Вы находитесь на странице: 1из 207

PRE-QUALIFICATION

TABLE OF CONTENTS
1 COMPANY PROFILE
2 PROPOSED LIST OF PRODUCTS
3 COMMERCIAL REGISTRATIONS
4 COMPANY ORGANIZATION CHART
5 LIST OF MANPOWER
6 ISO CERTIFICATES
7 LIST OF PERFORMED PROJECTS
8 FINANCIAL STATEMENT
9 PRIME CONTACT INFORMATION
10 APPROVAL CERTIFICATES
1. COMPANY PROFILE
HISTORY OF CULLIGAN

This document provides a brief overview of Culligan as a world leader in the water treatment industry
as well as its competence in the local market with specific focus on the after sales services including
maintenance & operations.

When Emmett J. Culligan founded the Culligan Zeolite Company in 1936, it was with the idea of
making conditioned water available to homeowners. He not only pioneered new water treatment
methods, but based his business on a service model and established a network of franchises, a
strategy that helped the company grow far beyond the Northbrook, IL community where it was
founded.

With the founding of the company came the Culligan brand, one that has grown from local word-of-
mouth acknowledgement to national recognition, thanks to print ads premiering in Life Magazine in
1947 and radio commercials introducing Hey Culligan Man!® in 1958. As our recognition grew,
franchises expanded, and product lines broadened, we changed our name to reflect our growth, first
to Culligan, Inc. in 1952, followed by Culligan International Company in 1970.

In the years since, Culligan has evolved into a world leader, creating innovations that have helped
shape the water industry while setting standards for quality improvement and customer service.

In 2007, our headquarters moved to a new building in


Rosemont, IL with the only state-of-the-art analytical
laboratory certified by the State of Illinois EPA to be
compliant with National Environmental Laboratory
Accreditation Conference standards, setting the stage for
new advancements and future growth. In 2008, we
reinforced our commitment to making the world a safer
place to live by introducing new products with improved
efficiencies that are better for the environment.

Culligan has over 80 years of experience as a global provider of end-to-end water treatment
solutions for a variety of industries—including food and beverage, oil and gas, energy and power,
healthcare/hospitals/bio-pharmaceutical, manufacturing and municipal drinking water. From the
water used in oil field steam injection, to the high-purity water used in pharmaceutical production—
Culligan answers the distinct needs of industrial customers with an individualized approach through
on-site surveys, analysis and service.

Culligan knows your individual needs cannot change to suit an "off-the-shelf" water treatment
system. This inspired the revolutionary modular platform of Culligan C&I Solutions, designed to
address your particular water treatment concerns within your budget, time frame, and sustainability
goals.
Culligan has manufacturing units in USA, Italy & Dubai. The Italy & Dubai factory are mainly catering
Europe, Middle East & African markets.
• Largest distribution network in the industry servicing 90 countries
• Network of 900 Culligan locations
• Installed base of over 3 million homes / offices
CULLIGAN EMEA (EUROPE, MIDDLE EAST & AFRICA)

Culligan Italiana is the European head quarter having the manufacturing bases in Bologna, Italy
and Techno-park, Dubai, UAE.

Culligan Italiana was established in 1960 as a licensee of Culligan, USA. Initially Culligan Italiana’s
main activities were the nationwide distribution of small household water softeners imported from
the USA. But the company began to expand its know-how and its radius of operations gradually
covering the entire range of possible water treatments, developing specific, original technologies
for many applications, and eventually becoming as important manufacturing centre.

The basis of Culligan philosophy has always been the idea only a global approach to the problems
of water, from its intake from the environment to its return to nature, would be able to offer intelligent
farsighted solutions for the exploitation of this fundamental resource.

Image: Culligan Manufacturing Facility, Bologna, Italy

Culligan Italiana was taken over by Culligan USA in 1969, and since then it has played primary role
within the group, becoming the largest European Production centre, and handling distribution of the
range of products for the water supply and industrial market for European, Middle Eastern and
Mediterranean markets.

Culligan Italiana is ISO 9001 certified manufacturing unit.


Since being established in Dubai over 20 years ago, Culligan Middle East has grown to be one of
the largest and most diverse water treatment companies in the Gulf region, integrating modular
equipment systems and an extensive range of chemicals, with the highest standards of service to
offer a Total Water Management package to commerce and industry. Today Culligan Middle East
operates through facilities in Dubai, Abu Dhabi, Sharjah, Qatar, Bahrain and Kuwait.

In 2014 Culligan Middle East opened a new Manufacturing facility in the Techno-park area of
Dubai. This 10,000m2 site is a purpose-built, integrated manufacturing, sales and service
centre, including facilities for equipment fabrication, chemical blending and water bottling.

Image: Culligan Manufacturing Facility, Techno-Park, Dubai

Culligan Middle East, Dubai is ISO 9001 & ISO 14001 certified company.
CULLIGAN GULF LLC (QATAR)

Culligan is present in the Qatar market for over 20 years and having very good market penetration.
Initially the company was providing services through the Culligan Dubai and through the dealer in
Qatar. However, looking at the pace this region is growing the local company was established in
Qatar in 2013.

Culligan Gulf LLC, is a joint venture between Culligan, USA and M/S Intergroup WLL (PO Box: 3288,
Doha, Qatar). The office is located near Toyota Signal on C- Ring road.

Culligan in Qatar has its own team of competent, well trained engineers to offer all technical support
and service to our customers in the Qatar. We carry sufficient stock of necessary spare parts and
consumables in Qatar. Company head quarter in UAE also provides the strong technical back to
Culligan Gulf LLC to serve local customers in better ways.

In Qatar, Culligan has many installations in prestigious projects. Few of our prestigious customers
are;
- Qatar Foundation
- Qatar University
- Hamad International Airport (NDIA)
- Hamad Medical Corporation
- ASHGHAL
- Private Engineering Office
- Hotels
- Shopping Malls
- Coca Cola Manufacturing Facility
GENERAL INFORMATION

Name of Organization : Culligan Gulf LLC

Address of Organization : Office No: 15, 1st Floor, Al Rehab Complex, C-Ring Road
PO Box 23867
Doha, State of Qatar

Telephone : +974 4436 1373


Facsimile : +974 4431 1419

E-mail : info@culligan.qa

Type of Entity : Limited Liability Company

Date of Registration : 30/10/2013

Principal Officers of the Organization and persons authorized to sign

Name : Mr. SHASHIN BHUSKUTE


Position : General Manager
2. PROPOSED LIST OF PRODUCTS
2.1 FILTRATION SYSTEMS
FILTRATION FOR
INDUSTRIAL APPLICATION

CULLIGAN: WORLD LEADER IN THE WATER TREATMENT


Equipment according to CE Directives in force
Culligan:
a specific water,
from the
experts

Filtration Process CULLIGAN FILTERS


Filtration is the process of removing Our industrial filters are entirely manufactured
turbidity from water, both coarse as well as in our Culligan plants. They are made of steel
colloidal, adsorbing undesired odours, taste and are protected by anti-corrosion coatings, a
and colours and organic pollutant heavy layer of food-grade epoxy resin on the
(antiparasitics, solvents, cyanotoxins), inside, and synthetic paint on the outside.
eliminating Iron, Manganese, Arsenic and
The smaller Hi-Flo 22 Filters are manufactured
other heavy metals (such as Chromium,
Aluminium, Nichel, etc.) or neutralising the in FRP fiberglass, with internal protection
water acidity. achieved with a non-toxic polyethylene liner.
All these results can be achieved with a On the industrial filters, the automatic cycles
proper filtration treatment that in many of service and backwash are regulated by a
cases is preceded by a pre-oxidation and group of diaphragm hydraulic valves driven by
chemical conditioning equipment. Filtration an hydraulic pilot that, in turn, is controlled by
makes possible to remove Ammonia by an electronic logic programmer. Hi-Flo 22
means of nitrification. Filters are controlled by a hydraulic piston
Simple in appearance, filtration is in reality
valve. Starting time, duration and frequency
a sophisticated water treatment process
available. It does not always correlated to of backwashes can be programmed on the
precise chemical reactions but, in many logic programmer. The flow rate control
instances, it is connected to mechanical and of all the service and backwash phases is
biological reactions, not always easily performed by automatic flow rate controllers,
explainable. which prevent leakage of the minerals during
the backwash and optimise filter efficiency
during service.

> Models: Hi-Flo 22, Hi-Flo 6 and Hi-Flo 9.


The filters of the Hi-Flo 6 and Hi-Flo 9 series
can be combined in modules achieving
200 NTU 100 NTU 50 NTU 25 NTU 10 NTU 5 NTU 1 NTU filtration systems of greater capacity (see later
“Twin System” or “ Four-leaf Clover System”);
A few examples of turbidity expressed as Nephelometric they can also be combined as double filtration
Turbidity Units. The Filtr-Cleer process of filtration makes in series, making Culligan’s exclusive
possible the reduction of the water turbidity to below 4 NTU
(0.4 NTU for OFSY). “Omnifiltration” system.
FILTERING MINERALS MULTI-LAYER FILTRATION
A complete range of filtering minerals can be Filtration made with the traditional “single
selected for all types of Culligan filter, layer” filters has three limitations: only the
achieving the best solution for each problem. upper part of the mineral layer “works”
The more common versions are: trapping the turbidity, while the lower layers
remain idle; the resistance opposed to the
• FILTR-CLEER, a multi-layer filter whose
water flow (pressure loss) increases very
typical application is the elimination of turbidity,
rapidly, making frequent backwashes
suspended solids and of small quantities of
necessary. Flow rates have to be decreased in
heavy metals (particularly Iron and Manganese).
order to maintain quality.
The minerals utilised in the filter bed are
Cullcite, a granular anthracite with a low density The most recent “multi-layer” filters allow
that makes the upper layer, and Cullsan, selective turbidity removal within the filtering
an ultra-pure silica sand with no carbonates, layers. Layers have different thicknesses and
chemically inert and with a unlimited life. are made of minerals with different mesh and
specific weight.
• CULLAR typical applications are removal of
undesired odours and tastes and excess This technology allows a higher filtration speed
Chlorine and its derivatives. Cullar is a granular (if necessary) and very low usage of coagulants.
form of activated carbon with high degree of Multi-layer filtration was developed and
porosity, giving it an extraordinary adsorbing perfected by Culligan and its most common
capacity. application is in “Filtr-Cleer” filters and in
• CULLNEU typical applications are “Omnifiltration” system.
remineralisation of water with low mineral
content and neutralisation of acid water,
OMNIFILTRATION® SYSTEM
inhibiting water aggressiveness toward metal
AND OFSY FILTERING GROUPS
piping. Cullneu is a granular Calcium Carbonate While “multi-layer filtration” performed by
mineral that dissolves in proportion to the Filtr-Cleer captures very large quantity of
amount of neutralised acidity and must turbidity with limited pressure losses, it does not
therefore be refilled periodically. prevent the leakage of small turbidity particles
that escape from the granules before maximum
• SUPER IRON, a multi-layer filter using a
adsorbing capacity of filtering beds is reached.
selective mineral for Iron and Manganese
In order to solve this problem, Culligan has
removal. Super Iron can be activated with many
developed the “Omnifiltration” system, made of
oxidising agents.
two filtering sections of “Filtr-Cleer” placed in
• G.A.C., granular activated carbon, a specific series: the first works until complete saturation
adsorbent for organohalogenated compounds, of the mineral is achieved and the second
antiparasitics, heavy metals and other buffers any turbidity leakage, guaranteeing
substances harmful to health. output of constantly crystal-clear water, even if
• BIOFILTER, a special filter for removing the quality of the inlet water changes.
Ammonia, where the main function of the quartz Some of the most appreciated features of the
filter media is to support the nitrification OMNIFILTRATION system (OFSY) are:
biomass, consisting in two strains of aerobic low installation and operation costs, smaller
bacteria. Nitrosomonas converts ammoniacal size, high versatility, simple and quick start-up
Nitrogen to nitrous Nitrogen, while the procedure, as well as excellent quality
nitrobacter completes the oxidation to nitric, of water produced.
transforming Ammonia ultimately into Nitrate. The OFSY system is by far superior to any other
The biofilter is also able to oxidise and remove conventional filtration method. OFSY is in
appreciable concentrations of Iron and operation in hundreds of waterworks around
Manganese when present in the water. the world.
HI-FLO 22

Fully automatic filters, controlled


Culligan by a hydraulic piston valve which
directs water during service and
equipment: backwash phases. They are
manufactured in FRP fiberglass,
a guarantee with internal protection achieved
with a non-toxic polyethylene liner.
for quality > Available in different versions:
see models in the Technical

and efficiency Specifications.

HI-FLO 6

Filters suitable for industrial applications.


Differing from the Hi-Flo 9 in that they have
lower filtering bed thickness (and therefore
total height). They are recommended for
treatment of water without specific
characteristics.
> Available in different versions: see models
in the Technical Specifications.

B I O F I LT E R

A special filter, recommended for Ammonia removal.


> Available in BF version, models from 48” to 120”.

HI-FLO 9

Industrial filters suitable for commercial and industrial


applications. Available models from 20” to 120” (20” to 48”
range features Noryl valves and non toxic piping).
The tank is protected by a layer of food-grade epoxy resin
inside and by synthetic paint outside.
> Available in different versions: see models
in the Technical Specifications.
“TWIN” CONFIGURATION

The picture shows two Hi-Flo 9 filters in TWIN


configuration characterised by a single group
of valves that controls both filters.
The advantage of this configuration is that the
flow rates for service as well for backwash are
the same. Backwash occurs
in sequence one filter after the other, thus
saving on plumbing and pumping costs.

OMNIFILTRATION SYSTEM (OFSY)

The versatility and adaptability


of the Omnifiltration (OFSY)
is certified by hundreds of
systems installed in
waterworks plants around the
world, with a wide range of
flow rates.
The Omnifiltration System
has acquired a well deserved
reputation thanks to its excellent
performance, both from an
economical and quality point
of view.

“FOUR-LEAF CLOVER” CONFIGURATION

This system is made of four filters assembled


in a “clover” configuration, controlled by a single
centralised group of valves. The compactness
of the system is clear. The modular design of
the system makes it possible to be very flexible
whenever capacity increases are necessary,
or when stand-by equipment is mandatory.
Technical Specifications
BIOFILTER HI-FLO 22
FLOW RATE m3/h
MODEL Service Backwash
min. max with air with water average max
BIOFILTER (ammonia - iron - manganese) HI-FLO 22 filtr-cleer (turbidity - iron - manganese)

HI-FLO 22 cullar (taste - odours - colours - micropollutants)

HI-FLO 9
HI-FLO 22 cullsorb (iron - manganese - arsenic)
FLOW RATE m3/h
MODEL Service Backwash
min. max
HI-FLO 9 filtr-cleer (turbidity - iron - manganese)

HI-FLO 6
FLOW RATE m3/h
MODEL Service Backwash
min. max
HI-FLO 6 filtr-cleer (turbidity - iron - manganese)

HI-FLO 9 cullar (taste - odours - colours - micropollutants)

HI-FLO 6 cullar (taste - odours - colours - micropollutants)

HI-FLO 9 cullneu (acidity)

HI-FLO 6 cullneu (acidity)

HI-FLO 9 super-iron (iron - manganese - arsenic)

HI-FLO 6 super-iron (iron - manganese - arsenic)

For filtration and Iron removal only Hi-Flo 6 Filtr-Cleer filtration is intended to remove natural turbidity in
Minimum flow rate is recommended for turbid water and for the removal of general (for the specific removal of metals such as Iron, Manganese, etc.
high concentration of suspended solids (> 4 mg/l in total). Average flow please refer to Hi-Flo 9). In case of colloidal substances, coagulant agents
rate is recommended for water of average turbidity and for the removal must be added. For Cullar models, the minimum flow rate is recommended
of average concentration of suspended solids (1-4 mg/l in total). Maximum for the removal of organic matter and micropollutants and for the
flow rate is recommended for water with low turbidity and for the removal dechlorination of water in continuous treatment (waterworks, etc.). The
of low concentration of suspended solids (< 1 mg/l in total). maximum flow rate is recommended for the removal of low contents of
Note: Hi-Flo 9 filters from 20” to 48” have Noryl valves. residual Chlorine (< 2 mg/l).
HI-FLO 6 TWIN HI-FLO 9 TWIN
FLOW RATE m3/h FLOW RATE m3/h
MODEL Service Backwash MODEL Service Backwash
min. max min. max
HI-FLO 6 TWIN filtr-cleer (turbidity - iron - manganese) HI-FLO 9 TWIN filtr-cleer (turbidity - iron - manganese)
UF 248 24.5 72 41 UF 260 43.4 72.4 61.9
UF 260 43.4 105 61.8 UF 272 62.4 104 90.8
UF 272 62.4 150 90.8 UF 284 84.4 140.8 129.4
UF 284 84.4 205 129.4 UF 290 98 163.2 150
UF 290 98 232 150 UF 2100 121.4 202.4 174.9
UF 2100 121.4 286 174.9 UF 2120 174 290 250
UF 2120 174 409 250
HI-FLO 9 TWIN cullar (taste - odours - colours - micropollutants)
HI-FLO 6 TWIN cullar (taste - odours - colours - micropollutants) UR 260 43.4 72.4 29
UR 248 24.5 72 21 UR 272 62.4 104 40.9
UR 260 43.4 104 29 UR 284 84.4 140.8 52.2
UR 272 62.4 147 40.9
UR 290 98 163.2 61.2
UR 284 84.4 200 52.2
UR 2100 121.4 202.4 79.5
UR 290 98 230 68
UR 2120 174 290 114
UR 2100 121.4 284 79.5
HI-FLO 9 TWIN super-iron (iron - manganese - arsenic)
UR 2120 174 408 114
UFP 260 31.6 56 61.9
HI-FLO 6 TWIN super-iron (iron - manganese - arsenic)
UFP 272 54.6 80 90.8
UFP 248 20.5 36 41
UFP 284 72.6 104 129.4
UFP 260 31.6 56 61.8
UFP 290 84.6 116 150
UFP 272 54.6 80 90.8
UFP 2100 104.4 158 174.9
UFP 284 72.6 104 129.4
UFP 2120 147 224 250
UFP 290 84.6 116 150
UFP 2100 104.4 158 174.9
UFP 2120 147 224 250
Hi-Flo 6 Twin Filtr-Cleer filtration is intended to remove natural turbidity in OFSY
general (for the specific removal of metals such as Iron, Manganese, etc.
please refer to Hi-Flo 9 Twin). FLOW RATE m3/h
In case of colloidal substances, coagulant agents must be added.
MODEL Service - max Backwash
OFSY 20 4.5 7.9
G.A.C. OFSY 24 5.7 10.9
FLOW RATE m3/h OFSY 30 9.1 15.9
MODEL Service Backwash
OFSY 36 13.6 27.3
min. max
OFSY 48 21.8 40.9
G.A.C. 20 1.2 3 3.4
G.A.C. 24 1.7 4.5 4.5 OFSY 60 36.3 61.3
G.A.C. 30 2.6 7 7 OFSY 72 50 90.8
G.A.C. 36 3.8 10.8 11
OFSY 84 68.1 129.4
G.A.C. 48 6.8 18 18
G.A.C. 60 10.5 27 28 OFSY 100 100 174.9
G.A.C. 72 15.2 40 41 OFSY 120 139 250
G.A.C. 84 20.7 54 55
G.A.C. 100 29.4 80 80 OFSY 400 400 700
G.A.C. 120 42.5 108 113 OFSY 480 556 1000

OPERATING DATA

HI-FLO 22 HI-FLO 6 / HI-FLO 9 / G.A.C. / TWIN / OFSY

Minimum Operating Pressure 2 bar 1.5 bar

7 bar up to model 60”


Maximum Operating Pressure 7 bar
5 bar from model 72”to 120”

Operating Temperature 4-48 °C 5-40 °C

Power Supply 24/230 V – 50-60 Hz 24/230 V – 50-60 Hz


Single-phase + earth Single-phase + earth

Installed Power 10 W 10 W
Some References (for medium/high flow rate)
> OIL REFINERY INDUSTRIES > flow rate
Process Water Filtration
AGIP PETROLI SpA Rome, Italy 320 m3/d
AL FURAT Syria 340 m3/d
B.P. SOLAR Spain 800 m3/d
DANIELI SpA Yazd-Iran 50.000 m3/d
MOBIL OIL Egypt 2.300 m3/d

> MUNICIPALITIES
Surface Water Filtration
AGAC Reggio Emilia, Italy 42.000 m3/d
VELIA CONSORTIUM, ALENTO BASIN Salerno, Italy 100.000 m3/d
FORNOVO DI TARO WATERWORKS Parma, Italy 1.500 m3/d
CASTELPOLE WATERWORKS Ireland 5.400 m3/d
BOG OF THE RING Ireland 5.000 m3/d
BUK WATERWORK Hungary 4.000 m3/d
EGER Hungary 18.000 m3/d
ASHGABAT WATERWORKS Turkmenistan 350.000 m3/d
CASTEL GANDOLFO WATERWORKS Rome, Italy 6.000 m3/d
SULMONA WATERWORKS L’Aquila, Italy 3.600 m3/d
VALPOVO WATERWORKS Croatia 5.200 m3/d
ROLLE WATERWORKS Switzerland 5.100 m3/d
BYGDOSZ WATERWORKS Poland 40.800 m3/d 1
ELBLAG WATERWORKS Poland 50.000 m3/d
RAWA MAZOWIECKA WATERWORKS Poland 12.000 m3/d
SUWALKI WATERWORKS Poland 16.000 m3/d
RADOM WATERWORKS Poland 23.000 m3/d

> STEAM BOILER FEED


FATRO FARMACEUTICI SpA Ozzano E., Bologna, Italy 40 m3/d
TURBOTECNICA SpA Florence, Italy 240 m3/d
DANIELI SpA Buttrio, Udine, Italy 15.600 m3/d
BORMIOLI ROCCO CASA Fidenza, Parma, Italy 350 m3/d

> SPECIAL APPLICATIONS


MUNICIPAL WATERWORKS Subotica, Serbia 24.000 m3/d
Arsenic Removal (see picture 3)
MUNICIPAL WATERWORKS Canneto s/Oglio, 1.500 m3/d
Arsenic Removal Mantova, Italy
MUNICIPAL WATERWORKS Lumezzane, 1.400 m3/d
Chrome Removal Brescia, Italy
MUNICIPAL WATERWORKS Quercioli, 9.000 m3/d
Iron and Manganese Removal Reggio Emilia, Italy
MUNICIPAL WATERWORKS New Zealand 3.100 m3/d
Giardia Removal
MUNICIPAL WATERWORKS Oporto, Portogallo 150.000 m3/d 2
Cat. No. BU0158/09-08 PRINTED IN ITALY - C

High turbidity removal without chemical products


MUNICIPAL WATERWORKS Ostrolenka, Polonia 14.500 m3/d
Biologic filtration (see picture 1)
MUNICIPAL WATERWORKS Isola Dovarese, 2.100 m3/d
Arsenic Removal Cremona, Italy
and Ammonia Nitrification
MUNICIPAL WATERWORKS Quinzano d’Oglio, 5.000 m3/d
Iron and Manganese Removal Brescia, Italy
MUNICIPAL WATERWORKS Velletri, Rome, Italy 3.600 m3/d
Arsenic, Vanadium and Fluorides Removal (see picture 2)
3

Q U A L I T Y SY S T E M C E R T I F I E D AC C O R D I N G TO U N I E N I S O 9 0 0 1 : 2 0 0 0 N O R M
Culligan reserves the right With three manufacturing plants and more than a hundred dealers,
to change any technical or design agents and representatives all over Europe, Culligan is next door
specifications for the models wherever you are. Each and every user enjoys outstanding after-sales
shown in this brochure. service. Culligan is present in every area thanks to its engineers and
technicians who are ready to act for you quickly and efficiently. The
CULLIGAN ITALIANA SpA Culligan organisation is represented worldwide in more than 90
countries. The logistic support it provides enables each licensee and
culligan@culligan.it dealer to guarantee exceptional services during and after the warranty
www.culligan.it period (one year, covering manufacturing faults and corrosion).
2.2 SELF CLEANING FILTERS
SELF-CLEANING
FILTERS
SELF-CLEANING FILTERS ARE A HIGHLY FLEXIBLE, VERSATILE AND ECONOMICAL SOLUTION FOR
ADDRESSING SMALL SCALE WATER FILTRATION PROBLEMS. THEY ARE COMMONLY USED AS
BARRIER AGAINST SUSPENDED SOLIDS FOR PROTECTING SENSITIVE EQUIPMENT.

MODELS
Self-cleaning filters remove suspended solids from For high capacity applications EASY MAX self-cleaning
water without replacing filter cartridges. Available in filters with 2” fittings (threaded) and ND 65-80-100
fully automatic or semi-automatic versions with (flanged) are available.
different capacities and filtration levels. In semi-automatic models the action of the jet is
From 1” to 2½” models, filtering elements are initiated by manual adjustment. In fully automatic
manufactured in AISI 316 stainless steel woven wire models, a timer-programmer controls the washing
mesh, and cleansing from retained impurities is made intervals, between 1 and 999 hours.
by reverse water jet flow. EASY-MAX filters, in accordance to CE Standards, are
The cartridges are available in a range from 50 to suitable for civil applications, with electromagnetic
500 µ. appliance.

MODEL FLOW RATE FITTINGS DIMENSIONS WEIGHT


SELF-CLEANING at 0,2 bar Ø Ø x height shipping

FILTER m3/h ” mm kg
FAS semi-automatic 6 1 150 x 345 2.7
FAS semi-automatic 8 1½ 150 x 345 3.2
EASY semi-automatic 6 1 110 x 300 2.8
EASY semi-automatic 8 1½ 110 x 300 3.4
EASY semi-automatic 9.5 2 110 x 300 3.7
EASY A automatic 6 1 110 x 380 4.3
EASY A automatic 8 1½ 110 x 380 4.9
EASY A automatic 9.5 2 110 x 380 5.2

FAS EASY EASY A NOTE Maximum operating pressure: 16 bar • Maximum temperature water/room: 80 / 40 °C
Power supply: 220/24 V - 50 Hz

MODEL FLOW RATE FITTINGS DIMENSIONS WEIGHT


max Ø Ø x height shipping
EASY MAX
m3/h mm kg
EASY MAX semi-automatic 30 2” 317 x 332 10.5
EASY MAX semi-automatic 38 DN 65 252 x 332 13.5
EASY MAX semi-automatic 50 DN 80 252 x 344 13.5
EASY MAX semi-automatic 52 DN 100 252 x 344 14.5
EASY MAX/A automatic 30 2” 317 x 346 11
EASY MAX/A automatic 38 DN 65 252 x 346 13
EASY MAX/A automatic 50 DN 80 252 x 358 14
EASY MAX/A automatic 52 DN 100 252 x 358 15

NOTE Maximum operating pressure: 16 bar • Maximum temperature water/room: 80 / 40 °C


Power supply: 220/24 V - 50 Hz

SELF-CLEANING FILTERS 15
DYNAMIC
SEPARATORS
CULLIGAN DYNAMIC SEPARATORS ARE DESIGNED TO REDUCE HIGH TURBIDITY SUSPENDED
SOLIDS FROM WATER, SUCH AS SAND AND GENERAL ORGANIC SUBSTANCES.
IF USED AS PRE-TREATMENT OF THE TRADITIONAL FILTERS, THEY PROLONG FILTRATION CYCLES
AND FILTERING MINERALS USE, AND REDUCE WASH FREQUENCY.

MATERIALS
The 5 models with fittings from 1” to 3” are
externally painted carbon steel constructed,
suitable for not corrosive water.

OPERATION
Culligan Dynamic Separators are designed to those solids having the higher specific weight.
separate solids from water by means of centrifugal These solids fall by gravity and accumulates in the
force. collection chamber of the unit. Water freed from
Water enters the top of the unit tangentially and suspended solids is then drawn into the vortex and
(through internal slots) is drawn into the chamber up to the separator outlet.
where the separation of solids from water occurs.
Water flows down this chamber where the
centrifugal force gives rise to the separation of

MODEL FLOW RATE FITTINGS COLLECTION DIMENSIONS WEIGHT


CHAMBER
min. max in / out Drain diameter x height in operation shipping
CAPACITY

m3/h m3/h “ “ litres mm kg kg


DSA 1 4.5 7.5 1 ¾ 1.2 152 x 762 17 11
DSA 1.25 6.5 11 1¼ ¾ 1.2 152 x 762 17 11
DSA 1.5 10.5 16 1½ ¾ 1.2 152 x 762 18 11
DSA 2 14.5 24 2 ¾ 3 219 x 854 45 22
DSA 2.5 21.5 35 2½ ¾ 4.7 219 x 940 50 25
DSA 3 33.5 66 3 ¾ 8.3 273 x 1067 80 46

Maximum operating temperature: 70 °C • Minimum operating pressure: 1 bar • Maximum pressure: 8 bar.

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

16 DYNAMIC SEPARATORS
2.3 MICRO FILTRATION
MICROFILTRATION
MECHANICAL FILTERS ARE A HIGHLY FLEXIBLE, VERSATILE AND ECONOMICAL SOLUTION FOR
ADDRESSING SMALL SCALE WATER FILTRATION PROBLEMS. THEY ARE COMMONLY USED AS
BARRIER AGAINST SUSPENDED SOLIDS FOR PROTECTING SENSITIVE EQUIPMENT.

MODELS
GARD SYSTEM • IO-CHEM SP12: Crystal phosphate cartridge, for
Single or multiple filters with ¾”, 1” or 1½” BSPT-F corrosion prevention.
fittings. • CULLAR D: active carbon cartridge, for the
A highly versatile modular system, combining filters absorption of organics and dechlorination.
into various configurations (parallel, series, series-
parallel, parallel-series) for removal of coarse FGX3
suspended solids, activated carbon filters and to Multiple cartridge filters for medium flow rates
prevent corrosion. Gard System cartridges are applications, with AISI 316 stainless steel enclosures,
available in the following models: inlet–outlet threaded fittings UNI 338. This system
• STRAINER: with filtration element in washable allows the installation of cartridges of different
stainless steel woven wire mesh, for the removal of filtration levels (1 - 5 - 20 µm), in standard lengths of
suspended solids up to 10 µm. 10, 20, 30, and 40 inches (250, 500, 750, 1000 mm).
• MONOSTAGE or MULTISTAGE: polypropylene food- Cartridge replacement is easy and rapid thanks to the
grade filtering element, for the selective removal of clamp opening system.
turbidity. The filter is supplied with tripod support for floor
Depending on the type of cartridge used, the filtration installation.
range varies from 1 to 80 µm.

GARD SYSTEM

The diagram shows some out of the many arrangements, which can be obtained with 2, 3 and
4 elements.
NOTE See separate sheets for Gard System technical data.

MODEL FLOW RATE CARTRIDGES FITTINGS DIMENSIONS WEIGHT


Ø Ø height shipping
FGX3 with
stand*
m3/h no. ” mm mm kg
FGX3 125 7.5 3 x 500 mm 1 ½ gas 168.3 1115 20
FGX3 150 9 3 x 750 mm 1 ½ gas 168.3 1365 22
FGX3 250 15 3 x 1000 mm 1 ½ gas 168.3 1620 24
FGX3 415 24.9 7 x 750 mm 2 ½ gas 219.1 1371 27
FGX3 580 34.8 7 x 1000 mm 2 ½ gas 219.1 1630 34
FGX3 750 45 9 x 1000 mm 3 gas 273 1780 44

* The figures may change, according to the tripod adjustment.

NOTE Operating pressure: 8 bar


Test pressure: 11.4 bar

28 MICROFILTRATION
2.4 ULTRAFILTRATION UNIT
ULTRAFILTRATION
ULTRAFILTRATION IS A PROCESS OF SEPARATION UNDER PRESSURE, ABLE TO SEPARATE
INSOLUBLE PARTICLES FROM WATER AND ABLE TO TOTALLY REMOVE SUSPENDED SOLIDS.
THE HEART OF THE ULTRAFILTRATION SYSTEM IS FORMED BY THE MODULES THAT CARRY OUT
THE REAL PROCESS OF SEPARATION: THEY HAVE A HIGH CAPACITY TO WITHHOLD COLLOIDS,
SILT, BACTERIA AND MOST VIRUSES.

MODELS
Ultrafiltration systems are available in different mechanical stress from rubbing and are
models, with flow rates from 6 to 112 m3/h. The composed of a double layer of hollow fibres
modules are made to attain high resistance to (capillaries) made of PVDF.

OPERATION
The completely automated system performs The system is fully automated with an electric
scheduled washes during the production cycle. panel complete with a PLC, controlling all pumps
In addition it is equipped with a differential (metering, washing, etc.) and taking information
pressure, able to detect a too high loss of head from pressure and flow measuring instruments.
(caused by the membranes clogging) and to begin
the washing cycle.

PRINCIPLE APPLICATIONS
• Filtering water contaminated by colloids, • Pretreatment for Reverse Osmosis systems
microbiological impurities and suspended solids • Tertiary filtering in waste treatment systems to
• Production of potable water from surface, spring obtain water of suitable quality for reuse in
or well water non-potable uses

MODEL MODULES FLOW RATE INSTALLED HYDRAULIC DIMENSIONS


max POWER FITTINGS (length x width x height)

No. m3/h kW mm
ULF 10 1 6 2.2 DN 40 1800 x 2150 x 2350
ULF 20 2 12 2.2 DN 40 1800 x 2150 x 2350
ULF 40 4 24 3 DN 50 1800 x 2150 x 2350
ULF 60 6 38 4 DN 65 2300 x 2150 x 2350
ULF 80 8 50 4 DN 80 2300 x 2150 x 2350
ULF 100 10 62 5.5 DN 80 2750 x 2150 x 2350
ULF 120 12 75 7.5 DN 80 2750 x 2150 x 2350
ULF 140 14 87 7.5 DN 80 3200 x 2150 x 2150
ULF 160 16 100 11 DN 100 3200 x 2150 x 2150
ULF 180 18 112 15 DN 100 3400 x 2150 x 2350

NOTE Power supply 380 V - 50 Hz 3-phase + earth.

ULTRAFILTRATION 29
2.5 WATER SOFTENERS
WATER SOFTENING
SOFTENING IS THE REMOVAL OF HARDNESS FROM WATER. REMOVAL IS OBTAINED THROUGH
THE EXCHANGE OF CALCIUM AND MAGNESIUM IONS WITH SODIUM, WHICH DO NOT FORM
DEPOSITS OR SCALE. RAW WATER IS PASSED THROUGH A LAYER OF RESIN PREVIOUSLY LOADED
WITH SODIUM, USING SODIUM CHLORIDE. CULLIGAN’S CULLEX FOOD-GRADE EXCHANGE RESIN
IS HIGHLY RESISTANT TO MECHANICAL WEAR, LONG-LASTING, AND SALT-EFFICIENT.
POTASSIUM CHLORIDE CAN ALSO BE USED FOR RESIN REGENERATION, FOR SUITABLE
APPLICATIONS.

NOTE Specific resin can be used for Nitrate removal. Our specialist application engineers department will
provide you with appropriate specifications for converting water softeners into Nitrate removal units.

MODELS
• HE & HE TWIN, for use in apartment blocks, • ULTRA LINE, HA and HB ranges, for industrial
commercial or light industrial settings, maximum applications, maximum flow rate 227 m3/h
flow rate 8.4 m3/h, with pressure loss 1.7 bar
• HI-FLO 3e, for large commercial and industrial NOTE: details of each standard models are listed in the technical
applications, maximum flow rate 22.7 m3/h specifications tables.

MATERIALS
Exchange resins tanks in the HE & HE Twin ranges Valves are in plastic material for all models of HE,
are “Quadra-Hull” or PE liner reinforced with HE Twin and Ultra Line (up to 1550 model) range,
fiberglass or epoxy resin. while in the Hi-Flo 3e range are in Bronze.
Culligan Quadra-Hull™ tanks are in reinforced For Ultra Line models from 1700, valves are in cast
fiberglass, with internal food-grade lining and iron and flanged piping in stainless steel, internally
external ABS jacket, against wet and UV rays. and externally protected with epoxy paint.
Tanks used in Hi-Flo 3e range are in PE liner
reinforced with fiberglass or epoxy resin, while the
ones in the Ultra Line HA and HB range are made
from high grade carbon steel, internal lining is
food-grade epoxy resins, and external protection is
polyurethane paint.

WATER SOFTENING 17
OPERATION
All Culligan water softeners are fully automatic. Duplex and/or Triplex softeners are also available,
HE, HE Twin and Hi-Flo 3e models are supplied allowing (once resins are exhausted) to activate a
with a distribution motorized piston valve and with second unit while the other starts regeneration
a multi-function programmer for operation phases phase.
managing (service, wash, regeneration). In addition, for HE range the Progressive Flow
All Ultra Line models are supplied with a complete models are available, which allow to manage
butterfly valve distribution group, and operating multiple softening columns in parallel, to satisfy
phases (service, wash, regeneration) are peak demand for treated water softener without
controlled by an electronic control board which having to oversize the softener itself.
starts valves by means of a distribution pilot. With these features it is possible to ensure
Volumetric operation is available, to start continuous flow of softened water.
regeneration phase in accordance with supplied
water quantity. Disinfecting systems for water softeners are
A pulse-emitter turbine (or a water meter) available as an option.
controls the water volume, and the electronic
control panel starts the regeneration phase when All water softeners can be equipped with Brine
preset water volume is reached. System (salt container) of different size according
Regeneration can also be started manually, to available space and operational requirements.
without modifying the preset automatic phase.

PRINCIPAL APPLICATIONS
• cooling systems • professional kitchens
• hot water producers • hotels
• low pressure boilers • restaurants
• textile industry • bakeries
• food industry • professional laundries and cleaners
• ceramic industry • car wash
• pharmaceutical industry • animal farms

SERVICE
MODEL FITTINGS EXCHANGE CULLEX FLOW RATE
DIMENSIONS WEIGHT
in / out CAPACITY resin tank salt tank
HE Ø max H
@
PRESSURE LOSS Ø height Ø in operation shipping
” m3 •°f litres m3/h @ bar mm mm mm kg kg

HE 20 1 150 20 2.8 @ 1 229 1067 457 260 55


HE 40 1 356 40 2.8 @ 1 254 1372 457 290 77
HE 60 1 401 56 2.8 @ 1 305 1321 610 490 115
HE 90 1 589 85 2.8 @ 1 356 1651 610 560 152
HE 60 1½ 395 56 8.4 @ 1.7 356 1321 610 525 112
HE 90 1½ 621 85 8.4 @ 1.7 406 1321 610 550 135
HE 120 1½ 887 113 8.4 @ 1.7 406 1651 610 735 170
HE 150 1½ 977 142 8.4 @ 1.7 533 1346 762 1030 240
HE 210 1½ 1521 198 8.4 @ 1.7 533 1575 762 1180 295

H The exchange capacity is calculated assuming water hardness equal to 40 °f (400 ppm CaCO3) and
salinity equal to 500 ppm, free from colour, oil, and turbidity, at continuous operation flow rate. Capacity
may vary in accordance to other parameters, such as the percentage of Chlorides, water pressure, and
the purity and type of regenerant.

NOTE Weights are approximate. • Dimensions may vary by ± 2%. • Available for Duplex installations.

18 WATER SOFTENING
SERVICE
MODEL FITTINGS EXCHANGE CULLEX FLOW RATE
DIMENSIONS FOR TANK WEIGHT
in / out CAPACITY FOR resin tank salt tank
HE TWIN Ø max H F/TANK TANK
@
PRESSURE LOSS Ø height Ø in operation shipping
” m3 •°f litres m3/h @ bar mm mm mm kg kg

HE 60 1 401 56 2.8 @ 1 305 1321 610 630 215


HE 90 1 589 85 2.8 @ 1 356 1651 610 765 290
HE 60 1½ 395 56 8.4 @ 1.7 356 1321 610 690 206
HE 90 1½ 621 85 8.4 @ 1.7 406 1321 610 710 250
HE 120 1½ 887 113 8.4 @ 1.7 406 1651 610 960 315
HE 150 1½ 977 142 8.4 @ 1.7 533 1346 762 1560 450
HE 210 1½ 1521 198 8.4 @ 1.7 533 1571 762 1600 555

H The exchange capacity is calculated assuming water hardness equal to 40 °f (400 ppm CaCO3) and
salinity equal to 500 ppm, free from colour, oil, and turbidity, at continuous operation flow rate. Capacity
may vary in accordance to other parameters, such as the percentage of Chlorides, water pressure, and
the purity and type of regenerant.

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

MODEL FITTINGS EXCHANGE CULLEX SERVICE DIMENSIONS WEIGHT


in / out CAPACITY FLOW RATE resin tank salt tank
HI-FLO 3e Ø max H Ø height Ø in operation shipping
” m3 •°f litres m3/h mm mm mm kg kg

HB 175 2 1164 170 17.7 533 1346 762 452 252


HB 200 2 1361 198 18.3 533 1575 762 508 308
HB 300 2 1944 283 19.3 610 1829 762 704 424
HB 480 2 2916 424 22.7 762 1829 762 1084 644
HB 600 2 4074 595 22.7 914 1829 762 1494 894

H The exchange capacity is calculated assuming water hardness equal to 40 °f (400 ppm CaCO3) and
salinity equal to 500 ppm, free from colour, oil, and turbidity, at continuous operation flow rate. Capacity
may vary in accordance to other parameters, such as the percentage of Chlorides, water pressure, and
the purity and type of regenerant.

NOTE Weights are approximate. • Dimensions may vary by ± 2%. • Available for Duplex installations.

MODEL FITTINGS EXCHANGE CULLEX SERVICE DIMENSIONS WEIGHT


in / out CAPACITY FLOW RATE resin tank salt tank
ULTRA LINE HA Ø max H Ø height Ø in operation shipping
” m3 •°f litres m3/h mm mm mm kg kg

HA 200 1½ 1188 198.2 18 500 1915 715 495 395


HA 230 1½ 1359 226.5 18 500 1915 715 530 425
HA 290 2 1698 283 26 600 1930 850 715 570
HA 320 2 1869 311 26 600 1930 850 750 600
HA 430 2 2550 424.5 30 750 1980 1025 1080 860
HA 510 2 3060 510 30 750 1980 1025 1160 930
HA 770 2 4587 764 34 950 2056 1070 1830 1470
HA 850 2 5097 849 34 950 2056 1070 1940 1550
HA 1200 2 7136 1217 34 1200 2172 1580 2800 2240
HA 1400 2 8325 1415 34 1200 2172 1580 3000 2420

H The exchange capacity is calculated assuming water hardness equal to 40 °f (400 ppm CaCO3) and
salinity equal to 500 ppm, free from colour, oil, and turbidity, at continuous operation flow rate. Capacity
may vary in accordance to other parameters, such as the percentage of Chlorides, water pressure, and
the purity and type of regenerant.

NOTE Weights are approximate. • Dimensions may vary by ± 2%. • Available for Duplex installations.

WATER SOFTENING 19
MODEL FITTINGS EXCHANGE CULLEX SERVICE DIMENSIONS WEIGHT
in / out CAPACITY FLOW RATE resin tank salt tank
ULTRA LINE HB Ø max H Ø height Ø in operation shipping
” m3 •°f litres m3/h mm mm mm kg kg

HB 770 2½ 4587 764 50 950 2056 1070 1840 1480


HB 850 2½ 5097 849 50 950 2056 1070 1950 1550
HB 1200 2½ 7136 1217 50 1200 2172 1580 2810 2250
HB 1400 2½ 8325 1415 50 1200 2172 1580 3010 2430
HB 1550 2½ 8825 1500 60 1400 2392 1580 4200 2580
HB 1700 4 10430 1568 114 1500 2620 1580 6105 3355
HB 2100 4 11390 1904 114 1500 2620 1580 6354 3644
HB 2500 4 16050 2296 114 1800 2660 BRINE MAKER u 8480 4500
HB 3000 4 18480 2632 114 1800 2660 BRINE MAKER u 8760 4790
HB 4500 6 28500 4032 227 2100 3030 BRINE MAKER u 13080 7300
HB 6600 6 42900 6020 227 2500 3100 BRINE MAKER u 19585 10485

H The exchange capacity is calculated assuming water hardness equal to 40 °f (400 ppm CaCO3) and
salinity equal to 500 ppm, free from colour, oil, and turbidity, at continuous operation flow rate. Capacity
may vary in accordance to other parameters, such as the percentage of Chlorides, water pressure, and
the purity and type of regenerant.

u See separate Data Sheet for concrete Brine Maker dimensions.

NOTE Weights are approximate. • Dimensions may vary by ± 2%. • Available for Duplex installations.

MODEL FITTINGS EXCHANGE CULLEX SERVICE DIMENSIONS WEIGHT


in / out CAPACITY FLOW RATE resin tank salt tank
NITRATE REMOVAL Ø max H Ø height Ø in operation shipping
l g NO3/kg salt litres m3/h mm mm mm kg kg

HB 200 2” 3000/40 200 4 600 2000 850 885 460


HB 300 2½” 5200/70 350 7 750 2050 850 1330 665
HB 600 3” 9000/120 600 12 950 2130 1070 2375 1305
HB 1000 3” 15000/200 1000 20 1200 2400 1580 3660 1780
HB 1700 DN 100 25500/340 1700 34 1500 2620 1580 6105 3355
HB 2500 DN 100 37500/500 2500 50 1800 2660 BRINE MAKER u 8480 4500

l Fittings: threaded 2” and 3”; flanged DN 100 and 150. The diameters indicated refer only to Nitrate
removal unit pipework and not to connections to piping systems
H The exchange capacity is calculated assuming water hardness of 100 ppm max as NO3, salinity equal to
500 ppm, free from color, oil, and turbidity, at continuous operation flow rate. Capacity may vary in
accordance to other parameters, such as the percentage of sulphates, alkalinity, Nitrates, water pressure,
treated water drawing, purity and type of regenerant.

u See separate Data Sheet for concrete Brine Maker dimensions.

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

OPERATING DATA
HE / HE TWIN HI-FLO 3e ULTRA LINE HA e HB NITRATE REMOVAL
1.4 bar for models 1”
Minimum operating pressure 2 bar 2 bar 2 bar
1.7 bar for models 1.5”

8.6 bar for models 1” 7 bar from mod. 200 to mod. 2100 7 bar for models up to 1700
Maximum operating pressure 8.5 bar
8.3 bar for models 1.5” 5 bar for other models 5 bar for model 2500

0-49 °C for models 1”


Operating temperature 1-40 °C 1-40 °C 2-40 °C
4.4-38 °C for models 1.5”

Power supply 230/24 V - 50/60 Hz 230/24 V - 50/60 Hz 110/230/24 V - 50/60 Hz 110/230/24 V - 50/60 Hz

Power consumption 8.4-21.61 W 20 W 20 W 10 W

from 0.8 to 1 bar for models 1” ~0.5 bar at medium flow rate ~0.5 bar at medium flow rate
Pressure loss 0.3 - 0.6 bar
from 1 to 1.7 bar for models 1.5” ~1.5 bar at maximum flow rate ~1.5 bar at maximum flow rate

20 WATER SOFTENING
2.6 DOSING SYSTEMS
DOSING SYSTEMS
TO COMPLETE WATER TREATMENT SYSTEMS, CULLIGAN HAS DEVELOPED AND CUSTOMIZED A
RANGE OF DOSING SYSTEMS, WHICH INCLUDE SPECIFIC ELECTROMAGNETIC PUMPS
(ANALOGUE INTERFACE), STORAGE TANKS, CHEMICALS AND DOSING ANALYSIS CONTROL
BOARDS.

DOSING PUMPS
Dosing pumps are widely used in water treatment. The following models are available:
Correct dosing of chemical products is the base • BASIC2 Continuous operation or controlled via
for good operation of any water treatment where ON-OFF switch.
water quality is critical, for potabilization, boilers, • PROP2 Continuous operation, controlled via ON-
pool conditioning, and any other industrial or OFF switch or pulse emitter.
private systems.
Culligan produces solenoid driven metering • LOGIC2 Continuous operation, controlled via
pumps with analogue or digital interface. pulse emitter, or proportional to regulating
All parts in contact with water are made in 4-20 mA signal.
corrosion resistant material, like PVDF, Viton, PTFE
and ceramics.

Accessories
For each model the following accessories are • wall-mounting brackets
available: • water meter with pulse emitter
• chemical tanks, of various sizes, depending on • anti-syphon kit
application
• minimum level switch for Chemicals tank

MODELS NOMINAL PRESSURE VOLUME/ STROKES POWER WEIGHT


CAPACITY max STROKE PER MINUTE CONSUMPTION
max

l/h bar cm3 W kg


BASIC2 40 • PROP2 40 • LOGIC2 40 4 10 0.55 120 17 3.6
BASIC2 80 • PROP2 80 • LOGIC2 80 6 8 0.83 160 18 4.1
BASIC2 130 • PROP2 130 • LOGIC2 130 13 8 0.72 300 32 4.1
BASIC2 400 • PROP2 400 • LOGIC2 400 40 2 2.22 300 30 4.1

OPERATION: BASIC2 continuous or ON/OFF switch


PROP2 continuous or pulse emitter
LOGIC2 continuous or 4-20 mA signal

NOTE Power supply 110/240 V - 50/60 Hz - single phase • Protection degree IP 65

DOSING SYSTEMS 21
MANUAL DOSING POT 

Culligan’s Manual Dosing Pots are designed to be installed in closed, 
recircula ng water systems, for the injec on of treatment chemicals. 
Manufactured to be highest standards, the Manual Dosing Pot is a 
simple and cost‐effec ve way of adding water treatment chemicals to a 
wide variety of systems, such as chilled, constant‐temperature and low 
to medium temperature hot water systems. 
 
 

   3.5L  7.5L  20L  50L 


Tank Diameter  4"ø  6"ø  8"ø  12"ø 
Inlet Pipe Size  1"ø 
Outlet Pipe Size  1"ø 
Air Vent Valve Size  ½"ø 
Non Return Valve Size  1"ø 

Manual Dosing Pot Opera on 
An Iwaki America Company
WebMaster® | Cooling Tower/Boiler Controller

ONE simple and flexible controller for ALL your water


treatment needs!
Walchem’s WebMasterONE integrates advanced sensing, instrumentation,
fluid handling, and data communications technologies to bring you the most
sophisticated cooling tower & boiler controller in the water treatment
industry.

The simple, intuitive programming makes it easy to configure your


WebMasterONE to control multiple cooling towers, boilers, closed loops,
or virtually any water treatment process. It will monitor and control based
on a wide range of direct sensor inputs as well as measurement inputs
from other devices such as corrosion, level, temperature and pressure.

WebMasterONE is on duty 24 hours a day, 365 days a year, keeping on-site and off-site personnel notified of system
performance, all the while providing comprehensive and reliable water treatment control.

SUMMARY OF KEY FEATURES


Easy to start-up and use - with just a web browser!

Extensive built-in Plug-n-Play communications options:


• Ethernet • USB (laptop & flash disk support)
• Cell modem • Landline modem

System status reports and datalog files can be sent


automatically

PPM set points with feed verification

Instant alarm notification via email, cell phone text


message or local alarm relay

Wide range of direct sensor measurements:


• pH • ORP
• Conductivity • Electrodeless conductivity
• Free chlorine/bromine • Chlorine dioxide

Modbus read/write is available for seamless integration


with building energy management, distributed control,
process management and SCADA systems

Protect the building’s infrastructure while conserving


water, energy and chemicals
WebMaster®

Innovation
WebMasterONE is the most advanced online process controller in the water treatment industry, yet designed with convenience
and ease-of-use in mind. It supports all global communications standards:
USB plug-n-play for local laptop communications and data download (standard feature)
Ethernet for LAN communications (standard feature)
Internal analog modem (optional)
Internal cellular modem utilizing the latest global standard digital technologies (optional)

Simplicity
True innovation has also made WebMasterONE the easiest controller to use! To communicate with WebMaster ONE simply
connect the USB cable to your laptop, open a standard web browser, and type in the WebMaster default address. That’s it!
You’re connected to the WebMasterONE and surfing the pages just like a website.

Convenience
Walchem’s patented ShoulderTap® technology (Internet Connectivity On Demand) allows WebMasterONE to be monitored
and controlled over the Internet from any computer, anywhere in the world, with a standard web browser, without the need to
be on the Internet at all times. No proprietary software, no long distance phone charges, and it’s completely safe since the
controller is only connected to the Internet when you request it, or when it sends out reports and alarms.

Compatibility
WebMasterONE supports many of the most popular global communications standards:

MODBUS TCP/IP(Ethernet) - Seamless connectivity to building energy management,


distributed control, process management and SCADA systems
SMTP- EMAIL for sending alarms, reports, or data log files
Receive alarms
ETHERNET via cell phone
text messaging
Cell phone text messaging for instant, descriptive text message alarms
Networking: Ethernet based networking allows the use of a single phone line
or cell modem for communicating with multiple controllers at one site, even when they are located in different
buildings!

Reliability
Every part of WebMasterONE has been designed for reliable performance in any application:
Industrial grade pH, ORP, Conductivity, Free Chlorine/Bromine, and Chlorine Dioxide sensors
Rugged flow switch manifold
UL, CSA and CE safety and electromagnetic performance approvals reduce electrical safety liabililty concerns
and dramatically reduce electrical noise and powerline related field problems

Flexibility
WebmasterONE allows you to control cooling towers, boilers, closed loops and condensate lines using just one controller.
An extensive set of water treatment control methods are included in every WebMasterONE: biocide timers, on/off and time
proportional control, inhibitor feed, intermittent boiler sampling with flashing detection, ORP control with periodic spike,
redundant sensor control and many others.

Sensor Specifications

SENSORS
Sensor Range Temperature Pressure Process Connection Materials
Electrodeless 1000 to 10,000µS/cm 32 to 158°F 0 to 140 psi 1” NPTM submersion CPVC, FKM in-line o-ring
Conductivity 2” NPTM in-line adapter
pH -2 to 16 pH 50 to 158°F 0 to 100 psi 1” NPTM submersion CPVC, Glass, FKM o-rings,
¾” NPTF in-line tee HDPE, Titanium rod, glass
filled PP tee
ORP -1400 to 1400 mV 32 to 158°F 0 to 100 psi 1” NPTM submersion CPVC, Glass, FKM o-rings,
¾” NPTF in-line tee HDPE, Titanium rod, glass
filled PP tee
Contacting Conductivity 10 to 10,000µS/cm 32 to 392°F 0 to 300 psi ¾” NPTM 316 SS, PEEK
(High Pressure Tower)
Contacting Conductivity 10 to 10,000µS/cm 32 to 392°F 0 to 250 psi ¾” NPTM 316 SS, PEEK
(High Pressure Boiler)
Contacting Conductivity 10 to 10,000µS/cm 32 to 158°F 0 to 140 psi ¾” NPTF tee Graphite, glass-filled PP, FKM
(Graphite) o-ring
Contacting Conductivity 10 to 10,000µS/cm 32 to 158°F 0 to 140 psi ¾” NPTF tee 316 SS, glass-filled PP, FKM
(SS) o-ring
pH (High Pressure) 0 to 14 pH 32 to 275°F 0 to 300 psi ½” NPTM gland Glass, Polymer, PTFE, 316
SS, FKM
ORP (High Pressure) -1400 to 1400 mV 32 to 275°F 0 to 300 psi ½” NPTM gland Platinum, Polymer, PTFE, 316
SS, FKM
Flow Switch Manifold Open < 0.7 gpm 32 to 140°F 150 psi up to 100°F ¾” NPTF Glass-filled PP, PVC, FKM,
Assy 50 psi @ 140°F Isoplast
Flow Switch Manifold Open < 0.75 gpm 32 to 158°F 0 to 300 psi ¾” NPTF Carbon steel, Brass, 316 SS,
Assy (High Pressure) FKM
Free Chlorine/Bromine 0 to 8 mg/l (PPM) 32 to 113°F 0 to 15 psi ¾” NPTF PVC, PTFE, Nylon, Isoplast,
FKM
Chlorine Dioxide 0 to 10 mg/l (PPM) 32 to 122°F 0 to 15 psi ¾” NPTF PVC, PTFE, Nylon, Isoplast,
FKM

Typical WebMasterONE 4-Boiler Typical WebMasterONE Cooling Tower

Conductivity pH/ORP Disinfection


Powered by

SHOULDERTap®

Internet
Walchem has made use of the Internet as a remote access
communications platform for industrial control equipment a
practical reality.  While others just attempt to reduce the cost
of embedded web server hardware,  Walchem has solved the
Standard Web
Browser problem of the high cost and lack of availability of a permanent
Walchem
Web Page
connection to the Internet. 

User logs into www.walchem.com and enters ShoulderTap® ID, WebMasterONE makes programming your cooling tower
password and controller phone number. or boiler simple and fast and WebMasterONE does not
require any proprietary software to reside on your computer.
Internet Set-up and programming are all done via a standard web
browser.

Easy to follow menus and system set-up screens make pro-


gramming user friendly and intuitive. Once WebMasterONE
Standard Web
Browser is installed, the Start-up menu jump-starts you through the
Walchem
Web Page top level set-up. The Input, Output and utility menus guide
you through the rest of the programming.
Walchem server “ShoulderTaps” the WebMasterONE.

Internet
ETHERNET NETWORKING
Walchem’s Ethernet Networking allows you to leverage the
power of the WebMasterONE communications abilities.
Standard Web By using the Local Area Network (LAN) or by connecting
Browser
Walchem the WebMasters together via Ethernet, you can access all
Web Page the controllers on the network from a single phone line. It’s
simple. Each controller includes Ethernet and the Master
WebMasterONE dials out to the local Internet Service
controller requires the Ethernet Networking “Master”
Provider and logs onto the Internet.
capability. Utilizing a Master-Slave type relationship - one
Internet controller is configured to be the Master or window to all
the other units (Slaves) on the network.

By utilizing the existing LAN, wiring can be minimized. The


Standard Web
controller simply plugs into the nearest LAN connection via
Browser a standard Ethernet cable. The Master controller detects
User is seamlessly connected to the WebMasterONE the other Walchem devices on the network and provides a
where a second ID and password are entered for added single point of access.
security.

LAN LAN LAN

LAN LAN LAN

Internet
Email

WebMasterONE
Master Unit WebMasterONE
Slave Units

Modbus TCP/IP (Ethernet) is available to seamlessly connect


WebAlert®
to building energy management, distributed control, process Slave Unit
management and SCADA systems.

LAN

LAN
Specifications

INPUTS OUTPUTS
Power Mechanical relays (8 standard)
100-120/220-240 VAC +/-10% 115VAC, 10 amp resistive, 1/8 HP
12 amp, 50/60 Hz 230VAC, 6 amp resistive, 1/8 HP
Fuse 1.6A, 5 x 20mm May be dry contact or powered by line voltage.
R1-R4 fused together, current not to exceed 5.5 amp
Sensors (1 standard, up to 4 optional) R5-R8 fused together, current not to exceed 5.5 amp
Signal: +/- 1.4 VDC (isolated) Only powered relays are fused.
Temperature: 1Kohm, 10 Kohm or 100 Kohm N.O. and N.C. contacts provided.

Digital Inputs (6 standard, additional 6 op- Analog (4-20 mA) Outputs (up to 4 optional)
tional) Isolated, 500 ohm maximum load, internally powered by 24
Isolated dry contact, 0-300 Hz, 1.5 msec minimum width VDC

Analog (4-20 mA) Inputs (8 optional)


2 or 3 wire, internally powered by 24 VDC loop power AGENCY CERTIFICATIONS
available, 25 ohm input resistance, 1000 ohm maximum UL ANSI/UL 61010-1:2004, 2nd Edition*
load CAN/CSA C22,2 No.61010-1:2004 2nd Edition*
CE Safety EN 61010-1 2nd Edition (2001)*
MECHANICAL CE EMC EN 61326 :1998 Annex A*
Enclosure: Thermoplastic Note: For EN61000-4-6,-3 the controller met performance
NEMA Rating: NEMA 4X criteria B.
Display: 64 x 128 pixel backlit LCD *Class A equipment: Equipment suitable for use in establish-
Operating Ambient ments other than domestic, and those directly connected to a
Temperature: 0 to 49°C (32 to 120°F) low voltage (100-240 VAC) power supply network which
Storage Temperature: -29 to 80°C (-20 to 176°F) supplies buildings used for domestic purposes.
Shipping Weight: Approx. 5.4kg (12 lb)

Large Panel Small Panel


(3 Sensors) (1 or 2 Sensors)
A 30.0” (762 mm) 24.0” (610 mm)
B 28.5” (724 mm) 22.5” (572 mm)
C 8.0” (233 mm)
D 12.75” (324 mm)
E 17.5” (445 mm)
F 19.0” 483 mm)

MEASUREMENT PERFORMANCE
Range Resolution Calibration
Contacting Conductivity 10 to 10,000 µS/cm 1 µS/cm ±50% of raw reading (scalable to ppm)
pH -2 to 16 pH 0.01 pH Single or Dual Point
ORP -1400 to 1400 mV 1 mV Single or Dual Point
Temperature 0 to 200°C (32 to 392°F) 1°C (1°F) Single Point

Electrodeless Conductivity 1000 to 10,000 µS/cm 1 µS/cm Single or Dual Point (scalable to ppm)
Free Chlorine/Bromine 0 to 8 mg/l (PPM) 0.01 mg/l Single Point and Zero
Chlorine Dioxide 0 to 10 mg/l (PPM) 0.01 mg/l Single Point and Zero
Installation
Typical Cooling Tower Installation

Conductivity
Electrode

Typical Boiler Installation

To Feed
Location
Sensor Selection Sensor Selection System Options
1 WMT8 SINGLE COOLING TOWER 1 WMT8 A Single
A System Cond
B C E F G H J K Cooling Tower
0 = No sensor
1 = Graphite electrode, 150 psi 2 WMB8 A B C D E G H J K Boiler
2 = Electrodeless, 150 psi
3 WMD8 A Dual
3 = SS electrode, 150 psi B C D E F G H J K Cooling Tower
4 = High pressure, 300 psi
B pH/ORP 4 WM18 A E G H J K Mixed Purpose
0 = None
1 = pH, flat, 100 psi
2 = ORP, rod, 100 psi
3 = Both, 100 psi System Options
4 = pH, bulb, high pressure, 300 psi E VOLTAGE CODE (ALL MODELS)
5 = ORP, high pressure, 300 psi 0 = Prewired, 0 powered, 8 dry contact relays
6 = Both, 300 psi 1 = Prewired, 7 powered, 1 dry contact relays
C Makeup Cond 2 = Prewired, 8 powered, 0 dry contact relays
0 = None 3 = Prewired, 4 powered, 4 dry contact relays
1 = Graphite electrode 4 = Hardwired, 0 powered, 8 dry contact relays
2 = Electrodeless 5 = Hardwired, 8 powered, 0 dry contact relays
3 = SS electrode 6 = Hardwired, 7 powered, 1 dry contact relays
4 = High pressure, 300 psi 7 = Hardwired, 4 powered, 4 dry contact relays
2 WMB8 BOILER F FLOW SWITCH OPTIONS (WMT & WMD ONLY)
A Boiler #1 Conductivity Sensor N = No flow switch, in-line sensors
0 = None L = Loose flow switch manifold, 20 ft cable, low pressure
1 = 250 psi P = Flow switch manifold on PP panel, 5 ft cable, low pressure
B Boiler #2 Conductivity Sensor S = No flow switch, submersion sensors
0 = None F = Loose flow switch manifold, 20 ft cable, high pressure
1 = 250 psi H = Flow switch manifold on PP panel, 5 ft cable, high pressure
C Boiler #3 Conductivity Sensor
0 = None G ANALOG OUTPUTS (ALL MODELS)
1 = 250 psi N = No analog outputs
D Boiler #4 Conductivity Sensor 1 - 4 = One to Four 4-20 mA output boards
0 = None
1 = 250 psi H INPUT OPTIONS
N = No input options
3 WMD8 DUAL COOLING TOWER A = 8 analog inputs
Tower #1(A) and Tower #2 (C) System Conductivity D = 6 digital inputs
0 = No electrode B = Both analog and digital input cards
1 = Graphite electrode
2 = Electrodeless J COMMUNICATIONS HARDWARE
3 = SS electrode (USB & ETHERNET STANDARD)
4 = High pressure N = No additional hardware
Tower #1 (B) and Tower #2 (D) 2nd Sensor M = Modem
0 = No sensor
1 = pH, flat K COMMUNICATIONS SOFTWARE
2 = ORP, rod N = No additional software
3 = pH, High pressure 1 = Ethernet networking master capability
4 = ORP, High pressure 2 = Modbus TCP/IP
5 = Contacting cond, graphite 3 = Both Ethernet networking and Modbus TCP/IP
6 = Contacting cond, high pressure

4 WM18 MIXED PURPOSE


A number of sensor inputs requried
1 = One sensor input
2 = Two sensor inputs
Walchem, an Iwaki America Incorporated Company
3 = Three sensor inputs Five Boynton Road
4 = Four sensor inputs Hopping Brook Park Holliston, MA 01746 USA
Phone: 508-429-1110
Fax: 508-429-7433
www.walchem.com 180275.D Dec 2009
Automatic Feeders for
Chemical Solutions
BASIC2
PROP2
LOGIC2
Technical Sheet
The dosing pump for chemical solutions is the most frequently used unit for every type of water treatment
application. Correctly dosing chemical products is the base of every potabilisation system, of every treatment
for boilers’ water, of every correct conditioning of pools’ water and in general of every system, industrial or
domestic, in which a specific water quality has its own importance.
Basic2, Prop2 and Logic2 series models feature:
" tough and reliable construction
" PVDF body
" parts in contact with the liquids for injection in PVDF, Viton, PTFE and ceramic
" Ball check valves on injection and suction lines
" electronic circuit which stops the pump in case of minimum level signal
" minimum level float-switch for chemicals tank

Available accessories:
" Tank with different capacities depending on the use
" wall-mounting bracket
" pulse-emitter water meters
" suction kit under water level;
" Injection kit;
" Flow sensor;
" Double-signal control panel;
" anti-syphon kit.

Basic2 Feeder
Analogic electromagnetic dosing pump.
Continuously operating or in function of an ON-OFF free contact.
Dosing frequency may be adjusted by the selector and knob on the control board.

Prop2 Feeder
Analogic electromagnetic dosing pump.
Continuously operating, or in function of an ON-OFF free contact, or by a pulse-emitter device.
Accurated dosing can be setted by means of a knob and a button, for strokes frequency adjustment.
A proportional dosing is also possible by means of a 4-20 mA input signal and can be operated by a pulse-
emitter device.

CULLIGAN - Via Gandolfi, 6 - 40057 Cadriano di Granarolo E. - BO (ITALY) - Phone +39 051 6017111 – fax +39 051 765602
Quality System Certified according to UNI EN ISO 9001:2008 Norm
Culligan reserves the right to change any technical or design specifications
Logic2 Feeder
Microprocessors dosing pump, with programmable setting. The operation can be:
" continuous
" by means of a pulse-emitter device
" by means of a 4-20 mA input signal
" time-controlled.
Operation setting may be adjusted using the keys on the control board.
Operation with an ON-OFF free contact is also possible.

TECHNICAL FEATURES
Volume/ Max Power Feed – single Absorbed
Nominal Flow Rate Weight
Model stroke Stroke/minute phase Power
l/h cm3 V/Hz Watt Kg
40 4 0.55 120 17 3.6
80 6 0.83 160 100 – 240 V~ 18
130 13 0.72 300 50/60 Hz 32 4.1
400 40 2.22 300 30

PERFORMANCE CURVES

CURVA40 CURVE80 - 130


12 20
19
11 18
17
10
16

9 15
14 130
8 13
12
7
11
l/h 6 l/h 10
9 80
5 40 8
7
4
6
5
3
4
2 3
2
1
1
0
0
0 2 4 6 8 10 12 14 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
bar bar

CURVA 400
80

70

60

50

l/h 40

30

20

10

0
0 1 2 3 4 5 6
bar

M007-07 – Rev. 02 - 10/2012


M007-06 – Rev. 00 – 10/2012
POLYETHYLENE
TANKS
FOR CHEMICALS SOLUTIONS
Culligan solution tanks serie are made of Polyethylene for the storage of chemicals at atmospheric pressure.
These tanks have been designed to allow the direct installation of dosing pumps in operation both horizontal
and vertical.
They are sized and equipped with a bottom outlet.
The filler cap dimensions varies, depending on the capabilities, from a diameter of 140 mm to one of 215 or
315 mm.
The material used is polyethylene food grade, complying with CEE norms and resistant to almost all corrosive
liquids.

TECHNICAL CHARACTERISTICS

A B C D E F Ø Cap
Type/l.
mm mm mm mm mmø mm(h) mm
PD/50 215 40 175 415 400 455 140
PD/100 230 50 210 600 460 640 140
PD/120 240 50 220 670 480 715 140
PD/150 240 45 220 820 480 860 140
PD/250 325 45 265 825 595 870 140
PD/300 320 75 315 890 670 950 215
PD/500 330 80 390 1115 760 1185 215

A E F Ø Cap
Type/l.
mmø mmø mm(h) mm

PD/1000 345 1085 1220 315


PD/2000 345 1450 1410 315

CULLIGAN - Via Gandolfi, 6 - 40057 Cadriano di Granarolo E. BO (ITALY)


Phone +39.051.60.17.111 – fax +39.051.76.56.02
Quality System Certified according to UNI EN ISO 9001 : 2008 Norm
POLYETHYLENE TANKS
FOR CHEMICALS SOLUTIONS

On completion of the tanks are also available for safety jacket tanks made of polyethylene.

TECHNICAL CHARACTERISTICS

A A Real Capacity
Type
ø mm l.

TINO/30 290 385 30


TINO/50 350 570 50
TINO/70 300 980 70
TINO/80 450 600 80
TINO/100 450 650 100
TINO/150 510 755 150
TINO/200 550 865 200
TINO/300 670 875 300
TINO/350 640 1250 350
TINO/400 720 990 400
TINO/500 780 1070 500
TINO/650 770 1240 600
TINO/800 900 1200 800
TINO/1100 1070 1250 1100
TINO/1500 1220 1340 1500

M007-06 – Rev. 00 – 10/2012

Culligan reserves the right to change any technical or design specifications


CULLIGAN - Via Gandolfi, 6 - 40057 Cadriano di Granarolo E. BO (ITALY)
Phone +39.051.60.17.111 – fax +39.051.76.56.02
2.7 INSTRUMENTATION & CONTROL
Mod. S508-Rx (CONTROL PANEL)
REDOX-METER Technical data
• Standard range: -1000 a +1000 mV
• Display: LCD
• Power output: 2 off 0-20/4-20 mA dc. load ≤ 600 Ohm
• Protection degree: IP 54
Mod. S507-Rx (WALL) - S507-Rx (PANEL)
Technical data
• Standard range: -1000 a +1000 mV
• Display: LCD
• Power output: 2 off 0-20/4-20 mA dc. Maximum load 600 Ohm
• Protection degree: IP 66

TURBIDITY Mod. S507 / S508 (CONTROL PANEL) - S507 (WALL)


METER Technical data
• Standard range: -1000 a +1000 mV
• Display: LCD
• Power output: 2 off 0-20/4-20 mA dc. Maximum load 600 Ohm
• Protection degree: IP 54 (CONTROL PANEL); IP 66 (WALL)

CONDUCTIVITY Mod. C2-C2000 S508 (CONTROL PANEL)


METER Mod. C2-C2000 S507 (WALL)
Technical data
• Standard range: 0-2000 µS
• Display: LCD
• Power output: 2 off 0-20/4-20 mA dc. Maximum load 600 Ohm
• Protection degree: IP 54 (CONTROL PANEL); IP 66 (WALL)

RESIDUAL CHLORINE Potentiostatic or Amperometric models


METER
Mod. S508 (CONTROL PANEL)
Technical data
• Standard range: 0-2 ppm of free Cl2
• Display: LCD
• Power output: 2 off 0-20/4-20 mA dc. Maximum load 600 Ohm
• Protection degree: IP 54

Mod. S507 (WALL) - S507 (PANEL)


Technical data
• Standard range: 0-2 ppm of free Cl2
• Display: LCD
• Power output: 2 off 0-20/4-20 mA dc. Maximum load 600 Ohm
• Protection degree: IP 66

INSTRUMENTATION AND CONTROLS 23


CHLORINE DIOXIDE Mod. S508 (CONTROL PANEL)
Technical data
ANALYSER • Standard range: 0,005 - 2 ppm as ClO2; 0,05 - 20 ppm as ClO2
• Display: LCD
• Power output: 2 off 0-20/4-20 mA dc. Maximum load 600 Ohm
• Protection degree: IP 54
Mod. S507 (WALL) - S507 (PANEL)
Technical data
• Standard range: 0,005 - 2 ppm as ClO2; 0,05 - 20 ppm as ClO2
• Display: LCD
• Power output: 2 off 0-20/4-20 mA dc. Maximum load 600 Ohm
• Protection degree: IP 65

DETECTOR Chlorine Dioxide Detector


Technical data
• Power supply: 10-30 Vac
• Dimensions: 160x122x76 mm
• Power output: 4-20 mA
• Protection degree: IP 65

MC-10 Control Board


CONTROL BOARD Available with amperometric or potenziostatic cell
Technical data
• Power supply: 230 Vac ± 10% 50-60 Hz
• Operating power: 7 VA max
• Display: 2 off alphanumeric LCD displays with 2 lines (16 digits), back-light
• Protection degree: IP 65

MONITORING RW08 remote control via web, with 1.5-m cable


DOSING SYSTEM Technical data
• Power supply: 230 V 50 Hz
• Watertight tank: cam 20x20, 11 cm depth
• Protection degree: IP 56

RECORDER Mod. C500 (CONTROL PANEL)


Technical data
• Up to 3 programmable inputs
• Up to 6 programmable inputs
• Prints on paper
• Protection degree: IP 54

24 INSTRUMENTATION AND CONTROLS


SOFTENING Analyser suitable for softener monitoring
CONTROL Technical data
• Power supply: 230V 50Hz + earth
• Dimensions: 120 x 120 x 220 mm (width x depth x height)
• Weight: 0,5 kg
• Protection degree: IP 54

WATER HARDNESS Testomat


MONITOR Technical data
• Standard measuring range:
0,09-0,89 °f; 0,45-4,48 °f; 1,79-17,90 °f; 4,4-4,44 °f
• Programmable measurements interval 5/10/20 or 30 minutes
• Pressure: 10 bar max
• Temperature: 45 °C max
• Parts in contact with water are in corrosion proof material

Two types of controllers are available depending on application:


ELECTRONIC TIMER Electronic Timer PLF - 2K (PROGRAMMABLE LOGIC FUNCTION):
for single units.
Electronic Timer PLM - 2K (MULTITASK):
for multiple units and systems.
All Culligan controllers in the Commercial/Industrial Series use a 24 V - 50 Hz
power feed.
An appropriate transformer is available as an option.

INSTRUMENTATION AND CONTROLS 25


2.8 UV STERILIZATION
U.V. STERILIZATION
U.V. (ULTRAVIOLET) RAYS ARE GENERATED BY SPECIAL LAMPS EMITTING THE APPROPRIATE
WAVELENGTH OF LIGHT FOR KILLING/INACTIVATING MICROORGANISMS. U.V. TECHNOLOGY IS
OFTEN SELECTED WHEN AN EFFICIENT SYSTEM FOR ELIMINATING PATHOGENS WITHOUT USING
CHEMICALS IS PREFERRED. SOMETIMES U.V. IS USED IN CONJUNCTION WITH OTHER
OXIDANTS/DISINFECTANTS (OZONE, OXYGEN, ETC.) TO INCREASE THEIR EFFECTIVENESS.

MODELS
Ultraviolet systems have a high disinfecting They are mainly used for point of use disinfection
capacity: U.V. rays at 254 nm (nanometer) destroy of sanitary circuits, and as a bacteria prevention
99.9% of pathogens. on closed circuits. In addition, they are suitable as
They are available in different models, as per table Reverse Osmosis pre-treatment, and wherever
here below. disinfection is necessary, and it is preferred to
Models 40 S, 60 S, and from 40 to 120 L are avoid Chemicals use.
available only with display area.

MODEL MAXIMUM UNIT LAMP WEIGHT

ULTRAVIOLET
FLOW RATE POWER POWER
CONSUMPTION in operation shipping
m3/h V W kg kg

U.V. 20S 4.0 100 2 x 40 19 15


U.V. 40S 11.5 * 210 4 x 40 51 45
U.V. 60S 17.0 * 300 6 x 40 60 52
U.V. 40L 23.0 ** 350 4 x 75 82 75
U.V. 60L 34.0 ** 500 6 x 75 150 102
U.V. 80L 45.5 ** 650 8 x 75 158 110
U.V. 100L 57.0 ** 800 10 x 75 215 132
U.V. 120L 68.5 ** 900 12 x 75 228 145
U.V. 16L 91.5 ** 1200 16 x 65 240 150
U.V. 20L 114.5 ** 1450 20 x 65 336 210
U.V. 24L 137.0 ** 1800 24 x 65 400 250
U.V. 32L 171.0 ** 2300 32 x 65 600 350
U.V. 40L/0 229.0 ** 2900 40 x 65 750 440
U.V. 48L 274.5 ** 3480 48 x 65 950 500

* For inlet water with Transmittance T10>96% the dosage is 400 J/m2
** For inlet water with Transmittance T10>94% the dosage is 400 J/m2

OPERATING DATA
Maximum operating pressure 8 bar

Operating temperature room 4-45 °C; water 2-80 °C

Pressure loss at maximum flow rate 0.14 bar for 20S model - 0.2 bar for other models

Power supply 230V - 50/60 Hz

26 U.V. STERILIZATION
DOMESTIC DRINKING
WATER AND SMALL
COMMUNITIES

The BIO-UV reactors in the UV HOME and IBP ranges are used to :
- make raw water coming from local drinkable resources (wells, boreholes, catchments etc.)
- make water in the system safe to drink, particularly after dechlorination using active charcoal
- make recycled rainwater safe for domestic use only

BIO-UV reactors ensure that the water complies with bacteriological quality limits (in accordance with the Order
dated 25/12/2003) and complies with the Ministry of Health’s directive concerning UV treatment. Prior filtration may be
necessary.

PRINCIPLE
The sun emits invisible light: ultraviolet light. This natural phenomenon is reproduced inside the reactors in the BIO-UV
Group’s ranges using powerful lamps, result of leading-edge technology, that emit UV-C rays.

At 254 nanometers, the optimum wavelength for destroying micro-organisms (viruses, bacteria, algae, yeasts, mould...), the
UV-C rays penetrate to the heart of DNA and disturb the metabolism of cells until they are totally destroyed. All germs are
thus desactivated (including Legionella and Cryptosporidium) and cannot reproduce.
R

Lu

EFFECTIVE DOSE
ay

m
on Ga

iè Vi

In
R
s mm

The reactors in the BIO-UV ranges are dimensioned


re sib

fr Inf
ay X
G a

ar ra
vi le l
am R

on R

ou -re
si igh

Ultraviolets
according to the pump flow rate, as it is the combination
s ays
m ays

bl t

ge d
X

Ultraviolet
e
a

of the contact time in the reactor and the power of the


lamp(s) that will ensure that the necessary dose (expressed
in millijoules per square centimeter or mJ/cm2) sufficient to
kill 99.9% of the micro-organisms (bacteria, viruses, algae in
C

A
V-

V-

V-
U

suspension,…) is received.
Gemicide
254 nm

BENEFITS
n Treatment easy to use. Does not modify the physico-chemical characteristics of the water: no
change in the taste, smell, etc.
n No disinfection by-products created that are harmful to human health
n No risk of under or over-dosing
n No chemical product monitoring and handling constraints
n May be combined with other treatment processes (filtration, softening etc.)
UV HOME SERIES REACTORS
Max.flow Performance in millijoules
UV lamp : Number Height of reactor Diameter of
Description per cm2 at actual Connection
rate in m3/h * recommended flow rates* * Power consumption in mm reactor in mm

UV HOME 2 2,2 40 1 x 33 W 3/4” 445 88,9

UV HOME 3 3,2 40 1 x 55 W 3/4” 716 88,9

* Contact us for other flow rates


** The performance of these devices was calculated at the end of the lamps’ life and with a transmission of 98%
Lamps’ life : 13000 hours.

ADVANTAGES
n Compact reactor, easy to install
n Separate electrical cabinet for free mounting on the wall
n Inlet/outlet in « L » with inlet under the reactor and outlet on the top of the reactor
n Simple and economical technology regarding investment and operating
n Option : UV intensity sensor

The UV HOME 2 and 3 sanitizers are available alone or with an additionnal filtration system (2 or 3 filters depending on the
water quality).
2 Filters Kit 3 Filters Kit
UV HOME 2 Sanitizer UV HOME 2 Sanitizer
Washable screen filter 60 µ - Cartridge filter 10 µ Washable screen filter 60 µ - Cartridge filter 10 µ - Carbon Filter
UV HOME 3 Sanitizer UV HOME 3 Sanitizer
Washable screen filter 60 µ - Cartridge filter 10 µ Washable screen filter 60 µ - Cartridge filter 10 µ - Carbon Filter

IBP HO + SERIES REACTORS


Max.flow Performance in millijoules per
UV lamp : Number Height of Diameter of
Description rate in cm2 at actual recommended flow Connection
rates* * Power consumption reactor in mm reactor in mm
m /h *
3

IBP 10 HO + 4,6 40 1 x 87 W 1” 1067 90


IBP 30 HO + 6,6 40 1 x 87 W 1”1/2 1072 114
IBP 40 HO + 9,3 40 1 x 105 W 1”1/2 1326 114
IBP 2150 HO + 13 40 2 x 87 W 2” 1083 150
IBP 3150 HO + 22 40 3 x 87 W 2” 1083 150
IBP 4205 HO + 39 40 4 x 87 W 2”1/2 1096 205
IBP 5205 HO + 54 40 5 x 87 W 2”1/2 1096 205
* Contact us for other flow rates
** The performance of these devices was calculated at the end of the lamps’ life and with a transmission of 98%

ADVANTAGES
n Excellent disinfecting performance by optimization of UV emissions and hydraulic flow
n Compact reactors, easy to install
n Use of single-base lamps, patented sealing system and vertical design for an easy maintenance
n Optional UV sensor and monitor offering data reporting by a diode and contact type alarm
n Lamp life optimized : 13 000 hours depending on the number of switchings on

MUNICIPAL DRINKING
WATER SUPPLIES

The BIO-UV reactors in the IAM range have been developed to meet the most stringent requirements for the production
of drinking water.They can be used to disinfect raw water (from wells, catchment systems etc.) and guarantee that water
bacteriological quality limits are met in accordance with the Order dated 25/12/2003, before distribution in public drinking
water systems.They can also be used in pre-treatment, either to reduce the use of oxidizing biocidal agents and, therefore,
the by-products of oxidation, or to treat specific micro-organisms (particularly Cryptosporidium and Giardia).

PRINCIPLE
At 254 nanometers, the optimum wavelength for destroying micro-organisms (viruses, bacteria, algae, yeasts, mould...), UV-C
rays penetrate to the heart of DNA and disturb the metabolism of cells until they are totally destroyed. All germs are thus
desactivated (including Legionella and Cryptosporidium) and cannot reproduce.
G

EFFECTIVE DOSE
V
am

is

In
ib
m

The reactors in the BIO-UV ranges are dimensioned


fr
le
a

a-
R

lig

re
ay

ay

Ultraviolet
ht

according to the flow rate: it is the combination of the


d
s

contact time in the reactor and the power of the lamp(s),


that will ensure that the necessary dose (expressed in
millijoules per square centimeter or mJ/cm2) sufficient to
-C

-B

-A
V

kill 99.9% of the micro-organisms (bacteria, viruses, algae in


U

Germicide suspension,…) is received.


254 nm

BENEFITS
n Treatment that is simple to use: Reduces the handling of chlorine and monitoring. It is therefore particularly well-
suited to rural communities with diversified water resources
n Physical treatment with no change in the physico-chemical quality of the water: the original taste and
smell of the water are preserved, improving the image of environmentally conscious communities
n Disinfection by UV enables the treatment of chlorine-resistant parasites liable to have an adverse
affect on human health
n Economic investment and operation
n DW Reactors certified accordind to ÖNORM M 5873-1

ÖNORM certified
IAM SERIES REACTORS/120-300W
Max.flow Performance in millijoules
UV lamp: Number Connection Height of reactor Diameter of
Description rate in per cm2 at actual
Power consumption DN in mm reactor in mm
m3/h * recommended flow rates * *

IAM1090/120 8,5 40 1 x 120 W DN 65 952 90


IAM1150/120 15 40 1 x 120 W DN 80 952 150
IAM2205/120 41 40 2 x 120 W DN 100 958 205
IAM3273/120 80 40 3 x 120 W DN 150 1010 273
IAM1150/300 26 40 1 x 300 W DN 80 1120 150
IAM2273/300 95 40 2 x 300 W DN 150 1165 273
IAM3273/300 150 40 3 x 300 W DN 150 1165 273
IAM4273/300 200 40 4 x 300 W DN 200 1165 273
IAM5273/300 250 40 5 x 300 W DN 200 1165 273
* Contact us for other flow rates
** The performance of these devices have been calculated at the end of the lamps’ life and with a transmission of 98%

IAM SERIES REACTORS/500W


Max.flow Performance in millijoules
UV lamp: Number Connection Height of reactor Diameter of
Description rate in per cm2 at actual
Power consumption DN in mm reactor in mm
m3/h * recommended flow rates * *

IAM3355/500 340 40 3 x 500 W DN 300 2045 355


IAM4508/500 650 40 4 x 500 W DN 350 2183 508
IAM6508/500 870 40 6 x 500 W DN 350 2183 508
IAM8711/500 1000 40 8 x 500 W DN 500 2200 711
IAM10711/500 1300 40 10 x 500 W DN 500 2200 711
IAM12711/500 1700 40 12 x 500 W DN 500 2200 711
* Contact us for other flow rates
** The performance of these devices have been calculated at the end of the lamps’ life and with a transmission of 98%

DW SERIES REACTORS
Description Max.flow rate Performance in millijoules
per cm2 at actual UV lamp: Number Connection Height of reactor Diameter of
in m3/h * recommended flow rates * * Power consumption DN in mm reactor in mm
DW 3323/400W 186 40 3 x 400 W DN 200 1860 323
DW 5355/500W 437 40 5 x 500 W DN 250 1860 355
DW 10508/500W 695 40 10 x 500 W DN 350 1890 508
* Contact us for other flow rates
** The performance of these devices have been calculated at the end of the lamps’ life and with a transmission of 98%

CHARACTERISTICS
n Passivated, micro-bitted 316L stainless steel reactor
n Flanged connection
n 100% draining
n High performance amalgam low pressure UV lamp
n Electronic ballasts without starter
n Lamp operating indicator light, lamp alarm indicator light and alarm contact
n Digital hour counter and reset
n Selective UV sensor at 254 nm and control monitor with display of UV intensity and 4-20mA output for remote
management
n For IAM 500 W Series: horizontal installation of the reactor, automatic standard quartz wiper system without dismantling,
possibility of lamp power regulation

ADVANTAGES
n High quality of manufacture and high disinfecting performance
n Inlet and outlet sanitary sampling valves
n Use of amalgam low pressure lamps to achieve required performance levels irrespective of the temperature of the water
(particularly cold mountain water)
n Dedicated electronic ballasts guaranteeing maximum lamp UV efficiency and integrated control
n UV monitoring sensor complying with Austrian standard ÖNORM providing correct continuous operation of the sanitizer
n LCD display of UV intensity, remote management via a 4-20mA output
n Personalization of reactors according to the installation, operation and maintenance constraints (diameter of flanges,
inlet/outlet positioning, vertical/horizontal reactor, etc.)
n Single-base lamps and patented sealing system for an easy maintenance
n Option IAM 120-300W Series: manual or automatic quartz wiper system, without dismantling

DATA SHEET IAM 120W

Technical characteristics IAM 120W



 B E
 D
 G
 H



 A
 C F









REACTOR OPERATING
Model A B C D E F G H FLANGES WEIGHT PRESSURE
(Kg)
IAM 1090/120W 952 293.1 689 952 240 530 200 430 DN65 12.5 10 bars
IAM 1150/120W 951.5 322.1 669 951.5 273 530 200 430 DN80 20.8 10 bars
IAM 2205/120W 985.15 318 639 985.15 317 530 200 430 DN100 27.5 10 bars
IAM 3273/120W 1010 478.5 526 1010 314.55 530 200 430 DN150 68.4 10 bars



Certifications :
CE
Description : IAM 120W

IAM IAM IAM IAM


1090/120W 1150/120W 2205/120W 3273/120W
REACTOR
Material 316L stainless 316L stainless 316L stainless 316L stainless
steel steel steel steel
Diameter 90 mm 150 mm 205 mm 273 mm
Max. length (with automatic wiper system) 952mm 952mm 985mm 1010mm
Weight 12,5 20,8 27,5 68,4
Connection type Flanged Flanged Flanged Flanged
Connection DN65 DN80 DN100 DN150
Minimum DN DN65 DN65 DN65 DN65
Surface finish Micro-blasted Micro-blasted Micro-blasted Micro-blasted
steel steel steel steel
Pickling/passivation Included Included Included Included
Top air bleed Yes Yes Yes Yes
Bottom drain 100% type 100% type 100% type 100% type
Sampling valves upstream / upstream / upstream / upstream /
downstream downstream downstream downstream
Maximum operating pressure 10 bars 10 bars 10 bars 10 bars
Orientation (V/H) Vertical Vertical Vertical Vertical
Head loss
ELECTRICAL CABINET
Material Polyester Polyester Polyester Polyester
Dimensions en mm 530x430 x200 530x430 x200 530x430 x200 530x430 x200
Cable length cabinet/reactor 10m 10m 10m 10m
Cabinet ventilation No No No Yes
Power supply 220-240V 220-240V 220-240V 220-240V
Frequency 50-60Hz 50-60Hz 50-60Hz 50-60Hz
Cable type / cross-section 3G1,5 3G1,5 3G1,5 3G1,5
Absorbed power 132W 132W 264W 396W
Hours run counter Electronic Electronic Electronic Electronic
Differential protection 30 mA 30 mA 30 mA 30 mA
Protection 6A 6A 6A 6A
ON/OFF Switch Yes Yes Yes Yes
Power on indicator light Yes Yes Yes Yes
Lamp indicator light Yes Yes Yes Yes
Protection index IP54 IP54 IP54 IP54
UV LAMPS
Number of lamps 1 1 2 3
Electrical power per lamp 120 W 120 W 120 W 120W
Lamp type Amalgam Amalgam Amalgam Amalgam
UV power per lamp 40 W 40 W 40 W 40 W
Total UV power 40 W 40 W 80 W 120 W
Average life expectancy 8 000 h 8 000 h 8 000 h 8 000 h
CONTROLS
« General fault » red indicator Yes Yes Yes Yes
« Lamp fault » volt-free contact Yes Yes Yes Yes
« Millenium » + 4+20mA output Yes Yes Yes Yes
« General fault » volt-free contact Yes Yes Yes Yes
« Pre-alarm » volt-free contact Yes Yes Yes Yes
POSSIBLE OPTIONS
Manual wiper system No Yes Yes Yes
Automatic wiper system No Yes Yes Yes
Support feet : horizontal installation Yes Yes Yes Yes
Modification of input/output position Yes Yes Yes Yes
Modification of connection DN Yes Yes Yes Yes
Power regulation No No No No
PN16 or PN25 Yes Yes Yes Yes




DATA SHEET IBP HO +
Technical characteristics

B D

E G
H

F
A

REACTOR OPERATING
Model A B C D E F G H FLANGES WEIGHT PRESSURE
(Kg)
IBP 10 HO+ 1067 116.5 871 950 129.5 320 270 121 Welding nipple 1” 4.8 10 bar
IBP 30 HO+ 1072 139.2 866.3 950 136 320 270 121 Welding nipple 1”1/2 6.8 10 bar
IBP 40 HO+ 1326 139.2 1120.3 1200 139.2 320 270 121 Welding nipple 1”1/2 8.3 10 bar
IBP 2150 HO + 1077 216 839 950 226.8 320 270 121 Welding nipple 2” 11 kg 10 bar
IBP 3150 HO + 1077 216 839 950 226.8 320 270 121 Welding nipple 2” 11 kg 10 bar
IBP 4205 HO + 1104 245 865.76 950 281.1 515 270 121 Welding nipple 2”1/2 17 kg 10 bar
IBP 5205 HO + 1104 245 865.76 950 281.1 515 270 121 Welding nipple 2”1/2 17 kg 10 bar

Certifications :
CE
Description
IBP10 IBP30 IBP40 IBP2150 IBP3150 IBP4205 IBP5205
HO + HO + HO + HO + HO+ HO+ HO+
REACTOR
Stainless Stainless Stainless Stainless Stainless Stainless Stainless
Material
steel 316L steel 316L steel 316L steel 316L steel 316L steel 316L steel 316L
Diameter 90 mm 114 mm 114 mm 150 mm 150 mm 205 mm 205 mm
Max. length 1067 mm 1072 mm 1326 mm 1077 mm 1077 mm 1104 mm 1104 mm
Weight 4.8 kg 6.8kg 8.3 kg 11 kg 11 kg 17 kg 17 kg
Welding Welding Welding Welding Welding Welding Welding
Connection type nipple nipple nipple nipple nipple nipple nipple
Connection 1'' 1"1/2 1"1/2 2" 2" 2"1/2 2"1/2
Micro blasted Micro blasted Micro blasted Mirror Mirror Mirror Mirror
Surface finish steel steel steel polished polished polished polished
Top air bleed Yes Yes Yes Yes Yes Yes Yes
Max operating pressure 10 bar 10 bar 10 bar 10 bar 10 bar 10 bar 10 bar
Head loss at the max. flowrate 10 cmCE 6 cmCE 12 cmCE 5 cmCE 10 cmCE 6 cmCE 10 cmCE
ELECTRICAL CABINET
painted painted painted painted painted painted painted
Material
steel steel steel steel steel steel steel
320x270 320x270 320x270 320x270 320x270 515x270x121 515x270x121
Dimensions in mm x121 mm x121 mm x121 mm x121 mm x121 mm mm mm
Cable length between cabinet/reactor 5m 5m 5m 5m 5m 5m 5m
Weight 5 kg 5 kg 5 kg 5 kg 5 kg 8 kg 8 kg
Cabinet ventilation No No No No No Yes Yes
Power supply 220-240V 220-240V 220-240V 220-240V 220-240V 220-240V 220-240V
Frequency 50-60 Hz 50-60 Hz 50-60 Hz 50-60Hz 50-60Hz 50-60Hz 50-60Hz
Current rating 0,4A 0,4A 0,5A 0,8A 1,2A 1,7A 2,1A
Cable type/cross-section 3G0,75 mm² 3G0,75 mm² 3G0,75 mm² 3G0,75mm² 3G0,75mm² 3G0,75mm² 3G0,75mm²
Absorbed power 96 W 96 W 191 W 191 W 287 W 382 W 478 W
Hours run counter Electronic Electronic Electronic Electronic Electronic Electronic Electronic
Differential protection no no no no no no no
Protection Fuse 2A Fuse 2A Fuse 2A Fuse 2A Fuse 2A Fuse 4A Fuse 4A
ON/OFF switch yes yes yes yes yes yes yes
Power on indicator light no no no no no no no
Lamp indicator light yes yes yes yes yes yes yes
Protection index IP54 IP54 IP54 IP54 IP54 IP54 IP54
UV LAMPS
Number of lamps 1 1 1 2 3 4 5
Electrical power per lamp 87 W 87 W 105W 87 W 87 W 87 W 87 W
Lamp type High Output High Output High Output High Output High Output High Output High Output
UV power per lamp 28W 28W 35W 28W 28W 28W 28W
Total UV power 28W 28W 35W 56W 84W 112W 140W
Average life expectancy 13000 h 13000 h 13000 h 13000 h 13000 h 13000 h 13000 h
VERSIONS
Without UV sensore Yes Yes Yes Yes Yes Yes Yes
With Moniteur PRO3 (T10 = 85%
Yes Yes Yes Yes Yes Yes Yes
minimum)

VA-11/10
2.9 AERATION TOWER
AERATION TOWERS
CULLIGAN AERATION TOWERS ARE DESIGNED TO REDUCE, THROUGH FORCED DRAFT AERATION,
THE CONCENTRATION OF DISSOLVED GAS IN WATER. FORCED AERATION OXIDIZES WATER AND
REMOVES GASES SUCH AS METHANE (CH4), CARBON DIOXIDE (CO2) AND HYDROGEN SULFIDE
(H2S). DEGASSERS ARE INSTALLED ABOVE WATER COLLECTING TANKS AND ARE EQUIPPED WITH
A SPECIAL FLANGE FOR EASY INSTALLATION.

MATERIALS
Aeration towers models 400, 600, 1000 and 1400 external corrosion protection using polyurethane
are entirely manufactured in polypropylene (PP), paint.
while model 1800 is in high grade carbon steel, Packing rings for all models are in polypropylene
with a food-grade epoxy resins internal lining and (PP).

OPERATION
Aeration towers are equipped with electric fans that A specially designed device at the base of the
force air from the bottom towards the fine water aeration tower prevents air from dispersing
droplets falling from the top, thereby separating gas towards the water collecting tank.
from water which is expelled through a vent.

OPTIONAL ACCESSORIES
The efficiency of aeration towers can be improved • SPRAY NOZZLES: designed for maximum water
with the following optional accessories, which are nebulization, are installed on the inlet distributor.
available for all models:
• DROP-STOP FILTERS: reduces the amount of
water carried over by the air stream and are
installed just prior to the gas outlet.

MODEL CAPACITY* ELECTRIC FAN AIR DIMENSIONS WEIGHT


220/380V - 50 Hz - 3 ph FLOW RATE
(1) (2) power max head width depth height in operation shipping

m3/h m3/h kW mm H2O m3/min mm mm mm kg kg

F.D.A. 400 4 10 0.55 ~ 140 13 560 1180 2620 220 110


F.D.A. 600 9 22 1.5 ~ 140 29 780 1475 2620 350 148
F.D.A. 1000 24 60 3 ~ 140 80 1120 1920 2620 1000 335
F.D.A. 1400 50 120 5.5 ~ 140 160 1545 2400 2620 1600 540
F.D.A. 1800 80 200 11 ~ 140 260 1960 2785 3310 3000 1400
* Operating temperature: 5-60 °C • (1) Hydrogen Sulphide and Trihalomethanes (THM’s) • (2) Methane and Carbon Dioxide.

NOTE – Weights are approximate. • Dimensions may vary by ± 2%.


– In addition to the standard models above, aeration towers for larger volumes of water and/or for removing
specific gasses are designed upon request.

AERATION TOWERS 27
2.10 REVERSE OSMOSIS
REVERSE OSMOSIS
REVERSE OSMOSIS (THE ACRONYM R.O. IS COMMONLY USED) IS THE PROCESS OF FORCING
WATER FROM A COMPARTMENT OF HIGH SALT CONCENTRATION THROUGH SEMIPERMEABLE
MEMBRANES TO A COMPARTMENT OF LOWER SALT CONCENTRATION.
OSMOTIC MEMBRANES ARE THE FINEST FILTERS ACTING AS A BARRIER FOR SALTS AND
ORGANICS WITH MOLECULAR WEIGHT ABOVE 100 DALTON, AND ARE AN OUTSTANDING
PROTECTION AGAINST MICRO-POLLUTANTS, PESTICIDES, PYROGENS, VIRUSES AND BACTERIA.
REVERSE OSMOSIS IS A PHYSICAL PROCESS, AND DOES NOT REQUIRE CHEMICALS’ USE.
THE REVERSE OSMOSIS PROCESS IS VERY SIMPLE AND RELIABLE, AND IN RECENT YEARS THE
AVAILABLE MEMBRANES HAVE BEEN DEVELOPED TO GIVE A LOWER ENERGY CONSUMPTION.
MEMBRANES ARE OF HIGH QUALITY AND RELIABILITY, ALSO FOR SPECIFIC WATER APPLICATION.

MODELS
The range of standard available R.O. units are listed Compact Systems
below: • AQUA-CLEER S.D.S.*
• E1, M1, G1 SERIES (for home-based dialysis) capacity from 80 to
capacity from 40 to 350 l/h 100 l/h
• AQUA-CLEER PROFESSIONAL • PHARMA
(designed for dental laboratories) capacity 12 l/h (for the production of pure water for laboratories)
• AQUA-CLEER SB 200 capacity from 35 to 160 l/h
capacity up to 200 l/h
• AQUA-CLEER NFC SERIES
(designed for use with industrial dishwashers)
capacity 180 l/h
• AQUA-CLEER MFP 4-44 SERIES *
capacity from 400 to 3600 l/h * Models in the MFP 4-44, R.O.2 and S.D.S. range are also
available as “Medical Device”.
• AQUA-CLEER R.O.2 SERIES*
capacity from 400 to 1600 l/h NOTE: R.O.2 models are composed by two reverse osmosis units,
which are normally operated simultaneously in series (double
• AQUA-CLEER SW SERIES pass R.O. or product staging), in emergency the units can be
capacity from 300 to 6000 l/h operated one at the time (single pass R.O.). These units are
suitable for use in hemodialysis and other critical applications.
• AQUA-CLEER IW E & IW L SERIES In addition to standard units, it is possible to design customized
capacity from 5000 to 36000 l/h units, for higher flow rates.

30 REVERSE OSMOSIS
MATERIALS
Semipermeable membranes are the very heart of Materials used in fabrication, particularly for parts
any R.O. unit. Culligan’s Aqua-Cleer systems use in contact with water, are food-grade and selected
spiral wound membranes, selected in accordance for high resistance to corrosion (AISI 316 stainless
with the characteristics of the water to be treated steel, PVC and polyethylene).
and the required capacity.
For Sea Water R.O. units, membranes suitable for
high salinity (up to 45000 ppm) are used.

OPERATION AND ACCESSORIES


Aqua-Cleer R.O. units are equipped with fully
automatic control systems for operations and
quality control (by means of relevant indicators),
and safety.
A number of accessories specifically designed for
dialysis are available, meeting current regulatory
standards, including the Discharge Device for
artificial kidney, with internal siphon to avoid the
rise of bacteria from the drain network to the
kidney machine.
It is manufactured in AISI Stainless steel and it is
complete with fast connection. Sound proof
Hot water production systems are also available enclosure
for thermal sanitization of water distribution loops, for BI-OMOSIS
as well as cabinets for sound proofing the R.O. Medical Device
units.

Hot water Disinfection


System

PLC Control Panel Discharge


Device for
artificial kidney

REVERSE OSMOSIS 31
PRINCIPAL APPLICATIONS
For use in applications where high level of • restaurants, for best dishwasher performance
chemical and bacteriological water purity is • pre-treatment for boiler deionization system
required, and in contrast to traditional deionization • potable water for ice production
systems there is no handling or discharge of
• offset printing, to maximise quality and improve
hazardous chemicals.
production yield
• desalination for potable water production from • chemical laboratories, for rinsing instruments
brackish or sea water and glassware
• pure water for medium to high pressure boilers • floriculture
• humidifiers • dialysis applications using “Medical Device”
• microchip rinsing for the micro-electronic models, as per UNI CEI EN ISO 13485 Norm,
industry certified to CE0434
• pharmaceutical and cosmetic industry • … and in many other applications where pure
• textile industry water is required
• food production

MODEL INSTALLED FITTINGS NOMINAL DIMENSIONS WEIGHT


POWER in out FLOW RATE width depth height shipping
E1 M1 G1 SERIES feeding
Ø
product
Ø
H

kW mm mm l/h mm mm mm kg
R.O. UNITS FOR BRACKISH WATERS
E1 SERIES
E1-1S 0.25 10 10 40 885 312 948 29
E1-2S 0.25 10 10 80 885 312 948 34
E1-3S 0.25 10 10 120 885 312 948 39
E1-2L 0.56 10 10 190 885 312 948 43
E1-3L 0.56 10 10 270 885 312 948 50
E1-4L 0.56 10 10 350 979 312 1090 57
M1 SERIES
E1 Series
M1-1S 0.25 10 10 40 885 312 948 29
M1-2S 0.25 10 10 80 885 312 948 34
M1-3S 0.25 10 10 120 885 312 948 39
M1-2L 0.56 10 10 190 885 312 948 43
M1-3L 0.56 10 10 270 885 312 948 50
M1-4L 0.56 10 10 350 979 312 1090 57
G1 SERIES
G1-2S 0.25 10 10 80 955 312 948 35
G1-3S 0.25 10 10 120 955 312 948 40
G1-2L 0.75 10 10 190 955 312 948 44
M1 Series G1-3L 0.75 10 10 270 955 312 948 51
G1-4L 0.75 10 10 350 1048 312 1090 59

H Average values based on the following standard conditions: water temperature 25 °C;
G1 Series raw water TDS 500 ppm as NaCl; product water pressure 0 bar; new membranes.

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

32 REVERSE OSMOSIS
MODEL INSTALLED FITTINGS NOMINAL DIMENSIONS WEIGHT
AQUA-CLEER POWER in
feeding
out
product
FLOW RATE
H
width depth height shipping

PROFESSIONAL kW
Ø

Ø
“ l/h mm mm mm kg
POTABLE WATER SYSTEM
Professional - ¼ ¼ 12 410 310 565 10

H Average values based on the following standard conditions: water pressure 6.2 bar with booster pump;
water temperature 25 °C; TDS 500 mg/l without counter-pressure with new membrane.

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

MODEL INSTALLED FITTINGS NOMINAL DIMENSIONS WEIGHT


AQUA-CLEER POWER in
feeding
out
product
FLOW RATE
H
width depth height shipping

SB 200 kW
Ø

Ø
“ l/h mm mm mm kg
R.O. UNITS FOR BRACKISH WATERS
SB 200 1.5 1 ½ 200 800 650 1600 221

H Average values based on the following standard conditions: water temperature 20 °C;
raw water TDS 500 ppm as NaCl; product water pressure 0 bar; new membranes.

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

MODEL INSTALLED FITTINGS NOMINAL DIMENSIONS WEIGHT


POWER in out FLOW RATE width depth height shipping
NFC SERIES feeding
Ø
product
Ø
H

kW “ “ l/h mm mm mm kg
R.O. UNITS FOR BRACKISH WATERS
NFC 99 0.42 ½ ½ 180 570 460 605 48

H Average values based on the following standard conditions: water temperature 20 °C;
raw water TDS 500 ppm as NaCl; product water pressure 0 bar; new membranes.

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

REVERSE OSMOSIS 33
MODEL INSTALLED FITTINGS NOMINAL DIMENSIONS WEIGHT
POWER in out FLOW RATE width depth height shipping
MFP 4-44 feeding
Ø
product
Ø
H

kW “ “ l/h mm mm mm kg
R.O. UNITS FOR BRACKISH WATERS
400 1.5 1 ½ 400 500 660 1550 115
800 1.5 1 ½ 800 500 660 1550 140
1200 2.2 1 ½ 1200 500 660 1550 170
1600 2.2 1 ½ 1600 500 660 1550 190
2200 4 1 ¾ 2000 500 660 1800 220
2800 4 1 ¾ 2400 500 660 1800 250
3300 4 1 ¾ 2800 500 660 1800 280
3600 4 1 ¾ 3200 500 770 1800 280
4000 4 1 ¾ 3600 500 770 1800 280

H Average values based on the following standard conditions: water temperature 20 °C;
operating pressure 200 or 261 psi (14 or 18 bar); recovery ratio 75%; raw water TDS 500 ppm as NaCl;
product water pressure 0 bar; new membranes.

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

MODEL INSTALLED FITTINGS NOMINAL DIMENSIONS WEIGHT


POWER in out FLOW RATE width depth height shipping
2
R.O. feeding
Ø
product
Ø
H

kW “ “ l/h mm mm mm kg
R.O. UNITS FOR PURE WATER PRODUCTION
R.O.2 400 1.5 + 1.5 1 ½ 400 1000 700 1850 220
R.O. 800
2
2.2 + 2.2 1 ½ 800 1000 700 1850 260
R.O.2 1200 3+3 1 ½ 1200 1000 700 1850 310
R.O. 1600
2
4+4 1 ½ 1600 1000 700 1850 350

H Average values based on the following standard conditions: water temperature 20 °C;
raw water TDS 500 ppm as NaCl; product water pressure 0 bar; new membranes.

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

MODEL INSTALLED FITTINGS NOMINAL DIMENSIONS WEIGHT


POWER in out FLOW RATE width depth height shipping
SW feeding
Ø
product
Ø
H

kW “ “ l/h mm mm mm kgkg
SEA WATER R.O. UNITS
SW 300 5.5 1 ½ 300
SW 600 5.5 1 ½ 600
SW 900 15 1½ ¾ 900
SW 1500 18.5 1½ 1 1500 CHANGES ACCORDING
SW 2000 18.5 1½ 1 2000 TO CONFIGURATION
SW 3000 37 2 1½ 3000
SW 4000 45 2½ 1½ 4000
SW 6000 55 2½ 1½ 6000

H Average values based on the following standard conditions: water temperature 20 °C;
raw water TDS 500 ppm as NaCl; product water pressure 0 bar; new membranes.

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

34 REVERSE OSMOSIS
MODEL INSTALLED FITTINGS NOMINAL DIMENSIONS WEIGHT
POWER in out FLOW RATE width depth height shipping
IW E • IW L feeding
Ø
product
Ø
H

kW “ “ l/h mm mm mm kg
R.O. UNITS FOR BRACKISH WATERS
IW E/L 5 7.5 2 1½ 5000 4850 1200 1700 650
IW E/L 8 7.5 2 2 8000 3850 1200 1700 710
IW E/L 12 11 2 2 12000 3850 1200 1700 950
IW E/L 16 11 2 2 16000 4850 1200 2100 1280
IW E/L 20 15 3 2 20000 6850 1200 2100 1370
IW E/L 23 15 3 2 23000 6850 1200 2100 1600
IW E/L 26 18.5 3 2½ 26000 4850 1200 2250 1850
IW E/L 30 22 3 2½ 30000 6850 1200 2250 2100
IW E/L 36 22 3 2½ 36000 6850 1200 2250 2100

H Average values based on the following standard conditions: water temperature 20 °C;
raw water TDS 1500 ppm as NaCl; product water pressure 0 bar; new membranes.

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

MODEL INSTALLED FITTINGS NOMINAL DIMENSIONS WEIGHT


POWER in out FLOW RATE width depth height shipping
S.D.S. feeding
Ø
product
Ø
kW mm mm l/h mm mm mm kg
R.O. UNIT FOR HOME-BASED DIALYSIS
S.D.S. 0.39 8 6 80-100 375 365 900 50

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

MODEL INSTALLED FITTINGS NOMINAL DIMENSIONS WEIGHT


POWER in out FLOW RATE width depth height shipping
PHARMA feeding
Ø
product
Ø
kW mm mm l/h mm mm mm kg
PURE WATER FOR LABORATORIES
Pharma 20 0.25 10 6 35 380 440 920 80
Pharma 45 0.42 12 8 80 500 500 1450 123
Pharma 80 0.42 12 8 120 500 500 1450 130
Pharma 120 0.42 12 8 160 500 500 1450 140

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

REVERSE OSMOSIS 35
DUAL BOX
In hospitals it is often necessary to install These systems are “plug and play”, you only need
equipment quickly and within limited space. to connect water inlet, outlet and drain and power
Dual Box is the answer: a packaged system supply.
housed in two steel free standing industrial Bi-Osmosis units are equipped with PLC control
enclosures, containing pre-treatment and panel, for managing all operational functions.
Bi-Osmosis units, fully pre-assembled with all Enclosures are lockable for complete security.
connections and hydraulic and electronic controls.

OPERATING DATA
E1 - M1 - G1 SERIES
AQUA-CLEER PROFESSIONAL MFP 4-44 / R.O.2 / SW
S.D.S. / PHARMA
AQUA-CLEER SB 200 IW E / IW L
NFC SERIES

E1 - M1 - G1 Series: 1.4 bar


Aqua-Cleer Professional: 2.8 bar S.D.S.: 1 bar
Minimum inlet water pressure 2 bar
Aqua-Cleer SB 200: 2 bar Pharma: 1.5 bar
NFC Series: 1 bar

Operating pressure for


E1 - M1 - G1 Series: 10.5 bar - -
membranes’ feeding

Aqua-Cleer Professional: 6.2 bar MFP e R.O.2: 14 bar up to 1600 model


S.D.S.: 1 bar
Operating pressure Aqua-Cleer SB 200: 13 bar 18 bar for other models
Pharma: 1.5 bar
NFC Series: 12 bar SW: > 35 bar - IW E / IW L: 14 bar

E1 - M1 - G1 Series: 230 V - 50 Hz
Aqua-Cleer Professional: 24/230 V - 50 Hz
Power supply 380 V - 50 Hz 380 V - 50 Hz
Aqua-Cleer SB 200: 380 V - 50 Hz
NFC Series: 24/230/110 V - 50 Hz

3000 ppm up to 1600 model


TDS (maximum salinity as NaCl) 500 ppm 1500 ppm
1500 ppm for other models

E1 - M1 - G1 Series: 40-50%
S.D.S.: 50%
Aqua-Cleer Professional: 25%
Recovery ratio 75% max Pharma 20: 20-25%
Aqua-Cleer SB 200: 75%
Pharma 45-80-120: 20-30%
NFC Series: 20-60%

36 REVERSE OSMOSIS
2.11 DEMINERALIZATION
DEMINERALIZATION
DEMINERALIZATION (OR DEIONIZATION) IS A PROCESS MEANT TO REMOVE SALTS FROM WATER
THROUGH ION EXCHANGE RESIN.
WATER IS PASSED THROUGH CATION AND ANION RESIN, EITHER SEPARATE OR MIXED TOGETHER.
POSITIVELY CHARGED IONS (CATIONS) AND NEGATIVELY CHARGED IONS (ANIONS) ARE
RETAINED BY CATION RESIN AND ANION RESIN RESPECTIVELY.
ONCE RESIN BECOMES SATURATED WITH RETAINED SALTS, REGENERATION WITH
HYDROCHLORIC ACID AND SODIUM HYDROXIDE IS NECESSARY TO RESTORE THE EXCHANGE
CAPACITY.

EDI
The “continuous Electrodeionization” is the latest To attain the ultra-high quality standards, the EDI
addition to the Culligan range. EDI produces high system uses electricity, selective membranes and
quality water with no need for regenerants, such ion exchange resins.
as acid and caustic, typical of demineralization
systems with ion exchange resins.

MODELS
The models in the EDI Culligan line are designed The brine injection system, complete with tank
and made according to the highest standards of and recirculation pump with the front panel
quality, safety and silence. complete with flow rate and pressure gauges,
The EDI has a general electrical panel complete makes the system complete and compact.
with PLC so it is independently managed.

MATERIALS
The construction materials used and especially
those of the parts in contact with the water are all
of proven resistance to corrosion and do not give
rise to any phenomena of transfer.

OPERATION
Electrodeionization is a technology for the between anode and cathode, improves the water
production, without using chemicals products, of electrolysis and the separation of the dissolved
ultrapure water, thanks to the combined use of ions.
spiral-wound membranes and ion-exchange Thanks to this process is possible to produce high
resins. purity water (18 MOhms) starting from water
A continuous electric current source is connected which has been already demineralized by a
to an anode and a cathode which keeps the resin double-pass reverse osmosis system or a double
activated and, thanks to the magnetic field resins bed.
DEMINERALIZATION 37
PRINCIPAL APPLICATIONS
• Electronic • Preparation and dilution of liquors
• High pressure boiler • Pharmaceutical
• Painting • Cosmetic
• Printing • Make-up water

PEDI
The “portable Electrodeionization” line includes easy maintenance, and makes use of resin not
small ion exchange demineralization systems of suitable for on-site regeneration.

MODELS
These standard models are available: • Pharma for ultrapure water production, for the
• Deionizer D 25 P, MB 9 and MB 16, mixed bed specific requirements of analyses’ laboratories.
portable exchange.
• Refill Line, high-capacity single-use mixed bed
resin cartridge ideal for low volume applications.

MATERIALS
Resin vessels in the Deionizer Serie D and MB are Pharma is a compact system, with characteristics
manufactured in fiberglass. of safety, compactness, transportability and
MB fiberglass vessels are protected by external quietness. All the hydraulic components are
ABS jacket. corrosion proof, and suitable for food and medical
Refill Line vessels are available in stainless steel or use. They have designed to withstand, by a large
PVC. margin, the normal operation of the system.

OPERATION
Culligan deionizers are fully automatic, with bother and costs associated with handling the
programmable service, and regeneration cycles. containers for periodic regeneration.
D and MB Deionizers can be connected to the A device for partial recycling and timing provides
water supply via flexible hoses included in the for continuous or intermittent use, always
packaging. maintaining the quality of product water at the
A monitoring device will indicate when resin is highest levels.
exhausted. Regeneration is carried out in Culligan A second timer signals, with an acoustical and
premises. visual alarm, when it is advisable to replace the
Pharma has been conceived with criteria of pre-filtration cartridges.
rationality and simplicity: given that the system is The quality of product water is constantly
to be fed with potable water, and using, in the re- monitored by a conductivity meter, which can test
finishing phase, «single-use» resins, since they either the purity of the treated water or of the
offer better exchange characteristics compared to osmotic water.
normal regenerative resins, and they eliminate the

PRINCIPAL APPLICATIONS
• Pharmaceutical • Laboratories
• Cosmetic • Printing
• High pressure boiler • Preparation and dilution of liquors
38 DEMINERALIZATION
AUTOMATIC DEMINERALIZATION
Demineralization automatic systems are often
included in Culligan Matrix Solutions proposals,
when great volume of high quality water is
requested.

MODELS
• Deionizer DS separate exchange columns (cation • Deyolit AMB, mixed bed unit, for complete
and anion), with automatic on-site resin removal of salts from water (ideal for polishing
regeneration. water already treated by separate two bed
• Deyolit NRC, separate exchange columns and deionizers or RO units).
counter-current regeneration, for high quality
water and low regenerant consumption.

MATERIALS
Resin vessels in the Deionizer DS line are (hard rubber) and externally painted with corrosion
manufactured in fiberglass. proof paint. Valves in Noryl and piping in PVC are
Deyolit resin vessels are manufactured in high ideally suited to withstand extreme pH conditions.
grade carbon steel, internally coated in ebonite

OPERATION
Culligan on-site regenerable deionizers are fully Deyolit series Deionizers are equipped with a
automatic, with programmable service, and control panel (including conductivity meter)
regeneration cycles. designed to monitor the process and
DS Deionizers are equipped with two automatic automatically initiate regeneration when water
valves (one per column) and one common control quality deteriorates beyond a pre-determined
panel. limit.

PRINCIPAL APPLICATIONS
• Electronic • Painting
• High pressure boiler • Pharmaceutical
• Printing • Cosmetic
• Preparation and dilution of liquors • Product water
• Food and beverage • Water-jet cut

MODEL MODULES FLOW POWER HYDRAULIC FITTINGS DIMENSIONS


RATE (length x width x height)
EDI max Supply Product Electrolyte Concentrate

No. m3/h kW mm
EDI 10 1 2.2 2 1½” 1” tube Ø 6 1” 1700 x 1200 x 1500
EDI 20 2 4.5 3.5 2” 1” tube Ø 6 1” 1700 x 1200 x 1500
EDI 30 3 6.5 5 2” 1” tube Ø 6 1” 1700 x 1200 x 1500
EDI 40 4 9 7 2” 1½” tube Ø 6 1” 1700 x 1550 x 1500
EDI 60 6 13 10 2” 1½” tube Ø 6 1” 1700 x 1550 x 1500

NOTE Dimensions may vary by ± 2%.

DEMINERALIZATION 39
MODEL EXCHANGE SERVICE FITTINGS DIMENSIONS WEIGHT
CAPACITY FLOW RATE in/out Ø height in operation shipping
DEIONIZER D PER CICLE Ø

kg (CaCO3) l/min. ” mm mm kg kg
D 25 P 0.16 3 ¼ 190 600 20 16.2

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

MODEL EXCHANGE SERVICE FITTINGS DIMENSIONS WEIGHT


CAPACITY FLOW RATE in/out Ø height in operation shipping
DEIONIZER MB PER CICLE Ø

kg (CaCO3) l/min. ” mm mm kg kg
MB 9 0.7 15 ½ 255 1450 80 58.5
MB 16 2.2 50 ½ 406 1620 200 150

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

QUANTITY EXCHANGE FLOW RATE TREATED WATER OPERATING


OF RESINS CAPACITY QUALITY LIMITS
REFILL LINE OR CARBON

litres g (CaCO3) l/h drinking water


MIXED BED
10-l resin 220 250H ≥ 2 MΩ 80% of cycle - 0.5 MΩ end of cycle TDS ≤ 500 ppm
20-l resin 450 500H ≥ 2 MΩ 80% of cycle - 0.5 MΩ end of cycle TDS ≤ 500 ppm
SOFTENER
10-l resin 600 500 TH < 5 °f TH ≤ 35 °f
20-l resin 1500 1000 TH < 5 °f TH ≤ 35 °f
ACTIVATED CARBON
10-l carbon depending on charge 400 free of Chlorine Chlorine ≤ 3 ppm
20-l carbon depending on charge 1200 free of Chlorine Chlorine ≤ 3 ppm

H When the unit is fed with R.O. water, the flow rate can be doubled.
Treated water quality improves as well.

NOTE See separate sheets for technical data.

MODEL EXCHANGE SERVICE DIMENSIONS WEIGHT


CAPACITY FLOW RATE width depth height shipping
PHARMA PER CYCLE

kg (CaCO3) l/min. mm mm mm kg
PHARMA 20 0.22 35 380 440 920 80
PHARMA 45 0.22 80 500 500 1450 123
PHARMA 80 0.22 120 500 500 1450 130
PHARMA 120 0.22 160 500 500 1450 140

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

40 DEMINERALIZATION
MODEL EXCHANGE SERVICE FITTINGS DIMENSIONS WEIGHT
CAPACITY FLOW RATE in/out width depth height in operation shipping
DEIONIZER DS PER CYCLE Ø

kg (CaCO3) m3/h ” mm mm mm kg kg
DS 50 2 1.6 1 2400 680 1600 300 154
DS 100 4 2.5 1 2450 785 1850 520 300
DS 200 6.5 3.4 1 2450 785 1850 750 450

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

MODEL EXCHANGE SERVICE FITTINGS DIMENSIONS WEIGHT


CAPACITY FLOW RATE in/out width depth height in operation shipping
DEYOLIT NRC PER CYCLE Ø

kg (CaCO3) m3/h ” mm mm mm kg kg
NRC 12/12 12 6.5 2 2000 1000 2950 1625 1300
NRC 20/20 20 11 2 2100 1100 3000 3063 2450
NRC 30/30 30 16 2 2280 1270 3050 4500 3600
NRC 50/50 50 23 2 2480 1470 3100 7000 5600
NRC 80/80 80 40 2½ 2980 1720 3250 10500 8400

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

MODEL EXCHANGE RAW D.I. FITTINGS DIMENSIONS WEIGHT


CAPACITY WATER WATER in/out width depth height in operation shipping
DEYOLIT AMB PER CYCLE FLOW RATE FLOW RATE Ø

kg (CaCO3) m3/h m3/h ” mm mm mm kg kg


AMB 3000 3 3.4 7.9 1½ 830 750 2710 600 350
AMB 5000 5 4.5 10.9 2 1000 850 2800 700 400
AMB 7500 7.5 6.8 15.9 2 1000 1000 3200 880 500

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

OPERATING DATA
EDI D 25 P - MB 9-16 DS NRC AMB
Minimum operating pressure 2.5 bar 2 bar 2.8 bar 3 bar 2 bar

Maximum operating pressure 4.1 bar 7 bar 5.5 bar 5 bar 5 bar

Operating temperature 10-38 °C 4-35 °C 5-40 °C 5-40 °C 3-35 °C

Power supply 230 V - 50 Hz 230 V - 50 Hz 230/24 V - 50/60 Hz 230 V - 50 Hz 230 V - 50 Hz

Installed power - - 3-35 W 50 W 250 W

DEMINERALIZATION 41
2.12 WASTE WATER
WASTE WATER
A COMPLETE TREATMENT SOLUTION MUST TAKE INTO ACCOUNT THE POSSIBILITY OF REDUCING
WATER CONSUMPTION THROUGH THE REUSE AND RECYCLING OF WASTEWATER. LESS WASTE
MEANS BETTER EFFICIENCY, REDUCED COSTS AND LOWER ENVIRONMENTAL IMPACT.
CULLIGAN OFFERS WATER RECOVERY, RECYCLING AND REUSE SOLUTIONS, FOR "MORE MENIAL"
USES OF THIS IMPORTANT RESOURCE: RECYCLED WATER IS GOOD FOR IRRIGATION, AND FOR A
NUMBER OF TECHNOLOGICAL USES IN THE INDUSTRIAL CONTEXT (COOLING SYSTEMS, FIRE-
EXTINGUISHING SYSTEMS, INDUSTRIAL WASHING, ETC.).

MODELS
Duplox: the purification systems of this line are of each unit depends on "population-equivalent".
designed for the treatment of residential OFSY-WGR: a system consisting of two filter units
wastewater polluted by biodegradable organic arranged in series. Available in five models in the
substances. version with threaded connections, and four
Culligan offers four different basic models, to serve models in the version with flanged connections.
communities with 60 to 250 inhabitants. The size

MATERIALS
The Duplox mainly consists of a tank, in which the The filters making up the OFSY-WGR system are in
wastewater undergoes intense aeration, with stay steel, with corrosion protection consisting of a
times of about 20 hours. Aeration occurs by thick inner coating (250-300 µ) of specific epoxy
blowing compressed air supplied by an electric resins and an outer coating of 80-100 µ.
blower. A submersible pump transfers the treated
water to the outlet. All the equipment outside the
tank is located in a galvanized steel cabin.

OPERATION
The Duplox works according to two different The Omnifiltration system (OFSY-WGR) consists of
system principles: by repetition of cycles or two filter units arranged in series, whose operation
continuous flow. is regulated by 8 diaphragm valves, activated by
The biological treatment concentrates in short an electronic control unit and by a pilot distributor
times and in small amounts the treatment that controls opening and closing, implementing
processes carried out in nature by microorganisms. the service and washing phases.
The biological system can be considered as the During the service phase, the water to be filtered
"breeding" of microorganisms that reproduce using passes downward through the filtering minerals
the atmospheric oxygen dissolved in the water. and flows out free of unwanted elements.
Organic pollution is expressed as BOD. The When a certain loss of pressure is reached, the
microorganisms are separated from the treated filter is backwashed and rinsed using untreated
water and recirculated in the water to be purified. water.

44 WASTE WATER
MODEL FLOW RATE POPULATION ORGANIC DIMENSIONS WEIGHT

DUPLOX per day per hour EQUIVALENT LOAD tank total height in shipping
max max Ø length max operation
m3/h m3/h No. BOD5 kg/day mm mm mm kg kg

DC 6 12 1.7 60 2.7-5.4 2100 5580 3800 19000 2500


DC 12 24 3 120 4.7-9.4 2100 8580 3800 28000 2800
DC 20 40 4.9 200 7.8-14 2500 10000 4200 46000 3200
DC 25 50 6 250 7.8-14 2500 12000 4200 60000 4000

BOD: Biochemical oxygen request

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

MODEL FLOW RATE FITTINGS DIMENSIONS WEIGHT

OFSY-WGR
service backwash in / out width depth height in shipping
max Ø operation
m3/h m3/h mm mm mm kg kg

OFSY 20 WGR 2.5 9.1 1 ½” 1100 880 1960 1230 960


OFSY 24 WGR 3.4 13.6 1 ½” 1200 980 2000 1720 1300
OFSY 30 WGR 6.1 20.4 1 ½” 1600 1130 2050 2720 2010
OFSY 36 WGR 9.1 40.9 2 ½” 2010 1480 2130 4150 3200
OFSY 48 WGR 15.9 56 2 ½” 2500 1730 2235 7450 5250
OFSY 60 WGR 24.9 79.3 DN 80 3200 1760 2150 10500 7200
OFSY 72 WGR 34 118 DN 100 3750 2150 2150 15000 10500
OFSY 84 WGR 50 159 DN 100 4350 2450 2160 20000 14000
OFSY 100 WGR 68.1 225 DN 150 5200 2950 2370 29500 21000

NOTE Weights are approximate. • Dimensions may vary by ± 2%.

OPERATING DATA
DUPLOX OFSY-WGR
Minimum operating pressure - 1.8 bar

Maximum operating pressure - 7 bar up to model 60” - 5 bar for the larger models

Operating temperature - 5 - 50 °C

Power supply 380 V - 50 Hz 110/230/24 V - 50/60 Hz

Installed power 2.2 - 4.6 W 10 W

Pressure loss - 0.6 bar

WASTE WATER 45
LN`aR!LNaR_!HRb`R

7!_R`\b_PR!d\_aU!aUV[XV[T!NO\ba
8R`VQR`!O_V[TV[T!P\b[aYR``![bZOR_`!\S!b[QR[VNOYR!OR[RSVa`&
aRPU[\Y\TVPNY!QRcRY\]ZR[a!UN`!NY`\!O_\bTUa!NO\ba!N!SRd
`R_V\b`!]_\OYRZ`&!\S!dUVPU!aUR!NcNVYNOVYVaf!\S![Nab_NY
_R`\b_PR`!V`!PR_aNV[Yf!\[R!\S!aUR!Z\`a!\OcV\b`(

K[aVY!N!SRd!QRPNQR`!NT\&!dNaR_!dN`!aU\bTUa!\S!N`!N!]_NPaVPNYYf
b[YVZVaRQ&!cV_abNYYf!S_RR!_R`\b_PR5!a\QNf!Va!V`!PYRN_!aUNa!dR
dR_R!d_\[T(!JUR!^bNYVaf!\S!O\aU!b[QR_T_\b[Q!N[Q!`b_SNPR
dNaR_!`\b_PR`!UN`!ORR[!`RcR_RYf!WR\]N_QV`RQ&!dUVYR!aUR
^bN[aVaf!\S!dNaR_!NcNVYNOYR!V`!NY_RNQf!V[`bSSVPVR[a!S\_!Pb__R[a
_R^bV_RZR[a`&!YRa!NY\[R!S\_!aU\`R!Re]RPaRQ!V[!aUR!Sbab_R(!

JUR!`VabNaV\[!Zb`a!aUR_RS\_R!OR!aNPXYRQ!dVaU!NYY!aUR
ZRN[`!NcNVYNOYR&!dUVYR!VZ]YRZR[aV[T!N_aVPbYNaRQ
P\__RPaVcR!]\YVPVR`!V[c\YcV[T4

6!7DJ@'L7IJ<!C<7IKH<I

6!7DJ@'FEBBKJ@ED!C<7IKH<I

6!H<KI<!E=!H<IEKH9<I

9KBB@>7D4!LEHB;!B<7;<H!@D!J?<!L7J<H!JH<7JC<DJ
76;;2+3.!;<9*<.02.;
)!*5<2"?*;<.!4.*;=9.;
JUV`!`a_NaRTf!V[c\YcR`!aUR
VZ]YRZR[aNaV\[!\S!N[!V[S\_ZNaV\[
N[Q!RQbPNaV\[!]\YVPf&!P\ZOV[RQ!dVaU
aN_TRaRQ!aRPU[\Y\TVPNY!QRcRY\]ZR[a(
=\_!ReNZ]YR&!NYY!YNaR`a'TR[R_NaV\[
U\ZR!N]]YVN[PR`!N_R!QR`VT[RQ!a\
P\[aNV[!dNaR_!P\[`bZ]aV\[4!V[QRRQ
N!Z\QR_[!dN`UV[T!ZNPUV[R!b`R`
N]]_\eVZNaRYf!2*#!YR``!dNaR_!aUN[
\[R!-*!fRN_`!NT\&!N`!Q\!a\VYRa
SYb`UR`!N[Q!NYY!\aUR_!U\ZR!N[Q
V[Qb`a_VNY!N]]YVN[PR`!b`V[T!dNaR_
$dUVPU&!N`!RcR_f\[R!X[\d`&!V`
V[P_RN`V[TYf!Re]R[`VcR%(
)!*5<2"7633=<265!4.*;=9.;
<[cV_\[ZR[aNY!]\YYbaV\[!V`!N!Z\_R
P\Z]YRe!V``bR&!TVcR[!aUR!`bO`aN[aVNY
RP\[\ZVP!V[aR_R`a`!Na!`aNXR&![\a!a\
ZR[aV\[!aUR!SNPa!aUNa!aUR
VZ]YRZR[aNaV\[!\S!Z\_R
R[cV_\[ZR[aNY'S_VR[QYf!P\QR`!\S
P\[QbPa!Of!Ob`V[R``!N[Q!]_VcNaR
PVaVgR[`!P\`a`!Z\[Rf!$PYRN[V[T!b]
aUR!R[cV_\[ZR[a!V`!\OcV\b`Yf!RcR[
Z\_R!Re]R[`VcR&!Oba!Z\_R!\SaR[
aUN[![\a!Sb[QV[T!S\_!aUV`!V`!]bOYVP(((%(
)!*5<2"?*;<.!4.*;=9.; <QbPNaV\[!Of!Va`RYS!V`!aUR_RS\_R![\a
`bSSVPVR[a&!N[Q!Zb`a!OR
)!*5<2"7633=<265!4.*;=9.; NPP\Z]N[VRQ!Of!SV[R`!aUNa!N_R!URSaf
R[\bTU!a\!P\[cV[PR!PN_RYR``
)!9.=;.!6/!9.;6=9,.; ]\YYbaR_`(
)!9.=;.!6/!9.;6=9,.;
7!aUV_Q!P\__RPaVcR!`a_NaRTf!h![\a!a\
67769<=52<2.;!*5-!9.;7.,< OR!`RR[!N`!N[!NYaR_[NaVcR!Oba!_NaUR_
/69!<1.!.5>29654.5< N`!P\Z]YRZR[aN_f!a\!aUR!SV_`a!ad\!h
V[c\YcR`!aUR!_Rb`R!\S!dN`aR!dNaR_(
9\Z]N[VR`!dV`UV[T!a\!]_\Z\aR JUR!dNaR_!aUNa!dR!b`R!V[!NYZ\`a!NYY
dN`aR!dNaR_!_RP\cR_f!a\QNf!UNcR!N[ PN`R`!P\ZR`!S_\Z!aUR!dNaR_d\_X`&
RePR]aV\[NY!\]]\_ab[Vaf!S\_ N[Q!UN`!aUR_RS\_R!b[QR_T\[R!N
P\`aYf!`R_VR`!\S!]_\PR``V[T!`aNTR`!a\
QRcRY\]ZR[a&!S\_!aURZ`RYcR`!N[Q
ZNXR!Va!Q_V[XNOYR!N[Q!`NSR(!7SaR_
aUR!R[cV_\[ZR[a4!Of!`bOZVaaV[T!N b`R&!aUV`!dNaR_!V`!_Rab_[RQ!a\!aUR
]_\WRPa!a\!aUR!P\Z]RaR[a!CV[V`a_f& R[cV_\[ZR[a!Of!ZRN[`!\S!aUR
aURf!P\bYQ!OR!RYVTVOYR!S\_!<K!Sb[QV[T(! `RdNTR!`f`aRZ&!aU\bTU!\SaR[!dVaU
JUR`R!P\Z]N[VR`!N_R!P\ZS\_aRQ Va`!^bNYVaf!\[Yf!`YVTUaYf!NYaR_RQ4
P\[`VQR_!U\d!ZbPU!dNaR_!V`!]\b_RQ
NY`\!Of!aUR!X[\dYRQTR!aUNa!aURf!N_R
V[a\!aUR!Q_NV[`!NSaR_!UNcV[T!ORR[
`b]]\_aV[T!N!Z\_R!Z\QR_[&!PVcVYV`RQ b`RQ!a\!dN`U!S_bVa!N[Q!cRTRaNOYR`&
N]]_\NPU!V[!SbYY!_R`]RPa!\S!aUR a\!U\`R!Q\d[!N!aR__NPR!\_!S\_
R[cV_\[ZR[a!N[Q!Va`!_R`\b_PR`( _V[`V[T!V[!N!PN_dN`U(
< 1 . ! 5 . , . ; ; * 9 A ! < 9 . *< 4 . 5 < ; ! 2 5 ! 9 . 3 *< 2 6 5 ! < 6 25
LN`aR!dNaR_!S_\Z!PVcVYVN[!N[Q!V[Qb`a_VNY!QV`PUN_TR`!b[QR_T\R`!ad\
ON`VP!a_RNaZR[a`4!MOHJBOT!BKD!PECLKDBOT#!

)!7924*9A!<9.*<4.5<
;b_V[T!MOHJBOT!QOEBQJEKQ&!N!`f`aRZ!\S!`P_RR[`!`R]N_NaR!aUR!dNaR_!S_\Z
YN_TR!S\_RVT[!O\QVR`&!dUVPU!PN[!_N[TR!S_\Z!YRNcR`!N[Q!`ZNYY!QRNQ!N[VZNY`
aU_\bTU!a\!N!dVQR!cN_VRaf!\S!`\YVQ`!]VPXRQ!b]!Of!aUR!Q_NV[!dNaR_(

)!;.,65-*9A!<9.*<4.5<
;b_V[T!PECLKDBOT!QOEBQJEKQ&!dNaR_!b[QR_T\R`!OV\Y\TVPNY!]b_VSVPNaV\[(
JUR!dNaR_!V`!R[_VPURQ!dVaU!NPaVcNaRQ!`YbQTR!N[Q!\efTR[&!`\!aUNa!\_TN[VP
`bO`aN[PR`!N_R!V\[V`RQ&!V(R(!O_\XR[!Q\d[!a\!aUR!`aNaR!\S!QV``\YcRQ
ZV[R_NY!`NYa(!@[!`bPPR``VcR!`RaaYRZR[a`&!aUR!dNaR_!V`!`R]N_NaRQ!S_\Z
`b`]R[QRQ!`\YVQ`!a\!O_V[T!Va!a\!aUR!]N_NZRaR_`!_R^bV_RQ!S\_!`NSR!_Rab_[
a\!aUR!R[cV_\[ZR[a!N[Q!_R`R_c\V_`( %

)!<.9<2*9A!<9.*<4.5<
7[\aUR_!`aNTR!\S!a_RNaZR[a!PN[
`\ZRaVZR`!S\YY\d!aUR!]_RcV\b`
ad\(!<EOQHBOT!QOEBQJEKQ V[c\YcR`
aU\_\bTU!SVYaR_V[T!dVaU\ba!aUR
NVQ!\S!PURZVPNY!NTR[a`&!NSaR_
dUVPU!aUR!dNaR_!V`!`bVaNOYR!S\_!N
dVQR!_N[TR!\S!b`R`&!`bPU!N`
V__VTNaV\[!\_!TR[R_NY!V[Qb`a_VNY
N]]YVPNaV\[`(!JUV`!a_RNaZR[a!V`
aUR_RS\_R!aUR!`aN_aV[T!]\V[a!S\_
]_\SVaNOYR!_Rb`R!\S!dNaR_&
V[QRRQ![bZR_\b`!a\d[`!N[Q
P\Z]N[VR`!UNcR!NQQRQ!N
aR_aVN_f!a_RNaZR[a!PN]NOVYVaf!a\
aURV_!]b_VSVPNaV\[!]YN[a`&!dVaU
& a\aNY!`NaV`SNPaV\[(

)!8=*<.95*9A!<9.*<4.5<
8ba!aUR!`a\_f!Q\R`[ka!R[Q!aUR_R5!\aUR_!aRPU[\Y\TVPNY!]_\PRQb_R`!N_R
[\d!NcNVYNOYR!S\_!Sb_aUR_!a_RNaZR[a!\S!dN`aR!dNaR_&!NSS\_QV[T
VZ]RPPNOYR!^bNYVaf!`aN[QN_Q`!N[Q!RP\[\ZVP!OR[RSVa`(!@[QRRQ!a\QNf!Va!V`
]\``VOYR!S\_!]_VcNaR!P\Z]N[VR`!a\!]R_S\_Z!NRBQEOKBOT!QOEBQJEKQ!ON`RQ
\[!KYa_N'SVYa_NaV\[!\_!HRcR_`R!E`Z\`V`&!aRPU[\Y\TVR`!aUNa!N``b_R!N
]_\QbPa!`]RPVSVPNYYf!`bVaRQ!a\!PR_aNV[!V[Qb`a_VNY!b`R`!Na!Y\d!P\`a&
dVaU\ba!UNcV[T!a\!`NP_VSVPR!N[f!\S!aUR!NQcN[aNTR`!NSS\_QRQ!Of!]\aNOYR
dNaR_!$V[!SNPa&!aUR!^bNYVaf!\S!aUR!SV[NY!]_\QbPa!PN[!OR!VZ]_\cRQ!Of!Z\_R
]_RPV`R!aN_TRaV[T!\S!aUR!_R^bV_RQ!PUN_NPaR_V`aVP`%(!9N_RSbYYf!Z\[Va\_RQ
]VY\a!]YN[a`!P\[`a_bPaRQ!V[!QVSSR_R[a!Y\PNaV\[`!UNcR!URY]RQ!N``R``!aUR
]R_S\_ZN[PR!\S!aUR!V[`aNYYRQ!R^bV]ZR[a&!]\V[aV[T!a\!aUR!P\[PYb`V\[
aUNa!aUR!\OWRPaVcR!`Ra!UN`!ORR[!NPUVRcRQ!'!aUNa!\S!_RQbPV[T!dNaR_!P\`a`
dUVYR!N``b_V[T!RePRYYR[a!^bNYVaf!`aN[QN_Q`(! '
6 25<.5-.-!=;.

.@<9*,<265!6/!?*<.9!7.9
251*+2<*5<$A.*9!*96=5-!<1.!?693-
% ;ECLKDBOT!QOEBQJEKQ(! JUR!Q_NdV[T!PYRN_Yf!VYYb`a_NaR`!aUR!^bN[aVaVR`!\S!dNaR_
OV\Y\TVPNY!]b_VSVPNaV\[!`aNTR!V[!N
Rea_NPaRQ!S_\Z!b[QR_T_\b[Q!V[!QVSSR_R[a!P\b[a_VR`&!Re]_R``RQ
a\d[!]YN[a( V[!PbOVP!ZRa_R`)V[UNOVaN[a)fRN_(!D\aR!aUNa!aUR!a\aNY!c\YbZR!\S
dNaR_!Rea_NPaRQ!`V[PR!+3/*!UN`!a_V]YRQ&!dUVYR!aUR!c\YbZR!\S
dNaR_!NcNVYNOYR!]R_!V[UNOVaN[a!UN`!]YbZZRaRQ!S_\Z!+0&2**!a\
1&-**!PbOVP!ZRa_R`(
& <EOQHBOT!QOEBQJEKQ(
SVYa_NaV\[!\S!dNaR_!NSaR_!OV\Y\TVPNY
a_RNaZR[a&!a\!`b]]Yf!N[!V[Qb`a_VNY ?693-!;2<=*<265!25!<1.!=;.!6/!?*<.9
QfRV[T!]YN[a(

*,,.;;!<6!76<*+3.!?*<.9!*5-!?*;<.!?*<.9
' 8RBQEOKBOT!QOEBQJEKQ( <9.*<4.5<!;.9>2,.;!*96=5-!<1.!?693-
HRcR_`R!E`Z\`V`!b[Va!\]R_NaV[T!V[ JUR!T_N]U!VYYb`a_NaR`!aUR!]R_PR[aNTR!\S!]\]bYNaV\[!dVaU!NPPR``
N!`YNbTUaR_U\b`R(!F_\PR``!dNaR_!V` a\!]\aNOYR!dNaR_!`b]]YVR`!N[Q!dN`aR!dNaR_!a_RNaZR[a!V[
_RPfPYRQ!a\!_R`a\_R!Va`!]_RPV`R QVSSR_R[a!P\[aV[R[a`(!@[!7`VN&!`\ZR!2*#!\S!aUR!R[aV_R!]\]bYNaV\[
PURZVPNY!N[Q!]Uf`VPNY!]_\]R_aVR`( UN`![\!_RTbYN_!NPPR``!a\!N!`RdR_NTR!`f`aRZ&!dUVYR!ad\!aUV_Q`
UNcR![\!NPPR``!a\!N[f!]bOYVP!QV`a_VObaV\[!\S!]\aNOYR!dNaR_(

FR_PR[aNTR!\S!]\]bYNaV\[!P\[[RPaRQ FR_PR[aNTR!\S!]\]bYNaV\[!P\[[RPaRQ
a\!aUR!`RdNTR!`f`aRZ a\!aUR!Q_V[XV[T!dNaR_!`f`aRZ
<1.!9.=;.!6/!9.;6=9,.;(!9.,A,3.-!?*<.9
JUR_R!V`!N!T_RNa![bZOR_!\S 29920*<265
N]]YVPNaV\[`!V[!dUVPU&!V[`aRNQ!\S
P\`aYf!aN]!dNaR_&!_RPfPYRQ!dNaR_
P\bYQ!OR!b`RQ!dVaU\ba!N[f
P\Z]_\ZV`R!\[!^bNYVaf!\S!YVSR!h!N
]_\QbPa!aUNa&!NSaR_!V[VaVNY!b`R!N`
]\aNOYR!dNaR_&!UN`!b[QR_T\[R!N
a_RNaZR[a!ZNXV[T!Va!`bVaNOYR!S\_
YR``!i[\OYRj!b`NTR`(!
?R_R!N_R N!SRd4!
)!29920*<265
@__VTNaV\[!V`!dVaU\ba!Q\bOa!\[R!\S
aUR!Z\`a!VZ]\_aN[a!N]]YVPNaV\[`(
@a!V`!N!dRYY'X[\d[!SNPa!aUNa!N
YN_TR!]_\]\_aV\[!\S!]\aNOYR!dNaR_
QV`a_VObaRQ!V`!b`RQ!a\!V__VTNaR
SVRYQ`&!cRTRaNOYR!TN_QR[`!N[Q
]N_X`5!Oba!Va!V`!NY`\!a_bR!aUNa!N 25-=;<92*3!=;.
`bSSVPVR[aYf!_RPfPYRQ!]_\QbPa
d\bYQ!OR!Wb`a!N`!RSSRPaVcR&!N[Q!VS
b`RQ!\[!N!YN_TR!`PNYR&!d\bYQ!URY]
`NcR!R[\_Z\b`!^bN[aVaVR`!\S
]_RPV\b`!_R`\b_PR`(
J\!_RPNYY!aUR!^bN[aVaVR`!NPabNYYf
Na!`aNXR&!ORN_!V[!ZV[Q!aUNa!N
`V[TYR!XVY\T_NZ!\S!dURNa
_R^bV_R`!/**!YVa_R`!\S!dNaR_!a\
T_\d&!N[Q!N!XVY\T_NZ!\S!_VPR!h
aUR!PR_RNY!aUNa!P\[`aVabaR`!N
`aN]YR!S\\Q!RYRZR[a!S\_!0+#!\S
aUR!d\_YQ!]\]bYNaV\[!h!_R^bV_R`
[\!YR``!aUN[!,&***!YVa_R`"
)!25-=;<92*3!=;.
BN_TR!^bN[aVaVR`!\S!dNaR_!N_R
NY`\!b`RQ!V[!ZN[f!V[Qb`a_VNY <.,1563602,*3!=;.;
]_\PR``R`!$dVaU!aUR!\OcV\b`
RePR]aV\[!\S!N]]YVPNaV\[`
QRZN[QV[T!N!`]RPVSVP!^bNYVaf
`aN[QN_Q%&!]YN[a!P\\YV[T
N]]YVPNaV\[`&!SV_R'SVTUaV[T
`f`aRZ`&!_V[`V[T!V[!QVSSR_R[a
]_\QbPaV\[!PfPYR!`aNTR`(
)!<.,1563602,*3!=;.;
LNaR_!S\_!aRPU[\Y\TVPNY!b`R`
V[PYbQR`!aUNa!S\_!dN`UV[T!Q\d[
`a_RRa`!V[!b_ON[!PR[a_R`!\_
SbRYYV[T!URNaV[T!\_
NV_'P\[QVaV\[V[T!]YN[a`(
BN_TR!^bN[aVaVR`!\S!dNaR_!N_R
[RPR``N_f!S\_!aUR`R!N]]YVPNaV\[`(
9./.9.5,.;
9N]\!FN``R_\!9NZ]V[T! C!,;=?;!,/7;!".-#!$!)?/7A
9R[a_\!9\ZZR_PVNYR!CbYaV]YRe!CVYYR[VbZ! C!-;82!$!)?/7A
9DH! C!(7;=2902!$!)?/7A
=\[Q\!FNaaV! C!,/72=8;!$!)?/7A
>_N[N_\Y\!BNaaR! C!&;7;39/!$!)?/7A
AN_N[UWbXN_!?fQ_\RYRPa_VP! C!-2A65/@46!$!)>7/91
@[NYPN! C!-2334;!'8474/!$!)?/7A
Cb[VPV]NYVaf!\S!8NggN[\! C!&;7;39/!$!)?/7A
Cb[VPV]NYVaf!\S!9N_]V! C!*;129/!$!)?/7A
Cb[VPV]NYVaf!\S!9N__\! C!%72>>/91=4/!$!)?/7A
Cb[VPV]NYVaf!\S!>NcV! C!%72>>/91=4/!$!)?/7A
EbaYRa!=\VN[\!QRYYN!9UVN[N! C!%=2BB;!$!)?/7A
HR[NbYa! C!+/<72>!$!)?/7A

% %&

% Cb[VPV]NYVaf!\S!8NggN[\!'
aR_aVN_f!a_RNaZR[a(

9Na(!D\(!8K*+-2!)*.'*/!FH@DJ<;!@D!@J7BM!'!9
& Cb[VPV]NYVaf!\S!9N_]V!'
aR_aVN_f!a_RNaZR[a(

' LN`aR!dNaR_!a_RNaZR[a(

%'

Designed and manufactured according to CE Directives in force

G K 7 B @ J M ! IM IJ < C ! 9 < HJ @ =@ < ; ! 79 9 EH ; @ D> ! JE ! K D @ ! < D! @ I E ! 3 ** + 4 , * * *! DE HC


9bYYVTN[!_R`R_cR`!aUR!_VTUa LVaU! aU_RR! ZN[bSNPab_V[T! ]YN[a`! N[Q! Z\_R! aUN[! N! Ub[Q_RQ! QRNYR_`&
a\!PUN[TR!N[f!aRPU[VPNY!\_!QR`VT[ NTR[a`! N[Q! _R]_R`R[aNaVcR`! NYY! \cR_! <b_\]R&! 9bYYVTN[! V`! [Rea! Q\\_
`]RPVSVPNaV\[`!S\_!aUR!Z\QRY` dUR_RcR_!f\b!N_R(!<NPU!N[Q!RcR_f!b`R_!R[W\f`!\ba`aN[QV[T!NSaR_'`NYR`
`U\d[!V[!aUV`!O_\PUb_R( `R_cVPR(!9bYYVTN[!V`!]_R`R[a!V[!RcR_f!N_RN!aUN[X`!a\!Va`!R[TV[RR_`!N[Q
aRPU[VPVN[`! dU\! N_R! _RNQf! a\! NPa! S\_! f\b! ^bVPXYf! N[Q! RSSVPVR[aYf(! JUR
,=3320*5!2<*32*5*!;M* 9bYYVTN[! \_TN[V`NaV\[! V`! _R]_R`R[aRQ! d\_YQdVQR! V[! Z\_R! aUN[! 3*
P\b[a_VR`(!JUR!Y\TV`aVP!`b]]\_a!Va!]_\cVQR`!R[NOYR`!RNPU!YVPR[`RR!N[Q
E"JBHI(!CRIIHFBK !CRIIHFBK#HQ! QRNYR_!a\!TbN_N[aRR!RePR]aV\[NY!`R_cVPR`!Qb_V[T!N[Q!NSaR_!aUR!dN__N[af
GQQM($$SSS#CRIIHFBK#HQ ]R_V\Q!$\[R!fRN_&!P\cR_V[T!ZN[bSNPab_V[T!SNbYa`!N[Q!P\__\`V\[%(
2.13 SWIMMING POOL
PISCINE

Dive into a dream

www.culliganpiscine.com
Water Dreams

The traditional,
aristocratic
reinforced-concrete
pool ... or modern,
functional
prefabricated
panels pool?
Whatever your
chosen construction
technique, Culligan
water will make it Even inside your home,
water is the most charming
and natural among the
really wonderful. decorative elements.
For more than forty years, Culligan has
been designing state-of-the-art swimming
pools with outstanding technical and aesthetic
qualities. Whether private or public, for hotels
or clubs, thermal or competition, pools have
different specifications according to the needs
and wishes of customers.

Culligan always finds the answer to achieve


your dreams: essential or luxurious, sporty or
relaxing, our pools are a perfect combination
of technology, beauty and comfort.

You can choose from a reinforced-concrete


p oo l , w it h l o ng l i f e an d co a t in g as y o u
wish, or decide for a modern and practical
prefabricated panels pool, speedy to realize
and saving realization’s cost. Simple and
lazing, with complex or essential architectural
style, every pool is different and like a house
it reflects its owners’ personality and lifestyle.
Wonderful water for a wonderful way of life.
A Culligan water treatment system, whether
multi-media sand or diatom powder type, is the
real life-centre of your pool. And a properly
designed chemical conditioning will always
keep the water at peak quality standards,
providing safety and comfort to the bathers.
All Culligan pools have one common
characteristics: a perfect quality of water.

BECAUSE IT IS THE WATER THAT MAKES


THE DIFFERENCE.
the life-centre of the system

MULTI-MEDIA FILTER
Semiautomatic and Automatic multi-media Filter

DIATOMACEOUS SELF-PRIMING
EARTH FILTER ELECTRIC PUMP

Equipment according to CE Directives in force


Culligan completes its range with everything it takes water, as well as for lighting the pool, and there is
to run your pool simply, effectively and automatically. also a full range of specific chemicals.
Filtration and chemicals’ feeding can be timed by The pool can be cleaned by hand, using the special
an electrical panel so that the water transparency, vacuum-cleaners, or automatically by the bottom-
pH and residual cleaning robots,
Chlorine are available in a choice
constantly at peak of models. As a final
values, which can touch of luxury, the
all be controlled range also features
and monitored by counter-flow
special instruments. swimming devices,
The Culligan hydromassage
Cat. n° BU0177/02-2013

catalogue contains systems and a range


all accessories of fountain fixtures
for distributing and multicolour led
and recycling the underwater lights.

QUA L I T Y SYST E M C E RT I F I E D ACCO R D I N G TO U N I E N I SO 9 0 0 1 : 20 0 8 N O R M


Culligan reserves the right Culligan Guarantee – Any manufacturing defects and corrosion are
to change any technical covered by the Culligan guarantee’s norms.
or design specifications
for the models shown CULLIGAN ITALIANA SpA
in this brochure. 40057 Cadriano di Granarolo dell’Emilia (BO) ITALY • Via Gandolfi, 6
Tel. +39 051.601.7111 • Fax +39 051.601.7215
piscine@culligan.com • www.culliganpiscine.com
2.14 CHEMICALS
CLOSED LOOP
S OLUTIONS

TECHNICAL BULLETIN
Title TB-L03 - Treatment of Chilled Water
Systems Using Corro Guard 33L01
Introduction Corro Guard 33L01 is a multifunctional corrosion inhibitor based on sodium
nitrite, along with other inhibitors and pH buffers.
Sodium nitrite is an oxidizing anodic inhibitor that has been in use for many years.
[1] [2]
, With the present high cost of molybdate, nitrite is often the most effective
and least expensive option for controlling low carbon steel corrosion when no
other factors prevent its use. Nitrite functions by promoting the formation of a
passive γ-Fe2O3 (gamma iron oxide) film by the following reaction: [3], [4]
4Fe + 3NO2- + 3H+ → 2γ-Fe2O3 + NH3 + N2
Oxidizing corrosion inhibitors, such as chromate and nitrite, react directly with
the metal surface to achieve a passive film on the metal, and require no oxygen
to be present in the water. They are therefore very effective in closed systems.
The standard inhibitor in this category, sodium nitrite, has been used to inhibit
corrosion of mild steel for many years [5], [6] in neutral or alkaline aqueous
solutions. Nitrite is the only remaining anodic oxidizing inhibitor that can still be
used, since chromate is highly toxic and has a poor environmental profile.

Dosage Rate The recommended dosage depends on the water source. For a given system, the
required dose will depend on the concentration of aggressive ions (i.e., chloride
and sulphate ions) and the system temperature. Sulphate ions interfere to a
greater extent with corrosion protection by nitrite than do chloride ions.
A recommendation based on aggressive ion content is that for low levels of
aggressive ions, the mg/L sodium nitrite should equal the mg/L chloride ion plus
mg/L sulphate ion plus 250 to 500 mg/L NaNO2 [3],[7].
Therefore, closed loop systems with high purity makeup waters (i.e. with chloride
+ sulphate concentrations below 10 mg/l), the nitrite concentration would be
from 250 to 500 mg/l NaNO2.
For closed loop systems with desalinated makeup waters, the chloride + sulphate
concentration is typically between 50 mg/l and 150 mg/l. So the safe
concentration range is 450 to 700 mg/l NaNO2. Given a full makeup water
analysis, including sulphate and chloride, a more precise recommendation can be
given.
Dosage rates for chilled loops will tend to be at the low end of the range, while
doses for hot loops will fall at the high end of the range, since corrosion increases
with temperature. As with all anodic inhibitors, under-dosing of nitrite can cause
severe pitting, as the corrosion is concentrated on the unprotected metal. Too
little nitrite can be worse than no nitrite at all.

Find your nearest office at www.culligan.com


TB-L03 - Chilled Water treatment With Corro Guard
Last updated 05 March 2014 Page 1 of 6 33L01
CLOSED LOOP
S OLUTIONS

TECHNICAL BULLETIN
From a mild steel corrosion inhibition point of view, there is no reason to set an
upper limit for nitrite concentration. However, at high concentrations it can
harden rubber gaskets and form abrasive crystals at evaporation sites, wearing
seals and valves. For that reason it is good industry practice to set an upper limit
of 1,500 mg/L NaNO2.

TDS & A buffered inhibitor dosed give 1,000 mg/l of sodium nitrite generates
approximately 1,750 µS/cm electrical conductivity when dissolved in water. Care
Conductivity must be taken when converting this figure to total dissolved solids (TDS)– the
normal conversion factor installed on TDS meters is 0.7, whereas the factor for
buffered nitrite inhibitors is between 0.55 and 0.60 due to the predominance of
sodium ions.
The conductivity and TDS of the treated water will also be affected by the quality
of the raw water. Desalinated raw waters may contribute between 100 and 200
µS/cm of conductivity (approximately 70 to 140 mg/l TDS).

Non-Ferrous Nitrite is not effective for controlling aluminium corrosion. If aluminium is


present, an aluminium inhibitor such as silica or nitrate will be needed.
Metals
While molybdate/nitrite and nitrite/silicate are the most commonly used
combinations for controlling both low carbon steel and aluminium corrosion,
occasionally sodium nitrate is used in conjunction with sodium nitrite to provide
the aluminium corrosion control.
Control of copper corrosion is critical in any closed loop. While copper and its
alloys are quite corrosion resistant, the impact of even low corrosion rates can be
dramatic. When copper corrodes, soluble copper ions plate out onto mild steel
components. When this happens, the more inert copper metal becomes a
“permanent” cathode on the metal surface. At this point, the corrosion process,
which had been spread over the entire steel surface, now becomes localized and
continues at an accelerated rate. As this proceeds, instead of having a low
general corrosion rate, high local corrosion rates will be seen.
Azoles are added when yellow metal protection is required.

Microbial Nitrite is compatible with glycol systems and commonly used non-oxidizing
biocides. An inadequacy of nitrite treatment is the propensity to promote
Control microbiological growth. This will be more of a concern in chilled loops than in hot
loops, since bacteria will not grow at temperatures exceeding 60°C [8]. Nitrifying
bacteria will oxidize nitrite to nitrate, while denitrifying bacteria will reduce
nitrite to either nitrogen gas or ammonia: [9]
NO2- + 5H+ + 6e- → NH3 + 2OH-
As can be seen from this reaction, this will often be accompanied by a rise in pH.
In addition to the loss of protection as a result of the loss of nitrite, nitrate is also
a nutrient for bacteria, whereas ammonia is aggressive to some yellow metals.
Diligent use of a non-oxidizing biocide regime is imperative when using a nitrite

Find your nearest office at www.culligan.com


TB-L03 - Chilled Water treatment With Corro Guard
Last updated 05 March 2014 Page 2 of 6 33L01
CLOSED LOOP
S OLUTIONS

TECHNICAL BULLETIN
program. Some commonly used non-oxidizing biocides are glutaraldehyde,
isothiazolones and trisnitro, [tris(hydromethylnitromethane)]. Trisnitro is
particularly effective at higher pH and against nitrifying and denitrifying bacteria.
Often, the use of multiple non-oxidizing biocides provides best results.
Conversely, oxidizing biocides should not be used with nitrite treatments, since
they will oxidize nitrite ions to nitrate ions.

Air Ingress Air ingress can also oxidize nitrite ions to nitrate ions:
2NO2- + O2 → 2NO3-
Therefore, in systems having much air ingress, higher levels of nitrite may be
needed, making biological control more difficult.

pH Control The primary metallurgies used in chilled water systems are mild steel and copper
alloys. These metals require a pH range of 8.5 to 10.5.
Aluminium prefers a neutral pH range for optimum protection – see “non-ferrous
metals” above.

Monitoring Monitoring of closed loops entails verifying that the treatment program is
meeting the goals for corrosion, deposits, microbiological activity, and
product/treatment level.
A simple and effective technique to follow corrosion trends is to measure iron
and copper concentrations in the closed loop fluid. As system metal corrodes, it
goes into the fluid. Although it is present in a precipitated form, the metal
concentration in the water does serve as a good trend indicator of what is
happening. While it does not tell what is causing corrosion, it does provide a
quick indication of when things begin to go wrong or confirmation that the
program is continuing to meet agreed upon standards.

Other It is common to monitor a number of other parameters in a closed loop, such as


alkalinity, chloride and hardness. While this is useful information, there is little to
Monitoring be gained in setting control limits for these parameters as (a) they are unlikely to
change and (b) it would be difficult, if not impossible, to control them in any way.

Find your nearest office at www.culligan.com


TB-L03 - Chilled Water treatment With Corro Guard
Last updated 05 March 2014 Page 3 of 6 33L01
CLOSED LOOP
S OLUTIONS

TECHNICAL BULLETIN
Summary Before arriving at the recommendation for in-service parameters, we must define
the typical water quality that we will be starting with. Typical desalinated mains
water has the following analysis:
Table 1 – Typical Water Analysis for Desalinated Makeup Water.
Analyte Unit Typical Analysis
pH 7.5 – 8.5
Conductivity µS/cm 100 – 200
TDS mg/l 70 – 150
Turbidity NTU ~5
Total Hardness mg/l as CaCO3 50 – 100
Total Alkalinity mg/l as CaCO3 50 – 100
Chloride mg/l as Cl <80
Sulphate mg/l as SO4 <20
++ +++
Total Iron (Fe + Fe ) mg/l as Fe <0.02
Nitrite mg/l as NaNO2 Nil
Total Viable Count CFU/ml <500
Once the system has been flushed in accordance with our standard procedure
“SP-F01 - Procedure for pre-commission flushing and inhibition of non-potable
water systems” the water should have the following analysis prior to addition of
final inhibitor and biocide:
Table 2 – Target Water Analysis for system filled with desalinated water and
flushed in accordance with our standard procedure.
Analyte Unit Typical Analysis
pH 7.5 – 9.5
Conductivity µS/cm <500
TDS mg/l <300
Turbidity NTU <10
Total Hardness mg/l as CaCO3 50 – 100
Total Alkalinity mg/l as CaCO3 50 – 150
Chloride mg/l as Cl <80
Sulphate mg/l as SO4 <20
++ +++
Total Iron (Fe + Fe ) mg/l as Fe <1.0
++
Soluble Iron (Fe ) mg/l as Fe <0.3
Nitrite mg/l as NaNO2 Nil
Total Viable Count CFU/ml <104

Find your nearest office at www.culligan.com


TB-L03 - Chilled Water treatment With Corro Guard
Last updated 05 March 2014 Page 4 of 6 33L01
CLOSED LOOP
S OLUTIONS

TECHNICAL BULLETIN
Here is a summary of operational control parameters for a nitrite-based corrosion
inhibition program in a chilled water system starting with the above water
quality:
Table 3 – Target Water Analysis for system filled with desalinated water,
flushed in accordance with our standard procedure and treated with Corro
Guard 33L01
Analyte Unit Typical Analysis
pH 8.5 – 10.5
Conductivity µS/cm <3,200
TDS mg/l <1,800
Turbidity NTU <10
Total Hardness mg/l as CaCO3 < 100
Total Alkalinity mg/l as CaCO3 100 – 300
Chloride mg/l as Cl <80
Sulphate mg/l as SO4 <20
++ +++
Total Iron (Fe + Fe ) mg/l as Fe <1.0
++
Soluble Iron (Fe ) mg/l as Fe <0.3
Total copper mg/l as Cu <0.3
Nitrite mg/l as NaNO2 700 – 1,500
Total Viable Count CFU/ml <104
Mild Steel Corrosion Rate mils per year 0.5 max.
Copper Corrosion Rate mils per year 0.25 max.
For systems with makeup water with analysis outside the limits given in table 2,
please refer to detailed recommendations earlier in this document – your local
Culligan specialist will make specific recommendations for you.
Note: Throughout this document, sodium nitrite has been expressed as the
molecule – NaNO2. It is sometimes expressed as the nitrite ion – NO2. To convert
ppm or mg/l as NO2 to ppm or mg/l as NaNO2, multiply by 100/66.676. To
convert ppm or mg/l as NaNO2 to ppm or mg/l as NO2, multiply by 66.676/100.

References 1. Cohen, M., Pyke, R., Marier, P., “The Effect of Oxygen on Inhibition of
Corrosion by Nitrite,” Journal of the Electrochemical Society, 96, 4, (1949),
pp. 254-261.
2. Beck, A., Cohen, M., Mellor, G., “A Study of the Effect of Chloride Ion on
Films Formed on Iron in Sodium Nitrite Solutions,” Journal of the
Electrochemical Society, 105, 6, (1958), pp.332-338.
3. Boffardi, B.P., “Corrosion Control of Industrial Cooling Water Systems.”
Corrosion/83, paper no. 274, (Houston, TX; NACE, 1983), pp. 1-11.
4. Cohen, M., “An Electron Diffraction Study of Films Formed by Sodium
Nitrite Solution on Iron,” Journal of Physical Chemistry, 56, 4, (1952), pp.
451-453.
5. Cohen, M., R. Pyke, P. Marier. 1949. Journal of Electrochemical Society,

Find your nearest office at www.culligan.com


TB-L03 - Chilled Water treatment With Corro Guard
Last updated 05 March 2014 Page 5 of 6 33L01
CLOSED LOOP
S OLUTIONS

TECHNICAL BULLETIN
96,332.
6. Cohen, M., A. Beck, and G. Mellors. 1958. Journal of Electrochemical
Society, 105,332.
7. Conoby, J.F., Swain, T.M., “Nitrite as a Corrosion Inhibitor,” Materials
Protection, 6, 4, (1967), pp. 55-58.
8. Hartwick, D., Hutchinson, D., Langevin, M. “A MultiDiscipline Approach to
Closed System Treatment,” Corrosion/04, paper No. 322, (Houston,
TX:NACE, 2004), p. 1-15.
9. Hartwick, D., “Water Treatment in Closed Systems,” ASRAE Journal, 43, 2,
(2001), pp. 30-38.

Find your nearest office at www.culligan.com


TB-L03 - Chilled Water treatment With Corro Guard
Last updated 05 March 2014 Page 6 of 6 33L01
FLUSHING  
S OLUTIONS  

TECHNICAL BULLETIN  

Title   TB-­‐F02  -­‐  Corrosion  Inhibition  Using  Clean  


Guard  70F03  
Flash  Corrosion   Clean  Guard  70F03  is  used  during  flushing  of  open  and  closed  heating  and  cooling  
systems  in  order  to  control  flash  corrosion  and  therefore  bring  dissolved  metals  
Prevention   concentrations  down  more  quickly.  
Sodium   silicate,   the   active   ingredient   in   Clean   Guard   70F03,   is   very   effective   in  
controlling   the   corrosion   of   many   metals   and   will   protect   systems   containing  
several   different   metals   where   electrolytic   corrosion   is   often   a   problem.     The  
ferrous   metals,   lead,   brass,   copper,   zinc   and   aluminium   are   all   completely  
protected   and   problems   often   caused   by   such   phenomena   as   plumbo-­‐solvency  
are  eliminated.  
For  many  years  the  mechanism  of  inhibition  was  thought  to  be  the  attraction  of  
silica  micelles  to  the  metal  surface  and  held  by  ionic  forces  as  a  protective  film  of  
silica.     However,   later   investigations   have   shown   that   sodium   silicate   actually  
reacts   with   the   corrosion   products   of   the   metal   to   form   an   almost   insoluble  
protective   film   of   metal   silicate.     The   rate   of   formation   of   the   protective   film   is  
dependent  on  the  type  of  metal  being  treated  and  is  probably  influenced  mostly  
by   the   rate   of   oxidation   of   the   particular   metal.     Thus   metals   such   as   lead   and  
aluminium   are   coated   very   rapidly,   whereas   with   iron   and   steel   the   process   is  
relatively  slow.  
The   mechanism   involved   in   building   up   an   almost   un-­‐reactive   layer   imparts   three  
important  advantages  to  the  system  in  that:  
a)   Build-­‐up  of  thick  deposits  is  prevented  since  the  metal  surface  is  sealed  and  
not  available  to  react  further  with  the  sodium  silicate.  
b)   The   whole   of   very   extensive   water   systems   can   be   treated   from   a   single  
point,  protection  gradually  radiating  from  the  point  of  dosing.  
c)   After   initial   protection   has   been   achieved,   only   small   continuous   doses   of  
sodium  silicate  are  necessary  to  repair  any  loss  or  damage  to  the  protective  
film.  

Dosage   Approximately   16   ppm   as   silica   (above   natural   silica-­‐see   below)   is   a   suitable   dose  
to   form   a   silicate   film   reasonable   quickly.     However,   once   protection   has   been  
achieved  it  can  normally  be  maintained  with  a  much  smaller  dose;  8  ppm  or  less.  
Neither  the  effectiveness  nor  the  dose  of  sodium  silicate  required  is  affected  in  
any   way   by   the   quality   of   the   water   being   treated.     Thus   metals   can   be   protected  
from  the  effects  of  hard  or  soft  water  and  even  from  highly  corrosive  sea  water.  
On   systems   that   are   being   flushed   with   fresh   water,   the   quantity   of   sodium  
silicate   to   be   added   will   vary   with   the   flow   rate   of   the   water.     It   is   therefore  

Find  your  nearest  office  at  www.culliganmatrixsolutions.com  


TB-­‐F02  -­‐  Corrosion  Inhibition  Using  Clean  Guard  
Last  updated  30  July  2013   Page  1  of  2   70F03.docx  
FLUSHING  
S OLUTIONS  

TECHNICAL BULLETIN  

recommended   that   proportional   dosing   be   used   wherever   practicable   on   such  


systems.  
Sodium   silicate   being   an   alkaline   salt,   will   tend   to   raise   the   pH   of   the   water  
slightly.    No  further  pH  adjustment  of  the  water  should  be  necessary.      

Monitoring   The   effectiveness   of   any   corrosion   inhibitor   is   only   as   good   as   the   quality   and  
degree   of   the   monitoring   that   is   carried   out.     Silica   levels   should   be   monitored  
regularly  (taking  care  to  measure  the  silica  above  the  natural  silica  in  the  water,  
which   has   no   corrosion   inhibition   properties),   along   with   dissolved   and   total  
system   metal   concentrations   (i.e.   all   of   the   metals   that   need   to   be   protected   –  
normally   iron   and   copper)   -­‐   this   may   mean   sending   regular   samples   to   the  
laboratory  for  analysis  where  certain  metals  are  present.  

Find  your  nearest  office  at  www.culliganmatrixsolutions.com  


TB-­‐F02  -­‐  Corrosion  Inhibition  Using  Clean  Guard  
Last  updated  30  July  2013   Page  2  of  2   70F03.docx  
HYGIENE
S OLUTIONS

TECHNICAL BULLETIN
Title TB-C03 – How Cooling Water Biocides
Work
Introduction An understanding of the mechanisms of the biocides can often give an insight
into the proper use of the biocides, and can be a useful tool in troubleshooting
problems. Cooling water biocides can be classified based on their mechanism of
action (MOA). The four classes are:

1. Oxidants – which react strongly with important proteins and enzymes


within the cell.

2. Electrophiles – which react less strongly with important proteins and


enzymes within the cell.

3. Lytic compounds – which disrupt the wall and cytoplasmic membrane of


the cell.

4. Protonophores – which disrupt the important flow of protons in and out


of the cell.

The mechanisms of action of different classes of cooling water biocides, including


implications of MOA on dosing strategies and the prevention of resistance and
tolerance are outlined in the attached table.

Synergistic relationships between biocides with different mechanisms of action


have been demonstrated in many scientific studies. Microorganisms have evolved
mechanisms to overcome the detrimental effects of biocides, therefore, treating
a system with biocides that affect different cellular structures or functions can
overwhelm or avoid these repair mechanisms, resulting in death of the target
organisms and successful biocontrol.

For this reason, many of our new biocides are based on synergistic blends of
active ingredients, designed to perform better and more reliably when used
alone or in conjunction with each other.

Synergistic BIO GUARD 40H01 is a mixture of two electrophiles – glutaraldehyde and mixed
isothiazolines. These will literally bombard the chemistry inside microbial cells.
Biocide They are also unaffected by the slime formed by some bacteria, so this makes
Formulations BIO GUARD 40H01 an excellent slime buster. It will give great results when used
in conjunction with an oxidizing biocide or as an alternating biocide regime with a
quat, polyquat or BIO GUARD 40H14.

Find your nearest office at www.culliganmatrixsolutions.com

Last updated 05 February 2014 Page 1 of 2 TB-C03 – How Cooling Water Biocides Work
HYGIENE
S OLUTIONS

TECHNICAL BULLETIN
BIO GUARD 40H14 is a mixture of an electrophile (bronopol) and a lytic
compound (didecyl dimethyl ammonium chloride or DDAC). The bronopol attacks
the inside of the microbe, while the DDAC disrupts the cell wall. It is very difficult
for microbes to build a resistance to such a combined attack. In addition, the
surface active properties of the DDAC will help to keep surfaces clean and break
slimes. BIO GUARD 40H14 will be particularly effective when used as part of an
alternating biocide program with BIO GUARD 40H01 or BIO GUARD 40H06.

BIO GUARD 40H15 is the first Culligan CHEM-Series biocide to contain a


protonophore (Pyrithione). This is blended in a synergistic mixture with an
electrophile (hexahydrotriazine or HHT). This biocide has some unique properties
– it is classified as non-hazardous, is long-lasting and is stable at high pH levels. It
is also particularly effective against the kind of problem microbes found in closed
cooling systems, such as Pseudomonas species (please refer to our technical
bulletin entitled “TB004 - Pseudomonas in Building Water Systems”). So it can be
used as a biocide and microbial cleaner for closed loops which have problems
with high bacterial counts – particularly pseudomonas, sulphate reducing
bacteria or nitrite oxidizing bacteria.

Further Reading If you would like to read about this in more detail, please download NACE Paper
308 from Corrosion 99 entitled NACE paper entitled “Water Treatment Biocides -
How Do They Work and Why Should You Care?”.

Find your nearest office at www.culliganmatrixsolutions.com

Last updated 05 February 2014 Page 2 of 2 TB-C03 – How Cooling Water Biocides Work
COOLING  
S OLUTIONS  

TECHNICAL BULLETIN  

Title   TB-­‐C01  –  CSN  POLYMER  –  Dispersant  and  


Antiscalant  for  “Stressed”  Cooling  Water  
Conditions.  
Introduction   CSN  POLYMER  is  a  carboxylate/sulphonate/nonionic  functional  terpolymer.  It  is  a  
superior   dispersant   and   stabilizer   for   use   in   all   cooling   water   programs.   When  
other   polymers   fail   under   “stressed”   conditions,   CSN   POLYMER   will   maintain  
excellent   heat   transfer   and   low   corrosion   rates   in   the   system.   “Stressed”  
conditions   are   found   in   cooling   waters   containing   high   levels   of   calcium,   iron,  
phosphate,  or  zinc  either,  naturally  occurring  in  the  feedwater  or  introduced  via  
treatment.   These   circulating   waters   may   have   either   a   very   low   or   a   very   high  
Langelier/Ryznar  Index  since  CSN  POLYMER  performs  well  in  waters  with  either  a  
scaling   or   corrosion   problem.   It   is   an   excellent   anti-­‐scalant   agent   and,   also,   a  
stabilizer  for  corrosion  inhibitors  such  as  phosphate  and  zinc.  
CSN   POLYMER   will   disperse   particulate   matter   containing   calcium,   iron,   and  
kaolin  and  prevent  their  adhesion  to  heat  transfer  surfaces.  This  terpolymer  also  
prevents   the   precipitation   of   phosphonates,   and   zinc   in   circulating   water   with  
high  amounts  of  calcium,  iron,  or  alkalinity,  to  allow  controlled  film  formation  of  
these  corrosion  inhibitors  at  the  metal  surface  and,  thus,  maintain  low  corrosion  
rates.  

Chemistry  &   CSN  POLYMER  contains  three  functional  groups:  strong  acid  (sulphonate),  weak  
acid   (carboxylate),   and   a   nonionic   that   provide   optimal   dispersancy   for   most  
Mechanism  of   particulates  under  a  broad  range  of  operating  conditions.  
action   Among   the   three   functionalities,   CSN   POLYMER   carboxylate   groups   are   most  
strongly  attracted  to  particle  surfaces,  allowing  strong  dispersant  adsorption  onto  
particles.   ACUMER   3100   sulphonate   groups   are   only   weakly   attracted   to   the  
particle  surface  and  retain  some  residual  negative  charge  to  provide  repulsion  of  
similarly   charged   particles   in   the   cooling   water   circuit.   This   repulsion   prevents  
particles   from   aggregating   into   larger   particles   which   can   settle   and   deposit   on  
tube   surfaces   and   low   flow   areas.   CSN   POLYMER   nonionic   groups   further  
enhance  dispersancy  by  providing  steric  repulsion  between  particles.  
This   multi-­‐functional   action   contrasts   sharply   to   other   dispersants,   such   as  
polyacrylic   acid   or   polymethacrylic   acid,   having   only   carboxylate   functionality  
which   can   become   strongly   attached   to   certain   particles,   leaving   little   residual  
negative   charge   available   to   provide   dispersancy.   Other   polymers   can   provide  
better   dispersancy   than   PAA   or   PMAA   on   some   particle   substrates,   but   do   not  
have   the   nonionic   group   which   allows   CSN   POLYMER   to   function   on   a   broader  
range  of  potential  foulants.  
 

Find  your  nearest  office  at  www.culliganmatrixsolutions.com  


TB-­‐C01  –  CSN  Polymer  –  Dispersant  and  Antiscalant  
Last  updated  13  June  2013   Page  1  of  5   for  _Stressed_  Cooling  Water.docx  
COOLING  
S OLUTIONS  

TECHNICAL BULLETIN  

Dispersancy   ACUMER   3100   terpolymer   outperforms   polymaleic   acid-­‐based   and   other  


competitive  polymers  under  cooling  water  conditions  (see  Figure  1).  
Performance  

 
FIGURE  1.  Iron  Oxide  Dispersancy  -­‐  Cooling  Water  Conditions  
Test  conditions:   pH   7.5  
      Calcium  hardness  as  CaCO3:   200  ppm  
      Iron  as  Fe2O3       700  ppm  
      Active  Polymer:     3  ppm  
      Settling  time:       4  hours  

Stabilised   Stabilizers  control  the  deposition  of  phosphate  to  allow  the  formation  of  a  very  
thin   protective   film   on   metal   surfaces   but   prevent   excessive   deposits   that   reduce  
Phosphate   heat  transfer  efficiency.  The  graphs  in  Figures  2-­‐4  show  that  CSN  POLYMER  is  also  
the  best  stabilizer  for  orthophosphate  in  high  levels  of  calcium  and  iron.  

Find  your  nearest  office  at  www.culliganmatrixsolutions.com  


TB-­‐C01  –  CSN  Polymer  –  Dispersant  and  Antiscalant  
Last  updated  13  June  2013   Page  2  of  5   for  _Stressed_  Cooling  Water.docx  
COOLING  
S OLUTIONS  

TECHNICAL BULLETIN  

 
FIGURE  2.  Cooling  Water  –  Stabilised  Phosphate  Program  
Test  conditions:   pH   7  -­‐  9  
      Calcium  hardness  as  CaCO3:     400  ppm  
      Magnesium  hardness  as  CaCO3:   200  ppm  
      M  Alkalinity  as  CaCO3:       200  ppm  
      Orthophosphate  as  PO4:     700  ppm  
      Active  Polymer:       10  ppm  
      Temperature:         49°C  
      Test  duration:         20  hours  

Find  your  nearest  office  at  www.culliganmatrixsolutions.com  


TB-­‐C01  –  CSN  Polymer  –  Dispersant  and  Antiscalant  
Last  updated  13  June  2013   Page  3  of  5   for  _Stressed_  Cooling  Water.docx  
COOLING  
S OLUTIONS  

TECHNICAL BULLETIN  

   
FIGURE  3.  Calcium  Phosphate   FIGURE  4.  Calcium  Phosphate  
Stabilization  High  Temperature  -­‐  No   Stabilization  Moderate  Temperature  -­‐  
Iron   With  Iron  
Test  Conditions:   Test  Conditions:  
pH   78.5   Ryznar  Index:       4.5  
Temperature:       70°C   pH         8.5  
Test  duration:       23  hours   Temperature:       49°C  
Filter  Size:       0.2µ   Test  duration:       20  hours  
Water  Chemistry:   Filter  Size:       0.45µ  
Calcium  as  CaCO3:     1250  ppm   Water  Chemistry:  
Orthophosphate  as  PO4:   15  ppm   Calcium  as  CaCO3:     400  ppm  
Magnesium  as  CaCO3     200  ppm  
M  Alkalinity  as  CaCO3     200  ppm  
Orthophosphate  as  PO4:   14  ppm  
Iron  as  Fe3+       0.5  ppm  

ALL-­‐ORGANIC  cooling  water  treatments  rely  on  high  pH  (8-­‐9)  and  high  alkalinity  
All-­‐Organic   (>200   ppm,   as   CaCO3)   to   help   passivate   metal   surfaces.   Organic   phosphonate   is  
Programs   used  to  inhibit  Calcium  Carbonate  precipitation  and  forms  a  cathodic  corrosion-­‐
inhibiting   film   of   calcium   phosphonate.   A   “yellow-­‐metal”   inhibitor,   such   as  
tolyltriazole,  is  frequently  included  to  inhibit  brass  or  copper  corrosion.  
Polymers,  such  as  CSN  POLYMER,  are  used  to  disperse  particulates,  inhibit  CaCO3  
precipitation,   and   stabilize   calcium   phosphonate.   CSN   POLYMER   stands   out   as  
the   superior   polymer   for   this   type   of   program.   Figure   5   shows   results   from  
phosphonate   stabilization   tests   which   demonstrate   the   superiority   of   CSN  
POLYMER.  

Find  your  nearest  office  at  www.culliganmatrixsolutions.com  


TB-­‐C01  –  CSN  Polymer  –  Dispersant  and  Antiscalant  
Last  updated  13  June  2013   Page  4  of  5   for  _Stressed_  Cooling  Water.docx  
COOLING  
S OLUTIONS  

TECHNICAL BULLETIN  

 
FIGURE  5.  Cooling  Water  –  All-­‐Organic  Program  
Test  conditions:   pH   9  
      Calcium  hardness  as  CaCO3:     250-­‐600  ppm  
      Magnesium  hardness  as  CaCO3:   125-­‐300  ppm  
      M  Alkalinity  as  CaCO3:       200-­‐400  ppm  
      Phosphate     :     5  ppm  
      Active  Polymer:       10  ppm  
      Temperature:         49°C  
      Test  duration:         20  hours  

CSN  POLYMER  may  be  analysed  at  use  concentration  with  the  Hach  polyacrylate  
Testing   test  kit.  

CSN   polymer   is   a   key   building   block   in   Culligan’s   high   stress,   all-­‐organic   cooling  
Products   water   treatment   programs   such   as   Total   Guard   20C04,   Total   Guard   20C05   and  
Deposit  Guard  22C01,  as  well  as  our  custom-­‐cooling  range.  

Find  your  nearest  office  at  www.culliganmatrixsolutions.com  


TB-­‐C01  –  CSN  Polymer  –  Dispersant  and  Antiscalant  
Last  updated  13  June  2013   Page  5  of  5   for  _Stressed_  Cooling  Water.docx  
BOILER
S OLUTIONS

TECHNICAL BULLETIN
Title TB-B05 - Water Treatment for Humidification
Systems
Introduction Water is added to building air systems in order to prevent human nostrils, throats
and eyes from becoming dry, to prevent furniture & artefacts from drying out,
and in a computer environment to prevent static electricity. The systems that are
most commonly used for this purpose include electric steam humidifier systems,
air washer humidifier systems, and steam humidifier boiler systems. The water
treatment practices that are utilised to prevent excessive scale & corrosion in
these systems are outlined herein.

Humidifier  Electric Steam Humidifier Systems


 Air Washer Humidifier Systems
System Types  Steam Humidifier Boiler Systems

Electric Steam The basic components of an electric steam humidifier system consist of a
disposable canister with integral electrodes, and an electrical power source.
Humidifier Water is boiled in the canister and the steam that is produced is directed to the
Systems air handling system, leaving the minerals that were dissolved in the water as
deposits in the canister. As the mineral deposits build up in the canister, steam
production is reduced and ultimately stops, at which time the canister is replaced
with a fresh one.
Water treatment is not required for these systems; however, proper operation of
the automatic flushing action of the water in the canister will extend their useful
operating time. Softening of the feedwater to these systems is not recommended
because the corrosive property of hot soft water would result in excessive
corrosion of the electrodes.

Air Washer The basic components of an air washer humidifier system consist of a media (i.e.
pre-formed paper or plastic modules, or heating/cooling coils), a circulating pump
Humidifier and a water supply. As their name implies, these systems not only humidify the
Systems air, they also wash dirt & debris out of the air.
There are two different types of air washer humidifier systems - namely the once
through type and the re-circulating type. In both types of systems, the media/coil
is saturated with water, the water is transferred from the media/coil into the air
stream by evaporation, and the minerals that were dissolved in the water are
deposited onto the media/coil. Softening of the feedwater to these systems is not
recommended because the soft scale deposit that would be produced would be
carried away from the media and into the building by the air handling system.
The use of hard water produces a hard scale deposit which tends to adhere
locally onto the media.
In the once through type of air washer humidifier system, water is directed to the
top of the media and allowed to flow downward over the media, flushing most of

Find your nearest office at www.culliganmatrixsolutions.com

Last updated 24 October 2013 Page 1 of 5 TB-B05 - Water Treatment for Humidification Systems
BOILER
S OLUTIONS

TECHNICAL BULLETIN
the mineral deposits from the media to drain. Water treatment is not required
for these systems; however, control of the water flow will improve their
operation. That is, during operation, the water flow to the top of the media
should be just enough to saturate the media, thus promoting mineral deposition
only onto the media.
Excessive water flow must be avoided as it will result in water “throw” and
mineral deposition onto other parts of the system such as fan blades.
When an excessive amount of mineral deposits have built up on the media, the
fan should be shut-off, and a full water flow should be directed to the top of the
media until the mineral deposits are washed off the media to drain.
In the re-circulating type of air washer humidifier system, water is pumped from
a basin, and onto the media/coil via spray nozzles. Excess water trickles down the
media/coil and back into the basin. The water that is lost from the system
through evaporation and bleed-off is replaced with fresh water addition to the
basin via a float valve. Water treatment is required for these systems because of
the increased mineral content in the re-cycled water. A typical water treatment
program consists of chemical addition and monitoring. Chemical treatment
involves the addition of a scale inhibitor/dispersant (e.g. TOTAL GUARD 20C11)
and dual, alternating non-oxidising biocides for bacteria control (e.g. BIO GUARD
40H06 and BIO GUARD 40H08).
The use of an oxidising biocide such as sodium hypochlorite must be avoided for
these systems because this type of chemical decomposes the glue that holds the
media together. Water samples of the basin water must be taken regularly for
routine chemical and bacteriological testing.

Steam The basic component of a steam humidifier boiler system consists of a steam
boiler or steam generator. There are two different types of steam humidifier
Humidifier systems:
Boiler Systems 1. The combined heating/humidifier steam boiler system, which has a
condensate return system.
2. Dedicated steam humidifier boiler, which normally does not have a
condensate return system.
In both types of system, the steam that is produced in the boiler is directed to the
air handling system. The feedwater for these systems must be softened in order
to prevent scale formation in the boiler.
Water treatment is required for these systems in order to prevent scale
formation and corrosion of the boiler, and corrosion of the condensate return
system. A typical water treatment program consists of chemical addition and
monitoring. Chemical treatment involves the addition of phosphate and caustic
for scale control and sodium sulphite for corrosion control. It may also include an
amine for condensate corrosion control – more about this later. For small
systems, Total Guard 16B02 offers a one-drum product containing all of the

Find your nearest office at www.culliganmatrixsolutions.com

Last updated 24 October 2013 Page 2 of 5 TB-B05 - Water Treatment for Humidification Systems
BOILER
S OLUTIONS

TECHNICAL BULLETIN
necessary components. Total Guard 16B02 is in com liance with the nited
tates ood ru s dministration re ulations ertainin to oiler
ater dditives It contains no volatile components (hence the
compliance to the US FDA regulations mentioned above), and is therefore safe
for use in steam generators where the steam is used for direct humidification.
Boiler water, feedwater & condensate samples must be tested daily.

Use of Facility engineers and managers face a myriad of challenges, from providing a
safe and comfortable workplace for building occupants to maximizing the service
Neutralising life and efficiency of their facility’s HV system t times, their response to
Amines maintaining their operating system seemingly puts the building engineer or
owner at odds with the safety and health of building occupants. Building owners
and operators face such an apparent dilemma when their system uses boiler
steam for direct humidification.
The steam/condensate system is subject to corrosion due primarily to the
presence of carbon dioxide (CO2) in the steam. CO2 is produced when carbonate
and bicarbonate alkalinities in boiler feedwater thermally decompose in the
boiler. Carbon dioxide is driven off as a gas and is carried with the steam. It then
dissolves in the condensate to form carbonic acid, which causes corrosion in
condensate piping, receivers and traps. If not addressed, this corrosion will result
in severe damage to the entire condensate system, and corrosion by-products
will be carried back to cause fouling and deposition in the feedwater tank and
boiler.
Fortunately, this problem is readily prevented through the use of condensate
corrosion inhibiting chemicals called neutralizing amines. Neutralizing amines are
volatile alkaline compounds that are added to the boiler water, where they flash
off and are carried with the steam and carbon dioxide. When the steam
condenses, the amines neutralize the resulting carbonic acid, raising the pH of
the condensate and preventing corrosion to the condensate system.
This sounds simple enough, but the dilemma appears when amine-treated steam
is used for direct humidification of human occupied space. Since the amines are
volatile, some amount may be present in the humidified air supply. The amines
commonly used in direct steam humidification systems have been implicated,
based on anecdotal evidence, in the occurrence of various upper respiratory and
eye irritations.
Such an indoor air quality (IAQ) issue is an anathema to facility managers.
Most of the publicity about this issue in North America has come from an
investigation by the National Institute for Occupational Safety and Health (NIOSH)
into incidents at Cornell University in 1982 and Cincinnati Electronics Corp. in
1998. In both cases, which involved complaints of eye, nose and throat irritations,
amine-treated steam was used in direct humidification of occupied space. While
no conclusive evidence was presented that the amines used caused the

Find your nearest office at www.culliganmatrixsolutions.com

Last updated 24 October 2013 Page 3 of 5 TB-B05 - Water Treatment for Humidification Systems
BOILER
S OLUTIONS

TECHNICAL BULLETIN
problems, NIOSH recommended against the use of neutralizing amines in these
types of systems.
So engineering, maintenance and management personnel who have direct steam
humidification systems are faced with difficult questions. Do they eliminate the
use of amines in their system, knowing that costly damage due to corrosion will
result? Do they continue the use of amines, blindly hoping that no occupant
health issues arise? Or do they look at purchasing expensive alternate means of
humidification that don’t use direct boiler steam?
If time and money are available, the third option – alternate means of
humidification, such as steam-to-steam heat exchangers or stand-alone
humidifiers – is a viable solution to the problem. However, this option is time
consuming and expensive, and many cash-and time-strapped managers will reject
it on that basis. Most engineering managers will not be enthusiastic about the
other two options – the first puts their equipment at risk; the second potentially
exposes building occupants to harmful or irritating chemicals in the humidified
air.
Fortunately, there is another option. The Occupational Safety and Health
Administration (OSHA) and the American Conference of Governmental and
Industrial Hygienists (ACGIH) have established permissible exposure limits (PELs)
for the three most commonly used amines - morpholine, cyclohexylamine and
diethylaminoethanol (DEAE). The PELs for these chemicals are based on an 8-
hour day and 40-hour week. The PELs for the three chemicals are:
 Morpholine 20 ppm
 Cyclohexylamine 10 ppm
 DEAE 10 ppm
Studies have shown that, when these amines are added to boiler water at levels
normally required to prevent condensate system corrosion, the amine level in
steam-humidified air will be several orders of magnitude below the PEL for the
amine. For example, in one study where DEAE and cyclohexylamine were
evaluated, the levels in the steam leaving the boiler were 5.33 and 2.93 ppm for
DEAE and cyclohexylamine, respectively. In a room in which this steam was used
to humidify the air to 61% relative humidity, the air-borne DEAE and
cyclohexylamine levels were 0.0024 and 0.008 ppm respectively. In another study
involving the use of morpholine, the level of morpholine in the steam was
incrementally increased to 64.8 ppm, a level far in excess of that required for
condensate system corrosion inhibition. The corresponding air-borne morpholine
level in the humidified air was 0.018 ppm, again far below the PEL for that amine.
With careful monitoring of water chemistry, along with direct testing for amine
levels in the humidified air space, operators of steam humidification systems can
be assured that room air amine levels will be well below that necessary to cause
adverse effects in humans. Facility engineers and managers should consult a

Find your nearest office at www.culliganmatrixsolutions.com

Last updated 24 October 2013 Page 4 of 5 TB-B05 - Water Treatment for Humidification Systems
BOILER
S OLUTIONS

TECHNICAL BULLETIN
qualified water treatment professional to arrange for an evaluation of their
steam humidification system, including possible airborne amine testing.
Corro Guard 14B02 is also in compliance with the United States Food ru s
dministration regulations pertaining to Boiler Water Additives (21 CFR
173.310) when dosed at no more than 55 parts per million based on steaming
rate. This regulation covers boiler water additives that may be safely used in the
preparation of steam that will contact food.
Corro Guard 14B02 contains only morpholine and cyclohexylamine as its active
ingredients. When dosed at 55ppm, the concentrations of both amines in the
steam would be less than 10ppm – i.e. within their permissible exposure limits
(PELs). When diluted with air in the space being humidified, their concentrations
would fall even further.
From the above it can be concluded that Corro Guard 14B02 can be considered
safe for use in steam humidification systems, provided the dose rate does not
exceed 55ppm based on the steaming rate.

Find your nearest office at www.culliganmatrixsolutions.com

Last updated 24 October 2013 Page 5 of 5 TB-B05 - Water Treatment for Humidification Systems
BOILER
S OLUTIONS

TECHNICAL BULLETIN
Title TB-B06 - High Pressure Boiler
Treatment using Co-ordinated
pH/Phosphate
Introduction High pressure boilers using demineralised makeup water generally have a large
percentage of condensate returns and high heat flux areas. It is these conditions
more than the operating pressure that make high pressure boilers prone to
caustic embrittlement; it is imperative, therefore, that they receive special
treatment.
Hydroxide is the predominant anion in the relatively pure water found in high
pressure boilers. This will dissolve the protective magnetite layer on the metal
surface when highly concentrated..
This can happen in several ways. One of the most common of which is caused by
iron oxide deposits on the radiant wall tubes, which are often quite porous, and
can act as miniature boilers; water containing impurities is drawn into the iron
oxide deposit, and when heat is applied it is converted to steam which passes
back out through the deposit under pressure; in this way, a ‘boiler within a boiler’
is created, and the water within it can become very highly concentrated indeed -
it is possible to have 100,000 ppm of caustic beneath the deposit, while the
concentration in the main body of the water is only 5-10ppm (See figure 1).

Figure 1

Find your nearest office at www.culliganmatrixsolutions.com


TB-B06 High Pressure Boiler Treatment Using
Last updated 27 October 2013 Page 1 of 3 Coordinated pH-Phosphate
BOILER
S OLUTIONS

TECHNICAL BULLETIN
In demineralised water there are very few other anions, such as phosphate,
nitrate or sulphate to protect the magnetite film.
The problems can be prevented by using a treatment regime known as Co-
ordinated Phosphate/pH control. Phosphate is a superb pH buffer, and this
property is used in this programme to limit the localised over-concentration of
sodium hydroxide. Excess sodium hydroxide combines with disodium phosphate
and forms trisodium phosphate. For the programme to work, it is important to
have sufficient disodium phosphate available to achieve this properly.
The hydrolysis of trisodium phosphate is often used to explain the mechanism of
a Co-ordinated pH/ phosphate programme. The reaction is as follows

Na3PO4 + H2O  NaOH + Na2HPO4

Trisodium phosphate is the least soluble of the three and precipitates first.
Consequently, when an equal molar mixture of sodium hydroxide and disodium
phosphate is evaporated to dryness, only trisodium phosphate remains - not
sodium hydroxide and disodium phosphate.
The restriction is that the sodium hydroxide molar ratio must be less than, or
equal to the disodium phosphate molar ratio. In boilers having a high
concentration of bicarbonate (NaHCO3) alkalinity in the feed water, it may be
necessary to control a co-ordinated phosphate programme on a sodium to
phosphate molar ratio. In this case, the sodium concentration is measured and
controlled equal to or less than three times the phosphate molar concentration.
The sodium carbonate concentration is important because beneath the iron
dioxide deposit build-up, or any area of over-concentration, further
decomposition of carbonate can occur than occurs in a bulk boiler water. This
will cause the formation of additional sodium hydroxide and carbon dioxide,
which will pass out of the area of over-concentration with the steam.

Dispersants Co-ordinated pH/phosphate programmes are normally set up to take this into
account, and are maintained between 2.8 and 2.6 molar ratios of sodium to
phosphate.

The use of dispersants, such as DEPOSIT GUARD 13B03 will significantly improve
the performance of such a programme in terms of deposition. The ability to
reduce iron oxide accumulations is an important requirement in the treatment of
boiler systems operating at high pressures with high purity feedwater; under such
circumstances, iron oxide originating from corrosion of the external system
becomes a major constituent of deposit problems unless properly recognised and
treated accordingly.

Find your nearest office at www.culliganmatrixsolutions.com


TB-B06 High Pressure Boiler Treatment Using
Last updated 27 October 2013 Page 2 of 3 Coordinated pH-Phosphate
BOILER
S OLUTIONS

TECHNICAL BULLETIN
Prevention of At low pressures, embrittlement can be prevented by the use of nitrate. At
higher pressures, the method usually employed is co-ordinated phosphate/pH
Emrittlement control. When this type of treatment is properly controlled, embrittling
tendencies are eliminated by preventing high concentrations of “free” sodium
hydroxide in the boiler water.

Figure 2

Figure 2 illustrates the relationship between pH, phosphate and “free” caustic
areas. To ensure the absence of “free” sodium hydroxide and the absence of any
alkalinity other than from trisodium phosphate, it is necessary to keep the pH
below the Control Boundary as shown.

In order to obtain control, monosodium or disodium phosphate are used with


trisodium phosphate to maintain the phosphate and pH at the proper level.

Find your nearest office at www.culliganmatrixsolutions.com


TB-B06 High Pressure Boiler Treatment Using
Last updated 27 October 2013 Page 3 of 3 Coordinated pH-Phosphate
BOILER  
S OLUTIONS  

TECHNICAL BULLETIN  

Title   TB-­‐B03  –  Feedwater  and  Condensate  


System  Corrosion  Inhibition  Using  Volatile  
Amines  
Introduction   Corrosion  of  condensate  systems  is  a  problem  for  many  companies  operating  steam  
generation  systems,  and  is  caused,  predominantly,  by  oxygen  and/or  carbon  dioxide  
which  forms  carbonic  acid  when  dissolved  in  condensate  water.  
Certain   alkaline   compounds   containing   Nitrogen   are   able   to   volatilise   with   steam  
when   fed   to   the   boiler,   and   combine   with   carbon   dioxide   at   condensation   points,  
neutralising  acidity  of  condensate  and  raising  the  pH.    These  are  known  as  Volatile  
Amines  or  Neutralising  Amines.  
Filming   Amines,   inhibit   corrosion   by   forming   a   water-­‐repellent   film   on   the   metal  
surfaces   which   prevents   direct   contact   with   corrosive   agents   such   as   oxygen   and  
carbon  dioxide.  
Causes  of   The  main  causes  of  condensate  corrosion  are  Carbonic  acid  and  Oxygen.  
Corrosion  in   Carbonic  acid  is  formed  when  carbon  dioxide  dissolves  in  water:  
Condensate  
Systems     CO2   +   H2O   ó   H2CO3  
  Carbon  Dioxide     Water     Carbonic  Acid  

Carbon   dioxide   is   liberates   from   carbonates   and   bicarbonates   as   they   are   heated   in  
boiler  water  and  decompose:  

  Ca(HCO3)2   +   Heat   ð   CaCO3   +   CO2ñ   +   H2O  


  Calcium  Bicarbonate         Calcium  Carbonate   Carbon  Dioxide     Water  

  2NaHCO3   +   Heat   ð   Na2CO3   +   CO2ñ  +   H2O  


  Sodium  Bicarbonate         Sodium  Carbonate     Carbon  Dioxide   Water  

  NaHCO3   +   Heat   ð   NaOH   +   CO2ñ  


  Sodium  Bicarbonate         Sodium  Hydroxide     Carbon  Dioxide  

Carbon  dioxide,  being  a  gas,  leaves  the  boiler  with  the  steam,  and  re-­‐dissolves  when  
the  steam  condenses  back  to  water.    Treating  the  water  by  base  exchange  softening  
can  actually  make  the  problem  worse,  since  it  converts  the  calcium  and  magnesium  
bicarbonates   to   sodium   bicarbonates,   which   can,   under   the   right   conditions,  
generate  twice  as  much  carbon  dioxide.  
The   higher   the   boiler   pressure,   the   more   the   process   tends   towards   the   third  
reaction.    Treating  the  feed  water  to  remove  the  bicarbonates  can  be  expensive  and  
many  steam  plant  operators  are  forced  to  cope  with  the  symptoms  rather  than  deal  

Find  your  nearest  office  at  www.culliganmatrixsolutions.com  


TB-­‐B03  –  Feedwater  and  Condensate  System  
Last  updated  15  May  2013   Page  1  of  7   Corrosion  Inhibition  Using  Volatile  Amines.docx  
BOILER  
S OLUTIONS  

TECHNICAL BULLETIN  

with  the  cause.  


Carbonic   acid   causes   a   type   of   corrosion   known   as   gouging,   where   the   metal   of   the  
condensate  pipework  is  evenly  dissolved,  particularly  at  the  bottom  (see  Figure  1).  

 
  Oxygen  enters  the  system  via.  the  cold  feed  water  (water  at  300C  contains  7.5  ppm  
of   oxygen)   but   can   also   enter   the   system   via   leaks   or   entrainments   into   the  
condensate  or  feed  system.  
Oxygen   causes   much   more   localised   corrosion   known   as   ‘pitting’.     While   the  
quantity  of  metal  removed  is  much  less  than  with  gouging  corrosion,  it  can  be  just  
as   problematical;   firstly   because   it   can   perforate   the   metal   more   quickly,   causing  
leaks  and  secondly  because  once  a  pit  has  formed,  it  can  be  extremely  difficult  to  
get  a  corrosion  inhibitor  into  it  to  halt  its  progress.  
Most   of   the   oxygen   should   have   been   removed   before   the   feed   water   enters   the  
boiler,   using   mechanical   means,   such   as   a   hot-­‐well   or   deaerator,   which   drives   the  
oxygen  off  by  raising  the  water  temperature.  Oxygen  can  also  be  removed  chemical  
means,   by   using   an   oxygen   scavenger   such   as   sodium   sulphite,   hydrazine   or   an  
organic  hydrazine  substitute  such  as  erythorbic  acid.  
Even  the  most  effective  pre-­‐treatment  processes  are  rarely  100%  perfect,  hence  the  
reason  for  using  condensate  protection.  
Neutralising   When   fed   to   the   boiler,   added   to   feedwater,   or   injected   into   steam   mains  
Amines   neutralising   amines   volatilise   and   distribute   throughout   the   steam   system.     At  
points   of   condensation   they   dissolve   in   the   condensate   and   react   with   carbonic  
acid,   neutralising   the   acidity   and   forming   the   corresponding   Carbonate   or  
Bicarbonate.  
Un-­‐neutralised   amine   adds   alkalinity   to   the   condensate   which   raises   the   pH,   and   so  
helps   prevent   corrosion.   Neutralising   Amines   function   only   as   acidity-­‐neutralising  
agents   and   so   offer   no   protection   against   oxygen   attack.     The   objective   is   to  
essentially  neutralise  any  free  CO2  in  the  condensate,  which  means  adjusting  the  pH  
to  at  around  8.3  in  all  portions  of  the  system.  

Find  your  nearest  office  at  www.culliganmatrixsolutions.com  


TB-­‐B03  –  Feedwater  and  Condensate  System  
Last  updated  15  May  2013   Page  2  of  7   Corrosion  Inhibition  Using  Volatile  Amines.docx  
BOILER  
S OLUTIONS  

TECHNICAL BULLETIN  

 
  Dosage   rate   must   be   based   upon   anticipated   CO2   content   of   steam   and   average  
carbonic  acid  content  of  the  condensate.  
Steam  Turbine   Downtime  and  wet-­‐end  corrosion  result  from  Carbon  dioxide  or  oxygen  attack  in  
Corrosion   areas   where   water   droplets   are   present.     This   attack   usually   occurs   on   the   carbon-­‐
steel  portion  of  the  unit  as  the  high-­‐alloy  sections  are  highly  resistant  to  this  form  
of  corrosion.  
To  combat  this,  neutralising  amines  with  a  low  distribution  ratio  (the  ratio  of  the  
concentration   in   the   steam   to   the   concentration   in   the   condensate)   should   be  
used   to   elevate   the   pH   to   around   9.0.     AMP   (2-­‐Amino-­‐2-­‐Methyl-­‐1-­‐Propanol)   and  
Morpholine   are   examples   of   such   a   neutralising   amines   which,   because   of   their  
low   distribution   ratios,   are   best   suited   for   high   pressure   systems   and   systems  
incorporating   steam   turbines.     Amines   with   high   distribution   ratios,   such   as  
ammonia   or   cyclohexylamine   provide   little   protection   for   such   systems.     Oxygen  
attack  is  most  prevalent  if  the  turbine  is  wet  during  downtime  and  means  should  
be  taken  to  avoid  air  intrusion  during  this  period,  unless  the  unit  is  dry.  
AMP  has  a  number  of  advantage  over  morpholine,  namely;  
a) It  is  more  efficient  at  neutralising  CO2  (see  Figure  3  and  Table  1).  
b) It  absorbs  more  CO2  than  morpholine  (see  Tables  2  and  3).  
c) AMP,  like  morpholine,  does  not  form  an  azeotrope  with  water.    This  fact,  
combined  with  its  boiling  pint  of  165°C  is  of  strong  merit  in  cost  evaluation  
of  neutralising  amines.    One  of  the  major  areas  of  amine  loss  in  a  system  
can   be   in   the   deaerator   heater   section.     Neutralising   amines   may  
accompany   the   gases   vented   from   the   deaerator,   particularly   those   with  
lower  boiling  points.  (See  Table  4).  In  laboratory  tests  designed  to  simulate  

Find  your  nearest  office  at  www.culliganmatrixsolutions.com  


TB-­‐B03  –  Feedwater  and  Condensate  System  
Last  updated  15  May  2013   Page  3  of  7   Corrosion  Inhibition  Using  Volatile  Amines.docx  
BOILER  
S OLUTIONS  

TECHNICAL BULLETIN  

deaerator  conditions,  it  was  found  that  AMP  was  lost  at  the  rate  of  0.5%  
per  minute,  compared  to  morpholine,  which  lost  twice  as  much.  
d) It  is  less  toxic  than  morpholine  (see  Table  5).  

 
  CO2  level  in  steam   18ppm   25ppm   32ppm  
  Condensate  pH   7.5   8.0   7.5   8.0   5.5   8.0  

  AMP   27   29   62   67   119   127  

  Morpholine   37   50   77   125   140   140  

  Cyclohexylamine   38   41   67   69   124   131  


Table  1    Quantities  of  different  amines  required  to  neutralise  carbon  dioxide  to  pH  7.5  or  8.0  
 
  Amine   Weight  of  CO2  Absorbed  
  AMP   10.43  
Morpholine   7.75  
Table  2.  
 
  Amine   Comparative  weight  required  to  effect  
neutralisation  to  pH  8.5  
  AMP   9.73  
Morpholine   14.49  
Table  3.  
 

Find  your  nearest  office  at  www.culliganmatrixsolutions.com  


TB-­‐B03  –  Feedwater  and  Condensate  System  
Last  updated  15  May  2013   Page  4  of  7   Corrosion  Inhibition  Using  Volatile  Amines.docx  
BOILER  
S OLUTIONS  

TECHNICAL BULLETIN  

  Amine   Ratio  in  azeotrope   Boiling  point  at  


atmospheric  pressure  
  AMP   Non  Azeotrope   165°C  
Morpholine   Non-­‐azeotrope   128°C  
Table  4.  
 
  Amine   LD50  
  AMP   2100  mg/kg  
Morpholine   1050  mg/kg  
Table  5.  
 
Low  Pressure  and   In  such  systems  amines  with  relatively  high  distribution  ratios  are  preferred  such  
Reduced  Pressure   as  Cyclohexylamine  since  they  travel  in  the  steam  to  the  far  ends  of  the  system,  
which  morpholine  and  AMP  generally  won’t  do.  
Systems  
Mixed  Systems   If  a  system  includes  a  high  pressure  steam  condensing  section  and/or  turbine  and  
reduced   pressure   section   then   a   blend   of   two   or   more   amines   offer   significant  
advantages  over  a  single  amine.    Typically  one  with  a  low  distribution  ratio,  such  
as   AMP   and   one   with   a   high   distribution   ratio,   such   as   cyclohexylamine   will  
protect  the  entire  system.    The  proportion  of  the  two  material  can  be  modified  to  
suit  system  layout  and  conditions.  
Distribution  Ratio   As   can   be   seen   from   the   above   the   distribution   ratio   is   very   important   when  
selecting  neutralising  amines.  
  Amine   Basicity  Constant*   Distribution  Ratio**  
  Ammonia   0.4   10.0  
Cyclohexylamine   2.3   4.0  
AMP   2.0   0.4  
Morpholine   2.0   0.5  
Table  6  
 
  *  The  amount  of  Amine  required  to  neutralise  1mg/l  of  Carbon  Dioxide  (mg/l).  
**  ppm  Amine  in  steam  ppm  ÷  amine  in  water  at  atmospheric  pressure.  
Advantages  and   Ammonia   has   a   low   basicity,   low   molecular   weight   and   high   distribution   ratio.    
Disadvantages  of   Thus  a  significant  amount  of  ammonia  will  be  lost  through  the  deaerator  vent.    In  
addition,  it  will  provide  little  or  no  protection  for  the  wet  end  of  steam  turbines  
Ammonia  
than  Amines  with  low  distribution  ratios,  unlike  Morpholine  or  AMP.  
Cyclohexylamine   is   more   strongly   basic   and   more   chemically   bound   to   the  
feedwater  in  the  deaerator.    It  also  has  a  lower  volatility,  which  further  cuts  down  
losses.    In  addition,  cyclohexylamine,  in  common  with  other  neutralising  amines,  
does  not  complex  copper,  unlike  ammonia.  

Find  your  nearest  office  at  www.culliganmatrixsolutions.com  


TB-­‐B03  –  Feedwater  and  Condensate  System  
Last  updated  15  May  2013   Page  5  of  7   Corrosion  Inhibition  Using  Volatile  Amines.docx  
BOILER  
S OLUTIONS  

TECHNICAL BULLETIN  

ppm  amine  in  steam  ÷  ppm  amine  in  water  at  atmospheric  pressure.  
Filming  Amines   Filming   amines   are   long   hydrocarbon   chain   fatty   amines   with   10-­‐18   Carbon  
Atoms    
(e.g.  octadecylamine  has  18  carbons).    Straight  chain  (primary)  amines  generally  
are  more  effective  than  branched  or  unsaturated  (secondary  or  tertiary)  amines,  
however  the  secondary  or  tertiary  amines  are  easier  to  handle  and  feed.  
Filming   Amines   function   by   adsorption   -­‐   they   form   a   non-­‐wettable   layer   or   film  
on   metal   surface-­‐not   by   neutralisation.     So   they   are   effective   against   both  
carbonic  acid  and  oxygen  attack.  
The  amine  end  of  the  molecule  is  polar  and  is  attracted  to  the  metal  surface.    The  
other   end   of   the   molecule   is   non-­‐polar   and   is   repelled   by   the   metal   surface.    
Therefore  the  molecules  form  a  mono-­‐molecular  layer  which  protects  the  surface  
from  carbonic  acid,  oxygen  and  water.  
They   also   displace   and   remove   old   corrosion   deposits   and   other   fouling   layers.    
For  this  reason,  filming  amine  treatment  in  an  older  condensate  system  must  be  
applied  slowly  and  carefully.  
When   contamination   is   present   in   the   condensate,   filming   amines   have   a  
tendency   to   form   deposits   since   they   react   with   multivalent   ions   such   as  
sulphate,  hardness  and  iron.    Overfeeding  of  filming  amines  and  excessive  oxygen  
contamination  can  exaggerate  this  type  of  problem.  
Combination   Application  experience  has  shown  that  combination  amines  (filming  amines  with  
Amines   neutralising  amines)  provides  a  superior  film  bond,  reduce  deposit  problems  and  
give   better   coverage   thus   offering   complete   and   more   economical   corrosion  
protection.  
Feedwater   Feedwater   corrosion   is   generally   minimised   by   pH   control.     Maintenance   of   pH  
Corrosion   9.0  reduces  general  corrosion  considerably.    The  traditional  approach  was  to  use  
sodium  hydroxide,  but  more  recently  this  has  been  dropped  in  favour  of  volatile  
Inhibition  
amines,  such  as  AMP,  morpholine  and  cyclohexylamine,  as  well  as  ammonia.  
Research   has   suggested   that   AMP   or   morpholine   are   superior   to   the   other   two  
for   iron   inhibition,   provided  oxygen   and   carbon   dioxide  levels  are   minimised,   and  
that  ammonia  gives  problems  of  complexing  with  copper  and  its  alloys  if  present  
in  the  system.  
Conclusion   The  products  of  choice  for  condensate  and  feedwater  corrosion  inhibition  are:  
a)   A   mixture   of   two   neutralising   amines;   AMP   (2-­‐Amino-­‐2-­‐Methly-­‐1-­‐Propanol)  
and  cyclohexylamine,  where  filming  amines  cannot  be  used.  
b)   A  mixture  as  (a)  but  incorporating  a  C18  tertiary  filming  amine  for  optimum  
corrosion  inhibition,  ease  of  handling  and  addition.  
 

Find  your  nearest  office  at  www.culliganmatrixsolutions.com  


TB-­‐B03  –  Feedwater  and  Condensate  System  
Last  updated  15  May  2013   Page  6  of  7   Corrosion  Inhibition  Using  Volatile  Amines.docx  
BOILER  
S OLUTIONS  

TECHNICAL BULLETIN  

c)   An  octadecylamine  emulsion  for  situations  where  low  toxicity  is  critical  (e.g.  
hospitals).  
d)   Food  grade,  non-­‐amine  inhibitor.  
For   this   reason,   we   have   a   complete   range   of   Corro   Guard   products   meeting  
these   specifications,   namely:   Corro   Guard   14B03   (AMP   and   cyclohexylamine);    
Corro   Guard   14B06   (AMP,   cyclohexylamine   plus   C18   tertiary   filming   amine);  
Corro   Guard   14B08   (Octadecylamine   emulsion)   and   Corro   Guard   14B09   (food  
grade,  non-­‐amine).  
We   can   also   customise   products   to   meet   specific   customer   requirements   and  
match  unusual  system  conditions.  

Find  your  nearest  office  at  www.culliganmatrixsolutions.com  


TB-­‐B03  –  Feedwater  and  Condensate  System  
Last  updated  15  May  2013   Page  7  of  7   Corrosion  Inhibition  Using  Volatile  Amines.docx  
2.15 SEPARATORS
I C S 2 I N T E R S E P T O R C E N T R I F
INTERSEPTOR ®® SERIES CENTRIFUGAL SEPARATORS
PEP Filters continues to lead the industry in the design and manu-
facture of the most rugged, reliable and efficient automatic equip-
ment for filtration and separation. The InterSeptor Centrifugal
Separator style ICS2 continues in this tradition. Our ICS2
Separators are available as stand alone units or skid mounted sys-
tems (ICS2-TCP). The ICS2 is effective in removing suspended
particles 40 micron and larger from a flow stream. Depending on
the specific gravity of the particle and the viscosity of the carrier
fluid retention as small as 5 microns is possible.

In keeping with our innovative leadership position and firm


commitment to providing efficient and cost effective filter solu-
tions, the InterSeptor® Series Centrifugal Separator (“ICS2”) is the
newest addition to our diverse product line. Available in many
sizes, please feel free to contact your PEP sales engineer for
application assistance. Our goal is to provide system matched
liquid/solids separation and filtration products that meet or
exceed your system requirements.

HOW IT WORKS
The ICS2 is a simple mechanical device that uses the principle (1) Inlet Port
of centrifugal force and friction to cause the separation of
suspended solids from liquids. It is a device with no moving
parts, has no media and operates effectively for years without
any required maintenance.

The liquid enters on a tangential inlet port (1) where the veloci- (2) Acceleration Ring
ty is increased by an internal acceleration ring.(2) As the fluid
spins through the separation chamber (3) the centrifugal force
caused by the acceleration ring forces the suspended particles
(3) Centrifugal Action
to the outer wall of the separation chamber. (4) The separated
particles then slide down the outer wall to the collection cham- (4) Particle Separation
ber while the carrier fluid undergoes a 270 degree change of
direction (5) by the direction plate causing further and more
efficient separation while the vortex breaker (6) allows the sus- (6) Vortex Breaker
pended particles to settle in the collection chamber. (7)To (5) Redirection Plate
remove the solids, a continuous purge can be utilized. An
automatic timed purge can be used as well based on two
parameters intervals between purges and purge length.
(7) Purge Outlet
In addition there are several options for further cleaning and
reusing the purge fluid.

WWW.PEPFILTERS.COM
U G A L S E P A R AT I O N S Y S T E M S
ICS2 MODEL SELECTION
Efficient liquid/solid sepa-
ration depends on cen- InterSeptor Centrifugal Separators
trifugal force. Since the PART NUMBER Inlet/Outlet Purge Outlet Flow Rate (GPM)
centrifugal force in the
separator is dependent on ICS2-0050 1/2” 1” 10-20
vortex velocity, and vortex ICS2-0075 3/4” 1” 15-35
velocity is directly propor- ICS2-0100 1” 1” 30-60
tional to flow rate, it is
ICS2-0125 1-1/4” 1” 50-110
important to match your
ICS2-0150 1-1/2” 1” 80-150
flow rate requirements to
the appropriate ICS2 ICS2-0200 2” 1” 120-210
model. The following table ICS2-0300 3" 1" 195-330
shows recommended ICS2 ICS2-0400 4” 1” 280-500
models for the indicated ICS2-0500 6” 1-1/2” 320-750
flow ranges. ICS2-0600 6” 1-1/2” 690-1350
ICS2-0800 8” 1-1/2” 1000-2225
ICS2-1000 10" 2" 1500-3500
ICS2-1200 12” 2” 2000-5000

For longer sizes, contact a PEP filtration solutions representative at 800.24.FILTERS.

WHAT PARTICLE SIZE WILL ICS2 REMOVE? Typical Particle Specific Gravity
Materials
The ICS2 is effective at removing suspended particles larger
Aluminum 2.7
than 40 microns from a variety of fluids. Removal of particles Alumina (Al2O3) 4.0
as small as 5 microns is possible for denser materials (See Asbestos 2.1 - 2.8
table). Particle removal performance is improved when used Bauxite 2.6
in multiple-pass arrangement. Brass 9.0
Bronze, Copper 8.9
FACTORS TO CONSIDER WHEN CHOOSING A CENTRIFUGAL Carbon, Concrete 1.8 - 2.5
SEPARATOR Carborundum 3.2
Coal (anthracite) 1.3 - 1.9
Many factors contribute to the efficiency of a centrifugal
Coal Ash 2.0
separator. These include: Dolomite (limestone, marble) 2.9
1. Fluid density 4. System flow Soil 1.2 - 2.0
2. Particle size 5. System pressure Glass 3.0
3, Particle specific gravity 6. Purge cycle Gravel (Granite) 2.5 - 3.0
Iron (Steel) 7.8
PARTICLE AND FLUID DENSITY Lead 11.3
Lead Oxide 9.5
It is important to note that the density (specific gravity) of the
Manganese 7.4
particles to be removed must be greater than the density of Nickel 8.9
the fluid. The greater the difference in density, the higher the Sand 2.6 - 2.8
removal efficiency. The table lists densities (specific gravity) Silt 1.2 - 2.8
of several common particles removed from water (specific Sulphur 2.1
gravity of water is 1).
INTERSEPTOR CENTRIFUGAL SEPARATION SYSTEMS
CUSTOMERS PREFER PEP INTERSEPTOR® CENTRIFUGAL SEPARATORS
ICS2-TCP Continuous Bleed
The ICS2-TCP is a skid mounted pre-engineered This is where a manual valve is opened to allow
separation package that is completely self con- less than 1% of the design flow rate to continuous-
tained and requires only utility (Fluid Inlet/ Outlet, ly bleed from the system to drain. This bleed will
Purge and Electrical) connections for installation. result in the solid contaminant being removed from
The Tower Clean Package includes a Separator, the system.
manual purge valve, PEP BGFS-100 reclaim filter,
PVC face piping, manual service valve, cast iron Manual Purge
pre-strainer on system matched bronze fitted close Similar to the continuous purge where a manual
coupled centrifugal pump, all skid mounted on an valve is opened to purge the contaminant from the
epoxy coated carbon steel base and controlled by a collection chamber.
NEMA 4X control panel.
Automatic Purge
PURGE OPTIONS This is an automated system where a control panel
The ICS2 is designed to remove suspended solids is utilized to operate an electrically actuated ball
from a flow stream and collect them in a collection valve to accomplish a purge. The control has two
chamber. Periodic purging of the collection chamber operating parameters, interval between purges and
will be required for removal of the collected contam- the duration of the purge itself. Typically a system
inant. This can be accomplished several ways: will work very well purging once every 4 hours for
10-15 seconds.

APPLICATIONS
- Nozzle protection - Source water liquids/solids separation (river
- Mechanical seal protection water, lakes and wells)
- Increased efficiency on heat exchanger surfaces - Recycling of solvents used in painting,
- Cooling tower water filtration, chemical reduction machining etc.
in treatment, increased efficiency - Machine tool coolant filtration. Extends coolant
- Plant influent process water filtration and tool life
- Pre-filtration for bag, cartridge, screen, sand - Cleaning, quench and wash water
filters and centrifuges

Represented by:

PEP Filters, Inc. Phone (704)662-3133 PEP Filters Asia Pte Ltd
322 Rolling Hill Road Fax (704)662-3155 10 Anson Road #33-17
Mooresville, NC 28117-9920 Email: pepusa@pepfilters.com Singapore 079903
Toll Free (800)24-FILTER www.pepfilters.com (65)6225-5339 ex 119
Fax (65) 6246-0668 ©2004 PEP Filters, Inc.
Printed in USA
3. COMMERCIAL REGISTRATIONS
‫>‪<Bar Code‬‬

‫ﻣﺴﺘﺨﺮﺝ ﺑﺒﻌﺾ ﺑﻴﺎﻧﺎﺕ ﺍﻟﺴﺠﻞ ﺍﻟﺘﺠﺎﺭﻯ‬

‫ﺗﺎﺭﻳﺦ ﺍﻟﻄﺒﺎﻋﺔ‪2017/10/17 :‬‬


‫ﻣﺴﺘﺨﺮﺝ ﺑﺒﻌﺾ ﺑﻴﺎﻧﺎﺕ ﺍﻟﺴﺠﻞ ﺍﻟﺘﺠﺮﻯ‬

‫*‪*62670‬‬
‫‪62670‬‬ ‫ﺭﻗﻢ ﺍﻟﺘﺴﺠﻴﻞ ﺍﻟﻀﺮﻳﺒﻲ‪:‬‬ ‫‪62670‬‬ ‫ﺭﻗﻢ ﺍﻟﺴﺠﻞ ﺍﻟﺘﺠﺎﺭﻯ‪:‬‬
‫ﺍﻟﺴﻤﺔ ﺍﻟﺘﺠﺎﺭﻳﺔ‪:‬‬ ‫ﻛﻮﻟﻴﺠﺎﻥ ﺟﻮﻟﻒ‬ ‫ﺍﻷﺳﻢ ﺍﻟﺘﺠﺎﺭﻯ‪:‬‬
‫‪29/10/2018‬‬ ‫ﺗﺎﺭﻳﺦ ﺍﻧﺘﻬﺎﺀ ﺍﻟﺴﺠﻞ‪:‬‬ ‫‪30/10/2013‬‬ ‫ﺗﺎﺭﻳﺦ ﺍﻧﺸﺎﺀ ﺍﻟﺴﺠﻞ‪:‬‬
‫‪200000‬‬ ‫ﺭﺍﺱ ﺍﻟﻤﺎﻝ‪:‬‬ ‫ﺷﺮﻛﺔ ﺫﺍﺕ ﻣﺴﺌﻮﻟﻴﺔ ﻣﺤﺪﻭﺩﺓ‬ ‫ﺍﻟﺸﻜﻞ ﺍﻟﻘﺎﻧﻮﻧﻰ‪:‬‬
‫ﻗﻄﺮ‬ ‫ﺟﻨﺴﻴﺔ ﺍﻟﻤﻨﺸﺄﺓ‪:‬‬ ‫ﻧﺸﻂ‬ ‫ﺣﺎﻟﺔ ﺍﻟﺴﺠﻞ‪:‬‬
‫‪0‬‬ ‫ﻋﺪﺩ ﺍﻟﻔﺮﻭﻉ‪:‬‬
‫ﻣﻌﻠﻮﻣﺎﺕ ﺍﻻﺗﺼﺎﻝ‬
‫‪+974‬‬ ‫ﺃﺭﻗﺎﻡ ﺍﻻﺗﺼﺎﻝ‪:‬‬ ‫ﺻﻨﺪﻭﻕ ﺍﻟﺒﺮﻳﺪ‪:‬‬

‫ﺍﻟﺸﺮﻛﺎﺀ‬

‫ﺍﻟﺤﺎﻟﺔ‬ ‫ﺍﻟﻨﺴﺒﺔ‬ ‫ﺍﻟﺠﻨﺴﻴﺔ‬ ‫ﺭﻗﻢ ﺍﻟﺴﺠﻞ‬ ‫ﺭﻗﻢ ﺍﻹﺛﺒﺎﺕ‬ ‫ﺍﻷﺳﻢ‬


‫ﻧﺸﻂ‬ ‫‪51‬‬ ‫ﻗﻄﺮ‬ ‫‪9671‬‬ ‫ﺍﻟﻤﺠﻤﻮﻋﺔ ﺍﻟﺪﻭﻟﻴﺔ )ﺍﻧﺘﺮ ﺟﺮﻭﺏ(‬
‫ﻧﺸﻂ‬ ‫‪49‬‬ ‫ﺍﻟﻮﻻﻳﺎﺕ ﺍﻟﻤﺘﺤﺪﺓ‬ ‫‪3860581‬‬ ‫ﺷﺮﻛﺔ ﻛﻮﻟﻴﺠﺎﻥ ﻓﻴﺸﻮ ﺍﻧﻚ‬

‫ﺍﻟﻤﺪﺭﺍﺀ )ﺍﻟﻤﺨﻮﻟﻮﻥ ﺑﺎﻟﺘﻮﻗﻴﻊ(‬

‫ﺍﻟﺼﻔﺔ )ﺍﻟﺼﻼﺣﻴﺔ(‬ ‫ﺍﻟﺠﻨﺴﻴﺔ‬ ‫ﺭﻗﻢ ﺍﻟﺴﺠﻞ‬ ‫ﺭﻗﻢ ﺍﻹﺛﺒﺎﺕ‬ ‫ﺍﻷﺳﻢ‬


‫ﺻﻼﺣﻴﺎﺕ ﻛﺎﻣﻠﺔ ﻭﻣﻄﻠﻘﺔ ‪ -‬ﻣﺪﻳﺮ‬ ‫ﺍﻟﻬﻨﺪ‬ ‫‪25535606947‬‬ ‫ﺍﻭﻻﺗﻴﻞ ﺍﺷﻮ‬

‫‪Page 1 of 2‬‬
‫ﺭﻗﻢ ﺍﻟﺴﺠﻞ ‪62670 :‬‬

‫ﺗﺸﻬﺪ ﻏﺮﻓﺔ ﺗﺠﺎﺭﺓ ﻭ ﺻﻨﺎﻋﺔ ﻗﻄﺮ ﺑﺎﻥ ﺍﻟﻤﻨﺸﺎﺓ ﺍﻟﻤﺬﻛﻮﺭﺓ ﺍﻋﻼﻩ ﺳﺠﻠﺖ ﻟﺪﻳﻨﺎ‬
‫‪Qatar Chamber certifies that the above mentioned establishment has been registered‬‬
‫>‪<Bar Code‬‬

‫ﻣﺴﺘﺨﺮﺝ ﺑﺒﻌﺾ ﺑﻴﺎﻧﺎﺕ ﺍﻟﺴﺠﻞ ﺍﻟﺘﺠﺎﺭﻯ‬

‫ﺻﻼﺣﻴﺎﺕ ﻛﺎﻣﻠﺔ ﻭﻣﻄﻠﻘﺔ ‪ -‬ﻣﺪﻳﺮ‬ ‫ﺍﻟﻬﻨﺪ‬ ‫‪27635645298‬‬ ‫ﺷﺎﺷﻴﻦ ﺭﺍﻣﻴﺶ ﺑﻮﺳﻜﻮﺗﻲ‬


‫ﺻﻼﺣﻴﺎﺕ ﻛﺎﻣﻠﺔ ﻭﻣﻄﻠﻘﺔ ‪ -‬ﻣﺪﻳﺮ‬ ‫ﻗﻄﺮ‬ ‫‪25163400766‬‬ ‫ﺍﺑﺮﺍﻫﻴﻢ ﺍﺣﻤﺪ ﺣﺴﻴﻦ ﻣﺤﻤﺪ ﺍﻟﻨﻌﻤﻪ‬

‫ﺍﻷﻧﺸﻄﺔ ﺍﻟﺘﺠﺎﺭﻳﺔ‬

‫ﺇﺳﻢ ﺍﻟﻨﺸﺎﻁ‬ ‫ﺍﻟﺮﻗﻢ‬ ‫ﺇﺳﻢ ﺍﻟﻨﺸﺎﻁ‬ ‫ﺍﻟﺮﻗﻢ‬


‫ﺗﻨﻈﻴﻒ ﺍﻟﺨﺰﺍﻧﺎﺕ ﻭ ﺍﻟﺼﻬﺎﺭﻳﺞ‬ ‫‪8129091‬‬ ‫ﺗﻨﻈﻴﻒ ﻣﺘﺨﺼﺺ ﻟﻠﻤﺒﺎﻧﻲ ) ﻣﺜﻞ ﺍﻟﻤﺪﺍﺧﻦ ﻭ ﺍﻟﻨﻮﺍﻓﺬ‬ ‫‪8129020‬‬
‫ﺍﻟﺘﺠﺎﺭﻩ ﻓﻰ ﺍﺟﻬﺰﻩ ﺗﻨﻘﻴﺔ ﺍﻟﻤﻴﺎﻩ‬ ‫‪526700‬‬ ‫ﻭﻏﻴﺮﻫﺎ (‬
‫ﺍﻋﻤﺎﻝ ﺗﺮﻛﻴﺐ ﻓﻼﺗﺮ ﺍﻟﻤﻴﺎﻩ‬ ‫‪3312954‬‬ ‫ﺍﻟﺘﺠﺎﺭﺓ ﻓﻲ ﺍﺟﻬﺰﺓ ﺗﺤﻠﻴﺔ ﺍﻟﻤﻴﺎﻩ‬ ‫‪2003151‬‬
‫ﺧﺪﻣﺎﺕ ﺍﻟﺼﺮﻑ ﺍﻟﺼﺤﻲ ﻭﺳﺤﺐ ﺍﻟﻤﻴﺎﻩ‬ ‫‪2001151‬‬ ‫ﺗﺮﻛﻴﺐ ﻭﺗﺠﻬﻴﺰ ﻭﺻﻴﺎﻧﺔ ﺃﺟﻬﺰﺓ ﺍﻟﻄﺎﻗﻪ ﺍﻟﺸﻤﺴﻴﻪ‬ ‫‪2004579‬‬
‫ﺍﻋﻤﺎﻝ ﺗﻨﻈﻴﻒ ﻭﺍﺻﻼﺡ ﻭ ﺗﻐﻠﻴﻒ ﺧﻄﻮﻁ ﺍﻟﻤﻴﺎﻩ‬ ‫‪412200‬‬ ‫ﻓﻲ ﺗﺒﺮﻳﺪ ﻭﺗﺴﺨﻴﻦ ﻭﺗﺤﻠﻴﻪ ﺍﻟﻤﻴﺎﻩ‬
‫ﺧﺪﻣﺎﺕ ﻧﻘﻞ ﻣﻴﺎﻩ ﺍﻟﻤﺠﺎﺭﻱ‬ ‫‪602350‬‬ ‫ﺍﻟﺘﺠﺎﺭﺓ ﻓﻲ ﻓﻼﺗﺮ ﺍﻟﻤﻴﺎﻩ‬ ‫‪2003261‬‬
‫ﺗﺠﺎﺭﺓ ﻣﻌﺪﺍﺕ ﺗﺒﺮﻳﺪ ﺍﻟﻤﻴﺎﻩ ﻭﺗﺴﺨﻴﻨﻬﺎ‬ ‫‪2001775‬‬ ‫ﺗﻨﻈﻴﻔﺎﺕ ﻋﺎﻣﺔ‬ ‫‪901060‬‬
‫ﺗﺠﺎﺭﺓ ﻣﻌﺪﺍﺕ ﻭﺍﻻﺕ ﺍﺯﺍﻟﺔ ﻣﻠﻮﺣﺔ ﺍﻟﻤﻴﺎﻩ ﻭﻟﻮﺍﺯﻣﻬﺎ‬ ‫‪4773019‬‬ ‫ﺧﺪﻣﺎﺕ ﻣﻌﺎﻟﺠﺔ ﺍﻟﻤﻴﺎﻩ‬ ‫‪2003480‬‬
‫ﺍﻟﺘﺠﺎﺭﻩ ﻓﻰ ﺍﻟﻤﻮﺍﺩ ﺍﻟﻜﻴﻤﺎﻭﻳﻪ ﺍﻟﺨﺎﺻﻪ ﺑﻤﻌﺎﻟﺠﻪ‬ ‫‪4669143‬‬
‫ﺍﻟﻤﻴﺎﻩ‬
‫ﺗﺠﺎﺭﺓ ﻣﻌﺪﺍﺕ ﻣﻌﺎﻟﺠﺔ ﺍﻟﻤﻴﺎﻩ ﻭﺗﻨﻘﻴﺘﻬﺎ‬ ‫‪4773020‬‬
‫ﺗﺠﺎﺭﺓ ﻣﻌﺪﺍﺕ ﺍﻟﻤﻄﺎﺑﺦ ﻭﻟﻮﺍﺯﻣﻬﺎ‬ ‫‪4773021‬‬

‫‪Page 2 of 2‬‬
‫ﺭﻗﻢ ﺍﻟﺴﺠﻞ ‪62670 :‬‬

‫ﺗﺸﻬﺪ ﻏﺮﻓﺔ ﺗﺠﺎﺭﺓ ﻭ ﺻﻨﺎﻋﺔ ﻗﻄﺮ ﺑﺎﻥ ﺍﻟﻤﻨﺸﺎﺓ ﺍﻟﻤﺬﻛﻮﺭﺓ ﺍﻋﻼﻩ ﺳﺠﻠﺖ ﻟﺪﻳﻨﺎ‬
‫‪Qatar Chamber certifies that the above mentioned establishment has been registered‬‬
Issue Date:
Page No: 1

Commercial Registration Data

*62670*
Issue Date: 17/10/2017

Commercial Reg. No.: 62670 Tax Reg. No.: 62670


Trade Name: Culligan Gulf Trade Type:
Creation Date: 30/10/2013 Expiry Date: 29/10/2018
Legal Form: W.L.L Capital: 200000
Commercial Reg. Status: Active Firm Nationality: QATAR
No. of Branches: 0
Contact Information

Mail Box: Contacts Numbers: +974


Email:

Partners

Name Document No CR No Nationality Percentage Status


INTERNATIONAL GROUP (INTER
9671 QATAR 51% Active
GROUP)
CULLIGAN FSHCO INC 3860581 USA 49% Active

Managers (Authorized Signatories)

Name Document No CR No Nationality Designation


(Authority)
Manager - Full and Absolute
SHASHIN RAMESH BHUSKUTE 27635645298 INDIA
Authority
Manager - Full and Absolute
EBRAHIM AHMAD H M AL-NEAMA 25163400766 QATAR
Authority
Manager - Full and Absolute
ULLATTIL ACHU 25535606947 INDIA
Authority

Page 1 of 2
CR No : 62670

‫ﺗﺸﻬﺪ ﻏﺮﻓﺔ ﺗﺠﺎﺭﺓ ﻭﺻﻨﺎﻋﺔ ﻗﻄﺮ ﺑﺄﻥ ﺍﻟﻤﻨﺸﺎﺓ ﺍﻟﻤﺬﻛﻮﺭﺓ ﺍﻋﻼﻩ ﺳﺠﻠﺖ ﻟﺪﻳﻨﺎ‬
Qatar Chamber certifies that the above mentioned establishment has been registered
Issue Date:
Page No: 1

Commercial Registration Data

Business Activities

Activity Name Activity Code Activity Name Activity Code


Cleaning of reservoirs and tanks 8129091 Specialized cleaning of buildings 8129020
Trading in water filters 526700 (such as chimneys and windows,
Water filter fitting works 3312954 etc.)
Sewerage and water withdrawal 2001151 Trading in water desalination 2003151
services devices
Cleaning, repairing, and wrapping 412200 Installation,preparation and 2004579
water lines works maintenance of solar energy
Sewage transport services 602350 devices to cool, heat and desalinate
Trading in water heating and 2001775 water
cooling equipment. Trade in water filters 2003261
Trading equipment , machines and 4773019 General cleanings 901060
fittings to remove water salinity Water treatment services 2003480
Trading in chemical material related 4669143
to water treatment
Trading of water treatment and 4773020
purification equipment
Trading in kitchen equipment and 4773021
fittings

Page 2 of 2
CR No : 62670

‫ﺗﺸﻬﺪ ﻏﺮﻓﺔ ﺗﺠﺎﺭﺓ ﻭﺻﻨﺎﻋﺔ ﻗﻄﺮ ﺑﺄﻥ ﺍﻟﻤﻨﺸﺎﺓ ﺍﻟﻤﺬﻛﻮﺭﺓ ﺍﻋﻼﻩ ﺳﺠﻠﺖ ﻟﺪﻳﻨﺎ‬
Qatar Chamber certifies that the above mentioned establishment has been registered
‫>‪<Bar Code‬‬
‫‪2017/10/30‬‬ ‫ﺗﺎﺭﻳﺦ ﺍﻟﻄﺒﺎﻋﺔ‪:‬‬
‫‪No 1 of 2‬‬ ‫ﺻﻔﺤﺔ ﺭﻗﻢ‪:‬‬

‫ﺭﺧﺼﺔ ﺗﺠﺎﺭﻳﺔ‬

‫*‪*96261‬‬
‫‪2013/12/17‬‬ ‫ﺗﺎﺭﻳﺦ ﺍﺻﺪﺍﺭ ﺍﻟﺮﺧﺼﺔ‪:‬‬ ‫‪96261‬‬ ‫ﺭﻗﻢ ﺍﻟﺮﺧﺼﺔ‪:‬‬
‫‪2018/12/15‬‬ ‫ﺗﺎﺭﻳﺦ ﺍﻧﺘﻬﺎﺀ ﺍﻟﺮﺧﺼﺔ‪:‬‬ ‫ﻛﻮﻟﻴﺠﺎﻥ ﺟﻮﻟﻒ‬ ‫ﺍﻷﺳﻢ ﺍﻟﺘﺠﺎﺭﻯ‪:‬‬
‫‪62670‬‬ ‫ﺭﻗﻢ ﺍﻟﺴﺠﻞ ﺍﻟﺘﺠﺎﺭﻯ‪:‬‬ ‫ﺷﺮﻛﺔ‬ ‫ﻧﻮﻉ ﺍﻟﻤﻨﺸﺄﺓ ﺍﻟﺘﺠﺎﺭﻳﺔ‪:‬‬
‫ﺍﻟﺴﻤﺔ ﺍﻟﺘﺠﺎﺭﻳﺔ‪:‬‬

‫ﺑﻴﺎﻧﺎﺕ ﺍﻟﻤﺪﻳﺮ ﺍﻟﻤﺴﺆﻭﻝ ‪:‬‬


‫ﺷﺎﺷﻴﻦ ﺭﺍﻣﻴﺶ ﺑﻮﺳﻜﻮﺗﻲ‬ ‫ﺍﺳﻢ ﺍﻟﻤﺪﻳﺮ ﺍﻟﻤﺴﺌﻮﻝ‪:‬‬
‫ﺍﻟﻬﻨﺪ‬ ‫ﺟﻨﺴﻴﺔ ﺍﻟﻤﺪﻳﺮ ﺍﻟﻤﺴﺌﻮﻝ‪:‬‬ ‫‪27635645298‬‬ ‫ﺭﻗﻢ ﺍﻹﺛﺒﺎﺕ‪:‬‬
‫ﻧﻤﻮﺫﺝ ﺧﺘﻢ ﺍﻟﻤﻨﺸﺄﺓ ﺍﻟﺘﺠﺎﺭﻳﺔ ‪:‬‬ ‫ﺑﻴﺎﻧﺎﺕ ﺍﻟﻤﻮﻗﻊ ‪:‬‬
‫‪171‬‬ ‫ﻋﻘﺎﺭ ﺭﻗﻢ‪:‬‬ ‫ﺗﺠﺎﺭﻱ‬ ‫ﺗﺼﻨﻴﻒ ﺍﻟﻤﻮﻗﻊ‪:‬‬
‫‪1‬‬ ‫ﺭﻗﻢ ﺍﻟﺪﻭﺭ‪ /‬ﺍﻟﻮﺣﺪﺓ‪:‬‬ ‫ﻣﻜﺘﺐ ﺗﺠﺎﺭﻱ‬ ‫ﻧﻮﻉ ﺍﻟﻤﻮﻗﻊ‪:‬‬
‫ﺍﻟﻬﻴﺌﻪ ﺍﻟﻘﻄﺮﻳﻪ ﻟﻼﻭﻗﺎﻑ‬ ‫ﺍﺳﻢ ﻣﺎﻟﻚ ﺍﻟﻌﻘﺎﺭ ‪:‬‬ ‫‪ 42‬ﺍﻟﻬﻼﻝ‬ ‫ﺍﻟﻤﻨﻄﻘﺔ‪:‬‬
‫ﻧﻮﻉ ﺍﻟﺮﺧﺼﺔ ‪:‬‬ ‫ﺍﻟﻄﺮﻳﻖ ﺍﻟﺪﺍﺋﺮﻱ ﺍﻟﺜﺎﻟﺚ‬ ‫ﺍﻟﺸﺎﺭﻉ‪:‬‬
‫ﺑﻠﺪﻳﺔ ﺍﻟﺪﻭﺣﺔ ‪ /‬ﺍﻟﻬﻼﻝ‬ ‫ﻭﺻﻒ ﺍﻟﻌﻨﻮﺍﻥ ‪:‬‬ ‫‪230‬‬ ‫ﺭﻗﻢ ﺍﻟﺸﺎﺭﻉ ‪:‬‬
‫ﺍﻷﻧﺸﻄﺔ ﺍﻟﺘﺠﺎﺭﻳﺔ ‪:‬‬

‫ﺇﺳﻢ ﺍﻟﻨﺸﺎﻁ‬ ‫ﺭﻗﻢ ﺍﻟﻨﺸﺎﻁ‬ ‫ﺇﺳﻢ ﺍﻟﻨﺸﺎﻁ‬ ‫ﺭﻗﻢ ﺍﻟﻨﺸﺎﻁ‬


‫ﺍﻟﺘﺠﺎﺭﻩ ﻓﻰ ﺍﺟﻬﺰﻩ ﺗﻨﻘﻴﺔ ﺍﻟﻤﻴﺎﻩ‬ ‫‪526700‬‬ ‫ﺍﻟﺘﺠﺎﺭﺓ ﻓﻲ ﺍﺟﻬﺰﺓ ﺗﺤﻠﻴﺔ ﺍﻟﻤﻴﺎﻩ‬ ‫‪2003151‬‬
‫ﺍﻋﻤﺎﻝ ﺗﺮﻛﻴﺐ ﻓﻼﺗﺮ ﺍﻟﻤﻴﺎﻩ‬ ‫‪3312954‬‬ ‫ﺗﺮﻛﻴﺐ ﻭﺗﺠﻬﻴﺰ ﻭﺻﻴﺎﻧﺔ ﺃﺟﻬﺰﺓ ﺍﻟﻄﺎﻗﻪ‬ ‫‪2004579‬‬
‫ﺧﺪﻣﺎﺕ ﺍﻟﺼﺮﻑ ﺍﻟﺼﺤﻲ ﻭﺳﺤﺐ ﺍﻟﻤﻴﺎﻩ‬ ‫‪2001151‬‬ ‫ﺍﻟﺸﻤﺴﻴﻪ ﻓﻲ ﺗﺒﺮﻳﺪ ﻭﺗﺴﺨﻴﻦ ﻭﺗﺤﻠﻴﻪ‬
‫ﺍﻋﻤﺎﻝ ﺗﻨﻈﻴﻒ ﻭﺍﺻﻼﺡ ﻭ ﺗﻐﻠﻴﻒ‬ ‫‪412200‬‬ ‫ﺍﻟﻤﻴﺎﻩ‬
‫ﺧﻄﻮﻁ ﺍﻟﻤﻴﺎﻩ‬ ‫ﺍﻟﺘﺠﺎﺭﺓ ﻓﻲ ﻓﻼﺗﺮ ﺍﻟﻤﻴﺎﻩ‬ ‫‪2003261‬‬
‫ﺧﺪﻣﺎﺕ ﻧﻘﻞ ﻣﻴﺎﻩ ﺍﻟﻤﺠﺎﺭﻱ‬ ‫‪602350‬‬ ‫ﺗﻨﻈﻴﻔﺎﺕ ﻋﺎﻣﺔ‬ ‫‪901060‬‬
‫ﺗﺠﺎﺭﺓ ﻣﻌﺪﺍﺕ ﺗﺒﺮﻳﺪ ﺍﻟﻤﻴﺎﻩ ﻭﺗﺴﺨﻴﻨﻬﺎ‬ ‫‪2001775‬‬ ‫ﺧﺪﻣﺎﺕ ﻣﻌﺎﻟﺠﺔ ﺍﻟﻤﻴﺎﻩ‬ ‫‪2003480‬‬
‫ﺗﺠﺎﺭﺓ ﻣﻌﺪﺍﺕ ﻭﺍﻻﺕ ﺍﺯﺍﻟﺔ ﻣﻠﻮﺣﺔ‬ ‫‪4773019‬‬ ‫ﺍﻟﺘﺠﺎﺭﻩ ﻓﻰ ﺍﻟﻤﻮﺍﺩ ﺍﻟﻜﻴﻤﺎﻭﻳﻪ ﺍﻟﺨﺎﺻﻪ‬ ‫‪4669143‬‬

‫ﻣﺪﻳﺮ ﺇﺩﺍﺭﺓ ﺍﻟﺘﺴﺠﻴﻞ ﻭﺍﻟﺘﺮﺍﺧﻴﺺ ﺍﻟﺘﺠﺎﺭﻳﺔ‬


‫ﺍﻟﻤﻴﺎﻩ ﻭﻟﻮﺍﺯﻣﻬﺎ‬ ‫ﺑﻤﻌﺎﻟﺠﻪ ﺍﻟﻤﻴﺎﻩ‬
‫ﺗﺠﺎﺭﺓ ﻣﻌﺪﺍﺕ ﻣﻌﺎﻟﺠﺔ ﺍﻟﻤﻴﺎﻩ ﻭﺗﻨﻘﻴﺘﻬﺎ‬ ‫‪4773020‬‬
‫ﺗﺠﺎﺭﺓ ﻣﻌﺪﺍﺕ ﺍﻟﻤﻄﺎﺑﺦ ﻭﻟﻮﺍﺯﻣﻬﺎ‬ ‫‪4773021‬‬

‫ﻣﺪﻳﺮ ﺇﺩﺍﺭﺓ ﺍﻟﺘﺴﺠﻴﻞ ﻭﺍﻟﺘﺮﺍﺧﻴﺺ ﺍﻟﺘﺠﺎﺭﻳﺔ‬


4. COMPANY ORGANIZATION CHART
CULLIGAN GULF LLC
Organization Chart
Shashin Bhuskute
GM

ANWAR SHEIK HARRISH ANTHONY


Logistic Logistic Logistic Accounting

CHANDRAKANT (Shashin Bhuskute) (Shashin Bhuskute)


Equipment Sales & Service Food sales & Service PCC—chemicals & Service

SAGAR—sales SARATH
ASLAM SHAMMAS
Equipment/Chemicals RAJEESH SHIVA PCC/Chemicals
Equip. service Food
Food Service
recouring/
Food Sales Service
VINOT—sales THIRU coordinator
Equipment/Chemicals Equip. sevice ANOOP
PCC/Chemicals
SRIDHAR—sales SUNIL Service
Equipment/Chemicals service

IYYAPPAN GEROLIN SHABEER


RAJAN Food Food PCC/Chemicals
ABDULLAHI
service service service Service
—sales Equipment

JINAL SAJAY RAGESH


Equipment/Chemicals IT/Back office PCC/Chemicals
Service
5. LIST OF MAN POWER
Culligan Manpower List for Qatar
Mr. Shashin Bhuskute : General Manager
Mr. Chandrakant Chaudhary : Sales Manager
Mr. Jinal : Sales Engineer
Mr. Jignesh : Sales Engineer
Mr. Rajeesh Vijayan : Sales Engineer
Mr. Shammas : Sales Engineer
Mr. Shiva Sagar Sales Engineer
Mr. Sridhar : Sales Engineer
Mr. Vinothkumar : Sales Engineer
Mr. Abdullahi : Sales Engineer

Mr. Sarath M : Service Engineer (Chemical)


Mr. Anoop Kumar : Service Engineer (Chemical)
Mr. Shabeer : Service Engineer (Chemical)
Mr. Siva Kumar : Service Engineer (Equipment)
Mr. Iyyappan : Service Engineer (Equipment)
Mr. Gerolin : Service Engineer (Equipment)
Mr. Aslam : Service Engineer (Equipment)
Mr. Thiru Murugan : Service Engineer (Equipment)
Mr. Sunil Kumar : Service Engineer (Equipment)
Mr. Rajan : Service Engineer (Equipment)
Mr. Harrish : Logistics Coordinator
Mr. Sheikh Dawood : Logistics Coordinator
Mr. Antony : Accountant
Mr. Sajay : IT - Sales & Service Coordinator
6. ISO CERTIFICATES
7. LIST OF PERFORMED PROJECTS
LIST OF IMPORTANT PROJECTS

PROJECT DOHA FESTIVAL CITY

PACKAGE TSE RECYCLING PLANT (RO


PLANT)
CUSTOMER HAMAD & MOHAMED AL FUTTAIM

END USER DOHA FESTIVAL CITY

COUNTRY QATAR

MARKET COMMERCIAL

SECTOR SHOPPING MALL

TECHNOLOGY MULTI MEDIA FILTER (MMF)


ULTRA FILTRATION (UF)
REVERSE OSMOSIS (RO)

FLOW RATE 2000 M3/DAY

WATER SOURCE MUNICIPAL TSE

APPLICATION COOLING TOWER MAKE UP

YEAR 2015 (DELIVERY)


2016 (INSTALLATION)
PROJECT IKEA

PACKAGE TSE RECYCLING PLANT (RO


PLANT)
CUSTOMER HAMAD & MOHAMED AL FUTTAIM

END USER IKEA

COUNTRY QATAR

MARKET COMMERCIAL

SECTOR SHOPPING MALL

TECHNOLOGY MULTI MEDIA FILTER (MMF)


ULTRA FILTRATION (UF)
REVERSE OSMOSIS (RO)
FLOW RATE 200 M3/DAY

WATER SOURCE MUNICIPAL TSE

APPLICATION COOLING TOWER MAKE UP

YEAR 2015 (DELIVERY)


2016 (INSTALLATION)
PROJECT NEW COCA COLA FACTORY

PACKAGE TSE RECYCLING PLANT (RO


PLANT)
CUSTOMER COCA COLA ALMANA WLL

END USER COCA COLA AL MANA WLL

COUNTRY QATAR

MARKET INDUSTRIES

SECTOR BEVERAGES

TECHNOLOGY MULTI MEDIA FILTER (MMF)


REVERSE OSMOSIS (RO)

FLOW RATE 150 M3/DAY

WATER SOURCE TSE/ INTERNAL WASTE WATER

APPLICATION COOLING TOWER MAKE UP

YEAR 2015 (DELIVERY)


2016 (COMMISSIOING)
PROJECT NAUFAR

PACKAGE GREY WATER TREATMENT PLANT

CUSTOMER CONSPEL QATAR WLL

END USER ASHGHAL

COUNTRY QATAR

MARKET HEALTH CARE

SECTOR HOSPITAL

TECHNOLOGY MULTI MEDIA FILTER (MMF)


ACTIVATED CARBON FILTER (ACF)
ULTRA FILTRATION (UF)
REVERSE OSMOSIS (RO)

FLOW RATE 150 M3/DAY

WATER SOURCE BUILDING GREY WATER


COOLING TOWER BLOW DOWN

APPLICATION COOLING TOWER MAKE UP

YEAR 2014 (DELIVERY)


2015-16 (INSTALLATION)
PROJECT NEW COCA COLA FACTORY

PACKAGE POTABLE WATER TREATMENT


PLANT
CUSTOMER COCA COLA ALMANA WLL

END USER COCA COLA AL MANA WLL

COUNTRY QATAR

MARKET INDUSTRIES

SECTOR BEVERAGES

TECHNOLOGY ACTIVATED CARBON FILTER (ACF)


MICRON CARTRIDGE FILTER
REVERSE OSMOSIS (RO) (DOUBLE
STAGE)

FLOW RATE 150 M3/DAY

WATER SOURCE MUNICIPAL

APPLICATION WATER FOR PRODUCTION LINE

YEAR 2015 (DELIVERY)


2016 (COMMISSIOING)
PROJECT VVIP BEACH VILLA

PACKAGE SEA WATER DESALINATION PLANT

CUSTOMER AL BALAGH TRADING & CONTRA.

END USER PRIVATE PROJECT

COUNTRY QATAR

MARKET RESIDENTIAL

SECTOR VILLA

TECHNOLOGY MULTI MEDIA FILTER (MMF)


SEA REVERSE OSMOSIS (RO)

FLOW RATE 500 M3/DAY

WATER SOURCE BORE WELL AT BEACH

APPLICATION IRRIGATION & POTABLE WATER

YEAR 2016 (DELIVERY)


2016 (INSTALLATION)
PROJECT AVENUE PHASE II, CITY WALK, DUBAI

PACKAGE TSE RECYCLING PLANT

CUSTOMER AL FUTTAIM ENGINEERING


LLC
END USER MERAAS HOLDINGS

COUNTRY UAE

MARKET COMMERCIAL

SECTOR SHOPPING MALL/


RESIDENTIAL
TECHNOLOGY SELF CLEANING SCRREN
FILTER
ULTRA FILTRATION (UF)
REVERSE OSMOSIS (RO)

FLOW RATE 800 M3/DAY

WATER SOURCE MUNICIPAL TSE

APPLICATION COOLING TOWER MAKE UP

YEAR 2015 (DELIVERY)


2016 (COMMISSIONED)
PROJECT DUBAI WORLD TRADE CENTRE

PACKAGE CONTAINERIZED TSE WATER


TREATMENT PLANT
CUSTOMER DRAKE & SCULL LLC

END USER DWTC

COUNTRY UAE

MARKET COMMERCIAL

SECTOR OFFICE BUILDING

TECHNOLOGY SELF CLEANING SCRREN FILTER


ULTRA FILTRATION (UF)
REVERSE OSMOSIS (RO)
FLOW RATE 200 M3/DAY

WATER SOURCE MUNICIPAL TSE

APPLICATION COOLING TOWER MAKE UP

YEAR 2016 (DELIVERY)


2016 (COMMISSIONED)
PROJECT AL WAKRA HOSPITAL

PACKAGE HAEMODIALYSIS TREATMENT


PLANT
CUSTOMER CONSPEL QATAR WLL

END USER HAMAD MEDICAL CORPORATION

COUNTRY QATAR

MARKET HEALTH CARE

SECTOR HOSPITAL

TECHNOLOGY MULTI MEDIA FILTER


WATER SOFTENERS
REVERSE OSMOSIS
HEAT SANITIZATION UNIT

FLOW RATE 0.8 M3/HOUR

WATER SOURCE POTABLE WATER

APPLICATION DIALYSIS APPLICATION

YEAR 2011 (DELIVERY)


2013 (COMMISSIONED)
PROJECT SIDRA MEDICAL & REASEARCH CENTRE

PACKAGE HAEMODIALYSIS TREATMENT


PLANT
CUSTOMER QATAR KENTZ WLL

END USER QATAR FOUNDATION

COUNTRY QATAR

MARKET HEALTH CARE

SECTOR HOSPITAL

TECHNOLOGY MULTI MEDIA FILTER


WATER SOFTENERS
REVERSE OSMOSIS
HEAT SANITIZATION UNIT

FLOW RATE 1.2 M3/HOUR

WATER SOURCE POTABLE WATER

APPLICATION DIALYSIS APPLICATION

YEAR 2011 (DELIVERY)


2017 (COMMISSIONED)
PROJECT IKEA DOHA

PACKAGE BLOW DOWN WATER TREATMENT


PLANT
CUSTOMER HAMAD & MOHAMAD AL FUTTAIM
LLC
END USER AL FUTTAIM REAL ESTATE

COUNTRY QATAR

MARKET COMMERCIAL

TECHNOLOGY FEED PUMPS


MULTI MEDIA FILTER
ACTIVATED CARBON FILTER
CO-AGULANT DOSING SYSTEM
FLOW RATE 10 M3/HOUR

WATER SOURCE COOLING TOWER BLOW DOWN

APPLICATION BLOWDOWN RECYCLING

YEAR 2012 (DELIVERY)


2013 (COMMISSIONED)
PARTIAL LIST INCLUDING ABOVE REFERENCES (QATAR)
No. CUSTOMER DETAILS SYSTEM
1.Project Doha Festival City 1. TSE Recycling Plant
Client Bawabat Al Shamal Real Estate 2. Domestic Water Treatment
Consultant Arab Engineering Bureau Equipment
3. HVAC Water Treatment
Sub-Contractor Hamad & Mohamad Al Futtaim LLC Chemicals & Dosing Systems
2.Project Coca Cola Factory @ New 1. TSE Recycling Plant
Industrial Area 2. Water Treatment Plant for
Client Coca Cola Al Mana WLL Production
Consultant Tebodin
Sub-Contractor Culligan Gulf LLC
3.Project IKEA 1. TSE Water Recycling Plant
Client Bawabat Al Shamal Real Estate 2. Blowdown Water Treatment
Consultant MACE Plant
Sub-Contractor Hamad & Mohamad Al Futtaim LLC
4.Project VVIP Beach Villa 1. Sea Water RO Desalination
Client Private Plant
Consultant AEB 2. HVAC Dosing system
Sub-Contractor AL Balagh Trading & Cont. WLL
5.Project Construction of Multi-Purpose Hall 3. Sewage Treatment Plant
@ AL Saad Sports Complex 4. Domestic Water Filtration
Client Qatar Olympic Committee System
Consultant KEO International Consultants 5. Storm Water Filtration Units
6. HVAC Water Treatment
Sub-Contractor Aktor WLL Chemicals & Dosing Systems
6.Project Three School Project 1. Installation, Testing &
Client ASHGHAL Commissioning of Waste
Consultant ECG (Grey) Water treatment Plant
2. Domestic Water Filtration
Sub-Contractor Trags Engineering WLL Systems
3. Domestic Water Network
Sterilization
7.Project Naufar – Drug Addicts 1. Grey Water/Treated Waste
Rehabilitation Centre (On going) recycling Plant (RO/UF
Client Ashghal Based) – (Under Installation)
Consultant AEB - Stanvac 2. Domestic Water Filtration
System
Sub-Contractor Conspel Qatar WLL 3. Laboratory neutralization
Plant
4. HVAC Water Treatment
Chemicals & Dosing Systems
8.Project Al Wakra Hospital 1. RO plant for Dialysis
Client Public Works Authority 2. Domestic Water Chemical
Consultant GHD Treatment
3. Chilled Water Treatment
Sub-Contractor Conspel Qatar WLL Chemicals & Dosing System
4. Condenser Water Treatment
Chemicals & Dosing System
5. Boiler Water Treatment
Chemicals & Dosing System
9.Project Sidra Medical & Research Centre 1. Domestic Water Treatment
Client Qatar Foundation Equipment
Consultant KEO International Consultants 2. Water Treatment Plant for
High grade Water Production
Sub-Contractor Voltas Limited for Lab use (RO & Pre-
Treatment).
3. Dialysis Water Treatment
Plant (RO & Pre-Treatment)
10.
Project Hamad Medical Corporation 1. Domestic Water Filters
Client Public Works Authority 2. Drinking Water Treatment
Consultant GHD Plant
3. HVAC Water Treatment
Sub-Contractor Arabian MEP WLL/ Hyundai
4. Condenser Water Filtration
Units
11.
Project Al Khor Hospital 1. Domestic Water Filtration &
Softening Units
Client Public Works Authority
Consultant -
Sub-Contractor -
12.
Project Qatar National Museum 1. Domestic Water Treatment
Plant
Client Qatar Museum Authority
2. Blowdown Water Treatment
Consultant Hill/KEO/Astad project Plant (RO Plant Based) –
Management Material Delivered.
Sub-Contractor BK Gulf Qatar LLC 3. HVAC Water Treatment
Chemicals & Dosing Systems
4. Ozone & Filtration System for
CT
13.
Project Construction of Multi-Purpose Hall 1. Grey Water Treatment Plant
@ Lusail Sports Club Package 2 2. Domestic Water Treatment
Client Qatar Olympic Committee Equipment
Consultant KEO International Consultants 3. HVAC Water Treatment
Chemicals & Dosing Systems
Sub-Contractor ETA Star Engineering &
Contracting WLL
14.
Project Trader’s Hotel 1. Domestic Water Filtration
Client - System
2. Grey Water Treatment Plant
Consultant Diwan Architects
3. Water Softening System
Sub-Contractor Target Rotary WLL 4. Filtration System for Cooling
Towers
5. Filtration System for Chilled
Water Circuit
15.
Project Business Park Facility & Crown 1. Domestic Water Filtration
Plaza Hotel System
Client Trans-Orient Hotels 2. HVAC Water treatment
Chemicals & Dosing Systems.
Consultant AEB
Sub-Contractor Qatar Electro-mechanical Group
16.
Project Package CP 60 – Cooling Plants 1. HVAC Water Treatment
2,3,4 Chemicals & Dosing Systems
Client Hamad International Airport
Consultant Bechtel/Worley Parsons
Sub-Contractor CAT International Qatar WLL
17.
Project Package CP 13 – Cooling Plants 1 1. HVAC Water Treatment
Client Hamad International Airport Chemicals & Dosing Systems
2. Cooling Tower Water Filtration
Consultant Bechtel/Worley Parsons Systems
Sub-Contractor BEMCO Qatar WLL
18.
Project New Doha Port Project 1. Grey Water Treatment Plant
2. Domestic Water Network
Client Doha Port
Disinfection
Consultant AECOM
Sub-Contractor Q-Sec/Abantia Tempo LLC
19.
Project Cooling Plant CP - 3 1. Domestic Water Chemical
Client Qatar Foundation Treatment
2. Chilled Water Treatment
Consultant KEO International Consultants Chemicals & Dosing System
Sub-Contractor Trags Engineering 3. Condenser Water Treatment
Chemicals & Dosing System
20.
Project Cooling Plant CP - 6
Client Qatar Foundation 1. Domestic Water Chemical
Consultant KEO International Consultants Treatment
2. Chilled Water Treatment
Sub-Contractor Trags Engineering Chemicals & Dosing System
3. Condenser Water Treatment
Chemicals & Dosing System
21.
Project Cooling Plant CP – 2 1. Chilled Water Treatment
Client Qatar Foundation Chemicals & Dosing System
Consultant
Sub-Contractor Trags Engineering
22.
Project Cooling Plant CP – 4 1. Chilled Water Treatment
Client Qatar Foundation Chemicals & Dosing System
Consultant
Sub-Contractor Trags Engineering
23.
Project Construction of Male & Female 1. Domestic Water Chemical
Student Housing Treatment
Client Qatar Foundation 2. Chilled Water Treatment
Consultant KEO International Consultants Chemicals & Dosing System
Sub-Contractor Conspel Qatar WLL
24.
Project Supreme Education Council 1. TSE Recycling Plant
(Approved – Not Installed)
Client Qatar Foundation
Consultant KEO International Consultants
Sub-Contractor Diplomat Group W.L.L
OTHER INTERATIONAL PROJECTS (UAE)

Treated Sewage Effluent Recycle


Avenue Phase-2, Citywalk Dubai, U.A.E
(UF-RO system)

Treated Sewage Effluent Recycle


Jewel of Creek Phase-1 Dubai, U.A.E
(UF-RO system)

North London Collegiate School TSE + Grey water Recycle (UF-RO


Dubai, U.A.E
(NLCS) ; Al Merkadh system)

Dubai World Trade Centre Dubai, U.A.E TSE Recycle (UF-RO system)

WAFI Hotel Dubai, U.A.E Grey Water Recycle (UF-RO system)

Raw Water Treatment Plant –


National Dairy Al Ain, UA.E
Reverse Osmosis system

Filter, Softener, RO for CSSD, Copper


Silver Ionisation, Condensate water
Arzanah Medical Complex Abu Dhabi, UAE
treatment, Chilled & Condenser water
treatment, Flushing, Disinfection
Filters, Softeners, RO for CSSD,
Abulox Disinfection system, Chilled &
Al Mafraq Hospital Abu Dhabi, UAE
condenser water treatment, Side
Stream Filtration

Tawam Hospital Al Ain, UAE Reverse Osmosis system

American Hospital Dubai, UAE Reverse Osmosis system


OTHER INTERATIONAL PROJECTS (UAE)

Sheikh Palace Al Ain, UAE Reverse Osmosis system

Al Maha Solutions Dubai, UAE Reverse Osmosis

Al Naboodah Farm House -


Dubai, UAE Reverse Osmosis
Khawaneej

Ras Al Khaimah, Filtration + Softening + Reverse


Obaidullah Hospital
UAE Osmosis

Ras Al Khaimah,
DVD Factory Reverse Osmosis
UAE

Al Rahba Hospital Abu Dhabi, UAE Reverse Osmosis

Reverse Osmosis, Softening,


Hilton Beach Club Dubai, UAE
Filtration and Chemical treatment

Abela & Co. (Dubai Airport) Dubai, UAE Reverse Osmosis

Reverse Osmosis system, Filtration &


Jumeirah Hotel Dubai, UAE
Softening

Forte Grand Hotel Dubai, UAE Reverse Osmosis Plant


OTHER INTERATIONAL PROJECTS (UAE)

Reverse osmosis, Softening &


Metropolitan Palace Hotel Dubai, UAE
filtration

Hatta Fort Hotel Hatta, UAE Reverse Osmosis system.

Umm Al Quwain,
Umm Al Quwain City Supply Reverse Osmosis system
UAE

Dubai Creek Tower Dubai, UAE Reverse Osmosis system

Reverse Osmosis, Softening and


Sharjah Palace Sharjah, UAE
Filtration

Ras Al Khaimah, Filtration, Softening and Reverse


Etisalat Head Quarters
UAE Osmosis

Alico Sharjah, UAE Reverse Osmosis system

Gulf Glass Industries Sharjah, UAE Reverse Osmosis system

Gulf Advanced Lighting Dubai, UAE Reverse Osmosis system

Gulf Centre for Soap Dubai, UAE Laboratory Reverse Osmosis


OTHER INTERATIONAL PROJECTS (UAE)

Emirates Glass Dubai, UAE Reverse Osmosis system

Pastaliny Foods Dubai, UAE Reverse Osmosis system

Emirates Techno Casting Ajman, UAE Reverse Osmosis system

Hassani Foods Dubai, UAE Reverse Osmosis system

Potable Water Treatment System &


Black Forest Food Industries L.L.C
Dubai, U.A.E Waste Water Treatment Plant (MBR
Factory In Kizad
technology)

Waste Water Treatment Plant (MBR


Alshaya Food Factory Dubai, U.A.E
technology)

Waste Water Treatment Plant (MBR


National Dairy Plant Al Ain, U.A.E
technology)

Dubai International Airport Expansion Grey Water Treatment for the East &
Dubai, UAE
Concourse 4 west Terminals.

Tertiary Treatment System


Total Filtration Plant Capacity = 320
Sweihan Waste Water Treatment m3/hour
Abu-Dhabi, UAE
System, for ADSSC Abu Dhabi Culligan Scope : Multimedia Filters 4 x
80 m3/hour
Each Dia = 100 inch
OTHER INTERATIONAL PROJECTS (UAE)

Tertiary Treatment System


Total Filtration Plant Capacity = 264
Al Ghadeer Complex Waste Water
m3/hour
Treatment System Abu-Dhabi, UAE
Culligan Scope : Multimedia Filters 4 x
for ADSSC Abu Dhabi
66 m3/hour
Each Dia = 100 inch
8. FINANCIAL STATEMENT
9. PRIME CONTACT INFORMATION
Culligan Gulf LLC
PO Box 23867, Office No: 15, 1st Floor

Al Rehab Complex, C-Ring Road

Doha, State of Qatar

Tel : +974 4436 1373 Fax : +974 4431 1419


10. APPROVAL CERTIFICATES
~~\\
RAILJ--:IjJI
C1...-.....,!gJ d .'. 0 ., ·; Ref.: MOOG-QRC-EOF-LTR-00191
Accomplishing a Vision Date: 24 November 2016
To: Contractor's Representative
Carlo Germani- Project Director
AKTOR-L&T-YAPI-STFA-JEC-JV (ALYSJ JV)
Gold Line Project Offices
Near AI Waab Petrol Station
Behind Qtel Tower,
AI Waab Street
P.O. Box 24375, Doha, Qatar

Contract: RTC/ 040/2012 ·Gold Line Underground

Subject: Approval under Sub-Clause 4.7.3- General Conditions of Contract

Reference(s): MOOG-GDB-COM-SAR-00999 Rev.1

STAGE 1 (Add
SUBCONTRACTOR N/A LUMP SUM v LOCAL v to App'd List)
N/A

STAGE 2
PROVISIONAL
SUPPLIER v SUM
N/A INTERNATIONAL N/A (App'd for v
duties)
Scope Provision of M echanical and Chemical Solutions for Water Treatment

Dear Sir,

This is approval under Sub-Clause 4.7.3 of the Contractor entering into a subcontract with Culligan
Gulf as submitted by the Contractor via Supplier Approval Request (SAR) letter dated 31 October
2016, ref: M OOG-GDB-COM-SAR-00999 Rev.1.

Yours fa it hfu lly, ALYSJ I Gold Line Underground -~


DATE I
NAME
()N'Ie-y Cl\
ACTION INFO. F.,;p l
L-.,
Eng. Daniel Leckel _.£' (\ t'A. "\ \4
-
t.--
U'
Engineer- Qatar Rail Metro Gold Line Underground

Cc.
.L.
---
Samuel Adair McChesney, Qatar Rail Project Directo
".)'n ;rortf"\r-~
Mark Brian Boyle- Qatar Rail Contract Administrati
Dr-Ing. Markus Demmler- Qatar Rail Senior Oirecto rQIRP ~

Enclosed:
Qatar Rail Document Review Sheet (1 page)
ISO 1001 · ISO t•oot
OHSA.S 11001

Qatar Rail \1-91" ru)hall :ll:>.:JI...J.!:uu


P.O. Box 29988, Doha Qatar
T: +974 44331111• F: +974 4433 111\J
qr.com.qa

MOOG-QRC-EOF LTR-Q0191 Page 1 of 1


Qatar Rail
Subcontract Approval Request Review Sheet (Engineer)
Company Management System

PROJECT NO.:

TRANSMITTAL NO./ DATE:

DISCIPLINE:

DOCUMENT TYPE:

Contract Engineer Carlo Gennani

Commercial Manager Project Director

Dllte:

..

LEADING EXCELLENCE I TM-20H06 Rf'V 1 0 ~1/10/16


Page 1 of 1
4h
RAIL,-l+.¡Jl
. lg¡,!i.--.ii*
Accompl¡sh¡ng ä Vislon

Qattr Rajl Compùy


Suh¡jm Bin Hmad Street 231 . P O Box 29988. Doha'Qatü
Qatar Rail Company
Engineer's Office
Suhaim Bin Hamad St¡eet 231
Contractor's Representative P.O. Box 29988
Doha
Barry Crouchman - Project Director
Qatar
ISG W www.qr.com.qa
United Tower, Mezzanine Floor Tel.: +974,1433 ll ll
Al Sadd Street. Al Sadd Area Fax: +974 4433 I I 10
Bldg. 55, Street 343,Zone 9
P.O. Box 30637
Doha, State of Qatar
Ref.: M00 |-QRC-EOF-LTR-002 13
Date: l"June 2017

Contract: RTC/038/2012 - Red Line North Underground

Subject: Apnroval under Sub-Clause 4.7.3 - General Conditions of


Contract - Culliean Gulf LLÇ:.Lumo Sum - Local

Reference(s): M00 t -ISG-COM-LTR-04 I 62


MOO I.ISG.COM.LTR.O3 760

Subcontractor N/A Lump Sum { STAGE I


Local (Add to App'd List'l N/A
1

Provisional STAGE 2
Supplier
Sum
N/A International N/A (App'd
for duties)
{
Culligan Gulf LLC as Supplier for Grey Water Treatment System

Dear Sir.

This is approval under Sub-Clause 4.7.3 of the Contractor entering into a subcontract
with Culligan Gulf LLC as submiued by the Contractor via Subcontractor/Supplier
Approval Request (SAR) letter dated 29tn January 2017, reference letter M001-ISG-
coM-LTR-04162.

This approval is subject to the following conditions:

a The satisfactory receipt of duly executed Subcontract Agreement (and Direct


Wananty Agreement).

nd, Jl' i5-É


Qatar Rail '! J"¡ll +Àll ''l<',
Registered Office: Doha M00 l-QRC-ËoF-LTR.002 r 3 Page I of2
wlvw.or.com.oâ
dtt
RAIL'l+irl
" ¿!¡ g ,rõ.
-
AccomplishinB a V¡s¡on

Yours faithfirlly,

M,, i{td 4
En$.-DanÍel Leckel
Engineer - Qatar Rail Metro Red Line North Underground

Cc:
Andrew McCracken Project Director, QR Mero
-Conracrs UrãC
Jason Beech Sr. @
Expen, Qaor R.aii
Mansoor Bu Jæsoum Al Badr h¡Íl
Commercial Director, Qatår Ra¡l
Dr.-lng. Markus Demmler Sr. Program Director, qaørRan/r-

Enclosed:
- Subcontract Approval Request Review Sheet (M001-COM-ER900078)

ðLlrJ¡ln qJ¡¡¡l
Qatar Rail 'r¡n¡l éls- ¡sJ¡i
Registered Office: Doha M00l -QRC,EoF-LTR402 I 3 Page2 of2
www.qr.com.s
_rdtÞ\
,ê Qat¿r Rail
Subcontract Approval nequest Reyiew Sheet (Ent¡nearl
Conp¡nv MãæB€ftnr Syfm

PfiOECT: trd Li.F Ndth t idêrg@nd


l{o.:
DR6 i[,l¡AÊR
ßEV.: I )ATE: n#r-11
oitctraloi: JI' lRAÎlArllTÀ_ r¡O. DAlÊ:
DOCI taENl r,ro.: '
REV.: IXSCFLI'{E: co¡t

RÊquGn lor A¡pDv¡l - Cùlligù c¡df LLC€upd¡ô. for GG, ¡y&r Tu¡DGnt Sy¡t m fG th. pÞþcr


¡aÊ a€ls.¡d u.t not hcorpmnd lq ltþn Êtal, Ofro¡Cþccd

! Lx t{rA N'A AI mlbr h¡E bæn corcft¡dod h ttË doømni¡tim s¡m¡ttlrl by ÙF Coîtnctq f{rA tùa CL]OSÊO

cqu.d wnd forth¡ En!¡rc"l,t .pp@wl

Cod.l-.eÐd:
fr@ffiR.virw8tuCúr A

KÙÉ ilcCdh rtl


¡otüiæ A¡¡¡¡T¡TNT Coílnd A¡t0úrßrdd *'ffifl,fit Pffi: ËrC¡..L t6l¡ø: Po¡dDlffi
S¡gnaluc:
aÍwq tTlfh ls¡m, ^¡r¡tui
¡lgl|aw
itû: a t t1 h: (/6/z

rt
Ãî

úü!G ãGlI¡re | TM'2O3 ffi nêv 1 0 3tl¡o/15 Pð8è 1 ot I


MAT PPROVA REQUEST

RED LINE SOUTH UNDERGROUND (MAR)
1Mioloi311QIGID IM I A ~R I I 0 I 0 I 0 I 0 I 8 I ITJ
Project Code Org. Code Doc. Ty e . . Sequence No. ~

1. ISSUER OF THE MATERIAL APPROVAL REQUEST


Name Tolga Donmez Company ANEL MEP WBSCode M003.RS.AA.NNN

Position Technica l Office M ng. Date 25 .06.2016 Signat ure y:'~


2. DESCRIPTION OF MATERIAL AND USE / ?
SAND FILTERS &
Material Designation MateriaiiD Number N/A
MICRO FILTERS

Name Culligan Gulf LLC Name Culligan ltaliana SpA


....Q)
.... ....
.!!!
1-- - -
....:lv 1-- --
Q.
P.O Box:23867, Via Gandolfi, 6
~
Q.
:l
AI Rehab Complex :l Cardraino di Granarolo
Ill c
Address and C-Ring Road cu Address and
::!: Emilia (BO), Italy
Contact Details Doha, Qatar Contact Details
Tel:+974 4436 1373 Tel:+39 051 60 17 111
Fax:+974 44311419 Fax:+39 051 76 56 05

Intended Use I POTABLE WATER TANKS FILLING & FIRE WATER TANKS RECIRCULATION
I I Expected Date of Use I 30 Dec 2016
Technical Specifications to be Applied

• M003-QGD-MEP-SPE-00009 REV.2 SPE - MEP DESIGN REPORT- MATERIALS & WORKMANSHIP

SPECS- SECTIONS: 4.31/4.32/4.33

3. ATTACHED DOCUMENTS
~ Material Data Sheet 0 Other(s):

~ GSAS- Material Sustainability Assessment Sheet



~ Conformance Certificates

D Material Safety Data Sheet (MSDS)

181 Guaranties/Warranties

4. SAMPLE

0 Attached D Can be seen on site 00 No sample

Form codification: M003-QGD-QMS-FRM-00003 Rev.4 Page 1 of 3 Date of form: 2014-11-16

by
Rina Mae DELGADO
on 17/08/2016
m;r :;: MATERIAL APPROVAL REQU EST
RED UNE SOUTH UNDERGROUND
(MAR)
r o o 3 t to tc I u H o o 0
f{o.
8ll1

5. RLS-JV REVIEW AND APPROVAI.


L¡mc Po¡lüdl Drtr
k,+rv¿,+rt/ rl8tr
Elltlneüln¡ Comments: ffipproved
I Rejected

lrt,hu N HSE ft GsAs d ove fl


Xrma Porltlon O¡te

tLd^L s{,f6
a/G Commentr: {ffiroved
[] Re¡ected
l.lmr Pocltlon Dil. iln¡¡un

Gonûucüdr Comments: I
ReJected

6. OTHERRËVIEWANDAPPROVAL
llrnc Po¡ltlon

HSt
Commentsl D Approved
- Rejected

¡¡tidnúlnry
losAsl comments: [1 Approved
fl Rejected

f{rrnc

DVE
Comments: I Approved
n Rejected

D.t

Other icvicwcr nts:

n Rejected

torm codification: Moo3-QGD-QM5'FRM-00003 Rev.4 P¿8e 2 of 3 Däte of form: 2014-11-16

Вам также может понравиться