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Mohamed M Elmadany
King Saud University
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ABSTRACT
This paper is concerned with an experimental study of a parabolic trough collector with
its sun tracking system designed and manufactured utilizing the existing Saudi
technologies and available local materials. For the design of the PTC frame, a finite
element model has been developed and used to check the capability of the structure to
absorb torsion and bending forces, under dead and wind loads. The PTC was fabricated
in local workshops and the sun tracking system was assembled using off-the-shelf
electric and electronic components in the Saudi market, while the mechanical
components making up the driving system were procured from the second hand Saudi
market.
The fabricated PTC and its tracking system were tested outdoors on the roof of the
Mechanical Engineering Department, King Saud University, Riyadh. The experimental
results obtained have shown that the obtained characteristic curve of the tested collector
is considerably lower than that of a typical collector which can be attributed to the
higher thermal losses for the lack of the evacuated glass envelop around the absorbing
tube, the end losses of the collector, and the inaccuracy in tracking the sun. However,
the average collection efficiency of this collector is about 40% which is fairly
acceptable, considering that it is the first attempt to manufacture such collector locally.
KEYWORDS
Design of parabolic trough collector, tracking system, testing of the collector, collector
efficiency.
b) Parabolic mirror
The parabolic trough collector uses mirrored surfaces curved in a parabolic shape that
linearly extend into a trough shape. The total collector surface consists of one parabolic
mirror of 5.46 m2 (2.21 m x 2.44 m). The incident solar radiation is focused to a light
line (focus line) which is parallel to the rotation axis. The mirror is made of a glazed
stainless steel sheet with thickness of 2 mm.
Solar radiation absorption system consists of a copper pipe which is placed parallel to
the rotation axis. Its placement coincides with the focal line. The pipe diameter is 38
mm and the wall thickness is small so that quick transfer of energy from solar radiation
to the working fluid is achieved. The outer pipe surface could be covered with a special
black paint (selective surface) which increases the absorbance of the incident solar
irradiance and reduces, simultaneously the reflectance.
Figure 1 shows the tracking system which is designed to provide a reasonably high
tracking accuracy consists of a current (d.c.) motor of 150 Watt, which rotates the
collector through two reduction gearboxes (1:40 each; the only available gearbox ratio
in the market, “off the shelf” gearboxes). A control system is used to accurately position
and operate the motor. Three roller chains are used to transmit the torque required to
rotate the trough collector. The chain drives provide a constant speed ratio, since no
slippage or creep is expected to be involved, and they are known to have a long life.
In the preliminary stages of the design of the control system, a number of sensors types
were considered including photocells, bimetallic strips, and light dependent resistor
(LDRS), Figure 2. These all have certain disadvantages, e.g. the performance of sensors
which depend upon heat differences is affected by other ambient conditions such as
wind and temperature. Photocells were rejected because they require a large area in
order to supply the power required for the operation of the relays. Moreover there are
operating problems when they are half shaded and half exposed to sunlight. The motor
in the present system switched off when the two LDRs receive direct sunlight (i.e.,
focused).
n=4.46x10-3r.p.m
n =2.60 r.p.m No of teeth = 60
n=103.63 r.p.m
No of teeth =44 No of teeth=11
Speed
Reduction Collector
Gearbox
Ratio 40:1
Speed
Motor Reduction
190 r.p.m Gearbox
Ratio 40:1
n=190 r.p.m
No of teeth=24 n=0.01787r.p.m
No of teeth = 15
n=0.715r.p.m
No of teeth = 40
The experimental setup used for testing the manufactured PTC is shown schematically
in Figure 3 and as a photo in Figure 4. It consists of the constructed PTC (1), a 200 liter
storage tank (2), a circulating pump (3) (centrifugal type) with maximum mass flow rate
of 0.25 kg/s, and a throttle valve (4). The pump is driven by a 1/3 hp ac motor.
In the current experiment, the water circuit is a closed one. The collecting tank is filled
(up to half) from main water supply. A pump circulates water from the collecting tank
T3 T1
T7 T5
T8 T6
T4 T2
Measuring Instruments
Temperatures of water at inlet and exit out of the absorber were measured using two
calibrated K-type thermocouples probes. The water flow rate was measured using a
variable area flow meter which was put down stream of the pump.
An Eppley pyranometer was used in measuring the solar radiation intensity.
Pyranometer is the most frequently used sensor for measuring global or diffuse
radiation. The solar radiation intensity used in the current work is the beam radiation.
Thus, the pyranometer was used first to measure the total radiation flux, and then the
sun was obscured using small piece of opaque paper so that the pyranomter
measurement was for the diffused radiation flux. Both fluxes were measured on a
surface parallel to the aperture of the PT reflector. The beam solar radiation flux results
from subtracting diffused radiation flux from the total radiation flux.
(1)
(2)
(3)
(4)
The experiments were carried out for the constructed parabolic trough collector every
day from nearly 12:00 O’clock to almost sunset during December 2005 and May 2006
for different flow rates and different inlet water temperatures. It is to be mentioned here
that the weather condition is nearly symmetric about the solar noon. Therefore the
measured parameters were recorded from 12:00 O’clock to sunset to avoid repetition.
The results obtained for different days are almost similar for winter days and summer
days.
A sample of the results obtained in winter is listed in Table 2 for water mass flow rate of
0.125 kg/s on 8th of December. This table shows that the solar pattern has its highest
value of 812 W/m2 at 12:15 hr. It decreases with time almost according to a sine
function.
The calculated collector efficiency is plotted in Figure 5 against the local time from
12:00 to 17:00 hrs for water mean flow rate of 0.083, 0.125 and 0.166, respectively.
This figure shows clearly that the collector efficiency increases with rising water mass
flow rate, which is mainly ascribed to the improvement in heat transfer from the
absorber wall to the water flowing inside it due to the increase in water velocity
(Reynolds Number). The highest values of collector efficiency are attained at the
highest intensity of solar radiation.
Samples of the results obtained in summer are listed in Tables 3. These results were
obtained on 15th of May 2006 for water mass flow rate of 0.125 kg/s. It is to be noticed
from these results that the solar radiation and ambient temperature is significantly
higher than those of the winter days. Hence the increase in the water temperature is
remarkably higher. Also, the collector efficiency is improved in summer which is
mainly attributed to the less thermal loss (convection and radiation) due to the higher
ambient temperature.
The calculated efficiency is plotted in Figure 6 versus the local time from 12:00 to
17:00 hrs for water mass flow rate of 0.083, 0.125 and 0.166 kg/s. It is noticeable from
Table 2 Measured data for water mass flow rate mw of 0.125 kg/s, on 8/12/2005
Time (hr) Ti (oC) Te (oC) Δ T (oC) Tamb (oC) qs (W/m2) ηc (%)
12:00 23 26 3 15 840.2 34.88
12:15 23 26.7 3.7 15 812.55 44.49
12:30 23 27.2 4.2 15 802.6 51.12
12:45 24.5 28.2 3.7 15.5 755.1 47.87
13:00 25 28.4 3.4 15.5 743.47 44.68
13:15 25.7 28.6 2.9 15.5 733.51 38.63
13:30 27.1 28.8 1.7 16 678.1 24.49
13:45 27.5 29 1.5 16 654.1 22.40
14:00 27.8 29 1.2 16 552.1 21.23
14:15 28.6 29.7 1.1 16 520.6 20.64
14:30 29 30 1 16 476.31 20.51
14:45 29.9 30.8 0.9 16 439.1 20.02
15:00 30.1 31.8 0.7 16 359.89 19.00
15:15 30.4 31 0.6 16 315.61 18.57
15:30 31 31.4 0.4 16 263.4 14.84
15:45 31 31.3 0.3 16 167.03 17.55
16:00 31 31.2 0.2 16 102.48 19.07
16:15 35.9 36.1 0.2 18 88.5 22.08
16:30 35.9 36 0.1 18 53.6 18.23
16:45 35.9 36 .0.1 18 36.8 20.50
17:00 31 31.1 0.1 18 21.2 46.08
70
60
Collector eff iciency η C (%)
50
40
30
20
10
12:00 13:00 14:00 15:00 16:00 17:00
Local time (hr)
65
60
Collector efficiency η C (%)
55
50
45
40
35
30
12:00 13:00 14:00 15:00 16:00 17:00
Local time (hr)
For comparison, the performance curve of a typical parabolic trough collector [17] is
shown as dotted line. It is to be seen from Figure 7 that the performance curve of the
tested collector is greatly lower than that of typical collector which can be ascribed to
the higher thermal losses for the lack of the evacuated glass envelope around the
absorbing tube, the end losses of the collector, and the inaccuracy in tracking the sun.
CONCLUDING REMARKS
In the current work a parabolic trough collector (PTC) along with its sun tracking
system have been designed, manufactured and tested. From this study it can be inferred
that:
100
90
Collector efficiency η C (% )
80
70
60
50
40
30
20
10
0
0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14
(T av -T amb )/q s
ACKNOWLEDGEMENT
The authors would like to acknowledge and thank the Deanship of Scientific Research
of King Saud University for the financial support of this work through the grant number
DSR-AR-37. Thanks are also due to Dr. Obeida Zeitoun for his useful discussions and
assistance in collecting the experimental data.
REFERENCES
1. Duffie J.A, Beckman W A., 1991, Solar engineering of thermal processes, 2nd ed.
New York: John Wiley & Sons.
2. Garcia-Rodriguez, L., Gomez-Camacho, C., 1999a, Design Parameter Selection
for a Distillation System Coupled to a Solar Parabolic Trough Collector,
Desalination, 122, 2-3: 195-204
3. Kalogirou S, Eleftheriou P, Lloyd S, Ward J., 994, “Design and performance
characteristics of a parabolic trough solar-collector system”, Applied Energy 1;
47:341-354.
4. Kalogirou S. , 1996, “Parabolic-trough collector system for low temperature steam
generation-design and performance characteristics”, Applied Energy; 55:1-19.
5. G. Cohen, , 1993, "Operation and Efficiency of Large-Scale Solar Thermal Power
Plants", In Proceedings of Optical Materials Technology for Energy Efficiency
APPENDIX A
Finite element methods are among the powerful scientific tools which can be used to
study in detail the deformation of the trough collector under static weight and various
wind-loads, as well as to obtain the natural frequencies and mode shapes of the collector
system. In this Appendix the specially designed parabolic trough collector is modeled
using ANSYS Multiphysics Module version 6.
Figure A.2 Horizontal 45o tilted Figure A.3 First mode shape with ω1 = 10.3 Hz
تصميم واختبار مجمع شمسي على شكل قطع مكافئ مع جھاز التوجيه الشمسي لتحلية الماء في
األماكن القاحله في المملكه العربيه السعوديه
يعني ھذا البحث بدراسه عمليه لمجم ع شم سي عل ى ش كل قط ع مك افئ وجھ از التوجي ه الشم سي ت م
ت صميمھم وت صنيعھم ب ستخدام التقني ات ال سعوديه والم واد المتاح ه محلي ا .ألت صميم إط ار المجم ع
الشمسي تم تطوير نموذج رياضي باستخدام العناصر المتناھية الصغر وذلك إلس تخدامه ف ي إختب ار
مق درة المن شأ إلمت صاص ق وى الل ي والثن ي تح ت األحم ال الثابت ه وأحم ال الري اح .وت م ت صنيع
المجمع الشمسي ف ى ال ورش المحلي ه ,وت م تجمي ه جھ از التوجي ه الشم سي م ن العناص ر الكھربائي ه
واإللكتروني ه المت وفره ف ي ال سوق ال سعودي ,ولك ن العناص ر الميكانيكي ه ت م ت دبيرھا م ن ال سوق
السعودي للمواد المستعمله .
تم إختبار المجمع وجھاز التوجيه الشمسي المصنعان على س طح ق سم الھندس ه الميكانيكي ه – جامع ة
الملك سعود بالرياض في الظروف الجويه الخارجيه .وقد أوضحت النتائج العمليه لھذا اإلختب ار أن
منحنى األداء للمجمع منخفضا إنخفاضا ملحوظا ع ن منحن ى أداء المجم ع النم وذجي المماث ل وال ذي
يع زو إل ى الفواق د الحراري ه المرتفع ه ن سبيا نظ را لع دم وج ود الغ الف الزج اجي المف رغ ,وللفواق د
الحراريه عند األطراف وكذلك إلفتقاد الدقه العالي ه ف ي التوجي ه .وب الرغم م ن ذل ك فكف اءة المجم ع
كانت حوالي %40في المتوسط وھي مقبولة باعتبار أن ھذه ھي المحاوله األولى لت صنيع مث ل ھ ذا
المجمع محليا .