INTERACTIVE SCHEMATIC

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 UENR5489
February 2014

D8T2 Track-Type Tractor

Hydraulic System
MLN1500-UP
FCT1013-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Pilot Oil (Charged) 200-0750 H-3 1
Core As - Hydraulic Oil Cooler 334-3321 H-1 2
Cover - 2 Bank 344-9058 H-5 3
Cylinder Gp - Lift 250-5861 J-6 4
Cylinder Gp - Tilt 240-7347 J-5 5
Filter Element As - Temperature (Hydraulic Oil) 1R-0777 B-3 6
Filter Gp - Oil (Steering Charge) 341-1330 G-3 7
Manifold - Return 247-7788 C-5 8
Manifold - Suction 236-4540 B-4 9
Manifold - Suction Gallery 209-1392 D-6 10
Manifold Gp - Control (Pilot Shutoff) 341-9000 H-4 11
Manifold Gp - Valve (Dozer) 351-3626 H-7 12
Motor Gp - Piston (Hydraulic Fan) 205-1821 H-2 13
Motor Gp - Piston (Steering) 252-5127 F-5 14
Pump Gp - Piston (Hydraulic Fan) 325-9789 F-2 15
Pump Gp - Piston (Implement) 214-1091 E-6 16
Pump Gp - Piston (Steering) 325-9788 F-3 17
Sensor Gp - Pressure (Implement) 296-5270 I-6 18
Sensor Gp - Pressure (steering) 320-3064 H-3 19
Sensor Gp - Speed (Steering Motor) 358-2399 F-5 20*
Sensor Gp - Temperature (Hydraulic Oil) 256-6453 C-3 21
Switch Gp - Pressure (Steering Charge) 227-6744 G-3 22
Tank and Mounting Gp - Temperature (Hyd Oil) 341-3446 B-3 23
Valve - Breaker Relief 116-2810 C-3 24
Valve As - Control (Cooler) 360-5604 H-2 25
Valve As - Cooler Bypass 4E-1437 I-2 26
Valve Gp - 2 Bank 336-5703 H-5 27
Valve Gp - Control (Lift) 337-5710 H-6 28
Valve Gp - Control (Tilt) 347-3828 H-5 29
Valve Gp - Quick Drop (Blade) 340-2788 I-6 30
Valve Gp - Relief (Steering Charge) 198-9220 E-6 31
Attachments
Cylinder Gp - Tilt 6E-0397 B-16 32
Cylinder Gp - Dual Tilt 347-3272 A-14, C-14 33
Cylinder Gp - Lift 222-1222 C-10 34
Manifold and Solenoid Gp - Control (Low Fan Speed) 419-6213 B-11 35
Valve Gp - Dual Tilt 217-4326 B-14 36
Valve Gp - Fan Reversing 162-2191 B-8 37
Note * - Components Not Shown
COMPONENT LOCATION
Page 2 of 2
Part Machine Schematic
Description
Number Location Location
Ripper
Valve Gp - 4 Bank Dozer, Ripper 336-5705 H-12 38
Cover - 4 Bank 344-9058 G-12 39
Cylinder Gp - Ripper Lift 155-3653 I-13 40
Cylinder Gp - Ripper Pin Puller 6E-3113 B-12 41
Cylinder Gp - Ripper Tip (Left) 155-3652 I-13 42
Cylinder Gp - Ripper Tip (Right) 165-0102 I-12 43
Manifold - Ripper Cylinder Supply and Return 211-9491 I-13 44
Manifold Gp - Ripper Inlet 351-3626 H-16 45
Valve and Mounting Gp - Control (Hyd Pin Puller) 188-6140 B-12 46
Valve Gp - Control (Dozer Lift) 336-5710 H-15 47
Valve Gp - Control (Dozer Tilt) 362-3309 H-14 48
Valve Gp - Control (Ripper Lift) 362-3310 H-13 49
Valve Gp - Control (Ripper Tilt) 364-8041 H-13 50
Winch
Valve Gp - 3 Bank Dozer, Winch 336-5704 G-10 51
Cover - 3 Bank 344-9058 G-8 52
Manifold Gp - Hydraulic 191-1443 I-10 53
Valve Gp - Control (Dozer Lift) 336-5710 G-10 54
Valve Gp - Control (Dozer Tilt) 362-3309 G-9 55
Valve Gp - Control (Winch) 347-3830 G-8 56
Winch Ar - Paccar Winch Unit 216-9006 I-10 57
5 Bank With 3 Function Rear Auxilary Valve
Valve Gp - 5 Bank Dozer, Towed Implement 336-5706 E-13 58
Cover - Valve End 344-9058 E-8 59
Manifold Gp - Rear Auxilary Input 351-3626 E-13 60
Valve Gp - Control (Dozer Lift) 336-5710 E-12 61
Valve Gp - Control (Dozer Tilt) 362-3309 E-11 62
Valve Gp - Control (Towed Implement) 1 362-3312 E-10 63
Valve Gp - Control (Towed Implement) 2 347-3831 E-9 64
TAP LOCATION

Tap Schem atic

Description
Num ber Location
HA* Implement Pump Discharge I-7, H-16, H-11, E-13
HB* Implement Pump Signal I-7, H-16, H-11, E-13
HPDL* Hydraulic Pilot Dozer Lower I-6, H-15, H-10, E-12
HPTR* Hydraulic PilotTilt Right I-5, H-14, H-9, E-11
HPDR* Hydraulic Pilot Dozer Raise G-6, F-10, D-12, G-15
HPTL* Hydraulic Pilot Tilt Left G-5, G-14, F-9, D-11
HD Right Steer Loop Pressure F-5
HC Left Steer Loop Pressure E-5
X1 Left steer pressure E-3
X2 Right steer pressure E-3
HPS Pilot Supply H-4
AP Accumulator Pressure H-3
F Charge Pump Pressure (SOS) G-3
HFPD Fan Pump Discharge F-2
HPRR Pilot Ripper Raise H-13
HPRI Pilot Ripper In H-13
HPRL Pilot Ripper Lower G-13
HPRO Pilot Ripper Out G-13
HPAB Pilot Rear Auxilary B Port F-10
HPAD Pilot Rear Auxilary D Port F-10
HPAA Pilot Rear Auxilary A Port D-10
HPAC Pilot Rear Auxilary C Port D-10
HPAF Pilot Rear Auxilary F Port F-9
HPAE Pilot Rear Auxilary E Port D-9
HPWRO Winch Reel Out H-8
HPWRI Winch Reel In F-8
* The following taps appear on each implement valve: HA, HB, HPDL, HPDR,
HPTR and HPTL
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(4) CYLINDER GP
LIFT
250-5861

J J
R1 R2
(40) CYLINDER GP B2
RIPPER LIFT
155-3653 (42) CYLINDER GP (43) CYLINDER GP RAISE TILT LEFT TILT RIGHT
RIPPER TIP (LEFT) RIPPER TIP (RIGHT) SINGLE TILT
155-3652 165-0102 X

L1 L2
(5) CYLINDER GP

+
LOWER

TIP OUT
TILT

TIP OUT
RAISE
RAISE

-
A 240-7347

TIP IN
LOWER
LOWER
(18) SENSOR GP

TIP IN
(DTPD) DUAL TILT
M1 G (30) VALVE GP PRESSURE (IMPLEMENT)
B PILOT DRAIN
QUICK DROP (BLADE) 296-5270 (26) VALVE AS
I 340-2788 (27) VALVE GP COOLER BYPASS I
2 BANK 4E-1437
HB HA HPDL
HPTR (13) MOTOR GP
(12) MANIFOLD GP 336-5703 PISTON
(44) MANIFOLD (53) MANIFOLD GP VALVE (DOZER) DR DL TL TR (HYDRAULIC FAN)
RIPPER CYLINDER SUPPLY HYDRAULIC 351-3626 205-1821
AND RETURN (57) WINCH AR
PACCAR WINCH UNIT 191-1443 PD C1
211-9491 P
216-9006 WRO WRI
HB HA HPDL HPTR HPRR
P T LS
HPRI
DR DL TL TR RL RR RO RI (11) MANIFOLD GP C3
REAR AUX CONTROL (PILOT SHUTOFF)
(P) (SHEET 1) WINCH (HPS) (WINCH DRAIN)
P TO TO
AP 341-9000
HPS
PD lOCATION G-7 lOCATION C-5
(51) VALVE GP X
3 BANK
LS X (1) ACCUMULATOR GP C2
DOZER, WINCH HPS2 HPS AP
H (3) COVER PILOT OIL (CHARGED) H
336-5704 LFS1 (2) CORE AS
HPTR HPWRO BANK 2 200-0750
HPDL
HB HA
344-9058 LFS2 HYDRAULIC
T ACC
(LS) (SHEET 1) (22) SWITCH GP OIL COOLER
DR DL TL TR WRI WRO T P2 PRESSURE 334-3321
(38) VALVE GP
4 BANK P1 (STEERING CHARGE)
DOZER, RIPPER P 227-6744
PD
336-5705 HPS (19) SENSOR GP
LS PRESSURE (STEERING)
HPS 320-3064 (25) VALVE AS
T (7) FILTER GP CONTROL (COOLER)
P
OIL (STEERING CHARGE) 360-5604
LS (39) COVER HPDR (28) VALVE GP HPTL (29) VALVE GP 341-1330
344-9058
CONTROL (LIFT) CONTROL (TILT) F
T
337-5710 347-3828 DTHPS
HPS P
HPS LS T HPS
G TO LOCATION G-7 G
(17) PUMP GP
PISTON (STEERING) HFPD

HPDR HPTL HPRL HPRO 325-9788

(45) MANIFOLD GP (47) VALVE GP P
T
RIPPER INLET CONTROL (DOZER LIFT) (48) VALVE GP (49) VALVE GP
(50) VALVE GP
351-3626 CONTROL (DOZER TILT) CONTROL (RIPPER LIFT)
336-5710 CONTROL (RIPPER TILT) LS
362-3309 362-3310 (14) MOTOR GP
364-8041 FPD
T
PISTON (STEERING)
HPS HPS HD 252-5127 HFPD
TO LOCATION G-7

(52) COVER (20) SENSOR GP A MA PS FA FE

RIPPER ATTACHMENT (54) VALVE GP (55) VALVE GP (56) VALVE GP
HPDR HPTL HPWRI BANK 3 SPEED
CONTROL (DOZER LIFT) CONTROL (DOZER TILT) CONTROL (WINCH)
344-9058 (STEERING MOTOR) T2
336-5710 362-3309 347-3830 HPCO
358-2399
F F
WINCH ATTACHMENT

T1
(58) VALVE GP REAR AUXILIARY REAR AUXILIARY REAR AUXILIARY
HB HA HPDL HPTR
5 BANK WORKPORTS A AND B WORKPORTS C AND D WORKPORTS E AND F
DOZER, TOWED IMPLEMENT HPAD HPAF B
HPAB
HB HA
336-5706 DR DL E F MB R X1 X2 MH S T FS
TL TR A B C D

HC (15) PUMP GP
P
PD X1 X2 PISTON
(16) PUMP GP (HYDRAULIC FAN)
PISTON (IMPLEMENT) 325-9789
LS HPCO MARG
214-1091

E (31) VALVE GP E
RELIEF
(59) COVER (STEERING
VALVE END CHARGE)
344-9058 198-9220
T S
THESE LINES
HIS CS SIZED TO PROVIDE
8 L/min MINIMUM
T THROUGH MOTOR
S
P
HFS HFT
LS

T
(10) MANIFOLD
HPS HPS SUCTION GALLERY
TO LOCATION G-7
209-1392
D D
(60) MANIFOLD GP (61) VALVE GP (62) VALVE GP (64) VALVE GP
HPDR HPTL HPAA (63) VALVE GP HPAC
REAR AUX INPUT CONTROL (DOZER LIFT) CONTROL (TILT) CONTROL HPAE

CONTROL
351-3626 336-5710 362-3309 (TOWED IMPLEMENT) 2
(TOWED IMPLEMENT) 1
347-3831 (8) MANIFOLD
362-3312
RETURN
247-7788
3 FUNCTION REAR AUXILIARY VALVE ATTACHMENT

(34) CYLINDER GP REAR AUX

LIFT (WINCH DRAIN)
TO (24) VALVE
222-1222
lOCATION H-10 BREAKER RELIEF
116-2810
C C
(33) CYLINDER GP (21) SENSOR
DUAL TILT 2 R1 R2 TEMPERATURE (HYDRAULIC OIL)
347-3272 256-6453

(32) CYLINDER GP TR
(36) VALVE GP (23) TANK AND MOUNTING GP
TILT C3
DUAL TILT (9) MANIFOLD HYDRAULIC
6E-0397 L1 L2
217-4326 SUCTION 341-3446
TL
PTO (P) PTO (T) 236-4540
S2 POSITION SENSING LIFT CYLINDER C1 A B FAN REVERSING
(37) VALVE GP
VALVE OPTION FAN REVERSING
162-2191
DTPD
C2 T (35) MANIFOLD AND SOLENOID GP
(41) CYLINDER GP (46) VALVE AND MOUNTING GP CONTROL (LOW FAN SPEED)
B C1 P
RIPPER PIN PULLER CONTROL 419-6213
B
6E-3113 (HYDRAULIC PIN PULLER) (6) FILTER ELEMENT AS
DTHPS
188-6140 TEMPERATURE (HYDRAULIC OIL)
1R-0777
S1 LFS1 LFS2
TL
(33) CYLINDER GP
DUAL TILT 1
347-3272 RIPPER PIN PULLER
LINE PATTERNS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
TR
Pressure Line PILOT PUMP OUTPUT
IMPLEMENT PUMP OUTPUT
ANGLE BLADE TILT ATTACHMENT C2 Pilot / Load Sensing Pressure LIFT CYLINDERS
X RIPPER CYLINDERS / WINCH UNIT
Drain / Return Lines SUPPLY LINE
DUAL TILT ATTACHMENT LOAD SENSING
Component Group FAN PUMP OUTPUT / RIPPER PIN PULLER

LOW FAN SPEED ATTACHMENT DRAIN / RETURN LINE

REVERSING FAN ATTACHMENT Attachment STEERING AND CHARGE PUMP OUTPUT

A Air Line
SINGLE AND DUAL TILT CYLINDERS
A
CALLOUTS
THIS SCHEMATIC IS FOR THE D8T2 TRACK TYPE TRACTOR HYDRAULIC SYSTEM
YY Taps (Pressure, Sampling, Sensor - by letter) MEDIA NUMBER: UENR5489
SCHEMATIC PART NUMBER: 331-4754, CHANGE: 05, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE VIEW
VIEW ALL CALLOUTS

24
6 9
23
21
22
F (10,28,35,
(10,28, 35,43)42)
IMPLEMENT
IMPLEMENT VALVE
VALVE
7
10
31
16
30

FW
D

2
35

13 14

15
20
17
26
37 36
HYDRAULIC OIL COOLER
VIEW ALL CALLOUTS

25
IMPLEMENT VALVE (W/SHUTOFF VALVE VIEW)
VIEW ALL CALLOUTS

HB AP 1

11

HA
19

HPS

18

2 BANK VALVE SHOWN.

Veiw with rear access cover removed.
IMPLEMENT VALVES - 2 BANK(336-5703)
VIEW ALL CALLOUTS

HB HA HPDL HPTR 3

COVER
INLET MANIFOLD

DOZER RAISE

DOZER TILT

29
12
27
18
28
HPDR HPTL
IMPLEMENT VALVES - 3 BANK(336-5704)
VIEW ALL CALLOUTS

HB HA 54 55 HPWRI 56 52

COVER
INLET MANIFOLD

DOZER RAISE

DOZER TILT

WINCH

18
51
HPWRO
IMPLEMENT VALVES - 4 BANK(336-5705)
VIEW ALL CALLOUTS

HB HA HPRR HPRI
39

COVER
INLET MANIFOLD

DOZER RAISE

RIPPER LIFT
DOZER TILT

RIPPER TIP

45

18 50
38
47 48 HPRL HPRO
49
 HB

18
HA

60
INLET MANIFOLD
61

58
DOZER RAISE
62

63
DOZER TILT

HPAA
HPAB

REAR AUX PORT (A, B)

HPAC
HPAD

REAR AUX PORT (C, D)

HPAE
IMPLEMENT VALVES - 5 BANK(336-5706)

HPAF

REAR AUX PORT (E, F)

COVER

64
59
VIEW ALL CALLOUTS
LIFT CYLINDERS
VIEW ALL CALLOUTS

34

32

33
RIPPER AND WINCH

VIEW ALL CALLOUTS

46 42 43

41

44 40

53

57
STEERING PUMP / MOTOR
VIEW ALL CALLOUTS

X2 HFPD HC HD

X1

STERRING PUMP STEERING MOTOR

TOP DOWN VIEW