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Manual
SERVICE
AIR CONDITIONER CONTENTS
1. Precautions
2. Product Specifications
5. Troubleshooting
7. Block Diagrams
8. PCB Diagrams
9. Wiring Diagrams
K
O.
2-1 Table
Air
298
in
115
815 182
Air out 45 22
Installation plate
(Rear view)
SH07CA1
496
267
245
(Front view) (Rear view)
532
720
55
AQ09ACVE / AQ12ACVE
SH09CA1 / SH12CA1
295
555
280 (Front view) (Rear view)
532
762
Capillary tube
T1 2-way valve Check valve
Liquid side
Capillary tube
Propeller fan
Cross fan
Heat Heat
exchanger exchanger
(Evaporator) (Condenser)
T2
Gas side
Each time you press this button : Auto Mode : Fan Only
Mode is changed in the following order
3 : Cool Mode : Heat Mode
: Dry Mode
The Off Timer enables you to switch off the air conditioner automatically
8 after a given period of time that is from 30 minutes to 24 hours.
To cancel the On Time, press the (Set/Cancel) button.
1. AUTO MODE : In this mode, operation 4. DRY MODE : Has 3 states, each determined
mode(COOL, HEAT, DRY) is selected auto- by room temperature.
matically by the room temperature of initial The unit operates in DRY mode.
operation. *Compressor ON/OFF Time is controlled
compulsorily(can not set up the fan speed,
Room Temp Operation Type always breeze).
*Protective function : Low temperature
Tr≥ 21°C+∆T Cool Operation (Set Temp:AUTO SETTING)
release. (Prevention against freeze)
21°C +∆T>Tr Heat Operation (Set Temp : 22°C+∆T)
5. TURBO MODE : This mode is available in
∆T= -1°C, -2°C, 0°C+1°C+2°C AUTO, COOL, HEAT, DRY, FAN MODE.
∆T is controlled by setting temperature When this button is pressed at first, the air
up/down key of remote controller conditioner is operated “powerful” state for
30 minutes regardless of the set tempera-
2. COOL MODE : The unit operates according ture, room temperature.
to the difference between the setting and When this button is pressed again, or when
room temperature. (18°C~30°C) the operating time is 30 minutes, turbo
operation mode is canceled and returned to
3. HEAT MODE : The unit operates according the previous mode.
to the difference between the setting and *But, if you press the TURBO button in DRY
room temperature.(16°C~30°C) or FAN mode that is changed with AUTO
*Prevention against cold wind : For about mode automatically.
3~5 minutes after initial operation, thermo
control or “de-ice”, the indoor fan will 6. SLEEP MODE : Sleep mode is available
either not operate or operate very slow- only in COOL or HEAT mode.
ly(510 rpm), then switch to the selected fan The operation will stop after 6 hours.
speed. This period is to allow the indoor *In COOL mode : The setting temperature
unit's heat-exchanger to prewarm before is automatically raised by 1°C each 1hour
emitting warm air. When the temperature has been raised by
*High temperature release function : The total of 2°C, that temperature is main-
outdoor unit for and compressor ON/OFF tained.
control for safety operation, when the over- *In HEAT mode : The setting temperature
heat is heat exchanger of indoor unit. is automatically droped by 1°C each 1hour.
*De-ice : Deicing operation is controlled by When the temperature has been droped by
indoor unit's heat exchanger temperature total of 2°C, that temperature is main-
and accumulating time of compressor's tained.
operation.
De-ice end by sensing of the processing 7. FAN SPEED : Manual (3 step), Auto (4 step)
time by de-ice Condition. Fan speed automatically varies depending
on both the difference between setting and
the room temperature.
to its original location which is operating Interruption of electric power and Power on.
state before stop Abnormal condition of the room sensor.
*Swing Set : Press the button under the Abnormal condition of the indoor unit's heat exchanger sensor.
remote control is displayed on LCD the ,
Indoor unit fan motor lock.
and the blades move up and down, about 43°.
LED
If the one more time press the button, bla- : : LED off
blinking
tles location is stop.
10. Quick OFF TIMER: OFF timer (quick timer) 13. BUZZER SOUND : Whenever the ON/OFF
allows reservation or cancel the timer on button is pressed or whenever change
and timer off quickly occurs to the condition which is set up or
When OFF timer button is pressed at oper- select, the compulsory operation mode,
ating state, LCD displays the polling state buzzer is sounded "beep"
sequentially.
The LCD also displays the time remaining.
3-2-1 Selecting Area for Installation (Fix the unit firmly if it is mounted in a
high place.)
Select an area for installation that is suitable
to the customer's needs. 3. Make sure that you install the outdoor unit
in area providing good ventilation and
which is not dusty. It must not be blocked
3-2-1(a) Indoor Unit by any obstacle affecting the airflow near
the air inlet and the air outlet.
1. Make sure that you install the indoor unit in
an area providing good ventilation. It must 4. Make sure that you install the outdoor unit
not be blocked by an obstacle affecting the in area free from animals or plants.
airflow near the air inlet and the air outlet. 5. Make sure that you install the outdoor unit
2. Make sure that you install the indoor unit in in area not blocking the traffic.
an area allowing good air handling and 6. Make sure that you install the outdoor unit
endurance of vibration of the indoor unit. in area easy to drain condensed water from
3. Make sure that you install the indoor unit in the indoor unit.
an area where there is no source of heat or 7. Make sure that you install the outdoor unit
vapor nearby. in area which provides easy connection
4. Make sure that you install the indoor unit in within the maximum allowable length of a
an area from which hot or cool air is spread coolant pipe(10 meters).
evenly in a room. Note
5. Make sure that you install the indoor unit in 1. Add 10 grams of refrigerant (R-22) for
an area away from TVs, audio units, cord- every 1 meter if the pipe length exceeds
less phones, fluorescent lighting fixtures the standard pipe length of 5 meters.
and other electrical appliances (at least 1 2. Maintain a height between the indoor and
meter). outdoor units of less than 3 meters.
6. Make sure that you install the indoor unit in 8. Make sure that you install the outdoor unit
an area which provides easy pipe connec- in an area which is large enough to accom-
tion with the outdoor unit, and easy modate the measurements
drainage for condensed water. shown in figure on the next page.
7. Make sure that you install the indoor unit in 3-2-1(c) Remote Control Unit
an area which is large enough to accomo-
date the measurements shown in figure on 1. Make sure that you install the remote con-
the next page. trol unit in an area free from obstacles such
as curtains etc, which may block signals
3-2-1(b) Outdoor Unit from the remote control unit.
1. Make sure that you install the outdoor unit 2. Make sure that you install the remote con-
in area not exposed to the rain or direct sun trol unit in an area not exposed to
light. direct sunlight, and where there is no source
(Install a separate sunblind if exposed to of heat.
direct sun light.) 3. Make sure that you install the remote con-
2. Make sure that you install the outdoor unit trol unit in an area away from TVs, audio
in area allowing good air moment, not units, cordless phones, fluorescent lighting
amplifying noise or vibration, especially to fixtures and other electrical appliances (at
avoid disturbing neighbours. least 1 meter).
Caution :
It is harmful to the air conditioner if it is used in the following environments: greasy areas (including areas near machines),
salty areas such as coast areas, areas where sulfuric gas is present such as hot spring areas. Contact your dealer for advice.
A Indoor unit gas leak test check point Piping may be laid to the rear, left,
right or down .
Indoor unit 3
Right Left
1
Rear Rear
Piping Down
2 Tape vinyl
70mm or more
B Drain hose installation 200mm or more
250mm
or more
Cut the piping hole
Cut the
sloped piping hole
slightly
sloped slightly 7
5 6 9
“H”metere
s maximum
Remote control
Remote control holder
Model L H
**7** 15 7
**9** 10 7
10
**12** 15 7
Pipe hole
(ø65mm)
2. If you are fixing the indoor unit to a… Then follow Steps…
Wall 3.
Window frame 4 to 6.
(Unit : mm) 3. Fix the installation plate to the wall in a manner appro-
priate to the weight of the indoor unit.
20
160 100 If you are mounting the plate on a concrete wall with
anchor bolts, the anchor bolts must not project by more
60
than 20mm.
280 340
The outdoor unit is powered from the indoor unit via the assembly
cable. If the outdoor unit is more than five metres away from the
indoor unit, the cable must first be extended to a maximum of ten
metres.
1. Extend the assembly cable if necessary.
2. Open the front grille by pulling on the tabs on the lower right and
left sides of the indoor unit.
Indoor unit 3. Remove the screw securing the connector cover.
N 1 2 3 4 Earth 4. Pass the assembly cable through the rear of the indoor unit and
terminal connect the assembly cable to terminals 1(N) to 4.
Care must be taken when installing the drain hose for the indoor unit to ensure that any condensa-
tion water is correctly drained outside.l When passing the drain hose through the 65mm hole drilled
in the wall, check that none of the following situations occur.
The hose must The end of the drain Do NOT bend the Keep a clearance of at Do NOT place the end
NOT slope upw hose must NOT be hose in different least 5cm between the of the drain hose in a
ards. placed in water. directions. end of the hose and the hollow.
ground.
Wiring connection
N 1 2 3 4
1. Insert the drain plug into the drain hole on the underside of the
outdoor unit.
3. Ensure that the drained water runs off correctly and safely.
• Tools used
1) Cut the pipe using a pipe cutter. 2) Remove burrs at the tip of the pipe cut.
* Unproper flaring
4. Purge the air from the system using vacuum pump for about
30 minutes.
- After that, please recheck that pressure is staloilization.
- Close the valve of the low pressure side of manifold gauge
clockwise.
- Remove the hose of the low pressure side of manifold
gauge.
Vacuum Pump
5. Set valve cork of both liquid side and gas side of packed
valve to the open position.
B A
6. Mount the valve stem nuts to the 2-way and 3-way valve. (liquid) (gas)
And mount the service port cap to 3-way valve.
• When leakage occurs, it is required to discharge all the gas in the system and refill the
air-conditioner with refrigerant(R407C) as follows.
Suspension hook
3. Connect the pressure gauge to the 3-way
valve and open all packed valves. Compound High
gauge pressure
gauge
Hand
4. Vacuum the system with pump for over 1 wheel
hour. Finger tight
fittings
For mounting
other and of Connected to
hose when high pressure
not in use side
5. Refill the system with the rated weight of
refrigerant.
Low Pressure(kg/cm2G)
27.0/19.0 27.0/19.0
6.00 32.4/24.0 6.00 32.4/24.0
5.00 5.00
4.00 4.00
3.00 3.00
20 25 30 35 40 45 20 25 30 35 40 45
Outdoor inlet air D.B. temp Outdoor inlet air D.B. temp
• MODEL NAME : AQ07ACVE/ SH07CA1
Pressure Graph
7.00 21.5/15.0
Low Pressure(kg/cm2G)
27.0/19.0
6.00 32.4/24.0
5.00
4.00
3.00
20 25 30 35 40 45
Outdoor inlet air D.B. temp
Torque (kg-cm)
Outter diameter
Fixing Torque Final Torque
• Pump down' shall be carried out when an evaporator is replaced or when the unit is relocated in
another area.
(liquid) (gas)
3-Way Valve
2-Way Valve
6. Stop operation of the air conditioner.
Caution;
Assemble the front panel and fix the
hooks of left and right.
1 The COOL operation indication LED (Green) blinks when a It indicates power is on. The LED stops blinking if the operation
power plug of the indoor unit is plugged in for the first time. ON/OFF button on the remote control unit is pushed.
2 In a COOL operation mode, the compressor does not In happens after a delay of 3 minutes when the compressor is reoper-
operate at a room temperature higher than the setting ated. The same phenomenon occurs when a power is on.
temperature that the IN DOOR FAN should operate. As a phenomenon that the compressor is reoperated after a delay of
In a HEAT operation mode, the compressor does not 3 minutes, the indoor fan is adjusted automatically with reference
operate at a room temperature lower than the setting to a temperature of the air blew
temperature that indoor fan should
operate.
3 Fan speed setting is not allowed in AUTO or DRY mode. The speed of the indoor fan is set to LL in DRY mode.
Fan speed is 5 steps is selected automatically in AUTO mode.
4 Compressor stops operation intermittently in DRY mode. Compressor operation is controlled automatically in DRY mode
depending on the room temperature and humidity.
5 Timer LED only of the indoor unit lights up and the Timer is being activated and the unit is in ready mode.
air conditioner does not operate. The unit operates normally if the timer operation is cancelled.
6 The compressor stops intermittently in a COOL mode or DRY The compressor stops intermittently or the fan speed of the indoor unit
mode, and fan speed of the indoor unit decreases. decreases to prevent inside/outside air frozen depending on the
inside/outside air temperature.
4) Indoor unit observes operation condition of the air conditioner, and displays self diagnosis details
on the display panel.
NO YES 10ms
YES NO
NO
Replace
Is voltage at #33 terminal of the Micom normal? Check connections
RY71,
0VDC compressor, 4-way
RY73,
Is voltage at #18 terminal of the Micom normal? valve, outdoor fan
Refer to Replace PCB module RY72 and
5VDC and indoor fan.
SS71
YES NO
Is output voltage of ICO2 normal?(5VDC)
Is voltage at #52 terminal of
the micom normal? YES NO
5-2-2 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)
1) Checklist :
(1) Is the indoor unit fan motor properly connected with the connector (CN73)?
(2) Is the AC voltage correct?
(3) Is HALL IC in indoor fan motor properly connected with the connector (CN43)?
(4) Is the running capacitor properly connected with the terminal?
2) Troubleshooting procedure
YES
YES
YES
NO PCB is
Is the supply voltage of the fan Refer to replace
out of
motor sufficient? PCB module.
order.
5-2-3 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)
1) Checklist :
(1) Is input voltage normal?(198-264V~)
(2) Is the set temperature of the remote control higher than room temperature in COOL mode?
(3) Is the set temperature of the remote control lower than room temperature in HEAT mode?
(4) Is the POWER IN connector (terminal-tab) linked correctly?
(5) Is the outdoor unit properly connected with the TERMINAL BLOCK connector(5P)?
2) Troubleshooting procedure
2 PCB should be
checked.
NO
Is AC 198 - 264V applied relay between Terminal Power relay is Power relay should
Tap(TB71) and RY 71 terminal No. 3 out of order be replaced.
YES
Outdoor unit is
out of order.
1 NO
2 NO
YES 3
5-2-4 When the UP/DOWN Louver Moter Does Not Operate. (Initial Diagnosis)
1) Checklist :
(1) Is input voltage normal? (198-264V~)
(2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?
2) Troubleshooting procedure
Remove power cord and plug in again in approx. 5 seconds.
Y
Is operating lamp blinking? Check as in the procedure "No
Power parts". Refer to page 5-2.
Y
5-2-5 In the Heat mode, When there is no warm air current. Check this first;
(1) Is the set temperature of Remote Control lower than room temperature in Heat mode?
(2) Is the Indoor PCB properly connected with the CN71 connector?
NO
NO
Is the number #60 of Micom (IC04) DC 4.8 V? Abnormal Micom
YES
NO
Is the number #15 of IC07 (KID65003) LOW? Abnormal IC07
YES
1) Troubleshooting procedure
N
Is operation lamp blinking? Check as in the procedure “NO
Power parts”. Refer to page 5-2.
Y
N
Y
Voltage of battery less than 2.5V (Remote Control Unit)? Replace battery.
N
N
LCD display status of REMOCON normal? LCD is faulty.
Y
N
Voltage at PIN #30 of Remocon Micom change? Micom is faulty.
Y
N Q601(C4375Y) or Q602(C1623Y) is
Voltage at collecter of Q601 or Q602 change?
Y faulty.
IR LED(CL-1L5EU) is faulty.
N
Voltage at pin #26 of micom (IC04) change (INDOOR UNIT)?
Receiver module is faulty.
Y
Does all display lamp blink or STD lamp blink? Replace another PCB module
(Result)
If the screen of remocn dis-
plays as shown in the right,
go to the second step
2nd step
Method)
If the first digit of LCD is 0
on the remocon screen, go
to the 3rd step.
3rd step
Method)
Press the marked key to
input the option number.
example) 021E31
Result)
Go to 4th step if it displays
as shown in the right
(The number increases
from 1~9, and A, b, C, d, E,
F whenever pressing the
key.)
5th step
Method)
Pressing the marked key to
input the option number.
example) 142285
Result)
If it displays as shown in the
right go to the 6th step
■ OPTION ITEM
REMOCON
MODEL SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 SEG7 SEG8 SEG9 SEG10 SEG11 SEG12
AQ07ACVE 0 5 4 b 0 4 1 d 2 0 8 4
SH07CA1 0 5 4 b 0 4 1 d 2 0 8 4
AQ09ACVE 0 5 5 A 0 4 1 d 2 0 C 8
SH09CA1 0 5 5 A 0 4 1 d 2 0 C 8
AQ12ACVE 0 5 6 C 0 5 1 d 2 0 F b
SH12CA1 0 5 6 C 0 5 1 d 2 0 F b
5-3-2 Procedure
1 Pull out the power plug from the 1. Is the broken? 1. Voltage over
AC terminal and confirm the fuse 2. Indoor unit fan motor short-circuit.
on the PCB assembly
2. Voltage at Terminal Tap (TB71 or 72) and 2. Relay(RY 71) contactor is faulty.
RY71 Terminal N0 4 . 198- 264V~
4 Set operating mode when RMC 1. Compressor does not operate. 1. Temperature of Heat exchange
switch pushed. is lower.
1. COOL mode
2. Fan speed [AUTO] 2. PCB is faulty.
3. Set temperature lower
than room temperature 3. Room sensor or Heat exchanger
4. Continuously operation. temperature sensor is faulty
5 Set operating mode when 1. Voltage at 3 5 both ends of CN73 : 1. Indoor unit fan motor is faulty.
RMC switch pushed. above 180V~
1. [FAN] mode
2. Fan speed [Hi] 2. Indoor unit fan motor does not operate. 2. Poor connection of indoor fan motor
3. Continuously operation and connector of RPM sensing (CN43)
Parts Diagnosis
Indoor Fan Motor Measure resistance between terminals (CN72) with a tester
between Resistance
Abnormal
Measure the voltage between ground and signal wire of the fan motor
Normal
between Voltage
Yellow, Orange 5V
between Resistance
Stepping Motor Measure resistance between red wire and each terminal.
(UP/DOWN swing motor) Normal Approx. 380Ω at ambient temperature (20°C ~30°C)
24 25
24-1
25-3
25-1 25-2
■ Parts List
1 INLAY LCD 1
2 CASE TOP 1
3 LCD 1
4 KEY RUBBER 1
6 CASE LOW 1
7 BATTERY COVER 1
2-5
2-6
2-4 2-2 2-1
2-3
2
1
■ Parts List
Q’TY
No CODE NO Description Specification Remark
AQ07ACVE AQ09ACVE AQ12ACVE
SH07CA1 SH09CA1 SH12CA1
1 DB61-10136A CASE-CONTROL 1 1 1
AC INPUT
POWER TRANSFORMER
VE : 220-240V/50HZ
■ PART LIST
■ PART LIST
TERMINAL BLOCK
N. POWER ; N
1. COMPRESSOR
2. OUT-FAN(H)
3. OUT-FAN(L)
4. 4-WAY VALVE
■ UQ07ACVE(SH07CAIX)/UQ09ACVE(SH09CAIX)/UQ12ACVE(SH12CAIX)
DB68-01172A
1K-1/8W
Use this page to keep any special servicing information. (Service Bulletin, etc.)
If only parts number changes, Just change parts number directly on parts list.
And if you need more information, please see the service bulletin
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