HEATEX INDUSTRIES LTD

Boiler Model: HIL/300/WBO CAPACITY 3.0 TPH PRESSURE 12.00 kg/cm2 171 Psi

L
3rd Pass Tubes

Stay Bars

2nd Pass Tubes

D

DA
DR
Stiffners LF LR LA Ts

Hs
Bs Ws
MAIN SHELL 2nd PASS NOZZLES
Main Shell Diameter D 2050 mm Tube Outer diameter 50.8 mm Pressure Switch & Gauge 1 25
Main Shell Length L 3500 mm Tube Thickness 3.66 mm Safety Valve 2 25
Shell Thickness TS 12 mm Tube Length 2660 mm Steam Stop Valve 1 100
Tube Plate Thickness TP 16 mm Number of Tubes 90 Auxilary Valve 1 25
FURNACE 3rd PASS Blow Down Valve 1 40
Furnace Diameter DF 874 mm Tube Outer diameter 50.8 mm Feed Check Valve 1 40
Furnace Length LF 2700 mm Tube Thickness 3.66 mm Water Lavel Column 2 25
Furnace Thickness TF 12 mm Tube Length 3460 mm Water Lavel Indication 2 25
REVERSAL CHAMBER Number of Tubes 64 Water Lavel Controller 2 25
Reversal Chamber Diameter DR 1482 mm STAY BARS Nozzle 1 25
Reversal Chamber Length LR 650 mm Outer diameter 50 mm Header 1 40
Reversal Chamber Thickness TR 16 mm Length 200 mm Extra 1 0 100
ACCESS SHELL Number of Stay Bars 26 Extra 2 0 150
Access Shell Diameter DA 520 mm Extra 3 0 200
Access Shell Length LA 275 mm Manhole 2 350x450
Access Shell Thickness TA 10 mm Handhole 2 180x130
HEATEX INDUSTRIES LTD
Boiler Model: HIL/300/WBO CAPACITY 3.0 TPH PRESSURE 12.00 kg/cm2

L Sbw

Smoke Box End Plate

GUSSTES
L
h Smoke Box Circum Plate
D

DA
Stiffners LR LA Ts

Hs
Bs Ws

SADDLES GUSSETS
Width of Saddle Ws 1830 mm Gusset 1 Gusset 2 Gusset 3 Gusset 4 Gusset 5 Gusset 6 Gusset 7
Breadth of Saddle Bs 200 mm Length of Gusset 823 393
Height of Saddle Hs 275 mm Height of Gusset 322 104
Base Plate Thk Ts 16 mm Thickness of Gusset 16 16
Number of Gussets 4 8
SMOKE BOX EXTRA NOZZLES
Width of Smoke Box Sbw 300 mm E1 E2 E3 E4 E5 E6 E7
Circumfrential Plate Thickness Bs 4 mm OD of Nozzles 0 0 0 0 0 0 0
End Plate Thickness Hs 8 mm Length of Nozzle 0 0 0 0 0 0 0
Thickness of Nozzle 0 0 0 0 0 0 0
STIFFNERS Number of Nozzle 0 0 0 0 0 0 0
Outer diameter of Stiffners Df 1002 mm
Thickness of Stiffners Tf 16 mm
Number of Stiffners 3 mm
 HEATEX INDUSTRIES LTD
I WEIGHT ESTIMATION FOR Boiler Model: HIL/300/WBO
A SHELL
Length Width
Sr Items mm mm Thk mm Qty MOC Weight, kg Rate Rs. Cost Rs.
1 Main Shell 3500 6440 12 1 A 516 Gr. 70 2136.9 60 128213
2 Furnace 2700 2746 12 1 A 516 Gr. 70 702.8 60 42168
3 Reversal Chamber
Shell 650 4656 16 1 A 516 Gr. 70 382.5 60 22951
CC Tube Plate 1482 1482 16 1 A 516 Gr. 70 277.6 60 16657
Closure 1482 1482 16 1 A 516 Gr. 70 277.6 60 16657
4 Access Shell 275 1634 10 1 A 516 Gr. 70 35.5 60 2129
5 Front & Rear Tube Plate 2050 2050 16 2 A 516 Gr. 70 1062.4 60 63744
6 RF pad for Saddles A 516 Gr. 70 122.1 60 7326
7 Gussets 1 823 322 16 4 A 516 Gr. 70 134.0 60 8039
2 393 104 16 8 A 516 Gr. 70 41.3 60 2480
3 0 0 0 0 A 516 Gr. 70 0.0 60 0
4 0 0 0 0 A 516 Gr. 70 0.0 60 0
5 0 0 0 0 A 516 Gr. 70 0.0 60 0
8 Stiffners 3148 64 16 3 A 516 Gr. 70 76.4 60 4584
Total Weight & Cost of Shell Plates 5249.1 314948
B MANHOLE & HANDHOLE
1 Manhole 2 420.0 60 25200
2 Handholes 2 40.0 60 2400
Total Weight & Cost of Manhole & Handholes 460.0 27600
C TUBES
Sr Items Diameter Length Thk Qty MOC Weight Rate Cost
1 2nd Pass Tubes 50.8 2660 3.66 90 BS 3059 1025.1 75 76883
2 3rd Pass Tubes 50.8 3460 3.66 64 BS 3059 948.2 75 71116
3 Stay Bars 50.0 200 1 26 A 105 80.7 80 6453
Total Weight & Cost of Tubes & Stay Bars 2054.0 154452
D NOZZLES & FLANGES
1 Nozzles 15 14.9 100 1489
2 Extra Nozzles 0 0.0 100 0
3 Flanges 15 21.1 130 2743
Total Weight & Cost of Nozzle Pipes & Flanges 36.0 4232
I TOTAL WEIGHT OF PRESSURE PART FOR IBR (A+B+C+D) 7799 501233
E NON PRESSURE PARTS
Sr Items Diameter Length Thk Qty MOC Weight Rate Cost
1 Saddles 2 IS 2062 Gr.2 397.9 45 17907
2 Smoke Boxes Cir. Plate 3757 300 4 2 IS 2062 Gr.2 71.2 45 3205
3 Smoke Boxes End Plate 2050 8 2 IS 2062 Gr.2 278.1 45 12516
II TOTAL WEIGHT OF NON PRESSURE PART(E) 747 33629
TOTAL WEIGHT (I + II) 8546
COST SUMMARY
I TOTAL WEIGHT OF PRESSURE PART FOR IBR (A+B+C+D) Kg 7799 501233
II TOTAL WEIGHT OF NON PRESSURE PART(E) Kg 747 33629
III VALVES ON BOILERS ? 0
IV FEED PUMPS WITH MOTORS ? 0
V ID/FD/PA FANS WITH MOTOR ? 0
VI FUEL FEED SYSTEM ? 0
VII MISCELLANOUS ITEMS ? 0
VIII INSULTAIONS ? 0
IX LABOUR COST Rs/kg 35 299125
X OVERHEADS & PROFITS % 15% 125098
TOTAL COST OF BOILER (Rs) 959084