UF System Instrument and Control Philosophy

BEP OF PRE TREATMENT TO RO SYSTEM
VOLUME-II
(R2)
INSTRUMENT & CONTROL PHILOSOPHY
PROJECT : EFFLUENT COLLECTION & TREATMENT SYSTEM
CLIENT : ONGC PETRO ADDITIONS LIMITED (OPaL)
PMC : ENGINEERS INDIA LIMITED
EIL JOB NO. : 6987
HDO JOB NO. : MYC -110804
DIVISION : ENVIRONMENTAL
DOCUMENT NO. : A4-110804-ED-F-45
06.06.2014 Issued for approval AAC NK PKG R2

20.11.2012 Issued for approval SKS/AT KHB BCS/JNP R1
30.04.2012 Issued for approval AT SBK JNP R0
Date Purpose Prepared By Checked By Approved By Rev.
NOTICE
The enclosed materials are considered proprietary property of GE Water & Process Technologies. No
assignments, either implied or expressed, of intellectual property rights, data, know how, trade secrets or
licensees of use thereof are given. All information is provided exclusively to the addressee for the purpose of
evaluation and is not to be reproduced or divulged to other parties, nor used for manufacture or other means, or
authorize any of the above, without the express written consent of GE Water & Process Technologies. The
acceptance of this document will be construed as an acceptance of the foregoing conditions.
GE Water & Process Technologies
ZW-1500
Pressurized System
ECTS – Dahej Petrochemical Complex
CONTROL NARRATIVE
Issued: JUNE 06, 2014
GE Water & Process Technologies

Bangalore
ZW-1500
Pressurized System
Control Narrative
Table of Contents
1 OVERVIEW 3
2 DOCUMENT INFORMATION 3
3 EQUIPMENT CONTROLS 3
3.1 INSTRUMENT AIR HEADER & UF AIR SCORE BLOWER 3
3.2 PRE-TREATMENT 3
4 ZEEWEED® PERMEATE EQUIPMENT 4
4.1 PERMEATE DEMAND 4
4.2 GENERAL SEQUENCE 4
4.2.1 Sequence Of Operation 6
4.2.2 Membrane Aeration 9
4.2.3 CIP Tank Fill 10
4.2.4 Plant Flow Control 10
4.2.5 Trans Membrane Pressure (TMP) Calculation 11
4.2.6 Permeate Turbidity Meter 12
4.3 RECOVERY 12
5 ZEEWEED® SHUTDOWNS & ALARMS 12
5.1 “PLANT OFF” BUTTON 12
6 ZEEWEED® PLANT OPERATING INTERFACE 12
6.1 PASSWORD ACCESS & PRIVILEGES 12
6.2 SCREEN COLOR-CODING 13
7 POWER INTERRUPTION / POWER UP 13
Page 2 of 13
ZW-1500
Pressurized System
Control Narrative
1 Overview
The ZW-1500 Pressurized System produces clean water suitable for drinking water or industrial
applications. This document outlines the control strategy for Five-train system with a net flow
rate of 27.6 MLD. The system comprised of process equipment including pumps, valves, chemical
systems, tanks and air compressor.
The control system will be capable of driving a multi-train system. One train is comprised of one or
two membrane racks depending on the design flux.
Refer to the latest P&ID’s for specific information on equipment and equipment sizing.
2 Document Information
This document will provide information for the overall plant operation. After reading through this
document, the reader should understand how the system is being controlled and the function of
each piece of equipment.
There are 2 more documents that describe the detailed operation of the system. They are the
Operations Sequence Chart (OSC) and the Control Logic Chart (CLC). The OSC describes all the
steps and transition conditions from one step to another step. The CLC contains all the details on
the setpoints, alarms, triggers, interlocks and other miscellaneous information.
3 Equipment Controls
3.1 Instrument Air Header & UF Air Score Blower

Instrument Air Header by Customer
Air for pneumatic valve operation.
UF Air Score Blowers are used for membrane scour air during certain processes.
3.2 Pre-treatment
The Treated effluent from SBR section and CTBD streams will be stored in Feed Collection Tanks
(74-TK-401 A/B). Before sending them for RO pre-treatment in TTP, The Effluent from the Feed
collection tanks will be transferred to the Pretreatment section. The Tanks will be operated in a
Draw – Fill Mode to ensure a consistent feed to the TTP. When the static head is insufficient to
transfer the effluent from the Feed Collection tank to the Pre-treatment section, the Transfer
pumps shall be put into service.
The treated effluent water from HRSCC, Basket strainer, Oil Removal unit & Fine (UF) filtration
system shall be fed to RO unit for further treatment.
Page 3 of 13
ZW-1500
Pressurized System
Control Narrative
UF Feed Tank (74-TK-402)

Following instrumentation are considered for this tank,
i) For level measurement of the UF feed tank (74-TK-402), one number of level transmitter is
provided. The radar Level Transmitter 74-LIT-1904 shall be used for generating Alarm/
Pre-alarm conditions (Low/ High conditions).
ii) For secondary level indication a local Float and Board / Tape type level gauge (74-LI-1904)
shall be provided in the field for level indication.
iii) pH analyzer (74-AE-1909) shall be used for generating Alarm/ Pre-alarm conditions (Low/
High conditions) for pH analysis of UF feed tank water.
Treated Raw water from UF Feed Tank will be transferred to basket strainer followed by oil
removal & polishing system (74-ORP-401) and then to Fine (UF) filtration system (74-FFS-401) by
UF Feed Pumps (74-P-402A/B/C/D).
Basket strainers will be provided with Auto-backwashing system. Normal Delta P is 2 m.
Whenever Delta P goes up to 5 m, Inlet ON-OFF valve will be closed and drain ON-OFF valve will be
open through PLC.
The Fine (UF) filtration system have Five Skid (4 W + 1S). From pump common inlet header, feed is
fed to 4 nos (3W + 1S) basket strainer. Common outlet from basket strainer distributed in 2 nos of
parallel operating oil removal & polishing systems followed by UF. Outlet from Oil Removal &
polishing system is routed to individual Skid with individual flow control valve (FCV) (74-FCV-
2001/2002/2003/2004/2005) & with orifice type Flow Indicator Transmitter (FIT) (74-FIT-
2001/2002/2003/2004/2005) across each stream. Pressure Indicator Transmitter (74-PIT-
2001/2002/2003/2004/2005) is provided at each UF skid outlet. The control philosophy of The Fine
(UF) filtration system is described below.
4 ZeeWeed® Permeate Equipment
In the ZW-1500 system design consists of five trains, each membrane train has four common feed
pumps (3W+1S) and Individual flow control valve for each train, associated valves and
instrumentation. The system uses a central Control Panel housing a Human-Machine Interface
(HMI/SCADA) for operator control that can be located at Control Room.
4.1 Permeate Demand

The train will be in STANDBY until there is a plant demand or when the train duty cycle occurs. The
plant demand is based on the level of the RO-1 Feed Water Tank [74-TK-403]. Please consult the
CLC (control logics chart) within this manual for further details. The plant demand will also
determine how many trains will be in PRODUCTION or STANDBY.
Page 4 of 13
ZW-1500
Pressurized System
Control Narrative
4.2 General Sequence

A ZW-1500 train has a number of operating modes:
 OFF
o Train is off
 SHUTDOWN
o Train is off due to certain alarms. Please see the CLC for further details.
 POWER OFF
 STANDBY
o Waiting for permeate demand
 PRODUCTION
o Permeation
o Filling BACKWASH/CIP tank as needed
 BACKWASH
o Aeration & backpulse
o Feed flush
 MAINTENANCE CLEAN
o Backwash
o Rack drain
o pump chemical cleaning solution
o Flush chemicals to CIP Tank
o Backpulse
o Feed flush
 RECOVERY CLEAN
o Backpulse
o Rack Drain
o Re-circulate chemical solution for extended time period
o Flush chemicals to CIP Tank
o Backpulse
o Feed flush
Page 5 of 13
ZW-1500
Pressurized System
Control Narrative
 NEUTRALIZATION
o Chemical addition and mixing
o CIP tank drain to waste
4.2.1 Sequence of Operation

A train will go through several sequences: STANDBY, PRODUCTION, BACKWASH, AND
MAINTENANCE CLEAN. When a train is in STANDBY, the train will proceed to PRODUCTION when
there is demand. Raw water is pumped through the ZW1500 membrane rack to produce clean
water (permeate). After a set amount of time, the system will proceed to BACKWASH, which
involves the reversing of permeate flow through the membranes. MAINTENANCE CLEAN occur
after PRODUCTION and can be scheduled to run daily or as per the requirements of the plant.
The sequence of operation is as follows:
Backwash
1-2 minutes
Maint. Clean
PRODUCTION PRODUCTION
20-30 minutes
20-45 minutes 20-45 minutes
Backwash
1-2 minutes
Cycle 1 Start Cycle 1 End Cycle 2 Start
4.2.1.1 PRODUCTION
During PRODUCTION, raw water is pumped from the pre-treated water UF Feed tank [74-TK-402]
or pressurized feed pipe using pump [74-P-402-A/B/C/D] through flow control valve [Train-1 FCV-
2001] into the membrane rack feed piping. Permeate flows through valve (Train-1 XV-2010) to the
RO-1 Feed Tank, which is also used as the backpulse water storage tank. Permeate flow is
monitored from a DP Type Flow Transmitter [Train-1 FIT-2001] and Trans-Membrane Pressure
(TMP) is monitored through two pressure transmitters [Train-1 PIT-2001 & PIT-2004]. The Valve
Open command can be varied to control the flow through a I/P –Flow Control Valve. Permeate
demand is based on the level in the RO-1 Feed water Tank [74-TK-403].
The product flow is used to keep the UF CIP tank full based on level from level transmitter [LIT-
2001] through flow valve [XV-2045].
Page 6 of 13
ZW-1500
Pressurized System
Control Narrative
The number of feed pumps in operation shall be decided as per table given below:
During normal flow condition and 4 trains are in operation, following scenarios are
applicable
Total Inlet flow required No of feed pumps in

operation
2 trains in production, 3rd 269 + 269 = 538 m3/hr 2
train in Backpulse, 4th train in
CIP recirc mode
2 trains in production, 3rd 269 + 269 + 347 = 885 m3/hr 3
train in FeedFlush, 4th
train in CIP recirc mode
3 trains in production, 4th 269+269+269+347 = 3
train in feedflush 1154 m3/hr
4 trains in production 269 + 269 + 269 + 269 = 1076 3
m3/hr
During normal flow condition and 5 trains are in operation, following scenarios are applicable

operation
3 trains in production, 4th 210 + 210 + 210 = 630 2
train in backpulse, 5th
3 trains in production, 4th 210 + 210 + 210 + 347 = 977 3

train in FeedFlush, 5th m3/hr
4 trains in production, 5th 210+210+210+210+347 = 3

train in feedflush 1187 m3/hr
Page 7 of 13
ZW-1500
Pressurized System
Control Narrative
5 trains in production 210 + 210 + 210 + 210 + 3

210 = 1050 m3/hr
For Design Flow condition, 5 trains will be in operation. In such case, following scenarios are
applicable

operation
3 trains in production, 4th 263 + 263 + 263 = 789 2
train in Backpulse, 5th train in m3/hr
CIP recirc mode
3 trains in production, 4th 263 + 263 + 263 + 330 = 3

train in FeedFlush, 5th train 1119 m3/hr
in CIP recirc mode
4 trains in production, 5th 263 + 263 + 263 + 263 + 3
train in feedflush 330 = 1382 m3/hr
5 trains in production 263 + 263 + 263 + 263 + 3

263= 1315 m3/hr
4.2.1.2 BACKWASH
A BACKWASH occurs at the end of PRODUCTION to prevent a build-up of debris on the
membranes.
The RO-1 Feed Tank [74-TK-403] is used to supply clean water during BACKWASH. UF Backwash
pump [74-P-420A/B] pumps permeate back into the membrane modules. The waste on the
feed side of the membranes is discharged into Backwash Sump [74-S-402] through a flow valve
[Train-1 XV-2016]. If the waste tank is not provided, waste will discharge directly to the client
drain. During the BACKWASH sequence, air is introduced to scour the membranes through
[Train-1 XV-2019] at a flowrate of 3-5 SCFM per module. The feed pump [74-P-402-A/B/C/D] is
then used to flush out any remaining solids through the waste line (feed flush).
4.2.2 Membrane Aeration

Membrane aeration is performed using air blower. The train is aerated only during the
BACKWASH, MAINTENANCE CLEAN and RECOVERY CLEAN. The Commissioning FSR and
Page 8 of 13
ZW-1500
Pressurized System
Control Narrative
Operator are required to adjust the air flow using the manual valve in order to achieve the
desired flow rate of 3-5 SCFM per module.
4.2.2.1 Maintenance Clean

Maintenance Cleans are low-concentration chemical cleans that are typically scheduled to take
place daily. The CIP [74-TK-419] tank water is pumped back to the membrane rack. En route to
the rack, Sodium hypochlorite or an acid (citric or HCL) are added injected in-line.
At the scheduled HMI time, the train completes its current Permeate cycle and then proceeds to
Maintenance Clean. The first step is to Backwash the train rack. The UF Feed pumps [74-P-402-
A/B/C/D] are then used to drain the feed piping on the membrane rack to remove any
additional solids that could consume chemicals. Once drained, the UF CIP pump [74-P-430-A/B]
is used to re-circulate the chemical solution through the membrane rack and CIP tank [74-TK-
419] for an operator-set length of time. Once the re-circulation is finished, the UF Feed Pumps
[74-P-402-A/B/C/D] are used to rinse the rack and recirculation piping and sending the flow to
the UF CIP tank. The chemical solution is then automatically neutralized in the CIP tank.
Simultaneous to the neutralization process, the train is Backpulsed and feed-flushed before
going back to the initial state.
Upon completion of neutralization in the UF CIP tank, the contents are then drained to waste. If
the Maintenance Clean was initiated from OFF, the train will proceed to OFF. Otherwise, the
train can proceed to STANDBY.
4.2.2.2 Recovery Clean

There are 2 types of Recovery Clean – one using Citric or HCL Acid as the cleaning chemical and
one using Sodium Hypochlorite. Citric or HCL Acid Cleans are used to restore permeability of the
membranes if the membranes are fouled due to inorganic fouling which could occur from
compounds such as calcium carbonate, manganese and iron. Sodium Hypochlorite Cleans are
used to restore permeability of the membranes if the membranes are fouled due to organic
fouling. The membranes require periodic cleaning in order to maintain peak performance.
Recovery Cleans are automated sequences similar to Maintenance Cleans with extended
recirculation times and increased chemical concentrations.
4.2.3 CIP Tank Fill

When the train is in PRODUCTION and a Maintenance Clean has been scheduled, the level in the
UF CIP tank [74-TK-419] is monitored. If the level is below the fill trigger up to 6 hours before a
scheduled Maintenance Clean, a valve [XV-2045] opens to divert permeate into the tank until
the trigger clears.
Page 9 of 13 HDO modified GE
CN_1500_OPAL_6
JUNE 2014
ZW-1500
Pressurized System
Control Narrative
4.2.4 Plant Flow Control

The ZW1500 system consists of five trains that can be controlled through several different
approaches.
4.2.4.1 Level Control

An operator enters a control level to maintain in the RO-1 Feed Tank [74-TK-403]. As the level
decreases in the tank, the permeate flow setpoint is increased to maintain the level setpoint. As
the level increases, the permeate flow setpoint is decreased to a Flow Control Valve. Above a
given level, the train will be put into a Standby condition that remains in place until a low-level
trigger is reached. Level control is the default setting for controlling the train flow demand. If
the RO-1 Feed Tank is to be used as a break tank between the UF and an RO, then this tank
would be upsized to maintain the required volume for a backpulse and additionally ~10 minutes
of retention time/volume.
4.2.4.2 Flow Control

The flow setpoint dictated by Level Control can be over-ridden by the operator. In this case, the
operator can enter a constant flow setpoint for the train. Similar to level control, the train will
be put into a Standby condition once a certain level is reached in the RO-1 Feed Tank.
A PID loop maintains the flow setpoint by controlling the % Valve Open Command through a i/p
of Flow Control Valve (FCV).
No two trains shall be in Backwash mode at a given time. If timer matches for some reason the
other train BW will be done after finishing BW for first train.
MC and BW may happen simultaneously and in such case, 2 feed pumps can be operated to
meet reduced flow requirement.
Control valves will fine tune actual flow required for UF.
4.2.4.3 Trans-Membrane Pressure (TMP) Control
While the train is operating in either Level Control or Flow Control, the PLC continuously
calculates the TMP value while in PRODUCTION. If the TMP is too low, (i.e., too negative) the
TMP low trigger is active and the flow control PID loop output is captured. This value becomes
the maximum value for the flow control PID loop output.
When the TMP low trigger becomes active, the PLC gradually reduces the maximum for the
permeate flow PID loop output until the TMP low trigger is not active, (i.e., TMP is less
negative). At the moment when the TMP low trigger becomes inactive, the maximum value
is then gradually increased until the TMP low trigger is active again, or continues to increase
CN_1500_OPAL_6
JUNE 2014
ZW-1500
Pressurized System
Control Narrative
until the maximum value for the flow control PID loop output equals 100%. This control strategy
allows the PLC to vary the Valve Open Command to maximize permeate flow while avoiding
excessive TMP across the membranes.
During Backwash, the PLC controls the % Valve Open Command to backpulse the trains at a set
flow rate per train up to a maximum TMP. Transmitters on the membrane rack [Train-1 PIT-
2001 & PIT-2004] are used to calculate the BACKPULSE TMP. This provides membrane
protection against over-pressurization. If the TMP is too high, the TMP high trigger is active and
the flow control PID loop output is captured. This value becomes the maximum value for the
output of the flow control PID loop.
When the TMP high trigger becomes active, the PLC gradually reduces the maximum for the
flow PID loop output until the TMP high trigger is not active, (i.e., TMP is less positive). At the
moment when the TMP high trigger becomes inactive, the maximum value is then gradually
increased until the TMP high trigger is active again, or continues to increase until the maximum
value for the flow control PID loop output equals 100%. This control strategy allows the PLC to
vary the Valve % Open Command to maximize flow while avoiding excessive TMP across the
membranes.
4.2.5 Trans Membrane Pressure (TMP) Calculation

TMP is calculated using the equation below (Train-1). The value is always positive.
TMP = |(Train-1 PIT-2001) – (Train-1 PIT-2004) - h|
PIT-2004
PIT-2001
During PRODUCTION, if the TMP is above the high-high TMP alarm setpoint (22-PDAHH-201),
the Train will be SHUTDOWN. In most cases, this means that the membranes are fouled and a
RECOVERY CLEAN is required.
During BACKWASH, if the TMP is above the high-high TMP alarm setpoint (22-PDAHH-201), the
Train will be SHUTDOWN. This is done in order to protect the membranes from over
CN_1500_OPAL_6
JUNE 2014
ZW-1500
Pressurized System
Control Narrative
pressurization which could lead to membrane damage. In most cases, this alarm can be
triggered because a BACKWASH was preformed at too high of a flow rate or because the
membranes are fouled and a RECOVERY CLEAN is required.
4.2.6 Permeate Turbidity Meter

Turbidity meter [AE/AIT-1911] monitors permeate turbidity. If the permeate turbidity is high for
a period of time, the train will be SHUTDOWN.
4.3 Recovery
A production cycle consists of a period of permeation and a backwash to waste event. The ratio
of the amount of raw water permeated through the membranes versus the amount rejected
will give the % recovery. The GE process design team will determine the target % recovery
based on factors such as raw water quality and pre-treatment requirements
5 ZEEWEED® Shutdowns & Alarms
5.1 “Plant Off” Button
There is a Plant Off button on the HMI. Pressing the button terminates all operations controlled
by the Client PLC System. The operator must confirm the request to put the plant to OFF. Upon
acknowledging and resetting this alarm, the Train will be placed into OFF mode. The operator
will have to put the Train to ON mode to start the ZeeWeed® Train.
When the plant is OFF, all operating permeate pumps are stopped. All Train specific valves that
are open when the Plant Off button is pressed, remain open for 6 seconds to prevent water
hammer then the valves are closed.
6 ZeeWeed® PLANT OPERATING Interface
To accommodate the above operational requirements and all other control, display, and
monitoring requirements, this plant employs a Human Machine Interface (HMI) for access to
plant controls. The HMI communicates with the Programmable Logic Controller (PLC (referred
to as “PLC” in the documentation)), which in turn controls the plant.
6.1 Password Access & Privileges
The entire plant is controlled from the PLC through a HMI. There is no access restriction on the
HMI.

CN_1500_OPAL_6
JUNE 2014
ZW-1500
Pressurized System
Control Narrative
6.2 Screen Color-Coding
The color-coded train-status indicates the device status as per the latest GE Water & Process
Technologies HMI standards.
Table 1: HMI Color Code Devices Chart
Color Valve Pump
Green Open On
Red Closed Off
Yellow Failure Failure
Note: There is an option to change the color code from the System Configuration Screen on the
HMI.
7 Power Interruption / Power Up
When a loss of power occurs, the Train will immediately proceed to POWER OFF mode. After
power returns, the plant powers up and trains will start-up automatically as described in the
CLC. The CLC lists the order in which the equipment and Train will power up, it also specifies the
mode that Train will proceed to from Power Off mode.
The treated water from Oil removal & polishing system (74-ORP-401) shall be routed to Fine
(UF) filtration system & then stored in RO-I feed tank (74-TK-403).
RO-I Feed Tank
The RO-I Feed Tank will receive the treated effluent from Fine (UF) filtration system. Following
instrumentation are considered for this tank,
i) For level measurement of the RO-I feed tank (74-TK-403), one number of level
transmitter is provided. The radar Level Transmitter (74-LIT-1906) shall be used for
generating Alarm/ Pre-alarm conditions (Low/ High conditions).
ii) For secondary level indication a local Float and Board / Tape type level gauge (74-LI-
1906) shall be provided in the field for level indication.
Cartridge feed pumps (74-P-403 A/B/C/D) will feed to cartridge filters of RO-I unit.
CN_1500_OPAL_6
JUNE 2014
Legend
Happy Customer Industries Control Logic Chart
CLC - OPAL 27 6 MLD UF PLANT-R2.xls
Tag Tag name for the element.

An “X” in the tag’s suffix may be used to represent identical elements, if usage of that “X” is consistent with the P&ID tagging convention.
Description Description for the element.

Type Purpose for the element. Predefined types will prompt the use of defined and standardized programming practices.
The following predefined types are available:
Alarm Notifies an operator with an alarm message at the operator interface.
Analog In A reading from a field instrument.
Comm A variable or a set of variables that are communicated to or from the PLC via a networked communications architecture.
Computed Calculates a numeric value for use in a PLC program and/or display at an operator interface.
Controller Calculates a continuous or binary output for regulating a process variable.
Info General information for a programmer or any user of the CLC.
Motor Sets a command from the PLC to run a motor, or other similar device.
Selector An operator or automatic selection, usually with three or more possible values. The output variable is usually an integer word or boolean
array in a PLC, with one and only one bit on at a time.
Sequencer Directs the automatic operation of pumps, valves, and other control devices through a series of operations.
Setpoint A numeric value for use in a PLC program that can be adjusted by a user at an operator interface.
Switch A discrete value for use in a PLC program and/or display at an operator interface.
Totalizer Calculates a totalized value.
Valve Sets a command from the PLC to open a valve.
Sub Type Further breakdown of the type category.
Loop Tag A grouping of elements with a common purpose. If W&PT standard tagging has been applied on the P&ID, the element tags are derived from
the loop tags. For example, transmitter 34-FIT-211 contributes to flow loop 34-F-211, and motor pushbutton 34-HS-101 contributes to motor
loop 34-M-101. If custom tagging has been applied on the P&ID, abbreviated text or an extrapolation of the custom tagging convention may
be used for a grouping of elements.
Range The range of the numerical value of the produced data, or the entry limits for the setpoint that is used to trigger the produced data.
Min & Max The number of decimal places shown indicates the resolution at the operator interface. For example, 0.0 to 10.0 psig.
Setpoint The default value for a given setpoint.
Units The engineering units of the produced data or setpoint.
Set/Derivation The conditions for setting or calculating the produced data. Used by the programmer to create the produced data.
Reset The conditions for reset of the produced data.
Action The action that occurs when the produced data is set.
Also used to explain the intent or usage of the produced data.
Operator A description of programming on the operator interface for monitoring and/or control of the produced data.
Interface
Alarm Type A classification of the alarm generated by the PLC program when the element is true.
A = Advisory
S = Shutdown
Sn = Normal Shutdown
Si = Immediate Shutdown
blank = no alarm
Severity To differentiate the urgency for an operator to respond to particular alarms.
C = Critical Alarm
N = Noncritical Alarm
Log Flags the element as a data point to be logged by data acquisition software.
Revision Flags the element as changed since an earlier revision of the document, with reference to the revision identifier associated with the change.
Notes Generally used for notes or comments that are not required for programming, including explanation of a recent revision or explanation of a
unique customization.
TBD - To Be Decided(@ site)
The enclosed materials are considered proprietary property of GE Water & Process Technologies. Page 1 of 1
OPAL 27.6 MLD UF PLANT
CLC (CONTROL LOGIC CHART)
Alarm Type
Revision
Loop Range Range
Severity
Sub Tag Description Type Sub Type Setpoint Units Set/Derivation Reset Action Operator Interface Notes
Tag or Parent Tag Min Max
Log
Control Panel Devices
Controls Documents Info The OSC, CLC and Control
Narrative with the P&ID's should
be reviewed in their entirety to
assist in the understanding of
plant operations.
Setpoints Info All setpoints to be verified in the
field. Changes may be required
for field conditions &
requirements.
Device Display Colors Info Colors The following color scheme is
used for device status:
GREEN - indicates a pump is on

and a valve is open.
GREY - indicates a pump is off
and a valve is closed.
NA NA
YELLOW - indicates a pump or
valve has failed.
A device in MANUAL will have a

"M" symbol displayed over or
beside the device on the process
graphic.
Piping Display Colors Info Colors The following color scheme is
used for static piping and dynamic
tank fills:
OLIVE (raw water and waste

water):
to inlet of Filtering tank, from outlet
of Divert Valve
NA NA
BLUE (treated water):
fill of Filtering Tank, outlet of
Filtering Tank
ORANGE (treatment chemical):

chemical feed up to Forwarding
Pump outlet
Trending Analog Values Info Trending Elements flagged with a "Y" in the
Log column of this document are
to be logged for trending.
Update time is 5 sec. for all items.

Minimum storage time is 2
months.
Trending PID Loops Info Trending SP, PV, and CV parameters for all
PID loops are trended.
Update time is 1 sec for all items.

Minimum storage time is 2 hours.
Ethernet IP Address for PLC Info Ethernet IP Address: 192.168.1.10

Sub Net Mask: 255.255.255.0
Ethernet IP Address for HMI Info Ethernet IP Address: 192.168.1.20
Sub Net Mask: 255.255.255.0
HMI Security Level = FAT Info Security When the user name and password After one hour The Administrator user type shall User name and password entry
are entered. after logging in. have the ZENON privileges and accessible from "MAIN"
Also reset by also the following privileges: graphic, by selection of Login
Default user name: FAT selection of the · Boost all sequence step button.
Default password: FAT Logout button on · Pause all sequence step Current user displayed on user
the HMI. name entry graphic.
Resets to Includes Logout button,
DEFAULT level. common to all security levels,
only accessible from "MAIN"
graphic.
HMI Security Level = GEWPT Info Security When the user name and password After one hour The Administrator user type shall User name and password entry
are entered. after logging in. have the SUPER privileges and accessible from "MAIN"
Also reset by also the following privileges: graphic, by selection of Login
Default user name: GEWPT selection of the · PID tuning parameters button.
Default password: GEWPT Logout button on · Manually control PID Current user displayed on user
the HMI. name entry graphic.
Resets to Includes Logout button,
DEFAULT level. common to all security levels,
graphic.
DATE:- 07-11-2012 The enclosed materials are considered proprietary property of GE Water & Process Technologies. Page 1 of 25
Alarm Type
Revision
Loop Range Range
Severity
Log
HMI Security Level = SUPER Info Security When the user name and password After one hour The Supervisor user type shall
User name and password entry
are entered. after logging in. have the Operator privileges and
accessible from "MAIN"
Also reset by also the following privileges:
graphic, by selection of Login
Default user name: SUPER selection of the · Adjust all presets and setpoints
button.
Default password: SUPER Logout button on · Place devices such as pumps
Current user displayed on user
the HMI. and valves in Manual (in addition
name entry graphic.
Resets to to Auto) Includes Logout button,
DEFAULT level. · Manually operate devices common to all security levels,
· Switch train to MANUAL mode
graphic.
HMI Security Level = OPERATOR Info Security When the user name and password After one hour The Operator user type shall have User name and password entry
are entered. after logging in. the Default privileges and also the accessible from "MAIN"
Also reset by following privileges: graphic, by selection of Login
Default user name: OPERATOR selection of the · Access to view all screens button.
Default password: OPERATOR Logout button on · Monitor presets and setpoints Current user displayed on user
the HMI. · Change train mode excluding name entry graphic.
Resets to MANUAL mode Includes Logout button,
DEFAULT level. · Access process unit control common to all security levels,
buttons and reset alarms only accessible from "MAIN"
· Silence the alarm horn and graphic.
acknowledge alarms
· Place devices such as pumps
and valves in Auto (but not
Manual)
· Access PID controller popup
screens, change
HMI Security Level = DEFAUT Info Security When no user is logged in or user None. The DEFAULT user type shall User name and password entry
gets reset have the following privileges: accessible from "MAIN"
· only access to "MAIN" graphics graphic, by selection of Login
button.
Current user displayed on user
name entry graphic.
Includes Logout button,
common to all security levels,
graphic.
HMI Screen Saver Info After 30 minutes of inactivity. On any touch or Activates screen saver. Marquee banner "GE Water &
any mouse action. Process Technologies".
SCADA-TIME HMI Date and Time Info HMI system clock. Displayed on all process
graphics.
Date = dd Mmm yyyy
Time = 23:59:59
PLC-TIME PLC-TIME PLC Date and Time Info PLC system clock. Displayed on System Clock
graphic Includes Time
Set to value of HMI Date and Time Synchronize button for
when the Time Synchronize button is operator selection, accessible
pressed. from "sp_clock" graphics that
display the PLC Time.
Date = dd Mmm yyyy
Time = 23:59:59
PLC-TIME SYNC-REQ-HMI- PLC Date and Time Synchronization Button on HMI Info When button pressed HMI - System Clock graphic
PB
POWER JA1 PLC Power Lost Alarm ALWAYS: Manual Reset. Any Mode excluding POWER OFF Alarm message. Si C Y
- when control power is lost on the When power mode step 1.
PLC. recovered and - proceeds to POWER OFF
Alarm Reset mode, step 1.
pushbutton is
pressed.
POWER JA3 System Stop Push Button Down Alarm ALWAYS: Manual Reset. Any Mode excluding POWER OFF Alarm message. Si C Y
- when control power is on and the When Button is mode step 1.
system stop button is pressed pull up and Alarm - proceeds to POWER OFF
Reset pushbutton mode, step 1.
is pressed.
Sysem stop Button Back up Sequencer When control power is on: Y

- Proceed to POWER OFF step 2.
SYSTEM-CTRL JA4 PLC I/O Fault Alarm ALWAYS: Manual Reset. Any Mode excluding POWER OFF Alarm message. Si C Y
- when fault status is detected from When I/O fault has mode
any i/o module. been reset and - proceeds to POWER OFF
Alarm Reset mode, step 1.
pushbutton is
pressed.
SYSTEM-CTRL JA2 PLC Battery Low Alarm ALWAYS: Momentary. Alarm message. A N Y
- when the PLC Battery is low. When the battery
is normal
Feed Equipments
LIT-1904 AI Feed Tank Level Analog Input Analog In 4000 20000 Analog Input 4 to 20 mA
LIT-1904 DATA Feed Tank Level Engineering Data Computed Engineering Input Scaled from LIT- Indication on "OVERVIEW"
3 53 inch
1904-AI screen.
Alarm Type
Revision
Loop Range Range
Severity
Log
LIT-1904 LA Feed Tank Level Out of Range Alarm Analog In Alarm Always: Always: Always: Alarm Banner Si C Y
- when AI is greater than 20000 - when alarm reset - Alarm and block other LIT-1904
(20mA) or less than 3000 (3 mA) for button is pressed. alarms and triggers;
inch 5 seconds. - Stop feeding pumps and close
tank inlet valves;
- Shutdown and put the trains to
SHUTDOWN mode step1
LIT-1904 LAHH Feed Tank Level High High Alarm Setpoint Alarm Always: Always: STANDBY Mode Alarm Banner A C Y
- when feed tank level is above the - when alarm reset - put train to PRODUCTION mode
TBD inch
setpoint for 5 seconds button is pressed. step1.
LIT-1904 LAH Feed Tank Level High Alarm Setpoint Alarm Always: Always: Alarm. - Alarm Banner A C Y
- when feed tank level is above the - when alarm reset The operator may put the train to
TBD inch
setpoint for 5 seconds button is pressed. production
LIT-1904 LAL Feed Tank Level Low Alarm Setpoint Alarm Always: Always: Alarm. - Alarm Banner A C Y
- when feed tank level is below the - when alarm reset The operator may put the train to
TBD inch
setpoint for 5 seconds button is pressed. Shutdown
LIT-1904 LALL Feed Tank Level Low Low Alarm Setpoint Alarm Always: Always: Always: Alarm Banner Si C Y
- when feed tank level is below the - when alarm reset - Alarm
TBD inch
setpoint for 5 seconds button is pressed. - Shutdown and put train to
SHUTDOWN mode step1
LIT-1904 LYH1 Feed Tank Level High Trigger No.1 Setpoint Trigger Always: Always: Always:
- when feed tank level is above the - Once feed tank - Stop feeding pump and close
TBD inch
setpoint for 5 seconds level is below the tank inlet valve.
setpoint
LIT-1904 LYL1 Feed Tank Level Low Trigger No.1 Setpoint Trigger Always: Always: Always:
- when feed tank level is below the - Once feed tank - Start feeding pump and Open
TBD inch
setpoint for 5 seconds level is above the tank inlet valve.
setpoint
LIT-1904 LYH2 Feed Tank Level High Trigger No.2 Setpoint Trigger Always: Always: STANDBY Mode
- when feed tank level is above the - Once feed tank - put train to PRODUCTION mode
TBD inch
setpoint for 5 seconds level is belowthe step1.
setpoint
LIT-1904 LYL2 Feed Tank Level Low Trigger No.2 Setpoint Trigger Always: Always: PRODUCTION Mode
- when feed tank level is below the - Once feed tank - put train to STANDBY mode
TBD inch
setpoint for 5 seconds level is above the step1.
setpoint
LIT-1904 LYH3 Feed Tank Level High Trigger No.3 Setpoint Trigger Always: Always: Mclean and RClean Mode Step
- when feed tank level is above the - Once feed tank 21,22:
setpoint for 5 seconds level is belowthe - Allow Feed Pump Fillup
TBD inch
setpoint Membrane Module
BW Mode Step 4,7:
- Allow to Clean Strainer
LIT-1904 LYL3 Feed Tank Level Low Trigger No.3 Setpoint Trigger Always: Always: Mclean and RClean Mode Step
- when feed tank level is below the - Once feed tank 21,22:
setpoint for 5 seconds level is above the - Stop Filling up Membrane
setpoint Module
TBD inch
BW Mode Step 4,7:
- Stop Flushing Strainer
BW Step14 and MIT Step17:
- Put Train to Standby Mode
Train 1
FIT-2001 AI UF Feed Pump Outlet Flow Rate Analog Input Analog In 0 370 m3/hr Analog Input 4 to 20 mA
FIT-2001 DATA UF Feed Pump Outlet Flow Rate Engineering Data Computed Engineering Input Scaled from FIT- Indication on "OVERVIEW"
0 370 m3/hr
2001-AI screen.
FIT-2001 FA UF Feed Pump Outlet Flow Rate Out of Range Alarm Analog In Alarm Always: Always: Always: Alarm Banner Si C Y
- when AI is greater than 20000 - when alarm reset - Alarm and block other FIT-2001
- - - m3/hr (20mA) or less than 3000 (3 mA) for button is pressed. alarms and triggers;
5 seconds. - Shutdown and put train to
SHUTDOWN mode step1
FIT-2001 FAH-101 UF Feed Pump Outlet Flow Rate High Alarm Setpoint Alarm Always: Always: Always: Alarm Banner A N Y
- when flow rate data is above the - when alarm reset - Alarm, Put 18-P-101-1 to Manual
0 370 TBD m3/hr
setpoint for 5 seconds button is pressed. Stop Mode.
FIT-2001 FAL UF Feed Pump Outlet Flow Rate Low Alarm Setpoint Alarm Always: Always: Alarm Alarm Banner A N Y
-After UF Feed Pump has been - when alarm reset
0 370 TBD m3/hr running for 10 seceonds and flow Button is pressed.
rate data is below the setpoint for 5
seconds
FIT-2001 FAHH UF Feed Pump Outlet Flow Rate High High Alarm Alarm Alarm Always: Always: Always: Alarm Banner Si C Y
- when FAH-101-1 happens 5 times - when alarm reset - Alarm;
or more within an hour. Button is pressed. - When pump is required by
0 370 TBD m3/hr
sequence, Shutdown and put train
to SHUTDOWN mode step1.
FIT-2001 FALL UF Feed Pump Outlet Flow Rate Low Low Alarm Alarm Alarm Always: Always: Always: Alarm Banner Si C Y
- when FAL-101-1 happens 5 times - when alarm reset - Alarm;
0 370 TBD m3/hr
Alarm Type
Revision
Loop Range Range
Severity
Log
FIT-2001 MDL-FLL-CTRL- Membrane Module Fillup Volume Required Computed Info When filling up membrane module OSC membrane module filling up
FQ1 required as OSC, linear calculation step:
m3 based on the moment pressure and - when volume reaches setting,
full module pressure. filling is completed and proceed to
next step.
FIT-2001 MDL-FLL-CTRL-FQ Membrane Module Fillup Volume Totalization Computed Info When filling up membrane module When no filling OSC membrane module filling up
step on OSC step:
0 999999 NA m3 - when total volume reaches FQ1,
filling is completed and proceed to
next step.
PIT-2001 AI Membrane Module Inlet Pressure Analog Input Analog In 0 10 kg/cm2 Analog Input 4 to 20 mA
PIT-2001 DATA Membrane Module Inlet Pressure Engineering Data Computed Engineering Input Scaled from PIT- Indication on "OVERVIEW"
0 10 kg/cm2
2001-AI screen.
PIT-2001 PA Membrane Module Inlet Pressure Out of Range Alarm Analog In Alarm Always: Always: Alarm. Alarm Banner Si C Y
- when AI is greater than 20000 - when pressure is Shutdown and put train to
(20mA) or less than 3000 (3 mA) for within the range of SHUTDOWN mode step1.
5 seconds. transmitter and
kg/cm2
alarm reset Button
is pressed.
PIT-2001 PAH Membrane Module Outlet Pressure High Alarm Setpoint Alarm Always: Always: Alarm. Alarm Banner Si C Y
- when process data is above the - when pressure is Stop UF Feed Pump.
setpoint for 5 seconds above the setpoint When pump is required by
TBD kg/cm2 and alarm reset sequence, Shutdown and put train
Button is pressed. to SHUTDOWN mode step1.
PIT-2001 PY1 Membrane Module Full Tank Static Hydrolic Pressure Setpoint Trigger When there is no water flow through Skip membrane module filling up
module and PIT-2001 is higher than steps as OSC.
TBD kg/cm2 setting for 5 seconds, the membrane
module is considered full.
PIT-2001 PY2 Membrane Module Empty Tank Static Hydrolic Pressure Setpoint Trigger When there is no water flow through Proceed to next steps as OSC.
module and PIT-2001 is Lower than
XV-2001 MODE UF Membrane Train 1 Inlet Valve Mode Selector Selector Device operation mode.
1/2/4=Auto/Manual Open/Manual
Close
XV-2001 AUTPB UF Membrane Train 1 Inlet Valve Auto Button Selector Push Button Set device operation mode to Auto
NA NA
XV-2001 OPNPB UF Membrane Train 1 Inlet Valve Manual Open Button Selector Push Button Set device operation mode to
NA NA
Manual Open
XV-2001 CLSPB UF Membrane Train 1 Inlet Valve Manual Close Button Selector Push Button Set device operation mode to
NA NA
Manual Close
FIC-101-1 AUTFRCMOD UF Feed Pump PID Force Mode Selector Selector UF Feed Pump PID force mode
1/2=Auto Disabled/Enabled
FIC-101-1 AUTFRCEN UF Feed Pump PID Force Mode Enable Button Selector Push Button Set UF Feed Pump PID force
NA NA mode to Enabled
FIC-101-1 AUTFRCDIS UF Feed Pump PID Force Mode Disable Button Selector Push Button Set UF Feed Pump PID force
NA NA mode to Disabled
FIC-101-1 CV-MAN UF Feed Pump PID Manual Control Value Setpoint When control speed mode is auto,
- 18-P-101-1-INSCSP when
starting within 5 sec or pump
stopped
0 100 25 % - FIC-101-1-CV when pump PID in
auto mode (auto speed required)
FIC-101-1 PV UF Feed Pump PID Process Value When FIC101-1-AUTFRCMOD

disabled, Train in Production
mode and not filling module;
When FIC101-1-AUTFRCMOD
m3/hr enabled, Cross flow is enabled
- FIT-301
Otherwise
- FIT-2001
Alarm Type
Revision
Loop Range Range
Severity
Log
FIC-101-1 SP UF Feed Pump PID Setpoint Value When FIC101-1-AUTFRCMOD
disabled,
- TRAIN-SP-FC1 when filling
membrane module or flush
strainer;
- PROD-SP-FC2 when filling CIP
tank in Production;
- PROD-SP-FCPERM when
permeate in production without
crossflow;
- Sum of PROD-SP-FCPERM and
PROD-SP-FCCRFL when
permeate in production with
crossflow;
- BW-SP-FCFLSH4 when flush
module in Backwash;
m3/hr
- MCCTRL-MCTYP-FCMC5 whem
recirculate step in MClean;
empty CIP tank in MClean;
filling membrane module in
MClean;
filling CIP Tank in MClean;
- MC-SP-FCMC9 whem
recirculate step in RClean;
- MC-SP-FCMC10 whem empty
CIP tank in RClean;
- MC-SP-FCMC11 whem filling
membrane module in RClean;
FIC-101-1 CV UF Feed Pump PID Control Output Value CIP
When Tank in RClean;
FIC-101-1 PID in Auto
- Copy to FIC101-CV-MAN
0 100 % When FIC-101-1 PID in Manual
- Copied from FIC101-1-CV-MAN
Train 2
0 370 m3/hr
2002-AI screen.
SHUTDOWN mode step1
0 370 TBD m3/hr
seconds
0 370 TBD m3/hr
0 370 TBD m3/hr
next step.
step on OSC step:
next step.
0 10 kg/cm2
2002-AI screen.
Alarm Type
Revision
Loop Range Range
Severity
Log
kg/cm2
alarm reset Button
is pressed.
TBD kg/cm2 and alarm reset sequence, Shutdown and put train
Close
NA NA
NA NA
Manual Open
NA NA
Manual Close
FIC-101-2 AUTFRCMOD UF Feed Pump PID Force Mode Selector Selector UF Feed Pump PID force mode
FIC-101-2 AUTFRCEN UF Feed Pump PID Force Mode Enable Button Selector Push Button Set UF Feed Pump PID force
FIC-101-2 AUTFRCDIS UF Feed Pump PID Force Mode Disable Button Selector Push Button Set UF Feed Pump PID force
FIC-101-2 CV-MAN UF Feed Pump PID Manual Control Value Setpoint When control speed mode is auto,
stopped
FIC-101-2 PV UF Feed Pump PID Process Value When FIC101-2-AUTFRCMOD

- FIT-301
Otherwise
- FIT-2002
Alarm Type
Revision
Loop Range Range
Severity
Log
FIC-101-2 SP UF Feed Pump PID Setpoint Value When FIC101-2-AUTFRCMOD
disabled,
strainer;
tank in Production;
crossflow;
PROD-SP-FCCRFL when
crossflow;
module in Backwash;
m3/hr
MClean;
- MC-SP-FCMC9 whem
CIP tank in RClean;
FIC-101-2 CV UF Feed Pump PID Control Output Value CIP
Train 3
0 370 m3/hr
2003-AI screen.
SHUTDOWN mode step1
0 370 TBD m3/hr
seconds
0 370 TBD m3/hr
0 370 TBD m3/hr
TBD TBD TBD m3 based on the moment pressure and - when volume reaches setting,
next step.
step on OSC step:
next step.
0 10 kg/cm2
2003-AI screen.
Alarm Type
Revision
Loop Range Range
Severity
Log
kg/cm2
alarm reset Button
is pressed.
0 10 TBD kg/cm2 and alarm reset sequence, Shutdown and put train
Close
NA NA
NA NA
Manual Open
NA NA
Manual Close
FIC-101 AUTFRCMOD UF Feed Pump PID Force Mode Selector Selector UF Feed Pump PID force mode
FIC-101 AUTFRCEN UF Feed Pump PID Force Mode Enable Button Selector Push Button Set UF Feed Pump PID force
FIC-101 AUTFRCDIS UF Feed Pump PID Force Mode Disable Button Selector Push Button Set UF Feed Pump PID force
FIC-101 CV-MAN UF Feed Pump PID Manual Control Value Setpoint When control speed mode is auto,
stopped
FIC-101 PV UF Feed Pump PID Process Value When FIC101-3-AUTFRCMOD

- FIT-301
Otherwise
- FIT-2003
Alarm Type
Revision
Loop Range Range
Severity
Log
FIC-101 SP UF Feed Pump PID Setpoint Value When FIC101-3-AUTFRCMOD
disabled,
strainer;
tank in Production;
crossflow;
PROD-SP-FCCRFL when
crossflow;
module in Backwash;
m3/hr
MClean;
- MC-SP-FCMC9 whem
CIP tank in RClean;
FIC-101 CV UF Feed Pump PID Control Output Value CIP
Train 4
FIT-2004 R2 DATA UF Feed Pump Outlet Flow Rate Engineering Data Computed Engineering Input Scaled from FIT- Indication on "OVERVIEW"
0 370 m3/hr
2005-AI screen.
SHUTDOWN mode step1
0 370 TBD m3/hr
seconds
0 370 TBD m3/hr
0 370 TBD m3/hr
next step.
step on OSC step:
next step.
0 10 kg/cm2
2007-AI screen.
Alarm Type
Revision
Loop Range Range
Severity
Log
kg/cm2
alarm reset Button
is pressed.
0 10 TBD. kg/cm2 and alarm reset sequence, Shutdown and put train
Close
NA NA
NA NA
Manual Open
NA NA
Manual Close
stopped

- FIT-301
Otherwise
- FIT-2005
Alarm Type
Revision
Loop Range Range
Severity
Log
disabled,
strainer;
tank in Production;
crossflow;
PROD-SP-FCCRFL when
crossflow;
module in Backwash;
m3/hr
MClean;
- MC-SP-FCMC9 whem
CIP tank in RClean;
Train 5
0 370 m3/hr
2006-AI screen.
FIT-2005 R2 FA UF Feed Pump Outlet Flow Rate Out of Range Alarm Analog In Alarm Always: Always: Always: Alarm Banner Si C Y
SHUTDOWN mode step1
0 370 TBD m3/hr
seconds
0 370 TBD m3/hr
0 370 TBD m3/hr
next step.
step on OSC step:
next step.
0 10 kg/cm2
2008-AI screen.
Alarm Type
Revision
Loop Range Range
Severity
Log
kg/cm2
alarm reset Button
is pressed.
Close
NA NA
NA NA
Manual Open
NA NA
Manual Close
stopped

- FIT-301
Otherwise
- FIT-2006
Alarm Type
Revision
Loop Range Range
Severity
Log
disabled,
strainer;
tank in Production;
crossflow;
PROD-SP-FCCRFL when
crossflow;
module in Backwash;
m3/hr
MClean;
- MC-SP-FCMC9 whem
CIP tank in RClean;
Permeate Equipments
Train 1
PIT-2004 AI Membrane Module Outlet Pressure Analog Input Analog In 0 10 NA kg/cm2 Analog Input 4 to 20 mA
PIT-2004 DATA Membrane Module Outlet Pressure Engineering Data Computed Engineering Input Scaled from PIT- Indication on "OVERVIEW"
0 10 kg/cm2
2004-AI screen.
PIT-2004 PA Membrane Module Outlet Pressure Out of Range Alarm Analog In Alarm Always: Always: Alarm. Alarm Banner Si C Y
0 10 kg/cm2
alarm reset Button
is pressed.
TIT-2001 AI Membrane Module Outlet Temperature Analog Input Analog In 0 40 deg Analog Input 4 to 20 mA
TIT-2001 DATA Membrane Module Outlet Temperature Engineering Data Computed Engineering Input Scaled from TT- Indication on "OVERVIEW"
0 40 deg
301-1-AI screen.
TIT-2001 AA Membrane Module Outlet Temperature Out of Range Alarm Analog In Alarm Always: Always: Always: Alarm Banner A N Y
- when AI is greater than 20000 - when alarm reset - Alarm and block other TIT-2001
0 40 deg
5 seconds.
TIT-2001 AAH Membrane Module Outlet Temperature High Alarm Setpoint Alarm 0 40 TBD deg
TIT-2001 AAL Membrane Module Outlet Temperature Low Alarm Setpoint Alarm 0 40 TBD deg
SV-2001 MODE Membrane Tank Outlet Sampling Solenoid Valve for train 1 Mode Selector Selector Device operation mode.
0 30 Minutes It will work based on sequence
settings.
SV-2001 AUTPB Membrane Tank Outlet Sampling Valve for train 1 Auto Button Selector Push Button Set device operation mode to Auto
NA NA
SV-2001 OPNPB Membrane Tank Outlet Sampling Valve for train 1 Manual Open Button Selector Push Button Set device operation mode to
NA NA
Manual Open
SV-2001 CLSPB Membrane Tank Outlet Sampling Valve for train 1 Manual Close Button Selector Push Button Set device operation mode to
NA NA
Manual Close
XV-2010 MODE Membrane Tank Outlet Auto Valve for Train 1 Mode Selector Selector Device operation mode.
Close
XV-2010 AUTPB Membrane Tank Outlet Auto Valve for Train 1 Auto Button Selector Push Button Set device operation mode to Auto
NA NA
XV-2010 OPNPB Membrane Tank Outlet Auto Valve for Train 1 Manual Open Button Selector Push Button Set device operation mode to
NA NA
Manual Open
XV-2010 CLSPB Membrane Tank Outlet Auto Valve for Train 1 Manual Close Button Selector Push Button Set device operation mode to
NA NA
Manual Close
Alarm Type
Revision
Loop Range Range
Severity
Log
Train 2
0 10 kg/cm2
2005-AI screen.
0 10 kg/cm2
alarm reset Button
is pressed.
0 40 deg
301-2-AI screen.
0 40 deg
5 seconds.
SV-2003 MODE Membrane Tank Outlet Sampling Valve for train 2 Mode Selector Selector Device operation mode.
settings.
NA NA
NA NA
Manual Open
NA NA
Manual Close
Close
NA NA
NA NA
Manual Open
NA NA
Manual Close
Train 3
0 10 kg/cm2
2006-AI screen.
0 10 kg/cm2
alarm reset Button
is pressed.
0 40 deg
301-3-AI screen.
0 40 deg
5 seconds.
settings.
NA NA
NA NA
Manual Open
NA NA
Manual Close
Alarm Type
Revision
Loop Range Range
Severity
Log
Close
NA NA
NA NA
Manual Open
NA NA
Manual Close
Train 4
0 10 kg/cm2
2009-AI screen.
0 10 kg/cm2
alarm reset Button
is pressed.
0 40 deg
301-4-AI screen.
0 40 deg
5 seconds.
settings.
NA NA
NA NA
Manual Open
NA NA
Manual Close
Close
NA NA
NA NA
Manual Open
NA NA
Manual Close
Train 5
0 10 kg/cm2
2010-AI screen.
0 10 kg/cm2
alarm reset Button
is pressed.
0 40 deg
301-5-AI screen.
0 40 deg
5 seconds.
Alarm Type
Revision
Loop Range Range
Severity
Log
settings.
NA NA
NA NA
Manual Open
NA NA
Manual Close
Close
NA NA
NA NA
Manual Open
NA NA
Manual Close
Feed Pumps
74-P-402-A/B/C/D HSMODE UF Feed Pump Mode Selector Selector Device operation mode.
If one train is in production
mode,one pump has to run.If two
train is in production mode,one
pump has to run.if three trains is in
production mode,two pumps has
to run.If four trains is in production
mode,two pumps has to run.If five
trains is in production mode,three
pump has to run.
74-P-402-A/B/C/D HSAUTOPB UF Feed Pump Auto Button Selector Push Button Set device operation mode to Auto
NA NA
74-P-402-A/B/C/D HSSTARTPB UF Feed Pump Manual Start Button Selector Push Button Set device operation mode to
NA NA
Manual Start
74-P-402-A/B/C/D HSSTOPPB UF Feed Pump Manual Stop Button Selector Push Button Set device operation mode to
NA NA
Manual Stop
74-P-402-A/B/C/D INTLOCK UF Feed Pump Interlock Computed Interlock - When train in POWER OFF mode None of set Remove pump run command
condition existing
74-P-402-A/B/C/D STATUS UF Feed Pump Status Info Device status
0/1/6=Stopped/Running/Fault
74-P-402-A/B/C/D YA UF Feed Pump Fail to Run Alarm Alarm When run command is on and Sysem alarm reset Put pump to manual stop mode Si C Y
running signal is still off for 1 second button is pressed.
74-P-402-A/B/C/D HSSCMODE UF Feed Pump Speed Control Mode Selector Selector Device speed output control
mode.
1/2=Auto/Manual
74-P-402-A/B/C/D HSAUTOSCPB UF Feed Pump Speed Control Auto Button Selector Push Button Set device speed output control
NA NA
mode to Auto
74-P-402-A/B/C/D HSMANSCPB UF Feed Pump Speed Control Manual Button Selector Push Button Set device speed output control
NA NA
mode to Manual
74-P-402-A/B/C/D SCOUTPUT UF Feed Pump Speed Output Computed 25 100 % Speed Output for Pump
74-P-402-A/B/C/D INISCSP UF Feed Pump Minimum and Starting Speed Setpoint While pump start to run within 5 sec. Minimum Speed Setting
25 100 25 % Pumpe speed less than setting Pump Starting Speed
TURBIDITY METER
AIT-2001 AI Membrane Module Outlet Turbidity Analog Input Analog In 0 1 NTU Analog Input 4 to 20 mA
AIT-2001 DATA Membrane Module Outlet Turbidity Engineering Data Computed Engineering Input Scaled from AIT- Indication on "OVERVIEW"
0 1 NTU
2001-AI screen.
R2
AIT-2001 AA Membrane Module Outlet Turbidity Out of Range Alarm Analog In Alarm Always: Always: Always: Alarm Banner A N Y
R2
- when AI is greater than 20000 - when alarm reset - Alarm and block other AIT-2001
0 1 NTU
5 seconds. R2
AIT-2001 AAH Membrane Module Outlet Turbidity High Alarm Setpoint Alarm 0 1 TBD NTU
AIT-2001 AAL Membrane Module Outlet Turbidity Low Alarm Setpoint Alarm 0 1 TBD NTU
Backwash Equipments
FIT-1901 DATA Membrane Module Backwash Flow Rate Engineering Data Computed Indication on "OVERVIEW"
0 500 m3/hr
screen.
FIT-1901 FAH Membrane Module Backwash Flow Rate High Alarm Setpoint Alarm Always: Always: Alarm. Alarm Banner A N Y
- when pump is required by - when alarm reset - Put Pump to manual stop mode
0 500 TBD m3/hr
sequence and flow rate data is Button is pressed.
above the setpoint for 5 seconds
FIT-1901 FAL Membrane Module Backwash Flow Rate Low Alarm Setpoint Alarm Always: Always: Alarm. Alarm Banner A N Y
- When pump is required to - when alarm reset - Put Pump to manual stop mode
0 500 TBD m3/hr permeate by sequence and flow rate Button is pressed.
data is below the setpoint for 5
seconds
FIT-1901 FAHH Membrane Module Backwash Flow Rate High High Alarm Setpoint Alarm Always: Always: Always: Alarm Banner Si C Y
- when FAH-600 happens 5 times - when flow rate - Alarm;
within an hour. data is below the - When pump is required by
0 500 TBD m3/hr setpoint and alarm sequence, Shutdown and put train
reset Button is to SHUTDOWN mode step1.
pressed.
Alarm Type
Revision
Loop Range Range
Severity
Log
FIT-1901 FALL Membrane Module Backwash Flow Rate Low Low Alarm Setpoint Alarm Always: Always: Always: Alarm Banner Si C Y
- when FAL-600 happens 5 times - when alarm reset - Alarm;
within an hour. Button is pressed. - When pump is required by
0 500 TBD m3/hr
LIT-1906 AI Backwash Tank (RO-1 Feed Tank) Level Analog Input Analog In mm Analog Input 4 to 20 mA
LIT-1906 DATA Backwash Tank (RO-1 Feed Tank) Level Engineering Data Computed Engineering Input Scaled from LIT- Indication on "OVERVIEW"
TBD mm
601-AI screen.
LIT-1906 LA Backwash Tank (RO-1 Feed Tank) Level Out of Range Alarm Analog In Alarm Always: Always: Always: Alarm Banner Si C Y
TBD mm 5 seconds. - When Backpulse pump is
required by sequence, Shutdown
and put train to SHUTDOWN
mode step1.
LIT-1906 LAHH Backwash Tank (RO-1 Feed Tank) Level High High Alarm Setpoint Always: Always: PRODUCTION Alarm Banner Si C Y
- when backpulse tank level is above - Once backpulse - Close Inlet Valve
TBD mm the setpoint for 5 seconds tank level is below
the setpoint
LIT-1906 LAH Backwash Tank (RO-1 Feed Tank) Level High Alarm Setpoint Always: Always: Alarm Alarm Banner
- when backpulse tank level is above - Once backpulse
TBD mm the setpoint for 5 seconds tank level is below
the setpoint
LIT-1906 LAL Backwash Tank (RO-1 Feed Tank) Level Low Alarm Setpoint Always: Always: Alarm Alarm Banner
- when backpulse tank level is below - Once backpulse
TBD mm the setpoint for 5 seconds tank level is above
the setpoint
LIT-1906 LALL Backwash Tank (RO-1 Feed Tank) Level Low Low Alarm Setpoint Always: Always: Callout. Alarm Banner
- when backpulse tank level is below - Once backpulse IN BACKPULSE:
the setpoint for 5 seconds tank level is above -De-energizes the output to the
the setpoint pump and continues the
BACKPULSE sequence without
pump.
- all steps, proceeds to the next
step.
- switch the mode of all trains to
TBD mm RELAX
IN M-CLEAN OR R-CLEAN:
Put the permeate/backpulse pump
in Auto Stop.
De-energizes the output to the
chemical pumps.
When the alarm is cleared, the
PLC continues in the step after the
permeate/backpulse and chemical
pumps start.
74-P-420-A/B HSMODE Backwash Pump Mode Selector Selector Device operation mode.
1/2/4=Auto/Manual Start/Manual
Stop
74-P-420-A/B HSAUTOPB Backwash Pump Auto Button Selector Push Button Set device operation mode to Auto
NA NA
74-P-420-A/B HSSTARTPB Backwash Pump Manual Start Button Selector Push Button Set device operation mode to
NA NA
Manual Start
74-P-420-A/B HSSTOPPB Backwash Pump Manual Stop Button Selector Push Button Set device operation mode to
NA NA
Manual Stop
74-P-420-A/B INTLOCK Backwash Pump Interlock Computed Interlock - When train in POWER OFF mode None of set Remove pump run command
condition existing
74-P-420-A/B STATUS Backwash Pump Status Info Device status
74-P-420-A YA Backwash Pump 1 Fail to Run Alarm Alarm Alarm When run command is on and Sysem alarm reset Put pump to manual stop mode. Si C Y
running signal is still off for 1 second button is pressed. Put the lag pump to lead.
74-P-420-B YA Backwash Pump 2 Fail to Run Alarm Alarm Alarm When run command is on and Sysem alarm reset Put pump to manual stop mode.
running signal is still off for 1 second button is pressed. Put the lag pump to lead.
Alarm Type
Revision
Loop Range Range
Severity
Log
74-P-420-A/B YA1 No Backwash Pump available Alarm Alarm IN ALL MODES: Callout When the pump is placed into
- all steps, when there are no IN STANDBY, auto or manual-Start.
recirculation pumps available to run PRODUCTION,
in auto or manual-start. BACKPULSE &
RELAX:
- all steps,
proceeds to OFF -
step 1.
IN
MAINTENANCE
CLEAN &
RECOVERY
CLEAN:
- all steps,
continues steps
until mode is
completed and
then the train
proceeds to OFF -
step 1.
74-P-420-A/B HSSCMODE Backwash Pump Speed Control Mode Selector Selector Device speed output control
mode.
1/2=Auto/Manual
74-P-420-A/B HSAUTOSCPB Backwash Pump Speed Control Auto Button Selector Push Button Set device speed output control
NA NA
mode to Auto
74-P-420-A/B HSMANSCPB Backwash Pump Speed Control Manual Button Selector Push Button Set device speed output control
NA NA
mode to Manual
74-P-420-A/B SCOUTPUT Backwash Pump Speed Output Computed 25 100 % Speed Output for Pump
74-P-420-A/B INISCSP Backwash Pump Minimum and Starting Speed Setpoint While pump start to run within 5 sec. Minimum Speed Setting
0 100 25 % Pumpe speed less than setting Pump Starting Speed
FIC-701 AUTFRCMOD Backwash Pump PID Force Mode Selector Selector UF Feed Pump PID force mode
FIC-701 AUTFRCEN Backwash Pump PID Force Mode Enable Button Selector Push Button Set UF Feed Pump PID force
FIC-701 AUTFRCDIS Backwash Pump PID Force Mode Disable Button Selector Push Button Set UF Feed Pump PID force
FIC-701 CV-MAN Backwash Pump PID Manual Control Value Setpoint When control speed mode is auto,
- P-601-INSCSP when starting
within 5 sec or pump stopped
25 100 25 % - FIC601-CV when pump PID in
FIC-701 PV Backwash Pump PID Process Value Any Time

m3/hr
- FIT301
FIC-701 SP Backwash Pump PID Setpoint Value When FIC601-AUTFRCMOD
disabled,
- BW-SP-FCBP1 when backpulse
in Backwash mode;
- MCCTRL-FCBP1 when
backpulse in MClean mode;
m3/hr
- RC-SP-FCBP1 when backpulse
in RClean mode
When FIC601-AUTFRCMOD
enabled,
- Entered by operator
FIC-701 CV Backwash Pump PID Control Output Value When FIC-601 PID in Auto
% When FIC-601 PID in Manual
- Copied from FIC601-CV-MAN
74-K-401-A/B HS1STATUS UF Air Scour Blower Option Selector Selector Pump Existing Option Status.
1=Selected
74-K-401-A/B HS1ENPB UF Air Scour Blower Option Enable Button Selector Push Button Pump Existing Option Enabled
NA NA
74-K-401-A/B HS1DISPB UF Air Scour Blower Option Disable Button Selector Push Button Pump Existing OptionDisabled
NA NA
74-K-401-A/B MODE UF Air Scour Blower Mode Selector Selector Device operation mode.
Stop
74-K-401-A/B AUTOPB UF Air Scour Blower Auto Button Selector Push Button Set device operation mode to Auto
NA NA
74-K-401-A/B STARTPB UF Air Scour Blower Manual Start Button Selector Push Button Set device operation mode to
NA NA
Manual Start
74-K-401-A/B STOPPB UF Air Scour Blower Manual Stop Button Selector Push Button Set device operation mode to
NA NA
Manual Stop
74-K-401-A/B INTLOCK UF Air Scour Blower Interlock Computed Interlock - When train in POWER OFF mode None of set Remove pump run command
- 74-K-401-A/B running condition existing
Alarm Type
Revision
Loop Range Range
Severity
Log
74-K-401-A/B STATUS UF Air Scour Blower Status Info Device status
74-K-401-A YA UF Air Scour Blower 1 Fail Alarm When pump failure signal is on. Always: Put pump to manual stop mode. A N Y
- when alarm reset Put the lag pump to lead.
Button is pressed.
74-K-401-B YA UF Air Scour Blower 2 Fail Alarm When pump failure signal is on. Always: Put pump to manual stop mode.
- when alarm reset Put the lag pump to lead.
Button is pressed.
FSL-2001 FAL UF Air inlet air switch low Alarm Alarm In Backwash,M Clean and R
Clean during Aeration step:
Proceed to shutdown
Transmembrane Pressure (TMP)

PDI-101 DATA Membrane Module Transmembrane pressure (TMP) Computed Always: Indication on "OVERVIEW"
- PDI101-DATA = (PIT301-DATA) - screen.
psi(d)
(PIT101-DATA) + (TRAIN-
CONSTANT-PY-MODULE)
PDI-100 PDA Membrane Module Transmembrane pressure (TMP) Out of Range Alarm Analog In Alarm Always: Always: Always: Alarm Banner A N Y
- 22-PT-301-1/2/3/4/5 - when alarm reset - Alarm and block other PDI-101
psi(d)
button is pressed. alarms and triggers;
PDI-101 PDAH Membrane Module Transmembrane pressure (TMP) High Alarm Setpoint Alarm Always: Always: Always: Alarm Banner A N Y
- when flow rate data is above the - when alarm reset - Alarm
TBD psi(d)
setpoint for 5 seconds button is pressed.
PDI-101 PDAL Membrane Module Transmembrane pressure (TMP) Low Alarm Setpoint Alarm Always: Always: Alarm Alarm Banner A N Y
- when flow rate data is below the - when alarm reset
TBD psi(d)
PDI-101 PDAHH Membrane Module Transmembrane pressure (TMP) High High Alarm Alarm Alarm Always: Always: Always: Alarm Banner A N Y
- when PDAH-101 happens 5 times - when alarm reset - Alarm;
or more within an hour. Button is pressed.
PDI-101 PDALL Membrane Module Transmembrane pressure (TMP) Alarm Alarm Alarm Always: Always: Always: Alarm Banner A N Y
- when PDAL-101 happens 5 times - when alarm reset - Alarm;
or more within an hour. Button is pressed.
Chemical Pumps
74-P-427-A/B HS1STATUS Hypo Chemical Pump Option Selector Selector Pump Existing Option Status.
1=Selected
74-P-427-A/B HS1ENPB Hypo Chemical Pump Option Enable Button Selector Push Button Pump Existing Option Enabled
NA NA
74-P-427-A/B HS1DISPB Hypo Chemical Pump Option Disable Button Selector Push Button Pump Existing OptionDisabled
NA NA
74-P-427-A/B MODE Hypo Chemical Pump Mode Selector Selector Device operation mode.
Stop
74-P-427-A/B AUTOPB Hypo Chemical Pump Auto Button Selector Push Button Set device operation mode to Auto
NA NA
74-P-427-A/B STARTPB Hypo Chemical Pump Manual Start Button Selector Push Button Set device operation mode to
NA NA
Manual Start
74-P-427-A/B STOPPB Hypo Chemical Pump Manual Stop Button Selector Push Button Set device operation mode to
NA NA
Manual Stop
74-P-427-A/B INTLOCK Hypo Chemical Pump Interlock Computed Interlock - When train in POWER OFF mode None of set Remove pump run command
- 74-P-427-A/B running condition existing
- When Citric Acid starts dosing for
clean
74-P-427-A/B STATUS Hypo Chemical Pump Status Info Device status

74-P-427-A YA Hypo Chemical Pump Fail Alarm When pump failure signal is on. Always: Put pump to manual stop mode. A N Y
- when alarm reset Put the lag pump into lead.
Button is pressed.
74-P-427-B YA Hypo Chemical Pump Fail Alarm When pump failure signal is on. Always: Put pump to manual stop mode.
Button is pressed.
LIT-2002 LAL Hypo Dosing Tank Level switch low Alarm Alarm Put the train into Recovery or
TBD TBD TBD
Maintainence clean
LIT-2002 LAH Hypo Dosing Tank Level switch High Alarm Alarm Put the train into Recovery or
TBD TBD TBD
Maintainence clean
74-P-428-A/B HS1STATUS Citric Acid Chemical Pump Option Selector Selector Pump Existing Option Status.
1=Selected
74-P-428-A/B HS1ENPB Citric Acid Chemical Pump Option Enable Button Selector Push Button Pump Existing Option Enabled
NA NA
74-P-428-A/B HS1DISPB Citric Acid Chemical Pump Option Disable Button Selector Push Button Pump Existing OptionDisabled
NA NA
74-P-428-A/B MODE Citric Acid Chemical Pump Mode Selector Selector Device operation mode.
Stop
Alarm Type
Revision
Loop Range Range
Severity
Log
74-P-428-A/B AUTOPB Citric Acid Chemical Pump Auto Button Selector Push Button Set device operation mode to Auto
NA NA
74-P-428-A/B STARTPB Citric Acid Chemical Pump Manual Start Button Selector Push Button Set device operation mode to
NA NA
Manual Start
74-P-428-A/B STOPPB Citric Acid Chemical Pump Manual Stop Button Selector Push Button Set device operation mode to
NA NA
Manual Stop
74-P-428-A/B INTLOCK Citric Acid Chemical Pump Interlock Computed Interlock - When train in POWER OFF mode None of set Remove pump run command
- 74-P-428-A/B running condition existing
- When Hypochlorite starts dosing
for clean
74-P-428-A/B STATUS Citric Acid Chemical Pump Status Info Device status
74-P-428-A YA Citric Acid Chemical Pump 1 Fail Alarm When pump failure signal is on. Always: Put pump to manual stop mode. A N Y
Button is pressed.
74-P-428-B YA Citric Acid Chemical Pump 2 Fail Alarm When pump failure signal is on. Always: Put pump to manual stop mode.
Button is pressed.
LIT-2003 LAL Citric Acid Dosing Tank Level Switch Low Alarm Alarm Put the train into Recovery or
TBD TBD TBD
Maintainence clean
LIT-2003 LAH Citric Acid Dosing Tank Level Switch High Alarm Alarm Put the train into Recovery or
TBD TBD TBD
Maintainence clean
74-P-429-A/B HS1STATUS HCl Dosing Pump Option Selector Selector Pump Existing Option Status.
1=Selected
74-P-429-A/B HS1ENPB HCl Dosing Pump Option Enable Button Selector Push Button Pump Existing Option Enabled
NA NA
74-P-429-A/B HS1DISPB HCl Dosing Pump Option Disable Button Selector Push Button Pump Existing OptionDisabled
NA NA
74-P-429-A/B MODE HCl Dosing Pump Mode Selector Selector Device operation mode.
Stop
74-P-429-A/B AUTOPB HCl Dosing Pump Auto Button Selector Push Button Set device operation mode to Auto
NA NA
74-P-429-A/B STARTPB HCl Dosing Pump Manual Start Button Selector Push Button Set device operation mode to
NA NA
Manual Start
74-P-429-A/B STOPPB HCl Dosing Pump Manual Stop Button Selector Push Button Set device operation mode to
NA NA
Manual Stop
74-P-429-A/B INTLOCK HCl Dosing Pump Interlock Computed Interlock - When train in POWER OFF mode None of set Remove pump run command
condition existing
74-P-429-A/B STATUS HCl Dosing Pump Status Info Device status

74-P-429-A YA1 HCl Dosing Pump 1 Fail Alarm When pump 1 failure signal is on. Always: Put pump to manual stop mode. A N Y
Button is pressed.
74-P-429-B YA1 HCl Dosing Pump 2 Fail Alarm When pump 2 failure signal is on. Always: Put pump to manual stop mode.
Button is pressed.
LIT-2004 LAL HCl Dosing Tank Level Switch Low Alarm Alarm Always: Always: Alarm.
- when level switch signal is lost for - When alarm - In Production, put train to
TBD TBD TBD
30 seconds reset Button is SHUTDOWN Step1.
pressed.
LIT-2004 LAH HCl Dosing Tank Level Switch High Alarm Alarm Always: Always: Alarm.
- when level switch signal is lost for - When alarm - In Production, put train to
TBD TBD TBD
30 seconds reset Button is SHUTDOWN Step1.
pressed.
Clean In Place
74-P-430-A/B HS1STATUS UF CIP Pump Option Selector Selector Pump Existing Option Status.
1=Selected
74-P-430-A/B HS1ENPB UF CIP Pump Option Enable Button Selector Push Button Pump Existing Option Enabled
NA NA
74-P-430-A/B HS1DISPB UF CIP Pump Option Disable Button Selector Push Button Pump Existing OptionDisabled
NA NA
74-P-430-A/B MODE UF CIP Pump Mode Selector Selector Device operation mode.
Stop
74-P-430-A/B AUTOPB UF CIP Pump Auto Button Selector Push Button Set device operation mode to Auto
NA NA
74-P-430-A/B STARTPB UF CIP Pump Manual Start Button Selector Push Button Set device operation mode to
NA NA
Manual Start
74-P-430-A/B STOPPB UF CIP Pump Manual Stop Button Selector Push Button Set device operation mode to
NA NA
Manual Stop
74-P-430-A/B INTLOCK UF CIP Pump Interlock Computed Interlock - When train in POWER OFF mode None of set Remove pump run command
condition existing
74-P-430-A/B STATUS UF CIP Pump Status Info Device status

Alarm Type
Revision
Loop Range Range
Severity
Log
74-P-430-A YA1 UF CIP Pump 1 Fail Alarm When pump 1 failure signal is on. Always: Put pump to manual stop mode. A N Y
Button is pressed.
74-P-430-B YA1 UF CIP 2 Fail Alarm When pump 2 failure signal is on. Always: Put pump to manual stop mode.
Button is pressed.
FIT-2006 DATA UF CIP Flow Rate Engineering Data Computed Indication on "OVERVIEW"
0 50 m3/hr
screen.
FIT-2006 FAH UF CIP Flow Rate High Alarm Setpoint Alarm Always: Always: Alarm. Alarm Banner A N Y
- when pump is required by - when alarm reset - Put Pump to manual stop mode
0 50 TBD m3/hr
sequence and flow rate data is Button is pressed.
above the setpoint for 5 seconds
FIT-2006 FAL UF CIP Flow Rate Low Alarm Setpoint Alarm Always: Always: Alarm. Alarm Banner A N Y
- When pump is required to - when alarm reset - Put Pump to manual stop mode
0 50 TBD m3/hr permeate by sequence and flow rate Button is pressed.
data is below the setpoint for 5
seconds
FIT-2006 FAHH UF CIP Flow Rate High High Alarm Setpoint Alarm Always: Always: Always: Alarm Banner Si C Y
- when FAH-701 happens 5 times - when flow rate - Alarm;
within an hour. data is below the - When pump is required by
0 50 TBD m3/hr setpoint and alarm sequence, Shutdown and put train
reset Button is to SHUTDOWN mode step1.
pressed.
FIT-2006 FALL UF CIP Flow Rate Low Low Alarm Setpoint Alarm Always: Always: Always: Alarm Banner Si C Y
- when FAL-701 happens 5 times - when alarm reset - Alarm;
within an hour. Button is pressed. - When pump is required by
0 50 TBD m3/hr
LIT-2001 AI UF CIPTank Level Analog Input Analog In 4000 20000 Analog Input 4 to 20 mA
LIT-2001 DATA UF CIPTank Level Engineering Data Computed Engineering Input Scaled from LIT- Indication on "OVERVIEW"
inch
2001-AI screen.
LIT-2001 LA UF CIPTank Level Out of Range Alarm Analog In Alarm Always: Always: Always: Alarm Banner Si C Y
- - inch
5 seconds. - Stop feeding pumps and close
tank inlet valves;
LIT-2001 LAHH UF CIPTank Level High High Alarm Setpoint Alarm Always: Always: The Auto valve 22-FV-701 is Alarm Banner A C Y
- when CIP tank level is above the - when alarm reset closed
TBD TBD TBD inch
LIT-2001 LAH UF CIPTank Level High Alarm Setpoint Alarm Always: Always: Always: Alarm Banner
- when CIP tank level is above the - when alarm reset - Alarm
TBD TBD TBD inch
LIT-2001 LAL UF CIPTank Level Low Alarm Setpoint Alarm Always: Always: Always: Alarm Banner A C Y
- when CIP tank level is below the - when alarm reset - Alarm
TBD TBD TBD inch
LIT-2001 LALL UF CIPTank Level Low Low Alarm Setpoint Alarm Always: Always: Always Alarm Banner Si C Y
- when CIP tank level is below the - when alarm reset - Tank Empty and terminate Drain
TBD TBD TBD inch
setpoint for 5 seconds button is pressed. step
Train Operation
TRAIN-SP FC1 Module Filling and Strainer Wash Flow Setting Setpoint Membrane Module Filling step and Graphic "SP Operation"
1 50 5 m3/hr Strainer Wash Flow Rate. Refer to
OSC.
TRAIN-SP KYPWRUP1 Power Off Recovery Warmup Duration Setpoint Sequence POWEROFF mode Step2
0 120 10 second
Duration Duration
TRAIN-SP A-MEM Membrane Area Info 500 2000 550 f²
TRAIN-CTRL OFF-PB Train OFF mode Button Selector Push Button SHUTDOWN step3, Graphic "CTRL MODE"
PRODUCTION, BACKWASH,
NA NA STANDBY, MIT, MCLEAN,
RCLEAN mode:
- Put train to OFF mode step1.
TRAIN-CTRL ON-PB Train RUN mode Button Selector Push Button OFF mode step3: Graphic "CTRL MODE"
NA NA - Put train to PRODUCTION
step1.
TRAIN-CTRL BW-PB Train BACKWASH mode Button Selector Push Button PRODUCTION Step21,23: Graphic "CTRL MODE"
NA NA - Put train to BACKWASH step1.
TRAIN-CTRL MANUAL-PB Train MANUAL mode Button Selector Push Button OFF mode step3: Graphic "CTRL MODE"
NA NA
- Put train to MANUAL step1.
TRAIN-CTRL RC-PB Train RClean mode Button Selector Push Button OFF mode step3: Graphic "SP RC"
NA NA
- Put train to RCLEAN step1.
Alarm Type
Revision
Loop Range Range
Severity
Log
TRAIN-CTRL MODE Train Sequence Mode Info Train Sequence Mode: Graphic "Overview"
1=OFF, 2=SHTDN, 3=PWR,
4=STBY, 5=MANUAL, 13=PROD,
31=BW, MIT=45, 61=MC,
62=MCCF, 83=RC, 84=RCCF
TRAIN-CTRL Step Train Sequence Mode Step Info Train Sequence Step# Graphic "Overview"
TRAIN-CTRL TIME-LEFT Train Sequence Step Time Left Info When Train Sequence Step Timer Graphic "Overview"
Timing:
- Indicate time remaining
FAT HY3 Train Sequence Pause Button Selector Push Button When button is pressed When button is When sequence timer is timing, Graphic "FAT"
NA NA released pause timing and keep current
step operation.
FAT HY1 Train Sequence Turbo Button Selector Push Button When sequence timer is timing, Graphic "FAT"
NA NA set timer to last second to timing
done.
FAT HY2 Recirculation Turbo Button Selector Push Button When recirculation timer is timing, Graphic "FAT"
NA NA set timer to last second to timing
done.
Production Sequence
PROD-SP FCPERM Permeate Flow Setting Setpoint For borewell water, set 23. For Graphic "SP Operation"
20 40 23/34 m3/hr
Municipal water, set 34
PROD-SP KY1 Permeate Production Duration Setpoint Sequence For borewell water, set 46. For Graphic "SP Operation"
1 999 46/30 minutes
Duration Municipal water, set 30
PROD-CTRL PERM-TL Train Production Permeate Time Left Info When Train Producton Permeate Graphic "Overview"
Duration Timer Timing:
Backwash Sequence
BW-SP FCBP1 BACKWASH Mode Backpulse Flow Setting Setpoint BACKWAH Step7 Graphic "SP Operation"
10 50 TBD m3/hr
- FIC-601 Setpoint
BW-SP FCFLSH4 Membrane Module Flush Flow Setting Setpoint BACKWAH Step14 Graphic "SP Operation"
10 50 TBD m3/hr
- FIC-101 Setpoint
BW-SP KY1 Backwash Pre-Aeration Duration Setpoint Sequence BACKPULSE mode Step4 Graphic "SP Operation"
0 999 5 second
Duration Duration
BW-SP KY2 Backwash Duration Setpoint Sequence BACKPULSE mode Step7 Graphic "SP Operation"
0 999 60 second
Duration Duration
BW-SP KY3 Backwash Flush Duration Setpoint Sequence BACKPULSE mode Step14 Graphic "SP Operation"
0 999 30 second
Duration Duration
Maintenance Clean Sequence

MC-SCH HR[X][Y] Mclean Schedule Hour (24 = Disable) Setpoint Hypo Dosing MC, 6 times per week. When MClean Enabled (setting is Graphic "SP MC"
X - 1 to 3 three clean per day Citric acid Dosing, 1 per week. not 24), Time Passes due
Y - 0 to 6 Sunday to Saturday No.of MC Schedule:
0 23 7
per week - Put train to MCLEAN step1 at
end of BACKWASH
MC-SCH MIN[X][Y] Mclean Schedule Minute Setpoint When MClean Enabled (setting is Graphic "SP MC"
X - 1 to 3 three clean per day not 24), Time Passes due
Y - 0 to 6 Sunday to Saturday Schedule:
0 59 20
- Put train to MCLEAN step1 at
end of BACKWASH
MC-SCH TYP[X][Y] Mclean Schedule Type Setpoint When MClean Enabled (setting is Graphic "SP MC"
X - 1 to 3 three clean per day not 24), Time Passes due
1 5 1
- Put train to MCLEAN step1 at
end of BACKWASH
MC-SCH PREH[X][Y] Mclean Schedule Preheat Time Setpoint When MClean Enabled (setting is Graphic "SP MC"
X - 1 to 3 three clean per day not 24), Time Passes due Preheat
0 240 0 Minute
- Turn on heater based on clean
type setting
Alarm Type
Revision
Loop Range Range
Severity
Log
MC-CTRL-CLTYP[X] MClean Type total 5 types Info Graphic "SP MC"
[0] - Setting Change Console
[1] to [5] - 5 types for setting table
MC-CTRL-CLTYP[X] HY1-MODE MClean Cross Flow Selector Selector Choose MClean type between no Graphic "SP MC"
Cross Flow and Cross Flow
MC-CTRL-CL-TYP[X] HY2-STATUS MClean Chemical Type Selector Selector Choose MClean type between Graphic "SP MC"
Hypochlorite and Citric Acid
MC-CTRL-CL-TYP[X] FCBP1 Backpulse Flow Setting Setpoint MClean Step3 Graphic "SP MC"
10 50 20 m3/hr
- FIC-601 Setpoint
MC-CTRL-CL-TYP[X] FCMC5 Recirculation and Pipe Flush Flow Setting Setpoint MClean Step12,29 Graphic "SP MC"
10 50 20 m3/hr
- FIC-101 Setpoint
MC-CTRL-CL-TYP[X] FCMC6 CIP Tank Empty Flow Setting Setpoint MClean Step14,17,25,35 Graphic "SP MC"
10 50 20 m3/hr
- FIC-101 Setpoint
MC-CTRL-CL-TYP[X] FCMC7 Membrane Module Filling Flow Setting Setpoint MClean Step21, Mclean (Normal) Graphic "SP MC"
10 50 20 m3/hr Step10
- FIC-101 Setpoint
MC-CTRL-CL-TYP[X] KY1 MClean Pre-Aeration Duration Setpoint Sequence MClean mode Step2 Duration Graphic "SP MC"
0 999 5 second
Duration
MC-CTRL-CL-TYP[X] KY2 MClean Backpulse Duration Setpoint Sequence MClean mode Step3 Duration Graphic "SP MC"
0 999 60 second
Duration
MC-CTRL-CL-TYP[X] KY3 MClean Recirculation with Chemical Duration Setpoint Sequence 180+900 MClean mode Step12 Duration Graphic "SP MC"
Duration (Chemical
Injection
0 999 second
=180sec,
Recirculatio
n=900 sec)
MC-CTRL-CL-TYP[X] KY9 MClean Flush with Clean Duration Setpoint Sequence MClean mode Step29 Duration Graphic "SP MC"
0 9999 5 minute
Duration
MC-CTRL-CL-TYP[X] FQ1 Chemical Dosing Volume Setpoint MClean Chemical Dosing Volume Graphic "SP MC"
100 12000 TBD mL - Used to calculate dose time
MC-CTRL-CL-TYP[X] DSRATE Chemical Pump Dosing Rate Setpoint MClean Chemical Dosing Rate Graphic "SP MC"
600 12000 TBD mL/h
- Used to calculate dose time
MC-CTRL HY1-NORM MClean Normal Button for Setting console Selector Push Button Choose Normal MClean Graphic "SP MC"
NA NA
MC-CTRL HY1-CRFL MClean Cross Flow Buttonfor Setting console Selector Push Button Choose Cross Flow MClean Graphic "SP MC"
NA NA
MC-CTRL HY2-HYPO MClean Chlorine Button for Setting console Selector Push Button Choose Hypochlorine MClean Graphic "SP MC"
NA NA
MC-CTRL HY2-ACID MClean Citric Acid Button for Setting console Selector Push Button Choose Citric Acid MClean Graphic "SP MC"
NA NA
MC-CTRL CLTYP-UPLD[X] MClean Upload Button to Setting console Push Button Load Clean different Clean Type Graphic "SP MC"
NA NA
X - 1 to 5 for Type 1 to 5 to Console for modification
MC-CTRL CLTYP-DWNLD MClean Download (Console Settings) Button to Selected Type Push Button Download (Console Settings) Graphic "SP MC"
NA NA
Button to Selected Type
MC-CTRL CLTYP-DWNLDALL MClean Download (Console Settings) Button to All Types Push Button Download (Console Settings) Graphic "SP MC"
NA NA
Button to All Types
MC-CTRL CLTYP-INI-PB MClean Initial Button Push Button Set MCLEAN request Flag Graphic "SP MC"
NA NA
MC-CTRL MC-CANCEL MClean Request Cancel Button Push Button Remove MCLEAN request when Graphic "SP MC"
NA NA
cleaning not starts
MC-CTRL REC-TL Train Mclean Recirculation Time Left Info When Train Mclean Recirculation Graphic "Overview"
Recovery Clean Sequence

RC-CTRL HY1-NORM RClean Normal Button Selector Push Button Choose Normal RClean
NA NA
RC-CTRL HY2 RClean Chemical Type Selector Selector Choose RClean type between
Hypochlorite and Citric Acid
RC-CTRL HY2-HYPO RClean Chlorine Button Selector Push Button Choose Hypochlorine RClean
NA NA
RC-CTRL HY2-ACID RClean Citric Acid Button Selector Push Button Choose Citric Acid RClean
NA NA
RC-CTRL FCBP1 Backpulse Flow Setting Setpoint RClean Step3 Graphic "SP RC"
10 50 20 m3/hr
- FIC-601 Setpoint
RC-CTRL FCMC5 Recirculation and Pipe Flush Flow Setting Setpoint RClean Step12,29 Graphic "SP RC"
10 50 20 m3/hr
- FIC-101 Setpoint
RC-CTRL FCMC6 CIP Tank Empty Flow Setting Setpoint RClean Step14,17,25,35 Graphic "SP RC"
10 50 20 m3/hr
- FIC-101 Setpoint
RC-CTRL FCMC7 Membrane Module Filling Flow Setting Setpoint RClean Step21, RClean (Normal) Graphic "SP RC"
10 50 20 m3/hr Step10
- FIC-101 Setpoint
RC-CTRL KY1 RClean Pre-Aeration Duration Setpoint Sequence RClean mode Step2 Duration Graphic "SP RC"
0 999 5 second
Duration
RC-CTRL KY2 RClean Backpulse Duration Setpoint Sequence RClean mode Step3 Duration Graphic "SP RC"
0 999 60 second
Duration
RC-CTRL KY3 RClean Recirculation with Chemical Duration Setpoint Sequence RClean mode Step12 Duration Graphic "SP RC"
0 999 180 second
Duration
RC-CTRL KY9 RClean Flush with Clean Duration Setpoint Sequence RClean mode Step29 Duration Graphic "SP RC"
0 9999 5 minute
Duration
Alarm Type
Revision
Loop Range Range
Severity
Log
RC-CTRL KY10 RClean Recirculation Iteration Setpoint RClean Recirculation Iteration Graphic "SP RC"
1 100 1
Step11,12,13
RC-CTRL KY11 RClean Recirculation Soak Aeraton Frequency Setpoint RClean Recirculation Aeraton Graphic "SP RC"
100 500 300 minute
Frequency Step13
RC-CTRL KY12 RClean Recirculation Soak Aeraton Duration Setpoint RClean Recirculation Aeraton Graphic "SP RC"
1 60 20 second
Duration Step13
RC-CTRL FQ1 Chemical Dosing Volume Setpoint RClean Chemical Dosing Volume Graphic "SP RC"
100 12000 200 mL - Used to calculate dose time
RC-CTRL DSRATE Chemical Pump Dosing Rate Setpoint RClean Chemical Dosing Rate Graphic "SP RC"
600 12000 TBD mL/h
- Used to calculate dose time
RC-CTRL REC-TL Train RClean Recirculation Time Left Info When Train RClean Recirculation Graphic "Overview"
Data Manager
DM-SP KYBFBP1 Before Backwash Snapshot Time Setpoint Moment before Production Permeate Last for One PLC Log All Before Backwash Data
1 999 30 second
Duration Timeout Scan then Reset
DM-SP KYAFTBP1 Post Backwash Snapshot Time Setpoint Moment After Production Permeate Last for One PLC Log All Post Backwash Data
1 999 60 second
Duration Scan then Reset
DM-SP KYDURBP1 During Backwash Snapshot Time Setpoint Moment During Backpulse Duration Last for One PLC Log All During Backwash Data
1 999 45 second
(BACKWASH Setp7) Scan then Reset
DM-BFBP AIT110 Before Backwash Feed Turbidity Snapshot Info When KYBFBP1 is triggered Snapshot for Data
NTU Manager Log Data
DM-BFBP AIT310 Before Backwash Permeate Turbidity Snapshot Info When KYBFBP1 is triggered Snapshot for Data
mNTU Manager Log Data
DM-BFBP FIT101 Before Backwash Module Feed Flow Snapshot Info When KYBFBP1 is triggered Snapshot for Data
m3/hr Manager Log Data
DM-BFBP FIT301 Before Backwash Module Permeate Flow Snapshot Info When KYBFBP1 is triggered Snapshot for Data
DM-BFBP PDI101 Before Backwash Module TMP Snapshot Info When KYBFBP1 is triggered Snapshot for Data
psig Manager Log Data
DM-BFBP PDI101-ABS Before Backwash Module TMP Absolute Value Snapshot Info When KYBFBP1 is triggered Snapshot for Data
DM-BFBP FLUX-INS Before Backwash Instantaneous Flux Snapshot Info When KYBFBP1 is triggered Snapshot for Data
m3/hr/ft2 Manager Log Data
DM-BFBP PERMEABILITY Before Backwash Permeability Snapshot Info When KYBFBP1 is triggered Snapshot for Data
m3/hr/ft2/psi
Manager Log Data
d
DM-BFBP PERM-DUR Before Backwash Permeability Duration Snapshot Info When KYBFBP1 is triggered Snapshot for Data
second Manager Log Data
DM-BFBP KYBP2 Before Backwash Backpulse Duration Snapshot Info When KYBFBP1 is triggered Snapshot for Data
DM-DURBP FIT301 During Backwash Module Permeate Flow Snapshot Info When KYDURBP1 is triggered Snapshot for Data
DM-DURBP PDI101 During Backwash Module TMP Snapshot Info When KYDURBP1 is triggered Snapshot for Data
DM-DURBP PDI101-ABS During Backwash Module TMP Absolute Value Snapshot Info When KYDURBP1 is triggered Snapshot for Data
DM-DURBP FLUX-INS During Backwash Instantaneous Flux Snapshot Info When KYDURBP1 is triggered Snapshot for Data
DM-DURBP PERMEABILITY During Backwash Permeability Snapshot Info When KYDURBP1 is triggered Snapshot for Data
m3/hr/ft2/psi
Manager Log Data
d
DM-DURBP PERM-DUR During Backwash Permeability Duration Snapshot Info When KYDURBP1 is triggered Snapshot for Data
Alarm Type
Revision
Loop Range Range
Severity
Log
DM-DURBP KYBP2 During Backwash Backpulse Duration Snapshot Info When KYDURBP1 is triggered Snapshot for Data
DM-AFTBP AIT110 After Backwash Feed Turbidity Snapshot Info When KYAFTBP1 is triggered Snapshot for Data
NTU Manager Log Data
DM-AFTBP AIT310 After Backwash Permeate Turbidity Snapshot Info When KYAFTBP1 is triggered Snapshot for Data
mNTU Manager Log Data
DM-AFTBP FIT101 After Backwash Module Feed Flow Snapshot Info When KYAFTBP1 is triggered Snapshot for Data
DM-AFTBP FIT301 After Backwash Module Permeate Flow Snapshot Info When KYAFTBP1 is triggered Snapshot for Data
DM-AFTBP PDI101 After Backwash Module TMP Snapshot Info When KYAFTBP1 is triggered Snapshot for Data
DM-AFTBP PDI101-ABS After Backwash Module TMP Absolute Value Snapshot Info When KYAFTBP1 is triggered Snapshot for Data
DM-AFTBP FLUX-INS After Backwash Instantaneous Flux Snapshot Info When KYAFTBP1 is triggered Snapshot for Data
DM-AFTBP PERMEABILITY After Backwash Permeability Snapshot Info When KYAFTBP1 is triggered Snapshot for Data
m3/hr/ft2/psi
Manager Log Data
d
DM-AFTBP PERM-DUR After Backwash Permeability Duration Snapshot Info When KYAFTBP1 is triggered Snapshot for Data
DM-AFTBP KYBP2 After Backwash Backpulse Duration Snapshot Info When KYAFTBP1 is triggered Snapshot for Data
Membrane Module Constant and Process Data

TRAIN-CONSTANT V-MODULE Membrane Volume Info 9 gallon
TRAIN-CONSTANT PY-MODULE Membrane Module Full Pressure Info 2.5 psi(g)
PRC-INFO FLUXUF Membrane Flux Data Computed m3/hr/f² FLUXUF = FIT-301 / AREAUF
PRC-INFO PERMUF Membrane Permeability Computed FLUXUF = FIT-301 / AREAUF /
m3/hr/f²/psi
PDI-101
All Equipment Operation

SYSTEM-CTRL HY1 All Equipments Auto Mode Button Selector Push Button Change all equipment operation Graphic "CTRL MODE"
NA NA
mode to Auto mode.
SYSTEM-CTRL HY2 All Equipments Manual Stop/Close Mode Button Selector Push Button Change all equipment operation Graphic "CTRL MODE"
NA NA
mode to manual mode.
SYSTEM-CTRL HY3 Alarm Reset Button Selector Push Button Reset all existing alarms and Graphic "OVERVIEW"
silence horn (exclusive alarms
NA NA
based on counts of other alarms)
SYSTEM-CTRL HY4 Super Alarm Reset Button Selector Push Button Reset all existing alarms without Graphic "SP CLOCK"
NA NA
exclusion
HORN HY1 Horn Silence Button Selector Push Button Silence the Horn Graphic "OVERVIEW"
NA NA
SYSTEM-CTRL AY1 Alarm Existing Indicator Info Any Alarm existing All Alarms have Change colour of alarm reset
been reset button
SYSTEM-CTRL AY2 Not All Devices in Auto Mode Info Any device out of auto mode All devices in auto Change colour of all equipment
mode auto button
SYSTEM-CTRL HY11-STATUS Status of Unit Selected Selector Push Button When Metric Unit is Selected When Imperial Whole System Running at
Unit is Selected Selected Unit
NA NA
- 0 = Imperial
- 1 = Metric
SYSTEM-CTRL HY11-IMP Imperial Unit Button Selector Push Button Change Unit selection to Imperial Graphic "SP CLOCK"
NA NA
SYSTEM-CTRL HY11-MTR Metric Unit Button Selector Push Button Change Unit selection to Metric Graphic "SP CLOCK"
NA NA
Process Information
PRC-INFO FQI11-101 Raw Feed Volume for Today Info Production, Backwash, MIT Step17, Midnight Totalize Raw Feed Water
gallon Step21,22 of Mclean and Rclean
PRC-INFO FQI12-101 Raw Feed Volume for Yesterday Info Midnight Copied from PRC-INFO-FQI11-
gallon
101
PRC-INFO FQI1-301 Production Volume for Current Cycle Info gallon When Permeate Water Production Step1 Totalize Permeate Flow
PRC-INFO FQI11-301 Production Volume for Today Info When Permeate to Backpulse tank Midnight Totalize Permeate Flow
gallon
PRC-INFO FQI21-301 Permeate Volume for Today Info gallon When Permeate Raw wate Midnight Totalize Permeate Flow
PRC-INFO FQI22-301 Permeate Volume for Yesterday Info Midnight Copied from PRC-INFO-FQI21-
gallon
301
PRC-INFO FQI11-601 Backpulse Volume for Today Info gallon When Backpulse Pump required Midnight Totalize Backpulse Flow
PRC-INFO FLUX-INS Instantaneous Flux Info FIT-301-DATA/TRAIN-CONSTANT-
m3/hr/ft2
A-MEM
PRC-INFO PERMEAIBILITY Train Permeability Info FLUX-INS/PDI-DATA-ABS
m3/hr/ft2/psi
PRC-INFO FLUX-NET Net Flux for Toady Info FQI22-301/TRAIN-CONSTANT-A-
m3/hr/ft2
MEM
OPAL 27.6 MLD UF PLANT OSC
UF1500 Operations Sequence Chart
AIN
1)
VE
AI N
1)
TR
AIN G
E
Legend
1)
TR LIN
VE
LV
AIN
AL
1)
1)
E(
1)
TR
*
IN
VA
IN
AL
LV
MP
AIN
P
LV
(TR
E(
V
A
LV SAM
T - Indicates that the valve or pump is throttling in Auto to control a process variable.
RA
AL
W A AIN E T V
( TR
A
NT
RO
PU
*
LV
TR
TV
PS
VE
T
TV
0 - Indicates that the valve/motor is closed/off in Auto.
VE
*
VE
(
NT
VA
E(
E(
G
VA Y
MP
VE
L
*
VE
AL
M
LE
SH 1)
1 - Indicates that the valve/motor is open/on in Auto.
N DIT
AL
(TR U T
EN
SIN
MP
1)
CO
LV
IR
PU
AIN
AL
PU
IN
V
AL
*
TV
OPERATING STATE
O
*
IRV
LS - Indicates that the valve/motor will retain the last state it had (open/closed, on/off) to avoid damaging equipment.
EA
TIO UI
ER
U
VA
DO
AIN
V
MP
ET
SH
TV
DR
P
TE
PS
G
LA RB
E
R
M - Indicates that the valve/motor can be operated manually by the operator at the HMI.
OW
SIN
G
D
L
ID
DR
PU
WA
I
EA
EA
LE
UM
EC
IN
IN
ISO R. TU
CT
EE
CT
IN
AC
BL
DO
IN
RM
RM
OS
CK
CK
ED
ED
ED
ED
PR
PP
JE
JE
PF
Step Description
IC
Step #
AIR
AIR
LD
RE
RE
BA
PE
BA
PE
PE
FE
FE
FE
FE
PO
CI
CI
CI
de
TR
p
Ste
HC
Mo
HY
UF
UF
UF
UF
UF
UF
UF
UF
UF
UF
UF
UF
UF
UF
UF
UF
CI
XV-2024 & XV-2016
74-P-402-A/B/C/D
74-P-420-A/B
74-K-401-A/B
74-P-430-A/B
74-P-427-A/B
74-P-428-A/B
74-P-429-A/B
FCV-2001
SV-2001
XV-2001
XV-2010
XV-2023
XV-2019
XV-2004
XV-2013
XV-2007
XV-2025
XV-2022
The Operations Sequence Chart (OSC), Control Logic Chart (CLC) and the Control Narrative (CN) should all be read to assist in the understanding of system operations.
Device Tags
Comments & Sequencing Logic
Triggered by operator selection of OFF mode from end of SHUTDOWN mode, RUN (PRODUCTION, BACKWASH), MANUAL, MIT, MClEAN, RClEAN Mode.
OFF 1 Automatically Triggered at the end of POWEROFF mode with sufficient compressed air
Automatically Triggered at the end of RECOVERY Mode.
Step Transition Step 1 0 0 0 0 LS LS LS 0 LS LS LS LS LS LS 0 0 0 0 0 1 Waits for 5 seconds, to allow flow to stop, then proceeds to next step.
Step 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 End of OFF Mode, Waiting Operator to run into service.
SHUTDOWN 2 Triggered from any service mode (PRODUCTION, BACKWASH, MCLEAN, RCLEAN) once any shutdown alarm triggered.
Step 1 0 0 0 0 LS LS LS 0 LS LS LS LS LS LS 0 0 0 0 0 1 Waits for 5 seconds, to allow flow to stop, then proceeds to next step.
Step 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 Waits for alarm being Reset and stops all process equipments.
Step 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 Waits for operator selection to OFF mode with all process equipment stopped.
POWER OFF 3 `
Step 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 When power recovers and stop button pulled up, alarm is reset. Go to step2.
Step 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 KYPWRUP1 warnup, go to step3
Step 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 Powerup air compressor when 90-PS-101 triggered, proceed to OFF mode step1.
STANDBY 4 Any Standby Trigger happens during production cycle (PRODUCTION or BACKWASH mode)
Step 1 0 0 0 0 LS LS 0 0 LS LS 0 0 LS LS 0 0 0 0 0 1 Waits for 5 seconds, to allow flow to stop, then proceeds to next step.
Step 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 Porsess pauses and Waits all standby trigger are cleared, then go to PRODUCTION step1
Automatically triggered at the end of BACKWASH mode.

PRODUCTION 13
Triggered by operator selection from end of OFF mode by pressing Run Button.
During Standby step3, when all standby triggers disappear.
Step Transition Step 1 0 0 0 0 1 1 0 0 0 0 0 0 1 1 0 0 0 0 0 1 Align Valves for 5 seconds, then go to next step.
Decide if fill up Membrane
Step 2 0 0 0 0 1 1 0 0 0 0 0 0 1 1 0 0 0 0 0 2 Wait for 5 seconds. If PIT-101 is lower than PY1-101, then proceed to next step, otherwise go to step 4.
Module
Fill Membrane Module Step 3 1 1N1 0 0 1 1 0 0 0 0 0 0 1 1 0 0 0 0 0 3 Start UF feed pump to fill up membrane module, using fillup speed setting till reaching fillup volume setting.
Run UF feed pump to maintain permeate flow setting when prodution duration timeout, proceed to production complete step. Sampling solenoid valve will On/Off based on the sequence setting shown in
Production mode Step 4 1 1N2 0 0 1 1 0 0 0 0 0 0 0 0 1 0 0 0 0 4
CLC.
Complete production Step 5 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 5 Stop UF Feed pump in 10 seconds and then go to next step.
Finish Step 6 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 Finish production and go to Backwash step1.
Only One Train can be in BACKWASH at a given time.Triggered by operator selection from PRODUCTON Mode ( step 4 ) by pressing the Backwash Button.
BACKWASH 31
Automaticall trigger at the end of Production mode if there is no maintenance clean request.
Step Transition Step 1 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 0 1 Wait for 5 seconds for valve alignment, then go to next step. Pre-aeration duration 10 sec.
Pre-Aeration Step 2 0 0 0 1 0 0 1 1 1 1 0 0 0 0 0 0 0 0 0 2 Open membrane aeration valve for pre-aeration duration, then proceed to next step
N3 R1
Backpulse Membrane Step 3 0 0 1 1 0 0 1 1 1 1 0 0 0 0 0 0 0 0 0 3 Backpulse membrane with backpulse flow setting, when backpulse duration elapes, go to next step. Backpulse duration 10 sec.
Step Transition Step 4 0 0 0 0 1 0 1 1 1 1 0 0 0 0 0 0 0 0 0 4 Wait for 5 seconds for valve alignment, then go to next step.
Flush Module Step 5 1 1N1 0 0 1 0 0 0 1 1 0 0 1 1 0 0 0 0 0 5 Flush membrane module by running UFFeed pump with flush speed setting, once flush duration elapes, go to next step.
Finish Step 6 0 0 0 0 1 0 1 0 1 1 0 0 1 1 0 0 0 0 0 6 if there is MC request go to MC mode step1, otherwise go to production mode step1.
MAINTENANCE CLEAN 61 Only One Train can be in MAINTENANCE CLEAN or RECOVERY CLEAN at a given time.Triggered at the end of PRODUCTION mode if there is regular Maintenance Clean request.
Pre-Aeration Step 2 0 0 0 1 0 0 1 1 1 1 0 0 0 0 0 0 0 0 0 2 Open membrane aeration valve for pre-aeration duration, then proceed to next step. Pre-areation duration -10 sec
Backpulse Membrane Step 3 0 0 1 N3
1 0 0 1 1 1 1 0 0 0 0 0 0 0 0 0 3 R1 Backpulse membrane with Maintenance backwash flow setting, when backpulse duration elapes, go to next step. Backpulse duration 10 sec.
Drain Module Step 5 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 5 Drain membrane module by opening module drain valve, once module is enmpty ( PY2-101 triggered ), then go to next step.
Step Transition Step 6 0 0 0 0 1 0 0 0 0 0 0 0 1 1 0 0 0 0 0 6 Wait for 5 seconds for step transition, then go to next step.
Fill Membrane Module Step 7 1 1N1 0 0 1 0 0 0 0 0 0 0 1 1 0 0 0 0 0 7 Fill membrane module for module fullup volume setting or when CIP level lower than LTH4 trigger, then go to next step.
Step Transition Step 8 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 8 Wait for 5 seconds for valve alignment, make sure requeired chemical finish dosing, then go to next step.
Recirculate with Chemical Step 9 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 1N4 1N6 1N7 1N10 9 Recirculate the solution between CIP tank and membrane module with chemical for MC recirculation duration, then proceed to next step.
Step transition Step 10 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 1N4 0 0 0 10 Wait for 5 seconds for step transition, then go to next step.
Drain Chemical CIP Tank Step 11 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 1N4 0 0 0 11 Drain CIP tank and membrane module, when CIP level is below low low trigger, then go to next step.
Empty module Step 12 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 12 wait for 10 seconds and make sure Module is empty by checking (PY2-101), then go to next step.
N1
Fill Membrane Module Step 14 1 1 0 0 1 0 0 0 0 0 0 0 1 1 0 0 0 0 0 14 Fill membrane module for module fullup volume setting, then go to next step.
Step transition Step 15 1 1N1 0 0 1 0 0 0 1 1 0 0 1 1 0 0 0 0 0 15 Wait for 5 seconds for step transition, then go to next step.
Flush Feed Line Step 16 1 1N2 0 0 1 0 0 0 1 1 0 0 0 0 0 0 0 0 0 16 Flush feed line and drain membrane module for 10 sec, then go to next step.
DATE :- 07-11-2012 The enclosed materials are considered proprietary property of GE Water & Process Technologies. Page 1 of 2
OPAL 27.6 MLD UF PLANT OSC
UF1500 Operations Sequence Chart
AIN
1)
VE
AI N
1)
TR
AIN G
E
Legend
1)
TR LIN
VE
LV
AIN
AL
1)
1)
E(
1)
TR
*
IN
VA
IN
AL
LV
MP
AIN
P
LV
(TR
E(
V
A
LV SAM
T - Indicates that the valve or pump is throttling in Auto to control a process variable.
RA
AL
W A AIN E T V
( TR
A
NT
RO
PU
*
LV
TR
TV
PS
VE
T
TV
0 - Indicates that the valve/motor is closed/off in Auto.
VE
*
VE
(
NT
VA
E(
E(
G
VA Y
MP
VE
L
*
VE
AL
M
LE
SH 1)
1 - Indicates that the valve/motor is open/on in Auto.
N DIT
AL
(TR U T
EN
SIN
MP
1)
CO
LV
IR
PU
AIN
AL
PU
IN
V
AL
*
TV
OPERATING STATE
O
*
IRV
LS - Indicates that the valve/motor will retain the last state it had (open/closed, on/off) to avoid damaging equipment.
EA
TIO UI
ER
U
VA
DO
AIN
V
MP
ET
SH
TV
DR
P
TE
PS
G
LA RB
E
R
M - Indicates that the valve/motor can be operated manually by the operator at the HMI.
OW
SIN
G
D
L
ID
DR
PU
WA
I
EA
EA
LE
UM
EC
IN
IN
ISO R. TU
CT
EE
CT
IN
AC
BL
DO
IN
RM
RM
OS
CK
CK
ED
ED
ED
ED
PR
PP
JE
JE
PF
Step Description
IC
Step #
AIR
AIR
LD
RE
RE
BA
PE
BA
PE
PE
FE
FE
FE
FE
PO
CI
CI
CI
de
TR
p
Ste
HC
Mo
HY
UF
UF
UF
UF
UF
UF
UF
UF
UF
UF
UF
UF
UF
UF
UF
UF
CI
XV-2024 & XV-2016
74-P-402-A/B/C/D
74-P-420-A/B
74-K-401-A/B
74-P-430-A/B
74-P-427-A/B
74-P-428-A/B
74-P-429-A/B
FCV-2001
SV-2001
XV-2001
XV-2010
XV-2023
XV-2019
XV-2004
XV-2013
XV-2007
XV-2025
XV-2022
The Operations Sequence Chart (OSC), Control Logic Chart (CLC) and the Control Narrative (CN) should all be read to assist in the understanding of system operations.
Device Tags
Comments & Sequencing Logic
Finish Step 18 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 18 Maintenance Clean completed, go back to Production step1.
RECOVERY CLEAN 83 Only One Train can be in MAINTENANCE CLEAN or RECOVERY CLEAN at a given time.Triggered by operator selection of regular RCLEAN mode from end of OFF mode.
Step Transition Step 1 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 0 1 Wait for 5 seconds for valve alignment, then go to next step. Pre-aeration duration 10 sec.
Pre-Aeration Step 2 0 0 0 1 0 0 1 1 1 1 0 0 0 0 0 0 0 0 0 2 Open membrane aeration valve for pre-aeration duration, then proceed to next step
Backpulse Membrane Step 3 0 0 1N3 1 0 0 1 1 1 1 0 0 0 0 0 0 0 0 0 3 R1 Backpulse membrane with Maintenance backwash flow setting, when backpulse duration elapes, go to next step. Backpulse duration 10 sec.
Step Transition Step 4 0 0 0 0 0 0 1 1 1 1 0 0 0 1 0 0 0 0 S 4 Wait for 5 seconds for valve alignment, then go to next step.
Drain Module Step 5 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 5 Drain membrane module by opening module drain valve, once module is enmpty ( PY2-101 triggered ) and , then go to next step.
Fill Membrane Module Step 7 1 1N1 0 0 1 0 0 0 0 0 0 0 1 1 0 0 0 0 0 7 Fill membrane module for module fullup volume setting or when CIP level lower than LTH4 trigger, then go to next step.
Recirculate with Chemical Step 9 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 1N4 1N6 1N7 1N10 9 Recirculate the solution between CIP tank and membrane module with chemical for RC recirculation duration, then proceed to next step.
Soak membrane Module Step 10 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10 Soak membrane module with chemical for RC Soak duration, if iteration setting is reached, proceed to next step, otherwise go back to step11.
Step transition Step 11 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 1N4 0 0 0 11 Wait for 5 seconds for step transition, then go to next step.
Drain Chemical CIP Tank Step 12 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 1N4 0 0 0 12 Drain CIP tank and membrane module, when CIP level is below low low trigger, then go to next step.
N1
Fill Membrane Module Step 15 1 1 0 0 1 0 0 0 0 0 0 0 1 1 0 0 0 0 0 15 Fill membrane module for module fullup volume setting, then go to next step.
step transition Step 16 1 1N1 0 0 1 0 0 0 1 1 0 0 1 1 0 0 0 0 0 16 Wait for 5 seconds for step transition, then go to next step.
Flush Feed Line Step 17 1 1N2 0 0 1 0 0 0 1 1 0 0 0 0 0 0 0 0 0 17 Flush feed line and drain membrane module for 10 sec, then go to next step.
Process transition Step 19 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 19 Wait for 5 seconds for step transition, then go to next step.
DEVICE SPECIFIC NOTES:

N1 Start UF feed Control Valve at 25% and start ramping up to fillup speed setting till reaching fillup volume setting
N2 Start UF feed Control Valve at 25% and start ramping up as per UF Permeate flow setting
N3 Start UF Backpulse pump pump at 25% and start ramping up as per Backpulse flow setting
N4 Start UF CIP pump pump at 25% and start ramping up as per as per UF CIP flow setting
N5 UF Feed pump, Basket Strainer, Agitator and wash drain valve will be turn on (open) when strainer is supposed to get cleaned based on the volume through during production.
N6 Hypo chemical dosing pump will start when Hypo chemical clean request is set by operatior, Hypo dosing pumps are interlocked at the PLC with the citric acid and HCl pumps to prevent them from running both at the same time.
N7 Citric Acid pump will start if Citric Acid clean request is set by operator, Citric Acid pumps are interlocked at the PLC with the Hypo dosing pumps and HCl dosing pumps to prevent them from running both at the same time.
N8 Compressed air valve will open based on soak aeration frequency and duration settings.
N9 Flow Control Valve start at 25% and start ramping up if Utility water tank Conductivity is lower than set point.
N10 HCl pump will start if HCl clean request is set by operator, HCl pumps are interlocked at the PLC with the citric acid and Hypo dosing pumps to prevent them from running both at the same time.
GENERAL NOTES:
1 All devices are de-energised when the emergency stop is active or control power is lost..
2 Automatic transition to the next step of any sequence can be hold by pressing Hold buttton during FAT.
3 Automatic transition to the next step of any sequence can be boosted by pressing BOOST buttton during FAT.
4 Only in Manual mode, operator is allowed to manually operate equipments.
5 For operator protection, sodium hypochlorite pumps are interlocked at the PLC with the citric acid pumps to prevent them from running at the same time.
6 Devices will follow the start-up sequence in the CLC when powering up from the E2PROM and system recovery.
7 In many of the steps where there is valve actuation, one valve is closing while another is opening. This is done to prevent deadheading of the pumping equipment involved in the given process.
**The above operation sequence chart is for Train 1. The same can be applied to the other trains epending on the number of trains required to be in operation
* - Indicates Common Equipments used for all trains.Equipment will run based on the process requirement.
8 Backpulse duration -60 sec
DATE :- 07-11-2012 The enclosed materials are considered proprietary property of GE Water & Process Technologies. Page 2 of 2
OPERATING SEQUENCE CHART FOR BASKET STRAINER
UF FEED PUMP
DRAIN VALVE
INLET VALVE
OPERATING STATE
Step Description
Step #
XV - 1903, 1905, 1907, 1909
XV - 1904, 1906, 1908, 1910

74-P-402-A/B/C/D
Device Tags
SERVICE STEP - 1 ON ON OFF
BACKWASH STEP -2 ON OFF ON

Dtd.16.09.2016
Addendum with respect to Instrument and control philosophy for UF system:
Please refer the instrument and control philosophy of UF system attached. Some
additional steps/ sequence are described below:
Sequence of Operation – Control Philosophy:

Sequence initialization button shall be provided on screen for each UF Skid at DCS.
Following are steps involved in the sequential operation:
There shall be “START UF ” button provided on the screen. During initial startup stage,
operator shall press the button. On pressing this, manual confirmation pop up screen shall
be displayed which will require manual confirmation. The control room operator shall
acknowledge by pressing YES button on the screen. On pressing this, the following
sequence shall commence:
The operation of one UF Train-1 is defined below and shall be same for all other Skids.
START UP:
For the Normal Operation & during Service mode Operation, first outlet valve XV-2010
shall open. XV-2001 inlet valve shall open after open status of XV-2010 is available.
With both the above valves in open condition, “UF IN SERVICE” message shall be
displayed on the screen. Production will continue with TMP set value of 12 m (1.2 bar).
TMP Set value may be changed depending of the membrane conditions.
BACK FLUSH PROCESS:

These membranes would be back flushed after every 23 minutes for a total duration of
2.2 minute for each train. The back flush process comprises of flushing the membrane by
feeding the treated water from the permeate / product side and flushing the pores of the
membranes from Outside to Inside flow to clean the Membrane pores thoroughly. During
flushing cycle Filter Backwash pumps (74-P-420 A/B) will start automatically through
DCS. During Flushing drain valve XV-2024 & XV-2016 will open followed by back
flush inlet valve XV-2023. During back flush, air scour inlet valve XV- 2019 will also be
open for a duration of 20 sec at starting of backwash.
Dtd.16.09.2016
The Back flush process is followed by feed flush, which involves flushing the flow
channel of the membrane of all the dislodged particulate matter and impurities out of the
membrane. The Feed flush process is done for duration of 35 sec. with having the
Permeate Port completely closed and the Reject port completely opened for flushing.
During Fast Flushing drain valve XV-2016 and XV-2024. Also the drain valves XV -
2004 and reject air vent valve XV – 2025 will open followed by Fast Flush inlet valve
XV-2001.
Normally, the back flushing will be done every after 23 minutes as indicated above.
However, depending on the plant experience, frequency of the back flushing may be
changed based on the TMP value. During production, initially TMP value will be set
At 12 m (1.2 bar).the maximum design limit for TMP is 28 m (2.8 bar). Therefore,
depending on the Plant condition, Permeate production duration may be extended.
.Please refer the Operation sequence chart under control narrative and typical
backwash sequence for duration of each step.
Maintenance Cleaning:
Normally done once daily after completing the backwash cycle of 16 to 18 times a day.
Depending on the delta P of the train (TMP) Whether it is back to normal TMP after
completion of the estimated backwash cycles. if the TMP is still on higher side than the
set value, maintenance cleaning to start. For every maintenance cleaning, to start with
back flush with aeration followed by chemical cleaning. Duration of maintenance
cleaning is for 30 min. Please refer the Operation sequence chart under control
narrative and typical maintenance cleaning sequence for duration of each step.
Recovery Cleaning:
Recovery cleaning is similar to maintenance cleaning. Normally it is done once in a
month. Depending on the foul condition of the membrane. Recovery cleaning is extended
duration for 5 – 6 hrs. Please refer the Operation sequence chart under control
narrative and typical Recovery clean sequence for duration of each step.
Dtd.16.09.2016
GENERAL
 Pressure Gauges will be provided at the discharge lines of all pumps for local
Indications.
 Running indication/status of all the Motors shall be available in the control Room.
 Local start / stop push button shall be provided for each Motor for Local
Operation. The status shall be displayed in control Room. Motors having process
interlocks shall have Local /Remote selector switch in the field, The Local
/Remote Mode selection shall be done locally.
For critical Motors, above hardwired switches shall be provided on hardwired console
apart from the above soft switches similar philosophy shall be adopted for Motor status
and alarm signal.
 In case a motor is already running, there wouldn’t be a stoppage due to mode
change over from local to remote and vice-versa. This is equally applicable for
mode change over from auto to manual and vice-versa.
 The Local /Remote or Auto/Manual changeover shall not affect the current
condition of motor .If a motor is running in Local Mode ,it shall remain in the
state if selection changed to remote mode
 Main /Standby soft selector switch shall be provided for motor having automatic
/sequence operation in Auto Mode. The drive selected as main shall start in
sequence, in case of receipt of failure alarm of main drive, the standby motor shall
be given the start command. However Manual override facility shall be available
under personal protection.
 In case of more than two pumps, provision of alarm will be made only for the
highest cut-in level and not for intermediate cut-in levels, unless otherwise
specified. In auto mode removal of high level signal should not cause stoppage of
the running pump. All pumps are interchangeable and start to depend on the liquid
Dtd.16.09.2016
level in the sump, i.e. as the level in the sump rises, pumps to correspondingly get
activated.
 Effective Liquid Depth of units will be considered between levels corresponding

to Lowest Water Level and Highest Water Level.
 All sumps and pumps will be provided with appropriate instrumentation for
alarms and auto operation (start/stop) of pumps with respect to preset levels.
 All Critical alarms on control panel will be repeated outside the control room by a
single audible type hooter.
 Open and Close indication of all on-off valves, running and stop indication for
pumps, blowers, mixers etc will be provided in the control room.
 The signals of all the field mounted transmitters shall be available in the control
room.
 Flow Totalisation, compilation and recording shall be available in the DCS

through configurable software blocks. All the open loop and closed loop
controllers shall be configured in the control system and face plate shall be
displayed on the screens.
 Each analyser interlock will be providing with adjustable time delay for
facilitating start up sequence repeatability.
 Individual vessel will have operating modes like Auto, Man & stand by. During
Auto Mode vessel will be operated by sequence start command. In manual mode
operator can start the required step. During stand by all valves are close & vessel
is ready to start.
 Each On/off valve will have modes of Auto & Man. In Auto mode the valve are
operated from sequence. However in Man mode, the valve can be open/ close by
operator through command. The limit switch feedback is not used for closing of
on/off valve.
Dtd.16.09.2016
 During sequence operation, if any valve limit switch contact does not available
the sequence will be paused & alarm is generated. However in Auto mode of
vessel & established step limit switch failure will stop the step & generate alarm
for operator intervention.
 In case any failure of auto sequence, Operator need to continue in manual mode &
Auto can be started from beginning of sequence only.
List of Interlocks
For Interlocks refer to the P&ID drawings. Also a list of interlocks with set point for
actuation and IPDS is attached in the instrument and control philosophy
Client: OPaL
Specification No.
Design Basis Document
HDO/OPAL-AK-01
Revision: Date: By: Approval: Page:
2 29-April -2014 KR GI 9 of 10
HCl Dosing System (Provision only for pH correction)

Concentration mg/l 1000
SG of HCL Solution 1.15
Concentration of HCL solution % 33
Mass of active HCL per new RC
kg
clean 4.6
Volume of HCL per new RC Clean lts 12
Chemical dosing time min 5
Dosing pump flow rate lph 144
HCL Dosing pump Sizing 150 lph
Estimated frequency of MC is 3 NaOCl/week and 4 Citric/week.
Estimated frequency of RC is 2 NaOCl/month and 2 Citric/month.
Actual frequency to be established during regular plant operation.
Typical Backwash Sequence

Min
Total time off-line per Backwash
2.2
secs
Permeate Pump Ramp down Duration
4
secs
Backwash Flow Duration
60
secs
Backwash Pump Ramp Down Duration
5
secs
Fill Valve Opening Duration
5
secs
Feed Flush Duration
35
secs
Overall Additional Duration for Valve Operation
22
Client: OPaL
Specification No.
Design Basis Document
HDO/OPAL-AK-01
Revision: Date: By: Approval: Page:
2 29-April -2014 KR GI 10 of 10
Typical Maintenance Clean (MC) Sequence
min
Total Time Off-Line per MC 28.00
secs
Backwash Time
60
secs
Membrane Rack Drain
120
secs
Chemical Injection Step Duration
180
secs
Flow Recirculation Duration
900
secs
Time to Drain Membrane Tank
120
Time to Refill Membrane Tank
300 secs
Typical Recovery Clean (RC) Sequence
mins
Total time for chemical cleaning step 313
Initial Backwash Step sec
60
Drain membrane tank prior to chemical injection sec
120
Transfer chemical solution from TK-97 to membrane tank sec
180
Chemical soak duration sec
18,000
Transfer chemicals back to TK-97 from Membrane tank sec
120
Fill membrane tank after the clean sec
300
DOCUMENT NO.: A4-110804-DS-F-10
INSTRUMENTATION PROCESS DATA SHEET- PRESSURE
HINDUSTAN DORR-OLIVER LTD.
JOB NO .: 6987
ENGINEERING DIVISION, MUMBAI - 400 099
CLIENT : ONGC PETRO ADDITIONS LIMITED (OPaL) REVISION REV. NO. DATE BY CHKD. APPD.
CONSULTANT: Engineers India Limited (EIL) FOR INFORMATION 3 25/04/2014 AAC NK PKG
PLANT: PRE-TREATMENT TO RO SYSTEM FOR INFORMATION 2 7/9/2013 AAC NK PKG
Maximum
Normal Operating
Operating
Condition
TYPE OF Condition
S.N TAG NO INSTRUMENT LINE SIZE NO.& CLASS SERVICE FLUID FLUID STATE Remarks
INSTRUMENT Pressure
Temp. Temp. Pressure
(kg/cm2.
Deg.C Deg.C Kg/cm2.g
g)
P & ID : 110804-F-74-1119[R3]
14" DISCHARGE LINE OF

1 PG 1901 PRESSURE GAUGE DIAPHRAGM TYPE 14"-EF-74-1917-A3A CLARIFIER FEED PUMP(74-P-401 Effluent LIQUID AMB 2 65 3 ---
A)

2 PG 1902 PRESSURE GAUGE DIAPHRAGM TYPE 14"-EF-74-1918-A3A CLARIFIER FEED PUMPS Effluent LIQUID AMB 2 65 3 ---
74-P-401 B

3 PG 1903 PRESSURE GAUGE DIAPHRAGM TYPE 14"-EF-74-1919-A3A CLARIFIER FEED PUMPS Effluent LIQUID AMB 2 65 3 ---
74-P-401 C
This PG is
1.5" DISCHARGE LINE OF ACID supplied
4 PG 1904 PRESSURE GAUGE DIAPHRAGM TYPE 1.5"-AC-74-1931-UPVC HCL LIQUID AMB 2 65 3
DOSING PUMPS 74-P-425 A alongwith
Pump
This PG is
1.5" DISCHARGE LINE OF ACID supplied
5 PG 1905 PRESSURE GAUGE DIAPHRAGM TYPE 1.5"-AC-74-1932-UPVC HCL LIQUID AMB 2 65 3
DOSING PUMPS 74-P-425 B alongwith
Pump
12" DISCHARGE LINE OF FILTER Clarified

6 PG 1906 PRESSURE GAUGE DIAPHRAGM TYPE 12"-EF-74-1940-A3A LIQUID AMB 5.6 65 8.40 ---
FEED PUMPS 74-P-402 A Water

FEED PUMPS 74-P-402 B Water

FEED PUMPS 74-P-402 C Water

FEED PUMPS 74-P-402 D Water
JOB NO .: 6987
Maximum
Normal Operating
Operating
Condition
TYPE OF Condition
INSTRUMENT Pressure
(kg/cm2.
g)
4" DISCHARGE LINE OF SCC
10 PG 1910 PRESSURE GAUGE DIAPHRAGM TYPE 4"-CS-74-1925-A9A SLUDGE TRANSFER PUMPS Sludge LIQUID+SOLID AMB 2.5 65 3.75 ---
74-P-418 A
4" DISCHARGE LINE OF SCC

11 PG 1911 PRESSURE GAUGE DIAPHRAGM TYPE 4"-CS-74-1926-A9A SLUDGE TRANSFER PUMPS Sludge LIQUID+SOLID AMB 2.5 65 3.75 ---
74-P-418 B

Backwashed
12 PG 1912 PRESSURE GAUGE DIAPHRAGM TYPE 6"-EF-74-1949-A3A BACKWASH TRANSFER PUMP LIQUID AMB 3.5 65 5.25 ---
Water
74-P-419 A

Backwashed
13 PG 1913 PRESSURE GAUGE DIAPHRAGM TYPE 6"-EF-74-1950-A3A BACKWASH TRANSFER PUMP LIQUID AMB 3.5 65 5.25 ---
Water
74-P-419 B
10" DISCHARGE LINE OF FILTER

UF Permeate
14 PG 1914 PRESSURE GAUGE DIAPHRAGM TYPE 10"-EF-74-1958-UPVC BACKWASH PUMPS LIQUID AMB 4.5 65 6.75 ---
Water
74-P-420 A
10" DISCHARGE LINE OF FILTER

UF Permeate
15 PG 1915 PRESSURE GAUGE DIAPHRAGM TYPE 10"-EF-74-1959-UPVC BACKWASH PUMPS LIQUID AMB 4.5 65 6.75 ---
Water
74-P-420 B

UF Permeate
16 PG 1916 PRESSURE GAUGE DIAPHRAGM TYPE 12"-EF-74-1967-A1K CARTRIDGE FEED PUMPS LIQUID AMB 5 65 7.50 ---
Water
74-P-403 A

UF Permeate
Water
74-P-403 B

UF Permeate
Water
74-P-403 C

UF Permeate
Water
74-P-403 D
JOB NO .: 6987
Maximum
Normal Operating
Operating
Condition
TYPE OF Condition
INSTRUMENT Pressure
(kg/cm2.
g)
P & ID : 110804-F-74-1120 (R2)
This PG is
6" DISCHARGE LINE OF UF AIR supplied
1 PG 2001 PRESSURE GAUGE BOURDEN TYPE 6"-PA-74-2090-J2A AIR GAS AMB 1 65 2
SCOUR BLOWERS (74-K-401 A) alongwith
Pump
This PG is
6" DISCHARGE LINE OF UF AIR supplied
2 PG 2002 PRESSURE GAUGE BOURDEN TYPE 6"-PA-74-2091-J2A AIR GAS AMB 1 65 2
SCOUR BLOWERS (74-K-401 B) alongwith
Pump
10" DISCHARGE LINE OF UF CIP UF CIP

3 PG 2003 PRESSURE GAUGE DIAPHRAGM TYPE 10"-C-74-20321-UPVC LIQUID AMB 3 65 4.5 ---
PUMP (74-P-430 A) CHEMICAL
10" DISCHARGE LINE OF UF CIP UF CIP

4 PG 2004 PRESSURE GAUGE DIAPHRAGM TYPE 10"-C-74-20322-UPVC LIQUID AMB 3 65 4.5 ---
PUMP (74-P-430 B) CHEMICAL
This PG is
1" DISCHARGE LINE OF HYPO HYPO supplied
5 PG 2005 PRESSURE GAUGE DIAPHRAGM TYPE 1"-C-74-20329-UPVC LIQUID AMB 4 65 6.0
DOSING PUMP (74-P-427 B) SOLUTION alongwith
Pump
This PG is
1" DISCHARGE LINE OF HYPO HYPO supplied
DOSING PUMP 74-P-427 A SOLUTION alongwith
Pump
This PG is
1" DISCHARGE LINE OF CITRIC CITRIC ACID supplied
Pump
This PG is
1" DISCHARGE LINE OF CITRIC CITRIC ACID supplied
DOSING PUMP (74-P-428 A) SOLUTION alongwith
Pump
JOB NO .: 6987
Maximum
Normal Operating
Operating
Condition
TYPE OF Condition
INSTRUMENT Pressure
(kg/cm2.
g)
This PG is
1" DISCHARGE LINE OF HCl HCL supplied
Pump
This PG is
1" DISCHARGE LINE OF HCl HCL supplied
DOSING PUMP (74-P-429 A) SOLUTION alongwith
Pump
II PRESSURE INDICATOR TRANSMITTERS:
PRESSURE
UF INLET HEADER Clarified
1 PIT 2001 INDICATOR - 10"-EF-74-20359A-UPVC LIQUID AMB 5 65 6 ---
(74-FFS-401 A) TRAIN-1 Water
TRANSMITTERS
PRESSURE
TRANSMITTERS
PRESSURE
(74-FFS-401 B) TRAIN-2 Water
TRANSMITTERS
PRESSURE
(74-FFS-401 C) TRAIN-3 Water
TRANSMITTERS
PRESSURE
UF OUTLET HEADER Clarified
4 PIT 2004 INDICATOR - 10"-EF-74-2043-UPVC LIQUID AMB 5 65 6 ---
TRANSMITTERS
PRESSURE
TRANSMITTERS
PRESSURE
TRANSMITTERS
JOB NO .: 6987
Maximum
Normal Operating
Operating
Condition
TYPE OF Condition
INSTRUMENT Pressure
(kg/cm2.
g)
PRESSURE
(74-FFS-401 D) TRAIN-4 Water
TRANSMITTERS
PRESSURE
(74-FFS-401 E) TRAIN-5 Water
TRANSMITTERS
PRESSURE
TRANSMITTERS
PRESSURE
TRANSMITTERS
III DIFFERENTIAL PRESSURE TRANSMITTERS:
DIFFERENTIAL DPT
BASKET STRAINER Clarified
1 DPT 2001 PRESSURE DP TYPE ------ LIQUID AMB 0.2 TO 0.5 65 0.5 ---
74-BS-401 A Water
TRANSMITTERS
DIFFERENTIAL DPT
74-BS-401 B Water
TRANSMITTERS
DIFFERENTIAL DPT
74-BS-401 C Water
TRANSMITTERS
DIFFERENTIAL DPT
74-BS-401 D Water
TRANSMITTERS
P & ID : 110804-F-74-1121[R3]
2" DISCHARGE LINE OF LIME

1 PG 2101 PRESSURE GAUGE DIAPHRAGM TYPE 2"-HL-74-2110-A3A SOLN. DOSING PUMPS Lime LIQUID AMB 3.5 65 5.3 ---
74-P-424 A
JOB NO .: 6987
Maximum
Normal Operating
Operating
Condition
TYPE OF Condition
INSTRUMENT Pressure
(kg/cm2.
g)
2" DISCHARGE LINE OF LIME
2 PG 2102 PRESSURE GAUGE DIAPHRAGM TYPE 2"-HL-74-2111-A3A SOLN. DOSING PUMPS Lime LIQUID AMB 3.5 65 5.3 ---
74-P-424 B

Dolomite
3 PG 2103 PRESSURE GAUGE DIAPHRAGM TYPE 2"-DL-74-2123-A3A DOLOMITE SOLN.DOSING PUMP LIQUID AMB 3.5 65 5.3 ---
Lime
74-P-421 A

Dolomite
4 PG 2104 PRESSURE GAUGE DIAPHRAGM TYPE 2"-DL-74-2124-A3A DOLOMITE SOLN.DOSING PUMP LIQUID AMB 3.5 65 5.3 ---
Lime
74-P-421 B
This PG is
1.5" DISCHARGE LINE OF POLY supplied
5 PG 2105 PRESSURE GAUGE DIAPHRAGM TYPE 1.5"-PO-74-2136-A1K Poly LIQUID AMB 2.5 65 3.8
DOSING PUMP 74-P-426 A alongwith
Pump
This PG is
1.5" DISCHARGE LINE OF POLY supplied
6 PG 2106 PRESSURE GAUGE DIAPHRAGM TYPE 1.5"-PO-74-2137-A1K Poly LIQUID AMB 2.5 65 3.8
DOSING PUMP 74-P-426 B alongwith
Pump
Notes: 1. All Tag Nos. shall be preceeded by UNIT NO. 74
DOCUMENT NO. A4-110804-DS-F-10
INSTRUMENT PROCESS DATA SHEET
HINDUSTAN DORR-OLIVER LTD. LEVEL INSTRUMENTS
JOB NO .: 6987
CLIENT : ONGC PETRO ADDITIONS LIMITED (OPaL) REVISION REV. NO. DATE PREPARED CHKD. APPD.
CONSULTANT: Engineers India Limited (EIL)
PLANT: PRE-TREATMENT SYSTEM FOR INFORMATION 3 25/04/2014 AAC NK PKG
Type of Fluid
S.N Tag No. Instrument Nozzle Size Description/ Service Fluid OPERATING CONDITIONS LEVEL (Meters) Remarks
Instrument State
Temp °C Temp °C Press. LOW - HIGH -

S.G. Visco. LOW HIGH
(Nor) (Max) Kg/cm² LOW HIGH
P & ID : 110804-F-74-1119 [R3]
I LEVEL INDICATOR CUM TRANSMITTER
LEVEL
LEVEL INDICATOR CUM MEASUREMENT OF
1 LIT-1901 RADAR TYPE ---- Effluent LIQUID AMB 65 atm 1 1 2 4.00 11.00 14.00 15.21
TRANSMITTER FEED COLLECTION
TANK 74-TK-401 A
LEVEL
2 LIT-1902 RADAR TYPE --- Effluent LIQUID AMB 65 atm 1 1 2 4.00 11.00 14.00 15.21
TRANSMITTER FEED COLLECTION
TANK 74-TK-401 B
LEVEL
LEVEL INDICATOR CUM MEASUREMENT OF LIQUID+
3 LIT-1903 RADAR TYPE --- Sludge AMB 65 atm 1 10 0.5 0.70 1.60 1.80 2
TRANSMITTER SCC SLUDGE SUMP SOLID
74-SCC-402
LEVEL
4 LIT-1904 RADAR TYPE --- Clarified Water LIQUID AMB 65 atm 1 1 1.06 1.49 3.40 3.80 3.75
TRANSMITTER UF FEED TANK 74-
TK-402
LEVEL
5 LIT-1905 RADAR TYPE --- Backwashed Water LIQUID AMB 65 atm 1 1 0.75 1.05 2.4 2.7 2.5
TRANSMITTER BACKWASH SUMP
74-S-402
LEVEL
6 LIT-1906 RADAR TYPE --- UF Permate Water LIQUID AMB 65 atm 1 1 2.78 3.89 8.9 10 10
TRANSMITTER RO-I FEED TANK
74-TK-403
II LEVEL INDICATOR
LEVEL
FLOT & BOARD MEASUREMENT OF
1 LI-1901 LEVEL INDICATOR ---- Effluent LIQUID AMB 65 atm 1 1 2 4.00 11.00 14.00 15.21
TYPE FEED COLLECTION
TANK 74-TK-401 A
LEVEL
2 LI-1902 LEVEL INDICATOR --- Effluent LIQUID AMB 65 atm 1 1 2 4.00 11.00 14.00 15.21
TYPE FEED COLLECTION
TANK 74-TK-401 B
LEVEL
FLOT & BOARD MEASUREMENT OF LIQUID+
3 LI-1903 LEVEL INDICATOR --- Sludge AMB 65 atm 1 10 0.5 0.70 1.60 1.80 2
TYPE SCC SLUDGE SUMP SOLID
74-SCC-402
LEVEL
4 LI-1904 LEVEL INDICATOR --- Clarified Water LIQUID AMB 65 atm 1 1 1.06 1.49 3.40 3.80 3.75
TYPE UF FEED TANK 74-
TK-402
JOB NO .: 6987
Type of Fluid
Instrument State

LEVEL
5 LI-1905 LEVEL INDICATOR --- Backwashed Water LIQUID AMB 65 atm 1 1 0.75 1.05 2.4 2.7 2.5
TYPE BACKWASH SUMP
74-S-402
LEVEL
6 LI-1906 LEVEL INDICATOR --- UF Permate Water LIQUID AMB 65 atm 1 1 2.78 3.89 8.9 10 10
TYPE RO-I FEED TANK
74-TK-403
P & ID : 110804-F-74-1120 [R2]
I LEVEL INDICATOR CUM TRANSMITTER
LEVEL
1 LIT-2001 RADAR TYPE ---- UF CIP CHEMICAL LIQUID AMB 65 atm 1 1 0.85 1.19 2.72 3.06 2.95
TRANSMITTER UF CIP TANK
74-TK-419
LEVEL
2 LIT-2002 RADAR TYPE --- HYPO SOLUTION LIQUID AMB 65 atm 1 1 0.18 0.25 0.58 0.65 0.64
TRANSMITTER HYPO DOSING TANK
74-TK-420
LEVEL
3 LIT-2003 RADAR TYPE --- CITRIC ACID SOLUTION LIQUID AMB 65 atm 1 1 0.18 0.25 0.58 0.65 0.64
TRANSMITTER CITRIC ACID DOSING
TANK 74-TK-421
LEVEL
4 LIT-2004 RADAR TYPE --- HCL SOLUTION LIQUID AMB 65 atm 1 1 0.18 0.25 0.58 0.65 0.64
TRANSMITTER HCl DOSING TANK
74-TK-422
II LEVEL INDICATOR
LEVEL
1 LI-2001 LEVEL INDICATOR ---- UF CIP CHEMICAL LIQUID AMB 65 atm 1 1 0.85 1.19 2.72 3.06 2.95
TYPE UF CIP TANK
74-TK-419
III LEVEL GAUAGE
Level Measurement
1 LG-2001 LEVEL GAUAGE DP Type ---- of HYPO DOSING HYPO SOLUTION LIQUID AMB 65 atm 1 1 0.18 0.25 0.58 0.65 0.64
TANK 74-TK-420
LEVEL
MEASUREMENT OF
2 LG-2002 LEVEL GAUAGE DP Type ---- CITRIC ACID SOLUTION LIQUID AMB 65 atm 1 1 0.18 0.25 0.58 0.65 0.64
CITRIC ACID DOSING
TANK 74-TK-421
JOB NO .: 6987
Type of Fluid
Instrument State

LEVEL
MEASUREMENT OF
3 LG-2003 LEVEL GAUAGE DP Type ---- HCL SOLUTION LIQUID AMB 65 atm 1 1 0.18 0.25 0.58 0.65 0.64
HCl DOSING TANK
74-TK-422
P & ID : 110804-F-74-1121 [R3]
I LEVEL GAUAGE
Level Measurement
of LIME
1 LG-2101 LEVEL GAUAGE DP Type ---- Lime LIQUID AMB 65 atm 1 1 0.56 0.79 1.8 2.03 2
SOLN.DOSING TANK
74-TK-417 A
Level Measurement
of LIME
3 LG-2102 LEVEL GAUAGE DP Type --- Lime LIQUID AMB 65 atm 1 1 0.56 0.79 1.8 2.03 2
SOLN.DOSING TANK
74-TK-417 B
Level Measurement
of DOLOMITE
4 LG-2103 LEVEL GAUAGE DP Type --- Dolomite LIQUID AMB 65 atm 1 1 0.69 0.96 2.2 2.48 2.5
SOLN.TANK
74-TK-414 A
Level Measurement
of DOLOMITE
5 LG-2104 LEVEL GAUAGE DP Type --- Dolomite LIQUID AMB 65 atm 1 1 0.69 0.96 2.2 2.48 2.5
SOLN.TANK
74-TK-414 B
LEVEL
MEASUREMENT OF
6 LG-2105 LEVEL GAUAGE DP Type --- Poly LIQUID AMB 65 atm 1 1 0.44 0.61 1.4 1.58 1.5
POLY DOSING TANK
74-TK-418 A
LEVEL
MEASUREMENT OF
7 LG-2106 LEVEL GAUAGE DP Type --- Poly LIQUID AMB 65 atm 1 1 0.44 0.61 1.4 1.58 1.5
POLY DOSING TANK
74-TK-418 B
II LEVEL INDICATOR CUM TRANSMITTER
Level Measurement
LEVEL INDICATOR CUM of LIME
8 LIT-2101 RADAR TYPE --- Lime LIQUID AMB 65 atm 1 1 0.56 0.79 1.8 2.03 2
TRANSMITTER SOLN.DOSING TANK
74-TK-417 A
JOB NO .: 6987
Type of Fluid
Instrument State

Level Measurement
LEVEL INDICATOR CUM of LIME
9 LIT-2102 RADAR TYPE --- Lime LIQUID AMB 65 atm 1 1 0.56 0.79 1.8 2.03 2
TRANSMITTER SOLN.DOSING TANK
74-TK-417 B
Level Measurement
LEVEL INDICATOR CUM of DOLOMITE
10 LIT-2103 RADAR TYPE --- Dolomite LIQUID AMB 65 atm 1 1 0.69 0.96 2.2 2.48 2.5
TRANSMITTER SOLN.TANK
74-TK-414 A
Level Measurement
LEVEL INDICATOR CUM of DOLOMITE
11 LIT-2104 RADAR TYPE --- Dolomite LIQUID AMB 65 atm 1 1 0.69 0.96 2.2 2.48 2.5
TRANSMITTER SOLN.TANK
74-TK-414 B
LEVEL
12 LIT-2105 RADAR TYPE --- Poly LIQUID AMB 65 atm 1 1 0.44 0.61 1.4 1.58 1.5
TRANSMITTER POLY DOSING TANK
74-TK-418 A
LEVEL
13 LIT-2106 RADAR TYPE --- Poly LIQUID AMB 65 atm 1 1 0.44 0.61 1.4 1.58 1.5
TRANSMITTER POLY DOSING TANK
74-TK-418 B
2. LALL, LAL, LAH and LAHH are considered from the botthom of the tank.
3. Low Low level is 25%. low level is 35% , High level is 80 and Higgh High level is 90%. However, depending on the plant experience, set value may be modified. The detail set values for various operating parameter are configured in DCS as per approved IPDS.
4. Analyser reading set value will be provided in DCS as per requirement
5. Normally , the operating level in the tank / Vessel is 60 to 70%.
HINDUSTAN DORR-OLIVER LTD. PRESSURE RELIEF / SAFETY VALVE
JOB NO : 6987
CLIENT : ONGC PETRO ADDITIONS LIMITED (OPaL) REV. NO. REVISION DATE
CONSULTANT: Engineers India Limited (EIL) 3 FOR INFORMATION 25/04/2014 AAC NK PKG
PLANT: PRE-TREATMENT TO RO SYSTEM 2 FOR INFORMATION 07/09/13 AAC NK PKG
BY CHKD. APPD.
BACK PR. TEMPERATURE
MAX. BACK SG @ VISC. @
LINE SIZE NO. & FLUID OPR. PR. SET PR. CONSTANT % OVER BASIS OF COMP. COMPRESSIVE
S.N TAG NO INSTRUMENT FLUID PR. REL REL. CP / CV Remarks
CLASS STATE Kg/cm2.g Kg/cm2.g / VARIABLE PR. SELECTION FACTOR CONSTITUENTS
Kg/cm2.g OPG. REL. TEMP. TEMP CP
Kg/cm2.g
P & ID : 110804-F-74-1119 [R3]
SCC SLUDGE
This PRV is supplied
1 PRV-1901 PRESSURE RELIEF VALVE TRANSFER PUMPS SLUDGE LIQUID+SOLID 2.5 2.75 Atm. Constant 10% Ambient Ambient 1.1 Blocked Outlet 10 - - -
alongwith Pump
74-P-418 A
SCC SLUDGE
This PRV is supplied
2 PRV-1902 PRESSURE RELIEF VALVE TRANSFER PUMPS SLUDGE LIQUID+SOLID 2.5 2.75 Atm. Constant 10% Ambient Ambient 1.1 Blocked Outlet 10 - - -
alongwith Pump
74-P-418 B
ACID DOSING PUMPS This PRV is supplied

3 PRV-1903 PRESSURE RELIEF VALVE ACID LIQUID 2 2.2 Atm. Constant 10% Ambient Ambient 1.1 Blocked Outlet 1 - - -
74-P-425 A alongwith Pump
ACID DOSING PUMPS This PRV is supplied

4 PRV-1904 PRESSURE RELIEF VALVE ACID LIQUID 2 2.2 Atm. Constant 10% Ambient Ambient 1.1 Blocked Outlet 1 - - -
74-P-425 B alongwith Pump
P & ID : 110804-F-74-1120 [R2]
UF AIR SCOUR
This PSV is supplied
1 PSV-2001 PRESSURE SAFETY VALVE BLOWERS AIR GAS 1 1.1 Atm. Constant 10% Ambient Ambient - Open Outlet - - - -
alongwith Pump
74-K-401 A
UF AIR SCOUR
2 PSV-2002 PRESSURE SAFETY VALVE BLOWERS AIR GAS 1 1.1 Atm. Constant 10% Ambient Ambient - Open Outlet - - - -
alongwith Pump
74-K-401 B
HYPO DOSING PUMP This PSV is supplied

3 PSV-2003 PRESSURE SAFETY VALVE HYPO LIQUID 4 4.4 Atm. Constant 10% Ambient Ambient 1.1 Blocked Outlet 1 - - -
HYPO DOSING PUMP This PSV is supplied

4 PSV-2004 PRESSURE SAFETY VALVE HYPO LIQUID 4 4.4 Atm. Constant 10% Ambient Ambient 1.1 Blocked Outlet 1 - - -
CITRIC DOSING
1 PSV-2005 PRESSURE SAFETY VALVE PUMPS CITRIC ACID LIQUID 4 4.4 Atm. Constant 10% Ambient Ambient 1.24 Blocked Outlet 1 - - -
alongwith Pump
74-P-428 B
CITRIC DOSING
2 PSV-2006 PRESSURE SAFETY VALVE PUMPS CITRIC ACID LIQUID 4 4.4 Atm. Constant 10% Ambient Ambient 1.24 Blocked Outlet 1 - - -
alongwith Pump
74-P-428 A
HCl DOSING PUMPS This PSV is supplied

3 PSV-2007 PRESSURE SAFETY VALVE HCL LIQUID 4 4.4 Atm. Constant 10% Ambient Ambient 1.1 Blocked Outlet 1 - - -
HCl DOSING PUMPS This PSV is supplied

4 PSV-2008 PRESSURE SAFETY VALVE HCL LIQUID 4 4.4 Atm. Constant 10% Ambient Ambient 1.1 Blocked Outlet 1 - - -
P & ID : 110804-F-74-1121 [R3]
1 DELETED
2 DELETED
3 DELETED
HINDUSTAN DORR-OLIVER LTD. PRESSURE RELIEF / SAFETY VALVE
JOB NO : 6987
CLIENT : ONGC PETRO ADDITIONS LIMITED (OPaL) REV. NO. REVISION DATE
BY CHKD. APPD.
BACK PR. TEMPERATURE
MAX. BACK SG @ VISC. @
LINE SIZE NO. & FLUID OPR. PR. SET PR. CONSTANT % OVER BASIS OF COMP. COMPRESSIVE
S.N TAG NO INSTRUMENT FLUID PR. REL REL. C P / CV Remarks
CLASS STATE Kg/cm2.g Kg/cm2.g / VARIABLE PR. SELECTION FACTOR CONSTITUENTS
Kg/cm2.g OPG. REL. TEMP. TEMP CP
Kg/cm2.g
4 DELETED

5 PSV-2105 PRESSURE SAFETY VALVE 74-P-426 A POLY LIQUID 2.5 2.75 Atm. Constant 10% Ambient Ambient 1 Blocked Outlet 1 - - -
alongwith Pump

6 PSV-2106 PRESSURE SAFETY VALVE 74-P-426 B POLY LIQUID 2.5 2.75 Atm. Constant 10% Ambient Ambient 1 Blocked Outlet 1 - - -
alongwith Pump

HINDUSTAN DORR-OLIVER LTD. AUTOMATIC VALVE / GATE
JOB NO. : 6987
CLIENT : ONGC PETRO ADDITIONS LIMITED (OPaL) REV. NO. REVISION DATE BY CHKD. APPD.
OPERATING CONDITION
Fluid Press. Flow (m3/hr) Air Fail
S.N Tag No. Type of Instrument Line Size, No, & Class Service Process Fluid Viscosity Compr. Shut off Pr. Pr. Drop Remarks
State Temp °C Inlet S.G. Cp/Cv Safe
[CP] Factor Kg/cm²g Kg/cm²g
(kg/cm2) Max. Nor Min Position
P & ID : 110804-F-74-1119 [R3]
AUTO PNEUMATIC ON OFF INLET TO FEED COLLECTION

1 XV-1901 8"-TW-74-1238-A3A ETP Effluent Liquid Ambient 3.5 1 1 - - 150 135 - 3.85 - FC
BUTTERFLY VALVE TANK (74-TK-401 A/B)
AUTO PNEUMATIC ON OFF

2 XV-1902 8"-TW-74-1984-A3A BYPASS TO SUPERNETANT SUMP ETP Effluent Liquid Ambient 3.5 1 1 - - 150 135 - 3.85 - FC
BUTTERFLY VALVE
AUTO PNEUMATIC ON OFF INLET TO BASKET STRAINER (74-

3 XV-1903 12"-EF-74-1990-A3A CLARIFIED WATER Liquid Ambient 5.6 1 1 - - 450 360 - 6.2 - FC
BUTTERFLY VALVE BS-401A)

4 XV-1904 3"-EF-74-1991-A3A BACKWASH DRAIN CLARIFIED WATER Liquid Ambient 5.6 1 1 - - 50 50 - 6.2 - FC
BUTTERFLY VALVE

BUTTERFLY VALVE BS-401B)

BUTTERFLY VALVE

BUTTERFLY VALVE BS-401C)

BUTTERFLY VALVE

BUTTERFLY VALVE BS-401D)

BUTTERFLY VALVE
P & ID : 110804-F-74-1120 [R2]
AUTO PNEUMATIC ON OFF UF INLET HEADER OF TRAIN-

1 XV-2001 10"-EF-74-20359A-UPVC CLARIFIED WATER Liquid Ambient 3.8 1 1 - - 340 290 - 4.18 - FC
BUTTERFLY VALVE 1

BUTTERFLY VALVE 2

BUTTERFLY VALVE 3
AUTO PNEUMATIC ON OFF BOTTOM BACKWASH OUTLET

BUTTERFLY VALVE HEADER OF TRAIN-1


AUTO PNEUMATIC ON OFF UF CIP TANK ((74-TK-419) INLET

7 XV-2007 10"-EF-74-2043-UPVC CLARIFIED WATER Liquid Ambient 2 1 1 - - 350 350 - 2.2 - FC
BUTTERFLY VALVE HEADER Of Train-1


AUTO PNEUMATIC ON OFF OUTLET HEADER FOR RO-I FEED

BUTTERFLY VALVE TANK (74-TK-403) Of Train-1
BUTTERFLY VALVE TANK (74-TK-403) Of Train-2

BUTTERFLY VALVE TANK (74-TK-403) OF Train-3
AUTO PNEUMATIC ON OFF UF CIP PUMP OUTLET HEADER OF

13 XV-2013 10"-C-74-20134-UPVC CLARIFIED WATER Liquid Ambient 3 1 1 - - 350 350 - 3.3 - FC
BUTTERFLY VALVE Train-1


AUTO PNEUMATIC ON OFF TOP BACKWASH OUTLET LINE OF

16 XV-2016 12"-C-74-20141A-UPVC CLARIFIED WATER Liquid Ambient 3.5 1 1 - - 350 350 - 3.85 - FC

AUTO PNEUMATIC ON OFF TOP BACKWASH OUTLET LINE Of

AUTO PNEUMATIC ON OFF UF AIR SCOUR BLOWERS INLET

19 XV-2019 6"-PA-74-2094-UPVC AIR GAS Ambient 1 - - - - 870 870 - 1.1 - FC
BUTTERFLY VALVE HEADER OF Train-1


AUTO PNEUMATIC ON OFF NEUTRALISATION PIT OUTLET UF CIP CHEMICAL

22 XV-2022 2"-C-74-20144-UPVC Liquid Ambient 3 1 1 - - 5 3 - 3.3 - FC
BUTTERFLY VALVE LINE OF Train-1 WASTE WATER
FILTER BACKWASH PUMPS

23 XV-2023 10"-EF-74-2047-UPVC (74-P-420 A/B) OUTLET HEADER UF PERMEATE WATER Liquid Ambient 4 1 1 - - 350 350 - 4.4 - FC
BUTTERFLY VALVE
OF Train-1




BUTTERFLY VALVE
OF Train-2




BUTTERFLY VALVE
OF Train-3



34 XV-2034 10"-EF-74-20195A-UPVC UF Inlet Header of Train-4 CLARIFIED WATER Liquid Ambient 3.8 1 1 - - 340 290 - 4.18 - FC
BUTTERFLY VALVE

35 XV-2035 10"-C-74-20279-UPVC CIP INLET HEADER of Train-4 CLARIFIED WATER Liquid Ambient 3 1 1 - - 350 350 - 3.3 - FC
BUTTERFLY VALVE
AUTO PNEUMATIC ON OFF UF AIR SCOURING INLET HEADER

BUTTERFLY VALVE of Train-4
AUTO PNEUMATIC ON OFF OUTLET HEADER FOR UF CIP
37 XV-2037 10"-EF-74-20223-UPVC UF PERMEATE WATER Liquid Ambient 2 1 1 - - 350 350 - 2.2 - FC
BUTTERFLY VALVE TANK Of Train-4


BUTTERFLY VALVE
Of Train-4
OUTLET LINE FOR

AUTO PNEUMATIC ON OFF UF CIP CHEMICAL
40 XV-2040 2"-C-74-20285-UPVC NEUTRALISATION PIT Liquid Ambient 3 1 1 - - 5 3 - 3.3 - FC
BUTTERFLY VALVE WASTE WATER
Of Train-4
AUTO PNEUMATIC ON OFF RO-I FEED TANK INLET HEADER

BUTTERFLY VALVE (74-TK-403) Of Train-4


BUTTERFLY VALVE LINE Of Train-4 WASTE WATER
AUTO PNEUMATIC ON OFF Bottom Backwash Outlet Header Of


45 XV-2045 4"-EF-74-20193-UPVC UF PERMIT OUTLET HEADER UF PERMEATE WATER Liquid Ambient 3 1 1 - - 40 40 - 3.3 - FC
BUTTERFLY VALVE

46 XV-2046 10"-EF-74-20197A-UPVC UF Inlet Header of Train-5 CLARIFIED WATER Liquid Ambient 3.8 1 1 - - 340 290 - 4.18 - FC
BUTTERFLY VALVE

47 XV-2047 10"-C-74-20280-UPVC CIP INLET HEADER of Train-5 CLARIFIED WATER Liquid Ambient 3 1 1 - - 350 350 - 3.3 - FC
BUTTERFLY VALVE
AUTO PNEUMATIC ON OFF UF AIR SCOURING INLET HEADER

BUTTERFLY VALVE of Train-5
AUTO PNEUMATIC ON OFF OUTLET HEADER FOR UF CIP

49 XV-2049 10"-EF-74-20224-UPVC UF PERMEATE WATER Liquid Ambient 2 1 1 - - 350 350 - 2.2 - FC
BUTTERFLY VALVE TANK Of Train-5


BUTTERFLY VALVE
Of Train-5
OUTLET LINE FOR

52 XV-2052 2"-C-74-20290-UPVC NEUTRALISATION PIT Liquid Ambient 3 1 1 - - 5 3 - 3.3 - FC
Of Train-5
AUTO PNEUMATIC ON OFF RO-I FEED TANK INLET HEADER

BUTTERFLY VALVE (74-TK-403) Of Train-5

BUTTERFLY VALVE LINE Of Train-5 WASTE WATER

AUTO PNEUMATIC ON OFF Bottom Backwash Outlet Header Of


57 XV-2057 10"-C-74-20315-UPVC UF CIP CHEMICAL INLET HEADER Liquid Ambient 3 1 1 - - 350 350 - 3.3 - FC
AUTO PNEUMATIC ON OFF CIP RECIRCULATION INLET UF CIP CHEMICAL

BUTTERFLY VALVE HEADER WASTE WATER

HINDUSTAN DORR-OLIVER LTD. FLOW CONTROL VALVE
JOB NO. : 6987
OPERATING CONDITION
Fluid Press. Flow (m3/hr) Air Fail
P & ID : 110804-F-74-1119 [R3]
Auto Pneumatic Flow Control Backwash Inlet To Fine Filtration

1 FCV-1901 10"-EF-74-1961-UPVC UF PERMEATE WATER Liquid Ambient 4.5 1 1 - - 350 350 84.2 4.95 - FC
Butterfly Valve System
P & ID : 110804-F-74-1120 [R2]
Auto Pneumatic Flow Control

1 FCV-2001 10"-EF-74-20359-A3A 10"INLET HEADER OF UF TRAIN-1 CLARIFIED WATER Liquid Ambient 4.2 1 1 - - 340 290 102 4.62 - FC
Butterfly Valve

Butterfly Valve

Butterfly Valve

4 FCV-2004 10"-EF-74-20195A-A3A 10"INLET HEADER OF UF TRAIN-4 CLARIFIED WATER Liquid Ambient 4.2 1 1 - - 340 290 102 4.62 - FC
Butterfly Valve

5 FCV-2005 10"-EF-74-20197A-A3A 10"INLET HEADER OF UF TRAIN-5 CLARIFIED WATER Liquid Ambient 4.2 1 1 - - 340 290 102 4.62 - FC
Butterfly Valve

HINDUSTAN DORR-OLIVER LTD. FLOW INSTRUMENTS
JOB NO. : 6987
CLIENT : ONGC PETRO ADDITIONS LIMITED (OPaL) REVISION REV. NO. DATE BY CHKD APPD.
OPERATING CONDITION
Line Size, No, & Line Pressure Flow [m3/hr]
S.N Tag No. Type of Instrument Service Process Fluid Max DP. Max. Display Remarks
Class Temp °C Inlet S.G. Visco.CP
Kg/cm² Level Range Max Nor Min
Kg/cm²G
P & ID : 110804-F-74-1119 [R3]
10" Inlet to BACKWASH OF

Orifice Type - Flow
1 FIT-1901 10"-EF-74-1961-UPVC FINE FILTRATION SYSTEM LIQUID Ambient 4.5 0.3 1 1 - 350 350 84.2
Indicator Transmitter
(74-FFS-401)
Orifice Type - Flow 20" INLET HEADER OF ORP

2 FIT-1902 20"-EF-74-1953-A3A LIQUID Ambient 5 0.3 1 1 - 1363 1183 410
Indicator Transmitter SYSTEM (74-ORP-401)
Orifice Type - Flow 20" INLET HEADER OF RO-

3 FIT-1903 20"-EF-74-1952-A1K LIQUID Ambient 3 0.3 1 1 1363 1183 410
Indicator Transmitter I FEED TANK (74-TK-403)
P & ID : 110804-F-74-1120 [R2]
Orifice Type - Flow 10"INLET HEADER OF UF

Indicator Transmitter TRAIN-1




Orifice Type - Flow 10" DISCHARGE LINE OF UF

6 FIT-2006 10"-EF-74-20323-UPVC LIQUID Ambient 3 0.3 1 1 - 350 350 117.3
Indicator Transmitter CIP PUMP
Orifice Type - Flow 6" DISCHARGE LINE OF UF

7 FI-2001 6"-PA-74-2092-J2A GAS Ambient 1 0.3 - - - 870 870 -
Indicator AIR SCOURING BLOWER
1" Discharge line to HYPO

Rotameter Type-Flow
8 FI-2001 1"-C-74-20331-UPVC DOSING PUMPS LIQUID Ambient 4 0.3 1 1 - 265 LPH 250 LPH -
Indicator
(74-P-427 A/B)
1" Discharge line to CITRIC

Rotameter Type-Flow
9 FI-2002 1"-C-74-20340-UPVC DOSING PUMPS LIQUID Ambient 4 0.3 1.24 1 - 332 LPH 300 LPH -
Indicator
(74-P-428 A/B)
1" Discharge line to HCl

Rotameter Type-Flow
10 FI-2003 1"-C-74-20350-UPVC DOSING PUMPS LIQUID Ambient 4 0.3 1 1 - 164 LPH 150 LPH -
Indicator
(74-P-429 A/B)
P & ID : 110804-F-74-1121 [R3]
Orifice Type - Flow 2" Inlet Line to Solid

1 FI-2101 2"-HL-74-2112-A3A LIQUID Ambient 3.5 0.3 1.06 1 - 2 2 0.4
Indicator Contact Clarifier (LIME)
2" Inlet Line to Solid

Orifice Type - Flow
2 FI-2102 2"-DL-74-2125-A3A Contact Clarifier LIQUID Ambient 3.5 0.3 1 1 - 4 4 0.4
Indicator
(DOLOMITE)
3 FI-2103 DELETED

PROCESS DATA SHEET - pH Analyser

JOB NO.: 6987
CLIENT : ONGC PETRO ADDITIONS LIMITED (OPaL) REVISION REV DATE BY CHK APP
PLANT: Pre-Treatment to RO System FOR INFORMATION 2 7/9/2013 AAC NK PKG
Tag Nos. AIT-1902 AIT-1906 AIT-1909
Line No./Item No 8"-TW-74-1238-A3A 24"-BD-74-1128-A3A TOP MOUNTED ON FILTER FEED TANK
Inlet Line to Feed Collection Tank Inlet Line to Feed Collection Tank
Service UF FEED TANK (74-TK-402)
(74-TK-401 A/B) (74-TK-401 A/B)
Fluid Treated ETP Effluent CTBD Effluent CLARIFIED WATER

Parameters
Instrument Range - - -
Operating Range 0-14 0-14 0-14
Setpoint (High/Low) 8.5-6.5 8.5-6.5 8.5-6.5
Cycle Time Accuracy 1% of Signal 1% of Signal 1% of Signal
Reaction Time less than 15 sec for 90 % less than 15 sec for 90 % less than 15 sec for 90 %
Analysis Method Flow Through Flow Through Flow Through
Enclosure/ Mounting Yes Yes Yes
Mounting Accessories - - -
Operating Pressure,Kg/cm2.G 3.5 1.5 -

Operating Temperature Deg.C Ambient Ambient Ambient
Design Temperature Deg.C 65 65 65
Specific Gravity & Viscosity Sp.Gr =1.0, Viscosity=1 Sp.Gr =1.0, Viscosity=1 Sp.Gr =1.0, Viscosity=1
Span/ Accuracy
Model Name/ No.
Other Attachments
Indicator (Control Panel) Please Refer the Instrument data Please Refer the Instrument data
Please Refer the Instrument data sheets
Indicator (Local) sheets sheets
Switch (High/ Low)
Corrousponding Alarm
Recorder
Location of Analysers

2. Instrument data sheet will be submitted seperately by instrument dept.
PROCESS DATA SHEET - Coductivity Analyser

JOB NO.: 6987
PLANT: Pre-Treatment to RO FOR INFORMATION 2 7/9/2013 AAC NK PKG
Tag Nos. AIT-1903 AIT-1907
Line No./Item No 8"-TW-74-1238-A3A 24"-BD-74-1128-A3A
Inlet Line to Feed Collection Tank Inlet Line to Feed Collection Tank
Service
(74-TK-401 A/B) (74-TK-401 A/B)
Fluid Treated ETP Effluent CTBD Effluent

Parameters
Instrument Range - -
Operating Range µs/cm 0-2000 0-2000
Setpoint (High/low) 1900-100 1900-100
Cycle Time Accuracy 1% of Signal 1% of Signal
Reaction Time 30 Sec 30 Sec
Analysis Method Flow Through Flow Through
Enclosure/ Mounting Yes Yes
Mounting Accessories - -
Operating Pressure,Kg/cm2.G 3.5 1.5

Operating Temperature Deg.C Ambient Ambient
Design Temperature Deg.C 65 65
Specific Gravity & Viscosity Sp.Gr =1.0, Viscosity=1 Sp.Gr =1.0, Viscosity=1
Span/ Accuracy
Model Name/ No.
Other Attachments
Switch (High/ Low)
Recorder

HINDUSTAN DORR OLIVER LTD.
PROCESS DATA SHEET - Turbidity Analyser

JOB NO.: 6987
Line No./Item No 8"-TW-74-1238-A3A 24"-BD-74-1128-A3A 20"-EF-74-1952-A1K
Inlet Line to Feed Collection Tank Inlet Line to Feed Collection Tank Outlet Header From Fine Filtration TO RO-I FEED
Service
(74-TK-401 A/B) (74-TK-401 A/B) TANK
Fluid Treated ETP Effluent CTBD Effluent UF Permeate

Parameters
Instrument Range - - -
Operating Range 0-20 NTU 0-20 NTU 0-20 NTU
Setpoint (High/low) 10-2 10-2 0.1-0
Reaction Time 5 Sec 5 Sec 5 Sec
Analysis Method Online Online Online
Mounting Accessories - - -
Operating Pressure,Kg/cm2.G 3.5 1.5 3

Span/ Accuracy
Model Name/ No.
Other Attachments
Switch (High/ Low)
Recorder
Page 20 of 25
PROCESS DATA SHEET - Silica Analyser

JOB NO.: 6987
Tag Nos. AIT-1901 (NOTE-3) AIT-1905 (NOTE-3) AIT-1910
Line No./Item No 8"-TW-74-1238-A3A 24"-BD-74-1128-A3A 20"-P-74-1971-A1K
Inlet Line to Feed Collection Tank Inlet Line to Feed Collection Tank Outlet Heder Of Cartridge Filter Pumps (74-P-403
Service
(74-TK-401 A/B) (74-TK-401 A/B) A/B/C/D)
Fluid Treated ETP Effluent CTBD Effluent UF PERMEATE WATER

Parameters
Range - - -
Operating Range (ppm) 0-40 0-80 0-20
Setpoint (High/Low) 25-5 65-10 10-1
Analysis Method Flow Through Flow Through Flow Through

Span/ Accuracy
Model Name/ No.
Other Attachments
Switch (High/ Low)
Recorder

3. Silica analyzer ( AIT-1901 & 1905) ) shall be Multichannel.
Page 22 of 25
PROCESS DATA SHEET - Oil Analyser

JOB NO.: 6987
Line No. 24"-BD-74-1128-A3A 8"-TW-74-1238-A3A 20"-EF-74-1944-A3A
CTBD Inlet Line to Feed Inlet Line to Feed Collection Tank

Service Inlet Line to ORP
Collection Tank (74-TK-401 A/B) (74-TK-401 A/B)
Fluid CTBD Effluent Oily Effluent Effluent

Parameters
Instrument Range (mg/l)
Operating Range (mg/l) 0 - 10 0 - 10 0 - 10
Setpoint (High/Low) 5-1 5-1 5-1
Analysis Method Hexane Extraction Method Hexane Extraction Method Hexane Extraction Method

Span/ Accuracy
Model Name/ No.
Other Attachments
Switch (High/ Low)
Recorder
Total Oil = 0-5 ppm Total Oil = 0-5 ppm Total Oil = 0-5 ppm
Remarks
Suspended Solids = 5 ppm Suspended Solids = 5 ppm Suspended Solids = 5 ppm

Page 23 of 25

INSTRUMENTATION PROCESS DATA SHEET-
HINDUSTAN DORR-OLIVER LTD. TEMPRATURE ELEMENT (TE)
JOB NO .: 6987
Maximum
Normal Operating
Operating Setpoint(Deg.C)
Condition
TYPE OF FLUID Condition
S.N TAG NO INSTRUMENT LINE SIZE NO.& CLASS SERVICE FLUID Remarks
INSTRUMENT STATE Pressure
(kg/cm2. High Low
g)
III TEMPTURE INDICATOR TRANSMITTERS:
TEMPTURE
1 TIT 2001 INDICATOR - 10"-EF-74-2043-UPVC LIQUID AMB 3 45 4 40 15 ---
TRANSMITTERS
TEMPTURE
TRANSMITTERS
TEMPTURE
TRANSMITTERS
TEMPTURE
TRANSMITTERS
TEMPTURE
TRANSMITTERS
DOC NO.A4‐110804‐DS‐F‐06
ONGC OPAL ECTS Page 24 of 25
HINDUSTAN DORR-OLIVER LTD. SOLENOID VALVE
JOB NO. : 6987
OPERATING CONDITION
Fluid Press. Flow (LPH) Air Fail
P & ID : 110804-F-74-1120
INLET TO TURBIDITY ANALYZER

1 SV-1901 Solenoid Valve 1/2"-EF-74-20375-UPVC EFFLUENT LIQUID AMBIENT 3 1 1 - - 20 15 10 3.3 0.2 FC
(2001)
OUTLET OF TURBIDITY ANALYZER

(2001)

(2001)

(2001)

(2001)

(2001)

(2001)

INTERLOCK SYSTEM LIST
Liquid Depth + SET POINTS

LOCAL INDICATOR
SR. NO. INTERLOCK NO. DESCRIPTION DVD
CONTROLLER NO. LL L H HH
(m) (m) (m) (m) (m)
P &ID : 110804-F-74-1119 (PRE TREATMENT TO RO SYSTEM)
TO CLOSE AT HIGH VALUE (XV - 1001) 5 ppm
53 I-1901 AIA- 1912
TO OPEN AT HIGH VALUE (XV -1002) 5 ppm
TO TRIP PUMP(74-P-401 A/B/C) AT LL 15.21 +1.04 2 4 11 14
54 I -1903 LIC -1901 TO AUTO TAKE OVER BY STAND BY PUMP (74-P-401 A/B/C) IN CASE
OF RUNNING PUMP FAILURE
55 I- 1904 LIC-1902 TO TRIP PUMP (74-P-401 A/B/C) AT LL 15.21 +1.04 2 4 11 14
TO TRIP SCRAPPER (74-SCC-401) MECHANISM AT HIGH TORQUE
56 I -1905 TQSH- 1902 3633 kg.m
TO TRIP PUMP (74-P-418 A/B) AT LL 2 0.50 0.70 ` 1.80

57 I -1906 LIC -1903 TO AUTO TAKE OVER BY STAND BY PUMP (74-P-418 A/B) IN CASE OF
RUNNING PUMP FAILURE
TO CONTROL THE SPEED OF PUMPS (74-P-425-A/B)
58 I -1907 AIA- 1909
TO ADJUST THE DOSING RATE
TO TRIP PUMP (74-P-402 A/B/C/D) AT LL 3.75 + 0.5 1.06 1.49 3.4 3.8
59 I -1908 LIC- 1904 TO AUTO TAKE OVER BY STAND BY PUMP (74-P-402 A/B/C/D) IN
CASE OF RUNNING PUMP FAILURE
TO CONTROL FLOW (FCV-1901) AS PER SET LEVELS IN TANK 10 + 1.1
60 I -1909 FIC- 1901 50 - 60%
TO TRIP PUMP (74-P-419 A/B) AT LL 2.5 + 0.5 0.75 1.05 2.4 2.7
61 I- 1910 LIC -1905 TO AUTO TAKE OVER BY STAND BY PUMP (74-P-419 A/B) IN CASE OF
TO TRIP PUMP (74-P-420 A/B) AT LL 10 + 1.1 2.78 3.89 8.88 9.99
TO AUTO TAKE OVER BY STAND BY PUMP (74-P-420 A/B) IN CASE OF
62 I -1911 LIC- 1906
TO TRIP PUMP (74-P-403 A/B/C/D) AT LL 10 + 1.1 2.78 3.89 8.88 9.99
TO AUTO TAKE OVER BY STAND BY PUMP (74-P-403 A/B/C/D) IN
CASE OF RUNNING PUMP FAILURE
63 I -1912 LIC -1501 TO TRIP PUMP (74-P-425-A) AT LL 1.5 + 0.25 0.44 0.61 1.4 1.58
64 I -1913 LIC -1502 TO TRIP PUMP (74-P-425-B) AT LL 1.5 + 0.25 0.44 0.61 1.4 1.58
TO CLOSE (XV-1903)AT HIGH VALUE 3Kg/cm2
65 I -1914 PDIA- 1901
TO OPEN (XV-1904) AT HIGH VALUE 3Kg/cm2
TO CLOSE (XV-1905) AT HIGH VALUE 3Kg/cm2
66 I -1915 PDIA -1902
TO CLOSE (XV-1907)AT HIGH VALUE 3Kg/cm2
67 I -1916 PDIA- 1903
TO CLOSE (XV-1909) AT HIGH VALUE 3Kg/cm2
68 I -1917 PDIA- 1904
P &ID : 110804-F-74-1120 (SHEET 1 of 2) (ULTRA FILTRATION)
69 I -2006 FIC-2001 TO MANIPULATE AS PER REQ.
70 I-2007 FIC-2002 TO MANIPULATE AS PER REQ.
71 I- 2008 FIC-2003 TO MANIPULATE AS PER REQ.
P &ID : 110804-F-74-1120 (SHEET 2 of 2) (ULTRA FILTRATION)
72 I -2001 LIC -2001 TO TRIP PUMP (74-P-430 A/B) AT LL 2.95+0.45 0.85 1.19 2.72 3.06
73 I -2002 LIC- 2002 TO TRIP PUMP (74-P-427 A/B) AT LL 0.64 + 0.0875 0.18 0.25 0.58 0.65
TO TRIP PUMP (74-P-428 A/B) AT LL 0.64+0.0875 0.18 0.25 0.58 0.65
74 I -2003 LIC- 2003
TO TRIP AGITATOR (74-AG-408) AT LL 0.64+0.0875 0.18 0.25 0.58 0.65
75 I -2004 LIC- 2004 TO TRIP PUMP (74-P-429 A/B) AT LL 0.64+0.0875 0.18 0.25 0.58 0.65
76 I- 2009 FIC-2004 TO MANIPULATE AS PER REQ.
77 I -2010 FIC-2005 TO MANIPULATE AS PER REQ.
P &ID : 110804-F-74-1121 (CHEMICAL DOSING FOR RO PRE TREATMENT)
78 I -2101 LIC -2101
TO TRIP AGITATOR (74-AG-406 A)AT LL 2 + 0.25 0.56 0.79 1.8 2.03
79 I -2102 LIC -2102
TO TRIP AGITATOR (74-AG-406 A) AT LL 2 + 0.25 0.56 0.79 1.8 2.03
80 I -2103 LIC -2103
TO TRIP AGITATOR (74-AG-405 A)AT LL 2.5 + 0.25 0.69 0.96 2.2 2.48
81 I -2104 LIC -2104
TO TRIP AGITATOR (74-AG-405 A) AT LL 2.5 + 0.25 0.69 0.96 2.2 2.48
82 I -2105 LIC -2105
83 I -2106 LIC- 2106
Note: 1) Normally , the operating level in the tank / Vessel is 60 to 70%.

Low Low level is 25%. low level is 35% , High level is 80 and Higgh High level is 90%. However, depending on the plant experience, set value may be modified. The detail set values for various
operating parameter are configured in DCS as per approved IPDS. Refer BEP.for package items, vender representative will modifiy the set value in DCS.As per PROCESS REQUIREMENT.
2) LAH and LAL are considered from the botthom of the tank.
3)* Analyser reading set value will be provided in DCS as per requirement

UF System Instrument and Control Philosophy

Загружено:

Сведения о документе

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

UF System Instrument and Control Philosophy

Загружено:

Авторское право:

Доступные форматы

BEP OF PRE TREATMENT TO RO SYSTEM

PROJECT : EFFLUENT COLLECTION & TREATMENT SYSTEM

CLIENT : ONGC PETRO ADDITIONS LIMITED (OPaL)

PMC : ENGINEERS INDIA LIMITED

EIL JOB NO. : 6987

HDO JOB NO. : MYC -110804

DOCUMENT NO. : A4-110804-ED-F-45

06.06.2014 Issued for approval AAC NK PKG R2

GE Water & Process Technologies

Issued: JUNE 06, 2014

GE Water & Process Technologies

3.1 INSTRUMENT AIR HEADER & UF AIR SCORE BLOWER 3

4 ZEEWEED® PERMEATE EQUIPMENT 4

4.1 PERMEATE DEMAND 4

4.2 GENERAL SEQUENCE 4

4.2.1 Sequence Of Operation 6

4.2.2 Membrane Aeration 9

4.2.3 CIP Tank Fill 10

4.2.4 Plant Flow Control 10

4.2.5 Trans Membrane Pressure (TMP) Calculation 11

4.2.6 Permeate Turbidity Meter 12

5 ZEEWEED® SHUTDOWNS & ALARMS 12

5.1 “PLANT OFF” BUTTON 12

6 ZEEWEED® PLANT OPERATING INTERFACE 12

6.1 PASSWORD ACCESS & PRIVILEGES 12

6.2 SCREEN COLOR-CODING 13

7 POWER INTERRUPTION / POWER UP 13

3.1 Instrument Air Header & UF Air Score Blower

UF Feed Tank (74-TK-402)

4 ZeeWeed® Permeate Equipment

4.1 Permeate Demand

4.2 General Sequence

4.2.1 Sequence of Operation

Cycle 1 Start Cycle 1 End Cycle 2 Start

Total Inlet flow required No of feed pumps in

Total Inlet flow required No of feed pumps in

3 trains in production, 4th 210 + 210 + 210 + 347 = 977 3

4 trains in production, 5th 210+210+210+210+347 = 3

5 trains in production 210 + 210 + 210 + 210 + 3

Total Inlet flow required No of feed pumps in

3 trains in production, 4th 263 + 263 + 263 + 330 = 3

5 trains in production 263 + 263 + 263 + 263 + 3

4.2.2 Membrane Aeration

4.2.2.1 Maintenance Clean

4.2.2.2 Recovery Clean

4.2.3 CIP Tank Fill

4.2.4 Plant Flow Control

4.2.4.1 Level Control

4.2.4.2 Flow Control

4.2.4.3 Trans-Membrane Pressure (TMP) Control

4.2.5 Trans Membrane Pressure (TMP) Calculation

4.2.6 Permeate Turbidity Meter

5 ZEEWEED® Shutdowns & Alarms

5.1 “Plant Off” Button

6 ZeeWeed® PLANT OPERATING Interface

6.1 Password Access & Privileges

Page 12 of 13 HDO modified GE

6.2 Screen Color-Coding

Table 1: HMI Color Code Devices Chart

Color Valve Pump

Red Closed Off

Yellow Failure Failure

7 Power Interruption / Power Up

Tag Tag name for the element.