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ROOM AIR CONDITIONER

INDOOR UNIT OUTDOOR UNIT


AQ07ACVE UQ07ACVE
AQ09ACVE UQ09ACVE
AQ12ACVE UQ12ACVE
SH07CA1 SH07CA1X
SH09CA1 SH09CA1X
SH12CA1 SH12CA1X

Manual
SERVICE
AIR CONDITIONER CONTENTS

1. Precautions

2. Product Specifications

3. Operating Instructions and


Installation

4. Disassembly and Reassembly

5. Troubleshooting

6. Exploded Views and Parts List

7. Block Diagrams

8. PCB Diagrams

9. Wiring Diagrams

10. Schematic Diagrams

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ELECTRONICS

© Samsung Electronics Co., Ltd. Mar. 2000.


Printed in Korea.
Code No. DB81-00143A(1)

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1. Precautions
1. Warning: Prior to repair, disconnect the
power cord from the circuit breaker. da
ng
er
ou
s
2. Use proper parts: Use only exact replace-
ment parts. (Also, we recommend replacing
parts rather than repairing them.)

3. Use the proper tools: Use the proper tools


and test equipment, and know how to use
them. Using defective tools or test equip-
ment may cause problems later-intermittent
Fig. 1-1 Avoid Dangerous Contact
contact, for example.

4. Power Cord: Prior to repair, check the


power cord and replace it if necessary.

5. Avoid using an extension cord, and avoid


tapping into a power cord. This practice
may result in malfunction or fire.

6. After completing repairs and reassembly,


check the insulation resistance. Procedure:
Prior to applying power, measure the resis-
tance between the power cord and the Fig. 1-2 No Tapping and No Extension Cords
ground terminal. The resistance must be
greater than 30 megohms.

7. Make sure that the grounds are adequate.

8. Make sure that the installation conditions


are satisfactory. Relocate the unit if neces-
sary.

9. Keep children away from the unit while it is


being repaired.
Fig. 1-3 No Kids Nearby!
10. Be sure to clean the unit and its surround-
ing area.

K
O.

Fig. 1-4 Clean the Unit

Samsung Electronics 1-1

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1-2 Samsung Electronics

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2. Product Specifications

2-1 Table

SH07CA1 SH09CA1 SH12CA1


Model AQ07ACVE AQ09ACVE AQ12ACVE
Item Indoor unit Outdoor unit Indoor unit Outdoor unit Indoor unit Outdoor unit
Type Wall-mounting Wall-mounting Wall-mounting
Cooling Btu/h 7000 8700 12000
Dehumidifying l/h 1.0 1.1 1.8
Heating Btu/h 8000 10.000 13500
Low temp. heating Btu/h - - -
Air volume Cooling m3/min 5.3 - 6.5 - 8.0 -
Perfor-
Heating m /min
3
5.7 - 7.0 - 8.5 -
mance
Noise Cooling dB 35 49 39 50 42 53
Heating dB 49 49 39 50 42 53
Energy Cooling Btu/h.W 8.7 9.3 8.5
Efficiency ratio Heating Btu/h.W 9.7 11.1 8.7
Power Ø-V-Hz 1-220/240-50 1-220/240-50 1-220/240-50
Power Cooling W 800 930 1400
Consumption Heating W 820 900 1550
Operating Current Cooling A 3.6 4.3 6.4
Heating A 3.6 4.5 6.9
Power factor Cooling % 98.2 96.6 96.9
Power
Heating % 98.0 96.2 96.8
Starting current A 17 22 30
Power cord Length m 2 - 2 - 2 -
Number of core wire 250V 10/16A 250V 10/16A 250V 10/16A
Fuse capacity A 3.15 - 3.15 - 3.15 -
Outer Width x Height mm 815x298x182 720x532x245 815x298x182 762x532x280 815x298x182 762x532x280
dimension x Depth inch 32.08x11.73x7.17 28.35x20.94x9.65 32.08x11.73x7.17 30.00x20.94x11.02 32.08x11.73x7.17 30.00x20.94x11.02
Weight kg 9.6 32 9.6 34 9.6 39
Refrigerant pipe Liquid OD(mm) x L(m) ø6.35 x 5 ø6.35 x 5 ø6.35 x 5
Gas OD(mm) x L(m) ø9.52 x 5 ø9.52 x 5 ø12.7 x 5
Drain hose ID(mm)x L(m) ø17 x 2 ø17 x 2 ø17 x 2
Size
Compressor Type - Rotary - Rotary - Rotary
Motor Type - - - - - -
Rated output W - 800 - 900 - 1445
Blower Type Cross-fan Propeller Cross-fan Propeller Cross-fan Propeller
Motor Type Resin Steel Resin Steel Resin Steel
Rated output W 35 20 35 20 35 20
Heat exchanger 2Row 12Step 1Row 20Step 2Row 12Step 1Row 20Step 2Row 12Step 2Row 20Step
Refrigerant control unit Capillary tube Capillary tube Capillary tube
Freezer oil capacity 362 362 602
Refrigerant to charge(R-407C) 650 750 1100
Protection device - MRA12086 - MRA12037 - MRA12074
-12008 -12007 -12007
Cooling test condition Indoor unit : DB27˚C WB19˚C Outdoor unit : DB35˚C WB24˚C
Heating test condition Indoor unit : DB20˚C WB15˚C Outdoor unit : DB 7˚C WB 6˚C
Maximum operation Condition Indoor unit : DB32˚C WB23˚C Outdoor unit : DB43˚C WB26˚C

Samsung Electronics 2-1

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2-2 Dimensions

2-2-1 Indoor Unit

(Front view) (Remote control)

Air

298
in

115
815 182

Air out 45 22

Installation plate
(Rear view)

2-2-2 Outdoor Unit


11
AQ07ACVE
20

SH07CA1
496
267

245
(Front view) (Rear view)
532

720
55

AQ09ACVE / AQ12ACVE
SH09CA1 / SH12CA1
295

555
280 (Front view) (Rear view)
532

762

2-2 Samsung Electronics

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2-3 Refrigerating Cycle Block Diagram

INDOOR UNIT OUTDOOR UNIT

Capillary tube
T1 2-way valve Check valve

Liquid side

Capillary tube

Propeller fan
Cross fan

Heat Heat
exchanger exchanger
(Evaporator) (Condenser)

T2
Gas side

3-way valve 4-way valve


Cooling
Heating
Compressor
Gas leak check point

Samsung Electronics 2-3

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2-4 Samsung Electronics

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3. Operating Instructions and Installation

3-1 Operating Instructions

3-1-1 Name & Function of Key in remote controller

NO NAMED OF KEY FUNCTION OF KEY

Power On/Off button to start and stop airconditioner or timer set up


1

(UP) Temp. up button. To increase the temperatute by the pressing


the temperature button
2
(DOWN) Temp. down button. To decrease the temperature by the pressing
the temperature button

Each time you press this button : Auto Mode : Fan Only
Mode is changed in the following order
3 : Cool Mode : Heat Mode
: Dry Mode

Press until the appearance. the air condition cools or heats


the room as quickly as possible. after 30minutes, the air,
the airconditioner is reset automatically to the previous mode
4
Press until the appearance. the sleep timer can be used when
you are cooling or heating your room to switch the air conditioner off
automatically after a perriod of six hours.

Each time you press this button,


FAN SPEED is changed in the following order.
5

6 Adjust air flow vertically.

The ON Timer enables you to switch on the air conditioner automatically


7 after a given period of time that is from 30 minutes to 24 hours.
To cancel the On Time, press the (Set/Cancel) button.

The Off Timer enables you to switch off the air conditioner automatically
8 after a given period of time that is from 30 minutes to 24 hours.
To cancel the On Time, press the (Set/Cancel) button.

Samsung Electronics 3-1

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Operating Instructions and Installation

3-1-1 Name & Function of Key in remote controller

1. AUTO MODE : In this mode, operation 4. DRY MODE : Has 3 states, each determined
mode(COOL, HEAT, DRY) is selected auto- by room temperature.
matically by the room temperature of initial The unit operates in DRY mode.
operation. *Compressor ON/OFF Time is controlled
compulsorily(can not set up the fan speed,
Room Temp Operation Type always breeze).
*Protective function : Low temperature
Tr≥ 21°C+∆T Cool Operation (Set Temp:AUTO SETTING)
release. (Prevention against freeze)
21°C +∆T>Tr Heat Operation (Set Temp : 22°C+∆T)
5. TURBO MODE : This mode is available in
∆T= -1°C, -2°C, 0°C+1°C+2°C AUTO, COOL, HEAT, DRY, FAN MODE.
∆T is controlled by setting temperature When this button is pressed at first, the air
up/down key of remote controller conditioner is operated “powerful” state for
30 minutes regardless of the set tempera-
2. COOL MODE : The unit operates according ture, room temperature.
to the difference between the setting and When this button is pressed again, or when
room temperature. (18°C~30°C) the operating time is 30 minutes, turbo
operation mode is canceled and returned to
3. HEAT MODE : The unit operates according the previous mode.
to the difference between the setting and *But, if you press the TURBO button in DRY
room temperature.(16°C~30°C) or FAN mode that is changed with AUTO
*Prevention against cold wind : For about mode automatically.
3~5 minutes after initial operation, thermo
control or “de-ice”, the indoor fan will 6. SLEEP MODE : Sleep mode is available
either not operate or operate very slow- only in COOL or HEAT mode.
ly(510 rpm), then switch to the selected fan The operation will stop after 6 hours.
speed. This period is to allow the indoor *In COOL mode : The setting temperature
unit's heat-exchanger to prewarm before is automatically raised by 1°C each 1hour
emitting warm air. When the temperature has been raised by
*High temperature release function : The total of 2°C, that temperature is main-
outdoor unit for and compressor ON/OFF tained.
control for safety operation, when the over- *In HEAT mode : The setting temperature
heat is heat exchanger of indoor unit. is automatically droped by 1°C each 1hour.
*De-ice : Deicing operation is controlled by When the temperature has been droped by
indoor unit's heat exchanger temperature total of 2°C, that temperature is main-
and accumulating time of compressor's tained.
operation.
De-ice end by sensing of the processing 7. FAN SPEED : Manual (3 step), Auto (4 step)
time by de-ice Condition. Fan speed automatically varies depending
on both the difference between setting and
the room temperature.

3-2 Samsung Electronics

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Operating Instructions and Installation

8. COMPULSORY OPERATION : OFF TIMER : The air Conditioner is turned


For operating the air conditioner without OFF at a specified time using OFF TIMER .
the remote controller. *ON TIMER : Only timer LED lights on.
*AUTO : The operating is the same func- *OFF TIMER : Both timer and operation
tion that AUTO MODE in the remote con- LED lights on.
troller. *3 minutes delay timer.

9. SWING : BLADE-H is rotated vertically by 12. SELF Diagnosis


the stepping motor.
LED DISPLAY
*Memory louver : When ON/OFF button is oper- Check Point
TIMER FAN Turbo
pressed at stop state, the BLADE-H returns ation

to its original location which is operating Interruption of electric power and Power on.
state before stop Abnormal condition of the room sensor.
*Swing Set : Press the button under the Abnormal condition of the indoor unit's heat exchanger sensor.
remote control is displayed on LCD the ,
Indoor unit fan motor lock.
and the blades move up and down, about 43°.
LED
If the one more time press the button, bla- : : LED off
blinking
tles location is stop.

10. Quick OFF TIMER: OFF timer (quick timer) 13. BUZZER SOUND : Whenever the ON/OFF
allows reservation or cancel the timer on button is pressed or whenever change
and timer off quickly occurs to the condition which is set up or
When OFF timer button is pressed at oper- select, the compulsory operation mode,
ating state, LCD displays the polling state buzzer is sounded "beep"
sequentially.
The LCD also displays the time remaining.

11. 24-Hour ON/OFF Real Setting Timer. : The


air conditioner is turned ON at a specified
time using ON TIMER .

Samsung Electronics 3-3

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3-2 Installation

3-2-1 Selecting Area for Installation (Fix the unit firmly if it is mounted in a
high place.)
Select an area for installation that is suitable
to the customer's needs. 3. Make sure that you install the outdoor unit
in area providing good ventilation and
which is not dusty. It must not be blocked
3-2-1(a) Indoor Unit by any obstacle affecting the airflow near
the air inlet and the air outlet.
1. Make sure that you install the indoor unit in
an area providing good ventilation. It must 4. Make sure that you install the outdoor unit
not be blocked by an obstacle affecting the in area free from animals or plants.
airflow near the air inlet and the air outlet. 5. Make sure that you install the outdoor unit
2. Make sure that you install the indoor unit in in area not blocking the traffic.
an area allowing good air handling and 6. Make sure that you install the outdoor unit
endurance of vibration of the indoor unit. in area easy to drain condensed water from
3. Make sure that you install the indoor unit in the indoor unit.
an area where there is no source of heat or 7. Make sure that you install the outdoor unit
vapor nearby. in area which provides easy connection
4. Make sure that you install the indoor unit in within the maximum allowable length of a
an area from which hot or cool air is spread coolant pipe(10 meters).
evenly in a room. Note
5. Make sure that you install the indoor unit in 1. Add 10 grams of refrigerant (R-22) for
an area away from TVs, audio units, cord- every 1 meter if the pipe length exceeds
less phones, fluorescent lighting fixtures the standard pipe length of 5 meters.
and other electrical appliances (at least 1 2. Maintain a height between the indoor and
meter). outdoor units of less than 3 meters.

6. Make sure that you install the indoor unit in 8. Make sure that you install the outdoor unit
an area which provides easy pipe connec- in an area which is large enough to accom-
tion with the outdoor unit, and easy modate the measurements
drainage for condensed water. shown in figure on the next page.

7. Make sure that you install the indoor unit in 3-2-1(c) Remote Control Unit
an area which is large enough to accomo-
date the measurements shown in figure on 1. Make sure that you install the remote con-
the next page. trol unit in an area free from obstacles such
as curtains etc, which may block signals
3-2-1(b) Outdoor Unit from the remote control unit.

1. Make sure that you install the outdoor unit 2. Make sure that you install the remote con-
in area not exposed to the rain or direct sun trol unit in an area not exposed to
light. direct sunlight, and where there is no source
(Install a separate sunblind if exposed to of heat.
direct sun light.) 3. Make sure that you install the remote con-
2. Make sure that you install the outdoor unit trol unit in an area away from TVs, audio
in area allowing good air moment, not units, cordless phones, fluorescent lighting
amplifying noise or vibration, especially to fixtures and other electrical appliances (at
avoid disturbing neighbours. least 1 meter).

Caution :
It is harmful to the air conditioner if it is used in the following environments: greasy areas (including areas near machines),
salty areas such as coast areas, areas where sulfuric gas is present such as hot spring areas. Contact your dealer for advice.

3-4 Samsung Electronics

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Operating Instructions and Installation

3-2-2 Installation diagram of indoor unit and outdoor unit

A Indoor unit gas leak test check point Piping may be laid to the rear, left,
right or down .

Indoor unit 3

Right Left
1
Rear Rear
Piping Down
2 Tape vinyl

70mm or more
B Drain hose installation 200mm or more
250mm
or more
Cut the piping hole
Cut the
sloped piping hole
slightly
sloped slightly 7

5 6 9
“H”metere
s maximum

Remote control
Remote control holder

Model L H
**7** 15 7
**9** 10 7
10
**12** 15 7

1 Piping (Liquid) 1/4" 6 Clamper tube


7K/9K BTU Piping(Gas)3/8”
2 12K BTU Piping(Gas)1/2” 7 Installation plate
3 Installation tube 8 Pipe-connection
4 Vinyl tape 9 Screw
5 Putty 10 Drain hose

Samsung Electronics 3-5

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Operating Instructions and Installation

3-2-2(a) Fixing the Installation Plate

1. Determine the position of the pipe and drain hose hole


Installation plate
using the right figure and drill the hole with an inner
diameter of 65mm so that it slants slightly downwards.

Pipe hole
(ø65mm)
2. If you are fixing the indoor unit to a… Then follow Steps…

Wall 3.

Window frame 4 to 6.

(Unit : mm) 3. Fix the installation plate to the wall in a manner appro-
priate to the weight of the indoor unit.
20

160 100 If you are mounting the plate on a concrete wall with
anchor bolts, the anchor bolts must not project by more
60

than 20mm.

280 340

4. Determine the positions of the wooden uprights to be


(Unit : mm) attached to the window frame.

5. Attach the wooden uprights to the window frame in a


manner appropriate to the weight of the indoor unit.
410~730

6. Using tapped screws, attach the installation plate to the


wooden uprights, as illustrated in the last figure oppo-
site.

3-2-2(b) Purging the Unit


On delivery, the indoor unit is loaded with an inert gas.
All this gas must therefore be purged before connecting the
assembly piping. To purge the inert gas, proceed as fol-
lows.

Unscrew the caps at the end of each pipe.

Result : All inert gas escapes from the indoor unit.

• To prevent dirt or foreign objects from getting into


the pipes during installation, do NOT remove the
caps completely until you are ready to connect the
piping.

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Operating Instructions and Installation

3-2-2(c) Connecting the Assembly Cable.

The outdoor unit is powered from the indoor unit via the assembly
cable. If the outdoor unit is more than five metres away from the
indoor unit, the cable must first be extended to a maximum of ten
metres.
1. Extend the assembly cable if necessary.
2. Open the front grille by pulling on the tabs on the lower right and
left sides of the indoor unit.
Indoor unit 3. Remove the screw securing the connector cover.
N 1 2 3 4 Earth 4. Pass the assembly cable through the rear of the indoor unit and
terminal connect the assembly cable to terminals 1(N) to 4.

1 2 3 4 5 E • Each wire is labelled with the corresponding terminal number.


5. Firmly fix the ass’y cable with clamp wire holdet.
Outdoor 6. Pass the other end of the cable through the 65mm hole in the wall.
unit
Earth 7. Replace the connector cover, carefully tightening the screw.
1 2 3 4 5 E terminal
8. Close the front grille.
9. For further details on how to plug the other end of the assembly
cable into the outdoor unit, refer to page 3-8.

3-2-2(d) Installing and Connecting the Indoor Unit Drain Hose

Care must be taken when installing the drain hose for the indoor unit to ensure that any condensa-
tion water is correctly drained outside.l When passing the drain hose through the 65mm hole drilled
in the wall, check that none of the following situations occur.

The hose must The end of the drain Do NOT bend the Keep a clearance of at Do NOT place the end
NOT slope upw hose must NOT be hose in different least 5cm between the of the drain hose in a
ards. placed in water. directions. end of the hose and the hollow.
ground.

To install the drain hose, proceed as follows.

1. If necessary, connect the 2-metre extension to the drain hose.


2. If you are using the extension, insulate the inside part of the extension drain hose with a shield.
3. Pass the drain hose under the refrigerant piping, taking care to keep the drain hose tight.
4. Pass the drain hose through the hole in the wall, making sure that it is sloping downwards, as
shown in the illustrations above.
Shield The hose will be fixed permanently into position once
the whole installation has been tested for gas leaks;

Drain hose Extension drain hose

Samsung Electronics 3-7

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Operating Instructions and Installation

3-2-2(e) Outdoor unit installation

Wiring connection

1. Remove the cover-E parts.


2. Firmly connect the cable connector in the terminal block.
3. Fasten the M4 ring terminal to the hole marked
4. Firmly fix the ass'y cable with clamp wire holder.
5. Assemble the cover-E parts.
6. To prevent the entry of water, form a trap of the ass'y cable as illustrated in the installation dia-
gram of indoor and outdoor unit.

Ass’y cover valve (RO Hand cabi, RH)

N 1 2 3 4

Installing and Connecting the Outdoor Unit Drain Hose


When using the air conditioner in the heating, ice may accumulate.
Drain hole Duting de-icing, the condensed water must be drained off safely.
Consequently, you must install a drain hose on the outdoor unit,
following the instructions below.

1. Insert the drain plug into the drain hole on the underside of the
outdoor unit.

2. Connect the drain hose to the drain plug.

3. Ensure that the drained water runs off correctly and safely.

3-8 Samsung Electronics

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Operating Instructions and Installation

3-2-2(f) Flare Modification

• Tools used

Flare modification procedure

1) Cut the pipe using a pipe cutter. 2) Remove burrs at the tip of the pipe cut.

Caution : Burrs not removed may result in


leakage of gas.
Pipe

Oblique Raughness Burr Reamer


90

3) Insert a flare nut into the pipe and


modifty flare. DD
AA
Outer diameter A(mm)
ø6.35mm 1.3
ø9.52mm 1.8
ø12.7mm 2.0

* Unproper flaring

Inclined Surface Cracked Uneven


damaged thickness

Samsung Electronics 3-9

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Operating Instructions and Installation

3-2-2(g) Air-Purge Procedure

Outdoor unit Indoor unit


1. Connect each assembly pipe to the appropriate valve on the
outdoor unit and tighten the flare nut. A Gas pipe side C

B Liquid pipe side D

2 Connect the charging hose of low pressure side of manifold


gauge to the packed valve having a service port (3/8” or
1/2” Packed valve) as shown at the figure.

3 Open the valve of the low pressure side of manifold gauge


counter-clockwise.

4. Purge the air from the system using vacuum pump for about
30 minutes.
- After that, please recheck that pressure is staloilization.
- Close the valve of the low pressure side of manifold gauge
clockwise.
- Remove the hose of the low pressure side of manifold
gauge.

Vacuum Pump

5. Set valve cork of both liquid side and gas side of packed
valve to the open position.

B A
6. Mount the valve stem nuts to the 2-way and 3-way valve. (liquid) (gas)
And mount the service port cap to 3-way valve.

7. Check for gas leakage.


- At this time, especially check for gas leakage from the Valve stem Stem cap
3-way valve’s stem nuts, and from the service port cap.

3-10 Samsung Electronics

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Operating Instructions and Installation

3-2-2(h) Refrigerant Refill

• When leakage occurs, it is required to discharge all the gas in the system and refill the
air-conditioner with refrigerant(R407C) as follows.

1. Collect the rest refrigerant from the system


with using recycling device.

2. Repair the leak point.

Suspension hook
3. Connect the pressure gauge to the 3-way
valve and open all packed valves. Compound High
gauge pressure
gauge

Hand
4. Vacuum the system with pump for over 1 wheel
hour. Finger tight
fittings
For mounting
other and of Connected to
hose when high pressure
not in use side
5. Refill the system with the rated weight of
refrigerant.

6. Operate the system and check the pressure


indicated by the gauge(low pressure side)
* Recommended low pressure is
4.5 ~ 5.5kg/cm2 Vacuum
(refer to the graph in 3-12 page.) pump

7. Stop operation of the air conditioner. R407C

8. Disconnect the pressure gauge from the


packed valve.

9. Close the cap of each valve.

Samsung Electronics 3-11

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Operating Instructions and Installation

• MODEL NAME : AQ07ACVE/ SH07CA1 • MODEL NAME : AQ09ACVE/ SH09CA1

Pressure Graph Pressure Graph


7.00 21.5/15.0 7.00 21.5/15.0
Low Pressure(kg/cm2G)

Low Pressure(kg/cm2G)
27.0/19.0 27.0/19.0
6.00 32.4/24.0 6.00 32.4/24.0

5.00 5.00

4.00 4.00

3.00 3.00
20 25 30 35 40 45 20 25 30 35 40 45
Outdoor inlet air D.B. temp Outdoor inlet air D.B. temp
• MODEL NAME : AQ07ACVE/ SH07CA1

Pressure Graph
7.00 21.5/15.0
Low Pressure(kg/cm2G)

27.0/19.0
6.00 32.4/24.0

5.00

4.00

3.00
20 25 30 35 40 45
Outdoor inlet air D.B. temp

3-2-2(i) Refrigerant Adjustment


Class For installation For service
Connection Air-Purge Refrigerant Air-Purge Refrigerant
Pipe Length Method Adjustment Method Quantity
refer to
5m Max. Refer to the Unnecessary Purge air using a
specification sheet
detailed Air-Purge vaccum pump
Add 10g of refrigerant Add 10g of refrigerant
Procedure
5~10m R407C(Add as liquid R407C(Add as liquid
state) for every 1m. state) for every 1m.

3-2-2(j) Flare unt fixing torque

Torque (kg-cm)
Outter diameter
Fixing Torque Final Torque

ø 6.35 (9000Btu, 12000Btu) (Liquid Side) 160 200

ø 9.52 (9000Btu) (Gas Side) 300 350

ø 12.7 (12000Btu) (Gas Side) 500 550

3-12 Samsung Electronics

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Operating Instructions and Installation

3-2-2(k) "Pump down" Procedure

• Pump down' shall be carried out when an evaporator is replaced or when the unit is relocated in
another area.

1. Remove the caps from the 2-way valve


and the 3-way valve.

2 Turn the 3-way valve clockwise to close


and connect a pressure gauge(low
pressure side) to the service valve, and
open the 3-way valve again.

3. Set the unit to cool operation mode.


(Check if the compressor is operating.)

(liquid) (gas)

4. Turn the 2-way valve clockwise to close.

5 When the pressure gauge indicates "0"


turn the 3-way valve clockwise to close. Valve Stem Stem cap

3-Way Valve
2-Way Valve
6. Stop operation of the air conditioner.

7. Close the cap of each valve.

Relocation of the air conditioner


• Refer to this procedure when the unit is 5. Disconnect the pipe connected to the outdoor
relocated. unit.
At this time, cover the valve of the outdoor
1. Carry out the pump down procedure (refer
to the details of 'pump down'). unit and the other pipe using a cap or vinyl
plug to avoid foreign material entering.
2. Remove the power cord.
6. Make sure you do not bend the connection
3. Disconnect the assembly cable from the pipes in the middle and store together with
indoor and outdoor units. the cables.
4. Remove the flare nut connecting the indoor 7. Move the indoor and outdoor units to a new
unit and the pipe. locatioon.
At this time, cover the pipe of the indoor
unit and the other pipe using a cap or vinyl 8. Remove the mounting plate for the indoor
plug to avoid foreign material entering. unit and move it to a new location.

Samsung Electronics 3-13

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MEMO

3-14 Samsung Electronics

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4. Disassembly and Reassembly
Stop operation of the air conditioner and remove the power cord before repairing the unit.

4-1 Indoor Unit


No Parts Procedure Remark
1 Front Grille 1) Stop the air conditioner operation and block
the main power.
2) Seperate tape of front panel upper.

3) Contract the second finger to the left, and


right handle and pull to open the inlet grille.
4) Take the left and right filter out.
* Take the Deadorizing and Electrostatic fil-
ter out.
(OPTION models)
5) Loosen one of the right fixing screw and
seperate the terminal cover.

6) Loosen three fixing screws of front grille.

7) Pull the upper left and right of discharge


softly for the outside cover to be pulled out.

8) Pull softly the lower part of discharge and


push it up.

Caution;
Assemble the front panel and fix the
hooks of left and right.

Samsung Electronics 4-1

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Disassembly and Reassembly

No Parts Procedure Remark


2 Ass’y Tray Drain. 1) Do “1”, above.
Separate the drain hose from the extension
drain hose.
2) Take the display PCB out.
(Center of indoor unit)
3) Loosen three fixing screws of left and right
4)Pull tray drain out from the back body.

3 Electrical Parts 1) Do “1”, “2”, above


(Main PCB)
2) Take all the connector of PCB upper side out.
(Inclusion Power cord)

3) Separate the outdoor unit connection wire


from the terminal block.

4) If pulling the Main PCB up. it will be taken


out.
(Separate the TRANS hook. it before).

4 Heat Exchanger 1) Do “1” and “2”, “3”, above

2) Loosen two fixing earth screws of right side.

3) Separate the connection pipe.

4) Separate the bush body at the upper side and


holder at the rearside.

5) Loosen the two fixing screws of left side.

6) Lifting the heat exchanger up a little to push


the up side for separation from the indoor
unit.

4-2 Samsung Electronics

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Disassembly and Reassembly

No Parts Procedure Remark


3 Fan Motor and 1) Do “1” “2” ”3” “4”, above.
Cross Fan
2) Loosen the fixing three screws and separate
the motor holder.

3) Loosen the fixing screw of fan motor.


(By use of M3 wrench)

4) Separate the fan motor from the fan.

5)Separate the fan from the left holder bearing.

Samsung Electronics 4-3

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4-2 Outdoor Unit
No Parts Procedure Remark
1 Common Work 1) Loosen the fixing screw and separate the
Handle-Cabi RH.
2) Separate the connection wire from the termi-
nal block.

3) Loosen 6 fixing screws and separate the


upper cabinet.

4) Loosen the 2 fixing screws of Ass'y E-part.

5) Loosen 5 fixing screws and separate the side


cabinet.

4-4 Samsung Electronics

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Disassembly and Reassembly

No Parts Procedure Remark


2 Fan-Motor 1) Loosen fixing screw of the Guard-Fan.

2) Turn the Guard-Fan to separate from the


Cabi-Front.

4) Remove the nut flange (Turn to the right to


remove, as it is a left hand screw)

5) Separate the fan.

6) Loosen four fixing screws to separate the


motor.

Samsung Electronics 4-5

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MEMO

4-6 Samsung Electronics

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5. Troubleshooting

5-1 Items to be checked first


1) Is the voltage of the power correct?
The input voltage shall be 198-264VAC.
The airconditioner may not operate properly if the voltage is out of this range.
2) Is the link cable linking the indoor unit and the outdoor unit linked properly?
The indoor unit and the outdoor unit shall be linked by 5 cables.
Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables.
Otherwise the airconditioner may not operate properly.
3) When a problem occurs due to the contents illustrated in the table below it is a symptom not related to the
malfunction of the airconditioner.

NO Operation of air conditioner Explanation

1 The COOL operation indication LED (Green) blinks when a It indicates power is on. The LED stops blinking if the operation
power plug of the indoor unit is plugged in for the first time. ON/OFF button on the remote control unit is pushed.

2 In a COOL operation mode, the compressor does not In happens after a delay of 3 minutes when the compressor is reoper-
operate at a room temperature higher than the setting ated. The same phenomenon occurs when a power is on.
temperature that the IN DOOR FAN should operate. As a phenomenon that the compressor is reoperated after a delay of
In a HEAT operation mode, the compressor does not 3 minutes, the indoor fan is adjusted automatically with reference
operate at a room temperature lower than the setting to a temperature of the air blew
temperature that indoor fan should
operate.

3 Fan speed setting is not allowed in AUTO or DRY mode. The speed of the indoor fan is set to LL in DRY mode.
Fan speed is 5 steps is selected automatically in AUTO mode.

4 Compressor stops operation intermittently in DRY mode. Compressor operation is controlled automatically in DRY mode
depending on the room temperature and humidity.

5 Timer LED only of the indoor unit lights up and the Timer is being activated and the unit is in ready mode.
air conditioner does not operate. The unit operates normally if the timer operation is cancelled.

6 The compressor stops intermittently in a COOL mode or DRY The compressor stops intermittently or the fan speed of the indoor unit
mode, and fan speed of the indoor unit decreases. decreases to prevent inside/outside air frozen depending on the
inside/outside air temperature.

4) Indoor unit observes operation condition of the air conditioner, and displays self diagnosis details
on the display panel.

NO Display Self Diagnosis


1 Operating LED blinking (1Hz) Restore from power failure (input initial power)
2 TIMER LED blinking (1Hz) Indoor unit Room sensor Error (open or short)
3 OPERATING and TIMER LED blinking (1Hz) Indoor unit heat exchanger temperature sensor Error (open or short)
4 FAN LED blinking (1Hz) Indoor fan malfunctioning (for spead is Below 380rpm)
5 Operating Fan, and Timer Led blinking (1Hz) EEPROM ERROR
6 All Led blinking (1Hz) Option Error (Option wasn’t set up or option data error)

Samsung Electronics 5-1

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5-2 Fault Diagnosis by Symptom

5-2-1 No Power (completely dead)-Initial diagnosis


1) Checklist :
(1) Is input voltage normal? (198-264V~)
(2) Is AC power linked correctly?
(3) Are connections between primary side, secondary side of the power transformer and PCB good.
(4) Is output voltage of DC regulator IC KA7812 (IC01) normal? (11VDC-12.5VDC)
(5) Is output voltage of DC regulator IC KA7805 (IC02) normal? (4.5VDC-5.5VDC)

2) Troubleshooting procedure Remove power cord and plug


in again in approx. 5 seconds

Is operation lamp blinking?


NO
YES
YES Does operation start when YES
Is DC voltage of PCB run/stop button on the remote Normal
display normal? controller unit pushed?
NO NO
Is 198~264VAC Is transmission display of the NO Refer to remote control
Replace PCB applied to the remote controller unit blinking? unit fault diagnosis
display between TB71
and #4 of RY71 YES
NO Is "beep"sound heard from
NO the main unit?
•Check linkage YES
between Is DC voltage of the PCB NO Refer to Replace
power cord and module normal? PCB module.
terminal tap
YES
Are voltages of #57 (compressor), Are voltages at
#55(4 way valve) and #61 (outdoor RY71(Compressor) RY74(4-way
•Check fuse fan) of the micom normal? 5VDC YES
Is voltage of #60 (indoor fan) of the valve) and RY72(outdoor fan)
•Is 11~12.5 VDC appear in normal? DC12V Is voltage at
the input side of the DC reg- micom normal?
SS71(indoor fan)
ulator IC KA7805(IC02)? DC5V

NO YES 10ms
YES NO
NO
Replace
Is voltage at #33 terminal of the Micom normal? Check connections
RY71,
0VDC compressor, 4-way
RY73,
Is voltage at #18 terminal of the Micom normal? valve, outdoor fan
Refer to Replace PCB module RY72 and
5VDC and indoor fan.
SS71
YES NO
Is output voltage of ICO2 normal?(5VDC)
Is voltage at #52 terminal of
the micom normal? YES NO

Check PCB pattern. Refer Replace


10ms to Replace PCB module. ICO2
YES NO
Is voltage output terminal of
PC12(#3, #4)
Are voltage at #48 and #49 of
the micom normal? normal? 10ms
NO
YES NO
Replace resonator (X501)
100ms
OK Replace PC12
YES
Is operation normal?
NO Replace
YES micom
OK

5-2 Samsung Electronics

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Troubleshooting

5-2-2 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)

1) Checklist :
(1) Is the indoor unit fan motor properly connected with the connector (CN73)?
(2) Is the AC voltage correct?
(3) Is HALL IC in indoor fan motor properly connected with the connector (CN43)?
(4) Is the running capacitor properly connected with the terminal?

2) Troubleshooting procedure

After unplugging out the power cord should


be reconnected within five seconds.

YES

NO Check as in the procedur “NO power


Does the operating lamp(Green) blink? parts” Refer tp page 5-2.

YES

Does the Solid State Relay(SS71) work NO


Microcomputer is out of order.
properly?

Test rod location


Normal
Voltage
+ -

SS71+ SS71- 12V

YES

NO PCB is
Is the supply voltage of the fan Refer to replace
out of
motor sufficient? PCB module.
order.

Test rod location


Normal
voltage
PCB CN73 Condition

Pin3, Pin5 Fan operate AC 180V

YES MF-C is out of order Replace MFC

Fan motor Fan motor


is out of should be
order. replaced.

Samsung Electronics 5-3

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Troubleshooting

5-2-3 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)

1) Checklist :
(1) Is input voltage normal?(198-264V~)
(2) Is the set temperature of the remote control higher than room temperature in COOL mode?
(3) Is the set temperature of the remote control lower than room temperature in HEAT mode?
(4) Is the POWER IN connector (terminal-tab) linked correctly?
(5) Is the outdoor unit properly connected with the TERMINAL BLOCK connector(5P)?

2) Troubleshooting procedure

After unplugging out the power cord


should be reconnected within five sec-
onds.

NO Check as in the procedure "No Power parts"


Does the operating lamp blink
Refer to page 5-2.
YES

YES Room temperature sensor


Does the timer lamp blink during operation is
? out of order
NO

2 PCB should be
checked.

Is the power relay RY71 operated by NO 1 Microcomputer is


adjusting the room temperature? YES 3 out of order.

Test rod location Normal


PCB should be
+ - Condition Voltage checked.
IC06 Pin No.3 GND RY71 ON DC 4.8V

NO

Is AC 198 - 264V applied relay between Terminal Power relay is Power relay should
Tap(TB71) and RY 71 terminal No. 3 out of order be replaced.

YES
Outdoor unit is
out of order.
1 NO
2 NO

Is the room sensor normal register?

10°C 20°C 30°C

17.96k Ω 12.09k Ω 8.3k Ω

YES 3

5-4 Samsung Electronics

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Troubleshooting

5-2-4 When the UP/DOWN Louver Moter Does Not Operate. (Initial Diagnosis)
1) Checklist :
(1) Is input voltage normal? (198-264V~)
(2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?

2) Troubleshooting procedure
Remove power cord and plug in again in approx. 5 seconds.

Y
Is operating lamp blinking? Check as in the procedure "No
Power parts". Refer to page 5-2.
Y

Does operation start when swing button of the Y


Normal
remote control unit pushed?

Voltage at pin #33-#36 of micom (ICO4) N


Micom (IC04) is faulty.
change?(Squarewave)

Volatge at pin #10, #11, #12, #13 of IC05 (KID65003) N


Driver IC05 (KID65003) is faulty.
change?(Squarewave)

UP/DOWN louver motor is faulty.

5-2-5 In the Heat mode, When there is no warm air current. Check this first;
(1) Is the set temperature of Remote Control lower than room temperature in Heat mode?
(2) Is the Indoor PCB properly connected with the CN71 connector?

After training on, the heating opera- YES


Normal
tion should start in five minutes.

NO
NO
Is the number #60 of Micom (IC04) DC 4.8 V? Abnormal Micom

YES
NO
Is the number #15 of IC07 (KID65003) LOW? Abnormal IC07
YES

Is the voltage between CN71 #3 and RY71 NO 3 AC198~264? NO


Abnormal RY73
YES

Abnormal 4way valve of Outdoor Unit.


or connecting Cable PCB should be replaced.

4 way valve should be replaced


or connecting Cable Check.

Samsung Electronics 5-5

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Troubleshooting

5-2-6 If Operation By Remote Control Unit Is Impossible. (Initial Diagnosis)

1) Troubleshooting procedure

Remove power cord and plug in again approx. 5 Seconds

N
Is operation lamp blinking? Check as in the procedure “NO
Power parts”. Refer to page 5-2.
Y

“ “ sound heard from the indoor unit when


Y
ON/OFF button on the remote control unit Normal
pushed?

N
Y
Voltage of battery less than 2.5V (Remote Control Unit)? Replace battery.

N
N
LCD display status of REMOCON normal? LCD is faulty.

Transmission display lamp ( ) blink N


ing when ON/OFF button on the Replace button.
remote control unit pushed?

Y
N
Voltage at PIN #30 of Remocon Micom change? Micom is faulty.

Y
N Q601(C4375Y) or Q602(C1623Y) is
Voltage at collecter of Q601 or Q602 change?

Y faulty.

IR LED(CL-1L5EU) is faulty.

N
Voltage at pin #26 of micom (IC04) change (INDOOR UNIT)?
Receiver module is faulty.
Y

Micom (IC04) is faulty.

5-6 Samsung Electronics

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Troubleshooting

5-2-7 Replace PCB module

Remove power cord

Replace the PCB module

Check the connection and plug in

Does all display lamp blink or STD lamp blink? Replace another PCB module

Refer to set up the Model option(5-2-8)

Samsung Electronics 5-7

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5-2-8 Set up the Model option

❈ If you make the replacement of the ASS’Y CONTROL-IN or MAIN PCB ,


Be sure to be set up the model option as follow the steps

Remote controller operation


Applicable key Display status
method as per the step
1st step
Method)
1 Remove the battery of
remote controller
2 Press the temperature
raise/down key simultane-
ously
3 Insert the battery again

(Result)
If the screen of remocn dis-
plays as shown in the right,
go to the second step

2nd step
Method)
If the first digit of LCD is 0
on the remocon screen, go
to the 3rd step.

❊ If it is 1, press the mode


key once to change to 0
and go to the 3rd step.

3rd step
Method)
Press the marked key to
input the option number.
example) 021E31

Result)
Go to 4th step if it displays
as shown in the right
(The number increases
from 1~9, and A, b, C, d, E,
F whenever pressing the
key.)

5-8 Samsung Electronics

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Troubleshooting

Remote controller operation


Applicable key Display status
method as per the step
4th step
Method)
After completion of 3rd step,
and if the MODE KEY is
pressed once,
1. 1~3 steps are saved inter-
nally
2. If the first number at the
time is “1”, it is correct and
so go to 5th step

❊ If pressing mode key and


the first digit becomes 0, the
screen of 1~3 steps can be
seen.

5th step
Method)
Pressing the marked key to
input the option number.
example) 142285

Result)
If it displays as shown in the
right go to the 6th step

ERROR MODE 2. When all lamps ( ) are flickering


6th step
1. When the lamp(STANDARD( ), NATURE( ), with the sound of Dididiring,
Method)
TIMER( ) is flickering → failute of option input → The current option input is different from that
When pressing the opera-
tion ON/OFF key with the After removing the set power cord and insert it of already input one: Check the option number
direction of remote con- again, pressing the operation on/off key to retry correctly and if it is correct, press the key once
troller for set, the sound and if the condition is same, EPROM is deffcec- more to input the option. (check correctly)
“Ding, or Diriring is heard tive or misinsertted. So replace the PCB. → If the option is not input at the time and the
and then the input of option all lamps are continuously flickering ; since it is
is completed. the case that the option number is out of the
input range, check the option number again and
❊ Refer to the right side if do again the steps from 1 - 6steps
the error appears.

Samsung Electronics 5-9

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Troubleshooting

■ OPTION ITEM

REMOCON
MODEL SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 SEG7 SEG8 SEG9 SEG10 SEG11 SEG12

AQ07ACVE 0 5 4 b 0 4 1 d 2 0 8 4

SH07CA1 0 5 4 b 0 4 1 d 2 0 8 4

AQ09ACVE 0 5 5 A 0 4 1 d 2 0 C 8

SH09CA1 0 5 5 A 0 4 1 d 2 0 C 8

AQ12ACVE 0 5 6 C 0 5 1 d 2 0 F b

SH12CA1 0 5 6 C 0 5 1 d 2 0 F b

5-10 Samsung Electronics

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5-3 PCB Inspection

5-3-1 Cautions for Part Replacement


1. The human body carries much static 5. When soldering the lead wires of any new
electricity. Before touching a part for repair, part, be sure to polish them using an emery
replacement or the similar purpose, be sure paper or the like before solding them.
to touch a grounded metallic portion by Since the lead wires of any new part are
hand to let the static electricity go through covered with an oxide film, solder cannot
the matallic portion to the earth. adhere to the lead wires if not polished.
Espectially when handling any micro
computer or IC, carefully remove such static 6. When soldering any part, care should be
electricity before touching them. exercised not to apply any high-wattage
soldering iron to the part for a long time.
2. When repairing any part on a work bench, Some parts are of so low a heat resistance
be sure to place an insulative sheet on the that they may be broken or have the
bench and always keep the sheet surface properties changed if a soldering iron is so
neat without any metal fragments. If any applied (Otherwise, the pattern may
such fragment touches a part, a secondary possibly be separated and raised).
trouble will possibly be caused in the part.
7. The heat of the soldering iron should be
3. Before replacing any parts, be sure to turn transfered to the entire object to be soldered.
off the power supply. If such replacement is If the solder pieces are not well fused due to
done with the power supply kept on, an insufficient transfer of the heat from the
electric shock, short circuit or destruction of soldering iron, no satisfactory electrical
a part may result. continuity can be assured even if the
soldered objects appear well connected to
4. During replacement or repair of a part, each other.
carefully handle it : The printed circuit
board has fine lead wires (jumper wires) and 8. The solder used should be limited to a
glass-made parts (diode) on its substrate. minimum. If excessive solder is used, it will
So if a circuit board is roughly handled, such cause inter-pattern contact, which may
lead wires and parts will be easily broken or cause malfunction of the circuit.
damaged by bending or shock.

5-3-2 Procedure

The parts should be replaced in the following procedure.

Check for any faulty part.

Detach the faulty part.

Replace it with a new part.

Check the operation of the new part.

The repair is completed.

Samsung Electronics 5-11

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Troubleshooting

5-3-3 Detailed Procedure

No. Malfunction Checking point (symptoms) Causes

1 Pull out the power plug from the 1. Is the broken? 1. Voltage over
AC terminal and confirm the fuse 2. Indoor unit fan motor short-circuit.
on the PCB assembly

2 Turn the power on. Voltage check


If lamp blinks trouble is not
related to the items 1 through 4 1. AC voltage between TB71 and #4 of RY71? 1. Irregular power code or power fuse,
on the right. 198 - 264V~ or poor wiring.

2. DC voltage at IN and GND of IC02 3. Power circuit is faulty.


(KA7805)? 12VDC

3. DC voltage at OUT and GND of IC02? 5VDC 4. Power circuit is faulty.

4. DC voltage at Q201 Base and GND change? 5. PC12(PC814) is faulty.


squarewave

3 Set operating mode when RMC Voltage check


switch pushed.
Except for [FAN]mode and 1. Voltage of relay (RY71) coil Voltage at 1. Relay(RY 71) coil is open.
[TIMER] mode. pin#12, pin#7 of IC06 : 12VDC IC6(ULN2003) is faulty.

2. Voltage at Terminal Tap (TB71 or 72) and 2. Relay(RY 71) contactor is faulty.
RY71 Terminal N0 4 . 198- 264V~

4 Set operating mode when RMC 1. Compressor does not operate. 1. Temperature of Heat exchange
switch pushed. is lower.
1. COOL mode
2. Fan speed [AUTO] 2. PCB is faulty.
3. Set temperature lower
than room temperature 3. Room sensor or Heat exchanger
4. Continuously operation. temperature sensor is faulty

5 Set operating mode when 1. Voltage at 3 5 both ends of CN73 : 1. Indoor unit fan motor is faulty.
RMC switch pushed. above 180V~
1. [FAN] mode
2. Fan speed [Hi] 2. Indoor unit fan motor does not operate. 2. Poor connection of indoor fan motor
3. Continuously operation and connector of RPM sensing (CN43)

5-12 Samsung Electronics

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5-4 Fault Diagnosis of Major Parts

Parts Diagnosis

Temp.Sensor Measure resistance with a tester.

Heat ex. Sensor Normal 8KΩ~27KΩ at ambient temperature (+0°C ~ +30°C)

Abnormal ∞, O Ω … open or short

Indoor Fan Motor Measure resistance between terminals (CN72) with a tester

Normal At ambient temperature (10°C ~ 30°C)

between Resistance

Red, Yellow 190±10Ω

Red, Blue 170 ±10Ω

Abnormal

Measure the voltage between ground and signal wire of the fan motor

Normal
between Voltage

Gray, Orange 05V~4.5V

Yellow, Orange 5V

Abnormal Abnormal if voltage does not change from 0V to 5V.

Outdoor Fan Motor Normal At ambient temperature (10°C ~ 30°C)

between Resistance

Black, White 350 ±10Ω

Black, Red 270 ±10Ω

Abnormal ∞, O Ω … open or short

Stepping Motor Measure resistance between red wire and each terminal.

(UP/DOWN swing motor) Normal Approx. 380Ω at ambient temperature (20°C ~30°C)

Abnormal ∞, O Ω … open or short

Samsung Electronics 5-13

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6. Exploded Views and Parts List

6-1 Indoor Unit (AQ07ACVE, SH07CA1/AQ09ACVE, SH09CA1/AQ12ACVE, SH12CA1)

6-1 Samsung Electronics

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Exploded Views and Parts List

■ Parts List (INDOOR UNIT)


Q’TY
No. CODE NO Description Specification AQ07ACVE AQ09ACVE AQ12ACVE Remark
SH07CA1 SH09CA1 SH12CA1
1 DB64-10140A GRILLE AIR INLET ABS 1 1 1

1-1 DB64-70073A PANEL CENTER DISPLAY PC 1 1 1

2 DB63-30131C GUARD AIR FILTER PP 2 2 2

3 DB74-00011A ASS´Y FILTER CLEANER/CARBON 1 1 1

4 DB63-10427B COVER TERMINAL HIPS 1 1 1

5 DB92-00069B ASS´Y FRONT PANEL ASS´Y 1 1 1

6 DB93-00338A ASS´Y PCB DISPLAY ASS´Y 1 1 1

7 DB94-00052C ASS´Y TRAY DRAIN ASS´Y 1 1 1

7-1 DB95-20138A ASS´Y STEP MOTOR DC12V,600GR 1 1 1

7-2 DB66-30153D BLADE-H HIPS 1 1 1

8 DB75-00054A ASS´Y EVAP ASS´Y 1 1 -

DB75-00035A ASS´Y EVAP ASS´Y - - 1

9 DB67-30058C SPACER EVAP PVC 1 1 1

10 DB61-40295B ASS´Y HOLDER MOTOR ASS´Y 1 1 1

10-1 DB65-00041A ASS´Y TERMINAL BLOCK ASS´Y 1 1 1

11 DB31-10078H MOTOR FAN IN AMPFS040WTVB 1 1 1

12 DB94-30141A ASS´Y-FAN Ø95x619.4mm 1 1 1

13 DB94-40017A ASS´Y BEARING ASS´Y 1 1 1

14 DB32-10008D ASS´Y-THERMISTOR ASS´Y KKP-4819D 1 1 1

15 DB39-10062V POWER CORD-IN UCP2 16A, 250V 1 1 1

16 DB61-10151A CASE CONTROL ABS 1 1 1

17 DB61-60093A BUSH BODY HIPS 1 1 1

18 DB94-20030E ASS´Y BACK BODY ASS´Y 1 1 1

19 DB61-40247A HOLDER PIPE HIPS 1 1 1

20 DB70-10618A PLATE HANGER SGCC-M 1 1 1

Samsung Electronics 6-2

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6-2 Outdoor Unit(UQ07ACVE, SH07CAIX/UQ09ACVE, SH09CAIX/UQ12ACVE, SH12CAIX)

24 25

24-1

25-3

25-1 25-2

6-3 Samsung Electronics

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Exploded Views and Parts List

■ Parts List (OUTDOOR UNIT)


Q’TY
No. CODE NO Description Specification AQ07ACVE AQ09ACVE AQ12ACVE Remark
SH07CA1 SH09CA1 SH12CA1
1 DB63-00071A GUARD FAN ABS 1 1 1
2 DB60-30004A NUT FLANGE 2C SM20C M6 NTR 1 1 1
3 DB67-50063A PROPELLER-FAN AS+G/F, Ø405 1 1 1
4 DB31-00001D MOTOR FAN OUT ASS025AVEC 1 1 1
5 DB90-00147A ASS´Y FRAME ASS’Y 1 - -
DB90-00179A ASS´Y FRAME ASS’Y - 1 -
DB90-00179B ASS´Y FRAME ASS’Y - - 1
6 DB94-00043E ASS´Y PARTITION ASS’Y 1 - -
DB94-00059A ASS´Y PARTITION ASS’Y - 1 -
DB94-00059B ASS´Y PARTITION ASS’Y - - 1
7 DB64-00089A CABINET UPPER SECC-P 1 - -
DB64-60137B CABINET UPPER SECC-P - 1 1
7-1 DB72-00194L SEAL-CABI UP 30FOAM-PE+PU 1 - -
DB72-00194F SEAL-CABI UP 30FOAM-PU+PVC 1 - -
DB72-00002Q SEAL-CABI UP 30FOAM-PE - 1 1
DB72-00269C SEAL-CABI UP FELT, INSU/PVC - 1 1
8 DB93-00302A ASS´Y CONTROL OUT ASS’Y 1 - -
DB93-00300B ASS´Y CONTROL OUT ASS’Y - 1 -
DB93-00300A ASS´Y CONTROL OUT ASS’Y - - 1
8-1 2501-001194 CAPACITOR COMP 35µF 450VAC 1 - 1
2501-001213 CAPACITOR COMP 30µF 450VAC - 1 -
8-2 2501-000234 CAPACITOR MOTOR 1.0µF 450VAC 1 - -
2501-000262 CAPACITOR MOTOR 1.2µF 450VAC - 1 -
2501-001068 CAPACITOR MOTOR 1.5µF 450VAC - - 1
8-3 DB65-40049C TERMINAL BLOCK 5P DFT-20A 1 1 1
8-4 DB33-00007B ASS´Y SOLENOID COIL ASS’Y 1 1 1
8-5 DB93-00313A ASS´Y LEAD WIRE ASS’Y 1 1 1
8-6 DB47-20066D OLP MRA12086-12008 1 - -
DB47-20002B OLP MRA12037-12007 - 1 -
DB47-20057U OLP MRA12074-12007 - - 1
8-7 DB67-60020A O L P SPRING STS304 1 1 1
9 DB72-00196A CLOTH COMP BOTTOM FELT 1 - -
DB72-00268B CLOTH COMP BOTTOM FELT - 1 -
DB72-00268A CLOTH COMP BOTTOM FELT - - 1
10 DB72-00162A CLOTH COMP SIDE FELT 1 1 -
DB72-00049A CLOTH COMP SIDE FELT - - 1
11 DB72-00255A CLOTH COMP UPPER FELT 1 1 -
12 DB95-00033B COMPRESSOR F4B080JW1JL 1 - -
DB95-10327A COMPRESSOR F4B092JW1EG - 1 -
DB95-10326B COMPRESSOR F8B145JV1EH - - 1
13 DB73-10004B GROMMET-ISOLATOR CR 1 1 1
14 DB60-30028A NUT-WASHER HEX 2C MB ZPC 3 3 3
15 DB63-20002A GASKET EPDM 1 1 1
16 DB63-10165D COVER TERMINAL NORYL 1 1 1
17 DB60-30018A NUT-FLANGE M5, SM20C 1 1 1
18 DB99-00070A ASS´Y-4 WAY VALVE ASS’Y 1 - -
DB99-00033A ASS´Y-4 WAY VALVE ASS’Y - 1 -
DB99-00036A ASS´Y-4 WAY VALVE ASS’Y - - 1
18-1 DB62-00260A 4-WAY VALVE VT7100B RANCO 1 1 1
19 DB99-00305A ASS´Y CAPILLARY ASS’Y 1 - -
DB99-00069A ASS´Y CHECK VALVE ASS’Y - 1 -
DB99-00038A ASS´Y CHECK VALVE ASS’Y - - 1
20 DB62-00235A DRYER XH-11 UOP 1 1 1
21 DB96-00255C ASS´Y COND ASS’Y 1 - -
DB96-00241A ASS´Y COND ASS’Y - 1 -
DB96-00242A ASS´Y COND ASS’Y - - 1
22 DB64-00186A ASS´Y CABINET SIDE ASS’Y 1 - -
DB90-00188A ASS´Y CABI BACK ASS’Y - 1 1
23 DB94-00044A ASS´Y COVER VALVE ASS’Y 1 - -
DB67-90025A HANDLE CABI, RH ABS - 1 1
24 DB97-00269E ASS´Y PACKING CABLE ASS’Y 1 - -
DB93-00045H ASS´Y PACKING CABLE ASS’Y - 1 1
25 DB97-30184H ASS´Y WITHOUT PIPE 1/4” & 3/8” 1 1 -
DB97-00114A ASS´Y WITHOUT PIPE 1/4” & 1/2” - - 1
25-1 DB60-30010A FLARE NUT 1/4” 2 2 2
DB60-30010B FLARE NUT 3/8” 2 2 -
DB60-30010C FLARE NUT 1/2” - 2 2
25-2 DB67-20011A DRAIN PLUG ABS 1 1 1
25-3 DB73-20134A RUBBER LEG RUBBER 1 1 1

Samsung Electronics 6-4

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6-3 Remote Control & PCB Box

6-3-1 ASS’Y REMOCON : DB93-00251E

■ Parts List

No Description Q’TY Remark

1 INLAY LCD 1

2 CASE TOP 1

3 LCD 1

4 KEY RUBBER 1

5 ASS’Y PCB REMOCON 1

6 CASE LOW 1

7 BATTERY COVER 1

6-5 Samsung Electronics

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Exploded Views and Parts List

6-3-2 PCB Box

2-5
2-6
2-4 2-2 2-1
2-3

2
1

■ Parts List

Q’TY
No CODE NO Description Specification Remark
AQ07ACVE AQ09ACVE AQ12ACVE
SH07CA1 SH09CA1 SH12CA1
1 DB61-10136A CASE-CONTROL 1 1 1

2 DB93-00129A Ass'y main PCB - 1 - -

DB93-00128A Ass'y main PCB - - 1 -

DB93-00127A Ass'y main PCB - - - 1

2-1 DB09-00002A Micom MB89635R-608 1 1 1

2-2 DB32-10008D Thermistor-EVAP 103AT 1 1 1

2-3 DE26-20154A Trans-power AC230V DC17V 300mA 1 1 1

2-4 2306-000294 C-film CFS 99N 450VAC 155K 1 1 1

2-5 3501-001058 Power-relay DI1U DC12V 1 1 1

2-6 DE32-10037A Fuse 250V 3.15A 1 1 1

Samsung Electronics 6-6

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MEMO

6-7 Samsung Electronics

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7. Block Diagrams

7-1 Micro Computer Block Diagram

HEAT EXCHANGER SENSOR INDOOR CONTROL PANEL

•BLADE-H CONTROL INDOOR FAN MOTOR


•INDOOR FAN MOTOR SPEED DETECT
ROOM TEMPERATURE SENSOR CONTROL
•OUTDOOR FAN MOTOR
CONTROL ZERO CROSSING

INFRARED SIGNAL •COMPRESSOR


CONTROL
RESET
CIRCUIT •4-WAY VALVE
CONTROL
OSCILLATION •TEMPERATURE
REMOTE CONTROLLER CIRCUIT CONTROL
•TIMER
POWER ON/OFF MODE SELECT
•BUZZER CONTROL * INDICATOR PANNEL
SWITCH
OPERATION LED
MODE
TIMER LED
(AUTO, COOL, DRY,
TRIGER FAN ONLY LED
FAN, HEAT) • COMPRESSOR CONTROL
SIGNAL SIGNAL DE-ICE LED
• OUTDOOR FAN
TURBO CONTROL SIGNAL SSR INDOOR FAN MOTOR
• 4-WAY VALVE
CONTROL SIGNAL
FAN SPEED SELECT • STEPPING MOTOR
CONTROL SIGNAL
• BUZZER CONTROL
BLADE-H SIGNAL
MOVING SELECT

• COMPRESSOR DRIVE COMPRESSOR


ON, OFF TIMER SELECT • OUTDOOR FAN
OUTDOOR FAN MOTOR
DRIVE
• 4-WAY VALVE 4-WAY VALVE
TEMPERATURE SELECT DRIVE
• STEPPING MOTOR STEPPING MOTOR
DRIVE
BUZZER
SLEEP SELECT • BUZZER DRIVE

TIME SETTING DC 5V DC 12V


VOLTAGE REGULATOR

AC INPUT
POWER TRANSFORMER
VE : 220-240V/50HZ

Samsung Electronics 7-1

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8. PCB Diagrams
8-1-1 Main PCB

8-1 Samsung Electronics

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PCB Diagrams

■ PART LIST

No DESIGN LOCATION CODE NO Description Specification


4 F701 DE32-10037A FUSE FST 250V 3.15A
5 F701 DE47-40024A HOLDER-FUSE FH-51H 7.5A
6 IC02 DE13-10016A IC-VOLT REGU KA7812A
7 CR71 - C-FILM CQS 450V 1.5µF
8 FT71 - FILTER NOISE LSA05230P 250V~2A 23mH*2
9 R104,105 - R-CARBON RD 1/4 TP 221-J
10 R102,103 - R-CARBON RD 1/8 TP 334-J
11 R206,501~510,601,606,902 2001-000065 R-CARBON RD 1/8 TP 103-J
12 R405,406 2001-000036 R-CARBON RD 1/8 TP 331-J
13 R201,207,208,401,408,603,608 2001-000042 R-CARBON RD 1/8 TP 102-J
14 R607 2001-000855 R-CARBON RD 1/4 TP 561-J
15 R602 2001-001088 R-CARBON RD 1/2 T(S) 102-J
16 R402 2001-000890 R-CARBON RD 1/8 TP 682-J
17 R910,911,912,913 A1000-0244 R-CARBON RD 1/8 TP 332-J
18 R404,407 2004-001137 R-METAL FILM RD 1/8 TP 682-F
19 D101~105 0402-000137 DIODE-RECT 1N4007
20 SS71 B4190-0016 THYRISTOR G3MB-202PL
21 BZ61 DE30-20016A BUZZER CBE 2220BA STICK
22 C203,204,401 2202-000783 C-CERAMIC CA OA 50V 103Z
23 C404 2202-000796 C-CERAMIC CA OA 50V 102Z
24 C104,102,106,107,109,112,113,201,202,402,403,501,901 2202-000780 C-CERAMIC CA OA 50V 104Z
25 C105 2401-000710 C-ELEC CE04 25V 102
26 C108 2401-001397 C-ELEC CE 04 25V 471-M
28 C601 2401-001573 C-ELEC 47/50V
29 IC04 DB09-00052A IC-MCU µFD780024ACW
30 IC03 DE13-20009A IC KA7533Z
31 X501 2802-000103 RSONATOR-CERAMIC 4MHz
32 IC05,IC06 DE13-20024A IC-DRIVE KID65003AP
33 Q401,601,602 A4050-0168 TR-GENERAL KSC945Y
34 Q603 0501-000292 TRANSISTOR A708Y
35 Q901,902 0504-000144 TRANSISTOR R2002
37 CN73 3711-000262 CONNECTOR WAFER YW396-05AV WHT
38 CN43 3711-000879 CONNECTOR WAFER SMW250-03 BLU
39 CN41 3711-000940 CONNECTOR WAFER SMW250-04 WHT
40 CN61 3711-001038 CONNECTOR WAFER SMW250-06 WHT
42 CN71 CONNECTOR WAFER YW396-05AV RED
43 CN91 3711-001154 CONNECTOR WAFER SMW250-10 WHT
44 RY72,RY73,RY74 3501-001154 RELAY FTR-F3AA012E
45 J1~J35, HR01~HR04, LR01~LR04, DE39-60001A WIRE SO COPER PI0.6 SN T 52MM
OPJ1,OPJ2,OPJ3 “ “ “
46 CN78 - CONNECTOR WAFER YW396-05AV BLU
48 F702 - FUSE 250V-1A
49 IC08 1103-001175 EEPROM 93LC56B-I/P
51 C103 2305-001027 C-FILM,MPEF 222M
52 R101 - R-CARBON RD 1/4 TP 471-J
53 R202,203 - “ RD 2 TP 513-J
54 ZD11 0406-001086 T.V.S STO2D-200
55 IC01 1203-001813 TR Switch TNY 255P
56 D105 0402-001297 FR-DIODE UG2B
57 ZD12 0403-001289 Zener-3.6V BZX55-C3V6
58 ZD13 0403-001290 Zener-11V BZX55-C11
59 PC11 DB47-90071A Photo-Coupler PC817
60 PC12 DB47-90079A “ PC814
61 Q201 TRANSISTOR R1002
62 RY71 3501-001058 RELAY DI1UDB12V
63 SW91 3404-001013 SWITCH-TACT KPT-1115V
64 TB71,72 DE59-30001A CONNECTOR-TERMINAL 250TAP.1PIN

Samsung Electronics 8-2

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8-2 ASS’Y DISPLAY & Module

•ASS’Y DISPLAY PCB : DB93-00338A

■ PART LIST

No Description CODE-NO Specification Q’TY

1 PCB-DISPLAY DB41-10204C FR-1 T1.6 W20 L170 1


2 LED-LAMP 0601-001333 LTL-30EHJ(ORG/GRN) 1
3 LED-LAMP 0601-001059 SY5511(YEL) 1
4 LED-LAMP 0601-001060 SM5511(GRN) 1
5 LED-LAMP 0601-001196 SO5511(ORG) 1
6 MODULE REMOCON DB32-00008A KSM-313TC5 1
7 C-CERAMIC 2202-000780 CA OA 50V 104Z 2
8 R-CARBON 2001-000515 RD 1/8TP 221-J 2
9 CONNECTOR WAFER - YWLA200-09P 1
10 C-CERAMIC 2201-000283 CA OA 50V 102Z 1
11 DIODE SWITCHING 0401-000005 1N4148 1
12 C/W DIS & MODULE DB39-20346A UL1007 AWG#26/9 1
13 CASE-CENTER PCB UP DB61-10191A PC, BLUE 1
14 CASE-CENTER PCB LOW DB63-10494A ABS, BLK 1
15 SEAL DISPLAY UPP DB72-10233A FOAM-PE, BLK 1
16 SEAL CASE DISPLAY DB72-10220F 30FOAM-PE 1
A PAINT - DCR-200H(BROWN)

8-3 Samsung Electronics

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9. Wiring Diagrams

9-1 Indoor Unit


■ AQ07ACVE/AQ09ACVE/AQ12ACVE
SH07CA1/SH09CA1/SH12CA1

TERMINAL BLOCK
N. POWER ; N
1. COMPRESSOR
2. OUT-FAN(H)
3. OUT-FAN(L)
4. 4-WAY VALVE

Samsung Electronics 9-1

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9-2 Outdoor Unit

■ UQ07ACVE(SH07CAIX)/UQ09ACVE(SH09CAIX)/UQ12ACVE(SH12CAIX)

DB68-01172A

UQ07ACVE(SH07CAIX) : 1.0/35µF X 450VAC


CAPACITOR UQ09ACVE(SH09CAIX) : 1.2/30µF X 450VAC
UQ12ACVE(SH12CAIX) : 1.5/35µF X 450VAC

9-2 Samsung Electronics

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10. Schematic Diagrams
10-1 Indoor Unit(AQ07ACVE, SH07CA1/AQ09ACVE, SH09CA1/AQ12ACVE, SH12CA1)

1K-1/8W

Samsung Electronics 10-1

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UPDATE LOG SHEET
Application date Page Part# Note(Cause & Solution) S/Bulletin#

Use this page to keep any special servicing information. (Service Bulletin, etc.)
If only parts number changes, Just change parts number directly on parts list.
And if you need more information, please see the service bulletin

Copyright Trademarks

®œ 1995 by Samsung Electronics Co., Ltd. Samsung is a registered trademark and


All rights reserved. SyncMaster 17GLi/CMG7387L and MacMaster
This manual may not, in whole or in part, be Cable Adapter are trademark of Samsung
copied, photocopied, reproduced, translated, or Electronics Co., Ltd.
converted to any electronic or machine readable
from without prior written permission of Macintosh, Centris, Quadra, Duo Dock, and
Samsung Electronics Co., Ltd. Power Macintosh are trademark of Apple
computer, Inc.
SyncMaster 17GLi/CMG7387L Service Manual
First edition June 1995. All other trademarks are the property of their
respective owners.
Printed in Korea.

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