SVM 04016

FILE NO.
SVM-04016
SUPPLEMENT
SERVICE MANUAL
AIR-CONDITIONER
MULTI TYPE
RAS-M10UKCV3, RAS-M13UKCV3,
RAS-M16UKCV3, RAS-M22UKCV3
RAS-4M30YACV
R410A
CONTENTS
1. SPECIFICATIONS........................................................................................ 3
2. REFRIGERANT R410A ............................................................................... 9
3. CONSTRUCTION VIEWS .......................................................................... 17
4. WIRING DIAGRAM .................................................................................... 20
5. SPECIFICATIONS OF ELECTRICAL PARTS ........................................... 23
6. REFRIGERANT CYCLE DIAGRAM .......................................................... 25
7. CONTROL BLOCK DIAGRAM .................................................................. 27
8. OPERATION DESCRIPTION ..................................................................... 30
9. INSTALLATION PROCEDURE .................................................................. 45
10. CHANGING KIT ......................................................................................... 67
11. HOW TO DIAGNOSE THE TROUBLE ........................................................ 72
12. HOW TO REPLACE THE MAIN PARTS ..................................................... 97
13. EXPLODED VIEWS AND PARTS LIST ................................................... 109
–2–
1. SPECIFICATIONS
1-1. Specifications
Unit model Indoor RAS-M10UKCV3, RAS-M13UKCV3, RAS-M16UKCV3, RAS-M22UKCV3
Outdoor RAS-4M30YACV
Current limited Full Operation 11A ( NOTE)
Cooling capacity (kW) 9.0 * 8.3
Cooling capacity range (kW) 1.4 – 10.0 1.4 – 8.3
Power supply 220-240V, 1Ph, 50/60Hz
Electric Indoor Unit model RAS-M10UKCV3 RAS-M13UKCV3 RAS-M16UKCV3 RAS-M22UKCV3
characteristics Running current (A) 0.15 0.15 0.15 0.30
Power consumption (W) 30 30 30 45
Power factor (%) 91/87/83 91/87/83 91/87/83 68/65/63
Total Current limited Full Operation 11A
Running current (A) 14.11/13.50/12.94 11.00
Power consumption (W) 2950 2400
Power factor (%) 95 95
Starting current (A) 14.11/13.50/12.94 11.00
C.O.P. 3.05 3.46
Operating Indoor Unit model RAS-M10UKCV3 RAS-M13UKCV3 RAS-M16UKCV3 RAS-M22UKCV3
noise High dB (A) 36 39 42 45
Medium dB (A) 33 35 39 41
Low dB (A) 28 28 33 37
Outdoor Unit model RAS-4M30YACV
4 indoor units operating dB (A) 48
Indoor unit Unit model RAS-M10UKCV3 RAS-M13UKCV3 RAS-M16UKCV3 RAS-M22UKCV3
Dimension Height (mm) 275 275 275 298
Width (mm) 790 790 790 998
Depth (mm) 208 208 208 208
Net weight (kg) 10 10 10 30
Fan motor output (W) 19 19 19 30
Air flow rate (m³/h) 540 590 670 950
Outdoor unit Unit model RAS-4M30YACV
Dimension Height (mm) 795
Width (mm) 900
Depth (mm) 320
Net weight (kg) 61
Compressor Motor output (W) 2000
Type Twin rotary type with DC-inverter variable speed control
Model DA220A2F-20L
Fan motor output (W) 60
Air flow rate (m³/h) High : 3200, Medium : 2800
Piping Type Flare connection
connection Indoor unit Unit model RAS-M10UKCV3 RAS-M13UKCV3 RAS-M16UKCV3 RAS-M22UKCV3
Liquid side Ø6.35 Ø6.35 Ø6.35 Ø6.35
Gas side Ø9.52 Ø9.52 Ø12.7 Ø12.7
Outdoor unit Unit model RAS-4M30YACV
A unit liquid side/gas side Ø6.35/Ø12.7
B unit liquid side/gas side Ø6.35/Ø9.52
C unit liquid side/gas side Ø6.35/Ø9.52
D unit liquid side/gas side Ø6.35/Ø9.52
Maximum length (per unit) (m) 25
Maximum length (total) (m) 70
Maximum chargeless length (m) 70
Maximum height difference (m) 15
Refrigerant Name of refrigerant R410A
Weight (kg) 2.2
Wiring connection Power supply 3 wires : includes earth
Interconnection 4 wires : includes earth (+1 wire for changing kit)
Usable temperature range Indoor (°C) 21 – 32
Outdoor (°C) 10 – 46
Accessory Indoor unit Installation plate 1
Wireless remote controller 1
Label 1
Remote controller holder 1
Pan head wood screw 2 (Ø3.1 x 16L)
Purifying filter 1
Zeolite filter 1
Battery 2
Mounting screw 6 (Ø4 x 25L)
Installation manual 1
Outdoor unit Installation manual 1
Owner's manual 1
• For performance when each indoor unit is combined with other unit, refer to the separate table.
• The specifications may be subject to change without notice for purpose of improvement.
* NOTE : Data “11A” in the column “Current limited” indicates current under condition that the power supply voltage is 230V.
–3–
1-2. Specifications of Performance When Each Indoor Unit is Combined with other Unit
<Current Limited : Full Operation/220V>
Power Operating Indoor unit Unit capacity (kW) Cooling Power Operating Outdoor
supply status capacity consumption current noise
(V) A B C D A B C D (kW) (W) (A) (dB)
220 1 unit 10 – – – 2.7 – – – 2.7 750 4.26 48
(1.4 to 3.2) (640 to 950) (3.99 to 5.33)
13 – – – 3.7 – – – 3.7 1200 5.99 48
(1.4 to 4.4) (640 to 1520) (3.99 to 7.51)
16 – – – 4.5 – – – 4.5 1650 8.06 48
(1.4 to 5.0) (640 to 2000) (3.99 to 9.78)
22 – – – 6.0 – – – 6.0 2020 9.67 48
(2.4 to 6.8) (660 to 2500) (4.11 to 11.96)
2 units 10 10 – – 2.70 2.70 – – 5.4 1530 7.48 48
(2.5 to 6.3) (640 to 2040) (3.99 to 9.97)
13 10 – – 3.41 2.49 – – 5.9 1810 8.75 48
(2.7 to 6.6) (660 to 2220) (4.00 to 10.74)
16 10 – – 3.94 2.36 – – 6.3 2040 9.86 48
(2.9 to 6.9) (670 to 2400) (4.01 to 11.48)
13 13 – – 3.15 3.15 – – 6.3 2040 9.86 48
(2.9 to 6.9) (670 to 2400) (4.01 to 11.48)
16 13 – – 3.73 3.07 – – 6.8 2320 11.10 48
(3.0 to 7.2) (690 to 2570) (4.07 to 12.30)
16 16 – – 3.60 3.60 – – 7.2 2550 12.20 48
(3.2 to 7.5) (700 to 2750) (4.08 to 13.16)
22 10 – – 4.97 2.23 – – 7.2 2250 10.77 48
(3.3 to 8.0) (670 to 2690) (4.01 to 12.87)
22 13 – – 4.64 2.86 – – 7.5 2290 10.96 48
(3.4 to 8.3) (680 to 2690) (4.07 to 12.87)
22 16 – – 4.34 3.26 – – 7.6 2300 11.00 48
(3.6 to 8.5) (680 to 2700) (4.07 to 12.92)
22 22 – – 4.15 4.15 – – 8.3 2300 11.48 48
(4.0 to 9.0) (700 to 2700) (4.08 to 12.92)
3 units 10 10 10 – 2.53 2.53 2.53 – 7.6 2400 11.00 48
(3.8 to 8.2) (950 to 2720) (5.76 to 13.01)
13 10 10 – 3.13 2.28 2.28 – 7.7 2430 11.63 48
(3.9 to 8.4) (960 to 2780) (5.74 to 13.30)
16 10 10 – 3.59 2.15 2.15 – 7.9 2490 11.91 48
(4.0 to 8.6) (960 to 2840) (5.74 to 13.59)
13 13 10 – 2.89 2.89 2.11 – 7.9 2490 11.91 48
(4.0 to 8.6) (960 to 2840) (5.74 to 13.59)
16 13 10 – 3.30 2.72 1.98 – 8.0 2530 12.11 48
(4.1 to 8.8) (970 to 2900) (5.65 to 13.88)
13 13 13 – 2.67 2.67 2.67 – 8.0 2530 12.11 48
(4.1 to 8.8) (970 to 2900) (5.65 to 13.88)
16 16 10 – 3.12 3.12 1.87 – 8.1 2560 12.25 48
(4.1 to 8.9) (970 to 2930) (5.65 to 14.02)
16 13 13 – 3.06 2.52 2.52 – 8.1 2560 12.25 48
(4.1 to 8.9) (970 to 2930) (5.65 to 14.02)
16 16 13 – 2.94 2.94 2.42 – 8.3 2620 12.54 48
(4.2 to 9.1) (980 to 2990) (5.64 to 14.31)
16 16 16 – 2.80 2.80 2.80 – 8.4 2650 12.68 48
(4.3 to 9.3) (980 to 3050) (5.64 to 14.59)
22 10 10 – 4.21 1.89 1.89 – 8.0 2450 11.72 48
(4.1 to 9.0) (970 to 2950) (5.65 to 14.11)
22 13 10 – 4.02 2.48 1.81 – 8.3 2630 12.58 48
(4.2 to 9.1) (980 to 2960) (5.64 to 14.16)
22 13 13 – 3.81 2.35 2.35 – 8.5 2750 13.16 48
(4.3 to 9.1) (980 to 2960) (5.64 to 14.16)
22 16 10 – 3.86 2.90 1.74 – 8.5 2750 13.16 48
(4.3 to 9.1) (980 to 2960) (5.64 to 14.16)
22 16 13 – 3.72 2.79 2.29 – 8.8 2930 14.02 48
(4.4 to 9.2) (990 to 2970) (5.63 to 14.21)
4 units 10 10 10 10 2.00 2.00 2.00 2.00 8.0 2450 11.72 48
(4.0 to 9.5) (990 to 3170) (5.63 to 15.17)
13 10 10 10 2.60 1.90 1.90 1.90 8.3 2620 12.54 48
(4.1 to 9.6) (1000 to 3200) (5.68 to 15.31)
16 10 10 10 3.04 1.82 1.82 1.82 8.5 2730 13.06 48
(4.1 to 9.8) (1000 to 3270) (5.68 to 15.65)
13 13 10 10 2.46 2.46 1.79 1.79 8.5 2730 13.06 48
(4.1 to 9.8) (1000 to 3270) (5.68 to 15.65)
16 13 10 10 2.91 2.39 1.75 1.75 8.8 2890 13.83 48
(4.2 to 9.9) (1000 to 3300) (5.68 to 15.79)
13 13 13 10 2.36 2.36 2.36 1.72 8.8 2890 13.83 48
(4.2 to 9.9) (1000 to 3300) (5.68 to 15.79)
16 13 13 10 2.77 2.28 2.28 1.66 9.0 3000 14.35 48
(4.2 to 10.0) (1000 to 3330) (5.68 to 15.93)
13 13 13 13 2.25 2.25 2.25 2.25 9.0 3000 14.35 48
(4.2 to 10.0) (1000 to 3330) (5.68 to 15.93)
16 16 10 10 2.81 2.81 1.69 1.69 9.0 3000 14.35 48
(4.2 to 10.0) (1000 to 3330) (5.68 to 15.93)
22 10 10 10 3.83 1.72 1.72 1.72 9.0 2950 14.11 48
(4.3 to 10.0) (1000 to 3300) (5.68 to 15.79)
NOTES :
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
• Indoor unit 10 : RAS-M10UKCV3, 13 : RAS-M13UKCV3, 16 : RAS-M16UKCV3, 22 : RAS-M22UKCV3
–4–
230 1 unit 10 – – – 2.7 – – – 2.7 750 4.08 48
(1.4 to 3.2) (640 to 950) (3.81 to 5.10)
13 – – – 3.7 – – – 3.7 1200 5.73 48
(1.4 to 4.4) (640 to 1520) (3.81 to 7.18)
16 – – – 4.5 – – – 4.5 1650 7.71 48
(1.4 to 5.0) (640 to 2000) (3.81 to 9.35)
22 – – – 6.0 – – – 6.0 2020 9.24 48
(2.4 to 6.8) (660 to 2500) (3.93 to 11.44)
2 units 10 10 – – 2.70 2.70 – – 5.4 1530 7.15 48
(2.5 to 6.3) (640 to 2040) (3.81 to 9.54)
13 10 – – 3.41 2.49 – – 5.9 1810 8.37 48
(2.7 to 6.6) (660 to 2220) (3.83 to 10.27)
16 10 – – 3.94 2.36 – – 6.3 2040 9.44 48
(2.9 to 6.9) (670 to 2400) (3.83 to 10.98)
13 13 – – 3.15 3.15 – – 6.3 2040 9.44 48
(2.9 to 6.9) (670 to 2400) (3.83 to 10.98)
16 13 – – 3.73 3.07 – – 6.8 2320 10.62 48
(3.0 to 7.2) (690 to 2570) (3.90 to 11.76)
16 16 – – 3.60 3.60 – – 7.2 2550 11.67 48
(3.2 to 7.5) (700 to 2750) (3.90 to 12.59)
22 10 – – 4.97 2.23 – – 7.2 2250 10.30 48
(3.3 to 8.0) (670 to 2690) (3.83 to 12.31)
22 13 – – 4.64 2.86 – – 7.5 2290 10.48 48
(3.4 to 8.3) (680 to 2690) (3.89 to 12.31)
22 16 – – 4.34 3.26 – – 7.6 2300 10.53 48
(3.6 to 8.5) (680 to 2700) (3.89 to 12.36)
22 22 – – 4.15 4.15 – – 8.3 2400 10.98 48
(4.0 to 9.0) (700 to 2700) (3.90 to 12.36)
3 units 10 10 10 – 2.53 2.53 2.53 – 7.6 2400 10.98 48
(3.8 to 8.2) (950 to 2720) (5.51 to 12.45)
13 10 10 – 3.13 2.28 2.28 – 7.7 2430 11.12 48
(3.9 to 8.4) (960 to 2780) (5.49 to 12.72)
16 10 10 – 3.59 2.15 2.15 – 7.9 2490 11.40 48
(4.0 to 8.6) (960 to 2840) (5.49 to 13.00)
13 13 10 – 2.89 2.89 2.11 – 7.9 2490 11.40 48
(4.0 to 8.6) (960 to 2840) (5.49 to 13.00)
16 13 10 – 3.30 2.72 1.98 – 8.0 2530 11.58 48
(4.1 to 8.8) (970 to 2900) (5.41 to 13.27)
13 13 13 – 2.67 2.67 2.67 – 8.0 2530 11.58 48
(4.1 to 8.8) (970 to 2900) (5.41 to 13.27)
16 16 10 – 3.12 3.12 1.87 – 8.1 2560 11.72 48
(4.1 to 8.9) (970 to 2930) (5.41 to 13.41)
16 13 13 – 3.06 2.52 2.52 – 8.1 2560 11.72 48
(4.1 to 8.9) (970 to 2930) (5.41 to 13.41)
16 16 13 – 2.94 2.94 2.42 – 8.3 2620 11.99 48
(4.2 to 9.1) (980 to 2990) (5.39 to 13.68)
16 16 16 – 2.80 2.80 2.80 – 8.4 2650 12.13 48
(4.3 to 9.3) (980 to 3050) (5.39 to 13.96)
22 10 10 – 4.21 1.89 1.89 – 8.0 2450 11.21 48
(4.1 to 9.0) (970 to 2950) (5.41 to 13.50)
22 13 10 – 4.02 2.48 1.81 – 8.3 2630 12.04 48
(4.2 to 9.1) (980 to 2960) (5.39 to 13.55)
22 13 13 – 3.81 2.35 2.35 – 8.5 2750 12.59 48
(4.3 to 9.1) (980 to 2960) (5.39 to 13.55)
22 16 10 – 3.86 2.90 1.74 – 8.5 2750 12.59 48
(4.3 to 9.1) (980 to 2960) (5.39 to 13.55)
22 16 13 – 3.72 2.79 2.29 – 8.8 2930 13.41 48
(4.4 to 9.2) (990 to 2970) (5.38 to 13.59)
4 units 10 10 10 10 2.00 2.00 2.00 2.00 8.0 2450 11.21 48
(4.0 to 9.5) (990 to 3170) (5.38 to 14.51)
13 10 10 10 2.60 1.90 1.90 1.90 8.3 2620 11.99 48
(4.1 to 9.6) (1000 to 3200) (5.43 to 14.65)
16 10 10 10 3.04 1.82 1.82 1.82 8.5 2730 12.49 48
(4.1 to 9.8) (1000 to 3270) (5.43 to 14.97)
13 13 10 10 2.46 2.46 1.79 1.79 8.5 2730 12.49 48
(4.1 to 9.8) (1000 to 3270) (5.43 to 14.97)
16 13 10 10 2.91 2.39 1.75 1.75 8.8 2890 13.23 48
(4.2 to 9.9) (1000 to 3300) (5.43 to 15.10)
13 13 13 10 2.36 2.36 2.36 1.72 8.8 2890 13.23 48
(4.2 to 9.9) (1000 to 3300) (5.43 to 15.10)
16 13 13 10 2.77 2.28 2.28 1.66 9.0 3000 13.73 48
(4.2 to 10.0) (1000 to 3330) (5.43 to 15.24)
13 13 13 13 2.25 2.25 2.25 2.25 9.0 3000 13.73 48
(4.2 to 10.0) (1000 to 3330) (5.43 to 15.24)
16 16 10 10 2.81 2.81 1.69 1.69 9.0 3000 13.73 48
(4.2 to 10.0) (1000 to 3330) (5.43 to 15.24)
22 10 10 10 3.83 1.72 1.72 1.72 9.0 2950 13.50 48
(4.3 to 10.0) (1000 to 3300) (5.43 to 15.10)
NOTES :
WB=35/–°C.
–5–
<Current Limited : 11A/230V>
230 1 unit 10 – – – 2.7 – – – 2.7 750 4.08 48
(1.4 to 3.2) (640 to 950) (3.81 to 5.10)
13 – – – 3.7 – – – 3.7 1200 5.73 48
(1.4 to 4.4) (640 to 1520) (3.81 to 7.18)
16 – – – 4.5 – – – 4.5 1650 7.71 48
(1.4 to 5.0) (640 to 2000) (3.81 to 9.35)
22 – – – 6.0 – – – 6.0 2020 9.24 48
(2.4 to 6.5) (660 to 2400) (3.93 to 11.00)
2 units 10 10 – – 2.70 2.70 – – 5.4 1530 7.15 48
(2.5 to 6.3) (640 to 2040) (3.81 to 9.54)
13 10 – – 3.41 2.49 – – 5.9 1810 8.37 48
(2.7 to 6.6) (660 to 2220) (3.83 to 10.27)
16 10 – – 3.94 2.36 – – 6.3 2040 9.44 48
(2.9 to 6.9) (670 to 2400) (3.83 to 10.98)
13 13 – – 3.15 3.15 – – 6.3 2040 9.44 48
(2.9 to 6.9) (670 to 2400) (3.83 to 10.98)
16 13 – – 3.73 3.07 – – 6.8 2320 10.62 48
(3.0 to 7.0) (690 to 2400) (3.90 to 11.00)
16 16 – – 3.60 3.60 – – 7.1 2400 11.67 48
(3.2 to 7.1) (700 to 2400) (3.90 to 11.00)
22 10 – – 4.97 2.23 – – 7.2 2250 10.30 48
(3.3 to 7.3) (670 to 2400) (3.83 to 11.00)
22 13 – – 4.64 2.86 – – 7.5 2290 10.48 48
(3.4 to 7.6) (680 to 2400) (3.89 to 11.00)
22 16 – – 4.34 3.26 – – 7.6 2300 10.53 48
(3.6 to 7.6) (680 to 2400) (3.89 to 11.00)
22 22 – – 4.15 4.15 – – 8.3 2400 10.98 48
(4.0 to 8.3) (700 to 2400) (3.90 to 11.00)
3 units 10 10 10 – 2.53 2.53 2.53 – 7.6 2400 10.98 48
(3.8 to 7.6) (950 to 2400) (5.51 to 11.00)
13 10 10 – 3.13 2.28 2.28 – 7.6 2400 11.00 48
(3.9 to 7.6) (960 to 2400) (5.49 to 11.00)
16 10 10 – 3.59 2.15 2.15 – 7.6 2400 11.00 48
(4.0 to 7.6) (960 to 2400) (5.49 to 11.00)
13 13 10 – 2.89 2.89 2.11 – 7.6 2400 11.00 48
(4.0 to 7.6) (960 to 2400) (5.49 to 11.00)
16 13 10 – 3.30 2.72 1.98 – 7.7 2400 11.00 48
(4.1 to 7.7) (970 to 2400) (5.41 to 11.00)
13 13 13 – 2.67 2.67 2.67 – 7.7 2400 11.00 48
(4.1 to 7.7) (970 to 2400) (5.41 to 11.00)
16 16 10 – 3.12 3.12 1.87 – 7.7 2400 11.00 48
(4.1 to 7.7) (970 to 2400) (5.41 to 11.00)
16 13 13 – 3.06 2.52 2.52 – 7.7 2400 11.00 48
(4.1 to 7.7) (970 to 2400) (5.41 to 11.00)
16 16 13 – 2.94 2.94 2.42 – 7.7 2400 11.00 48
(4.2 to 7.7) (980 to 2400) (5.39 to 11.00)
16 16 16 – 2.80 2.80 2.80 – 7.7 2400 11.00 48
(4.3 to 7.7) (980 to 2400) (5.39 to 11.00)
22 10 10 – 4.21 1.89 1.89 – 7.7 2400 11.00 48
(4.1 to 7.7) (970 to 2400) (5.41 to 11.00)
22 13 10 – 4.02 2.48 2.48 – 7.7 2400 11.00 48
(4.2 to 7.7) (980 to 2400) (5.39 to 11.00)
22 13 13 – 3.81 2.35 2.35 – 7.7 2400 11.00 48
(4.3 to 7.7) (980 to 2400) (5.39 to 11.00)
22 16 10 – 3.86 2.90 1.74 – 7.7 2400 11.00 48
(4.3 to 7.7) (980 to 2400) (5.39 to 11.00)
22 16 13 – 3.72 2.79 2.29 – 7.7 2400 11.00 48
(4.4 to 7.7) (990 to 2400) (5.38 to 11.00)
4 units 10 10 10 10 2.00 2.00 2.00 2.00 7.5 2400 11.00 48
(4.0 to 7.5) (990 to 2400) (5.38 to 11.00)
13 10 10 10 2.60 1.90 1.90 1.90 7.6 2400 11.00 48
(4.1 to 7.6) (1000 to 2400) (5.43 to 11.00)
16 10 10 10 3.04 1.82 1.82 1.82 7.6 2400 11.00 48
(4.1 to 7.6) (1000 to 2400) (5.43 to 11.00)
13 13 10 10 2.46 2.46 1.79 1.79 7.6 2400 11.00 48
(4.1 to 7.6) (1000 to 2400) (5.43 to 11.00)
16 13 10 10 2.91 2.39 1.75 1.75 7.7 2400 11.00 48
(4.2 to 7.7) (1000 to 2400) (5.43 to 11.00)
13 13 13 10 2.36 2.36 2.36 1.72 7.7 2400 11.00 48
(4.2 to 7.7) (1000 to 2400) (5.43 to 11.00)
16 13 13 10 2.77 1.28 1.28 1.66 7.7 2400 11.00 48
(4.2 to 7.7) (1000 to 2400) (5.43 to 11.00)
13 13 13 13 2.25 2.25 2.25 2.25 7.7 2400 11.00 48
(4.2 to 7.7) (1000 to 2400) (5.43 to 11.00)
16 16 10 10 2.81 2.81 1.69 1.69 7.7 2400 11.00 48
(4.2 to 7.7) (1000 to 2400) (5.43 to 11.00)
22 10 10 10 3.83 1.72 1.72 1.72 7.7 2400 11.00 48
(4.3 to 7.7) (1000 to 2400) (5.43 to 11.00)
NOTES :
WB=35/–°C.
–6–
240 1 unit 10 – – – 2.7 – – – 2.7 750 3.91 48
(1.4 to 3.2) (640 to 950) (3.65 to 4.89)
13 – – – 3.7 – – – 3.7 1200 5.49 48
(1.4 to 4.4) (640 to 1520) (3.65 to 6.88)
16 – – – 4.5 – – – 4.5 1650 7.39 48
(1.4 to 5.0) (640 to 2000) (3.65 to 8.96)
22 – – – 6.0 – – – 6.0 2020 8.86 48
(2.4 to 6.8) (660 to 2500) (3.77 to 10.96)
2 units 10 10 – – 2.70 2.70 – – 5.4 1530 6.85 48
(2.5 to 6.3) (640 to 2040) (3.65 to 9.14)
13 10 – – 3.41 2.49 – – 5.9 1810 8.02 48
(2.7 to 6.6) (660 to 2220) (3.67 to 9.84)
16 10 – – 3.94 2.36 – – 6.3 2040 9.04 48
(2.9 to 6.9) (670 to 2400) (3.67 to 10.53)
13 13 – – 3.15 3.15 – – 6.3 2040 9.04 48
(2.9 to 6.9) (670 to 2400) (3.67 to 10.53)
16 13 – – 3.73 3.07 – – 6.8 2320 10.18 48
(3.0 to 7.2) (690 to 2570) (3.73 to 11.27)
16 16 – – 3.60 3.60 – – 7.2 2550 11.18 48
(3.2 to 7.5) (700 to 2750) (3.74 to 12.06)
22 10 – – 4.97 2.23 – – 7.2 2250 9.87 48
(3.3 to 8.0) (670 to 2690) (3.67 to 11.80)
22 13 – – 4.64 2.86 – – 7.5 2290 10.04 48
(3.4 to 8.3) (680 to 2690) (3.73 to 11.80)
22 16 – – 4.34 3.26 – – 7.6 2300 10.09 48
(3.6 to 8.5) (680 to 2700) (3.73 to 11.84)
22 22 – – 4.15 4.15 – – 8.3 2400 10.53 48
(4.0 to 9.0) (700 to 2700) (3.74 to 11.84)
3 units 10 10 10 – 2.53 2.53 2.53 – 7.6 2400 10.53 48
(3.8 to 8.2) (950 to 2720) (5.28 to 11.93)
13 10 10 – 3.13 2.28 2.28 – 7.7 2430 10.66 48
(3.9 to 8.4) (960 to 2780) (5.26 to 12.19)
16 10 10 – 3.59 2.15 2.15 – 7.9 2490 10.92 48
(4.0 to 8.6) (960 to 2840) (5.26 to 12.46)
13 13 10 – 2.89 2.89 2.11 – 7.9 2490 10.92 48
(4.0 to 8.6) (960 to 2840) (5.26 to 12.46)
16 13 10 – 3.30 2.72 1.98 – 8.0 2530 11.10 48
(4.1 to 8.8) (970 to 2900) (5.18 to 12.72)
13 13 13 – 2.67 2.67 2.67 – 8.0 2530 11.10 48
(4.1 to 8.8) (970 to 2900) (5.18 to 12.72)
16 16 10 – 3.12 3.12 1.87 – 8.1 2560 11.23 48
(4.1 to 8.9) (970 to 2930) (5.18 to 12.85)
16 13 13 – 3.06 2.52 2.52 – 8.1 2560 11.23 48
(4.1 to 8.9) (970 to 2930) (5.18 to 12.85)
16 16 13 – 2.94 2.94 2.42 – 8.3 2620 11.49 48
(4.2 to 9.1) (980 to 2990) (5.17 to 13.11)
16 16 16 – 2.80 2.80 2.80 – 8.4 2650 11.62 48
(4.3 to 9.3) (980 to 3050) (5.17 to 13.38)
22 10 10 – 4.21 1.89 1.89 – 8.0 2450 10.75 48
(4.1 to 9.0) (970 to 2950) (5.18 to 12.94)
22 13 10 – 4.02 2.48 1.81 – 8.3 2630 11.54 48
(4.2 to 9.1) (980 to 2960) (5.17 to 12.98)
22 13 13 – 3.81 2.35 2.35 – 8.5 2750 12.06 48
(4.3 to 9.1) (980 to 2960) (5.17 to 12.98)
22 16 10 – 3.86 2.90 1.74 – 8.5 2750 12.06 48
(4.3 to 9.1) (980 to 2960) (5.17 to 12.98)
22 16 13 – 3.72 2.79 2.29 – 8.8 2930 12.85 48
(4.4 to 9.2) (990 to 2970) (5.16 to 13.03)
4 units 10 10 10 10 2.00 2.00 2.00 2.00 8.0 2450 10.75 48
(4.0 to 9.5) (990 to 3170) (5.16 to 13.90)
13 10 10 10 2.60 1.90 1.90 1.90 8.3 2620 11.49 48
(4.1 to 9.6) (1000 to 3200) (5.21 to 14.04)
16 10 10 10 3.04 1.82 1.82 1.82 8.5 2730 11.97 48
(4.1 to 9.8) (1000 to 3270) (5.21 to 14.34)
13 13 10 10 2.46 2.46 1.79 1.79 8.5 2730 11.97 48
(4.1 to 9.8) (1000 to 3270) (5.21 to 14.34)
16 13 10 10 2.91 2.39 1.75 1.75 8.8 2890 12.68 48
(4.2 to 9.9) (1000 to 3300) (5.21 to 14.47)
13 13 13 10 2.36 2.36 2.36 1.72 8.8 2890 12.68 48
(4.2 to 9.9) (1000 to 3300) (5.21 to 14.47)
16 13 13 10 2.77 2.28 2.28 1.66 9.0 3000 13.16 48
(4.2 to 10.0) (1000 to 3330) (5.21 to 14.61)
13 13 13 13 2.25 2.25 2.25 2.25 9.0 3000 13.16 48
(4.2 to 10.0) (1000 to 3330) (5.21 to 14.61)
16 16 10 10 2.81 2.81 1.69 1.69 9.0 3000 13.16 48
(4.2 to 10.0) (1000 to 3330) (5.21 to 14.61)
22 10 10 10 3.83 1.72 1.72 1.72 9.0 2950 12.94 48
(4.3 to 10.0) (1000 to 3300) (5.21 to 14.47)
NOTES :
WB=35/–°C.
–7–
1-2-1. Operation Characteristic Curve 1-2-2. Capacity Variation Ratio According to
Outdoor Temperature
18 110.0
• Conditions
16 Indoor : DB27˚C/WB19˚C 220V
Outdoor : DB35˚C 100.0 Current limited start
14 Air flow : High
12 Pipe length : 5m x 4
Capacity ratio (%)

90.0
4 units operating
240V
Current (A)
10
80.0
8 230V
• Conditions
6 70.0 Indoor : DB27˚C/WB19˚C
Outdoor : DB35˚C
4 Indoor air flow : High
60.0 Pipe length : 5m x 4
2 4 units operating
0 50.0
0 10 20 30 40 50 60 70 80 90 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Inverter output frequency (rps) Outdoor temp. (˚C)
1-3. Electrical Data

System Compressor Fan motor FLA
Combination of Volts- Voltage range Power supply
indoor unit operation Hz Ph. MOCP MSC RLA Indoor Outdoor
Min. Max. MCA ICF (Amps)
1 unit 10 – – – 4.94 4.94 25 3.43 3.43 0.15 0.5
13 – – – 7.00 7.00 25 5.08 5.08 0.15 0.5
16 – – – 9.48 9.48 25 7.06 7.06 0.15 0.5
22 – – – 11.35 11.35 25 8.44 8.44 0.30 0.5
2 units 10 10 – – 8.74 8.74 25 6.35 6.35 0.30 0.5
13 10 – – 10.26 10.26 25 7.57 7.57 0.30 0.5
16 10 – – 11.60 11.60 25 8.64 8.64 0.30 0.5
13 13 – – 11.60 11.60 25 8.64 8.64 0.30 0.5
16 13 – – 13.08 13.08 25 9.82 9.82 0.30 0.5
16 16 – – 14.39 14.39 25 10.87 10.87 0.30 0.5
10 22 – – 12.64 12.64 25 9.35 9.35 0.45 0.5
13 22 – – 12.86 12.86 25 9.53 9.53 0.45 0.5
16 22 – – 12.93 12.93 25 9.58 9.58 0.45 0.5
22 22 – – 13.45 13.45 25 9.88 9.88 0.60 0.5
3 units 10 10 10 – 13.49 13.49 25 10.03 10.03 0.45 0.5
13 10 10 – 13.66 13.66 25 10.17 10.17 0.45 0.5
16 10 10 – 14.01 14.01 25 10.45 10.45 0.45 0.5
13 13 10 – 14.01 14.01 25 10.45 10.45 0.45 0.5
16 13 10 – 14.24 14.24 25 10.63 10.63 0.45 0.5
13 13 13 – 50 or 60 230–1 198 264 14.24 14.24 25 10.63 10.63 0.45 0.5
16 16 10 – 14.41 14.41 25 10.77 10.77 0.45 0.5
16 13 13 – 14.41 14.41 25 10.77 10.77 0.45 0.5
16 16 13 – 14.75 14.75 25 11.04 11.04 0.45 0.5
16 16 16 – 14.93 14.93 25 11.08 11.08 0.45 0.5
22 10 10 – 13.74 13.74 25 10.11 10.11 0.60 0.5
22 13 10 – 14.78 14.78 25 10.94 10.94 0.60 0.5
22 13 13 – 15.46 15.46 25 11.49 11.49 0.60 0.5
22 16 10 – 15.46 15.46 25 11.49 11.49 0.60 0.5
22 16 13 – 16.49 16.49 25 12.31 12.31 0.60 0.5
4 units 10 10 10 10 13.74 13.74 25 10.11 10.11 0.60 0.5
13 10 10 10 14.71 14.71 25 10.89 10.89 0.60 0.5
16 10 10 10 15.34 15.34 25 11.39 11.39 0.60 0.5
13 13 10 10 15.34 15.34 25 11.39 11.39 0.60 0.5
16 13 10 10 16.26 16.26 25 12.13 12.13 0.60 0.5
13 13 13 10 16.26 16.26 25 12.13 12.13 0.60 0.5
16 13 13 10 16.89 16.89 25 12.63 12.63 0.60 0.5
13 13 13 13 16.89 16.89 25 12.63 12.63 0.60 0.5
16 16 10 10 16.89 16.89 25 12.63 12.63 0.60 0.5
22 10 10 10 16.56 16.56 25 12.25 12.25 0.75 0.5
NOTE :
Model of Indoor unit 10 : RAS-M10UKCV3, 13 : RAS-M13UKCV3, 16 : RAS-M16UKCV3, 22 : RAS-M22UKCV3
MCA : Minimum Circuit Amps.
ICF : Maximum Instantaneous Current Flow (Equivalent to MCA in case of inverter air conditioner)
MOCP : Maximum Overcurrent Protection (Fuse only)
DB WB
MSC : Maximum Starting Current
FLA : Full Load Amps. Indoor temp. (°C) 27 19
RLA : Rated Load Amps. RLA under conditions on the right. Outdoor temp. (°C) 35 —
–8–
2. REFRIGERANT R410A
This air conditioner adopts the new refrigerant HFC (5) After completion of installation work, check to
(R410A) which does not damage the ozone layer. make sure that there is no refrigeration gas
The working pressure of the new refrigerant R410A leakage.
is 1.6 times higher than conventional refrigerant If the refrigerant gas leaks into the room, coming
(R22). The refrigerating oil is also changed in into contact with fire in the fan-driven heater,
accordance with change of refrigerant, so be careful space heater, etc., a poisonous gas may occur.
that water, dust, and existing refrigerant or refrigerat-
(6) When an air conditioning system charged with a
ing oil are not entered in the refrigerant cycle of the
large volume of refrigerant is installed in a small
air conditioner using the new refrigerant during
room, it is necessary to exercise care so that,
installation work or servicing time.
even when refrigerant leaks, its concentration
The next section describes the precautions for air does not exceed the marginal level.
conditioner using the new refrigerant. Conforming to
If the refrigerant gas leakage occurs and its
contents of the next section together with the general
concentration exceeds the marginal level, an
cautions included in this manual, perform the correct
oxygen starvation accident may result.
and safe work.
(7) Be sure to carry out installation or removal
according to the installation manual. Improper
2-1. Safety During Installation/Servicing installation may cause refrigeration trouble, water
As R410A’s pressure is about 1.6 times higher than leakage, electric shock, fire, etc.
that of R22, improper installation/servicing may (8) Unauthorized modifications to the air conditioner
cause a serious trouble. By using tools and materi- may be dangerous. If a breakdown occurs
als exclusive for R410A, it is necessary to carry out please call a qualified air conditioner technician
installation/servicing safely while taking the following or electrician.
precautions into consideration.
Improper repair’s may result in water leakage,
(1) Never use refrigerant other than R410A in an air electric shock and fire, etc.
conditioner which is designed to operate with
R410A.
2-2. Refrigerant Piping Installation
If other refrigerant than R410A is mixed, pres-
sure in the refrigeration cycle becomes abnor- 2-2-1. Piping Materials and Joints Used
mally high, and it may cause personal injury, etc. For the refrigerant piping installation, copper pipes
by a rupture. and joints are mainly used. Copper pipes and joints
(2) Confirm the used refrigerant name, and use tools suitable for the refrigerant must be chosen and
and materials exclusive for the refrigerant installed. Furthermore, it is necessary to use clean
R410A. copper pipes and joints whose interior surfaces are
The refrigerant name R410A is indicated on the less affected by contaminants.
visible place of the outdoor unit of the air condi- (1) Copper Pipes
tioner using R410A as refrigerant. To prevent It is necessary to use seamless copper pipes
mischarging, the diameter of the service port which are made of either copper or copper alloy
differs from that of R22. and it is desirable that the amount of residual oil
(3) If a refrigeration gas leakage occurs during is less than 40 mg/10 m. Do not use copper
installation/servicing, be sure to ventilate fully. pipes having a collapsed, deformed or discol-
If the refrigerant gas comes into contact with fire, ored portion (especially on the interior surface).
a poisonous gas may occur. Otherwise, the expansion valve or capillary tube
may become blocked with contaminants.
(4) When installing or removing an air conditioner,
do not allow air or moisture to remain in the As an air conditioner using R410A incurs pres-
refrigeration cycle. Otherwise, pressure in the sure higher than when using R22, it is necessary
refrigeration cycle may become abnormally high to choose adequate materials.
so that a rupture or personal injury may be Thicknesses of copper pipes used with R410A
caused. are as shown in Table 2-2-1. Never use copper
pipes thinner than 0.8 mm even when it is
available on the market.
–9–
Table 2-2-1 Thicknesses of annealed copper pipes
Thickness (mm)
Nominal diameter Outer diameter (mm) R410A R22
1/4 6.35 0.80 0.80
3/8 9.52 0.80 0.80
1/2 12.70 0.80 0.80
(2) Joints b) Socket Joints

For copper pipes, flare joints or socket joints are Socket joints are such that they are brazed for
used. Prior to use, be sure to remove all con- connections, and used mainly for thick
taminants. pipings whose diameter is larger than 20 mm.
a) Flare Joints Thicknesses of socket joints are as shown in
Flare joints used to connect the copper pipes Table 2-2-2.
cannot be used for pipings whose outer
diameter exceeds 20 mm. In such a case,
socket joints can be used.
Sizes of flare pipe ends, flare joint ends and
flare nuts are as shown in Tables 2-2-3 to 2-2-
6 below.
Table 2-2-2 Minimum thicknesses of socket joints
Reference outer diameter of

Nominal diameter Minimum joint thickness (mm)
copper pipe jointed (mm)
1/4 6.35 0.50
3/8 9.52 0.60
1/2 12.70 0.70
2-2-2. Processing of Piping Materials (1) Flare Processing Procedures and Precautions
When performing the refrigerant piping installation, a) Cutting the Pipe
care should be taken to ensure that water or dust By means of a pipe cutter, slowly cut the pipe
does not enter the pipe interior, that no other oil so that it is not deformed.
other than lubricating oils used in the installed air b) Removing Burrs and Chips
conditioner is used, and that refrigerant does not
If the flared section has chips or burrs,
leak. When using lubricating oils in the piping
refrigerant leakage may occur. Carefully
processing, use such lubricating oils whose water
remove all burrs and clean the cut surface
content has been removed. When stored, be sure to
before installation.
seal the container with an airtight cap or any other
cover.
– 10 –
c) Insertion of Flare Nut Flare processing dimensions differ according
d) Flare Processing to the type of flare tool. When using a con-
ventional flare tool, be sure to secure “dimen-
Make certain that a clamp bar and copper
sion A” by using a gauge for size adjustment.
pipe have been cleaned.
By means of the clamp bar, perform the flare
ØD
processing correctly. A
Use either a flare tool for R410A or conven-
tional flare tool.
Fig. 2-2-1 Flare processing dimensions
Table 2-2-3 Dimensions related to flare processing for R410A
A (mm)
Outer
Nominal Thickness
diameter Flare tool for Conventional flare tool
diameter (mm)
(mm) R410A clutch type Clutch type Wing nut type
1/4 6.35 0.8 0 to 0.5 1.0 to 1.5 1.5 to 2.0
3/8 9.52 0.8 0 to 0.5 1.0 to 1.5 1.5 to 2.0
1/2 12.70 0.8 0 to 0.5 1.0 to1.5 2.0 to 2.5
Table 2-2-4 Dimensions related to flare processing for R22
A (mm)
Outer
Nominal Thickness
diameter Flare tool for Conventional flare tool
diameter (mm)
(mm) R22 clutch type Clutch type Wing nut type
1/4 6.35 0.8 0 to 0.5 0.5 to 1.0 1.0 to 1.5
3/8 9.52 0.8 0 to 0.5 0.5 to 1.0 1.0 to 1.5
1/2 12.70 0.8 0 to 0.5 0.5 to1.0 1.5 to 2.0
Table 2-2-5 Flare and flare nut dimensions for R410A
Nominal Outer diameter Thickness Dimension (mm) Flare nut

width
diameter (mm) (mm) A B C D (mm)
1/4 6.35 0.8 9.1 9.2 6.5 13 17
3/8 9.52 0.8 13.2 13.5 9.7 20 22
1/2 12.70 0.8 16.6 16.0 12.9 23 26
– 11 –
Table 2-2-6 Flare and flare nut dimensions for R22
Nominal Outer diameter Thickness Dimension (mm) Flare nut

width
diameter (mm) (mm) A B C D (mm)
1/4 6.35 0.8 9.0 9.2 6.5 13 17
3/8 9.52 0.8 13.0 13.5 9.7 20 22
1/2 12.70 0.8 16.2 16.0 12.9 20 24
6˚
to4
45˚
B A C D
43˚
to 4
5˚
Fig. 2-2-2 Relations between flare nut and flare seal surface
(2) Flare Connecting Procedures and Precautions When it is strong, the flare nut may crack and
a) Make sure that the flare and union portions may be made non-removable. When choos-
do not have any scar or dust, etc. ing the tightening torque, comply with values
designated by manufacturers. Table 2-2-7
b) Correctly align the processed flare surface
shows reference values.
with the union axis.
c) Tighten the flare with designated torque by Note :
means of a torque wrench. The tightening When applying oil to the flare surface, be sure to use
torque for R410A is the same as that for oil designated by the manufacturer. If any other oil is
conventional R22. Incidentally, when the used, the lubricating oils may deteriorate and cause
torque is weak, the gas leakage may occur. the compressor to burn out.
Table 2-2-7 Tightening torque of flare for R410A [Reference values]
Nominal Outer diameter Tightening torque Tightening torque of torque

diameter (mm) N•m (kgf•cm) wrenches available on the market
N•m (kgf•cm)
1/4 6.35 14 to 18 (140 to 180) 16 (160), 18 (180)
3/8 9.52 33 to 42 (330 to 420) 42 (420)
1/2 12.70 50 to 62 (500 to 620) 55 (550)
– 12 –
2-3. Tools
2-3-1. Required Tools
The service port diameter of packed valve of the outdoor unit in the air conditioner using R410A is changed to
prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing dimensions and
opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are lengthened.
The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge,
clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.
(1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
(2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
(3) Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
R410A Conventional air
air conditioner installation conditioner installation
No. Used tool Usage Existence of Whether new equipment
new equipment Whether conventional can be used with
equipment can be used
for R410A conventional refrigerant
① Flare tool Pipe flaring Yes * (Note 1) ○
Copper pipe gauge for
Flaring by conventional
② adjusting projection flare tool Yes * (Note 1) * (Note 1)
margin
③ Torque wrench Connection of flare nut Yes × ×
(For Ø12.7)
④ Gauge manifold Evacuating, refrigerant

charge, run check, etc. Yes × ×
⑤ Charge hose
⑥ Vacuum pump adapter Vacuum evacuating Yes × ○
Electronic balance for
⑦ refrigerant charging
Refrigerant charge Yes × ○
⑧ Refrigerant cylinder Refrigerant charge Yes × ×
⑨ Leakage detector Gas leakage check Yes × ○
⑩ Charging cylinder Refrigerant charge (Note 2) × ×
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.
General tools (Conventional tools can be used.)

In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary.
as the general tools.
(1) Vacuum pump (4) Reamer (9) Hole core drill (Ø65)
Use vacuum pump by (5) Pipe bender (10) Hexagon wrench
attaching vacuum pump adapter. (6) Level vial (Opposite side 4mm)
(2) Torque wrench (For Ø6.35) (7) Screwdriver (+, –) (11) Tape measure
(3) Pipe cutter (8) Spanner or Monkey wrench (12) Metal saw
Also prepare the following equipments for other installation method and operation check.
(1) Clamp meter (3) Insulation resistance tester
(2) Thermometer (4) Electroscope
– 13 –
2-4. Recharging of Refrigerant
When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the
following steps.
Recover the refrigerant, and check no refrigerant

remains in the equipment.
When the compound gauge’s pointer has indicated
–0.1 Mpa (–76 cmHg), place the handle Low in the
fully closed position, and turn off the vacuum
Connect the charge hose to packed valve service pump’s power switch.
port at the outdoor unit’s gas side.
Keep the status as it is for 1 to 2 minutes, and ensure

Connect the charge hose of the vacuum pump that the compound gauge’s pointer does not return.
adapter.
Set the refrigerant cylinder to the electronic balance,

Open fully both packed valves at liquid and gas connect the connecting hose to the cylinder and the
sides. connecting port of the electronic balance, and charge
liquid refrigerant.
Place the handle of the gauge manifold Low in the (For refrigerant charging, see the figure below.)
fully opened position, and turn on the vacuum
pump’s power switch. Then, evacuating the
refrigerant in the cycle.
Never charge refrigerant exceeding the specified amount.

If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.
Do not carry out additional charging.
When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the
refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the speci-
fied amount is charged, and working pressure in the refrigeration cycle becomes abnormally high pres-
sure, and may cause a rupture or personal injury.
(INDOOR unit) (Liquid side) (OUTDOOR unit)
Opened
(Gas side)
Refrigerant cylinder
(With siphon pipe)
Check valve
Closed
Open/Close valve
for charging
Service port
Electronic balance for refrigerant charging
Fig. 2-4-1 Configuration of refrigerant charging
– 14 –
Be sure to make setting so that liquid can be charged.
When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.
[ Cylinder with siphon ] [ Cylinder without siphon ]

Gauge manifold Gauge manifold
OUTDOOR unit OUTDOOR unit
cylinder
Refrigerant
Refrigerant
cylinder
Electronic Electronic
balance balance
Siphon
R410A refrigerant is HFC mixed refrigerant.

Therefore, if it is charged with gas, the compo-
sition of the charged refrigerant changes and
the characteristics of the equipment varies.
Fig. 2-4-2
2-5. Brazing of Pipes

Phosphor bronze brazing filler tends to react
2-5-1. Materials for Brazing with sulfur and produce a fragile compound
water solution, which may cause a gas leak-
(1) Silver brazing filler
age. Therefore, use any other type of brazing
Silver brazing filler is an alloy mainly composed filler at a hot spring resort, etc., and coat the
of silver and copper. It is used to join iron, copper surface with a paint.
or copper alloy, and is relatively expen-sive
though it excels in solderability.
When performing brazing again at time of
servicing, use the same type of brazing filler.
(2) Phosphor bronze brazing filler
Phosphor bronze brazing filler is generally used 2-5-2. Flux
to join copper or copper alloy.
(1) Reason why flux is necessary
(3) Low temperature brazing filler
• By removing the oxide film and any foreign
Low temperature brazing filler is generally called matter on the metal surface, it assists the flow
solder, and is an alloy of tin and lead. Since it is of brazing filler.
weak in adhesive strength, do not use it for
• In the brazing process, it prevents the metal
refrigerant pipes.
surface from being oxidized.
• By reducing the brazing filler’s surface tension,
the brazing filler adheres better to the treated
metal.
– 15 –
(2) Characteristics required for flux 2-5-3. Brazing
• Activated temperature of flux coincides with the As brazing work requires sophisticated techniques,
brazing temperature. experiences based upon a theoretical knowledge, it
• Due to a wide effective temperature range, flux must be performed by a person qualified.
is hard to carbonize. In order to prevent the oxide film from occurring in
• It is easy to remove slag after brazing. the pipe interior during brazing, it is effective to
• The corrosive action to the treated metal and proceed with brazing while letting dry Nitrogen gas
brazing filler is minimum. (N2) flow.
• It excels in coating performance and is harm-
less to the human body. Never use gas other than Nitrogen gas.
As the flux works in a complicated manner as (1) Brazing method to prevent oxidation
described above, it is necessary to select an
adequate type of flux according to the type and Attach a reducing valve and a flow-meter to
shape of treated metal, type of brazing filler and the Nitrogen gas cylinder.
brazing method, etc. Use a copper pipe to direct the piping mate-
rial, and attach a flow-meter to the cylinder.
(3) Types of flux
Apply a seal onto the clearance between the
• Noncorrosive flux piping material and inserted copper pipe for
Generally, it is a compound of borax and boric Nitrogen in order to prevent backflow of the
acid. Nitrogen gas.
It is effective in case where the brazing tem- When the Nitrogen gas is flowing, be sure to
perature is higher than 800°C. keep the piping end open.
• Activated flux Adjust the flow rate of Nitrogen gas so that it
Most of fluxes generally used for silver brazing is lower than 0.05 m³ /Hr or 0.02 MPa (0.2kgf/
are this type. cm²) by means of the reducing valve.
It features an increased oxide film removing After performing the steps above, keep the
capability due to the addition of compounds Nitrogen gas flowing until the pipe cools down
such as potassium fluoride, potassium chlo- to a certain extent (temperature at which
ride and sodium fluoride to the borax-boric acid pipes are touchable with hands).
compound. Remove the flux completely after brazing.
(4) Piping materials for brazing and used braz-
ing filler/flux
Piping Used brazing Used

material filler flux
M Flow meter
Copper - Copper Phosphor copper Do not use
Copper - Iron Silver Paste flux

Stop valve
Iron - Iron Silver Vapor flux
Nitrogen gas
cylinder
From Nitrogen cylinder
Do not enter flux into the refrigeration cycle.
When chlorine contained in the flux remains
within the pipe, the lubricating oil deterio- Pipe
rates. Therefore, use a flux which does not Nitrogen
contain chlorine. gas
When adding water to the flux, use water Rubber plug

which does not contain chlorine (e.g. distilled
water or ion-exchange water).
Remove the flux after brazing.
Fig. 2-5-1 Prevention of oxidation during brazing
– 16 –
3. CONSTRUCTION VIEWS
3-1. Indoor Unit
RAS-M10UKCV3, RAS-M13UKCV3, RAS-M16UKCV3
Front panel
Air inlet Air filter Heat exchanger
790 208
Back body
275
60
60
6
6
Air outlet 48
Knock out system
Knock out system
48
64 53
120 590 80
Hanger
Connecting pipe (0.43m)

Drain hose (0.54m)
320 (Flare ∅6.35)
Hanger Connecting pipe (0.33m)
(For 10,13 series ; Flare ∅9.52
For 16 series ; Flare ∅12.7)
620
235 235 For stud bolt
215 215 (∅8~∅10)
65 or more
Minimum For stud bolt (∅6)

distance Hanger
26
to ceiling
45
45
Minimum Minimum
distance distance
190
to ceiling to ceiling
275
160
170 or more 170 or more

40
32
Hanger Hanger 57 18
Wireless remote control
90 150 160 160 150 90
Installation plate outline
Center line
– 17 –
RAS-M22UKCV3
Back body
Front panel 998 208
Grille inlet
298
75
75
8
7
51 50
Knock out system Knock out system
50
75 56
160
Connection pipe (0.39m) Drain hose (0.54m) 57 18
Connection pipe (0.49m) Wireless remote control
(Flare ∅12.7)
(Flare ∅6.35)
998
Minimum distance
55 or more
763.5
(For stud bolt ∅6)
450
to ceiling
20 20
48
29
10
Outline of indoor unit

55 55 55 41
48
298
40
65
Installation
65
100 100
∅
Plate outline
– 18 –
3-2. Outdoor Unit Knock out
Ø20 x 60hole 116
RAS-4M30YACV Ø25hole
87
Ø8hole 3-Ø3. 5hole
92 280 12
17.5
120 40
(For anchor bolt)
21
19
40
365
86 12
40 58
12
17.5
50 50
150 600 150 Knock out
Anchor bolt
25 320
(4-Ø12 x 17hole) 164
Fan guard Handle 91
Liquid valve
0
51
Gas valve
38
Service port
90 53 53 53 53 53 53 53
795
514
410
25
400 900 95
Outdoor air temperture sensor
Handle
D unit Connecting pipe port (Ø6.35)

Connecting pipe port (Ø9.52)
C unit Connecting pipe port (Ø6.35)
B unit Connecting pipe port (Ø6.35)
A unit
Z view
600
Air inlet
more
100
or
Air inlet
365
Visible outline
100 of the product 600
or or
more more
more
600
or
Air outlet Ø8-Ø10 anchor bolt
Mounting dimension of anchor bolt
– 19 –
4. WIRING DIAGRAM
4-1. Indoor Unit
RAS-M10UKCV3
RAS-M13UKCV3
RAS-M16UKCV3
or MCC-5014
Table 4-1-1 Simple check points for diagnosing faults Color

Identification
Check items Diagnosis result
BRW : BROWN
OPERATION Check to see if the OPERATION indicator goes on and off when the main switch RED : RED
1 INDICATOR or breaker is turned on. (Check the primary and secondary voltage of transformer.)
WHI : WHITE
Check for power supply voltage between and . (Refer to the name plate.) YEL : YELLOW
TERMINAL
2 BLOCK
(Check the primary and secondary voltage of transformer.)
Check for fluctuate voltage between – . (DC 15 ~ 60V) BLU : BLUE
BLK : BLACK
FUSE Check to see if the fuse blows out.
3 6.3A (Check the R04 of the varistor.) GRY : GRAY
Check the voltage at the No.4 pin on CN13 connector of the infrared receiver.
PNK : PINK
4 DC 5V (Check the transformer and the power supply circuit of the rated voltage.) ORN : ORANGE
Check for voltage at the while lead of louver motor. GRN : GREEN &
5 DC 12V (Check the transformer and the power supply circuit of the rated voltage.) &YEL YELLOW
GRN : GREEN
DC 35V Check the voltage at the No.1 pin on CN10 connector.
6 (DC310 ~ 340V) (Check the DB01, R05 and C03.)
Refer to the service data for the detailed failure diagnosis.
– 20 –
RAS -M22UKCV3
FAN MOTOR
LOUVER
MOTOR DC MOTOR
BRW
ORN
RED
PNK
BLU
YEL
6 5 4 3 2 1 6 5 4 3 1
6 5 4 3 2 1 6 5 4 3 1
CN07 CN10
R22 5
6
VARISTOR
BLK
P04 IC04
R09
SG01 DSA
T6.3A 250V L01 R01
DB01
F01 FUSE TO1
R21 DC15V
3 C02
INDOOR
TERMINAL DC 0V
C15 C01 DC12V
BLOCK
3
2 4
RY01 DC 7V
BLK
1 DC 0V
WHI CN31
2 MAIN P.C. BOARD
RED C06
3 (MCC-821) IC02
4 BLU
GRN & YEL
IC
CN23 IC01
CN13 4 CN03 CN01
OUTDOOR INDOOR
UNIT UNIT 1 2 3 4 5 6 7 8 9 10 1 2 1 2
1 2 1 2
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
WHI
BLK
BLK
BLK
BLK
1 2 3 4 5 6 7 8 9 10
1 1 2 3 4 5 6 7 8 9 10 CN25
HEAT
THERMO EXCHANGER
INFRARED RAYS RECEIVE SENSOR SENSOR
AND INDICATION PARTS (TA) (TC)
Table 4-1-2 Simple check points for diagnosing faults

Color
Check items Diagnosis result Identification
BRW : BROWN
Check to see if the OPERATION indicator goes on and off when the main
OPERATION RED : RED
1 indicator
switch or breaker is turned on.
(Check the primary and secondary voltage of transformer.) WHI : WHITE
Check the power supply voltage between – . (Refer to the name plate.) YEL : YELLOW
Terminal (Check the primary and secondary voltage of transformer.) BLU : BLUE
2 block Check the fluctuate voltage between – . (DC 15–60V)
Check the voltage between – when using the chaging kit. (AC 220–240V) BLK : BLACK
Fuse Check to see if the fuse blows out. GRY : GRAY
3 6.3A (Check the varistor : R21, R22) PNK : PINK
Check the voltage at the No. 8 pin on CN13 connector of the infrared receiver. ORN : ORANGE
4 DC 5V (Check the transformer and the power supply circuit of the rated voltage.) GRN : GREEN
Check the voltage at the brown lead of the louver motor. GRN : GREEN &
5 DC 12V (Check the transformer and the power supply circuit of the rated voltage.) &YEL YELLOW
DC 325V Check the voltage at the No. 1 pin on CN10 connector.
6 (DC310 to 340V) (Check the DB01, R01 and CO2.)
For detailed diagnostic procedure, refer to the service data.
DSA : Surge Absorber
– 21 −
4-2. Outdoor Unit Color Identification
BLK : BLACK WHI : WHITE
RAS-4M30YACV BLU : BLUE BRN : BROWN
RED : RED ORN : ORANGE
Note RED GRY : GRAY YEL : YELLOW
IGBT : 2 2 2 2 PNK : PINK PUR : PURPLE
CN802
Insulated Gate Bipolar 1 1 1 1 GRN : GREEN
Transistor BLU
2 2 2 2
PMV : CN604
1 1 1 1 +
Pulse Modulating Valve T03 CT BU
Compressor RED CN09
TD : EU
Discharge Temp. sensor WHI CN10 BV
CM EV IGBT
TGa to TGd : BLK CN11 T04 CT BW module
Temp. sensor at A to D unit EW
Gas side TGd BX
2 2 BY
CN608 BLU
TO : 1 1 BZ
Outdoor Temp. sensor –
3 3 P.C. Board Q200
CN607 2 GRN TGc
1 1
(MCC-1359) P20
YEL
Thermostat for 3 3 P19
compressor CN606 2 BRN TGb P18
ORN 1 1 BLU
2 2 P501 P17
1 1 P500 3 3
ORN CN605 2 YEL TGa
Fan motor 1 1 C13
5 5 SUB P.C. Board
4 4 C12
(MCC-818)
FM 3 CN301 3 3 F04
2 CN602 2 TD Fuse C11
1 1 1 1 3.15A
TO C10
3 3 2 2 F02
Fan CN601
2 2 CN300 1 1 Fuse, 15A G
circuit
1 1 E
BLU A
6 6
3 3 3 3 L02 ~ Converter
5 5
CN302
1 1
YEL
1 1
CN04
– module
Power relay ~
PMV 4 4 CN704 F300
3 3 BLU Fuse 5 5
BLK
5 5 +
D WHI RY01 DB01
2 2 3.15A 4 4 4 4
BLU
1 1 CN800 3 3 3 3 CN06 P10
RED
2 2 2 2 R05
6 6 1 1 PNK 1 1 ORN
5 5 P11
PUR P13
PMV 4 4 CN703 2 2 2 2 R06
CN303 ORN CN05
C 3 3 RED 1 1 1 1 GRY
2 2 Photo P12 Reactor
1 1 coupler 5 5 P09
WHI 2 2
6 6 3 3 3 3 1 1
5 5 CN501 CN13 P08
RED T02
PMV 4 4 CN702 1 1 1 1 CT P15
B 3 3 WHI F500 BRN
2 2 Fuse L01 P14
1 1 6.3A
Surge
6 6 absorber
5 5 Varistor
PMV 4 4 CN701
3 3 YEL F01 Fuse
A 25A
2 2
1 1 (or 30A)
P07 P03 P04 P05 P06 CN01 CN02 CN03
WHI RED ORN PNK YEL BLK WHI BLK
WHI
BLK
1 2 3 1 2 3 1 2 3 1 2 3 L N
To To To To Power supply
Indoor Indoor Indoor Indoor 50/60Hz
unit A unit B unit C unit D AC 220–240V
– 22 –
5. SPECIFICATIONS OF ELECTRICAL PARTS
5-1. Indoor Unit
No. Parts name Type Specifications
1 Fan motor (for indoor) ICF-340-30-2 DC340V, 30W
2 Thermo. sensor (TA-sensor) (–) 10kΩ at 25°C
3 DC-DC transformer (T01) SWT-70 DC390V, Secondary DC15V, 12V, 7V
4 Microcomputer (–)
Heat exchanger sensor

5 (–) 10kΩ at 25°C
(TC-sensor)
6 Line filter (L01) SS11V-06270 27mH, AC0.64A
7 Diode (DB01) D3SBA60 4A, 600V
8 Capacitor (C03) KMH450VNSN120M25C 120µF, 450V
9 Fuse (F01) FCU250V3.15A T3.15A, 250V
10 Power supply IC (IC01) STR-L472
11 Varistor (R21, R109) 15G561K 560V
12 Resistor (R01) RF-5TK4R7 4.7Ω, 5W
13 Louver motor MP24GA Output (Rated) 1W, 16poles, 1phase DC12V
RAS-M22UKCV3
No. Parts name Type Specifications
1 Fan motor (for indoor) ICF-340-30-2 DC340V, 30W
2 Thermo. sensor (TA-sensor) (–) 10kΩ at 25°C
3 DC-DC transformer (T01) SWT-58A DC390V, Secondary DC15V, 12V, 7V
4 Microcomputer TMP87CM40AN
Heat exchanger sensor

5 (–) 10kΩ at 25°C
(TC-sensor)
6 Line filter (L01) SS11V-R07190 19mH, AC0.7A
7 Diode (DB01) D3SBA60 4A, 600V
8 Capacitor (C02) KMH450VNSN120M25C 120µF, 450V
9 Fuse (F01) TSCR T6.3A, 250V
10 Power supply IC (IC01) MA8920 5A, 900V
11 Varistor (R21, R109) 15G561K 560V
12 Resistor (R01) RF-5TK4R7 4.7Ω, 5W
13 Louver motor MP35EA12 Output (Rated) 2W, 10poles, 1phase DC12V
– 23 –
5-2. Outdoor Unit
RAS-4M30YACV
No. Parts name Model name Rating
SC coil (Noise filter) (L01) SC-20-01J-A AC250V, 20A, 0.15mH

1
SC coil (Noise filter) (L02) SC-20S03J AC250V, 20A, 0.3mH
Primary side DC280V

2 DC-DC transformer SWT-43 Secondary side :
7.5V x 1, 13V x 1
26.5V x 3, 16V x 1, 15V x 1
3 Outside fan motor ICF-140-60-1 DC140V, 60W
4 Coil : DC12V
Relay (Power relay) G4A-1A-PE
Contact : 20A, AC250V
Discharge temp. sensor

5 (Inverter attached) 64kΩ (20°C)
(TD-sensor)
Outside air temp. sensor

(TO-sensor)
Temp. sensor at A room gas

7 side (TGA-sensor) (Inverter attached) 10kΩ (25°C)
Temp. sensor at B room gas

8 side (TGB-sensor) (Inverter attached) 10kΩ (25°C)
Temp. sensor at C room gas

side (TGC-sensor)
Temp. Sensor at D room gas

side (TGD-sensor)
11 Terminal block (6P) — 20A, AC250V
12 Terminal block (3P) — 20A, AC250V
For protection of switching power source (F04) 3.15A, AC250V
For protection of converter module breakage 15A, AC250V
13 Fuse For protection of inverter input overcurrent 25A (or 30A), AC250V
For protection of switching power source (F300) 3.15A, AC250V
For protection of fan power source 6.3A, AC250V
14 Electrolytic capacitor LLQ2G761KHUATF DC400V, 760µF
15 Transistor module 6MBI40SS-060-01 600V, 40A
16 Compressor DA220A2F-20L 3-phases, 4-poles, 2000W
17 Compressor thermo. US622KXTMQO OFF : 125 ± 4°C, ON : 90 ± 5°C
Diode : 600V, 25A

18 Converter module MP7003 IGBT : 600V, 40A
19 Reactor CH-47-Z-K L = 8mH, 16A
– 24 –
6. REFRIGERANT CYCLE DIAGRAM
Temp. measurement T1 TCa
To To To To To To
D room C room B room Indoor unit A D room C room B room
Evaporator
Allowable pipe length

Allowable height
difference : 15m
Per 1 unit
Cross flow fan Max. : 25m
TA Min. : 2m
Connecting pipe
Thickness : 0.8mm Total
Max. : 70m
Ø12.7 :
RAS-M16UKCV3 Connecting pipe
RAS-M22UKCV3 Thickness : 0.8mm
Ø6.35
Ø9.52 :
RAS-M10UKCV3
RAS-M13UKCV3
Sectional shape
of heat insulator
(Ø9.52) (Ø9.52) (Ø9.52) (Ø12.7) (Ø6.35) (Ø6.35) (Ø6.35) (Ø6.35)
Strainer
Pulse modulating
TGd TGc TGb TGa valve at liquid side
(SKV-18D26)
P Pressure
measurement Packed valve (Gas side) Packed valve (Liquid side)
Gauge attaching port (Ø12.7) (Ø9.52)
Vacuum pump
connecting port
Muffer
Accumulating Ø25 x 160L
tank 1500cc
TD
Compressor
DA220A2F-20L
Condenser
TO
Temp. measurement T2
Propeller fan
Refrigerant amount : 2.2kg (R410A)
Outdoor unit NOTE : Gas leak check position

Refrigerant flow
NOTE
• The maximum pipe length of this air conditioner is 70 m. The additional charging of refrigerant is unnecesary
because this conditioner is designed with charge-less specification.
– 25 –
6-1. Operation Data
Temperature No. of Operating combination Standard Heat exchanger

condition operating (Unit) pressure pipe temp. Indoor Outdoor Compressor
revolution
units P (MPa) fan fan (rps)
Indoor Outdoor A B C D T1 (°C) T2 (°C)
27 /19 35 / – 1 unit 10 – – – 0.8 to 1.0 9 to 11 45 to 47 High MED 22
13 – – – 0.7 to 0.9 8 to 10 46 to 48 High MED 35
16 – – – 0.6 to 0.8 7 to 9 47 to 49 High MED 45
22 – – – 0.7 to 0.9 8 to 10 48 to 50 High MED 52
2 units 10 10 – – 0.8 to 1.0 10 to 12 47 to 49 High MED 42
13 10 – – 0.8 to 1.0 10 to 12 48 to 50 High MED 45
16 10 – – 0.8 to 1.0 10 to 12 49 to 51 High MED 49
13 13 – – 0.8 to 1.0 10 to 12 50 to 52 High MED 53
16 13 – – 0.7 to 0.9 9 to 11 51 to 53 High MED 58
16 16 – – 0.7 to 0.9 9 to 11 52 to 54 High MED 62
10 22 – – 0.8 to 1.0 10 to 12 50 to 52 High MED 57
13 22 – – 0.8 to 1.0 10 to 12 50 to 52 High MED 57
16 22 – – 0.8 to 1.0 10 to 12 50 to 52 High MED 58
22 22 – – 0.9 to 1.0 11 to 13 51 to 53 High MED 60
3 units 10 10 10 – 0.8 to 1.0 11 to 13 51 to 53 High MED 60
13 10 10 – 0.8 to 1.0 11 to 13 51 to 53 High MED 60
16 10 10 – 0.8 to 1.0 11 to 13 51 to 53 High MED 61
13 13 10 – 0.8 to 1.0 11 to 13 51 to 53 High MED 61
16 13 10 – 0.8 to 1.0 11 to 13 52 to 54 High MED 62
13 13 13 – 0.8 to 1.0 11 to 13 52 to 54 High MED 62
16 16 10 – 0.8 to 1.0 11 to 13 52 to 54 High MED 62
16 13 13 – 0.8 to 1.0 12 to 14 52 to 54 High MED 63
16 16 13 – 0.8 to 1.0 12 to 14 52 to 54 High MED 63
16 16 16 – 0.8 to 1.0 12 to 14 52 to 54 High MED 63
22 10 10 – 0.8 to 1.0 11 to 13 49 to 51 High MED 62
22 13 10 – 0.8 to 1.0 11 to 13 50 to 52 High MED 64
22 13 13 – 0.8 to 1.0 11 to 13 51 to 53 High MED 66
22 16 10 – 0.8 to 1.0 11 to 13 52 to 54 High MED 68
22 16 13 – 0.8 to 1.0 11 to 13 52 to 54 High MED 70
4 units 10 10 10 10 0.9 to 1.1 12 to 14 51 to 53 High MED 62
13 10 10 10 0.9 to 1.1 12 to 14 51 to 53 High MED 64
16 10 10 10 0.9 to 1.1 12 to 14 52 to 54 High MED 66
13 13 10 10 0.9 to 1.1 12 to 14 52 to 54 High MED 67
16 13 10 10 0.9 to 1.1 12 to 14 52 to 54 High MED 68
13 13 13 10 0.9 to 1.1 12 to 14 53 to 55 High MED 69
16 13 13 10 0.9 to 1.1 12 to 14 53 to 55 High MED 70
16 16 10 10 0.9 to 1.1 12 to 14 54 to 56 High MED 71
22 10 10 10 0.9 to 1.1 12 to 14 53 to 55 High MED 71
NOTES :
Model of Indoor unit 10 : RAS-M10UKCV3, 13 : RAS-M13UKCV3, 16 : RAS-M16UKCV3, 22 : RAS-M22UKCV3
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bend.
(Thermistor thermometer)
(2) Connecting piping condition : 5 meters x 4 units (5m/each indoor unit)
– 26 –
7. CONTROL BLOCK DIAGRAM
7-1. Indoor Unit
Indoor Unit Control Panel

M.C.U.
Functions Operation
Heat Exchanger Sensor
• Louver Control
Temperature Sensor • 3-minute Delay at Restart for Compressor Timer

Display
• Motor Revolution Control
Infrared Rays Signal Receiver
Filter Sign
• Processing
Display
(Temperature Processing)
Initiallizing Circuit
Infrared
Rays • Timer Fan Only
Clock Frequency Sign Display
Oscillator Circuit
Indoor Fan
Motor
Power Supply
Circuit Outdoor unit Louver ON/OFF Signal
Remote ON/OFF Signal
Control
Noise Filter Louver Driver Louver Motor
From Outdoor Unit

Outdoor Unit
Infrared
REMOTE CONTROL Rays
Remote Control
Operation (START/STOP)
Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECONO.
– 27 –
6-1. RAS-M22UKCV3
Indoor Unit Control Panel

M.C.U.
Functions Operation
Heat Exchanger Sensor
• Louver Control Display
Timer
Temperature Sensor • 3-minute Delay at Restart for Compressor Display
Filter Sign
Infrared Rays Signal Receiver • Motor Revolution Control Display
Fan Only
Initiallizing Circuit • Processing Sign Display
Infrared (Temperature Processing)
Rays
Clock Frequency
Oscillator Circuit • Timer
Indoor
• Serial Signal Communication Fan Motor
Power Supply
Circuit Louver ON/OFF Signal
Remote
Control
Noise Filter Louver Driver Louver Motor
Serial Signal Transmitter/Receiver
From Outdoor Unit

220 ~ 240 V AC 50 Hz Serial Signal Communication
REMOTE CONTROL
Infrared Rays
Remote Control
Operation (START/STOP)
Operation Mode Selection

AUTO, COOL, DRY, FAN ONLY
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Filter Reset
– 28 –
7-2. Outdoor Unit (Inverter Assembly)
Outdoor air temp. Sensor Gas side pipe temp. Sensor Discharge temp. Sensor
MCC-818 (SUB-P.C.B)
A unit P.M.V. A unit

M.C.U send/receive
• Inverter outdoor frequency control circuit
• A/D converter function B unit

B unit P.M.V. send/receive
Driver • P.M.V. control circuit
Circuit of
P.M.V. • Discharge temp. control
C unit
C unit P.M.V. send/receive
• Error display circuit
• Signal communication to MCU
D unit
• PWM synthesis function send/receive
D unit P.M.V. circuit
Rotor position
detect circuit Clock frequency
oscillator circuit
16MHz
Outdoor
fan Inverter Gate drive
motor (DC AC) circuit Signal communication
to MCU
Over current Over current
sensor detect circuit
220–240V, 50/60Hz
MCC-1359 (MAIN-P.C.B)
Noise filter Clock frequency
oscillator circuit M.C.U (DSP)
10MHz • PWM synthesis function
Input current • Input current release control

sensor
• IGBT over current detect control
High power factor
correction circuit • High power factor correction control
Converter • Signal communication to MCU

(AC DC)
• Output current release control
• A/D converter function
Over current Over current

sensor detect circuit
Inverter Gate drive

(DC AC) circuit
Output current
sensor
P.M.V : Pulse modulating valve IGBT : Insulated gate bipolar

Compressor
PWM : Pulse width modulation transistor
DSP : Digital signal processor
– 29 –
8. OPERATION DESCRIPTION
8-1. Outline of Air Conditioner Control • Reception of information of operation status
(Serial signal including outside temp. data) to
This air conditioner is a capacity-variable type air the outdoor unit and judgment/display of
conditioner, which uses DC motors for the indoor fan error
motors and the outdoor fan motor. And the capacity-
proportional control compressor which can change (2) Role of outdoor unit controller
compressor motor speed in the range from 20 to 77 Receiving the operation command signal (Serial
rps is mounted. signal) from the indoor controller, the outdoor
The DC motor drive circuit is mounted to the indoor unit performs its role.
unit. The compressor and the inverter to control fan

• Compressor operation
motor are mounted to the outdoor unit. The entire air control Operations followed

conditioner is mainly controlled by the indoor unit • Operation control of to judgment of
controller. outdoor fan motor serial signal from
The indoor unit controller drives the indoor fan motor
based upon command sent from the remote control-
• P.M.V. control  indoor side.
• Detection of inverter input current and current

ler, and transfers the operation command to the
release operation
outdoor unit controller.
• Over-current detection and prevention opera-
The outdoor unit controller receives operation
tion to transistor module (Compressor stop
command from the indoor unit side, and controls the
function)
outdoor fan and the pulse modulating valve.
• Compressor and outdoor fan stop function
Besides, detecting revolution position of the com-
when serial signal is off (when the serial signal
pressor motor, the outdoor unit controller controls
does not reach the board assembly of outdoor
speed of the compressor motor by controlling output
control by trouble of the signal system)
voltage of the inverter and switching timing of the
supply power (current transfer timing) so that motors • Transferring of operation information (Serial
drive according to the operation command. And signal) from outdoor unit to indoor unit
then, the outdoor unit controller transfers reversely • Detection of outdoor temperature and opera-
the operating status information of the outdoor unit to tion revolution control
control the indoor unit controller.
(3) Contents of operation command signal (Serial
signal) from indoor unit controller to outdoor unit
As the compressor adopts four-pole
controller
brushless DC motor, the frequency of the
supply power from inverter to compressor The following three types of signals are sent from
is two-times cycles of the actual number of the indoor unit controller.
revolution. • Operation mode set on the remote controller
• Compressor revolution command signal
(1) Role of indoor unit controller defined by indoor temperature and set tem-
The indoor unit controller judges the operation perature
commands from the remote controller and (Correction along with variation of room
assumes the following functions. temperature and correction of indoor heat
• Judgment of suction air temperature of the exchanger temperature are added.)
indoor heat exchanger by using the indoor • For these two types of signals ( [Operation
temp. sensor. mode] and [Compressor revolution] ), the
• Temperature setting of the indoor heat outdoor unit controller monitors the input
exchanger by using heat exchanger sensor current to the inverter, and performs the
(Prevent-freezing control) followed operation within the range that current
does not exceed the allowable value.
• Louver motor control
• Temperature of indoor heat exchanger by
• Indoor fan motor operation control indoor heat exchanger sensor
• LED display control (Minimum revolution control)
• Transferring of operation command signal
(Serial signal) to the outdoor unit
– 30 –
(4) Contents of operation command signal (Serial 8-1-1. Capacity Control
signal) from outdoor unit controller to indoor unit
The cooling capacity is varied by changing compres-
controller
sor motor speed. The inverter changes compressor
The following signals are sent from the outdoor motor speed by changing AC 220–230–240V power
unit controller. to DC once, and controls capacity by changing
• The current operation mode supply power status to the compressor with transis-
• The current compressor revolution tor module (includes 6 transistors). The outline of
• Outdoor temperature the control is as follows : The revolution position and
revolution speed of the motor are detected by
• Existence of protective circuit operation detecting winding electromotive force of the com
For transferring of these signals, the indoor unit pressor motor under operation, and the revolution
controller monitors the contents of signals, and speed is changed so that the motor drives based
judges existence of trouble occurrence. upon revolution speed of the operation command by
Contents of judgment are described below. changing timing (current transfer timing) to ex
• Whether distinction of the current operation change inverter output voltage and supply power
status meets to the operation command winding.
signal Detection of the revolution position for controlling is
• Whether protective circuit operates performed 12 times per 1 revolution of compressor.
When no signal is received from the outdoor The range of supply power frequency to the com
unit controller, it is assumed as a trouble. pressor differs according to the operation status
(COOL, DRY).
Table 8-1-1 Compressor revolution range
Compressor revolution (rps)

No. of
Operation Combination
operating Current limit
mode of indoor units FULL
unit 11A
RAS-M10UKCV3 20 to 28 20 to 28
1 unit
COOL RAS-M22UKCV3 20 to 62 20 to 59
2 units ○＊ 20 to 66 20 to 59
3 units ○＊ 31 to 72 31 to 59
4 units ○＊ 31 to 77 31 to 59
: In case that any multiple indoor units are combined.
– 31 –
8-1-2. Current Release Control 8-1-4. Prevent-Freezing Control
The outdoor main circuit control section (Inverter The indoor heat exchanger sensor detects refriger-
assembly) detects the input current to the outdoor ant vapor temperature in COOL/DRY operation. If
unit. If the current value with compressor motor the temperature is below the specified value, com-
speed instructed from indoor side exceeds the pressor motor speed is reduced so that operation is
specified value, the outdoor main circuit control performed in temperature below the specified value
section controls compressor motor speed by reduc- to prevent-freezing of indoor heat exchanger.
ing motor speed so that value becomes closest to
the instruction within the limited value. The limited
8-1-5. P. M. V. (Pulse Modulating Valve)
current value can be selected by blue connector on
the outdoor P.C. board as described in Table 8-1-2. Using P.M.V., refrigerant flow of refrigeration cycle is
varied for the optimum temperature. Controlling
each unit separately by four P.M.V. corresponds to
difference of pipe length, fan speed, and unit tem-
perature.
If an error occurs on cycle temperature when power
source of the air conditioner has been turned on,
and if start/stop times of the outdoor unit are 30
times, move the valve once until it hits on the stopper
for positioning of the valve. In this case, ticktack
sound may be heard.
Blue connector
8-1-6. Louver Control
Fig. 8-1-1 (1) Vertical air flow louvers
Positions of vertical air flow louvers are automatically
Table 8-1-2 controlled according to the operation status (COOL,
AUTO, DRY, FAN ONLY). Besides, positions of
Blue connector Short Open vertical air flow louvers can be arbitrarily set by
pressing the [SET] button. The louver position which
Current limit Full 11A
has been set by the [SET] button is stored in micro-
computer, and the louver is automatically set at the
stored position in the next operation.
(2) Swing
8-1-3. Power Factor Improvement Control If the [AUTO] button is pressed during running
Power factor improvement control is performed operation, vertical air flow louvers start swinging.
mainly aiming to reduce the current on much power When the [AUTO] button is pressed again, swinging
consumption of cooling operation. Controlling starts stops.
from the time when input power has reached at a
certain point. To be concrete, IGBT on for an arbi-
trary period to widen electro-angle of the input
current.
– 32 –
8-1-7. Indoor Fan Control (DC Fan Motor) 8-1-8. Outdoor Fan Control (DC Fan Motor)
The indoor fan is operated by motor speed non-step Although the outdoor fan motor drives the outdoor
variable DC drive system motor. For flow rate, motor fan by non-step variable system of the revolution
speed is controlled manually in three steps (LOW, speed, the revolution speed is restricted to three
MED, HIGH), and with the unit of 10 rpm from upper steps on the convenience of controlling.
limit to lower limit in AUTO mode as described in If a strong wind is lashing outside of the room, the
Table 8-1-3. It is not selected by relay, so selecting operation may be continued as the outdoor fan stops
sound does not generate. in order to protect the outdoor fan motor.
If a fan lock occurred due to entering of foreign
matter, the air conditioner stops and an alarm is
displayed.
Table 8-1-3
Operation FAN RAS-M10UKCV3 RAS-M13UKCV3 RAS-M16UKCV3 RAS-M22UKCV3

mode mode Remote Motor speed Air flow rate Motor speed Air flow rate Motor speed Air flow rate Motor speed Air flow rate
control (rpm) (m³/h) (rpm) (m³/h) (rpm) (m³/h) (rpm) (m³/h)
H HIGH 1140 540 1210 590 1350 430 1300 850
M+ 1080 510 1130 530 1250 610 1300 850

COOL MED+ 1070 500 1130 530 1250 610 1150 730
and
M MED 1000 460 1050 490 1150 550 1000 610
FAN-
ONLY LOW+ 960 440 980 450 1070 500
L+ 950 430 950 430 1050 490 900 530
L LOW 910 400 910 400 980 450 900 530
L– 850 370 850 370 980 410 850 490
L+ 950 430 950 430 1050 490
L 910 400 910 400 980 450
DRY L– 850 370 850 370 920 410 900 530
UL 720 300 750 310 920 410
SUL 660 260 700 280 800 340 850 490
NOTE :
• UL : Ultra Low, SUL : Super Ultra Low
Table 8-1-4 Outdoor fan speed
Compressor revolution (rps) 20.3 ~ 50.3 ~ 71.2 71.8 ~
TO ≥ 38°C 390 (rpm) 730 (rpm) 730 (rpm) 730 (rpm)

Outdoor temp.
sensor 1 to 2 units 390 (rpm) 640 (rpm) 640 (rpm) 730 (rpm)
TO < 38°C
TO
3 to 4 units 390 (rpm) 500 (rpm) 640 (rpm) 730 (rpm)
ECONO. TO ≥ 38°C 390 (rpm) 640 (rpm) 640 (rpm) 640 (rpm)
operation TO < 38°C 390 (rpm) 500 (rpm) 500 (rpm) 500 (rpm)
TO is abnormal 500 (rpm) 640 (rpm) 640 (rpm) 640 (rpm)
– 33 –
8-2. Description of Operation Circuit 8-2-2. Cooling Operation
(The Remote controller MODE Button
• Turning [ON] the breaker flashes the operation
lamp.
is Set to the COOL Position)
This is the display of power-ON (or notification of • Once the setting is made, the operation mode is
power failure). memorized in the microcomputer so that the same
operation can be effected thereafter simply by
• When pushing [START/STOP] button of the remote
pushing [START/STOP] button.
controller, receive sound is issued from the main
unit, and the next operations are performed • A cooling operation signal is transmitted to outdoor
together with opening the vertical air flow louvers. unit.
• The indoor fan motor operates as shown in Fig.8-
2-2 when FAN button is set to AUTO.
8-2-1. Fan Only Operation
(The Remote controller MODE Button • The motor operates with a constant air flow when
the FAN button is set to LOW, MED, or HIGH.
is Set to the FAN ONLY Operation)
• The outdoor unit controls the outdoor fan relay
• Once the setting is made, the operation mode is R01, R02 and R03, and the compressor motor
memorized in the microcomputer so that the same speed according to the operation command signal
operation can be effected thereafter simply by sent from the indoor unit.
pushing [START/STOP] button.
• When the FAN button is set to the AUTO position,
the indoor fan motor operates as shown in Fig. 8-2-
1. When the FAN SPEED button is set to LOW,
MED, or HIGH, the motor operates with a constant
air flow.
• ECONO. mode cannot be set.
˚C ˚C
(Room temp.) – (Set temp.)
+3 +3
M+ M+
+2.5 +2.5
*1 *1
+2 +2
*1
+1.5 *1
*1 +1.5
+1 *1
L– +1
+0.5
L–
Set 0 +0.5
temp. Set
temp. 0 In normal
operation
(Set temp.) 25˚C –0,5
NOTE : NOTE :
*1: Calculated from difference in motor speed of M+ *1: Calculated from difference in motor speed of M+
and L–, and controlled. and L–, and controlled.
Fig. 8-2-1 Auto setting of air flow Fig. 8-2-2 Setting of air flow [Air Flow AUTO]
– 34 –
(1) Cooling capacity control (4) Outdoor temperature release control
• The cooling capacity and room temperature The outdoor temperature release is controlled by
are controlled by changing the compressor changing the current release points 11 and 12 in
motor speed according to both the difference the above item according to temperature de-
between the temperature detected by the room tected by the outdoor temperature sensor.
temperature sensor and the temperature set by For example, if the outdoor temperature is 43°C,
TEMP button and also any change in room the value of current release points becomes
temperature. 14.7A or 14.2A, respectively. (See Table 8-2-2)
• When compressor has been activated or
reactivated, it operates with Max. 33 rps for 2 Table 8-2-2
minutes and with Max. 57 rps from 2 minutes
to 4 minutes passed. 11 14.7A
• When room temperature is lower than set 12 14.2A

temperature, indoor fan motor is operated at
fan speed L– as shown in Fig. 8-2-2 while the
outdoor unit stops. (5) Limit for maximum compressor motor speed
(2) Prevent-freezing control by indoor fan speed
If temperature of indoor heat exchanger detected When outdoor temperature sensor detected
by the indoor heat exchanger sensor is 5°C or 32°C or lower, and indoor heat exchanger
lower, compressor motor speed is gradually sensor detected 17°C or lower, the maximum
lowered to prevent freezing of the indoor heat compressor motor speed is limited by the indoor
exchanger. If temperature is 7°C or higher, return fan speed.
the operation to the above item (1). If outdoor temperature sensor detected 32°C or
higher, the maximum compressor motor speed
(3) Current release control
is also limited when one hour has passed after
The input current of compressor and outdoor fan starting of operation.
motor (Precisely inverter main circuit control
For example, when 1 unit only operates, the
section) which occupy most of air conditioner
compressor motor speed is limited as described
input is detected by the outdoor current sensor,
in the table below.
and compressor motor speed is gradually lowered
so that current value does not exceed 16.4 (11.0) Table 8-2-3
A if current value exceeds 16.4 (11.0) A. When
the current value lowers to 15.9 (10.5) A, return Air flow M10 M13 M16 M22
the operation to the above item (1). (Value in rate (rps) (rps) (rps) (rps)
parentheses is one when current is limited.)
HIGH 32 48 54 62
M+ 29 42 46 62
Comp. motor
speed down MED 24 28 38 62
Current value
1
L 20 20 30 46
Comp. motor
speed keep L– 20 20 30 38
2
UL 20 20 20 38
Normal control
SUL 20 20 20 38
Fig. 8-2-3
Table 8-2-1 (6) Louver control

The vertical air flow louvers are automatically set
Current limited to horizontal or cool memory position.
FULL 11A When temperature of indoor heat exchanger
becomes 5°C or lower by the prevent-freezing
11 16.4A 11.0A control and the compressor is turned off, the
vertical air flow louvers close once and then
12 15.9A 10.5A
return to the position of previous time.
– 35–
(7) Discharge temperature control
The discharge temperature of refrigerant gas from the compressor is detected by the discharge temperature
sensor, and controls operating compressor motor speed.
TD Zone
(˚C)
F Operation stop zone
120
E Normal down zone of motor speed
115 Release of motor speed
D Slow down of motor speed
111
C Keep zone : Motor speed is not changed.

108
B Slow-up zone of motor speed

101
A Normal operation zone
Fig. 8-2-4 Compressor motor speed control
1) Control 1 (A zone) : Normal operation zone

When TD detect value is 101°C or lower, the operation is performed with operating motor speed in-
structed by the serial signal.
2) Control 2 (B zone) : Slow-up zone of motor speed
When TD detect value is 101°C or higher, operating motor speed is slowly up.
3) Control 3 (C zone) : Keep zone
When TD detect value is 108°C or higher, operating motor speed is not changed if raising operation
speed.
4) Control 4 (D zone) : Slow down zone of motor speed
When TD detect value is 111°C or higher, operating motor speed is slowly down.
5) Control 5 (E zone) : Normal down of motor speed
When TD detect value is 115°C or higher, operating motor speed is down.
6) Control 6 (F zone) : Operation stop zone
If TD detect value exceeds 120°C during operation, stop the operation immediately.
Then, restart the operation when TD detect value becomes 108°C or lower.
– 36 –
(8) ECONO. operation control
When the ECONO. button of the remote controller is pushed, quiet and mild operation is performed by
restraining air flow and operating motor speed.
1) Indoor air flow is controlled between SUL and L– (Low air (–)).
2) Setting M10UKCV3 at 20 rps, M13UKCV3 at 20 rps, M16UKCV3 at 20 rps and M22UKCV3 at 20 rps
as the maximum operating compressor motor speed, the minimum capacity operation range is widened
every 1 hour and 2 hours have passed after ECONO. operation had started.
3) Maximum operating compressor motor speed lowers up to 37 rps when the ECONO. instruction is sent
from even a room.
1 unit
2 units 3 units 4 units
Compressor motor speed Air volume M10UKCV3 M13UKCV3 M16UKCV3 M22UKCV3
L– 20 rps 20 rps 20 rps 20 rps 35 rps 37 rps 32 rps

3.5
(L– + UL)/2 20 rps 20 rps 20 rps 20 rps 20 to 35 rps 31 to 37 rps 31 to 32 rps

3
2.5
1.5 SUL 20 rps 20 rps 20 rps 20 rps 20 rps 31 rps 31 rps
0,5
1H 2H Time
Fig. 8-2-5
8-2-3. DRY Operation

(The Remote controller MODE Button +2.5
is Set to the DRY Position)
• Once the setting is made, the operation mode is +2.0 L–

memorized in the microcomputer so that the same
operation can be effected thereafter simply by +1.5
pushing [START/STOP] button. *1
• Dry operation signal is transmitted to outdoor unit. +1.0
• The Cooling operation giving priority to dehumidify- SUL
ing, which restrains the indoor fan speed and
+0.5
compressor motor speed, is performed.
• The indoor fan motor operates as shown in Fig. 8-
Set 0
2-6. (Fan speed is AUTO only.) temp.
• The outdoor unit controls the outdoor fan relay
R01, R02 and R03, and the compressor motor –0.5
speed according to the operation command signal
sent from the indoor unit. NOTE :
*1 : Middle motor speed between L– and SUL
Fig. 8-2-6 Setting of air flow
– 37 –
(1) Dehumidifying-preferential Cooling capacity 8-2-4. Auto Operation
control
• The operation mode is selected according to the
• The cooling capacity and room temperature are outdoor temperature when Auto operation has
controlled by changing the compressor motor started, as shown in Fig. 8-2-7. The Fan only
speed according to both the difference between mode will continue until the operation mode is
the temperature detected by the room tempera- selected. The air flow display on the remote
ture sensor and the temperature set by TEMP controller becomes AUTO.
button and also any change in room tempera-
ture.
• When the air conditioner operates in Dry mode, Outdoor
the maximum compressor motor speed is temp.
restricted. (˚C)
RAS-M10UKCV3 : Max. 20 rps Powerful Cool mode
32
RAS-M13UKCV3 : Max. 20 rps
Cool mode
22
While multiple indoor units operate, compressor
motor speed is calculated in the outdoor unit to
operate. Fan Only mode
• When room temperature is lower than set
temperature, indoor fan motor is operated at fan
speed SUL as shown in Fig. 8-2-6 while the Fig. 8-2-7
outdoor unit stops.
• ECONO. mode cannot be set. • If the compressor is turned off by room tempera-
• Other controls than the above-mentioned ture or outdoor temperature for 15 minutes con-
controls are common to those of Cooling opera- secutively after operation mode has been se-
tion. lected, the operation mode is selected again.
• In Powerful Cool mode, the louver directs down-
ward, and air flow increases. When room tem-
perature comes close to the set temperature, the
louver returns to Cooling operation position.
• The other controls than the above-mentioned
controls follow that of each operation.
– 38 –
8-3. Temporary Operation Table 8-3-1
• Temporary Auto operation, existence of Auto TEMPORARY button Control

Restart, and Temporary Cooling operation can be
set by the TEMPORARY button of the indoor OFF → ON Temporary Auto operation start
controller.
After pushing button Auto Restart control select
for 3 seconds
After pushing button Temporary Cooling
for 10 seconds operation start
8-3-1. Temporary Auto Operation

• When the TEMPORARY button is pushed, the Auto
operation with set temperature fixed at 24°C starts.
Controlling is same as that of Auto operation by the
remote controller.
• When the TEMPORARY button is pushed again,
the operation stops.
• During Temporary Auto operation, operation by the
TEMPORARY button
TEMPORARY button
remote controller is accepted.
• Using the Auto Restart function, the Temporary
Fig. 8-3-1 Auto operation starts when power failure is reset.
RAS-M22UKCV3 8-3-2. Temporary Cooling Operation

• When the TEMPORARY operation button keeps
pushed for 10 seconds, Cooling operation of which
compressor motor speed and the indoor fan speed
are fixed starts.
Compressor motor speed : 24.5 rps
Indoor fan speed : Low
• When the TEMPORARY operation button is
pushed again, the operation stops.
• Auto Restart function is unavailable.
TEMPORARY button
NOTE :
In M22UKCV3 model, the filter reset operation (lamp
goes off) has priority while the filter check lamp goes
on.
Fig. 8-3-2
– 39 –
8-4. Auto Restart Function 8-4-1. How to set auto restart function
The indoor unit is equipped with an automatic restart- To set the auto restart function, proceed as follows:
ing function which allows the unit to restart operating The power supply to the unit must be on; the function
with the set operating conditions in the event of power will not set if the power is off.
supply being accidentally shut down. The operation will Push the [TEMPORARY] button located in the center
resume without warning three minutes after power is of the front panel continuously for three seconds.
restored. This function is not set to work when shipped The unit receives the signal and beeps three times.
from the factory. Therefore it is necessary to set it to The unit then restarts operating automatically in the
work. event of power supply being accidentally shut down.
When the unit is on standby (Not operating)

Operation Motions
Push [TEMPORARY] button for more The unit is on standby.
than three seconds.
→
The unit starts to operate. The green lamp is on.
→
After approx. three seconds,
The unit beeps three times The lamp changes from
0
3S and continues to operate. green to orange.
TEMPORARY button If the unit is not required to operate at this time, push [TEMPORARY]
button once more or use the remote control to turn it off.
When the unit is in operation

Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The green lamp is on.
than three seconds.
→
The unit stops operating. The green lamp is turned off.

→

The unit beeps three times.
0
3S
If the unit is required to operate at this time, push [TEMPORARY]

TEMPORARY button button once more or use the remote control to turn it on.
• While this function is being set, if the unit is in

operation, the orange lamp is on.
• This function can not be set if the timer operation
has been selected.
• When the unit is turned on by this function, the
louver will not swing even though it was swinging
automatically before shutting down.
• While the filter check lamp is on, the TEMPORARY
button has the function of filter reset button.
– 40 –
8-4-2. How to cancel auto restart function
To cancel auto restart function, proceed as follows:
Repeat the setting procedure: the unit receives the
signal and beeps three times.
The unit will be required to be turned on with the
remote control after the main power supply is turned
off.
When the unit is on standby (Not operating)

Operation Motions
Push [TEMPORARY] button for more The unit is on standby.
than three seconds.
→
The unit starts to operate. The orange lamp is on.
→
The unit beeps three times The lamp changes from
0
3S and continues to operate. orange to green.
TEMPORARY button If the unit is not required to operate at this time, push [TEMPORARY]
button once more or use the remote control to turn it off.
When the unit is in operation

Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The orange lamp is on.
than three seconds.
→
The unit stops operating. The orange lamp is turned off.

→

The unit beeps three times.
0
3S
If the unit is required to operate at this time, push [TEMPORARY]

TEMPORARY button button once more or use the remote control to turn it on.
• While this function is being set, if the unit is in

operation, the orange lamp is on.
8-4-3. Power failure during timer operation

When the unit is in Timer operation, if it is turned off
because of power failure, the timer operation is
cancelled. Therefore, set the timer operation again.
– 40 –
8-5. Remote control
$ Memory button (MEMO)
8-5-1. Remote control and its functions
Press this button to stand by memorizing the
RAS-M10UKCV3, RAS-M13UKCV3, RAS-M16UKCV3 settings.
1 Infrared signal emitter Press the button again for more than 4 seconds
Transmits a signal to the indoor unit. to memorize the setting indicated on the remote
2 START/STOP button control and mark is indicated.
Press the button to start operation. % Automatic operation button (AUTO)
(A receiving beep is heard.) Press this button to operate the air conditioner
Press the button again to stop operation. automatically.
(A receiving beep is heard.) (A receiving beep is heard.)
If no receiving sound is heard from the indoor unit, & ECO timer button (ECO)
press the button twice. Press this button to start the ECO timer (OFF
3 Mode select button (MODE) timer) operation.
Press this button to select a mode. You can select the OFF timer time from among
Each time you press the button, a mode is four settings (1,3,5 or 9 hours).
selected in a sequence that goes from A : Auto ( FILTER button
changeover control, : Cool, : Dry, Press this button to turn off the filter cleaning
: Heat, : Fan only, and back to A. lamp on the indoor unit.
(A receiving beep is heard.) Press this button after cleaning the air filter.
4 Temperature button ( ) ) PRESET button
,.......The set temperature is increased up to 30°C. Press this button to operate the air conditioner
9.......The set temperature is dropped down to 17°C. according to settings memorized by the MEMO
(A receiving beep is heard.) button.
5 Fan speed button (FAN) ~ TIMER button
Press this button to select fan speed. When you Use this button to change the clock, ON timer,
select AUTO, the fan speed is automatically and OFF timer times.
adjusted according to the room temperature. To forward the time, press the “TIMER ” button.
You can also manually select the desired fan To set back the time, press the “TIMER ” button.
speed from among five settings.
(LOW , LOW+ , MED ,
MED+ , HIGH ) 1
(A receiving beep is heard.)
6 Auto louver button (SWING)
Press this button to swing the louver.
Press the FIX button to stop the louver swinging.
(A receiving beep is heard.) AUTOA
7 Set louver button (FIX) A
B
Press this button to adjust the air flow direction.

8 Off timer button (OFF) 4
Press this button to set the OFF timer. PRESET
9 On timer button (ON) 13

17
Press this button to set the ON timer. 2 START/STOP
3
! Reserve button (SET)
5 FAN MODE AUTO 14
Press this button to reserve time settings.
(A receiving beep is heard.) 6 SWING ECO Hi-POWER
15
" Cancel button (CLR) TIMER 12
7 FIX MEMO
Press this button to cancel ON timer and OFF 13
17
timer. (A receiving beep is heard.) 9 ON OFF SET CLR
11
# High power button (Hi POWER) 8 FILTER
RESET CLOCK CHECK 10
Press this button to start the high power 16 18
operation.
– 42 –
8-5-2. Names and functions of indications on remote control
Display
All indications, except for clock time indication, are indicated by pressing the START/STOP button.
1 Transmission mark
This transmission mark (,) indicates when the remote control transmits signals to the indoor unit.
2 Mode display
Indicates the current operation mode.
3 1 2 8 4
(AUTO : Automatic control, A : Auto changeover control, : Cool,
: Dry, : Heat, : Fan only)
3 Temperature display
Indicates the temperature setting (17°C to 30°C).
AUTOA
When you set the operating mode to : Fan only, no temperature A
B
setting is indicated.
4 Louver operation display
Indicates the louver positioning and operation.
Five selectable positions , , , , Automatic Swing
5 FAN speed display
Indicates the selected fan speed. AUTO or one of five fan speed levels
(LOW , LOW+ , MED , MED+ , HIGH ) 9 7 5 6
can be indicated.
Indicates AUTO when the operating mode is either AUTO or : Dry. • In the illustration, all indications
are indicated for explanation.
6 TIMER and clock time display During operation, only the
The time set for timer operation or clock time is indicated. relevant indications will be
The present time is always indicated except for TIMER operation. indicated on the remote control.
7 Hi POWER display
Indicates when the Hi POWER operation starts.
Press the Hi POWER button to start and press it again to stop A
the operation. A
B
8 (MEMORY) display
Flashes for 4 seconds when the MEMO button is pressed during
operation.
mark is indicated when keeping the button depressed for more
than 4 seconds while the mark is flashing.
Press another button to turn off the mark.
9 ECO TIMER display
Indicates when the ECO TIMER is in operation.
Each time you press the ECO button, the display changes in the sequence of 1,3,5 or 9h.
– 43 –
8-5-1. Parts Name of Remote controller Transmitter
RAS-M22UKCV3
MODE TEMP. FAN

AUTO AUTO
COOL LOW
DRY B
˚C
TEMP. (Temperature) buttons
MED. Push this button to set a desired
Hr.ON OFF TIMER
FAN ONLY HIGH temperature.
START/STOP button
Push this button to start/stop the air TEMP.
conditioner. FAN (Fan speed) button
Push this button to change air flow.
AUTO (Auto louver) button START/STOP
Push this button to swing the SET button
vertical air flow louvers automatically. Push this button to change wind
AUTO SET FAN direction.
MODE (Mode select) button
Push this button to select an MODE ACL CHK ECONO. ECONO. (Economy) button
operation mode. Push this button to operate
TIMER economically.
ACL button
Push this button when the batteries ON OFF RSV CNL CHK (Check) button
of the remote control have been Service man pushes this button to
replaced. check the location of a problem.
ON (On timer) button CNL (Cancel) button

Push this button to start the unit at Push this button to cancel
the time set by the timer. reservation of timer operation.
OFF (Off timer) button RSV (Reserve) button

Push this button to stop the unit at Push this button to reserve timer
the time set by the timer. operation.
8-5-2. Name of Indications on Remote controller

All indication that appear on the remote controller are shown for explanation.
Set temperature is indicated
Transmission indicator (17˚C to 30˚C).
This mark is indicated when a button This mark is indicated while the air
is pushed. conditioner is operating.
Selected degree of air flow

Selected operation mode with the (HIGH, MED., LOW or AUTO) is
MODE button is indicated. indicated.
MODE TEMP. FAN

AUTO AUTO
COOL LOW
B
DRY ˚C MED.
Hr.ON OFF TIMER
FAN ONLY HIGH
This mark is indicated when the “B” is indicated when B setting is

ECONO. button is pushed. selected on the remote control.
Set time for timer operation
is indicated.
– 44 –
9. INSTALLATION PROCEDURE
9-1. Safety Cautions
For general public use

Power supply cord of parts of appliance for Outdoor use shall be more than polychloroprene sheathed flexible cord (design H07RN-F), or cord
designation 245IEC66. (1.5 mm2 or more)
CAUTION New Refrigerant Air Conditioner Installation

• THIS AIR CONDTIONER ADOPTS THE NEW HFC REFRIGERANT (R-410A) WHICH DOES NOT DESTROY OZONE LAYER.
R-410A refrigerant is apt to be affected by impurity such as water, oxidizing membrane, and oils because pressure of R-410A refrigerant
is approx. 1,6 times of refrigerant R-22. Accompanied with adoption of the new refrigerant, refrigerating machine oil has been also changed.
Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigerating machine oil does not enter into the refrigerating
cycle or new-refrigerant air coditioner.
To prevent mixin of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging port of the main unit or installation tools are
different from those for the coventional refrigerant. Accordingly, the exclusive tools are required for the new refrigerant (R-410A) as shown below.
For conecting pipes, use new and clean piping materials with high pressure-tight force, which were made fro R-410A only, so that water or dust
does not enter. Moreover, do not use the existing piping because there are problems about pressure-tight forec and inner impurity in the existing
piping.
CAUTION TO DISCONNECT THE APPLIANCE FROM THE MAIN POWER SUPPLY.

This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least 3 mm.
The installation fuse (25A D type ) must be used for the power supply line of this air conditioner.
DANGER
• FOR USE BY QUALIFIED PERSONS ONLY.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE ALL POWER SWITCHES ARE OFF.
FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED BY WRONG WAY, ELECTRIC PARTS
MAY BE DAMAGED.
• CHECK THE EARTH WIRE IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M)
FROM HEAT SOURCES SUCH AS RADIATORS, HEAT REGISTORS, FURNACE, STOVES, ETC.
• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT TO GET THE
SPECIFIED REFRIGERANT WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS
MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT
RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION WORK, IMMEDIATELY LET
FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF
POISONOUS GAS.
WARNING
• Never modify this unit by removing any of the safety guards or by by-passing any of the safety interlock switches.
• Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
• Before doing the electrical work, attach an approved plug to the power supply cord.
And, make sure the equipment to be earthed.
• Appliance shall be installed in accordance with national wiring regulations.
If you detect any damage, do not install the unit. Contact your Toshiba dealer immediately.
CAUTION
• Exposure of unit to water or other moisture before installation will result in an electrical short.
Do not store in a wet basement or expose to rain or water.
• After unpacking the unit, examine it carefully for possible damage.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify the noise level of the unit or where
noise and discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Please read this installation manual carefully before installing the unit. It contains further important instructions for proper installation.
– 45 –
9-1-1. Installation/Servicing Tools Changes in the product and components
In the case of an air condition using R-410A, in order to prevent any other refrigerant from being charged accidentally, the service port diameter
of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch)
• In order to increase the pressure resisting strength of the refrigerant piping, flare processing diameter and size of opposite side of flare nuts
has been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)
New tools for R-410A
New tools for R-410A Applicable to R-22 model Changes
As pressure is high, it is impossible to measure by means of conventional gauge.
Gauge manifold In order to prevent any other refrigerant from being charged, each port diameter
has been changed.
In order to increase pressure resisting strength, hose materials and port size
Charge hose have been changed (to 1/2 UNF 20 threads per inch).
When purchasing a charge hose, be sure to confirm the port size.
Electronic balance for As pressure is high and gasification speed is fast, it is difficult to read the
refrigerant charging indicated value by means of charging cylinder, as air bubbles occur.
Torque wrench The size of opposite sides of flare nuts have been increased. Incidentally,
(nominal diam. 1/2, 5/8) a common wrench is used for nominal diameters 1/4 and 3/8.
Flare tool By increasing the clamp bar's receiving hole, strength of spring in the tool has
(clutch type) been improved.
Gauge for projection adjustment Used when flare is made by using conventional flare tool.
Connected to conventional vacuum pump. It is necessary to use an adapter to
prevent vacuum pump oil from flowing back to the charge hose.
Vacuum pump adapter The charge hose connecting part has two ports-one for conventional refrigerant
(7/16 UNF 20 threads per inch) and one for R410A. If the vacuum pump oil
(mineral) mixes with R-410A a sludge may occur and damage the equipment.
Gas leakage detector Exclusive for HFC refrigerant.
• Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R-410A) and protector coating in the U.S's ARI specified rose color
(ARI color code: PMS 507).
• Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to the charge hose's port size.
– 46 –
9-2. Indoor unit
RAS-M10UKCV3
RAS-M13UKCV3
RAS-M16UKCV3
65 mm or more
For the rear left and left piping
170 Hook
or m mm
ore 1 Installation
plate Wall
Hoo 170
k or m mm
ore Insert the cushion between
the indoor unit and wall,
and tilt the indoor unit for better
operation.
Air
filte
r
Do not allow the drain hose to
get slack.
(At Shield pipe
tac
h to
the
fron
t pa
nel
5 Zeolite filter ) Cut the piping hole
sloped slightly
6 Bioenzyme filter 8 Flat head wood screw
Before installing the wireless

remote control Make sure to run the drain hose
sloped downward.
• With the remote control cover
open, load the batteries supplied
correctly, observing their
polarity.
2 Wireless remote 4 Remote control holder The auxiliary piping can be
2 Wireless remote control control connected the left, rear left,
Cover rear right, right, bottom right or
bottom left.
Insulate the refrigerant

3 Batteries pipes separately with insulation, Right
not together.
Rear right
Rear left
Bottom right Left
Bottom left
6 mm thick heat resisting

polyethylene foam
9-2-1. Accessory and Installation Parts

Part Part Part
No. Part name (Q'ty) No. Part name (Q'ty) No. Part name (Q'ty)
1 4 7
Installation plate x 1 Remote control holder x 1 Mounting screw ∅4 x 25 s x 6
2 5 8
Wireless remote control x 1 Zeolite filter x 1 Flat head wood screw ∅3.1 x 16 s x 2
3 6 9 B
Battery x 2 Bioenzyme filter x 1 B Label x 1
Others Name This model is not equipped with an extension drain hose.
Owner's manual Option :
For the extension drain hose, use an optionally available
Installation manual
RB-821SW or commercially available one.
– 47 –
Mounting the Installation Plate
9-2-2. Installation Place
For installation of the indoor unit, use the paper pattern on the back.
• A place which provides the spaces around the indoor unit as shown in
Anchor bolt holes
the above diagram.
• A place where there is no obstacle near the air inlet and outlet.
• A place which allows easy installation of the piping to the outdoor unit. Hook
62 82.5
• A place which allows the front panel to be opened.
2 m or more from floor

• The indoor unit shall be installed as top of the indoor unit comes to at
least 2m height.
Also it must be avoided to put anything on the top of the indoor unit. 170
85
CAUTION
• Direct sunlight to the indoor unit wireless receiver should be 1
avoided. Installation
Hook plate
• The microprocessor in the indoor unit should not be too close to Hook Thread Pipe hole
r-f noise sources. Pipe hole
(For details, see the owner's manual.)
7 Mounting screw
Indoor unit Weight
Fig. 9-2-3
Remote controller
• A place where there are no obstacles such as a curtain that may block When the installation plate is directly mounted on the wall
the signal from the indoor unit.
• Do not install the remote control in a place exposed to direct sunlight 1. Securely fit the installation plate onto the wall by screwing it in the
or close to a heating source, such as a stove. upper and lower parts to hook up the indoor unit.
• Keep the remote control at least 1 m apart from the nearest TV set or 2. To mount the installation plate on a concrete wall with anchor bolts,
stereo equipment. (This is necessary to prevent image disturbances or utilize the anchor bolt holes as illustrated in the above figure.
noise interference.) 3. Install the installation plate horizontally in the wall.
• The location of the remote control should be determined as shown
below.
CAUTION
When installing the installation plate with a mounting screw, do not
(Side view) (Top view)
use the anchor bolt hole. Otherwise the unit may fall down and result
5
Indoor unit
m
in personal injury and property damage.
m
7m Indoor unit 5
*7m
45° 45°
°
75
Remote Reception range Anchor bolt

Reception Remote control
range control
5 mm dia. hole Projection

* : Axial distance 15 mm or less
Fig. 9-2-1
7 Mounting
screw
9-2-3. Cutting a Hole and Mounting Installation Plate ∅4 x 25 s
Clip anchor
Cutting a Hole (local parts)
When install the refrigerant pipes from the rear. Fig. 9-2-4
CAUTION
Failure to firmly install the unit may result in personal injury and
property damage if the unit falls.
• In case of block, brick, concrete or similar type walls, make 5 mm dia.

Pipe holes in the wall.
hole • Insert clip anchors for appropriate 7 mounting screws.
∅65 mm
NOTE
The center of the pipe
hole is above the arrow. • Install the installation plate using 4 to 6 pieces of mounting screw
100 mm securing four corners with screws.
Fig. 9-2-2 9-2-4. Electrical Work
1. After determining the pipe hole position on the mounting plate (A) 1. The supply voltage must be the same as the rated voltage of the air
drill the pipe hole (∅65 mm) at a slight downward slant to the outdoor conditioner.
side. 2. Prepare the power source for exclusive use with the air conditioner.
NOTE NOTE
• When drilling a wall that contains a metal lath, wire lath or metal plate, • Wire type : More than H07RN-F or 245IEC66 (1.0 mm2 or more)
be sure to use a pipe hole brim ring sold separately.
– 48 –
9-2-6 Piping and Drain Hose Installation
CAUTION
Piping and Drain Hose Forming
• This appliance can be connected to the mains in either of the
following two ways. * Since dewing results in a machine trouble, make sure to insulate both
(1) Connection to fixed wiring : the connecting pipes. (Use polyethylene foam as insulating material.)
A switch or circuit breake which disconnects all poles and
has a contact separation of at least 3 mm must be incorpo-
Rear right
rate in the fixed wiring. An approved circuit breaker or
switches must used.
(2) Connection with power supply plug : Rear left
Piping preparation
drain hose
Changing
Attach power supply plug with power cord and plug it into
wall outlet. An approved power supply cord and plug must Bottom left
be used.
Front panel slit

Left
Die-cutting
NOTE
• Perform wiring works so as to allow a generous wiring capacity. Bottom right
9-2-5. Wiring Connection Right
How to connect the connecting cable

1. Die-cutting Front panel slit
Wiring of the connecting cable can be carried out without Cut out the slit on the left or right side of the front panel for the left or
removing the front panel. right connection and the slit on the bottom left or right side of the front
panel for the bottom left or right connection with a pair of nippers.
1. Remove the air inlet grille.
Open the air inlet grille upward and pull it toward you. 2. Changing drain hose
2. Remove the terminal cover and cord clamp. For left connection, left-bottom connection and rear-left connection’s
3. Insert the connecting cable (according to the local cords) into the pipe piping, it is necessary to change the drain hose and drain cap.
hole on the wall.
4. Take out the connecting cable through the cable slot on the rear panel
How to remove the Drain Cap
so that it protrudes about 15 cm from the front.
5. Insert the connecting cable fully into the terminal block and secure it Clip drain cap by needle-nose plier, and pull out.
tightly with screws.
6. Tightening torque :1.2 N·m (0.12 kgf·m)
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air inlet grille on the
indoor unit.
CAUTION Fig. 9-2-6
• Be sure to refer to the wiring system diagram labeled inside the How to install the Drain Hose
front panel. Firmly insert drain hose connecting part until hitting on a heat insulator.
• Check local electrical cords and also any specific wiring instruc-
tions or limitations.
Heat insulator
Screw Cord clamp Teminal block
Terminal cover
Drain hose
Fig. 9-2-7
How to fix the Drains Cap

Screw 1) Insert hexagonal wrench (4 mm) in a center head.
Earth wire
4 mm
Connecting cable
Screw
NOTE Fig. 9-2-8

• Wire type : More than H07RN-F or 245IEC66 (1.0 mm2 or more) 2) Firmly insert drains cap.
80 mm Earth line
10mm No gap
10mm
Do not apply lubricating oil (refrigerant
Connecting cable machine oil) when inserting the drain cap.
Application causes deterioration and
3 drain leakage of the plug.
2 Insert a hexagon wrench (4 mm)
abou
t 15 1
cm 10mm Fig. 9-2-9
50 mm
Fig. 9-2-5 CAUTION

Firmly insert the drain hose and drain cap; otherwise, water may leak.
– 49 –
In case of right or left piping 9-2-6 Indoor Unit Fixing
• After scribing slits of the front panel 1. Pass the pipe through the hole in the wall, and hook the indoor unit on
with a knife or a making-off pin, cut the installation plate at the upper hooks.
them with a pair of nippers or an 2. Swing the indoor unit to right and left to confirm that it is firmly hooked
equivalent tool. up on the installation plate.
Slit 3. While pressing the indoor unit onto the wall, hook it at the lower part
on the installation plate. Pull the indoor unit toward you to confirm that
Fig. 9-2-10 it is firmly hooked up on the installation plate.
In case of bottom right or bottom left piping Hook here
1
• After scribing slits of the front panel 1 Installation plate
with a knife or a making-off pin, cut
them with a pair of nippers or an
2
equivalent tool. Slit
Hook
Press
(unhook)
Fig. 9-2-11
Fig. 9-2-14
Left-hand connection with piping
• For detaching the indoor unit from the installation plate pull the indoor
Bend the connecting pipe so that it is laid within 43 mm above the wall unit toward you while pushing its bottom up at the specified parts.
surface. If the connecting pipe is laid exceeding 43 mm above the wall
surface, the indoor unit may unstably be set on the wall. When bending
the connecting pipe, make sure to use a spring bender so as not to
crush the pipe.
Bend the connection pipe within a radius of 30 mm (Ø6.35) 40 mm
(Ø9.52).
Push Push
To connect the pipe after installation of the unit (figure)
Fig. 9-2-15
(To the forefront of flare)
270 mm Liquid side 9-2-7 Drainage

170 mm
Gas side
1. Run the drain hose sloped downwards.
NOTE
Outward form of indoor unit
• Hole should be made at a slight downward slant on the outdoor side.
43 mm
R30 or less (Ø6.35) R40 or less (Ø9.52) (Use polisin Do not form the drain hose into the
(polyethylene core or the like for bending pipe.) Do not rise the drain hose. waved shape.
50 mm
° Use the handle of screwdriver, etc. or more
80
Fig. 9-2-12
NOTE
Do not put the Do not put the
If the pipe is bent incorrectly, the indoor unit may unstably be set on the drain hose end drain hose end
into water. in the drainage
wall. ditch.
After passing the connecting pipe through the pipe hole, connect the
connecting pipe to the auxiliary pipes and wrap the facing tape around Fig. 9-2-16
them. 2. Put water in the drain pan and make sure that the water is drained out
of doors.
CAUTION 3. When connecting extension drain hose, insulate the connecting part
of extension drain hose with shield pipe.
• Bind the auxiliary pipes (two) and connecting cable with facing tape Shield pipe
tightly. In case of leftward piping and rear-leftward piping, bind the
auxiliary pipes (two) only with facing tape.
Drain hose Inside the room Extension drain hose

Indoor unit
Auxiliary pipes
Connecting cable Fig. 9-2-17
Installation plate CAUTION

Arrange the drain pipe for proper drainage from the unit.
Fig. 9-2-13 Improper drainage can result in dew-dropping.
• Carefully arrange pipes so that any pipe does not stick out of the
rear plate of the indoor unit. This air conditioner has the structure Wall
• Carefully connect the auxiliary pipes and connecting pipes to each designed to drain water collected from
other and cut off the insulating tape wound on the connecting pipe dew, which forms on the back of the Drain
to avoid double-taping at the joint, moreover, seal the joint with the indoor unit, to the drain pan. guide
vinyl tape, etc. Therefore, do not store the power cord
• Since dewing results in a machine trouble, make sure to insulate and other parts at a height above the
both the connecting pipes. (Use polyethylene foam as insulating drain guide. Space for pipes
material.)
• When bending a pipe, carefully do it not to crush it.
Fig. 9-2-18
– 50 –
9-2-8. Setting of Remote Controller Selector (1) Stop the operation of the air conditioner and turn
Switch turn off its main power supply.
(2) Pull the air inlet grille toward you to open it and
When two indoor units are installed in the remove the air inlet grille.
separated rooms, there is no need to change (3) First open the horizontal louver and then remove
the select switches. the front panel from the back body by pulling it
toward you.
Remote Controller Selector Switch
Position of Remote Control Selector Switch
• When two indoor units are installed in the
same room or adjacent two rooms, if operating
a unit, two units may receive the remote
controller signal simultaneously and operate. In
this case, the operation can be preserved by
setting either one indoor unit and remote
controller to B setting
(Both are set to A setting in factory shipment).
• The remote control signal is not received
when the settings of indoor unit and remote
controller are different.
• There is no relation between A setting/B
setting and A room/B room when connecting
the piping and cables.
1. Setting of remote controller switch at the

indoor unit side
How to remove the front cabinet
Fig. 9-2-20
How to mount the front panel
Push the front panel back in and make sure all hook
are locked.
Adhesion of B label (When setting to [B])
Be sure to affix the B label on the front panel same
as the below figure.
Fig. 9-2-21
Fig. 9-2-19
– 51 –
2. Setting of remote controller selector at the 9-2-9. Check and Test Operation
remote controller side ¨ 1. Check the unit is firmly hooked up on the
installation plate.
[B] of the remote controller is displayed with ¨ 2. Check the connecting pipes tightened
liquid crystal only when it is set to [B]. securely.
There is no display of [A]. Confirm that there is no gas leakage.
¨ 3. Confirm that all connecting cables are
• Enter the batter. secured and correct.
• Push the [CHK] button by something with thin ¨ 4. Check the pipes insulation.
edge. ([00] is displayed.) ¨
INFORMATION 5. Check the drainage.
• If [MODE] button is pushed while pushing [CHK] ¨ 6. Connection of the grounding wire.
button, the small [B] is displayed at the right of the
setting temperature indication section. ¨ 7. To switch the TEST RUN (COOL) mode, turn
the switch on.
* To reset [A] setting, push the [MODE] button To switch the TEST RUN (COOL) mode,
again while pusing the [CHK] button.
press TEMPORARY button for 10 sec.
(The beeper will make a short beep.)
3. Confirm the indoor unit can operate with
the changed setting of the remote control-
ler.
B
B
TEMPORARY button
TEMPORARY button
PRESET
Fig. 9-2-23
¨ 8. Operate the unit at cooling operation mode
START/STOP
for fifteen minutes or more.
FAN MODE AUTO Measure the temperature of the intake and
MODE button discharge air. Ensure the difference between
SWING ECO Hi-POWER
FIX
TIMER
MEMO
the intake temperature and the discharge one
is more, than 8°C.
ON OFF SET CLR
FILTER
[CHK] button NOTE: Three-minutes protection feature
RESET CLOCK CHECK
A protection feature prevents the air

conditioner from being activated for about 3
minutes when it is restarted immediately
Fig. 9-2-22 after operation or when the power switch is
turned on.
¨ 9. Check the remote controller operation.
* The above remote controller is one for cooling When finished the check and test operation,
only model. make sure to return to REMOTE CONTROLLER.
(Push the temporary switch with once again.)
¨ 10. Explain to the customer on the correct usage

of air conditioner simple layman’s terms.
– 52 –
RAS-M22UKCV3
For the rear left and left piping
65 mm or more
Wall
170
mm
or m Hook
ore
1 Installation
plate
Insert the cussion between the indoor unit and wall,
and lift indoor unit to make work easier.
170
Hook mm
or m Do not allow the drain hose to get slack.
ore
Cut the piping hole
sloped slightly
Air
filte
r
Make sure to run the drain hose sloped downward.
(Att Shield pipe

ach The auxiliary piping can be connected the
to th
e fr left, rear left, rear, right or bottom.
ont
cab
inet
.) (A
ttac 2 Wireless remote
h to
the controller
air f
7 Bioenzyme filter ilter
) Right
9 Flat head wood screw
6 Zeolite filter Rear
Left
Bottom Rear left
Before installing the
wireless remote control 4 Remote controller Insulate the refrigerant pipes separately with
• With the remote control cover holder insulation, not together.
open, load the batteries supplied
correctly, observing their polarity.
2 Wireless remote control
5 Filter frame
Cover
6 mm thick heat resisting polyethylene foam

3 Batteries
Part No. Name of parts (Q ’ty) Part No. Name of parts (Q ’ty) Part No. Name of parts (Q’ty)
1 4 7
Installation plate x 1 Remote controller holder x 1 Bioenzyme filter x 2
2 5 8
Wireless remote controller x 1 Filter frame x 2 Mounting screw ¯ 4 x 25 x 8
3 6 9
Flat head wood screw
Battery x 2 Zeolite filter x 2 ¯ 3.1x 16 x 2
This model is not equipped with extention drain hose.

Name
Others Option : 10 B
Installation manual For the extention drain hose, use an optionally available B Label x 2
RB-821SW or commercially available one.
− 53 −
9-2-11. Installation Place 9-2-12. Cutting a Hole and Mounting
• A place which provides the spaces around the Installation Plate
indoor unit as shown in the above diagram. Cutting a Hole
• A place where there is no obstacle near the air
When install the refrigerant pipes from the rear.
inlet and outlet.
• A place which allows an easy installation of the
piping to the outdoor unit.
• A place which allows the front panel to be opened.
CAUTION 180
• Direct sunlight to the indoor unit wireless

To pipe hole center
receiver should be avoided.
• The microprocessor in the indoor unit should Pipe
100mm hole
not be too close to r-f noise sources.
(For details, see the owner’s manual.) mm
65
The center of the pipe 100

hole is above the arrow.
Remote controller
• A place where there are no obstacles such as a Fig. 9-2-24
curtain that may block the signal from the indoor
unit. 1. After determining the pipe hole position on the
mounting plate (100 mm ), drill the pipe hole
• Do not install the remote controller in a place (Ø65 mm) at a slight downward slant to the
exposed to direct sunlight or close to a heating outdoor side.
source, such as a stove.
• Keep the remote controller at least 1 m apart from
the nearest TV set or stereo equipment. NOTE
(This is necessary to prevent image disturbances
or noise interference.) • When drilling the wall that contains a metal lath,
wire lath or metal plate, be sure to use a pipe hole
• The location of the remote controller should be
brim ring sold separately.
determined as shown below.
Mounting the Installation Plate

For installation of the indoor unit, use the paper
pattern on the back.
(Side view) (Top view) 5m

Indoor unit
5m
7m Indoor unit
* 7m
45˚ ˚
45
˚
75
Reception
Reception Remote range Remote
range controller controller
* : Axial distance
Fig. 9-2-23 Fig. 9-2-25
– 54 –
When the installation plate is directly 9-2-13. Electrical Work
mounted on the wall 1. The supply voltage must be the same as the
rated voltage of the air conditioner.
1. Securely fit the installation plate onto the wall by
screwing it in the upper and lower parts to hook 2. Prepare the power source for exclusive use with
up the indoor unit. the air conditioner.
2. To mount the installation plate on a concrete wall
NOTE
with anchor bolts, utilize the anchor bolt holes as
illustrated above. • Wire type :More than 1.5 mm² (H07 RN-F or 245
3. Install the installation plate horizontally in the wall. IEC 66) or 1.3 mm² (AWG-16)
CAUTION CAUTION
When installing the installation plate with mount- • Use power specified above table.
ing screw, do not use the anchor bolt hole. • This appliance can be connected to the mains
Otherwise the unit may fall down and result in in either of the following two ways.
personal injury and property damage. (1) Connection to fixed wiring :
A switch or circuit breaker which discon-
nects all poles and has a contact separa-
tion of at least 3 mm must be incorporate in
the fixed wiring. An approved circuit
Anchor bolt breaker or switches must be used.
Projection
15mm or less NOTE
• Perform wiring works so as to allow a generous
wiring capacity.
5 mm dia. hole
9-2-14. Wiring Connection
8 Mounting screw
Ø4 x 25 Air lnlet grille
Clip anchor
(local parts)
Front panel
Fig. 9-2-26
CAUTION Terminal block

Cord clamp
Failure to firmly install the unit may result in Earth line
personal injury and property damage if the unit Terminal Screw
falls. cover
• In case of block, brick, concrete or similar type Screw

Connecting
walls, make 5 mm dia. holes in the wall. cable
• Insert clip anchors for appropriate mounting
screws.
NOTE
• Secure four corners and lower parts of the installa-
tion plate with 6 to 8 mounting screws to install it. Fig. 9-2-27
– 55 –
How to connect the connecting cable 1 2 3
Wiring of the connecting cable can be carried

out without removing of the front panel.
1. Remove the air inlet grille.
Open the air inlet grille upward and pull it toward
you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to local
cords) into pipe hole on the wall. NOTE
4. Take out the connecting cable through the cable
slot on the rear panel so that it is exploded by Connect the earth line to the metallic part ( mark)
about 15 cm long in the front side. located at the side of 3P terminal.
5. Insert the connecting cable fully into the terminal Fig. 9-2-30
block and secure it by screw tightly.
6. Tightening touque : 1.2 N•m (0.12 kgf•cm)
How to install the air inlet grille on the
7. Secure the connecting cable with the cord clamp. indoor unit
8. Fix the terminal cover, rear plate bushing and air
inlet grille on the indoor unit. • When attaching the air inlet grille, the contrary of
removed operation is performed.
CAUTION
• Be sure to refer to the wiring system diagram
labeled inside the front panel.
• Check local electrical codes and also any
specific wiring instructions or limitation.
Connecting
cable
abo
ut 1
5cm
Fig. 9-2-28 Fig. 9-2-31
Stripping length of connecting cable

9-2-15. Piping and Drain Hose Installation
In case of rightward piping

1 2 3 10mm
10mm • After scribing slits of the body-right by a knife or a
marking-off pin, cut them by a pair of nippers or
50mm
the like.
40mm
Slit
Earth (body-right)
line
NOTE
Use stranded wire only.
• Wire type : Slit (rear panel)
More than 1.5 mm² (H07 RN-F or 245 IEC66) or
1.3 mm² (AWG-16)
Fig. 9-2-29 Fig. 9-2-32
– 56 –
In case of downward piping
CAUTION
• After scribing the slit of the body-right by a knife or
a marking-off pin, cut them by a pair of nippers or • Bind the auxiliary pipes (two) and connecting
the like. cable with facing tape tightly. In case of left-
ward piping and rear-leftward piping, bind the
auxiliary pipes (two) only with facing tape.
Indoor unit
Auxiliary Connecting
pipes cable
Installation Drain hose
plate
Slit (body-right) Fig. 9-2-35

• Carefully arrange pipes so that any pipe does
Fig. 9-2-33 not stick out of the rear plate of the indoor unit.
• Carefully connect the auxiliary pipes and
connecting pipes to each other and cut off the
Left-hand connection with piping insulating tape wound on the connecting pipe
Bend the connecting pipe so that it is laid within 43 to avoid double-taping at the joint, moreover,
mm above the wall surface. If the connecting pipe is seal the joint with the vinyl tape, etc.
laid exceeding 43 mm above the wall surface, the • Since dewing results in a machine trouble,
indoor unit may unstably be set on the wall. When make sure to insulate both the connecting
bending the connecting pipe, make sure to use pipes.
spring bender so as not to crush the pipe. (Use polyethylene foam as insulating material.)
Bend the connection pipe within a radius of 30 • When bending a pipe, carefully do it not to
mm. crush it.
To connect pipe after installation of unit (figure)
9-2-16. Drainage
1. Run the drain hose sloping downwards.
(To the forefront of flare)
NOTE
400mm • Hole should be made at a slight downward slant to
Liquid side
300mm
Gas side
the outdoor side.
Do not rise the Do not form the drain hose
drain hose. into the waved shape.
50 mm
or more
Outward form of indoor unit
43mm
R 30mm (Use polyethylene core or Do not put the Do not put the drain
the like for bending pipe.) drain hose end hose end in the
into water. drainage ditch.
Fig. 9-2-36
˚
80 Use the handle of screwdriver,etc. 2. Put water in the drain pan and make sure that the
water is drained out of doors.
3. When connecting extension drain hose, insulate
Fig. 9-2-34 the connecting part of extension drain hose with
shield pipe.
NOTE Shield pipe
If the pipe is bent incorrectly, the indoor unit may
unstably be set on the wall.
After passing the connecting pipe through the pipe Drain hose Inside the room Extension drain hose
hole, connect the connecting pipe to the auxiliary
pipes and wrap the facing tape around them. Fig. 9-2-37
– 57 –
9-2-18. How to Set Remote Controller
CAUTION Selector Switch
Arrange the drain pipe for proper drainage from
When two indoor units are installed in the
the unit.
Improper drainage can result in dew-dropping.
separated rooms, there is no need to change
the selector switches.
This air conditioner has the
structure designed to drain Remote Controller Selector Switch
water collected from dew, • When two indoor units are installed in the
which forms on the back of the same room or the adjacent two rooms, they
indoor unit, to the drain pan. may be controlled simultaneously with a single
Wall
Therefore, do not store the remote controller. To prevent this, set either
power cord and other parts at Drain unit and its remote controller to B setting.
guide
a height above the drain (Both units are set to A setting before ship-
guide. ment).
Space for pipes
• The remote controller signal is not received
Fig. 9-2-38 when the indoor unit setting is diferent from the
remote controller one.
9-2-17. Indoor Unit Fixing • The A setting (or B setting) does not relate to
the A room (or B room) in the installation
1. Pass the pipe through the hole in the wall, and
manual of the outdoor unit.
hook the indoor unit on the installation plate at the
upper hooks.
2. Swing the indoor unit to right and left to confirm 1. Set the remote controller selector switch
that it is firmly hooked up on the installation plate. with the indoor unit
3. While pressing the indoor unit onto the wall, hook (1) Turn the circuit breaker of the main power
it at the lower part on the installation plate. Pull switch off before setting the selector switch.
the indoor unit toward you to confirm that it is (2) Open the air inlet grille.
firmly hooked up on the installation plate. (3) Remove the screw securing the connector
cover.
(4) Set the remote controller selector switch to B.
(5) Affix the B label to the indoor unit.
1 Hook here
1 Installation Be sure to affix the B label to the lower position
plate
of the terminal cover.
2
Hook Push
(un-hook)
Fig. 9-2-39
• For detaching the indoor unit from the installation Air lnlet grille
plate pull the indoor unit toward you while pushing
its bottom up at the specified parts.
Front panel
Push Push
Fig. 9-2-40 Fig. 9-2-41-A
– 58 –
Terminal block 9-2-9. Check and Test Operation
Cord clamp
Earth line 1. Check that the unit is firmly hooked up to the
installation plate.
Terminal Screw
cover 2. Check that the connecting pipes are tight-
ened securely.
Screw
Connecting 3. Check that there is no gas leakage.
cable
Check that all connecting cables are con-
nected securely and properly.
10 B label
4. Check the insulations for the pipes.
5. Check the drainage.
6. Check the ground wire is connected properly.
Fig. 9-2-41-B 7. To switch the operation mode to the TEST
RUN (COOL), turn the switch on and push
2. Set the remote control selector switch with the
the TEMPORARY button for 10 sec.
remote control
(The unit beeps shortly.)
[B] is indicated on the liquid crystal display when
setting remote control selector switch to B. [A] is
not indicated on the display even if the selector
switch is set to A.
1) Load the remote control with the batteries.
2) Press the [CHECK] button using something with
sharp point. (The preset temperature on the remote
control changes to [00].)
3) Press the [MODE] button while pressing the
[CHECK] button, [B] is indicted at the right of the
present temperature display.
To reset the switch to the [A] setting, press the TEMPORARY button
[MODE] button again while pressing the [CHECK]
button.
Fig. 9-2-43
8. Operate the unit at cooling operation mode
A
for 15 minutes or more. And take the tem-
A
B
perature at the air inlet and outlet.
B
Ensure the temperature difference between
the air inlet and outlet is more than 8°C.
PRESET
NOTE: Three-minutes protection feature
This fuction feature prevents the unit from
START/STOP
being activated for approximately 3 minutes
when it is restarted immediately after turning
FAN MODE AUTO
off or when the power supply switch is turned
SWING ECO Hi-POWER
[MODE] button off.
FIX
TIMER
MEMO 9. Check the remote controller operation.
ON OFF SET CLR After the test operation check, return the
FILTER switch to REMOTE CONTROLLER.
RESET CLOCK CHECK
(Push the TEMPORARY button again to
[CHECK] button
return it.)
3. Confirm that the indoor unit can operate with 10. Explain how to use the air conditioner prop-
the new setting. erly to the customer in professional but
simple terms.
Fig. 9-2-42
– 59 –
9-3. Outdoor Unit
CAUTION
RAS-4M30YACV
1. Install the outdoor unit without anything
blocking the air discharging.
2. When the outdoor unit is installed in a place
exposed always to a strong wind like a coast
or on a high story of a building, secure the
normal fan operation using a duct or a wind
1 shield.
3. Specially in windy area, install the unit to
Owner's manual x 1 prevent the admission of wind.
2
Strong
wind
Outdoor unit installation manual x 1
SPECIFICATIONS
Fig. 9-3-1
4. Installation in the following places may result
3 in trouble. Do not install the unit in such
places.
Specifications x 1 • A place full of machine oil.
• A place full of sulfide gas.
• A place where high-frequency waves are
likely to be generated as from audio
equipment, welders, and medical equip-
9-3-2. Refrigerant Piping ment.
• Piping kit used for the conventional refrigerant
cannot be used.
9-3-4. Optional Installation Parts
• Use copper pipe with 0.8 mm or more thick-
ness.
(Local Supply)
• Flare nut and flare works are also different from Parts name Q’ty
those of the conventional refrigerant. Take out the
Refrigerant piping
flare nut attached to the main unit of the air condi- A Liquid side : Ø6.35 mm Each one
tioner, and use it. Gas side : Ø9.52 mm or Ø12.7 mm
B Pipe insulating material 1

(polyethylene foam, 6 mm thick)
9-3-3. Installation Place
C Putty, PVC tapes Each one
• A place which provides the spaces around the
outdoor unit.
• A place where the operation noise and discharged 9-3-5. Optional Installation Parts
air do not disturb your neighbors. (Separate Sold)
• A place which is not exposed to a strong wind.
Parts name
• A place which does not block a passage.
RB-M43RE Reducer (Ø12.7 → Ø9.52)
• When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet. RB-M34EE Expander (Ø9.52 → Ø12.7)
• There must be sufficient spaces for carrying the
unit into and out of the site.
• A place where the drain water does not raise any
problem.
– 60 –
9-3-6. Refrigerant Piping Connection • Flaring size : A (Unit : mm)
A +0
- 0.4
Outer dia. of copper pipe
CAUTION R410A R22
6.35 9.1 9.0
KEEP IMPORTANT 4 POINTS FOR PIPING
9.52 13.2 13.0
WORK
12.7 16.6 16.2
1. Take away dust and moisture.
(Inside of the connecting pipes) * In the case of flaring for R410A with the conven-
2. Tight connection (between pipes and unit) tional flare tool, pull out it approx. A
0.5 mm more than that for R22 to
3. Evacuate the air in the connecting pipes using adjust to the specified flare size.
VACUUM PUMP. The copper pipe gauge is useful
4. Check gas leak. (connected points) for adjusting projection margin size.
Fig. 9-3-4
Flaring 9-3-7. Installation
1. Cut the pipe with a pipe cutter. NOTE : For installation, at least 3 dimensions should
be kept free from obstacles (walls).
600mm or more
90˚ Obliquity Roughness Warp
100m
from m or mo m or all
wall re
100emfrom w
m o r
Fig. 9-3-2
2. Insert a flare nut into the pipe, and flare the pipe.
As the flaring sizes of R410A differ from those of 600m
from m or mo
refrigerant R22, the flare tools newly manufac- wall re
ore
tured for R410A are recommended. m or m
600m
However, the conventional tools can be used by
adjusting projection margin of the copper pipe.
B
As shown in the figure, hang power cord

and connecting cable downward, and
take out it along piping connection port.
Fig. 9-3-3 Fig. 9-3-5
• Projection margin in flaring : B (Unit : mm)

Fixing bolt arrangement of outdoor unit
Rigid (Clutch type)
600
Outer dia. of R410A tool used Conventional tool used
Suction side
copper pipe R410A R22 R410A R22
6.35 0 to 0.5 (Same as left) 1.0 to 1.5 0.5 to 1.0
365

Diffuser
Imperial (Wing nut type) Fig. 9-3-6
Outer dia. of copper pipe R410A R22 • Secure the outdoor unit with the fixing bolts
6.35 1.5 to 2.0 1.0 to 1.5 and nuts if the unit is likely to be exposed to a
strong wind.
9.52 1.5 to 2.0 1.0 to 1.5
12.7 2.0 to 2.5 1.5 to 2.0
• Use Ø8 mm or Ø10 mm anchor bolts and nuts.
– 61 –
1. Piping connections to the outdoor unit should be
Tightening connection
arranged in the sequence A, B, C, D starting from
the bottom. Align the centers of the connecting pipes and tighten
(For each piping connection, the gas pipe is on the flare nut as far as possible with your fingers.
the bottom and the liquid pipe is on the top.) Then tighten the nut with a spanner and torque
2. When multiple indoor units are to be connected to wrench as shown in the figure.
the outdoor unit, make the ends of the pipes and
wires from each indoor unit to ensure that they CAUTION
will be connected to the outdoor unit correctly.
(Problems caused by indoor units being con- • Do not apply excess torque. Otherwise, the
nected to the outdoor unit incorrectly are very nut may crack depending on the conditions.
common in multiple-unit installations.)
(Unit : N·m)
3. The length and height difference of the connect-
ing pipes between the indoor and outdoor units Outer dia. of copper pipe Tightening torque
must be within the ranges indicated below. Ø6.35 mm 14 to 18 (1.4 to 1.8 kgf•m)
• Total piping length : Ø9.52 mm 33 to 42 (3.3 to 4.2 kgf•m)
4 units (A + B + C + D) Multi, Ø12.7 mm 50 to 62 (5.0 to 6.2 kgf•m)
Non. Additional refrigerant .......... 70 m
• Minimum piping length : • Tightening torque of flare pipe connections
A or B or C or D = 2 m or more Pressure of R410A becomes higher than that of R22.
• Maximum indoor piping length : (Approx. 1.6 times) Therefore, using a torque
A or B or C or D = 25 m or less wrench, tighten firmly the flare
Flare at
• Maximum piping height difference : A C pipe connecting sections indoor
unit side
A or B or C or D = 15 m or less which connect the indoor
• Maximum piping/height and outdoor units up to the
15 m or less
Outdoor specified tightening torque.

difference between 2 units unit D
= 15 m or less Incorrect connections may
cause not only a gas
B leakage, but also a trouble
Fig. 9-3-7 of the refrigeration cycle. Flare at
outdoor
4. If the outdoor units is to be mounted on a wall, unit side
Fig. 9-3-9
make sure that the platform supporting it is
sufficiently strong. The platform should be
designed and manufactured to maintain its Half union Flare nut
strength over a long period of time, and sufficient
Externally Internally
consideration should be given to ensuring that the threaded side threaded side
outdoor unit will not fall.
5. When the outdoor unit is to be mounted high on a Use a wrench to secure. Use a torque wrench to tighten.
wall, take particular care to ensure that parts do
not fall installer is protected. Fig. 9-3-10
6. When doing installation work on level ground, it is ø6.35
usual to wiring and piping connections to the
D ø9.52 D UNIT
indoor units. And/then make to the outdoor unit.
However if outdoor work is difficult it is possible ø6.35
instead to make changes to the procedure.
For example by making adjustments to the wiring C ø9.52 C UNIT
and piping length on the inside (rather than the Outdoor
unit ø6.35
outside).
B ø9.52 B UNIT
How to remove the side panel

ø6.35
1. Remove 3 screws A A UNIT
ø12.7
of the side panel.
2. Pull the side Indoor unit
Fig. 9-3-11
panel downward.
Connectable capacity class
A B C D Total
10, 13 16, 22 16, 22 16, 22
Side panel 4M30 (with reducer) (with expander) (with expander) (with expander) 52
Fig. 9-3-8 16, 22 10, 13 10, 13 10, 13
– 62 –
9-3-8. Evacuating Packed valve handling precautions
After the piping has been connected to all indoor • Open the valve stem all the way out ; do not try to
unit(s), you can perform the air purge together at
open it beyond the stopper.
once.
• Securely tighten the valve stem cap in torque is as
AIR PURGE follows :
Evacuate the air in the connecting pipes and in
Gas side (Ø12.7 mm) 50 to 62 N•m (5.0 to 6.2 kgf•m)
the indoor unit using vacuum pump.
Gas side (Ø9.52 mm) 33 to 42 N•m (3.3 to 4.2 kgf•m)
Do not use the refrigerant in the outdoor unit.
Liquid side (Ø6.35 mm) 14 to 18 N•m (1.4 to 1.8 kgf•m)
For details, see the manual of vacuum pump.
Service port 14 to 18 N•m (1.4 to 1.8 kgf•m)
Use a vacuum pump Hexagonal wrench is required.

Be sure to use a vacuum pump with counter-flow
prevention function so that inside oil of the pump
does not flow backward into pipes of the air condi-
tioner when the pump stops.
(If inside oil of the vacuum pump enters into the air
conditioner which adopts R410A, a trouble of the
refrigeration cycle may be caused.)
1. Connect the charge hose from the manifold valve
to the service port of the gas side packed valve.
2. Connect the charge hose to the port of vacuum
pump.
3. Open fully the low pressure side handle of the
gauge manifold valve. Fig. 9-3-13
4. Operate the vacuum pump to start for evacuating.
Perform evacuating for about 35 minutes if the
piping length is total 70 meters. (25 minutes for
total 50 meters) (assuming a pump capacity of 27 9-3-9. Electrical Work
liters per minute.) For the air conditioner that has no power cord,
Then confirm that the compound pressure gauge connect a power cord to it as mentioned below.
reading is –101 kPa ( –76 cmHg).
5. Close the low pressure side valve handle of 220 – 240 V
Power supply Single phase 50/60 Hz
gauge manifold.
6. Open fully the valve stem of the packed valves Maximum running current 16.5 A
(both sides of Gas and Liquid). Installation fuse rating 25 A
7. Remove the charging hose from the service port.
H07 RN-F or 245 IEC 66
8. Securely tighten the caps on the packed valves. Power cord (2.5 mm2 or more)
Compound pressure gauge Pressure gauge
–101kPa (–76cmHg) How to wire

Manifold valve
Handle Lo 1. Connect the connecting cable to the terminal as
Handle Hi
(Keep full closed) identified with their respective matched numbers
Charge hose on the terminal block of indoor and outdoor unit.
(For R410A only) Charge hose
(For R410A only) H07 RN-F or 245 IEC 66 (1.0 mm2 or more)
Packed valve Vacuum pump adapter 2. When connecting the connecting cable to the
at liquid side for counter-flow prevention outdoor unit terminal, prevent water coming in the
(For R410A only)
outdoor unit.
3. Insulate the unused cords (conductors) stripped
Vacuum
pump
the sheath of connecting cable with PVC tape.
Process them so that they do not touch any
Service port electrical or metal parts.
(Valve core (Setting pin))
Packed valve at gas side
4. For inter-unit wiring, do not use a cut wire jointed
to another on the way.
Fig. 9-3-12 Use wires long enough to cover the entire length.
– 63 –
4 units (A + B + C + D) Multi 9-3-10. Check and Test Operation
For R410A, use the leak detector exclusively

Terminal block manufactured for HFC refrigerant (R410A,
(Connecting cable)
R134a, etc.).
* The conventional leak detector for HCFC refriger-

ant (R22, etc.) cannot be used because its sensi-
tivity for HFC refrigerant lowers to approx. 1/40.
Screw • Pressure of R410A becomes approx. 1.6 times of
that of R22. If installation work is incompletely
Connecting cable Connecting cable
finished, a gas leakage may occur in the cases
(B unit) (D unit) such as pressure
Connecting cable Connecting cable Power cord
(A unit) (C unit) rise during operation. Therefore, be sure to test
the piping connections for leaking.
Fig. 9-3-14
CAUTION
• Wrong wiring connection may cause some
electrical parts burn out. Flare nut connections
(Indoor unit)
• Be sure to use the cord clamps specified
positions with attached to the product. • Service port cap
connection Flare nut connections
• Do not damage or scratch the conductive core (Outdoor unit)
• Valve stem cap
and inner insulator of power and inter-connect- connection
ing cables when peeling them.
• Be sure to comply with local cords on running
the wire from outdoor unit to indoor unit (size of Fig. 9-3-16
wire and wiring method etc.) • Check the flare nut connections, valve stem cap
• Use the power cord and Inter-connecting cable connections and service port cap connections for
with specified thickness, specified type, and gas leak with a leak detector or soap water.
protective devices specified.
CAUTION
Stripping length power cord and connecting cable • Use a circuit breaker of a type that is not
tripped by shock waves.
• If incorrect/incomplete wiring is carried out, it
will cause an electrical fire or smoke.
• Prepare the power supply for exclusive use
with the air conditioner.
L N 10 1 2 3 10 • This product can be connected to the mains.
10 10 Connection to fixed wiring :
A switch or circuit breaker which disconnects
40 40 all poles and has a contact separation of at
30 30
least 3 mm must be incorporate in the fixed
wiring.
Earth line Earth line
Connecting
An approved short circuit breaker or switches
Power cord
cable must be used.
* (A breaker having a sensitivity of approxi-
mately 0.1 second or less and a capacity of
approximately 30 mA is usually used.)
Fig. 9-3-15
– 64 –
9-3-11. Miswiring (Mispiping) Check 5. During check (Check time 3 to 20 minutes).
Make sure that the wiring and piping for each room • When an error describes in the table below
have the same alphabetical codes (A, B, C, D). occurred check operation stops and error code
is displayed on LED.
Connect and secure the power cord.
6. After check, the result of check is displayed on
Use the power cord/cables with thickness, type and
LED.
protective devices specified in this manual.
• The Comp. stop when miswiring (mispiping)
Insulate the unused cords (conductors) with PVC
error occurred.
tape.
• Confirm the contents of table below.
1. Turn on the power breaker.
• Turn off the power breaker.
2. Open side panel of the outdoor unit.
• Correct miswiring/mispiping.
3. Set the all indoor units to COOL mode.
• Execute the check operation again.
• It is unnecessary to set the temperature.
• Automatically return to the normal operation
• Miswiring check can not be executed when
when it is normal.
outdoor air temperature is 5°C or less.
7. Return to normal operation.
4. Start the check.
• To return to the normal operation during check
• Disconnect the miswiring check connector
operation or after miswiring (mispiping) error is
(color : Red) from P.C. board of inverter.
determined, connect the miswiring check
connector.
Miswiring (mispiping) check by LED Indication

• For this outdoor unit, the self-miswiring (mispiping) check is possible by using five LEDs (1 Yellow + 4 Red).
* LEDs (D800 to D804) locate on the sub-control board underneath of the inverter.
LED D800 D801 D802 D803 D804 Description
l l l l l Normal operation (no error)
◎ ◎ l l l Checking A unit
LED
During ◎ l ◎ l l Checking B unit
D800 D801 D802 D803 D804
check
◎ l l ◎ l Checking C unit
Red
◎ l l l ◎ Checking D unit Yellow
◎ ¤ l l l Crush/Clog of Pipe A
◎ l ¤ l l Crush/Clog of Pipe B
◎ l l ¤ l Crush/Clog of Pipe C
◎ l l l ¤ Crush/Clog of Pipe D
◎ ¤ ¤ l l Miswiring/Mispiping or Crush/Clog of Pipe A, B
l l MISWIRING (MISPIPING)
◎ ¤ ¤ Miswiring/Mispiping or Crush/Clog of Pipe A, C
CHECK CONNECTOR
(Color:RED)
◎ ¤ l l ¤ Miswiring/Mispiping or Crush/Clog of Pipe A, D
Check mode Short Open
Result of ◎ l ¤ ¤ l Miswiring/Mispiping or Crush/Clog of Pipe B, C
judgement Normal operation Short
◎ l ¤ l ¤ Miswiring/Mispiping or Crush/Clog of Pipe B, D
◎ l l ¤ ¤ Miswiring/Mispiping or Crush/Clog of Pipe C, D

Fig. 9-3-17
◎ ¤ ¤ ¤ l A, B, C Miswiring/Mispiping
◎ ¤ ¤ l ¤ A, B, D Miswiring/Mispiping
◎ ¤ l ¤ ¤ A, C, D Miswiring/Mispiping
LED : Light Emitting Diode
◎ l ¤ ¤ ¤ B, C, D Miswiring/Mispiping
¤ : LED ON
◎ ¤ ¤ ¤ ¤ A, B, C, D Miswiring/Mispiping packed valve
keeps closed
l : LED OFF
◎ : LED FLASH
– 65 –
Useful Functions Self-Diagnosis by LED Indication
• For this outdoor unit, the self-diagnosis is possible by using five LEDs (1 Yellow + 4 Red).
* LEDs (D800 to D804) locate on the sub-control board underneath of the inverter.
LED indication Indoor Contents
1. If a trouble occurs, LED goes on
according to the contents of trouble
D800 D801 D802 D803 D804 alarm code as shown in the left table.
l l l l l None Normal running 2. When two or more troubles occur,
l ¤ l l l 14 IGBT short circuit, Compressor motor rare short LEDs go on cyclically (alternately).
¤ ¤ l l l 16 Trouble on position detecting circuit 3. Usually, LEDs (Red) go off.
l l ¤ l l 17 Trouble on current detecting circuit
l ¤ ¤ l l 19 Discharge temp. sensor (TD) fault
¤ ¤ ¤ l l 1A Trouble on outdoor fan motor LED
D800 D801 D802 D803 D804
l l l ¤ l 1B Outdoor temp. sensor (TO) fault
¤ l ¤ l l 1C Trouble on compressor system Red
¤ ¤ ¤ ¤ l 1C Temp. sensor (TGa) fault at A room gas side Yellow
¤ l l l ¤ 1C Temp. sensor (TGb) fault at B room gas side

¤ ¤ l l ¤ 1C Temp. sensor (TGc) fault at C room gas side
l l l l ¤ 1C Temp. sensor (TGd) fault at D room gas side
l ¤ ¤ l ¤ 1C Gas leakage, PMV, sensor fault
Indoor heat exchanger sensor (TC) out of place,
¤ ¤ ¤ l ¤ 1C PMV, sensor fault
Miswiring at indoor or outdoor, Gas leakage,
Fig. 9-3-18
l l l ¤ ¤ 1C TC sensor out of place, PMV, sensor fault
l IGBT : Insulated Gate Bipolar Transistor
¤ ¤ ¤ ¤ 1C Communication trouble between MCU
PMV : Pulse Modulating Valve
¤ l l ¤ l 1D Compressor lock
LED : Light Emitting Diode
l ¤ l ¤ l 1E Trouble on discharge temp, Gas leakage
l l
¤ : LED ON
¤ ¤ ¤ 1F Compressor break down
l : LED OFF
Installation/Servicing Tools Changes in the product and components

In the case of an air conditioner using R410A, in order to prevent any other refrigerant from being charged accidentally, a
service port diameter of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch)
• In order to increase the pressure resisting strength of the refrigerant piping flare processing diameter and size of
opposite side of flare nuts is changed. (for copper pipes with nominal dimensions 1/2 and 5/8)
New tools for R410A
New tools for R410A Applicable to R22 model Changes
As pressure is high, it is impossible to measure by means of conven-

Gauge manifold × tional gauge. In order to prevent any other refrigerant from being
charged, each port diameter is changed.
In order to increase pressure resisting strength, hose materials and port

Charge hose × size are changed (to 1/2 UNF 20 threads per inch).
When purchasing a charge hose, be sure to confirm the port size.
Electronic balance As pressure is high and gasification speed is fast, it is difficult to read
for refrigerant charging ○ the indicated value by means of charging cylinder, as air bubbles occur.
Torque wrench The size of opposite sides of flare nuts have been increased. Inciden-
(nominal diam. 1/2, 5/8) × tally, a common wrench is used for nominal diameters 1/4 and 3/8.
Flare tool By increasing the clamp bar’s receiving hole, strength of spring in the
(clutch type) ○ tool has been improved.
Gauge for projection adjustment ____ ____ Used when flare is made with using conventional flare tool.
Connected to conventional vacuum pump. It is necessary to use an
adapter to prevent vacuum pump oil from flowing back to the charge
hose. The charge hose connecting part has two ports-one for conven-
Vacuum pump adapter ○ tional refrigerant (7/16 UNF 20 threads per inch) and one for R410A.
If the vacuum pump oil (mineral) mixes with R410A a sludge may occur
and damage the equipment.
Gas leakage detector × Exclusive for HFC refrigerant.

• Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R410A) and protector coating in the U. S’s
ARI specified rose color (ARI color code: PMS 507).
• Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to the
charge hose’s port size.
– 66 –
10. CHANGING KIT
MODEL : RB-Z28E2
10-1. Connection of Changing
Connect the changing kit according to instruction in the Installation manual attached to the changing kit.
Pipe length is restricted to the range shown in the figure below.
Install the changing kit so that the following piping conditions are satisfied.
• (Longer one of A or B pipe) + (Pipe length of C) + (Pipe length of D) + (Pipe length of E) + (Pipe length of F) ≤ 70 m
• (Longer one of A or B pipe) + (Pipe length of C) ≤ 25 m
Only one changing kit can be connected to this outdoor unit.
Indoor Unit Indoor Unit Indoor Unit Indoor Unit Indoor Unit
A B
D E F
Changing kit
(RB-Z28E2)
Outdoor Unit
C
Fig. 10-1-1
10-2. Operation Matrix
In this changing kit, the operation of the indoor unit connected to the Primary unit takes preference, and per-
forms the following controls.
• If operating the indoor unit connected to the Primary unit while the indoor unit connected to the Secondary unit
is operating, the operation of the indoor unit connected to the Primary unit takes preference.
• While the operation of the indoor unit connected to the Primary unit is operating, the operation in Fan Only
mode alone is available in the indoor unit connected to the Secondary unit.
If customer starts both indoor units simultaneously, the lamp of the Secondary unit flashes uninterruptedly.
This phenomenon does not indicate an abnormal status, but indicates that the customer has started both
indoor units simultaneously.
Table 10-2-1 Outline of operation matrix

Primary unit Secondary unit
Mode Mode
Operation Operation
Cool Dry Fan Only Cool Dry Fan Only
¡ Cool ¡ Fan Only
¡ Dry ¡ Fan Only
¡ Fan Only ¡ Fan Only
¡ Cool ¡ Fan Only
¡ Dry ¡ Fan Only
For more details, see the table on next page.
– 67 –
Table 10-2-2 Operation matrix (details)
Primary unit Thermostat Secondary unit Thermostat 2-way Serial signal Oparating status
operation mode operation mode valve Com-
Setting
STOP COOL DRY FAN ON OFF FAN
STOP COOL DRY ONLY ON OFF Vp Vs pressor Primary Secondary Primary Secondary
ONLY unit unit
1 X X X X X STOP STOP
2 ¡ ¡ ¡ ¡ X ¡ ¡ X COOL STOP
3 ¡ ¡ ¡ ¡ X X ¡ X FAN ONLY STOP
4 ¡ ¡ ¡ ¡ X ¡ ¡ X DRY STOP
5 ¡ ¡ ¡ ¡ X X ¡ X DRY STOP
6 ¡ ¡ X X X X X FAN ONLY STOP
7 ¡ ¡ ¡ X ¡ ¡ X ¡ STOP COOL
8 ¡ ¡ ¡ X ¡ X X ¡ STOP FAN ONLY
9 ¡ ¡ ¡ ¡ ¡ X ¡ ¡ X COOL FAN ONLY
10 ¡ ¡ ¡ ¡ ¡ X ¡ ¡ X COOL FAN ONLY
11 ¡ ¡ ¡ ¡ ¡ X X ¡ X FAN ONLY FAN ONLY
13 ¡ ¡ ¡ ¡ ¡ X ¡ ¡ X DRY FAN ONLY
14 ¡ ¡ ¡ ¡ ¡ X ¡ ¡ X DRY FAN ONLY
– 68 –

17 ¡ ¡ ¡ ¡ X X ¡ X FAN ONLY FAN ONLY
19 ¡ ¡ ¡ X ¡ ¡ X ¡ STOP DRY
20 ¡ ¡ ¡ X ¡ X X ¡ STOP FAN ONLY
21 ¡ ¡ ¡ ¡ ¡ X ¡ ¡ X COOL FAN ONLY
22 ¡ ¡ ¡ ¡ ¡ X ¡ ¡ X COOL FAN ONLY
25 ¡ ¡ ¡ ¡ ¡ X ¡ ¡ X DRY FAN ONLY
26 ¡ ¡ ¡ ¡ ¡ X ¡ ¡ X DRY FAN ONLY
31 ¡ ¡ X X X X X STOP FAN ONLY
32 ¡ ¡ ¡ ¡ X ¡ ¡ X COOL FAN ONLY
34 ¡ ¡ ¡ ¡ X ¡ ¡ X DRY FAN ONLY
36 ¡ ¡ X X X X X FAN ONLY FAN ONLY
10-3. Construction Views
222
RB-Z28E2
82
Liquid Side Pipe Connection Liquid Side Pipe Connection
(Indoor unit side) (Ø6.35) (Indoor unit side) (Ø6.35)
Gas Side Pipe Connection Gas Side Pipe Connection
(Indoor unit side) (Ø12.7) (Indoor unit side)
(Ø9.52)
27 50 50 50
50
(Upper)
Direction of
Installation
290
400
(Lower)
Liquid Side Pipe Connection 54 52

(Outdoor unit side) (Ø6.35) Gas Side Pipe Connection
(Outdoor unit side) (Ø12.7)
Holder
195
185
90
20
A E A
80
A C
25.5
F
42
B
40
22.5
50
A
15
150
54
80
22.5
3
80
80
D A
6
25
A
A: Ø3.2 holes
B: 2-Ø6 holes 90
C: Ø12 holes
D: 3-Ø6 holes 166
E: Ø12 × 42 oblong hole 168 38
F: Ø6 × 10 oblong hole 232
– 69 –
10-4. Wiring Diagram
To Primary unit To Secondary unit To Outdoor unit
1 2 3 4 1 2 3 4 1 2 3
Earth Earth Earth
1 2 3 4 Terminal block 1 2 3 4 1 2 3
BLK
BLK
WHI
BLU
BLK
WHI
RED
Fuse
WHI
WHI
Relay Relay B
A
5 6 7 5 6 7
BLU
1 3 2 4 8 1 3 2 4 8
RED BLU
Coil
RED Coil
BLU BLU BLU
BLU
A C D
Surge
COM absorber COLOR IDENTIFICATION
WHI
WHI : WHITE RED : RED
BLK : BLACK BLU : BLUE
Primary unit Secondory unit Outdoor unit
1 2 3 4 1 2 3 4 1 2 3 1 2 3 1 2 3 1 2 3 1 2
1 2 3 4 Earth 1 2 3 4 Earth 1 2 3 Earth 1 2 3 4 Earth 1 2 3 4 Earth 1 2 3 4 Earth
Changing kit Indoor unit in Indoor unit in Indoor unit in

another room another room another room
Single phase
50/60Hz
220–230–240V
– 70 –
10-5. Refrigerant Cycle Diagram
(Primary) (Secondary)
INDOOR UNIT INDOOR UNIT
Indoor-unit heat Indoor-unit heat

exchanger exchanger
Cross flow fan Cross flow fan
O.D. : 9.52mm O.D. : 6.35mm O.D. : 9.52mm O.D. : 6.35mm
Reducer Pipe connecting Pipe connecting Pipe connecting

(Ø12.7 Ø9.52) port at liquid side port at gas side port at liquid side
(sold separately) (Ø6.35) (Ø9.52) (Ø6.35)
Ø9.52 (Indoor unit side) (Indoor unit side) (Indoor unit side)
Pipe connecting
port at gas side
Ø12.7 (Ø12.7)
(Indoor unit side)
Indoor unit
in another
room
Changing kit
Ø12.7 Indoor unit

Pipe connecting port at gas side in another
(Ø12.7) (Outdoor unit side) room
Ø9.52
Pipe connecting port at liquid side
Reducer (Ø12.7 Ø9.52) (Ø6.35) (Outdoor unit side)
(sold separately)
Indoor unit
in another
room
O.D. : 9.52mm O.D. : 6.35mm
Outdoor unit
Reducer to change from Ø12.7 to Ø9.52 is sold separately. (Model RBM43RE)

Expander to change from Ø9.52 to Ø12.7 is sold separately. (Model RBM34EE)
– 71 –
11. HOW TO DIAGNOSE THE TROUBLE
The pulse modulating circuits are mounted to both indoor and outdoor units. Therefore, diagnose troubles
according to the trouble diagnosis procedure as described below. (Refer to the check points in servicing written
on the wiring diagrams attached to the indoor/outdoor units.)
Table 11-1
No. Troubleshooting Procedure Page

1 First Confirmation 73
2 Primary Judgment 73
3 Judgment by Flashing LED of Indoor Unit 74
4 Self-Diagnosis by Remote Controller (Check Code) 75
5 Judgment of Trouble by Every Symptom 79
6 Trouble Diagnosis by Outdoor LED 86
7 How to Diagnose Trouble in Outdoor Unit 87
8 How to Check Simply the Main Parts 88
9 How to Simply Judge Whether Outdoor Fan Motor is Good or Bad 96
NOTE : < Discharging method >

A large-capacity electrolytic capacitor is used in the (1) Remove the inverter cover (plating) by opening
outdoor unit controller (inverter). Therefore, if the four mounting claws.
power supply is turned off, charge (charging voltage (2) As shown below, connect the discharge
DC280V) remains and discharging takes a lot of resistance (approx. 100Ω/40W) or plug of the
time. After turning off the power source, if touching soldering iron to voltage between + – terminals of
the charging section before discharging, an electrical the C13 (“CAUTION HIGH VOLTAGE 320V” is
shock may be caused. Discharge the electrolytic indicated.) electrolytic capacitor (760µF/400V) on
capacitor completely by using soldering iron, etc. P.C. board, and then perform discharging.
Discharging position
(Discharging period Plug of
10 seconds or more) soldering iron
Inverter cover
P. C. board
(Soldered surface)
Fig. 11-1
– 72 –
11-1. First Confirmation 11-1-3. Operation Which is not a Trouble
(Program Operation)
11-1-1. Confirmation of Power Supply
For controlling the air conditioner, the program
Confirm that the power breaker operates (ON) nor-
operations are built in the microcomputer as de-
mally.
scribed in the following table. If a claim is made for
11-1-2. Confirmation of Power Voltage running operation, check whether or not it meets to
Confirm that power voltage is AC 220–240V ± 10%. the contents in the following table. When it does, we
If power voltage is not in this range, the unit may not inform you that it is not trouble of equipment, but it is
operate normally. indispensable for controlling and maintaining of air
conditioner.
Table 11-1-1
No. Operation of air conditioner Description
1 When power breaker is turned “ON”, the The OPERATION lamp of the indoor unit flashes when
operation lamp (Green) of the indoor unit power source is turned on. If “START/STOP” button is
flashes. operated once, flashing stops. (Flashes also in power
failure)
2 Compressor may not operate even if the The compressor does not operate while compressor
room temperature is within range of restart delay timer (3-minutes timer) operates.
compressor-ON. The same phenomenon is found after power source has
been turned on because 3-minutes timer operates.
3 In DRY and ECONO. mode, FAN (air flow) The air flow indication is fixed to [AUTO].
display does not change even though FAN
(air flow select) button is operated.
4 Increasing of compressor motor speed For smooth operation of the compressor, the compressor
stops approx. 30 seconds after operation motor speed is restricted to Max. 33 rps for 2 minutes and
started, and then compressor motor speed Max. 57 rps for 2 minutes to 4 minutes, respectively after
increases again approx. 30 seconds after. the operation has started.
5 The set value of the remote control should If the set value is above the room temperature, Cooling
be below the room temperature. operation is not performed. And check whether battery of
the remote control is consumed or not.
11-2. Primary Judgment

To diagnose the troubles, use the following methods.
(1) Judgment by flashing LED of indoor unit
(2) Self-diagnosis by service check remote controller
(3) Judgment of trouble by every symptom
Firstly use the method (1) for diagnosis. Then, use the method (2) or (3) to diagnose the details of troubles.
For any trouble occurred at the outdoor unit side, detailed diagnosis is possible by 5-serial LED on the inverter
P.C. board.
– 73 –
11-3. Judgment by Flashing LED of Indoor Unit
While the indoor unit monitors the operation status of the air conditioner, if the protective circuit operates, the
contents of self-diagnosis are displayed with block on the indoor unit indication section.
RAS-M10UKCV3, RAS-M13UKCV3, RAS-M16UKCV3, RAS-M22UKCV3
Table 11-3-1
Lamps Self-diagnosis
A OPERATION lamp is blinking. (1Hz) Power failure (when the power supply is turning on)
B OPERATION lamp is blinking. (5Hz) Thermo sensor (TA) short or break
C OPERATION lamp is blinking. (5Hz) Heat exchanger sensor (TC) short or break
D OPERATION lamp is blinking. (5Hz) Indoor fan motor lock or failure
E OPERATION lamp is blinking. (5Hz) Indoor P.C. board failure
F OPERATION and TIMER lamps are blinking. Wrong wiring of connecting cable
(5Hz)
G OPERATION, TIMER and FAN ONLY lamps • Gas shortage or other refrigerant cycle trouble
are blinking. • Heat exchanger sensor open, break or short
• Overload relay or thermostat trouble of compressor
H OPERATION, TIMER and FAN ONLY lamps Cycle failure
are blinking.
NOTES:
(1) The contents of items B and C and a part of item E are displayed when air conditioner operates.
(2) When item B and C, and item B and a part of item E occur concurrently, priority is given to the block of item B.
(3) The check codes can be confirmed on the remote controller for servicing.
(4) When connecting the changing kit, first-push priority control is executed. The secondary operation lamp
continues flashing. For details, refer to the section 10. Changing Kit.
11-4. Self-Diagnosis by Remote Control

(Check Code)
(1) If the lamps are indicated as shown B to H in Table
10-3-1, exchanger the self-diagnosis by the
remote control.
(2) When the remote control is set to the service
mode, the indoor controller diagnoses the opera-
tion condition and indicate the information of the
self-diagnosis on the display of the remote control
with the check codes. If a fault is detected, all
lamps on the indoor unit will blink at 5Hz and it will
beep for 10 seconds (Pi, Pi, Pi....). The timer lamp
usually blinks (5Hz) during the self-diagnosis.
– 74 –
11-4. Self-Diagnosis by Remote Control
(Check Code)
(1) If the lamps are indicated as shown B to H in Table
11-3-1, exchanger the self-diagnosis by the
remote control.
(2) When the remote control is set to the service
mode, the indoor controller diagnoses the opera-
tion condition and indicate the information of the
self-diagnosis on the display of the remote control
with the check codes. If a fault is detected, all
lamps on the indoor unit will blink at 5Hz and it will
beep for 10 seconds (Pi, Pi, Pi....). The timer lamp
usually blinks (5Hz) during the self-diagnosis.
11-4-1. How to use remote control in service mode
SET CLR
RESET CLOCK CHECK
(1) Press [CHECK] button with a tip of pencil to set

the remote control to the service mode.
• “00” is indicated on the display of the remote
control.
• The timer lamp on the indoor unit blinks
AUTOA
A
B
continuously. (5 times per 1 sec.)
(2) Press [TIMER 8] button.

If there is no fault with a code, the indoor unit will
PRESET
beep once (Pi) and the display of the remote
control will change as follows:
START/STOP ; 00 ; 01 ; 02 ··· 1d ; 1E ; 22
FAN MODE AUTO • Check the unit with all 35 check codes (00 to
SWING ECO Hi-POWER
22). as shown in Table 10-4-1.
TIMER
• Press [TIMER 9] button to change the check
MEMO
FIX
code backwards.
ON OFF SET CLR
If there is a fault, the indoor unit will beep for 10
FILTER
RESET CLOCK CHECK
seconds (Pi, Pi, Pi...).
Note the check code on the display of the remote
control.
• 2-digits alphanumeric will be indicated on the
display.
• All lamps on the indoor unit will blink. (5 times
per 1 sec.)
(3) Press [CLR] button. After service finish for clear

service code in memory.
• “7F” is indicated on the display of the remote
control.
(4) Press [START/STOP] button to release the service

• Alphanumeric characters are used for the check mode.
code. • The display of the remote control returns to as it
is 5. is 6. was before service mode was engaged.
is A. is B.
is C. is D.
– 75 –
11-4-2. Caution at Servicing
(1) After servicing, push the START/STOP button to return to the normal mode.
(2) After servicing by the check code, turn off breaker of the power supply, and turn on breaker of the power
supply again so that memory in the microcomputer returns the initial status. However, the check codes are
not deleted even if the power supply is turned off because they are stored in the fixed memory.
Table 11-4-1
Block distinction Operation of diagnosis function
Air Judgment and action

Check Check conditioner
Block Cause of operation Condition
code code status
Indoor P.C. Short-circuit or disconnec- Operation Displayed when 1. Check the room temp. sensor.
board etc. tion of the room tempera- continues. error is detected. 2. When the room temp. sensor is
ture sensor (TA sensor). normal, check P.C. board.
Coming-off, Operation Displayed when 1. Check heat exchanger sensor.

disconnection, continues. error is detected. 2. When heat exchanger sensor is
short-circuit, or migration normal, check P.C. board.
of heat exchanger sensor
(TC sensor)
Lock of indoor fan or All off Displayed when 1. Check P.C. board.
trouble on the indoor fan error is detected. 2. When P.C. board is normal, check
circuit the motor.
Not Trouble on other indoor Operation Displayed when Replace P.C. board.
displayed P.C. boards continues. error is detected.
Connecting Return serial signal is not Operation Flashes when 1. When the outdoor unit never
cable and sent to indoor side from continues. trouble is detected operate:
serial signal operation started. on Return serial (1) Check connecting cable, and
(1) Defective wiring of signal, and normal correct if defective wiring.
connecting cable status when signal (2) Check 25A ( or 30A) fuse (F01)
(2) Operation of is reset. of outdoor main P.C. board.
compressor thermo. (3) Check 3.15A fuse (F04) of
Gas shortage outdoor main P.C. board.
Gas leak 2. To display [Other] block during
operation, check compressor
thermo. operation and supply gas
(check gas leak also).
3. Unit operates normally during
check.
If Return serial signal does not
stop between indoor terminal
board 2 and 3, replace inverter P.C.
board.
If signal stops between indoor
terminal board 2 and 3, replace
indoor P.C. board.
Operation command Operation Flashes when If Operation command signal does not
signal is not sent to continues. trouble is detected stop between indoor terminal board 2
outdoor side. on Operation and 3, replace inverter P.C. board.
command signal, If signal stops between indoor
and normal status terminal board 2 and 3, replace indoor
when signal is P.C. board.
reset.
– 76 –
Block distinction Operation of diagnosis function
Check Check Air Judgment and action

Block Cause of operation conditioner Remarkes
code code status
Outdoor P.C. Inverter over-current All off Displayed when Even if trying operation again, all
board protective circuit operates. error is detected. operations stop immediately. : Replace
(Short time) P.C. board.
Position-detect circuit All off Displayed when 1. Even if connecting lead wire of
error or short-circuit error is detected. compressor is removed, position-
between windings of detect circuit error occurred. :
compressor Replace P.C. board.
2. Measure resistance between wires of
compressor, and perform short-
circuit. : Replace compressor.
Current-detect circuit All off Displayed when Even if trying operation again, all
error error is detected. operations stop immediately. : Replace
P.C. board.
Being out of place, All off Displayed when Check 5-serial LED.
disconnection or short- error is detected. 1. Check P.C. board.
circuit of outdoor temp.
sensor
Disconnection or short- All off Displayed when 1. Check discharge temp. sensor (TD).
circuit of discharge temp. error is detected. 2. Check P.C. board.
sensor
Outdoor fan drive system All off Displayed when Position-detect error, over-current
error error is detected. protective operation of outdoor fan drive
system, fan lock, etc. : Replace P.C.
board or fan motor.
Not Outdoor temp. sensor Operation 1. Check outdoor temp. sensor (TO).
——
displayed error continues. 2. Check P.C. board.
Outdoor P.C. Compressor drive output All off Displayed when Check 5-serial LED.
board error, Compressor error error is detected. When 20 seconds passed after start-up,
(lock, missing, etc.), position-detect circuit error occurred. :
Break down Replace compressor.
Error exclusive for All off Displayed when Check 5-serial LED.
multiple type error is detected. 1. Miswiring of connecting wire of A/B/
C/D rooms in indoor/outdoor units
2. Check gas leakage.
3. Check disconnection of sensor.
4. Electronic control valve error
Others Compressor does not All off Displayed when 1. Trouble on compressor
(including rotate. (Current protective error is detected. 2. Trouble on wiring of compressor
compressor) circuit does not operate (Missed phase)
when a specified time
passed after compressor
had been activated.)
Discharge temp. ex- All off Displayed when 1. Check dischage temp. sensor (TD).
ceeded 120°C. error is detected. 2. Degassing
3. Trouble on P.M.V.
Break down of All off Displayed when 1. Check power voltage.

compressor error is detected. (220–240 V ±10%)
2. Overload operation of refrigeration
cycle
Check installation condition
(Short-circuit of outdoor diffuser).
– 77 –
11-5. Judgement of Trouble by Every Symptom
11-5-1. Indoor unit (Including remote controller)
(1) Power is not turned on (Does not operate entirely)
Turn off power
Operation
supply once, and 5
second later, turn it Check item
on again.
Conceivable principle
cause
NO Is OPERATION
lamp blinking? Measure
YES
Item by symptoms
Does
Is it possible to transmission
turn on power mark on
supply by NO remote control NO
pressing Remote control is
flash normally, defective.
[START/STOP] and is its signal
button on transmitted
remote control? properly?
YES Refer to (5)
YES “Troubleshooting for
Remote Control.”
Unit operates
normally.
Parts Does
Is fuse (F01) YES (R04, C01, fan motor
of indoor control DB01, C03, R01 connector YES
board blown? IC01 and T01) between 1
are defective. and 2
NO
short-circuit?
NO
Is voltage
(DC 12V or 5V)
NO indicated on YES Microcomputer Replace main
rear of indoor P.C. board.
is defective.
control board
normal?
Is DC
Refer to
310 – 340V
NO <Primary check>
suppalied to
or this problem
primary side of
is one step short
transfer switch?
of power P.C.
YES board block.
Are DC 15V, Are DC 15V,

DC 12V and DC 12V or
DC 7V Turn off breaker Transfer switch,
DC 7V
supplied to NO once and turn it supplied to NO IC (IC01) for
secondary on again after secondary power supply or
side of removing motor. fan motor is
side of
transfer transfer defective.
switch? switch?
YES YES
Replace motor.
• Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of
damage of the motor.
– 78 –
RAS-M22UKCV3
Operation
Check Item
Turn off the power once, Considerable main cause

and turn on it again after
5 seconds passed.
Measures
NO Does the operation Item by symptom

lamp flash?
YES
Is the power turned Does send display
on by pressing NO of remote controller flash NO Remote controller
[START/STOP] button normally, and is the signal error
on remote controller? sent securely?
YES YES
Refer to the item of
(No trouble) Remote controller
check. (p.81)
Parts (R21, R22,
Is fuse (F01) of indoor YES SG01, C15, C01,
control board blown DB01, C02, IC01,
or R01 open? T01) are defective.
NO
Is voltage indicated
NO on rear of indoor control YES Microcomputer Replace main board.
board (DC12V or 5V) is defective.
normal?
Is DC310 to 340V
applied to primary NO To item of Pre-check or
side of SW trans. trouble before power board
(T01) applied?
YES
Is DC15V, Is DC15V,
DC12V, DC7V NO Turn “OFF” breaker DC12V, DC7V SW trans.,
applied to secondary once, and “ON” applied to secondary IC (IC01) for
side of SW trans. again after side of SW trans. power supply,
(T01) applied? removing motor. (T01) applied? or fan motor
YES YES
Motor is defective.
• Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of
damage of the motor.
(2) Power is not turned on though Indoor P.C. board is replaced
<Confirmation procedure>
Turn on power supply.
NO NO
Does operation lamp flash? Is wired correctly to white and black Correct wiring.
lead wires of terminal board?
YES YES
To item of
“Power is not turned on”.
– 79 –
(3) Only indoor fan motor does not operate.
RAS-M10UKCV3, RAS-13UKCV3, RAS-M16UKCV3
<Preliminary check>
1 Is it possible to detect the power supply voltage (200 – 240V) between 1 and 2 on the terminal block?
2 Does the indoor fan motor operate in cooling operation?
(In heating operation, the indoor fan motor does not operate for Operation
approximately 5 minutes after it is turned on, to prevent a cold air
from blowing in.) Check item
Conceivable principle
cause
Turn off power
supply once, and Measure
turn it on again.
Item by symptoms
Does Is it possible to detect

compressor YES DC 1V or more between NO
continue to 5e and 3dof motor Replace indoor
operate? connector (CN10). fan motor.
YES
NO
Start to operate
indoor unit in
cooling operation
at airflow
level “LOW”.
Is it possible to detect DC
Does indoor NO 310 – 340V between NO
fan operate? 1e and 3d of motor
YES connector (CN10).
Turn off indoor unit
YES and remove connector
Change airflow from motor. Then press
level to “High”. (Motor connection condition) START/STOP button
Is it possible to detect DC 15V NO on remote control to
between 4e and 3d of stop blinking lamp on
motor connector (CN10). indoor unit.
YES
Is it possible to detect
Start to operate the DC 15V between 4e NO Replace main
indoor unit. At this time, is it NO and 3d of motor P.C. board.
possible to detect DC 1V or connector (CN10).
more between 5e and 3d
of motor connector (CN10)?
Is it possible to NO Turn off indoor unit
change airflow and remove connector
level to “High”? from motor.
YES Is it possible to rotate cross- NO Then start to operate
flow fan by hand properly? indoor unit with
remote control.
Turn off indoor unit and rotate

cross-flow fan by hand when the Start to operate the indoor
Fan motor unit is on standby. At this time, NO unit in except heating
operates normally. is it possible to detect DC 1V or operation. At this time, is it
more between 5e and 3d possible to detect DC 1V
of motor connector (CN10). or more between 5e and NO
3d of motor connector
(CN10)? (Check this
condition within 15 seconds
after starting unit.)
YES
YES Replace bearing.
– 80 –
RAS-M22UKCV3
Operation
<Preliminary check>
1. Is the socket voltage 220 to 240V~ Check Item
2. Doesn’t the indoor fan rotate in cooling operation?
Considerable main cause
(In heating operation, the indoor fan does not rotate to prevent
cool air blowing when the unit has been activated.)
Measures
Turn off the power supply once. Item by symptom
Turn on the power supply.
Does the fan NO Is DC 1V or more voltage NO

Replace the fan
stop in no operating measured between 5 and 3 motor.
status? of the motor connector (CN10)?
YES YES
Start the operation
with low fan setting
in cool operation.
NO Is DC 310 to 340V voltage NO

Replace the main
Does the fan rotate? measured between 1 and 3 P.C. board.
of the motor connector (CN10)?
YES
YES
Stop the operation and remove
(Connecting status of motor) the socket.
Is DC 15V voltage measured NO Connect the socket again after
between 4 and 3 of the removing the motor
motor connector (CN10)? connector, and stop the operation
by the remote controller.
YES
Change the setting of Is DC 15V voltage measured NO

cooling to high fan. between 4 and 3 of the
motor connector (CN10)?
YES Replace the fan
motor.
When operating the unit
(except heating operation) Stop the operation and remove
from remote controller, is the socket.
DC 1 V or more voltage measured NO Connect the socket again after
between 5 and 3 of the removing the motor connector,
motor connector (CN10)? and stop the operation by the
(Check within approx. 15 seconds remote controller.
after the operation started.)
NO
Does the fan speed YES
become facter? When operating the unit
(except heating operation)
YES from remote controller, is
DC 1 V or more voltage measured YES
Fan motor is normal. between 5 and 3 of the
motor connector (CN10)?
NO (Check within approx. 15 seconds
Does the cross flow fan
normally rotate with hands? after the operation started.)
YES NO Replace the main
P.C. board.
When rotating the cross flow
fan with hands under status that
socket is connected and operation
is not carried out, does voltage YES
(rotation speed return signal)
0 to 15V generate between
6 and 3 of the motor
connector (CN10)?
Repair bearing of NO Replace the fan

the cross flow fan. motor.
– 81 –
(4) Indoor fan motor starts rotating by turning on power supply alone
<Cause>
The IC is built in the indoor fan motor. Therefore the P.C. board is also mounted to the inside of the motor.
If the P.C. board is soldered imperfectly or the IC is defective, the fan motor may automatically rotate by turning
on power supply.
<Confirmation procedure>
(1) Remove the front panel.(Remove 4 screws.)
(2) Remove cover of the fan motor lead wires.
(3) Check DC voltage with CN10 connector while the fan rotating.
NOTE :
• Do not disconnect the connector while the fan rotates.
• Use a thin tester rod.

P.C. board
Indoor fan starts rotating when power supply breaker is turned “ON”. CN10
(Check output voltage (DC) of the fan motor on P.C. board.) 6 (Blue)
Yellow 5 (Yellow)
4 (Blue)
Measure the voltage of the motor connector
CN10 pin 2 (GND : Black) and pin 3 (V line : Yellow) Black 3 (Yellow)
under condition that the indoor fan rotates. 2 —
1 (Red)
Above DC 0.4V Below DC 0.4V
P.C. board is defective. Motor is defective.

DC
RAS-M22YKCV
P.C. board
Indoor fan starts rotating when the soket is connected. CN10
(Check output voltage (DC) of the fan motor on P.C. board.) 6 (Blue)
Yellow 5 (Yellow)
4 (White)
Measure the voltage of the motor connector
CN10 pin 3 (GND (–) : Black) and pin 5 (V line (+) : Yellow) Black 3 (Black)
under condition that the indoor fan rotates. 2 —
1 (Red)
Above DC 1.0V Below DC 1.0V
P.C. board is defective. Motor is defective. DC
– 82 –
(5) How to examine whether remote controller is good or bad
• Does setting (A/B) of the remote controller selection match with that indoor unit?
Operation
Check Items There is no beep from

Press the START/STOP button. the indoor unit.
Considerable main cause The operation lamp of
the air conditioner main
Measures unit does not light.
Does the transmission NO
Item by symptom indicator of remote
controller light?
YES
Short-circuit ACL switch with
a coin or others at rear side
Is there direct of remote controller.
sunlight on the NO
receptor of the
air conditioner?
YES Is operation
Is there any possible when the
thyristor NO NO transmitter is moved
fluorescent light nearer to the infrared
near by? signal receiver of the
air conditioner?
YES Push the START/
YES STOP button
Battery life
Is Temporary Cool Does the NO

operation possible when transmission
NO keeping the temporary indicator light?
switch of the air conditioner
YES
main unit pushed for
10 seconds or more?
NO Is there any
YES receiving sound
and operation?
Can any signal tone YES

be heard in a transistor NO
radio when transmitting
within 5cm distance
from the radio?
YES
Keep the air

conditioner away
Avoid direct from thyristor Replace Replace the Remote controller
sunlight. P.C. board. Normal is failure.
fluorescent light. battery.
– 83–
11-5-2. Wiring Failure (Interconnecting and Serial Signal Wire)
(1) Outdoor unit does not operate
1) Is the voltage between and of the indoor terminal block varied?
Confirm that transmission from indoor to outdoor is correctly performed based upon the following dia-
gram.
NOTE:
• Measurement should be performed 2 minutes and 30 seconds after starting of the operation.
• Be sure to prepare a diode for judgment.
Terminal block at indoor side

Red 3 S5277G or equivalent (G or J type)
S5277G (Diode with rated voltage of 400V
White 2 or more is acceptable.)
1 Terminal block Tester
Fig. 11-5-1
Normal time : Voltage swings between DC15 and 60V.
Abnormal time : Voltage does not vary.
(2) Outdoor unit stops in a little while after operation started

<Check procedure> Select phenomena described below.
(1) The outdoor unit stops 10 to 20 minutes after operation started, and 10 minutes or more are required to
restart the unit.
Gas circulation amount is down. Gas shortage

Gas leak
Measure gas pressure. Pipe clogging
Thermo. operation of compressor
(2) If the unit stops once, it does not operate until the power will be turned on again.
To item of Compressor does not operate.
(3) The outdoor unit stops 10 minutes to 1 hour after operation started, and an alarm is displayed.
(Discharge temp. error check code 03, 1E)
Gas leak
P.M.V. is defective.
Miswiring of connecting wires of indoor/outdoor units
Clogging of pipe and coming-off of TG, TC sensors
– 84 –
11-6. Trouble Diagnosis by Outdoor LED
For the outdoor unit, the self-diagnosis is possible by
LED (Yel) and four LEDs (Red).
LED
• LED (Yel) (D800) and LEDs (Red) (D801 to D804) D800 D801 D802 D803 D804
are provided on the sub-control board under
surface of the inverter, and as shown below, they
Red
are checked from the wiring port when removing Yellow
the wiring cover.
1. If a trouble occurs, LED (Red or Yel) goes on
according to the trouble as described in the table
below.
2. When two or more troubles occur, LEDs go on
cyclically.
3. Usually, LEDs (Red) go off.
Fig. 11-6-1
○ : LED ON, l : LED OFF

IGBT : Insulated Gate Bipolar Transistor, P.M.V. : Pulse Modulating Valve
LED display Indoor

Description
D800 D801 D802 D803 D804 check code
● ● ● ● ● — During normal operation

● ○ ● ● ● 14 IGBT short circuit, compressor motor rear short
○ ○ ● ● ● 16 Position-detect circuit error
● ● ○ ● ● 17 Current-detect circuit error
○ ● ○ ● ● 1C Compressor system error
● ○ ○ ● ● 19 Discharge temp. sensor (TD) error
○ ○ ○ ● ● 1A Outdoor fan error
● ● ● ○ ● 1B Outside temp. sensor (TO) error
○ ● ● ○ ● 1D Compressor lock
● ○ ● ○ ● 1E Discharge temp. sensor error, gas leakage
○ ○ ● ○ ● 1F Compressor break down
*2 ○ ○ ○ ○ ● 1C A room gas side temp. sensor (TGa) error
*2 ○ ● ● ● ○ 1C B room gas side temp. sensor (TGb) error
*2 ○ ○ ● ● ○ 1C C room gas side temp. sensor (TGc) error
*2 ● ● ● ● ○ 1C D room gas side temp. sensor (TGd) error
*1 ● ○ ○ ● ○ 1C Gas leakage, P.M.V. sensor error

Indoor heat exchanger sensor (TC) disconnection,
*1 ○ ○ ○ ● ○ 1C
P.M.V. sensor error
Indoor/outdoor miswiring, gas leakage, TC sensor
● ● ● ○ ○ 1C
disconnection, P.M.V. sensor error
○ ○ ● ○ ○ 1C Communication error between MCU
*1 Back-up operation is performed without block display of the indoor unit.

*2 Operated normally when the air conditioners in other rooms are driven.
– 85 –
11-7. How to Diagnose Trouble in Outdoor Unit
11-7-1. Summarized Inner Diagnosis of Inverter Assembly
Diagnosis/Process flowchart Item Contents Summary
Preparation Turn “OFF” the power

breaker, and remove 3
connecting wires (Black,
Remove White, Red) from compressor.
connector of
compressor.
Check • Check whether 25A (or 30A) If fuse was blown, be sure to
fuse on the control board check the electrolytic
assembly is blown or not. capacitor and diode block.
Check 25A NG (F01) (DB01)
(or 30A) fuse
(Part No.F01). • Connect discharge resis-
OK tance (approx. 100Ω40W)
Replace fuse. or soldering iron (plug)
between +, – terminals of
the electrolytic capacitor
(760µF) of C13 (with
Check printed CAUTION HIGH
electrolytic
capacitor, diode VOLTAGE) on P.C. board.
block, etc.
Discharging position
(Discharging period
10 seconds or more) Plug of
soldering
Check iron
terminal voltage NG
of electrolytic
capacitor.
OK
Check
electrolytic
capacitor, diode
block, etc.
Operation Turn on power breaker, and OK if 760µF → DC280V

Does outdoor NO operate the air conditioner in
fan rotate? COOL mode by short-circuit
YES of the timer.
YES Measurement Measure terminal voltage of Remove CN300 while

Does LED on control
board flash or go on? the electrolytic capacity. pushing the part indicated by
an arrow.
NO
760µF:400WV x 4
Remove connector
CN300 of outdoor fan
NG motor, and using a Check After operation, turn off the
tester, check resistance power breaker after 2 minutes
value between every
phases at motor side. 20 seconds passed, and
Stop discharge the electrolytic
OK capacity by soldering iron.
Check Check voltage between motor
Replace phases.
outdoor
fan motor. Measurement • Is not winding between → Resistance between
– , – , or – phases should be approx.
opened or short-circuited? 25 to 55Ω.
A B C
• Is not frame grounded with → Should be 10MΩ or more.
, , or ?
– 86 –
Diagnosis/Process flowchart Item Contents Summary
Check Check winding resistance

A B C between phases of compres-
sor, and resistance between
outdoor frames by using a
tester.
Check NG • Is not grounded. → OK if 10MΩ or more
winding of
compressor. • Is not short-circuited  → OK if 0.2Ω (Under 20°C)
OK
between windings.  (Check by a digital tester.)
• Winding is not opened. 
Check Replace
NG fan motor com- Operation Remove connector CN300 of
position pressor. the outdoor fan motor, turn on
detect the power breaker, and
signal. perform the operation.
OK (Stops though activation is
prompted.)
Replace Check operation within 2
outdoor minutes 20 seconds after
fan
motor. activation stopped.
Check <Output check of fan motor a) One or two of three

position detect signal> voltages should be 5V, and
Replace control While connecting connector others should be 0V.
board assembly. 5P (CN301) for position (When all are 0V or 5V, it
detection, using a tester, is not accepted.)
measure voltage between b) When rotating the fan
Check – . Between – : 5V slowly with hands, the
compressor NG voltage between pins
winding should move from 0V to
resistance. 5V.
OK (Check it with an analog
tester.)
Replace Replace
control board. compressor.
11-8. How to Check Simply the Main (2) Inspection procedures

Parts 1) When a P.C. board is judged to be defective,
check for disconnection, burning, or discol-
11-8-1. How to Check the P.C. Board oration of the copper foil pattern or this P.C.
(Indoor Unit) board.
(1) Operating precautions 2) The P.C. board consists of the following 2
1) When removing the front panel or the P.C. parts
board, be sure to shut off the power supply a. Main P.C. board part :
breaker. DC power supply circuit (5V, 12V, 35V or
2) When removing the P.C. board, hold the edge 15V), Indoor fan motor control circuit, CPU
of the P.C. board and do not apply force to the and peripheral circuits, buzzer, and Driving
parts. circuit of top/bottom louvers
3) When connecting or disconnecting the con- b. Indication unit of infrared ray receiving
nectors on the P.C. board, hold the whole Infrared ray receiving circuit, LED :
housing. Do not pull at the lead wire. To check defect of the P.C. board, follow the
procedure described below.
– 87 –
(3) Check procedures
Table 11-8-1
No. Procedure Check point (Symptom) Causes
1 Shut off the power supply and 1. Is the fuse blown? 1. * Application of shock voltage.
remove the P.C. board assembly
from the electronic parts base. * Overload
parts.
by short-circuit of the
Remove the connecting cable

from the terminal block.
2 Remove the connector for the Voltage check 1. * AC power cord is defective.
motor, and turn the power on. 1. Between TP1 and TP2 * Poor contact of the terminal plate.
If the OPERATION lamp flashes (220–240V AC)
(0.5 sec. :ON, 0.5 sec. :OFF)
* Miss wiring of the power relay.
2. Between + and – of C02 2. * Capacitor (C01, C15) is defective.
when the power turning on, the (310 to 340V DC)
checking points described as 1-3 * Line filter (L01) is defective.
of right column are not necessary 3. Between 35V and GND
to perform.
* Resistor (R01) is defective.
4. Between 12V and GND * Diode (DB01) is defective.
5. Between 5 V and GND 3. IC01, IC02, T01 are defective.
4. IC01, IC02, T01, F03 are defective.
5. IC01, IC02, T01, F02, Q29, IC03 are
defective.
3 Make the operation status by Voltage check 1. Breaking wire of the relay coil,
pushing once the START/STOP 1. Voltage of relay coil. (DC 12V) defective relay driver. (IC31)
button, except the status of [FAN
ONLY], [ON TIMER] Between pin 10 of IC31 and GND 2. Poor contact of relay.
Between pin 11 of IC31 and GND
2. Between No. 1 and 2 of connect-
ing cable terminal block.
(220–240V AC)
4 Start the operation with the 1. All indicators light for 3 sec.
 Defective indicator, or poor
system which the time of the 2. Indicators do not indicate normally 
restart delay timer is shortened. after approximate 3 sec.  housing assembly. (CN13)
5 Make the operation status by 1. Compressor does not operate. 1. The temperature of the indoor heat
pressing once the START/STOP 2. OPERATION lamp flashes. exchanger is abnormally low.
button. 2. Poor contact of the heat exchanger
1. The time of the restart delay sensor. (The connector is discon-
timer is shortened. nected.) (CN01)
2. Cool operation 3. Heat exchanger sensor, main P.C.
3. Air volume [AUTO] board are defective.
4. Make the setting temperature 4. Main P.C. board is defective.
lower enough than room
temperature.
5. Continuous operation.
6 Turn the power on after connect- 1. The voltage of DC 35V is not 1. Indoor fan motor is defective.
ing the motor connector. measured between the red and (Protecting operation on the P.C.
Start the operation with the black of the motor terminals. board.)
following condition. 2. Motor does not rotate. 2. Poor contact of the motor connector.
1. Operation [Cooling] (The key operation is accepted.)
3. P.C. board is defective.
2. Airflow [High fan] 3. The motor rotates, but it vibrates
too much.
3. Continuous operation
– 88 –
RAS-M22UKCV3
Table 11-8-2
No. Procedure Check point (Symptom) Causes
1 Shut off the power supply and 1. Is the fuse blown? 1. * Application of shock voltage.
remove the P.C. board assembly
from the electronic parts base.
* Overload
parts.
by short-circuit of the
Remove the connecting cable from

the terminal block.
2 Remove the connector for the Voltage check 1. * AC power cord is defective.
motor, and turn the power on. 1. Between TP01 and TP02 * Poor contact of the terminal plate.
If the OPERATION lamp flashes (220–240V AC)
(0.5 sec. :ON, 0.5 sec. :OFF) when 2. Between + and - of C02
* Miss wiring of the power relay.
2. * Capacitor (C01, C15) is defective.
the power turning on, the checking (310 to 340V DC)
points described as 1-3 of right 3. Between pin 1 of T01 and pin “O”
* Line filter (L01) is defective.
column are not necessary to
of IC09 (15V DC). * Resistor (R01) is defective.
perform. * Diode (DB01) is defective.
4. Between 12V and GND
3. IC01, IC02, T01, IC09 are defective.
5. Between 5 V and GND
4. IC01, IC02, T01 are defective.
5. IC01, IC02, T01, IC07 are defective.
3 Make the operation status by Voltage check 1. Breaking wire of the relay coil,
pushing once the START/STOP 1. Voltage of relay coil. (DC 12V) defective relay driver. (IC31)
button, except the status of [FAN 2. Poor contact of relay.
ONLY], [ON TIMER].
2. Between No. 2 and 4 of connecting
cable terminal block.
(220–240V AC)
4 Start the operation with the system 1. All indicators light for 3 sec. 
which the time of the restart delay 2. Indicators do not indicate normally  Defective indicator, or poor
timer is shortened. after approximate 3 sec.  housing assembly. (CN13)
5 Make the operation status by pressing 1. Compressor does not operate. 1. The temperature of the indoor heat
once the START/STOP button. 2. OPERATION lamp flashes. exchanger is abnormally low.
1. The time of the restart delay timer 2. Poor contact of the heat exchanger
is shortened. sensor. (The connector is
2. Cool operation disconnected.) (CN01)
3. Air volume [AUTO] 3. Heat exchanger sensor, main P.C.
4. Make the setting temperature lower board are defective.
enough than room temperature. 4. Main P.C. board is defective.
5. Continuous operation.
6 Turn the power on after connecting 1. The voltage of DC 15V is not 1. Indoor fan motor is defective.
the motor connector. measured between the red and (Protecting operation on the P.C.
Start the operation with the following black of the motor terminals. board.)
condition. 2. Motor does not rotate. 2. Poor contact of the motor
1. Operation [Cooling] (The key operation is accepted.) connector.
2. Airflow [High fan] 3. The motor rotates, but it vibrates too 3. P.C. board is defective.
3. Continuous operation much.
– 89 –
11-8-2. P.C. Board Layout
<Top View>
<Bottom View>
– 90 –
RAS-M22UKCV3
T01
5V
IC31
15V
IC07
IC01
CN01
GND
IC02
L01
R01
C15
C01
12V
CN13
<Top View>
GND
5V
12V
TP01
TP02
<Bottom View>
– 91 –
<Sensor characteristic table>
100
90
80
TD
Resistance value (k )
70
60
50
40
30 TD : Discharge temp. sensor
TA : Room temp. sensor
20 TC : Heat exchanger temp. sensor
10 TA, TC, TO, TGa, TGb, TGc, TGd TO : Outdoor temp. sensor
TGa : Gas side temp. sensor
0
TGb : Gas side temp. sensor
0 10 20 30 40 50
TGc : Gas side temp. sensor
Temperature (˚C) TGd : Gas side temp. sensor
– 92 –
11-8-3. Indoor Unit (Other Parts)
No. Part name Checking procedure
1 Room temp. (TA) sensor Disconnect the connector and measure the resistance value with tester.
Heat exchanger (TC) (Normal temp.)
sensor
Temperature
10°C 20°C 25°C 30°C 40°C
Sensor
TA, TC (kΩ) 20.7 12.6 10.0 7.9 4.5
2 Remote controller To item of How to judge whether remote control is good or bad of the
Judgment of trouble by symptom.
3 Louver motor Measure the resistance value of each winding coil by using the tester.
- MP24GA for model (Under normal temp. 25°C)
RAS-M10UKCV3, Brown 1
Position Resistance value
RAS-M13UKCV3, Whtie 1
Red 2
RAS-M13UKCV3
Yellow 2 Orange 3
1 to 4
Yellow 3
Yellow 4 1 to 6
- MP-35EA7 for model Yellow 4
Pink 5 130 ± 10 Ω
RAS-M22UKCV3
Yellow 5
Blue 6 2 to 3
RAS-M10UKCV3, 2 to 5
RAS-M13UKCV3, RAS-M22
RAS-M22UKCV3
RAS-M16UKCV3
4 Indoor fan motor Since judgment of DC motor is difficult on the single motor, refer to 11-5-1. (3).
11-8-4. Outdoor Unit
1 Compressor Measure the resistance value of each winding by using the tester.
(Model : DA220A2F-20L) Red
Red - White 0.2 ± 0.01 Ω
White - Black 0.2 ± 0.01 Ω
Black - Red 0.2 ± 0.01 Ω
White Black Under 20°C
2 Outdoor fan motor Measure the resistance value of winding by using the tester.
(Model : ICF-140-60-1) Red
1 Yellow Yellow- Pink 5 to 20 kΩ
4 Pink
5 Gray
White Black
For details, refor to Section 11-9.
3 Compressor thermo. Check conduction by using the tester.
Bimetal type
(Model : US622KXTMQO)
4 Outdoor temperature Disconnect the connector, and measure resistance value with the tester.
sensor (TO), pipe tem- (Normal temperature)
perature (TG) sensor
Temperature
(TGa, TGb, TGc, TGd), Sensor 10°C 20°C 25°C 40°C 50°C
discharge temperature
TD (kΩ) 105 64 51 27 18
sensor (TD)
TO (kΩ) 20.6 12.6 10.0 5.1 3.4
TGa, TGb, TGc, TGd (kΩ) 20.0 12.5 10.0 5.3 3.6
– 93 –
11-8-5. Checking Method for Each Part
1 Electrolytic capacitor 1. Turn OFF the power supply breaker.
(For raising pressure, 2. Discharge all four capacitors completely.
smoothing) 3. Check that safety valve at the bottom of capacitor is not broken.
4. Check that vessel is not swollen or exploded.
5. Check that electrolytic liquid does not blow off.
6. Check that the normal charging characteristics are shown in continuity test
by the tester.
Heat sink IGBT side

C10 C11 C12 C13 Case that product is good
Pointer swings once, and
returns slowly.
MCC-1359 When performing test once
Soldered again under another polarity,
surface the pointer should return.
C12, C13, C14, C15 → 760µF/400V

2 Converter module 1. Turn OFF the power supply breaker.
2. Discharge all four capacitors completely.
3. Check that the normal rectification characteristics are shown in continuity
test by the tester.
Mark
+ ~1 – ~2 A E G
Diode check + ~1 – ~2 A E G
Tester rod Resistance value
+ – in good product
~1
–
~2 IGBT check
~1 50k or more Tester rod Resistance value
+ (0 in trouble) in good product
~2 + –
~1 ~2 E 50k or more
E
~2 G E (0 in trouble)
3 IGBT module 1. Turn OFF the power supply switch.

2. Discharge all four electrolytic capacitors completely.
3. Execute continuity test with a tester.
+ – BZ BY BX W BW V BV U BU +
BU BV BW
U V W
BX BY BZ
–
+ + U V W – U V W
Tester rod
– U V W – W U V +
Case that product is good 1M or more 100k to 300k 200k to 300k
– 94 –
11-9. How to Simply Judge Whether Outdoor Fan Motor is Good or Bad
1. Symptom
• Outdoor fan motor does not rotate.
• Outdoor fan motor stops within several tens seconds though it started rotating.
• Outdoor fan motor rotates or does not rotate according to the position where the fan stopped., etc.
Remote controller check code “02 : Outdoor block, 1A : Outdoor fan drive system error”
2. Cause
The following causes are considered when the outdoor fan motor does not normally rotate.
1) Mechanical lock of the outdoor fan motor
2) Winding error of the outdoor fan motor
3) Position-detect circuit error inside of the outdoor fan motor
or
4) Motor drive circuit error of the outdoor P.C. board
3. How to simply judge whether outdoor fan motor is good or bad
Turn OFF the breaker.
Disconnect two connectors (CN300 and CN301)

of the outdoor fan motor from the inverter.
Does the fan rotate without trouble NO

when rotating it with hands?
YES
If the resistance value between

1 (Red lead) – 2 (White lead) CN300
2 (White lead) – 3 (Black lead) NO
3 (Black lead) – 1 (Red lead)
of the connector
(CN300 : Motor winding)
is 25 to 55 , it is normal.
YES
If the resistance value between

1 (Yellow lead) – 4 (Pink lead) NO
of the connector
(CN301 : Motor position detection)
is 5k to 20k , it is normal.
YES
Fan motor is normal. Fan motor error
(Outdoor P.C. board error)
NOTE :
However, GND circuit error inside of the motor may be accepted in some cases when the above check is
performed.
When the fan motor does not become normal even if P.C. board is replaced, replace the outdoor fan motor.
– 95 –
12. HOW TO REPLACE THE MAIN PARTS
12.1 Indoor unit
RAS-M10UKCV3,RAS-M13UKCV3,RAS-M16UKCV3
No. Part name Procedures Remarks

1 Front panel How to remove the front panel 2
1) Stop operation of the air conditioner and
turn off its main power supply. 2 2
2) Pull the air inlet grille toward you to open it
and remove the air inlet grille.
Then remove the 4 screws fixing the front
panel. 2 4-Screws
3) First open the horizontal louver, and then
3
remove the front panel from the back body
by pulling it toward you.
Push the front panel back in and make
sure all hooks are locked.
2 Electrical part How to remove the electrical part.
1) Remove the front panel with procedure 1. 2 Screws
2) Remove the screw holding the electrical
part cover.
3) Remove the drain guide.
4) Disconnect the 2 connectors (3P) for the
fan motor and the connector (5P) for the
3 Drain guide
louver motor from the P.C. board assembly.
5) Pull out the TC sensor from the sensor
5 TC Sensor
holder.
6) Remove the screw for the ground
connection, remove the screw for the
electrical part box and remove the screw
from the LED unit. Then remove the LED
unit and the electrical part box from the
main unit.
How to mount the electrical part. 6 Screws 4
3-Connectors
1) To put back the electrical part box, lock it
to the upper hook of the back body.
2) Tighten the screw on the electrical part
box. 6 Screws
3) Connect the 3 connectors and arrange the
wiring same as original condition and then
tighten the screw from the LED unit to the
back body.
4) Attach the TC sensor to the holder.
5) Tighten the screw for the ground connection.
6) Assemble the drain guide (the TC sensor
wire should be covered by the drain guide).
7) Tighten the screw on the electrical part cover.
3 Horizontal 1) Remove the front panel and the electrical
louver part following procedure 2.
2) Remove the center shaft of the horizontal
louver from the back body.
3) Remove the left shaft from the back body.
4) Remove the horizontal louver from the
back body. 3 Left shaft 2 Center shaft
– 96 –
No. Part name Procedures Remarks
4 Heat exchanger 1) Remove the front panel, electrical part
and the horizontal louver following
procedure 3.
2) Remove the pipe holder at the rear side of
main unit.
3) Remove the 2 screws on the heat
exchanger at the base bearing. 2 Pipe holder
4) Remove the 2 screws on the heat
exchanger at the 2 fixed plates (upper and
lower) from the back body, and then pull
out the upper side of the heat exchanger
slowly.
3 2-Screws
4 2-Screws
5 Cross flow fan 1) Remove the front panel, electrical part,

horizontal louver and the heat exchanger 2 2-Screws (R)
following procedure 4.
2) Remove the 2 screws on the band motor
(L) and remove the 2 screws on the band
motor (R) and then remove the cross flow
fan.
3) Loosen the set screw of the cross flow fan 2 2-Screws (L)
then separate the fan and the fan motor. 6 mm
Notice
To assemble cross flow fan and fan motor to
the unit, please turn the fan motor unit the
center of its terminal meets the lowest point
of band motor (R) (point A).
Fix the cross flow fan with the set screw at 3 Set screws
the position where the gap between the back
Middle of the fan motor terminal
body and the right surface of the cross flow
fan is 4 mm.
6 Base bearing 1) Remove the front panel, electrical part,

horizontal louver, heat exchanger and the
cross flow fan following procedure 5.
2) Remove the 2 screws fixing the base
bearing.
3) Remove the bearing from the base
bearing. If the housing protrudes from the
2 2-Screws
base bearing, put the housing in position
and attach the bearing to the base
bearing.
– 97 –
RAS-M22UKCV3
No. Part name Procedure Remarks
Q Front panel How to remove the front panel

(2)
1) Stop the operation of the air conditioner and turn
off its main power supply.
2) Pull the inlet grille toward you to open it and
remove 4 screws fixing the front panel.
3) Remove upper 3 hooks of the front panel from (2) (2)
the back body..
4-screws
4) Open the horizontal grille right below by hand. (3)
5) Pull the lower side of the front panel toward you
until it touches the horizontal grille to remove it.
1) Mount the front panel with the inverse procedure
of “How to remove the front panel”.
2) Push 3 places (right, left and center) of the air
outlet.
3) Check the gap between the front panel and the
back body.
If you operate the conditioner in cooling or dry
operation without pushing the 3 places, the
surface of the front panel may be covered with
frost and have dewdrops. (4)
R Electrical part 1) Remove the front panel with the procedure Q. (3) Drain guide (5) Screw
assembly 2) Remove the screw fixing the electrical part box.
5P
3) Remove the drain guide.
6P
4) Remove the connector (5p) for the fan motor and
the connector (6p) for the louver motor from the
microcomputer assembly.
(2) Screw
5) Remove the screw for the earth, and pull the
electrical part base toward you to remove it from
the main unit.
6) Pull the TC sensor from the sensor holder.
(6) TC sensor
When assembling the electrical parts

assembly, make the connecting cable
U-shaped and put it in the drain pan.
S Horizontal 1) Remove center 2 shafts of the horizontal grille

grille from the back body.
(1) Center shafts
2) Remove left shaft of the horizontal grille from the
back body.
3) Remove the horizontal grille from the back body.
(2) Left shaft
– 98 –
T Heat 1) Remove the front panel, electrical parts assembly

exchanger and the horizontal grille with procedure R and S.
2) Remove the screw on the rear side of main unit to Pipe holder
remove the pipe holder.
3) Remove 2 screws fixing the heat exchanger and
the bearing base.
4) Remove 2 screws fixing the heat exchanger (2) Screw
fixtures (upper and lower) and the back body then
pull out the upper side of the heat exchanger
(3) Screws
slowly.
Bearing base
(4) 2 Screws
U Cross flow 1) Remove the front panel, electrical parts assembly, (3) Screws
fan horizontal grille and the heat exchanger with
procedure T.
2) Loosen the set screw of the cross flow fan.
3) Remove 2 screws fixing the bearing base and the
back body.
(2) Set screw
4) Pull the cross flow fan toward you.
When assembling the cross flow fan, fix it

with the set screw at the position where
the gap between the back body and the
right surface of the cross flow fan is 4 mm.
V Bearing 1) Remove the front panel, electrical parts assembly,

Bearing base
base horizontal grille, heat exchanger and the cross flow
fan with procedure U.
2) Remove the bearing from the bearing base. Bearing
If the housing protrudes from the base bearing, put
the housing in position and assemble the bearing
to the bearing base.
W Fan motor 1) Remove the front panel, electrical parts assembly,

horizontal grille, and the heat exchanger with
procedure T. (4)
2) Loosen the set screw of the cross flow fan.

3) Remove 2 screws of the motor fixture.
4) Remove the lower side of the body
(R) and move it right to remove it. (4) Body (R)
5) Remove the motor from the
motor fixture. Motor fixure
(3) 2 Screws
– 99 –
12-2. Microcomputer
Common 1) Turn the power supply off to stop the operation of air- Replace the thermal fuse, terminal
procedure conditioner. block, microcomputer ass’y and the
2) Remove the front panel. P.C. board ass’y.
• Remove the two fixing screws. (Ø4 x 14 )

3) Remove the electrical part base.
12-3. Outdoor Unit

RAS-4M30YACV
Common 1. Detachment
Air outlet panel
procedure 1) Stop operation of the air conditioner, and turn “OFF” Upper panel
the power breaker. Back panel
2) Remove the side panel. (Ø4 x 10 3 pcs.)
Side panel
3) Remove the cord clamp. (Ø4 x 22 5 x 2=10 pcs.)
Disconnect the connecting cables and power cord from 4
the terminals.
4) Remove the upper panel. (Ø4 x 10 6 pcs)
5) Remove the front panel. (Ø4 x 10 3 pcs.)
6) Remove the back panel. (Ø4 x 10 6 pcs)
Front panel
7) Remove the air outlet panel. (Ø4 x 10 8 pcs)
– 100 –
Inverter 1. Detachment
assembly 1) Perform work from item 1) to 5) of . Inverter cover
P.C. board
2) Remove screw (Ø4 x 10 1 pc.) of the upper left (Soldered surface)
part of the inverter cover.
• If removing the inverter cover in this condition,
P.C. board can be checked.
• If there is no space in the upper part of the upper
cabinet, perform work from 6) to 8) of and
remove the partition fixing plate (Ø4 x 10 1 pc.).
Be careful to check the inverter because

high-voltage circuit is incorporated in it.
3) Perform discharging by connecting the discharging

resistance (approx. 100Ω 40W) or plug of soldering
iron to , terminals of the C15 (printed “CAU-
TION HIGH VOLTAGE” is attached.) electrolytic
capacitor (760µF) on P.C. board.
Fixing plate
Be careful to discharge the capacitor be- (Partition)
cause the electrolytic capacitor cannot
naturally discharge and voltage remains
according to trouble type in some cases.
NOTE :
This capacitor is one with mass capacity.
Therefore, it is dangerous that a large spark
generates if short-circuiting between ,
polarity with screwdriver, etc. for discharging.
4) Remove screw (Ø4 x 10 3 pcs.) fixing the valve

clamping plate/the inverter box, and fixing the back
panel/the inverter box.
5) Remove various lead wires from the holder at
upper part of the inverter box and cut 2 tie-lap ties
binding each lead wires :
6) Pull the inverter box upward.
The holder at upper part.
7) Disconnect connectors of various lead wires.
Tie-lap ties (2 pcs)
– 101 –
Control 1) Disconnect lead wires and connectors connected from

board the control board assembly to other parts.
assembly 1. Lead wires
• Connection with terminal block : 8 wires
(Red, Orange, Pink, Yellow : CN601 to
Two black wires, Two white wires) CN608
• Connection with compressor : CN704

CN301 CN300
Remove the fastons (3 places). CN703
• Connection with reactor : CN702

CN701
Remove the connector from P08, 09 (2P, White).
• Connection with case thermo. :
Remove the connector (2P).
2. Connectors
• Sub-control board assembly side
CN300 : Outdoor fan (3P, White) CN300, CN302, CN303, CN501,
CN301 : Outdoor fan position detection (5P, White) CN604, CN606, CN701, CN702,
CN601 : TO sensor (2P, White) CN703, CN704, case thermo.
CN602 : TD sensor (3P, White) connector at the sub- control board
CN605 : TGa sensor (3P, Yellow) assembly side are connectors with
CN606 : TGb sensor (3P, White) locks. Therefore, remove the
CN607 : TGc sensor (3P, Green) connector while pushing the part
CN608 : TGd sensor (3P, Blue) indicated by an arrow.
CN701 : A room pulse modulating valve (6P, Yellow)
CN702 : B room pulse modulating valve (6P, White)
CN703 : C room pulse modulating valve (6P, Red)
CN704 : D room pulse modulating valve (6P, Blue)
2) Disconnect cable connecting the main control board

assembly side and sub-control board assembly.
• Main control board assembly side
CN06 : Connecting cable (5P, White)
• Sub.-control board assembly side
CN800 : Connecting cable (5P, Red)
3) Remove the control board assembly from P.C. board

base.
1. Main control board assembly side
• Remove two claws of P.C. board base, and remove
upward the heat sink by hands.
• Remove three screws fixing the heat sink and main
control board assembly side, and replace the board
with a new one. P.C. board base
P.C. board
2. Sub- control board assembly side
• Remove P.C. board base from the inverter box.
• Remove three claws of P.C. board base, and
replace the board with a new one.
When mounting a new board, check
that the board is correctly set in the
groove of base holder of P.C. board
base.
– 102 –
Fan motor 1) Perform work from item 1) to 5), 7) of .

2) Remove the flange nut fixing the fan motor and the
propeller fan.
• Flange nut is loosened by turning clockwise.
(To tighten the flange nut, turn counterclock-wise.)
3) Remove the propeller fan.
4) Disconnect the connector for fan motor from the inverter.
5) Remove the fixing screws (3 pcs.), while holding by Fan
hands so that the fan motor does not fall. motor
Flange nut
Propeller fan
Compressor 1) Perform work of item , and .

2) Evacuate refrigerant gas.
3) Remove the partition board.
(Take care that the reactor and the partition fixing plate
remain.) (Ø4 x 10 3 pcs.)
4) Remove the sound-insulation materials.
5) Remove terminal cover of the compressor, and discon-
nect lead wires of the compressor and the compressor
thermo. assembly from the terminal.
6) Remove pipes connected to the compressor with a Valve
burner. clamping
plate
7) Remove the fixing screws of the bottom plate and heat
Compressor
exchanger. (Ø4 x 10 2 pcs.) thermo.
8) Remove the fixing screws of the bottom plate and valve
clamping plate (Ø4 x 10 2 pcs.), the accumulator fixing Compressor
plate and the accumlator (Ø4 x 10 2 pcs.).
9) Pull upward the refrigeration cycle.
10) Remove nut fixing the compressor on the bottom plate.
Partition board
Reactor 1) Perform work from item 1) to 5) of and .

2) Remove screws fixing the reactor. (Ø4 x 10 2 pcs.)
Reactor
– 103 –
Pulse 1. Detachment
modulating 1) Perform work of item and . Positioning bracket
valve coil PMV coil at coil side
2) Release the coil from the notch by turning it, and remove
coil from the pulse modulating valve. Lead wire
take-out port
2. Attachment
1) Put the coil deep into the bottom position.
2) Fix the coil firmly by turning it to the notch position.
Positioning concavity
ID mark at PMV unit side
The pulse modulating valve has A, B, C and D room (30˚ pitch)
side.
After mounting it, check that coil at B room side
(Nothing is marked on the pulse modulating valve.)
is connected to CN702.
Check that coil at C room side (Red marking is ID mark
marked on the pulse modulat-ing valve.) is con-
nected to CN703. Check that coil at D room side
(Blue marking is marked on the pulse modulating PMV unit
valve) is connected to CN704 of the control board
assembly respectively.
Mounting Method of Pulse

Modulating Valve (PMV) Coil
Set the positioning bracket on the
PMV coil to a concavity at PMV unit
side and fix PMV coil. In this time,
match color of ID mark at the coil
side with that of ID mark at the PMV
unit side. Make sure also that pipes
do not deform when inserting and
fixing the coil.
Fan guard 1. Detachment

1) Perform work of item .
2) Remove the front cabinet, and put it down so that fan
guard side directs downward.
Perform work on a corrugated cardboard, cloth, etc.

to prevent flaw to the product.
Minus screwdriver
3) Remove the hooking claws by pushing minus screwdriver
according to the arrow mark in the right figure, and Hooking claw
remove the fan guard.
2. Attachment
1) Insert claw of the fan guard in the hole of the air outlet
panel. Push the hooking claws (5 positions) by hands and
fix the claws.
After all the attaching works are completed, check

that all the hooking claws are fixed to the specified
positions.
– 104–
Replacement of tempera- 1) Cut the sensor 100 mm longer than old

ture sensor for servicing one.
only 2) Cut the protective tube after pulling out
Common service parts of it (200 mm).
sensor TO, TS, TE, TGa, 3) Move the protective tube toward the Cutting here
TGb, TGc, TGd Thermal
thermal sensor side and tear the tip of sensor part Connector 100
(without TD) lead wire in two then strip the covering
part.
4) Pass the stripped part through the 200 Cutting here
thermal constringent tube.
5) Cut the old sensor 100 mm length on 15
the connector side, and recycle that
connector. 70
Thermal
6) Tear the lead wire in two on the connec- constringent tube
tor side and strip the covering part.
7) Twist the leads on the connector and Cutting here
sensor sides, and solder them. 100
8) Move the thermal constringent tubes

toward the soldered parts and heat
them with the dryer and constring them.
15
Soldered part
9) Wind the attached color tape round the 70
both terminals of the protective tube
when colored protective tube is used.
10)Fix the sensor again.
NOTES :
1) Store the joint part of the sensor and Dryer
the connector in the electric parts box.
2) Never joint them near the thermal
Winding the color tape
sensor part. Otherwise it would cause
insulation inferiority because of dew
drops.
3) When replacing the sensor using the
colored protective tube, wind the color
tape matching the color of that tube.
These are parts for

Parts name Q’ty Remarks
servicing sensors.
Please check that the 1 Sensor 1 Length : 3m
accessories shown in the
right table are packed. 2 Sensor Spring (A) 1 For spare
3 Sensor Spring (B) 1 For spare
4 Thermal constringent tube 3 Including one spare
5 Color tape 1 9 colors
6 Terminal 3
– 105 –
<MCC-1359>
– 106 –
<MCC-818>
– 107 –
13. EXPLODED VIEWS AND PARTS LIST
13-1. Indoor Unit (1)
406
405
403
402
404
401
Location Part No. Description Location

No. No. Part No. Description
401 43T69319 Temperature Sensor 406 43T69333 P.C. Board Ass’y,

TC, 10kΩ, 25°C MCC-867 (RAS-M10UKCV3)
402 43T60002 Terminal Block, 3P, 406 43T69334 P.C. Board Ass’y,
AC 300V, 20A MCC-867 (RAS-M13UKCV3)
403 43T69320 Temperature Sensor 406 43T69335 P.C. Board Ass’y,
TC, 10kΩ, 25°C MCC-867 (RAS-M16UKCV3)
404 43T62003 Cord Clamp
405 43T69079 P.C. Board Ass’y,

WRS-LED
– 108 –
RAS-M22UKCV3
411
404
401
402 410
405
408
Location Part No. Description Location

No. No. Part No. Description
401 43T60001 Terminal Block, 2P, 405 43T69066 P.C. Board Ass’y,
AC 300V, 20A WRS-LED, MCC-819
402 43T60002 Terminal Block, 3P, 410 43T62003 Clamper, Cord
AC 300V, 20A 411 43T69072 P.C. Board Ass’y,
403 43T50004 Sensor, Heat Exchanger, MCC-821
10kΩ, 25°C
404 43T69005 Sensor, Thermostat,
10kΩ, 25°C
– 109 –
217
216
217
Indoor Unit (2) 214
RAS-M10UKCV3
RAS-M13UKCV3
210
RAS-M16UKCV3
211 218 225
208
215 203
212
219
220
201
205
207
204 233 222
223
202 224
221
209
Electric Parts
Assembly
226
229
204 228
227
234 206
Location Location
Part No. Description Part No. Description
No. No.
201 43T00391 Front Panel Assy 220 43T39301 Base Bearing
202 43T09326 Inlet Grille Assy 221 43T20302 Fan Cross Flow
203 43T03304 Back body Assy 222 43T39302 Band Motor-L
204 43T80301 Air Filter 223 43T21327 Motor Fan
205 43T09328 Horizontal Louver 224 43T39303 Band Motor-R
206 43T08393 LED Panel Assy 225 43T82301 Plate Installation
207 13T70002 Drain Hose 226 43T69310 Wirelless Remocon (WC-H2UE)
208 43T79301 Cap Drain 227 43T83003 Holder Remote Controller
209 43T21321 Motor Stepping 228 43T85425 Owner's Manual
210 43T44341 Refrigeration Cycle Assy 228 43T85426 Owner's Manual
(For RAS-M10,M13UKCV3) 228 43T85457 Owner's Manual
210 43T44342 Refrigeration Cycle Assy 229 43T62302 Terminal Cover
(For RAS-M16UKCV3) 231 43T60317 Cord Motor Louver
211 43T47006 Pipe Delivery 232 43T60316 Cord Motor Fan
212 43T47016 Pipe Suction 233 43T07303 Holder Pipe
(For RAS-M16UKCV3) 234 43T01303 Mark
212 43T47305 Pipe Suction
(For RAS-M10,M13UKCV3)
214 43T11301 Pipe Shield
(For RAS-M10,M13UKCV3)
214 43T11302 Pipe Shield
(For RAS-M16UKCV3)
215 43T19302 Holder Sensor
216 43T49302 Plate of Eva Seal
217 43T49006 Holder For Plate
218 43T79302 Guide Drain
219 43T22002 Asm-M-Bearing
– 110 –
RAS-M22UKCV3
Location Part Location Part

Description Description
No. No. No. No.
201 43T00048 Front Panel, ASSY 222 43T49038 Plate, EVA-Seal
202 43T00050 Grille ASSY 223 43T49037 Holder, Plate EVA-Seal
203 43T01002 Mark 224 43T79007 Guide Drain
204 43T80306 Air Filter (L) 225 43T39016 Fix For Motor
205 43T80304 Air Filter (R) 226 43T60075 Fan Motor Cord
206 43T80003 Filter, Frame 227 43T21327 Motor Fan
207 43T01004 Mark 228 43T20014 Fan Cross Flow
208 43T03010 Body, Right 229 43T22002 Asm-M Bearing
209 43T03011 Body, Left 230 43T39015 Base, Bearing
210 43T03012 Hide, Claw 231 43T03013 Back Body Assy
211 43T09317 Grille, Horizontal 232 43T07022 Holder, Pipe
212 43T70301 Hose ASSY, Drain 233 43T82007 Plate, Installation
213 43T21302 Motor, Stepping 234 43T85425 Owner's Manual
214 43T44025 Refrigeration Cycle Assembly 234 43T85426 Owner's Manual
215 43T47006 Pipe, Delivery 236 43T69310 Wireless Remocon (WC-H2UE)
216 43T47016 Pipe, Suction 238 43T63002 Holder, Remote Controller
217 43T49021 Pipe, Shield 239 43T62029 Cover, Terminal
218 43T19003 Fix-P-Sensor
219 43T49009 Spring
220 43T49036 Plate, EVA-Seal
221 43T49039 Holder , Plate EV A-Seal
− 111 −
13-2. Outdoor Unit 4
RAS-4M30YACV
11
6 35
23 24
39
25 1
34 37
32 33
26 12 15
13 18 2
21
14
17
20
16, 19, 22
38 29
27
36 28
3 30 9 10 31
7 5 8
Location Location Part No.

Part No. Description Description
No. No.
1 43005481 Cabinet, Back, Ass’y 21 43047546 Nut, Flare, 3/8 IN
2 43005490 Cabinet, Side, Ass’y 22 43194038 Nut, Flare, 1/2 IN
3 43005480 Cabinet, Front, Ass’y 23 43046385 Valve, Pulse, Modulating,
4 43005491 Panel, Upper SKV-18D26
5 43050406 Cabinet, Air Outlet 24 43046404 Coil, PMV, DKV-MOZS770B0
6 43005489 Guard, FIN 25 43049654 Holder, Sensor
7 43191604 Guard, Fan 26 43019822 Holder, Sensor SUS
8 43122065 Bell Mouth 27 43019904 Holder, Sensor SUS
9 43005482 Base Ass’y 28 43050298 Thermostat, Bimetal CS-7 125
10 43041772 Compressor Ass’y, 29 43063195 Holder, Thermostat, Bimetal
DA220A2F-20L 30 43049739 Cushion, Rubber
11 43043659 Condenser Ass’y 31 43097204 Nut
12 43046402 Valve, Packed, 9.52DIA 32 43197156 Nut, Flange
13 43046403 Valve, Packed, 12.7DIA 33 43120198 Fan, Propeller, PB493
14 43047648 Socket, 6.35DIA 34 43121677 Motor, Fan, DC ICF-140-60-1
15 43047647 Socket, 9.52DIA 35 43058266 Reactor, CH-47-Z-K
16 43047646 Socket, 12.7DIA 36 43048066 Accumulator Ass’y
17 43147196 Bonnet, 1/4 IN 37 4301V021 Hanger
18 43047401 Bonnet, 3/8 IN 38 43119390 Hanger
19 43147195 Bonnet, 1/2 IN 39 4308N384 Manual
20 43047545 Nut, Flare, 1/4 IN
No. 24 Coil, P.M.V : For standardization of the servicing parts, one type only is provided.
Therefore, color of the connector may be different in replacement work.
– 112 –
13-3. P.C. Board Layout
706
705
703
TO Sensor
TGa Sensor
700 TGb Sensor
TGc Sensor
TGd Sensor
TD Sensor
704
707
701
702
Location Location Part No.

No. Part No. Description Description
No.
700 43162042 Base, P.C. Board 705 43050382 Sensor, TC (F6)
701 4306A060 Terminal Block, 3P 706 4306V010 P.C. Board Ass’y IPDU,
702 43160469 Terminal Block, 6P MCC-1359
703 43063318 Heatsink 707 4306S266 P.C. Board Ass’y,
MCC-818 (RAS-4M30YACV)
704 43050334 Sensor, TD (F4)
– 113 –
TOSHIBA CARRIER (THAILAND) CO.,LTD.
144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.

SVM 04016

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FILE NO.

2. REFRIGERANT R410A ............................................................................... 9

3. CONSTRUCTION VIEWS .......................................................................... 17

4. WIRING DIAGRAM .................................................................................... 20

5. SPECIFICATIONS OF ELECTRICAL PARTS ........................................... 23

6. REFRIGERANT CYCLE DIAGRAM .......................................................... 25

7. CONTROL BLOCK DIAGRAM .................................................................. 27

8. OPERATION DESCRIPTION ..................................................................... 30

9. INSTALLATION PROCEDURE .................................................................. 45

10. CHANGING KIT ......................................................................................... 67

11. HOW TO DIAGNOSE THE TROUBLE ........................................................ 72

12. HOW TO REPLACE THE MAIN PARTS ..................................................... 97

13. EXPLODED VIEWS AND PARTS LIST ................................................... 109

Capacity ratio (%)

1-3. Electrical Data

Nominal diameter Outer diameter (mm) R410A R22

1/4 6.35 0.80 0.80

3/8 9.52 0.80 0.80

1/2 12.70 0.80 0.80

(2) Joints b) Socket Joints

Table 2-2-2 Minimum thicknesses of socket joints

Reference outer diameter of

1/4 6.35 0.50

3/8 9.52 0.60

1/2 12.70 0.70

Fig. 2-2-1 Flare processing dimensions

Table 2-2-3 Dimensions related to flare processing for R410A

1/4 6.35 0.8 0 to 0.5 1.0 to 1.5 1.5 to 2.0

3/8 9.52 0.8 0 to 0.5 1.0 to 1.5 1.5 to 2.0

1/2 12.70 0.8 0 to 0.5 1.0 to1.5 2.0 to 2.5

Table 2-2-4 Dimensions related to flare processing for R22

1/4 6.35 0.8 0 to 0.5 0.5 to 1.0 1.0 to 1.5

3/8 9.52 0.8 0 to 0.5 0.5 to 1.0 1.0 to 1.5

1/2 12.70 0.8 0 to 0.5 0.5 to1.0 1.5 to 2.0

Table 2-2-5 Flare and flare nut dimensions for R410A

Nominal Outer diameter Thickness Dimension (mm) Flare nut

3/8 9.52 0.8 13.2 13.5 9.7 20 22

1/2 12.70 0.8 16.6 16.0 12.9 23 26

Nominal Outer diameter Thickness Dimension (mm) Flare nut

3/8 9.52 0.8 13.0 13.5 9.7 20 22

1/2 12.70 0.8 16.2 16.0 12.9 20 24

Table 2-2-7 Tightening torque of flare for R410A [Reference values]

Nominal Outer diameter Tightening torque Tightening torque of torque

1/4 6.35 14 to 18 (140 to 180) 16 (160), 18 (180)

3/8 9.52 33 to 42 (330 to 420) 42 (420)

1/2 12.70 50 to 62 (500 to 620) 55 (550)

④ Gauge manifold Evacuating, refrigerant

General tools (Conventional tools can be used.)

Recover the refrigerant, and check no refrigerant

Keep the status as it is for 1 to 2 minutes, and ensure

Set the refrigerant cylinder to the electronic balance,

 Never charge refrigerant exceeding the specified amount.

(INDOOR unit) (Liquid side) (OUTDOOR unit)

Electronic balance for refrigerant charging

Fig. 2-4-1 Configuration of refrigerant charging

[ Cylinder with siphon ] [ Cylinder without siphon ]

R410A refrigerant is HFC mixed refrigerant.

2-5. Brazing of Pipes

Piping Used brazing Used

Copper - Iron Silver Paste flux

 When adding water to the flux, use water Rubber plug

Connecting pipe (0.43m)

Minimum For stud bolt (∅6)

Never charge refrigerant exceeding the specified amount.

When adding water to the flux, use water Rubber plug