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Type of Harm Risk Assessment (before) Risk Assessment (after)

Sl.No R/ NR Work Activity Type of Hazard Injury/ Ill Damage OCP


Loss to Severity Probabili Risk Severity Probabili
Health Property ty Code ty

1 2 3 4 5 6 7 8 9 10 11 12
Electric shock √ √ III B 9 OCP 01 III D
1. HT/LT Motor, Flash Over & √ √ II D 10 OCP 01 III D
ILMS,SM – Maint. Burns
2. HT/LT swgr, Panel Dust √ IV B 16 IV C
EM-01 R Maint.
3. Testing of HT/LT Lack of training,
swgr, Equip & Not following OCP01,
Cables. √ √ II B 5 III D
instructions, OCP02
Improper tools
Flash Over & √ √ II D 10 OCP01 III D
Burns
Falling From √ I D 8 OCP02 III D
heights

EM-02 NR Transformer Maint. Lack of training,


Not following OCP01,
√ √ II B 5 III D
instructions, OCP02
Improper tools
Fire and OCP01 ,
√ √ I D 8 II D
explosions OCP02

Electric shock √ III B 9 OCP01 III D

Falling From √ I D 8 OCP02 III D


Transformer Oil heights
EM-03 NR
Filtration
Transformer Oil
EM-03 NR Filtration
Lack of training,
Not following OCP01,
√ √ II B 5 III D
instructions, OCP02
Improper tools

OCP 01,
Electric shock √ III B 9 OCP 03 III D

Flash Over &


Burns √ √ II D 10 OCP 01 III D

Falling From
EM-04 R Lighting Maint. √ I D 8 OCP02 III D
heights
Lack of training,
Not following OCP01,
√ √ II B 5 III D
instructions, OCP02
Improper tools
Flash Over & √ √ II D 10 OCP 01 III D
Burns
Falling From
Maintenance and heights √ I D 8 OCP02 III D
EM- 05 NR Testing of switch
yard. Equipment Lack of training,
Not following √ II B 5 OCP01, III D
instructions, OCP02
Improper tools
Flash Over & √ √ II D 10 OCP 01 III D
Burns
Falling From
Hot line washing of heights √ I D 8 OCP02 III D
EM- 06 NR switch yard
Equipment Lack of training,
Not following OCP01,
√ II B 5 III D
instructions, OCP02
Improper tools
Electric shock √ III B 9 OCP 01 III D
Falling From √ I D 8 OCP02 III D
heights
Lift and Hoist
EM- 07 R Lack of training,
maintenance
Not following √ √ II B 5 OCP01, III D
instructions, OCP02
Improper tools
Flash Over & √ √ II D 10 OCP 01 III D
Burns
Falling From √ I D 8 OCP02 III D
Cable laying, jointing heights
EM- 08 NR and termination
Lack of training,
Not following OCP01,
√ √ II B 5 III D
instructions, OCP02
Improper
1.Injury duetools
to
manual handling
of loads
2. fall of objects

√ √ II D 10 OCP02 III D

Motor replacement/
EM- 09 NR overhauling
3. Falling of
People
Lack of training,
Not following OCP01,
√ II B 5 III D
instructions, OCP02
Improper tools
Fire and √ √ I E 12 OCP 01 III E
explosions

Generator
EM- 10 NR overhauling
1.Injury due to
manual handling
of loads
2. fall of objects

√ √ II D 10 OCP02 III D
Generator
EM- 10 NR overhauling

3. Falling of
People
Lack of training,
Not following OCP01,
√ II B 5 III D
instructions, OCP02
Improper tools
Flash Over & √ √ II D 10 OCP 01 III D
Burns
Falling From √ I D 8 OCP02 III D
Maintenance of 33 heights
EM-11 R KV Lines
Lack of training,
Not following OCP01,
√ II B 5 III D
instructions, OCP02
Improper tools

OCP 01 ,
Flash Over &
Tall Ladder / Tall Burns √ √ II D 10 OCP02, III D
objects / Tall OCP 03
Vehicles shifting at
EM-12 NR Railway Crossing Lack of training,
below 25 KV Not following OCP01,
√ √ II B 5 III D
Traction Line instructions, OCP02
Improper tools
ssessment (after)

Risk
Code

13
14
14
18

14

14

14

14

10

14

14
14

14

14

14

14

14

14

14

14

14

14
14
14

14

14

14

14

14

14

17
14

14

14

14

14

14

14
OCP-1: SAFE PRACTICES WHILE CARRYING OUT MAINTENANCE TO REDUCE THE R
OCP-2: SAFE PRACTICES TO REDUCE THE RISK OF FALLING FROM HEIGHTS DURI
OCP-3: SAFE PRACTICES TO REDUCE THE RISK OF FLASHOVER / SEVERE INJURY
OCP-4: FOR SAFE PRACTICES WHILE ALKALI HANDLING
BELOW 25KV TRACTION LINE
RISK ASSESSMENT TABLE
Severity Category People

Catastrophic I Death due to serious injuries or illnesses

Disabling injury or severe occupational


Critical II illness

Medical Aid Injury or minor occupational


Marginal III illness

Negligible IV Minor injury or illness (First Aid case)

Probability Level Frequency or Likelihood


Likely to occur frequently or at least
Frequent A once per year or more frequently

Likely to occur several times in life of the


Probable B system or at least once in 3 year period
Likely to occur sometime in life of the
system or once in
Occasional C 6 years period

Unlikely, but possible to occur in the life


Remote D of the system or once in 15 years period

Highly unlikely, but possible to occur in


the lifecycle of the system or once in
Improbable E more than 15 years period.

RISK CODES:
PROBABILITY SEVERITY
I
CATASTROPHIC
FREQUENT A 1
PROBABLE B 2
OCCASSIONAL C 4
REMOTE D 8
IMPROBABLE E 12
Costs
Plant outage > one week and/or losses >
Rupees 100 crores

Facility outage upto one week and/or


losses > Rupees 20 crores but < Rupees
100 crores

Facility outage upto 2 days and/or losses


> Rupees 1 crore but < Rupees 20 crores
Facility outage upto 1 day and/or losses
< Rupees 1 crore

SEVERITY
II III IV
CRITICAL MARGINAL NEGLIGIBLE
3 7 13
5 9 16
6 11 18
10 14 19
15 17 20
Sl.No. Type of Hazard

1 Electric shock

2 Flash Over & Burns

3 Dust

Lack of training, Not following


4
instructions, Improper tools

5 Falling From heights

6 Fire and explosions

1.Injury due to manual handling of


loads
2. fall of objects
7

3. Falling of People
Control Measure in Place

1. Permit to Work as per NTPC Safety Rules Handbook.


2. Clear Identification of equipment./Electrical Panels( On
both sides wherever applicable) by painting.
3. Confirmation of isolation ( for up and down streams
wherever applicable by) PTW Holder
4. Provision of Earthing .
5. Proper training and work instructions.
6. Use of personal protective equipments.
7. Provision of Insulated mats for 0.4KV/11KV/33KV SWGR
Panels.
usage of Dust Mask is ensured.
Hands on training is imparted to the workers by the
area engineer in-charge.
Continuous close supervision by the engineer in-
charge during the execution of the job.

1.Use of personal protective equipments.


2.Cleanliness of Transformer surfaces from traces of oil
is ensured

1. Permit to Work as per NTPC Safety Rules Handbook.


2. Continuous close supervision by the area in- charge
during the execution of the job.
3. Imparting proper training and sharing of knowledge
about the work practices.

1. Permit to Work as per NTPC Safety Rules Handbook.


2. Clear Identification of equipment./Electrical Panels
( On both sides wherever applicable) by painting.
3. Confirmation of isolation ( for up and down streams
wherever applicable by PTW Holder )
4. Provision of Earthing .(Local also )
5. Proper training and work instructions.
6. Use of personal protective equipments
Type of Harm

Sl.No R/ NR Work Activity Type of Hazard Control Measure in Place Injury/ Ill Damage
Health Loss to
Property
1 2 3 4 5 6 7

1. Permit to Work as per NTPC Safety Rules Handbook.

2. Clear Identification of equipment./Electrical Panels( On


both sides wherever applicable) by painting.

3. Confirmation of isolation ( for up and down streams


Electric shock √ √
wherever applicable by) PTW Holder
4. Provision of Earthing .
5. Proper training and work instructions.
6. Use of personal protective equipments.
7. Provision of Insulated mats for 0.4KV/11KV/33KV SWGR
Panels.
1. HT/LT Motor,
ILMS,SM – Maint. 1. Permit to Work as per NTPC Safety Rules Handbook.
2. HT/LT swgr, Panel
EM-01 R Maint.
3. Testing of HT/LT 2. Clear Identification of equipment./Electrical Panels( On
swgr, Equip & both sides wherever applicable) by painting.
Cables.
Flash Over & 3. Confirmation of isolation ( for up and down streams √ √
Burns wherever applicable by PTW Holder )
4. Provision of Earthing .
5. Proper training and work instructions.
6. Use of personal protective equipments.
7. Provision of Insulated mats for 0.4KV/11KV/33KV SWGR
Panels.
Dust usage of Dust Mask is ensured. √
Lack of training, Hands on training is imparted to the workers by the area
Not following engineer in-charge. √ √
instructions, Continuous close supervision by the engineer in- charge
Improper tools during the execution of the job.

1. Permit to Work as per NTPC Safety Rules Handbook.

2. Clear Identification of equipment./Electrical Panels( On


both sides wherever applicable) by painting.
Flash Over & √ √
Burns 3. Confirmation of isolation ( for up and down streams
wherever applicable by PTW Holder )
4. Provision of Earthing .
5. Proper training and work instructions.
6. Use of personal protective equipments.
1.Use of personal protective equipments.
Falling From
2.Cleanliness of Transformer surfaces from traces of oil is √
heights
EM-02 NR Transformer Maint. ensured

Lack of training, Hands on training is imparted to the workers by the area


Not following engineer in-charge. √ √
instructions,
Improper tools
Continuous close supervision by the engineer in- charge
during the execution of the job.

Permit to Work as per NTPC Safety Rules Handbook.

Fire and Continuous close supervision by the area in- charge


during the execution of the job. √ √
explosions
Imparting proper training and sharing of knowledge
about the work practices.
1. Permit to Work as per NTPC Safety Rules Handbook.
2. Clear Identification of equipment./Electrical Panels(On
both sides wherever applicable) by painting.
3. Confirmation of isolation ( for up and down streams
Electric shock √
wherever applicable by PTW Holder )
4. Provision of Earthing .
5. Proper training and work instructions.
6. Use of personal protective equipments.
Transformer Oil
EM-03 NR Filtration
1.Use of personal protective equipments.
Falling Form 2.Cleanliness of Transformer surfaces from traces of oil is √
Heights ensured.

Lack of training,
Not following Hands on training is imparted to the workers by the area
instructions, engineer in-charge.
engineer Continuous close supervision by the √ √
in- charge during the execution of the job.
Improper tools

1. Permit to Work as per NTPC Safety Rules Handbook.

2. Clear Identification of equipment./Electrical Panels( On


both sides wherever applicable) by painting.

3. Confirmation of isolation ( for up and down streams


Electric shock √
wherever applicable by PTW Holder )
4. Provision of Earthing .
5. Proper training and work instructions.
6. Use of personal protective equipments.
7. Use of Insulated Tools is ensured.
8. Use of Insulated ladder

EM-04 R Lighting Maint.


1. Permit to Work as per NTPC Safety Rules Handbook.

2. Clear Identification of equipment./Electrical Panels( On


EM-04 R Lighting Maint. both sides wherever applicable) by painting.

Flashover & Burns 3. Confirmation of isolation ( for up and down streams √ √


wherever applicable by PTW Holder )
4. Provision of Earthing .
5. Proper training and work instructions.
6. Use of personal protective equipments
7. Use of Insulated Tools is ensured.
1. Use of personal protective equipments.
2. Use of Insulated Tools is ensured.
Falling From 3. use of insulated ladder. √
Heights
4. Use of Truck mounted hydraulic system with safe
collapsible enclosed platform.
Lack of training, Hands on training is imparted to the workers by the area
Improper tools, engineer in-charge. Continuous close supervision by the √ √
Not following engineer in- charge during the execution of the job.
instructions.

1. Permit to Work as per NTPC Safety Rules Handbook.

2. Clear Identification of Bay equipment./Electrical Panels


by painting.
Flashover and/or
3. Confirmation of isolation ( for up and down streams √ √
burns
wherever applicable by PTW Holder )
4. Provision of Earthing .
Maintenance and 5. Proper training and work instructions.
EM- 05 NR Testing of switch
yard. Equipment 6. Use of personal protective equipments
1. Use of personal protective equipments
Falling From √
Heights
Maintenance and
EM- 05 NR Testing of switch
yard. Equipment
Falling From
2. Use of Truck mounted hydraulic system with safe √
Heights
collapsible enclosed platform.
Lack of training, Hands on training is imparted to the workers by the area
Improper tools, engineer in-charge. Continuous close supervision by the √
Not following engineer in- charge during the execution of the job.
instructions.

1. Permit to Work as per NTPC Safety Rules Handbook.

2. Clear Identification of Bay equipment./Electrical Panels


by painting.
3. Confirmation of isolation ( for up and down streams
wherever applicable by PTW Holder )
Flashover and / or 4. Provision of Earthing . √ √
burns
5. Use of personal protective equipments
Hot line washing of 6. To ensure that the conductivity of the DM water that
EM- 06 NR switch yard will be used for hot line washing, to be less than 1 micro
Equipment mho
7. To ensure that the warning system for the leakage
current > 1 milli amp is working properly
Falling From
Heights Use of personal protective equipments √

Lack of training, Hands on training is imparted to the workers by the area


Improper tools, engineer in-charge. Continuous close supervision by the √
Not following engineer in- charge during the execution of the job.
instructions.

1. Permit to Work as per NTPC Safety Rules Handbook.

2. Clear Identification of equipment./Electrical Panels( On


both sides wherever applicable) by painting.
Electric shock √

EM- 07 R Lift and Hoist


maintenance
Electric shock √
3. Provision of Earthing .
4. Proper training and work instructions.
EM- 07 R Lift and Hoist 5. Use of personal protective equipments
maintenance
6. Use of Insulated Tools is ensured.
Falling From Use of personal protective equipments √
Heights
Lack of training, Hands on training is imparted to the workers by the area
Improper tools, engineer in-charge. Continuous close supervision by the √ √
Not following engineer in- charge during the execution of the job.
instructions.

1. Permit to Work as per NTPC Safety Rules Handbook.

2. Clear Identification of equipment./Electrical Panels( On


both sides wherever applicable) by painting.
Flash-over and-or √ √
burns 3. Confirmation of isolation ( for up and down streams
wherever applicable by PTW Holder )
4. Provision of Earthing .
Cable laying, jointing 5. Proper training and work instructions.
EM- 08 NR and termination
6. Use of personal protective equipments
7. Use of Insulated Tools is ensured.
Falling From
Heights Use of personal protective equipments √

Lack of training, Hands on training is imparted to the workers by the area


Improper tools, engineer in-charge. Continuous close supervision by the √ √
Not following engineer in- charge during the execution of the job.
instructions.

1. Permit to work (to be taken by an Executive) for


removal/ cutting of grills/handrails or removal of checker
plates wherever necessary
2. Secured fencing of the work area wherever necessary
as per 1 above under the supervision of competent
person after intimation to the HOD.
3. Confirmation of secured fencing by SAP, the
competent person and CFST

4. Permit to Work as per NTPC Safety Rules Handbook.


1.Injury due to
manual handling
of loads 5. Clear identification of equipment./Electrical Panels( On
2. fall of objects both sides wherever applicable) by painting.

6. Confirmation of isolation ( for up and down streams √ √


wherever applicable by PTW Holder )
Motor replacement/ 7. Provision of Earthing.
EM- 09 NR overhauling
3. Falling of 8. Proper training and work instructions.
People 9. Use of personal protective equipments
10.Reinstating of the removed/cut grills/hand rails or
removed checkered plates by the competent person
after completion of work
11.To get Confirmation from the SAP and CFST that the
reinstatement is complete in all respects after the point
10.
12. Removal of the secured fencing by competent person
after clearance from SAP & CFST.
13. Cancellation of the work permit.
Lack of training, Hands on training is imparted to the workers by the area
Improper tools, engineer in-charge. Continuous close supervision by the √
Not following engineer in- charge during the execution of the job.
instructions.

1. Permit to Work as per NTPC Safety Rules Handbook.

FIRE &
EXPLOSION √ √
1. Permit to Work as per NTPC Safety Rules Handbook.

2. Confirmation of isolation ( for up and down streams


FIRE & wherever applicable by PTW Holder )
√ √
EXPLOSION 3. Provision of Earthing .
4. Proper training and work instructions.
5. Use of personal protective equipments
6. Purging out H2 gas from Generator casing as per
Generator O&M Manual

1. Permit to Work as per NTPC Safety Rules Handbook.


Generator 1.Injury due to
EM- 10 NR overhauling manual handling
of loads
2. fall of objects 2. Clear Identification of equipment./Electrical Panels( On
both sides wherever applicable) by painting. √ √

3. Confirmation of isolation ( for up and down streams


wherever applicable by PTW Holder )
4. Provision of Earthing .(Local also )
5. Proper training and work instructions.
6. Use of personal protective equipments
Lack of training. Hands on training is imparted to the workers by the area
Not following
instructions.Impro engineer in-charge. Continuous close supervision by the √
engineer in- charge during the execution of the job.
per tools

1. Permit to Work as per NTPC Safety Rules Handbook.

2. Clear Identification of Lines with Name Plate Boards


Flash-over 3. Confirmation of isolation ( for up and down streams √ √
wherever applicable by PTW Holder )

Maintenance of 33
EM-11 R KV Lines
Flash-over √ √

4. Provision of Earthing .
5. Proper training and work instructions.
Maintenance of 33
EM-11 R KV Lines 6. Use of personal protective equipments
1. Use of personal protective equipments
Falling from 2. Use of Insulated Tools is ensured.

Height 3. Use of Truck mounted hydraulic system with safe
collapsible enclosed platform.
Lack of training. Hands on training is imparted to the workers by the area
Not following
instructions.Impro engineer in-charge. Continuous close supervision by the √
engineer in- charge during the execution of the job.
per tools

1. Shifting the Tall Ladder/ objective / Vehicle in the


presence of NTPC Executive / Supervisor

2.Availability of Track Barricade at Railway Crossings on


both sides indicating the max height of a crossing item

Tall Ladder / Tall Flashover & Burns 3.Provision of "DANGER -HIGH VOLTAGE (25,000 VOLTS)" √ √
objects / Tall Board on Track Barricades on both sides of the Track.
Vehicles shifting at
EM-12 NR Railway Crossing 4. Provision of Caution Board: " NOT TO CROSS THE
below 25 KV RAILWAY TRACK WITH TALL OBJECTS/VEHICLES/ETC" on
Traction Line both sides of the track.
5. Crossing the tall ladder / tall object in horizontal, if
possible
Lack of training. Hands on training is imparted to the workers by the area
Not following engineer in-charge. Continuous close supervision by the √ √
instructions.Impro engineer in- charge during the execution of the job.
per tools
Risk Assessment Risk Assessment
Risk Risk
OCP Remarks
Severity Probabili
ty
Code Severity Probabili
ty
Code

8 9 10 11 12 13 14 15

III B 9 OCP 01 III D 14 5

II D 10 OCP 01 III D 14 4

IV B 16 IV B 16 0
OCP01,
II B 5 III D 14 9
OCP02

II D 10 OCP01 III D 14

4
I D 8 OCP02 III D 14

6
OCP01,
II B 5 III D 14 9
OCP02

OCP01 ,
I D 8 I D 8 0
OCP02
III B 9 OCP01 III D 14 5

I D 8 OCP02 III D 14

6
OCP01,
II B 5 III D 14 9
OCP02

OCP 01,
III B 9 OCP 03 III D 14 5
II D 10 OCP 01 III D 14 4

I D 8 OCP02 III D 14 6

OCP01,
II B 5 III D 14 9
OCP02

II D 10 OCP 01 III D 14 4

I D 8 OCP02 III D 14 6
I D 8 OCP02 III D 14 6

OCP01,
II B 5 III D 14 9
OCP02

II D 10 OCP 01 III D 14 4

I D 8 OCP02 III D 14 6

OCP01,
II B 5 III D 14 9
OCP02

III B 9 OCP 01 III D 14 5


III B 9 OCP 01 III D 14 5

I D 8 OCP02 III D 14 6

OCP01,
II B 5 III D 14 9
OCP02

II D 10 OCP 01 III C 11 1

I D 8 OCP02 III D 14 6

OCP01,
II B 5 III D 14 9
OCP02
II D 10 OCP02 III D 14 4

OCP01,
II B 5 III D 14 9
OCP02

I E 12 OCP 01 III E 17 5
I E 12 OCP 01 III E 17 5

II D 10 OCP02 III D 14 4

OCP01,
II B 5 III D 14 9
OCP02

II D 10 OCP 01 III D 14 4
II D 10 OCP 01 III D 14 4

I D 8 OCP02 III D 14 6

OCP01,
II B 5 III D 14 9
OCP02

OCP 01 ,
II D 10 OCP02, II E 15 5
OCP 03

II B 5 OCP01, III D 14 9
OCP02