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SIMOTICS Low-voltage motors

GP, SD, DP, XP


1LA5/6/7/9, 1LE1, 1LG4/6, 1LP7/9, 1MA6/7, 1MB1, 1MF6/7, 1MJ6, 1PC1/3, 1PP6/7/9

Operating Instructions

Ausgabe 12/2012

Answers for industry.


3 Functions Issue 07/05

CACH THAO LAP VA DANH DAU CAU DAU DONG CO

3.5.2 Motor circuit

IEC Motor

QUAT QUAT

K.NOI K.NOI
QUAT W2 U2 V2
W2 U2 V2
U1 V1 W1
U1 V1 W1

D V X D V X

U1
U1

V1 V1
W1 W1
Delta connection Star connection

e.g.: Volts 230 V (Delta connection) / 400 V (Star connection)

Fig. 3-23 Motor terminal box


Commissioning 7
7.1 Insulation resistance

7.1.1 Checking the insulation resistance

WARNING
Working on electrical power installations
Only appropriately trained personnel may carry out this work.
Before starting commissioning, install all covers that are designed to prevent active or
rotating parts from being touched, or which are necessary to ensure correct air guidance
and thus effective cooling.

WARNING
Hazardous voltage at the terminals
Dangerous voltages are sometimes present on the terminals during and immediately after
measurement of the winding insulation resistance. Contact with these can result in death,
serious injury or material damage.
If any power cables are connected, check to make sure line supply voltage cannot be
connected. Once you have measured the insulation resistance, discharge the winding by
connecting to the ground potential.

Checking the insulation resistance

NOTICE

The insulation resistance needs to be checked prior to start-up and again after any
extended periods of storage or periods during which the equipment is not in operation.
Before you begin measuring the insulation resistance, please read the operating manual for
the insulation resistance meter you are going to use. Disconnect any main-circuit cables
that are connected to the terminals before measuring the insulation resistance.

Low-voltage motors
Operating Instructions, 12/2012, 5 610 00000 02 000 71
Commissioning
7.1 Insulation resistance

Note
If the critical insulation resistance is less than or equal to this value, the windings must be
dried or, if the fan is removed, cleaned thoroughly and dried.
Please note that the insulation resistance of dried, clean windings is lower than that of warm
windings. The insulation resistance can only be properly assessed after conversion to the
reference temperature of 25 °C.

Note
If the measured value is close to the critical value, you must check the insulation resistance
at suitably frequent intervals.

Measuring the insulation resistance


1. Before you begin measuring the insulation resistance, please read the operating manual
for the insulation resistance meter you are going to use.
2. Disconnect any main circuit cables from the terminals before measuring the insulation
resistance.
3. Where possible, measure the insulation resistance of the winding with respect to the
motor enclosure when the winding temperature is between 20 ... 30 °C. Different
insulation resistance values apply for other temperatures.
4. When measuring, wait until the final resistance value is reached. This is reached after
approximately one minute. Then read off the insulation resistance.

Limit values of the stator winding insulation resistance


The following table indicates the measuring circuit voltage and the limit values for the
minimum insulation resistance and the critical insulation resistance of the stator winding.

Table 7- 1 Insulation resistance of the stator unwinding at 25 °C

Rated voltage Urated< 2 kV


Measuring circuit voltage 500 V
Minimum insulation resistance for new, cleaned or 10 MΩ
repaired windings
Critical specific insulation resistance after a long operating 0,5 MΩ / kV
time

Note the following:

Low-voltage motors
72 Operating Instructions, 12/2012, 5 610 00000 02 000
Commissioning
7.1 Insulation resistance

● If the measurements are performed at winding temperatures ≠ 25 °C, convert the


measured value to the reference temperature of 25 °C in order to be able to compare the
values with the table above.
– The insulation resistance halves every time the temperature rises by 10 K.
– The resistance doubles every time the temperature falls by 10 K.
● Dry, new windings have a typical insulation resistance of more than 100 ... 2000 MΩ
depending on the winding size, design and rated voltage. An insulation resistance value
close to the minimum value could be due to moisture and/or dirt accumulation.
● During operation, the insulation resistance of the windings can fall to the critical insulation
resistance due to ambient and operational influences. The critical insulation resistance
value for a winding temperature of 25 °C can be calculated by multiplying the rated
voltage (kV) by the specific critical resistance value (0,5 MΩ / kV).
Example:
Critical resistance for rated voltage UN = 690 V:
690 V x 0,5 MΩ / kV = 0,345 MΩ

Note
Critical insulation resistance reached or fallen below
If the critical insulation resistance is reached or fallen below, this can result in damage to
the insulation or voltage flashovers.
 Contact your Siemens Service Center.
 If the measured value is close to the critical value, you must check the insulation
resistance at suitably frequent intervals.

See also
SIEMENS Service Center (Page 113)

Low-voltage motors
Operating Instructions, 12/2012, 5 610 00000 02 000 73
Operation
8.3 Fault tables

Taking the machine out of service


For details of measures that need to be implemented, please refer to Section Preparing for
use (Page 27).

Lubricating before recommissioning

NOTICE

The machine must be relubricated during commissioning if it has been out of service for
more than 1 year, in order to ensure that the grease is distributed throughout the bearings.
The shaft must rotate for the grease to be distributed.
Please observe the information on the lubricant plate if carrying out relubrication using
relubrication equipment.
See also the section titled "Application planning - Bearing lifetime".

8.3 Fault tables

Overview

Note
Before rectifying any faults, please read the information in the section titled Safety
information (Page 11).

Note
In the event that electrical faults occur while the machine is being operated with a converter,
please also refer to the operating instructions for the frequency converter.

The tables below list general faults caused by mechanical and electrical influences.

Low-voltage motors
Operating Instructions, 12/2012, 5 610 00000 02 000 81
Operation
8.3 Fault tables

Table 8- 1 Fault table, electrical causes

Electrical fault characteristics


↓ Machine will not start up
↓ Machine starts up reluctantly
↓ Rumbling noise during startup
↓ Rumbling noise during operation
↓ Overheating during no-load operation
↓ Overheating when under load
↓ Overheating of individual winding sections

Possible causes of faults Remedial measures1)


X X X X Overload Reduce load
X Interruption of a phase in the supply line Check switches and supply lines
X X X X X Interruption of a phase in the supply line Check switches and supply lines
after switching on
X X Supply voltage too low, frequency too Check power supply conditions
high
X Supply voltage too high, frequency too Check power supply conditions
low
X X X X X Stator winding incorrectly connected Check winding connections
X X X X Winding short circuit or phase short Measure the winding resistances and insulation
circuit in stator winding resistances, repair after consultation with
manufacturer
X Incorrect direction of rotation of axial fan Check connections

(1) As well as eliminating the cause of the fault (as described under "Remedial measures"),
you must also rectify any damage the machine may have suffered.

Low-voltage motors
82 Operating Instructions, 12/2012, 5 610 00000 02 000
Operation
8.4 Deactivating

Table 8- 2 Fault table, mechanical causes

Mechanical fault characteristics


↓ Grinding noise
↓ Overheating
↓ Radial vibrations
↓ Axial vibrations

Possible causes of faults Remedial measures1)


X Rotating parts are grinding Determine cause and adjust parts concerned
X Reduced air supply, fan possibly rotating in the wrong Check airways, clean machine
direction
X Rotor not balanced. Check feather key declaration (H, F, N)
X Rotor out of true, shaft bent Please consult the manufacturer.
X X Poor alignment Align machine set,
check coupling 2)
X Coupled machine not balanced Re-balance coupled machine
X Surges from coupled machine Inspect coupled machine
X X Imbalance originating from gearing Adjust/repair gearing
X X Resonance in the overall system (comprising machine Reinforce foundation following consultation
and foundation)
X X Changes in foundation Determine cause of changes; eliminate if
necessary; realign machine

(1) As well as eliminating the cause of the fault (as described under "Remedial measures"),
you must also rectify any damage the machine may have suffered.
2) Note any changes that take place while the temperature is rising.

8.4 Deactivating

Note
Switch off the machine and disconnect it from the power supply!

Measures for shutting down the machine


Commission any devices provided for protection against condensation after switching off the
machine, e.g. anti-condensation heating.

Low-voltage motors
Operating Instructions, 12/2012, 5 610 00000 02 000 83
Three-phase asynchronous motor
Series 1R.5/1S.5
Operating instructions Edition 12.2006

1RR5808-6JA60-Z
No. 1165188020001

Order No. AD 05605 EN


INSPECTION CERTIFICATE Induction machine
PRÜFBESCHEINIGUNG EN 10204 3.1 Asynchronmaschine
Rated Data / Bemessungsdaten
Ident No. Rotor
Ident-Nr. Ha Long Cement Plant Läufer slipring rotor
Type Internal order No.
3 ph. mot. Typ
1RR5 566-6JA60-Z Werksauftrag 2451062552 / 734
Serial no Winding instructions
EN 60034-1 / IEC 34-1 Nr. 1165188010001 / 2006 Wickelanweisung AP.94879:00
Rotor No.
± 5% Y 6000 V ± 2% 50 Hz Läufer-Nr. 13614
Therm. Class Therm.-class Utilization
157 A WKL F Wärmeklasse Ausnutzung
B
Construction
1200 kW + 5 / + 45 °C Bauform
IM 1001
r.p.m. → Ex-Certificate
993 min
–1
UV W Ex-Bescheinigung
Enclosure
cos ϕ 0.77 Schutzart
IP 55
Rotor 1650 V 437 A 7.7 t IA / IN tE [ s ]
3
m
Efficiency 95.4 % QS
min
pE Pa pM Pa
pM 3 tD
(n=0)
Pa VG m min
Brushes per ring Brush grade Brush dimensions
Bürsten je Ring
8 Bürstenmarke
MK20 Bürstenmaße [mm]
32 x 20
Air gap
Luftspalt [mm]
1.8

Resistance-, Insulation resistance Test, High voltage test / Widerstände-, Isolationswiderstände, Spannungsprüfung
Winding / Component Number of poles / Direct current Temperature Insulation resistance Winding test
Wicklung / Komponente number resistance 1 min 50 Hz
Polzahl / Anzahl Gleichstrom- Temperatur Isolationswiderstand Wicklungsprüfung
widerstand
[Ω] [°C] R60 [MΩ] UM [kV] Up [kV]
Stator phase winding
Ständer Strang
6 0.07547 19.5 6850 2.5 13.0
Rotor phase winding
Läufer Strang
6 0.00994 19.5 9780 1.0 3.48
Resistance temperature detector Pt 100 winding
Widerstandsthermometer Pt 100 Wicklung
6 100 0 30000 0.5
Resistance temperature detector Pt 100 bearing
Widerstandsthermometer Pt 100 Lager
1/1 100 0 3000 0.1
Resistance temperature detector Pt 100 stator core
Widerstandsthermometer Pt 100 Ständerblechpaket
Thermistors type
Thermistoren Typ

No-load operation: motor / generator - method / Leerlauf: Motor / Generator - Methode


Frequency Voltage Current Electric power Power factor Speed Direction of
Frequenz Spannung Strom Elektr. Leistung Leistungsfaktor Drehzahl rotation
–1
f [Hz] U [V] I [A] Pel [kW] cos ϕ r.p.m. / [min ] Drehrichtung
50 6000 77.0 33.8 0.042 1000 →

Short circuit test: motor / generator - method / Kurzschluss: Motor / Generator - Methode
Frequency Voltage Current Electric power Power factor Speed Direction of
Frequenz Spannung Strom Elektr. Leistung Leistungsfaktor Drehzahl rotation
–1
f [Hz] U [V] I [A] Pel [kW] cos ϕ r.p.m. / [min ] Drehrichtung
50 1128 157.0 57.1 0.186 0

Antifriction bearing / slide bearing excess temperature / Wälz- / Gleit - Lager Übertemperatur
D-end N-end
D-S ΘL [ K ]
16 N-S ΘL [ K ]
8
Shaft voltage / Wellenspannung
Voltage rms
Spannung eff. [ mV ]

Vibration severity / Schwingstärke v eff Accessories / Zubehör: Checked / Geprüft


x y z 1 x space heater 3AC380 V, 1350 W
D-end [ mm/s ] 1.3 1.3 1.2 1 x Vibration and bearing monitoring; SPM-Nipples at bearings
N-end [ mm/s ] 0.6 - - 1 x Monitoring stream of cooling air (switch point 1.4 mbar)
Remarks:
The machine is manufactured and tested in compliance with the standard DIN EN 60034-1. The machine was found to be in Order.
Die Maschine wurde hergestellt und geprüft in Übereinstimmung mit Standard DIN EN 60034-1. Die Maschine wurde in Ordnung befunden.

Date: Issued: Checked / approved:


Datum:
24.10.2006 Erstellt:
Test Bay Engineer Macion Geprüft / genehmigt:
Head of quality department Dr. Stahl
Description Edition 10.2006

Siemens AG AD 05596 DE
2-12 1RR5566-6JA60-Z Instruction 1165188010001
INSPECTION CERTIFICATE Induction machine
PRÜFBESCHEINIGUNG EN 10204 3.1 Asynchronmaschine
Rated Data / Bemessungsdaten
Ident-No. Rotor
Ident-Nr. Ha Long Cement Plant Läufer slipring rotor
Type Internal order No.
3 ph. mot. Typ 1RR5 808-6JA60-Z Werksauftrag 2451062556/734
Serial no Winding instructions
EN 60034-1 / IEC 34-1 Nr. 1165188020001 / 2006 Wickelanweisung AP.95188:00
Rotor no.
±5% Y 6000 V ± 2 % 50 Hz Läufer-Nr. 13912
Therm. Class Therm.-class Utilization
475 A WKL
F Wärmeklasse Ausnutzung B
Construction
4250 kW + 5 / + 45 °C Bauform IM 1001
r.p.m. ← Ex-Certificate
995 min
–1
VUW Ex-Bescheinigung
Enclosure
cos ϕ 0.89 Schutzart IP 55
Rotor 1620 V 1580 A 20.5 t IA / IN tE [ s ]
3
m
Efficiency 96.8 % QS
min
pE Pa pM Pa
pM 3
(n=0)
Pa VG m tD min

Brushes per ring Brush grade Brush dimensions


Bürsten je Ring
20 Bürstenmarke
MK 20 Bürstenmaße [mm]
40 x 20
Air gap
Luftspalt [mm]
3.0

Resistance-, Insulation resistance Test, High voltage test / Widerstände-, Isolationswiderstände, Spannungsprüfung
Winding / Component number of poles / direct current Temperature insulation resistance winding test
Wicklung / Komponente number resistance Temperatur Isolationswiderstand 1 min 50 Hz
Polzahl / Anzahl Gleichstrom- Wicklungsprüfung
widerstand
[Ω] [°C] R60 [MΩ] UM [kV] Up [kV]
Stator phase winding
Ständer Strang
6 0.02380 19.5 30000 5.0 13.0
Rotor phase winding
Läufer Strang
6 0.00193 19.5 30000 1.0 4.24
Resistance temperature detector Pt 100 winding
Widerstandsthermometer Pt 100 Wicklung
6 100 0 30000 0.5
Resistance temperature detector Pt 100 bearing
Widerstandsthermometer Pt 100 Lager
1/1 100 0 3000 0.1
Resistance temperature detector Pt 100 cooling
Widerstandsthermometer Pt 100 Kühlluft
Thermistors type
Thermistoren Typ

No-load operation: motor / generator - method / Leerlauf: Motor / Generator - Methode


Frequency Voltage Current Electric power Power factor Speed Direction of
Frequenz Spannung Strom Elektr. Leistung Leistungsfaktor Drehzahl rotation
–1
f [Hz] U [V] I [A] Pel [kW] cos ϕ r.p.m. / [min ] Drehrichtung
50 6002 145.3 70.1 0.046 1000 ←

Short circuit test: motor / generator - method / Kurzschluss: Motor / Generator – Methode
Frequency Voltage Current Electric power Power factor Speed Direction of
Frequenz Spannung Strom Elektr. Leistung Leistungsfaktor Drehzahl rotation
–1
f [Hz] U [V] I [A] Pel [kW] cos ϕ r.p.m. / [min ] Drehrichtung
50 1202 475.2 145.6 0.147 0

Antifriction bearing/slide bearing excess temperature / Wälz- / Gleit- Lager Übertemperatur


D-end N-end
D-S ΘL [ K ]
22 N-S ΘL [ K ]
10
Shaft voltage / Wellenspannung
Voltage rms Voltage peak
Spannung eff. [ mV ] Spannung Spitze [ mV ]

Vibration severity / Schwingstärke v eff Accessories / Zubehör: checked / geprüft


x y z space heater: AC 380 V / 1740 W; vibration monitoring: VC 1100 C11
D-end [ mm/s ] 0.4 0.7 1.1 fan for slip ring area AC 380 V 50 Hz 3kW; SPM-Nipples at bearings;
N-end [ mm/s ] 1.1 ---- ---- differential pressure indicator (switch point 1.4 mbar)
Remarks:
The machine is manufactured and tested in compliance with the standard DIN EN 60034-1. The machine was found to be in Order.
Die Maschine wurde hergestellt und geprüft in Übereinstimmung mit Standard DIN EN 60034-1. Die Maschine wurde in Ordnung befunden.

Date: issued: checked / approved: Head of quality department


Datum:
24.10.2006 erstellt:
Test Bay Engineer Kiank geprüft / genehmigt:
Edition 12.2006 Description / Technical Data

Siemens AG AD 05605 EN
1RR5808-6JA60-Z Operating Instructions 1165188020001 2-13
INSPECTION CERTIFICATE Induction machine
PRÜFBESCHEINIGUNG EN 10204 3.1 Asynchronmaschine
Rated Data / Bemessungsdaten
Ident No. Rotor
Ident-Nr. Ha Long Cement Plant Läufer slipring rotor
Type Internal order No.
3 ph. mot. Typ
1RR5 504-6JA60-Z Werksauftrag 2451062562 / 734
Serial no Winding instructions
EN 60034-1 / IEC 34-1 Nr. 1165188040001 / 2006 Wickelanweisung AP.94986:00
Rotor No.
Y ± 5% 6000 V ± 2% 50 Hz Läufer-Nr. 13958
Therm. Class Therm.-class Utilization
106 A WKL F Wärmeklasse Ausnutzung
B
Construction
910 kW + 5 / + 45 °C Bauform
IM 1001
r.p.m. ← Ex-Certificate
986 min
–1
VUW Ex-Bescheinigung
Enclosure
cos ϕ 0.87 Schutzart
IP 55
Rotor 1240 V 458 A 5.4 t IA / IN tE [ s ]
3
m
Efficiency 94.9 % QS
min
pE Pa pM Pa
pM 3 tD
(n=0)
Pa VG m min
Brushes per ring Brush grade Brush dimensions
Bürsten je Ring
8 Bürstenmarke
MK20 Bürstenmaße [mm]
32 x 20
Air gap
Luftspalt [mm]
1.5

Resistance-, Insulation resistance Test, High voltage test / Widerstände-, Isolationswiderstände, Spannungsprüfung
Winding / Component Number of poles / Direct current Temperature Insulation resistance Winding test
Wicklung / Komponente number resistance 1 min 50 Hz
Polzahl / Anzahl Gleichstrom- Temperatur Isolationswiderstand Wicklungsprüfung
widerstand
[Ω] [°C] R60 [MΩ] UM [kV] Up [kV]
Stator phase winding
Ständer Strang
6 0.2090 19.0 13000 2.5 13.0
Rotor phase winding
Läufer Strang
6 0.0125 19.0 1200 1.0 3.48
Resistance temperature detector Pt 100 winding
Widerstandsthermometer Pt 100 Wicklung
6 100 0 30000 0.5
Resistance temperature detector Pt 100 bearing
Widerstandsthermometer Pt 100 Lager
1/1 100 0 3000 0.1
Resistance temperature detector Pt 100 stator core
Widerstandsthermometer Pt 100 Ständerblechpaket
Thermistors type
Thermistoren Typ

No-load operation: motor / generator - method / Leerlauf: Motor / Generator - Methode


Frequency Voltage Current Electric power Power factor Speed Direction of
Frequenz Spannung Strom Elektr. Leistung Leistungsfaktor Drehzahl rotation
–1
f [Hz] U [V] I [A] Pel [kW] cos ϕ r.p.m. / [min ] Drehrichtung
50 6000 29.9 19.6 0.063 1000 →

Short circuit test: motor / generator - method / Kurzschluss: Motor / Generator - Methode
Frequency Voltage Current Electric power Power factor Speed Direction of
Frequenz Spannung Strom Elektr. Leistung Leistungsfaktor Drehzahl rotation
–1
f [Hz] U [V] I [A] Pel [kW] cos ϕ r.p.m. / [min ] Drehrichtung
50 1439 106.0 40.1 0.152 0

Antifriction bearing / slide bearing excess temperature / Wälz- / Gleit - Lager Übertemperatur
D-end N-end
D-S ΘL [ K ]
12 N-S ΘL [ K ]
8
Shaft voltage / Wellenspannung
Voltage rms
Spannung eff. [ mV ]

Vibration severity / Schwingstärke v eff Accessories / Zubehör: Checked / Geprüft


x y z 1 x space heater 3AC380 V, 1350 W
D-end [ mm/s ] 0.2 0.5 0.5 1 x Vibration and bearing monitoring; SPM-Nipples at bearings
N-end [ mm/s ] 0.2 - - 1 x Monitoring stream of cooling air (switch point 0.8 mbar)
Remarks:
The machine is manufactured and tested in compliance with the standard DIN EN 60034-1. The machine was found to be in Order.
Die Maschine wurde hergestellt und geprüft in Übereinstimmung mit Standard DIN EN 60034-1. Die Maschine wurde in Ordnung befunden.

Date: Issued: Checked / approved:


Datum:
24.10.2006 Erstellt:
Test Bay Engineer Macion Geprüft / genehmigt:
Head of quality department Dr. Stahl
Edition 11.2006 Description

Siemens AG AD 05597 EN
1RR5504-6JA60-Z Instruction 1165188040001 2-13
INSPECTION CERTIFICATE Induction machine
PRÜFBESCHEINIGUNG EN 10204 3.1 Asynchronmaschine
Rated Data / Bemessungsdaten
Ident-No. Rotor
Ident-Nr. Ha Long Cement Plant Läufer slipring rotor
Type Internal order No.
3 ph. mot. Typ 1RR5 904-6JA60-Z Werksauftrag 2451062565/734
Serial no Winding instructions
EN 60034-1 / IEC 34-1 Nr. 1165188050001 / 2006 Wickelanweisung AP.95191:00
Rotor no.
±5% Y 6000 V ± 2 % 50 Hz Läufer-Nr. 14415
Therm. Class Therm.-class Utilization
587 A WKL
F Wärmeklasse Ausnutzung B
Construction
5326 kW + 5 / + 45 °C Bauform IM 1001
r.p.m. → Ex-Certificate
994 min
–1
UVW Ex-Bescheinigung
Enclosure
cos ϕ 0.89 Schutzart IP 55
Rotor 1900 V 1650 A 25.0 t IA / IN tE [ s ]
3
m
Efficiency 96.5 % QS
min
pE Pa pM Pa
pM 3
(n=0)
Pa VG m tD min

Brushes per ring Brush grade Brush dimensions


Bürsten je Ring
21 Bürstenmarke
MK 20 Bürstenmaße [mm]
40 x 20
Air gap
Luftspalt [mm]
2.9

Resistance-, Insulation resistance Test, High voltage test / Widerstände-, Isolationswiderstände, Spannungsprüfung
Winding / Component number of poles / direct current Temperature insulation resistance winding test
Wicklung / Komponente number resistance Temperatur Isolationswiderstand 1 min 50 Hz
Polzahl / Anzahl Gleichstrom- Wicklungsprüfung
widerstand
[Ω] [°C] R60 [MΩ] UM [kV] Up [kV]
Stator phase winding
Ständer Strang
6 0.01770 20.0 5070 5.0 13.0
Rotor phase winding
Läufer Strang
6 0.00197 20.0 13400 1.0 4.8
Resistance temperature detector Pt 100 winding
Widerstandsthermometer Pt 100 Wicklung
6 100 0 30000 0.5
Resistance temperature detector Pt 100 bearing
Widerstandsthermometer Pt 100 Lager
1/1 100 0 3000 0.1
Resistance temperature detector Pt 100 cooling
Widerstandsthermometer Pt 100 Kühlluft
Thermistors type
Thermistoren Typ

No-load operation: motor / generator - method / Leerlauf: Motor / Generator - Methode


Frequency Voltage Current Electric power Power factor Speed Direction of
Frequenz Spannung Strom Elektr. Leistung Leistungsfaktor Drehzahl rotation
–1
f [Hz] U [V] I [A] Pel [kW] cos ϕ r.p.m. / [min ] Drehrichtung
50 6000 168.5 97.6 0.056 1000 →

Short circuit test: motor / generator - method / Kurzschluss: Motor / Generator – Methode
Frequency Voltage Current Electric power Power factor Speed Direction of
Frequenz Spannung Strom Elektr. Leistung Leistungsfaktor Drehzahl rotation
–1
f [Hz] U [V] I [A] Pel [kW] cos ϕ r.p.m. / [min ] Drehrichtung
50 1079 585.9 176.2 0.161 0

Antifriction bearing/slide bearing excess temperature / Wälz- / Gleit- Lager Übertemperatur


D-end N-end
D-S ΘL [ K ]
13 N-S ΘL [ K ]
6
Shaft voltage / Wellenspannung
Voltage rms Voltage peak
Spannung eff. [ mV ] Spannung Spitze [ mV ]

Vibration severity / Schwingstärke v eff Accessories / Zubehör: checked / geprüft


x y z space heater: AC 380 V / 1740 W; vibration monitoring: VC 1100 C11
D-end [ mm/s ] 1.6 1.9 1.4 fan for slip ring area AC 380 V 50 Hz 3kW; SPM-Nipples at bearings;
N-end [ mm/s ] 1.7 ---- ---- differential pressure indicator (switch point 1.4 mbar)
Remarks:
The machine is manufactured and tested in compliance with the standard DIN EN 60034-1. The machine was found to be in Order.
Die Maschine wurde hergestellt und geprüft in Übereinstimmung mit Standard DIN EN 60034-1. Die Maschine wurde in Ordnung befunden.

Date: issued: checked / approved: Head of quality department


Datum:
24.10.2006 erstellt:
Test Bay Engineer Kiank geprüft / genehmigt:
Edition 12.2006 Description / Technical Data

Siemens AG AD 05607 EN
1RR5904-6JA60-Z Operating Instructions 1165188050001 2-13
INSPECTION CERTIFICATE Induction machine
PRÜFBESCHEINIGUNG EN 10204 3.1 Asynchronmaschine
Rated Data / Bemessungsdaten
Ident No. Rotor
Ident-Nr. Ha Long Cement Plant Läufer slipring rotor
Type Internal order No.
3 ph. mot. Typ
1RR5 452-6JA60-Z Werksauftrag 2451062571 / 734
Serial no Winding instructions
EN 60034-1 / IEC 34-1 Nr. 1165188060001 / 2006 Wickelanweisung AP.95216:00
Rotor No.
± 5% Y 6000 V ± 2% 50 Hz Läufer-Nr. 13959
Therm. Class Therm.-class Utilization
51 A WKL F Wärmeklasse Ausnutzung
B
Construction
410 kW + 5 / + 45 °C Bauform
IM 1001
r.p.m. ← Ex-Certificate
982 min
–1
VUW Ex-Bescheinigung
Enclosure
cos ϕ 0.84 Schutzart
IP 55
Rotor 730 V 352 A 3.6 t IA / IN tE [ s ]
3
m
Efficiency 93.0 % QS
min
pE Pa pM Pa
pM 3 tD
(n=0)
Pa VG m min
Brushes per ring Brush grade Brush dimensions
Bürsten je Ring
6 Bürstenmarke
MK20 Bürstenmaße [mm]
32 x 20
Air gap
Luftspalt [mm]
1.5

Resistance-, Insulation resistance Test, High voltage test / Widerstände-, Isolationswiderstände, Spannungsprüfung
Winding / Component Number of poles / Direct current Temperature Insulation resistance Winding test
Wicklung / Komponente number resistance 1 min 50 Hz
Polzahl / Anzahl Gleichstrom- Temperatur Isolationswiderstand Wicklungsprüfung
widerstand
[Ω] [°C] R60 [MΩ] UM [kV] Up [kV]
Stator phase winding
Ständer Strang
6 0.565 19.0 14000 2.5 13.0
Rotor phase winding
Läufer Strang
6 0.01455 19.0 30000 0.5 2.46
Resistance temperature detector Pt 100 winding
Widerstandsthermometer Pt 100 Wicklung
6 100 0 30000 0.5
Resistance temperature detector Pt 100 bearing
Widerstandsthermometer Pt 100 Lager
1/1 100 0 3000 0.1
Resistance temperature detector Pt 100 stator core
Widerstandsthermometer Pt 100 Ständerblechpaket
Thermistors type
Thermistoren Typ

No-load operation: motor / generator - method / Leerlauf: Motor / Generator - Methode


Frequency Voltage Current Electric power Power factor Speed Direction of
Frequenz Spannung Strom Elektr. Leistung Leistungsfaktor Drehzahl rotation
–1
f [Hz] U [V] I [A] Pel [kW] cos ϕ r.p.m. / [min ] Drehrichtung
50 6000 17.3 11.9 0.066 1000 ←

Short circuit test: motor / generator - method / Kurzschluss: Motor / Generator - Methode
Frequency Voltage Current Electric power Power factor Speed Direction of
Frequenz Spannung Strom Elektr. Leistung Leistungsfaktor Drehzahl rotation
–1
f [Hz] U [V] I [A] Pel [kW] cos ϕ r.p.m. / [min ] Drehrichtung
50 1644 51.0 23.5 0.162 0

Antifriction bearing / slide bearing excess temperature / Wälz- / Gleit - Lager Übertemperatur
D-end N-end
D-S ΘL [ K ]
25 N-S ΘL [ K ]
18
Shaft voltage / Wellenspannung
Voltage rms
Spannung eff. [ mV ]

Vibration severity / Schwingstärke v eff Accessories / Zubehör: Checked / Geprüft


x y z 1 x space heater 3AC380 V, 1350 W
D-end [ mm/s ] 0.2 0.3 0.3 1 x Vibration and bearing monitoring; SPM-Nipples at bearings
N-end [ mm/s ] 0.3 - - 1 x Monitoring stream of cooling air (switch point 0.2 mbar)
Remarks:
The machine is manufactured and tested in compliance with the standard DIN EN 60034-1. The machine was found to be in Order.
Die Maschine wurde hergestellt und geprüft in Übereinstimmung mit Standard DIN EN 60034-1. Die Maschine wurde in Ordnung befunden.

Date: Issued: Checked / approved:


Datum:
24.10.2006 Erstellt:
Test Bay Engineer Macion Geprüft / genehmigt:
Head of quality department Dr. Stahl
Edition 11.2006 Description

Siemens AG AD 05598 EN
1RR5452-6JA60-Z Instruction 1165188060001 2-13
4 Commissioning
4
4.1 Preparation
Warning
Coverings providing protection against accidental contact with active or rotating
parts or coverings that are necessary for a proper air circuit and thus effective
cooling, must not be open under operation.
Modifications in comparison to normal operation (higher power input, temperatures
or vibrations, unusual noise or smell, reaction of monitoring systems and so on)
indicate that the normal function is disturbed. In order to avoid disturbances that
could cause direct or indirect grievous injuries to persons or damages to property,
the responsible maintenance personnel shall be notified immediately. In case of
doubt - taking into consideration the plant specific safety conditions - switch off the
machine immediately!

4.1.1 Checking the Insulation Resistance

Warning
During and immediately after measuring the terminals are dangerously energized
and must not be touched.
Please ensure that no system voltage may be applied to mains cables.

Prior to first commissioning and after extended standstill periods or storage the
resistance value shall be checked as this value may have fallen below the
minimum insulation resistance due to long-time humidity, penetrated into the
installation because of unfavourable transport, storage and installation conditions.
Measurements shall only be carried out by specialist personnel!
Perform the control measurement with a conventional magneto or a suitable
measuring bridge at a voltage of 1000 V.

♦ Minimum insulation resistant: Ris


When calculating Ris the nominal voltage UN (kV) and winding temperature are
to be taken into consideration.
Winding star-connected, star point not brought out, phase-to-phase
measurement.

Siemens AG AD 05605 EN
1RR5808-6JA60-Z Operating Instructions 1165188020001 4-1
Commissioning Edition 12.2006

Winding Minimum insulation resistance (M )


at operating temperature (approx. 75°C) Risw = 1 x UN (kV)
cold (approx. 20°C) Risk = 15 x UN (kV)

Risw = Minimum insulation resistance, warm


Risk = Minimum insulation resistance, cold

♦ Analysing the checking measurement


If the measurement reveals that the minimum value is not met, the machine
must not be taken into operation and the winding shall be dried.

♦ Evaluating the humidity


In order to evaluate the condensation quantity we recommend to calculate the
polarization index N.
This index results from the following equation

Ris 60 s (Measured value after 60 s measuring)


N = -------------
Ris 15 s (Measured value after 15 s measuring)

N is > 1,3 if the winding is dry.


For N < 1,3 the winding shall be dried.

Drying the winding insulation


Only necessary in accordance with the results of the insulation resistance check
measurement.
The drying methods follow from the equipment available at the place of installation.
Drying may only be carried out by specialist personnel.

♦ Hot-air drying
Use available hot-air aggregates.
During the drying process turn the rotor every 20 min by ¼ rotation in order to
achieve regular drying.
♦ Open-circuit ventilation
If possible locate outlet side opposite the inlet side.
Open completely closed machines on both sides.
This drying method is particularly suited in case of surface condensation.
♦ Electrical drying
Apply low direct or alternating voltage.
Adjust the current so that the winding temperature does not exceed 75°C.
Optional supply, for instance at U terminal.
Discharge for instance at V, W terminals.
Cyclically change connections each hour in order to achieve regular drying.
Locate air inlet and outlet side opposite each other.
If possible locate outlet side on the top.

Siemens AG AD 05605 EN
4-2 1RR5808-6JA60-Z Operating Instructions 1165188020001
Edition 12.2006 Commissioning

Use low forced ventilation to lead off humidity.


This drying method is particularly suited in case of very damp windings (I-value
near 1 MΩ)
♦ Drying by means of heating units
e.g. drying oven, infrared device, heating resistors, hot-air fans and other suitable
devices or equipment.
If possible, use heating equipment with temperature adjustment.
Open machine, ensure that humidity is lead off.
Observe temperature distribution on the machine.

Drying conditions:
♦ Drying processes shall always be carried out slowly and steadily.
♦ Maximum drying temperature 75°C.
♦ Continue drying process until the insulation resistance increases significantly
and reaches its minimum value. Try to reach a higher resistance value as a
reserve.
♦ Measure insulation resistance each hour.
♦ Complete report on the measured values.
♦ In order to control local temperature rise include appropriate thermometers.
♦ Ensure that humidity is lead off.
♦ Make machine ready for operation after the drying process.

4.1.2 Fin
al Activities
♦ Check grease collector for proper fit.
♦ Check air ports with service screen fabric for cleanliness.
Check operating conditions with regard to the dust and oil content in the cooling
air (see chapter 2.2.6).
♦ General:
• Check assembly screw connections for tight fit.
• Terminal check. Proper connection. Clean terminal housing. Sealed cable
gland. Observe direction of rotation. Proper contact screwed joints of the
connecting cables. Check specialist execution of cable lugs.
• Compare technical machine data with respective electrical installation.
Observe data given on the nameplate.
• Clean installation surfaces. Remove all mounting tools and accessories from
the machine area.
• Check the coupling protection for proper seat.
Note
This list may not be complete. Further additional checks may be necessary in
accordance with the particular installation specific conditions.

Siemens AG AD 05605 EN
1RR5808-6JA60-Z Operating Instructions 1165188020001 4-3
Commissioning Edition 12.2006

4.2 Commissioning
Prior to initial commissioning a test run shall be carried out.

Caution
If starting conditions are specified in section 2.3., they must be observed.

♦ rotation test
♦ No-load operation:
• Coupled with unloaded driven machine.
• Checks: Bearing temperature, bearing noises, balance quality
• Time needed: In case of positive test results until the steady state of the
bearing temperatures is reached.
♦ On-load operation:
• After faultless no-load operation.
• On-load operation during extended testing period under operating
conditions, e.g. 72-hour test run.
Current overload see VDE 0530

Siemens AG AD 05605 EN
4-4 1RR5808-6JA60-Z Operating Instructions 1165188020001
Maintenance Edition 12.2006

7.2 Malfunctions and Remedial Measures

Malfunction Possible Cause Remedial Measure


- motor does not start - at least 2 supply conductors - check installation mains
coupled or disconnected; interrupted supply, switches, fuses
no noise
- machine dead - check terminal
connections
- motor does not start - 1 supply conductor interrupted - see above
coupled or disconnected;
humming noise
- bearing damaged or jammed - check bearing, if
necessary replace
bearing
- motor does not or too - load torque too large - unload driven machine
slowly start if loaded
- mains voltage too low - check system voltage
- motor starts at no load, - voltage drop in supply - check plant supply
does not take on load conductor too large conductors
- motor makes humming - stator winding interrupted - measure winding phase
noise when running, stator resistance values and
winding heats up very fast winding temperature
- system voltage too large - check system voltage
- insufficient cooling due to - clean
contaminated air supply lines
- wrong sense of rotation - check terminal
connections;
observe direction arrow
- abnormal noise - mechanical causes - clarification, check
foundation, coupling, ...,
eliminate fault
- electrical causes - noise stops if motor is
switched off; Consult
motor manufacturer
- coupled irregular, - coupling or driving machine - check coupling and
disconnected regular fault alignment, check driving
machine
- lowering foundation - re-align machine,
correct foundation
- insufficient balancing of driven - re-balance
parts
- disconnected irregular - out-of-balance - irregularity remains
running during voltage-free
runout; re-balancing
necessary

Siemens AG AD 05605 EN
7-8 1RR5808-6JA60-Z Operating Instructions 1165188020001
Edition 12.2006 Maintenance

Malfunction Possible Cause Remedial Measure


- disconnected irregular - stator winding phase interrupted - check current
running (continued) consumption of all
supply conductors
- rotor drags because of bearing - check bearing, if
damage necessary, replace
bearing
- fastening screws loose - check screwed joints,
tighten
- resonance in the foundation - foundation detuned
- motor distorted - check alignment
- bearings too warm - bearing damage - check bearings
- wrong or unsuitable grease for - observe greasing
rolling-contact bearings details, re-lubrication,
grease change

7.2.1 Malfunctions of brushes and slip rings


These disturbances occur due to unusual operation conditions, unsatisfactory
maintenance or extreme circulating air conditions. Under normal conditions these
disturbances do not occur during correct machine maintenance.
The specification serves for the information in an emergency.

Malfunction Possible Cause Remedial Measure


- brush fire, sparking - unequal or wrong brush - functional check of
pressure brushes and brush
holder; replace brush
holder
- insufficient grinding-in of the - new grinding-in of the
brushes brushes
- distorted connection twisted - check the twisted wires,
wires if required replace
brushes
- distance between brush holder - readjust brush holder
and slip ring too large
- untrue slip rings - check slip rings;
measure the out-of-
roundness deviation
using a dial gauge;
take into account the
admissible maximum
value

Siemens AG AD 05605 EN
1RR5808-6JA60-Z Operating Instructions 1165188020001 7-9
Maintenance Edition 12.2006

Malfunction Possible Cause Remedial Measure


- brush fire, sparking - oil, grease and dirt on the slip - clean by means of a
(continued) ring surface non-fray cloth slightly
impregnated with petrol;
Keep grooves clean
- vibration due to bearing - check bearing or
damage or coupling and/or coupling and/or
machine imbalance machine; if required,
replace bearing;
balance coupling; notify
the manufacturer of the
machine
- vibration due to loose - check foundation or
foundation and/or housing bolting for tight
housing bolting or fit; measure oscillations
extreme operating at current operating
conditions conditions; notify the
manufacturer
- mechanical damage to the slip - rework slip rings on the
rings lathe; slight round off
edges
- high or irregular brush - wrong brush brand, mixed - replace brushes,
wear equipment with brushes of comply with the brand
different brands specified
- unequal brush - check the brush
pressure pressure, replace the
(heavy deviation) brush holder, if required
- dust accumulation on slip rings, - thoroughly clean the
precipitation of ambient vapours slip rings and/or regrind
or gases on the slip ring using a wooden
grinding block; check
the
ambient air conditions
on the plant side
- untrue slip rings - see above
- brushes rattle or break out - unequal or wrong brush - measure the brush
pressure pressure and/or replace
brush holder
- brush holder faulty - check and/or replace
brush holder
- brushes ground in - carry out new
insufficiently grinding-in of the
brushes or replace
- mechanical damage to slip - check and/or rework
rings and/or untrue slip rings slip rings; slightly round
off the edges

Siemens AG AD 05605 EN
7-10 1RR5808-6JA60-Z Operating Instructions 1165188020001
Edition 12.2006 Maintenance

Malfunction Possible Cause Remedial Measure


- formation of grooves, stria - extreme ambient - check the ambient air
or scratches on the slip conditions; air humidity too conditions
ring surface high; condensation water
precipitation due to intense
temperature variations;
precipitation of vapours or
gases emanating from the plant
- blocked brushes in the holder, - check the brushes,
even due to brush holder or replace,
distorted or damaged if required
connection twisted wires
- wrong brush brand, mixed - see above
equipment with brushes of
different brands

Further causes may result from the specific installation and operating conditions,
that are only known to the operator. Please notify the manufacturer accordingly.

Siemens AG AD 05605 EN
1RR5808-6JA60-Z Operating Instructions 1165188020001 7-11
MICROMASTER 440
0.12 kW - 250 kW
Operating Instructions Issue 07/05

User Documentation
6SE6400-5AW00-0BP0
5. CAÛNH BAÙO VAØ LOÃI :
Trong tröôøng hôïp coù loãi, bieàn taàn seõ khoâng hoaït ñoäng vaø maõ loãi xuaát hieän. Ñeå reset loãi, ta
coù theå aùp duïng phöông phaùp sau :
-Xoay chuyeån coâng suaát tôùi drive.

-Nhaán nuùt treân maøn hình BOP hay AOP.


-Via Digital Input 3 (maëc ñònh).

Loãi Caùc nguyeân nhaân coù theå xaûy ra Chaån ñoaùn vaø bieän phaùp khaéc Phaûn
phuïc öùng
F001 : - Coâng suaát ñoäng cô (P0307) - Kieåm tra : Off2
khoâng phuø hôïp vôùi coâng suaát
Quaù doøng. 1. Coâng suaát ñoäng cô (P0307) coù
bieán taàn (P0206).
phuø hôïp vôùi coâng suaát bieán taàn
- Daây daãn ñoäng cô quaù daøi. (P0206).
- Ñoäng cô bò ngaén maïch. 2. Chieàu daøi caùp khoâng ñöôïc vöôït
quaù giôùi haïn.
- Chaïm ñaát.
3. Caùp ñoäng cô vaø ñoäng cô khoâng
bò ngaén maïch hay chaïm ñaát.

Trang 23
4. Tham soá ñoäng cô caøi trong
bieán taàn phaûi töông xöùng vôùi
ñoäng cô söû duïng.
5. Giaù trò trôû khaùng cuûa Stator
(P0305) phaûi chính xaùc.
6. Ñoäng cô khoâng bò keït hay quaù
taûi.
- Taêng thôøi gian taêng toác.
- Giaûm bôùt möùc ñieän aùp.

F002 : - Ñieän aùp DC-link (r0026) vöôït - Kieåm tra : Off2


quaù möùc ngaét (P2172).
Quaù aùp. 1. Nguoàn caáp (P0210) phaûi naèm
- Quaù aùp coù theå do ñieän aùp nguoàn trong giôùi haïn.
caáp quaù cao hay ñoäng cô trong
2. Boä ñieàu khieån ñieän aùp DC-link
tình traïng phuïc hoài.
phaûi cho pheùp (P1240) vaø tham
- Caùch phuïc hoài coù theå do thôøi soá phaûi ñuùng.
gian giaûm toác ngaén hay ñoäng cô
3. Thôøi gian giaûm toác (P1121)
ñöôïc ñieàu khieån bôûi taûi ñoäng.
phaûi thaéng ñöôïc quaùn tính cuûa
taûi.
4. Yeâu caàu naêng löôïng haõm phaûi
naèm trong giôùi haïn xaùc ñònh.
- Chuù thích :
Quaùn tính lôùn phaûi söû duïng
thôøi gian giaûm toác daøi , maët khaùc
neân söû duïng ñieän trôû thaéng.

F003 : - Nguoàn caáp chính bò loãi. - Kieåm tra : Off2


Thaáp aùp. - Va ñaäp cuûa taûi naèm ngoaøi giôùi 1. Ñieän aùp cung caáp (P0210) phaûi
haïn caøi ñaët. naèm trong giôùi haïn ôû baûng tyû leä.
2. Nguoàn caáp phaûi chaéc khoâng deã
nhaát thôøi loãi hay giaûm aùp.

F004 : - Thoâng gioù chöa ñuû. - Kieåm tra : Off2


Bieán taàn quaù - Quaït khoâng hoaït ñoäng. 1. Quaït phaûi quay khi bieán taàn
nhieät ñang chaïy.
- Nhieät ñoä moâi tröôøng xung quanh
quaù cao. 2. Taàn soá xung phaûi ñaët ôû giaù trò
maëc ñònh.
- Nhieät ñoä moâi tröôøng xung quanh
coù theå cao hôn nhieät ñoä ñaët cuûa
bieán taàn.

Trang 24
F005 : - Bieán taàn quaù taûi. - Kieåm tra : Off2
2
Quaù taûi (I T) - Chu trình laøm vieäc cuûa taûi quaù 1. Chu trình laøm vieäc cuûa taûi phaûi
khaét khe. naèm trong giôùi haïn xaùc ñònh.
- Coâng suaát ñoäng cô (P0307) vöôït 2. Coâng suaát ñoäng cô (P0307)
quaù coâng suaát tích tröõ cuûa bieán phaûi töông xöùng vôùi coâng suaát taûi
taàn (P0206). (P0206).

F0011 : - Ñoäng cô quaù taûi. - Kieåm tra : Off1


Ñoäng cô quaù 1. Chu trình laøm vieäc cuûa taûi phaûi
nhieät. chính xaùc.
2. Ñoä ñaët quaù nhieät ñoäng cô
(P0626-P0628) phaûi chính xaùc.
3. Möùc caûnh baùo veà nhieät ñoä
ñoäng cô (P0604) phaûi töông xöùng.

F0012 : - Daây tín hieäu nhieät ñoä (töø boä taûn Off2
nhieät) bieán taàn bò ñöùt.
Maát tín hieäu
nhieät ñoä cuûa
bieán taàn.

F0015 : - Daây daãn caûm bieán nhieät ñoä Off2


ñoäng cô bò ngaén maïch hay hôû
Maát tín hieäu
maïch.
nhieät ñoä ñoäng
cô.

F0020 : - Moät trong ba pha chính vaøo bò - Kieåm tra daây daãn vaøo. Off2
maát trong khibieán taàn ñang hoaït
Maát pha chính.
ñoäng.

F0021 : - Loãi xaûy ra khi toång doøng caùc pha Off2


hieän haønh cao hôn 5% doøng cuûa
Chaïm ñaát.
bieán taàn caøi ñaët.
- Chuù thích : Loãi naøy xaûy ra khi
bieán taàn coù 3 caûm bieán ño doøng.
Coù ôû bieán taàn loaïi D, E, F.

F0022 : - Nguyeân nhaân loãi do caùc söï kieän Off2


sau :
Loãi choàng coâng
suaát. (1) Quaù doøng treân DC-link = doøng
nhaén maïch cuûa IGBT.
(2) Doøng ngaén maïch treân boä ngaét
ñieän.
(3) Chaïm ñaát.
- Bieán taàn côõ A, B, C tröôøng hôïp
(1), (2), (3).

Trang 25
- Bieán taàn côõ D, E tröôøng hôïp (1),
(2).
- Bieán taàn côõ F tröôøng hôïp (1).

F0023 : - Moät pha cuûa ñoäng cô chöa keát Off2


noái.
Ngoõ ra loãi.
F0030 : - Quaït khoâng laøm vieäc laâu. - Loãi khoâng theå bò che trong khi Off2
Modun choïn löïa (maøn hình AOP
Quaït bò loãi.
hay BOP) ñöôïc keát noái. Caàn thay
quaït môùi.

F0035 : - Töï ñoäng khôûi ñoäng coá gaéng vöôït Off2


quaù giaù trò cuûa P1211.
Töï ñoäng khôûi
ñoäng sau n.

F0040 : - Chæ coù ôû MM 440. Off2


Loãi töï ñoäng ñònh
côõ.

F0041 : - Thoâng soá döõ lieäu moâtô loãi. 0 : Kieåm tra ñoäng cô coù keát noái Off2
vôùi bieán taàn khoâng.
Loãi veà döõ lieäu - Möùc caûnh baùo 0 : taûi boû qua.
rieâng cuûa ñoäng 1 ÷ 40 : kieåm tra döõ lieäu ñoäng cô
- Möùc caûnh baùo 1 : möùc giôùi haïn
cô. (P304 ÷ P311) coù chính xaùc
doøng ñaït tôùi söï ñoàng nhaát.
khoâng.
- Möùc caûnh baùo 2 : ñieän trôû ñoàng
- Kieåm tra kieåu ñaáu daây cuûa ñoäng
nhaát Stator < 10% hay > 100%.
cô.
- Möùc caûnh baùo 3 : ñieän trôû Rotor
< 10% hay > 100%.
- Möùc caûnh baùo 4 : ñieän khaùng
Stator < 50% vaø > 500%.
- Möùc caûnh baùo 5 : ñieän khaùng
nguoàn < 50% vaø > 500%.
- Möùc caûnh baùo 6 : haèng soá thôøi
gian Rotor < 10ms hay > 5s.
- Möùc caûnh baùo 7 : toång ñieän
khaùng rôi toaøn boä < 5% hay >
50%.

- Möùc caûnh baùo 8 : toång ñieän


khaùng rôi treân Stator.
- Möùc caûnh baùo 20 : ñieän aùp IGBT
< 0,5V hay > 10V.
- Möùc caûnh baùo 30 : doøng ñieän

Trang 26
ñieàu khieån taïi ñieän aùp giôùi haïn.
- Möùc caûnh baùo 40 : söï maâu
thuaãn cuûa vieäc caøi ñaët döõ lieäu
ñoàng nhaát, ít nhaát moät söï ñoàng
nhaát sai.
Tyû leä % giaù trò döïa treân trôû khaùng
Z=U/sqrt(3).I.

F0042 : - Toác ñoä ñieàu khieån laïc quan Off2


(P1960) bò loãi. Giaù trò loãi :
Ñieàu khieån toác
ñoä laïc quan loãi. 0 : Heát haïn chôø ñôïi toác ñoä
oån ñiïnh.
1 : Ñoïc maâu thuaãn.

F0051 : - Loãi ñoïc ghi khi löu thoâng soá baát - Chænh ôû möùc Factory Reset vaø Off2
oån. caøi laïi tham soá môùi.
Loãi thoâng soá
Eeprom. - Thay drive.

F0052 : - Loãi ñoïc cuûa thoâng tin choàng 1. Factory Reset vaø caøi thoâng soá Off2
coâng suaát hay döõ lieäu khoâng hôïp môùi.
Loãi choàng coâng
leä.
suaát. 2. Contact Customer Support /
Service Department.

F0053 : - Loãi veà thoâng tin I / O Eeprom - Kieåm tra döõ lieäu. Off2
hay döõ lieäu khoâng hôïp leä.
Loãi I / O - Ñoãi Modun I / O.
Eeprom.

F0054 : - Bo IO loãi keát noái. 1. Kieåm tra döõ lieäu. Off2


Bo maïch IO loãi. - Khoâng nhaän dieän ID treân bo IO, 2. Thay bo IO.
khoâng döõ lieäu.

F0060 : - Loãi truyeàn thoâng noäi boä. - Neáu loãi vaãn xuaát hieän, ñoåi drive. Off2
Quaù haïn Asic. - Loãi phaàn meàm.

F0070 : - Khoâng coù giaù trò ñieåm ñaët töø CB - Kieåm tra CB vaø ñoái taùc truyeàn Off2
(bo truyeàn thoâng) khi tín hieäu heát thoâng.
Loãi ñieåm ñaët CB.
thôøi gian.

F0071 : - Khoâng giaù trò ñieåm ñaët töø USS - Kieåm tra USS master. Off2
khi tín hieäu heát thôøi gian.
Loãi ñieåm ñaët
USS (Bop-link).

F0072 : - Khoâng giaù trò ñieåm ñaët töø USS - Kieåm tra USS master. Off2
khi tín hieäu heát thôøi gian.
Loãi ñieåm ñaët
USS (COMM
link).

Trang 27
F0080 : - Ñöùt daây. Off2
Maát tín hieäu vaøo - Tín hieäu vöôït quaù giôùi haïn.
ADC.

F0085 : - Loãi ngoïai vi khôûi ñoäng qua Off2


ñöôøng noái caùc ngoõ vaøo.
Loãi ngoïai vi.

F0090 : - Tín hieäu töø boä Encoder maát. 1. Kieåm tra tín hieäu Encoder. Off2
Maát phaûn hoài 2. Kieåm tra keát noái Encoder vaø
Encoder. bieán taàn.

F0101 : - Phaàn meàm loãi hay xöû lyù sai. - Töï chaïy kieåm tra ñònh kyø. Off2
Loãi phaàn meàm.

F0221 : - Phaûn hoài PID döôùi giaù trò min - Ñoåi giaù trò P545 chæ coù ñoä lôïi Off2
(P545). phaûn hoài.
Phaûn hoài PID
döôùi giaù trò min.

F0222 : - Phaûn hoài PID treân giaù trò max - Thay ñoåi giaù trò P2267 chæ coù ñoä Off2
(P2267). lôïi phaûn hoài.
Phaûn hoài PID
treân giaù trò max.

F0450 : - Giaù trò loãi. - Drive coù theå chaïy nhöng vaøi Off2
haøm ñaëc tröng seõ laøm vieäc khoâng
Loãi kieåm tra 1. Vaøi boä phaän coâng suaát kieåm tra
chính xaùc.
BISS. bò loãi.
- Thay drive.
2. Vaøi bo maïch ñieàu khieån kieåm
tra bò loãi.
4. Vaøi haøm kieåm tra bò loãi.
8. Vaøi haøm kieåm tra I /O bò loãi.
16. RAM beân trong bò loãi noù kieåm
tra möùc taêng naêng löôïng.

F0452 : - Ñieàu kieän taûi. Off2


Nhaän dieän taûi.

F0499 : Off2
Caûnh baùo ngaét
ngay nguoàn
ñieän.

A501 : - Coâng suaát ñoäng cô (P0307) 1. Coâng suaát ñoäng cô (P0307)


khoâng phuø hôïp vôùi coâng suaát phaûi phuø hôïp vôùi coâng suaát bieán
Quaù doøng.
bieán taàn (P0206). taàn (P0206).
- Daây daãn ñoäng cô quaù daøi. 2. Chieàu daøi caùp phaûi xaùc ñònh.
- Chaïm ñaát. 3. Caùp ñoäng cô vaø ñoäng cô khoâng
ñöôïc chaïm ñaát hay ngaén maïch.

Trang 28
4. Tham soá ñoäng cô phaûi phuø hôïp
vôùi ñoäng cô söû duïng.
5. Giaù trò trôû khaùng Stator (P0350)
phaûi chính xaùc.
6. Ñoäng cô khoâng bò keït hay quaù
taûi.
- Taêng thôøi gian taêng toác.
- Giaûm bôùt möùc ñieän aùp (ñieàu
khieån V/f : P1311 vaø P1312, ñieàu
khieån vector : P1610 vaø P1611)

A0502 : - Quaù ñieän aùp ñaït tôùi möùc giôùi - Neáu caûnh baùo naøy xuaát hieän laâu,
haïn. kieåm tra boäbieán ñoåi ñieän aùp vaøo.
Quaù aùp.
- Caûnh baùo naøy xuaát hieän khi
ñoäng cô ñang giaûm toác, boä ñieàu
khieån DC-link khoâng xuaát hieän
(P1240 = 0).

A0503 : - Nguoàn caáp bò loãi. - Kieåm tra nguoàn cung caáp


(P0210) ôû möùc cho pheùp.
Thaáp aùp. - Nguoàn caáp (P0210) vaø ñieän aùp
DC-link (r0026) döôùi möùc giôùi haïn
xaùc ñònh (P2172).

A0504 : - ÔÛ möùc caûnh baùo khi nhieät ñoä boä - Kieåm tra nhieät ñoä moâi tröôøng
taûn nhieät treân bieán taàn (P0614) xung quanh naèm trong giôùi haïn
Bieán taàn quaù
quaù giôùi haïn, do taàn soá xung giaûm xaùc ñònh cho pheùp.
nhieät.
vaø taàn soá ngoõ vaøo giaûm (P0610).
- Ñieàu kieän taûi vaø chu trình vaän
haønh phaûi ôû möùc ñoä cho pheùp.
- Quaït phaûi chaïy khi vaän haønh.

A0505 : - Möùc caûnh baùo vöôït quaù, doøng - Kieåm tra chu trình laøm vieäc taûi
ñieän seõ giaûm neáu tham soá ñaët naèm trong giôùi haïn cho pheùp.
Quaù nhieät.
P0610 = 1.

A0510, A0511 - Ñoäng cô quaù taûi. - Kieåm tra P0611 neân caøi ñaët ôû
giaù trò cho pheùp.
Quaù nhieät ñoäng - Chu trình laøm vieäc cuûa taûi quaù
cô. cao. - P0614 neân ñaët ôû möùc phuø hôïp.

A0512 : - Daây daãn tín hieäu nhieät ñoä ñoäng


cô bò ñöùt, neáu daây ñöùt ñöôïc nhaän
Maát tín hieäu
dieän.
nhieät ñoä ñoäng
cô. - Chænh coâng taéc nhieät ñoä vöôït
quaù caûm bieán ñoäng cô.

A0522 : - Chu trình xöû lyù UCE Value vaø


nhieät ñoä choàng coâng suaát qua
Heát haïn I2C.
ñöôøng I2C bus bò loãi.

Trang 29
A0523 : - Moät pha cuûa ñoäng cô chöa keát
noái.
Ngoõ ra loãi.

A0535 : 1. Taêng chu trình laøm vieäc P1237.


Ñieän trôû thaéng 2. Taêng thôøi gian giaûm toác P1121.
quaù noùng.

A0541 : - Tham soá döõ lieäu cuûa ñoäng cô


(P1910) ñöôïc löïa choïn hay ñang
Tham soá döõ lieäu
chaïy.
ñoäng cô taùc
ñoäng.

A0542 : - Toác ñoä ñieàu khieån maát oån ñònh


(P1960) ñöôïc löa choïn hay ñang
Toác ñoä ñieàu
chaïy.
khieån maát oån
ñònh taùc ñoäng.

A0590 : - Tín hieäu töø boä encoder bò maát vaø - Döøng bieán taàn vaø kieåm tra :
bieán taàn ñaõ baät ñieàu khieån vector
Caûnh baùo maát 1. Encoder ñaõ ñöôïc laép. Neáu
ñoä nhaïy thaáp.
tín hieäu hoài tieáp chöa, caøi P4000=0 vaø choïn mode
encoder. SLVC (P1300=20 hay 22)
2. Neáu encoder ñaõ laép kieåm tra
chính xaùc encoder ñaõ ñöôïc löïa
choïn (P0400).
3. Kieåm tra söï keát noái giöõa
encoder vaø bieán taàn.
4. Kieåm tra encoder khoâng bò loãi
(choïn P1300=0, chaïy taïi taàn soá
oån ñònh, kieåm tra tín hieäu hoài tieáp
encoder ôû r0061).
5. Taêng encoder döôùi ngöôõng ôû
P0492.

A0600 : - Phaàn meàm loãi. - Lieân heä Siemens.


Caûnh baùo veà
RTOS.

A0700 ÷ A0709 - Bo maïch truyeàn thoâng phaûi hoaït - Xem chi tieát taøi lieäu “CB uers
ñoäng toát. manual’.
Caûnh baùo 1 ÷ 10
veà bo maïch
truyeàn thoâng.

A0710, A0711 - Truyeàn thoâng treân bo maïch - Kieåm tra phaàn cöùng treân bo
truyeàn thoâng bò maát. maïch truyeàn thoâng.
Loãi bo maïch
truyeàn thoâng.

Trang 30
A0910 : - Boä ñieàu khieån Vdc-max bò maát - Kieåm tra :
hoaït ñoäng.
Boä ñieàu khieån 1. Aùp vaøo (P0756) phaûi naèm trong
Vdc-max maát - Giöõ ñieän aùp DC-link (r0026) giôùi haïn cho pheùp.
hoaït ñoäng. khoâng quaù giôùi haïn (P2172).
2. Taûi phuø hôïp.
- Vaøi tröôøng hôïp neân aùp duïng
ñieän trôû thaéng.

A0911 : - Boä ñieàu khieån Vdc-max hoaït - Kieåm tra tham soá ñieän aùp vaøo
ñoäng, vì theá thôøi gian giaûm toác seõ bieán taàn.
Boä ñieàu khieån
ñöôïc taêng töï ñoäng.
Vdc-max taùc - Kieåm tra thôøi gian giaûm toác.
ñoäng. - Giöõ ñieän aùp DC-link (r0026)
khoâng quaù giôùi haïn (P2172).

A0912 : - Boä ñieàu khieån Vdc-min seõ taùc


ñoäng neáu ñieän aùp rôi treân DC-link
Boä ñieàu khieån
(r0026) thaáp hôn möùc nhoû nhaát
Vdc-min taùc
(P2172).
ñoäng.
- Ñoäng naêng cuûa ñoäng cô söû
duïng laøm boä ñeäm cho ñieän aùp
DC-link, laøm giaûm toác ñoä drive.

A0920 : - Tham soá ADC khoâng caøi ñaët


ñuùng.
Tham soá ADC
khoâng caøi ñaët 1. Tham soá ñang caøi ñaët cho ngoõ
ñuùng. ra.
2. Tham soá ñang caøi ñaët cho ngoõ
vaøo.
3. Tham soá caøi ñaët cho ngoõ vaøo
khoâng töông xöùng loaïi ADC.

A0921 : - Tham soá DAC khoâng caøi ñaët


ñuùng.
Tham soá DAC
khoâng caøi ñaët 1. Tham soá ñang caøi ñaët cho ngoõ
ñuùng. ra.
2. Tham soá ñang caøi ñaët cho ngoõ
vaøo.
3. Tham soá caøi ñaët cho ngoõ vaøo
khoâng töông xöùng loaïi DAC.

A0922 : - Khoâng coù taûi gaén vaøo bieán taàn. 1. Kieåm tra taûi gaén vaøo bieán taàn.
Khoâng coù taûi - Vaøi haøm khoâng hoaït ñoäng khi 2. Kieåm tra tham soá caøi ñaët ñoäng
gaén vaøo bieán ñieàu kieän taûi döôùi möùc bình cô phaûi chính xaùc taûi gaén vaøo.
taàn. thöôøng.
3. Vaøi haøm khoâng hoaït ñoäng
chính xaùc vì coù taûi khoâng ôû ñieàu
kieän bình thöôøng.

Trang 31
A0923 : - Yeâu caàu caû hai Fog left vaø Jog
right hoaït ñoäng cuøng luùc (P1055
Fog left vaø Jog
vaø P1056), ñieàu naøy laøm caûn trôû
right hoaït ñoäng
taàn soá ngoõ ra RFG taïi giaù trò xaùc
cuøng luùc.
ñònh cuûa noù.

A0924, A0952 - Ñieàu kieän taûi treân ñoäng cô gaây - Boâi trôn neáu ñöôïc yeâu caàu.
loãi cô khí.
Loãi cô khí. - Kieåm tra :
1. Truïc ñoäng cô khoâng bò gaãy, bò
ghì hay keït truïc.
2. Tín hieäu caûm bieán toác ñoä töø
beân ngoaøi phaûi thích ñaùng neáu
ñöôïc söû duïng.
3. P0402 (xung/phuùt), P2164 (ñoä
treã, leänh taàn soá), P2165 (thôøi gian
treã naèm trong ñoä leäch cho pheùp),
caùc tham soá treân phaûi coù giaù trò
xaùc ñònh.
4. P2155 (ngöôõng taàn soá f1),
P2157 (ngöôõng taàn soá f2),
P2159 (ngöôõng taàn soá f3),
P2174 (ngöôõng treân moâment
1),
P2175 (ngöôõng döôùi moâment
1),
P2176 (thôøi gian treã cho möùc
moment),
P2182 (ngöôõng treân moâment
2),
P2183 (ngöôõng döôùi moâment
2),
P2184 (ngöôõng treân moâment
3),
P2185 (ngöôõng döôùi moâment
3)
Phaûi coù giaù trò chính xaùc.

A0936 : - Chöùc naêng PID Autotuning


(P2350) ñöôïc löïa choïn hay ñang
PID Autotuning
chaïy.
taùc ñoäng

Trang 32
Issue 03/02 Faults and Alarms

3 Faults and Alarms

3.1 Fault messages


In the event of a failure, the inverter switches off and a fault code appears on the
display.

NOTE
To reset the fault code, one of three methods listed below can be used:
1. Cycle the power to the drive.
2. Press the button on the BOP or AOP.
3. Via Digital Input 3 (default setting)

Fault Possible Causes Diagnose & Remedy Quit


F0001  Motor power (P0307) does not Check the following: OFF2
OverCurrent correspond to the inverter power (r0206) 1. Motor power (P0307) must correspond to inverter
 Motor lead short circuit power (r0206).
 Earth faults 2. Cable length limits must not be exceeded.
3. Motor cable and motor must have no short-
circuits or earth faults
4. Motor parameters must match the motor in use
5. Value of stator resistance (P0350) must be
correct
6. Motor must not be obstructed or overloaded
 Increase the ramp time
 Reduce the boost level
F0002  DC-link voltage (r0026) exceeds trip level Check the following: OFF2
OverVoltage (P2172) 1. Supply voltage (P0210) must lie within limits
indicated on rating plate .
 Overvoltage can be caused either by too 2. DC-link voltage controller must be enabled
high main supply voltage or if motor is in (P1240) and parameterized properly.
regenerative mode. 3. Ramp-down time (P1121) must match inertia of
Regenerative mode can be cause by fast load.
ramp downs or if the motor is driven from 4. Required braking power must lie within specified
an active load. limits.
NOTE
Higher inertia requires longer ramp times; otherwise,
apply braking resistor.
F0003  Main supply failed. Check the following: OFF2
UnderVoltage  Shock load outside specified limits. 1. Supply voltage (P0210) must lie within limits
indicated on rating plate.
2. Supply must not be susceptible to temporary
failures or voltage reductions.
F0004  Ventilation inadequate Check the following: OFF2
Inverter Over  Fan must turn when inverter is running
Temperature  Ambient temperature is too high.  Pulse frequency must be set to default value
 Ambient temperature could be higher than
specified for the inverter
 Additional meaning for Mega Master:
 P949 = 1: Rectifiere overtemperature
 P949 = 2: Ambient overtemperature
 P949 = 3: EBOX overtemperature
F0005  Inverter overloaded. Check the following: OFF2
Inverter I2T  Duty cycle too demanding. 1. Load duty cycle must lie within specified limits.
 Motor power (P0307) exceeds inverter 2. Motor power (P0307) must match inverter power
power capability (r0206). (r0206)
F0011  Motor overloaded Check the following: OFF1
Motor Over 1. Load duty cycle must be correct
Temperature 2. Motor nominal overtemperatures (P0626-P0628)
must be correct
3. Motor temperature warning level (P0604) must
match
F0012 Wire breakage of inverter temperature OFF2
Inverter temp. (heatsink) sensor
signal lost

MICROMASTER 440 Parameter List


6SE6400-5BB00-0BP0 235
Faults and Alarms Issue 03/02

Fault Possible Causes Diagnose & Remedy Quit


F0015 Open or short circuit of motor temperature OFF2
Motor temperature sensor. If signal loss is detected, temperature
signal lost monitoring switches over to monitoring with
the motor thermal model.
F0020 Fault occurs if one of the three input phases Check the input wiring of the mains phases OFF2
Mains Phase are missed and the pulses are enabled and
Missing drive is loaded
F0021 Fault occurs if the sum of the phase currents OFF2
Earth fault is higher than 5 % of the nominal inverter
current.
NOTE - Framesizes D to F
This fault only occurs on inverters that have 3
current sensors.
F0022 That hardware fault (P0947 = 22 and Check the I/O board. It has to be fully pressed home. OFF2
Powerstack fault P0949 = 1) caused by the following events:
(1) DC-link overcurrent = short circuit of IGBT
(2) Short circuit of chopper
(3) Earth fault
(4) I/O board is not poperly inserted.
 Framesizes A to C (1),(2),(3),(4)
 Framesizes D to E (1),(2),(4)
 FramesizeF(2),(4)
 Since all these faults are assigned to one
signal on the power stack, it is
notpossible to establish which one
actually occurred.
 UCE failure was detected, when P0947 =
22 and fault value P0949 =12 or 13 or 14,
depending on UCE (for MegaMaster
only).
F0023 One phase of output is disconnected OFF2
Output fault
F0024  Ventilation inadequate Check the following: OFF2
Rectifier Over  Fan inoperative  Fan must turn when inverter is running
Temperature  Ambient temperature is too high.  Pulse frequency must be set to default value
 Ambient temperature could be higher than
specified for the inverter
F0030 Fan no longer working  Fault cannot be masked while options module OFF2
Fan has failed (AOP or BOP) is connected.
 Need a new fan.
F0035 Auto restart fault after n-restart try OFF2
Auto restart after n
F0040 OFF2
Automatic
Calibration Failure

MICROMASTER 440 Parameter List


236 6SE6400-5BB00-0BP0
Issue 03/02 Faults and Alarms

Fault Possible Causes Diagnose & Remedy Quit


F0041 Motor data identification failed. 0: Check that the motor is connected to the OFF2
Motor Data  Alarm value =0: Load missing inverter.
Identification  Alarm value =1: Current limit level 1-40: Check if motor data in P304-311 are correct.
Failure reached during identification. Check what type of motor wiring is required (star,
 Alarm value =2: Identified stator delta).
resistance less than 0.1% or greater than
100%.
 Alarm value =3: Identified rotorresistance
less than 0.1% or greater than 100%.
 Alarm value =4: Identified stator
reactance less than 50% and greater than
500%
 Alarm value =5: Identified main reactance
less than 50% and greater than 500%
 Alarm value =6: Identified rotor time
constant less than 10ms or greater than
5s
 Alarm value =7: Identified total leakage
reactance less than 5% and greater than
50%
 Alarm value =8: Identified stator leakage
reactance less than 25% and greater than
250%
 Alarm value =9: Identified rotor leakage
inductance less than 25% and greater
than 250%
 Alarm value = 20: Identified IGBT on-
voltage less than 0.5 or greater than 10V
 Alarm value = 30: Current controller at
voltage limit
 Alarm value = 40: Inconsistence of
identified data set, at least one
identification failed
Percentage values based on the impedance
Zb = Vmot,nom / sqrt(3) / Imot,nom
F0042  Motor data identification failed. OFF2
Speed Control  Alarm value =0: Time out waiting for
Optimisation Failure stable speed
 Alarm value =1: Inconsistent readings
F0051  Read or write failure while saving non-  Factory Reset and new parameterization OFF2
Parameter EEPROM volatile parameter.  Change drive
Fault
F0052  Read failure for power stack information  Change drive OFF2
power stack Fault or invalid data.
F0053  Read failure for IO EEPROM information  Check data OFF2
IO Eeprom Fault or invalid data.  Change IO module
F0054 1. Wrong IO board is connected.  Check data OFF2
Wrong IO Board 2. No ID detected on IO board, No data.  Change IO module
F0060  Internal communications failure  If fault persists, change inverter OFF2
Asic Timeout  Contact Service Department
F0070  No setpoint values from CB  Check CB and communication partner OFF2
CB setpoint fault (communication board) during telegram
off time
F0071  No setpoint values from USS during  Check USS master OFF2
USS (BOP-link) telegram off time
setpoint fault
F0072  No setpoint values from USS during  Check USS master OFF2
USS (COMM link) telegram off time
setpoint fault
F0080  Broken wire OFF2
ADC lost input  Signal out of limits
signal
F0085  External fault triggered via terminal inputs  Disable terminal input for fault trigger. OFF2
External Fault
F0090  Signal from Encoder lost 1. Check encoder fitted. If encoder not fitted, set OFF2
Encoder feedback P400 = 0 and select SLVC mode (P1300 = 20 or
loss 22)
2. Check connections between encoder and inverter
3. Check encoder not faulty (select P1300 = 0, run
at fixed speed, check encoder feedback signal in
P66)
Increase encoder loss threshold in P492
F0101  Software error or processor failure  Run self test routines OFF2
Stack Overflow

MICROMASTER 440 Parameter List


6SE6400-5BB00-0BP0 237
Faults and Alarms Issue 03/02

Fault Possible Causes Diagnose & Remedy Quit


F0221  PID Feedback below min. value P2268.  Change value of P2268.Adjust feedback gain. OFF2
PID Feedback below
min. value
F0222  PID feedback above max. value P2267.  Change value of P2267.Adjust feedback gain. OFF2
PID Feedback above
max. value
F0450 Fault value:  Drive may run but some features will not work OFF2
BIST Tests Failure 1. Some power section tests have failed properly.
2. Some control board tests have failed  Replace drive.
4. Some functional tests have failed
8. Some IO module tests have failed. (MM
420 only)
16. Internal RAM failed on power-up check
F0452  Load conditions on motor indicate belt Check the following: OFF2
Belt Failure failure or mechanical fault. 1. No breakage, seizure or obstruction of drive train.
Detected 1. If using an external speed sensor, check for
correct function.Check parameters:
 P0409 (pulse per min at rated speed).
 P2191 (Belt failure speed tolerance).
 P2192 (delay time for permitted deviation)
2. If using the torque envelope, check parameters:
 P2182 (threshold frequency f1)
 P2183 (threshold frequency f2)
 P2184 (threshold frequency f3)
 P2185 (upper torque threshold 1)
 P2186 (lower torque threshold 1)
 P2187 (upper torque threshold 2)
 P2188 (lower torque threshold 2)
 P2189 (upper torque threshold 3
 P2190 (lower torque threshold 3)
 P2192 (delay time for permitted deviation)
4. Apply lubrication if required.

MICROMASTER 440 Parameter List


238 6SE6400-5BB00-0BP0
Issue 03/02 Faults and Alarms

3.2 Alarm messages

Alarms Possible Causes Diagnose & Remedy Quit


A0501  Motor power does not correspond to the Check the following: ---
Current Limit inverter power 1. Motor power (P0307) must correspond to inverter
 Motor leads are too long power (r0206).
 Earth faults 2. Cable length limits must not be exceeded.
3. Motor cable and motor must have no short-
circuits or earth faults
4. Motor parameters must match the motor in use
5. Value of stator resistance (P0350) must be
correct
6. Motor must not be obstructed or overloaded
 Increase the ramp-up-time.
 Reduce the boost.
A0502 Overvoltage limit is reached. If this warning is displayed permanently, check drive ---
Overvoltage limit This warning can occur during ramp down, if input voltage .
the dc-link controller is disabled (P1240 = 0).
A0503 Main supply failed Check main supply voltage (P0210). ---
UnderVoltage Limit Main supply (P0210) and consequently DC-
link voltage (R0026) below specified limit
(P2172).
A0504 Warning level of inverter heat-sink Check the following: ---
Inverter temperature (P0614) is exceeded, resulting in 1. Ambient temperature must lie within specified
OverTemperature pulse frequency limits
reduction and/or output frequency reduction 2. Load conditions and duty cycle must be
(depending on parametrization in (P0610) appropriate
A0505  Warning level exceeded, current will be  Check that duty cycle lies within specified limits ---
Inverter I2T reduced if parameterized (P0610 = 1)
A0506  Difference between heatsink and IGBT  Check that duty cycle and shock loads lie within ---
Inverter duty cycle junction temperature exceeds warning specified limits
limits
A0511  Motor overloaded. Independently of the kind of temperature ---
Motor  Load duty cycle too high. determination check:
OverTemperature  P0604 motor temperature warning threshold
I2T  P0625 motor ambient temperature
 If (P601 = 0 or 1) Check the following:
1. Check if name plate data are correct (if not
perform quick commissioning)
2. Accurate equivalent circuit data can be found
by performing motor identification (P1910=1).
3. Check if motor weight (P344) is reasonable.
Change if neccesary.
4. Via P626, P627, P628 the standard
overtemperatures can be changed, if the
motor is nota Siemens standard motor.
 If (P601 = 2) Check the following:
1. Check if temperature shown in r35 is
reasonable.
2. Check if the sensor is a KTY84 (other
sensors are not supported)
A0512 Wire break to motor temperature sensor. If a ---
Motor temperature wire breakage is be detected, temperature
signal lost monitoring switches over to monitoring with
the motor thermal model.
A0520 Warning level of rectifier heat-sink Check the following: ---
Rectifier temperature (P) is exceeded 1. Ambient temperature must lie within specified
OverTemperature limits
2. Load conditions and duty cycle must be
appropriate
3. Fan must turn when drive is running
A0521 Warning level of ambient temperature (P) is Check the following: ---
Ambient exceeded 1. Ambient temperature must lie within specified
OverTemperature limits
2. Fan must turn when drive is running
3. Fan intake air has to be without any resistance
A0522 The cyclic access to the UCE Values and ---
I2C read out timeout powerstack temperatures via the i2c bus
(Mega Master) is disturbed
A0523 One phase of output is disconnected Warning can be masked. ---
Output fault
A0535 ---
Braking Resistor
Hot

MICROMASTER 440 Parameter List


6SE6400-5BB00-0BP0 239
Faults and Alarms Issue 03/02

Alarms Possible Causes Diagnose & Remedy Quit


A0541 Motor data identification (P1910) selected or ---
Motor Data running
Identification Active
A0542 Speed Control Optimisation (P1960) is ---
Speed Control selected or running
Optimisation Active
A0590 Signal from Encoder lost and Inverter has Stop inverter and then ---
Encoder feedback switched to sensorless vector control 1. Check encoder fitted. If encoder not fitted, set
loss warning P400 = 0 and select SLVC mode (P1300 = 20 or
22)
2. Check connections between encoder and inverter
3. Check encoder not faulty (select P1300 = 0, run
at fixed speed, check encoder feedback signal in
P66)
4. Increase encoder loss threshold in P492
A0600 ---
RTOS Overrun
Warning
A0700 CB (communication board) specific See CB user manual ---
CB warning 1 see
CB manual for
details.
A0701 CB (communication board) specific See CB user manual ---
CB warning 2 see
CB manual for
details.
A0702 CB (communication board) specific See CB user manual ---
CB warning 3 see
CB manual for
details.
A0703 CB (communication board) specific See CB user manual ---
CB warning 4 see
CB manual for
details.
A0704 CB (communication board) specific See CB user manual ---
CB warning 5 see
CB manual for
details.
A0705 CB (communication board) specific See CB user manual ---
CB warning 6 see
CB manual for
details.
A0706 CB (communication board) specific See CB user manual ---
CB warning 7 see
CB manual for
details.
A0707 CB (communication board) specific See CB user manual ---
CB warning 8 see
CB manual for
details.
A0708 CB (communication board) specific See CB user manual ---
CB warning 9 see
CB manual for
details.
A0709 CB (communication board) specific See CB user manual ---
CB warning 10 see
CB manual for
details.
A0710 Communication with CB (communication Check CB hardware ---
CB communication board) is lost
error
A0711 CB (communication board) reports a Check CB parameters ---
CB configuration configuration error.
error
A0910 Vdc max controller has been de-activated, Check the following: ---
Vdc-max controller since controller is not capable of keeping DC- 1. Input voltage (P0210) must lie within range.
de-activated link voltage (r0026) within limits (P2172). 2. Load must be match.
 Occurs if main supply voltage (P0210) is
permanently too high.
 Occurs if motor is driven by an active
load, causing motor to goes into
regenerative mode.
 Occurs at very high load inertias, when
ramping down.

MICROMASTER 440 Parameter List


240 6SE6400-5BB00-0BP0
Issue 03/02 Faults and Alarms

Alarms Possible Causes Diagnose & Remedy Quit


A0911  Vdc max controller is active; so ramp- ---
Vdc-max controller down times will be increased
active automatically to keep DC-link voltage
(r0026) within limits (P2172).
A0912 Vdc min controller will be activated if DC-link ---
Vdc-min controller voltage (r0026) falls below minimum level
active (P2172).
 The kinetic energy of the motor is used to
buffer the DC-link voltage, thus causing
deceleration of the drive!
 So short mains failures do not necessarily
lead to an undervoltage trip.
A0920 ADC parameters should not be set to  ---
ADC parameters not identical values, since this would produce
set properly. illogical results.
 Index 0: Parameter settings for output
identical
 Index 1: Parameter settings for input
identical
 Index 2: Parameter settings for input do
not correspond to ADC type
A0921 DAC parameters should not be set to  ---
DAC parameters not identical values, since this would produce
set properly. illogical results.
 Index 0: Parameter settings for output
identical
 Index 1: Parameter settings for input
identical
 Index 2: Parameter settings for output do
not correspond to DAC type
A0922 No Load is applied to the inverter.  ---
No load applied to As a result, some functions may not work as
inverter under normal load conditions.
A0923 Both JOG right and JOG left (P1055/P1056)  ---
Both JOG Left and have been requested. This freezes the RFG
JOG Right are output frequency at its current value.
requested
A0952 Load conditions on motor indicate belt failure Apply lubrication if required. ---
Belt Failure or mechanical fault. Check the following:
Detected 1. No breakage, seizure or obstruction of drive train.
2. If using an external speed sensor, check for
correct function.Check parameters:
 P0409 (pulse per min at rated speed).
 P2191 (Belt failure speed tolerance).
 P2192 (delay time for permitted deviation)
3. If using the torque envelope, check
parameters:
 P2182 (threshold frequency f1)
 P2183 (threshold frequency f2)
 P2184 (threshold frequency f3)
 P2185 (upper torque threshold 1)
 P2186 (lower torque threshold 1)
 P2187 (upper torque threshold 2)
 P2188 (lower torque threshold 2)
 P2189 (upper torque threshold 3)
 P2190 (lower torque threshold 3)
 P2192 (delay time for permitted deviation)
4. Apply lubrication if required.
A0936 PID Autotuning (P2350) selected or running ---
PID Autouning
Active

MICROMASTER 440 Parameter List


6SE6400-5BB00-0BP0 241
Betriebsanleitung / Operating Instructions Ausgabe/Edition: AE

simovert
masterdrives
Vector Control
Frequenzumrichter (AC-AC) Bauform Einbaugerät
Frequency Converter (AC-AC) Chassis Type
11.2005 Faults and Alarms

14 Faults and Alarms

14.1 Faults
General information regarding faults
For each fault, the following information is available:
Parameter r947 Fault number
r949 Fault value
r951 Fault list
P952 Number of faults
r782 Fault time
If a fault message is not reset before the electronic supply voltage is
switched off, then the fault message will be present again when the
electronic supply is switched on again. The unit cannot be operated
without resetting the fault message. (Exception: Automatic restart has
been selected, see P373).

Number / Fault Cause Counter-measure


F001 If a main contactor checkback is configured, P591 Src Contactor Msg
no checkback occurs within the time set in
Main contactor P600 after the power-up command. In the Parameter value must be in conformance with
checkback case of externally excited synchronous motors the connection of the main contactor
(P095 = 12), there is no checkback for the checkback.
excitation current unit.
Check the checkback loop of the main
contactor (or the checkback of the excitation
current unit in the case of synchronous
motors).
F002 When pre-charging, the minimum DC link Check the supply voltage,
voltage (P071 Line Volts x 1.34) of 80 % has
Pre-charging not been reached. Compare witth P071 Line Volts (Compare
P071 with the DC link voltage on DC units).
The maximum pre-charging time of 3 seconds
has been exceeded. Check the rectifier/regenerative unit on DC
units. The rectifier/regenerative unit must be
switched on before the inverter is switched on.
F006 Shutdown has occurred due to excessive DC Check the supply voltage or input DC voltage.
link voltage.
DC link overvoltage Converter is operating in regenerative mode
Line voltage I DC voltage range I Shutdown without feedback possibility.
value
------------------------------------------------------------- If the converter supply voltage is at the upper
200 V - 230 V I 270 V - 310 V I appr. 410 V tolerance limit and it is operating at full load,
380 V - 480 V I 510 V - 650 V I appr. 820 V F006 can also be caused by a line phase
500 V - 600 V I 675 V - 810 V I appr. 1020 V failure.
660 V - 690 V I 890 V - 930 V I appr. 1220 V
Possibly
For parallel-connected converters (BF M,N)
r949 = 1: Overvoltage in the DC link of the - Increaase P464 Decel Time,
master
r949 = 2: Overvoltage in the DC link of the - Activate P515 DC Bus Volts Reg (check
slave. P071 beforehand)

- Reduce P526 Fly Search Speed.

- Reduce P259 Max Regen Power (only for


P100 = 3, 4 or 5)

Siemens AG 6SE7087-6JK60
SIMOVERT MASTERDRIVES Operating Instructions 14-1
Faults and Alarms 11.2005

Number / Fault Cause Counter-measure


F008 The lower limit value of 76 % of the DC link Check
voltage (P071 Line Volts), or of 61 % when
DC link undervoltage kinetic buffering has been enabled, has been - Input DC voltage
fallen short of.
- DC link
Undervoltage in the DC link in 'normal'
operation (i.e. no SIMULATION).

Undervoltage in the DC link with active kinetic


buffering and speed less than 10 % of the
rated motor speed.

It was a 'brief power failure' which was not


detected until system recovery (auto restart
flag).
F010 Due to excessive DC link voltage, shutdown Check the supply voltage
has taken place: Check the braking resistor
DC link overvoltage Line voltage DC link range Shutdown Converter operates regeneratively without a
value feedback possibility. Braking unit must be set
380 V - 480 V 510 V - 650 V 740 V to the lower response threshold (673 V)

Note:
Only at U800 = 1 and f(Pulse) > f(derating)

Lower threshold value than F006 !


F011 Overcurrent shutdown has occurred. - Check the converter output for short-circuit or
The shutdown threshold has been exceeded. earth fault
Overcurrent
- Check the load for an overload condition

- Check whether motor and converter are


correctly matched

- Check whether the dynamic requirements


are too high
F012 During excitation of the induction motor, the Only for closed loop n/f/T control (P100 = 3, 4
current did not rise above 12.5 % of the or 5)
I too low setpoint magnetizing current for no-load
operation. If no motor is connected, go into the simulation
mode P372.

Check current detection, check power section.


F014 During excitation of the motor, the current Check the output contactor
component is less than 25 % of the motor no- Check the motor cable
I too low load current.

Note:
Only for U800 = 1
Irrespective of the type of control
(Difference to F012)

6SE7087-6JK60 Siemens AG
14-2 Operating Instructions SIMOVERT MASTERDRIVES
11.2005 Faults and Alarms

Number / Fault Cause Counter-measure


F015 Motor has stalled or is locked: - Reduce load

Motor stall - if the static load is too high - Release brake

- if the acceleration or deceleration time is too - Increase current limits


fast, or if load change is too fast and too great,
- Increase P805 PullOut/BlckTime
- due to incorrect parameterization of the pulse
encoder pulse number P151 or of the analog - Increase P792 response threshold for
tachometer scaling P138 set/actual deviation

- due to disturbed speed signals (tachometer Only for f/n/T control (P100 = 3, 4, 5)
shield not connected)
- Increase torque limits or torque setpoint
The fault is only generated after the time set in
P805. Only n/T control or v/f control with speed
controller: (P100 = 0, 4, 5)
The binector B0156 is set in the status word 2
r553 Bit 28. - Check tachometer cable break

To detect whether the drive is blocked, see - Check pulse encoder pulse number
P792 (Perm Deviation) and P794. With n/f
control, this fault is tripped if the torque limits - Check analog tachometer scaling
have been reached (B0234).
- Connect shield of tachometer cable on motor
With speed control (P100 = 4) and master side and converter side
drive (see P587), the fault can also point to an
interruption in the encoder cable. This case - Reduce smoothing of speed pre-control P216
has the same significance as if the drive is (only n/T control)
locked. only frequency control:(P100 = 3)

With v/f control, the I(max) controller has to be - Slow down acceleration time (see also P467
activated (P331). The monitor does not ProtRampGen Gain)
operate with v/f textile applications (P100 = 2). - Increase current in the lower frequency range
Motor has stalled or is locked: (P278, P279, P280)

In the case of synchronous motors (P095 = - Switch in speed controller pre-control


12, 13): by reaching the maximum frequency (P471>0)
- Set EMF controller more dynamically (315) to
In the case of externally excited synchronous max. approx. 2
motors (P095 = 12): as a result of missing or
excessively high excitation current (flux is too - Increase changeover frequency for the EMF
small or too great). model (P313)
- Replace by speed control with pulse encoder
When the maximum frequency (including in the case of overmodulated n/f controller
control reserves) (B0254) has been reached
on synchronous motors, the fault is generated - Track speed setpoint with the speed actual
immediately. If the deviations in the rotor flux value so that the set/actual deviation is always
are too great, first of all, the converter current less than that set in P792.
is switched to zero, the excitation current is
reduced and, after some time, the fault Only for synchronous motor: (P095 = 12)
message is tripped at the level of the double
damping time constant (2*r124.1). During this - Check current limits of the excitation unit.
wait time, the status word bit B0156 (r553.28)
is set already. - Check excitation current setpoint and actual
value (incl. wiring)

- Check voltage limits of the excitation unit


during dynamic current changes.

- Check drive system for resonance


oscillations.
F018 The found set frequency could not be - Check additional setpoint 2
implemented. Reasons: - Release negative directions of rotation with
F set fly - Additional setpoint 2 too high low maximum speed.
- Speed actual-value at standstill negative
(signal ripple) and negative direction of
rotation locked.

Siemens AG 6SE7087-6JK60
SIMOVERT MASTERDRIVES Operating Instructions 14-3
Faults and Alarms 11.2005

Number / Fault Cause Counter-measure


F019 During flying restart without tachometer: Power up after coasting.
Search in both directions of rotation not Possibly increase P525 Fly Search Amps.
Motor not found possible (one direction blocked) and motor has Enable both directions of rotation (P571,
not been found. P572)
F020 The motor temperature limit value has been Check the motor (load, ventilation, etc.). The
exceeded. current motor temperature can be read in r009
Motor temperature Motor Temperature.
r949 = 1 limit value of motor temperature
exceeded Check P381 Mot Tmp

r949 = 2 short-circuit in the cable to the motor Fault - check the KTY84 input at connector
temperature sensor or sensor defective -X103:29,30, or X104:29,30 (Compact PLUS)
for short-circuit.
r949 = 4 wire break in the cable to the motor
temperature sensor or sensor defective

r949 = 5 wire break and limit value exceeded


F021 Parameterized limit value of the I2t monitoring Check: P383 Mot Tmp T1
for the motor has been exceeded.
Motor I2t
F023 The limit value of the inverter temperature has - Measure the air intake and ambient
been exceeded. temperature
Inverter temperature (Observe minimum and maximum ambient
Alarm: (r949): temperature!)
Bit0 Inverter overtemperature
- Observe the derating curves at theta >45°C
Bit1 Wire break of cable to (Compact PLUS type) or 40°C.
temperature sensor
- On Compact PLUS units: ≥ 22 kW
Bit4 Number of the temperature sensor acknowledgement is only possible after
Bit5 1 minute
Bit6
Check:
Bit8 Multiparallel circuit: Slave number
Bit9 - whether the fan -E1 is connected and is
Bit10 rotating in the correct direction

Examples: - that the air entry and discharge openings are


r949 = 1: Limit value of inverter temperature not restricted
has been exceeded.
- temperature sensor at -X30
r949 = 2: Sensor 1: wire break of sensor cable
or sensor defective

r949 = 18: Sensor 2: wire break of sensor


cable or sensor defective

r949 = 34: Sensor 3: wire break of sensor


cable or sensor defective

r949 = 50: Sensor 4: wire break of sensor


cable or sensor defective.
F025 UCE upper switch (Compact PLUS) / or UCE Check:
has tripped in phase L1
UCE upper switch/ - phase L1 for short-circuit or ground fault
UCE Ph. L1 (-X2:U2 - including motor)

- that CU is correctly inserted

- that the switch for "SAFE STOP" (X9/5-6) is


open (only for units with order No. ...-11,
...-21,...-31, ...-61).

6SE7087-6JK60 Siemens AG
14-4 Operating Instructions SIMOVERT MASTERDRIVES
11.2005 Faults and Alarms

Number / Fault Cause Counter-measure


F026 UCE lower switch (Compact PLUS) / or UCE Check:
has tripped in phase L2
UCE lower switch / - phase L2 for short-circuit or ground fault
UCE Ph. L2 (-X2:V2 - including motor)

- that CU is correctly inserted

- that the switch for 'SAFE STOP' (X9/5-6) is


open (only for units with order Nos....-11,
...-21,...-31, ...-61)
F027 Fault pulse resistor (Compact PLUS) / or UCE Check:
has tripped in phase L3
Fault pulse resistor / - phase L3 for short-circuit or ground fault
UCE Ph. L3 (-X2:W2 - including motor)

- that CU is correctly inserted

- that the switch for 'SAFE STOP' (X9/5-6) is


open (only for units with order Nos....-11,
...-21,...-31, ...-61)
F028 The frequency and the amplitude of the DC Check the supply voltage.
link ripple indicate a single-phase power
Supply phase failure.
F029 A fault has occurred in the measured value Causes in phase L1 and L2:
sensing system: - Fault in measured value sensing system
Meas. value sensing - Fault in power section (valve cannot block)
The measured variable at which a fault - Fault on CU
occurred during offset adjustment is bit-coded
and stored in r949 : Causes on all other measured variables:
Bit 0: Current phase L1 - Fault on CU (SIMA) -> replace CU
Bit 1: Current phase L2
Bit 2: DC link voltage
Bit 3: Inverter temperature
Bit 4: Motor temperature
Bit 5: Analog input 1
Bit 6: Analog input 2

Examples:
- (r949 = 1) Offset adjustment in phase L1 not
possible

- (r949 = 2) Offset adjustment in phase L3 not


possible.

- (r949 = 3) Offset adjustment in phases L1


and L3 not possible.
F035 Parameterizable external fault input 1 has Check:
been activated
Ext. Fault 1 - whether there is an external fault

- whether the cable to the appropriate digital


input has been interrupted

- P575 Src No ExtFault1


F036 Parameterizable external fault input 2 has Check:
been activated
Ext. Fault 2 - whether there is an external fault

- whether the cable to the appropriate digital


input has been interrupted

- P585 Src No ExtFault2

Siemens AG 6SE7087-6JK60
SIMOVERT MASTERDRIVES Operating Instructions 14-5
Faults and Alarms 11.2005

Number / Fault Cause Counter-measure


F037 An analog input is taking place in operating Check the connection to
mode 4..20 mA and a wire break has
Analog input occurred. The number of the analog input - Analog input 1 -X102:15, 16,
concerned is shown in fault value (r949). or -X101:9,10 (Compact PLUS).

- Analog input 2 -X102: 17, 18.

Check parameters

- P632 CU AnaIn Conf


- P634 CU AnaIn Smooth
- P631 CU AnaIn Offset
F038 During a parameter task, a voltage failure has Re-enter the parameter. The number of the
occurred on the board. parameter concerned can be seen in fault
Voltage OFF during value r949.
parameter storage
F040 Incorrect operating status Replace CU (-A10), or replace the unit
(Compact PLUS type)
AS internal
F041 A fault has occurred when storing the values in Replace CU (-A10), or replace the unit
the EEPROM. (Compact PLUS)
EEPROM fault
F042 Calculating time problems Reduce the calculating time load:

Calculating time At least 10 failures of time slots T2, T3, T4 or - Increase P357 Sampling Time
T5 (see also parameters r829.2 to r829.5)
- Calculate individual blocks in a slower
sampling time

Observe r829 CalcTimeHdroom.


F044 A fault has occurred during the softwiring of Fault value r949:
binectors and connectors. >1000 : Fault during softwiring of connectors
BICO manager fault >2000 : Fault during softwiring of binectors

- Voltage OFF and ON


- Factory setting and new parameterization
- Replace the board
F045 A hardware fault has occurred when accessing - Replace CU (-A10), or replace the unit
an option board (Compact PLUS)
Opt. Board HW
- Check connection of the board subrack to the
option boards and replace if necessary.
F046 A fault has occurred during the transfer of Power the unit down and up again.
parameters to the gating unit processor.
Par. Task Replace CU (-A10), or replace the unit
(Compact PLUS type)
F047 The calculating time in the gating unit Replace CU (-A10), or replace the unit
computer is not sufficient (Compact PLUS)
Gating Calc Time
In case of synchronous motors (P095 = 12):
Pulse frequency set too high (P340>2kHz).
F048 The pulse frequency set in P340 is not Change P340 Pulse Frequency.
permissible.
Gating Pulse Freq
F049 The firmware versions on the CU have Use uniform firmware
different firmware release.
SW version
F050 Error when initializing the TSY board Check:

TSY Init. - Whether the TSY is correctly inserted

6SE7087-6JK60 Siemens AG
14-6 Operating Instructions SIMOVERT MASTERDRIVES
11.2005 Faults and Alarms

Number / Fault Cause Counter-measure


F051 Digital tachometer or analog tachometer Check the parameters:
sensing are faulty
Speed encoder - P130 Src SpdActV

- P151 Pulse #

- P138 AnalogTachScale

- P109 Motor #PolePairs

The product of P109 and P138 must be


smaller than 19200. Check or replace
tachometer. Check connection to tachometer.

- Replace CU (-A10), or replace the unit


(Compact PLUS type)
F052 Control track input (-X103/27, or -X104/27 Unselect tachometer with control track (P130
Compact PLUS) is not high: select motor encoder)
n-Cntr.Input - Tachometer line broken
- Tachometer fault Check control track connection (-X103/27, or
X104/27 Compact PLUS)
The fault input on the TSY was activated.
Exchange TSY
F053 The permissible change value of the speed Check tachometer cables for interruptions.
encoder signal P215 dn(act,perm) has been Check earthing of tachometer shield.
Tachometer dn/dt doubly exceeded.
- The shield must be connected both at the
motor and the converter side.

- The encoder cable must not be interrupted.

- The encoder cable must not be laid together


with the power cables.

- Only recommended encoders should be


used.

- In the case of a signal fault, the DT1 board


may have to be used. If necessary, change
P215

- With P806
(observe parameter description) it is possible
during operation to switch over to encoder-free
operation.
F054 A fault has occurred during initialization of the Fault value r949
encoder board.
Sensor board 1. Board code incorrect
initialization fault 2. TSY not compatible
3. SBP not compatible
7. Board double

20: TSY board double

60: Internal error


F056 Communication on the SIMOLINK ring is - Check the fiber-optic cable ring
disturbed.
SIMOLINK telegram - Check whether an SLB in the ring is without
failure voltage

- Check whether an SLB in the ring is faulty

- Check P741 (SLB TlgOFF)

Siemens AG 6SE7087-6JK60
SIMOVERT MASTERDRIVES Operating Instructions 14-7
Faults and Alarms 11.2005

Number / Fault Cause Counter-measure


F057 The brake has not opened, the output current Check brake
of the converter has exceeded the Check I(max) brake (U840). The set threshold
Brake does not open parameterized current threshold (U840) for must be at least 10% above the maximum
longer than one second (with the rotor locked) possible acceleration current.

Note:
Only with U800 = 1
F058 A fault has occurred during the processing of a No remedy
parameter task.
Parameter fault
Parameter task
F059 A fault has occurred in the initialization phase The number of the inconsistent parameter is
during the calculation of a parameter. indicated in fault value r949. Correct this
Parameter fault after parameter (ALL indices) and switch voltage off
factory setting/init. and on again. Several parameters may be
affected, i.e. repeat process.
F060 This is set if the MLFB = 0 after exiting After acknowledgement, in INITIALIZATION
INITIALIZATION (0.0 kW). MLFB = order enter a suitable MLFB in parameter P070
MLFB is missing number. MLFB (6SE70..). (Only possible with the
corresponding access stages to both access
parameters).
F061 A parameter entered during drive setting (e.g. Acknowledge the fault and change the
P107 Mot Rtd Freq, P108 Mot Rtd Speed, corresponding parameter value. The missing
Incorrect P340 Pulse Frequency) is not in a permissible parameter is indicated in r949 as a fault value.
parameterization range (depending on control type)

6SE7087-6JK60 Siemens AG
14-8 Operating Instructions SIMOVERT MASTERDRIVES
11.2005 Faults and Alarms

Number / Fault Cause Counter-measure


F062 Fault in connection with the multi-parallel r949 = 10:
circuit or board ImP1 has been detected. Communications card does not reply. When
Multi-parallel circuit writing the control word, BUSY is not active if
CSOUT is inactive. Communications card is
probably not inserted.

R949 = 11,12:
Timeout during BUSY during initialization.
BUSY does not become active within 1 sec.

R949 = 15:
Timeout during BUSY during normal
communication. BUSY does not become
active within 1 sec.

R949 = 18:
Timeout when reading out the fault information
from the ImPIs. Within one second after
activation of FAULT no fault cause can be
supplied by the IMP1.

R949 = 20+i:
HW conflict. This is set if bit HWCONF is set in
status word of slave i. (Fault in the
configuration of the multi-parallel circuit)

r949 = 30+i:
HW version of ImPI isnot compatible. The
relevant slave number is contained in i.

R949 = 40:
Number of slaves does not tally with the
setpoint number of slaves of the unit.

R949 = 50+i
Inconsistency in the number of slaves. The
number of slaves notified by the ImPI is not in
conformance with the number of status words
or with the setpoint number of slaves of the
MLFB.

Counter-measure:
- Check ImPI or communications card and
replace, if necessary.
- Check configuration of multi-parallel circuit.
- Check parameterization.
- Replace CU.
- Replace ImPI.
F065 No telegram was received at an Scom Fault value r949:
interface (Scom/USS protocol) within the
Scom Telegram telegram failure time. 1 = interface 1 (SCom1)
2 = interface 2 (SCom2)
- Check the connection CU -X100:1 to 5 and
check the connection PMU -X300.

- Check the connection CU -X103, or


X100/ 35,36 (Compact PLUS type)
- Check "SCom/SCB TLG OFF" P704.01
(SCom1) and P704.02 (SCom2)
- Replace CU (-A10), or replace the unit
(Compact PLUS type)

Siemens AG 6SE7087-6JK60
SIMOVERT MASTERDRIVES Operating Instructions 14-9
Faults and Alarms 11.2005

Number / Fault Cause Counter-measure


F070 A fault has occurred during initialization of the Fault value r949:
SCB board.
SCB initialization fault 1: Board code incorrect
2: SCB board not compatible
5: Error in configuration data
(Check parameterization)
6: Initialization timeout
7: SCB board double
10: Channel error
F072 A fault has occurred during initialization of the Fault value r949:
EB board. 2: 1st EB1 not compatible
EB initialization fault 3: 2nd EB1 not compatible
4: 1st EB2 not compatible
5: 2nd EB2 not compatible
21: Three EB1 boards
22: Three EB2 boards

110: Fault on 1st EB1 (Analog input)


120: Fault on 2nd EB1 (Analog input)
210: Fault on 1st EB2 (Analog input)
220: Fault on 2nd EB2 (Analog input)
F073 4 mA at analog input 1, slave 1 fallen short of Check the connection of the signal source to
the SCI1 (slave 1) -X428: 4, 5.
AnInp1SL1
F074 4 mA at analog input 2, slave 1 fallen short of Check the connection of the signal source to
the SCI1 (slave 1) -X428: 7, 8.
AnInp2 SL1
F075 4 mA at analog input 3, slave 1 fallen short of Check the connection of the signal source to
the SCI1 (slave 1) -X428: 10, 11.
AnInp3 SL1
F076 4 mA at analog input 1, slave 2 fallen short of Check the connection of the signal source to
the SCI1 (slave 2) -X428: 4, 5.
AnInp1 SL2
F077 4 mA at analog input 2, slave 2 fallen short of Check the connection of the signal source to
the SCI1 (slave 2) -X428: 7, 8.
AnInp2 SL2
F078 4 mA at analog input 3, slave 2 fallen short of Check the connection of the signal source to
the SCI1 (slave 2) -X428: 10, 11.
AnInp3 SL2
F079 No telegram has been received by the SCB - Check the connections of the SCB1(2).
(USS, peer-to-peer, SCI) within the telegram
SCB telegram failure failure time. - Check P704.03"SCom/SCB Tlg OFF"

- Replce SCB1(2)

- Replace CU (-A10)
F080 Fault during initialization of the board at the Fault value r949:
DPR interface 1: Board code incorrect
TB/CB initialization 2: TB/CB board not compatible
fault 3: CB board not compatible
5: Error in configuration data
6: Initialization timeout
7: TB/CB board double
10: Channel error

Check the T300/CB board for correct


contacting, check the PSU power supply,
check the CU / CB / T boards and check the
CB initialization parameters:
- P918.01 CB Bus Address,
- P711.01 to P721.01 CB parameters 1 to 11

6SE7087-6JK60 Siemens AG
14-10 Operating Instructions SIMOVERT MASTERDRIVES
11.2005 Faults and Alarms

Number / Fault Cause Counter-measure


F081 Heartbeat-counter of the optional board is no Fault value r949:
longer being processed 0: TB/CB heatbeat-counter
OptBrdHeartbeat- 1: SCB heartbeat-counter
Counter 2: Additional CB heartbeat-counter

- Acknowledge the fault (whereby automatic


reset is carried out)
- If the fault re-occurs, replace the board
concerned (see fault value)
- Replace ADB
- Check the connection between the subrack
and the optional boards (LBA) and replace, if
necessary
F082 No new process data have been received by Fault value r949:
the TB or the CB within the telegram failure 1 = TB/CB
TB/CB telegram failure time. 2 = additional CB

- Check the connection to TB/CB

- Check P722 (CB/TB TlgOFF)

- Replace CB or TB
F085 A fault has occurred during initialization of the Fault value r949:
CB board. 1: Board code incorrect
Add. CB initialization 2: TB/CB board not compatible
fault 3: CB board not compatible
5: Error in configuration data
6: Initialization timeout
7: TB/CB board double
10: Channel error

Check the T300 / CB board for correct


contacting and check the CB initialization
parameters:
- P918.02 CB Bus Address,
- P711.02 to P721.02 CB Parameters 1 to 11
F087 A fault has occurred during initialization of the - Replace CU (-A10), or replace the unit
SLB board. (Compact PLUS type)
SIMOLINK initialization
fault - Replace SLB
F090 An error occurred when attempting to change Power down and power up again. If it
a parameter from the standstill measurement reoccurs, replace CU (-A10), or replace the
Mld Param. or the rotating measurement (Mot ID). unit (Compact PLUS type)
F091 The rotating measurement takes longer than Eliminate the cause and re-start the
programmed in a measured status. The measurement (power up the converter again).
Mld Time relevant measuring interval is encrypted in If it re-occurs, replace CU (-A10), or replace
parameter r949. Possible causes: the unit (Compact PLUS type).
Load torque too high
Load torque not uniform
Ramp-function generator disabled
F095 Due to entries for There must be a 10 % frequency range which
- Permissible phase sequence lies above 1.1 times the changeover frequency
Mld n(set) - Maximum frequency, and below 0.9 times the start of field-
- Minimum speed, weakening frequency.
- Changeover frequency between V and I
model, Possible counter-measures
- Start of field-weakening frequency,
- Frequency suppression bandwidth - Permit both phase sequences
it was not possible to determine a permissible
frequency range for the rotating measurement. - Increase maximum frequency

- Reduce minimum speed,

- Reduce changeover frequency between the


V and I model.

- Reduce or remove the frequency


suppression bandwidth.

Siemens AG 6SE7087-6JK60
SIMOVERT MASTERDRIVES Operating Instructions 14-11
Faults and Alarms 11.2005

Number / Fault Cause Counter-measure


F096 The rotating measurement was aborted due to The fault value in r949 defines the type of
the inadmissible external intervention. intervention:
Mld abort
4 Setpoint inhibit

5 Changeover, setpoint channel

8 Unexpected change in the converter status

12 Motor data set changeover (for function


selection "Compl. Mot ID")

13 Changeover to slave drive

14 Motor data set changeover to data set with


v/f_charac

15 Controller inhibit is set

16 Ramp-function generator is disabled

17 Selection "Tacho test" for F controller

18 Ramp-function generator stopped


Eliminate cause

22 Inverter inhibit:
Check inverter release (P561)
F097 The measured values for the nominal ramp-up If necessary, increase the torque limit values
time when optimizing the controller deviate too to 100 percent
Mld meausred value greatly.
Cause: very unsteady load torque
F098 The rotating measurement has detected a fault The fault value in r949 defines the type of
in the speed actual value signal. The fault intervention
Mld Tachof value defines the type of fault. 4 No speed signal present
The fault measurement may have been 5 Sign of the signal is incorrect
erroneously generated if the drive speed is 6 A track signal is missing
externally forced (e.g. completely locked drive 7 Incorrect gain
generates the "no signal" message) 8 Incorrect pulse number

Checking the measurement cables.

Checking the parameters


- P130 Src Speed ActV
- P1151 Encoder Pulse #
F100 During the ground fault test, a current not The cause of the fault can be read out from
equal to zero has been measured, or an UCE r376 "GrdFltTestResult".
GRND Init or overcurrent monitoring has responded,
although no value has yet been triggered. Check the converter output for short-circuit or
ground fault

(-X2:U2, V2, W2 - including motor).

Check that the CU is inserted correctly.

Sizes 1 and 2:
- Check the transistor modules on the PEU
board -A23 for short-circuit.

Size 3 and 4:

- Check the transistor modules -A100, -A200,


-A300 for short-circuit

6SE7087-6JK60 Siemens AG
14-12 Operating Instructions SIMOVERT MASTERDRIVES
11.2005 Faults and Alarms

Number / Fault Cause Counter-measure


F101 During the ground fault test, the UCE Check valves in the power section for short-
monitoring has responded in a phase in which circuit, and on converters with fiber-optic
GRND UCE no valve has been triggered. gating, check the gating unit wiring and the
UCE checkbacks for correct assignment.

R376 can be interrogated to indicate which


UCE monitoring has responded.
F102 During the ground fault test, a current flows in The fault value can be read out from r949. The
a phase in which no valve has been triggered digit of the xth position indicates the valve
GRND Phase or the UCE monitoring has responded in the where the fault occurred at power-up.
phase in which the valve has been triggered.
X O O O x = 1 = V+ x = 2 = V- x = 3 = U+
x = 4 = U- x = 5 = W+ x = 6 = W-

The figure of the xth digit indicates the phase


in which I is 0 and thus a valve must be
defective (always conductive).

O O O X x = 1 Phase 1 (U)
x = 3 = Phase 3 (W)
x = 4 = Phase 1 (U) or 3 (W)

Examine phase for defective valves (always


conductive).
F103 There is a ground fault or a fault in the power Read out fault value from r949. The digit of the
section. xth position indicates the valve where the fault
Ground fault occurred at power-up.
During the ground fault test, a current flows
from the phase in which a valve has been XOOO x = 1 = V+ x = 2 = V- x = 3 =U+
triggered, the overcurrent comparator has XOOO x = 4 = U- x = 5 = W+ x = 6 = W-
responded, or a UCE monitoring has
responded in a phase in which a valve has Check the motor including the feeder cable for
been triggered. short-circuit. If no ground fault is present,
check the power section for defective valves
(always conductive).

The digit of the xth position indicates the


phase in which I is 0 and therefore a valve
must be defective (always conductive).

OOOX 1 = Current in phase 1 (U)


2 = UCE in phase 2 (V)
3 = Current in phase 3 (W)
4 = Only overcurrent occurred

The speed of the motor shaft during the


ground-fault test should be less than 10 % of
the rated speed!

1) In phase V there is a ground fault or a


defective valve or the "SAFE STOP" switch
(X9/5-6) is open (only for units with Order No.
...-11, ...-21, ...-31).

Siemens AG 6SE7087-6JK60
SIMOVERT MASTERDRIVES Operating Instructions 14-13
Faults and Alarms 11.2005

Number / Fault Cause Counter-measure


F107 A fault has occurred during the test pulse Read out fault value from r949. The figures of
measurement the grey shaded areas indicate which fault has
MLd = 0 occurred.

OOXX xx = 01: Both current actual values


remain 0
xx = 02: Motor-converter cable
phase U interrupted
xx = 03: Motor converter phase V
interrupted
xx = 04: Motor-converter phase W
interrupted
xx = 05: Current actual value I1
remains 0
xx = 06: Current actual value I3
remains 0
xx = 07: Valve U+ does not trigger
xx = 08: Valve U- does not trigger
xx = 09: Valve V+ does not trigger
xx = 10: Valve V- does not trigger
xx = 11: Valve W+ does not trigger
xx = 12: Valve W- does not trigger
xx = 13: Sign I1 incorrect
xx = 14: Sign I3 incorrect
xx = 15: Sign I1 and I3 incorrect
xx = 16: Sign I1 confused with I3
xx = 17: I1 confused with I3 and
both currents have an
incorrect sign

The digit of the xth digit indicates where the


fault has occurred.

XOOO x = 0 = Single converter


x = 1 = Inverter 1
x = 2 = Inverter 2
x = 3 = Inverters 1 and 2

Check that all 3 motor feeder cables and the


motor windings do not have any interruption.
Check the connection between the current
converter and the electronics and check the
current converter itself. Check the correct input
of the rating plate data for the motor data set
valid during the measurement.
F108 During the DC measurement, the Read out fault value from r949. The digit of the
measurement results for the individual phases xth position indicates;
Mld Unsym differ significantly. The fault value indicates
which quantity(ies) is(are) concerned and in OOOX Transverse voltage too high
which phase the greatest deviation occurred. x = 1 = phase R
x = 2 = phase S
x = 3 = phase T

OOXO Dev. stator resistance


(1, 2, 3 as above)

XOOO Dev. dead-time compensation


(1, 2, 3 as above)

X O O O O Dev. valve voltage


(1, 2, 3 as above)

The motor, power section or actual-value


sensing are significantly non-symmetrical.
F109 The rotor resistance determined during DC - Incorrect input of rated speed or rated
measurement deviates too significantly from frequency
Mld R(L) the value which was calculated by the
automatic parameterization from the rated slip. - Pole pair number incorrect

6SE7087-6JK60 Siemens AG
14-14 Operating Instructions SIMOVERT MASTERDRIVES
11.2005 Faults and Alarms

Number / Fault Cause Counter-measure


F110 During test pulse measurement, the current - There may be a short-circuit between two
has increased significantly faster than was converter outputs.
Mld di/dt expected. Thus for the 1st test pulse, an
overcurrent condition occurred within the first - The motor rating plate data have not been
half of the minimum switch-on time correctly parameterized.

- The motor leakage is too low.


F111 A fault has occurred while calculating the
equalization function.
Fault e_Func
F112 The individual leakage test results deviate too
significantly.
Unsym I_sigma
F114 The converter has automatically stopped the Re-start with P115 function selection = 2
automatic measurement due to the time limit "Motor identification at standstill". The ON
MId OFF up to power-up having been exceeded or due command must be given within 20 sec. after
to an OFF command during the measurement, the alarm message A078 = standstill
and has reset the function selection in P115. measurement has appeared.

Cancel the OFF command and re-start


measurement.
F115 A fault has occurred during calculations in the Power-down the converter and electronics and
context of the MotID. power-up again.
KF internal
F116 See TB documentation See TB documentation

Technology board fault


F117 See TB documentation See TB documentation

Technology board fault


F118 See TB documentation See TB documentation

Technology board fault


F119 See TB documentation See TB documentation

Technology board fault


F120 See TB documentation See TB documentation

Technology board fault


F121 See TB documentation See TB documentation

Technology board fault


F122 See TB documentation See TB documentation

Technology board fault


F123 See TB documentation See TB documentation

Technology board fault


F124 See TB documentation See TB documentation

Technology board fault


F125 See TB documentation See TB documentation

Technology board fault


F126 See TB documentation See TB documentation

Technology board fault


F127 See TB documentation See TB documentation

Technology board fault


F128 See TB documentation See TB documentation

Technology board fault


F129 See TB documentation See TB documentation

Technology board fault

Siemens AG 6SE7087-6JK60
SIMOVERT MASTERDRIVES Operating Instructions 14-15
Faults and Alarms 11.2005

Number / Fault Cause Counter-measure


F130 See TB documentation See TB documentation

Technology board fault


F131 See TB documentation See TB documentation

Technology board fault


F132 See TB documentation See TB documentation

Technology board fault


F133 See TB documentation See TB documentation

Technology board fault


F134 See TB documentation See TB documentation

Technology board fault


F135 See TB documentation See TB documentation

Technology board fault


F136 See TB documentation See TB documentation

Technology board fault


F137 See TB documentation See TB documentation

Technology board fault


F138 See TB documentation See TB documentation

Technology board fault


F139 See TB documentation See TB documentation

Technology board fault


F140 See TB documentation See TB documentation

Technology board fault


F141 See TB documentation See TB documentation

Technology board fault


F142 See TB documentation See TB documentation

Technology board fault


F143 See TB documentation See TB documentation

Technology board fault


F144 See TB documentation See TB documentation

Technology board fault


F145 See TB documentation See TB documentation

Technology board fault


F146 See TB documentation See TB documentation

Technology board fault


F147 See TB documentation See TB documentation

Technology board fault


F148 An active signal is present at binector U061 Examine cause of fault, see function diagram
(1). 710
Fault 1
Function blocks
F149 An active signal is present at binector U062 Examine cause of fault, see function diagram
(1). 710
Fault 2
Function blocks
F150 An active signal is present at binector U063 Examine cause of fault, see function diagram
(1). 710
Fault 3
Function blocks

6SE7087-6JK60 Siemens AG
14-16 Operating Instructions SIMOVERT MASTERDRIVES
11.2005 Faults and Alarms

Number / Fault Cause Counter-measure


F151 An active signal is present at binector U064 Examine cause of fault, see function diagram
(1). 710
Fault 4
Function blocks
F153 Within the monitoring time of the tool interface Cyclically execute write tasks from the tool
no valid sign-of-life has been received from the interface within the monitoring time whereby
No valid sign-of-life tool tool interface. the sign-of-life has to be increased by 1 for
interface every write task.
F243 Fault in internal linking. One of the two linked Replace CU (-A10), or replace the unit
partners does not reply. (Compact PLUS).
Link int.
F244 Fault in the internal parameter linking Release comparison of gating unit software
and operating software regarding the transfer
ParaLink int. parameters.

Replace CU (-A10), or replace the unit


(Compact PLUS type).
F255 A fault has occurred in the EEPROM. Switch off the unit and switch it on again. If the
fault re-occurs, replace CU (-A10), or replace
Fault in EEPROM the unit (Compact PLUS).

Table 14-1 Fault numbers, causes and their counter-measures

Siemens AG 6SE7087-6JK60
SIMOVERT MASTERDRIVES Operating Instructions 14-17
Faults and Alarms 11.2005

14.2 Alarms
The alarm message is periodically displayed on the PMU by A = alarm/
alarm message and a 3-digit number. An alarm cannot be
acknowledged. It is automatically deleted once the cause has been
eliminated. Several alarms can be present. The alarms are then
displayed one after the other.
When the converter is operated with the OP1S operator control panel,
the alarm is indicated in the lowest operating display line. The red LED
additionally flashes (refer to the OP1S operating instructions).

Number / Alarm Cause Counter-measure


A001 The calculating time utilization is too high - Observe r829 CalcTimeHdroom
- Increase P357 Sampling Time or
Calculating time a) At least 3 failures of time slots T6 or T7 (see - Reduce P340 Pulse Frequency
also parameter r829.6 or r829.6)

b) At least 3 failures of time slots T2, T3, T4 or


T5 (see also parameter r829.2 to r829.5)
A002 Start of the SIMOLINK ring is not functioning. - Check the fiber-optic cable ring for
interruptions
SIMOLINK start alarm
- Check whether there is an SLB without
voltage in the ring

- Check whether there is a faulty SLB in the


ring
A014 The DC link voltage is not equal to 0 when the - Set P372 to 0.
simulation mode is selected (P372 = 1).
Simulation active alarm - Reduce DC link voltage (disconnect the
converter from the supply)
A015 Parameterizable external alarm input 1 has Check
been activated.
External alarm 1 - whether the cable to the corresponding
digital input has been interrupted.

- parameter P588 Src No Ext Warn1


A016 Parameterizable external alarm input 2 has Check
been activated.
External alarm 2 - whether the cable to the corresponding
digital input has been interrupted.

- parameter P589 Src No Ext Warn2


A017 The switch for blocking the inverter pulses (X9 Close switch X9 5-6 and thus release the
terminal 5-6) has been opened (only for units inverter pulses.
Safe Stop alarm active with Order No. ...-11, ...-21, ...-31, ...61)
A020 An overcurrent condition has occurred. Check the driven load for an overload
condition.
Overcurrent
- Are the motor and the converter matched?

- Have the dynamic performance requirements


been exceeded.
A021 An overvoltage condition has occurred. Check the supply voltage. The converter
regenerates without regeneration possibility.
Overvoltage

6SE7087-6JK60 Siemens AG
14-18 Operating Instructions SIMOVERT MASTERDRIVES
11.2005 Faults and Alarms

Number / Alarm Cause Counter-measure


A022 The threshold for initiating an alarm has been - Measure intake air or ambient temperature.
exceeded.
Inverter temperature - Observe the derating curves at theta >45°C
(Compact PLUS) or 40°C.

Check

- Whether the fan -E1 is connected and is


rotating in the correct direction.

-The air intake and discharge openings for


blockage.

- The temperature sensor at -X30.

- r833 indicates the maximum converter


temperature of all existing measuring points
(Compact/chassis type unit).

- r833.01 indicates the actual converter


temperature (Compact PLUS type).
A023 The parameterizable threshold for initiating an Check the motor (load, ventilation, etc.). The
alarm has been exceeded. current temperature can be read in r009 Motor
Motor temperature Tmp.
Check the KTY84 input at connector
-X103:29,30, or -X104:29,30 (Compact PLUS
type) for short-circuit.
A024 The motor has moved during motor data Lock the motor.
identification.
Motor movement
A025 If the instantaneous load condition is Check:
maintained, then the inverter will be thermally - P72 Rtd Drive Amps
I2t Inverter overloaded. - MLFB P70
- P128 Imax
- r010 Drive Utilizat
A026 Ud is above the continuously permissible DC
link voltage for more than 30sec in a time
Ud too high interval of 90sec
A029 The parameterized limit value for the I2t Motor load cycle is exceeded!
monitoring of the motor has been exceeded.
I2t motor Check the parameters:

P382 Motor Cooling


P383 Mot Tmp T1
P384 Mot Load Limits
A033 Bit 3 in r553 status word 2 of the septoint P804 Overspeed Hys plus
channel. The speed actual value has
Overspeed exceeded the value of maximum speed plus P452 n/f(max, FWD Spd) or
the set hysteresis.
P453 n/f(max, REV Spd) has been exceeded

Increase the parameter for the maximum


frequencies or reduce the regenerative load.
A034 Bit 8 in r552 status word 1 of the setpoint Check
channel. The difference between freqeuncy
Setpoint/actual value setpoint/actual value is greater than the - whether an excessive torque requirement is
deviation parameterized value and the control present
monitoring time has elapsed.
- whether the motor has been dimensioned too
small.

Increase values P792 Perm Deviation Frq/


set/actual DevSpeed and P794 Deviation Time
A035 The clockwise and/or the counter-clockwise Check whether cable(s) to the corresponding
rotating field is not enabled, or a wire digital input(s) P572 Src FWD Spd / P571 Src
Wire break breakage is present in the terminal wiring REV Spd is (are) interrupted or released
(both control word bits are zero).

Siemens AG 6SE7087-6JK60
SIMOVERT MASTERDRIVES Operating Instructions 14-19
Faults and Alarms 11.2005

Number / Alarm Cause Counter-measure


A036 The brake checkback indicates the "Brake still Check brake checkback (see FD 470)
closed" state.
Brake checkback
"Brake still closed"
A037 The brake checkback indicates the "Brake still Check brake checkback (see FD 470)
open" state.
Brake checkback
"Brake still open"
A041 The line voltage is too high or the drive line Check
voltage (P071) is incorrectly parameterized.
Vdmax controller inhibit The Vdmax controller is disabled despite - the line voltage
parameter access (P515), as otherwise the - P071 Line Volts
motor would accelerate immediately in
operation to the maximum frequency.
A042 Motor is stalled or blocked. Check

Motor stall/lock The alarm cannot be influenced by P805 - whether the drive is locked
"PullOut/BlckTime", but by P794 "Deviation - whether the encoder cable is interruped
Time" during speed control and whether the shield is
connected.
- Whether the drive has stalled
- For synchronous motors (P095=12):
excitation current injection
A043 The permissible change value of the speed Check the tachometer cables for interruptions.
encoder signal (P215) has been exceeded.
n-act jump Check the earthing of the tachometer shield.
Additionally for synchronous motors - The shield must be connected both on the
(P095=12): motor and on the converter side.
The motor rotates with more than 2% of the
rated speed at the time of inverter release. - The encoder cable must not be interrupted.
The inverter status "Ready for operation" is not
exited. - The encoder cable must not be laid with the
power cables.
- Only the recommended encoders should be
used.
- If there is a signal fault, use the DTI board if
necessary. If required, change P215.
- Additionally for synchronous motors
(P095=12):
Do not grant inverter release until the motor is
at standstill
A044 Only for synchronous motors (P095=12) in Only for synchronous motors P095=12)
operation: Check:
I too low The difference smoothed with P159 between
excitation current setpoint and actual value - whether the current limitation of the excitation
(r160 - r156) deviates from zero by more than current control is too small,
25 % of the rated magnetizing current. - whether the dynamic performance of the
excitation current injection is too low,
- whether the excitation current injection
function is operating,
- whether the wiring of excitation current
actual-value P155 is correct,
- whether the wiring of excitation current
setpoint r160 is correct,
- whether there is a wire break between
MASTERDRIVES and the excitation device,
- whether the voltage limitation is too low for
dynamic excitation current control,
- whether the analog output for r160 takes
place without isolating amplifiers (despite
cable length > 4 m)

6SE7087-6JK60 Siemens AG
14-20 Operating Instructions SIMOVERT MASTERDRIVES
11.2005 Faults and Alarms

Number / Alarm Cause Counter-measure


A045 The DC braking function has been activated - Increase frequency at which DC braking
and the motor frequency is still above the begins
DC braking activated frequency at which DC braking begins (P398).
A049 At serial I/O (SCB1 with SCI1/2), no slave is P690 SSCI AnaIn Conf
connected or fiber-optic cable is interrupted or
No slave slaves are without voltage. - Check slave.

- Check cable.
A050 At ser. I/O the slaves required according to a Check parameter P693 (analog outputs), P698
parameterized configuration are not present (digital outputs). Check connectors
Slave incorrect (slave number or slave type): Analog inputs or K4101...K4103, K4201...K4203 (analog inputs)
outputs or digital inputs or outputs have been and binectors B4100...B4115, B4120...B4135,
parameterized which are not physically B4200...B4215, B4220...B4235 (digital inputs)
present. for connecting.
A051 In a peer-to-peer connection a baud rate has Adjust the baud rate in conjunction with the
been selected which is too high or too SCB boards P701 SCom/SCB Baud Rate
Peer baud rate different.
A052 In a peer-to-peer connection, a PcD length has Reduce number of words P703 SCom/SCB
been set which is too high (>5). PcD #
Peer PcD L
A053 In a peer-to-peer connection, the pcD length of Adjust the word length for transmitter and
transmitter and receiver do not match. receiver
Peer Lng f. P703 SCom/SCB PcD #
A057 Occurs when a TB is logged on and present, Replace TB configuration (software)
but parameter tasks from the PMU, SCom1 or
TB Param SCom2 have not been answered by the TB
within 6 seconds.
A061 An active signal is present at binector U065 Check cause of alarm (see FD 710)
(1).
Alarm 1
Function blocks
A062 An active signal is present at binector U066 Check cause of alarm (see FD 710)
(1).
Alarm 2
Function blocks
A063 An active signal is present at binector U067 Check cause of alarm (see FD 710)
(1).
Alarm 3
Function blocks
A064 An active signal is present at binector U068 Check cause of alarm (see FD 710)
(1).
Alarm 4
Function blocks
A065 The auto restart option (P373) restarts the Caution!
drive. A possibly parameterized power-up
Auto restart active delay time (P374) expires if flying restart is not Personnel could be in danger when the drive
selected. During pre-charging of the DC link, automatically restarts. Check whether the auto
there is no time monitoring i.e. with an external restart function is really required!
electronics power supply, it is also switched-in
again.
A066 The measured target frequency of the external Check:
converter (or supply) is greater than the
fsyn > fmax parameterized maximum frequency of the - P452 n/f(max, FWD Spd)/ P453 n/f(max,REV
synchronizing converter. Spd) are correct and

- correct motor data set P578 Src MotDSet


Bit0 are selected
A067 The measured target frequency of the external Check:
converter (or supply) is less than the minimum
fsyn < fmin frequency required for synchronizing. - r533 Sync Target Freq

- Synchronizing cable.
A068 The setpoint frequency of the synchronizing Adjust total setpoint (main and additional
converter deviates too significantly from the setpoints) to the target frequency displayed in
fsyn<>fsoll measured target frequency of the external visualization parameter r533.
converter (or supply). The permissible
deviation can be set in P529.

Siemens AG 6SE7087-6JK60
SIMOVERT MASTERDRIVES Operating Instructions 14-21
Faults and Alarms 11.2005

Number / Alarm Cause Counter-measure


A069 Synchronizing is not started as long as the Wait until acceleration has been completed.
ramp-function generator in the synchronizing
RGen active converter setpoint channel is active. This Check whether
alarm is only output if synchronizing is
selected. - P462 Accel Time

- P463 Accel Time Unit have been correctly


set.
A070 This alarm is output if the phase difference The alarm can only be deleted after
goes outside the synchronizing window (P531) synchronization has been exited.
Sync error after successful synchronization.
A071 An attempt has been made to start Insert the TSY board in the subrack
synchronization with either the synchronizing
tSY missing board not inserted or not parameterized.
A075 The measured values of the leakage Usually the leakage reactance P122 is the
measurement or of rotor resistance deviate average value resulting from the measured
Ls, Rr Dev. significantly. values in r546.1...12, and the rotor resistance
r126 from the values in r542.1..3.

If individual measured values significantly


deviate from the average values, they are
automatically not taken into account for the
calculation (for RI) or the value of the
automatic parameterization remains (for Ls).
It is only necessary to check the results for
their plausibility in the case of drives with high
requirements on torque or speed accuracy.
A076 The determined compensation time was Converter output and motor output are too
limited to the value range of 0.5 µs - 1.5 µs. different.
t-comp lim
Check motor data input P095 to P109.
A077 The measured resistance has been limited to Converter output and motor output are too
the maximum value of 49 %. different.
r-g limit
Check motor data input P095 to P109.
A078 The standstill measurement is executed when If the standstill measurement can be executed
the converter is powered up. The motor can without any danger:
Stands. Meas align itself several times in a certain direction
with this measurement. - Power up the converter.
A079 The rotating measurement has been aborted P561 Src InvRelese - Release the inverter
or cannot commence because an inverter stop
Mld Inv Stop command is present. If necessary, re-start the measurement by
powering-up the converter.
A080 When the converter is powered up, the If the rotating measurement can be executed
rotating measurement automatically without any danger:
MotId:Dr.M accelerates the drive. The drive can then only
be externally controlled in a restricted fashion. - Power up the converter.
A081 The following description refers to the 1st New configuration necessary
CBP. For other CBs or the TB see operating
CB alarm instructions for CB board.

The ID byte combinations which are being


sent from the DP master in the configuration
telegram are not in conformance with the
permissible ID byte combinations. (See also
Compendium, Chapter 8, Table 8.2-12).
Consequence:
No connection is made with the PROFIBUS
master.
A082 The following description refers to the 1st New configuration necessary.
CBP. For other CBs or the TB see the
CB alarm operating instructions for the CB board.

No valid PPO type can be identified from the


configuration telegram of the DP master.
Consequence:
No connection is made with the PROFIBUS
master.

6SE7087-6JK60 Siemens AG
14-22 Operating Instructions SIMOVERT MASTERDRIVES
11.2005 Faults and Alarms

Number / Alarm Cause Counter-measure


A083 The following description refers to the 1st See operating instructions of the CB board
CBP. For other CBs or the TB see the
CB alarm operating instructions for the CB board.

No net data or invalid net data (e.g. complete


control word STW1=0) are being received
from the DP master.
Consequence:
The process data are not passed on to the
dual port RAM. If P722 (P695) is not equal to
zero, this will cause the fault message F082 to
be tripped.
A084 The following description refers to the 1st See operating instructions of the CB board
CBP. For other CBs or the TB see the
CB alarm operating instructions for the CB board.

The telegram traffic between the DP master


and the CBP has been interrupted (e.g. cable
break, bus cable pulled out or DP master
powered down).
Consequence:
If P722 (P695) is not equal to zero, this will
cause the fault message F082 to be tripped.
A085 The following description refers to the 1st See operating instructions of the CB board
CBP. For other CBs or the TB see the
CB alarm operating instructions for the CB board.

The CBP does not generate this alarm!


A086 The following description refers to the 1st See operating instructions of the CB board
CBP. For other CBs or the TB see the
CB alarm operating instructions for the CB board.

Failure of the heartbeat counter on the basic


unit. The heartbeat counter on the basic unit is
no longer being incremented. The
communication between the CBP and the
basic board is disturbed.
A087 The following description refers to the 1st See operating instructions of the CB board
CBP. For other CBs or the TB see the
CB alarm operating instructions for the CB board.

Fault in the DPS manager software of the


CBP.
A088 See user manual for CB board See user manual for CB board

CB alarm
A089 See user manual for CB board See user manual for CB board
Alarm of the 2nd CB board corresponds to
CB alarm A81 of the 1st CB board
A090 See user manual for CB board See user manual for CB board
Alarm of the 2nd CB board corresponds to
CB alarm A82 of the 1st CB board
A091 See user manual for CB board See user manual for CB board
Alarm of the 2nd CB board corresponds to
CB alarm A83 of the 1st CB board
A092 See user manual for CB board See user manual for CB board
Alarm of the 2nd CB board corresponds to
CB alarm A84 of the 1st CB board
A093 See user manual for CB board See user manual for CB board
Alarm of the 2nd CB board corresponds to
CB alarm A85 of the 1st CB board
A094 See user manual for CB board See user manual for CB board
Alarm of the 2nd CB board corresponds to
CB alarm A86 of the 1st CB board
A095 Alarm of the 2nd CB board. Corresponds to See user manual for CB board
A87 of the 1st CB board
CB alarm
See operating instructions for CB board

Siemens AG 6SE7087-6JK60
SIMOVERT MASTERDRIVES Operating Instructions 14-23
Faults and Alarms 11.2005

Number / Alarm Cause Counter-measure


A096 See user manual for CB board See user manual for CB board
Alarm of the 2nd CB board corresponds to
CB alarm A88 of the 1st CB board
A097 See user manual for TB board See user manual for TB board

TB alarm 1
A098 See user manual for TB board See user manual for TB board

TB alarm 1
A099 See user manual for TB board See user manual for TB board

TB alarm 1
A100 See user manual for TB board See user manual for TB board

TB alarm 1
A101 See user manual for TB board See user manual for TB board

TB alarm 1
A102 See user manual for TB board See user manual for TB board

TB alarm 1
A103 See user manual for TB board See user manual for TB board

TB alarm 1
A104 See user manual for TB board See user manual for TB board

TB alarm 1
A105 See user manual for TB board See user manual for TB board

TB alarm 1
A106 See user manual for TB board See user manual for TB board

TB alarm 1
A107 See user manual for TB board See user manual for TB board

TB alarm 1
A108 See user manual for TB board See user manual for TB board

TB alarm 1
A109 See user manual for TB board See user manual for TB board

TB alarm 1
A110 See user manual for TB board See user manual for TB board

TB alarm 1
A111 See user manual for TB board See user manual for TB board

TB alarm 1
A112 See user manual for TB board See user manual for TB board

TB alarm 1
A113 See user manual for TB board See user manual for TB board

TB alarm 2
A114 See user manual for TB board See user manual for TB board

TB alarm 2
A115 See user manual for TB board See user manual for TB board

TB alarm 2
A116 See user manual for TB board See user manual for TB board

TB alarm 2
A117 See user manual for TB board See user manual for TB board

TB alarm 2

6SE7087-6JK60 Siemens AG
14-24 Operating Instructions SIMOVERT MASTERDRIVES
11.2005 Faults and Alarms

Number / Alarm Cause Counter-measure


A118 See user manual for TB board See user manual for TB board

TB alarm 2
A119 See user manual for TB board See user manual for TB board

TB alarm 2
A120 See user manual for TB board See user manual for TB board

TB alarm 2
A121 See user manual for TB board See user manual for TB board

TB alarm 2
A122 See user manual for TB board See user manual for TB board

TB alarm 2
A123 See user manual for TB board See user manual for TB board

TB alarm 2
A124 See user manual for TB board See user manual for TB board

TB alarm 2
A125 See user manual for TB board See user manual for TB board

TB alarm 2
A126 See user manual for TB board See user manual for TB board

TB alarm 2
A127 See user manual for TB board See user manual for TB board

TB alarm 2
A128 See user manual for TB board See user manual for TB board

TB alarm 2
Table 14-2 Alarm numbers, causes and their counter-measures

Siemens AG 6SE7087-6JK60
SIMOVERT MASTERDRIVES Operating Instructions 14-25
Faults and Alarms 11.2005

14.3 Fatal errors (FF)


Fatal errors are serious hardware or software errors which no longer
permit normal operation of the unit. They only appear on the PMU in
the form "FF<No>". The software is re-booted by actuating any key on
the PMU.

Number / Fault Cause Counter-measure


FF01 A time slot overflow which cannot be corrected - Increase sampling time (P357 or reduce
has been detected in the higher-priority time pulse frequency (P340)
Time slot overflow slots.
- Replace CU, or replace the unit (Compact
PLUS type)
FF03 Serious faults have occurred while accessing - Replace CU, or replace the unit (Compact
external option boards (CB, TB, SCB, TSY ..). PLUS type)
Access fault
Optional board - Replace the LBA

- Replace the option board


FF04 A fault has occurred during the test of the - Replace CU, or replace the unit (Compact
RAM. PLUS type)
RAM
FF05 A fault has occurred during the test of the - Replace CU, or replace the unit (Compact
EPROM. PLUS type)
EPROM fault
FF06 Stack has overflowed For VC: Increase sampling time (P357)
For MC: Reduce pulse frequency (P340)
Stack overflow
- Replace CU, or replace the unit (Compact
PLUS type)
FF07 Stack underflow - Replace CU, or replace the unit (Compact
PLUS type)
Stack Underflow
- Replace firmware
FF08 Invalid processor command should be - Replace CU, or replace the unit (Compact
processed PLUS type)
Undefined Opcode
- Replace firmware
FF09 Invalid format in a protected processor - Replace CU, or replace the unit (Compact
command PLUS type)
Protection Fault
- Replace firmware
FF10 Word access to uneven address - Replace CU, or replace the unit (Compact
PLUS type)
Illegal Word Operand
Address - Replace firmware
FF11 Jump command to uneven address - Replace CU, or replace the unit (Compact
PLUS type)
Illegal Instruction
Access - Replace firmware
FF13 A version conflict between the firmware and - Replace firmware
the hardware has occurred. - Replace CU, or replace the unit (Compact
Wrong firmware PLUS type)
version
FF14 Unexpected fatal error Replace the board

FF processing (During processing of the fatal errors, a fault


number has occurred which is unknown to
date).
FF15 Stack overflow (C-Compiler Stack) Replace the board

CSTACK_OVERFLOW
FF16 NMI - Replace firmware
- Replace CU, or replace the unit (Compact
NMI error PLUS type)
Table 14-3 Fatal errors

6SE7087-6JK60 Siemens AG
14-26 Operating Instructions SIMOVERT MASTERDRIVES