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Abstract
This paper describes the results obtained from an experimental study into the use of acoustic
signals to detect and locate leakages and blockages in pipelines and pipeline networks. The
paper discusses the physical basis of the technique, describes the experimental investigation
and presents a series of results. The conclusion is that this is an effective method for leakage
and blockage detection in simple pipelines and that it can be extended to monitor the integrity
of more complex pipeline networks. A further advantage is that the method appears to be
equally effective when applied to steel or plastic pipes of varying inside diameters. Hence the
technique appears to be effective in both small and large-scale pipelines and pipeline
1 Introduction
Pipeline systems are an essential and ubiquitous feature of modern society, being employed
for the delivery of utilities such as drinking water, petrochemicals and other fluid substances.
The prevention of leakage has never been of greater importance because of the economic and
environmental consequences of even a small loss but, despite this, disastrous events involving
pipeline leakages are reported with monotonous frequency. In the United States, the Office of
Pipeline Safety records incidents involving pipeline leakages centrally and, for 2004 alone,
reported the loss of 3.5 million gallons of hazardous material, five deaths and US$76 million
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
1
detecting leakages in pipelines is nicely illustrated by the recent pipeline disaster in the Kenai
National Wildlife Refuge in Alaska. There, the release of 200,000 gallons of contaminated
water and crude oil into an area of great environmental sensitivity went undetected until its
accidental discovery by a recreational snowmobiler [1]. In the most recent example, that of
the newly constructed oil pipeline from Baku through Georgia and then to the Turkish port of
Ceyhan in the Mediterranean, it is reported that horsemen will patrol daily in Georgia and
Monitoring the health of a pipeline or, more particularly, detecting leakage, blockage and
corrosion, is not only important in the transportation of hazardous materials but also in the
monitoring of water distribution systems. The problems posed in the distribution of fresh
water are highlighted by recent studies indicating that thirty-six states in the USA are likely to
suffer water shortages in the next ten years [3]. Similarly, in China, two-thirds of the largest
towns and cities currently have water supply problems [4]. An inquiry by the International
Water Supply Association in 1991 concluded that leakage accounted for between 20 and 30
percent of total water usage [5]. More recent surveys indicate that this figure has not
improved: for example, a study in Saudi Arabia estimated that approximately one-third of the
available water is lost through leakage [6]. The only sensible way to alleviate this problem is
Many methods for detecting leakages in liquid and gas pipelines have been proposed. These
include, but are not limited to, volume balance, inverse transient analysis, acoustic detection
methods, thermographic, radar and tracer gas techniques. The simplest of these approaches is
probably the compensated volume balance method, which involves measurement and
comparison of the flow rate into and out of a pipeline. If the difference between these
measurements exceeds a threshold value then leakage is assumed. Large leakages can be
detected within one to two hours and leakages as small as 0.5% of the nominal pipeline flow
rate can be detected within three to six hours using this approach [7]. Unfortunately, the
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
2
method requires precise measurements of the flow rate and these, at best, will only be
recorded at the inlet and exit of the pipeline. Thus, the exact location of the leakage cannot be
determined: the literature suggests, furthermore, that the method is insensitive for small
leakages [8].
An alternative to volume balancing is to construct a real time model (RTM) of the pipeline.
The RTM then provides an estimate of what the pressure and flow rate should be at various
points in the pipeline or network. Any deviation from these estimates then suggests that
leakage has occurred. Unfortunately, the simulation model must be very sophisticated and a
detailed knowledge of the structure of the pipeline or pipeline network is necessary. Such
application of RTM models, which are developed from a theoretical analysis of the flow
characteristics within the pipeline, is to use data-based (or data-fusion) techniques to construct
the model. In this approach, measurement data collected from the pipeline is used to generate
a predictive model, such as a non-linear state observer, which describes the relationships
between the various sensors located around the pipeline. Discrepancies between the actual
sensor measurements and those estimated by this model provide an indication of possible
leakages in the pipeline [8]. Despite the relative maturity of this field, its practical
More recently, acoustic devices have been used as a method for detecting leakages within
pipelines. The principal acoustic devices are referred to as listening devices and noise
correlators. Listening devices detect leakages by sensing the acoustic energy generated by the
escaping jet of fluid. Devices such as microphones can be fixed relative to the pipework, or
the detector may be moved, as is the case with ‘pigs’, which travel down the inside of the
pipe. In contrast, noise correlators are portable computer-based systems that measure the
leakage-induced noise at two locations along the pipeline. The correlation between these two
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
3
time varying signals yields the location of the leakage. The disadvantages of most if not all of
these acoustic approaches is that the equipment often requires a highly skilled operator and,
under normal conditions, the techniques perform poorly because background noise from
process equipment and traffic interferes with the accuracy of the devices [9].
In this paper a novel approach to detecting leakage and blockage in single pipelines and
pipeline networks is described and demonstrated. The approach is based on the observation
that the propagation of acoustic waves in a fluid medium is very sensitive to any discontinuity
in its properties. Discontinuities will occur whenever there is a change in the static pressure
level of the fluid, or a variation in the cross-sectional area of the pipe, such as may occur at a
flange, T-piece, orifice plate, valve, a deposition of wax, or a pipe wall failure leading to
leakage. In physical terms, this behaviour simply indicates that very small changes in the
acoustic impedance can be linked to the physical and geometrical properties of the acoustic
domain. This principle was exploited in [10] to identify the location of small leaks in a wind
In some respects, there are similarities between the acoustic wave technique proposed in this
paper and those methods that have been developed in the last decade to exploit the transient
flow characteristics of fluids within pipelines. These methods, which include inverse transient
analysis [11], fluid transient damping [12] and frequency response analysis [13], monitor the
properties of the fluid in the pipeline when it is subjected to a step or impulsive pressure
change. This pressure change is typically introduced by the rapid opening and closing of a
valve and the leakage detection mechanism involves a comparison of measurements recorded
by the pipeline instrumentation with what might be expected from a theoretical analysis of the
pipeline layout and fluid properties. Despite some success, this technique requires there to be
valves located at appropriate positions in the pipeline and for these valves to be manipulated
when required.
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
4
The following section of this paper describes the theory of the proposed acoustic pipeline
monitoring system. This is followed in section 3 with a series of results that illustrate the
ability of the technique to detect and locate leakages and blockage in steel and plastic pipe of
varying lengths and diameters. Finally a list of conclusions is provided and details of on-
2 Theory
2.1 Background
The basis for the leakage detection method described in this paper is the observation that the
propagation of acoustic waves in a fluid medium is very sensitive to any discontinuity in the
stagnant fluid. If an acoustic wave is injected from the left into the pipe then it will be
partially reflected at the interface, producing reflected and transmitted acoustic components.
For weak plane waves of the type considered here, the waves propagate at the local speed of
sound, which will vary depending up on the local conditions of the fluid. Reflective waves
will occur wherever there is a change in the cross-sectional area of the pipe [10]. In industrial
pipeline systems this will occur wherever there is a valve, ‘T’ piece or blockage, for example.
Further to this, it was reported in [10] that any leakage within a pipe would act like a change
in the cross-sectional area and hence a fraction of the incident acoustic energy would be
reflected. This was demonstrated this principle, to a limited extent, in [10] by using reflected
This paper describes an acoustic leakage detection method that exploits the fact that any
leakage present within it will reflect acoustic waves. A detailed discussion of the theory
behind the proposed approach is available in [14]. This work is not reproduced here as the
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
5
e d E nergy
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Trans
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o ta l Energ
T
nergy
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3 Experimental Results
In the experimental results presented in this paper, the signal generated by an acoustic pulse
generator was passed through an amplifier to drive a loudspeaker, which transmitted the
signal into a pipe. A microphone was then used to measure the transmission and reflection of
this wave through the pipe. Prior to there being any leakage in the pipe, the wave will be
reflected from every discontinuity in the pipeline, for example where there is a valve or
orifice plate. If similar acoustic waves are transmitted in to the pipe then the measurement
made by the microphone should remain unchanged. If however, the signal recorded by the
microphone does differ then this will indicate that there is a new discontinuity in the pipe,
The ideal frequency component of the acoustic signal injected in to the pipe is the subject of
current research. However, in this work a short period square pulse has been used. This pulse is
translated through the speaker and microphone such that the wave recorded by the microphone
is shown in figure 2.
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
6
Figure 2: Acoustic signal recorded in the pipe
To illustrate the basic application of the proposed technique a length of PVCu pipeline, with
an internal diameter of 150mm was used. The basic configuration of the pipeline is illustrated
in figure 3.
In this pipeline system, a loudspeaker is connected to one end of a straight, open-ended pipe
of length 39.84m. A microphone mounted in a tapping in the pipe wall was located 6.11m
from the loudspeaker. An acoustic wave was injected from the loudspeaker and the reflection
response of the pipe was measured using the microphone. The measurement from the
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
7
microphone is recorded for a sufficient length of time for the acoustic wave reflected at the
end of the pipe to return to the microphone. The microphone was sampled at a rate of 50 kHz.
This measurement is referred to here as the reference signature of the pipeline. A leakage was
then introduced into the pipeline. This leakage was simulated by drilling a circular hole of
diameter 25mm in the pipe wall. The leakage was located 22.91m from the loud speaker.
With the leakage present, a second acoustic wave with the same amplitude and frequency
content used earlier was injected in to the pipeline. The measurement made by the
microphone with the leakage present, referred to as the leakage signature, was then recorded
and compared with the original reference signature. Figure 4 shows a time trace of the two
The acoustic waves were transmitted into the pipeline at time 0s and as figure 4 shows the
two traces are very similar. The first peak which occurs in the traces at approximately 0.018s
represents the passage of the acoustic wave across the microphone. Note that the speed of
sound in air is approximately 340m/s. Hence it takes approximately 0.018s for the acoustic
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
8
wave to travel the 6.11m between the loudspeaker and microphone. The subsequent peaks
recorded in the traces are the reflected signals produced whenever the acoustic wave
encounters a discontinuity within the pipeline. The peaks labelled A, B, C, D and E result
A. This peak is caused, in part, by the acoustic wave being reflected from the first T-
section along the pipeline. A second component of this peak is a secondary reflection.
This secondary reflection is caused by the original signal being reflected first off the
microphone. This reflected signal is then reflected off the loud speaker and this
secondary reflection is then recorded by the microphone. These two waves will have
B. This peak is the result of the acoustic wave being reflected between the microphone
and loud speaker twice. In other words the acoustic wave travels speaker →
C. This peak is the microphone measurement of the signal reflected from the second T-
D. This peak is a result of the acoustic wave being reflected at the bend in the pipeline.
There is a change in the internal cross-sectional area of the pipeline at the bend and
E. This peak is caused by the acoustic wave being reflected from the end of the pipeline.
Careful examination of figure 4 shows that the reference and leakage traces are virtually
identical until approximately 0.12s where the two traces begin to differ slightly. This
difference is highlighted in the top right plot in figure 4 which shows an expanded section of
the trace. This difference in the traces is a result of the leakage that has been introduced in to
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
9
the pipeline. To highlight this difference further, figure 5 shows a trace which is the
difference between the reference and leakage traces, this is referred to as the difference trace.
Note that the x-axis has now been converted to a distance measurement. This is the distance
from the loudspeaker and is obtained by multiplying the time value in figure 4 by the speed of
sound. This figure shows that the first significant difference in the observed trace, which is
caused by the leakage, occurs after 39.68m. After this point the two signatures are clearly
different. This result means that in travelling from the speaker to the leakage and then back to
the microphone, the acoustic wave has travelled a distance of 39.68m. Given that the distance
between the speaker and microphone is 6.11m then the distance between the microphone and
39.68 − 6.11
d leakage = = 16.79m
2
The actual distance between the leakage and the microphone is 16.80m. Hence the proposed
technique is able to detect the existence of leakage and locate this with some accuracy.
In this example, the speed of sound has been assumed to be constant at 340m/s. This value
will change slightly as the operating conditions vary. Section 3.4 explains how the system can
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
10
0.7
0.5
0.3
0.1
Voltage (V)
-0.1
-0.3
-0.5
-0.7
-0.9
0 20 40 60 80 100
Distance (m)
Experiments were performed to determine the effect that the size of the leakage had on the
acoustic response of the pipeline. In these experiments the equipment described in section 3.1
was used again. The only difference in the arrangement was that on this occasion the location
of the leakage was moved to a point 11.55m from the speaker, or 5.44m from the microphone.
In these experiments, a series of acoustic signatures were recorded when a leakage of varying
size was introduced into the pipeline. The leakages were of diameter 5mm, 10mm, 15mm,
22mm and 29mm. Figure 6 shows the difference signatures recorded for each of these leakage
sizes. This figure illustrates that as the size of the leakage increases then the amplitude of the
difference signature also increases. The difference signature can therefore not only be used to
detect and locate the presence of leakage, but can also be used to identify the relative size of
the leakage. Note that the difference signal does not change significantly until approximately
0.05s. Assuming the speed of sound to be equal to 340m/s then the acoustic wave that has
been reflected by the leakage has travelled 17.0m before it reaches the microphone. This
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
11
⎛ 17.0 − 6.11 ⎞
corresponds to a leakage located 5.45m ⎜ ⎟ away from the microphone. This
⎝ 2 ⎠
In this experiment the ability of the technique to detect and locate the presence of leakage in a
steel pipe was investigated. The pipeline used was 40m in length and had an inside diameter
of 305mm. The first stage in this experiment involved the measurement of the speed of sound
within the pipeline. In the earlier experiments, the speed of sound was assumed to be equal to
340m/s. However, it is known that this figure may vary as the operating conditions and the
pipeline material change. For improved accuracy, it is therefore necessary to determine the
The speed of sound was determined by measuring the time it took for an acoustic wave to
travel between two microphones situated along the pipeline. In this experiment, the distance
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
12
between the microphones was 14.19m. For this test an acoustic wave was introduced in to the
pipeline whilst the two analogue signals produced by the two microphones were sampled at a
frequency of 50kHz. The results from this test indicated that the speed of sound within the
pipeline was 341.1m/s. In contrast, the standard gas laws suggested that the speed of sound
under the observed conditions of 18OC and prevailing atmospheric pressure should be
341.94m/s. These results, therefore, indicate that the calculated speed of sound was in error
by approximately 0.24%. Although, in this test it was relatively easy to calculate the speed of
sound in the pipeline using the standard gas laws, in many operating pipelines the exact
composition of the pipeline material and fluid contents may be unknown. The experimental
approach applied here offers an accurate method to determine the average value of this speed
Following the identification of the speed of sound, the method employed to detect the
presence of leakage in section 3.1 and 3.2 was again applied. Figure 7 shows a typical result
obtained from this equipment. In this test, a leakage hole of diameter 20mm was located
16.3m away from the microphone. The difference trace presented in figure 7 indicates that the
leakage is located 16.9m away from the microphone, representing an error of 0.6m in the
predicted distance.
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
13
0.6
0.4
Voltage (V)
0.2
-0.2
-0.4
-0.6
0 20 40 60 80 100
Distance (m)
The results presented in sections 3.1, 3.2 and 3.3 confirm that the method can be applied for
detecting and locating leakages in both steel and PVCu pipeline. In the next section the same
acoustic technique is shown to be capable of detecting and locating partial blockages within
In this experiment a small moulded piece of dental plaster was inserted in to a straight length
of PVCu pipeline of 150mm internal diameter. The plaster insert created a partial blockage
that corresponded to approximately 20% of the total pipeline cross-sectional area. The
difference between the acoustic traces recorded before and after the insertion of the partial
blockage is presented in figure 8. As with the leakage examples, the location of the blockage
can be clearly identified as the point on the trace at which the signal begins to deviate
significantly from zero. This point corresponds to a total distance of approximately 20.86m.
This implies that the distance from the speaker to the blockage and back to the microphone is
20.86m. With the microphone located 6.11m away from the loud speaker, this indicates that
the distance between the microphone and blockage is approximately 7.4m ⎛ 20.86 − 6.11 ⎞ .
⎜ ⎟
The
⎝ 2 ⎠
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
14
actual distance between the partial blockage and the microphone was 7.30m, and hence the
error is 0.1m.
0.7
0.2
Voltage (V)
-0.3
-0.8
-1.3
0 20 40 60 80 100
Distance (m)
In this section, the applicability of the technique to the more difficult but practically important
case of pipeline networks is discussed. Once again, the working principle of the method is to
inject an acoustic impulsive wave into the pipeline. The reflection response of the network is
then detected by one or more microphones. A series of experiments were carried out to assess
the ability of this technique to detect and locate leakage within relatively complex networks.
As with the previous experiments, these tests were carried out under static conditions with the
pipe network filled with air. The configuration for the pipeline network is provided in figure
9. The pipeline material for these tests was PVCu of 44 mm internal diameter.
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
15
C
Leak 1
mic2
mic1
The network used in this experiment contained two independent loudspeakers and two
microphones, labelled mic1 and mic2. An acoustic wave was injected into the pipeline
network using the two loudspeakers in turn and the resulting acoustic trace was recorded from
each of the microphones. The network contained a leakage at the point marked leak 1, which
was a distance of 1.90m from mic1. The size of the hole was approximately 10mm in
diameter. The reason for using two loudspeakers and microphones is so that the system is able
The first step in the experiment was to record the reference trace of the pipe network. This
was achieved by injecting an acoustic pulse in each loudspeaker in turn and recording the
signal measured by mic1 and mic2. The leakage was then introduced in to the network and the
signals measured by mic1 and mic2 were again recorded. The difference trace recorded by
mic1 is provided in figure 10. This signal shows that there is no difference between the two
signals until approximately 0.025 seconds. From knowledge of the speed of sound and the
distance between the speaker and microphone, it is possible to identify the location of the
leakage as being approximately 1.92m from mic1. This means that referring back to figure 9,
the signal recorded from mic1 has identified the leakage as being at either point A or B, both
these locations being a distance of 1.92m from mic1. By analysing the signal recorded by
mic2 it is then possible to identify the distance between the leakage and that microphone. In
this experiment this indicated a leakage at point A or C. Hence the location of the leakage is
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
16
isolated to point A, as this is the only location in the network to be consistent with the results
from mic1 and mic2. Thus the experiment has identified the location of the leakage to within
1
0.8
0.6
0.4
0.2
Voltage (V)
0
-0.2
-0.4
-0.6
-0.8
-1
0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.18
Time (s)
4 Conclusions
The primary conclusions from the work which has been completed so far are as follows:
• The method has been shown to work well in both steel and PVCu pipelines whereas more
traditional acoustic techniques become unreliable in plastic pipelines (Hunaidi et al, 2000).
This is an important issue since many gas and oil pipelines now have an internal plastic
liner.
• The approach also provides an indication of the relative size of any leakage since the
proportion of the incident acoustic energy which is reflected depends on the change in
impedance (and this is a function of leakage area). Tests indicate that the proposed
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
17
• Initial results indicate that the approach is unaffected by ambient noise conditions.
Moreover, in situations where background noise does exist, the frequency content of the
• The approach has been demonstrated to work in pipelines filled with stagnant and flowing
fluid, and experiments using both liquid and gas have been performed. It is important to
observe, here, that traditional acoustic techniques cannot usually be applied with stagnant
fluid conditions since there must be a leakage flow to generate the noise signal. The
advantage of the present method is that it is applicable under stagnant pipeline conditions,
with or without a leakage flow: for this reason, it can be used to detect wall failures (with
the potential for leakage) in pipelines where there may only be an occasional fluid flow.
readily as leakage. As has been demonstrated, a full or partial blockage produces a change
in the cross-sectional area of the pipe and, hence, a change in the acoustic impedance. This
• The use of multiple acoustic sources, multiple sensors and directionally sensitive processing
techniques enables leakage and blockage to be detected and located in complex pipeline
networks. No prior knowledge of the pipeline layout is required, unlike many other leakage
detection methods, and the method remains one which is particularly suitable for remote
operation.
• Linking the source and the sensors into a SCADA system enables the health of the pipeline
to be monitored continuously and remotely. Leakage or blockage may then be detected and
Whilst there appear to be clear benefits in using the proposed approach for monitoring the
health of industrial pipelines, it is recognised that the research completed so far is limited both
Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
18
These issues are currently being addressed so that the technique can be applied with greater
Acknowledgements
The authors would like to thank BP Exploration for providing funding for this work. One of
the authors (MNS) was a postgraduate student and received support from the Syrian
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Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
19
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Papadopoulou, K, Wang, X, Lennox, B, Turner, J, (2008), ‘An evaluation of acoustic reflectometry for leakage and
blockage detection’, IMechE Part C, Mechanical Engineering Science, 222 (6), 959-966
20