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7700 TPD-PIONEER CEMENT


Doc No: CONST-PK-/QA&QCMS-C-PCL-14
PROJECT Rev: 00
Date : MAR 23, 2018
METHOD STATEMENT FOR Page: 1 of 7
COLUMNS OF CF SILO CONCRETE
WORKS

CONTENTS
1. Objective 3
2. Scope 3
3. Definitions/ Abbreviations 3
4. Responsibilities 3
5. List of manpower 4
6. Procedure 4
6.1 Selection of Concrete material 4
6.2 Equipment 5
6.3 Term of Concrete 5
6.4 Methodology 5
6.4.1 Pouring of Concrete 5
6.5 Concrete test Procedure 6
7. HSE Instructions 6
8. Related Documents 7
Signature

Date
Name S.A.Haseeb Faisal Bangash
Position I/C QA&QC Area I/C-Civil CDI PCL
Role Prepared By Reviewed By Approved By

This document is the Intellectual Property of Descon. Any unauthorized use, including the modification and reproduction of the
content is strictly prohibited. © Copyrights Ordinance 2002, All Rights Reserved.
`

7700 TPD-PIONEER CEMENT


Doc No: CONST-PK-/QA&QCMS-C-PCL-14
PROJECT Rev: 00
Date : MAR 23, 2018
METHOD STATEMENT FOR Page: 2 of 7
COLUMNS OF CF SILO CONCRETE
WORKS

Document Revision/Review History

REVISION REVIEW Reviewed by

No. Date Description No. Date


A

C
00 NOV 25, New MS Developed as per
2017 Site requirement
D

01
C

B
02
C

This document is the Intellectual Property of Descon. Any unauthorized use, including the modification and reproduction of the
content is strictly prohibited. © Copyrights Ordinance 2002, All Rights Reserved.
`

7700 TPD-PIONEER CEMENT


Doc No: CONST-PK-/QA&QCMS-C-PCL-14
PROJECT Rev: 00
Date : MAR 23, 2018
METHOD STATEMENT FOR Page: 3 of 7
COLUMNS OF CF SILO CONCRETE
WORKS

1. OBJECTIVE

The objective of this Method Statement is to provide guidelines for execution and
Inspection procedure for Raw Meal Homogenization & Kiln Feed Silo concrete
works.

2. SCOPE

This method statement covers Raw Meal Homogenization & Kiln Feed Silo
concrete works under the project scope.

3. ABBREVIATIONS

CAR Corrective Action Request


FRM Form
HSE Health, Safety & Environment
IMTE Inspection, Measuring & Test Equipment
MS Method Statement
PM Project Manager
PPE Personal Protective Equipment
PQP Project Quality Plan
QA&QC Quality Assurance and Quality Control
QIP Quality Inspection Plan
SM Site Manager

4. RESPONSIBILITIES
 PM/SM shall be responsible for initialization of the work, as well as to
manage the resources for respective activities in compliance with the
quality, schedule and safety aspects of the project.

 The Area Surveyor shall ensure that location & levels of the concrete
works are as per approved drawings.

 The Area In-Charge shall ensure that the concrete placement activities
are conducted according to this MS, latest project drawings &
specifications.

 QA&QC Inspector shall ensure that all the relevant works are carried
out in conformance with project specifications, PQP and QIP. In case of
any non-conformance, CAR shall control it

This document is the Intellectual Property of Descon. Any unauthorized use, including the modification and reproduction of the
content is strictly prohibited. © Copyrights Ordinance 2002, All Rights Reserved.
`

7700 TPD-PIONEER CEMENT


Doc No: CONST-PK-/QA&QCMS-C-PCL-14
PROJECT Rev: 00
Date : MAR 23, 2018
METHOD STATEMENT FOR Page: 4 of 7
COLUMNS OF CF SILO CONCRETE
WORKS

5. LIST OF MANPOWER

No Per Shift No Per Shift


Sr Category Remarks
Day Night
Site Engineer/Area In-
1 1 1
charge
Area
2 1 1
Engineer/Supervisor
3 QC Inspector/Engineer 1 1
4 Surveyor 1 1
5 Survey helper 2 2
6 Carpenter 7 7
7 Steel Fixer 2 2
8 Electrician 1 1
9 Concrete mason 4 4
10 Concrete Labors 10 10
11 Safety Officer 1 1
12 Pump Operator 2 2
13 Lab Technical at plant 1 1
14 Lab Technician helper 1 1
15 Scaffolders 4 4

6. PROCEDURE
All general concrete works and formwork shall be done as per CONST-PK-
QA&QC-MS-C-PCL-02, clause 5 and 5.10 respectively.
6.1 Selection of concrete materials
 Concrete quantity:48 m³ approximately
 Concrete grade:C40
 Sand quantity:1016 m³
 Coarse aggregate: 1327 m³
 Admixtures: 216 liter
 Cement quantity: 21.6 TONS

This document is the Intellectual Property of Descon. Any unauthorized use, including the modification and reproduction of the
content is strictly prohibited. © Copyrights Ordinance 2002, All Rights Reserved.
`

7700 TPD-PIONEER CEMENT


Doc No: CONST-PK-/QA&QCMS-C-PCL-14
PROJECT Rev: 00
Date : MAR 23, 2018
METHOD STATEMENT FOR Page: 5 of 7
COLUMNS OF CF SILO CONCRETE
WORKS

The mix design, batch plant calibration and all test results will be submit in
QCR.

6.2 Equipment

 2 Batching Plants. 1 is of100cum and other is of 60cum.


 3 concrete trucks.
 1 Concrete pump.
 1 crane with concrete bucket.

6.3 Term of concrete


 Concrete grade:C40
 Concrete slump: 150-200mm.

6.4 Methodology:
6.4.1 Pouring of Concrete:
 Continuous flow of concrete during the pour as to arrange an
uninterrupted "fresh in fresh" laying of the concrete batches ,so to avoid
"cold joints”.

 Tool box talk shall be conducted before start of pouring.


 Area in charge with his team delegated to supervise the job directly on
the Foundation in turn gave a similar introduction to the working staff.
 Estimated casting time =10-11 hours. Double shifts shall be active with
area incharge and QC team.

 This system allowed placing fresh on "old" concrete in a timely interval


and provided good bonding between the layers during setting time. The
initial setting time shall be 151mins. Pouring of 1st layer of 300mm will be
completed within 25min.

 In order to arrange a continuous and "fresh-in-fresh"-pouring of the


concrete a sequence of a total of 08 individual layers of concrete has
been defined: 1st layer of 300mm layer shall be poured with proper
vibrators to be used within 25mins. Before setting of 1st layer, 2nd layer
shall be poured soon after vibrator.

 1 N.O of 60cum batching plant shall be used. 1 concrete pump with


sufficient radius shall be used for concreting. Total 3 N.O Concrete transit
mixers shall be used.

This document is the Intellectual Property of Descon. Any unauthorized use, including the modification and reproduction of the
content is strictly prohibited. © Copyrights Ordinance 2002, All Rights Reserved.
`

7700 TPD-PIONEER CEMENT


Doc No: CONST-PK-/QA&QCMS-C-PCL-14
PROJECT Rev: 00
Date : MAR 23, 2018
METHOD STATEMENT FOR Page: 6 of 7
COLUMNS OF CF SILO CONCRETE
WORKS

 We will pour approximately 250mm Concrete as a starter for column, as


per shown in fig.

 Sufficient shuttering with scaffolding pipes and joints shall be used to bear
the lad of concrete, attached is the sketch.

 Ambulance with paramedic staff and HSE staff will be alert at site to meet
any emergency.

 During Concreting works, the concrete materials will be subject to


frequent quality tests in order to maintain the quality compliance with the
Project Specifications. Samples from the fresh concrete delivered to any
pouring point will be taken in frequency and tested to check its
compliance with the approved Mix Design and Quality Control Plan.

 Samples for conducting tests for determining the compressive strength


on concrete will be taken (a set of 6 Samples for each 100 m3) according
to the specifications.

6.5 CONCRETE TEST PROCEDURE:


 The first half of cubes is required to be crushed after 7 days counting from
date of casting.
 The next half of cubes is required to be crushed after 28 days from date of
casting.
 All Concrete pouring records & reports will be submitted to CDI in hard
copy.
 Any Non-conformance will be reported to CDI. If observe any defect of
work quality will submit a corrective action proposed to CDI for being
approved before repair work, after consultation with the designers.
 Record of temperature data, temperature of fresh concrete takes from
each truck.

7. HSE INSTRUCTIONS
 Concrete work shall be performed in accordance with relevant project
HSE instructions & HSE policy of DESCON at all temporary and
permanent works.

 All efforts shall be made to keep the environment clean.

 Material or equipment shall be maintained in an orderly manner and


labeled in accordance with statutory requirements shall be used in safe
manner. Beware from falling or flying concrete while pouring is in
progress.

This document is the Intellectual Property of Descon. Any unauthorized use, including the modification and reproduction of the
content is strictly prohibited. © Copyrights Ordinance 2002, All Rights Reserved.
`

7700 TPD-PIONEER CEMENT


Doc No: CONST-PK-/QA&QCMS-C-PCL-14
PROJECT Rev: 00
Date : MAR 23, 2018
METHOD STATEMENT FOR Page: 7 of 7
COLUMNS OF CF SILO CONCRETE
WORKS

 If buckets are used for pour, riding the bucket is prohibited.

 Electric powered tools, floats & vibrators shall be doubly insulated or


grounded for operator protection.

 Any liquid fuel spills and accidental waste disposal shall be avoided and
properly cleaned up.

 Gumboots shall be used for entering into concrete.

 Eye protection shall be required for labor during placement of concrete.

 HSE Inspector shall ensure proper safety arrangements.

 Area shall be barricaded properly and sign boards shall be installed


prior to commencement of work.3

 HSE Inspector shall remain at site during concrete works.

8. RELATED DOCUMENTS

 CONST/PK/QA&QC/FRM-08 Corrective Action Request (CAR) form


 CONST/PK/QA&QC/FRM-206 Request for Inspection and Test
(RIT)

This document is the Intellectual Property of Descon. Any unauthorized use, including the modification and reproduction of the
content is strictly prohibited. © Copyrights Ordinance 2002, All Rights Reserved.

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