@ hterratioml Porer plo

Semtor Hous
85 QEn
London
EC4V 4DP
Viroria Slreet
$ ,rursrar*co"urEl
MITSUI & CO., LID.
21, OhteDschi l-Choffi
Chiyodq-Iq Tokyo
Jspai

QCP & WORKCOMPLETTON REPORT

REPLACE BELT CONVEYOR C4 (CCH-C\rVR-500)

Sriyadi
1. 2. Bimo I W: Witness V: Verification P: Programrdng
3. Safety 4. Engineer 3.Eva.S 4.RBayu Ca: Calibration T: Te$ing Ip: Inspection
5. Cond Mon 6. Production 5. 6. FA, Operation St Setting N; NDT It: hstallation
7.Fuel&Asb S.ThirdPartv 7. 8. S: Splicing Ra: Repan M: Modification
9. 10. Iwan S

Overall PVC Suit Mechanic Crane

Safety helmet Gum boots Electrician Scaffold
Safety shoes Acid rsistant overall I&C Techician Water Truck
Face shield Safety hamess Welder Fire Truck
Goggles Leather gloves Helper Loader
Rubberapron Rubber gloves BoiloEngineer Dwnp Truck
Safety glasses Cotton gloves Turbine Engineer Excavator
Fire Extinguisha Live Jackets Vikation Aaalysis Fork Lift
I&C Enginee
Electical Engineer

:]!:iffii6litfiii;: i.i:.|ffi iiliieii*r!!i.:.1

l. Belt SempertansBW l524mm X NN 1000/4PX 6.4 X2 96fJ neter IPMOMI suor
z. Lteatrnssolunon slL-KF4 4. L.\a 18 can SBM suonlv
3. Solvent o can SBM suDDlv
4. TieGun2x500mm 12 meter SBM supplv
5. 'lop Cover 6 x 500 mm 6 meter SBMsumlv
6. BottomCover2x500mm 6 metrr sBM supply

r':i!}ii,i itlF:ii
ilri;il:
Sarivadi 84 6 tuik 84
.,
lrbaid M 7 Wahatr 34
3 Tosen u 8 Miski 84
4 Nanang 84 9 Hari 84
5 Idris u l0 Asuns 84

' ,J i*'
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 $ ,rmA.neEcl'urEr.
lntematioml Porer plc
MITST,I & CO,, LII).
Senator Hese
85 Queen Vhtqia Stret
2-1, Ohtamhi l{h@
(}iyods-Ku, Tokyo
London Jaqr
EC4V 4DP

QCP & WORKCOMPLETTON REPORT

 T

$ ,rrrA.UeGGt.,UrtrI

lntemliffal Porer E{c MITSUI&C0.,LD.

Senator H@s
85 Qreen Virtria
Lond6
Stret &ff##*
Jear
EC4V 4DP

QCP & WORK COMPLETION REPORT

(rreflaraau sEeD-sDfite6slol,rtriraft Itrttre'ftryt*tt )L
. Stipping 2 side ofnew belt.
Parameter:
- Bias cril: 460 mm (0.3 x @W) 1524)

n - Nutrb€r of step: 3 step

- Step lengttu 230 mm
- Splicelength: 690mm
tr
-Sbipwidth: t00rm
-!fuloae.loth:5x}@eaa
7i Joint ofthe splice. lt
ltrstall Platenand Vulcanizragthe sptce (curing
,o Ternperature 1450C, presswe 120 psi, Mnimum
Curing time 45 minutes). l,r
lruslllng rcw beltJoint, fotecttng belt joint surface,
ensure this splicing is good and remove platol clarnp
30
belt and lifting tool frm spiciry rea aad measrring 14
thielfflose skive ioint. trolt.
Pull the existing belt wi& mechanical wincL Lmert
31 3rd new belt to the conveyor &om refum way until
lstnew belt aqoss 3rd rrcwbelt steo lry ser
h
32
Jomt the new belt nol and n€rr belt no3 with
mechanicalioiat (Super Screw SS100 and Fle:rco)
Install backstop, lay down comter weightand
I{
33 rotatiag belt conveyor urtiljoint belt Srpo Seew
ocated at carrvinq.TP 2 rea tr
v t1rll up courter werght, disan0e some idler, install
spliciff table. and clamo belt
Centsing belt 6 m€tslength at both sidr. (total 12
35
meter) I
36 OverlaD {ud step solice the lower oat of the neur belt IA
. Strippitrg 2 side ofnew bdt.
Parameter:
- Bias cut: 460 mm (0.3 x(BW) 1524)

37
-Numberof step: 3 step
- Step length:230 mm h
- Splice lengtlr 690 mm
- Skipwidth: 100 rrm
- Nylon cloth : 5 x 160 cn
38 Joint ofthe solice. tU,
hstall Plateo atrd Mtlcanizing the splic€ (curing
39 Terrperature 1450C, pressure 120 psi Minimum
Curine time 45 minutes).
Imsnrilg aew beltJoint, protectlng beltjoint srface,
ensure this splicing is good andremove plateq clamp
40
belt ad lifting tool from spicing raand measr:ring
thickness skive ioint belt
h
4t hstall Scraooer.
42 ttrstall Rubber skfut
Install Drcting, pipe, & bracing $ructure al
+}
4
inclination aea
Remove slinp, Iever block & cluin block.
I
45 Install sorne idler
Lower the cormt€rwerght use Mechardcal Winch at
$ TTI 3.
47 Runnirg test without load 15 minfres.
Houseke€ping urclude recycle existing belt with
48 fnrldill
 +

$ ,rmSl.trtGct.lurt}
lntematioml Porer plc MITSUI & CO,, LID,
Senator Hou$
85 Quen Vi:toria StEt &bslffisi,l'*
Londm Jmqr
EC4V 4DP

QCP & WORK COMPLETION REPORT

tr fr Any uncooked rubber on skive

E g. Top cover rubber is burned due to overheating
tr EI Bottom cover rubber is burned due to overheating

tr g Any bubble on top/boftom

tr EI Any of porosity founded

tr @ There is gab on skive due to unfilled

E} fia Any scratch/cletdemago ontop/botlom cover du€ to prosonce otforoign matsrial

il tr Splicing matedal overflolv on skive has been remored

g tr Overfloiv on the belt edges has been cut €venly

il tr All vulcanizing ffess, scraper, belt clamp and debris have been removed
EI E} Atf rcffiers, USt terisftorle# GTU hEffe beeff reftsftdite$

the belt runs on its track

BeltWidth Measaru

TotalThichress Measrc
Top CwerHardness Hardness Tester

Botton Cvr Hatdness Hardness Testet

,:]Ilrtaliitiiiftliia,r':,,' ..::,ti trtii,rr:itlgtigetlUil}i[$:;],riri

Performed By
RBayu QQ Ensneer PT. Supraboldi ldarxliri
f Technician/Contmctor) l,,L
Checked Ey
fMechanic)
lwan Mechanic Pdonnance/IPMOM lvE
Job Iluration

7 davs 9 lvlay 16 14.00 16 lvlay 16 15.00

No/le:
AttachedDocumentlFigure: YES tr Nox
 PT SUPRABAKTIMANDIRI Pdton Site
Ruko Grq Oardq blok A2 m 3{-36
DS- Sukod6di Paih ProbolirEgo
Pborr: (trll )53252!)6, F*(031 )5325639 IPMoM : (0335p72s443, 7*1 72544

Metods of wor*,lnspecHon Test plen & Schedute: Rslaclrg Belt Conveyor C4.

Block5l =2unit.

5/8'x8FT=2ea.
5/8"x6 FI=2 ea.

C- ?, C*tl

for bridge 6 x 3, sDlacine table 12 x 2

100O/4P x 6.4mm x 2.0mm. (960 m/ 3 roll) thickness

Splicing product (Top cover, Bottom cover, Tie

STL RF, Sotvent, Silicon paper).

Moving the new belt & tools to site (lnclination area) -

320 m/roll. Need heavy equipment : Cmne 25 Tm &

condition tool splicing (control box, platen,

R€position belt and stand under belt conveyor use

crane (2 roll belt)

Entle Ductin& pipe, & bracing structure for the

of the belt.
 Pf SUPRABAKTI MANDIRI Pafton Sine
Ru&o Grw Gada blokA2 e 3+35 DS. Slkodsdi ro& Prcbolnggo
Pho@: (031)5325296, Fn(031 )5325639 IPMOMI : (0335f ?25443. E*"1 72514

Metodc of work & lnsp€ctlon Test Plan llTPll Beplaclng Belt Cortr,eyor C4.

roller for the way in of the belt at incllnation

& Install roller fior the way out near tail gllley
return roller and under frame conveyor (see

lnstall mechanical winch near inclinatis area (see

DWG NO 5O238-RBC-CIH1), check condition power
suply, prepare wiresling aboaut 250 mpttr under
conveyor

scaffolding for brige and sdicing area 12 meter

Beh and Band

tripot and atrack sling at stacker (see DWG NO

counter weight use Mechanical Win.h atTH 3

DWG NO 50238-RBC-CrLO1) abilt 1,5 meter of 5

the belt damp (2 sets) at a position as ne€ded. shift 1

clamp must be positioned so that the conveyor
is completely safe (not slumping (see DWG NO

Crtting existing belt near tail pulley and the way

frame mrveyor (see DWG NO 50238-RBC-C4-

the existing new belt with wire sling of

windr (see DWG NO 50238-RBC-OI-O2)

ioint belt (Super Screw or Flexco (see

clamp belt, Pull existing new belt with

winch then rolled the edsting belt on the
under coweyo (see DWG NO 5O238-RBC-C+

the erisfng heh with mechanical winch. lnsert

lst n€w belt 320 m to the conveyor from return way
end of the belt (see DwG No 50238-RBC-Cit{2)
 --t

E,
P} SUPRABAKTI MANDIRI P&m$te
G@ MsbL'k
'/l rc 3{-36
Ruko A2 DS. &rMdi Paitm Probolioggo

"'*'*',?#:mTJ3ffififf Email:
IPMOMI : (0335f ?2J,143, F*.7 1 254r'.

inMs of work & lnsp€ction TG6t plsn {fTP} RedacingB€ltGonvepG4. Documem ilo: O|[{R}M!Tp/SBMI!U2016
Ord(rdend
t{o Work Descrlpton v.rli.rtld $lftdnE
PHOTO/ Mea$remenv Dlmen6lor
Oixmr Day firne 9bift
:entering belt 5 meter length at both side. (total 12
2.2.1.
neter) 19.00-
overlap and step sdice the lower part of the new 22.OO
2.2.4.
belt-
Stripping 2 side of new belt.
Param€tsl
- Bias cut: 460 mm (O.3 x (BW) 1524)
- Number of step: 3 step
2.2.5. - Step ler€th: 230 mm 22.00 - shift 2
- Splice length: 690 rm o1.00
- Strip width: 1@ mm
Day2
Nyoncloth:6x150cln

2.2.6. loint of the spli€e.

hsrdtt pl'df€if
{tidyiik{maiig. iit6sirtic6 (f,dfi iiii
a-2-7- femperature 145oC, pressure 120 psi, Minimum 01.00-
04-oo
:uring tlme 30 mlnutes).
iinishing new beltjoitrt, protecting beltjoint surface,
:nsur6 this splicing is good and remove platen, clamp 04.00 -
2.2.8. shift 2
,elt and lifting tool hom spicing area and measuring 07.00
fiictness skive t'oint belt

Du*rtcsi.ff nG-hal}wil*}m6hani€a+ wieoh.. ltffi crt

2.2.9. 07.00 -
2nd naw belt to uod.r stacker {see DWG NO 50238-
10.oD
RBC-C4-04) end positioning 3rd new belt with crane

Cutting joint existing old b€lt and new belt (see DWG 10.00 - shift 1
2.2.10-
NO 50238-RBC-C4{4} 12.00

Jointthe mw belt with wireslingof mechanical

13.00 -
2.2.L1.. winch atrack through tie stacker (see DWG NO
50238-RBC-C+O4)
Aer 3 1A.@

Dismantle wire slin& Jointthe existing old belt with

19.00 -
2.7.12 the new belt use mechanical joint belt (see DWG NO
s0238-RBC-C4-Os)
24-m

shift 2
Nu[ tfi€ e*sdr8 bsh with mcrfianical windl. lnsert
2nd n€w bch 320 meter to the convayor from return ?4.N-
2.2.13.
tray until end o, the belt {see DWG NO 50238-RBC-C4 07.00
)sI
tut the sd of existing new belt at tail area under
o7.oo -
2.2.14. :onv6yor and joint with existing old belt at return
see DWG NO 5O238-RBC-Crrc5l
10.00

Pullthe exlsdnS belt with mechanical windt. tnsert Day 4 shifr 1

Ind new b€h 320 m to t re conveyor from return way 10.00 -
2.2.15.
until end of the belt step by step (see DWG NO 5023& 19.00
RBC-C/FO6)

2.2.L6-
tplldng t{o.z at 2nd new bettwlih tte end of ird
neu beh (sec DWG ilO 5023&RBC4&061
Centering belt 5 meter length at both side. (total 12
7.2.t7
meterl 19.00-
oyerlap and step splice the lower part of the new 22.O0
2.2.14-
5€lL
Stripping 2 side of new belt.
PTTffi€ttr:
- Bias cut: /160 mm (o.3 x (Bw) 1524)
2.2.19. - Numbea of step; 3 step zz-w-
- Step lsgth: 230 mm
01.00
- Splice length; 59O mm
Day4 shit 2
- Strip width: 10O mm

2.2.20. oint otthe sdice.

lnstall Platen and Vr.llcanizing tha sdice (curing
2.2.2L iemperature rai6b, riiiri'mum cirriirg tiine dti
minutes),
01.00-
Finishing new beltjoint, protecting beltjoint surhce, 07.oo
2.L22- ensure this splicing is good and remove platen, clamp
belt and lifting tool fro.n spicirE area
E,
PT SUPRABAKTIMANDIRI Paltu Sltc
Au&o c@ csrd@ blot A2 ro 34-36 DS. $*oladi Psitm &oboliogo

7l Phde; (031 )5325296, Fs:(031 )5325639 IPMoMI : (0335)77254{3, ie1 12544

Metods of rrorlt & lnspactlon Test Phn {lTP}: Redaclng Beh Coil eyor Cr.

ttte exlsffrrg beh witi medlanical winch. lnsert 3rd

belt to the conveyor from return way until lst new
across 3rd new belt step by step {see DWG NO

the new belt no1 and new belt no3 with

(Super S6ew SS100) {see DWG NO 50238-RBC-C4-

install backstop, lay down ounter weight and rotating

belt conveyor until joint belt Super S.rew ocated at
carrying TP 2 area (see DWG NO 50238-RBC-C4{8}

Pull up counter weight, dismantle some idler, imtall

No.3 at lie end of 13t n€w beh with 3;d new

belt 6 meter length at both side. (total 12

and step splice the lower part of the new belt.

2 side of new belt.

- Bias cue 460 mm {0.3 x (BW} 1524)

- Number ot stepi 3 step

Platen and Vulcanizing thesplice {curing

l45oc, Minimum Curiog time 30 minutes).

new belt joint, protecting belt joint surface,

this splicing is good and remove platen, cjamp
and lifting tool from spicing area

hstall Ducting, pipe, & bracing structure at inclination

Remot/e sling, leyer bloc* & chain block.

the counter weight use Mechanical Winch at TH

test without loBd and with load according 60

keeping include reclcle aidsting beh. Need heavy

sork has b*nDerfomed brooedv accordinc to the ilner

and after the work comdeted. an adeouate visual
and or test has been conducted. and the result is

Prepared by: Checked by:

( R
l,
'l
rl
VI'
ru
-[.t---t I

Bayu PrasetyoAdi ) )
/4
la Ptflt'*$
( l+oovarizkie Tripurba l ( lwan Suryana I Hertanto l
 PT SIIPRABAKTI MANDIRI Paiton Site
Ruko Green Gardenblok A2 no 34-36 DS. Sukodadi Paiton Probolinggo
Phone: (03 l)5325296, Fax(03 l)5325539 IPMOM : (033 5)7 7 2544, F ul77 2544
7 : www.beltcare.com

FABRIC BELT SPLICING DOCUMENT

(HOTVULCANIZATIONI ccd' ot1.vw - so o
CIient PT PAITON East Jawa
Reported : 10 May 2016
: R Bavu Pmsetvo Adi

1. Bayu PA 5. Miski 9 Saryadi

2. ldris 6. Wahab 10 Arik
3. Iosen 7. Hai 11 Agung
A *a4
o. Ailut

2. Belt Data

Belt Manufacture : Sempertnns

Belt Original : Sempertnns
Length . :966 meier
1524 mm Width : 1524 mm
NN 10A0/4P Specification : NN 1000/4P
4 ply Ply
Number of : 4 ply
Cover Quality :
6.4 mm Thickness
Top Cover : 6.4 mm
Z riifii CdvdrTfiictridii : Z riirii
Shore Hamess :
15 mm TotalThickness ':15mm

4. Hot Solicino Product f All matariah mrrct he fract and within use r{r ra da{a\

Top Cover Cover Stock TIP TOP 6mx 1A0 mm NlA

Bottom Cover Cover Stack NP TOP 6 mx 100 mm NlA
Intermediate Rubber Tie Gum TTP TOP 12mx500mm NlA
Adhesive Material STLRF TTP TOP
/#an 16 N/A
Cleaning Fluid Solvent TIP TOP NlA
)P'ean t
ComPensatine Cloth Silicon Paoer NP TOP 1 roll
 PT SUPRABAKTI MANDIRI Paiton Site
Ruko Green Garden blok A2 no 34-36 DS. Sukodadi Paiton Probolinggo
Phone: (031)5325296, Fax(03 t)5325639 IPMOM : {033 5)77 2544, F w<.7 7 2544
l: www.beltcare.com Email: muhammad.mu

EI n splicing material are fresh and stored in proper place

fi tr splicins material are stillwithin use bv due date
EI n is no fabric damage due to cutting or gdnddinglbuffing on to fabric
fl tr of heating solution is applied corecfly
g tr belt ends have been aligned co,recfiy
g tr All gab have been filled with unqrred rubber fully
EI B bolt*, clarnp are tigtrtanod G6rcc$y
V n thermocouple/thermometer are correcfly calibrated and available
EI EI Heat Platen have been electrically tested and give even heat distribution
EI tr Hydroulic presure equipment have been tested and controlldevice are available
d n
EZ.l IJ iS r-ir dffi ff:{fi'dd {{,iffi frftifrUf€ifrirei3 ntddtritridiid{fi 6ri

6. Splicing Patern

Be(* Travst Diree+loh l\-

S.IVeather Condition
 .? PT SUPRABAKTI MANDIRI Paiton Site
Surabafa
Jln. Kranggaano.72, DS. SukodadiPaitonProbolinggo
^f
f SUnfA Phore: (031)5325296, Fa:i:(031)532s639 IPMOMI : (0335)7725443,Fu<.772544
- "r- -' - }JWil : www.beltcare.com Email: muhammad.munir@beltcare.com

Table 1 .1 . Pressure and T

160
140
^
3,*
g 100
=
E80
E60
E
.o 40
20
0

*.Fo &et olo *f of

Time (Minute)

Chart 1 .1 . Temperature for time Periode

cf +f "d *F of
ffme (Mihufel

Chart 1.2. Pressure for time periode

ing Heat and pressureapplied

Kubber cure started
Rubber cure finished
Power Switch off
Pressure removed

ressureUsed (Slsi) tZ6

smperature of Cure ("C) 145
otal CuriusTime (Minute) 45
 PT SUPRABAKTI MANDIRI
F Paiton Site
Jh. Kranggan no. 72. Suraba_va DS. Sukodadi Paiton Probolinggo
r^t/
SuprA H:; IPMOMI : (0335)7725443, Fax.772544
Http I i'::l::ll1ll YI'comls32s63e
www. beltcare.
I :

10. Time, Temperature and Pressure Record (2ndVulcanizing)

Table 1.1. Pressure and T

160
14A
^
E rzo
g 1oo
EBo
g60
E
940
2A
0

+f +|o {Lf {,"{" {Lf

Tlme(Minute)

Chart 1 .1. Temperature for time Periode

ua
120
^ 1oo
{
980
5
360
840
20
0

+?t +f +f "d +f
fime tFt'iinurbi

Chart 1.2. Pressure for time periode

ing Heat and pressuro applied

Rubber cure finished

Power Switchoff
Pressure removed

(flsr)
of Cure fc) 145
btal CurinsTime 45
 PT SUPRABAKTI MANDIRI Paiton Site
Jla. Kranggan no. 72, Surabaya

Eo^
DS. Sukodadi Paiton Probolinggo
Phone: (03 l)5325296, Fax(03 1)5325639 IPMOMI : (033 5)7 7 25443, F ax.1 7 2544
Http/ I : www.beltcare.com

11. Time, Temperature and Pressure Record {srdVulcanizing)

Table 1 .1 . Pressure and T

160
140
^
B rzo
g
3
1oo
Eeo
t60
E
E4a
20
0

*8 oS ors ols *f
Time {Minute)

Chart 1.1. Temperature for time Periode

*f oS 4?s o|$ *o$

fime difinubi

Chart 1.2. Pressure for time periode

Upper Platen: I LowerPlaten: I

ing Heat and pressure applied

Rubber cure finished

Power Switch off
Pressure removed
Conveyor backto service

Used (PbiI l2;tJ

of Cure fC) 145
'otal CurineTime 45
 F PT SUPRABAKTI MANDIRI paiton Site
Surabaya
JIn. Krangganno.72, DS. Sukodadipaitonprobolinggo
^f
f SUnfA Phone; (031)53252e6, Fax(031)532563e rpMOMr : (0335)T?25443,Fax.772544
- -t--' - Http//: www.beltcare.com Email: muhammad.munir@beltcare.com

11. Time, Temperature and pressure Record (SrdVulcanizing)

Table 1.1. Pressure and T

160
140
^
3,,
g
5 1oo
EBo
q. Go
E
,9N
20
0 l//l/l/il/il/l//lill/
*8 of or$ ol$ *$
Time {Minute}

Chart 1 .1 . Temperature for time Periode

140

^pa
{ roo
880
J
5An

#;; 20
0

*f oS ^go +f .noo
fimelfuinurbi

Chart 1.2. Pressure for time periode

Starting Heat and pressure applied

AStlfiTnIb
Rubber cure finished ay07/20t6
Power Switch off 05/07120t6
Pressure removed 05t07/2016

Used Cfti,
emperature of Curs fC) 145
Total Curins Time 45
 F PT SUPRABAKTI MAI\rDIRI Paiton Site
Jh. iiranggan no. 72. Surabap DS. Sukodadi Paiton Probolinggo
l/
r S up rA Xiffi l'ffi ;l1lff.lT,l]
s32563s IPMOMI : (033 5)7 1 25M3,
Email: muhammad.munir@ieltcare.com
F ax.77 25M

12, Check After

tr g
D g 'op
cover rubber is bumed due to overheating
tr EI Bottom cover rubber is bumed due to overheating
n a buble on toplbotrom
n fl of porosity founded
tr il is gab on skive due to unfilled
tr EI scratch/cleft damage on toplbottom cover due to presence of foreign material
g tr ing material overflow on skive has been removed
g n on the belt edges has been cut evenly
g tr All vulcanising press, scraper, belt clamp and debris have been removed
w u rollers,, belttensioner/ GTU have been reinstalled
g u ln running test, the belt runs on its track corecUy

13. Measure / Test Result

Measure 1524 mm BWil0mm

Total Thickness Measare 15 mm Totlmm
Top Cover Hardness Hardness Tester 48.6 ,- An5
Cw Hardness Hardness Tester 50.6 t- At5

The work has been performed properly according to the

owner requirements and after the work completed, an
adequate visual inspection and or test has been
conducted, and the result is ACCEPTED

(
W
RBayuParasetyoAdi )
Date: 17 Mav 2016
( Iwan Suryana )
 F PT STIPRABAKTI MANDIRI Paiton Site
JIn. Kranggan no. 72. Surabala DS. Sukodadi Paiton Probolinggo
f
IPMOMI : Q335)'7125443, Fax.772514
r SaprA iffi i ffiffilH :'"?s32s63e Email : muhammad.munir@beltcare.com

PHOTOS