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Heat Exchangers
• For NEMA 4 and 4X enclosures
• Closed loop cooling
• Energy efficient: uses approximately the same power as a filtered fan sytem
• 120 VAC and 24 VDC models available
480 VAC
models now
available
Book 3 (14.3)
EN-246 Enclosures Thermal Management 1-800-633-0405
Prices as of June 29, 2016. Check Web site for most current prices.
Enclosure Cooling
HOT HOT
Company
Information
Terminal Blocks
Natural Convection Cooling
Forced Convection Cooling HOT Forced Convection Cooling
Power
Distribution
Blocks
Wiring
Accessories
ZIPLink
COLD COLD Connection
HOT HOT System
Multi-wire
Connectors
Sensor Cables
HOT and Connectors
M12 Junction
Forced Convection Cooling
Vortex Coolers Blocks
Closed Loop Cooling Closed Loop Cooling
Typical Installation:
Mounts into a 3/4” (Filter - not pictured)
Electrical knockout Panel Interface
Connectors
Solenoid Valve
COLD COLD
Wiring Duct
Relief Valves to
Vent Hot Air Compressed
Cable Ties
Air
COLD
Wire
HOT
Bulk
Multi-conductor
Thermostat Cables
HOT HOT
Cold End Muffler
DC Converters
Heat inside an enclosure can decrease the life expectancy of How do you get the heat out of your enclosure and away
controlling
COLD units such as your PLC, HMI, AC drives and other from those critical components? There are four basic cooling Transformers
items. Excessive heat can cause nuisance faults from your methods. and Filters
The same items that can be damaged by heat may also be the
Closed Loop Cooling Wear
source of the heat. These include items such as: A system that will keep the ambient air separate from the internal Terms and
Conditions
• Power supplies • Servos enclosure air is needed if the environment is harsh, there are
• AC Drives/inverters • Soft starters wash-down requirements, heavy dust and debris or the presence
• Transformers • PLC systems of airborne chemicals, and the ambient temperature is as high as
• Communication products • HMI systems or higher than the desired internal temperature. Air conditioners
and heat exchangers are examples of closed loop systems.
• Battery back-up systems
Vortex Coolers
External Sources
Vortex coolers create a stream of cold air from a supply of
Other sources of heat that can cause the internal tempera- filtered compressed air. The cold air is injected into the enclo-
ture of your enclosure to rise above a desired level involve the sure, displacing warm air which is exhausted back through the
external enviroment. These include items such as: vortex cooler. While not a closed-loop system, they can be used
• Industrial ovens • Solar heat gain in the same harsh environments since the cold air injected into
• Foundry equipment • Blast furnaces the enclosure is filtered.
Book 3 (14.3)
www.automationdirect.com/enclosures Enclosures Thermal Management EN-247
Prices as of June 29, 2016. Check Web site for most current prices.
Enclosure Cooling –
Selecting a Fan or Air Conditioner
Fan selection Fan Selection Example
To select the proper size (CFM) fan for your forced air cooling A NEMA 12 Hubbell Wiegmann N12302412 enclosure
solution, you need to determine the amount of heat to be (30” high x 24” wide x 12” deep) contains a GS3-2020 AC
removed (in watts) and determine the Delta T (Max. allow- drive (20 HP 230 volt) that has a maximum allowable oper-
able internal enclosure temperature °F – Max. outside ambient ating temperature of 104°F and is located in a warehouse
temperature°F). that has a maximum outside ambient air temperature of 95°F.
CFM = Cubic Feet per Minute
P = Power to be dissipated in watts
Power to be dissipated is stated in the specifications of the
CFM = (3.17 x Pwatts) / Delta T °F GS3-2020 and is found to be 750 watts, so P=750 watts
Delta T = m
ax. allowable internal enclosure temperature °F – max. Delta T = Max. operating temperature for the GS3-2020 is
outside ambient temperature °F 104°F – Max. ambient air temperature of 95°F
Delta T = 9°F
CFM = (3.17 x 750 watts) / 9°F
CFM = 264
Choose a Hubbell Wiegmann WPF60-115BK filter fan kit
that provides 295 CFM with exhaust kit WPFA50-60BK
Once you have determined your Internal Heat Load and the
Heat Load Transfer, you can choose the proper size unit by Compressor
Book 3 (14.3)
EN-248 Enclosures Thermal Management 1-800-633-0405
Prices as of June 29, 2016. Check Web site for most current prices.
Power
Distribution
Blocks
To select the proper size heat exchanger, the worst-case A NEMA 12 Hubbell Wiegmann N12302412 enclosure (30” ZIPLink
conditions should be considered. For a heat exchanger to high x 24” wide x 12” deep) contains a GS3-4010 AC drive 10
Connection
System
work, the ambient air temperature must be lower than the HP 460 volt) that has a maximum allowable operating tempera-
desired internal enclosure air temperature. ture of 104°F and is located in a warehouse that has a maximum Multi-wire
Connectors
There are three main factors in choosing a heat exchanger outside ambient air temperature of 90°F.
for an uninsulated metal NEMA rated enclosure located Power to be dissipated is stated in the specifications of the Sensor Cables
and Connectors
indoors: GS3-4010 and is found to be 345 watts.
• Internal heat load M12 Junction
• Delta T Blocks
be calculated by the following formulas: sulated, sealed enclosures in indoor locations. This selection
Test
procedure gives the minimum required size; be careful not to Equipment
Surface Area (sq. ft.) = 2 [(H x W) + (H x D) + (W x D)] / undersize when purchasing.
(144 sq. inches/sq. ft.) Enclosures
Cooling Capacity
Once you have determined your Internal Heat Load, the
Heat Load Transfer and the Delta T, you can choose the
proper size unit by calculating the needed cooling capacity.
Cooling Capacity (W/°F) = Internal Heat Load / ∆T - Heat
Load Transfer
Book 3 (14.3)
www.automationdirect.com/enclosures Enclosures Thermal Management EN-249
Prices as of June 29, 2016. Check Web site for most current prices.
TA10-060-26-12 shown
Price BTU/Hour Voltage/Hz Running Weight with/without Packaging Max. Ambient Frame
Part Number Amps (lbs) Temp Size
TA10-010-16-12 $1,398.00 120/60 3.44 72/54
1000
TA10-010-26-12 $1,554.00 230/60 2.67 72/54
1
TA10-015-16-12 $1,612.00 120/60 3.89 72/54
1500
TA10-015-26-12 $1,688.00 230/60 2.67 72/54
TA10-020-16-12 $1,698.00 120/60 5.15 87/69
TA10-020-26-12 $1,756.00 2000 230/60 3.07 87/69
TA10-020-46-12 $2,323.00 480/60 1.51 113/95
2
TA10-040-16-12 $1,787.00 120/60 3.76 88/70
125°F (51.67°C)
TA10-040-26-12 $1,841.00 3000 - 4000 230/60 3.07 88/70
TA10-040-46-12 $2,378.00 480/60 0.93 114/96
TA10-050-16-12 $2,058.00 120/60 7.26 107/89
TA10-050-26-12 $2,153.00 5000 230/60 3.76 107/89
TA10-050-46-12 $3,020.00 480/60 1.44 150/132
3
TA10-060-16-12 $2,313.00 120/60 7.83 114/96
TA10-060-26-12 $2,341.00 6000 - 8000 230/60 4.80 114/96
TA10-060-46-12 $3,213.00 480/60 1.80 157/39
* Voltage variation no greater than ± 10% from nameplate rating and Frequency variation no greater than ± 3Hz from
nameplate rating.
Book 3 (14.3)
EN-250 Enclosures Thermal Management 1-800-633-0405
Prices as of June 29, 2016. Check Web site for most current prices.
Power
Distribution
Applications Features
Blocks
Transformers
and Filters
Circuit Protection
Running Weight with/without Max. Ambient Frame
Part Number Price BTU/Hour Voltage/Hz Amps Packaging (lbs) Temp Size Tools
* Voltage variation no greater than ± 10% from nameplate rating and Frequency variation no greater than ± 3Hz from
nameplate rating.
Book 3 (14.3)
www.automationdirect.com/enclosures Enclosures Thermal Management EN-251
Prices as of June 29, 2016. Check Web site for most current prices.
Listings
• UL File: SA33404
• UL 50, Type 4X
TA10-060-16-4X shown
• Made in USA
Book 3 (14.3)
EN-252 Enclosures Thermal Management 1-800-633-0405
Prices as of June 29, 2016. Check Web site for most current prices.
Terminal Blocks
Power
Stratus Industrial Air Conditioners General Specifications Distribution
Blocks
BTU/H 1000 1500 2000 3000 - 4000 5000 6000 - 8000
95/95 BTU/H Rating 1366 1722 4438 4681 4438 4713 4990 4713 4400 5460 5460 7565 8215 8215 Wiring
Accessories
Rated Voltage (VAC) 120 230 120 230 120 230 480 120 230 480 120 230 480 120 230 480
ZIPLink
Frequency (Hz) 60 Connection
System
Starting Current (4.5 x 22.69 13.77 22.69 13.77 23.42 13.65 5.86 16.42 13.41 4.11 23.42 19.15 9.18 42.41 21.15 10.13
running Amps) Multi-wire
Connectors
Running Current (Amps) 3.44 2.67 3.89 2.67 5.15 3.07 1.51 3.76 3.07 0.93 7.26 3.76 1.44 7.83 4.80 1.80
Sensor Cables
Recommended Fuse Size/ 12 7 12 7 12 7 3 8 6 2 12 10 5 25 12 5 and Connectors
Time Delay (Amps)
M12 Junction
Blocks
Panel Interface
Connection Type Spring cage terminal block 8-24 AWG Spring cage terminal block 6-16 AWG Connectors
Wiring Duct
Ambient Temperature 50° to 125°F (10 to 52°C) Cable Ties
Range
Temp Control Range Programmable digital controller, with 3-digit, 0.55” high, RED LED display Wire
Temp Control Range 70° to 95°F (21° to 35°C)
(Adjustable) Bulk
Multi-conductor
Refrigerant Type R134a R422d Cables
Refrigerant Amount (oz) 12 10.25 9.75 10.25 9.75 10.25 12.5 18 Wire
Management
Refrigerant Flow Control Thermal expansion valve Products
Condensate Management Active condensate evaporation system with safety overflow; barbed fitting for 3/8” ID tubing
Power Supplies
Compressor Type Reciprocating Rotary
DC Converters
Housing Material/Finish NEMA 4 and NEMA 12 units: ANSI 61 gray polyester powder-coated steel housing. NEMA 4x units: 304 Stainless Steel
Atmosphere No corrosive gases or liquids Transformers
and Filters
Agency Approvals UL File: SA33404
* Voltage variation no greater than ± 10% from nameplate rating and Frequency variation no greater than ± 3Hz from Circuit Protection
nameplate rating.
Tools
Enclosures
TA10-010-26-xx Enclosure
TA10-010-16-xx Climate Control
acity (BTU/H)
2000
Cooling Capacity (BTU/H)
2000
Enclosure air Enclosure air
Temperature 1500 Temperature Safety: Electrical
1500 (oF) (oF) Components
Cooling Capacity
TA10-015-16-xx TA10-015-26-xx
2500
Cooling Capacity (BTU/H)
Cooling Capacity (BTU/H)
2500
Enclosure air
2000 Enclosure air 2000
Temperature
Temperature
1500 (oF)
1500 (oF)
1000 105
1000 105
95
500
95 500
85
85 0
0
85 95 105 115 125 85 95 105 115 125
Book 3 (14.3)
www.automationdirect.com/enclosures Enclosures Thermal Management EN-253
Prices as of June 29, 2016. Check Web site for most current prices.
TA10-020-16-xx TA10-020-26-xx
TA10-020-46-xx 7000
pacity (BTU/H)
7000
pacity (BTU/H)
Cooling Capacity
3000
Cooling Capacity
105
3000 105
2000 95
2000 95
1000 85
1000 85 0
0
85 95 105 115 125
85 95 105 115 125
Tamb 105 95 85
Ambient Temperature (oF)
Ambient Temperature (oF) 85 6846.067823 6249.77757 4989.576519
95 5626.84892 4989.576519 4703.726037
105 5304.114505 3999.857645 3972.194695
115 4034.692471 2934.321797 2776.540527
125 2973.254837 1997.879715 1810.386388
TA10-040-16-xx TA10-040-26-xx
TA10-040-46-xx
apacity (BTU/H)
7000
pacity (BTU/H)
7000
6000 Enclosure air 6000 Enclosure air
5000 Temperature 5000 Temperature
(oF)
4000
(oF) 4000
Cooling Capacity
Cooling Capacity
TA10-050-16-xx TA10-050-16-xx
TA10-050-26-xx
TA10-050-46-xx
oling Capacity (BTU/H)
oling Capacity (BTU/H)
8000 8000
Enclosure air Enclosure air
6000 Temperature 6000 Temperature
(oF) (oF)
4000 4000 105
105
2000 95 2000 95
0 85 0 85
Cooling
Cooling
TA10-060-16-xx TA10-060-26-xx
TA10-060-46-xx
Cooling Capacity (BTU/H)
12000
acity (BTU/H)
12000
10000 Enclosure air 10000
Temperature
8000 (oF) 8000 Enclosure air
Temperature
Cooling Capacity
Book 3 (14.3)
EN-254 Enclosures Thermal Management 1-800-633-0405
Prices as of June 29, 2016. Check Web site for most current prices.
Book 3 (14.3)
EN-260 Enclosures Thermal Management 1-800-633-0405
Prices as of June 29, 2016. Check Web site for most current prices.
Power
Distribution
Blocks
Wiring
Accessories
M12 Junction
Blocks
Panel Interface
Connectors
Wiring Duct
Stratus Air to Air Heat Exchangers General Specifications
Cable Ties
TE20-015-24D-4X
TE30-030-24D-4X
TE40-050-24D-4X
TE20-015-24D-04
TE30-030-24D-04
TE40-050-24D-04
TE20-015-17-4X
TE30-030-17-4X
TE40-050-17-4X
TE20-015-17-04
TE30-030-17-04
TE40-050-17-04
Wire
Part Number
Bulk
Multi-conductor
Cables
Price $1,028.00 $1,298.00 $1,045.00 $1,315.00 $1,120.00 $1,413.00 $1,145.00 $1,438.00 $1,383.00 $1,608.00 $1,417.00 $1,642.00 Wire
Management
Operating Voltage ± 10%
Products
Range (V)
Power Supplies
Inrush Current (Start 1.92 3.90 1.92 3.90 2.59 9.70
Up Current) (A)
DC Converters
Loading Current 0.37 0.80 0.37 0.80 0.47 1.94
(Running Current) (A) Transformers
and Filters
SCCR (Short Circuit Refer to Footnote 1
Current Rating) (A)
Circuit Protection
Recommended Circuit
Protection Device 1.5 2.5 1.5 2.5 2 6 Tools
Rating (A)
VA Rating (W) 42 20 42 20 56 47 Test
Equipment
Methanol Methanol Methanol Methanol
Refrigerant Type (oz) (0.41) (0.41) (0.81) (1.22) Enclosures
Watts/°C (F°) 22 (12) 44 (24) 71.6 (40)
Enclosure
Free Air Flow (CFM) 131 127 131 127 211 235 Climate Control
Voltage/Hz 120 VAC 50/60 24 VDC 120 VAC 50/60 24 VDC 120 VAC 50/60 24 VDC
Maximum Ambient 160°F (71.1°C)
Temperature
Agency Approval UL File: SA34086
1 SCCR rating is based on the SCCR rating for the circuit protection device installed in the panel / enclosure per UL50 and UL508a to protect
the AC unit. Typically 10KA for Fast Acting Fuses.
2 Cold rolled steel with ANSI-61 gray polyester powder coating inside and out.
3 Fabricated from 16-gauge 304 stainless steel.
Book 3 (14.3)
www.automationdirect.com/enclosures Enclosures Thermal Management EN-261
Prices as of June 29, 2016. Check Web site for most current prices.
Book 3 (14.3)
EN-264 Enclosures Thermal Management 1-800-633-0405
Prices as of June 29, 2016. Check Web site for most current prices.
Terminal Blocks
Power
Distribution
Blocks
Wiring
Accessories
for rapid filter fan and exhaust filter • Gaskets (WPFG Series)
recommended Panel Interface
installation without screws Connectors
Applications (This time-saving feature cuts instal-
lation time by up to 30 minutes when
if installing on enclosure with
textured finish Wiring Duct
• Most innovative technology for fan compared to traditional box fan pack- • Replacement Filters
cooling and pressurizing of industrial ages) (WPFM Series) Cable Ties
enclosures.
• Cutout template provided with every
• Provides a high quality, economical unit Wire
method of cooling enclosures
• Filter fan or exhaust filter simply snaps
• Filtered passive ventilation can be Bulk
into cutout opening Multi-conductor
provided by an exhaust filter for either Cables
convection cooling or in combination • Connector type: WPF10 Series 2 has
with a fan in forced air cooling 12-inch wires. WPF20-WPF60 Series
has terminal strip. Wire
• Slim line design allows grille to pro- Management
Products
trude from enclosure surface less than
one quarter inch Power Supplies
• Maintains aesthetics of enclosure
DC Converters
Transformers
and Filters
Circuit Protection
Tools
Test
Equipment
Free Air Ambient
Amps at Delivery Max.
Power Flow Air Temp. Filter Sound Required Enclosures
Rated Static Filtering
Part Number Price 50/60
Voltage
Consumption with
Press.
Degree Density
Level
Level Cutout
Hz at 50/60 Hz Delivery Exhaust F Max/ (G/M2) (dB) Sizes Enclosure
(PA)
(CFM)1 (CFM)1 Min
Climate Control
4.92x4.92
WPF20-115BK $250.00 0.25/0.25 115V 19/19 Watts 38 28 69 122/14 350 83% 49
(125x125)
Safety: Protective
Wear
8.78x8.78
WPF25-115BK $342.00 0.25/0.25 115V 18/18 Watts 89 62 57 122/14 350 83% 53
(223x223) Terms and
Conditions
8.78x8.78
WPF30-115BK $435.00 0.5/0.5 115V 43/44 Watts 169 142 89 122/14 350 83% 55
(223x223)
11.46x11.46
WPF50-115BK2 $461.00 0.6/0.7 115V 63/76 Watts 324 249 205 122/14 350 83% 69
(291x291)
11.46x11.46
WPF60-115BK2 $517.00 1.2/1.6 115V 122/173 Watts 410 295 225 122/14 350 83% 71
(291x291)
Note 1: For operation at 50Hz, reduce CFM by 15%.
Note 2: Intake fan use only
Dimensions in inches (millimeters)
Book 3 (14.3)
www.automationdirect.com/enclosures Enclosures Thermal Management EN-273
Prices as of June 29, 2016. Check Web site for most current prices.
Terminal Blocks
Features How vortex coolers
• Relief valves and seals built into the
vortex coolers which enable the units create cold air Power
Distribution
Blocks
to maintain the sealed nature of NEMA Compressed air is injected into the
enclosures. vortex tube at extremely high speeds Wiring
• No freon Accessories
and that creates a cyclone, or vortex,
• Small physical size spinning a million revolutions per ZIPLink
Connection
• Creates cool air without refrigerants minute. Part of the air is forced to spin System
(no CFCs, HCFCs) inward to the center and travels up
• Exceptionally reliable - no moving parts a long tube where a valve turns the Multi-wire
and virtually no maintenance Connectors
spinning column of air inside itself.
• No fans The inside column of air gives up its Sensor Cables
• Stainless steel construction heat to the outside column. The cold and Connectors
• All replacement generators fit any of air is directed out the cold end of the M12 Junction
the vortex coolers. No need to purchase Vortex Tube and the hot air is directed Blocks
a new cooler if you need to change your out the other end of the Vortex Tube.
cooling capacity. Panel Interface
And since there are no moving parts Connectors
• 5-year warranty
there is little need for maintenance.
Requirements Wiring Duct
Compressed air cooling is used where temperatures will reduce BTU/H rating Bulk
Multi-conductor
conventional enclosure cooling by • A 5 micron water and particulate Cables
air conditioners or heat exchangers removal filter must be installed prior to
is not possible. (Examples: Small to any vortex cooler operation. Wire
Management
medium size enclosures, nonmetallic • An oil removal filter can be installed Products
enclosures, and areas where the size of between the 5 micron filter and the
Vortex Cooler if oil is present in the Power Supplies
cooling devices is restricted) compressed air line.
• Thermostats, filters and valves that DC Converters
Mounting holes work with Stratus Vortex Coolers are
sold separately and listed later in this Transformers
• Mounts in a 3/4” electrical conduit section. and Filters
knockout
• Operation above 100 PSIG is not Circuit Protection
recommended. The use of a pressure
regulator will be necessary for higher Tools
pressures.
Capacity Air Consumption Test
Part Type Part Number Price Description Equipment
BTU/H [KCAL/H] SCFM [SLPM]
Stratus vortex cooler, 500 BTUH (147W) / 8 SCFM (227 SLPM), stainless steel Enclosures
TV08-005-4X $270.00
body. For NEMA 4/4X/12 enclosures. Distribution tube and muffler included.
500 [126] 8 [227]
Enclosure
Stratus vortex cooler, 600 BTUH (176W) / 10 SCFM (283 SLPM), stainless Climate Control
TV10-006-4X $270.00 steel body. For NEMA 4/4X/12 enclosures. Distribution tube and muffler 600 [151] 10 [283]
included. Safety: Electrical
Stratus vortex cooler, 1000 BTUH (293W) / 15 SCFM (425 SLPM),
Vortex Components
TV15-010-4X $270.00 stainless steel body. For NEMA 4/4X/12 enclosures. Distribution tube and 1000 [252] 15 [425]
Coolers muffler included.
Safety: Protective
Stratus vortex cooler, 1800 BTUH (528W) / 25 SCFM (708 SLPM), Wear
TV25-018-4X $270.00 stainless steel body. For NEMA 4/4X/12 enclosures. Distribution tube and 1800 [454] 25 [708]
muffler included.
Terms and
Stratus vortex cooler, 2500 BTUH (732W) / 35 SCFM (991 SLPM), Conditions
TV35-025-4X $270.00 stainless steel body. For NEMA 4/4X/12 enclosures. Distribution tube and 2500 [630] 35 [991]
muffler included.
Stratus vortex generator, replacement, 500 BTUH (147W) / 8 SCFM
TV08-G $7.00
(227 SLPM), polypropylene, white. For all Stratus TV series vortex coolers.
500 [126] 8 [227]
Book 3 (14.3)
www.automationdirect.com/enclosures Enclosures Thermal Management EN-279
Prices as of June 29, 2016. Check Web site for most current prices.
Vortex Coolers
Part Type Part Number Price Description
Stratus taper sleeve, replacement, brass. For all Stratus TV
TVACC-TS $12.00
series vortex coolers.
Replacement Stratus distribution tube, replacement, flexible PVC, 8ft.
TVACC-TUBE $8.00
Parts For all Stratus TV series vortex coolers.
Stratus muffler, replacement, polypropylene. For all Stratus
TVACC-MUFFLER $10.00
TV series vortex coolers.
Assembly
Dimensions in [mm]
Book 3 (14.3)
EN-280 Enclosures Thermal Management 1-800-633-0405
Prices as of June 29, 2016. Check Web site for most current prices.
Standards
• UL Listed
• NEMA 12, NEMA 4 or NEMA 4X
Book 3 (14.3)
EN-282 Enclosures Thermal Management 1-800-633-0405