SS01 ProductMigrationsSolutions

Class # SS01
Migration Solutions
Presenters
Joel Monson
Mike Jensen
PUBLIC INFORMATION Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Agenda
Product Lifecycle & Migration – Needs, Benefits & Options
PLC-5 - Migration Tools, Utilities & Solutions
SLC-5 – Migration Tools, Utilities & Solutions
Electronic Operator Interface – Migration tools, utilities and solutions
RSView 32 & Third party HMI – Migration tools & options
Legacy Drive Migration to PowerFlex Drives
Lifecycle Extension Agreement Options
New Product Lifecycle Phases
12-24 months
Product A Newer Product Announcement that Discontinued

Launch in that Category Product will be Date
is Launched Discontinued
http://www.rockwellautomation.com/go/lit/lifecycle
Decision to Migrate
• Is the equipment discontinued or nearing End of

Life?
• Are you experiencing a loss of production time due
to equipment malfunction?
• Is it becoming more difficult or costly to procure
replacement parts?
• Are you experiencing quality issues due to
equipment not operating to specifications?
• Do you need to increase production capacity?
• Does your current system take too long to
troubleshoot?
Migration Plan
Assess & document your control system

Understand your current & future needs
Assess Identify reliability and longevity issues
Determine scope of project
Understand your cost
Work with Rockwell Automation &

Develop Work with your partners to review your options
A Plan Develop migration plan to meet your needs
Document the benefits of the new system
Engage the right partner

Implement Execute developed plan
Document benefits of migration
Rockwell Automation Assessment
Services
Installed Base Evaluation™ (IBE) with Lifecycle Analysis:
Site-delivered assessment that provides actionable intelligence to help you make
data-driven decisions regarding your installed base of automation equipment assets.
Assessment Features & Benefits Assessment includes:

• Executive summary
• Identification of plant-wide automation
lifecycle status • Red-Yellow-Green lifecycle coding
• Identification of top migration priorities • Identify inactive storeroom parts –

create shelf space for need spares
• MRO assessment & spares optimization • Grounding, environmental & ventilation
inspection reporting
• Panel condition reporting • Validate spare parts status – Open
Box, Sealed
• Additional assessment options available
• Full report for your records
Assessment Process
Step 1 Step 2 Step 3
Field Collection Processing Delivery
On-site data collection by a Off-site processing and Delivery of lifecycle

Rockwell Automation analysis determines plant reporting highlighting
field service professional lifecycle risks and overall MRO risks via plant
• Plant hierarchy hierarchy
• Panels & storeroom MRO inventory status
• Operating environment
Machine Safety, Energy, Arc Flash, Networks and Software

assessments may also be performed at the same time.
Lifecycle Reporting
Lifecycle Site Report

Lifecycle Location / Line Report
Lifecycle Machine Report
Lifecycle Panel Report
Plant Bill of Materials
Product By Location
Inventory Analysis
Critical information necessary to develop support

planning & migration prioritization
PLC-5 Migration
What popular Allen-Bradley® PLC
is older than this?
Full commercial available at:

http://www.youtube.com/watch?v=694TX2lQ7Uo
Happy 30th Birthday PLC-5®!
PLC-5 Silver Series Update
Key PLC-5 products that are obsolete NOW ! !

1785-KE, 1771-ACN, 1771-ACNR, 1771-ACR15, 1771-ACNR15
1785-L40L, L30B, L20C15, L11B
Servo/Stepper modules 1771-QA, QB, QC
Encoder/TTL modules 1771-IG, IJ, IK
1771 Chassis (A1, A2, A3 & A4) - 3/31/2013
1771-IAN, IBN, OAN, & OWNA (32 pt modules) - 12/31/2013.
1771-SDN - 12/31/2013
1785-L60B, L40C & L40C15 - 12/31/2013
1785-L20B, L20E, L40B, L40E, & L60L - 12/31/2014.
PLC-5 were introduced in 1985 – 30 years ago!!!

PLC-5 Migration – Tools, Utilities &
Programs
PLC-5 program conversion tool (Installed with
RSLogix 5000)
Free utility “Translate PLC-5/SLC 2.0” to convert the
program.
1771 to 1756 Swing arm conversion system
Replace 1771 with 1756 IO while using the current swing
arm.
DH+ Network migration options
Use 1756-DHRIO Module
Use Prosoft Ethernet to DH+ Gateway
RIO Network migration options
Use 1756-DHRIO Module
Use 1756-RIO Module
Use Prosoft Ethernet to RIO Gateway
PLC-5 to Logix Code Conversion
Please review the log file after conversion.

Please refer to publication 1756-RM085C-EN-P on how to use this tool.
1771 to 1756 Chassis
1771 to 1756 Conversion Wizard in
IAB
Drag and drop modules onto 1771 chassis to populate 1756 chassis with corresponding modules.
Press OK
when
finished
IAB Report Features
• Full BOM included

• Graphic representation of populated chassis
• Cross reference table including 1771 module to 1756 equivalent
• Application Considerations for each 1756 module is also included.
Please refer to publication 1492-SG121B-EN-P for more details

DH+ & DH485 Migration - Logix Gateway
Ethernet/IP 1756-DHRIO 1756-DH485
DH-485 Network
Ethernet Network
DH+ Network RIO Network
Multiple Communication Modules in a Logix Chassis

• Bridge between Ethernet, DH+ and DH485
• Reusable Solution once everything is converted to Ethernet
1756-RIO Module for Phased Migrations
 The 1756-RIO provides a Logix solution for communications over

RIO
 Key Features include

 Provides one RIO network connection at 57.6K, 115K or 230K
baud
 Acts as a scanner on a remote I/O network
 Acts as an adapter that exchanges data on a RIO network
 Supports native RIO 16-bit words for data, control and status
bits
 Supports discrete data and block transfers in either mode
 Supports as many as 10 produced/consumed data with 248
input/output words per connection
 Maps all discrete and block transfer data into the
produced/consumed connections
 This module eliminates the need for any message instructions to

implement Block Transfer Read (BTR) and Block Transfer Write
(BTW) on RIO network.
 The module is configured with an external configuration software

(provided with the module) and requires activated version of RSLinx.
ProSoft DH+/RIO Gateway
• AX-X-AB-DHRIO: Data Highway Plus Gateway Features:

• Enables devices on a EtherNet/IP network access to the
legacy processors on a DH+ network
• This gateway configures through a web browser
• Supports all DH+ baud rates (57.6, 115.2 and 230.4 Kbaud)
• AX-X-AB-DHRIO: Remote I/O Scanner Features:

• Auto-Configuration utility discovers baud rate and maps racks reducing configuration errors
• Partial Rack support
• All Remote I/O baud rates are supported (57.6, 115.2, and 230.4 Kbaud)
• Supports offline configuration through a CSV file
• Monitoring tools are provided via the web interface to monitor input and output values
• Web pages include Remote I/O diagnostics for Block Transfers, any configured racks, and the
Remote I/O network
• Supports up to 32 Remote I/O adapters, and rack numbers 0 – 76 (Octal)
• Supports up to 15 I/O connections to a ControlLogix processor for I/O
• Each connection can have a unique RPI from 5 - 750 mSec
• User can specify an Alias Base tag to be used in mapping the pre-defined I/O
SLC Migration
SLC Obsolete status
Key SLC products that are obsolete NOW !!

1747-L20x, L30x, L40x Fixed SLC controllers.
1746-HSRV – IMC110 Servo module
Plus these communication and specialty Modules
1747-DCM DIRECT COMMUNICATION MODULE 12/1/2013
1747-KE DH-485/RS-232C INTERFACE MODULE 12/1/2013
1746-BAS SLC Basic Module 12/1/2013
1746-BAS T SLC Basic Turbo Module 10/1/2013
1746-IM4 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER 8/30/2013
1747-M2 SLC EEPROM Memory Module 4/30/2013
ELECTRONICALLY PROTECTED ISOLATED SOURCING DC OUTPUT

1746-OB6EI 4/2/2013
MODULE
1747-ASB SLC 500 REMOTE I/O ADAPTER MODULE 1/11/2013
SLC were introduced 20+ years ago!!!

Migration Tools: SLC™ 500
Ethernet/IP Adaptor (1747-AENTR)
The SLC Ethernet Adaptor (1747-AENTR) allows SLC I/O racks to be controlled by any
Logix Programmable Automation Controller (PAC):
Must be located in the first slot (slot 0) of an SLC rack
Replaces SLC controller in local rack
Replaces the existing RIO adaptor (1747-ASB) in remote racks, supports 30 slots
Replaces ControlNet adaptor (1747-ACN15, 1747-ACNR15) in remote racks
Supports SLC 500 extended rack
Performance depends on module configuration
Requires RSLogix™ 5000 v20 or greater
Utilizes electronic data sheet add on profile capability in v20
Supports various network topologies
Device Level Ring (DLR)
Star
Linear
StepForward incentives available for migrating to AENTR
Migration Tools:
CompactLogix 5370 Controllers
Key features and benefits include:
Improved Performance 2- 2.5x over current platform
< 1ms Screw to Screw throughput
>25% improvements in network performance CompactLogix 5370 L1
Embedded Dual port EtherNet/IP with Device Level Ring
function
Built-in USB port for quick connection to RSLogix5000
Battery-less operations
CIP Sync Support(IEEE1588) in all catalogs
CompactLogix 5370 L2
SD card for program backup and data storage
CIP Motion support (up to 16 axis) in selected catalogs
with Kinematics functions
CompactLogix 5370 L3
Supporting our Customer’s SLC
Investment
PanelView Standard
Serial
SLC 5/03
PanelView Plus
CompactLogix
EtherNet/IP
OR 1747-AENTR
PanelView Plus
Ethernet
SLC 5/05
Small networked migration using an
Ethernet adaptor
PV + SLC 5/05
Information
Ethernet
PanelView Std
SLC 5/05 SLC 5/05 SLC 5/05
Serial
SLC 5/04
Serial Serial Serial

DH+
PV Std PV Std PV Std
SLC 5/04 SLC 5/04 SLC 5/04
CompactLogix 1747-AENTR
PV + Informatio
Serial Serial Serial n
Ethernet
PV Std PV Std PV Std
1747-AENTR 1747-AENTR 1747-AENTR
PV + PV + PV +
ProSoft DH485 Gateway
• EtherNet/IP to DH-485 Gateway - 5201-DFNT-DH485
• Helps to connect DH485 network to an EtherNet/IP network.
• Supports DH485 Master & Salve modes.
• In Slave mode, the module accepts commands from one or more
Masters to read/write data stored in the module's internal data
memory. In this mode, the ProLinx unit is answering DH-485
commands and has the appearance of an SLC processor to the
network
• In Master mode, the ProLinx DH-485 driver will actively gather data
from other devices on the network, controlling the read/write data
transfer between the gateway and other DH-485 devices, such as
SLC processors. Data transfer can be initiated and executed with
other devices without any ladder logic being required in the Rockwell
Automation slave hardware
Migration Tools:
Integrated Architecture Builder (IAB)
IAB includes a Migration Wizard specifically created for SLC to Logix (CompactLogix or
ControlLogix) migrations
Minimize cost and risk to convert SLC systems to Logix systems
Enter current SLC BOM into IAB and select a conversion option to quickly convert the
BOM to an equivalent Logix system
IAB will automatically select system components, size power supplies, etc.
Convert system in 30 minutes or less with minimal training
Helps you determine any critical application considerations
Convert
Migration Tools: Logic Code Translation
Tool in RSLogix 5000
“Wizard-style” step-by-step dialogs guide the
user through the translation process
Updated and updateable

controller list
Electronic Operator Interface Migration
PanelView Standard - obsolete
PanelView 300 & Micro

PanelView 550
PanelView 600
PanelView 1000
Announced Silver Series in January
2011
End of life December 31, 2012
Repairs will be made 5-7 years after
2012 or as long as parts are
available
PanelView Standard was introduced in 1993 – 22 years ago!

Additional EOI’s Status
DTAM – limited availability from Spectrum

Controls
Dataliners - obsolete
InView – taken over by Spectrum Controls
Migration……
PVs Micro/300 discontinued JUNE 2012
• PanelView Standard announced Silver Series in January 2011

• Remainder of PVs will discontinue sales in December 2012
Visit www.ab.com for Additional PanelView Standard Migration Information
PanelView™ Standard Migration to
PanelView Plus
As easy as one, two…
1. Open your PanelView Standard application in

FactoryTalk View Studio.
2. Save it as a PanelView Plus compatible application.
80% of the time, no further modification

is required
Conversion log in FTView Studio identifies

any features not supported by
PanelView Plus 6
Typically may want to take advantage

of the enhanced features and graphics
available in PanelView Plus 6.
PanelBuilder32 Migration Guide
Migrating PanelBuilder32
PanelBuilder32 Migration Applications
(Publication: 2711P-AP001A-EN-P)
to FactoryTalk View ME
This document provides guidelines and procedures for migrating a

PanelView Standard terminal and applications to the PanelView Plus
terminal platform.
PanelView
Standard
PV Std to PVP Hardware Migration
Cutout Compatible
PV Plus 400
PV 550 Touch PV 550 Keypad PV Plus 600 Keypad
PV 600 Touch PV 550 Keypad/Touch PV Plus 600 Keypad/Touch
PV Plus 600 Touch
PV 1000 Keypad PV Plus 6 1250 Keypad or Keypad/Touch

PV 600 Keypad PV Plus 6 700 Keypad PV 1000 Touch PV Plus 6 1250 Touch
PV 600 Keypad/Touch PV Plus 6 700 Keypad/Touch
PanelView Conversion Services
• A bundled service offering for migrating…

• Includes all necessary:
– Project supervision
– Hardware
– Conversion Engineering Services
• Leverage past experiences to:
– Reduce overall price points
– Improve turn around times
– Start-up & Acceptance Services
Application Migration to • Delivered Onsite by local RA engineers
FactoryTalk View ME • Standardized service bundle
PanelView Standard to • Delivered for a fixed price – predictable budget
PanelView Plus Migration • For further information on services go to:
www.rockwellautomation.com/services/onsite
Allen-Bradley® PanelView™ Plus 6
Dual NIC Accessory Card - 2711P-RN20
• The PanelView Plus 6 logic module contains 1 Ethernet adapter.

Adding a 2nd Ethernet adapter allows connection to an additional
subnet.
• Perform non-production critical, value-added networking
communication:
– ViewPoint: Remote user access to a ViewPoint service running
on the Manufacturing Zone
PVP terminal
– VNC: Live video feed of the terminal to multiple remote users Cell/Area Zones
– Web Browser: Terminal user access to web material stored in a

remote location on the enterprise network NIC2:
10.10.10.20
– SMTP (E-mail): Connect the terminal unit to the enterprise
PVP6
network to permit the terminal to send notifications to recipients via
e-mail (e.g., when an alarm occurs) NIC1:
192.168.1.20
– FTP: Interface terminal through an FTP connection to read/write
files remotely
– Data Logging: The terminal can be configured to store production
data to a remote network location (file server)
• Requires PVP6 700-1500 running Firmware Version >= v6.10
PanelView Migration Information
Migration Tools Migration Links

http://www.rockwellautomation.com/solutions-
Migration Solutions - Lifecycle Extension & Migrations services/capabilities/migration-solutions/overview.page
On-Site Conversion & Migration Services http://www.rockwellautomation.com/services/onsite

http://literature.rockwellautomation.com/idc/groups/literature
Legacy PanelView to PanelView Plus Catalog Conversion /documents/ap/2711p-ap002_-en-p.pdf
http://literature.rockwellautomation.com/idc/groups/literature
Migrating PanelView Standard Applications /documents/ap/2711p-ap001_-en-p.pdf
StepForward Incentives Program http://www.ab.com/stepforward/

http://www.prosoft-
technology.com/prosoft/products/stand_alone_gateways/ether
ProSoft Ethernet/IP to Remote I/O or DH+ net/ethernet_ip/an_x_ab_dhrio#
Migration Guides
• Migrating PanelView Standard Applications

– http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2
711p-ap001_-en-p.pdf
• Migrating PanelView Enhanced Applications
– http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2
711p-qs001_-en-p.pdf
• Legacy PanelViews to PanelView Plus Catalog Conversion
• PanelView Plus to PanelView Plus 6 Catalog Conversions
RSView 32 HMI
No plans to discontinue RSView32

RSView32 does not natively support 64-bit operating
systems, no plan for 64-bit support going forward
RSView32 will still be sold and supported as long as 32-bit operating
systems are available – no Silver Series/Obsolescence announcement
RSView32 v7.60 does provide support for Microsoft Windows 7 32-bit
Customers switching to 64-bit operating systems can either:

Utilize virtualization or
Migrate to FactoryTalk View SE
StepForward program allows you to upgrade the system to FT View SE
at a 50% discount
Trade-in is “one for one”
Technical migration assistance found in the Knowledge Base
RSView32 to FactoryTalk View SE Terms
• Development environment
RSView32 Works FactoryTalk View Studio
• Single station runtime system

RSView32 Runtime FactoryTalk View SE Station
• Distributed runtime system

RSView Active Display Server FactoryTalk View SE Server and Client
Other HMI Conversion Utilities
Legacy Drive Migration to
PowerFlex Drives
Why Migrate?
• The current PowerFlex portfolio has all of the

capabilities of the 1305 and 1336 and more:
– Enhanced communications options
– Greater motor control performance
– Ease of installation
– Lower cost, smaller footprint, more power
– Safety options to protect your personnel
and assets
– Migration path designed for easy
implementation and reduced risk
PowerFlex 750 Series AC Drives
Designed for ease of use, integration and application flexibility.

• The PowerFlex 750 Series offers the right combination of feature
rich technologies to address today’s market needs. Ideal for 1336
migrations:
– Premier Integration into Logix
– Flexibility – Base Drive + Option Cards
– Enhanced Safety
• Safe Torque Off
• Safe Speed Monitor
– Power Density
– Advanced Diagnostics
– Embedded DeviceLogix
– Flexible Packaging Options
PowerFlex 520-Series AC Drives
The next generation of compact PowerFlex AC drives.

• The PowerFlex 520 Series offers more motor control options,
installation flexibility, and simplified configuration than any other
drive in its class. Ideal for Bul. 160 and 1305 migrations.
– Innovative modular design enabling Mains Free Programming
– Embedded Safe Torqure-Off
– Embedded Ethernet
– Flexible motor control and installation options
– Embedded DeviceLogix
– Flexible Packaging Options
Bul. 160 to PowerFlex 523 AC
Drives
• With an optional DeviceNet card and

adaptor plate accessory, seamlessly
migrate from Bul 160 to PowerFlex
523.
– Supports Feed-through wiring
requirement of B160 to PF525
(includes wire harness)
– Provides exact mounting footprint
of B160 while migrating to PF523
product
– Accommodates DIN rail mounting
configurations (requires direct
mount to panel)
– Enables migration to PF523
product meeting B160 Comms and
SVC functionality
Bul. 1305 to PowerFlex 525 AC
Drives
The next generation of compact PowerFlex AC drives.
• With all the capabilities of the 1305 and
more, the PowerFlex 525 will meet all your
application’s needs.
– Innovative modular design enabling Mains
Free Programming
– Embedded Safe Torqure-Off
– Embedded Ethernet and other comms
options
– Flexible motor control and installation
options
– Optional Prosoft remote I/O drive interface
module
• Converts Ethernet/IP to remote I/O
• Not a Rockwell Automation product, contact
Prosoft for technical support and information
For More Information
 Visit the Literature Library:

 Migration guides:
 Bul. 160 to PowerFlex 525 migration guide
(coming soon)
 1305 to PowerFlex 40
 1336 to PowerFlex 750-Series
– PowerFlex Family Selection Guide
• Visit the E-tools Website:

 Install Integrated Architecture Builder
 Install ProposalWorks
 Visit the Silver Series Website
 Visit the Migration Solutions Website
Lifecycle Extension Agreement
Lifecycle Extension Agreements
Lifecycle Extension Agreement: options designed to minimize the risk of operating

discontinued Rockwell Automation hardware as you migrate to newer
technology!
Solutions to buy you TIME to implement your migration strategy!
Migration Plan
Assess & document your control system

Understand your current & future needs
Assess Identify reliability and longevity issues
Determine scope of project
Understand your cost
Work with Rockwell Automation &

Develop Work with your partners to review your options
A Plan Develop migration plan to meet your needs
Document the benefits of the new system
Engage the right partner

Implement Execute developed plan
Document benefits of migration
Related Classes
• AD12 What’s new with Integrated

Architecture Builder.
• This engineering tool can help you plan for a
controller hardware migration.
Questions?
Thank You

SS01 ProductMigrationsSolutions

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SS01 ProductMigrationsSolutions

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Class # SS01

Product Lifecycle & Migration – Needs, Benefits & Options

PLC-5 - Migration Tools, Utilities & Solutions

SLC-5 – Migration Tools, Utilities & Solutions

Electronic Operator Interface – Migration tools, utilities and solutions

RSView 32 & Third party HMI – Migration tools & options

Legacy Drive Migration to PowerFlex Drives

Lifecycle Extension Agreement Options

Product A Newer Product Announcement that Discontinued

• Is the equipment discontinued or nearing End of

Assess & document your control system

Work with Rockwell Automation &

Engage the right partner

Assessment Features & Benefits Assessment includes:

• Identification of top migration priorities • Identify inactive storeroom parts –

On-site data collection by a Off-site processing and Delivery of lifecycle

Machine Safety, Energy, Arc Flash, Networks and Software

Lifecycle Site Report

Critical information necessary to develop support

Full commercial available at:

Key PLC-5 products that are obsolete NOW ! !

PLC-5 were introduced in 1985 – 30 years ago!!!

Please review the log file after conversion.

• Full BOM included

Please refer to publication 1492-SG121B-EN-P for more details

Ethernet/IP 1756-DHRIO 1756-DH485

Multiple Communication Modules in a Logix Chassis

 The 1756-RIO provides a Logix solution for communications over

 Key Features include

 This module eliminates the need for any message instructions to

 The module is configured with an external configuration software

• AX-X-AB-DHRIO: Data Highway Plus Gateway Features:

• AX-X-AB-DHRIO: Remote I/O Scanner Features:

Key SLC products that are obsolete NOW !!

1747-KE DH-485/RS-232C INTERFACE MODULE 12/1/2013

1746-BAS SLC Basic Module 12/1/2013

1746-BAS T SLC Basic Turbo Module 10/1/2013

1746-IM4 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER 8/30/2013

1747-M2 SLC EEPROM Memory Module 4/30/2013

ELECTRONICALLY PROTECTED ISOLATED SOURCING DC OUTPUT

1747-ASB SLC 500 REMOTE I/O ADAPTER MODULE 1/11/2013

SLC were introduced 20+ years ago!!!

Serial Serial Serial

Updated and updateable

PanelView 300 & Micro

PanelView Standard was introduced in 1993 – 22 years ago!

DTAM – limited availability from Spectrum

InView – taken over by Spectrum Controls

• PanelView Standard announced Silver Series in January 2011

1. Open your PanelView Standard application in

80% of the time, no further modification

Conversion log in FTView Studio identifies

Typically may want to take advantage

This document provides guidelines and procedures for migrating a

PV Plus 600 Touch

PV 1000 Keypad PV Plus 6 1250 Keypad or Keypad/Touch

• A bundled service offering for migrating…

• The PanelView Plus 6 logic module contains 1 Ethernet adapter.

– Web Browser: Terminal user access to web material stored in a

Migration Tools Migration Links

On-Site Conversion & Migration Services http://www.rockwellautomation.com/services/onsite

StepForward Incentives Program http://www.ab.com/stepforward/

• Migrating PanelView Standard Applications