3170-01 02-3

1. SPECIFICATION
Description Specification
Gear ratio 1st 4.489 : 1
2nd 2.337 : 1
3rd 1.350 : 1
4th 1.000 : 1
5th 0.784 : 1
6th 0.679 : 1
Reverse 4.253 : 1
Synchronizer 1st T: Triple-cone
ring type
2nd T: Triple-cone
3rd T: Triple-cone
4th S: Single-cone
5th D: Double-cone
6th S: Single-cone
Reverse T: Triple-cone
Shifting Type Floor change type
Gear selector Reversing:
lever position High-force type
Transmission Type HD MTF 75W/85 (SHELL) or HK MTF 75W/85(SK)
fluid
Capacity
Sercive interval Inspect and replenish every 60000 km or 3 years (under
severe driving conditions, change every 120,000 km)

What’s the severe conditions?

- Towing a trailer or off-road driving (Inspect
the leak of fluid at any time, occasionlly)
Taxi, patrol service or delivery service
- (extended idling and excessive driving with
low speed)
Frequent stop-and-go traffic, extended
- idling, short driving distance
- Driving in a hilly or mountainous terrain,
sandy, or dusty area
- Driving frequently at high speed over 170
km/hour
- Driving frequently in area where heavy
traffic under the ambient temperature
above 30°C
02-4

2. SPECIAL SERVICE TOOLS

Part No. & Name Appearance Description
Part No.: SSM00203- - Install the main shaft 1st gear sleeve
005 - Install the drive pinion assembly front ball
bearing
Name: - Install the main shaft double angular ball
Main shaft 1st sleeve
bearing
installer

Part No.: SSM00203- - Install the main shaft reverse sleeve and
006 bearing
- Install the main drive pinion assembly front
Name: ball bearing
Main shaft reverse
- Install the main shaft double angular ball
sleeve installer
bearing
- Install the 3rd & 4th synchronizer hub
- Install the main shaft 5th gear
- Install the main shaft 6th gear
Part No.: SSM00203- - Install the main shaft 5th gear sleeve
002 - Install the counter shaft 6th gear sleeve
- Install the counter shaft reverse gear
Name:
- Install the main shaft ball bearing
Main shaft 5th sleeve
installer

Part No.: SSM00203- Install the extension housing oil seal

003

Name:
Oil seal installer

Part No.: SSM00203- Install the control shaft oil seal

004

Name:
Oil seal installer
 3170-01 02-5

Part No. & Name Appearance Description

Part No.: SSM00203- Install the counter shaft front roller bearing
001

Name:
Counter shaft bearing
installer

Part No.: Support the counter shaft when removing the

T88310011A-9 roller bearing with a puller

Name:
Bearing support
02-6

3. TIGHTENING TORQUE

Tightening torque
Part name Numbers Adhesive
(Nm)
1. Seal bolt (rolling plunger and guide spring) 53.9~67.6 1EA Loctite
2. Guide bolt 14.7~21.5 1EA Loctite
3. Pocket ball bearing bolt 29.4~41.1 1EA Loctite
4. Reverse shift fork retainer bolt 53.9~67.6 2EA Loctite
5. Backup lamp switch 29.4~34.3 1EA Loctite
6. Oil drain plug 58.8~78.4 1EA Loctite
7. Interlock bolt 14.7~21.5 1EA -
8. Neutral switch 29.4~34.3 1EA Loctite
9. Oil filler plug 58.8~78.4 1EA Loctite
10. Extension housing bolt 42.1~53.9 12EA -
11. Concentric slave cylinder bolt 9.8~15.6 3EA -
12. Front bearing retainer bolt 19.6~24.5 8EA Loctite
 3170-01 02-7

▶ 3163161-00 Housing

2. Case - Transmission 12.Breather - Air

3. Retainer - Bearing 13.Pulg - Seal (53.9 ~ 67.6 Nm)
4. Bolt - Seal (19.6 ~ 24.5 Nm) 14.Cylinder assembly - Concentric slave
5. Seal - Oil 15.Plunger - Rolling
6. Bushing 16.Boot
7. Spacer 17.Guide - Oil
8. Gasket 18.Spring - Guide
9. Plug (58.8 ~ 78.4 Nm) 19.Bolt - Flange (42.1 ~ 53.9 Nm)
10.Gasket
11.Plug
02-8

▶ 3162-00 Main shaft


1. Ring - Snap
2. Ring - Snap
3. Bearing - Ball
4. Pinion assembly - Main drive
5. Bearing - Needle roller
6. Ring - Synchronizer
7. Ring - Snap
8. Sleeeve - Synchronizer
9. Key assembly - Synchronizer
10.Hub - Synchronizer
11.Ring assembly - Triple cone
12.Gear assembly - 3rd speed
13.Bearing - Needle roller
14.Shaft - Main
15.Gear assembly - 2nd speed
16.Bearing - Needle roller
17.Ring assembly - Triple cone
18.Hub - Synchronizer
19.Sleeeve - Synchronizer
3170-01 02-9
20.Ring assembly - Triple cone
21.Gear assembly - 1st speed
22.Sleeve - 1st gear
23.Bearing - Double angular ball
24.Ring - Snap
25.Gear - Main shaft 5th
26.Spacer
27.Gear - Main shaft 6th
28.Sleeve - Reverse gear
29.Bearing - Needle roller
30.Gear assembly - Reverse speed
31.Ring assembly - Triple cone
32.Hub - Synchronizer
33.Sleeeve - Synchronizer
34.Stopper - Synchronizer key
35.Bearing - Ball
36.Flange assembly - Companion
37.O-ring
38.Nut - Locking (4WD: 245.1 ~ 264.7 Nm,
2WD: 117.6 ~ 137.2 Nm)
02-10
▶ 33163-00 Counter shaft
1. Ring - Snap
2. Bearing - Roller
3. Gear - Counter shaft
4. Gear - Counter shaft cluster
5. Bearing - Roller
6. Sleeve ?- Speed gear
7. Bearing - Needle roller
8. Gear assembly - 5th speed
9. Key assembly - Synchronizer
10.Ring assembly - Triple cone
11.Hub - Synchronizer
12.Sleeeve - Synchronizer
13.Ring - Synchronizer
14.Sleeve - Speed gear
15.Bearing - Needle roller
16.Gear assembly - 6th speed
17.Gear - Counter shaft
18.Nut - Locking (156.9 ~ 186.3 Nm)
19.Bearing - Needle roller
 3170-01 02-11

▶ 3164-00 Adapter assembly

1. Plate - Intermediate 7. Bolt - Seal (19.6 ~ 26.4 Nm)

2. Guide - Oil 8. Shaft - Reverse idler gear
3. Bolt (7.8 ~ 9.8 Nm) 9. Bearing - Needle roller
4. Pin - Dowel 10.Gear - Reverse idler
5. Retainer - Bearing 11.Spacer - Reverse
6. Magnet
02-12
▶ 3165-00 Rail and shift fork
1. Shaft assembly - Control
2. Ring - Retainer
3. Bearing - Retainer ball
4. Pin - Spring
5. Rail sub assembly - Shaft 1st & 2nd
6. Bushing
7. Rail sub assembly - Shaft 3rd & 4th
8. Lug - Shaft 5th & 6th
9. Lug _ Reverse shaft
10.Fork - Reverse shaft
11.Rail - Shaft 5th & 6th
12.Fork - Shaft 5th & 6th
13.Pin - Spring
14.Lever assembly - Shaft 5th & 6th
15.Bolt - Flange (14.7 ~ 21.5 Nm)
 3170-01 02-13

▶ 3166-00 Extension housing

1. Lever assembly - Semi remote 21.Bolt - Flange (42.1 ~ 53.9 Nm)

3. Lever - Shift 22.Seal - Oil
4. Boot - Rubber 23.Seal - Oil
5. Ring - Retainer 24.Pin - Dowel
6. O-ring 25.Switch - Neutral (29.4 ~ 34.3 Nm)
7. Bearing 26.Gasket
8. Shim 27.Bolt - Interlock (14.7 ~ 21.5 Nm)
9. Arm - Control 28.Pin - Detent
10.Damper assembly 29.Switch - Backup lamp (29.4 ~ 34.3
13.Rod assembly 30.Nm)
14.Bushing assembly - TGS mounting 31.Bolt - Fork hinge (53.9 ~ 67.6 Nm)
15.Pin - TGS mounting 32.Bearing - Poppet ball (29.4 ~ 41.1
16.Pin - Spring 33.Nm)
17.Pin - Spring 34.Bolt - Guide (14.7 ~ 21.5 Nm)
20.Adapter - Case Bolt (2.9 ~ 4.9 Nm)
Bracket - Wiring
02-14

1. OVERVIEW

6-speed M/T

Front view Sectional view

1) Characteristics of Transmission
- Forward and Reverse gears are helical gear.
- The clutch is operated by concentric slave cylinder (CSC).
- To prevent the improper gear shift, semi-remote control system has been introduced.
- To prevent the gears from engaging improperly, the synchronizer mechanisms and
independent interlock systems are installed on 1/2 gears, 3/4 gears, 5/6 gears and reverse
gear.
- The High-Force system for reverse gear shift has been introduced.
- The synchronizer has three types: Triple (1, 2, 3, R), Double (5), Single (4, 6)
 3170-01 02-15

2) Sectional Diagram
Transmission housing
Intermediate plate Extension housing

Main drive gear Counter shaft Main shaft

3) Gear Ratio
Teeth
Gear Final gear ratio
Input Output
1st 13 38 4.489
2nd 23 35 2.337
3rd 33 29 1.350
4th 28 43 1.000
5th 47 24 0.784
6th 52 23 0.679
13 36 4.253
R
Idle: 25
02-16

2. POWER FLOW
1st speed

2nd speed
 3170-01 02-17

3rd speed

4th speed
02-18

5th speed

6th speed
 3170-01 02-19

Reverse gear
02-20

3. SHIFTING MECHANISM

High-Force mechanism for

reverse gear shift

Control shaft

Neutral switch

Backup lamp switch

Lug arrangement
Control finger

1st/2nd

3rd/4th

5th/6th