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Freightliner Coronado SD

Cab and Chassis Vocational Reference Guide

Section

6
Air System

Final Version
March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System Air Tank Location Guide


There are many factors that determine the size, quantity, and location of air tanks on any given vehicle.
Some of the factors that determine the air tank size include:
• Brake size
• Number of Axles
• Type of brakes (drum vs. disc)

This information, along with government safety regulations, help determine the volume of air required.
The quantity and location of the air tanks is determined by the following:
• Fuel tank, type, size, and location
• Exhaust type and location
• Wheel-base
• Engine/Transmission (including PTO's)
• Other frame-mounted components (battery box, back-of-cab access steps, air dryer, etc.)
• Clear frame requests (module 607)
• Location specific sales codes for air tanks (module 460)

These last two points are often the customers most direct influence on the location of air tanks.
If you would like to keep air tanks out of a certain area then use a 607 code.
If you would like to specify where air tanks should go then use a location specific 460 sales code.

Schematic information:
Four basis chassis schematics are included in this section.
All body builder air supplies that are not vehicle brake related must tie into pressure protected air.
See module 46D schematic ports #1 and #4 for air supply. It is NOT allowed to tie into transmission
supply port line #2 or urea/wastegate supply port line #3.
Additional information about air system may be found by a review of the "99S" sales code for your
particular vehicle. Page 6-1
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System 725 Air Tank, Steel, 9"

12.83
(326)
1/2”-14 NPTF
(BOTH ENDS)
0.46
(12)

3.25
(87)

3.83
(98)
9.09
(231)

3/8”-18 NPTF

Page 6-2
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System 1350 Air Tank, Steel, 9"

22.98
(584)

0.47
1/2”-14 NPTF (12)
(BOTH ENDS)

3.25
(87)

9.09 3.84
(231) (98)

3/8”-18 NPTF

Page 6-3
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System 1740 Air Tank, Steel, 9"

29.31
(745)
1/2”-14 NPTF 1.30
(BOTH ENDS) (33) 0.47
(12)

3.29
(84)

9.09
(231) 3.84
(98)

3/8”-18 NPTF

Page 6-4
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System 2030 Air Tank, Steel, 9"

34.02
(864)
1/2”-14 NPTF
(BOTH ENDS) 0.47
(12)

3.25
(83)

9.09
(231) 3.84
(98)

3/8”-18 NPTF

Page 6-5
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System 1990 Air Tank, Steel, 11"

22.12
(562)

4.13 2.93
(105) (75)

11.36
(289)

0.47
(12)

ALL PORTS ARE 1/2”-14NPTF 3/8”-18 NPTF

Page 6-6
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System 4300 Air Tank, Triple, Steel, 12"


18.46
(469)
15.71
(399)
12.94
(329)

1/2”-14 NPTF
(BOTH ENDS)

3/8”-18 NPTF

14.33
(364)
15.39
(391)
1.34 17.09
(35) (434)
1.34
(35) 41.74
1.14 0.47 (1060)
(29) (12)
1.14 1.64
(29) (42)

5.00 SECONDARY SUPPLY PRIMARY 5.00


(127) 1300 CUBIC 800 CUBIC 2200 CUBIC (127)
INCHES INCHES INCHES

1/2”-14 NPTF 3.47 12.20


(BOTH ENDS) (88) (310)
5.41 5.41
(137) (137)

3.47
(88)
3/8”-18 NPTF 3/8”-18 NPTF

Page 6-7
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System 5900 Air Tank, Triple, Steel, 12"


18.46
(469)
15.71
(399)
12.95
(329)

1/2”-14 NPTF
(BOTH ENDS)

3/8”-18 NPTF

14.33
(364)
15.39
(391)
17.09
(434)
1.34
(35)
1.34
(35) 56.50
1.14 0.47 (1435)
(29) 1.11 (12)
1.14 (28) 1.69
(29) (43)

5.00 SECONDARY SUPPLY PRIMARY 5.00


(127) 1300 CUBIC 800 CUBIC 3800 CUBIC (127)
INCHES INCHES INCHES

1/2”-14 NPTF 3.47 12.20


(BOTH ENDS) (88) (310)
5.41 5.41
(137) (137)

3.47
(88)
3/8”-18 NPTF 3/8”-18 NPTF

Page 6-8
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System 1350 Air Tank, Tag Pusher, 9"

22.80
(579)
1/2”-14 NPTF
(BOTH ENDS)
0.47
(12)
3.54
(96)

45º

9.09
(231) 3.84
(98)

1/2”-14 NPTF
(BOTH ENDS)
3/8”-18 NPTF
3/8”-18 NPTF

Page 6-9
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System 1990 Air Tank Under 3 Battery Box

2.95
(75)

8.57
(218)
5.63
(143) 14.29
(363)
MOUNTING POINTS

2.52
(64)
5.70 10.73 5.70
(145) (272) (145)

22.12 11.43
(562) (290)

10” FRAME RAIL

Page 6-10
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System 1990 Air Tanks Under Battery Boxes

TO FRONT AXLE
31.50
(800)

SINGLE MOUNTING STRAP EACH TANK


5.75
(146)
10.72 AIR TANK SUPPORTS
(272)

2.99
(76)

8.63
(219)
14.32
(364) 4.40
(112)

1.41
(36) 10.07 11.61 6.01
(256) (295) (153)

22.12 12.89
(562) (327) BATTERY BOX COVER AND STEPS REMOVED FOR CLARITY

10” FRAME RAIL

Page 6-11
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System 1740, 2030 Air Tank, Below Rail BOC with FLX-Style Bracket,
FWD 2030 Shown

1.49
(38)

2.71
(69)

7.36
(187)

3.65 7.57
(93)
(192) 21.65
8.58 (550)
8.20 (218)
(208)

14.29
(363)

3.00
(76) 2.75
(70)

A
2.76
(70)
9 inch air tank mounted

tank A 2030 TANK SHOWN

1740 29.31
(745)
34.02
2030* (864) Page 6-12
Note: Dimensions in parentheses are millimeters * 2030 Air Tank can be slid forward if requested via 607 data code for clear rail BOC. March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System 1740, 2030 Air Tank, Below Rail BOC with USF-Style Bracket,
11.79
2030 Shown
(296)

6.98
(177) 0.88
(22)

3.26
(83)

7.36
(187)

3.65
(93) 21.80
8.20 (554)
(208)
8.20
(208)

14.98
(381)

3.00
(76)

9 inch air tank mounted 2030 TANK SHOWN


tank A

1740 29.31
(745)
34.02
2030* (864) Page 6-13
Note: Dimensions in parentheses are millimeters * 2030 Air Tank can be slid forward if requested via 607 data code for clear rail BOC. March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System 1350, 1740 Air Tank, Mounted Inside Rail

B** C*
12.90
(327)

8.10
(205) 1.39
(35)

2.50
(63)

1.82 2.17
(46) (55)

A FWD

9 inch air tank mounting inside rail

tank A B** C*

1350 22.89 3.63 15.76


(584) (92) (400)

1740 29.31 3.83 21.65


(745) (97) (550)

* Tank is Centered Between Brackets When Space is Available


** Bracket to Tank Fore/Aft Relationship may vary.
Page 6-14
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System 5900 Air Tank Triple, 12", Below Rail

1.38
(35)

12.85
(326) 5.79
(147) 8.57 39.37* 8.57
(218) (1000) (218)

11.79 7.34 7.34


(299) (186) (186)

21.18
(538)

13.86
7.60 (352)
(193) 1.60
(41)
SECONDARY SUPPLY PRIMARY

56.50
(1435)

Page 6-15
*Reference only can vary from 900 to 1100 mm.
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System 1740, 2030 Air Tank Mounting

8.04
17.72 (204)
(450)

3.92 1740 TANK SHOWN 6.97


(100) (177)

6.40
(163)

2.50
(63)

8.27 7.78
(210) (198)
3.78
(96)

17.73
(450)

9 inch air tank mounted


A
tank A

1740 29.31
(745)

2030* 34.02
(864)
Page 6-16
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System 1350, 1740 Air Tank Mounting

22.98
(584)

8.04
11.81 (204)
(300)

3.98 6.97
(101) (177)
1350 TANK

6.40
(163)

2.50
(63)

8.28 7.78
(210) (198)
3.71
(94)

1740 TANK
19.71
(501)

29.47
(749)

Page 6-17
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System Air Tank, Aft of Bracket Lower HLUC2

13.72
(348) 1.21
(31)

18.21
(463)

5.70
(145)

Page 6-18
11.37
Note: Dimensions in parentheses are millimeters (289) March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System Tandem Axle Truck


TRUCK
APPLICATION DUAL NEEDLE (PRI / SEC)

E S1 S2 D RD

SV 404
GN
401 405

BK 002
GN 056
SV 401
RD 057

YL 443

A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 C1 C2 HV OP D1 D2 PP PD EX

BK 403
FOOT VALVE
GN 056

D1 S1
D1 S1 GN 051
RD 007 D2 S2
D2 S2
BK 002
RD 057
RD
GN
008 053 RCF RCF RCR RCR
CB 170
CB 166
2
BULKHEAD CONNECTOR
CB 164 CB 168
VLV 2 41 2
CB 162 2 1 DRAIN GN 008 4 1 2 41

GN 055 GN 565
RD
RD 015 1 2
42
2

160 SEC WET PRI CB 163 CB 167


DRAIN DRAIN 2
RD 015
BK 005 CB 165
BK 064
RD RD 562 CB 169 LCR LCR
169 LCF LCF
TF 069 AIR
DRYER
GOVERNOR

CB 161
1
2

BULKHEAD CONNECTOR
COMPRESSOR
SV 006 Page 6-19
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System APPLICATION DUAL NEEDLE (PRI / SEC)


Single Axle Truck
RD
TRUCK
SV 404
GN
E S1S2D 401 405

BK 002
GN 056

SV 401
RD 057
YL 443

A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 C1 C2 HV OP D1 D2 PP PD EX

BK 403
FOOT VALVE
GN 056

D1 S1
D1 S1 GN 051 PRIMARY
RD 007 D2 S2
D2 S2
BK 002
DRAIN COCK
RD 057
RD
GN

008 053 RCR RCR


GN

065
CB 166

BULKHEAD CONNECTOR 2
CB 168
VLV 41 2

CB 162 2
1
GN 008 4 41

GN 055 BK 400
RD
RD 015 1 42 2
WET SECONDARY
160 CB 167
2
DRAIN VALVE
RD 015
BK 005 CB 165
RD BK 064
LCR LCR
169 TF 069 AIR
DRYER
GOVERNOR
CB 161
1
2

BULKHEAD CONNECTOR
COMPRESSOR
SV 006
Page 6-20
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System Tandem Axle Truck with Trailer Tow


PARKING BRAKE VALVE, MV - 3

TRAILER TRACTOR APPLICATION DUAL NEEDLE (PRI / SEC)

S1 S2 D
E D RD

TRAILER HAND VALVE


SV
404
401 GN

405
E D S BK 002
GN056
SV 401
RD 057
BU 152
YL 443
OR 412 QRV EMERGENCY
RD 059 21 RD EMG
41
OR 441
A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 C1 C2 HV OP D1 D2 PP PD EX
23 2
22
BK 442 BU SVC

1
12
1
SERVICE QRV
BK 301 11
BU 152 OR 403 TPV

FOOT VALVE
OR 153
GN 056

D1 S1
D1 S1 GN 051
RD 007 D2 S2 RD 057
D2 S2
RD
BK 002
GN 053
008 BK 155
RCF RCF RCR RCR
CB 170
CB 166
GN 156
BULKHEAD CONNECTOR 2
CB 164 CB 168
VLV 2 41 2
CB 162 2
1 DRAIN GN 008 4 1 2 41

GN 055 GN 565
RD
RD 015 1 2 42 2

160 SEC WET PRI CB 163 CB 167


DRAIN DRAIN 2
RD 015
BK 005 CB 165
BK 064
RD RD 562 CB 169 LCR LCR
169 LCF LCF
TF 069 AIR
DRYER
GOVERNOR

CB 161
1
2

BULKHEAD CONNECTOR
COMPRESSOR
SV 006

Page 6-21
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Freightliner Coronado SD
Cab and Chassis Vocational Reference Guide

Air System Permitted Air Supply for Accessories Module 46D

Page 6-22
Note: Dimensions in parentheses are millimeters March, 2010

GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION

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