
PR1 PR1
6AMP
CB14-2:4-L2 4-L2:K16-11 11 14 K16-14:BH1
4-L2 BH1 COMPRESSOR BLOCK HEATERS 4N
T1-X1:BB1
T1-X2:X2
CB 15
15AMP
CB15-2:C-X1
120VAC POWER
C-X1 MCEC 120VAC POWER C-X2 (Note: EXC panels cannot supply
power to MCEC enclosures)
X2
120VAC POWER
BUS BAR 1
22 22
C-X1:SW12-11
11 12 SW12-12:PH2-L
L N PH2-N:C-X2 22
C-X1 C-X2 PANEL HEATER 2
SW12 PH2
HEATING
THERMOSTAT
CB 20 RECPT2
3 AMP K15A
CB20-2:RECPT2-L RECPT2-N:U-N PANEL RECEPTACLE
U-N K15- K15-00:K15-5 5 9 K15-9:K15-01 K15-
200 VA ONLY RELAY OUTPUT FOR SYSTEM ESD STATUS
00 01
RECPT2-PE:PE
K15B
COMPRESSOR AUX1 AUX2 K15- K15-02:K15-6 6 10 K15-10:K15-03 K15-
E-STOP PANEL ESD0 E-STOP OR E-STOP OR E-STOP OR 02 03 RELAY OUTPUT FOR SYSTEM ESD STATUS
(DOOR) JUMPER JUMPER JUMPER
CB 21 SEE IS1 CHANNEL 1 WIRING
K15C
6 AMP IS1-1
K15- K15-04:K15-7 7 11 K15-11:K15-05 K15-
CB21-2:E-00 E-00:ESD0-11 ESD0-12:0E1 7 10 0E2:1E1 1E2:2E1 2E2:3E1
E-00 0E1 0E2 1E1 1E2 2E1 2E2 04 05 RELAY OUTPUT FOR SYSTEM ESD STATUS
11 12
K15D
7 K15- K15-06:K15-8 8 12 K15-12:K15-07 K15-
06 07 RELAY OUTPUT FOR SYSTEM ESD STATUS
AUX3
E-STOP OR SITE A E-STOP SITE B E-STOP ESD LOOP
JUMPER OR JUMPER OR JUMPER EXPANSION
A1 A2 EMERGENCY STOP
3E2:C-E1 JUMPER JUMPER A-E2:K11-A1 K11-A2:U-N LOOP RELAY
3E1 3E2 C-E1 C-E2 B-E1 B-E2 A-E1 A-E2 K11 U-N (E-STOP)
BUS BAR 2
K11B
RELAY OUTPUT TO INDICATE ESD TRIP
SW1 130:K11-6 6 10 K11-10:131
130 131 FOR CUSTOMER USE
RESET
OPTIONAL ONSITE (OPEN INDICATES PRESSED ALARM)
(SEE PAGE 6)
E-STOP DEVICE
OR JUMPER 8
13 14
K11A A1 A2
E-00:SW1-23 23 24 SW1-24:E-E1 E-E1:K11-5 5 9 K11-9:E-E2 E-E3:K12-A1 0U- 0U-LE:SS1-A1 A1 SOFT START A2 SS1-A2:U-N SOFT STARTER
E-00 E-E1 E-E2 E-E3 K12 U-N
LE SS1 120VAC UPS CONTROL POWER
ESD A1 A2
K12A U-L
K13
E-00:K12-5 5 9 K12-9:E-E1
A1 A2
K14 EMERGENCY STOP RELAY IS1-CHANNEL 1
MCE 12, 13, 14, 15
MCEC 12, 13 0E1:IS1-7 7 1
A1 A2 0E1 11 12
K15 COMPRESSOR
(SITE MASTER RESET) INTRINSICALLY SAFE ESD
IS1-10:0E2 10 4
0E2
IS1-CHANNEL 2
0U- 0U-L:IS1-8 8 2 13 14
L
CB 22 AREA LIGHTS
6AMP A1 A2 INTRINSICALLY SAFE SWITCH
CB22-2:PS1-L1 PS1-N:U-N K20-A2:U-N IS1-9:K20-A1 9 5
L PS1 N U-N DC POWER SUPPLY 1 U-N K20
PS1-(+):CB30-1
24 VDC + TO CB30
POWER
SUPPLY + 24VDC UPS POWER
(10 AMP)
PS1-(-):COM
- COM
24 VDC UPS POWER
PS1-(-):PE
- CB 30
10AMP
FROM PS1 PS1-(+):CB30-1 CB30-2:DC1
DC1 POWER FOR MCEC DEVICES COM
THE PROTECTIVE CONDUCTOR OF THE LINE SUPPLY MUST BE CONNECTED AT THE " PE " TERMINAL.
IF PELV (PROTECTED EXTRA LOW VOLTAGE) IS REQUIRED, THEN " - " TERMINAL OF DC OUTPUT CAN
BE CONNECTED TO THE " PE " TERMINAL OF THE SUPPLY SIDE OR ANY OTHER POINT AS LONG AS THE
" PE " TERMINAL IS GROUNDED.
CB 23 DC1:NET1-L+ L+ M NET1-M:COM
DC1 NET1 COM UNMANAGED SWITCH NET1 POWER
10 AMP
CB23-2:0U-L 0U- MCE
U-N
BUS BAR 2
5 9 DC1:IS1-11 11 12 IS1-12:COM
CB23-2:K13-5 K13-9:0U-LE 0U- MCE DC1 IS1 COM ISOLATING SWITCHING AMPLIFIER POWER
CB 24 LE 120 VAC UPS ESD POWER
6AMP
CB24-2:1U-L 1U- 1U-N:U-N
AUX1 120 VAC UPS POWER 1U-N
K13B L K14B DC1:HMI-L+ L+ M HMI-M:COM
DC1 HMI COM HMI POWER
CB24-2:K13-6 6 10 K13-10:1U-LE 1U- 1U- 1U-NE:K14-6 6 10 K14-10:U-N
AUX1 120 VAC UPS ESD POWER U-N
CB 25 LE NE
6AMP
CB25-2:2U-L 2U- 2U-N:U-N
AUX2 120 VAC UPS POWER 2U-N
K13C L K14C
CB25-2:K13-7 7 11 K13-11:2U-LE 2U- 2U- 2U-NE:K14-7 7 11 K14-11:U-N
AUX2 120 VAC UPS ESD POWER U-N
CB 26 LE NE
6AMP
CB26-2:3U-L 3U- 3U-N:U-N
AUX3 120 VAC UPS POWER 3U-N
K13D L K14D
CB26-2:K13-8 8 12 K13-12:3U-LE 3U- 3U- 3U-NE:K14-8 8 12 K14-12:U-N
AUX3 120 VAC UPS ESD POWER U-N
LE NE
CB1
COM:COM WHITE BLACK PLC0-DIA.0:10-00 L1
MAIN DISCONNECT STATUS C1 A1 10- PLC0-DQA.0:00-00 00- 00-00:L1-X1 L1-X2:U-N
COM COM DI a.0 DQ a.0 R U-N RED MASTER LIGHT (DOOR)
(OPEN = TRIPPED) 00 00
PR1
PHASE ROTATION/PHASE PLC0-DIA.1:PR1-24 L2
21 24 PLC0-DQA.1:00-01 00- 00-01:L2-X1 L2-X2:L1-X2
FAILURE DI a.1 DQ a.1 B BLUE MASTER LIGHT (DOOR)
(OPEN = TRIPPED) 01
PR1
PR1-11:COM PLC0-DIA.2:PR1-14 L3
VOLTAGE OUT OF RANGE 11 14 PLC0-DQA.2:00-02 00- 00-02:L3-X1 L3-X2:L2-X2
COM DI a.2 DQ a.2 G GREEN MASTER LIGHT (DOOR)
(OPEN = TRIPPED) 02
K11D
K11-12:COM 12 PLC0-DIA.3:K11-8 L4
ESD STATUS 8 PLC0-DQA.3:00-03 00- 00-03:L4-X1 L4-X2:L3-X2
COM DI a.3 DQ a.3 R RED COMP LIGHT (DOOR)
(OPEN = TRIPPED) 03
TO K23-A2 OR K25-A2
K12B SEE SHEET 9
A1 A2
LOCAL AND SITE ESD K11-12:K12-10 10 6 PLC0-DIA.4:K12-6 00-03:K30-A1
DI a.4 K30 RED REMOTE LIGHT (SKID)
(CLOSED = ESD CIRCUIT RESET)
SW1
SW1-13:COM 10-05:SW1-14 L5
RESET PUSHBUTTON 13 14 RESET 10- PLC0-DIA.5:10-05 PLC0-DQA.4:00-04 00- 00-04:L5-X1 L5-X2:L4-X2
COM DI a.5 DQ a.4 B BLUE COMP LIGHT (DOOR)
(CLOSED = RESET) 05 04
23 24 (SEE PAGE 6)
CB2
A1 A2
VENT/COOLING FAN M2 BREAKER CB2-7:COM 7 3 PLC0-DIA.6:CB2-3 00-04:K31-A1
(OPEN = TRIPPED) COM DI a.6 K31 BLUE REMOTE LIGHT (SKID)
OL2
VENT/COOLING FAN M2 OVERLOAD OL2-98:COM 98 97 PLC0-DIA.7:OL2-97 0U-L:PLC0-2L
(CLOSED = TRIPPED) COM DI a.7 2L 0U-L 120 VAC UPS POWER
K2F
VENT/COOLING FAN M2 FORWARD K2F-14:COM PLC0-DIB.0:K2F-13
L6
14 13 PLC0-DQA.5:00-05 00- 00-05:L6-X1 L6-X2:L5-X2
(CLOSED = RUNNING) COM DI b.0 DQ a.5 G GREEN COMP LIGHT (DOOR)
05
K2R
13 A1 A2
VENT/COOLING FAN M2 REVERSE K2R-14:COM 14 13 PLC0-DIB.1:K2R-13 00-05:K32-A1
13 (CLOSED = RUNNING) COM DI b.1 K32 GREEN REMOTE LIGHT (SKID)
CB3
VENT/COOLING FAN M3 BREAKER CB2-7:CB3-7 7 3 PLC0-DIB.2:CB3-3 PLC0-DQA.6:00-06 00- SITE LEVEL STACK LIGHT RED
(OPEN = TRIPPED) DI b.2 DQ a.6 R U-N
06 (EXTERNAL OPTIONAL LIGHT) 4
OL3
VENT/COOLING FAN M3 OVERLOAD OL2-98:OL3-98 98 97 PLC0-DIB.3:OL3-97 PLC0-DQA.7:00-07 00- SITE LEVEL STACK LIGHT BLUE
(CLOSED = TRIPPED) DI b.3 DQ a.7 B U-N 4
07 (EXTERNAL OPTIONAL LIGHT)
K3F
VENT/COOLING FAN M3 FORWARD K2F-14:K3F-14 PLC0-DIB.4:K3F-13 PLC0-DQB.0:00-08
14 13 00- SITE LEVEL STACK LIGHT GREEN
(CLOSED = RUNNING) DI b.4 DQ b.0 G U-N 4
08 MOV (EXTERNAL OPTIONAL LIGHT)
K3R
13
VENT/COOLING FAN M3 REVERSE K3R-14:COM 14 13 PLC0-DIB.5:K3R-13 PLC0-DQB.1:00-09 00-
13 COM DI b.5 DQ b.1 U-N HORN (EXTERNAL)
(CLOSED = RUNNING) 09 4
ANALOG OUTPUTS
2M
AQ.0
K30
IS10
DC1:K30-11 11 14 K30-14:IS10-1 1 3
DC1 R
AQ.1 RED REMOTE LIGHT (SKID)
IS10-2:COM 2 4
COM
ANALOG INPUTS K31
IS11
3M 11 14 K31-14:IS11-1 1 3 B
BLUE REMOTE LIGHT (SKID)
IS11-2:COM 2 4
COM
AI.0
K32
IS12
11 14 K32-14:IS12-1 1 3 G
AI.1
GREEN REMOTE LIGHT (SKID)
IS12-2:COM 2 4
COM
DC1:PLC0-L+
24VDC UPS POWER DC1 L+
PLC0-M:COM
COM M
PLC0-GND:PE
PE GND
6ES7222-1HH32-0XB0
SIMATIC S7-1200, DIGITAL OUTPUT
SM 1222, 16DO, RELAY 2A
MOV
MOV
K2F 13 A1 A2
13 VENT/COOLING FAN M2
C1-DQA.1:K2F-22 22 21 C1-DQB.1:01-09 01- LOUVER OPEN CYLINDER SOLENOID
DQ a.1 K2R REVERSE 13 DQ b.1 U-N
09 (ENERGIZE TO OPEN)
(ENERGIZE TO RUN)
K3R 13 A1 A2 OL3
VENT/COOLING FAN M3
C1-DQA.2:K3F-A1 (TYP) 22 21 K3F-A2:OL3-95 95 96 OL3-96:OL2-96 0U-LE:C1-4L 0U-
DQ a.2 K3F FORWARD 4L 120 VAC UPS ESD POWER
C1-DQA.2:K3R-22 (CWP) LE
(ENERGIZE TO RUN)
MOV
K3F 13 A1 A2
13 VENT/COOLING FAN M3
C1-DQA.3:K3F-22 22 21 C1-DQB.2:01-10 01- PRIORITY PANEL SOLENOID 1
DQ a.3 K3R REVERSE 13 DQ b.2 U-N
10 (ENERGIZE TO OPEN)
(ENERGIZE TO RUN) 33 34 35
MOV
C1-DQA.4:01-04 01- SKID INLET VALVE SOLENOID C1-DQB.4:01-12 01- PRIORITY PANEL SOLENOID 3
DQ a.4 U-N DQ b.4 U-N
04 (ENERGIZE TO OPEN) 12 (ENERGIZE TO OPEN)
34 35
MOV MOV
C1-DQA.5:01-05 01- RECOVERY TANK OUTLET VALVE SOLENOID C1-DQB.5:01-13 01- PRIORITY PANEL SOLENOID 4
DQ a.5 U-N DQ b.5 U-N
05 (ENERGIZE TO OPEN) 13 (ENERGIZE TO OPEN)
34 35
MOV MOV
C1-DQA.6:01-06 01- AUTODRAIN VALVE SOLENOID C1-DQB.6:01-14 01- TIME FILL SOLENOID
DQ a.6 U-N DQ b.6 U-N
06 (ENERGIZE TO CLOSE) 14 (ENERGIZE TO OPEN)
35
13 12 13
A1 A2 A1 A2
C1-DQA.7:K7-A1 K7-A2:U-N SPACE HEATER C1-DQB.7:K16-A1 K16-A2:U-N CRANK CASE OIL HEATER CONTROL
DQ a.7 K7 U-N 13 DQ b.7 K16 U-N
(ENERGIZE TO HEAT)
(ENERGIZE TO RUN)
12 13
DC1:C1-L+
L+ DC1 24VDC UPS POWER
C1-M:COM
M COM
C1-GND:PE
GND PE
6ES7221-1BH32-0XB0
SIMATIC S7-1200, DIGITAL INPUT
SM 1221,
16DI, 24V DC, SINK/SOURCE INPUT
DIGITAL DIGITAL
INPUTS INPUTS
DC1:C2-1M DC1:C2-3M
DC1 1M DC1 3M
SW2 K21
UNIT
SW2-13:COM 13 14 12-00:SW2-14 12- C2-DIA.0:12-00 MAIN MOTOR K21-11:COM 11 14 C2-DIB.0:K21-14
OFFLINE/ONLINE (DOOR) COM DI a.0 COM DI b.0
00 THERMOSTAT
(CLOSED = ONLINE)
K22
UNIT IS20
3 1 C2-DIA.1:IS20-1 FAN M2 11 14 C2-DIB.1:K22-14
OFFLINE / ONLINE (ON SKID) DI a.1 THERMOSTAT DI b.1
(CLOSED = ONLINE)
4 2 IS20-2:COM
COM
K23
UNIT IS21
3 1 C2-DIA.2:IS21-1 FAN M3 11 14 C2-DIB.2:K23-14
REMOTE / LOCAL (ON SKID) DI a.2 THERMOSTAT DI b.2
(CLOSED = LOCAL)
4 2 IS21-2:COM
COM
IS22
K24 11
CRANK CASE OIL LEVEL SWITCH 3 1 C2-DIA.3:IS22-1 FAN M4 11 14 C2-DIB.3:K24-14
(OPEN = LOW OIL) DI a.3 THERMOSTAT DI b.3
11
12 13 4 2 IS22-2:COM
COM
DC1:C2-2M DC1:C2-4M
DC1 2M DC1 4M
K25 11
DRYER ALARM 12- C2-DIA.4:12-04 FAN M5 11 14 C2-DIB.4:K25-14
(OPEN = ALARM) COM 04 DI a.4 THERMOSTAT DI b.4
11
18
12- C2-DIA.6:12-06
SPARE COM DI a.6 SPARE COM DI b.6
06
K26 13
SPACE HEATER OVER
K26-11:COM 11 14 C2-DIA.7:K26-14
TEMPERATURE SWITCH COM DI a.7 SPARE COM DI b.7
(OPEN = OVER TEMP)
13
C2-GND:PE
PE GND
11 11
FAN M4 11 0U- K24:K24-A1
THERMOSTAT L
K24 A1 K24 A2
6ES7231-4HF32-0XB0
SIMATIC S7-1200
SM 1231, 8 ANALOG INPUT
IS30 ANALOG
3 1 DC1:IS30-1
DC1 INPUTS
+
1ST STAGE INLET GAS - 4 2 C3-AI.0+:IS30-2
AI 0+
PRESSURE
IS
GND
IS31 AI 0-
3 1 DC1:IS30-1
DC1
+
1ST OR 1A STAGE DISCHARGE - 4 2 C3-AI.1+:IS31-2
AI 1+
PRESSURE
23 24 25 IS
GND
26 27 IS32 AI 1-
3 1 DC1:IS30-1
DC1
+
2ND OR 2A STAGE DISCHARGE - 4 2 C3-AI.2+:IS32-2
AI 2+
PRESSURE
23 24 25 IS
GND
26 27 IS33 AI 2-
3 1 DC1:IS30-1
DC1
+
3RD OR 3A OR 1B STAGE DISCHARGE - 4 2 C3-AI.3+:IS33-2
AI 3+
PRESSURE
24 25 26 IS
GND
27 IS34 AI 3-
3 1 DC1:IS30-1
DC1
+
4TH OR 2B STAGE DISCHARGE - 4 2 C3-AI.4+:IS34-2
AI 4+
PRESSURE
25 26 27 IS
GND
C3-AI.4-:COM
IS35 COM AI 4-
3 1 DC1:IS30-1
DC1
+
CRANK CASE OIL - 4 2 C3-AI.5+:IS35-2
AI 5+
PRESSURE
IS
GND
IS36 AI 5-
3 1 DC1:IS30-1
DC1
+
RECOVERY TANK - 4 2 C3-AI.6+:IS36-2
AI 6+
PRESSURE
IS
GND
RED AI 6-
DC1
BLACK
COM
AI 7-
PE
DC1:C3-L+
DC1 L+
C3-M:COM
COM M
C3-GND:PE
PE GND
CARD 4 (8XAI)
26 27 31 WITHOUT 33 34 35 6ES7231-4HD32-0XB0
SIMATIC S7-1200
SM 1231, 4 ANALOG INPUT
26 27 31 AND 33 34 35 6ES7231-4HF32-0XB0
SIMATIC S7-1200
SM 1231, 8 ANALOG INPUT
IS40 ANALOG
3 1 DC1:IS40-1
DC1 INPUTS
+
DISCHARGE GAS - 4 2 C4-AI.0+:IS40-2
AI 0+
PRESSURE IS40
IS DC1:IS40-1 ANALOG
3 1
GND DC1 INPUTS
+
AI 0- - 4 2 C4-AI.0+:IS40-2
IS41 PRIORITY PANEL AI 0+
3 1 DC1:IS41-1
+
DC1 PRESSURE 1 33 34 35 IS
GND
CONTROL GAS - 4 2 C4-AI.1+:IS41-2
AI 1+ AI 0-
PRESSURE IS41
IS 3 1 DC1:IS41-1
GND DC1
31 +
AI 1- PRIORITY PANEL - 4 2 C4-AI.1+:IS41-2
IS42 AI 1+
3 1 DC1:IS42-1 PRESSURE 2
+
DC1 33 34 35 IS
GND
5TH OR 1C OR 3B STAGE DISCHARGE - 4 2 C4-AI.2+:IS42-2
AI 2+ AI 1-
PRESSURE IS42
26 27 IS 3 1 DC1:IS42-1
GND DC1
+
C4-AI.2-:COM
COM AI 2- PRIORITY PANEL - 4 2 C4-AI.2+:IS42-2
IS43 AI 2+
3 1 DC1:IS43-1 PRESSURE 3
+
DC1 34 35 IS
GND
2C STAGE DISCHARGE - 4 2 C4-AI.3+:IS43-2
AI 3+ AI 2-
PRESSURE IS43
27 IS 3 1 DC1:IS43-1
GND DC1
+
AI 3- PRIORITY PANEL - 4 2 C4-AI.3+:IS43-2
AI 3+
PRESSURE 4
34 35 IS
GND
AI 3-
DC1:C4-L+
DC1 L+ DC1
AI 4+
C4-M:COM SPARE
COM M IS
GND
C4-AI.4-:COM
IS45 COM AI 4-
C4-GND:PE 3 1 DC1:IS45-1
PE GND DC1
+
CONTROL GAS - 4 2 C4-AI.5+:IS47-2
AI 5+
PRESSURE
31 IS
GND
CARD 4 (4XAI)
IS46 AI 5-
3 1 DC1:IS46-1
DC1
33 34 35 WITHOUT 26 27 31 6ES7231-4HD32-0XB0 +
SIMATIC S7-1200 5TH OR 1C OR 3B STAGE DISCHARGE - C4-AI.6+:IS47-2
4 2
SM 1231, 4 ANALOG INPUT AI 6+
PRESSURE
26 27 IS
GND
IS40 ANALOG
3 1 DC1:IS40-1
DC1 INPUTS IS47 AI 6-
+ 3 1 DC1:IS47-1
C4-AI.0+:IS40-2 DC1
- 4 2 +
PRIORITY PANEL AI 0+
2C STAGE DISCHARGE - 4 2 C4-AI.7+:IS47-2
PRESSURE 1 33 34 35 IS AI 7+
GND PRESSURE
27 IS
AI 0- GND
IS41
3 1 DC1:IS41-1
DC1 AI 7-
+
PRIORITY PANEL - 4 2 C4-AI.1+:IS41-2
AI 1+
PRESSURE 2
33 34 35 IS
GND DC1:C4-L+
DC1 L+
IS42 AI 1-
3 1 DC1:IS42-1
DC1
+ C4-M:COM
PRIORITY PANEL - 4 2 C4-AI.2+:IS42-2 COM M
AI 2+
PRESSURE 3
34 35 IS
GND C4-GND:PE
C4-AI.2-:COM PE GND
IS43 COM AI 2- NOTE: CARD 4 (8 X AI) TO BE USED FOR OPTIONS
3 1 DC1:IS43-1
DC1 26, 27, 31, 33, 34 & 35
+
PRIORITY PANEL - 4 2 C4-AI.3+:IS43-2
AI 3+
PRESSURE 4
34 35 IS
GND
AI 3-
DC1:C4-L+
PROPRIETARY AND CONFIDENTIAL
Chilliwack,
DC1 L+
B.C., Canada
THE INFORMATION CONTAINED IN THIS
C4-M:COM TITLE
COM M DRAWING IS THE SOLE PROPERTY OF MCE-D1 CLEANCNG 480V & 600V
CLEAN ENERGY COMPRESSION CORP. CONTROL SCHEMATIC
ANY REPRODUCTION IN PART OR AS
C4-GND:PE
PE GND A WHOLE WITHOUT THE PERMISSION DR. DS 2017.08.03 SIZE DOC. NO. REV
OF CLEAN ENERGY COMPRESSION CK. PK 2017.08.03 B DWG-800582 A
CORP. IS PROHIBITED.
AP. TFJ 2017.08.04 SCALE: N/A SHEET: 11 /15
CARD 5
6ES7231-5QF32-0XB0
SIMATIC S7-1200
SM 1231, 8 THERMOCOUPLE INPUT
ANALOG
INPUTS
IS50
1ST OR 1A STAGE DISCHARGE GAS + YELLOW 3 1 C5-AI.0+:IS50-1
AI 0+
TEMPERATURE
23 24 25 4 2
- RED C5-AI.0-:IS50-2
26 27 IS AI 0-
GND
IS51
2ND OR 2A STAGE DISCHARGE GAS + YELLOW 3 1 C5-AI.1+:IS51-1
AI 1+
TEMPERATURE
23 24 25 4 2
- RED C5-AI.1-:IS51-2
26 27 IS AI 1-
GND
IS52
3RD OR 3A OR 1B STAGE DISCHARGE GAS + YELLOW 3 1 C5-AI.2+:IS52-1
AI 2+
TEMPERATURE
24 25 26 4 2
- RED C5-AI.2-:IS52-2
27 IS AI 2-
GND
IS53
4TH OR 2B STAGE DISCHARGE GAS + YELLOW 3 1 C5-AI.3+:IS53-1
AI 3+
TEMPERATURE
25 26 27 4 2
- RED C5-AI.3-:IS53-2
IS AI 3-
GND
IS54
CRANKCASE OIL + YELLOW 3 1 C5-AI.4+:IS54-1
AI 4+
TEMPERATURE
4 2
- RED C5-AI.4-:IS54-2
IS AI 4-
GND
IS55
SKID DISCHARGE GAS + YELLOW 3 1 C5-AI.5+:IS55-1
AI 5+
TEMPERATURE
4 2
- RED C5-AI.5-:IS55-2
IS AI 5-
GND
IS56
ENCLOSURE INSIDE + YELLOW 3 1 C5-AI.6+:IS56-1
AI 6+
TEMPERATURE
4 2
- RED C5-AI.6-:IS56-2
IS AI 6-
GND
IS57
INLET GAS + YELLOW 3 1 C5-AI.7+:IS57-1
AI 7+
TEMPERATURE 29 30
4 2
- RED C5-AI.7-:IS57-2
IS AI 7-
GND
DC1:C5-L+
DC1 L+
C5-M:COM
COM M
C5-GND:PE
PE GND
6ES7231-5QF32-0XB0
SIMATIC S7-1200
SM 1231, 8 THERMOCOUPLE INPUT
ANALOG
INPUTS
IS60
+ YELLOW 3 1 C6-AI.0+:IS60-1
AI 0+
EXTERIOR AMBIENT
TEMPERATURE 4 2
29 - RED C6-AI.0-:IS60-2
IS AI 0-
GND
IS61
+ YELLOW 3 1 C6-AI.1+:IS61-1
AI 1+
5TH OR 1C OR 3B STAGE
DISCHARGE GAS TEMPERATURE 4 2
26 27 - RED C6-AI.1-:IS61-2
IS AI 1-
GND
IS62
+ YELLOW 3 1 C6-AI.2+:IS62-1
AI 2+
2C STAGE DISCHARGE
GAS TEMPERATURE 4 2
27 - RED C6-AI.2-:IS62-2
IS AI 2-
GND
AI 3+
SPARE
AI 3-
AI 4+
SPARE
AI 4-
AI 5+
SPARE
AI 5-
AI 6+
SPARE
AI 6-
AI 7+
SPARE
AI 7-
DC1:C6-L+
DC1 L+
C6-M:COM
COM M
C6-GND:PE
PE GND
6ES7223-1PH32-0XB0
SIMATIC S7-1200
DIGITAL I/O SM 1223,
8DI, 24V DC, SINK/SOURCE INPUT
8DO, RELAY 2A
K4F 13 A1 A2
13 VENT/COOLING FAN M4
OL4 C7-DQA.1:K4F-22 22 21
DQ a.1 K4R REVERSE 13
VENT/COOLING FAN M4 OVERLOAD OL4-98:COM 98 97 C7-DIA.1:OL4-97 (ENERGIZE TO RUN)
(CLOSED = TRIPPED) COM DI a.1
K5R 13 A1 A2 OL5
VENT/COOLING FAN M5
K4F C7-DQA.2:K5F-A1 (TYP) 22 21 K5F-A2:OL5-95 95 96 OL5-96:OL4-96
DQ a.2 K5F FORWARD
VENT/COOLING FAN M4 FORWARD C7-DQA.2:K5R-22 (CWP)
K4F-14:COM 14 13 C7-DIA.2:K4F-13 (ENERGIZE TO RUN)
(CLOSED = RUNNING) COM DI a.2
K5F 13 A1 A2
13 VENT/COOLING FAN M5
K4R C7-DQA.3:K5F-22
13 DQ a.3
22 21
K5R REVERSE 13
VENT/COOLING FAN M4 REVERSE K4R-14:COM 14 13 C7-DIA.3:K4R-13 (ENERGIZE TO RUN)
(CLOSED = RUNNING) COM DI a.3
13
0U-LE:C7-2L 0U-
2L 120 VAC UPS ESD POWER
DC1:C7-2M LE
DC1 2M
CB5
DQ a.4 SPARE
VENT/COOLING FAN M5 BREAKER CB4-7:CB5-7 7 3 C7-DIA.4:CB5-3
(OPEN = TRIPPED) DI a.4
OL5
DQ a.5 SPARE
VENT/COOLING FAN M5 OVERLOAD OL4-98:OL5-98 98 97 C7-DIA.5:OL5-97
(CLOSED = TRIPPED) DI a.5
K5F
DQ a.6 SPARE
VENT/COOLING FAN M5 FORWARD K4F-14:K5F-14 C7-DIA.6:K5F13
14 13
(CLOSED = RUNNING) DI a.6
DC1:C7-L+
L+ DC1 24VDC UPS POWER
C7-M:COM
M COM
C7-GND:PE
GND PE
5
MCE PANEL
MCEC PANEL
ES-
ESD LOOP A-E1
IN
ES-
ESD LOOP A-E2
OUT
ESD
ESD RELAY E-E3
U-L
SOFT-START
SS1
IP ADDRESS
AS PER SITE DESIGN
PORT 1 PORT 2
MASTER PLC
CPU 1215
PLC 0
IP ADDRESS
AS PER SITE DESIGN
PORT 1 PORT 2
UNMANAGED
SWITCH
NET1
P1 P5
MASTER HMI P2 P6
IP ADDRESS P3 P7
AS PER SITE DESIGN
PORT 1 PORT 2
P4 P8
1606 mm
[63.24 in]
11 11 11 11 11 11 11 11 11 11 11
C C C C C C C C C C C
O O O O O O O O O O O
M M M M M M M M M M M
14 14 14 14 14 14 14 14 14 14 14
N N N N N N N N N N N
O O O O O O O O O O O
12 12 12 12 12 12 12 12 12 12 12
N N N N N N N N N N N
C C C C C C C C C C C
A2 COIL A1 A2 COIL A1 A2 COIL A1 A2 COIL A1 A2 COIL A1 A2 COIL A1 A2 COIL A1 A2 COIL A1 A2 COIL A1 A2 COIL A1 A2 COIL A1
436 mm
[17.18 in]
561 mm
[22.1 in]
4 5 4 5 4 5
3 6 3 6 3 6
2 7 2 7 2 7
1896 mm
[74.65 in]
LIGHT MCC MCC MCC
ACTION GREEN BLUE RED
436 mm
[17.18 in]
561 mm
[22.1 in]
13
[7.87 in]
200 mm
11 11 11 11 11 11 11 11 11
C C C C C C C C C
O O O O O O O O O
M M M M M M M M M
14 14 14 14 14 14 14 14 14
N N N N N N N N N
O O O O O O O O O
12 12 12 12 12 12 12 12 12
N N N N N N N N N
C C C C C C C C C
436 mm
[17.18 in]
4 5 4 5 4 5
3 6 3 6 3 6
2 7 2 7 2 7
1896 mm
[74.65 in]
561 mm
[22.1 in]
LIGHT MCC MCC MCC
ACTION GREEN BLUE RED
436 mm
[17.18 in]
[14.27 in]
363 mm
13
[7.87 in]
200 mm
4 OBJECTS SHOWN ARE EXTERNAL COMPONENTS THAT MAY BE INSTALLED ON SITE. 18 CIRCUITS SHOWN ARE INCLUDED ON 5 OR 2X2+1STAGE MONITORING MODELS
PLUG
TERMINAL BLOCKS ARE PROVIDED AS MARKED FOR CONNECTIONS (MCEC-D1-*-*-*-*-*-*-*-*-*-5S-*-*-*-*-*+XX)
RECEPTACLE 5 EQUIPMENT IS OPTIONAL DEPENDING ON SITE CONFIGURATION WHICH IS FOR 19 CIRCUITS SHOWN ARE INCLUDED ON 2X3 STAGE MONITORING MODELS
REFERENCE ONLY. FOR DETAILED INFORMATION SEE EQUIPMENT DRAWING. (MCEC-D1-*-*-*-*-*-*-*-*-*-6S-*-*-*-*-*+XX)
INDICATOR LIGHT, (G=GREEN,
G
R=RED, B=BLUE, W=WHITE) NOTE SYMBOL TO THE LEFT APPLIES TO ENTIRE PAGE OF THE DOCUMENT CIRCUITS SHOWN ARE INCLUDED ON MODELS WITH 4-20mA CONNECTION FOR GAS
6 20
DETECTOR
NORMALLY OPEN/CLOSED
7 AUX 1 THROUGH AUX 3 AND SITE A E-STOP CONNECTION WIRE JUMPERS TO BE (MCEC-D1-*-*-*-*-*-*-*-*-*-*-G-*-*-*-*+XX)
SWITCH
INCLUDED IN FACTORY BUILD. THIS IS A GENERIC NAMING SCHEME SUGGESTION,
AND CAN BE CHANGED AS SUITABLE. 21 CIRCUITS SHOWN ARE INCLUDED ON MODELS WITH ADDITIONAL PROVISION FOR
PUSH BUTTON RED JUMPERS MUST BE REMOVED TO INSTALL SITE WIRING TO E-STOP DEVICES. TEMPERATURE MEASUREMENTS FOR INLET GAS AND EXTERNAL AMBIENT
DOUBLE POLE (MCEC-D1-*-*-*-*-*-*-*-*-*-*-*-T-*-*-*+XX)
SWITCH METAL OXIDE VARISTORS SHALL BE INSTALLED ON PLC DIGITAL OUTPUT
8
TERMINALS THAT ARE 120VAC INDUCTIVE LOADS (SEE EXAMPLE) T1 K U-N 22 CIRCUITS SHOWN ARE INCLUDED ON MODELS WITH ADDITIONAL PROVISION FOR
LEVEL SWITCH A1 A2 TEMPERATURE MEASUREMENTS FOR INLET GAS
9 OVERLOAD RELAY SETTINGS FOR O/L2, O/L3, O/L4, O/L5 (MCEC-D1-*-*-*-*-*-*-*-*-*-*-*-*-I-*-*+XX)
(SEE TABLE)
TEMPERATURE SWITCH CIRCUITS SHOWN ARE INCLUDED ON MODELS WITH ADDITIONAL PROVISION FOR
23
10 OBJECTS SHOWN ARE INCLUDED IN THE 4 FAN OPTION MODELS PRESSURE MEASUREMENTS FOR CONTROL GAS
PRESSURE SWITCH (MCEC-D1-*-*-*-*-4X5-*-*-*-*-*-*-*-*-*+XX) (MCEC-D1-*-*-*-*-*-*-*-*-*-*-*-*-C-*-*+XX)
11 OBJECTS SHOWN ARE INCLUDED IN THE TYP MODEL 24 2ND PANEL HEATER AND HEATING THERMOSTAT INCLUDED IN MODELS
JUNCTION (MCEC-D1-*-*-*-*-*-TYP-*-*-*-*-*-*-*-*+XX) (MCEC-D1-*-*-*-*-*-*-*-EXC-*-*-*-*-*-*+XX)
CUSTOMER TO PROVIDE 120VAC CONTROL POWER AND CONNECT TO C-X1 AND
+
TRANSMITTER 12 OBJECTS SHOWN ARE INCLUDED IN THE COLD WEATHER PACKAGE MODELS C-X2 TERMINALS
-
(MCEC-D1-*-*-*-*-*-CWP-*-*-*-*-*-*-*-*+XX)
1 9
2 8
ISOLATED BARRIER HOSE PROOF HOODS WILL BE INSTALLED ON ALL OUTDOOR MODELS
13
(MCEC-D1-*-*-*-*-*-*-*-EXW-*-*-*-*-*-*+XX) OR (MCEC-D1-*-*-*-*-*-*-*-EXT-*-*-*-*-*-*+XX)
SOLENOID
14 PANEL HEATER, INSULATION AND HEATING THERMOSTAT INCLUDED IN MODELS
PROTECTIVE (MCEC-D1-*-*-*-*-*-*-*-EXT-*-*-*-*-*-*+XX)
EARTH
+
-
THERMOCOUPLE
METAL OXIDE
VARISTOR (MOV)
PANEL FAN
PANEL HEATER
HORN
OVERLOAD
PROTECTION
TRANSFORMER
FAN OVERLOAD RELAY SETTINGS ED63A025 CB2 - CB5 INSTANTANEOUS TRIP SETTING CB1 INSTANTANEOUS TRIP SETTING
MOTOR VOLTAGE HP FLA DIAL SETTING MOTOR VOLTAGE HP FLA DIAL SETTING PANEL VOLTAGE HP FLA DIAL SETTING
460 5 6.6A 6.6A 460 5 6.6A LOW 575/460 ALL ALL LOW
PROPRIETARY AND CONFIDENTIAL
Chilliwack,
575 5 5.3A 5.3A 575 5 5.3A LOW
B.C., Canada
460 7.5 9.4A 9.4A 460 7.5 9.4A 2 THE INFORMATION CONTAINED IN THIS
TITLE
575 7.5 7.2A 7.2A 575 7.5 7.2A 2 DRAWING IS THE SOLE PROPERTY OF MCEC-D1 CLEANCNG 480V & 600V
CLEAN ENERGY COMPRESSION CORP. LEGEND / NOTES
ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE PERMISSION DR. DS 2017.08.03 SIZE DOC. NO. REV
OF CLEAN ENERGY COMPRESSION CK. PK 2017.08.03 B DWG-800583 A
CORP. IS PROHIBITED.
AP. TFJ 2017.08.03 SCALE: N/A SHEET: 3 /13
DOOR MOUNT
HANDLE
* SEE NOTE
L1
CB1
L2
L3
CB1-T1:CB5-L1
CB1-T2:CB5-L2
CB1-T3:CB5-L3
CB1-T1:CB2-L1
CB1-T2:CB2-L2
CB1-T3:CB2-L3
CB1-T1:CB3-L1
CB1-T2:CB3-L2
CB1-T3:CB3-L3
CB1-T1:CB4-L1
CB1-T2:CB4-L2
CB1-T3:CB4-L3
CB1-T1:CB7-L1
CB1-T2:CB7-L2
CB1-T3:CB7-L3
CUSTOMER SUPPLY
600VAC/480VAC, 3 PH, 60 HZ
POWER
CB4-T1:K4F-1L1
CB4-T2:K4F-3L2
CB4-T3:K4F-5L3
CB2-T1:K2F-1L1
CB2-T2:K2F-3L2
CB2-T3:K2F-5L3
CB1-T1:SS1-1L1
CB1-T2:SS1-3L2
CB1-T3:SS1-5L3
CB3-T1:K3F-1L1
CB3-T2:K3F-3L2
CB3-T3:K3F-5L3
CB5-T1:K5F-1L1
CB5-T2:K5F-3L2
CB5-T3:K5F-5L3
CB7-T1:K7-1L1
CB7-T2:K7-3L2
CB7-T3:K7-5L3
12 12 12 12
10 10
L1 L2 L3 K3R K4R K5R
K2F K2R K3F K4F K5F K7 12
SS1
SOFT START C/W
INTEGRAL BYPASS & O/L
T1 T2 T3
T1 T2 T3
T1 T2 T3 T1 T2 T3 T1 T2 T3 10 T1 T2 T3 10
MCEC
COMPRESSOR SKID
10 10
12
MAIN
VENT/COOLING VENT/COOLING COOLING FAN COOLING FAN SPACE HEATER
COMPRESSOR
FAN MOTOR M2 FAN MOTOR M3 MOTOR M4 MOTOR M5 SH1
MOTOR
M1
THIS MOTOR MUST BE THIS MOTOR MUST BE THIS MOTOR MUST BE THIS MOTOR MUST BE THIS MOTOR MUST BE
WIRED AS EXPLOSION- WIRED AS EXPLOSION- WIRED AS EXPLOSION- WIRED AS EXPLOSION- WIRED AS EXPLOSION-
PROOF FOR CLASS I DIV 1 PROOF FOR CLASS I DIV 1 PROOF FOR CLASS I DIV 1 PROOF FOR CLASS I DIV 1 PROOF FOR CLASS I DIV 1
LOCATIONS LOCATIONS LOCATIONS LOCATIONS LOCATIONS
SW11 PH1
HEATING
THERMOSTAT THE PROTECTIVE CONDUCTOR OF THE LINE SUPPLY MUST BE CONNECTED AT THE " PE " TERMINAL.
IF PELV (PROTECTED EXTRA LOW VOLTAGE) IS REQUIRED, THEN " - " TERMINAL OF DC OUTPUT CAN
BE CONNECTED TO THE " PE " TERMINAL OF THE SUPPLY SIDE OR ANY OTHER POINT AS LONG AS THE
CB 11 24 " PE " TERMINAL IS GROUNDED.
10 AMP 24
CB11-2:C11 C11:SW12-11
11 12 SW12-12:PH2-L
L N PH2-N:N
24 CB 23
C11 N PANEL HEATER 2 10 AMP
CB23-2:0U-L 0U- MCEC
U-N
BUS BAR 2
SW12 PH2 K13A L 120 VAC UPS POWER
HEATING
THERMOSTAT CB23-2:K13-5 5 9 K13-9:0U-LE 0U- MCEC
CB 24 LE 120 VAC UPS ESD POWER
CB 12 6AMP
10AMP CB24-2:1U-L 1U- 1U-N:U-N
CB12-2:1-L3 AUX1 120 VAC UPS POWER 1U-N
1-L3 AUX1 120VAC POWER 1N K13B L K14B
CB24-2:K13-6 6 10 K13-10:1U-LE 1U- 1U- 1U-NE:K14-6 6 10 K14-10:U-N
AUX1 120 VAC UPS ESD POWER U-N
2-L3 AUX2 120VAC POWER 2N CB 25 LE NE
6AMP
CB25-2:2U-L 2U- 2U-N:U-N
AUX2 120 VAC UPS POWER 2U-N
3-L3 AUX3 120VAC POWER 3N K13C L K14C
CB25-2:K13-7 7 11 K13-11:2U-LE 2U- 2U- 2U-NE:K14-7 7 11 K14-11:U-N
AUX2 120 VAC UPS ESD POWER U-N
CB 26 LE NE
6AMP
CB26-2:3U-L 3U- 3U-N:U-N
AUX3 120 VAC UPS POWER 3U-N
CB 13 K20 K13D L K14D
3AMP
CB13-2:4-L1 11 14 K20-14:LT2 8 12 8 12
LT2 COMPRESSOR LIGHTS 4N CB26-2:K13-8 K13-12:3U-LE 3U- 3U- 3U-NE:K14-8 K14-12:U-N
AUX3 120 VAC UPS ESD POWER U-N
LE NE
A1 A2 12
CB13-2:4-L1
4-L1 SH1 K26 4N
SPACE HEATER 12
OVER TEMP
SPACE HEATER
OVER TEMP SWITCH A1 A2
E-E3:K13-A1 K13-A2:ESDU-N
ESD
E-E3 K13
U-N
CB 14 K16
11 12 A1 A2
6AMP K14
CB14-2:4-L2 4-L2:K16-11 11 14 K16-14:BH1
4-L2 BH1 COMPRESSOR BLOCK HEATERS 4N
DC1:IS1-11 11 12 IS1-12:COM
DC1 IS1 COM ISOLATING SWITCHING AMPLIFIER POWER
IS1-CHANNEL 1
0E1:IS1-7 7 1
0E1 11 12
COMPRESSOR
INTRINSICALLY SAFE ESD
IS1-10:0E2 10 4
0E2
IS1-CHANNEL 2
0U- 0U-L:IS1-8 8 2 13 14
L
AREA LIGHTS
A1 A2 INTRINSICALLY SAFE SWITCH PROPRIETARY AND CONFIDENTIAL
Chilliwack,
K20-A2:U-N IS1-9:K20-A1 9 5
U-N K20 B.C., Canada
THE INFORMATION CONTAINED IN THIS
TITLE
DRAWING IS THE SOLE PROPERTY OF MCEC-D1 CLEANCNG 480V & 600V
CLEAN ENERGY COMPRESSION CORP. POWER SCHEMATIC
ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE PERMISSION DR. DS 2017.08.03 SIZE DOC. NO. REV
OF CLEAN ENERGY COMPRESSION CK. PK 2017.08.03 B DWG-800583 A
CORP. IS PROHIBITED.
AP. TFJ 2017.08.03 SCALE: N/A SHEET: 5 /13
MASTER PLC
PLC 0
S7 1200 CPU 1215C
6ES7215-1HG40-0XB0
DC / DC / RELAY
DIGITAL INPUTS DIGITAL OUTPUTS
DC1:PLC0-1M 0U-L:PLC0-1L
DC1 1M 1L 0U-L 120 VAC UPS POWER
CB1
MAIN DISCONNECT STATUS COM:COM WHITE C1 A1 BLACK 10- PLC0-DIA.0:10-00 PLC0-DQA.0:00-00
COM COM DI a.0 00-
(OPEN = TRIPPED) 00 DQ a.0 U-N SPARE
00
L1
SPARE PLC0-DQA.3:00-03 00- 00-03:L1-X1 L1-X2:U-N
DI a.3 DQ a.3 R U-N RED COMP LIGHT (DOOR)
03
TO K23-A2 OR K25-A2
SEE SHEET 8
A1 A2
SPARE 00-03:K30-A1
DI a.4 K30 RED REMOTE LIGHT (SKID)
L2
SPARE PLC0-DQA.4:00-04 00- 00-04:L2-X1 L2-X2:L1-X2
DI a.5 DQ a.4 B BLUE COMP LIGHT (DOOR)
04
CB2
A1 A2
VENT/COOLING FAN M2 BREAKER CB2-7:COM 7 3 PLC0-DIA.6:CB2-3 00-04:K31-A1
(OPEN = TRIPPED) COM DI a.6 K31 BLUE REMOTE LIGHT (SKID)
OL2
VENT/COOLING FAN M2 OVERLOAD OL2-98:COM 98 97 PLC0-DIA.7:OL2-97 0U-L:PLC0-2L
(CLOSED = TRIPPED) COM DI a.7 2L 0U-L 120 VAC UPS POWER
K2F
VENT/COOLING FAN M2 FORWARD K2F-14:COM PLC0-DIB.0:K2F-13
L3
14 13 PLC0-DQA.5:00-05 00- 00-05:L3-X1 L3-X2:L2-X2
(CLOSED = RUNNING) COM DI b.0 DQ a.5 G GREEN COMP LIGHT (DOOR)
05
K2R 12 A1 A2
VENT/COOLING FAN M2 REVERSE K2R-14:COM 14 13 PLC0-DIB.1:K2R-13 00-05:K32-A1
12 (CLOSED = RUNNING) COM DI b.1 K32 GREEN REMOTE LIGHT (SKID)
CB3
VENT/COOLING FAN M3 BREAKER CB2-7:CB3-7 7 3 PLC0-DIB.2:CB3-3 PLC0-DQA.6:00-06 00- SITE LEVEL STACK LIGHT RED
(OPEN = TRIPPED) DI b.2 DQ a.6 R U-N
06 (EXTERNAL OPTIONAL LIGHT) 4
OL3
VENT/COOLING FAN M3 OVERLOAD OL2-98:OL3-98 98 97 PLC0-DIB.3:OL3-97 PLC0-DQA.7:00-07 00- SITE LEVEL STACK LIGHT BLUE
(CLOSED = TRIPPED) DI b.3 DQ a.7 B U-N 4
07 (EXTERNAL OPTIONAL LIGHT)
K3F
VENT/COOLING FAN M3 FORWARD K2F-14:K3F-14 PLC0-DIB.4:K3F-13 PLC0-DQB.0:00-08
14 13 00- SITE LEVEL STACK LIGHT GREEN
(CLOSED = RUNNING) DI b.4 DQ b.0 G U-N 4
08 MOV (EXTERNAL OPTIONAL LIGHT)
K3R 12
VENT/COOLING FAN M3 REVERSE K3R-14:COM 14 13 PLC0-DIB.5:K3R-13 PLC0-DQB.1:00-09 00-
12 COM DI b.5 DQ b.1 U-N HORN (EXTERNAL)
(CLOSED = RUNNING) 09 4
ANALOG OUTPUTS
2M
AQ.0
K30
IS10
DC1:K30-11 11 14 K30-14:IS10-1 1 3
DC1 R
AQ.1 RED REMOTE LIGHT (SKID)
IS10-2:COM 2 4
COM
ANALOG INPUTS K31
IS11
3M 11 14 K31-14:IS11-1 1 3 B
BLUE REMOTE LIGHT (SKID)
IS11-2:COM 2 4
COM
AI.0
K32
IS12
11 14 K32-14:IS12-1 1 3 G
AI.1
GREEN REMOTE LIGHT (SKID)
IS12-2:COM 2 4
COM
DC1:PLC0-L+
24VDC UPS POWER DC1 L+
PLC0-M:COM
COM M
PLC0-GND:PE
PE GND
6ES7222-1HH32-0XB0
SIMATIC S7-1200, DIGITAL OUTPUT
SM 1222, 16DO, RELAY 2A
MOV
MOV
K2F 12 A1 A2
12 VENT/COOLING FAN M2
C1-DQA.1:K2F-22 22 21 C1-DQB.1:01-09 01- LOUVER OPEN CYLINDER SOLENOID
DQ a.1 K2R REVERSE 12 DQ b.1 U-N
09 (ENERGIZE TO OPEN)
(ENERGIZE TO RUN)
K3R 12 A1 A2 OL3
VENT/COOLING FAN M3
C1-DQA.2:K3F-A1 (TYP) 22 21 K3F-A2:OL3-95 95 96 OL3-96:OL2-96 0U-LE:C1-4L 0U-
DQ a.2 K3F FORWARD 4L 120 VAC UPS ESD POWER
C1-DQA.2:K3R-22 (CWP) LE
(ENERGIZE TO RUN)
K3F 12 A1 A2
12 VENT/COOLING FAN M3
C1-DQA.3:K3F-22 22 21 C1-DQB.2:01-10 01-
DQ a.3 K3R REVERSE 12 DQ b.2 U-N SPARE
(ENERGIZE TO RUN) 10
MOV
MOV
MOV
12 11 12
A1 A2 A1 A2
C1-DQA.7:K7-A1 K7-A2:U-N SPACE HEATER C1-DQB.7:K16-A1 K16-A2:U-N CRANK CASE OIL HEATER CONTROL
DQ a.7 K7 U-N 12 DQ b.7 K16 U-N
(ENERGIZE TO HEAT)
(ENERGIZE TO RUN)
11 12
DC1:C1-L+
L+ DC1 24VDC UPS POWER
C1-M:COM
M COM
C1-GND:PE
GND PE
6ES7221-1BH32-0XB0
SIMATIC S7-1200, DIGITAL INPUT
SM 1221,
16DI, 24V DC, SINK/SOURCE INPUT
DIGITAL DIGITAL
INPUTS INPUTS
DC1:C2-1M DC1:C2-3M
DC1 1M DC1 3M
SW2 K21
UNIT
SW2-13:COM 13 14 12-00:SW2-14 12- C2-DIA.0:12-00 MAIN MOTOR K21-11:COM 11 14 C2-DIB.0:K21-14
OFFLINE/ONLINE (DOOR) COM DI a.0 COM DI b.0
00 THERMOSTAT
(CLOSED = ONLINE)
K22
UNIT IS20
3 1 C2-DIA.1:IS20-1 FAN M2 11 14 C2-DIB.1:K22-14
OFFLINE / ONLINE (ON SKID) DI a.1 THERMOSTAT DI b.1
(CLOSED = ONLINE)
4 2 IS20-2:COM
COM
K23
UNIT IS21
3 1 C2-DIA.2:IS21-1 FAN M3 11 14 C2-DIB.2:K23-14
REMOTE / LOCAL (ON SKID) DI a.2 THERMOSTAT DI b.2
(CLOSED = LOCAL)
4 2 IS21-2:COM
COM
IS22
K24 10
CRANK CASE OIL LEVEL SWITCH 3 1 C2-DIA.3:IS22-1 FAN M4 11 14 C2-DIB.3:K24-14
(OPEN = LOW OIL) DI a.3 THERMOSTAT DI b.3
10
11 12 4 2 IS22-2:COM
COM
DC1:C2-2M DC1:C2-4M
DC1 2M DC1 4M
K25 10
12- C2-DIA.4:12-04 FAN M5 11 14 C2-DIB.4:K25-14
SPARE COM DI a.4 DI b.4
04 THERMOSTAT
10
12- C2-DIA.5:12-05
SPARE COM DI a.5 SPARE COM DI b.5
05
12- C2-DIA.6:12-06
SPARE COM DI a.6 SPARE COM DI b.6
06
K26 12
SPACE HEATER OVER
K26-11:COM 11 14 C2-DIA.7:K26-14
TEMPERATURE SWITCH COM DI a.7 SPARE COM DI b.7
(OPEN = OVER TEMP)
12
C2-GND:PE
PE GND
10 10
FAN M4 10 0U- K24:K24-A1
THERMOSTAT K24 A1 K24 A2
L
6ES7231-4HF32-0XB0 6ES7231-4HD32-0XB0
SIMATIC S7-1200 SIMATIC S7-1200
SM 1231, 8 ANALOG INPUT SM 1231, 4 ANALOG INPUT
IS31 AI 0- IS41 AI 0-
3 1 DC1:IS30-1 3 1 DC1:IS41-1
DC1 DC1
+ +
1ST OR 1A STAGE DISCHARGE - 4 2 C3-AI.1+:IS31-2 CONTROL GAS - 4 2 C4-AI.1+:IS41-2
AI 1+ AI 1+
PRESSURE PRESSURE
15 16 17 IS IS
GND 23 GND
18 19 IS32 AI 1- IS42 AI 1-
3 1 DC1:IS30-1 3 1 DC1:IS42-1
DC1 DC1
+ +
2ND OR 2A STAGE DISCHARGE - 4 2 C3-AI.2+:IS32-2 5TH OR 1C OR 3B STAGE DISCHARGE - 4 2 C4-AI.2+:IS42-2
AI 2+ AI 2+
PRESSURE PRESSURE
15 16 17 IS 18 19 IS
GND GND
C4-AI.2-:COM
18 19 IS33 AI 2- IS43 COM AI 2-
3 1 DC1:IS30-1 3 1 DC1:IS43-1
DC1 DC1
+ +
3RD OR 3A OR 1B STAGE DISCHARGE - 4 2 C3-AI.3+:IS33-2 2C STAGE DISCHARGE - 4 2 C4-AI.3+:IS43-2
AI 3+ AI 3+
PRESSURE PRESSURE
16 17 18 IS 19 IS
GND GND
19 IS34 AI 3- AI 3-
3 1 DC1:IS30-1
DC1
+
4TH OR 2B STAGE DISCHARGE - 4 2 C3-AI.4+:IS34-2
AI 4+
PRESSURE
17 18 19 IS DC1:C4-L+
GND DC1 L+
C3-AI.4-:COM
IS35 COM AI 4-
3 1 DC1:IS30-1
DC1 C4-M:COM
+ COM M
CRANK CASE OIL - 4 2 C3-AI.5+:IS35-2
AI 5+
PRESSURE
IS C4-GND:PE
GND PE GND
IS36 AI 5-
3 1 DC1:IS30-1
DC1
+
RECOVERY TANK - 4 2 C3-AI.6+:IS36-2
AI 6+
PRESSURE
IS
GND
RED AI 6-
DC1
BLACK
COM
AI 7-
PE
DC1:C3-L+
DC1 L+
C3-M:COM
COM M
C3-GND:PE
PE GND
6ES7231-5QF32-0XB0
SIMATIC S7-1200
SM 1231, 8 THERMOCOUPLE INPUT
ANALOG
INPUTS
IS50
1ST OR 1A STAGE DISCHARGE GAS + YELLOW 3 1 C5-AI.0+:IS50-1
AI 0+
TEMPERATURE
15 16 17 4 2
- RED C5-AI.0-:IS50-2
18 19 IS AI 0-
GND
IS51
2ND OR 2A STAGE DISCHARGE GAS + YELLOW 3 1 C5-AI.1+:IS51-1
AI 1+
TEMPERATURE
15 16 17 4 2
- RED C5-AI.1-:IS51-2
18 19 IS AI 1-
GND
IS52
3RD OR 3A OR 1B STAGE DISCHARGE GAS + YELLOW 3 1 C5-AI.2+:IS52-1
AI 2+
TEMPERATURE
17 18 19 4 2
- RED C5-AI.2-:IS52-2
IS AI 2-
GND
IS53
4TH OR 2B STAGE DISCHARGE GAS + YELLOW 3 1 C5-AI.3+:IS53-1
AI 3+
TEMPERATURE
4 2
- RED C5-AI.3-:IS53-2
IS AI 3-
GND
IS54
CRANKCASE OIL + YELLOW 3 1 C5-AI.4+:IS54-1
AI 4+
TEMPERATURE
4 2
- RED C5-AI.4-:IS54-2
IS AI 4-
GND
IS55
SKID DISCHARGE GAS + YELLOW 3 1 C5-AI.5+:IS55-1
AI 5+
TEMPERATURE
4 2
- RED C5-AI.5-:IS55-2
IS AI 5-
GND
IS56
ENCLOSURE INSIDE + YELLOW 3 1 C5-AI.6+:IS56-1
AI 6+
TEMPERATURE
4 2
- RED C5-AI.6-:IS56-2
IS AI 6-
GND
IS57
INLET GAS + YELLOW 3 1 C5-AI.7+:IS57-1
AI 7+
TEMPERATURE 21 22
4 2
- RED C5-AI.7-:IS57-2
IS AI 7-
GND
DC1:C5-L+
DC1 L+
C5-M:COM
COM M
C5-GND:PE
PE GND
6ES7231-5QF32-0XB0
SIMATIC S7-1200
SM 1231, 8 THERMOCOUPLE INPUT
ANALOG
INPUTS
IS60
+ YELLOW 3 1 C6-AI.0+:IS60-1
AI 0+
EXTERIOR AMBIENT
TEMPERATURE 4 2
21 - RED C6-AI.0-:IS60-2
IS AI 0-
GND
IS61
+ YELLOW 3 1 C6-AI.1+:IS61-1
AI 1+
5TH OR 1C OR 3B STAGE
DISCHARGE GAS TEMPERATURE 4 2
18 19 - RED C6-AI.1-:IS61-2
IS AI 1-
GND
IS62
+ YELLOW 3 1 C6-AI.2+:IS62-1
AI 2+
2C STAGE DISCHARGE
GAS TEMPERATURE 4 2
19 - RED C6-AI.2-:IS62-2
IS AI 2-
GND
AI 3+
SPARE
AI 3-
AI 4+
SPARE
AI 4-
AI 5+
SPARE
AI 5-
AI 6+
SPARE
AI 6-
AI 7+
SPARE
AI 7-
DC1:C6-L+
DC1 L+
C6-M:COM
COM M
C6-GND:PE
PE GND
6ES7223-1PH32-0XB0
SIMATIC S7-1200
DIGITAL I/O SM 1223,
8DI, 24V DC, SINK/SOURCE INPUT
8DO, RELAY 2A
K4F 12 A1 A2
12 VENT/COOLING FAN M4
OL4 C7-DQA.1:K4F-22 22 21
DQ a.1 K4R REVERSE 12
VENT/COOLING FAN M4 OVERLOAD OL4-98:COM 98 97 C7-DIA.1:OL4-97 (ENERGIZE TO RUN)
(CLOSED = TRIPPED) COM DI a.1
K5R 12 A1 A2 OL5
VENT/COOLING FAN M5
K4F C7-DQA.2:K5F-A1 (TYP) 22 21 K5F-A2:OL5-95 95 96 OL5-96:OL4-96
DQ a.2 K5F FORWARD
VENT/COOLING FAN M4 FORWARD C7-DQA.2:K5R-22 (CWP)
K4F-14:COM 14 13 C7-DIA.2:K4F-13 (ENERGIZE TO RUN)
(CLOSED = RUNNING) COM DI a.2
K5F 12 A1 A2
12 VENT/COOLING FAN M5
K4R C7-DQA.3:K5F-22
12 DQ a.3
22 21
K5R REVERSE 12
VENT/COOLING FAN M4 REVERSE K4R-14:COM 14 13 C7-DIA.3:K4R-13 (ENERGIZE TO RUN)
(CLOSED = RUNNING) COM DI a.3
12
0U-LE:C7-2L 0U-
2L 120 VAC UPS ESD POWER
DC1:C7-2M LE
DC1 2M
CB5
DQ a.4 SPARE
VENT/COOLING FAN M5 BREAKER CB4-7:CB5-7 7 3 C7-DIA.4:CB5-3
(OPEN = TRIPPED) DI a.4
OL5
DQ a.5 SPARE
VENT/COOLING FAN M5 OVERLOAD OL4-98:OL5-98 98 97 C7-DIA.5:OL5-97
(CLOSED = TRIPPED) DI a.5
K5F
DQ a.6 SPARE
VENT/COOLING FAN M5 FORWARD K4F-14:K5F-14 C7-DIA.6:K5F13
14 13
(CLOSED = RUNNING) DI a.6
DC1:C7-L+
L+ DC1 24VDC UPS POWER
C7-M:COM
M COM
C7-GND:PE
GND PE
B B
C C
D D
PG PT PT PT PT PG
PSV 110 110 110 160A 160A 160A
V
HV YV NRV NRV HV
110 110 110 160A 160A
1 1 1 1
E E
PCV
1 110 1
3 3
HV HV
111 161A
YV
111
SV SV
208 207
F F
SV SV
208 207
1
S S
14 14 14 14
NRV
201
1
14 15
14 14
G G
H H
J J
K K
//
S
o
X
PROPRIETARY AND CONFIDENTIAL Chilliwack,
B.C., Canada
L L
THE INFORMATION CONTAINED IN TITLE
THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN ENERGY
PRIORITY PANEL 1 LINE ON-BOARD
COMPRESSION CORP. ANY
REPRODUCTION IN PART OR AS A REV
WHOLE WITHOUT THE PERMISSION DR. AC 2016/05/12 SIZE DOC. NO.
M
OF CLEAN ENERGY COMPRESSION CK. MAG 2016/05/12 D 704087 B M
CORP IS PROHIBITED. AP. TFJ 2016/05/12 SCALE 1:1 SHEET 1 / 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
COMMERCIAL CONFIDENTIAL
DOCUMENT NO: 704296
DOCUMENT REV: B
TITLE: PP-1LINE-5000-2500-1C1D0F-OB
TYPE: P&ID BILL OF MATERIALS
REFERENCE P&ID DRW NO: 704087 REV A
REVISION HISTORY
REV DATE REFERENCE ECO# BY / CK / APR
A 2016/06/09 INITIAL RELEASE N/A AC / MAG / TFJ
B 2016/06/16 CORRECTED REF HV-161A AND HV-160A TO MATCH P&ID 5770 AD/MAG/TFJ
ENGINEERING RELEASE STAMP 2"X 3" - DO NOT DELETE PRODUCTION CONTROL STAMP 2"X 3" - DO NOT DELETE
GENERAL NOTES
APPLICABLE DESIGN CODES: ASME B31.3, NFPA 52
SERVICE: NORMAL FLUID SERVICE
FLUID: SWEET DRY NATURAL GAS
FINAL ASSEMBLY TEST PRESSURE SETPOINTS PER ZONE. PNEUMATIC TEST PRESSURES OF 1.1 - 1.33 TIMES THE DESIGN PRESSURE AS PER ASME B31.3 SEC 345.5.1, TEST PSV SETPOINTS AS PER ASME
B31.3 SEC 345.5.2, AND TESTING NOT REQUIRED FOR VENT ZONES OPEN TO ATMOSPHERE AS PER ASME B31.3 SEC 345.1(D)
REF SETPOINTS
PCV-110 3650 PSIG
THIS DOCUMENT AND THE INFORMATION IN IT ARE PROPRIETARY AND CONFIDENTIAL. NO PART OF THIS DOCUMENT MAY BE DISCLOSED IN ANY MANNER TO ANY THIRD PARTY WITHOUT THE PRIOR
WRITTEN CONSENT OF CLEAN ENERGY COMPRESSION CORPORATION. Page 1 of 1
15 APPENDIX C: ADDITIONAL DOCUMENTS AND SERIAL NUMBER LIST
MANUFACTURER'S CERTIFICATE
1A OF QUALITY 1
AS REQUIRED
1B TK COMPRESSOR SPECIFICATION
Prime Mover Make Part Number Serial No.
2
Gas Engine or N/A
Electric Motor WEG or N/A 1037318985 N/A
3 Recovery Tank EURE or N/A 185344 2
4 Particulate Pulsation Filter or N/A 4
Inlet CEC or N/A WC1050395‐2 625167
Exhaust CEC or N/A WC1050861‐3 202967‐00
Exhaust or N/A
Exhaust or N/A
Exhaust or N/A
5 Scrubber/Pulsation Bottles 8
CEC or N/A WC1049065‐2 204097
CEC or N/A WC1050450‐1 204110
CEC or N/A WC1050286‐4 204295
or N/A
or N/A
or N/A
Discharge CEC or N/A WC1049067‐4 205105
Discharge or N/A
6 Heat Exchanger 8
Stg 1 CEC WC1050653‐1 618873
CEC WC1050651‐2 626865
CEC WC1050650‐2 618875
CEC WC1050652‐2 618874
7 Pressure Relief Valve Make Set Pressure (PSIG or BARG) 6
Control Panel MERCER 1321830 115 PSIG
Stg 1 MERCER 1305914 575 PSIG
MERCER 1322777 1550 PSIG
MERCER 1321747 3525 PSIG
MERCER 1322817 4000 PSIG
Recovery Tank MERCER or N/A 1322775 575 PSIG
Inlet or N/A
8 OTHER
Gas Detector 1 HONEYWELL K0360315460627 1
Gas Detector 2
Hose Certificate
BV (Bureau Veritas) Certificates
Nameplate 1
Recorded By: Date:
Employee
Checked By: Date:
Production Foreman
CEC certifies that this equipment is manufactured with new materials and components only and is designed and certified in accordance
with the applicable codes and standards set forth for the manufacture of CNG equipment in North America (table below).
CEC certifies that all electrical components incorporated into this equipment are approved by the Canadian Standards Association (CSA)
or Underwriter’s Laboratories (UL) and are suitable for the environment in which they are used.
CEC certifies that this equipment is suitable for the purpose for which it was designed and can be operated safely when used in
accordance with the manufacturer’s instructions and recommendations.
The equipment referenced on the certificate has been manufactured / assembled in Canada.
Brian Nguyen
President
Clean Energy Compression 43676 Progress Way, Chilliwack, BC, Canada V2R 0C3 Tel: 604-795-9491 Fax: 604-792-3806
FRM-000229 Rev.A Page 1 of 1
PRESSURE TEST REPORT
Test Standard ASME B31.3
UNIT UNDER TEST (UUT) DATA TEST REQUIREMENTS
TEST DATA
MDMT (see drawing) Test Commenced On (YYYY/MM/DD) 2017/07/20
-20
PART DESCRIPTION HEAT NUMBER PART DESCRIPTION HEAT NUMBER HT# VERIFICATION
Shell 1436846V
All Heat Numbers Verified
Top Cap A105958
(Certs on File).
Bottom Cap J3999
Channel 361353 Checked By:
Warehouse
Metal Temp WATER TEMP >70F (ASME SECT I)
65 F N/A
( > MDMT +30 F)
Test Commenced By Timothy Goody Witnessed By Dave Kuhn
Employee # 695 Employee # 010
RESULTS
Pressure gauge(s) used were calibrated and traceable to National and/or International Standards.
CEC hereby certifies the UUT stated above was tested with the following results:
P Valid Pressure Gauge(s) Used
P Heat Numbers Verified
P Test Pressure Attained
P Test Pressure Maintained
P Test Duration Attained
P Hydrostatic Test Type Confirmed Report Completed By: Timothy Goody
Report Date: 2017/07/20
PASS
FRM-000228 Rev.A Page 1 of 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REVISION HISTORY
A DESIGN SPECIFICATIONS 29 7/8" A
___________________________________________ REV. DATE BY CK. AP. ECO# REFERENCE
27 9/16" B 2015/07/20 AC GS TFJ 3959 CORRECTED CONNECTION PORT NOTE FROM 1/4"
MAWP: 650 PSIG @ 400 F TO 1/2" NPT
MDMT: -20 F @ 650PSIG
INTERNAL VOLUME: 630 CUBIC IN C 2015/08/24 AC SB TFJ 4159 UPDATED NOTES AND NDE REQUIREMENTS
USED FOR: SWEET DRY NATURAL GAS
B HIGHEST DEW POINT OF NATURAL GAS: -37 F 6" 2 7/16" B
IMPACT TESTING: NOT REQUIRED AS PER ASME D 2015/09/21 AC SVW TFJ 4351 UPDATED IMPACT TESTING NOTES
5
SECTION VIII, DIV 1, UCS-66 D
E
INSPECTION PORTS: NOT APPLICABLE AS PER ASME SECTION
VIII, DIV 1, UG-46, NON-CORROSIVE MEDIA
CORROSION ALLOWANCE: NONE
CAP / SHELL JOINT EFFICIENCY, E: 1.00
PWHT: NONE
E E
IMW-030 CJP
WELD #2
3/32
60°
IMW-030 CJP
IMW 002A WELD #3 USE UNLUBRICATED DE-GREASED BOLTS
1/8 WELD #1 3/32 TORQUE TO 43FT-LBS IMW-002A
60° B A 3/16 1/2 - 5.5 WELD #4
F RIVET NAMEPLATE F
ON THIS CHANNEL
INLET PORT
2" SPLIT FLANGE
PART# 625167
SERIAL# WCXXXXXXX-XX
G G
4X 12
4X 6
IMW-002A
DRAIN PORT 3/16 1/2 - 5.5 WELD #5
1/4 IN
2 3
4 11 10 8 1 9
C D
7 13 A
H A B H
1 7/8" 1 3/8"
SECTION A-A
LABEL MINIMUM FONT SIZE 5/32"
MFG SERIAL # AS PER NOTES
J J
NOTES:
1. REFER TO WELDED COMPONENT MARKING INSTRUCTION WI-MF-2015-004
2. RECORD WELDING AND COMPONENT DETAILS ON FORM FO-MF-2015-003
3. BOTTLE INTERIOR TO BE FREE OF LOOSE RUST, MILL SCALE, AND OTHER DETRIMENTAL FOREIGN MATTER AS
WELL AS OIL, GREASE, DRAWING AND CUTTING COMPOUNDS AND OTHER SOLUBLE CONTAMINANTS
K FROM STEEL SURFACES. K
4. RIVET NAMEPLATE ON LOCATION SPECIFIED IN DRAWING.
ITEM
QTY
PART
DESCRIPTION MATERIAL SPEC. MATERIAL DIMENSION 5. THIS PRESSURE VESSEL DESIGN HAS BEEN REGISTERED AND GIVEN A CRN NUMBER: TBD
NO. NUMBER 6. THIS CRN REGISTRATION EXPIRES IN: TBD
1 1 203607 BOTTLE PARTICULANT PULSATION ELEMENT COVER ASTM SB-221 6061-T6511 3.125OD X 1.0LG 7. DRAWING REVISIONS ALTERING PRESSURE VESSEL DESIGN, MAWP OR MDMT MUST BE RESUBMITTED TO THE
2 1 205456 BOTTLE PARTICULANT PULSATION SHELL 22IN ASME SA-106 GR.B P&O 6NPS SCH40 X 22.0LG CRN ISSUING ENTITY FOR APPROVAL PRIOR TO MANUFACTURE.
8. NAMEPLATE FILE "625167 - NAMEPLATE" CAN BE FOUND IN SHAREPOINT
3 1 205463 BOTTLE PARTICULANT PULSATION TOP CAP ASME SA-105 7.000OD X 2.0LG
9. ALL MATERIALS ARE SUITED TO -20F (-29C) MDMT WITHOUT CHARPY IMPACT TESTING PER ASME SECTION
4 1 205801 BOTTLE PARTICULANT PULSATION BOTTOM CAP ASME SA-105 7.000OD X 2.5LG VIII, DIV 1, UCS-66(a)
5 1 301574 LABEL CHANNEL CS A36 C4 X 5.4LB/FT 6.0LG 10. INSPECT SHELL AND CAP EDGES PRIOR TO WELDING PER ASME VIII DIV.1 PARA UG-93(D04).
6 4 302359 WASHER LOCK GR.8 0.500 ZN SAE CS GR.8 ZN 0.500 11. WELDING SPECIFICATION: CJP (COMPLETE JOINT PENETRATION) PROPRIETARY AND CONFIDENTIAL Chilliwack,
DIMENSIONING & TOLERANCING PER B.C., Canada
L 12. SURFACE PROTECTION: ASME Y14.5M-2009. U.S.O.: L
7 1 305579 ORING 2-242 V90D VITON 90DU 2-242 1. ALL THREADED HOLES, PORTS AND SEALING FACES TO BE PLUGGED/PROTECTED PRIOR TO SURFACE THE INFORMATION CONTAINED IN TITLE
8 1 307233 NUT HEX CS GR.5 0.313UNC ZN SAE CS GR. 5 ZN 0.313UNC PREP AND PAINTING
2. EXTERIOR SURFACE PREPPED TO SSPC-SP11 FOLLOWED BY SSPC-SP1 OR BETTER (REFER TO: WI-MF- UNITS: INCHES X/X ±1/16
THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN ENERGY
PARTICULANT PULSATION FILTER
9 1 318256 FILTER ELEM PARTICULANT 25 MICRON
2013-026). FINISH: 250 µIN. .X ±.1 COMPRESSION CORP. ANY 10.0L/61-32-1/2" SENSOR PORT
10 1 319423 THREADED ROD A307 GR. 2 0.313-18UNC X 18.5LG 3. PAINT SYSTEM APPLICATION ACCORDING TO: WI-MF-2014-001. REPRODUCTION IN PART OR AS A
11 1 350605 LIQUID RETAINER ASME SA-106 GR. B 2NPS SCH40 X 2.0LG 4. COLOR: IMW STANDARD GREY INNER RADII: .03 MAX. .XX ±.01 WHOLE WITHOUT THE PERMISSION DR. MAG 2015/06/11 SIZE DOC. NO. REV
12 4 617417 BOLT HH CS SA-193 0.500-13UNC X 5.75 CS SA-193 B7 Gr. 5 OUTER .03 MIN. .XXX ±.005 OF CLEAN ENERGY COMPRESSION CK. GS 2015/06/11 D 625167 D
M M
EDGE: X 45° CORP IS PROHIBITED.
13 1 625168 TOP FLANGE COVER ASME SA-105 7.000OD X 7.0LG ANGLES ±1.0° AP. TFJ 2015/06/11 SCALE 1:4 WEIGHT 108.1 LBS SHEET 1 / 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PRESSURE TEST REPORT
Test Standard ASME B31.3
UNIT UNDER TEST (UUT) DATA TEST REQUIREMENTS
TEST DATA
MDMT (see drawing) Test Commenced On (YYYY/MM/DD) 2017/07/12
-20
PART DESCRIPTION HEAT NUMBER PART DESCRIPTION HEAT NUMBER HT# VERIFICATION
Filter Head A145739
All Heat Numbers Verified
Filter Housing H2254
(Certs on File).
Checked By:
Warehouse
Metal Temp WATER TEMP >70F (ASME SECT I)
65 F N/A
( > MDMT +30 F)
Test Commenced By Jordan Parkes Witnessed By Timothy Goody
Employee # 1236 Employee # 695
RESULTS
Pressure gauge(s) used were calibrated and traceable to National and/or International Standards.
CEC hereby certifies the UUT stated above was tested with the following results:
P Valid Pressure Gauge(s) Used
P Heat Numbers Verified
P Test Pressure Attained
P Test Pressure Maintained
P Test Duration Attained
P Hydrostatic Test Type Confirmed Report Completed By: Jordan Parkes
Report Date: 2017/07/12
PASS
FRM-000228 Rev.A Page 1 of 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REVISION HISTORY
A A
REV. DATE BY CK. AP. DCR# REFERENCE
9 4X 8 F 2012/10/10 BJN DJS N/A N/A REDUCED MAXIMUM TEMPERATURE FROM 400F TO 200F, IMPACT
EXEMPTION NOTE
G 2014/04/04 RSP TC N/A 5039 UPDATED ASME CODE REFERENCE
REPLACED LABELS WITH NAMEPLATE, ADDED DRIVE SCREWS FOR
B B
SEE NOTE 4 H 2016/10/25 HS TC TFJ 00256 NAME PLATE, CORRECTED FILTER SEAT ORIENTATION, UPDATED
ASME CODE REFERENCES
C C
IF QUALIFIED MARK CRN
ELSE MARK "N/A"
D D
4.750 NOTES :
3 3/4" DESIGN SPECIFICATIONS:
2X .344
A 2"
SEE NOTE 2 H
•
•
MAWP: 5500 PSIG @ 200 F
MDMT: -20 F @ 5500 PSIG
• SERVICE: SWEET DRY NATURAL GAS
• HIGHEST DEW POINT OF NATURAL GAS: -37 F
E 2X 3/8" • CORROSION ALLOWANCE: NONE E
• PWHT: NONE
1 1/8" 3 • VOLUME: 0.0181 FT^3
1 1/2"
PERFORMANCE DATA OF THE FILTER:
MAXIMUM FLOW RATE (@ 4PSI)
(3/4" NPT OUTLET) • 880 SCFM @ 3000 PSIG WORKING PRESSURE
• 1000 SCFM @ 3600 PSIG WORKING PRESSURE
• 1080 SCFM @ 4000 PSIG WORKING PRESSURE
• 1160 SCFM @ 4500 PSIG WORKING PRESSURE
(3/4" NPT INLET) 6 • 1220 SCFM @ 5000 PSIG WORKING PRESSURE
F MAXIMUM PRESSURE DROP: 10 PSI F
H ASSEMBLY: H
7" 7 1. BOWL TO HEAD TIGHTNING TORQUE: 30 5 FT-LB
H 2. APPLY LOCTITE 243 THREAD LOCKER (BLUE/ MEDIUM) TO THREADS
3. APPLY NICKLE BASED ANTISEIZE TO THREADS
4. MARK SERIAL NUMBER OF HOUSING AND ASSEMBLY
• HOUSING SERIAL NUMBER MARKED ON SIDE OF HOUSING
• ASSEMBLY SERIAL NUMBER DEFINED AS COMPLETE WORK ORDER
OR PURCHASE ORDER NUMBER PLUS CURRENT WO OR PO
COUNT
5
J J
TEST DATA
MDMT (see drawing) Test Commenced On (YYYY/MM/DD) 2017/05/09
-20
PART DESCRIPTION HEAT NUMBER PART DESCRIPTION HEAT NUMBER HT# VERIFICATION
Shell 1414596
All Heat Numbers Verified
Top Cap J3999
(Certs on File).
Bottom Cap J3999
Checked By:
Warehouse
Metal Temp WATER TEMP >70F (ASME SECT I)
65 F N/A
( > MDMT +30 F)
Test Commenced By Timothy Goody Witnessed By Dave Kuhn
Employee # 695 Employee # 010
RESULTS
Pressure gauge(s) used were calibrated and traceable to National and/or International Standards.
CEC hereby certifies the UUT stated above was tested with the following results:
P Valid Pressure Gauge(s) Used
P Heat Numbers Verified
P Test Pressure Attained
P Test Pressure Maintained
P Test Duration Attained
P Hydrostatic Test Type Confirmed Report Completed By: Timothy Goody
Report Date: 2017/05/09
FRM-000228
PASS Rev.A Page 1 of 1
12 11 10 9 8 7 6 5 4 3 2 1
C IMW INDUSTRIES LTD. 2014/11/17
REVISION HISTORY
DO NOT USE AS THE BASIS 18 1/4"
H H
FOR MANUFACTURE OR SALE OF
APPARATUS WITHOUT REV. DATE BY CK. AP. DCR# REFERENCE
PERMISSION.
16 1/2" D 2011/01/26 JDC N/A N/A N/A UPDATED ASME AND CSA CODES
CHANGED PART NUMBER AND
E 2013/03/27 GS ERL ERL 1756 SPECIFICATION; ADDED NOTE; ADDED
WELDING PROCESS OPTION
F 2014/04/04 RSP TC TC 5039 UPDATED ASME CODE REFERENCE
NOTE:
1. STAMP PART# AND WO# AS SHOWN G
G DISCHARGE PORT G
1 1/4" SPLIT FLANGE G
5 9/16"
CERTIFIED BY
IMW INDUSTRIES LTD.
F MAWP 1200 PSI AT 400 F F
MAEWP N/A PSI AT N/A F
MDMT -20 F AT 1200 PSI
MFG. SERIAL NO. _________
YEAR BUILT ______________
D INLET PORT D
1 1/2" NPT
C C
2 6 1
4 5
9 1/16"
DRAIN PORT
1/4" NPT 12 7/32" A
STAMP MINIMUM 1/4" HIGH:
G PART #: 204097
SECTION A-A NDE REQUIREMENTS WO #: XXXXXX
B HYDROSTATICALLY TEST AT 1560 PSIG B
(1.3 TIMES DESIGN PRESSURE)
APPLICABLE DESIGN CODES NO RADIOGRAPHIC EXAMINATION REQUIRED
CSA B51-09
BOILER, PRESSURE VESSEL AND PRESSURE PIPING CODE DESIGN SPECIFICATIONS DIMENSIONING & TOLERANCING PER IMW Industries Ltd.
ASME Y14.5M-1994. U.S.O.: Chilliwack, BC, Canada
ITEM QTY. DESCRIPTION PART ASME SECTION VIII, DIVISION 1BOILER AND PRESSURE VESSEL MAWP: 1200 PSIG @ 400 F
NO. SIZE UOM SPECIFICATION NUMBER MDMT: -20 F @ 1200 PSIG TITLE
CODE 2013
1 1 SCRUBBER BOTTLE TOP CAP 5.563 OD EA CS SA-105 204098
INTERNAL VOLUME: 220 CUBIC IN
USED FOR: SWEET DRY NATURAL GAS
SCRUBBER BOTTLE 5" 1200 PSIG
CANADIAN REGISTRATION NUMBER
2 1 SCRUBBER BOTTLE BOTTOM CAP 5.563 OD EA CS SA-105 204099 THIS FITTING DESIGN HAS BEEN REGISTERED AND GIVEN A CRN PER NFPA 52 1998 UNITS INCHES X/X ±1/16
WITH BACK PRESSURE PORTS
3 1 SCRUBBER BOTTLE SHELL 5.563 OD EA CS SA-106 GR.B 204100 0H5327.1. HIGHEST DEW POINT OF NATURAL GAS: -37 F FILE. NO.
CORROSION ALLOWANCE: NONE FINISH 64 MICRO IN. .X ±.1 REF. STANDARD SIZE REV
204097
A 4
5
2
1
MESH PAD RETAINER
FILTER PAD
4.67OD
5.0 DIA X 6.0 LG
EA
EA
CS
SS
204291
306526
ANY REVISIONS TO THE PRESSURE PARTS REQUIRE THE DESIGN
TO BE RESUBMITTED FOR APPROVAL.
CAP / SHELL JOINT EFFICIENCY, E: 1.00 INNER RADI .03
.03
MAX. .XX
MIN. .XXX
±.01
±.005
DR.
CK.
SB
SV
2014/09/22
2014/09/22
D DWG. NO.
MRP ID 204097
G A
PWHT: NONE OUTER
6 1 LIQUID RETAINER 2"SCH 40 X 1.5LG FT PIPE SA-106 GR.B 2NPS X SCH40 PNO 350605 EDGE X 45° ANGLES ±.5 AP. SCALE 1:1 WEIGHT 58.0 SHEET 1 / 1
12 11 10 9 8 7 6 5 4 3 2 1
PRESSURE TEST REPORT
Test Standard ASME SECTION VIII Division 1
UNIT UNDER TEST (UUT) DATA TEST REQUIREMENTS
TEST DATA
MDMT (see drawing) Test Commenced On (YYYY/MM/DD) 2017/07/05
-20
PART DESCRIPTION HEAT NUMBER PART DESCRIPTION HEAT NUMBER HT# VERIFICATION
Top Cap J3999
All Heat Numbers Verified
Shell 1535080V
(Certs on File).
Bottom Cap J4679AH
Checked By:
Warehouse
Metal Temp WATER TEMP >70F (ASME SECT I)
65 N/A
( > MDMT +30 F)
Test Commenced By Jordan Parkes Witnessed By Timothy Goody
Employee # 1236 Employee # 695
RESULTS
Pressure gauge(s) used were calibrated and traceable to National and/or International Standards.
CEC hereby certifies the UUT stated above was tested with the following results:
P Valid Pressure Gauge(s) Used
P Heat Numbers Verified
P Test Pressure Attained
P Test Pressure Maintained
P Test Duration Attained
P Hydrostatic Test Type Confirmed Report Completed By: Jordan Parkes
Report Date: 2017/07/05
PASS
FRM-000228 Rev.A Page 1 of 1
12 11 10 9 8 7 6 5 4 3 2 1
C IMW INDUSTRIES LTD. 2015/09/29
DO NOT USE AS THE BASIS
REVISION HISTORY
H H
FOR MANUFACTURE OR SALE OF
APPARATUS WITHOUT REV. DATE BY CK. AP. DCR# REFERENCE
PERMISSION. 17 1/2"
C 2009/03/16 DY N/A N/A N/A ADDED MATERIAL GRADE AND STITCH SPECIFICATION
16 1/2" UPDATED ASME CODE
D 2011/01/26 JDC BJN N/A N/A UPDATED ASME AND CSA CODES
E 2013/03/06 SB RJT ERL 4129 ASSIGNED PART NUMBER TO INLET PIPE
F 2015/09/29 AC SVW N/A 4415 UPDATED CODE YEAR AND ADDED IMPACT EXEMPTION FOR
CRN SUBMISSION
DISCHARGE PORT
G 1" SPLIT FLANGE G
USE 3/8-16UNC X 1 1/4"
BOLTS, GRADE 5 MINIMUM
4 1/2"
AND 2-219 V90 O-RING
F F
IMW-030 STITCH
IMW-030 STITCH 3/16
3/16 IMW-030
3/16
60°
A
60°
E E
INLET PORT
1 1/4" NPT
D D
6
SECTION A-A .531 A
C DRAIN PORT
1/4" NPT
3 4 1 2
C
5
2 1/2" CERTIFIED BY
IMW INDUSTRIES LTD.
8 3/4"
MAWP 3000 PSI AT 400 F
MAEWP N/A PSI AT N/A F
11 19/32" MDMT -20 F AT 3000 PSI
MFG. SERIAL NO. _________
YEAR BUILT ______________
12 11 10 9 8 7 6 5 4 3 2 1
PRESSURE TEST REPORT
Test Standard ASME SECTION VIII Division 1
UNIT UNDER TEST (UUT) DATA TEST REQUIREMENTS
TEST DATA
MDMT (see drawing) Test Commenced On (YYYY/MM/DD) 2017/06/27
-20
PART DESCRIPTION HEAT NUMBER PART DESCRIPTION HEAT NUMBER HT# VERIFICATION
Shell 1111223
All Heat Numbers Verified
Top Cap J4679AH
(Certs on File).
Bottom Cap D1611392
Checked By:
Warehouse
Metal Temp WATER TEMP >70F (ASME SECT I)
N/A N/A
( > MDMT +30 F)
Test Commenced By Steve Anderson Witnessed By Tim Goody
Employee # 809 Employee # 695
RESULTS
Pressure gauge(s) used were calibrated and traceable to National and/or International Standards.
CEC hereby certifies the UUT stated above was tested with the following results:
P Valid Pressure Gauge(s) Used
P Heat Numbers Verified
P Test Pressure Attained
P Test Pressure Maintained
P Test Duration Attained
P Hydrostatic Test Type Confirmed Report Completed By: Steve Anderson
Report Date: 2017/06/27
PASS
FO-QC-2003-051 Rev. 9 Page 1 of 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
D 9/16" D
TYPICAL
E WELD DETAIL E
DETAIL B
SCALE 2 : 1
IMW-002A IMW-002A IMW-030 CJP
WELD #1 3/16 1/2-2 1/2 3/16 1/2-2 1/2 WELD # 2
WELD#5
IMW-030 CJP 3/16
60°
WELD#4 6 4 4 2
3/16
F 60° C A B F F
IMW 002-A B A
WELD#3 3/16
1
H H
D
.674 .564 H A
5 3
DRAIN PORT 2 1/2" E G
1/4" NPT
8 3/4"
13 25/32"
J J
SECTION A-A
NOTES:
DESIGN:
1. THIS FITTING DESIGN HAS BEEN REGISTERED AND GIVEN A CRN NUMBER 0H09387.2
2. DRAWING REVISIONS ALTERING PRESSURE VESSEL DESIGN, MAWP OR MDMT MUST BE RESUBMITTED TO THE
K CRN ISSUING ENTITY FOR APPROVAL PRIOR TO MANUFACTURE K
3. ALL MATERIALS ARE SUITED TO -20F(-29C) MDMT WITHOUT CHARPY IMPACT TESTING PER ASME SECTION
VIII, DIV 1, UCS-66(a)
MANUFACTURE:
4. BOTTLE INTERIOR TO BE FREE OF LOOSE RUST, MILL SCALE, AND OTHER DETRIMENTAL FOREIGN MATTER AS
WELL AS OIL, GREASE, DRAWING AND CUTTING COMPOUNDS AND OTHER SOLUBLE CONTAMINANTS
5. WELDING SPECIFICATION: CJP (COMPLETE JOINT PENETRATION)
6. MARK PRESSURE COMPONENTS PER WORK INSTRUCTION WI-MF-2015-004
1. COMPLETE SERIAL NUMBER DEFINED AS COMPLETE WORK ORDER NUMBER PLUS CURRENT
ITEM QTY. PART COMPONENT WORK ORDER COUNT E.G. WCXXXXXXX-XX PROPRIETARY AND CONFIDENTIAL Chilliwack,
NO. NUMBER DESCRIPTION SPECIFICATION SIZE UOM 2. WHERE REQUIRED MARK CRN NUMBER PER WORK INSTRUCTION WI-MF-2015-004 DIMENSIONING & TOLERANCING PER B.C., Canada
L ASME Y14.5M-2009. U.S.O.: L
3. WHERE REQUIRED MARK ASME PRESSURE VESSEL MARKINGS PER WORK INSTRUCTION WI-MF-2015-004 THE INFORMATION CONTAINED IN TITLE
1 1 204296 SCRUBBER BOTTLE BOTTOM CAP CS SA-105 4.5 OD EA 7. SURFACE PROTECTION:
2 1 204297 SCRUBBER BOTTLE TOP CAP CS SA-105 4.5 OD EA 1. ALL THREADED HOLES, PORTS AND SEALING FACES TO BE PLUGGED/PROTECTED PRIOR TO SURFACE UNITS: INCHES X/X ±1/16
THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN ENERGY
SCRUBBER BOTTLE 4" 4000 PSIG
3 1 204333 SCRUBBER BOTTLE SHELL CS SA-106 GR.B 4.5OD EA PREP AND PAINTING
FINISH: 250 µIN. .X ±.1 COMPRESSION CORP. ANY WITH BACK PRESSURE PORTS
2. EXTERIOR SURFACE PREPPED TO SSPC-SP11 FOLLOWED BY SSPC-SP1 OR BETTER (REFER TO: WI-MF- REPRODUCTION IN PART OR AS A
4 2 204376 MESH PAD RETAINER CS 2.95 OD EA 2013-026). 2007-07-09 SIZE DOC. NO. REV
INNER RADII: .03 MAX. .XX ±.01 WHOLE WITHOUT THE PERMISSION DR. DY
5 1 306526 FILTER PAD SS 3.38 DIA X 6.0 LG EA 3. PAINT SYSTEM APPLICATION ACCORDING TO: WI-MF-2014-001.
OUTER .03 MIN. .XXX ±.005 OF CLEAN ENERGY COMPRESSION CK. ISF 2016/01/21 D 204295 H
M 4. COLOR: CEC STANDARD GREY EDGE: X 45° CORP IS PROHIBITED.
M
6 1 604042 LIQUID RETAINER CS SA-106 1.5 X SCH 40 X 1.5 LG EA ANGLES ±.5° AP. TFJ 2016/02/02 SCALE 2:3 WEIGHT 71.1 LBS SHEET 1 / 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PRESSURE TEST REPORT
Test Standard ASME B31.3
UNIT UNDER TEST (UUT) DATA TEST REQUIREMENTS
TEST DATA
MDMT (see drawing) Test Commenced On (YYYY/MM/DD) 2017/05/24
-20
PART DESCRIPTION HEAT NUMBER PART DESCRIPTION HEAT NUMBER HT# VERIFICATION
Shell L1188
All Heat Numbers Verified
Top Cap B30604
(Certs on File).
Bottom Cap H9594
Checked By:
Warehouse
Metal Temp WATER TEMP >70F (ASME SECT I)
60 F N/A
( > MDMT +30 F)
Test Commenced By Timothy Goody Witnessed By Dave Kuhn
Employee # 695 Employee # 010
RESULTS
Pressure gauge(s) used were calibrated and traceable to National and/or International Standards.
CEC hereby certifies the UUT stated above was tested with the following results:
P Valid Pressure Gauge(s) Used
P Heat Numbers Verified
P Test Pressure Attained
P Test Pressure Maintained
P Test Duration Attained
P Hydrostatic Test Type Confirmed Report Completed By: Timothy Goody
Report Date: 2017/05/24
PASS
FRM-000228 Rev.A Page 1 of 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REVISION HISTORY
A DESIGN SPECIFICATIONS A
REV. DATE BY CK. AP. ECO# REFERENCE
MAWP:5500 PSIG @ 400 F D 2013/06/05 KKL GSL N/A N/A ADDED WELD SYMBOL (C5), GD&T TABLE (B4)
MDMT: -20 F @ 5500 PSIG E 2014/04/04 RSP TC N/A DCR5039 UPDATED ASME CODE REFERENCE
INTERNAL VOLUME: 105.8 CUBIC IN F 2015/12/23 DR SB TFJ 4883 UPDATED DRAWING TO NEW STANDARD
USED FOR: SWEET DRY NATURAL GAS
PER NFPA 52
HIGHEST DEW POINT OF NATURAL GAS: -37 F
B B
CORROSION ALLOWANCE: NONE
CAP / SHELL JOINT EFFICIENCY, E: 1.00
PWHT: NONE
APPLICABLE DESIGN CODES
CSA B51-03
BOILER, PRESSURE VESSEL AND PRESSURE PIPING CODE
ASME SECTION VIII, DIVISION 1BOILER AND PRESSURE
C VESSEL CODE 2013 C
NDE REQUIREMENTS
HYDROSTATICALLY TEST AT 7150 PSIG
(1.3 TIMES DESIGN PRESSURE)
NO RADIOGRAPHIC EXAMINATION REQUIRED
5"
D D
E 21 13/16" E
22 11/16"
4 2 1 3
D IMW-030 CJP B A IMW-030 CJP C
WELD#1 WELD#2
F
3/16
30°
3/16 A F
G OUTLET G
3/4" NPT
DRAIN
1/4" NPT
H H
INLET / AUTODRAIN
IMW-030
WELD #3 3/16
3/4" NPT A
SECTION A-A
J J
NOTES:
DESIGN:
1. THIS FITTING DESIGN HAS BEEN REGISTERED AND GIVEN A CRN NUMBER 0H5328.1, 0H09386.2
2. DRAWING REVISIONS ALTERING PRESSURE VESSEL DESIGN, MAWP OR MDMT MUST BE RESUBMITTED TO THE
CRN ISSUING ENTITY FOR APPROVAL PRIOR TO MANUFACTURE
3. ALL MATERIALS ARE SUITED TO -20F(-29C) MDMT WITHOUT CHARPY IMPACT TESTING PER ASME SECTION
VIII, DIV 1, UCS-66(a)
ITEM PART
QTY. DESCRIPTION UOM SPECIFICATION
MANUFACTURE: NO. NUMBER
K K
4. BOTTLE INTERIOR TO BE FREE OF LOOSE RUST, MILL SCALE, AND OTHER DETRIMENTAL FOREIGN MATTER AS 1 1 203363-00 BAFFLE 5 IN PULSATION DAMPER EA CS SA-106
WELL AS OIL, GREASE, DRAWING AND CUTTING COMPOUNDS AND OTHER SOLUBLE CONTAMINANTS
5. WELDING SPECIFICATION: CJP (COMPLETE JOINT PENETRATION) 2 1 205102 PULSATION BOTTLE SHELL EA CS SA-106 GR.B
6. MARK PRESSURE COMPONENTS PER WORK INSTRUCTION WI-MF-2015-004
1. COMPLETE SERIAL NUMBER DEFINED AS COMPLETE WORK ORDER NUMBER PLUS CURRENT 3 1 205103 PULSATION BOTTLE HEAD .75NPT EA CS SA-105
COMPONENT WORK ORDER COUNT E.G. WCXXXXXXX-XX
2. WHERE REQUIRED MARK CRN NUMBER PER WORK INSTRUCTION WI-MF-2015-004 4 1 205104 PULSATION BOTTLE DRAIN .25NPT EA CS SA-105
3. WHERE REQUIRED MARK ASME PRESSURE VESSEL MARKINGS PER WORK INSTRUCTION WI-MF-2015-004 PROPRIETARY AND CONFIDENTIAL Chilliwack,
DIMENSIONING & TOLERANCING PER B.C., Canada
L ASME Y14.5M-2009. U.S.O.: L
SURFACE PROTECTION: THE INFORMATION CONTAINED IN TITLE
7. ALL THREADED HOLES, PORTS AND SEALING FACES TO BE PLUGGED/PROTECTED PRIOR TO SURFACE
UNITS: INCHES X/X ±1/16
THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN ENERGY
PULSATION BOTTLE 5500 PSIG
PREP AND PAINTING
FINISH: 125 µIN. .X ±.1 COMPRESSION CORP. ANY
8. EXTERIOR SURFACE PREPPED TO SSPC-SP11 FOLLOWED BY SSPC-SP1 OR BETTER (REFER TO: WI-MF- 2013-026). REPRODUCTION IN PART OR AS A
9. PAINT SYSTEM APPLICATION ACCORDING TO: WI-MF-2014-001. INNER RADII: .03 MAX. .XX ±.01
WHOLE WITHOUT THE PERMISSION DR. EDL 2007/11/27 SIZE DOC. NO. REV
10.COLOR: CECC STANDARD GREY OUTER .03 MIN. .XXX ±.005 OF CLEAN ENERGY COMPRESSION CK. D 205105 F
M M
EDGE: X 45° CORP IS PROHIBITED.
ANGLES ±.5° AP. SCALE 2:3 WEIGHT 92 LBS SHEET 1 / 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PRESSURE TEST REPORT
Test Standard ASME B31.3
UNIT UNDER TEST (UUT) DATA TEST REQUIREMENTS
TEST DATA
MDMT (see drawing) Test Commenced On (YYYY/MM/DD) 2017/07/19
-20
PART DESCRIPTION HEAT NUMBER PART DESCRIPTION HEAT NUMBER HT# VERIFICATION
Header, Port A154903 (2)
All Heat Numbers Verified
Plugs J2570 (4)
(Certs on File).
Tube 616020532 (16)
Checked By:
Warehouse
Metal Temp WATER TEMP >70F (ASME SECT I)
65 F N/A
( > MDMT +30 F)
Test Commenced By Timothy Goody Witnessed By Dave Kuhn
Employee # 695 Employee # 010
Note: Zone/Line was brought up to test pressure, then reduced down to design pressure as per ASME B31.3, 345.5.5.
RESULTS
Pressure gauge(s) used were calibrated and traceable to National and/or International Standards.
CEC hereby certifies the UUT stated above was tested with the following results:
P Valid Pressure Gauge(s) Used
P Heat Numbers Verified
P Test Pressure Attained
P Test Pressure Maintained
P Test Duration Attained
P Pneumatic Test Type Confirmed Report Completed By: Timothy Goody
Report Date: 2017/07/19
PASS
FRM-000228 Rev.A Page 1 of 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REVISION HISTORY
A A
REV. DATE BY CK. AP. ECO# REFERENCE
8 01 2015/05/15 RJT TC TFJ N/A FIRST RELEASE, DERIVED FROM 206110
29 11/16" 48 3/8"
A 2015/06/03 RJT TC TFJ 3565 UPDATES FOR HEADERS, END PLUGS WERE ORB-24, ADDED NAME PLATE
B 2015/08/05 HS TC TFJ 4034 CHANGE REFERENCE DIM TO CRITICAL, UPDATE TO RIVET NAME PLATE
B B
8 5/16"
4X
4
4 1/8" 6X 3X 3X
TIGHTEN NUTS UNTIL SIDE PLATES
13 0" BOTTOM OUT ON MOUNTING 7 2 3
2X
C 1 NPT BAR 12 OR TUBE SUPPORT 3 . C
2 5/16" 4X
TRIM REDI-RODS WHEN FINISHED 11
2X 1X
8 4
SECTION A-A
SCALE 1 : 4 7 2
2X 1-1/4 NPT &
2X 2 1/2" 2X 1-1/2" SAE J518C CODE 61
PROTECT O-RING
SEALING SURFACES FROM
DAMAGE AND PAINT 78 1/16" 6 45X
D
13 1/2"
A D
2X 11 5/8"
5 15/16"
10 11/16"
16 5/8"
B
ATTACH NAME PLATE WITH RIVETS 79 1/8"
NOTE TEXT ORIENTATION WITH COOLER TOP 12
16 2X 1/2-13 UNC 1"
RECORD REQUIRED INFO ON NAME PLATE
1/2"
TOP
15 3/8" 15 3/8"
F NOTES: F
APPLICABLE DESIGN CODES WHEN STORING ON DUNNAGE, PLACE DUNNAGE ON THESE FACES
G 1/2" 5/16" 2 5/16" 2X 1/2-13 UNC THRU G
- ASME SECTION VIII, DIVISION 1, BOILER AND PRESSURE
VESSEL CODE 2013 2X 1/2" 2X 76 5/16"
- CSA B51-09, BOILER, PRESSURE VESSEL, AND PRESSURE LIFT FROM THESE POINTS
PIPING CODE. B USING SPREADER BAR
TEST DATA
MDMT (see drawing) Test Commenced On (YYYY/MM/DD) 2017/07/10
-20
PART DESCRIPTION HEAT NUMBER PART DESCRIPTION HEAT NUMBER HT# VERIFICATION
Header, Port A153645
All Heat Numbers Verified
Header, Return A153645
(Certs on File).
Plugs A162140 (x4)
Tube 616020532 (x16) Checked By:
QC
Metal Temp WATER TEMP >70F (ASME SECT I)
65°f NA
( > MDMT +30 F)
Test Commenced By Mike Dunstan Witnessed By Dave Kuhn
Employee # 476 Employee # 010
Note: Zone/Line was brought up to test pressure, then reduced down to design pressure as per ASME B31.3, 345.5.5.
RESULTS
Pressure gauge(s) used were calibrated and traceable to National and/or International Standards.
CEC hereby certifies the UUT stated above was tested with the following results:
P Valid Pressure Gauge(s) Used
P Heat Numbers Verified
P Test Pressure Attained
P Test Pressure Maintained
P Test Duration Attained
P Pneumatic Test Type Confirmed Report Completed By: Mike Dunstan
Report Date: 2017/07/10
PASS
FRM-000228 Rev.A Page 1 of 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REVISION HISTORY
A A
REV. DATE BY CK. AP. ECO# REFERENCE
8 A 2015/07/27 HS TC TFJ N/A INITIAL RELEASE
29 5/8" 48 7/16"
UPDATED NOTES WITH IMPACT
B 2016/02/12 AC TC TFJ 5203 EXEMPT, TUBE CORROSION
ALLOWANCE, AND DESIGN CODE
YEAR
B B
8 5/16"
4X
4 4 1/8" 6X 3X 3X
TIGHTEN NUTS UNTIL SIDE PLATES
0" BOTTOM OUT ON MOUNTING 7 2 3
13 2X
C 1 NPT C
2 5/16" BAR 12 OR TUBE SUPPORT 3 . 4X
11
TRIM REDI-RODS WHEN FINISHED 2X 1X
8 4
SECTION A-A
SCALE 1 : 4 7 2
2X 2 1/2"
PROTECT O-RING 2X 1-1/4 NPT &
SEALING SURFACES FROM 2X 1-1/2" SAE J518C CODE 61
DAMAGE AND PAINT
78 1/16" 6 45X
D
13 1/2"
A D
2X 11 5/8"
4 1/16"
12 9/16"
16 5/8"
J WEIGHT 16X J
REF. NO. QTY. PART NUMBER DESCRIPTION UOM (lbs)
1 16 203315-00 FORMED FIN TUBE 4P 0.625x0.065 EA 17.5 1
2 5 205731 REDI ROD COOLER SECTION 8 TUBES EA 0.5 MOUNT WITH LARGER
CHAMFERED SIDE
3 4 205807 COOLER SECTION TUBE SUPPORT PIPE 8 TUBES EA 0.2 POINTING INWARD
4 20 303446 BOLT HH CS GR.5 0.375-16UNC X 1.000 ZN EA 0.1
5 4 305375 ORING 2-128 V90D EA 0.00
K 6 45 327666 RUBBER EDPM 2.000IN X 2.000IN X 0.125IN EA 0.0 K
0.0
7 10 328331 NUT HEX LOCK GR9 CS 0.375 IN EA
B
8 2 328345 WEATHERSTRIP EDGE TRIM STRAIGHT BUBBLE (CUT TO 69IN LONG) EA 1.0
9 2 618852 SHEET SIDE PAN 0.188IN X 13.375IN X 70.375IN AL EA 17.2 17
10 2 618853 PLATE CLAMP FRONT 0.375IN X 7.0IN X 9.5IN AL EA 2.2
11 2 618854 PLATE CLAMP BACK 0.375IN X 5.0IN X 13.5IN AL EA 2.2
PROPRIETARY AND CONFIDENTIAL Chilliwack,
12 1 618858 BAR MOUNTING 16T 0.75IN X 1.5IN X 15.25IN AL EA 1.6 DIMENSIONING & TOLERANCING PER B.C., Canada
L ASME Y14.5M-2009. U.S.O.: L
13 1 618862 SHEET HEADER BLANK 16T 0.08IN X 7.0IN X 14.75IN AL EA 0.8 THE INFORMATION CONTAINED IN TITLE
TORQUE PLUGS TO 250FT LBS TORQUE FITTINGS TO 100FT LBS
UNITS: INCHES X/X ±1/16
THIS DRAWING IS THE SOLE COOLER SECTION 8P-8T 24N 2500PSI
14 4 624816 PLUG SA-105 SAE -20N 1.625-12UN HEX EA 0.48 WITH ANTI SEIZE LUBRICANT WITH ANTI SEIZE LUBRICANT PROPERTY OF CLEAN ENERGY
FINISH: 250 µIN. .X ±.1 COMPRESSION CORP. ANY
15 1 625083 NAME PLATE 5IN X 3IN X 0.041IN (HEAT EXCHANGER PSIG/F) EA 0.1 DO NOT REMOVE AFTER LEAK TESTING DETAIL B REPRODUCTION IN PART OR AS A
SCALE 1 : 3 INNER RADII: .03 MAX. .XX ±.01 WHOLE WITHOUT THE PERMISSION DR. HS 2015/07/27 SIZE DOC. NO. REV
16 1 626862 HEADER IN-OUT 1.25FNPT-1.5SAE 16T COOLER SECTION EA 57.7
OUTER .03 MIN. .XXX ±.005 OF CLEAN ENERGY COMPRESSION CK. TC 2015/07/27 D 626865 B
M M
17 1 626863 HEADER IN-OUT 1.25FNPT-1.5SAE 16T COOLER SECTION EA 59.9 EDGE: X 45° CORP IS PROHIBITED.
ANGLES ±.5° AP. TFJ 2015/07/27 SCALE 1:8 WEIGHT 451.8 LBS SHEET 1 / 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PRESSURE TEST REPORT
Test Standard ASME B31.3
UNIT UNDER TEST (UUT) DATA TEST REQUIREMENTS
TEST DATA
MDMT (see drawing) Test Commenced On (YYYY/MM/DD) 2017/07/18
-20
PART DESCRIPTION HEAT NUMBER PART DESCRIPTION HEAT NUMBER HT# VERIFICATION
Header, Port A154903
All Heat Numbers Verified
Header, Port A154903
(Certs on File).
Plugs L2570 (4)
Tube 616080534 (16) Checked By:
Warehouse
Metal Temp WATER TEMP >70F (ASME SECT I)
65 F N/A
( > MDMT +30 F)
Test Commenced By Timothy Goody Witnessed By Jordan Parkes
Employee # 695 Employee # 1236
Note: Zone/Line was brought up to test pressure, then reduced down to design pressure as per ASME B31.3, 345.5.5.
RESULTS
Pressure gauge(s) used were calibrated and traceable to National and/or International Standards.
CEC hereby certifies the UUT stated above was tested with the following results:
P Valid Pressure Gauge(s) Used
P Heat Numbers Verified
P Test Pressure Attained
P Test Pressure Maintained
P Test Duration Attained
P Pneumatic Test Type Confirmed Report Completed By: Timothy Goody
Report Date: 2017/07/18
PASS
FRM-000228 Rev.A Page 1 of 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REVISION HISTORY
A A
REV. DATE BY CK. AP. ECO# REFERENCE
01 2015/05/15 TC RJT TFJ N/A FIRST RELEASE, DERIVED FROM 208235
8 31 13/16" 46 1/4"
A 2015/06/03 TC RJT TFJ 3565 UPDATES FOR HEADERS, END PLUGS WERE ORB-24, ADDED NAME PLATE
B 2015/08/05 HS TC TFJ 4034 CHANGE REFERENCE DIM TO CRITICAL, UPDATE TO RIVET NAME PLATE
B B
8 5/16"
4X
4
4 1/8" 6X 3X 3X
13 1/2"
A
D 3X 11 5/8" D
2X 1/4 NPT
4X 1 NPT
4 5/16"
6 13/16"
9 13/16"
12 5/16"
16 5/8"
79 1/8"
16 2X 1/2-13 UNC 1"
1/2"
TOP 12
B
ATTACH NAME PLATE WITH RIVETS 15 3/8" 15 3/8"
NOTE TEXT ORIENTATION WITH COOLER TOP
RECORD REQUIRED INFO ON NAME PLATE
F F
TEST DATA
MDMT (see drawing) Test Commenced On (YYYY/MM/DD) 2017/07/18
-20
PART DESCRIPTION HEAT NUMBER PART DESCRIPTION HEAT NUMBER HT# VERIFICATION
Header, Port A153645
All Heat Numbers Verified
Header, Port A153645
(Certs on File).
Plugs L2570 (4)
Tube 616080534 (16) Checked By:
Warehouse
Metal Temp WATER TEMP >70F (ASME SECT I)
65 F N/A
( > MDMT +30 F)
Test Commenced By Timothy Goody Witnessed By Jordan Parkes
Employee # 695 Employee # 1236
Note: Zone/Line was brought up to test pressure, then reduced down to design pressure as per ASME B31.3, 345.5.5.
RESULTS
Pressure gauge(s) used were calibrated and traceable to National and/or International Standards.
CEC hereby certifies the UUT stated above was tested with the following results:
P Valid Pressure Gauge(s) Used
P Heat Numbers Verified
P Test Pressure Attained
P Test Pressure Maintained
P Test Duration Attained
P Pneumatic Test Type Confirmed Report Completed By: Timothy Goody
Report Date: 2017/07/18
PASS
FRM-000228 Rev.A Page 1 of 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
REVISION HISTORY
A A
REV. DATE BY CK. AP. ECO# REFERENCE
8
UPDATES FOR SIDE PLATES, HEADERS AND CLAMP
03 2015/05/15 TC RJT TFJ 3565 PLATES, ADDED TORQUE SPECS FOR SAE PLUGS, 1-7/8" SAE
PLUGS WERE 203318-00
31 7/8" 46 3/16"
A 2015/06/03 TC RJT TFJ 3565 UPDATES FOR HEADERS, ADDED NAME PLATE
B 2015/08/05 HS TC TFJ 4034 CHANGE REFERENCE DIM TO CRITICAL, UPDATE TO RIVET
B NAME PLATE B
4X
5 1/2"
4
4 1/8"
6X 3X 3X
0"
TIGHTEN NUTS UNTIL SIDE PLATES
13 3/4 NPT BOTTOM OUT ON MOUNTING 7 2 3
2 5/16" 2X
C BAR 12 OR TUBE SUPPORT 3 . C
4X
TRIM REDI-RODS WHEN FINISHED 11
8 2X 1X
SECTION A-A 4
SCALE 1 : 4
7 2
4X 1/4 NPT 27X
78 1/16"
13 1/2" 4X 1 NPT
A 6
D 2X 11 5/8" D
E E
2 1/2"
4"
7"
8 1/2"
11"
B 79 1/8"
ATTACH NAME PLATE WITH RIVETS 16
NOTE TEXT ORIENTATION WITH COOLER TOP 2X 1/2-13 UNC 1"
RECORD REQUIRED INFO ON NAME PLATE TOP 1/2"
9 3/4" 9 3/4"
F (3/4 NPT) F
NOTES: 4 1/8"
1/2" DETAIL C
DESIGN SPECIFICATIONS: TEXT 1 1/4" SCALE 1 : 3
- SERVICE: SWEET NATURAL GAS 1 1/4"
- CORROSION ALLOWANCE: 0"
- TUBES: 0.002"
- HEADERS: 1/32" 5/16" 2X 1/2-13 UNC THRU
- VOLUME: 418IN^3 2 5/16"
WHEN STORING ON DUNNAGE, PLACE DUNNAGE ON THESE FACES
- MAWP: 5000 PSIG @ 400 F
- MDMT: -20 F @ 5000 PSIG 2X 1/2" 2X 76 5/16"
G B G
APPLICABLE DESIGN CODES
- ASME SECTION VIII, DIVISION 1, BOILER AND PRESSURE
VESSEL CODE 2013
- CSA B51-09, BOILER, PRESSURE VESSEL, AND PRESSURE 2X
PIPING CODE. LIFT FROM THESE POINTS
1X 1X 2X 9 USING SPREADER BAR
NDE REQUIREMENT: PRESSURE TEST TO ASME SECTION VIII
-
-
HYDROSTATIC TEST PRESSURE: 6500PSIG (1.3 X MAWP)
OR PNEUMATIC TEST PRESSURE: 6000PSIG (1.2 X MAWP)
12X
3 2 7 COOLER SECTION TOP C
H NOTES: 4X 4X H
1. THREAD END PLUGS AND BODIES OF CS TUBE FITTINGS INTO HEADERS. PAINT HEADER ASSEMBLY PER NOTES BELOW PRIOR TO 4
ASSEMBLY OF REMAINING COMPONENTS.
2X 5 15
1. ALL THREADED HOLES TO BE PLUGGED/PROTECTED PRIOR TO SURFACE PREP AND PAINTING.
2. EXTERIOR SURFACES PREPPED TO SSPC-SP11 OR BETTER (REFER TO: WI-MF-2013-026).
2X 10
3. PAINT SYSTEM APPLICATION ACCORDING TO: WI-MF-2014-001.
4. COLOR: CECC STANDARD GREY.
2. TORQUE 3/8-16UNC FASTENERS TO 15FT-LB LUBED (20FT-LBS DRY). 14
3. REFER TO PROCESS PLAN 703002 FOR ASSEMBLY AND TEST PROCEDURES.
10X
J J
WEIGHT 1
REF. NO. QTY. PART NUMBER DESCRIPTION UOM (lbs)
1 10 203315-01 FORMED FIN TUBE 4P 0.625x0.109 EA 24.5
2 5 205747 REDI ROD COOLER SECTION 5 TUBES EA 0.3
3 4 205809 COOLER SECTION TUBE SUPPORT PIPE 5 TUBES EA 0.1
4 20 303446 BOLT HH CS GR.5 0.375-16UNC X 1.000 ZN EA 0.1
K 5 4 305375 ORING 2-128 V90D EA 0.00 MOUNT WITH LARGER
CHAMFERED SIDE
B K
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