TuffStuff Bio-Arc Leg Press (BA-709) Owner's Manual

Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE

NOTICE
It is the Purchaser’s/Owner’s obligation:
1. To disclose and post all Rules & Regulations, Danger, Warning and Caution
labels affixed on the machine to their customers/users.
2. Equipment to be installed by TFI Authorized Dealer or a service
company approved by TFI.
3. Provide trained personnel, supervision and correct usage of the equipment. BA-709
4. Provide scheduled inspection, maintenance & repairs and must be performed
by TFI Authorized Dealer or a service company approved by TFI.
LEG PRESS
5. Must use only genuine TFI replacement parts. OWNER’S MANUAL
6. Machine must be anchored to a solid and level surface. BA-709_REV2
Revision Date: 7-13-2018
Table of Contents
OVERHEAD SPECIFICATIONS .........................................................................Page 3

DANGER, WARNING, & CAUTION LABELS INFORMATION ...............Page 4-7
ANCHORING UNIT .............................................................................................Page 8
IMPORTANT SAFETY INSTRUCTIONS ..........................................................Page 9
REGISTRATION, SERVICE & ASSEMBLY ..................................................... Page 10
INSPECTION/MAINTENANCE ...................................................................... Page 11
CABLE INSPECTION ........................................................................................ Page 12
STEP 1-8 .......................................................................................................Page 13-20
STEP 9-10 CABLE ROUTING ...................................................................Page 21-23
STEP 11-12 ..................................................................................................Page 24-25
PARTS LIST ...................................................................................................Page 26-27
PRE ASSEMBLED COMPONENTS .........................................................Page 28-30
RELEASE CABLE REPLACEMENT ................................................................ Page 31
WARRANTY ....................................................................................................... Page 32
TuffStuff Fitness International Inc. continually engages in research related to product improvements. Please take the time to carefully read through
this owner’s manual thoroughly. Instructions contained in this owner’s manual are not intended to cover all details or variations possible with
equipment, or to cover every contingency that may be met in conjunction with assembly, installation, operation, maintenance or troubleshooting of
the equipment. Even though we have prepared this owner’s manual with extreme care, neither the manufacturer nor the author can accept
responsibility for any errors in, or omission from, the information given. Should additional information be required, or should situations arise that are
not covered by this owner’s manual, the matter should be directed to Customer Service at TuffStuff Fitness International Inc. in Chino, California.
2 www.tuffstuffitness.com BA-709 Leg Press

OVERHEAD SPECIFICATIONS
L 87” X W 49” X H 58”

L 221 cm X W 125 cm X H 148 cm
PRODUCT WEIGHT 815 lb/370 kg
BA-709 Leg Press www.tuffstuffitness.com 3

Carefully read ALL Danger, Warning & Caution labels posted on the machine
88
94
89
87 96 98
83
97
85
86
97
92
142
80 99
143
81
79
Stack them

82
137
90
95
91
93
84

90 92 93 91
95
86
83
99 137
87
98 84

85 80 88 94
97 96 81
82
143
79
142
89
56
It is extremely important that the Facility Sign shown to the left
be installed in plain view of the unit.
You should have received it along with this Owners Manual. If

you did not receive this Facility Sign with your order, you can
obtain one at no cost to you from TuffStuff Fitness by contacting
our service department at:
1 (888) 884-8275
service@tuffstuff.net
service1@tuffstuff.net

Anchoring
Holes on shoes are provided for anchoring the unit to the floor. (See anchoring hole locations below)

Important Safety Instructions
It is the responsibility of the facility owner and/or owner of the equipment to review the Owner’s Manual with their facility
personnel and understand all Danger, Warning and Caution labels affixed on the machine. It is the responsibility of the floor
personnel to instruct users on proper operation of the equipment and review all danger, warning and caution labels.
SERIOUS INJURY OR DEATH CAN OCCUR 5. Provide an adequate safety perimeter between the machine,
IF THESE SAFETY PRECAUTIONS ARE NOT OBSERVED: walls and other equipment to ensure that the facility has proper
clearance for usage and training.
1. Obtain a medical exam before beginning any exercise program.
6. Post and disclose all safety, rules and regulations on a bulletin
2. Read and understand Owner’s Manual and all Danger, Warning
board easily accessible to users.
and Caution labels before using this equipment. If you still need
7. Perform regular maintenance (see Inspection Label). Pay special
help, seek assistance from floor personnel.
attention to areas most susceptible to wear and tear, including but
3. Inspect the equipment before each use for wear and tear, loose
not limited to cables, pulleys and rubber grips.
fittings, worn or frayed cables and frame welds. DO NOT USE if it
8. Do not lean against or pull on the framework, weight stack or
appears to be inoperable or damaged.
any component at all times.
4. Stop exercising if you feel faint or dizzy. Consult a physician if you
9. Children must not be allowed near the equipment. Teenager must
are experiencing pain.
be supervised.
5. Use this equipment only for the intended use.
6. Keep body, clothing and hair clear from all moving parts. Do not 10. Replace immediately all parts at first sign of wear or damage. If
attempt to free any jammed parts by yourself. unable to replace worn or damaged components/parts, remove
7. Always warm-up before and cool-down after weight training. machine from service until the repair is made.
Warm-up for 10-15 minutes with stretching and cardiovascular 11. Use only genuine TuffStuff replacement parts. Failure to do so will
exercises. Cool-down should include light stretching exercises for void warranty and could result in serious injury or death to the users.
5-15 minutes. 12. Do not remove any decals affixed to the machine. Replace if
8. Never hold your breath – will limit the flow of oxygen to your brain damaged.
and may cause dizziness. The most often used breathing pattern is 13. Do not alter or modify the original manufacturer’s weight stack
inhaling during least resistance and exhaling during maximum with any add-on incremental weights, weight plates or
resistance. dumbbells except those with standard factory installed option.
9. Do not use accessories or accessory attachments that are not 14. Maintain a service contract with a TFI Authorized Dealer or a
recommended by TFI. Professional Service Company approved by TFI. Keep a service
10. Make sure selector pin is completely inserted. Use only the selector log of all maintenance and repair activities. NOTICE: It is the sole
pin provided by the manufacturer. responsibility of the owner or facility operator to ensure that regular
11. Never pin the weights in an elevated position. Do not use the maintenance is performed.
machine if found in this condition.
Facility Safety Guidelines and Practices

1. Read and understand the Owner’s Manual before assembling,
servicing or using the equipment. DANGER: indicates an imminently hazardous situation which, if not
2. Equipment to be installed by TFI Authorized Dealer or avoided, will result in death or serious injury.
Professional Service Company approved by TFI.
3. Make sure each machine is set up and operated on a solid level
surface. Do not install equipment on an uneven surface.
4. Anchoring of equipment must be completed at time of WARNING: indicates a potentially hazardous situation which, if not
installation and inspected prior to use. Failure to anchor the avoided, will result in death or serious injury.
machine to the floor could cause the machine to tip or fall over
due to incorrect usage and misuse, and could result in serious
injury or death.
CAUTION: indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.

Registration, Service & Assembly
Thank you for purchasing the BA-709 Leg Press. This machine is part of the TuffStuff line of quality strength training equipment.
To maximize your use of the equipment, please study the Owner’s Manual thoroughly.
Registration Allow ample space around the machine for safe unrestricted use and
To avoid unnecessary delays on warranty parts and to insure that a easier access.
permanent record of your purchase is on file with our company, be Insert all bolts in the same direction. For aesthetic appearance, insert all
sure to register online at http://www.tuffstuffitness.com or mail to bolts in the same direction unless specified (in text or illustration) to do
address shown below within 10 days of purchase. otherwise.
Leave room for adjustments. Do not fully tighten fasteners until
Obtaining Service instructed in the assembly steps to do so (to prevent any difficulty with
Please use this Owner’s Manual as your guide to all parts included in alignment of parts during the assembly process). When not instructed,
your shipment. When ordering parts, you must specify the part number tighten fasteners such as bolts, nuts and screws so the unit is stable, but
and description from this owner’s manual. Use only genuine TuffStuff leave room for adjustments.
replacement parts when servicing the equipment. Failure to do
so will void warranty and could result in serious injury or death.
Assembly Tips
For information about product operation or service: Read all “Notes” on each page before beginning each step.
Phone: 909-629-1600 Toll Free 888-884-8275
While you may be able to assemble the BA-709 using the illustrations
Fax: 909-629-4967
only, IMPORTANT safety notes and other tips are included in the text.
E-mail: service@tuffstuff.net or service1@tuffstuff.net
Hours: M–F 8:00 – 4:30 PST Some pieces may have extra holes that you will not use. Use only those
Or write to: TuffStuff Fitness International, Inc. holes indicated in the instructions and illustration.
Customer Service NOTE: With so many assembled parts, proper alignment and
13971 Norton Avenue, Chino, CA 91710 adjustment is critical. While tightening the nuts and bolts,
Retain this Owner’s Manual for future reference when ordering be sure to leave room for final adjustments.
service or parts. To assist you better, please be prepared to
CAUTION: Obtain assistance from TFI if you have difficulty
provide the following information:
assembling the BA-709. Please do not attempt to
1. Model Number 2. Place of Purchase
complete the assembly as this could result in equipment
3. Serial Number 4. Part # and Description
failure and serious injuries to the users.
Required Tools
The basic tools that you will need to assemble the BA-709 but are not Symbols & Description
limited to:
• 3/4”, 9/16”, 1/2” combination wrenches
• Adjustable wrench
• Ratchet wrench with 3/4”, 9/16”, 1/2” sockets
• Rubber mallet, measuring tape & utility knife
• Super Lube® spray lubricant and grease
• Windex or household glass cleaner
Assembly Requirements Loosely Tighten Loosely Tighten

Follow these installation requirements when assembling the Loosely tighten all hardware in this step. DO NOT Fully
BA-709. Use the overhead view on the Content Page to layout your floor
plan before assembling. 70% Tighten. Some component(s) may need pre-assembly
and or alignment during the assembly process.
Set up the BA-709 on a clean, solid, flat surface. A smooth, flat surface Fully Tighten Fully Tighten
under the machine helps keep it level. Wrench tighten all hardware in this step.
100%
Inspection/Maintenance
Perform regular maintenance (see Inspection Label). Pay special attention to areas most susceptible to wear and tear, including
but not limited to cables, pulleys and rubber grip. TFI recommends you maintain a service contract with a TFI Authorized Dealer or a
Professional Service Company approved by TFI. Keep a service log of all maintenance and repair activities. Extra copies can be downloaded
from our website www.tuffstuffitness.com
INSPECTION / MAINTENANCE RECORDS

DATE REPLACEMENT REPAIRS INSPECTED BY
WARRANTY REPAIRS
DATE REPLACEMENT REPAIRS INSPECTED BY

Cable Inspection
WARNING:
THE FOLLOWING CONDITIONS MAY INDICATE A WORN CABLE. REPLACE IMMEDIATELY.
“NECKING”, STRETCHED CABLE COVERING A CRACK IN THE CABLE COVER
A TEAR IN THE CABLE COVER A BREAK ON THE CABLE
CABLE END SLIPPING OUT
IMPORTANT NOTE:
DAMAGED OR WORN CABLE (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S). YOU MUST INSPECT THE
PULLEYS AT THIS TIME FOR WEAR AND TEAR. REPLACE IF NEEDED.
Step 1
Step 1 Assembly List WARNING:
Item # Description Qty.
5 BOTTOM CROSS BRACE 1 1. It is strongly recommended
*36
63
WEIGHT STACK FRAME
FLAT WASHER SAE Z/P 1/2”
1
2
that two or more persons
65
70
FLAT WASHER Z/P 1/2 X 1 3/4 X 3/16
HEX HEAD CAP SCREW Z/P 1/2-13 X 3 1/4
2
2
participate in the assembly
104 NYLON INSERT LOCK NUT Z/P 1/2-13 2 of this unit.
Note:
1. Run guide wire through hole in frame as shown.
*36
65
104 63
70
Loosely Tighten
70%
Loosely Tighten
Loosely tighten all hardware in this step.
Step 2
Step 2 Assembly List
23 TOP CROSS BRACE 1
49 BUTTON HEAD SOCKET CAP SCREW Z/P 1/2-13 X 1 1/4 2
63 FLAT WASHER SAE Z/P 1/2” 2
130 SPLIT LOCK WASHER Z/P 1/2” 2
49
130
63 23
63
130
49
Loosely Tighten
70%
Loosely Tighten
Loosely tighten all hardware in this step.
Step 3
11 FOOT PLATE HANDLE 1 Make sure not to pull out completely.
*18 MAIN FRAME 1
71 HEX HEAD CAP SCREW Z/P 3/8-16 X 1 1/4 6
146 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 1 1/4 1
Tie together
49
130
63
63
71 11
64 130
146
131
64
131
71
*18
Fully Tighten
100%
Fully Tighten
Wrench tighten all hardware in this and
previous loosely tighten steps.
Step 4
1 ALUMINUM FOOT PLATE 1
59 FLAT HEAD SOCKET CAP SCREW Z/P 3/8-16 X 1 4
74 NYLON INSERT LOCK NUT Z/P 3/8-16 4
119 RUBBER FOOT PLATE COVER 1
119
59
59
64
74
64 1
74
Fully Tighten
100%
Fully Tighten
Wrench tighten all hardware in this step.
Step 5
Steps 5 Assembly List
2 AXLE 1 RD X 4 3/8 (2X- 3/8-16 THREADED HOLES) 1
3 AXLE 1 RD X 4 5/8 (2X- 1/2-13 THREADED HOLES) 1
28 SEAT FRAME 1
41 ALUMINUM ROUND COVER PLATE, 2 1/2 4
60 FLAT HEAD SOCKET CAP SCREW Z/P 1/2-13 X 1 4
Note:
1. Make sure to insert the axles with the
notched end first. See fig A. 60
41
*28 2
41
60
41
60
3
41
60
Fully Tighten
100%
Fully Tighten
Wrench tighten all hardware in this step. Fig. A
Step 6
12 HANDLES 1
47 BUTTON HEAD SOCKET CAP SCREW Z/P 3/8-16 X 3/4 2
*12
47
131
64
Fully Tighten
100%
Fully Tighten
Step 7
10 GUIDE ROD 3/4 X 47 3/4 2
16 MAGNETIC SELECTOR PIN W/COIL 3/8 X 5 GOLD KNOB 1
*38 20 LB STEEL WEIGHT PLATE EA (FLANGED BUSHINGS) 19
73 HEX HEAD CAP SCREW Z/P 3/8-16 X 3 2
118 RUBBER DONUT 3/4 RD ID X 2 1/2 RD OD X 3 2
*132 20 LB TOP PLATE W/ADJ SLTR BAR 19 HOLESX 3/4 WTS ASM 1
73
131
64
*132
16
10
*38
118
Fully Tighten
100%
Fully Tighten
Step 8
88 LABEL-BIO-ARC CIRCULAR WEIGHT STACK NUMBERS 1
Weight stack label and lubrication instructions

1. Wipe front surface of weight stack with rubbing alcohol and wipe dry.
2. Peel off back sheet (adhesive side) from label (#88) and make sure that the label remains
attached to the application tape.
3. Line up left edge of label sheet with outside edge of weight holes.
4. Make sure label is straight and slowly press into place.
5. Gently remove application tape and rub each label firmly against the weight stack.
6. Allow labels to stand for 2 days to allow adhesive to cure fully.
7. Open the lube package provided and apply a thin film of lubricant around the first 3 inches
of the guide rods above the top plate.
8. After the cables are installed, do a set of reps to spread the lubricant thoroughly.
88
Fully Tighten
100%
Fully Tighten
Step 9 Cable Routing
Steps 9 Assembly List Note:
Item # Description Qty. 1. Remove covers #15 and #*15 to perform
*17 MAIN CABLE 1 the following steps.
51 BUTTON HEAD SOCKET CAP SCREW Z/P 3/8-16 X 2 1
57 FINISHED HEX NUT Z/P 1/2-13 1 2. Remove pulleys specified below to route the
64 FLAT WASHER SAE Z/P 3/8” 2 cable and re-assemble when done.
74 NYLON INSERT LOCK NUT Z/P 3/8-16 1
114 ROD END 1/2-20 (CW-8) 1
128 SPLIT BOLT Z/P 1/2-13 X 1 (RND CUT) 1
REMOVE *17
PULLEY REMOVE
PULLEY
*17 128
74
64
64
Fully Tighten 51 130 57 *17
100% 114 130
Fully Tighten
Step 10 Cable Routing
Note:
1. Tie guide wire to cable end and pull out indicated below.
2. Make sure cable runs on the pulleys.
3. Adjust cable tension on top plate bolt #129.
4. Re-assemble covers #15 and #*15.
35
SEE FIG A
SEE FIG B
Pull cable here
Fully Tighten Tie cable here
100%
Fully Tighten
35 WEIGHT STACK CABLE 1
43 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 1
44 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 1
57 FINISHED HEX NUT Z/P 1/2-13 1
72 HEX HEAD CAP SCREW Z/P 3/8-16 X 1 3/4 1
105 NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16 2
128 SPLIT BOLT Z/P 1/2-13 X 1 (RND CUT) 1
129 SPLIT HEX TAP BOLT B/O 1/2-13 X 3 1/2 1
*132 20 LB TOP PLATE W/ADJ SLTR BAR 19 HOLESX 3/4 WTS ASM 1
A 129 B
57
130
128
130
35
*132
Assemble pulleys after routing the cable

C D
43 53
64
105
64
64
72 44 64 105

Step 11
29 SHIELD, REAR 1
*30 SHIELD, FRONT 1
61 FLAT HEAD SOCKET CAP SCREW Z/P 1/4-20 X 3/4 2
*138 TOP PLASTIC COVER, WEIGHT STACK FRAME 1
61
*138
*30
29
Fully Tighten
100%
Fully Tighten
Step 12
31 STANDARD PAD 1
33 HEAD REST PAD 1
34 SEAT PAD 1
33
50
31
64
64
34
50
64
50
Fully Tighten
100%
Fully Tighten
Parts List
BA-709_REV2
COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE BA-709
Parts List
Item No. Description Rev. Part No. Qty. Item No. Description Rev. Part No. Qty.
1 ALUMINUMȱFOOTȱPLATE 0 UP8991 1 61 FLATȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ1/4Ȭ20ȱXȱ3/4 BNH3834 2
2 AXLEȱ1ȱRDȱXȱ4ȱ3/8ȱ(2XȬȱ3/8Ȭ16ȱTHREADEDȱHOLES) 0 UP8901 1 62 FLATȱWASHERȱSAEȱZ/Pȱ#12ȱ(1/4Ȉ) BNH2982 16
3 AXLEȱ1ȱRDȱXȱ4ȱ5/8ȱ(2XȬȱ1/2Ȭ13ȱTHREADEDȱHOLES) 0 UP8930 1 63 FLATȱWASHERȱSAEȱZ/Pȱ1/2Ȉ BNH2031 10
4 BEARINGȱHOUSINGȱ(CH0074) 0 UP8903 2 64 FLATȱWASHERȱSAEȱZ/Pȱ3/8Ȉ BNH2030 53
5 BOTTOMȱCROSSȱBRACE 0 UP8992 1 65 FLATȱWASHERȱZ/Pȱ1/2ȱXȱ1ȱ3/4ȱXȱ3/16 BNH2806 2
6 CHROMEȱSELECTORȱPLATE 0 UP8993 1 66 GASȱSHOCKȱSLȱ2Ȭ40ȱ(15ȈȱCTR,ȱ40LBS) BNH0747 1
7 COVERȱPLATE 0 UP8994 2 67 HEXȱFINISHȱJAMȱNUTȱM12ȱXȱ1.75 BNH3842 1
8 FOOTȱPLATEȱBRACKET 0 UP8995 1 68 HEXȱHEADȱCAPȱSCREWȱȱZ/Pȱ3/8Ȭ16ȱXȱ1 BNH2037 6
9 FRONTȱFULCRUM 0 UP8996 1 69 HEXȱHEADȱCAPȱSCREWȱȱZ/Pȱ1/2Ȭ13ȱXȱ1/2ȱ(SPLIT) BNH3771 1
10 GUIDEȱRODȱ3/4ȱXȱ47ȱ3/4 0 UP8762 2 70 HEXȱHEADȱCAPȱSCREWȱȱZ/Pȱ1/2Ȭ13ȱXȱ3ȱ1/2 BNH2801 2
11 FOOTȱPLATEȱHANDLE 1 UP8997 1 71 HEXȱHEADȱCAPȱSCREWȱȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ1/4 BNH2038 6
12 HANDLES 0 UP8998 1 72 HEXȱHEADȱCAPȱSCREWȱȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ3/4 BNH2040 2
13 HEADȱREST 0 UP8999 1 73 HEXȱHEADȱCAPȱSCREWȱȱZ/Pȱ3/8Ȭ16ȱXȱ3 BNH2046 2
14 LINEARȱSHAFTȱ1ȱRDȱXȱ31ȱ1/4 0 UP9000 2 74 NYLONȱINSERTȱLOCKȱNUTȱZ/Pȱ3/8Ȭ16 BNH2028 5
15 LINEARȱSHAFTȱCOVER 0 UP9016 2 75 HEXȱKEYȱALLOYȱ5/16Ȉ BNH0374 1
16 MAGNETICȱSELECTORȱPINȱW/COILȱ3/8ȱXȱ5ȱGOLDȱ 1 UP2209 1 76 HEXȱKEYȱALLOYȱ5/32Ȉ BNH0373 1
17 MAINȱCABLEȱ(115Ȉ) 0 UP9001 1 77 HEXȱKEYȱALLOYȱ7/32Ȉ BNH0575 1
18 MAINȱFRAME 1 UP9002 1 78 INTERNALȱRETAININGȱRINGȱ1ȱ9/16Ȉȱ(FORȱLINEARȱBEARINGȱ1Ȉ) BNH0095 6
19 PIVOTȱAXLEȱ1ȱRDȱXȱ10ȱ5/32 0 UP9221 2 79 LABELȱȈU.S.ȱPAT.ȱNO.ȱ9,533,188ȱB2 BNH3829 1
20 PIVOTȱAXLEȱ1ȱRDȱXȱ11ȱ9/16 0 UP9221 1 80 LABELȱBIOȬARCȱTECHNOLOGYȱSG,ȱMATTEȱLAMINATE BNH3778 1
21 PIVOTȱBRACKET 0 UP9005 1 81 LABELȬȱCAUTIONȱADJUSTȱLEVELER BNH2967 1
22 REARȱBEARINGȱHOUSING 0 UP9007 1 82 LABELȱCAUTIONȱCHECKȱȱPULLȬPINȱISȱFULLY...ȱ1ȱ1/2ȱXȱ1ȱ3/8 BNH2912 1
23 TOPȱCROSSȱBRACE 0 UP9008 1 83 LABELȱDANGERȱUSEȱTHISȱEQUIP.ȱONLYȱ(COMM.ȱLINE)ȱ1.5ȱXȱ2.375 BNH3088 1
24 REARȱFULCRUM 0 UP9009 1 84 LABELȱȬȱSERIALȱNUMBERȱȬȱCLASSȱS BNH5186 2
25 REARȱFULCRUMȱW/CABLEȱTENSION 0 UP9010 1 85 LABELȱTFIȱTUFFSTUFFȱFITNESSȱINTERNATIONAL BNH3777 1
26 REARȱLINEARȱSHAFTȱ1ȱRD.ȱXȱ24 0 UP9011 1 86 LABELȱWARNINGȱANCHORȱBOLT,ȱ2ȱXȱ1ȱ1/4Ȉ BNH3089 1
27 CARRIAGE 0 UP9013 1 87 LABELȱWARNINGȱKEEPȱBODY,ȱHANDS,ȱ1ȱ1/2ȱXȱ2ȱ1/4 BNH2908 1
28 SEATȱFRAME 0 UP9014 1 88 LABELȬBIOȬARCȱCIRCULARȱWEIGHTȱSTACKȱNUMBERSȱ BNH3802 1
29 SHEILD,ȱREAR 0 UP8917 1 89 LABELȬBIOARCȱEXERCISEȱCHART BNH3786 1
30 SHIELD,ȱFRONT 0 UP8918 1 90 LABELȬBIOȬARCȱINSPECTIONS BNH3799 1
31 STANDARDȱPAD 0 UP8769 1 91 LABELȬBIOȬARCȱSCHEDULE BNH3801 1
32 TRIGGERȱHANDLE 0 UP9018 1 92 LABELȬBIOȬARCȱWARNINGȱSERIOUSȱINJURY… BNH3798 1
33 HEADȱRESTȱPAD 0 UP8771 1 93 LABELȬBIOȬARCȱWARRANTY BNH3800 1
34 SEATȱPAD 0 UP8770 1 94 LABELȬBIOȬARCȱWEIGHTȱGUIDE BNH3811 1
35 WEIGHTȱSTACKȱCABLEȱ(143ȱ3/4Ȉ) 0 UP9015 1 95 LABELȬDANGERȱDOȱNOTȱLEANȱAGAINST,ȱ1.75X2.375 BNH3145 1
36 WEIGHTȱSTACKȱFRAMEȱ 1 UP8921 1 96 LABELȬIMPORTANTȱADJUSTȱCABLEȱTENSIONȱHERE BNH2924 1
37 SPACERȱRINGS 0 UP9075 2 97 LABELȬIMPORTANTȱFORȱSMOOTHȱPERFORMANCE...ȱ1.5ȱXȱ1.250 BNH2925 2
38 20ȱLBȱSTEELȱWEIGHTȱPLATEȱEAȱ(FLANGEDȱBUSHINGS) BNH3527 19 98 LABELȬORIGINALȱDESIGNȱUSA BNH3184 1
39 ALUMINUMȱCAPȱ1.040ȈȱRDȱ(026Ȭ01M0937) BNH3082 3 99 LABELȬWARNINGȱKEEPȱBODY,ȱHANDS...ȱ1ȱ1/2ȱXȱ2ȱ5/8 BNH2909 1
40 ALUMINUMȱROUNDȱAXLEȱENDȱCAP,ȱ2ȱ1/2 BNH2581 8 100 LEVELERȱ12MMȱXȱ1.75 BNH3772 1
41 ALUMINUMȱROUNDȱCOVERȱPLATE,ȱ2ȱ1/2 BNH2583 4 101 LINEARȱBEARINGȱSUPERȱSMARTȱSSU16ȬRP BNH0770 6
42 BALLȱBEARINGȱ#Wȱ516,ȱ(1641Ȭ2RSȬNR(SP) BNH0628 26 102 NYLONȱBUSHINGȱ25/32ȱIDȱXȱ1ȱ1/16ȱODȱXȱ29/32 BNH0532 4
43 BLACKȱNYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ3ȱ1/2ȱ BNH3514 2 103 RUBBERȱGROMMETȱ3/4ȈȱID BNH0401 1
44 BLACKȱNYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ4ȱ1/2 BNH3515 7 104 NYLONȱINSERTȱLOCKȱNUTȱZ/Pȱ1/2Ȭ13 BNH2029 2
45 BUMPER BNH3769 1 105 NYLONȱINSERTȱTHINȱPATTERNȱLOCKȱNUTȱZ/Pȱ3/8Ȭ16 BNH2026 19
46 EDGEȱPROTECTORȱCHROMEȱ18ȱGAȱ(68ȱ1/2Ȉ) BNH1836 1 106 PLASTICȱINSERTȱCAPȱ(50MMȱXȱ100MM)ȱRECTANGULARȱDOME BNH3548 4
47 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ3/4 BNH3341 2 107 PLASTICȱINSERTȱCAPȱ1ȱ1/4ȈȱRDȱ11ȱGA BNH0573 2
48 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ1/2Ȭ13ȱXȱ1 BNH3816 10 108 PLUNGERȱ1/2ȱXȱ3ȱ1/16 1 BNH3765 1
49 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ1/2Ȭ13ȱXȱ1ȱ1/4 BNH3825 3 109 PLUNGERȱ1/2ȱXȱ2ȱ1/4 1 BNH3770 1
50 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ1/4 BNH2034 12 110 PULLȱPINȱLIGHTȱSPRINGȱ17/32ȱXȱ1ȱ1/2ȱKȬ105 BNH0503 1
51 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ2 BNH3390 4 111 PULLȱPINȱNUTȱ25/64ȱXȱ3/4Ȭ10ȱKȬ103 BNH0181 1
52 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ2ȱ1/2 BNH3316 2 112 PULLȱPINȱNUTȱ25/64ȱXȱ3/4Ȭ10ȱKȬ103ȱ(1/2Ȭ10ȱTAPPEDȱHL) BNH3826 1
53 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ3/4 BNH2426 4 113 RELEASEȱCABLE BNH3851 1
54 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ1/4Ȭ20ȱXȱ1/2 BNH3339 14 114 RODȱENDȱ1/2Ȭ13 BNH3840 1
55 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ1 BNH2033 4 115 ROLLȱPINȱ1/4ȱXȱ1 BNH0666 1
56 FACILITYȱSIGNȱBEȱALERT!ȱTHEȱFITNESSȱEQUIPMENT... BNH3138 1 116 RUBBERȱBUMPERȱW/WASHERȱ80ȱDUROȱ3/8ȱXȱ1ȱ1/2 BNH0514 1
57 FINISHEDȱHEXȱNUTȱZ/Pȱ1/2Ȭ13 BNH0206 2 117 RUBBERȱDONUTȱ1ȱXȱ2ȱ1/2 BNH0062 2
58 FLANGEDȱBUSHING,ȱWEIGHTȱPLATES BNH3520 38 118 RUBBERȱDONUTȱ3/4ȱRDȱIDȱXȱ2ȱ1/2ȱRDȱODȱXȱ3 BNH3797 2
59 FLATȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ1 BNH3315 5 119 RUBBERȱFOOTȱPLATEȱCOVER BNH3766 1
60 FLATȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ1/2Ȭ13ȱXȱ1 BNH3557 4 120 RUBBERȱGRIPȱ1ȱIDȱXȱ.125ȱXȱ4ȱ1/4 BNH1143 1

Parts List Continued
121 RUBBERȱGRIPȱ1ȱIDȱXȱ.125ȱXȱ5 BNH0957 2 134 TENSIONȱCAM BNH3768 1
122 RUBBERȱSHOEȱFORȱ1/4ȱXȱØȱ5ȱ3/8ȱPLATE BNH4361 5 135 TEXTUREDȱRUBBERȱMATȱLEFTȱ(STRONGȱADHESIVE) BNH3812 1
123 SHOULDERȱBOLTȱALLOYȱ3/8ȱXȱ1/4 BNH3234 1 136 TEXTUREDȱRUBBERȱMATȱRIGHTȱ(STRONGȱADHESIVE) BNH3813 1
124 SINGLEȱSTRANDȱCONNECTINGȱLINKȱ#50ȱ(6261K194) BNH2848 1 137 TFIȱEMBLEMȱ4ȱHIGHȱXȱ4.23ȱWIDEȱBLUEȱANDȱCHROME BNH4305 1
125 METALȱSLOTTEDȱBARREL,ȱJAGWIREȱ10MMȱADJUSTING BNH3869 1 138 TOPȱPLASTICȱCOVER,ȱWEIGHTȱSTACKȱFRAMEȱ BNH4362 1
126 SOCKETȱSETȱSCREWȱZ/Pȱ10Ȭ32ȱXȱ1/8 BNH2088 1 139 YELLOWȱRUBBERȱGRIPȱ1/2ȱIDȱXȱ.0625ȱXȱ2 BNH3774 1
127 SOCKETȱSETȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ3/8 BNH3865 1 140 SPLITȱLOCKȱWASHERȱZ/Pȱ1/4 BNH3337 1
128 SPLITȱBOLTȱȱZ/Pȱ1/2Ȭ13ȱXȱ1ȱ(RNDȱCUT) BNH0479 2 141 SOCKETȱSETȱSCREWȱALLOYȱ1/4Ȭ20ȱXȱ3/8 BNH0772 2
129 SPLITȱBOLTȱȱZ/Pȱ1/2Ȭ13ȱXȱ3ȱ1/2ȱ(RNDȱCUT) BNH2183 1 142 LABELȱȈU.S.ȱPAT.ȱNO.ȱZLȱ201720316780.X BNH3855 1
130 SPLITȱLOCKȱWASHERȱZ/Pȱ1/2Ȉ BNH0572 19 143 LABELȱȈU.S.ȱPAT.ȱNO.ȱZLȱ201621077889.4 BNH3856 1
131 SPLITȱLOCKȱWASHERȱZ/Pȱ3/8Ȉ BNH2520 19 144 METALȱSLOTEDȱBARRELȱNUT BNH3870 1
132 20ȱLBȱTOPȱPLATEȱW/ADJȱSLTRȱBARȱ19ȱHOLESXȱ3/4ȱWTSȱASM BNH3539 1 145 PULLȱPINȱLIGHTȱSPRINGȱ17/32ȱXȱ1ȱ1/2ȱKȬ105 BNH0503 1
133 SUPERȱLUBEȱTEFLONȱLUBRICANTȱ82340 BNH0704 1 146 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ1/2Ȭ13ȱXȱ1ȱ1/4 BNH2167 1
PRE ASSEMBLED COMPONENTS

*12 HANDLES 0 UP8998X1 1 *36 WEIGHTȱSTACKȱFRAMEȱ 1 UP8921X1 1
*17 MAINȱCABLEȱ(115Ȉ) 0 UP9001X1 1 *38 20ȱLBȱSTEELȱWEIGHTȱPLATEȱEAȱ(FLANGEDȱBUSHINGS) BNH3534 19
*18 MAINȱFRAME 1 UP9002X1 1 *138 TOPȱPLASTICȱCOVER,ȱWEIGHTȱSTACKȱFRAMEȱ BNH4362X9 1
*28 SEATȱFRAME 0 UP9014X1 1 *132 20ȱLBȱTOPȱPLATEȱW/ADJȱSLTRȱBARȱ19ȱHOLESXȱ3/4ȱWTSȱASM BNH3539X1 1
*30 SHIELD,ȱFRONT 0 UP8918X9 1

28
*18 UP9002X1
48 130 40 19 42 42 37 103 8 68 107
64
131
14 107
4
101 27 68 131
105
130 9 37 78 64
48 40 19 66 42
48
123 78
105
50 14
6 64
21 62
45 106 4
64 105 43
42 15 53
105 64 48
40 130 101
64 54 106
74 54 44 54
48
Pre Assembled Components
130 *15
42 *17 53
64 40 62 105
117
www.tuffstuffitness.com
42 44 52
51 106 62
51 134 44 120
64 42 64
59 64 105
51 68
42 51 55 131 106 11 115 39
44 48 130 62
116 44 131
40
130 25 53 55
42 54 62
42 64 67
42 114 7 64 7
52 100 125
42 54 54
130 32
122 113
24 126 62
112 139
40 125
42 48
18 20 110
124 111 124
42 109
69 108 141 145
141
BA-709 Leg Press

*28 UP9014X1 13
127
48 78
63 101
130 22
28
101
42 78
26
*12 UP8998X1 *30 UP8918X9

30
12
121
39
131
55
46
*138 BNH3532X9
135 136 137
138

*36 UP8921X1 *132 BNH3539X1
102
72
44
132
64 102
105
36 *38 BNH3534
58
122 38
122
*17 UP9001X1
17
57

Release Cable Replacement
STEP 2
7 COVER PLATE 1
11 FOOT PLATE HANDLE 1
113
54 BUTTON HEAD SOCKET CAP SCREW Z/P 1/4-20 X 1/2 6
69 112
62 FLAT WASHER SAE Z/P #12 (1/4”) 6
109
69 HEX HEAD CAP SCREW Z/P 1/2-13 X 1/2 (SPLIT) 1 ``
108 PLUNGER 1/2 X 3 1/16 1
109 PLUNGER 1/2 X 2 1/4 1
110 PULL PIN LIGHT SPRING 17/32 X 1 1/2 K-105 1 141
111 PULL PIN NUT 25/64 X 3/4-10 K-103 1
112 PULL PIN NUT 25/64 X 3/4-10 K-103 (1/2-10 TAPPED HL) 1
113 RELEASE CABLE 1
115 ROLL PIN 1/4 X 1 1
124 SINGLE STRAND CONNECTING LINK #50 1
125 SLOTTED BARREL, JAGWIRE 10MM ADJUSTING 1
141 SOCKET SET SCREW ALLOY 1/4-20 X 3/8 1
STEP 3
7 124 11 124 124

STEP 1
145 64 54
115 62 125
111
144
7
54
62
Screw in all the way when

assembling back together
STEP 4
108
141
VIEW A 113
125
Fully Tighten Note:

1. Assembly is the reverse of removal.
100% 2. After assembly, pull and hold handle #11 while pushing and pulling the foot plate.
Fully Tighten If you hear dragging, make small adjustments on the cable by turning item #125
Wrench tighten all hardware in this step. couter-clock wise until you hear no draging (See VIEW A).
COMMERCIAL WARRANTY
TEN (10) YEARS: Frames, welds, linear shafts and weight plates.
FIVE (5) YEARS: Pivot bearings, pulleys, bushings, gas shocks and guide rods.
THREE (3) YEARS: TrakHandles
ONE (1) YEAR: Linear bearings and pull-pin components.
SIX (6) MONTHS: Upholstery, cables, finish and rubber grips.
All other parts not mentioned, one (1) year from the date of purchase to the original purchaser.
CONTACT INFORMATION:
TUFFSTUFF FITNESS INTERNATIONAL INC. CUSTOMER SERVICE
13971 Norton Avenue, Chino, CA 91710, USA. Manuel Aguillar: service@tuffstuff.net
Ph 909-629-1600 Fx 909-629-4967 Lucia Cuevas: service1@tuffstuff.net
Email: info@tuffstuff.net or call 1-888-884-8275
Website: www.tuffstuffitness.com
This warranty applies only in the United States to the products manufactured or distributed by TuffStuff Fitness International Inc. under the TUFFSTUFF
brand name. TuffStuff warrants to the original purchaser that TuffStuff equipment will be free from defects in material and workmanship. All warranty
periods begin to run from the date of purchase to the original purchaser. The warranty and remedies set forth herein are conditioned upon proper
storage, installation, use and maintenance, and conformance with any recommendations of TuffStuff. Any damage, failure or loss caused by accident,
misuse, neglect or abuse is not covered. This warranty does not cover products not manufactured by TuffStuff, original equipment that are altered, or
the use of replacement parts other than TuffStuff genuine parts.
The obligation of TuffStuff under this warranty is limited to repairing or replacing warranted defective parts as TuffStuff may elect, at TuffStuff’s facility
in Chino, California, without charge to the purchaser. Purchaser is responsible for installation of repaired or replaced parts, and all transportation and
insurance costs on returned or replaced equipment to and from TuffStuff’s facility in Chino.
THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE LIABILITY
OF TUFFSTUFF WITH REGARD TO WARRANTY, WHETHER EXPRESS OR IMPLIED BY OPERATION OF LAW
OR OTHERWISE, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY
OR FITNESS. TUFFSTUFF SHALL IN NO EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL LOSSES,
DAMAGES, OR EXPENSES IN CONNECTIONS WITH EXERCISE PRODUCTS. TUFFSTUFF’S LIABILITY HERE-
UNDER IS EXPRESSLY LIMITED TO THE REPAIRS OR REPLACEMENTS OF WARRANTED DEFECTIVE PARTS.
This written warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment and
no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual of the cause of
action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized representative
of the party. Contact TuffStuff Fitness International, Inc. at 13971 Norton Avenue, Chino, CA 91710, before returning any defective equipment.
This warranty gives you specific legal rights and you may also have other rights, which may vary from state to state.
SERIAL #
Write your Serial number here for future reference Purchase Date
BIO-ARC_rev3.2.2018

TuffStuff Bio-Arc Leg Press (BA-709) Owner&#39;s Manual

Загружено:

Сведения о документе

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

TuffStuff Bio-Arc Leg Press (BA-709) Owner&#39;s Manual

Загружено:

Авторское право:

Доступные форматы

Maintenance & Assembly Instructions

IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE

OVERHEAD SPECIFICATIONS .........................................................................Page 3

2 www.tuffstuffitness.com BA-709 Leg Press

L 87” X W 49” X H 58”

BA-709 Leg Press www.tuffstuffitness.com 3

4 www.tuffstuffitness.com BA-709 Leg Press

BA-709 Leg Press www.tuffstuffitness.com 5

6 www.tuffstuffitness.com BA-709 Leg Press

You should have received it along with this Owners Manual. If

BA-709 Leg Press www.tuffstuffitness.com 7

8 www.tuffstuffitness.com BA-709 Leg Press

Facility Safety Guidelines and Practices

BA-709 Leg Press www.tuffstuffitness.com 9

Assembly Requirements Loosely Tighten Loosely Tighten

INSPECTION / MAINTENANCE RECORDS

BA-709 Leg Press www.tuffstuffitness.com 11

“NECKING”, STRETCHED CABLE COVERING A CRACK IN THE CABLE COVER

A TEAR IN THE CABLE COVER A BREAK ON THE CABLE

CABLE END SLIPPING OUT

Weight stack label and lubrication instructions

Pull cable here

Fully Tighten Tie cable here

Assemble pulleys after routing the cable

BA-709 Leg Press www.tuffstuffitness.com 23

26 www.tuffstuffitness.com BA-709 Leg Press

PRE ASSEMBLED COMPONENTS

BA-709 Leg Press www.tuffstuffitness.com 27

BA-709 Leg Press

*12 UP8998X1 *30 UP8918X9

135 136 137

BA-709 Leg Press www.tuffstuffitness.com 29

30 www.tuffstuffitness.com BA-709 Leg Press

7 124 11 124 124

Screw in all the way when

Fully Tighten Note:

Вам также может понравиться

TuffStuff Bio-Arc Leg Press (BA-709) Owner's Manual

TuffStuff Bio-Arc Leg Press (BA-709) Owner's Manual

12 UP8998X1 30 UP8918X9