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Æ 42
(delivery unit 1 line)
Non-replaceable Teflon core,
Æ 6 or 8
■ Technical data
Max. permissible operating 200 °C
temperature
Max. length of heating circuit 50 m
Max. production length 100 m
Protection class I
Smallest bending radius
• Not crush-proof 200 mm
• Crush-proof 500 mm
Max. permissible operating 30 bar
pressure
Power supply 230 V AC, 50 Hz
Rated power 100 VA/m
Weight (heating hose) Approx. 0.5 kg/m
The central element of the heated hose is the inner tube through which Please observe the maximum operating temperature stated on the type
the fluid flows. It is normally made of high-grade PTFE with a smooth plate. The product may be severely damaged if the temperature is ex-
surface, or corrugated stainless steel, or smooth-surfaced stainless steel. ceeded.
Correspondingly, care should also be taken when bundling lines or
The inner tube is covered with braiding - i.e., provided with one armouring laying a hose along machine parts with higher temperatures.
of stainless steel for medium pressure and two such armourings for As a rule, temperature sensors should always be installed, so that the
high pressure - so as to increase the tube’s ressistance to pressure. line can be kept at an even temperature by means of a temperature
controller. Lines with fixed heating must be equipped with sensors to
Where fittings are installed, they are moulded into the entire hose struc- prevent overheating.
ture with a defined pressure and time period.
Glass silk with protective conductor braiding Please note: The ambient temperature at the sensor location will
determine the internal temperature.
Mineral insulation with stainless steel jacket
The entire hose heating is designed according to VDE guidelines in such Temperatures
a way that the high flexibility of the pressure hose or the bending poten-
tial is hardly affected. The stated operating temperatures are obtained under ideal conditions
(unvarying -20 °C in a climatic cabinet). The actual temperature in
Depending on design, the lines can be supplied TÜV-tested or SEV- different hose areas can differ considerably from these values due to
tested. external influences:
The thermal insulation is adapted to temperature range and type. Wind exposure will result in a great loss of heat at the outer jacket.
Mechanically, the line is protected by an XCVB outer jacket. The hoses The hose should therefore be laid in a manner providing protection
are furnished with thermostable connection caps at both ends. against wind.
Different ambient temperatures along the route of the hose will result
Resistance to different substances in different internal temperatures. Decisive for temperature control is
the ambient temperature at the location of the sensor, which - to avoid
The various materials coming into contact with the fluid are described overheating - should be positioned in the area with the highest ambient
in the relevant brochure or in our offer. The resistance to attack must temperatures.
be checked by the user. Consequently, the internal hose temperature will lie below the regulated
temperature value in areas with lower ambient temperature, but will
be above in areas with higher ambient temperature.
1. Check type plate to see if type, mains 1.Have you read the Guidelines for Installation? Our heating systems are designed by experts
voltage, power or working temperatures according to the principle that
correspond to your specifications. 2.Don’t hold on to the fitting when pulling
the hose. The fittings are all resistant to »heat should be applied
2. Check visually if the hose design cor- pressure but not so much to tension. directly where it is required«.
responds to the one ordered by you.
3.It can happen that hardening of the fluid We manufacture heating systems of all sizes,
3. Always follow the guidelines for installation. will lead to clogging up of a fitting, which for straight or curved surfaces, or exactly
will then only be unblocked again after a adapted to the heated object.
4. If you use clamps, banding or similar for certain heating period. Do not try to shorten
supporting the hose, please make sure that this waiting period by external heating (e.g. Heating systems for:
pressing does not reduce the external dia- using a burner). This will often damage the
meter by more than 10 % at the most. hose - and the replacement delivery will Columns Tops of bunkers/bins
Above this 10 % limit, heat conductors, take longer, despite the winkler Hotline Valves Conveyor installations
control leads or sensor wires could be Service. Pumps Distributors
damaged. Flanges Moulding equipment
Mirrors Operating tables
5. If there are control cores running through We can supply suitable heating sleeves for Funnels Photocopiers
the hose, please observe the electrical load the heating of fittings, valves and other plant Freezers Electronic equipment
capability of these cores. Their standard components. Hot plates Vessels and containers
cross-section amounts to 0.75 mm2. Hot plates Parabolic reflectors
They may be loaded with a maximum of In some cases, the fluid at the inlet or inflow Refrigerators Plates and panels
8 A at 230 V. point is hotter than the maximum hose Barrels Shipping containers
temperature. You should then try to establish Filters Kitchen containers
6. Please ensure that you are using the correct a temperature gradient by means of a transition Antennae Vacuum facilities
type of controller. Controller rating, sensor element. Sampling tubes Meat containers
type and temperature range must be com- ....
patible.
7. Is the controller properly connected to the By observing all the guidelines you will be
hose? An accidentally reversed thermo- able to use your winkler heated hose for a
couple, for example, will result in heating long time and to your full satisfaction.
up the hose until it is completely destroyed.
There will be no such problems if you em-
ploy the existing winkler hose controller
systems.
WRONG RIGHT
WRONG RIGHT
WRONG RIGHT
WRONG RIGHT
Winkler GmbH
Englerstraße 24
D-69126 Heidelberg
Phone : +49 (0) 62 21 - 36 46 - 0
Fax : +49 (0) 62 21 - 36 46 - 40
email : info@winkler-waerme.de
internet : www.winkler-waerme.de
Version 09/2003 Wi Eng _08