Instruction Manual - Hardware Descriptions

REFCON
Reefer Container Monitoring System
Instruction Manual -
Hardware Descriptions
Dalian Shipbuilding C9200-14

IMO 9674517
237046.722
Rev. 1.2
Transportation Solutions
Instruction Manual - Hardware Descriptions
Document and Company Data
REFCON
Document Revision Record

Rev. Date Responsible Description
1.2 2013-12-20 Hanne Alstrup Original revision, System Layout updated
This manual is a guide for users of the equipment described. The information so provided should not be
considered all-inclusive or covering all contingencies. If you need further information, please contact the
Emerson office stated below.
Emerson Climate Technologies makes reservations for misprints and similar errors.
Emerson Climate Technologies

 Copyright
All Rights Reserved
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Document and Company Data
Table of Contents
1 INTRODUCTION 6
2 SYSTEM REQUIREMENTS 7
Cables 7
EM Noise Limits 7
3 SYSTEM SPECIFICATIONS 8
System Overview 9
RS485 Interconnection Drawings 20
PCT & ISC Connection Drawings 21
Peripheral Equipment Overview 22
Configurations Table 23
Jumper Setting Busbar Coupler (BBC) 25
4 DRAWINGS 26
RMM/ISC Build-in plate – 2 RMM 27
Alarm Panel Connections - Card010 31
5 SYSTEM DELIVERY 32
List of Components 32
UPS (230 USB) 32
RDC (Handheld TK 2) 32
List of Components 33
UPS (230 USB) 33
RDC (Handheld TK 2) 33
Min Spare Parts 34
PCT 34
6 PRODUCT DESCRIPTIONS 35
HP Compaq dc8300 sff (0620-076) 36
Instruction Manual - Hardware Descriptions 37
REFCON Standard Junction box (2079-006) 38
REFCON standard printer (1.1) 39
Marine kit for PC / 15” / 17” / 19”/ 21” TFT (0640-040) 40
UPS - Blazer 42
RDC MKII – REFCON Data Collector ( P/N 1189-004) 46
Description 46
Application 46
Bus Bar Coupler (BBC) (8215-001) 48
ISC Connection Box (7801-100) 50
ISC Master Module (7801-400) 53
Inductive Signal Coupler for new building – ISC35NB (7801-001) 55
RMM Master mkIII and mkIV 57
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Introduction
1 INTRODUCTION
REFCON enables an operator to automatically monitor and control thousands of reefer containers through a
single computer system. This makes REFCON the ideal solution wherever complete monitoring of reefer
containers is required – whether on board a vessel or in a container terminal.
REFCON is an integral reefer container monitoring system, which uses the reefer container’s own power
cable to transmit data between the container and the computer monitoring system on the vessel or in a
container terminal.
Modern reefer containers are controlled by a micro-processor which, sends and receives information via a
modem installed inside the container. The modem uses the power line to communicate with the master
modem installed on the vessel or terminal. The master modem passes data between the power line and the
computer monitoring system using RS 485 protocol.
REFCON is a reefer containers monitoring system based on the ISO-10368 standard. The standard
specifies a method for the reefers containers and REFCON to communicate using the power cables. The
method is called Power Cable Transmission (PCT) and is a high frequency signal transmission.
The two main hardware components of the system are the computer running the REFCON application and
the modem substations (REFCON Substation) that collect data from the reefers via the power cables. The
two system components are usually connected via a serial RS485 network, but other types of network like
LAN, fibre and wireless can be used.
The REFCON PC is usually connected to the customer LAN, giving access to valuable information and
control. One of the benefits is that many users (client PC’s) can operate REFCON at the same time.
Even though most reefers have the communication modems installed some reefers, usually old, do not have
the ability to communicate via the power cables. Using the handheld device option, the REFCON Data
Collector (RDC), it is possible for REFCON to monitor any reefer container that is unable to communicate via
the power cables. Simply download the desired reefer containers to the handheld RDC, and use the list to
examine the relevant condition data, thus avoiding pen and paper for manual inspection. The RDC comes
with a docking station, which automatically transfers all new data into REFCON.
This document describes the hardware parts of your REFCON system. You will in general find:
 System specifications and requirements.

 Functional descriptions.
 Installation instructions.
 Wiring diagrams and specifications of hardware settings.
Further information and specific details are listed on the homepage, myrefcon.com
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System Requirements
2 SYSTEM REQUIREMENTS
As a general rule all installations have to be according to highest industrial standard.
Further information and specific details are listed on the homepage, myrefcon.com
Cables
All cables have to fit the situation mechanically, environmentally and electrically. Requirements
 All RS485 cables should be in accordance to an approved international RS485 standard, but with
2
minimum 0,5mm wire gauge and total cable length less than 1000 meters.
 All LAN cables should be in accordance to an approved international LAN standard.
EM Noise Limits
As the REFCON system and the reefers use high frequency signals to communicate on the power cables it
is essential that electrical noise on the power grid is limited.
 It is required that the noise on the power grid is within limits specified in the TC104/SC2/WG1
standard.
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System Specifications
3 SYSTEM SPECIFICATIONS
The system specifications describe the particular REFCON system and its components. The chapter starts
with a system overview drawing explaining the interconnection of main components. A more detailed
description of the interconnection of peripheral equipments then follows. The chapter closes with a
description of all particular system components including wiring diagrams and installation details.
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System Overview
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RS485 Interconnection Drawings
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PCT & ISC Connection Drawings
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Peripheral Equipment Overview
Page 22 of 60
Configurations Table
RMM Master DIP Switch Node Settings

REFCON Substations include RMM masters that require unique addresses. These
addresses are referred to as nodes and have to be preset before use. Each RMM
master has an 8 pole dip switch that is used to code the node settings. The rocker
switches are numbered with a label from 1 to 8. The rocker switch is ON when the
rocker end facing the numbers is in downward position. It is common practice to
denote the ON position as 1 and the OFF position as 0.
The example on the left shows the dip switch coded to node 25 (10011001).
REFCON Substations (RSS) Configurations Table

RMM 1/PCT 1
DipSW
SS # Component Type Enclosure Node # 87654321 RD #
1 REFCON Substation (1 PCT) None 1 10000001 RCDB6
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Jumper Setting Busbar Coupler (BBC)

The jumper of the Busbar Coupler must be set as follows:
A 110R coupling
B Direct coupling
C 100R Termination
D 100R Termination
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Drawings
4 DRAWINGS
The supplied drawings illustrate details required to install the REFCON System Components properly.
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RMM/ISC Build-in plate – 2 RMM
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Alarm Panel Connections - Card010
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System Delivery
5 SYSTEM DELIVERY
All REFCON systems are made using approved system components. System components can be
considered as the building blocks of the REFCON system. Each system component has its own function and
specifications. A system component is actually a set of specification and requirements that a product has to
fulfil in order to be used in a REFCON system. In other words all products used in REFCON designs have
been approved according to a specified System Component specifications and requirements.
List of Components
System Components Part no. Product Pcs
REFCON PC (Alarm Card) 0989-906 REFCON PC, RELAY CARD 1
RS232 CABLE, 1.8m
RELAY CABLE 1.5m
LAN CABLE, 5m
POWER CABLE /BOX 6-GANG 3m+1.5m
0628-057 JCI STANDARD 19w" MONITOR 1
Monitor (Type 1) INCL. STANDARD CABLES
Marine Kit (Type 1) 0640-040 JCI MARINE-KIT PC 1
D530/DC7600/DC7700 DC7800/DC7900
MONITOR 15"/17"/19" TFT
Printer (230V USB) 0993-017 REFCON PRINTER HP LASERJET 230V 1
INCL. CABLE 3m
UPS (230 USB) 0662-056 UPS BLAZER 1K 40 min, 220V - 1
INCL.MOUNTING BRACKET
INCL. POWER CABLE 1.5m
SPARE PARTS 0837-138 PCT MIN. SPARE PARTS / 1 RMM IN BOX 1
W. LOCK
JUNCTION BOX (RS232) 2079-006 JUNCTION BOX (RS232/RS485) 1

RDC (Handheld TK 2) 1189-004 RDC INCL. DOCKING STATION 1
REFCON Substation (1 PCT/ISC) 999999-705 REFCON RMM BUILD IN MOUNTING 19
PLATE 549x355mm
LAN 0601-203 PATCH UTP CAT 5e L=2M 38
ISC35 7801-001 FGS ISC 35NB 185
ISC Connection Box 7801-100 ISC Connection Box 38
Mounting kit for ISC Connection Box 0461-162 Mounting kit 38
Page 32 of 60
System Delivery
List of Components
System Components Part no. Product Pcs
UPS (230 USB) 0662-056 UPS BLAZER 1K 40 min, 220V - 1
INCL.MOUNTING BRACKET
INCL. POWER CABLE 1.5m
SPARE PARTS 0837-138 PCT MIN. SPARE PARTS / 1 RMM IN BOX 1
W. LOCK
JUNCTION BOX (RS232) 2079-006 JUNCTION BOX (RS232/RS485) 1

RDC (Handheld TK 2) 1189-004 RDC INCL. DOCKING STATION 1
REFCON Substation (1 PCT/ISC) 999999-705 REFCON RMM BUILD IN MOUNTING 19
PLATE 549x355mm
LAN 0601-203 PATCH UTP CAT 5e L=2M 38
ISC35 7801-001 FGS ISC 35NB 185
ISC Connection Box 7801-100 ISC Connection Box 38
Mounting kit for ISC Connection Box 0461-162 Mounting kit 38
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System Delivery
Reefer Container Monitoring Min Spare Parts 1 set of

and Alarm System PCT parts no. 0837-127
ITEM NAME OF PART OUTLINE SPARE

No. QUANTITY PART No
PER VESSEL
Fuse Glass 2.0A
5x20mm time-lag
1 10 0146-005
Fuse 500V  2A 10 x 38
2 10 0146-057
7 pole plug for cable

Phønix 1767054 7.62m
3 1 0215-002

Weidmüller BLZ 152656
4 1 0204-008

5 1 0204-007

6 1 0204-004
7 RMM Master MK IV 1 8217-010
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Product Descriptions
6 PRODUCT DESCRIPTIONS
All REFCON systems are made using approved system components. System components can be
considered as the building blocks of the REFCON system. Each system component has its own function and
specifications. A system component is actually a set of specification and requirements that a product has to
fulfil in order to be used in a REFCON system. In other words all products used in REFCON designs have
been approved according to a specified System Component specifications and requirements.
Page 35 of 60
Product Description
REFCON
HP Compaq dc8300 sff (0620-076)
Contents
 HP Compaq dc8300 sff - Desktop (DT)
Emerson, Controls supplies the Compaq dc8300 sff (small form
factor) - Desktop (DT).
This document describes the hardware included in the HP

Back view of Compaq dc 8300 sff:
Compaq PC.
Because the development is going so fast, there can be small

variations in the technical features. COM 1
I I I
Printer
 ?
RJ45 Mouse
RDC  ?
RDC
Physical Characteristics
Weight (Configuration with 1 CD-ROM, excluding keyboard) App 7,6 kg
Dimensions (without keyboard) (W x H x D) = 338 mm x 100 mm x 378 mm
Operating temperature range 10 to 35C
Power consumption Maximum 240 W
Power supply/required 90-264VAC or 100-240VAC 50Hz/60Hz
Input Voltage (manually selection switch)
Connection of card PCI 4 pcs..
Network card Integrated ntegrated Intel® 82579 Gigabit Ethernet
Graphic card Integrated Integrated Intel® Graphics
Key specs
Processor Intel® Core i5-2400 (64-bit capable)
Memory 4 GB DDR3 SDRAM (2x2GB, dual channel PC3-1333)
Hard Disk 250GB 7200 RPM SATA 6.0 GB/s NCQ
Page 36 of 60
Product Description
REFCON

Introduction
The type of monitor used for REFCON is specified in the Delivery Overview Tables. The
monitor used for REFCON is a high quality flat panel monitor, fulfilling the specifications
listed below.
Technical specifications
Type 17 “/ 19”/19”w/ 22”w
Approx Dimensions (W x D x H)
17”: Unpacked w/stand (400 x 100 x 450) mm
19”: Unpacked w/stand (450 x 100 x 500) mm
19”w: Unpacked w/stand (450 x 100 x 350) mm
22”w: Unpacked w/stand (530 x 100 x 500) mm
Native Resolution 17 “/ 19”/19”w/ 22”w 1280 x 1024 @75Hz (recommended)
Input Voltage 17 “/ 19”/19”w/ 22”w 100-240VAC, 50Hz - 60Hz
Nominal Current 17 “/ 19”/19”w/ 22”w < 0.50 Amp
Power Consumption 17 “/ 19”/19”w/ < 60 watts
22”w
Operating Temperature Range 17 “/ 50° to 95° F (10° to 35° C) non-condensing
19”/19”w/ 22”w
Storage Temperature Range 17 “/ -4° to 140° F (-20° to 60° C)
19”/19”w/ 22”w
Operating Humidity Range 17 “/ 20% to 80% non-condensing
19”/19”w/ 22”w
Page 37 of 60
Product Description
REFCON
REFCON Standard Junction box (2079-006)
Contents
 Terminal strip X5/X6 for connection of RS485 cable (0635-
004).
 RS232/RS485 converter (0659-005).
 Phønix terminal strip for connection of alarm signal to Main

Alarm System.
 Phønix Power supply 110/220V - 24VDC 0,6A (0656-101).
Emerson supplies the Junction box.
The terminals inside the box are used for connections between
the REFCON PC and external connection of RS485 cable and

output to Main Alarm system.
4 screws can fix the Junction box.
Mechanical outline
Mechanical Specifications
1xPG11, 3xPG16
4 pcs PG glands
11 glands
forfor
connection of of Dimensions: L254 x W180 x H165 mm
connection
external cables
external cables Material: Grey plastic / transparent cover
Weight: < 3kg
IP Rating 20
RS232 cable (0751-009)
Page 38 of 60
Product Description
REFCON
REFCON standard printer (1.1)
Introduction
The REFCON printer comes in different versions 110V or 230 V, in a network version or non network version as specified in the Delivery
Overview Tables. The printer used for REFCON is a high quality LaserJet printer B/W, fulfilling the specifications listed below.
Read more about printers used for REFCON: www.myrefcon.com/support/refcon-system/peripheral-components.html
Physical Characteristics
Weight < 15 kg
Maximum Dimensions (W x H x D) (400 x 400 x 400) mm
LaserJet base unit Black/white.
Power requirements
 230V model (10%), 50/60 Hz (2Hz)
 110 V model (10%), 50/60 Hz (2Hz)
Connections
 2.0 compatible USB port
 RJ-45 Ethernet 10/100 network port (Only network version)
Environmental ranges
 Operating temperature 15 – 32.5 C
 Relative humidity 20 to 80 % RH, non-condensing
 Storage temperature 0 – 35 C
Print specs
 Speed Minimum 15 pages pr. minute, first page < 8.5 seconds
 Resolution 1200 dpi
Paper handling
 Minimum input tray capacity 100 sheet regular-weight 20 (75g/m²) lb paper
 Paper size 210 x 297 mm (A4)
Approx Power consumption

 Printing 570 W
 Standby power save 8W
 Off < 0,4 W
Page 39 of 60
Product Description
REFCON
Marine kit for PC / 15” / 17” / 19”/ 21” TFT (0640-040)
Contents
 Marine kit RAL 7021 for PC EVO d530 / Monitor
15” / 17” / 19” TFT.
The Marine kit is supplied from Johnson Controls.
This document describes the hardware. By pictures
and short form instructions it informs how to assemble
the Marine kit.
The Marine kit must be used if part of delivery. Fig. 1 Fig. 2
Fixing Keyboard / Mouse to table:

Keyboard / Mouse can be fixed to table by tape dual
lock (1 metre included).
Fixing Marine kit to table:

Mark the holes on the table according to holes in the
Fig. 3 Fig. 4
bearing plate. Drill the holes in the table. Insert the
bolts M8 x 50 and M8 washer and tighten bolts (parts Important: Make sure the bearing plate is orientated correct.
4, 5). The YORK label must be under the front of the monitor.
To hold angle bracket: To hold a PC:

Assemble the angle bracket with the top bracket as the Assemble the top bracket with the bearing plate as the picture
picture (Fig. 1) indicates by using the 4 pcs of M4 x indicates.
20 screws / M4 washer spring / M4 disk (parts 7, 8, Place the top bracket with the monitor on top of the PC and
9). use the 2 holes nearest to the front of the bearing plate for
tighten up the top bracket with 4 pcs. M6 x 16 screws (part
To hold a 15” / 17” / 19” TFT:
6). Fig. 3, 4
Assemble the angle bracket and 15” / 17” / 19” TFT
All parts included in the Marine kit are listed below.
monitor by using the 4 pcs. of M4 x 16 screws /M4
spring washer / M4 disk (parts 8, 9, 10) Fig. 2.
Page 40 of 60
Product Description
REFCON
The Marine kit consists of the following parts:
Position Item no. Item name Number

1 0641-042 Bearing plate mounted with rubber damper 1 pcs.
2 0641-043 Top bracket 1 pcs.
3 0641-044 Bracket for 15” / 17” / 19” TFT monitor 1 pcs.
4 2297-017 M8 x 50 bolt (use for the damper) 4 pcs.
5 0371-018 M8 washer (use for the damper) 5 pcs.
6 0354-003 M6 x 16 screw (use for the top bracket and bearing plate) 4 pcs.
7 0350-029 M4 x 20 screw Slotted (use for angle- & top bracket) 4 pcs.
8 0350-030 M4 x 16 mach. screw (use for the monitor) 4 pcs.
9 0374-009 M4 spring washer (monitor / angle - & top bracket) 8 pcs.
10 0371-006 M4 disc (monitor / angle - & top bracket) 8 pcs.
11 0343-012 M4 lock nut 4 pcs.
12 0599-005 Tape dual lock 3M 1 meter
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Product Description
REFCON
UPS - Blazer
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Product Description
REFCON
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Product Description
REFCON
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Product Description
REFCON
Page 45 of 60
Product Description
REFCON
RDC MKII – REFCON Data Collector ( P/N 1189-004)
Description
The RDC is based on the Handheld Workabout Pro S, which offers
significant benefits as follows:
 Large full VGA Color touch screen display
 Microsoft Windows Mobile based RDC software for graphical
representation of data.
 Possible to have more information on the screen, thus allowing
for fewer operations, in order to type in reefer data
 Connection to REFCON PC via standard USB connection
 8 times faster transfer of RDC files between PC and handheld
device
 Function keys for easy access to primary functions
 Rechargeable battery included (Recharged through docking
station)
 Hand strap included
Application
With your REFCON reefer container monitoring system connected  Accept or change the data in the RDC
to the load calculator or terminal planner, the task of collecting data  Go back to the REFCON system and load teh
from the non-communicating containers becomes very simple: corrected data into the system, using a cradle or cable
 Transfer the basic reefer container information from the load connection
calculator or terminal planner to REFCON, including container You will now have the actual container data available in
ID, location, expected temperature setpoints, etc. the REFCON system. You will also have the alarms on
 Transfer a list of all non-communicating containers from the your screen, and you will be able to make the same
REFCON system to the handheld RDC unit reports and printouts as for the communicating
 Go to the containers and check the listed data with the actual containers.
data on the containers
Page 46 of 60
Product Description
REFCON
Environmental Specifications:
Operating temperature -10 °C < Top < 50°C

Ingress Protection IP 65
Shock 26 drops of 5 ft. (1.5 meters) to polished concrete
Humidity 5-95% RH non-condensing
Physical dimensions:
Lenght 190 mm
Max. Width 98 mm
Max. Height 44 mm
Weight (with battery) 491 g
Electrical specifications – Hand Held
Rechargeable battery (included) 3,7 V, 1700 mAh
Electrical specifications - Docking Station
Power supply, Auto-ranging: AC 100 - 240 V, 50/60 Hz

Connection to PC USB (Cable included)
Page 47 of 60
Bus Bar Coupler (BBC) (8215-001)
Description
The BBC (Bus Bar Coupler) is a power line interface box designed for the connection of RMM Master to the
power distribution system supplying the reefer containers with 3x440V AC.
 Direct coupling of RMM Master to the busbar

 Support inductive signal couplers like the ISC30 and ISC70RT with load impedance
 Adjustable coupling and termination settings in order to optimize the signal conditions
 Features service connector for signal measurements .

 Designed for both low data rate and high data rate ISO 10368 systems
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Ambient temperature -20°C < TAMB < 70°C

Vibration Random 0,8G(20Hz to 2kHz)
Shock 10G operating, 10G non operating
Physical dimensions
Total Length 125 mm

Total width 43 mm
Total height 168 mm
Weight 500 g
12-20
Page 49 of 60
Product Description
REFCON
ISC Connection Box (7801-100)
Description
The ISC Connection Box is a required junction between up to 6 inductive signal couplers (ISCs) and an
RMM Master (via the ISC Master Module). It is a passive device that requires no power.
 Connection for up to 6 Inductive Signal Couplers (ISCs)

 Contains termination resistors for the ISCs
 A disconnected or interrupted ISC will not interfere the signals from the other couplers.
 Mounted directly on DIN rails or wall-mounted with an optional bracket (part number 1588-004)
 Designed for both low data rate and high data rate systems
 Connect ISC´s starting from position 1. Connect RMM Master in the first vacant position after all
ISC´s
Page 50 of 60
Product Description
REFCON
Design guidelines
Minimum number of Inductive Couplers connected 2 pieces

Maximum number of Inductive Couplers connected 6 pieces
Maximum number of Connection Boxes per master 3 pieces
Recommended maximum data cable lenght between 25 m
ISC Connection Box and RMM Master

Sine Wave IEC 68-2-6
Vibration IEC 68-2-64
Shock IEC 68-2-27
Connector specification
Connector type RJ45 male, 8-pole

Number of connectors 7 connectors, position 1-7
Physical dimensions
Total Lenght 177 mm

Total width 31 mm
Total height 75,4 mm
Weight 300 g
Page 51 of 60
Product Description
REFCON
ISC Master Module (7801-400)
Description
The ISC Master module enables a RMM Master to interface with ISC connection boxes and hereby Inductive
Signal Couplers.
 Designed for easy installation in RMM Master

 Connect up to 3 ISC Connection Boxes recommended
 Maximum 25 meter cable length from ISC Master Module to ISC Connection Box.
RMM Master
Modem
ISC Master
Module
Page 53 of 60
Product Description
REFCON
Inductive Signal Coupler for new building – ISC35NB

(7801-001)
Description
The Inductive Signal Coupler (ISC) is designed
to inject and tab the data signals from power
distribution cables in ISO 10368 reefer container
monitoring systems.
The power cable is fed through the hole in the
ISC. This must be done before mounting the end
of the cable.
- Designed for new installations

- No galvanic connection to power cable
- Designed to be stripped directly to the power cable – but can also be mounted on walls or mounting plates which
are parallel with the power cable
-Cable length 2m
- Equipped with standard RJ45 connector at the end of the cable for easy installation
- Inner diameter of 37 mm to accept most common power cables
- Housing resistive to oil mist
- Designed for both low data rate and high data rate systems
Page 55 of 60
Product Description
REFCON
Electrical Specifications:
Output impedance typical <2.5Ω @ 55kHz
<2.5 Ω @ 265kHz
Input impedance typical <10 Ω @ 55kHz
Note: The output impedance is defined as the equivalent transformed impedance to one winding.
That is when the power cable goes through the core.

EMC immunity EN 61000-6-2, generic industrial
EMC emission EN 50081-2, generic industrial
Sine Wave IEC 68-2-6
Shock IEC 68-2-27
Connector specification
Cable connector RJ45 female, 8-pole

Cable length 2m
Physical dimensions
Inner diameter 36 mm
Outer length and width 65 mm
Total height 45 mm
Weight 250 g
Page 56 of 60
Product Description
REFCON
RMM Master mkIII and mkIV

Introduction
This document is a common description of the latest versions of the RMM Master Modem manufactured by
YORK Marine, Controls. The description is formed as a datasheet containing both a verbal description of the
unit and technical data.
Description
The RMM Master Modem is a dual datarate powerline master modem designed for remote reefer container
monitoring systems. The RMM Master Modem serves as data transfer media between a central host
computer (the REFCON server PC) and remote monitoring modems located at the reefer containers.
Power
RS485
RMM REFCON
lines
Master
net
Modem
PC
RMM
Master
Modem
The RMM Master Modem complies with the ISO10368:1992(E) standard. It’s powerful transmitter and
sensitive receiver makes the Modem work in even very harsh environments.
Important: The chassis of the RMM Master Modem must be connected to chassis/ground/earth.
LED indicators provide an easy and user-friendly status observation.
Technical Specifications
Electrical Specifications
Power supply 24V +20/-30% [VAC]
24 to 41 [VDC]
Power consumption, typical 15 @ Receiving [VA]/[W]
40 @ Transmitting [VA]/[W]
Output impedance typical <15 @ 55 kHz []
<15 @ 265 kHz []
Input impedance typical >200 @ 55 kHz []
>500 @ 265 kHz []
1
HDR, Transmitter output voltage, typical 5.5 @ Zload,265kHz = 18 [VRMS]
2
LDR, Transmitter output voltage, max 6 @ Zload,55kHz = (15 + j15) [VRMS]
Receiver sensitivity, typical 15 [mVRMS]
Dimensions Please refer to last page N.A.
Operating temperature -20 < TA < 70 °C
Page 57 of 60
Product Description
REFCON
Weight approximately 600 [g]
Note 1: The output impedance is defined as the load varies between 220 and 18. As the load becomes lower than 18, the output
impedance increases to protect the output amplifier from overload.
Note 2: The output impedance is defined as the load varies between 3k and (15+j15). As the load becomes lower than (15+j15), the output impedance increases to protect the output amplifier from overload.
LED indicators
POWER Green LED, indicating that power is supplied to the unit.
RESET Red LED lights up if an internal HW Reset occurs.
ACTIVITY Green/Yellow LED, flashing when High/Low Data Rate activity is detected at the powerline.
Green: High Data Rate activity. Yellow: Low Data Rate activity.
RMM Master MkIV only:
If the ACTIVITY LED flashes yellow regularly while the USER LED shows EPROM mode
(slow flash), it indicates that software download is in progress.
TRANSMIT Green/Yellow LED, flashing when High/Low Data Rate is transmitted over the powerline.
Green: High Data Rate transmission. Yellow: Low Data Rate transmission.
USER Green LED, flashing controlled by software. Slow flashing indicates EPROM mode, ready
for download or downloading. Fast flashing: The application is running.
RS485 Green/Yellow LED, flashing when the UART is receiving/transmitting data.
Green: RS485 RxD. Yellow: RS485 TxD.
Power Supply Connector Specifications (J1):

1: AC/DC input 2: Earth 3: AC input/DC ground
Note: When supplied by AC, connect between pin 1 and 3. When supplied by DC, connect DC+ to pin 1 and ground to pin 3.
Power Cable Connector Specification (J2)

1: Earth/Ground 2: N.C. 3: AC Phase 1 4: N.C.
5: AC Phase 2 6: N.C. 7: AC Phase 3 -
Note: The powerline interface is not fused. When externally fused, use slow blow fuses.
RS485 Connector Specification (J3)

1: Tx+/Rx+ 2: Tx-/Rx- 3: RS485 GND 4: GND
5: Tx+/Rx+ 6: Tx-/Rx- 7: RS485 GND -
RS485 Termination plug (J4)

1: Tx+/Rx+ 2: Term + 3: +5V_ISO 4: Term - 5: Tx-/Rx-
Last device in each end of the RS485 network must be terminated. Termination at the RMM Master mk IV must be made mounting a
termination plug (YRC P/N: ) into J4.
DIL switch (S1)

1: Position 1 2: Position 2 3: Position 3 4: Position 4
5: Position 5 6: Position 6 7: Position 7 8: Position 8
Note: The DIL switch is 8*2 pin Position 1 - 6 sets the RS485 node number of the device giving the device a unique id, 1:LSB; 6:MSB.
Position 7 sets the device in download mode if shorted. Position 8 sets the device in application mode
Page 58 of 60
Product Description
REFCON
Mechanical and Connector Outline
Mounting Specifications
The chassis of the RMM Master Modem must be connected to chassis/ground/earth.
Environmental Specifications
EMC immunity EN 61000-6-2, generic industrial
EMC emission En 50081-2, generic
Sine wave IEC 68-2-6
Shock IEC 68-2-27
Protection rating IP20
Page 59 of 60
Product Descriptions

 Copyright
All Rights Reserved
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Instruction Manual - Hardware Descriptions

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REFCON

Reefer Container Monitoring System

Dalian Shipbuilding C9200-14

Instruction Manual - Hardware Descriptions

Document Revision Record

Emerson Climate Technologies

 System specifications and requirements.

PCT & ISC Connection Drawings

Peripheral Equipment Overview

RMM Master DIP Switch Node Settings

REFCON Substations (RSS) Configurations Table

15 REFCON Substation (1 PCT) None 29 10011101 RCDB13

Jumper Setting Busbar Coupler (BBC)

JUNCTION BOX (RS232) 2079-006 JUNCTION BOX (RS232/RS485) 1

JUNCTION BOX (RS232) 2079-006 JUNCTION BOX (RS232/RS485) 1

Reefer Container Monitoring Min Spare Parts 1 set of

ITEM NAME OF PART OUTLINE SPARE

7 pole plug for cable

3 pole plug for cable

5 pole plug for cable

7 pole plug for cable

7 RMM Master MK IV 1 8217-010

HP Compaq dc8300 sff (0620-076)

Emerson, Controls supplies the Compaq dc8300 sff (small form

factor) - Desktop (DT).

This document describes the hardware included in the HP

Because the development is going so fast, there can be small

Dimensions (without keyboard) (W x H x D) = 338 mm x 100 mm x 378 mm

Operating temperature range 10 to 35C

Power consumption Maximum 240 W

Power supply/required 90-264VAC or 100-240VAC 50Hz/60Hz

Input Voltage (manually selection switch)

Connection of card PCI 4 pcs..

Network card Integrated ntegrated Intel® 82579 Gigabit Ethernet

Graphic card Integrated Integrated Intel® Graphics

Processor Intel® Core i5-2400 (64-bit capable)

Memory 4 GB DDR3 SDRAM (2x2GB, dual channel PC3-1333)

Hard Disk 250GB 7200 RPM SATA 6.0 GB/s NCQ

Instruction Manual - Hardware Descriptions

REFCON Standard Junction box (2079-006)

 RS232/RS485 converter (0659-005).

 Phønix terminal strip for connection of alarm signal to Main

 Phønix Power supply 110/220V - 24VDC 0,6A (0656-101).

Emerson supplies the Junction box.

the REFCON PC and external connection of RS485 cable and

4 screws can fix the Junction box.

Weight: < 3kg

RS232 cable (0751-009)

REFCON standard printer (1.1)

Read more about printers used for REFCON: www.myrefcon.com/support/refcon-system/peripheral-components.html

Maximum Dimensions (W x H x D) (400 x 400 x 400) mm

LaserJet base unit Black/white.

 RJ-45 Ethernet 10/100 network port (Only network version)

Approx Power consumption

Marine kit for PC / 15” / 17” / 19”/ 21” TFT (0640-040)

Fixing Keyboard / Mouse to table:

Fixing Marine kit to table:

To hold angle bracket: To hold a PC:

The Marine kit consists of the following parts:

Position Item no. Item name Number

RDC MKII – REFCON Data Collector ( P/N 1189-004)

Operating temperature -10 °C < Top < 50°C

Electrical specifications – Hand Held

Rechargeable battery (included) 3,7 V, 1700 mAh